TW434125B - Method for producing dense plywood plate utilizing secondary waste material - Google Patents

Method for producing dense plywood plate utilizing secondary waste material Download PDF

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Publication number
TW434125B
TW434125B TW88115888A TW88115888A TW434125B TW 434125 B TW434125 B TW 434125B TW 88115888 A TW88115888 A TW 88115888A TW 88115888 A TW88115888 A TW 88115888A TW 434125 B TW434125 B TW 434125B
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Taiwan
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original
dense
wood
waste material
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TW88115888A
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Chi-Shian Chen
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Chen Chi Shian
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Abstract

The present invention relates to a method for producing a dense plywood plate utilizing a secondary waste Material. After a powdery waste material is collected and dried to minimize the moisture content of the wood flour for better vacuum glue mixing treatment process, the powdery wood flour is mixed to a colloidal state, and is compressed in a mold at a high pressure to adhere with original material body to form a product with the center having a high density dense body and the top and bottom having a original material body in wood state. After the whole body is dried, the integral dense plywood plate structure is formed to make the top and bottom of the dense plywood plate having a high strength original material structure. Therefore, after forming, the original material can provide a high strength protective effect without causing inappropriate deformation even the plate is worn or collided, and the integral forming is fast and convenient, so that the producing method becomes a method with high production efficiency and high product stability.

Description

434 彳 25 _案號88115888_年月日_iti_ 五、發明說明(1) 本發明係一種二次廢料利用之密合板製法,藉由粉狀 二次廢料收集後乾燥混膠以形成膠狀結構形態再予以貼合 原質體後高壓壓縮以使原木形態之原質體確實穩定的貼合 於高密度的密合體頂底部,使整體成品成為一高強度之結 構體,以達到製程快速成型產品穩定度高之目的。 按目前使用廢料再成型之合心板製法,由於其原製法 上即有本身無法克服之缺失,實有改良之必要者,請配合 第五、六圖所示,其係將廢料無論收集後,將之予以粉碎 物件(3 0 )使收集之物件得以破碎成可利用之破碎狀, 再將之混膠(3 1 ),予以混合成膠狀形態,再予以壓製 (3 2 )成板狀之半成品(3 3 )結構,即形成合板(4 0)之密合體(41),再於其頂部予以貼皮(34)處 理,使合板(40)之密合體(4 1 )頂部再貼合一厚度 極為有限之表皮體(4 2 ),如此之製法與結構實有以下 之缺失,諸如: 1 ·製作不易:其製作之過程係以粉碎物件(3 0 ) 後再經混膠(3 1 )壓製(3 2 )成密合體(4 1 )後再 予以貼皮(3 4 )處理,如此,其粉碎物件(3 0 )之過 程不但粉塵飛揚,易形成空氣上之污染,更造成人員之健 康損害,而且,其粉碎物件(3 0 )之過程,十分的緩慢 且使用機械之噪音十分的大,破壞環境甚為嚴重,故有改 良之必要者。 2 ,成品之品質不良率極高:其密合體(4 1 )之結 構係為一低壓壓製之低密度結構體,而表面所貼合之表皮 體(4 2),其亦為一皮狀結構,不具有任何的支撐效果434 彳 25 _Case No. 88115888_year month_iti_ V. Description of the invention (1) The present invention is a method of making tight boards using secondary waste. The powdery secondary waste is collected and then dried and mixed to form a gel structure. The shape is then adhered to the original body and compressed under high pressure so that the original body in the shape of the log is firmly and firmly attached to the top and bottom of the dense dense body, so that the entire finished product becomes a high-strength structure, so as to achieve rapid molding products in the manufacturing process. Purpose of high stability. According to the current method of using the waste material to reshape the concentric board, because the original method has a deficiency that cannot be overcome by itself, and if there is a need for improvement, please cooperate with the fifth and sixth figures as shown in the figure. The crushed object (30) is used to crush the collected object into a usable broken shape, and then mixed with glue (3 1), mixed into a gelatinous form, and then pressed (3 2) into a plate-like shape. The structure of the semi-finished product (3 3), that is, the dense body (41) of the plywood (40) is formed, and then the top (34) is treated with the skin, so that the top of the tight body (4 1) of the plywood (40) is laminated again. The epidermal body (4 2) with extremely limited thickness has the following shortcomings in its manufacturing method and structure, such as: 1 • It is not easy to make: the process of making it is to crush the object (30) and then mix it (3 1). After pressing (3 2) into a compact (4 1), it is then treated with a skin (3 4). In this way, the process of crushing the object (30) not only dusts, it is easy to form air pollution, and it also causes human health. Damage, and the process of crushing the object (30) is very slow and makes The noise of the machine is very large, and the environment is severely damaged, so it is necessary to improve it. 2. The defective rate of the finished product is extremely high: the structure of its tight body (4 1) is a low-pressure pressed low-density structure, and the epidermal body (4 2) attached to the surface is also a skin-like structure Without any support effect

第4頁 4 12 5 4 案號 88115888 年 月 修正 五、發明說明(2) 之力量十分的 斷的缺失,且 體(4 1 )内 隙内,如此密 形之可能,故 甚為有限,尤 41)即極易 度十分的有限 分的鬆散外, ,如此當合板 極易發生不必 有限,受重壓即 其各面均有可能 ,造成水份積存 合體(4 1 )及 結構穩定性十分 其針體針入密合 造成撕裂之現象 :整體之結構除 其表面係為厚度 (4 0 )表面受 要之表面破壞, ,故其合板(40)可支撐 有變形之可能,甚至造成脆 受潮,水氣可直接滲入密合 於密合體(41)内部之空 密合板(40)整體即有變 的低,而且,結構之強度亦 體(41)時,其密合體( ,故確有改良之必要者。 3·整體表面之結構強 密合體(4 1 )内容結構十 極為有限之表皮體(4 2) 到磨擦或不當的碰撞時,即 故有改良之必要。 此,為使密合板之製作更符合環保之 更具有結構之穩定性,乃開發出一種 明一種二次廢料利用之密合板製法。 提供一種二次廢料利用之密合 屑廢料收集、乾燥後,混膠膨 經入模貼合原質體後,同時以 狀之密合板結構體,藉由直接 可確實的降低目前環境中粉塵 快速方便之製法,製出高品質 之密度高,成型後材質硬,支 質地且具有一定厚度之原質體 、耐撞之高穩定性結構,達到 本發明人有鑑於 訴求’且其成品結構 符合上述條件之本發 本發明之主要目的在於 板製法,主要藉由粉狀之木 脹,木屑成為膠狀結構體, 高壓壓縮,乾燥成型出固態 以粉狀木屑廢料結構製成, 之不良影響,而且,更可以 之密合板結構,且其密合體 撐力量強,而且,以高密度 使整體成為一抗壓、抗磨 iBHii 瞧 ill 11 讎圓画_11圓 1 !34 彳 25 案號 88115888 _η 修正 五、發明說明(3) 徵如 特明 ’說 構細 結詳 之式 明圖 發以 本附 解例 瞭施 步實 一佳 進較 能之 員后 。委如 者查以 的審玆 S貴, 之 的 用使目 實為他 端 其 諸及 后 圖 意 示 程 流 作 製 之 明 發 :本 明係 說: 式圖 圖一 圖圖 一二三 第第第 圖圖 四五 第第 圖 六 第 圖 。意 圖示 意體 示立 態態 狀狀 glt npb Jf理 物物 型型 成成 體體 合合 密密 之之 明明 發發 本本 圖。 意圖 示意 體示 立程 構流 結作 板製 合板 密合 之密 明之 發知 本習 係係 圖 意 示 構 結 板 合 密 之 知 習 係 2 2 集縮 C件 :收 壓 板體物 明料膠壓 狀合質碎製皮 說廢混高狀態密原粉壓貼 \—/ X)/ ® Nly \)y \)/ Nil/ SI/ 圖 024}}02024 )111AC22333 體 質 原 體品 燥合型 合 膠成 乾貼成狀 密 混半 sly \)/ XJ \Jy 1± 00 ^^ IX IX 0〇 1 1 1 B 2 3 3 板體 合皮 密表 \ly Nly 0 2 4 4 4 體 合 密Page 4 4 12 5 4 Case No. 88115888 Amendment V. Invention Description (2) Absence of very strong power and the possibility of such a dense shape in the body (4 1), so it is very limited, especially 41) That is, the looseness of the finite points is extremely easy, so when the plywood is extremely easy to occur, it is not necessary to be limited, and it is possible that all sides of it are subject to heavy pressure, resulting in the accumulation of water (4 1) and structural stability. The phenomenon of tearing caused by the needle body being tightly inserted: except for the surface of the overall structure, the thickness (40) of the surface is required to be damaged. Therefore, the plywood (40) can support the possibility of deformation, and even cause brittle moisture. Water and gas can directly penetrate into the empty sealing plate (40) which is tightly sealed in the inside of the sealed body (41), and the whole of the sealed plate (40) becomes low, and when the strength of the structure is also in the body (41), its tight body (, so there is indeed an improvement Necessary. 3. The structure of the strong surface of the overall surface (4 1), the skin structure (4 2) of which the content structure is extremely limited, to friction or improper collision, it is necessary to improve it. Therefore, in order to make the plywood Production is more environmentally friendly and more structurally stable Developed a method for making tight boards using secondary waste materials. Provided is a kind of secondary waste materials. After collecting and drying the waste, it is used to mix and swell into the mold to fit the original body. The plywood structure can directly and reliably reduce the dust in the current environment. It is a fast and convenient manufacturing method to produce high-quality, high-density, hard-shaped materials after molding, supportive texture with a certain thickness of the original body, and high stability to impact The structure achieves the present inventor's request, and the structure of the finished product meets the above conditions. The main purpose of the present invention is the board manufacturing method, which mainly uses powdered wood to swell, and the wood chips become a colloidal structure. It is compressed under high pressure and dried. The solid state is made of powdered wood chip waste structure, which has the adverse effects. Moreover, it can also be a close-knit board structure, and its close-fitting support force is strong. Moreover, the whole becomes a compression and abrasion resistant with high density. IBHii See ill 11雠 圆 画 _11 圆 1! 34 彳 25 Case No. 88115888 _η Amendment V. Description of the Invention (3) Zhengru Teming's detailed structure After Shi Bushi had a better and more capable member, the reviewer Shuigui, who checked it, used it to make it clear to him that he and his follow-up plans show the process flow: Benming said: Schematic diagram Figure 1 Figure 12 3 Figure 1 Figure 4 5 Figure 5 Figure 6 Figure 6. Intent to show the vertical state of glt npb Jf physical type adult body close and dense Develop this picture. The intention is to show the dense structure of the close structure and the close structure of the plywood plate. The study system is a plan to show the structure of the close structure of the structure plate. Body material, gelatin, pressed, crushed, leathery, waste, mixed, high-density, dense powder pressed \ — / X) / ® Nly \) y \) / Nil / SI / Figure 024}} 02024) 111AC22333 Product dry-fitting glue is dry and paste-like and densely mixed and semi-sly \) / XJ \ Jy 1 ± 00 ^^ IX IX 0〇1 1 1 B 2 3 3 Board body skin density table \ ly Nly 0 2 4 4 4 body close

第6頁 /9 1 2 5 案號88ΠΜ骱 年 月 日 修正 五、發明說明(4) 請配合參閱第 、三、四圖所示,本發明流程係 J,能予 狀2 A集可料 粉1 C收有廢 之氏。 狀以將將 後攝者 粉予可的 集至低 對構更效 收約最 針結,有 述溫至 :麈染可 前加降 }粉污, 將,份 ο將之用 :部水 1接成備 3内之 C直造後。1爐含 集,能集者1鍋所 收業可收求C 一内 料作薇以要燥入屑 廢之工予之乾進木 #器塵保 中使 收木粉環 集以Page 6/9 1 2 5 Case No. 88ΠΜ 骱 Year, Month, and Day Amendment V. Description of the Invention (4) Please refer to Figures 3, 4, and 4 for reference. 1 C has a waste family. In order to collect the post-photographer's powder to a low level, it is more effective to close the knot. It is described as follows: dyeing can be added before and after} powder stain, will be used: part water 1 After making C in Preparation 3, make it directly. 1 furnace contains the set, can collect 1 pot, you can get the C one. The material is used to dry the chips, and the waste is dried into the wood.

木屑結構 十分鐘, 混膠( 以放射之方 狀之形態* 即可充份混 合,木屑與 形態之流質 貼合原 形成密合板 丄2 ) 式混入 且於真 合成膠 樹脂均 結構體 質體( 其中, 空之環 狀(B 在外在 3 ) (2〇)密合 各置入一具有一定厚度且2 2) 4 ): 縮,使 木形態之原 高壓壓 結構時,經 構被壓縮至 脂壓出,並 質體( 縮(1 兩壓壓 原來十分之一 使原木屑間之 其膠狀樹脂於放射噴出ίί成i 境中,木屑遇及樹脂後,其整體 )形態,而且:卩因真空放射混 壓力最小之狀態下,即成一膨脹 .於則述流質結構體送入模具内 體(2 1 )之同時,於頂、底部 面積與模具相畲之之木板狀或實 0 於密合體(21)仍成膠狀形態 原十倍體積之密合體(21)結 的體積’同時將多餘的膠水或樹 空際降低’並排出氣體,以成為Wood chip structure for ten minutes, mixed with glue (in the form of radial square * can be fully mixed, the wood chip and the fluid of the form are combined to form a tight board 丄 2) and mixed into the real synthetic resin resin structure body (where , The empty ring (B is outside 3) (20) is placed in close contact with each other with a certain thickness and 2 2) 4): shrink, so that when the original high-pressure structure of the wood form is compressed, the warp is compressed to fat pressure The shape of the condensed matter (1 (one tenth of the original pressure) causes the gelatinous resin between the original wood chips to radiate into the environment, after the wood chips meet the resin, the whole), and: Under the condition of the minimum vacuum radiation mixing pressure, it will become an expansion. At the same time when the fluid structure is sent into the mold inner body (2 1), the top or bottom area of the board is shaped like a wooden board or solid. (21) The ten-fold volume of the compact that is still in a gelatinous form (21) The volume of the knot 'while reducing the excess glue or tree space' and exhausting the gas to become

第7頁 之木屑廢料進行 不但可藉以減低 損及工作人員之 以再利用,達到The wood chip waste on page 7 can not only reduce the damage and reuse of the staff, but also

4 34125'- 〜年月 曰一 修正 __案號 88115888 五、發明說明(5) 一高密度結構者。 成型(1 5 ):經乾燥 度之密合板(20)即可完 如此製成之結構體’即 、底部處各一體成麼出具有 (22),其整體結構與習 自具有以下之優點:諸如: 1 ·降低造成再次污染 料收集(1 0 )係針對粉狀 係使用二次廢料,且直接收 再次之污染者。 2 ·整體結構穩定度高 支撐結構係為密合體(2 1 ,且經過真空放射喷膠之混 2 1 )内之樹脂均勻度十分 為均勻,如此成型後之密合 高,内部分子間之拉力十足 抗壓之功效增進者。 3 ·表面硬度及抗磨性 原質體(22)直接與密合 定厚度内之原質體(22) 時’尚不致直接穿透原質體 )’具有較佳之抗磨性,且 由原木質之硬度,成為一高 2 )之厚度,可視不同之木 硬化後’其高強度及高表面硬 成者。 於高密度之密合體(2 1)頂 一定厚度之原木質地的原質體 知之密合板(4 〇 )結構比較 之機會降低:由於本發明之廢 之廢料進行收集之作業,故其 集並未另行製造,故不致造成 :密合板(2〇)内部主要之 )’而密合體(21)密度高 膠(12)過程,使密合體( 的高’故成型後之内部密度甚 體(21)強度自然可相對提 ’可相對承受高壓力,具有高 南_·由於表面係以一定厚度之 體(2 1 ) —體成型,故其一 呈現出原木之特性,即其磨損 (22)而露出密合體 其表面之硬度可相對提高, 品質之結構體,而原質體( 材質地物理性質’以及,使用4 34125'- ~ year, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month, month Forming (1 5): The dry-formed sealing board (20) can complete the structure thus produced, that is, each of the bottom is integrated into one (22), and its overall structure and habit have the following advantages: Such as: 1 · Reducing the collection of re-contaminated materials (1 0) is to use secondary waste for powdery systems and directly collect the re-contaminated ones. 2 · High stability of the overall structure The support structure is a tight body (2 1, and the vacuum radiation glue is mixed 2 1), the resin uniformity is very uniform, so the tightness after molding is high, and the internal molecular tension Enhancing anti-stress effect. 3 · Surface hardness and abrasion resistance When the protoplasma (22) is directly in contact with the protoplasm (22) within a certain thickness, it has not yet penetrated the protoplasm directly. Quality hardness, a thickness of 2), depending on the hardened wood, its high strength and high surface hardening. The chance of comparing the structure of the plywood (40) known from the pristine body of the original woody land with a certain thickness on the high-density compact (2 1) is reduced: due to the collection operation of the waste material of the present invention, its collection is not Manufactured separately, so that it will not cause: the inner part of the tight board (20)) and the dense (21) high-density (12) process, so that the inner density of the tight body is high (21) The strength can be naturally improved, and it can withstand relatively high pressure. It has a high south. Since the surface is formed by a body (2 1) of a certain thickness, one of them exhibits the characteristics of a log, that is, its abrasion (22) and exposure The hardness of the surface of the compact can be relatively improved, the quality of the structure, and the original body (the physical properties of the material 'and,

第8頁 434 7 2 5 _案號88115888_年月日_魅_ 五、發明說明(6) 者之需要,製成不同之厚度與密合體(2 1 )相互結合成 一體之結構者。 4 _耐潮性及耐熱性強:藉由密度極高之原質體(2 2) —體成型於密合體(2 1 )大面積端面,基本上由此 兩端面滲水進入密合體(2 1 )之可能性即十分的低,故 可相對提高耐潮性,而且,由於密合體(2 1 )係以木屑 與樹脂之混合體,其直接外露時,防火性極差,而今密合 板(20)確實的將密合體(21)内隔於原質體(22 )間,非為不露之形態,故遇火時,火不直接與密合體( 2 1 )接觸,即可相對提高整體之耐火性,而藉由大厚度 之原質體(2 2 )設置使熱傳導性降低,可使整體更具有 耐熱性者。 5 ·高品質產品擬木質之感受:由於整體結構包括: 兩大厚度之原質體(2 2 )係為原木質之結構,其密合體 (2 1 )亦為一細粉狀木屑結構成型者;故其表面原木質 之原質體(2 2 )即可表面原有之木質紋路,縱受破壞亦 不致造成破壞處與未破壞處紋路不同之現象,為一高品質 之結構體,且當切鋸時,所切下之木屑與原木屑並無不同 ,故可成為一擬真之優質感受者。 綜上所述,本發明確實可達到上述諸項功能,故本發 明應符專利申請要件,爰依法提出申請。Page 8 434 7 2 5 _Case No. 88115888_Year Month Date_Character_ V. Description of the invention (6) The needs of the person who made the structure with different thicknesses and tight bodies (2 1) combined with each other. 4 _ Moisture resistance and heat resistance are strong: By the original body (2 2) with a very high density, the body is formed on the large-area end face of the close-up body (2 1), and basically the end surfaces leak water into the close-up body (2 1) The possibility is very low, so it can relatively improve the moisture resistance. Moreover, the close-up (2 1) is a mixture of wood chips and resin. When it is directly exposed, the fire resistance is very poor. Now the close-up board (20) is indeed The dense body (21) is separated from the original body (22), and is not exposed. Therefore, in the event of fire, the fire does not directly contact the tight body (21), and the overall fire resistance can be relatively improved. However, by providing a large-thickness original body (2 2), the thermal conductivity is reduced, and the whole can have more heat resistance. 5 · The feeling of pseudo-wood of high-quality products: Because the overall structure includes: The two thick thicknesses of the protoplasm (2 2) are the structure of the original wood, and the close-fit (2 1) is also a fine powder wood chip structure. ; Therefore, the original wood body (2 2) on the surface can be the original wood grain on the surface, and the damage will not cause the phenomenon that the damaged part is different from the undestructed part, and it is a high-quality structure. When sawing, the sawdust is no different from the original sawdust, so it can become a true high-quality feeler. In summary, the present invention can indeed achieve the above-mentioned functions. Therefore, the present invention should comply with the patent application requirements and apply according to law.

434125 # _案號88115888_年月日 修正 圖式簡單說明 第10頁434125 # _Case No. 88115888_ Year, Month, and Day Amendment Simple Illustrations on Page 10

Claims (1)

434125 修正 丨车 六、_請專利範圍 程係: 廢料收 接將粉塵結 成之污染, 備用,可有 乾燥: 部,加溫約 水份降至最 混膠: 方式混入其 態之流質結 貼合原 板密合體之 實木形態之 高壓壓 縮,使原十 積,同時 降低,並 遍即可完成 2 .如 合板製法, 、底部處各 種二次廢料434125 Amendment 丨 Car VI. _ Please apply for the scope of the patent: The collection of waste material will contaminate the dust, which can be used for drying, and can be dried: Department, the temperature of the water is reduced to the most mixed glue: the way of mixing into the state of the liquid junction The high-pressure compression of the solid wood form of the original board closet makes the original ten products at the same time lower and can be completed at the same time. 2. Such as the plywood manufacturing method, various secondary wastes at the bottom 利用之密合板製法’其[製法流 狀之木廣廢料進行收集之作業’直 ^ f藉以減低木器工廠可能造 ’不Γ t作人員之粉塵予以收集後 予以再利用’達到環保之要求者’ i之粉狀木肩結構集中進入鍋爐内 〇度,十分鐘’以使木屑内所含之 真空環境中,膠狀之樹脂以放射之 及:脂後’其整體膠狀即成膨脹形 述流質結構體送入模具内形成密合 底部各置入具有定厚度之木板狀或 體仍成膠狀形態結構時’經高廢歷 合體結構被壓縮至原來十分之一的 水或樹脂壓出,並使原木屑間之空 以成為南密度結構者’ 後,其高強度及高表面硬度之密合 集:針對粉 構予以收集 更可將有可 效的將廢料 將前述收集 至攝氏1 2 低; 木屑再送至 中’木屑遇 構體; 質體:於前 同時’於頂 原質體; 縮:於密合 倍體積之密 將多餘的膠 排出氣體, 經乾燥硬化 者。 申請專利範 其密合板之 一體成型出具有一定厚度之原木質地的原質體 圍第1項所述之二次廢料利用之密 結構包括:具有高密度之密合體#The method of using tightly closed panels' its [production method for collecting wood-like wastes in a flowing state] straight ^ f so as to reduce the possibility that the woodworks factory may create 'not dust' for the personnel to collect and reuse it, 'to meet the requirements of environmental protection' The powdery wooden shoulder structure is concentrated into the boiler at 0 degrees, ten minutes 'to make the vacuum environment contained in the sawdust, and the gelatinous resin is radiated: after the fat', the whole gelatinous material forms an expanded shape. When the structure is sent into the mold to form a close bottom, when a wooden board with a fixed thickness is placed or the body is still in a gel-like structure, the structure is compressed to a tenth of the original water or resin through a high waste calendar. After making the space between the original wood chips to be a South Density Structure, its high strength and high surface hardness are a tight collection: collecting for powder structure can effectively collect the waste material to the low of 12 ° C; The sawdust is then sent to the 'sawdust meets the structure; the plastid: at the same time as the top protoplast; the contraction: the excess glue is expelled from the gas at the density of the double volume, and dried and hardened. Application for patent The integral structure of the plywood is formed from the original body of the original wooden floor with a certain thickness. The dense structure used in the secondary waste described in item 1 includes: a dense body with high density # 第11頁 _案號 88115888 六、申請專利範圍 曰 修正 者。 __ 第12頁Page 11 _Case No. 88115888 Sixth, the scope of patent application is amended. __ Page 12
TW88115888A 1999-09-15 1999-09-15 Method for producing dense plywood plate utilizing secondary waste material TW434125B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111685480A (en) * 2020-04-24 2020-09-22 湖州市含山永明制刷有限公司 Manufacturing method of paint brush with brush head convenient to replace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111685480A (en) * 2020-04-24 2020-09-22 湖州市含山永明制刷有限公司 Manufacturing method of paint brush with brush head convenient to replace

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