TW201934296A - Manufacturing process of regenerated embossed plate and product thereof capable of directly forming embossed plate or plate-type regenerated plate materials with lower cost and uniform quality - Google Patents

Abstract

The present invention relates to a manufacturing process of regenerated embossed plate and product thereof. The manufacturing process includes the following steps: collecting waste materials from furniture, wood and building materials industries, like wood chips, wood powder, wood blocks and calcium silicate powder, gypsum powder, cement powder, etc.; respectively screening and pulverizing the wood residual materials and the non-wood residual materials into fine chips less than 1 mm; mixing into waste and crushed materials in a ratio of 60 to 70% of wood residuals fine chips and 30 to 40% of non-wood residuals fine chips; mixing into mixed gel materials in a ratio of 60 to 70% of waste and crushed materials and 30 to 40% of adhesive; taking and placing film material into a mold with embossed inner mold configuration and heating and pressing into an inverted mold with inner surface having plastic film; pouring the mixed gel material into the inverted mold; after drying and solidifying, binding with the plastic film and ejecting and taking out to form a regenerated embossed plate having the surface with plastic film on surface. Through the application of regenerated embossed plate composed of mixed gel material and plastic film, in addition to greatly reducing manufacturing costs, most importantly, the entire embossed plate is made of waste materials, so the present invention may achieve the purposes of recycling of waste building materials and environmental protection and becomes a practical manufacturing method and product for regenerated plate materials.

Description

Process and product of recycled sheet relief board

The invention relates to a method for manufacturing building materials, and particularly to a method for converting waste materials from furniture, wood processing and building materials industries into valuable plates or embossed plates.

In recent years, waste materials for building materials, furniture, and wood processing have been increasing. Currently, burning and landfilling are the final disposal methods. However, burning waste materials will cause air pollution, and landfilling will cause soil and groundwater pollution. Therefore, Recycling waste waste materials will not only improve environmental pollution, but also create economic value.

At present, the more common way of using waste wood in the industry is to cut different waste wood into small pieces and place them in a certain capacity slot and inject a glue to form small pieces of waste wood into a column shape. Type, and then sawn into the desired plate-like sheet and pasted with thin wood boards to form plywood for use, but this kind of recycled sheet is made of different wood blocks, which is not only time-consuming and labor-intensive, but also recycled The quality of the boards varies, which is really not a truly ideal method for manufacturing recycled wood.

The invention aims to solve the problems of high manufacturing cost and inconsistent quality of Xi's recycled sheet materials, and at the same time can directly form a relief plate or flat plate type recycled sheet manufacturing method and its products, and its main purpose is.

Method for manufacturing recycled sheet embossed sheet of the present invention capable of achieving the foregoing object Products, the process of which includes the following steps: collecting waste materials from the furniture industry, wood industry and building materials industry, such as wood chips, wood powder, wood blocks and calcium silicate powder, gypsum powder, cement powder, etc. The remaining materials are sieved and crushed into fines smaller than 1mm respectively; the wooden residues are mixed into scraps at a ratio of 60 to 70% and the non-woody residues are 30 to 40%; Mix 60% to 70% and 30% to 40% of the glue body to form a mixed glue body; take the film material into the mold in the shape of the relief internal mold, and heat and press it into an inverted surface with a moldable film. The mixed plastic material is injected into the inverted mold. After drying and solidifying, it is combined with the moldable film and then removed from the mold to form a recycled sheet relief plate with a moldable film on the surface. With the application of this type of recycled sheet embossed sheet composed of a plastic material body and a plastic film, in addition to greatly reducing the manufacturing cost, the most important thing is that the entire embossed sheet is made of waste materials, which can reach building materials. The recycling of waste materials and the purpose of environmental protection are a practical method for manufacturing recycled sheet materials.

The manufacturing method and product of the recycled sheet embossed board of the present invention are mainly composed of a mixed rubber body and a plastic film; the technical method is to use the recycled waste material to be smashed into waste material fragments and then use the waste material The scrap is mixed with a certain proportion of the glue body to form a mixed glue body and filled into a mold with a moldable film. After drying and solidification, the molder is combined with the moldable film and then removed from the mold to form a moldable film on the surface Recycled sheet relief board or flat building material.

10‧‧‧ mixed rubber body

11‧‧‧ Scrap

12‧‧‧ glue body

20‧‧‧Plastic film

30‧‧‧Mould

100‧‧‧Recycled sheet relief board

FIG. 1 is a process explanatory diagram of the present invention

Figures 2 and 3 and Figures 4 and 5 are schematic diagrams of the creative process

Figure 6 is a schematic diagram of the finished product.

Figures 7 and 8 are schematic diagrams of the three-dimensional appearance of the present invention

Please refer to Figures 1 to 6 for the manufacturing method and products of the recycled sheet embossed board. The manufacturing process includes the following steps: collecting waste materials from the furniture industry, wood industry and building materials industry, such as wood chips, wood flour, wood blocks and Calcium silicate powder, gypsum powder, cement powder, etc. Separate and pulverize the wood residue and non-wood residue into fines less than 1mm; reduce the wood residue to 60% to 70% The scraps are mixed into scrap materials at a ratio of 30 to 40%; the scrap materials are mixed at a ratio of 60 to 70% and the glue body is 30 to 40% into a mixed rubber body; a film-like material is placed in a relief inner mold In the mold of the form, it is heated and pressurized to form an inverted mold with a moldable film on the inside; the mixed material is injected into the inverted mold, and after drying and solidification, the moldable film is combined with the moldable film and removed from the mold to form a surface. Recycled sheet embossed sheet with moldable film.

Please refer to FIG. 2 to FIG. 8, the manufacturing method and product of the recycled sheet embossed sheet of the present invention. The recycled sheet embossed sheet 100 of the product is mainly composed of a mixed plastic body 10 and a plastic film 20 (as shown in FIG. 7). (Shown in Figures 8 and 8), the technical means of which is to take film-like materials and place them into a mold 30 in the form of an embossed inner mold, and heat and pressurize it into an inverted mold 30 with a moldable film 20 on the inside to collect furniture industry, Waste materials from the wood industry and building materials industry, such as wood chips, wood flour, wood blocks, calcium silicate powder, gypsum powder, cement powder, etc., are screened and crushed into waste material scraps11, then added A certain proportion of the special cement body 12 is mixed and stirred to form a mixed material body 10, and then injected into an inverted mold 30 (as shown in Figs. 2 to 5), and after being dried and solidified, it is combined with the moldable film 20 and then removed from the mold. A recycled sheet embossed plate 100 with a moldable film 20 on its surface is formed (as shown in FIG. 6).

With the application of this type of recycled sheet embossed sheet composed of a plastic material body and a plastic film, in addition to greatly reducing the manufacturing cost, the most important thing is that the entire embossed sheet is made of waste materials, which can reach building materials. The purpose of recycling waste materials and environmental protection is a practical method and product for manufacturing recycled sheet materials.

What has been disclosed above is only a detailed description of the preferred embodiments of the present invention, but the present invention is not limited to the described embodiments, and those skilled in the art can make various other changes without departing from the spirit of the present invention. Equivalent deformations or substitutions are included in the scope defined by the claims of the present application.

Claims (3)

A method for manufacturing a recycled sheet embossed board and a product thereof. The manufacturing process includes the following steps: collecting waste materials from the furniture industry, wood industry and building materials industry, such as wood chips, wood powder, wood blocks and calcium silicate powder, gypsum powder, cement Powder, etc., the wood residue and the non-wood residue are sieved and crushed into fines smaller than 1mm respectively; the wood residue and the fines are mixed at a ratio of 60 to 70% and the non-wood residue are 30 to 40%. Scraps of scrap material; Mix scraps of scrap material at a ratio of 60 to 70% and 30 to 40% of the glue body to form a mixed glue body; take the film material into a mold in the shape of a relief inner mold, and heat, add It is pressed into an inverted mold with a moldable film on the inside; the mixed material is injected into the inverted mold, and after being dried and solidified, it is combined with the moldable film and then removed from the mold to form a recycled sheet relief with a moldable film on the surface. board. A method for manufacturing a embossed sheet of recycled sheet material and a product thereof. The product is mainly composed of a mixed plastic material body and a plastic film. The technical method is to use the recycled waste material to smash it into waste material fragments and then use the waste material to crush them. The material is mixed with a certain proportion of the glue body to form a mixed glue body and filled into a mold having a moldable film. After drying and solidification, the molder is combined with the moldable film and then removed from the mold to form a moldable film on the surface. Recycled sheet relief board. According to the method for manufacturing a recycled sheet embossed sheet as described in claim 2, and the finished product, the finished product may also be a flat recycled sheet.