TW425582B - Inductance device - Google Patents
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- TW425582B TW425582B TW88113773A TW88113773A TW425582B TW 425582 B TW425582 B TW 425582B TW 88113773 A TW88113773 A TW 88113773A TW 88113773 A TW88113773 A TW 88113773A TW 425582 B TW425582 B TW 425582B
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Abstract
Description
-425582 五、發明說明(l) --- 〔發明背景〕 本發明係關於一種使用於開關調整器(switchin reguUhr)的變壓器及電感器’特別是關於利用分裂型 捲線車由(split-type bobbin)的變壓器及電感器。' 習=蔽在各種用於開關電源供應器之變壓器及電感器 中’在變壓器及電感器的操作期間會發生漏磁通到外界。 為了屏蔽該漏磁通’通常採用—種方法,纟中—銅板屏蔽 環係經由一鐵心的外圍部份而設置於變壓器的側表面,如 圖6所示。此外,如日本實用新型註冊第251 825〇 實用新型註冊第25 1 8241號所示,其所揭示之方法 由利用-導線形成-屏蔽線圈、巾非利用銅板屏蔽環,以 獲得一類似於前述銅板屏蔽環的屏蔽效應。 上述習知的變壓器及電感器會面臨下列的問題。 雖然變壓器及電感器的製造通常是自動化的,如圖6所 示,在將銅板屏蔽環裝設於變壓器及電感器之側表面的 造方法中,以手動操作安裝及烊接仍然是主流,且製造步 驟的數目很大,因而妨礙製程的簡化及自動化。 雖然已提出一種方法,其中,如圖7所示,在環 線韩上部環轴部份70設有一室’並且藉由一導線形成一 蔽線圈74,而非使用細板屏蔽環。在此種結構中, 圈之一繞線起始端與一繞線末端被連接至一端子7丨、入 在捲線軸上部環軸部份7〇中,以形成一短路電路環。因 此,端子71需要焊接處理,而且為了完成變壓器, 對側捲線軸端子7 9的焊接,共需要進行兩次的焊接處理。目-425582 V. Description of the invention (l) --- [BACKGROUND OF THE INVENTION] The present invention relates to a transformer and inductor used in a switchin reguUhr, and particularly to the use of a split-type bobbin. ) Transformers and inductors. 'Xi = sheltered in various transformers and inductors for switching power supplies' magnetic flux leakage to the outside occurs during the operation of transformers and inductors. In order to shield the leakage magnetic flux ', a method is generally used, and the middle-copper plate shielding ring is provided on the side surface of the transformer via a peripheral portion of an iron core, as shown in FIG. In addition, as shown in Japanese Utility Model Registration No. 251 825, Utility Model Registration No. 25 1 8241, the disclosed method consists of using-conductor-shielding coils and non-using copper plate shielding rings to obtain a similar copper plate The shielding effect of the shielding ring. The conventional transformers and inductors face the following problems. Although the manufacturing of transformers and inductors is usually automated, as shown in FIG. 6, in the manufacturing method of installing a copper plate shielding ring on the side surface of the transformer and inductor, manual installation and connection are still mainstream, and The large number of manufacturing steps prevents the simplification and automation of the process. Although a method has been proposed in which, as shown in Fig. 7, an upper ring shaft portion 70 is provided with a chamber 'and a shield coil 74 is formed by a wire instead of using a thin plate shield ring. In this structure, a winding start end and a winding end of one of the loops are connected to a terminal 7 and are inserted into a loop shaft portion 70 of an upper reel to form a short circuit loop. Therefore, the terminal 71 requires a welding process, and in order to complete the transformer, the welding of the side spool terminals 79 is required to be performed twice in total. Head
五、發明說明(2) 因此’製造步驟的數目增加,這是所不希望發生的^ 另方面,在圖8中,藉由一導線形成一短路電路環形 式之屏蔽線圏8 4,而在鐵心與捲線軸結合之後’屏蔽線圈 84被裝配入兩個屏蔽線圈容納部份81中,該屏蔽線圈容納 部份8 1係形成於一捲線軸上部環軸部份8〇中。因此,在屏 蔽線圈84的穩定性方面存在有一問題,而且製造屏蔽線圈 的步驟需要分開’這是所不希望發生的。 在上述使用導線之屏蔽線圈的結構中,只有在變壓器及 電感器的垂直方向之漏磁通可被屏蔽,而無法獲得關於鐵 心外部腳的所有侧表面的漏磁通之效應。 〔發明之概述〕 有鐘於上述之問題,本發明之目的在於提供一種電感裝 置’其允許使用導線形成一屏蔽線圈之製程的簡化或自動 化’且其被提供一屏蔽效應。 亦即’根據本發明’上述目的的達成係靜由設置一具有 一捲線車έ之電感裝置’該捲線軸具有至少兩個由一環軸所 f分的室、及一端子嵌入捲線軸中’其中一線圈被環繞該 ^而捲繞,及裝設一鐵酸鹽磁體鐵心,其中捲線軸包括一 室,該室具有一中央孔、用於容納鐵心的中央腳,並具有 兩個外部孔 '用於各別在一捲線軸之底部容納鐵酸鹽磁體 鐵心的外部腳,並且,一屏蔽線圈具有一部份經由捲線軸 的上部環軸、環繞室而捲繞,並形成垂直於其它捲線軸室 的方向’屏蔽線圈之一繞線起始端及一繞線末端係連接至 捲線轴端子,藉此形成短路電路,或者,當電感裝置係裝V. Description of the invention (2) Therefore, 'the number of manufacturing steps is increased, which is undesirable. On the other hand, in FIG. 8, a shield wire 形式 8 4 in the form of a short circuit loop is formed by a wire, and After the core and the bobbin are combined, the 'shield coil 84 is assembled into two shield coil accommodating portions 81, and the shield coil accommodating portion 81 is formed in an upper ring shaft portion 80 of a reel. Therefore, there is a problem in the stability of the shield coil 84, and the step of manufacturing the shield coil needs to be separated ', which is undesirable. In the above-mentioned structure of the shield coil using a wire, only the leakage magnetic fluxes in the vertical direction of the transformer and the inductor can be shielded, and the effect of the leakage magnetic flux on all side surfaces of the outer legs of the core cannot be obtained. [Summary of the Invention] In view of the above-mentioned problems, an object of the present invention is to provide an inductive device 'which simplifies or automates a process of forming a shielded coil using a wire' and which is provided with a shielding effect. That is, according to the present invention, the above-mentioned object is achieved by providing an inductive device having a winding coil. The spool has at least two chambers divided by a ring shaft and a terminal embedded in the spool. A coil is wound around the coil, and a ferrite magnet core is installed, wherein the spool includes a chamber having a central hole, a central leg for receiving the core, and two external holes. The outer legs of the ferrite magnet core are respectively received at the bottom of a reel, and a shield coil has a part wound around the upper loop of the reel and the surrounding room, and forms a perpendicular to the other reel chambers. The direction of one of the windings of the shield coil is connected to the winding spool terminal by one winding end and one winding end, thereby forming a short circuit, or when an inductive device is installed
8811 坊3‘ptd 第6頁 ^25BS2 五'發明說明(3) 設於一印刷電路板上時,則被短路至一基板表面。此外, 由於在小型變壓器的應用中,此種屏蔽線圈可能會接觸到 環繞其他室而捲繞的一初級線圈及一次級線圈,屏蔽線圈 可藉由使用一三層絕緣導線而形成具有安全結構,以滿足 變壓器安全標準的目的。 〔圖式之簡要說明〕 圖1係為本發明之變壓器之第一具體例之斜視圖; 圖2係為第一具體例之前視圖; 圖3係為其橫剖面圖; 圖4係為第一具體例之側視圖; 圖5係為其橫剖面圖; 圖6係為一習知具有一銅板屏蔽環之變壓器; 圖7係為一簡圖,例示一習知使用導線之屏蔽方法之範 例一; 圖8係為一簡圖,例示一習知使用導線之屏蔽方法之範 例一;及 圖9係為本發明之另一具體例之斜視圖,其中鐵酸鹽磁 體鐵心之構形與圊1不同。 [元件編號之說明] 1........... ,.鐵酸鹽磁體鐵心 2........... ..線圈 2-1 〜2-1 1... ..線圈 3........... ..捲線軸 4........... ..屏蔽線圈8811 Fang 3 ‘ptd Page 6 ^ 25BS2 Five’ Description of the Invention (3) When it is set on a printed circuit board, it is short-circuited to the surface of a substrate. In addition, because in the application of small transformers, such shielded coils may contact a primary coil and a primary coil wound around other rooms, the shielded coil can be formed with a safety structure by using a three-layer insulated wire. To meet the purpose of transformer safety standards. [Brief description of the drawings] Fig. 1 is a perspective view of a first specific example of the transformer of the present invention; Fig. 2 is a front view of the first specific example; Fig. 3 is a cross-sectional view thereof; A side view of a specific example; FIG. 5 is a cross-sectional view thereof; FIG. 6 is a conventional transformer having a copper plate shielding ring; FIG. 7 is a schematic diagram illustrating a conventional example of a shielding method using a wire Figure 8 is a simplified diagram illustrating a first example of a conventional shielding method using a wire; and Figure 9 is a perspective view of another specific example of the present invention, in which the configuration of a ferrite core and 圊 1 different. [Explanation of component number] 1 ..........., .. Ferrite magnet core 2 ............. Coil 2-1 to 2-1 1 .. ... Coil 3 .............. .. Reel 4 .............. Shielded Coil
88113773.ptd 第7頁 五、發明說明(4) 5.............室 5~1 〜5-11.....室 9.............端子 10a...........捲線軸上部環軸突起 10b...........捲線軸上部環軸突起88113773.ptd Page 7 V. Description of the Invention (4) 5 ............. Room 5 ~ 1 ~ 5-11 ..... Room 9 ........ ..... Terminal 10a .............. Roller upper ring shaft protrusion 10b ........... Reel upper ring shaft protrusion
11 ............室 12 ............外部孔 70 ............捲線軸上部環軸部份 71 ............端子 74............屏蔽線圈 79............端子 80............捲線軸上部環軸部份 81............屏蔽_線圈容納部份 84............屏蔽線圈 89............端子 〔較佳具體例之詳細說明〕 以下將參照圖1至圖5說明本發明之第一具體例。 ► 圖1係為用於一開關電源供應器之變壓器之第一具體 之斜視圖,其中元件編號1標示一鐵酸鹽磁體鐵心’而例 件編號3標示一捲線軸。捲線軸設有一室〗丨,該室1丨具义 一中央孔、用於插入鐵酸鹽磁體鐵心之中央腳’並具 '有#一 對外部孔1 2、用於在捲線軸之底部插入一對鐵心外部腳。 一屏蔽線圈4具有一垂直於其它捲線軸室的部份,被經由 捲線抽上部環軸突起l〇a與10b環繞室而捲繞,並被連接至11 ............ Room 12 ............ External hole 70 ............ Spool ring upper part 71 ............ Terminal 74 ............ Shielded coil 79 ............ Terminal 80 ....... ..... The upper ring shaft part 81 of the reel ......... shield_coil accommodating part 84 ......... shield coil 89 ... ......... Terminal [Detailed description of preferred specific example] A first specific example of the present invention will be described below with reference to FIGS. 1 to 5. ► Figure 1 is a first specific perspective view of a transformer for a switching power supply, where component number 1 indicates a ferrite magnet core 'and example number 3 indicates a spool. The reel is provided with a chamber. This chamber 1 has a central hole, which is used to insert the central leg of the ferrite magnet core and has a pair of external holes. 1 2. It is used to insert at the bottom of the reel. A pair of iron core external feet. A shield coil 4 has a portion perpendicular to the other spool shaft chambers, is wound around the chamber through the upper loop shaft protrusions 10a and 10b drawn by the spool, and is connected to
第8頁 425^^2 五、發明說明(5) 捲線軸端子9。圖2係為—前視圖,例示屏蔽線圈垂直於其 它線圈的部#份,及線圈的兩端被連接至捲線軸3的端子9 了 圖3係為其橫剖面圖β圖4係為一侧視圖,捲線軸3在其上 端及下端具有環軸,並且總共具有】】個室5_}至卜】〗^ 在其間。環繞該等室而捲繞的有一初級輔助線圈、一 次級線圈2-2、一初級主線圏2_3、一次級線圈2_4、—, 級主線圈2-5、一次級線圈2_6、一次級線圈2_7、—: 線圈2-8、一初級主線圈2_9、一次級線圈2_1〇、 _,、· 主線=2-11。對於該等線圈,在有效連續不斷地開始= 線軸端子側之室5 -11向上至室5 -1繞線後,撫祕4 Q捲 屏蔽線圈4係捲繞在形成於捲線軸3之下部的屏蔽線發明 中,藉此經由捲線軸上部環軸突起1〇a與i〇b、而开1 於-線圈2的部份,並且被導向捲線軸端子9 >成垂直 橫剖面圖。該等線圈被以一單一焊接步 ^ :别為其 子。因此,因為構成本發明一獨特特徵的屏蔽線, 器的線圈;相較於習知利用-銅板;蔽;:變愿 造過程的優點。此外,由於在小?器製 次級線圈,屏蔽線圈可藉由利用一二 ,線圈或一 安全結構’以滿足變壓器安全標準:目的-==中任—層遭到絕緣破壞,剩餘的兩^ = 881]3773.pld 第9頁 425582 五、發明說明(6) 雖然已藉由前述變壓器範例作說明’除了變壓器外,本 發明亦適用於其它磁通改變很大的用途’例如,用於主動 遽波器的電感器β以下顯示當屏蔽線圈4安裝於變壓器時 的屏蔽效應之評估數據。 〔評估方法〕 比較在設有屏蔽線圈的情況以及未使用一搜尋線圈的 況下感應電壓的差異。 ......... _ , ,、Page 8 425 ^^ 2 V. Description of the invention (5) Reel terminal 9. Fig. 2 is a front view, illustrating a portion of the shield coil perpendicular to the other coils, and both ends of the coil are connected to the terminals 9 of the spool 3. Fig. 3 is a cross-sectional view thereof. Fig. 4 is a side view. In view, the reel 3 has a ring shaft at its upper and lower ends, and has a total of】】 rooms 5_} to bu]〗 ^ in between. There are a primary auxiliary coil, a primary coil 2-2, a primary main line 圏 2_3, a primary coil 2_4,-, a primary main coil 2-5, a primary coil 2_6, a primary coil 2_7, —: Coils 2-8, a primary main coil 2_9, a primary coil 2_1〇, _ ,, · main line = 2-11. For these coils, after the winding is started effectively = chamber 5 -11 on the bobbin terminal side up to chamber 5 -1, Fu Mi 4 Q coil shield coil 4 is wound around the lower part of the reel 3 In the invention of the shielded wire, the portion of the coil 1 is opened through the ring-shaped protrusions 10a and 10b on the upper part of the spool, and is guided to the spool terminal 9 > in a vertical cross-sectional view. These coils are treated in a single welding step ^: Don't be a child. Therefore, because of the unique characteristics of the present invention, the shielded wire, the coil of the device; compared with the conventional use-copper plate; shield; the advantages of the manufacturing process. In addition, since the secondary coil is made in a small device, the shielded coil can be used to meet the transformer safety standards by using one, two, or a safety structure: Purpose-== 中 任-The layer is damaged by insulation, and the remaining two ^ = 881] 3773.pld Page 9 425582 V. Description of the invention (6) Although the foregoing transformer example has been used to explain 'in addition to transformers, the present invention is also applicable to other applications where the magnetic flux is greatly changed', for example, for active use The inductor β of the wave filter shows the evaluation data of the shielding effect when the shielding coil 4 is mounted on the transformer. [Evaluation method] The difference between the induced voltage when a shielded coil is provided and when a search coil is not used is compared. ......... _, ,,
味設屏蔽線圈4 設有屏蔽線願XTaste shielded coil 4 with shielded wire wish X
減少約4 $ % ------ 變壓器之感—應t~i [mV] 1' 一丨 ι 23Decrease about 4 $% ------ Sense of transformer-should t ~ i [mV] 1 '1 丨 ι 23
130 返驰 eerU 鐵心外部腳側之感應電 壓[mV ] 關圈4屏之評"樯: p』^ _ τ:---—------ 鐵酸磁體鐵心之形狀 1.22 mi 3 5 mm 量測條件 •=[!1 u ]前,的結* ’便可實現用於開關電源供應器的 全邱二及電感益,其具有屏蔽在變壓器上側及鐵心外部腳 ^側表面的漏磁通’本屏蔽線圈與其它的線圈―併在一 麵130 Induced voltage on the outer leg of the eerU core back [mV] Comments on the 4 screens of the closed circle " 樯: p 』^ _ τ: ----------- the shape of the ferrite core 1.22 mi 3 5 mm Measurement conditions • = [! 1 u] before the junction * 'can be used to realize the full power and inductance of the switching power supply, which has magnetic leakage shielding on the upper side of the transformer and the outer side of the iron core ^ side surface Pass' this shielding coil and other coils-and one side
HH 5 5 8 2 五、發明說明(7) 系列的繞線過程中受到捲繞,且可以單一焊接步驟而製 成。因此,不需要習知手動操作利用一銅板或導線附接一 屏蔽環,而使得變壓器及電感器的製造過程可以簡化。此 外,由於利用繞線將屏蔽線圈與捲線軸整合在一起,屏蔽 線圈的固定狀態穩定,且自動化亦變得可能。HH 5 5 8 2 V. Description of the invention (7) The series is wound during the winding process and can be made in a single welding step. Therefore, no manual operation is required to attach a shield ring using a copper plate or a wire, so that the manufacturing process of the transformer and the inductor can be simplified. In addition, since the shield coil and the bobbin are integrated by winding, the fixed state of the shield coil is stable, and automation becomes possible.
S8113773.ptd 第11頁S8113773.ptd Page 11
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Application Number | Priority Date | Filing Date | Title |
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JP10075367A JPH11273973A (en) | 1998-03-24 | 1998-03-24 | Inductance element |
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TW425582B true TW425582B (en) | 2001-03-11 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI460748B (en) * | 2014-05-09 | 2014-11-11 | Alliance Magnetics H K Co Ltd | Assembled laminated inductive devices |
TWI670735B (en) * | 2017-08-09 | 2019-09-01 | Wurth Elektronik Eisos Gmbh & Co. Kg | Inductor and inductor arrangement |
-
1999
- 1999-08-12 TW TW88113773A patent/TW425582B/en not_active IP Right Cessation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI460748B (en) * | 2014-05-09 | 2014-11-11 | Alliance Magnetics H K Co Ltd | Assembled laminated inductive devices |
TWI670735B (en) * | 2017-08-09 | 2019-09-01 | Wurth Elektronik Eisos Gmbh & Co. Kg | Inductor and inductor arrangement |
US11075031B2 (en) | 2017-08-09 | 2021-07-27 | Würth Elektronik eiSos Gmbh & Co. KG | Inductor and inductor arrangement |
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