TW425345B - Method for making improved geogrids - Google Patents
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五'發明說明(1) 本發明係關於—種具有較佳性質之 (geogrid)的製造方法。特 ,.ηπ ^ 、用 工格網之製造方法’其可與地基、土壤、岩石大織 ί發明所揭露之方法有許多不同的優‘點:⑴:容Υ實果 灯’(2)可降低製造成本,減小或免除造 棄物吾棄問題;以及(3)所製得之地工格網具 械性質,特別是在伸長後仍能維持極佳的強度。、> 地工格網已用於各種土木工程及礦業應用上例如土 壤之穩定、加勁(reinf0rcement),及其他應用上。地工 格網,如同其名詞所暗示,其為二度空間形式,可以是軟 式或硬式。一般而言,軟式地工格網包括由高拉伸強度之 長纖維(f i laments)所製成之格網狀結構(通常是由編織方 式而形成)’以提供高負荷支撐強度。其交錯條帶 (strands)所形成的格網狀(grid)開口,通常是長方形或 正方形的,而條帶是以彼此9〇。的角度而排列的,然而, 亦可使用其他形狀及/或相對角度。依據格網的大小、條 帶的成份、及其他組合’一般商用之地工格網亦可稱之為 地工格框(geocells)、地工網(geonets)、或地工複合物 (geocomposits)。位於美國Baltimore, Maryland 之TenaxFive 'invention description (1) The present invention relates to a method for manufacturing geogrid with better properties. In particular, .ηπ ^, the manufacturing method using industrial grids, which can be different from the method disclosed by the foundation, soil, and rock weaving, has many different advantages: '点: ΥΥ 果 果 灯' (2) can reduce Manufacturing cost, reducing or eliminating the problem of discarding waste; and (3) the mechanical properties of the geogrid produced, especially after elongation, it can maintain excellent strength. , ≫ Geogrid has been used in various civil engineering and mining applications such as soil stabilization, reinfrcement, and other applications. Geogrids, as their names suggest, are in the form of two-dimensional space and can be either soft or hard. In general, soft geogrids include a grid-like structure (usually formed by weaving) made of high tensile strength filaments to provide high load support strength. The grid openings formed by their staggered stripes are usually rectangular or square, and the stripes are 90 ° to each other. The angles are aligned, however, other shapes and / or relative angles may be used. According to the size of the grid, the composition of the strips, and other combinations, the general commercial geogrids can also be called geocells, geonets, or geocomposits. . Tenax in Baltimore, Maryland, United States
Company,即是販售這類產品的其中一家公司。 製造軟式地工格網最常見的方法包括五個主要步驟: (1)將數根高強度長纖維紗(filament yarns)合併成為較 粗的紗線,(2)將(1)項的紗線整經(warping) ; (3)編織以 425345 五、發明說明(2) 形成二度空間之網狀構造;(4)以聚氣乙烯(PVC)或瀝青含 浸;以及(5)乾燥/固化以形成最終之地工格網。聚氣乙烯 或遞青含浸之目的為使高強度長纖維紗集束,纖維束可被 此等物質黏合而聚集或包覆,此等黏合物質亦可作為保護 之用.。以聚氣乙烯或瀝青含浸之步驟亦可使得網狀構造具 有抗紫外線及抗酸鹼等優良性質。 · 本發明之發明人發現’習知方法所製造出之地工格網 具有許多缺點。最主要的缺點為,由於纖維束(即所謂地 工格網之^肋部」)於交織點(intersecti〇ns)只靠聚氣乙 烯(PVC)等黏合物質所包覆,其個別纖維之間並沒有黏合 物質所以其交織之接點強度(junct i〇n strength))很 f此點嚴重地限制了地工格網於大地工程之應用範圍。 境污毕^ 2用聚氣乙烯、瀝青等含浸劑’具有易造成環 境,可杂以及加工設備清洗不易等問題。 .η 之編ί: Π5’091 ’247號揭示一種用於大地加勁應用 當聚氣乙嫌網的製造方法。此地工格網是由塗覆有適 的。此織物:ά =塑膠之編織織物(woven fabric)所形成 東互;姓疋、數個間隔之緯紗束與複數個間隔之經紗 且位於蝰糾Γ成的。固定紗(1〇Cking yarns)與緯紗平行 於經紗束中。瘦吵而緯紗束即是藉由固定紗而置 紗束固定住。複數ϋΓ"、束和固定紗之間延伸’以將緯 藉由在緯紗束和固定紗的紗羅紗(ien〇 yarns) ’ 化織物。在織物離開織機後捲曲貯存或運送之前,將其含Company is one of the companies that sells these products. The most common method for making soft geogrids includes five main steps: (1) combining several high-strength long-fiber yarns into thicker yarns, (2) combining the yarns of item (1) Warping; (3) Weaving with 425345 V. Description of the invention (2) Forming a two-dimensional network structure; (4) Impregnated with polyvinyl chloride (PVC) or asphalt; and (5) Drying / curing to Form the final grid. The purpose of impregnating with polyethylene or green is to bundle high-strength long-fiber yarns. The fiber bundles can be aggregated or covered by these substances, and these adhesive substances can also be used for protection. The step of impregnating with polyethylene gas or asphalt can also make the mesh structure have excellent properties such as UV resistance and acid and alkali resistance. · The inventors of the present invention discovered that the geogrid produced by the conventional method has many disadvantages. The main disadvantage is that because the fiber bundles (the so-called ^ ribs of the geogrid) are only covered by adhesive materials such as polyvinyl chloride (PVC) at the intersecting point, the individual fibers between them There is no adhesive substance, so its intertwined junction strength is very serious. This severely limits the application scope of geogrids for geotechnical engineering. Environmental pollution ^ 2 impregnating agents such as polyethylene gas, bitumen, etc. have the problems of easily causing the environment, being miscellaneous, and difficult to clean processing equipment. .η edit ί: Π5’091 ’247 No. 247 discloses a manufacturing method for earth-strengthening applications. The industrial grid is suitably coated. This fabric: ά = formed by plastic woven fabrics (East Hu); the surname 疋, a number of spaced weft bundles and a plurality of spaced warp yarns, and are located in 蝰. The 10Cking yarns are parallel to the weft yarns in the warp bundle. Thin and noisy yarn bundles are fixed by fixing the yarn bundles. A plurality of ϋΓ " extend between the bundle and the fixed yarn ' to fabricate the weft by weaving the weft bundle and the fixed yarn's yarns. Contain the fabric before it is crimped or stored after it leaves the loom.
第5頁 425345 五、發明說明(3) 浸於熱聚氣乙烯浴巾,廿 所揭露之方沐A 士 並使用加熱器乾燥之。,247專利中 聚n乙稀、& ψ 土#上依照習知的方法,將編織織物含浸於 :3ΐΙ乙:!乾燥/加熱以形成地工格網。同樣 並*有黏人*八塗在纖維束的表面,在個別纖維之間 並/又有黏ό力’因此其接點強度很差。 合格ί: 2: =5',045’377號揭露一種連續纖維強化之複 i某質化人你、法。此格網構造是由將連續纖維強化/樹 :ί 11條帶(c_osite strands)與類似化合 人ί: ί帶(或與簡單未強化塑膠條帶)結合而形成。此化 二r其:強化條帶是由預浸而形成的,包括強化埋在塑膠 η:内的纖維。將預浸帶由一供應滾筒而進入一模頭 供丄ί'ΐ地拉過此模頭。在分開的路徑中,將熱塑性樹脂 内’而沈積在帶子± ’以提供在第二塑膠層中的 :::覆。接著’冑熱塑性樹脂流出以形成橫向條帶,而 形成織網(web)或格網構造。,377專利所揭露之方法盥大 :士習知方法不同之處為,第一 ’其利用玻璃纖維強化之 目此費用較南。第二’由於橫向條帶是沈積在機 械方向條帶上’所製得之地工格網並不是編織的地工格 網’是非編織的地工格網。’ 377方法中所得之地工格網 雖然提供了一些優點,但也有一些缺點。然而,,377方法 仍利用和習知方法相同的基本方法,即加熱並熔化熱塑性 樹脂’藉以在複合纖維表面提供一塗佈層。 美國專利第5, 1 99, 825號揭示一種在長牆防禦回復期 間(longwall shield recovery)用來保護人及長牆採礦裝 425345 五、發明說明(4) 置之格網複合物的製造 與含有聚合物格網和地 複合物是由將一聚合物 之針軋式工程織物熱接 工織物是利用一開放式 源’而與聚合物格網接 擠壓機而熔化及壓出的 來提供均質的熔化物。 聚醋地工織物黏合至由 驟’所以所製得之地工 臨的接點強度不足的問 如上所述,習知地 個纖維束中之個別纖維 需之接點強度。雖然已 質’但並未能解決此問 法以解決此問題,並增 要發明一改良的方法, 的要求。 方法。在此發明中, 工織物之一格網複合 格網與一連續長纖維 合在一起而得的。此 火焰熱源或利用一加 合的。在此方法中, ’並使用一齒輪幫浦 利所揭露 成之雙轴 解決習知 由於’ 825專 針軋法所形 格網並不能 題。 工格網有*-之間並沒有 有許多發明 題。因此, 進地工格網 以使得地工 將聚合物格網 物連接。格網 聚酯、非編織 工程織物或地 熱滾筒作為熱 塑膠粒是藉著 和熔化混合器 之方法包括將 格網物質的步 地工格網所面 重要的限制,亦即,每 黏合物質,因此缺少所 改善了地工格網的性 有必要發展一改良的方 的應用性。同時亦有必 格網的製造能符合環保 為了要改進地工格網的強度,美國專利第5 669 796 號揭露一種熱黏合型地工格網織物,具有編織的或經緯編 織的格網。其為兩成份之纖維,每個長纖維具有一鞘部和 一心部。鞘部為一黏合聚烯烴物質,包括一聚烯烴和含Page 5 425345 V. Description of the invention (3) Immerse in the hot polygas vinyl bath towel, wipe the exposed Fang Mu A and dry it with a heater. In Patent No. 247, poly styrene, & ψ 土 # is impregnated with a woven fabric in accordance with a conventional method: 3ΐΙ B :! Dry / heat to form geogrid. Similarly, there are * adhesives * applied on the surface of the fiber bundle, and there is / and there is adhesion between individual fibers', so the joint strength is very poor. Pass ί: 2: = 5 ', 045’377 discloses a continuous fiber-reinforced compound i, a qualitative person, you and law. This grid structure is formed by combining continuous fiber-reinforced / tree: ί 11 strands (c_osite strands) with a similar compound ί: ί (or with simple unreinforced plastic strips). This transformation is based on the fact that the reinforcing strip is formed by prepreg, including reinforcing the fibers buried in plastic η :. The prepreg tape is passed from a supply roller into a die for being pulled through the die. In a separate path, the thermoplastic resin is' inside 'deposited on the tape ±' to provide a ::: cover in the second plastic layer. Then, the '胄 thermoplastic resin flows out to form a horizontal strip, thereby forming a web or grid structure. The method disclosed in the 377 patent is different from the conventional method in that the first method is to use glass fiber to strengthen the cost. Secondly, the geogrid produced by the transverse strips deposited on the machine-oriented strips is not a woven geogrid. It is a non-woven geogrid. Although the geogrid obtained in the 377 method provides some advantages, it also has some disadvantages. However, the 377 method still uses the same basic method as the conventional method, i.e., heating and melting the thermoplastic resin 'to provide a coating layer on the surface of the composite fiber. U.S. Patent No. 5, 1 99, 825 discloses a method for protecting people and long wall mining equipment during longwall shield recovery 425345. 5. Description of the invention (4) Manufacturing and containing of grid composite Polymer grids and geocomposites are homogenized by melting and extruding a polymer needle-rolled engineering fabric with thermal bonding fabrics that are melted and extruded with a polymer grid using an open source 'extruder. Of the melt. Polyvinyl geotextiles are bonded to the point where the strength of the joints produced by the process is insufficient. As described above, the joint strength required for individual fibers in a fiber bundle is conventionally known. Although it has already been verified, it has not been able to solve this problem in order to solve this problem, and it is required to invent an improved method. method. In this invention, a grid composite grid of a woven fabric is obtained by combining a continuous long fiber. This flame heat source may use one addition. In this method, ‘the use of a gear to facilitate the dual-shaft disclosed by Puli is used to solve the problem because the grid formed by the 825 pin rolling method is not a problem. The grid has *-and there are not many invention problems. Therefore, the groundwork grid is made so that the groundwork connects the polymer grids. Grid polyester, non-woven engineering fabrics or geothermal rollers as thermoplastic granules are important restrictions by means of the step-by-step process of the grid by melting and mixing the mixer, that is, per bonded substance, and therefore The lack of improved geotechnical grids necessitates the development of an improved applicability. At the same time, the manufacturing of grids must be environmentally friendly. In order to improve the strength of geogrids, US Patent No. 5,669,796 discloses a heat-bonded geogrid fabric with a woven or warp-weft grid. It is a two-component fiber, and each long fiber has a sheath portion and a core portion. The sheath is a bonded polyolefin material, including a polyolefin and
425345 五、發明說明(5) (intrinsic viscosity)於25。C下在鄰氣酚溶劑中測至少 為0.8 9 deciliters/gram。此具有心鞘構造之雙成份纖 維’是使用溶融擠壓聚合物(melt-extruding P〇lyraerh. 由纺嘴(spinneret)而紡成的。在到達紡嘴之前,先將炼 融聚合物(包括聚烯烴、黏合劑和碳黑)過濾。將鞘部聚合 物和心部聚合物分別送入各個紡嘴中之各個通道内,並I 經由纺嘴而壓出形成雙成份纖維。,796專利所揭露之方法 藉由勒部聚合物而改善了心部聚合物的覆蓋,然而,由於 其步驟非常複雜,製造費用非常昂貴。 、 本發明之目的即為發展一種製造編織型地工格網的改 良方法’其可用於各種土木工程計劃以提供地基、土壤、 岩石、大地、或其他地工機械物質的選擇性分離和加勁效 果。特別是,本發明之主要目的為發展一種製造地工格網 =改良方法,其可與各種型式之土木工程計劃合用,而且 長期機械強度有所增進。本發明所揭露之方法提供許多不 同的優點:(1)很容易實行;(2)可降低製造成本了並符合 環保要求;以及(3)所製得之地工格網具有優異的性質,口 ^括極佳的機械強度及低伸長率。本發明所揭露之方法的 優點之一為,大幅增進地工格網在伸長後機械強度的 $留’但是實質上不會增加製造成本。大部分的地工格 網,其應用標的如大地等的情況,都會伸長。因此,五人 地工格網之性質時,保留機械強度的能力是非常^要 的參數。 本發明所揭露之方法之另-主要優點是,其不需要習 425345 五、發明說明(6) 塑性塑膠(瀝青)之裝置和步驟,也 因Α翌& He、性塑膠在地工織物上的裝置和步驟。 ^ " 法包括了處理非常熱(一般是150。C)的熔融塑 步驟’因此需要相當昂貴的裝置,且通常會有 ίί:嚴m境。再者’未使用之熱塑性樹脂或瀝青 重的丢棄問題,並且常是麻煩的環保問題。 。处,“1 =所揭露之方法的另一優點為’大部分習知方法 ϊΞίϊ,合成份覆蓋在紗束上,而個別的纖維則並沒 異的性質,特別县名垃朴“二 所裝侍者顯不出優 :之方法使用心鞘型兩成份纖維構造而可達到此, 其需要相當複雜的步驟,因此製造費用極高。 但 ,相,的研究中’本發明之發明人發現到 ^多種兩熔點長纖維與一種或多種低熔點長纖人、 形成複合纖維束,再經整經、將複合妨、’ 、,σ 0以 格網形狀的網狀構造,可使得高熔 敏、J、交編成具有 Λ 盖。然而,這樣的覆蓋僅是線性的,並不 ;:的覆 纖維之周圍獲得完整的覆蓋。 传间炫點長 本發明所揭露之地工格網製造方法 種高熔點長纖維以及一種或多種低熔點短一種或多 (co-spun)成為複合紗時,可得常里’”藉複合紡紗 于A非常優異的結果,再將 425345 五、發明說明(7) 2複合紗經編織工程而成具有格網型式之網狀構造的織 2。此種織物之格網型式可為長方形或正方形,具有格網 維二:後將此網狀織物經過熱處理,使得低熔點短纖 優異機械和化學性質的軟式地工格網。…到具有 明中揭露之複合紗包括至少一種高熔點長纖維, 種或複數種低’溶點短纖維。高炫點長纖维必須 具^強度、高模數和低應變率,因而可提供作為編織地 :格網之強化的功用。可用於本發明之高熔點長纖維包 括聚酯,如聚對笨二甲酸乙二酯(PET),聚對苯二曱酸丁 =醋(PBT)等;聚酿胺,如尼龍6,尼龍66等;玻璃纖維; 裟乙烯醇纖維;碳纖維;和芳族聚醯胺(aramid)纖維。此 外,低,點短纖維的主要目的是作為基質或黏合劑其強 度並不是主要的考量。可用於本發明中之低熔點短纖維的 例子包括聚乙烯、聚丙烯、聚酯共聚物、聚醯胺(如尼龍) 等。最好所選擇之低熔點短纖維是使得高熔點長纖維之熔 點f少比低熔點短纖維之熔點高2〇。c。低溶點短纖維也 可為和所使用之高熔點長纖維同一類的聚合物,重點是低 溶點短纖維的溶點必須較低。 複〇沙中所包含之尚熔點長纖維和低炫點短纖維的重 量,例,最好是50〜70%比30〜50% .將這兩種型式的纖維經 複。f紗並捲繞成為筒子(b〇bbin)。然後可使用此複合 紗進行編織。由於本發明所形成之紗是屬於機紡紗(叩仙" yarns ,故可使用於各種型式的編織機中(如劍帶式織機425345 V. Description of invention (5) (intrinsic viscosity) at 25. It is at least 0.8 9 deciliters / gram in O-phenol solvent at C. This bicomponent fiber with a heart sheath structure is spun using melt-extruding polymer (spinneret). Before reaching the spinning nozzle, melt the polymer (including Polyolefin, adhesive, and carbon black) filtration. The sheath polymer and the core polymer are sent into each channel of each spinning nozzle, and are extruded through the spinning nozzle to form a bicomponent fiber. Patent No. 796 The disclosed method improves the coverage of the core polymer by using the lip polymer. However, because the steps are very complicated, the manufacturing cost is very expensive. The object of the present invention is to develop an improvement in manufacturing a woven geogrid. Method 'It can be used in various civil engineering programs to provide the selective separation and stiffening effect of foundations, soils, rocks, earth, or other geotechnical materials. In particular, the main purpose of the present invention is to develop a manufacturing geogrid = Improved method, which can be used with various types of civil engineering plans, and the long-term mechanical strength is improved. The method disclosed by the present invention provides many different advantages: 1) It is easy to implement; (2) It can reduce the manufacturing cost and meet the environmental protection requirements; and (3) The geogrid produced has excellent properties, including excellent mechanical strength and low elongation. This One of the advantages of the method disclosed by the invention is that it greatly improves the mechanical strength of the geogrid after elongation, but it does not substantially increase the manufacturing cost. Most geogrids are applied as the earth, etc. The situation will be extended. Therefore, the ability to retain mechanical strength is a very important parameter in the nature of a five-person geogrid. Another major advantage of the method disclosed in the present invention is that it does not require the practice of 425345. V. Invention Note (6) The device and steps of plastic plastic (asphalt) are also due to the device and steps of Α 翌 & He and plastic on the geotextile. ^ &Quot; The method includes the treatment of very hot (generally 150 ° C) The step of melting and plasticizing 'therefore requires quite expensive equipment, and usually there is a rigorous environment. Furthermore, the unused thermoplastic resin or asphalt is a problem of heavy disposal, and it is often a troublesome environmental problem. 1 = revealed Another advantage of the method is 'most of the known methods', the synthetic component is covered on the yarn bundle, and the individual fibers have no different properties, especially the county name Lapu "The second station waiter is not superior: the method This can be achieved using a two-component fiber structure of the heart sheath type, which requires quite complicated steps, so the manufacturing cost is extremely high. However, in the research, the inventor of the present invention found that ^ a variety of two melting point long fibers and one or A variety of low-melting-point long-fiber people, forming composite fiber bundles, and then warping the composite structure, ',, σ 0 in a grid-like network structure can make high-melt-sensitivity, J, cross-woven into a Λ cover. However, this way The coverage is only linear and does not: The complete coverage of the covering fiber is obtained. The pass-through point is long. The method for manufacturing the geogrid disclosed in the present invention is a high-melting long fiber and one or more low-melting short ones. When co-spun becomes a composite yarn, you can get a very good result by using composite spinning in A, and then 425345 5. Invention Description (7) 2 The composite yarn is knitted into a grid Web of patterns 2 woven structure. The mesh type of this kind of fabric can be rectangular or square, and it has a grid. The second dimension: This mesh fabric is then heat treated to make the low-melting staple fiber a soft geogrid with excellent mechanical and chemical properties. ... to the composite yarn disclosed in the Ming including at least one high melting point long fiber, or a plurality of low'melting point short fibers. High-dazzle long fibers must have high strength, high modulus, and low strain rate, so they can provide the function of strengthening the weaving ground: grid. High-melting long fibers that can be used in the present invention include polyesters, such as polyethylene terephthalate (PET), polybutylene terephthalate = vinegar (PBT), etc .; polyamines, such as nylon 6, nylon 66 Etc .; glass fibers; fluorene vinyl alcohol fibers; carbon fibers; and aromatic polyamide fibers (aramid). In addition, the main purpose of low-dot fiber is to use it as a matrix or adhesive, and its strength is not a major consideration. Examples of the low-melting short fibers that can be used in the present invention include polyethylene, polypropylene, polyester copolymers, polyamides such as nylon, and the like. The low-melting short fiber is preferably selected so that the melting point f of the high-melting long fiber is less than 20% of the melting point of the low-melting short fiber. c. The low melting point short fiber can also be a polymer of the same type as the high melting point long fiber used. The important point is that the low melting point short fiber must have a lower melting point. The weight of the long-melting long fibers and low-dazzle short fibers contained in the composite sand is, for example, preferably 50 to 70% to 30 to 50%. The two types of fibers are recovered. f yarn is wound into a bobbin. This composite yarn can then be used for weaving. Since the yarn formed by the present invention belongs to machine-spun yarn (叩 仙 " yarns), it can be used in various types of knitting machines (such as sword belt loom)
第10頁 425345 五、發明說明(8) (upier 1〇〇m)或經編織機(warp kniUing machines))以 2所需之格網構造。一般而言,格網的尺寸可為正方形 盡X20或長方形的20x30 fflm等。編織後,可將編織後之 箱+,或其他加熱襄置中,最好在低熔點短纖 ΪίΐΓ G° C以上的溫度下加熱,藉以形成最終地工 格網產品。 -複合紗’本發明不需要習知方法中所需之昂 本發明所揭露之方法免除了 塗佈6又備,並且減小了生產設備的尺寸,@ 相關裝置的費用。更重要的是,本發明所大 降低了加工時間,並減少環 句撂之方法大巾田 務明掘霪夕u f 環染問題。再者,藉由本 #J <基質& π/ 间強度纖維(即高熔點長纖維)可被黏合 === 上低溶點短纖維所形成)緊密地黏合,在個 另J複口、ν #以及紗之接點處之間可得到優。 格網之接點強度與整體強度的大幅:昇广 圈式之簡單說明: 第1圖顯示依據習知方法以形成合成 之步驟的示意圖。 乂飘維型地工格網 第2圖顯示依據本發明一較佳實 @地工格心㈣㈣。 4成合成纖維 示複合紗之截面照片,放大10〇倍。 倍。 顯-經處理後之複合紗之截面照片,放大100 本發明揭露-種製造合成纖維型地卫格網的改良方Page 10 425345 V. Description of the invention (8) (upier 100m) or warp kniUing machines) is constructed with 2 required grids. Generally speaking, the size of the grid can be square as X20 or rectangular 20x30 fflm. After weaving, we can place the box after weaving or other heating, preferably at a temperature above the low melting point staple fiber ΪίΐΓ G ° C, to form the final industrial grid product. -Composite yarn 'The present invention does not require the conventional method. The method disclosed in the present invention eliminates the need for coating 6 and reduces the size of the production equipment and the cost of related equipment. More importantly, the present invention greatly reduces the processing time, and reduces the problem of ring dyeing. Furthermore, with the #J < matrix & π / inter-strength fibers (ie, high melting point long fibers) can be bonded (= formed by short fibers with low melting point), they are tightly bonded. ν # and the junction of the yarn can be optimized. Significant increase in the joint strength and overall strength of the grid: a brief description of the circle-enhancing method: Figure 1 shows a schematic diagram of the steps for forming a composition according to a conventional method.乂 Floating dimensional geotechnical grid Figure 2 shows a preferred embodiment according to the present invention @ 地 工 格 心 ㈣㈣. 4% synthetic fiber A cross-sectional photo of the composite yarn is shown, magnified 100 times. Times. Show-cross-section photo of the treated composite yarn, enlarged by 100. The present invention discloses-an improved method for manufacturing synthetic fiber-type ground guard grid
五、發明說明(9) 法,此地工格網可與地基、 Λ 工合成物合用,以提供選擇襄離地、或其他地 露之方法提供許多不同的明揭 行,而不需要額外的裝置。楚_ .法很谷易實 本,並且符合環保要求_一可降低製造時間及成 得之地工格網具有優異的,心:方法所製 =整;強度。如上所述,本;法 優點之一為,所盥得夕山 彳給的主要 的強度’而不會實質上增加製長之後可保留相當量 心明::::::需要-化熱塑性塑膠 地工織物上的裝置:步:不浸在 須的,且習知方法包括了處理非Π(般二'都是必 融塑膠或瀝青之步称。因此,習“法通常需 的裝置’且通常會有高度危險的工作環相:昂貴 ::塑性樹脂或瀝青會導致嚴重的丟 :: 困擾的環保問題。 亚1疋令人 本發明所揭露之方法亦可使得黏合成份(即低 纖維)有效地並緊密地覆蓋在長纖維上。相 2 :黏合成份僅能覆蓋長纖維束,這是本發明比習知方方法 ::另-優點。黏合纖維成份包覆在個別複合紗的外面j 吏得由本發明揭露方法所製得之地工格網顯 t法所得者優異的性質,特別是在接點強度和在ϊΐ 後強度的保留方面。本發明於是不僅是可製造出優異的地 425345V. Description of the invention (9) method, the local grid can be used in combination with the foundation, Λ engineering composites to provide the method of choosing to leave the ground, or other ground exposure methods to provide many different exposures, without the need for additional equipment . Chu_. The method is simple and easy to implement, and meets environmental protection requirements. One can reduce the manufacturing time and the resulting grid. The grid has excellent cores: made by the method = whole; strength. As mentioned above, one of the advantages of this method is that the main strength given by Xishanyan can be retained without substantial increase in length. :::::: Required-thermoplastic Devices on geotextiles: steps: not immersed in the whiskers, and the conventional method includes the steps of processing non-II (the second two are all fused plastic or asphalt. Therefore, the "devices usually required by law" There is usually a highly dangerous working phase: expensive :: plastic resin or asphalt can cause serious loss :: troublesome environmental issues. Ya 1 疋 The method disclosed by the present invention can also make the composition (ie, low fiber) Effectively and tightly cover long fibers. Phase 2: The adhesive component can only cover long fiber bundles, which is the method of the conventional method of the present invention: Another-advantage. The adhesive fiber component is coated on the outside of individual composite yarns. The excellent properties of the geogrid obtained by the method disclosed in the present invention can be obtained, especially in terms of contact strength and retention of post-strength strength. The invention not only can produce excellent ground 425345
且可使其在花費較少且環保問題較少的狀況下製 五、發明說明(ίο) 工格網, 造出來。 在本發明揭露之方法中’首先將至少一種高炼點長纖 維和至少一種或複數種低溶點短纖維經複合紡紗(MM)形 成複合紗。然後將此複合紗編織成具有格網開口的一網狀 ”網可以為長方形或正方形。然後將此編織網狀結 構加熱,使得低熔點短纖維熔化並藉此包覆在高熔點長纖 維的外面和周圍。冷卻後,可得到具有優異機械和化性 質的軟式地工格網。 本發明揭露之複合紗最好包括一種或多種高熔點長纖 維,以f至少一種或複數種低熔點短纖維。最好複合紗中 所含的高熔點長纖維和低熔點短纖維的重量比為5〇 7〇%比 30〜50% ^此高熔點和低熔點之纖維可為單成份的纖維或 者低熔點纖維可為雙成份纖維。若使用雙成份纖維,可以 為心鞘型(sheath/core)或各半型(side by side)。高熔 點長纖維提供編織地工格網之強化性質,必須具有高強 度、高模數和低應變率。可用於本發明之高熔點長纖維之 ,佳例子包括聚酯,如聚對苯二甲酸乙二酯(pET),聚對 笨一甲酸丁二酯(PBT)等;和聚醯胺,如尼龍6,尼龍66 ί I^璃纖維,聚乙烯醇纖維,碳纖維,和芳族聚醯胺纖 、其身可用作強化成份。低熔點短纖維的主要目的是作為 ^質或,合劑,以包覆強化成份(即高熔點長纖維),其強 並不是主要的考量。可用於本發明中之低熔點短纖維的 乂佳例子包括聚乙烯、聚丙烯、聚酯共聚物、聚醯胺(如 425345 五、發明說明(11) 尼#H和聚醯胺共聚物等。最好所選擇之低熔點短纖維是 。使得高熔點長纖維之熔點至少比低熔點短纖維之熔點高20 C 〇 ‘ 將高低熔點纖維經複合紡紗,然後整經。在整經前可 再經過其他加工步驟。然後,可將紗束經過編織步驟。由 =本發明所形成之紗屬於機紡紗,可使用於各種型式的編 :機(如劍帶式織機、經編織機)以形成所需之格網構造。 最好,格網的尺寸為20χ20或2〇χ3〇 mm等,也可以使用其 他尺寸。編織後,可將編織後之產品置於烘 a m纖維之嫁點1〇〜以上的溫度下加熱丄形 成最終地工格網產品。 # 方法方法的主要特徵為’本發明不需要習知 高$ # I $ $ ^複雜的塗佈步驟。本發明係使用包括 穎的方式使得本發==複合紗於編織工程。此新 小了生產線的尺寸,除了含浸設備,並且減 果是,本發明所揭露之方他相關裝置的費用。結 了環保污染問題。•了節省::幅降低加工時間’並減少 法所製得的地工格:亦顧^用之外,由本發明揭露之方 明揭露之方法,高強卓越的優異性質。藉由本發 是,在個別纖維和這====緊密地,住,於 黏合。這造成所製得地炊的接點處之間可侍到優異的 幅提昇。由於黏合的作用格網之接點強度與整體強度的大 常優異的包覆。,亦導致短纖維對於長纖維有非 第14頁 425345 ---— 五、發明說明(12) 參考第1圖。第1圖龜紅也 成纖維型地工格網之步:m知最常見方法而形成合 子架1提供,並合併為=的:意圖。尚強度長纖維2由筒 於編織機5中編織以形;3。::少經過接整經軸4而加工’再 束所形成之格子肋部Λ二編織網狀構造’其包括由纖維 浴6和-對壓輥機7中。二:將網人狀構造經過-含浸 惫7祕、、,π α、 含浸洽6包括一含浸成份(通常是聚 含、”成一保護層’以覆蓋纖維束。最後加熱該經 =編織:狀構造物,並於烘箱"乾燥,並由捲取親9 而捲取以形成一地工格網。 ^圖顯示依據本發明較佳實施例以形成合成纖維塑 地工格網之步驟的示意圖。複合紗筒η由捲軸架或紗架1〇 而提供。將複合紗經過張力控制器12,再於編織機13中編 織以形成一編織網狀構造物,包括由複合紗所形成之格子 肋部和節部。和習知方法第1圖中不同的,編織網狀構造 並不經過含浸浴,而是經過導輥14而直接進入烘箱15中, 編織之網狀構造物在此處被加熱,然後冷卻,由捲取裝置 16而捲取成一地工格網。含浸浴的免除,大幅簡化了製造 方法,降低了製造費用(設備費用和操作費用兩者),並且 改善了製造環境,而可使環保問題獲得解決。 第3圖顯示複合紗之截面顯微照片。核心部分包括聚 醋(PET)長纖維’鞘部包括聚丙烯短纖維。第4圖顯示經熱 處理後複合紗之截面顯微照片。在第4圖中,複合紗束(即 長纖維紗與熔融短纖維)經由熔化之聚丙烯短纖維而黏合 在一起。 第15頁 425345 五、發明說明(13) 以下舉數個實施例以說明本發明之方法、特徵、及優 點,但並非用以限制本發明之範圍,本發明之範圍應以所 附之申請專利範圍為準。 實施例1 在此實施例中,高熔點纖維係使用高強度之 2,000d/192f聚對笨二甲酸乙二酯(PET)長纖維(fiUmen1: yarns) ’低熔點纖維為聚丙稀短纖維(stapie fibers), 其纖維丹尼數為2.5,公稱(nominal)纖維長度為2英叶。 將二束南強度聚酯長纖維合併,然後與聚丙缚短纖維經複 合纺紗(co-spinning)以形成複合紗(composite yarn)。 將此複合紗編織成具有20x2Omm格網開口之網狀構造。將 編織成之網狀構造在1 9 0 C下加熱2分鐘’以使低炫點短 纖維熔化以黏合高強度PET長纖維。冷卻後,網狀構造物 隨即固化而形成地工格網。 表1顯示商用地工格網和本發明實施例1之地工格網之 相關物理性質的比較。表中兩種地工格網都具有同樣的規 格,即,公稱強度為150 kN/m。 ηAnd it can be made under the condition of less cost and less environmental protection problems. 5. Invention Description (ίο) Industrial grid. In the method disclosed in the present invention ', firstly, at least one high-refining-point long fiber and at least one or a plurality of low-melting-point short fibers are formed into a composite yarn through composite spinning (MM). This composite yarn is then woven into a mesh with mesh openings. The mesh can be rectangular or square. The woven mesh structure is then heated to melt the low-melting short fibers and coat the high-melting long fibers. And surrounding. After cooling, a soft geogrid with excellent mechanical and chemical properties can be obtained. The composite yarn disclosed in the present invention preferably includes one or more high-melting long fibers and at least one or a plurality of low-melting short fibers. It is preferable that the weight ratio of the high-melting long fiber and the low-melting short fiber contained in the composite yarn is 50.7% to 30-50%. ^ The high-melting and low-melting fibers may be single-component fibers or low-melting fibers. It can be bi-component fiber. If bi-component fiber is used, it can be of sheath type (sheath / core) or side by side (high-melting-point long fiber to provide the reinforcing properties of woven geogrid, which must have high strength , High modulus and low strain rate. Among the high melting point long fibers that can be used in the present invention, good examples include polyesters such as polyethylene terephthalate (pET), polybutylene terephthalate (PBT) Etc; and Ammonium, such as nylon 6, nylon 66, glass fiber, polyvinyl alcohol fiber, carbon fiber, and aromatic polyamide fiber, which can be used as a reinforcing component. The main purpose of low melting point short fiber is The mixture is used to cover the reinforcing component (ie, high-melting long fibers), and its strength is not a major consideration. Good examples of low-melting short fibers that can be used in the present invention include polyethylene, polypropylene, polyester copolymers, Polyamide (such as 425345 V. Description of the invention (11) Ni # H and polyamine copolymer, etc. The best choice of low melting point short fiber is to make the melting point of high melting point long fiber at least higher than that of low melting point short fiber High 20 C 〇 'The high and low melting point fibers are composite-spun and warped. Before the warping, other processing steps can be performed. Then, the yarn bundle can be subjected to the weaving step. The yarn formed by the present invention belongs to machine spinning Yarn can be used in various types of knitting: loom (such as sword belt loom, warp knitting machine) to form the required grid structure. Preferably, the size of the grid is 20x20 or 20x30mm, etc. Use other sizes. After weaving, you can The woven product is heated at a temperature of 10 to more than the marriage point of the baked AM fiber to form a final geogrid product. # Method The main feature of the method is' The present invention does not need to be acquainted with high $ # I $ $ ^ Complex coating steps. The present invention uses a method that includes Ying to make the hair == composite yarn in the knitting process. This new size reduces the size of the production line, except for the impregnation equipment, and the reduction is that the disclosure of the present invention is related to others The cost of the device. The environmental pollution problem has been solved. • Saved :: Reduced the processing time and reduced the geogrid made by the method: In addition to the use, the method disclosed by the invention disclosed by the present invention has high strength and excellent performance. The excellent properties of this product are that the individual fibers and this ==== tightly, live and adhere to each other. This results in an excellent amplitude improvement between the contacts of the floor cooker produced. Due to the adhesion, the joint strength and overall strength of the grid are usually excellent. It also causes short fibers to be different from long fibers. Page 14 425345 ----- 5. Description of the invention (12) Refer to Figure 1. Fig. 1 Turtle red is also a step of forming a fiber-type geogrid: knowing the most common methods to form the holster 1 provided, and merging into =: Intent. The long-strength long fiber 2 is woven into a shape in a braiding machine 5; :: The grid ribs formed by re-bundling are processed through a few warping beams 4, which are composed of a fiber bath 6 and a press roller 7. 2: Pass the net-like structure through-impregnated exhaustion, π α, impregnated contact 6 includes an impregnated component (usually poly-containing, "formed into a protective layer" to cover the fiber bundle. Finally heating the warp = weaving: The structure is dried in an oven ", and is wound up by the take-up pro 9 to form a geotextile grid. ^ The figure shows a schematic diagram of the steps of forming a synthetic fiber plastic geotextile grid according to a preferred embodiment of the present invention. The composite yarn bobbin η is provided by a reel stand or a creel 10. The composite yarn is passed through a tension controller 12 and then woven in a knitting machine 13 to form a woven mesh structure, including a grid rib formed by the composite yarn. Unlike the first method in the conventional method, the woven mesh structure does not pass through the impregnation bath, but passes directly through the guide roller 14 into the oven 15, and the woven mesh structure is heated here. , And then cooled, coiled into a geogrid by the coiling device 16. The elimination of the immersion bath greatly simplifies the manufacturing method, reduces manufacturing costs (both equipment costs and operating costs), and improves the manufacturing environment, while Environmental protection issues Solved. Figure 3 shows a cross-section photomicrograph of the composite yarn. The core part includes polyester long fibers (PET). The sheath portion includes polypropylene short fibers. Figure 4 shows a cross-section photomicrograph of the composite yarn after heat treatment. In Figure 4, the composite yarn bundle (that is, the long-fiber yarn and the fused short fiber) is bonded together through the fused polypropylene short fiber. Page 15 425345 V. Description of the Invention (13) The following examples illustrate the present invention. The methods, features, and advantages are not intended to limit the scope of the present invention, and the scope of the present invention should be based on the scope of the attached patent application. Example 1 In this example, high-melting-point fibers use high-strength fibers. 2,000d / 192f polyethylene terephthalate (PET) long fibers (fiUmen1: yarns) 'Low-melting fibers are polypropylene staple fibers (stapie fibers) with a fiber denier of 2.5 and a nominal fiber length It is 2 English leaves. Two bundles of south-strength polyester long fibers are combined and then co-spinning with polypropylene staple fibers to form a composite yarn. This composite yarn is woven into a grid having a 20x2Omm grid. open The net-like structure. The knitted net-like structure is heated at 190 ° C for 2 minutes to melt low-dazzle short fibers to bond high-strength PET long fibers. After cooling, the net-like structure solidifies and forms a ground. Industrial grid. Table 1 shows the comparison of the relevant physical properties of the commercial industrial grid and the industrial grid of Example 1 of the present invention. Both geogrids in the table have the same specifications, that is, the nominal strength is 150. kN / m. η
第16頁 425345 五、發明說明(14) 表1 商用地工格網 f施例1 編織型式 瑀織 編蛾 规格 150 kN/m 150 kN/m 高分子種類 PET/PVC PET/PP 極限強度 168.9 kK/m 1640 kN/m 極限伸長董 15.21% 13.1% * 在5%伸長曼時之強度 39.3 kN/m 60. 1 kN/m 極限強度之伸長董 23.3% 36. 6% 接點強度 11.7 kQ 15.5 kQ 單位面蒱重受(每平方公尺) 796.5 cr 502.7 q 表1之比較結果,清楚地顯示出,同樣的規格之下, 本發明地工格網之接點強度比商用產品增進了 32. 5%。而 且,同樣重要地,本發明地工格網在5%伸長量時強度的保 留上亦比商用產品增進了 57%。 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何熟習此項技藝者,在不脫離本發明之精 神和範圍内,當可作更動與潤飾,因此本發明之保護範圍 當視後附之申請專利範圍所界定者為準。Page 16 425345 V. Description of the invention (14) Table 1 Commercial geotechnical grid f Example 1 Weaving pattern 瑀 Weaving moth Specification 150 kN / m 150 kN / m Polymer type PET / PVC PET / PP Ultimate strength 168.9 kK / m 1640 kN / m Ultimate elongation Dong 15.21% 13.1% * Strength at 5% elongation 39.3 kN / m 60. 1 kN / m Ultimate elongation Dong 23.3% 36. 6% Contact strength 11.7 kQ 15.5 kQ The unit surface area weight (per square meter) 796.5 cr 502.7 q The comparison results in Table 1 clearly show that under the same specifications, the strength of the joints of the industrial grid of the present invention is increased by 32.5 compared with commercial products. %. And, just as important, the strength retention of the geogrid of the present invention at 5% elongation is 57% better than that of commercial products. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make changes and retouching without departing from the spirit and scope of the present invention. The scope of protection shall be determined by the scope of the attached patent application.
第17頁 年η qPage 17 Year η q
(請先閲讀背面之注意事項再填寫本頁) 425345 五、發明説明(3 ) 元件符號說明 第1圖 筒子架 2—高強度長纖維 3 —紗 4 一整經轴 編織機 6 —浸浴槽 7—壓輥機 8 —烘箱 第2圖 9~捲取輥 10 ~紗架 11—複合紗筒 12 —張力控制器 13 —編織機 14—導引親 15 —烘箱 16 —捲取裝置(機) 以下舉數個實施例以說明本發明之方法、特徵、及優點, 但並非用以限制本發明之範圍,本發明之範圍應以所附之申 請專利範圍為準。 實施例1(Please read the precautions on the back before filling this page) 425345 V. Description of the invention (3) Component symbol description Figure 1 Bobbin 2—High-strength long fiber 3—Yarn 4 A warp knitting machine 6—Bath bath 7 —Rolling press 8 —Oven second figure 9 ~ Winding roll 10 ~ Yarn frame 11—Composite yarn bobbin 12—Tension controller 13—Knitting machine 14—Guide pro 15—Oven 16—Winding device (machine) or less Several examples are given to illustrate the methods, features, and advantages of the present invention, but are not intended to limit the scope of the present invention. The scope of the present invention should be based on the scope of the attached patent application. Example 1
T 經濟部中央標準局負工消費合作社印裝 在此實施例中,高熔點纖維係使用高強度之2,000d/192f 聚對苯二曱酸乙二酯(PET)長纖維(filament yams),低熔點纖 維為聚丙烯短纖維(staple fibers),其纖維丹尼數為2·5,公稱 (nominal)纖維長度為2英吋。將三束高強度聚酯長纖維合併, 然後與聚丙烯短纖維經複合紡絲(co_spinning)以形成複合紗 (composite yam)。將此複合紗編織成具有2〇χ 2〇mm格網開口 之網狀構造。將編織成之網狀構造在19(rc下加熱2分鐘,以 使低熔點短纖維炫化以黏合高強度PET長纖維。冷卻後,網狀 構造物隨即固化而形成地工格網。 表1顯示商用地工格網和本發明實施例丨之地工格網之相 關物理性質的比較。表中兩種地工格網都具有同樣的規格, 即,公稱強度為150kN/m。 -^89.8.21 修正) ( CNS ) ( \ ---T Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperatives. In this example, the high-melting-point fibers use high-strength 2,000d / 192f polyethylene terephthalate (PET) long fibers (filament yams). The melting point fibers are polypropylene staple fibers, with a fiber denier of 2.5, and a nominal fiber length of 2 inches. Three bundles of high-strength polyester long fibers are combined and then co-spinned with polypropylene staple fibers to form a composite yarn. This composite yarn was woven into a mesh structure having a 20 × 20 mm grid opening. The woven mesh structure was heated at 19 ° C for 2 minutes to dazzle low-melting short fibers to bond high-strength PET long fibers. After cooling, the mesh structure solidified and formed a geogrid. Table 1 A comparison of the relevant physical properties of the commercial geogrid and the geogrid of the embodiment of the present invention is shown. Both geogrids in the table have the same specifications, that is, the nominal strength is 150kN / m.-^ 89.8 .21 correction) (CNS) (\ ---
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TW88106923A TW425345B (en) | 1998-09-18 | 1999-04-29 | Method for making improved geogrids |
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