414720 A7 B7 五、發明説明（1 ) (發明概要） 本發明「難韻維_及其製法」，係 專利(公告號：32仍2)關於以活性碳纖維 活性碳纖維翻之製品與技術，尤指以一種裁切後 碳纖維利时佈法或振動法將短纖維植入發泡 = 内部與表面製得之活性碳滤網者。其主要製造步二體= 網狀載體上_-娜合船雌活性碳鱗束裁切= 纖維；再於載有-層膠合劑之網狀載體上植入活性碳 維；最後將植有短纖維活性碳網狀載體烘乾以製得一高吸 附速率、高透氣性及陕捕紐果之潍碳纖維 :。 [發明背景] ^ 按，習用之活性碳濾材(Filter)通常使用顆粒狀或粉末狀 濾材做為吸附材，而較新穎之濾材則以活性碳纖維布或活 性碳纖維不織布製成者。而依其加工型態分類如下：/ ⑴浸附式 以顆粒狀或粉末狀活性碳選擇適當之接合劑混合成含浸 液’再以載體(發泡材、不織布等)浸入含浸液，經烘乾後以 形成濾材’此加工方式即使精挑細選較好之膠合劑，仍然 會產生嚴重阻塞活性碳可吸附孔洞，而大大降低其吸附效 果。 (2)噴附式 其係將載體以預浸膠合劑，或熱熔方式於膠合劑尚未乾 酒前以噴附方式將顆粒狀或粉末狀活性碳附著於載體上， 雖此加工方式可使活性碳保持相當程度之吸附力，然活性 _— -2- 本紙張尺度適用中國國家榡準（CNS) A4規格（210x 297公釐） 請 先 閱 背414720 A7 B7 V. Description of the invention (1) (Summary of the invention) The present invention "difficult rhyme and its manufacturing method" is a patent (announcement number: 32 still 2) about the products and technology of activated carbon fiber activated carbon fiber, especially A kind of carbon fiber after cutting is used to insert short fibers into the foam or activated carbon filter. Its main manufacturing steps are two bodies = on a net-shaped carrier _-Nahe boat female activated carbon scale cutting = fiber; then the activated carbon dimension is implanted on a net-shaped carrier carrying a -layer adhesive; finally, a short The fiber activated carbon mesh carrier is dried to produce a high adsorption rate, high air permeability, and Weiguo carbon fiber. [Background of the Invention] ^ According to the conventional activated carbon filter material, granular or powder filter material is usually used as the adsorbent material, while the newer filter material is made of activated carbon fiber cloth or activated carbon fiber nonwoven fabric. According to its processing type, it is classified as follows: / ⑴ immersion type uses granular or powdered activated carbon to select an appropriate bonding agent and mix it into an impregnation solution, and then immerse the impregnation solution with a carrier (foam material, non-woven fabric, etc.), and dry it After the formation of the filter material, even if the better glue is carefully selected, it will still severely block the activated carbon adsorbable pores and greatly reduce its adsorption effect. (2) Spray-attachment type: the carrier is pre-soaked with glue or hot-melt. The granular or powdered activated carbon is attached to the carrier by spray-attachment before the glue is dried. Activated carbon maintains a considerable degree of adsorption, but is active _— -2- This paper size applies to China National Standard (CNS) A4 (210x 297 mm) Please read the back first
意 I i 填 f 裝 1 I 订 經濟部中央標準局員工消費合作社印製 經濟部中央標準局員工消費合作社印裝 414720 、發明説明（2) 確難以深入載體之内部，為其主要之缺點。 (3)活性碳纖維布或不織布 =梭織布或不織布作為原料，經氧化、碳化活化工程 較強織布’雖此種活性碳吸附效果 t 梭織或無梭加工成型，再經氧化、碳化 I二ίϊϊ成之活性碳纖維，不但其製造技術繁瑣困難， 遌同，又其風阻、壓損、可變性低等缺點，而難 以為工業或民生用品所普遍採用。 此外’習用氣相之過據材，用以將有害人體之物質予 以攔截，而達到淨化空氣之目I雖較大之有害物質(01“ m以上者）’可由一般之濾、材捕捉，但若是太小之物質，例 如.有機蒸汽分子’則得用活性碳材以孔洞吸附方式，方可 將其攔截以達成淨化。 是以過渡材料之組合，通常以除塵之濾材配合活性碳 吸附材使用，其各種遽材分屬不同功能，然由多種遽材組 合以達成高捕集效率、低風阻之要求相當困難。而若其壓 損太大時，縱使其具有良好之捕集效果，亦無法被廣泛應 用於各種產業上。 [改良技術及運用手段] 有鑑於上述習用技術之種種缺失，本案發明人乃針對 上述缺點，經長期努力研究、實驗與改良，並配合多年從 事相關行業之產製經驗，而終於設計出本發明，其係將將 網狀載體上喷附一層膠合劑；並使活性碳纖維束裁切成短 纖維；再於載有一層膠合劑之網狀載體上植入活性碳短纖 k紙張尺度適用中國國家標率（CNS ) A4规格（2 i ο X 297公釐） ^^1 ^^1 - - -I ^^1 ^^1 ^^1 ^^1 It —i— —I (請先閎讀背面之注意事項再填寫本I j 414720 A7 B7 經濟.郅中央標準局員工消費合作社印製 五、發明説明（3 ) 一 —- 維，最後將植有短纖維活性碳網狀载體供乾以製得活性碳 纖維遽網者。其藉由網狀載體之中空處植入活性碳纖維， 故得以製造出高吸附速率、高透氣性及良好捕集效果之活 性碳纖維製品’關應各種不同之需。又本發明乃利用現 有之活性碳纖維以振動或喷附之方式直接植入網狀載體， 獨經傳統之紡紗或/及織布賴程，而得有效簡化生產過 粒及叹備投資’克服碳化技術上瓶頸，可降低生產的成本， 品質能有效控制。 [創作目的] 緣是’本發明之主要目的，係利用活性碳纖維束裁 切成短纖維，而以振動或喷附之方式直接植入網狀載體， 固不須經傳統之紡紗或/及織布等製程，而得有效簡化生產 過程’減少設備之投資，並可克服傳統織物之碳化技術上 的瓶頸’勿需花費大筆經費來重新設計、製造生產設備， 因此可降低生產的成本’且其產量及品質均能有效控制。 山本創作之次要目的，旨在開發一種新型態的活性 奴纖維濾網，其係利用由活性碳纖維束裁切成短纖維， 再以振動或喷附之方式直接植入網狀載體，得以製造出高 及附速率⑥透氣性及良好捕集效果之活性碳纖維製品， 以因應各種不同之需。 再者，本創作之另一目的，旨在藉由活性碳短纖 植於網狀載體之中空處，以降低活性碳短纖維之壓 損，並提供一高除臭之濾材者。 [具體實施例] 請 先 閱 讀 背 面 之 注 意 事 項 再 裝 頁 訂 ——_ -4- 本紙張尺度適用礙家標準（CNS)从麟（ 414720 經濟部中央標準局貝工消費合作社印装 A7 B7 五、發明説明（) 為使能進一步瞭解本發明為之其他特徵、目的及 優點能夠更為顯現，茲舉一較佳實施例配合圖示及圖 號說明如后： η 第一圖：係本發明之活性碳纖維濾網之生產流程圖。 第一圖：係本發明之活性碳纖維濾網製法。 第二圖：係本發明之活性碳纖維濾網製法之另一實施 例。 第四圖：係本發明之活性碳纖維濾網製法之另一實施 例。 第五圖··係本發明之靜電植毛實施例示意圖。 本發明「活性碳纖維濾網及其製法」之實施例， 首先，請參照第一、二圖所示，其生產時之主要製造 步驟如下： (一) 上膠合劑:先於網狀載體(如發泡棉)⑴含浸於含有膠合劑 之溶液中，使其網狀載體之中空處(11)具有一声膠a劑 ⑵； ” 口 (二) 裁切:並將活性碳纖維束(3)經裁切機，使活性碳纖維束 裁切成適當長度之活性碳短纖維(4)，為便於植入網狀 載體之中空處(II)，一般將其裁切為〇.3___1〇mm ; (二)植入纖維•再於載有一層膠合劑⑵之網狀载體⑴上方設 有一振動台(6)，該振動台(6)内則裝有裁切成適當長度 之活性碳短纖維(4)，藉由振動台⑹之振動使其内之活 性碳短纖維(4)振落於網狀載體(1)上，由於其網狀載體 -----1---^---裝------订 (请先閲讀背面之泣意事項再填寫本頁) • _ _ __ 本紙張尺度適用中國國家標準（CNS } A4規格（210X297公屢） 414720 經濟部中央標準局買工消費合作社印製 A7 B7 五、發明説明（5) (1)之中空處(11)具有一層膠合劑⑵，於是活性碳短纖維 ⑷得植入於膠合劑⑵内。 (四)烘乾:最後將植有活性礙短纖維⑷之網狀載體⑴經供乾 機⑺烘乾，使活性碳短纖維⑷固著於網狀載體⑴之中 空處(11)，以製得一活性碳纖維濾網(5)者。 本發明之另一實施例，請再參閱第三圖所示，A 時之主要製造步驟如下： ^ (-）上膠合劑:該膠合劑⑵係藉由一喷佈機⑻嘴佈於網狀載 體(如發泡棉)(1)上，並得滲入其網狀載體之中空處(U) 者； ㈡裁切:並將活性碳纖維束⑶經裁切機，俗舌性碳纖維束 裁切成適當長度之活性碳短纖維⑷，為便於植入網狀 —載體之中空處(11)，一般將其裁切為0.3—10MM _ ㈢植入纖維:再於載有-層勝合劑⑵之網狀載體⑴上方設 有-振動台⑹’該振動帥)_財裁域適當广 之活性碳短纖維⑷，藉由振動台⑹之振動使‘ς 性碳短纖維⑷振落於網狀載體⑴上，由 狀體 (四最後將财活性魏纖維⑷之峨 碳短纖維⑷固著於網狀載離 中二處(11)，以衣仔一活性碳纖維濾網⑸者。 其生=之本主tJSI施下例，請再參财叫所示， ----- -6- k紙張尺度適用中( CNS ) Λ4現格(2T〇X297^J~j . I. --- 1^1 1- I i ! ^1. - - 1 ---- τ» 、τ ，(請先閎讀背面之注意事項再填寫本頁) 麵濟部中央祿準局員工消費合作社印製 414720 A7 ____B7 五、發明説明（6〉 一' - (-）上膠合劑:該膠合劑⑵係藉由-噴佈機猶佈於網 體(如發泡棉XI)上，並得滲人其網狀载體之中空處(⑴ 者； ㈡裁切:並將活性碳纖維束⑶經裁切機，使活性碳纖維束 裁域適當長紅滩碳賴維⑷，為餘植入網狀 —載體之中空處⑼，-般將其裁切為〇3—1〇MM ; (二）植入纖維:再於載有一層膠合劑⑵之網狀載體(1)上方設 冑i侧⑻’射職_職有裁切朗當長度x 之活性碳短纖維⑷，藉由噴佈機⑻之噴佈，使其内之 活性碳短纖維⑷喷佈於網狀载體(1)上，由於其網狀載 _之中空處⑽具有-鱗合劑⑵，於是活性破短纖 維⑷得植入於膠合劑⑵内。 | (四）棋乾.最後將植有活性碳级纖維⑷之網狀載體⑴經烘 乾機⑺烘乾’使活性碳短纖維⑷固著於網狀載體⑴^ 中空處(11) ’以製得一活性碳纖維濾網⑶者。 本發明之厂活性碳纖維滤網」之細部構造，請參昭第 ^圖所示’其係於網狀載體⑴之中空處(11)内載入勝合劑 ，再將活性碳短纖維⑷植於膠合劑⑵内者。 似，=上所揭狀㈣與圖示，僅為本發明部份實施 1，當不能以此限定本發明之實際實施範圍，凡依以 :明相Η請專職_载之構造魏及功能上 作之各種變換，均應涵蓋於本發明之專利權範圍D 本案發明人已依上述製造方法試製樣品，經一 戈驗結果業已製成樣S (如附件一），證明發 -----^---^--裝------訂 、請先聞讀背面之注意事項再填寫本頁)Note I i Fill f Pack 1 I Order Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 414720, Invention Description (2) It is indeed difficult to penetrate deeply into the carrier, which is its main disadvantage. (3) Activated carbon fiber cloth or non-woven cloth = woven or non-woven cloth as raw material, woven with strong oxidation and carbonization activation engineering. Although this activated carbon adsorption effect t woven or non-woven processing, and then oxidized and carbonized I The two activated carbon fibers are not only complicated and difficult to manufacture, but also have the disadvantages of wind resistance, pressure loss, and low variability, which are difficult to be widely used in industry or consumer products. In addition, 'the conventional materials used in the gas phase are used to intercept substances harmful to the human body, and to achieve the purpose of purifying the air. Although the larger harmful substances (01 "m or more)' can be captured by ordinary filters and materials, but If it is too small, for example, organic vapor molecules, you must use activated carbon materials to adsorb the holes before they can be intercepted to achieve purification. It is a combination of transition materials, usually a dust-removing filter material and an activated carbon adsorption material. , Its various kinds of sassafras belong to different functions, but it is very difficult to achieve a high collection efficiency and low wind resistance by combining a variety of sassafras. If the pressure loss is too large, even if it has a good capture effect, it will not be possible. It has been widely used in various industries. [Improved technology and application methods] In view of the above-mentioned shortcomings in conventional technology, the inventor of this case has aimed at the above-mentioned shortcomings, and has worked hard for a long time to study, experiment and improve it, and cooperated with the production system of many years in related industries. Experience, and finally designed the present invention, which is to spray a layer of adhesive on the net-shaped carrier; cut the activated carbon fiber bundle into short fibers; Activated carbon short fiber k paper is implanted on the mesh carrier of a layer of adhesive. The standard of China National Standards (CNS) A4 (2 i ο X 297 mm) is applicable. ^^ 1 ^^ 1---I ^^ 1 ^ ^ 1 ^^ 1 ^^ 1 It —i— —I (Please read the precautions on the back before filling in this I j 414720 A7 B7 Economy. 印 Printed by the Central Consumers ’Cooperative Consumer Cooperatives V. Invention Description (3) 1 —-Dimensional, finally, the short fiber activated carbon mesh carrier is planted for drying to prepare an activated carbon fiber gauze net. By inserting activated carbon fibers in the hollow space of the mesh carrier, a high adsorption rate, high Activated carbon fiber products with breathability and good capture effect are related to various needs. The present invention uses existing activated carbon fibers to be directly implanted into a mesh carrier by means of vibration or spraying, and only through traditional spinning or / And weaving process to effectively simplify the production process and investment investment to overcome the bottlenecks in carbonization technology, can reduce the cost of production, quality can be effectively controlled. [Creation purpose] Fate is' the main purpose of the present invention is to use The activated carbon fiber bundle is cut into short fibers, and The attached method is directly implanted into the mesh carrier, which does not need to go through traditional spinning or / and weaving processes, which can effectively simplify the production process 'reducing investment in equipment and overcoming the bottlenecks of carbonization of traditional fabrics' There is no need to spend a lot of money to redesign and manufacture production equipment, so it can reduce the cost of production 'and its output and quality can be effectively controlled. The secondary purpose of Yamamoto's creation is to develop a new type of active slave fiber filter The net is made of activated carbon fiber bundles cut into short fibers, and then directly implanted into the mesh carrier by means of vibration or spraying, so as to produce activated carbon fiber products with high and high velocity ⑥ permeability and good capture effect, In order to respond to different needs. Furthermore, another purpose of this creation is to reduce the pressure loss of activated carbon short fibers and provide a high deodorization by planting activated carbon short fibers in the hollow space of a mesh carrier. Filter media. [Specific embodiment] Please read the precautions on the back before binding. _ -4- This paper size is applicable to the Home Standard (CNS) Conglin (414720, Printed by the Bayer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 2. Description of the invention () In order to further understand the other features, objects, and advantages of the present invention, a preferred embodiment will be described with illustrations and figure numbers as follows: η The first figure: the present invention The production flow chart of the activated carbon fiber filter. The first picture: is the method for producing the activated carbon fiber filter of the present invention. The second picture: is another embodiment of the method for producing the activated carbon fiber filter of the present invention. The fourth picture: is the invention Another embodiment of the activated carbon fiber filter manufacturing method. The fifth figure is a schematic diagram of the embodiment of the electrostatic hair planting of the present invention. The embodiment of the "activated carbon fiber filter and its manufacturing method" of the present invention, first, please refer to the first and second As shown in the figure, the main manufacturing steps during its production are as follows: (1) Applying glue: before the mesh carrier (such as foamed cotton) ⑴ impregnated in the solution containing the glue to make the mesh carrier hollow (11) has a glue glue agent ⑵; (2) cutting: passing the activated carbon fiber bundle (3) through a cutting machine to cut the activated carbon fiber bundle into activated carbon short fibers (4) of appropriate length, as It is easy to implant into the hollow space of the mesh carrier (II), and it is generally cut to 0.3 mm to 10 mm; (II) Implanted fiber • A vibration is set above the mesh carrier with a layer of adhesive ⑵ Table (6), the vibrating table (6) is provided with activated carbon short fibers (4) cut to an appropriate length, and the vibrating table vibrates the activated carbon short fibers (4) in the vibrating table On the mesh carrier (1), because of its mesh carrier ----- 1 --- ^ --- loading ------ order (please read the crying on the back before filling this page) • _ _ __ This paper size applies to Chinese National Standards (CNS) A4 size (210X297). 414720 Printed by Consumers and Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. Printed by A7 B7. 5. Description of the invention (5) (1) The hollow space (11) has A layer of glue ⑵, so activated carbon short fibers ⑷ can be implanted in the glue ⑵. (4) drying: Finally, the mesh carrier with short fibers 活性 which is blocked by the activity is finally dried by a dryer to make the active carbon The short fiber ⑷ is fixed in the hollow space (11) of the net-shaped carrier 以 to obtain an activated carbon fiber filter (5). For another embodiment of the present invention, please refer to FIG. 3 again. The main manufacturing steps are as follows: ^ (-) Adhesive: The adhesive is sprayed on a mesh carrier (such as foamed cotton) (1) by a sprayer, and it can penetrate into the mesh carrier. Hollow (U); ㈡Cut: cut the activated carbon fiber bundle ⑶ through a cutting machine, vulgar tongue carbon fiber bundle into activated carbon short fiber of appropriate length⑷, in order to facilitate the implantation of mesh-carrier hollow space (11), it is generally cut to 0.3-10MM _ ㈢ Implanted fiber: and then a-shaker ⑹ 'the vibration handsome' is set on the mesh carrier 载 containing -layer win mixture ⑵ The wide activated carbon short fiber ⑷ was vibrated on the mesh carrier 藉 by the vibration of the vibrating table ，, and the shape of the short carbon fiber 活性It was fixed on two nets (11), and was smashed by a cloth-activated carbon fiber filter. Its life = the main tJSI implementation example, please refer to the financial call again, ----- -6-k paper size applicable (CNS) Λ4 present grid (2T〇X297 ^ J ~ j. I.- -1 ^ 1 1- I i! ^ 1.--1 ---- τ », τ (Please read the precautions on the reverse side before filling out this page) System 414720 A7 ____B7 V. Description of the invention (6> A--(-) Adhesive: This adhesive is still spread on the net body (such as foamed cotton XI) by a -spraying machine, and must penetrate. The hollow space of its net-shaped carrier (⑴ 人; ㈡Cut: Pass the activated carbon fiber bundle ⑶ through a cutting machine, so that the activated carbon fiber bundle is cut into an appropriate long red beach carbon Lai Wei⑷, for the implantation of the net-carrier The hollow space is generally cut to 0- 10MM; (2) Implanted fibers: a mesh carrier (1) is set on top of the mesh carrier (1) to shoot the post _It has the function of cutting activated carbon short fiber ⑷ of Langdang length x, and the active carbon short fiber ⑷ inside is sprayed on the mesh carrier (1) by the spraying of the spraying machine. Like a _ hollow space with-scale mixture, so active broken fibers can not be implanted in (4) Chess dry. Finally, the net-shaped carrier with activated carbon-grade fibers 植 is dried by a dryer ⑺ to make the activated carbon short fibers ⑷ fixed on the net-shaped carrier ⑴ 中 hollow ( 11) 'The person who produced an activated carbon fiber filter ⑶. The detailed structure of the activated carbon fiber filter of the factory of the present invention' is shown in the figure ^, which is in the hollow space (11) of the mesh carrier ⑴ Load the Sheng mixture, and then plant the activated carbon short fibers in the cement. Like, == the state and the figure disclosed above, only part of the present invention implements 1, when it cannot be used to limit the actuality of the present invention The scope of implementation is based on the following: The structure, structure, and functions of the full-time _ contained in the application should be included in the scope of the patent right of the present invention. D The inventor of this case has trial-produced a sample according to the above manufacturing method. The test result has been made into sample S (such as Annex I), which proves that ----- ^ --- ^-installation ---- order, please read the precautions on the back before filling in this page)
_— -7- CNS ) ( 210X297^^y 414720 A7 B7 五、發明説明（‘7 ) 明之製造方法確具有實用價值及已達產業上實施之 階段，且功效卓著。貴審查委員於審查時，若對 本發明尚有疑惑之處，本創作人竭誠歡迎審查委員 函示，而當面說明本發明之製造方法，以資作為審 查之參考。 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 本紙張尺度適用中國國家標準（CNS ) A4規格（2丨0 X 297公釐） 14720 A7 B7 五、發明説明（8) 〔圖號說明〕 1網狀載體 2膠合劑 3活性碳纖維束 4活性碳短纖維 5活性碳纖維濾網 6振動台 7烘乾機 8喷佈機 1 1中空處 (請先鬩讀背面之注意事項再填寫本頁) 訂 經濟部中央棹準局舅工消費合作社印製 本紙張尺度適用中國國家標準（CNS ) A4規格（2!0X297公釐）_— -7- CNS) (210X297 ^^ y 414720 A7 B7 V. The manufacturing method of the invention description ('7) is indeed of practical value and has reached the stage of industrial implementation, and the effect is outstanding. During your review, your review committee, If there is any doubt about the present invention, the creator wholeheartedly welcomes the letter from the reviewing committee, and explains the manufacturing method of the present invention in person, and uses it as a reference for review. (Please read the notes on the back before filling this page) Ministry of Economic Affairs Printed by the Central Bureau of Standards Consumer Cooperatives The paper size applies to Chinese National Standard (CNS) A4 (2 丨 0 X 297 mm) 14720 A7 B7 V. Description of the invention (8) [Illustration of drawing number] 1 Mesh carrier 2 glue Mixture 3 Activated carbon fiber bundle 4 Activated carbon short fiber 5 Activated carbon fiber filter 6 Vibration table 7 Dryer 8 Sprayer 1 1 Hollow (please read the precautions on the back before filling this page) Order by the Ministry of Economic Affairs The paper size printed by the Bureau of Machining and Consumer Cooperatives applies the Chinese National Standard (CNS) A4 specification (2! 0X297 mm)