TW411349B - Method for controlling color formation during polytetramethylene ether glycol production - Google Patents

Method for controlling color formation during polytetramethylene ether glycol production Download PDF

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TW411349B
TW411349B TW84110767A TW84110767A TW411349B TW 411349 B TW411349 B TW 411349B TW 84110767 A TW84110767 A TW 84110767A TW 84110767 A TW84110767 A TW 84110767A TW 411349 B TW411349 B TW 411349B
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butanediol
methyl
dioxolane
impurities
alkyl
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TW84110767A
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Chinese (zh)
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Peter A Bloxham
Anne Irisa Breikss
Richard Edward Ernst
Leon Singrey Scott
John Duncan Super
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Du Pont
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Abstract

A process for removing precursors, such as low boiling alkyl glycols (e.g., ethylene glycol and/or 1,2-propylene glycol), to undesirable color forming acetal impurities (e.g., 1,3-dioxolane and 4-methyl-1,3-dioxolane) from technical grade 1,4-butanediol/2-methyl-1,4-butanediol mixtures and the like by distillative topping of the diol mixture prior to ring closing cyclization to corresponding tetrahydrofuran/3-methyl tetrahydrofuran mixture and subsequent polymerization to polytetramethylene glycol ether polymers. Such a process is useful to produce THF and PTMEG having a APHA color index of nearly zero.

Description

經濟部中央標隼局員工消費合作.杜印製 A7 — B7 五、發明説明(1 ) 發明背f 1.發明領域: 本發明係有關一種在生產聚四亞甲基鍵二醇(pTMEG)和 相關共聚物之前脱除不良顏色形成性雜質前體之方法。更 特定言之,但非據以限制之,本發明係有關一種改良的脱 除1,4-丁二醇或1,4-丁二醇與經低碳故基·取代14_丁二缚 混合物中所含導致顏色形成性縮醛的前體之方法,包括在 其經環閉合環化成對應的四氩呋喃(THF)和3 -烷基四氫呋 喃(3 -烷基THF)及随後的聚合產生PTmeG之前進行蒸餾 2·相關技藝之説明: —般所知且被接受的從1,4· 丁二醇製造ptmEG之商業實 作爲將其先催化環化成THF,分離出THF及接著催化聚 合。此外,一般也公認者,即便是經純化的14_丁二醉蒸 館物也會含有少量的其他二群,例如,甲基_ι,4-丁二醇 及不良且難以分離的雜質,其在最後聚合物及其随後用途 中可能導致顏色控制問題。例如,美國專利第5,112,943 號述及一種用THF及,必要時,環氧烷經由陽離子聚合 製備高純度聚合物或共聚物之方法,其中該聚合物經用氫 在氩化觸媒存在中處理以減少顏色指數。該相同專利指出 工業級THF含有濃度爲1〇至500 ppm的少量雜質,其本質 尚未被詳細了解且其會造成變色且在聚酯或聚胺基甲酸_ 酯的製備中改變活性。Consumption cooperation among employees of the Central Bureau of Standards of the Ministry of Economic Affairs. Du printed A7-B7 V. Description of the invention (1) Invention back f 1. Field of the invention: The present invention relates to the production of polytetramethylene bond diols (pTMEG) and Relevant copolymers previously removed precursors of poorly color-forming impurities. More specifically, but not by way of limitation, the present invention relates to an improved mixture of 1,4-butanediol or 1,4-butanediol and a low-carbon, substituted 14-butanediol A method for the formation of a color-forming acetal precursor, including cyclization of the corresponding argon tetrahydrofuran (THF) and 3-alkyltetrahydrofuran (3-alkylTHF) and subsequent polymerization to produce PTmeG was previously distilled 2. Description of related techniques:-Commonly known and accepted commercial practice of making ptmEG from 1,4-butanediol is to catalytically cyclize it to THF, separate THF and then catalyze polymerization. In addition, it is generally accepted that even purified 14-butane distillate contains small amounts of other two groups, such as methyl, 4-butanediol, and poor and difficult to separate impurities. May cause color control problems in the final polymer and its subsequent use. For example, U.S. Patent No. 5,112,943 describes a method for preparing a high purity polymer or copolymer using THF and, if necessary, alkylene oxide via cationic polymerization, wherein the polymer is treated with hydrogen in the presence of an argon catalyst to Reduce the color index. The same patent states that technical grade THF contains a small amount of impurities at a concentration of 10 to 500 ppm, the nature of which is not yet fully understood and that it causes discoloration and alters the activity in the preparation of polyesters or polyurethanes.

即使在上述PTMEG聚合物的氫化之前,也已知道THF -4- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ---------- ^------1T------^ I (請先聞讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製Even before the hydrogenation of the above PTMEG polymer, it was known that THF -4- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) ---------- ^ ----- -1T ------ ^ I (Please read the notes on the back before filling out this page) Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs

41134S A7 ' ____B7 ____ 五、發明説明(2 ) 中的某些顏色形成性雜質可以在聚合之前有利地予以氫化 β例如,在美躅專利第4,257,961號中即提及在甲基丙烯 醛’二氫呋喃(2,3-和2,5·),丙醛和丁醛(正和異構物)等會 在用THF所製聚合物二醇中引起顏色形成的雜質之含量 即經由將無水THF催化氩化而明類地減低。 雖然有上述改良PTMEG聚合物中所含顏色之方法且一 致地承認辨ppm水平的雜質所具化學本質缺乏了解,不過 ,對於從THF聚合成PTMEGt相關聨的顏色形成之更佳 了解和控制,特別是達到商業規模量的具有幾乎零APHA 顏色指數之聚合物的生產等已有長久感受到的需要。 發明概述 從上述諸問题和長久感受到的需要等來看,本發明頃發 現一種在環閉合環化舆聚合反應之前,從商業級1,4-丁二 醇蒸餾物脱除有害的顏色形成性前體縮醛和相關雜質之方 法。根據本發明,該製備具有改良顏色的聚四亞甲基醚二 酵聚合物或共聚物之改良方法包括下列步驟: (a) 將視情況含有一或更多種2-烷基·1,4-丁二碎的1,4-丁二酵液體蒸餾物連續蒸麴,其中該蒸餾物的特徵爲含 有濃度範面高達約1,000 ppm的低碳燒二醇;同時於塔 頂脱除含有不良低碳烷二繂雜質的物流並從下方回收視 情況含有一或多種2-烷基-M-丁二醇但實質地不含彼等 雜質之1,4-丁二醇液流; (b) 將步驟(a)中所製經拔頂過的1,4-丁二酵物流予以催 化環化因而製得視情況含一或多種3-烷基-取代四氩呋 -5- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) :---^----_---k------、1T------^ I (請先閱讀背面之注意事項再填寫本頁)41134S A7 '____B7 ____ V. Certain color-forming impurities in the description of the invention (2) can be advantageously hydrogenated before polymerization β For example, in the US Patent No. 4,257,961, mention is made of methacryl' dihydrogen The content of impurities such as furan (2,3- and 2,5 ·), propionaldehyde and butyraldehyde (n- and isomers) that cause color formation in polymer diols made with THF is obtained by catalyzing anhydrous THF with argon. Reduced to clear. Although there is a method for improving the color contained in PTMEG polymers as described above and it is generally acknowledged that the chemical nature of identifying impurities at ppm level is poorly understood, there is a better understanding and control of the color formation of PTMEGt related plutonium from THF polymerization, especially There is a long felt need to produce commercial-scale quantities of polymers with almost zero APHA color index. Summary of the Invention In view of the above problems and long felt needs, the present invention has discovered a method for removing harmful color forming properties from a commercial grade 1,4-butanediol distillate before the ring closure cyclization polymerization reaction. Method for precursor acetal and related impurities. According to the present invention, the improved method for preparing a polytetramethylene ether diacid polymer or copolymer having an improved color includes the following steps: (a) will optionally contain one or more 2-alkyl · 1,4 -Continuous distillation of succinic 1,4-butane fermentation liquid distillate, wherein the distillate is characterized by containing low-carbon burned diols with a concentration range of up to about 1,000 ppm; at the same time, it has a low content at the top of the column and has a low content. A stream of carbodifluoride impurities and recover from below a stream of 1,4-butanediol optionally containing one or more 2-alkyl-M-butanediols but substantially free of their impurities; (b) The topped 1,4-butanezyme stream produced in step (a) is catalyzed to cyclize, thus producing one or more 3-alkyl-substituted tetrahydrofuran, as appropriate. This paper is applicable to China National Standard (CNS) A4 specification (210X297 mm): --- ^ ----_--- k ------, 1T ------ ^ I (Please read the precautions on the back first (Fill in this page again)

41134S 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(3 ) 喃的四氩呋喃,其中該環狀產物流的特徵爲實質地不含 1,3·二氧戊環和4-烷基-I,3-二氧戊環等雜質;且 (c)將該步驟(b)中所製視情況含有一或多種3_烷基-取 代四氩呋喃的四氫呋喃予以聚合因而產生具有改良顏色 指數的聚四亞甲基瞇二醇聚合物 根據本發明較佳實施例,該起始1,4_ 丁二醇本身爲具有 相當高總二醇含量(典型者99.9重量%的二醇)的市售蒸餡 物,其可含微量至高達約16重量%2•甲基-1,4-丁二醇, 其係衍生自丁炔二酵氣化製造1,4-丁二醇中所含的甲醛( 可爲就地(in situ)固有地產生者或爲有意地加入者)(參看 美國專利第4,590,312和4,590,285號)》 本發明的一項目的提出一種不贵且爲方便的商業規模方 法以脱除THF和THF所衍生的聚合物中所含之導致有害 的顏色形成性雜質之前雜。本發明的另一項目的爲提出經 由蒸餾拔頂以從丁二繂脱除低碳烷二醇並於其後製備基本 上不含對應的1,3-二氧戊環縮醛的環靆之方法。這些目的 的實現及其他目的之存在和實現可從本發明説明書及後附 申請專利範困的完全閲讀之下突顯出來。 較佳實施例之説明 從PTMEG商業規模製造t輿顏色控制相闞的問題來看 ,我們已發現於商業級1,4-丁二醇(即使該ι,4· 丁二醇本身 爲一蒸餾物)中含有某些低沸雜質,且彼等雜質可經由將 1,4-丁二醇拔頂而脱除掉(亦即,分餾及脱除上方的低滞 餾份)。更特定言之,我們已發現將1,4-丁二酵所含某些 -6- 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 2W公釐) ^— (請先閱讀背面之注意事項再填寫本頁)41134S A7 B7 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the Invention (3) Tetrahydrofuran, in which the cyclic product stream is characterized as being substantially free of 1,3 · dioxolane and 4- Impurities such as alkyl-I, 3-dioxolane; and (c) polymerizing tetrahydrofuran prepared in step (b) optionally containing one or more 3-alkyl-substituted tetraargonfurans to produce an improved Color index polytetramethylene fluorene glycol polymer According to a preferred embodiment of the present invention, the starting 1,4-butanediol itself is a diol having a relatively high total diol content (typically 99.9% by weight of diol). Commercially available steamed fillings, which may contain trace amounts of up to about 16% by weight of 2 • methyl-1,4-butanediol, which are derived from 1,4-butanediol derived from the gasification of butyne dienzyme Formaldehyde (can be inherently generated in situ or intentionally added) (see U.S. Patent Nos. 4,590,312 and 4,590,285) "One object of the present invention is to propose an inexpensive and convenient commercial scale method To remove harmful color-forming impurities in polymers derived from THF and THF Before miscellaneous. Another item of the present invention is to propose a method for removing alkanediol from succinic acid by distillation topping and then preparing a cyclocyanine substantially free of the corresponding 1,3-dioxolane acetal. method. The realization of these objects and the existence and realization of other objects can be clearly understood from the complete reading of the description of the present invention and the patent application attached hereto. Description of the preferred embodiment From the perspective of the problem of color control in PTMEG commercial scale manufacturing, we have found that it is commercially available in 1,4-butanediol (even though the 1,4-butanediol itself is a distillate). ) Contains some low-boiling impurities, and these impurities can be removed by topping 1,4-butanediol (ie, fractionation and removal of the upper low-stagnation fraction). More specifically, we have found that some of the 1,4-butane fermentation contained in -6- this paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 2W mm) ^ — (Please read the back (Please fill in this page again)

、1T 經濟部中央標準局員工消費合作杜印製 A7 B7 五、發明説明(4 ) 低碳烷二轉,如乙二醇和丙二鞟(最特別者,丨,2-丙二醇) 及其他相關低沸成份等脱除掉,於有或無其他2 -烷基· 1,4· 丁二醇之存在下,都可使ΐ,4· 丁二醇經催化脱氫/環化 所產的環醚(THF和3-坑基THFs)實質地不含某些縮醛。 此外,於這些縮醛實質地不存在(更特定言之,不含1,3-二氧戊環和4-烷基-1,3-二氧戊環;更特別者,4·甲基-1,3·二氧戌環)之下,我們已發現經由酸催化所製聚合 PTMEG —致地表現出改良的顏色指數,包括在與其他已 知的顏色改良技術配合使用時,幾乎爲零之ΑΡΗA顏色指 數β 在1,4· 丁二鞟蒸餾拔頂脱除低沸餾份之前含有乙二醇和 1,2-丙二酵之事實加上環閉合環醚形成後不含13_二氧戊 環和4-甲基·1,3-二氧戊環以及導致具有改良顏色指數的 PTMEG聚合物之一致性製備等,頃導致我們相信在1>4_丁 二酵中所含低碳烷二缚事實上是導致有害的顏色甌形成性 縮醛之前雄。雖然不希望將本發明侷限於任何單一理論或 解釋,特別是從彼等雜質係以份數每每萬份重量的大小級 次之非常低滚度存在的觀點來看之時,不過,目前都認爲 在環化反應的酸性條件下,也含有甲醛源且乙二醇和 丙二醇於轉化成縮搭的反應中包含著輿7-員環縮醛和1,3-二氧雜環庚烷形成所含化學相關聯之甲兹·環化偶合(參看 J.W. Hill and W.H. Carothers, J. Amer. Chem. Soc. vol. 57, pp 925+,I935和美固專利第2,87〇,〇97號)。同樣地,在不 要不當地限制本發明之下,認爲1,4_ 丁二醇在這些條件下 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) I n —™ I I 訂— ^ (請先聞讀背面之注意事項再填寫本頁) 經濟部令央標準局員工消費合作杜印製 411349 Α7 Β7 五、發明説明(5 ) ,其本身可能即爲甲醛源,這點對於長久認爲有改良的需 要及上文所提先前技藝專利第5,112 , 943號中所認爲的工 業級THF含有少量濃度爲1〇至500 ppm的雜質,其化學本 質尚未詳知且其可引起變色及聚酯或聚胺基曱酸酯製備中 活性改變之事實等至少爲一致的解釋。 如後文所要例舉説明者,在1,4-丁二醇中有意地定量添 加乙一醇和1,2-丙二醇’及有和無定黃添加(Spiking)甲驻· 且其所得在拔頂餾出液肀偵檢到1,3·二氧戊環與4 -甲基· 1,3-二氧戊環明顳增加的事實傾向於支持且確認這些發現 及其所解释的意義(亦即,所提出的機制解釋)^此外,定 量添加係採用相當高的濃度之事實進一步確認本發明方法 至少可以應用於輿工業級THF,如,含有基本上爲99.9重 量怀丁!!?者的製備相闞的濃度範固β 1,4-丁二醇液相(有或無一或多種2_烷基·ι,4· 丁二醉者) 的蒸餾或拔頂及低沸二醇的脱除等可以用技藝中一般所知 和使用的任何蒸餾方法和設備來進行。較佳者且如本發明 實施例中所闞述者,1,4-丁二繂的拔頂係以靜態蒸麴方式 進行,其塔頂餾出液含有不要的低碳烷 二 醇(如,乙二醇 和丙二醇)及其他低沸成份。經純化的1,4-丁二碎流係在 蒸鉬塔下方取出爲液鳢或蒸氣,如技藝十一般所知者。應 該易於了解者,可有各種其他的組態和設備用來完成該拔 頂步樣,因此,對於本發明目的而言,必須視爲等於本發 明實施例所特定地闌述者。 1,心丁二酵和烷基-1,4-丁二醇變成四氫吱喃和3-坑基 -8 - 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210Χ 2W公釐) 111 1 n I^I I ϋ ~~ 訂^1 I 崎 \— (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 411348 Α7 Β7 五、發明説明(6 ) 四氳吃喃的分別轉化可用技藝中一般所知的任何催化性脱 水/環化反應等予以完成。典型者,該環化反應包括使用 酸性鵷媒’例如磺酸,路易士酸,非氧化性礦物酸,酸性 暘離子交換樹脂等。例如,該環化反應可經由如美國牟利 第3,726,405號中所迷使用硫酸予以完成β 較隹者,將催化性環化反應所產生的THF和3 -烷基 THF予以脱水並經由調整ρΗ値且對該環醚進行多段蒸餾 予以進一步精煉’如美国專利第4,093,633號等所述者。 有或無一或多種3-烷基-取代THFs的THF之聚合反應係 經由陽離子聚合而完成的。一般而言,任何種商業上可接 受的酸性催化方法,有或無各種分子量控制劑者,都可以 使用:包括’例如,但非限制性者:氟磺酸;具有-s〇3h 基的離子交換樹脂;有強酸的羧酸酐,例如,醮陽離子前 體的乙酸酐;以及含有-S03 Η基的聚合物觸媒等β較佳者 係使用氟磺酸或含-S〇3 Η基的聚合物的樹脂,如Nafion ® 等作爲觸媒。 本發明改良的減低PTMEG變色之方法預期也可以有利 地配合各種其他技藝中所周知的減輊變色技術一起使用。 例如,雖然本發明方法係視爲經由脱除導致縮醛形成的低 沸前體而控制顏色,不過輿其他顏色形成性雜質的催化氣 化相關之先前已知技術於懷疑有這些其他雜質存在之時, 也應該要用到。特別者,美國專利第4,257,961號述及一 種減低乙炔和甲醛所製THF中所含甲基丙烯醛,二氩呋 喃’丙兹和丁搭等的濃度之方法。較佳者,將THF蒸餘 -9- 本紙張尺度適用中國國家標率(CNS ) A4規格(210X297公釐) —:-------;.、^-— (請先閲讀背面之注意事項再填商本頁) 訂 經濟部中央標準局員工消費合作社印製、 1T Consumption cooperation between employees of the Central Bureau of Standards of the Ministry of Economic Affairs, Du printed A7 B7 V. Description of the invention (4) Low-carbon alkanes such as ethylene glycol and propylene glycol (most specifically, 2-propanediol) and other related low Removal of boiling components, etc., in the presence or absence of other 2-alkyl · 1,4 · butanediol, cyclic ethers produced by the catalytic dehydrogenation / cyclization of arsine, 4 · butanediol (THF and 3-pit-based THFs) are substantially free of certain acetals. In addition, these acetals are virtually absent (more specifically, free of 1,3-dioxolane and 4-alkyl-1,3-dioxolane; more specifically, 4-methyl- 1,3 · dioxolane), we have found that the polymerized PTMEG produced by acid catalysis exhibits an improved color index, including almost zero when used in conjunction with other known color improvement techniques ΑΡΗA color index β The fact that ethylene glycol and 1,2-propionase are contained before the distillation of 1,4-butanediamine to remove the low-boiling fractions, and that 13_dioxolane is not included after the ring-closing ether is formed. And 4-methyl · 1,3-dioxolane and the consistent preparation of PTMEG polymers with improved color index have led to our belief that the low-carbon alkane In fact the males cause harmful color formation before the formation of acetal. Although it is not intended to limit the invention to any single theory or explanation, especially from the standpoint that their impurities are present in very low rolls in the order of parts per 10,000 parts by weight, it is currently recognized In the acidic conditions of the cyclization reaction, it also contains a formaldehyde source and the conversion of ethylene glycol and propylene glycol into condensation reactions contains 7-membered cyclic acetals and 1,3-dioxane formation Chemically linked formazan-cyclization couplings (see JW Hill and WH Carothers, J. Amer. Chem. Soc. Vol. 57, pp 925+, I935 and US Patent No. 2,87〇, 〇97). Similarly, without unduly restricting the present invention, it is considered that 1,4-butanediol under these conditions applies to the Chinese National Standard (CNS) A4 specification (210X 297 mm) I n — ™ II Order — ^ (Please read the notes on the back before filling in this page) Consumer Cooperation of the Central Standards Bureau of the Ministry of Economic Affairs, Du Printing 411349 Α7 Β7 V. Description of the invention (5), which may itself be the source of formaldehyde. It is considered that there is a need for improvement and the industrial grade THF considered in the above-mentioned prior art patent No. 5,112,943 contains a small amount of impurities at a concentration of 10 to 500 ppm. Its chemical nature is not yet known and it may cause discoloration. And the fact that the activity is changed in the preparation of polyester or polyurethane is at least a consistent explanation. As will be exemplified later, intentionally quantitatively add ethylene glycol and 1,2-propanediol to 1,4-butanediol, and with and without adding spiking formazan, and the resulting product is topping. The fact that 1,3 · dioxolane and 4-methyl · 1,3-dioxolamine have been detected to increase temporally in the exudate tends to support and confirm these findings and their significance (ie, Explanation of the proposed mechanism) ^ In addition, the fact that the quantitative addition uses a relatively high concentration further confirms that the method of the present invention can be applied to at least industrial-grade THF, for example, containing substantially 99.9 wt. Distillation or topping of low-boiling diols with or without the concentration of β 1,4-butanediol in the liquid phase (with or without one or more 2-alkyl · ι, 4 · butanediol) Removal and the like can be performed by any distillation method and equipment generally known and used in the art. Preferably, and as described in the examples of the present invention, the topping of 1,4-butane is carried out by a static distillation method, and the overhead distillate contains an undesired low-carbon alkanediol (for example, Ethylene glycol and propylene glycol) and other low boiling ingredients. The purified 1,4-butane distillate is taken out as liquid mash or vapor under the molybdenum distillation tower, as generally known in the art. It should be easy to understand, and there may be various other configurations and equipment for accomplishing the topping step. Therefore, for the purpose of the present invention, it must be regarded as equivalent to the one specifically described in the embodiment of the present invention. 1. Cardiac succinate and alkyl-1,4-butanediol turn into tetrahydrocran and 3-pit-based-8-This paper size is applicable to Chinese National Standard (CNS) Λ4 specification (210 × 2W mm) 111 1 n I ^ II ϋ ~~ Order ^ 1 I Saki \ — (Please read the notes on the back before filling out this page) Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 411348 Α7 Β7 V. Description of the invention (6) Separate conversion of mum can be accomplished by any catalytic dehydration / cyclization reaction and the like generally known in the art. Typically, the cyclization reaction includes the use of an acidic ammonium 'such as sulfonic acid, Lewis acid, non-oxidizing mineral acid, acidic amidine ion exchange resin, and the like. For example, the cyclization reaction can be completed by using sulfuric acid as described in U.S. Profit No. 3,726,405 β. The THF and 3-alkylTHF produced by the catalytic cyclization reaction are dehydrated and adjusted by ρΗ 値 and This cyclic ether is subjected to multi-stage distillation for further refining, as described in US Patent No. 4,093,633 and the like. Polymerization of THF with or without one or more 3-alkyl-substituted THFs is accomplished via cationic polymerization. In general, any commercially acceptable acid-catalyzed method, with or without various molecular weight control agents, can be used: including 'for example, but not limited to: fluorosulfonic acid; ions having a -s〇3h group Exchange resins; carboxylic anhydrides with strong acids, for example, acetic anhydride of sulfonium cation precursors; and polymer catalysts containing -S03 fluorene groups; β is preferably polymerization using fluorosulfonic acid or -S〇3 fluorene groups Resins such as Nafion ® are used as catalysts. It is expected that the improved method of reducing discoloration of PTMEG of the present invention can also be advantageously used in combination with various techniques for reducing discoloration known in the art. For example, although the method of the present invention is considered to control color by removing low-boiling precursors that lead to acetal formation, previously known techniques related to catalytic gasification of other color-forming impurities suspect that these other impurities are present. It should also be used. In particular, U.S. Patent No. 4,257,961 describes a method for reducing the concentration of methacryl, diargyrane ', propane and butadiene in THF made from acetylene and formaldehyde. The better one is to distill THF-9- This paper size is applicable to China National Standard (CNS) A4 specification (210X297mm) —: ---------;., ^ -— (Please read the back Note for refilling this page) Ordered by the Central Consumers Bureau of the Ministry of Economic Affairs, printed by the Consumer Cooperative

41134S A7 ____ _B7___ 五、發明説明(7 ) 物的氣化配合本發明方法使用,如本發明實施例中要進一 步説明者。 至此,要提出下列實施例以更完整地證實及進一步闡述 本發明的各種個別部份和特性,而比較例和展示則意欲用 以進一步闡釋本發明的差異和優點。就此而言,彼等實施 例要視爲非限制性者且係意欲用以闞述本發明而絕不是用 以不當地限制本發明,特別是有關申請專利範圃所述本發 明方法所具基本性質和用途。於提出這些實施例中,在棒 商業規模實作中所用的起始物事實上爲工業級粗1,4-丁二 醇,其原來是用Reppe方法製造成者(亦即,用乙炔和f醛 反應),其接著基本上經由美國專利第3,852,164號中所述 方法予以純化和脱鹽,然後貯存數個月。實施例中所提雜 質濃度水平的艦定係在使用時對實際物流作定量測量而定 者,未調整到最後的PTMEG聚合物組成(除非另外有如此 的特別敘述)。 實施例1 爲了從脱霣過的工業級1,4-丁二醇/ 2-甲基- ls4-丁二酵 混合物中脱除掉低沸雜質,乃將該混合物置於2〇板4吋直 徑的Oldershaw塔中蒸餾。於兩個不同的穂態蒸出物對進 料比例,從塔頂脱除掉低碳烷二醉雜質。於蒸餾期間,在 室溫下’將該1,4-丁二醇/2-甲基-1,4-丁二醇混合物連磧 地给到第15板(向上數)且在50 mmHg壓力下將蒸餉液完全 凝結,其中一部份取出作爲蒸餾物,剩餘的回流到頂板爲 回流液。從12 -升再煮鍋中連磧地取出—部份底留液以保 -10- 本纸張尺度適用中國國家標準{CNS)A4規格(2丨0X297公螯) ----^-------A------IT------咬 I (請先閱讀背面之注意事項再填寫本買) 經濟部中夬標準局員工消費合作社印製 A7 _____B7__ 五'發明説明(8 ) 持其丰滿並代表所要的經拔頂過的1,4·丁二醇/2 -甲基-1,4-丁二醇產物。得到兩個穩態條件並在表I中表爲 BDOT1和BDOT2。個別穩態所對應的塔狀況都列於該表 中。 表I 比例(重量) BDOT1 BDOT2 D/F 0.1165 0.095 L/D 1.7 0.16 V/F 0.32 0.11 其中: D=蒸餾物速率(克/分) F=進料速率(克/分) L =到頂板的回流物速率(克/分) V = L + D合計(克/分) 然後在一個連續式環化單元内,於保持在125。(:下,用 約4.0重量°/0的硫酸觸媒和7.0克的Hastell〇y-C鏃屑將該經 拔頂的1,4-丁二醇/2 -甲基-1,4-丁二醇樣品轉化成四氩呋 味/3 -甲基四氲吱喃。該單元包含一個升固底燒瓶,其 上裝著一個5板的Ο丨dershaw塔;一個水冷式凝結器,及一 個水冷式有刻度的蒸鉬受器,其可經由一個三向閥排列產 物收集容器或小瓶内。將拔頂遇的丨4-丁二醇/ 2-甲基-I4· 丁二醇從進料容器泵出到反應鏑内。其_ 一部份環化 產物則泵回該Oldershaw塔的頂端作爲回流液。經由調整 回流泵速率將回流比控制在約〇,3 »整個系統都保持在氮 氣固下。從操作BDOT1所得經拔頂的1,4· 丁二綷/2-甲基- -11 - 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) I:--------^------,訂------A 1 (請先閱讀背面之注意事項再填寫本頁) 41134S A7 B7 五、發明説明(9 ) I,4-丁二醇於給到環化單元經34小時後,再將得自操作 BDOT2經拔頂1,4-丁二酵/2-甲基-1,4·丁二醇給入經29小 時。 採取從約35·62小時環化所得產物(約1 9升),加入少量 50% NaOH以使該物質的pH値成爲11。然後將物質連續 地给到一对直徑的Oldershaw塔内,從塔頂取出四氩吱喃 /3 -中基四氫呋喃/水的共沸物,並將水與高沸物從塔底取 出。然後將該共沸蒸餾物置於一分液漏斗中,加入5克 NaOH/100克共沸物,該NaOH會吸收產物中的水而以 NaOH/水溶液(約含50%水)的形式脱除掉。 將該經過部份脱水的物質通過一支裝填4A分子篩的2吋 直徑玻璃管柱以使其水含量減低到約0.03重量®/〇 > 接著將該脱水產物置於半吋直徑的淋床反應器内,用雷 氏鎳2800作爲觸媒進行氳化。該反應器係在9〇°C和130· 140 psi氬氣壓力下操作的β停滯時間爲7-10分,依液體流 速而定。 經濟部中央標準局—工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) f 1. 之後’將氣化產物連續地給到一对直徑Oldershaw塔中 ,於其中以3/1回流比從塔頂脱除大部份的THF並從剩餘 "高沸物"中自塔頂精煉出含有約50 〇/〇3·甲基四氳呋喃的 最後四氣吱喃產物。 用四氫呋喃將一部份精煉過的四氩呋喃/3-甲基四氩呋 喃產物(其特徵爲具有10 ppm& 1,3-二氧戌環及沒有可測 得之4 -甲基-1,3-二氧戊環)稀釋到約30重量β/o的3 -甲基四 氳吱味,並用氟磺酸,FS03H,觸媒將該溶液在35°C聚 12- 本纸張尺度適用中國國家標準(CNS ) A4規格(2l〇X25>7公釐) ~ 經濟部中央標隼局員工消費合作社印製 41134S A7 ___B7_ 五、發明説明(ίο) 合4小時(約200克THF/3·甲基THF對22.9克的FS〇3H)。 於用水驟止該觸媒後,蒸出未反應物,用水洗該共聚物數 次,然後加入石灰進行中和。之後,蒸掉剩餘的水,於 120-130°C減壓下將該共聚物乾燥後,將其遇濾。濾遇的 共聚物所具APHA顏色測量値爲零。 比較例1 以類似前面實施例1的方式,將工業級1,4·丁二踔/2-甲 基-1,4-丁二醇混合物轉化成溼的THF/3-甲基THF,不同處 在於該起始混合物於催化環化之前未經蒸鉬處理(亦即,未 經拔頂脱除低沸二醇雜質)。該連續環化單元係保持在〜 125°C ,使用約4.0重量%的硫酸觸媒和7.0克的 Hastelloy-C鏠屑。該單元包括其頂上裝著一支5板 Oldershaw管柱的一個1-升圏底燒瓶,一個水冷式冷凝器 ,和一個水冷式有刻度的蒸餾受器,其可經由一個3 -向閥 排液到產物收集容器或小樣品瓶内。然後將該脱過鹽的工 業級1,4-丁二醇/2-甲基-1,4-丁二酵混合物從進料容器泵取 出來注入反應鍋内。其中一部份環化產物則泵回到該 Oldershaw管柱的頂部作爲回流液》經由調整回流泵速率 將回流比控制在約0.3。整個系統係保持在氮氣團下〇將 該1,4-丁二醇/2·甲基· 1,4·丁二酵混合物给到該環化單元 中1 0 3小時。 於最後27小時環化中所製產物含有舆典型商業規模工 廠環化產物相當的代表性水平之雜質(亦即,1,3-二氧戊 環和4-甲基·1,3-二氧戊環各在15 0至200 ppm範面内)。取 -13- 本紙張尺度適用中國國家標準(CNS ) A4規格(2】0X297公釐) (讀先閱讀背面之注意事項再填寫本頁) ‘訂 ^ 經濟部中央標準局員工消費合作社印製 41134S A7 B7 五、發明説明(11 ) 該實驗室製物質(約19升),加入少量50 % NaOH使該物 質的pH値成爲約11。然後將該物質連續地給到一個—对 直徑的Oldershaw塔之内,於其令從塔頂脱除THF/3-f基 THF/水的共沸物而水輿高沸物則從塔底取出。接著將共 沸蒸餾物與5克NaOH/ 100克共沸物一起放到一個分液漏 斗内,於其中NaOH會吸收產物中的水而以NaOH/水溶液( 〜50%水)之形式脱除掉》 之後,將該部份脱水過的物質通過一個2吋直徑,充填 著4A分子篩的玻璃管柱使其水含量減低到約〇.〇3重量%。 接著,將該脱過水的產物置於半吋直徑淋床反應器中,用雷 氏鎳2800作爲觸媒進行氬化。在9(TC和130-140 psi氳氣壓 力下操作該反應器》其停滯時間爲7-10分鐘,依液體流速 而定。 然後將氫化產物連績地給到一個1吋直徑的Oldershaw塔 中,於其中以3/1的回流比從塔頂脱除大部份的THF並從 剩餘的"高沸物"從塔頂精煉出含有約5 0重量%3 -甲基 THF的最後THF產物。 將一份精煉過的THF/3-甲基THF產物用THF稀釋到約 30重量%3·甲基THF的THF溶液,並用氟磺酸觸媒在35 4C聚合該溶液4小時(200克THF/3 -甲基THF對23:1克 FS03H)。於用水磔止該觸媒後,蒸掉未反應物,用水洗 該共聚物數次,然後加入石灰進行中和。蒸掉剩餘水並將 共聚物置於120-130eC減蜃下乾燥後,將其過濾。濾後共 聚物APHA顏色測量値爲9 3。 -14- 本紙浪尺度適用中國國家標準(CNS > A4規格(210X297公釐> ---------------,4------.^1------1 1 (請先閲讀背面之注意事項再填寫本頁) A7 411348 B7 五、發明説明(12 ) 實施例2 爲了進一步證明從1,4-丁二醇/2 -甲基-1,4-丁二醇脱除 雜質對於減低共聚物顏色之效用性,將工業級1,4-丁二醇 /2 -甲基-1,4-丁二醇混合物脱水,再以兩個分開步驟拔頂 。脱水操作是用4对Oldershaw塔依下述完成的: 10板,有進料到再煮鍋内 總冷凝器 塔頂壓300 mmHg 進料在300 mmHg預熱到〜1 4 0 °C 塔頂溫度76 6C 鍋溫1 6 8 6C 回流比0.447 進料组成(重量%) 8.0% H20 各種低沸雜質0.4% 7.63%的2 -甲基-M-丁二醇 其餘皆爲1,4-丁二醇 蒸餾物:(重量。/〇)41134S A7 ____ _B7___ 5. Description of the invention (7) The gasification of the substance is used in conjunction with the method of the present invention, as will be further explained in the embodiment of the present invention. So far, the following examples are proposed to more fully confirm and further explain various individual parts and characteristics of the present invention, while comparative examples and displays are intended to further explain the differences and advantages of the present invention. In this regard, their embodiments are to be regarded as non-limiting and intended to describe the invention and not to unduly limit the invention, especially the basic properties of the method of the invention described in the patent application and use. In presenting these examples, the starting material used in the rod-scale commercial implementation was, in fact, industrial-grade crude 1,4-butanediol, which was originally manufactured by the Reppe method (that is, using acetylene and f Aldehyde reaction), which is then purified and desalted essentially by the method described in US Patent No. 3,852,164, and then stored for several months. The specific concentration levels of impurities mentioned in the examples are determined based on the quantitative measurement of the actual logistics during use, and have not been adjusted to the final PTMEG polymer composition (unless otherwise specifically stated otherwise). Example 1 In order to remove low boiling impurities from the degraded industrial-grade 1,4-butanediol / 2-methyl-1succinic acid mixture, the mixture was placed on a 20-inch plate with a 4 inch diameter Distilled in the Oldershaw Tower. At two different ratios of distillate to feed, the lower hydrocarbon impurities were removed from the top of the column. During the distillation, the 1,4-butanediol / 2-methyl-1,4-butanediol mixture was continuously fed to the 15th plate (upward) at room temperature under a pressure of 50 mmHg The steamed mash was completely coagulated, a part of it was taken out as a distillate, and the rest was refluxed to the top plate as a reflux liquid. Take out continuously from the 12-liter re-cooking pot-part of the bottom liquid to keep -10- This paper size applies the Chinese national standard {CNS) A4 specifications (2 丨 0X297 male chelate) ---- ^- ----- A ------ IT ------ Bite I (Please read the notes on the back before filling in this purchase) Printed by A7 __B7__ Five 'Invention Note (8) holds its fullness and represents the desired topping 1,4-butanediol / 2-methyl-1,4-butanediol product. Two steady-state conditions are obtained and are shown in Table I as BDOT1 and BDOT2. The tower conditions corresponding to individual steady states are listed in the table. Table I Proportion (weight) BDOT1 BDOT2 D / F 0.1165 0.095 L / D 1.7 0.16 V / F 0.32 0.11 where: D = distillate rate (g / min) F = feed rate (g / min) L = to the top plate The reflux rate (g / min) V = L + D total (g / min) is then maintained at 125 in a continuous cyclization unit. (: The top 1,4-butanediol / 2-methyl-1,4-butanediol was used with a sulfuric acid catalyst of about 4.0 weight ° / 0 and 7.0 g of Hastelloy chips. The sample was converted to tetrahydrofuran / 3-methyltetrahydrofuran. The unit contained a 1-liter solid-bottom flask with a 5-plate Ödershaw tower; a water-cooled condenser; and a water-cooled condenser. A graduated molybdenum receiver, which can be arranged in a product collection container or vial through a three-way valve. Pump out the 4-butanediol / 2-methyl-I4 · butanediol from the feed container Into the reaction vessel. A part of the cyclization product is pumped back to the top of the Oldershaw tower as the reflux liquid. The reflux ratio is controlled to about 0.3 by adjusting the reflux pump rate. The entire system is kept under nitrogen. From The top 1,4 · succinimide / 2-methyl obtained from operating BDOT1--11-This paper size applies to the Chinese National Standard (CNS) Λ4 specification (210X297 mm) I: -------- ^ ------, order ------ A 1 (Please read the notes on the back before filling this page) 41134S A7 B7 V. Description of the invention (9) I, 4-butanediol will be given to After 34 hours of cyclization unit, Obtained from the operation of BDOT2 via topping 1,4-butanezyme / 2-methyl-1,4-butanediol over 29 hours. Take the product obtained by cyclization from about 35.62 hours (about 19 liters) , Add a small amount of 50% NaOH so that the pH of the substance becomes 11. Then, the substance is continuously fed into a pair of Oldershaw towers with diameters, and the argon tetrahydrofuran / 3-middle tetrahydrofuran / water azeotrope is taken out from the top of the tower. Water and high-boiling matter are taken out from the bottom of the column. Then the azeotropic distillate is placed in a separating funnel, and 5 g of NaOH / 100 g of azeotrope are added. The NaOH will absorb the water in the product and use NaOH / Aqueous solution (containing about 50% water). The partially dehydrated material was passed through a 2 inch diameter glass tube column filled with 4A molecular sieve to reduce its water content to about 0.03 weight® / 〇 & gt The dehydrated product was then placed in a half-inch-diameter bed reactor, and tritiated with Raleigh nickel 2800 as the catalyst. The reactor was operated at 90 ° C and 130 · 140 psi argon. β stagnation time is 7-10 minutes, depending on the flow rate of the liquid. Printed by the Central Standards Bureau of the Ministry of Economic Affairs—Industrial and Consumer Cooperatives (please read the back first) Note: Please fill in this page again) f 1. After that, the gasification products are continuously fed into a pair of Oldershaw towers with a diameter of 3/1, and most of the THF is removed from the top of the tower and the remaining " The final four-gas smelt product containing about 50 00 / 〇3 · methyltetrahydrofuran was refined from the top of the column in high boilers. A part of the refined tetrahydrofuran / 3-methyltetrahydrofuran was purified with tetrahydrofuran. The argon furan product (characterized by 10 ppm & 1,3-dioxolane and no measurable 4-methyl-1,3-dioxolane) was diluted to about 30 weight β / o of 3- Methyltetramethylene squeak, and fluorinated sulfonic acid, FS03H, catalyst was used to polymerize the solution at 35 ° C. 12- This paper size applies Chinese National Standard (CNS) A4 specification (2l0X25 > 7 mm) ~ Economy 41134S A7 ___B7_ printed by the staff's consumer cooperative of the Ministry of Standards and Technology of the People's Republic of China 5. The invention description (ίο) is 4 hours (about 200 g of THF / 3 · methyl THF vs. 22.9 g of FS03H). After quenching the catalyst with water, the unreacted material was distilled off, the copolymer was washed several times with water, and then lime was added for neutralization. After that, the remaining water was distilled off, and the copolymer was dried under reduced pressure at 120-130 ° C, and then it was filtered. The filtered copolymer had an APHA color measurement of zero. Comparative Example 1 In a manner similar to the previous Example 1, a technical grade 1,4 · butanefluorene / 2-methyl-1,4-butanediol mixture was converted into wet THF / 3-methylTHF, with the difference This is because the starting mixture was not treated with steamed molybdenum before the catalytic cyclization (that is, without removal of low boiling diol impurities). The continuous cyclization unit was maintained at ~ 125 ° C using about 4.0% by weight sulfuric acid catalyst and 7.0 grams of Hastelloy-C dust. The unit consists of a 1-liter tritium flask with a 5-plate Oldershaw column on top, a water-cooled condenser, and a water-cooled graduated distillation receiver, which can be drained through a 3-way valve Into product collection container or vial. The desalted industrial-grade 1,4-butanediol / 2-methyl-1,4-butane fermentation mixture was then pumped from the feed vessel and poured into the reaction vessel. A part of the cyclization product was pumped back to the top of the Oldershaw column as the reflux liquid. The reflux ratio was adjusted to about 0.3 by adjusting the reflux pump speed. The entire system was kept under a nitrogen blanket. The 1,4-butanediol / 2 · methyl · 1,4 · butane fermentation mixture was fed to the cyclization unit for 103 hours. The products produced in the last 27 hours of cyclization contain impurities at a representative level of cyclization products of typical commercial-scale plants (i.e., 1,3-dioxolane and 4-methyl 1,3-dioxo The pentanes are each in the range of 150 to 200 ppm). Take -13- This paper size applies Chinese National Standard (CNS) A4 specification (2) 0X297 mm (Read the precautions on the back before filling out this page) 'Order ^ Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 41134S A7 B7 V. Description of the invention (11) The laboratory-made substance (about 19 liters) was added with a small amount of 50% NaOH to make the pH of the substance to about 11. The material was then continuously fed into a one-to-diameter Oldershaw tower, which caused the THF / 3-f-based THF / water azeotrope to be removed from the top of the tower and the water high-boiling matter was removed from the bottom of the tower. . Then put the azeotropic distillate together with 5 g of NaOH / 100 g of azeotrope in a separatory funnel, where NaOH will absorb the water in the product and remove it as NaOH / aqueous solution (~ 50% water) After that, the partially dehydrated material was passed through a 2 inch diameter glass column filled with 4A molecular sieve to reduce its water content to about 0.03% by weight. Next, the dehydrated product was placed in a half-inch-diameter bed reactor and argonized using nickel 2800 as a catalyst. Operate the reactor at 9 ° C and 130-140 psi radon pressure. The dwell time is 7-10 minutes, depending on the liquid flow rate. The hydrogenation product is then successively fed to a 1-inch diameter Oldershaw tower. , Where most of the THF is removed from the top of the column at a reflux ratio of 3/1 and the final " high boiler " is refined from the top of the column containing about 50% by weight of 3-methyl THF A portion of the refined THF / 3-methyl THF product was diluted with THF to a solution of about 30% by weight of methyl methyl THF in THF, and the solution was polymerized at 35 4C with a fluorosulfonic acid catalyst for 4 hours (200 g THF / 3-methyl THF (23: 1 g FS03H). After the catalyst was quenched with water, the unreacted material was distilled off, the copolymer was washed several times with water, and then lime was added for neutralization. The remaining water was distilled off and The copolymer was dried under reduced pressure of 120-130eC, and then filtered. The measured APHA color of the copolymer after filtration was 9 3. -14- The standard of this paper applies to Chinese national standards (CNS > A4 specifications (210X297 mm &gt); ---------------, 4 ------. ^ 1 ------ 1 1 (Please read the notes on the back before filling this page) A7 411348 B7 V. Description of Invention ( 12) Example 2 In order to further demonstrate the effectiveness of removing impurities from 1,4-butanediol / 2-methyl-1,4-butanediol to reduce the color of the copolymer, an industrial grade 1,4-butanediol was used. The alcohol / 2-methyl-1,4-butanediol mixture is dehydrated and then topped out in two separate steps. The dehydration operation is performed with 4 pairs of Oldershaw towers as follows: 10 plates with feed to the reboiler Internal total condenser tower top pressure 300 mmHg Feed at 300 mmHg preheated to ~ 1 40 ° C Tower top temperature 76 6C Boiler temperature 1 6 8 6C Reflux ratio 0.447 Feed composition (wt%) 8.0% H20 Various low boiling Impurities 0.4% 7.63% of 2-methyl-M-butanediol The rest are 1,4-butanediol distillate: (weight./〇)

1% THF 0.85°/。非常低沸物 &lt;0.01% 1,4-丁二酵甲基-1,4-丁二缚 其餘爲水 塔底物:(重量%) 0.30%低沸物 -15- 本紙張尺度適用中國國家標準(CNS ) Μ規格(210X297公釐) &quot;------訂------吹 1 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 經濟部中央標準局員工消費合作社印製 41134S A7 A7 B7 五、發明説明(13 ) 8.22% 2-甲基-1,4-丁二醇 1.0% 水 其餘爲1,4-丁二醇 將得自上述脱水操作的塔底物以下述组態予以拔頂: 2 0板,4付Oldershaw塔,在第1 0板進料 總冷凝器 塔頂壓50 mmHg 進料在50 ramHg預熱到1 10°C (部份閃蒸) 鍋溫1 6 8 aC 進料組成:(重量%) 0.30%低沸物 8·220/〇 2-甲基-1,4-丁二醇 1,0% 水 其餘爲1,4-丁二醇 塔底物組成:(重量%) &lt;0.001低沸物 8.33% 2 -甲基-1,4-丁二醇 其餘爲1,4-丁二醇 蒸館物組成二(莫耳) 9.22%低沸物 0.13% 2 -甲基-1,4-丁二醇 1.0% 1,4-丁二醇 其餘爲水 其他結果: -16- 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) b-I ^-------‘-------^1------t/ t請先閱讀背面之注意事項再填寫本頁) 經濟部中央標舉局—工消費合作社印裝 A7 ____B7 五、發明説明(14 ) BDD產率損失0.01%1% THF 0.85 ° /. Very low boilers <0.01% 1,4-butanediomethyl-1,4-butanediol The rest is the bottom of the water tower: (wt%) 0.30% low boilers -15- This paper applies Chinese national standards (CNS) Μ specifications (210X297 mm) &quot; ------ Order ------ Blow 1 (Please read the precautions on the back before filling out this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 41134S A7 A7 B7 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (13) 8.22% 2-methyl-1,4-butanediol 1.0% water The remaining 1,4-butanediol will be obtained from The bottom of the above-mentioned dehydration operation is topping out with the following configuration: 20 plates, 4 pairs of Oldershaw towers, the top condenser is fed with 50 mmHg pressure at the 10th plate, and the feed is preheated at 50 ramHg to 10 ° C (partial flash) Pot temperature 1 6 8 aC Feed composition: (wt%) 0.30% low boiler 8.220 / 〇2-methyl-1,4-butanediol 1,0% water remaining 1,4-butanediol column bottom composition: (% by weight) &lt; 0.001 low boiler 8.33% 2-methyl-1,4-butanediol remaining balance is 1,4-butanediol steam composition composition two (Mole) 9.22% low boiler 0.13% 2-methyl-1,4-butanediol 1.0% 1,4- The rest of the butanediol is water. Other results: -16- This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X297 mm) bI ^ -------'------- ^ 1-- ---- t / t Please read the notes on the back before filling out this page) Printed by the Central Bureau of the Ministry of Economic Affairs-Industrial and Consumer Cooperatives printed A7 ____B7 V. Description of the invention (14) BDD yield loss 0.01%

回流比(L/D) 18.0 蒸出物/進料(莫耳/莫耳)0·86 塔頂溫度8 5 6C 在一連磧式環化單元中,於維持在〜125 °C下,用約 4.0重量%硫酸觸媒和7.0克Hastelloy-C镟屑將脱水,拔頂 過的1,4-丁二酵/2 -甲基-1,4-丁二酵轉化到四氩呋喃/3 甲 基四氫呋喃。該單元包括一個其上面具有一個5板 Oldershaw塔的一升两底燒瓶,一個水冷式冷凝器,和一 個水冷式有刻度的蒸餉受器,其可經由3-向閥將產物排列 產物收集容器或小樣品瓶内。將脱水拔頂過的1,4·丁二醇 /2-甲基·1,4-丁二醇從進料容器泵出到反應鍋内。將一份 環化產物果回到該Oldershaw塔的頂部作爲回波液。經由 調整回流泵速率將回流比控制在約0.3。整個系統係保持 在氮氣圍下。將脱水,拔頂過的1,4-丁二醇/2 -甲基-1,4· 丁二驂給到環化單元内約5 0小時。 採取在環化22-47小時期間所製產物(約20升)並加入少 量的50% NaOH以使該物質的pH值成爲約11。然後將該 物質連磧地給到一支1-付直徑的Oldershaw塔中,於其中 ,從塔頂脱除THF/3-甲基THF/水共沸物而從塔底取出 水輿高沸物。然後將該共沸蒸餾物與5克NaOH/1 00克共 沸物一起置於一分液漏斗中,其中NaOH會吸收產物中的 水並以NaOH/水溶液(〜50%水)形式脱除掉。 接著,將該經部份脱水的物質通過一支充填著4 A分子 -17- 本紙張尺度適用中國國家標準(〇〜8)六4%格(2[0/297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 41134S A7 ____B7 五、發明説明(15 ) 篩的2吋直桎玻璃管柱以使其水含量減低到約〇〇3重量0/〇 〇 之後’取一半該脱水產物置於一個半吋直徑淋床反應器 中’用雷氏Ni 2800作爲觸媒進行氫化。該反應器係在9〇 C和130-140 psi氩氣壓力下操作的。其停濟時間爲7_1〇分 鐘,依液體流速而定。 其後,將該氩化產物連續地給到—支一忖直徑的 Oldershaw塔中,從塔頂以3/1之回流比取出大部份的THF 並從剩餘的••高沸物•'自塔頂精煉出含有約50*/〇3·甲基 THF的最後THF產物。 取一份該精煉THF/3 -甲基THF(其特敬爲具有不可測得 之1,3-二氧戊環和&lt;5 ppm的4-甲基-1,3-二氧戊環)產物用 THF稀釋到約30重量%3-甲基THF,並用氟磺酸觸媒在 35&lt;^下聚合該溶液4小時(200克丁}^/3-曱基1'1^對22.9 克FS03H)。在用水驟止該觸媒後,蒸掉未反應物,用水 洗該共聚物數次,然後加入石灰予以中和。接著蒸掉剩餘 的水並在120-130°C減壓下乾燥該共聚物後,將其過濾。 濾過的共聚物所具ΑΡΗ A顏色測量値爲0。 實施例3 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 鐘於前迷諸實施例,在一工廠運作中摻入1,4-丁二醇/2-甲基-M-丁二酵有意拔頂的商業規模工廠證明。於開始 該運作之前,用正常生產所得1,4·丁二醇將丁二醉拔頂設 備重複搮作。其脱氣化/環化反應器受到比平常更加重地 沖洗以減低其中所含雜質的量。 -18- 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) 411349 at ___B7_ 五、發明説明(16 ) 於該運作過程中,輿拔頂過的1,4-丁二醇/2-甲基-1,4-丁二醇的回收相關之完工塔頂餡份含有各爲2至7重量% 的乙二缚和丙二醇〇而在完工塔塔底物(亦即,經脱藥拔 頂過的1,4-丁二醇/2 -甲基-1,4-丁二醇)中未貞检到二醇或 其他低_物。於初始時,環化過的THF/3 -甲基THF產物 顯示含有各爲2至3 ppm的1,3-二氧戊環和4 -甲基-1,3-二 氧戊環,而有250至300 ppm的1,3-二氧雜環庚烷。而於該 運作的後期,該THF/3-甲基THF產物中未偵檢到二氧戊環類且 其二氧雜環庚烷水平己減低到150-200 ppm。同樣地,在該 運作的早期,高沸塔底物含有各爲30-80 ppm的各二氧戊 環’但在該運作結束時’該等水平已降低到ppm的 1,3-二氧戊環和&lt; 20 ppm的4·甲基-1,3-二氧戊環〇 將每曰的高沸塔底物(亦即,THF/3 -甲基THF)樣品予 以蒸餾並用氟確酸觸媒予以聚合。等一份聚合物樣品經測 量有29 APHA顏色指數〇於後續天所得樣品經測量分別有 1 5,4 和 3 ΑΡΗ A。 經濟部中央標率局員工消費合作杜印製 (請先間讀背面之注意事項再填寫本頁) 收集該運作所得精製THF/3·甲基THF並貯存在兩個鐵 路油貫車内。第一個裝著51.5重量〇/〇的3_甲基THf,内含 6 ppm的1,3-二氧戊環和16 ppm的4-f基-1,3-二氧戊環。 第二車内裝著47.4重量%的3 -甲基THF,内含12 ppm的 I,3-二氧戊環和32 ppm的4-甲基-1,3-二氧戊環。爲比較起 見,在約六個月前,採用相同工廠的一次運作中製備類似 產物但丁二酵流未進行拔頂而得到451重量%3_甲基THF 含责,含有585 ppm的1,3-二氧戊環和1.246 ppm的4 -甲基- -19 本紙張尺錢财關家縣(CNS ) A4麟(UGXW公釐) 經濟部中央標準局員工消費合作社印製Reflux ratio (L / D) 18.0 Distillate / feed (mole / mole) 0 · 86 Column top temperature 8 5 6C In a continuous loop cyclization unit, maintained at ~ 125 ° C, use about 4.0% by weight sulfuric acid catalyst and 7.0 g of Hastelloy-C crumbs will be dehydrated, and the topped 1,4-butanease / 2-methyl-1,4-butanease will be converted to tetrahydrofuran / 3 methyl Tetrahydrofuran. The unit includes a one-liter two-bottom flask with a 5-plate Oldershaw tower on it, a water-cooled condenser, and a water-cooled graduated steam receiver, which can arrange the product through a 3-way valve. A product collection container Or a small sample vial. The dehydrated and topping 1,4-butanediol / 2-methyl-1,4-butanediol was pumped from the feed container into the reaction pot. A portion of the cyclization product was returned to the top of the Oldershaw tower as an echo liquid. The reflux ratio was controlled to about 0.3 by adjusting the reflux pump speed. The entire system was kept under nitrogen. The dehydrated, topping 1,4-butanediol / 2-methyl-1,4-butanedifluoride was fed into the cyclization unit for about 50 hours. Take the product made during cyclization for 22-47 hours (about 20 liters) and add a small amount of 50% NaOH to bring the pH of the material to about 11. The material was then successively fed to a 1-by-diameter Oldershaw tower, where the THF / 3-methylTHF / water azeotrope was removed from the top of the tower and the water and high-boiling materials were removed from the bottom of the tower . This azeotropic distillate is then placed in a separatory funnel with 5 g of NaOH / 1 00 g of azeotrope, where NaOH will absorb the water from the product and remove it as NaOH / aqueous solution (~ 50% water) . Then, pass the partially dehydrated substance through a branch filled with 4 A molecules-17- This paper size applies Chinese national standard (0 ~ 8) six 4% grid (2 [0/297 mm) (please read first Note on the back, please fill in this page again) Order 41134S A7 ____B7 V. Description of the invention (15) Sieve 2 inch straight glass tube column to reduce its water content to about 0,03 weight 0/00 The dehydrated product was placed in a half-inch diameter bed reactor 'with hydrogenation using Ray's Ni 2800 as a catalyst. The reactor was operated at 90 ° C and 130-140 psi argon pressure. The rest time is 7-10 minutes, depending on the liquid flow rate. After that, the argonized product was continuously fed to a one-pronged Oldershaw tower, and most of the THF was taken out from the top of the tower at a reflux ratio of 3/1, and the remaining The top of the column refined the final THF product containing about 50 * / 03. Methyl THF. Take a portion of this refined THF / 3 -methyl THF (its special respect is to have unmeasurable 1,3-dioxolane and &lt; 5 ppm of 4-methyl-1,3-dioxolane) The product was diluted with THF to about 30% by weight of 3-methylTHF, and the solution was polymerized with a fluorosulfonic acid catalyst at 35 &lt; ^ for 4 hours (200 g of butyl) ^ / 3-fluorenyl 1'1 ^ to 22.9 g of FS03H ). After quenching the catalyst with water, the unreacted material was distilled off, the copolymer was washed several times with water, and then lime was added to neutralize it. The remaining water was then distilled off and the copolymer was dried under reduced pressure at 120-130 ° C, and then filtered. The filtered copolymer has an APY A color measurement of 0. Example 3 Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) Zhong Yuqian Examples, incorporating 1,4-butanediol / 2 in a factory operation -Methyl-M-butanedion is a commercial-scale factory proof of intentional top-out. Before starting the operation, the butadiene topping equipment was repeatedly operated with 1,4-butanediol obtained from normal production. Its degasification / cyclization reactor was flushed more than usual to reduce the amount of impurities contained therein. -18- This paper size is in accordance with Chinese National Standard (CNS) Λ4 specification (210X297 mm) 411349 at ___B7_ V. Description of the invention (16) During the operation, the top 1,4-butanediol / 2 -Methyl-1,4-butanediol recovery-related completed top column fillings containing 2 to 7% by weight of ethylene glycol and propylene glycol, respectively, at the bottom of the completed column (i.e. No diol or other low-level substances were detected in the top 1,4-butanediol / 2-methyl-1,4-butanediol). At the beginning, the cyclized THF / 3 -methyl THF product showed 2 to 3 ppm of 1,3-dioxolane and 4-methyl-1,3-dioxolane, and there were 250 to 300 ppm of 1,3-dioxane. At the later stage of the operation, no dioxolane was detected in the THF / 3-methylTHF product and its dioxane level had been reduced to 150-200 ppm. Similarly, in the early stages of the operation, the bottoms of the high boiling column contained 30-80 ppm of each dioxolane, but at the end of the operation, these levels had been reduced to ppm of 1,3-dioxolane. Ring and <20 ppm of 4 · methyl-1,3-dioxolane. A sample of each high boiling column bottom (ie, THF / 3 -methylTHF) was distilled and contacted with fluoric acid. The medium is polymerized. One polymer sample was measured to have a 29 APHA color index. The samples obtained on the following day were measured to have 15, 4, and 3 APHA. Du printed by the staff of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) Collect the refined THF / 3 · methyl THF obtained from the operation and store it in two railway oil vehicles. The first was packed with 51.5 wt% 3-methyl THf, which contained 6 ppm of 1,3-dioxolane and 16 ppm of 4-fyl-1,3-dioxolane. The second vehicle contained 47.4% by weight of 3-methylTHF, containing 12 ppm of I, 3-dioxolane and 32 ppm of 4-methyl-1,3-dioxolane. For comparison, about six months ago, a similar product was prepared in a single operation of the same plant, but the dibutane fermentation stream was not topping to obtain 451% by weight of 3-methyl THF. It contains 585 ppm of 1, 3-Dioxolane and 1.246 ppm of 4-methyl--19 This paper rule is printed in Guanjia County (CNS) A4 Lin (UGXW mm) Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs

41134S A7 ____B7__ 五、發明説明(17 ) 1,3-二氧戍環。用該物質作爲3_肀基THF源所製成的 PTMEG共聚物的典型地具有150_200 APHA顏色指數。 實施例4 爲了進一步闡明所猜測的化學機制及確定低碳烷二薛具 有作爲經由輿甲醛反應導致二氧戊環縮醛形成的前體之角 色’乃進行下列實驗。將含有50克1,4-丁二醇,各爲1克 的乙二醇,1,2·丙二繂,37 %甲醛和濃硫酸等之混合物加 熱到約140eC直到THF開始蒸出爲止。繼續蒸餾到已收集 40克的蒸钼液。該蒸餾液經氣相層析分析(只以總有機物 爲計算基礎之定量結果)顳示出有0.185〇/。的13-二氧戊環 ’ 0.507¾的4-甲基-1,3-二氧戊環,2.08%的1,3-二氧雜環 庚燒,及其餘皆爲THF(和水)。然後重複該實驗,但在混合物 中不加入甲醛。在該情沉中,分析所得蒸餾液得知有:〇 〇〇1% 的1,3-二氧戍環,0.004%的4 -甲基-1,3-二氧戍環,0.011% 的I,3·二氧雜環庚烷,及其餘的THF(和水)》 至此已用某種特殊程度説明且舉例闞述過本發明,必須 了解者,下面的申請專利範固不受到彼等的限制,而是提 供一個舆該申請專利範圍的每—要素及其同等物之措辭相 稱之本發明範固。 -20- 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公4 &gt; n. I---------- (請先閱讀背面之注^^項再填寫本頁) 訂41134S A7 ____B7__ 5. Description of the invention (17) 1,3-dioxolane ring. PTMEG copolymers made using this material as a source of 3-fluorenyl THF typically have a 150-200 APHA color index. Example 4 In order to further elucidate the speculative chemical mechanism and determine that the alkanedioxane has a role as a precursor that leads to the formation of dioxolane acetal through a formaldehyde reaction, the following experiments were performed. A mixture containing 50 g of 1,4-butanediol, each 1 g of ethylene glycol, 1,2, propanediamine, 37% formaldehyde, and concentrated sulfuric acid was heated to about 140 eC until the THF began to evaporate. Continue to distill until 40 grams of evaporated molybdenum have been collected. The distillate was analyzed by gas chromatography (quantitative results based on total organic matter only) and temporally showed 0.185%. Of 13-dioxolane '0.507¾ of 4-methyl-1,3-dioxolane, 2.08% of 1,3-dioxane, and the rest are THF (and water). The experiment was then repeated without adding formaldehyde to the mixture. In this case, the obtained distillate was analyzed: 0.001% of 1,3-dioxolane ring, 0.004% of 4-methyl-1,3-dioxolane ring, 0.011% of I , 3. Dioxane, and the rest of THF (and water). So far, the present invention has been described and illustrated with a certain degree of particularity. It must be understood that the following patent applications are not subject to their Limitations, but rather provide a scope of the invention that is commensurate with the wording of each and every element of the scope of the patent and its equivalent. -20- This paper size is in accordance with Chinese National Standard (CNS) Λ4 specification (210X297 male 4 &gt; n. I ---------- (Please read the note ^^ on the back before filling this page) Order

Claims (1)

ABCD 41134B 六、申^專利範圍- &quot;&quot; ----------‘-- (請先W讀背面之注意事項再填寫本i ) 1. 一種製備具有改良顏色的聚四亞甲基鲢二缚聚合物或共 聚物之方法,其包括下列步樣: (a) 將視情況含有—或更多種2_烷基.ι,4-丁二醉的 丁二醇液體蒸麵物連續蒸餘,其中該蒸姻物的特徵 爲含有濃度範固高達約1,000 ppm的低碳坑二醇;同時 於塔頂脱除含有不良低碳烷二酵雜質的物流並從下方回 收視情況含有一或多種2_燒基-1,4· 丁二醉但實質地不 含彼等雜質之I,4-丁二酵液流; (b) 將步驟(a)中所製經拔頂過的丨,4_丁二碎物流予以 催化環化因而製得視情沉含一或多種3 -燒基-取代四氫 呋喃的四氳呋喃,其中該環狀產物流的特撖爲實質地不 含1,3-二氧戊環和4-坑基-1,3-二氧戊環等雜質;且 (c) 將該步驟(b)中所製視情況含有一或多種3-烷基-取代四氬呋喃的四氳呋喃予以聚合因而產生具有改良顏 色指數的聚四亞T基瞇二醇聚合物。 Μ ! 2_根據申請專利範固第1項之方法,其中該^-丁二醉液 體蒸餾物含有一或多種2-烷基·1,4-丁二醇,其中該烷 基係選自甲基,乙基,丙基和異丙基等之中者。 經濟部中央梯準局員工消費合作社印製 3·根據申請專利範圍第2項之方法,其中該2-烷基-1,4-丁 二酵爲2·甲基-1,4-丁二醇,該低碳烷二酵雜質爲乙二 醇和1,2-丙二酵,該3-破基-取代四氣吱喃爲4 -甲基四 氫呋喃且該4-烷基-1,3-二氧戊環雜質爲4·肀基·1,3·二 氧戍環。 4根據申請專利範面第3項之方法,其更包含下列諸步壤 -21 - 本紙張尺度適用t國國家標準(CNS ) A4规格(210X297公釐) 411349 it C8 --— . D8 六、申請專利範圍 ' - :將四氫呋喃/4·甲基四氫呋喃混合物脱水到含水量約 爲〇.〇3重量%及將脱水後的混合物氫化後,進行該聚合 步驟》 ** 5.種製備I,4· 丁二醉之方法,其中有或無共同製備2_肀 基-1,4-丁二醇,該方法係用乙炔與甲醛反應製成14 丁 炔二、綷且随後視情況在甲塍存在中將該14 丁炔二醇予 以氫化,其令改良處包括,回收視情況含有2甲基_ 1,4-丁二醇的1,4-丁二醇液體蒸餾物,其中該蒸鉬物的 特徵在於含有滚度高達約1000 ppm的低碳燒二醇雜質 ,然後對該蒸你物施以另一穩態蒸餚,同時從塔頂脱除 含有不良低碳烷二醇雜質的物流並從下方回收實質地不 含該等雜質的視情況含2 -甲基·1,4· 丁二醇之ι,4_ 丁二醇 物流。 6·根據申請專利範固第5項之方法,其中該回收所得實質 地不含低碳烷二醉雜質的視情況含2-甲基-L4-丁二缚 之1,4-丁二酵於其後即被用以進行催化環化因而製成實 質地不含1,3-二氧戍環和4_烷基-1,3·二氧戊環等雜質的 視情況含4 -肀基四氣咬喷之四氳吱味。 (請先聞讀背齒之注項再填寫本肓) _丨% Μ ! 經濟部中央標準局員工消費合作社印製 -22- 本紙張尺度適用中國圃家揉準(CNS ) Α4規格(210X297公釐)ABCD 41134B VI. Scope of patent application-&quot; &quot; ----------'-- (Please read the precautions on the back before filling in this i) 1. A method of preparing polysilicon with improved color A method of methylene fluorene dimer polymer or copolymer, comprising the following steps: (a) steaming a butadiene glycol liquid containing-or more 2 -alkyl., 4-butanediol as appropriate The noodles are continuously steamed, and the steamed noodles are characterized by containing low-carbon pit diols with a concentration range of up to about 1,000 ppm; at the same time, the stream containing the undesired low-carbon alkanedizyme impurities is removed at the top of the tower and from below Recover an I, 4-butane fermentation stream that contains one or more 2-octyl-1,4-butanedioxins but does not substantially contain their impurities, as appropriate; (b) apply the process prepared in step (a) The topped, 4-dibutadiene stream is catalyzed to cyclize, thus optionally producing tetrahydrofuran containing one or more 3 -alkyl-substituted tetrahydrofurans, wherein the characteristics of the cyclic product stream are substantially Does not contain impurities such as 1,3-dioxolane and 4-pit-1,3-dioxolane; and (c) contains one or more 3-alkyl groups, as appropriate, produced in step (b) -Substituted for tetrahydrofuran Furan be polymerized thereby generating T alkylene group polytetramethylene glycol polymers having improved blind color index. Μ! 2_ The method according to claim 1 of the patent application, wherein the butadiene liquid distillate contains one or more 2-alkyl · 1,4-butanediols, wherein the alkyl group is selected from the group consisting of Among the groups of ethyl, ethyl, propyl, and isopropyl. Printed by the Consumers' Cooperative of the Central Government Bureau of the Ministry of Economic Affairs 3. According to the method in the scope of patent application No. 2, wherein the 2-alkyl-1,4-butanediol is 2.methyl-1,4-butanediol The impurities of the lower alkane dienzyme are ethylene glycol and 1,2-propanedion, the 3-broken-substituted tetrakisperan is 4-methyltetrahydrofuran and the 4-alkyl-1,3-dioxo The pentyl ring impurity is 4 · fluorenyl · 1,3 · dioxolane. 4 The method according to item 3 of the patent application, which further includes the following steps: 21-This paper size is applicable to National Standards (CNS) A4 specifications (210X297 mm) 411349 it C8 ---. D8 VI. Patent application scope '-: Dehydration of a tetrahydrofuran / 4 · methyltetrahydrofuran mixture to a water content of about 0.03% by weight and hydrogenation of the dehydrated mixture, the polymerization step is performed "** 5. Preparations I, 4 · Dioxin method, with or without co-preparation of 2-fluorenyl-1,4-butanediol, this method is the reaction of acetylene with formaldehyde to make 14 butynyl, hydrazone, and then in formazan as appropriate The 14-butynediol is hydrogenated in the presence, and the improvement includes recovering a 1,4-butanediol liquid distillate containing 2methyl-1,4-butanediol as appropriate, wherein the vaporized molybdenum It is characterized by containing low-carbon burned diol impurities with a roll up to about 1000 ppm, and then applying another steady-state steamed dish to the steamed product, while removing the stream containing bad low-carbon alkane diol impurities from the top of the tower Recovered from below, optionally containing 2-methyl · 1,4 · butanediol 4_ butanediol logistics. 6. The method according to item 5 of the patent application, wherein the recovered product is substantially free of low-carbon alkane dioxin, and optionally contains 2-methyl-L4-butanediol in 1,4-butanediol in It was then used for catalytic cyclization and was thus made substantially free of impurities such as 1,3-dioxolane and 4-alkyl-1,3 · dioxolane, as appropriate. Four bites of air squeak. (Please read the note of the back tooth first and then fill in this card) _ 丨 % Μ! Printed by the Employees' Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs-22- This paper size is applicable to China Garden Standard (CNS) Α4 size (210X297) %)
TW84110767A 1995-06-28 1995-10-13 Method for controlling color formation during polytetramethylene ether glycol production TW411349B (en)

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