TW403803B - Lightweight partition grouting wall structure - Google Patents

Lightweight partition grouting wall structure Download PDF

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Publication number
TW403803B
TW403803B TW87116781A TW87116781A TW403803B TW 403803 B TW403803 B TW 403803B TW 87116781 A TW87116781 A TW 87116781A TW 87116781 A TW87116781 A TW 87116781A TW 403803 B TW403803 B TW 403803B
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Taiwan
Prior art keywords
layer
grouting
unit body
skeleton
lightweight
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TW87116781A
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Chinese (zh)
Inventor
Guo-Jen Hung
Original Assignee
Hung Guo Jen
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Priority to TW87116781A priority Critical patent/TW403803B/en
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Publication of TW403803B publication Critical patent/TW403803B/en

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Abstract

This invention relates to a kind of lightweight partition grouting wall structure, which is mainly comprised of some units. It includes two opposite boards, frame arranged between this two boards and filler, which includes grouting layer, polyfoam layer (or hollow plastic layer) and grouting layer, stuffed inside the boards and frame. Holes are punched at both ends of frame to achieve easy-formation and its lightweight makes moving and assembling easier. In addition, the formed size is standardized so that the unit body can be mass-produced by automatic machine in advanced in other places and to stock ready for use. At construction site, unit structure is overlapped to effectively reduce operation time, and to get the excellent practical and convenient function.

Description

五 403803 Α7 ---- Β7 、發明説明(/) 本發明係一種輕質隔間灌漿牆結構,尤指一種具有質 輕且易於機械化量產成型,以及適於搬運組裝之輕質隔間 灌漿牆結構,其單元本體的組合,可形成更具施工便利性 之結構特徵者。 按’建築施工中’對於室内隔間的隔間牆設置,在往 昔係直接由水泥及磚塊的疊合塗設加以黏結,使其形成隔 間牆而能區隔室内空間,又,今日的建築結構,由於都市 化的程度,而逐漸向上發展,因此,隔間牆的結構及施工 法,除了必需考量結構的承載強度以外,更需注意環保問 題以減低噪音’並朝向質輕且易於組裝的結構加以發展, 此皆為業界所共同努力的方向。 又,常見的隔間牆施工製造,係於所欲隔區的天花板 及地板上設置縱骨架及橫骨架’且於兩侧固設封板,並於 兩侧封板所封閉的空間中進行灌漿。 惟,其縱、橫骨架的架設,板材必需大量的鎖釘加以 鎖口而需花費相當多X夫及大量的人力同時進行,才炉 確保預設骨架的垂直站立,並且,此—方式亦需要較多的b 匕聚廣/主而不利於成本降低,並且,泥聚灌注的環境污 染及灌«置的大量噪音,對於環保皆有負面影響,再者 ,此一預設骨架及封板灌㈣方式,亦需要在卫地現場才 能架設’而無法在其他場合’進行前置作業之先期處理或 貯料備用,而存在許多施工不便之缺點。 一 有鐘於此,本發明者遂精心研究加以創新,其間,經 由不斷努力,終發明出一種『輕質隔間灌製牆結構』,希 _ 3 本紙張尺度, 0 X 297公釐 I : !.·裝------ΐτ------參 (請先閲讀背面之注意事項再填寫本頁) * 經 濟 部 中 央 橾 準 為 Ά X 消 費 合 作 社 印 製 403303 五、 發明説明(α) 忐藉由本發明之設計達到以下的創作目的。 構irr:計,目的在於:提供—種輕質隔間《牆結 二二元本體加以組成’其中,單元本體包含 相對的板材’且於板材兩側設置骨架’而於板材 中設置填充物,填充物包含灌紫層、保麗龍層及灌衆層, 月架兩端設置穿孔’藉此設計’而能達到易於成型單元本 ζ ’且質輕而易於搬運組裝之功效’並且,其所形成的規 格化尺寸,可在其他場合先㈣造單元本體,可有效的減 少現場施卫時間及環㈣題,而誠為—種極具進步性 明結構。 為使貴審查委員能進一步了解本發明設計之結構特 徵、組合方式及其他目的,茲附以圖式詳細說明如后: (一.)圖式部份: 第一圖:係本發明之單元本體結構製造圖(一)。 係本發明之單元本體結構製造圖(二)。 係本發明之單元本體結構製造圖(三)β 係本發明之單元本體結構製造圖(四)。 係本發明之單元本體結構製造圖(五)。 經濟部中央標準局負工消費合作社印製 第二圖 第三圖 第四圖 第五圖 第六圖 第七圖 第八圖 係本發明之單元本體結構製造圖(六)。 係本發明之各個單元本體相互組合之示意圖。 係本發明之單元本體組合後並設置封板進行灌渡 之立體外觀示意圖。 第九圖:係本發明組成隔間牆之剖視圖。 (一)圖號部份: 本紙張尺度適用中國規格(210χ297公羞) A7 B7 (2 0 )骨架 (2 2 )側翼板 (3 0 )灌漿層 (5 0 )灌漿層 ^ 7 〇 )封板 ^ 2)封板 (7 4 )灌漿孔 (7 6 )底端骨架 403803 五、發明説明() (1 )單元本體 (1 〇)板材 (2 1 )穿孔 (2 3)缺口 (4 0)保麗龍層 (6 〇 )板材 (71)橫向封板 (7 3)橫向封板 (7 5 )頂端骨架 (8 0 )灌漿區間 如第®至第”圖所不’係本發明之輕質隔間灌聚 結構中所屬之單元本體(!)的成型結構之步驟,其中 第-圖為板材(10) ’第二圖為板材(1Q)兩侧固 “门”型的骨架(2 0),骨架(2 0)兩端設置穿孔 2 1 ) ’而於骨架(2 〇 )兩側形成相對的側翼板(2 ),相對的側翼板(2 2 ) -端形成缺口( 2 3 )。 如第三圖所示,係、於板材(1 Q )兩側設置骨架( 0 )後,在板材(1 〇)兩端靠設模板,而於板材(工 )上灌設灌毅層(3 〇 ),此—灌衆層(3 〇 )所構成 材質,係由水泥、砂及輕質材以工:工:2的比例成份 構成。 再睛配合參看第四圖所示,其係於灌漿層(3 〇) 型後’再於灌聚層(3 〇 )頂端鋪設等長之保麗龍層( 0),而如第五圖所示,則再於保麗龍層(4〇)頂端; 7公釐) f . ·裝 訂------^ \ ' . (请先聞讀背面之注意事項再填寫本頁) - - 經濟部中央標準局男工消費合作社印製 403803 A7 經濟部中央橾準局貝工消費合作社印12- 五、發明説明(令) 設另一灌漿層(50),此一灌漿層(5〇)的材質成份 與灌漿層(3 0 )相同,亦即同樣為水泥、砂及輕質材以 1 : 1 : 2的比例成份所構成,再如第六圖所示,而在於 灌漿層(5 0)頂端覆蓋固設一板材(6 〇),形成本發 明之單元本體(1 )結構,而由於其係於板材(丄〇)、 (6 0 )及兩側骨架(2 〇 )間設置填充物,因此,具有 質輕且易於成型之特色,並且,可適於搬運及組裝,而可 以規格化的設計,達到模組化裝設之絕佳功效;另外,板 材(1 0 ) 、( 6 0 )與兩側骨架(2 〇)間所設置的填 充物,其保麗龍層(4 0 )可以空心塑膠層加以取代。 而本發明結構的組合施工,可配合參看第七圖、第八 圖及第九圖所示,其中,在室内所欲設置牆面之區隔空間 中,.可先於至内天化板及地板上設置頂端骨架(7 β)及 底端骨架(7 6 ),並將所欲成型為門框處框設成型,而 後在頂端骨架(7 5)及底端骨架(76)之間,再將本 發明之單元本體(1 )加以架設,其架設方式可將單元本 體(1 )兩兩對合,如第七圖所示,而可以單元本體(1 )兩側之骨架(2 0) ’依其具有缺口(23)該端疊合 於另一單元本體(1 )之骨架(2 0 )上,並以螺 鎖固,且將底端之單元本體(丄)固設於底端骨架^7 6 ),上側之單元本體(1)頂端固設於頂端骨架(了5) ,並且,兩兩疊設的單元本體(i〇),可與另—兩兩 設的單元本體(1 〇)形成一適當的距離,此時,可在时 元本體(1 )所形成的抵靠邊(2 4)上,將封板( 6 本紙張尺度適用) A4規格(2ιοχ 297公瘦)----—__ (请先閲讀背面之注意ί項再填寫本頁) 装 、一1Τ ik· 經濟部中央標準局貝工消费合作社印製 403803 A7 - ~~-_______B7 五、發明説明(广) _ 則端鎖固其上,配合參看第八圖所示,並於兩兩疊合的 單疋本體(1 )間設置橫向封板(7 1 ),且於頂端之橫 向封板(7 3 )中則設有灌衆孔(7 4 ),而可將泥毁由 翟衆孔(74)中灌入,並充填於各個單元本體(1 )之 間,形成本發明之輕質隔間灌漿牆結構。 另外,單元本體(1 )的疊合設置,其骨架(2〇) 上所預留的穿孔(2 1 )可供管路橫向穿設其中,而可於 輕質隔間灌聚牆中埋設各種管路,使得各種管路具有適當 的區隔而不會造成紊亂。 因此,經由上述結構特徵及組合方式之詳細說明,可 清楚看出本發明設計之特點在於: 1 .提供一種規格化尺寸之『輕質隔間灌漿牆結構』 ’其主要係由成雙的單元本體加以組成,而可以預先在工 廠製成的單元本體快速組成灌漿牆面並進行灌漿程序,其 可於工廠進行平面組裝的方式加以成型為單元本體而有 別於現場架設縱橫板之立面施工不易,及困難度較高且必 需大量人力之缺點,並且,本發明結構具有質輕且易於成 型及搬運組裝之特色,而誠為一種極為優異的發明設計。 2 ·提供一種可依牆面大小加以組合,其中,在室内 所欲設置牆面之區隔空間中,可先於樓板及地板上設置頂 、底端(u槽型)骨架,並將預設成門框處框設成型,而 後在頂、底知骨架之間架設單元本體,並將水平的單元本 體兩兩對合加以疊設固結’且於各兩兩疊設的單元本體間 形成一適當距離’而將封板側端鎖固其上,再以橫向封板 本紙張尺度適用中國國家標準(CNS ) A4说格(21〇χ297公羞)Wu 403803 Α7 ---- B7, description of the invention (/) The present invention is a lightweight compartment grouting wall structure, especially a lightweight compartment grouting that is lightweight and easy to mechanize mass production and molding, and is suitable for handling and assembly. The wall structure, the combination of its unit bodies, can form structural features with more convenient construction. According to the 'building under construction', the partition wall of the indoor compartment is set. In the past, it was directly bonded by the superimposed coating of cement and bricks to form a partition wall to separate the indoor space. Also, today ’s The building structure is gradually developing due to the degree of urbanization. Therefore, in addition to the structural strength of the partition wall and the construction method, it is necessary to pay attention to environmental protection issues to reduce noise, and to be lightweight and easy to assemble. The development of the structure of this is the direction that the industry is working together. In addition, the common construction and construction of partition walls is based on the installation of vertical and horizontal skeletons on the ceiling and floor of the desired compartment, and fixed sealing plates on both sides, and grouting in the space enclosed by the sealing plates on both sides. . However, for the installation of the vertical and horizontal skeletons, the plate must be locked with a large number of nails, and it takes a lot of labor and labor at the same time to ensure the vertical standing of the preset skeleton, and this method is also required. More b daggers / mains are not conducive to cost reduction, and the environmental pollution caused by mud pouring and the large amount of noise placed in the irrigation have a negative impact on environmental protection. Furthermore, this preset framework and sealing plate irrigation This method also needs to be erected at the field site, and cannot be used for pre-processing or storage of spare materials in advance in other occasions, and there are many disadvantages of inconvenience in construction. As soon as this happened, the inventor carefully studied and innovated. In the meantime, through continuous efforts, he finally invented a "lightweight compartment wall structure", which is _ 3 paper sizes, 0 X 297 mm I:! .......-------- ΐτ ------ Refer to (Please read the notes on the back before filling this page) * Printed by the Central Ministry of Economic Affairs Ά 303303 for Consumer Cooperatives V. Description of the invention (α ) 忐 Through the design of the present invention, the following creative purposes are achieved. Structure irr: plan, the purpose is to provide: a kind of lightweight compartment "wall knot binary dual body composed of 'where the unit body contains opposite plates' and frame on both sides of the plate' and padding in the plate, The filling material includes a purple-filled layer, a polyclinic layer, and a public-filled layer. The two ends of the moon frame are provided with perforations 'this design', which can achieve the effect of easily forming the unit book ζ 'and is lightweight and easy to handle and assemble'. The formed standardized size can be used to fabricate the unit body in other occasions, which can effectively reduce the field defense time and environmental problems, and sincerely—a very progressive structure. In order to enable your reviewing committee to further understand the structural features, combination methods, and other purposes of the design of the present invention, detailed drawings are attached as follows: (1.) Schematic part: The first figure: the unit body of the present invention Structure manufacturing diagram (1). It is the manufacturing drawing of the unit body structure of the present invention (2). It is the manufacturing drawing of the unit body structure of the present invention (III) β It is the manufacturing drawing of the unit body structure of the present invention (IV). It is the manufacturing diagram (five) of the unit body structure of the present invention. Printed by the Central Bureau of Standards, Ministry of Economic Affairs, Consumer Cooperatives. The second figure, the third figure, the fourth figure, the fifth figure, the sixth figure, the seventh figure, and the eighth figure are manufacturing drawings (six) of the unit body structure of the present invention. It is a schematic diagram of the combination of each unit body of the present invention. It is a schematic view of the three-dimensional appearance of the unit body of the present invention after the unit body is assembled and a sealing plate is provided for irrigation. Ninth figure: is a sectional view of the compartment wall of the present invention. (I) Part of drawing number: This paper size applies to Chinese specifications (210x297), A7 B7 (2 0) skeleton (2 2) flanking plate (3 0) grouting layer (50) grouting layer ^ 7 〇) sealing plate ^ 2) Sealing plate (7 4) Grouting hole (7 6) Bottom skeleton 403803 V. Description of the invention () (1) Unit body (1 〇) Sheet (2 1) Perforation (2 3) Notch (4 0) Guarantee Lilong layer (60) plate (71), transverse sealing plate (7 3), transverse sealing plate (7 5), top frame (80), grouting interval is as shown in Figures 1-4, which is the lightweight partition of the present invention. The step of forming the unit body (!) In the infusion structure. The first picture is the board (10). The second picture is the "door" frame (20) fixed on both sides of the board (1Q). Perforations 2 1) are provided at both ends of the skeleton (2 0), and opposite side wing plates (2) are formed on both sides of the skeleton (20), and opposite side wing plates (2 2) -ends form gaps (2 3). As shown in the three pictures, after the skeletons (0) are set on both sides of the plate (1 Q), a template is placed on both ends of the plate (10), and a irrigation layer (30) is poured on the plate (work). This—The material of the Guanzhong layer (30) is made of water. , Sand and light materials are composed of the proportion of the ratio of work: work: 2. See Figure 4 for a closer look. It is placed on the top of the grouting layer (30) and then laid on the top of the grouting layer (30). Equivalent length of the Polygon layer (0), and as shown in the fifth figure, it is on top of the Polygon layer (4〇); 7 mm) f. · Binding -------- ^ \ '. ( Please read the notes on the back before filling out this page)--Printed by Male Worker Consumer Cooperative of Central Bureau of Standards, Ministry of Economic Affairs 403803 A7 Printed by Shell Worker Consumer Cooperative of Central Bureau of Standards, Ministry of Economic Affairs 12- V. Description of Invention (Order) A grouting layer (50), the material composition of this grouting layer (50) is the same as that of the grouting layer (30), that is, it is also composed of cement, sand and lightweight materials in a ratio of 1: 1: 2, As shown in the sixth figure, a plate (60) is covered and fixed on the top of the grouting layer (50) to form the unit body (1) structure of the present invention, and because it is tied to the plate (丄 0), ( 6 0) and two sides of the frame (20) are filled with fillers, so it has the characteristics of light weight and easy molding, and can be suitable for handling and assembly, and can be specified Design, to achieve the excellent effect of modular installation; In addition, the filler (40) can be filled between the plate (1 0), (60) and the skeleton (20) on both sides. The hollow plastic layer is replaced. The combined construction of the structure of the present invention can be coordinated with reference to the seventh, eighth, and ninth diagrams. Among them, in the partition space where the wall is to be set indoors, it can be preceded by The top frame (7 β) and the bottom frame (7 6) are set on the inner natural board and the floor, and the frame to be formed into the door frame is formed, and then the top frame (7 5) and the bottom frame ( 76), then the unit body (1) of the present invention is erected, and the erection method can align the unit body (1) two by two, as shown in the seventh figure, and the unit body (1) The skeleton (2 0) 'is superimposed on the skeleton (2 0) of the other unit body (1) according to the notch (23), and is screw-locked, and the bottom unit body (丄) is fixed. Set on the bottom skeleton ^ 7 6), the top of the unit body (1) on the upper side is fixed on the top skeleton (5), and the unit books stacked one on top of the other (I〇) can form an appropriate distance from the unit body (1 〇) of another two pairs, at this time, the sealing plate can be sealed on the abutment edge (2 4) formed by the time body (1). (Applicable to 6 paper sizes) A4 size (2ιοχ 297 male thin) ----__ (please read the note on the back before filling this page), 1T ik · Beijing Consumer Cooperative, Central Standards Bureau, Ministry of Economic Affairs Printed 403803 A7-~~ -_______ B7 V. Description of the Invention (Wide) _ The end is locked on it, as shown in Figure 8 and a horizontal sealing plate is set between the two single-ply bodies (1) stacked on top of each other. (7 1), and the horizontal sealing plate (7 3) at the top is provided with irrigation holes (7 4), and the mud can be filled from the Zhaizhong holes (74) and filled in the unit body (1) In between, the lightweight compartment grouting wall structure of the present invention is formed. In addition, the unit body (1) is superimposed, and the perforations (2 1) reserved on its skeleton (20) can be used to run through the pipelines horizontally, and various types can be buried in the light-weight compartment pouring wall. Pipeline, so that various pipelines have proper separation without causing disorder. Therefore, through the detailed description of the above structural features and combination methods, it can be clearly seen that the features of the design of the present invention are: 1. Provide a standardized size "lightweight grouting wall structure" which is mainly composed of double units The main body is composed, and the unit body made in the factory can be quickly formed into the grouting wall surface and the grouting process can be performed in advance. It can be formed into a unit body by plane assembly in the factory, which is different from the vertical construction of vertical and horizontal boards on site. It is not easy, and has the disadvantages of high difficulty and requiring a lot of manpower. In addition, the structure of the invention has the characteristics of light weight and easy forming and handling and assembly, and is an extremely excellent invention design. 2 · Provide a combination according to the size of the wall, in which the top and bottom (u-groove) skeletons can be set before the floor and floor in the partition space where the wall is to be installed indoors, and the preset The frame is formed at the door frame, and then the unit body is erected between the top and bottom skeletons, and the horizontal unit body is paired and consolidated, and a unit body is formed between each of the unit bodies stacked in pairs. 'Suitable distance' to lock the side of the sealing plate, and then apply the Chinese National Standard (CNS) A4 standard (21〇297) for horizontal sealing.

403803 A7 B7 五、發明説明(G) 封閉間隙,而可於頂端之橫向封板的灌漿孔中將泥漿灌入 ,藉此設計,而可以依不同牆高加以調整,使其適於工地 現場彈性變化加以組合,並且,可於其他場合先行製造翠 元本體之前置處理,使得現場施工之組裝更具便利性,且 能減少工地現場作業時間,而具有相對的經濟效益。 綜上所述,本發明『輕質隔間灌聚牆結構』,係利用 自然法則技術思想之高度創作,符合發明專财請要件, 爰依法俱文提出申請。 (請先聞讀背面之注意事項再填寫本頁) 經濟部中央橾準局負工消費合作社印製 本紙張·尺度適用中國國家標準(CNS ) A4规格(210X297公釐) n m ' ; - I ί ^^1 n I In -- In m n - I» - - -I !- n HI -=- - - - I n n in I I n l^i403803 A7 B7 V. Description of the invention (G) The gap is closed, and the grout can be filled in the grouting hole of the horizontal sealing plate at the top. This design can be adjusted according to different wall heights to make it suitable for the site site elasticity. The changes are combined, and the Cuiyuan body can be pre-processed on other occasions, which makes the on-site construction more convenient and reduces the on-site operation time of the construction site, which has relative economic benefits. To sum up, the "light-weight compartment-filled wall structure" of the present invention is created with the high degree of technical ideas of natural law, and meets the requirements of the patent for invention. (Please read the precautions on the reverse side before filling out this page) The paper printed by the Ministry of Economic Affairs, Central Bureau of Standards, and Consumer Cooperatives · The size is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) nm ';-I ί ^^ 1 n I In-In mn-I »---I!-N HI-=-----I nn in II nl ^ i

Claims (1)

403803 n.< DH 六、申請專利範圍 1 一種輕質隔間灌漿牆結構,其主要係由單元本體 加以”且成’該單兀本體包含相對的板材’板材兩側設置骨 架„而於板材及骨架之中設置填充物’骨架兩端設 置穿孔 ,早疋本體可兩兩叠設,各組疊設的單it本體之間形成間 距,間距兩側設置封板,間距中可灌入泥聚加以充填。 2如申凊專利範圍第工項所述之輕質隔間灌聚牆結 其中,填充物可包含灌漿層、保麗龍層及灌漿層。 3如申凊專利範圍第丄項所述之輕質隔間灌缓牆結 其中’填充物可包含«層、空心_層及灌衆層。 4 .如中請專利範圍第丄項所述之輕f隔間灌聚曰牆結 其中,單元本體之骨架兩側形成侧翼板’側 可設置缺口。 構 構 構 «II !| . 1 請先閱讀背面之注意事項再填与本頁) .裝-- 訂 經濟部中央標準局員工消費合作社印裝 9 本紙張尺度適用中國國家標準(CNS ) Λ4规格(21〇Χ2()7公釐)403803 n. ≪ DH VI. Patent application scope 1 A lightweight compartment grouting wall structure, which is mainly composed of a unit body "and" the unit body contains opposite plates "and a skeleton is provided on both sides of the plate" and the plate And fillings are placed in the skeleton. 'The two ends of the skeleton are provided with perforations. The early body can be stacked one by one. Each set of stacked single it bodies forms a gap. Sealing plates are set on both sides of the gap. Fill it up. 2 The lightweight compartment grouting wall joint as described in the item of the scope of the patent of Shenyang, where the filling material may include a grouting layer, a polystyrene layer, and a grouting layer. 3 The lightweight compartment irrigated wall knot as described in item 丄 of the patent scope, where the 'filler may include «layer, hollow_layer and guanzhong layer. 4. As described in item (2) of the patent application, the light f compartments are filled with wall knots, wherein the sides of the unit body's skeleton form side flaps and can be provided with gaps. Structure «II! |. 1 Please read the notes on the back before filling out this page). Binding-Order printed by the Staff Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 9 This paper size applies to the Chinese National Standard (CNS) Λ4 specifications ( 21〇 × 2 () 7mm)
TW87116781A 1998-10-09 1998-10-09 Lightweight partition grouting wall structure TW403803B (en)

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