TW398963B - Method for the quality control of bristles and the use of such bristles - Google Patents

Method for the quality control of bristles and the use of such bristles Download PDF

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Publication number
TW398963B
TW398963B TW088114048A TW88114048A TW398963B TW 398963 B TW398963 B TW 398963B TW 088114048 A TW088114048 A TW 088114048A TW 88114048 A TW88114048 A TW 88114048A TW 398963 B TW398963 B TW 398963B
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TW
Taiwan
Prior art keywords
bristles
patent application
item
scope
brush
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TW088114048A
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Chinese (zh)
Inventor
Georg Weihrauch
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Coronet Werke Gmbh
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Publication of TW398963B publication Critical patent/TW398963B/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/30Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46BBRUSHES
    • A46B15/00Other brushes; Brushes with additional arrangements
    • A46B15/0002Arrangements for enhancing monitoring or controlling the brushing process
    • A46B15/0004Arrangements for enhancing monitoring or controlling the brushing process with a controlling means
    • A46B15/001Arrangements for enhancing monitoring or controlling the brushing process with a controlling means with means indicating the remaining useful life of brush
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles
    • A46D1/003Testing of brushes
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles
    • A46D1/02Bristles details
    • A46D1/0276Bristles having pointed ends
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles
    • A46D1/02Bristles details
    • A46D1/0284Bristles having rounded ends
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D9/00Machines for finishing brushes

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Brushes (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

For the quality control or inspection of bristles intended for brushware, particularly brushes, which are shaped at their use-side ends and in particular rounded to a spherical tip, the juxtaposed ends of a plurality of bristles are recorded with an image recognition or identification device and the degree of rounding of the bristle ends is established by image evaluation. In order to obtain results which are completely reproducible the bristles with their jacket are juxtaposed in the parallel position and their ends are oriented in a planar envelope, undergo before or after surface structuring of their ends for contrasting the same with respect to the bristle jacket and then the ends of the bristles are recorded with the image recognition device. Quality control in particular includes the establishment of the quality of the shaping of the ends, but can also include the surface proportion thereof in the total surface area of the bristle field and the number of bristles per surface unit. The ends dyed for this method can be used on the finished brushware to indicate the degree of wear of the bristles.

Description

經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(I ) 發明領域 本發明有關一種方法,用於刷毛的品質控制或檢測, 特別的,此刷毛的使用端呈圓形的尖端,其中影像辨識或 •識別裝置記錄多個刷毛的並列端,經由影像分析,便可獲 得刷毛尖端之尖細程度的結果。本發明並關於一種刷子之 刷毛的使用,此刷毛係依此種方式來檢查,並有關一種刷 子’具有可由視覺觀察刷毛尖細性質的特性。 發明背景 目前,塑膠刷毛係由將連續的單絲或單絲線切成期望 的長度來製作。在切割程序中,常常無法獲得平坦的切割 表面,該表面垂直或傾斜於刷毛軸,且物往往在切割邊緣 留下毛邊。在習知的天然刷毛中(US 74,560) ’對於處理或使用於敏感表面的刷子,刷毛的末端必須製 成球狀的末端。此可進一步的應用至一般的硬刷毛。對於 硬刷毛,已提出多個方法來圓化刷毛端,圓化的程序係以 機械硏磨(DE 4 4 25 231, DE 195 2 6 933,EP 7 3 6 270,Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the Invention (I) Field of the Invention The present invention relates to a method for the quality control or detection of bristles. In particular, the use end of the bristles has a rounded tip. Among them, the image recognition or identification device records the parallel ends of multiple bristles, and the result of the sharpness of the tip of the bristles can be obtained through image analysis. The present invention also relates to the use of the bristles of a brush. The bristles are inspected in this manner, and a brush ' BACKGROUND OF THE INVENTION Currently, plastic bristles are made by cutting a continuous monofilament or monofilament thread into a desired length. In cutting procedures, it is often not possible to obtain a flat cutting surface that is perpendicular or inclined to the bristle axis, and objects often leave burrs at the cutting edges. Among the conventional natural bristles (US 74,560) ′ For brushes that are treated or used on sensitive surfaces, the ends of the bristles must be made into spherical ends. This can be further applied to general hard bristles. For hard bristles, several methods have been proposed for rounding the ends of bristles. The rounding procedure is mechanically honing (DE 4 4 25 231, DE 195 2 6 933, EP 7 3 6 270,

E P 7 4 0 9 1 6 ),在刷毛端產生摩擦熱(DE 296 14 118)或以化學處理來達成。在所有上 述的情形中,加工係施加至完成的刷子上,在刷子上固定 有一整束刷毛,且一整束刷毛及完整的刷毛區選擇性的具 有不同的長度。上述的這些方法無法獲得完全令人滿意之 均勻 '圓頂形的刷毛端。尤其是對於具有不同長度的一束 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -4- (請先閱讀背面之注意事項再填寫本頁) 裝!—訂---------線-! 經濟部智慧財產局員Η消費合作社印製 A7 ---B7__ 五、發明說明C ) 刷毛此情形更爲明顯。 依據另一已知的方法(EP 4 4 4 4 3 6 ),在E P 7 4 0 9 1 6), frictional heat (DE 296 14 118) is generated at the ends of the bristles or it is achieved by chemical treatment. In all the cases mentioned above, the processing is applied to the finished brush, a whole bundle of bristles is fixed to the brush, and a whole bundle of bristles and the complete bristle area are selectively of different lengths. These methods described above fail to obtain a completely satisfactory uniform 'dome-shaped bristle end. Especially for a bunch of different lengths, this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -4- (Please read the precautions on the back before filling this page) Pack! —Order --------- line-! Printed by a member of the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives A7 --- B7__ V. Description of the invention C) This situation is even more apparent with bristles. According to another known method (EP 4 4 4 4 3 6), in

固定於刷子本體前’實施一加工程序至刷毛端。爲了進行 '加工,將刷毛平行的置放,並將這些刷毛的末端衝平,接 著以硏磨的方式將末端圓化。在此方法中,均勻的施加硏 磨力至合而一體的個別刷毛,使得在所有的刷毛上獲得均 勻的圓滑面。此均勻的圓滑刷毛可在軸向上彼此偏移的置 放’使得這些刷毛端具有隨機或梯狀的包線(E P 3 4 6 6 4 6 )。 至今’尙未有用以檢測刷毛端以判斷是否已經過加工 ’或加工至何等尖細程度的方法。知道刷毛端之尖細度, 對於處理或使用於敏感表面的刷子具有決定性的重要性, 尤其是牙刷’紡織刷、打磨刷等,使得在大量製造刷子時 ’可將刷毛未達標準品質的刷子丟棄。 依據習知的技術(D E 3 7 4 1 6 1 6 ),對 完成後之刷子的個束刷毛進行點檢查。爲了進行此項檢查 ’使用一般的攝影機,其光軸以極大的角度傾斜於刷毛。 爲了充分地照射非常小之刷毛端的檢查或控制區域,並避 免反射所造成的干涉,刷毛束必須以垂直光來照射。前述 的文件尙未提出如何以其光學配置,獲得趨近於個別刷毛 端的真實影像。利用此種偵測並無法預期到有效的結果, 由於無法記錄刷毛末端的整個加工面,且刷毛束的末端相 對於攝影機之光軸,呈現不同的位置且因此產生不同的影 像0 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -5- 一 ----•裝------- 訂·--------線— <請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明0 ) 發明總結 本發明的目的在於提出一種方法,可在加工後,獲得 刷毛使用端的有效品質控制。 依據以上的描述,刷毛隨著封套,朝著一定的方向以 並列的形式排列,且刷毛的端部形成一平坦的包面,預先 或隨後將其端部實施表面結構化或加以上色,以便與封套 形成對比,接著,再以影像辨識裝置記錄端部的包面。此 可以光學照像機進行,其光軸垂直於包面並與刷毛平行。 在依據本發明的方法中,首先確保刷毛位於相同的相 對位置,且加工的刷毛端位於單一的共同平面。在平面圖 中,所有的刷毛端在均句的格子或柵格中形成個別的小表 面。這些個別的小表面以其構造或色彩與非常平坦的刷毛 封套形成對比。當影像辨識裝置的方位對應於平坦包面或 刷毛軸時,光電元件擷取小表面的格子影像。當端部形成 完整的半球形時’以半橢圓或圓錐形圓化的輪廓具有相同 的反射特性,並產生均勻的格子影像。藉由與期望狀態之 主影像的比對,可獲得檢驗刷毛之成型品質之質與量的比 較結果。除了影像的比對外,亦可使用任何其他的電子轉 換及評估程序。當著色刷毛端時,品質的好壞可立即的以 視覺觀察出來。 端部分岔或未位於特定表面的刷毛,在格子影像中出 現干涉的外形。可定義干涉表面發生次數的容限,並定義 何時須丟棄成品。 -------— In ^illllll^i —------ (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) -6- A7It is fixed to the front of the brush body and a process is performed to the bristle end. For 'processing', the bristles are placed in parallel, the ends of these bristles are flattened, and then the ends are rounded by honing. In this method, the honing force is applied uniformly to the individual bristles that are integrated, so that a uniform smooth surface is obtained on all the bristles. The uniform and smooth bristles can be offset from each other in the axial direction 'so that the ends of the bristles have random or stepped envelopes (E P 3 4 6 6 4 6). So far, '尙 has not been used as a method for detecting the ends of the bristles to determine whether it has been processed' or to what degree of sharpness. Knowing the sharpness of the bristle ends is of decisive importance for brushes that are handled or used on sensitive surfaces, especially toothbrushes 'textile brushes, sanding brushes, etc., so that when mass-produced brushes', brushes with substandard quality throw away. According to the conventional technique (D E 3 7 4 1 6 1 6), the individual bristles of the finished brush are spot-checked. To perform this inspection, a general camera is used, and its optical axis is inclined to the bristles at a great angle. In order to fully illuminate the inspection or control area of very small bristles and avoid interference caused by reflection, the bristles must be illuminated with vertical light. The aforementioned document 尙 does not suggest how to obtain a true image approaching the ends of individual bristles with its optical configuration. Effective results cannot be expected with this detection, because the entire processed surface of the bristle ends cannot be recorded, and the ends of the bristle bundles show different positions relative to the optical axis of the camera and thus produce different images. China National Standard (CNS) A4 Specification (210 X 297 mm) -5- A ---- • Installation ------- Order · -------- Line — & Please read the back first Please pay attention to this page before filling in) A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention 0) Summary of the invention The purpose of the present invention is to propose a method to obtain effective quality control of the bristles at the end of use after processing. According to the above description, the bristles are arranged side by side with the envelope in a certain direction, and the ends of the bristles form a flat covering surface. The ends of the bristles are surface-structured or colored in advance so that Contrast with the envelope, and then use the image recognition device to record the end envelope surface. This can be done with an optical camera, whose optical axis is perpendicular to the envelope surface and parallel to the bristles. In the method according to the invention, it is first ensured that the bristles are located at the same relative position and that the ends of the processed bristles are located in a single common plane. In the plan view, all the bristle ends form individual small surfaces in a uniform grid or grid. These individual small surfaces contrast with very flat bristle envelopes by their structure or color. When the orientation of the image recognition device corresponds to a flat envelope or a bristle axis, the photoelectric element captures a grid image of a small surface. When the ends form a complete hemisphere, the contours rounded in a semi-ellipse or conical shape have the same reflection characteristics and produce a uniform grid image. By comparing with the main image of the desired state, a comparison result of the quality and quantity of the molding quality of the bristles can be obtained. In addition to image comparison, any other electronic conversion and evaluation procedures can be used. When coloring the bristle ends, the quality can be immediately visually observed. The bristle ends or bristles that are not on a specific surface appear to interfere in the lattice image. You can define tolerances for the number of interference surfaces and define when finished products must be discarded. -------— In ^ illllll ^ i ------- (Please read the precautions on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210 X 297) Love) -6- A7

藉由本發明的方法’以及本發明的品質控制架構,可 建立符合品質要求之刷毛的表面比及每個表面單元的刷毛 數,並依此設定檢驗容限。 品質控制較佳的係在製作刷子前實施,其中,將連續 的單絲或多單兀的單絲線切成一定的長度後,將刷毛平行 的置放’並將其前端衝斷,形成平坦的包面。接著將刷毛 端加工’尤其藉由硏磨等方法’將刷毛端圓化。接著在相 同的位置實施品質控制,並可在平移至另一平面後而實施 0 假設所有的刷毛端皆位於相同平面,依據本發明的方 法’亦可應用至完成的刷子。可將刷毛結合成一束,或可 個別的以站立的方式固定在刷子本體上。 合倂於本發明的光電方法係習知者。D E 197 24 421中揭露參考的示例性方法,其中描 述了一種齒菌斑的光電量測方法。 爲了使刷毛端與其餘的部分形成對比,可在檢驗前將 刷毛端上色而形成對比的狀態。例如,可利用浸泡或施加 的方式,在刷毛端上染上對比的顏色。 依據本發明的另一變換方法,於染色後及品管前,可 將刷毛的成型端進一步的微磨。 如果以構造的方式來產生對比,較佳的,係以機械硏 磨的方式預磨刷毛端,接著實施表面構形,而後再進行檢 測。在此情形中,構形的毛端僅在影像評估後進行微磨。 替代的,亦可從塑膠材料中產生刷毛,此塑膠材料塡 本紙張尺度適用中國國家標準(CNSM4規格(210 X 297公釐) (靖先閱讀背面之注意事項再填寫本頁) 裝--------訂--------線 ! 經濟部智慧財產局員工消費合作社印製 A7 A7With the method of the present invention and the quality control framework of the present invention, the surface ratio of the bristles meeting the quality requirements and the number of bristles of each surface unit can be established, and the inspection tolerance can be set accordingly. Better quality control is implemented before making the brush, where continuous monofilament or multi-monofilament thread is cut to a certain length, and the bristles are placed in parallel and the front end of the brush is cut to form a flat Bread. Next, the bristle ends are processed ', especially by honing and the like, to round the bristle ends. The quality control is then implemented at the same location, and can be implemented after being translated to another plane. 0 Assuming all the ends of the bristles are on the same plane, the method according to the invention can also be applied to the finished brush. The bristles can be combined into a bundle, or they can be individually fixed to the brush body. The photovoltaic method combined with the present invention is known to those skilled in the art. A reference exemplary method is disclosed in DE E 197 24 421, which describes a method for photoelectric measurement of plaque. In order to make the bristle ends contrast with the rest, you can color the bristle ends to make a contrast before testing. For example, the ends of the bristles can be dyed with a contrasting color by soaking or applying. According to another modification method of the present invention, the shaped end of the bristles can be further micro-ground after dyeing and before the quality control. If the comparison is made in a structured way, it is better to pre-grind the bristle end by mechanical honing, then implement the surface configuration, and then perform the inspection. In this case, the rough ends of the configuration are only slightly ground after image evaluation. Alternatively, bristles can also be generated from plastic materials. The size of this plastic material applies to Chinese national standards (CNSM4 specification (210 X 297 mm)) (Jing first read the precautions on the back before filling out this page). Packing --- ----- Order -------- line! Printed by A7 A7, Consumer Cooperatives of Intellectual Property Bureau, Ministry of Economic Affairs

五、發明說明㊁) 滿有選擇性的色彩反應性顏料,並且在進行檢查的同時與 之前’處理刷毛的端部,以使其變色。最可能使用的顏料 是,可反應於熱或輻射能而變換顏色的顏料。如果顏料的 色彩反應性是可逆的,個別的刷毛在品管前後具有相同的 顏色。然而’在永久上色的情形中,色彩將留於刷毛及刷 子的成品上’而得以提供消費者一種品質保證,亦即顯示 其已通過品管檢驗。 依據進一步的變換使用,係將染料置於刷毛的內部, 且在構形端部時,染料係分布於整個圓形的表面上。以此 方式染色的刷毛端亦可利用前述的光電方式進行檢測。 如果在成型端部後,進行染色或著色,則藉由將硏磨 面作用於相互平行之未加工的刷毛端面,以實施預成型或 構形加工,使這些刷毛能在之後進行檢測程序。代替此一 方法’可在維持刷毛位置的同時,以平行於包面的碟盤施 加至端部,藉此將染料轉移至端部上。 此方法可確保染色程序係在相同之刷毛端部的成型幾 何及動態條件下進行。並可簡易的整合至對應的製造程序 c|ii 〇 在檢測後以及利用平行於包面的碟盤進行檢測前,可 微磨構形後的刷毛。 依據本發明的方法,可作一改良,當利用色彩一反應 性顏料時,將熱或輻射能作用在包平面的端部上。 另一較佳變換方法的特徵在於,於檢測後,將刷毛軸 向地相互移開,以便將其端部帶進一預定的輪廓包面,並 _'11·-----^--------訂-----1---線 .ί. {靖先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 8 A7 B7__ 五、發明說明P ) 在維持其與刷子的相對距離下,進行處理。 因此,即使製成刷子後,刷毛的端部係位於輪廓面內 ,此輪廓可以是曲線或步階狀,仍可進行品管作業,且仍 '可提供不同長度之刷毛的相關明確資訊,如成型品質、表 面比及刷毛數。 如果在移動刷毛時,刷毛被傾倒一預定的角度以將刷 毛固定在刷子上,而以疏、密的方式完成刷子時,此發明 的優點尤其明顯。此時,所有的刷毛在其端部皆具有均勻 的上色。 如果,依據本發明的方法,以色彩一反應性顏料,將 刷毛的端部施以永久的表面上色或合倂上色,在品管後仍 可保留上色的端部。當使用刷子時,這些上色的端部並不 會形成干擾。本發明並提供一種刷毛耗損度及磨耗度的視 覺化方法。當正常使用時,刷毛的主要耗損部位係在端部 附近的封套處,並導致材料的移除,而形成圓錐點的外型 。封套的移除伴隨著顏色的移除。當整個刷毛表面出現特 殊的色度時,可用以指示耗損的狀態。 本發明並有關一種刷子,尤其是牙刷,其刷毛具有成 型的端部,特別是圓形的端部,且其特徵在於,成型的刷 毛端部被上以顏色而與刷毛封套形成對比,以便視覺化成 型的品質。 在良好品質的情形中,刷毛端具有均勻的形狀,且上 有對比色彩的刷毛區呈現光學上的均勻格子,使得成型的 品質可展不給使用者。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閲讀背面之注意事項再填寫本頁) 裝 ----訂---------線 經濟部智慧財產局員工消費合作社印製 -9- 經濟部智慧財產局員工消费合作社印製 A7 _____B7____ 五、發明說明(Τ ) 依據一實施例,染料係均勻的施加至刷毛端的表面上 。替代的,刷毛可含有色彩-反應性顏料’其隨著熱及轄 射能而產生顏色的變化,使得以熱及輻射能處理刷毛端時 ',可使刷毛端的顏色發生改變。 以下伴隨著圖示,詳細的描述本發明的內容。 圖示的簡單描述 圖1顯示將刷毛圓化的裝置。 圖2施加染料至圓化之刷毛端的裝置。 圖3顯示圖1及圖2所示裝置的平面圖。 圖4顯示依據本發明測試或檢測裝置的操作情形。 圖5顯示多個待檢刷毛的經向截面圖,這些刷毛具有 多種不同的端部構造。 圖6爲依據圖5之刷毛的平面圖。 圖7爲另一實施例之刷毛的平面圖。 圖8顯示刷毛之圓形端部在未使用及耗損狀態的經向 截面圖。 圖9爲圖8刷毛的端部平面圖。 主要元件對照表 2 硏磨被覆 3 凸輪 4及5 凸輪 6 刷毛 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -10- I»--------^ ^---I---I ^---------1 (請先閲讀背面之注意事項再填寫本頁) A7 B7 五、發明說明參 7 8 9 2 7 8 2 0,2 4,2 8 2 1 ,2 5 ,2 9 經濟部智慧財產局員工消費合作社印製 2 3 3 5 3 6 3 7 3 8 4 1 4 0 4 2 4 3 2 7 刷毛束 端部 支持部 碟盤 碟盤 支持層 染料被覆 光電裝置 參考機構 影像評估裝置 螢幕 印表機 刷毛 端部 染料層 圖像 刷毛 部分長度 端部 染料被覆 端部 刷毛 染料被覆 尖點 (請先閲讀背面之注意事項再填寫本頁) 裝 - ---I--訂 i ----I--線 1 · 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -11 - A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明自) 較佳實施例的詳細說明 圖1顯示一加工裝置,用以將刷毛的端部圓化。此裝 置具有硏磨被覆2 ’此層由凸輪機構3所驅動,並安裝有 兩個凸輪4及5 ’並隨著箭頭所示的方向移動。 個別的刷毛6緊密的結合配置而形成一刷毛束7。刷 毛6的端部8係位於平坦的包面上。藉由支持部9 ,可將 刷毛6定位’並使刷毛的端部包面平行於硏磨被覆2。支 持部9亦可爲刷子本體,且刷毛6或一束刷毛7固定於其 上。依箭頭1 0的方向平移,硏磨被覆2與刷毛端接觸, 且透過碟盤1的移動,刷毛端8被均勻的圓化。 在加工後’具有刷毛束7的支持部9被送至圖2的程 序站’在此處’提供有相同於圖1碟盤1的碟盤11。碟 盤1 1具有支持層1 2 ’用以接收一染料被覆1 3。碟片 1 1及支持部9依據箭頭1 4的方向相對的移動,直到染 料被覆1 3與刷毛端8接觸,並將染料傳送至刷毛端上。 接著’具有刷毛束7的支持部9到達圖4的檢測站, 在該處’刷毛6及刷毛束7平行於光電裝置1 5的光軸方 向。光線沿著刷毛的方向照射,如箭頭所示,並從成型的 刷毛端8反射回來。以參考機構1 7校準後,均勻成型的 ’尤其是圓化的刷毛在影像評估裝置1 6中產生均勻的格 子’並可藉由螢幕1 8或印表機1 9進行評估。 圖5顯示兩個刷毛2〇,其具有完整的圓化端部。由 圖2裝置或由浸附所施加的染料層2 2均勻的分布在圓化 (請先閲讀背面之注意事項再填寫本頁) - — — — In— — — — — — — — — — I . -12- 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明〇〇 ) 的端部2 1上。圖4的裝記錄了兩個刷毛的端部2 1影像 ,並再生而形成圖6中的圖像2 3。其顯示了一個均勻的 圓形面,並具有選擇性的漸層灰階色調。圖5並顯示有未 '加工的刷毛,如切割長度時所產生之具有毛邊的斜切面 2 5。此未加工的刷毛並以圖2的裝置染色。由圖6可看 出,與圓形將較,此表面影像變形並放大。相同的染色程 序施加至圖5中的刷毛2 8,假設其端部2 9在硏磨時成 爲圓錐狀,因而使染料層3 0形成對應的狀態。此刷毛端 產生圖6中的影像3 1。最後,圖5顯示一未加工的刷毛 3 2,其具有傾斜的切面3 3,並導致僅較深的部分附有 染料層。其照片以圖6的影像3 4顯示。 在品管的程序中,圖6中的圖面2 3符合品質標準, 然而,所有的其他圖面2 7、3 1及3 4皆不符合標準的 圖面,並在光電評估中顯示爲干擾表面。藉由設定對應的 容許値,可建立一等級標準,依此標準便可決定是否丟棄 瑕疵的刷毛或刷子。 並可建立適當之品質端部或刷毛數量的表面比例。 代替圖2的染料,刷毛端部8並可粗略的靠在圖1的 加工站上’因此’雖然獲得最終的形狀,這些端部具有相 當明顯的表面構造,而與刷毛封套部位表現出不同的反射 特性,藉此可用來進行光學評估。在依據圖3的品管後, 刷毛的端部再進一步的微磨。 圖7顯示經過不同端部加工的刷毛3 5。刷毛3 5前 段的部分長度3 6呈圓錐狀,且尖端處爲圓化的端部3 7 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -13- (請先閲讀背面之注意事項再填寫本頁) 裝!|訂!!-線 I . A7 B7 五、發明說明(Μ ) 。如前所述,圓化的端部3 7被染色而附上染料被覆3 8 。可預先在圓錐區3 6上以不同的染料及結構。光電評估 提供了一表面影像3 9。此型的刷毛係用於牙刷,可特別 •用來淸洗牙齒表面的裂隙處。 依據本發明的染色刷毛提供了利用安裝有此刷毛之刷 子的進一步可能性。圖8及圖9顯示具有圓化端部4 1的 完整刷毛4 0。在此刷毛4 0的圓化端部上,存在有染料 被覆4 2,此被覆4 2緊緊的覆著在端部上。當使用安裝 有此刷毛的刷子時,磨耗的發生係從刷毛封套處至刷毛端 部,使得染料被覆4 2逐漸的磨損,並形成一尖點4 3。 如此便可作爲一種磨耗的指示,一方面可指示刷毛的使用 狀態,另一方面可顯示何時須更換刷子。 VI---------裝--------訂---------線 I (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局貝工消費合作社印製 -14- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)5. Description of the invention ii) Selective color-reactive pigments, and the ends of the bristles are treated at the same time as before to change the color of the bristles. The most likely pigments to be used are those that change color in response to thermal or radiant energy. If the color reactivity of the pigment is reversible, the individual bristles have the same color before and after the quality control. However, 'in the case of permanent coloring, the color will remain on the bristles and the finished product of the brush' to provide consumers with a quality assurance, which means that they have passed the quality control inspection. According to a further use, the dye is placed inside the bristles, and the dye is distributed over the entire circular surface when the ends are shaped. The ends of the bristles dyed in this way can also be detected using the aforementioned photoelectric method. If dyeing or coloring is performed after forming the ends, the honing surface is applied to the end faces of the unprocessed bristles that are parallel to each other to perform pre-forming or configuration processing, so that these bristles can be subjected to a detection procedure later. Instead of this method ', the dye can be transferred to the end portion by applying it to the end portion with a disk parallel to the covering surface while maintaining the position of the bristles. This method ensures that the dyeing process is performed under the same forming geometry and dynamic conditions of the bristle ends. It can be easily integrated into the corresponding manufacturing process c | ii 〇 After testing and before testing with a disk parallel to the cladding surface, the shaped bristles can be micro-ground. According to the method of the present invention, an improvement can be made to apply heat or radiant energy to the end of the surface of the envelope when using a color-reactive pigment. Another preferred transformation method is characterized in that after testing, the bristles are axially moved away from each other so as to bring their ends into a predetermined contour envelope, and _'11 · ----- ^- ------ Order ----- 1 --- line.ί. {Jing first read the notes on the back and then fill out this page) Printed on paper standards applicable to Chinese national standards (CNS) A4 specification (210 X 297 mm) 8 A7 B7__ V. Description of the invention P) The treatment is performed while maintaining the relative distance from the brush. Therefore, even after the brush is made, the ends of the bristles are located in the contour plane, the contour can be curved or stepped, and quality control operations can still be performed, and still provide clear information about bristles of different lengths, such as Molding quality, surface ratio and number of bristles. The advantages of this invention are particularly significant if the bristles are tilted a predetermined angle to secure the bristles to the brush while the bristles are being moved, and the brush is completed in a dense, dense manner. At this point, all bristles are uniformly colored at their ends. If, according to the method of the present invention, the ends of the bristles are applied with a permanent surface color or combined color with a color-reactive pigment, the colored ends can be retained after quality control. These colored ends do not interfere when using a brush. The invention also provides a method for visualizing the degree of bristles wear and wear. When in normal use, the main wear part of the bristles is at the envelope near the end, which leads to the removal of the material and forms the shape of a cone. Removal of the envelope is accompanied by removal of the color. It can be used to indicate the state of wear when special chromaticity appears on the entire surface of the bristles. The invention also relates to a brush, especially a toothbrush, the bristles of which have shaped ends, especially round ends, and are characterized in that the shaped ends of the bristles are colored to contrast with the bristles envelope for visual Forming quality. In the case of good quality, the bristle ends have a uniform shape, and the bristle areas with contrasting colors present a uniform optical grid, so that the molding quality can not be displayed to the user. This paper size applies to China National Standard (CNS) A4 specifications (210 X 297 public love) (Please read the precautions on the back before filling this page) Binding ---- Order --------- Ministry of Economic Affairs Printed by the Intellectual Property Bureau's Consumer Cooperatives-9- Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 _____B7____ 5. Description of the Invention (T) According to an embodiment, the dye is evenly applied to the surface of the bristle ends. Alternatively, the bristles may contain a color-reactive pigment 'which changes color with heat and radiation energy, so that when the ends of the bristles are treated with thermal and radiant energy, the color of the ends of the bristles can be changed. The content of the present invention will be described in detail below with accompanying drawings. Brief description of the figure Figure 1 shows a device for rounding the bristles. Figure 2 Apparatus for applying dye to rounded bristle ends. FIG. 3 shows a plan view of the device shown in FIGS. 1 and 2. Figure 4 shows the operation of a test or inspection device according to the invention. Fig. 5 shows a longitudinal cross-sectional view of a plurality of bristles to be inspected, the bristles having various end configurations. FIG. 6 is a plan view of the bristles according to FIG. 5. FIG. 7 is a plan view of bristles of another embodiment. Fig. 8 shows a meridional cross-sectional view of the round ends of the bristles in an unused and worn state. FIG. 9 is a plan view of the ends of the bristles of FIG. 8. FIG. Comparison table of main components 2 Honing coating 3 Cam 4 and 5 Cam 6 Bristle The paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -10- I »-------- ^ ^ --- I --- I ^ --------- 1 (Please read the notes on the back before filling in this page) A7 B7 V. Invention description Refer to 7 8 9 2 7 8 2 0, 2 4 , 2 8 2 1, 2 5, 2 9 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 3 3 5 3 6 3 7 3 8 4 1 4 0 4 2 4 3 2 7 Disk support layer Dye-coated photoelectric device Reference mechanism Image evaluation device Screen printer Bristle end Dye layer image Bristle part length Dye-covered end Dye-bristle covered tip (Please read the precautions on the back before filling this page) Packing ----- I--order i ---- I--line 1 · This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -11-A7 B7 Employees of Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Consumer Cooperative 5. Description of the invention from the detailed description of the preferred embodiment FIG. 1 shows a processing device for rounding the ends of the bristles. This device has a honing coat 2 '. This layer is driven by a cam mechanism 3, and two cams 4 and 5' are mounted and moved in the direction indicated by the arrow. The individual bristles 6 are closely combined to form a bristle bundle 7. The ends 8 of the bristles 6 are located on a flat envelope. With the support portion 9, the bristles 6 can be positioned 'so that the end covering surface of the bristles is parallel to the honing coating 2. The support portion 9 may also be a brush body, and the bristles 6 or a bundle of bristles 7 are fixed thereto. Translating in the direction of the arrow 10, the honing coating 2 is in contact with the bristle ends, and the bristle ends 8 are uniformly rounded by the movement of the disc 1. After processing, 'the supporting portion 9 having the bristle bundles 7 is sent to the program station of Fig. 2', where the same disc 11 as the disc 1 of Fig. 1 is provided. The dish 11 has a support layer 1 2 'for receiving a dye coating 13. The disc 11 and the supporting portion 9 move relative to each other in the direction of the arrow 14 until the dye covering 13 contacts the bristle end 8 and transfers the dye to the bristle end. Next, the support portion 9 having the bristle bundles 7 arrives at the detection station of Fig. 4, where the bristle 6 and the bristle bundles 7 are parallel to the optical axis direction of the photovoltaic device 15. The light shines in the direction of the bristles, as indicated by the arrows, and is reflected back from the formed bristle end 8. After calibration with reference mechanism 17, uniformly shaped ‘especially rounded bristles produce uniform cells in the image evaluation device 16’ and can be evaluated with a screen 18 or a printer 19. Figure 5 shows two bristles 20, which have fully rounded ends. The dye layer 2 2 applied by the device of Figure 2 or by dipping is evenly distributed in the rounding (please read the precautions on the back before filling in this page)----In-—-— — — — — — — I -12- A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. The description of the invention 〇) on the end 2 1. The device of FIG. 4 records the image of the end 21 of the two bristles and reproduces it to form the image 23 of FIG. 6. It shows a uniform circular surface with selective gradient grayscale tones. Fig. 5 also shows the unfinished bristles, such as the chamfered surface with burrs produced when cutting the length 2 5. The raw bristles were dyed with the apparatus of FIG. 2. It can be seen from Fig. 6 that the surface image is distorted and enlarged compared with the circle. The same dyeing procedure is applied to the bristles 28 in FIG. 5, and it is assumed that the ends 29 thereof are conical when honing, so that the dye layer 30 is brought into a corresponding state. This bristle end produces the image 31 in Figure 6. Finally, Fig. 5 shows an unprocessed bristle 32, which has an inclined cut surface 3 3, and results in that only the deeper part has a dye layer attached. The photograph is shown as image 3 4 in FIG. 6. In the quality control procedure, the drawing 2 in FIG. 6 meets the quality standards. However, all the other drawings 27, 31, and 34 are not conforming to the standard drawing and are shown as interference in the photoelectric evaluation. surface. By setting the corresponding allowance, a level standard can be established, according to which you can decide whether to discard defective bristles or brushes. It is also possible to establish an appropriate surface ratio of the quality of the ends or the number of bristles. Instead of the dye of FIG. 2, the bristle ends 8 can be roughly leaned on the processing station of FIG. 1 'hence'. Although the final shape is obtained, these ends have a fairly obvious surface structure, which is different from the bristle envelope part. Reflection characteristics, which can be used for optical evaluation. After the quality control according to FIG. 3, the ends of the bristles are further finely ground. Figure 7 shows the bristles 35 processed at different ends. The bristles 3 5 The length of the front part 3 6 is conical and the ends are rounded 3 7 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -13- (Please read first Note on the back then fill out this page) | Order! !! -Line I. A7 B7 V. Description of the invention (M). As described above, the rounded ends 37 are dyed and a dye coating 38 is attached. Different dyes and structures can be used on the cone area 36 in advance. Photoelectric evaluation provided a surface image 3 9. This type of bristles is used for toothbrushes and can be used especially to clean the cracks on the tooth surface. The dyed bristles according to the invention provide a further possibility of using a brush in which such bristles are mounted. Figures 8 and 9 show the complete bristles 40 with rounded ends 4 1. On the rounded end of the bristles 40, a dye coating 42 is present, and this coating 42 is tightly covered on the end. When a brush equipped with the bristles is used, the abrasion occurs from the bristle envelope to the end of the bristles, so that the dye coating 4 2 is gradually worn away and a sharp point 4 3 is formed. This can be used as an indicator of wear, on the one hand, to indicate the use of the bristles, and on the other hand, when the brushes need to be replaced. VI --------- Installation -------- Order --------- Line I (Please read the notes on the back before filling this page) Printed by the Industrial and Consumer Cooperatives -14- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

398963 經濟部智慧財產局員工消费合作社印製 六、申請專利範圍 1 · 一種刷毛的品質控制方法,該刷毛用於刷子中, 且其使用端被成型,尤其是被圓化而形成球狀的尖端,其 中’以影像辨識裝置記錄多個刷毛的並列端,並可藉由影 像來評估刷毛端的成型度,其特徵在於刷毛(6 )隨著封 套’朝著一定的方向以並列的形式排列,且刷毛的端部( 8 )形成一平坦的包面,預先或隨後將其端部實施表面構 型或加以上色,以便與封套形成對比,接著,再以影像辨 識裝置記錄包面上的端部。 2 .如申請專利範圍第1項的方法,其中以光電相機 (1 5 )記錄刷毛的端部,光電相機(1 5 )的光軸垂直 於包面並與刷毛平行。 3 ·如申請專利範圍第1項的方法,其中在製作刷子 前,進行刷毛(7 )的檢測。 4 .如申請專利範圍第1項的方法,其中以塗覆或浸 染的方式施加對比的染料至刷毛(6)的成型端(8)。 5 .如申請專利範圍第4項的方法,其中染色後,微 磨刷毛(6 )的末端。 6.如申請專利範圍第1項的方法,其中以機械硏磨 的方式預成型刷毛的端部,並接著進行表面構形及檢測。 7 .如申請專利範圍第6項的方法,其中檢測後,微 磨成型及構形後的刷毛端部。 8 .如申請專利範圍第1項的方法,其中刷毛(6 ) 由塑膠材料所構成,其中塡充有光學可逆性的色彩反應性 顏料’且在檢測前及檢測的過程中,僅處理刷毛的端部以 (請先閱讀背面之注意事項再填寫本頁) 丄· -1- '裝----!|訂·!------線- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -15- 經濟部智慧財產局員工消費合作社印製 398963 Fs _ D8 六、申請專利範圍 獲得對比的色彩變化。 9 ·如申請專利範圍第8項的方法,其中刷毛(6 ) 塡充有反應熱或輻射能而變化顏色的顏料。 1 Q .如申請專利範圍第1項的方法,其中可將染料 使用於刷毛(6 )的內部,或將染料分布在刷毛的成型端 (8 )。 1 1 .如申請專利範圍第6項的方法,其中利用表面 硏磨’預先成型及構形相互平行且位於同一包面的未加工 刷毛(7 ),該硏磨係平行於包面而施加並作用在端部上 〇 1 2 .如申請專利範圍第1項的方法,其中利用表面 硏磨’預先成型相互平行且位於同一包面的未加工刷毛( 7 ),該硏磨係平行於包面而施加並作用在端部上,接著 在維持刷毛的位置的同時,以對比的方式將端部染色。 1 3 .如申請專利範圍第1 2項的方法,其中以平行 於包面的碟盤作用在成型的端部,藉此將染料轉移到刷毛 的端部。 1 4 ·如申請專利範圍第9項的方法,其中當使用具 有色彩反應性顏料時,熱或輻射能係施加至位於包面的端 部上。 1 5 ·如申請專利範圍第1 1項的方法,其中以平行 於包面的微磨碟盤處理成型的端部。 1 6 .如申請專利範圍第1項的方法,其中於品管後 ,將刷毛軸向的相對位移以便將其端部帶進一預定的輪廓 --I Λ— II Ί I! 裝 — II 訂11 — 1!·線> (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -16- 398963 A8 B8 C8 D8 六、申請專利範圍 包面,接著保持其相對位置,同時進行刷子的製作。 1 7 ·如申請專利範圍第1 6項的方法,其中在軸向 平移時,刷毛以預定的角度彎曲。 1 8 . —種刷毛的使用,其依據申請專利範圍第1項 至第1 7項之任一項的方法進行品管程序,該刷毛用以製 作刷子,其中至少刷毛的一端會在使用時耗損,其特徵在 於當使用刷子時,染料會隨著刷毛端部的磨耗而移除,因 而可達到指示的目的。 1 9 · 一種刷子,特別係指牙刷,具有成型的刷毛端 ,尤其是圓化的端部,其特徵在於將刷毛的成型端染色, 而與刷毛的封套形成對比,而得以將成型的品質視覺化。 2 0 .如申請專利範圍第1 9項的刷子,其中染料係 施加至刷子的端部表面。 2 1 .如申請專利範圍第1 9項的刷子,其中刷毛含 有色彩反應性顏料,其反應於熱及輻射能產生顏色的變化 ,且對刷毛施以熱及輻射能,直到顔色發生變化。 (請先閱讀背面之注意事項再填寫本頁) 裝— II訂-!--線· 經濟部智慧財產局貝工消費合作社印製 -17- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)398963 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs VI. Application for patent scope1. A method for controlling the quality of bristles. The bristles are used in brushes, and their use ends are shaped, especially rounded to form spherical tips. Among them, the parallel ends of multiple bristles are recorded with an image recognition device, and the degree of formation of the bristles end can be evaluated by the image, which is characterized in that the bristles (6) are arranged side by side in a certain direction with the envelope, and The ends (8) of the bristles form a flat covering surface, and the ends are surface-formed or colored in advance or later to contrast with the envelope, and then the end of the covering surface is recorded by an image recognition device . 2. The method according to item 1 of the scope of patent application, wherein the ends of the bristles are recorded with a photoelectric camera (1 5), and the optical axis of the photoelectric camera (1 5) is perpendicular to the envelope surface and parallel to the bristles. 3. The method according to item 1 of the patent application scope, wherein the bristles (7) are detected before the brush is made. 4. The method according to item 1 of the scope of patent application, wherein the comparative dye is applied to the shaped end (8) of the bristles (6) by coating or dipping. 5. The method according to item 4 of the scope of patent application, wherein after dyeing, the ends of the bristles (6) are micro-ground. 6. The method according to item 1 of the patent application scope, wherein the ends of the bristles are preformed by mechanical honing, and then the surface configuration and inspection are performed. 7. The method according to item 6 of the patent application scope, wherein the ends of the bristles after micro-grinding after shaping are formed after testing. 8. The method according to item 1 of the scope of patent application, wherein the bristles (6) are made of plastic material, which is filled with optically reversible color-reactive pigments' and only the bristles are processed before and during the test. At the end (please read the precautions on the back before filling in this page) 丄 · -1- 'installation ----! | Order ·! ------ Line-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -15- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 398963 Fs _ D8 VI. Application for patent Contrast color changes. 9. The method according to item 8 of the patent application, wherein the bristles (6) are filled with a pigment that changes color by reaction heat or radiant energy. 1 Q. The method according to item 1 of the patent application scope, wherein the dye can be used inside the bristles (6), or the dye can be distributed on the shaped end (8) of the bristles. 1 1. The method according to item 6 of the scope of patent application, wherein a surface honing is used to pre-shape and shape the raw bristles (7) parallel to each other and located on the same envelope surface, the honing is applied parallel to the envelope surface and Act on the end 〇2. The method according to item 1 of the scope of patent application, wherein the surface honing is used to pre-shape the raw bristles (7) which are parallel to each other and located on the same envelope surface, the honing system is parallel to the envelope surface Instead, it is applied and applied to the ends, and then the ends are dyed in a contrasting manner while maintaining the position of the bristles. 1 3. The method according to item 12 of the scope of patent application, wherein a disc which is parallel to the covering surface acts on the formed end portion, thereby transferring the dye to the end portion of the bristles. 14 · The method according to item 9 of the patent application, wherein when a color-reactive pigment is used, heat or radiant energy is applied to the end located on the surface of the envelope. 15 · The method according to item 11 of the scope of patent application, wherein the shaped end portion is treated with a micro-disc disc parallel to the cladding surface. 16. The method according to item 1 of the scope of patent application, wherein after the quality control, the bristles are axially displaced relative to each other so as to bring their ends into a predetermined profile-I Λ-II Ί I! 11 — 1! · Line > (Please read the notes on the back before filling this page) This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -16- 398963 A8 B8 C8 D8 Patent application covers the surface, then maintains its relative position while making the brush. 17 · The method according to item 16 of the patent application scope, wherein the bristles are bent at a predetermined angle during axial translation. 18. Use of a kind of bristles, which is subjected to a quality control procedure according to the method of any of the items 1 to 17 of the scope of patent application. The bristles are used to make a brush, and at least one end of the bristles will be worn during use. It is characterized in that when the brush is used, the dye will be removed as the ends of the bristles wear, so that the purpose of the indication can be achieved. 1 9 · A brush, especially a toothbrush, has a shaped bristle end, especially a rounded end, which is characterized by dyeing the shaped end of the bristles and contrasting with the envelope of the bristles to visualize the quality of the molding Into. 2 0. The brush according to item 19 of the patent application scope, wherein the dye is applied to the end surface of the brush. 2 1. The brush according to item 19 of the scope of patent application, wherein the bristles contain color-reactive pigments, which produce color changes in response to heat and radiant energy, and apply heat and radiant energy to the bristles until the color changes. (Please read the precautions on the back before filling this page) Packing — Order II! Printed by Shelley Consumer Cooperatives, Intellectual Property Bureau of the Ministry of Economic Affairs -17- This paper size applies to China National Standard (CNS) A4 specifications ( 210 X 297 mm)
TW088114048A 1998-08-19 1999-08-17 Method for the quality control of bristles and the use of such bristles TW398963B (en)

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