A7 B7 經濟部中央標準局身工消费合作社印製 五、發明説明（ 發明領域： 本發較-種㈣自動化技術’將待測物件從送料尺 寸檢測（包括外程、厚度、平面度及平行度）、嗜印（將 測得之/尺寸喷印在物件上以供識別），及分類等諸步骤以 自動化的方式達成。 發明背景： ; 用於調整汽車引擎氣門間陳之填隙片，是影響引擎性能 之重要物件。填隙片尺寸即使僅是微小的差異亦足以嚴重 影響引擎之性能，如引擎之噪音、引擎磨耗、引擎馬力 等，故其精密度要求極爲嚴格。爲適當調整氣門間隙大 小，需有不同之塡隙，片規格，而其每一種規格之尺寸公差 必需嚴格控制在極小的範圍之内。爲控制其物件尺寸之精 密度，除需要有高度之生產技術外，在產品檢測上亦需能 達到高精度之要求，如此方能達到品質之保證。以往在檢 測此類型高精密度之產品，完全需仰賴人工。人工檢測的 方式主要是利用三次元、分厘卡.及游標尺等量測工具。其 中三次元量測固然有程式控制之模式且精確度高，惟將待 測物件固定在機台上，以及物件上下機台，仍需以人工操 作’在產量魔大之情況下’其累計耗費之時間相當可觀， 以致量測效率不佳；而分厘卡及游標尺之量測値則需要肉 眼之判讀’故(誤差大，根據實際統計，其測量之不準確率 佔π測量物件數量在10%〜20%之間。在效率方面，根據實 際之統計，兩個工作人員每天僅能量測500〜600片，與機 器每日5000〜6000片之產能相較，顯然效率偏低而形成整 良纸張尺度速用中國圔家標準（CNS ) Α4規格（21GX297公釐） -----.--^—If ^------?τ------ά (請先《讀背面之注意事項再填寫本頁) 經濟部中央樣準局員工消費合作社印装 A7 —_________B7 五、發明説明（) 個生產流程之瓶頸，是亟待解決之問題。 爲提高量測之精確度及增進效率，現行人工檢測之方式 勢必尋求改進。在評估人工_測之方式後，發現其所能改 善之空間已極爲有限。因分厘卡及游標尺本身之精密度難 以再灰高，且該量測工具需以手工操作並需以肉眼判讀測 量値，故實不易“到所要求之精確度，且人工作業難免有 人爲疏失的情形發生。以上諸因素皆使人工量測在合理人 事成本之下無法達到目前所要求之高精確度及高效率，故 應以自動化取代人工方爲可行之對策。 發明概述: 本發明係一種可自動化檢測物件並可依所測得之尺寸進 行分類之系統，其主要目的在提供自動化之物件檢測方式 以節省人工成本、提高檢測精度及效率。另外，本系統在 物件檢測過程完成後，尚可利用所測得之尺寸數據將該物 件依尺寸分類。如此，尺寸檢測及分類可在一貫作業下完 成’而其間之過程係完全自動化。 本發明包括自動供料裝置、量測與程序控制裝置分類 控制裝置、喷印裝置，及現狀顯示及統計务析裝置等五組 次系統。其中自動供料裝置係本套系統接納待測物件之入 口 ’待測物件在此依序不斷地將被送入下一程序作尺寸檢 測。 、 量測與程序控制，裝置在機構上主要包括—旋轉盤，而量 測外徑之裝置及量測厚度之裝置，及嘴印裝置分別配置在 該旋轉盤周圍外之適當位置上；該旋轉盤周圍設置若干接 本纸張尺度逍用中國國家揉準（CNS ) Α4規格（210X297公着） (請先《讀背面之注$項再填寫本寊) 、?τA7 B7 Printed by the Central Laboratories and Consumer Cooperatives of the Ministry of Economic Affairs. 5. Description of the invention (Field of the invention: the present invention-a kind of automation technology 'detects the object to be measured from the size of the feed (including outer range, thickness, flatness and parallelism) ), Printing (printing the measured / size on the object for identification), and classification and other steps are achieved in an automated way. Background of the invention:; Used to adjust the shim of the car engine valve, is Important items that affect engine performance. Even small differences in the size of the shim are sufficient to seriously affect the performance of the engine, such as engine noise, engine wear, engine horsepower, etc., so its precision requirements are extremely strict. To properly adjust the valve clearance The size must have different gaps and sheet specifications, and the dimensional tolerance of each specification must be strictly controlled within a very small range. In order to control the precision of the object size, in addition to the need for high-level production technology, in-product The test also needs to be able to meet the requirements of high precision, so as to achieve quality assurance. In the past, this type of high-precision products were tested. Requires manual labor. The manual detection methods mainly use measurement tools such as three-dimensional measurement, centimeter card, and vernier. The three-dimensional measurement has a program-controlled mode and high accuracy, but the object to be measured is fixed on the machine. On the platform, as well as on and off the machine, the manual operation 'under the condition of large production volume' still requires a considerable amount of accumulated time, so that the measurement efficiency is not good; and the measurement of centimeter cards and vernier scales Need to be interpreted by the naked eye '(there is a large error. According to actual statistics, the inaccuracy of its measurement accounts for 10% to 20% of the number of measured objects. In terms of efficiency, according to actual statistics, two workers can only Measured from 500 to 600 tablets, compared with the machine's daily production capacity of 5000 to 6000 tablets. Obviously, the efficiency is low and a good paper standard is used. China Standard (CNS) Α4 specification (21GX297 mm) --- --.-- ^ — If ^ ------? Τ ------ ά (Please read the “Notes on the reverse side before filling out this page”) Central Consumer Standards Bureau, Ministry of Economic Affairs, Employee Consumption Cooperative, printed A7 —_________ B7 V. Description of the Invention The bottleneck of the production process is urgent. The problem to be solved. In order to improve the accuracy and efficiency of the measurement, the current manual detection method is bound to seek improvement. After evaluating the manual measurement method, it is found that the space it can improve is extremely limited. Because of centimeter cards and cursors The precision of the ruler itself is difficult to be higher, and the measuring tool needs to be manually operated and the measurement of the measurement 値 should be performed with the naked eye. Therefore, it is not easy to "to the required accuracy, and manual operations are unavoidable to cause human error. All the factors make the manual measurement can not achieve the high accuracy and efficiency currently required under reasonable personnel costs, so automation should be used instead of the manual method as a feasible countermeasure. Summary of the invention: The present invention is an automatic detection object and can The main purpose of the classification system based on the measured dimensions is to provide an automated inspection method for objects to save labor costs, improve inspection accuracy and efficiency. In addition, after the system completes the object detection process, the system can still use the measured size data to classify the object by size. In this way, the size detection and sorting can be done in a consistent operation, and the process is completely automated. The invention includes five groups of systems such as an automatic feeding device, a measurement and program control device, a classification control device, a printing device, and a status display and statistical analysis device. Among them, the automatic feeding device is the entrance of the system to accept the object to be tested ’The object to be tested is continuously sent to the next program for size inspection in order. , Measurement and program control, the device mainly includes a rotating disk in the mechanism, and the device for measuring the outer diameter and the device for measuring the thickness, and the mouthprint device are arranged at appropriate positions around the rotating disk; the rotation Set a number of paper sizes around the plate and use the Chinese National Standard (CNS) Α4 size (210X297) (please read the "$" on the back side before filling in this note),? Τ
發明説明（ 經濟部中央樣準局員工消费合作社印装 X以接受由自純㈣置料給之㈣， ===蚊之週期内旋轉—Μ之角度，該角度大 小係配《上述量測外徑之裝置、量測厚度之裝置及嗜印裝 置（設置位置而定。上述之量測外徑、厚度之裝置及喷印 裝置在每-物件通過時’皆執行其特定之功能。其中嘴印 裝置即是根據量測I結果而將尺寸數値噴印在物件表面上 以供識別》 待凡成檢測、噴印之程序後，分類控制裝置即依照所檢 測I尺寸値，按大小將物件分配至分類盤上，相同尺寸範 圍之物件會堆#在同—位置，因此完成分㈣之物件將有 秩序地分置在分類盤上，便於後序之包裝及其他程序之進 行0 在進行分類過程中，操作者可利用本發明中之現狀顯示 及統計分析裝置監控其狀況，若有任何異常狀況發生時， 得立即處理將之排除，俾整體系統操作順利進行。 有關本發明之各項特徵及優點在參考下述之圖式、實施 例説明及申請專利範圍後將更爲明瞭。 圖式之簡蕈説明: 圖1爲本發明系統配置示意圖； 示本發明中之自動供料裝置； 圖3爲量測與^呈序控制裝置中在量測物件外徑時所採用之 量利位置示意圖； r · 圖4鳥量測與程序控制裝置中在量測物件厚度時所選取量 測點位置示意圖； -6 · 本纸張尺度適用中國國家樣準（CNS) A4規格（210><297公釐） (請先聞讀背面之注<1^項再填寫本頁)Description of the Invention (The employee's cooperative of the Central Procurement Bureau of the Ministry of Economic Affairs printed X to accept the ㈣ given by pure ㈣ ㈣, === the angle of rotation within the period of -M, the angle is the size of the above Diameter device, thickness measurement device, and printing device (depending on the setting position. The above-mentioned device for measuring outer diameter, thickness, and printing device perform their specific functions every time an object passes. The device prints the size data on the surface of the object for identification according to the measurement I result. After the detection and printing process is completed, the classification control device allocates the objects according to the size of the detected I size. On the sorting tray, the objects of the same size range will be piled in the same position. Therefore, the sorted objects will be placed on the sorting tray in an orderly manner, which facilitates the subsequent packaging and other procedures. 0 During the sorting process In the present invention, the operator can use the status display and statistical analysis device in the present invention to monitor its status, and if any abnormal conditions occur, they can be immediately processed to eliminate them, and the overall system operation is smoothly performed. The features and advantages of the present invention will become clearer with reference to the following drawings, description of the embodiments and the scope of patent application. Brief description of the drawings: Figure 1 is a schematic diagram of the system configuration of the present invention; Automatic feeding device; Figure 3 is a schematic diagram of the measuring position used in the measurement and sequence control device when measuring the outer diameter of the object; r · Figure 4 When measuring the thickness of the object in the bird measurement and program control device Schematic diagram of the selected measurement points; -6 · This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 > < 297mm) (Please read the note on the back < 1 ^ before filling in this page)
4 4 經濟部中央標準局員工消费合作社印袈 A7 B7 五、發明説明（） 圖5顯示一翻轉裝置及嗜印裝置之外型圖；及 圖6蟫示本發明中之分類控制裝置關於分類配置之示意 圖0 元組件編號之説明： 10 ϋ動供料裝置 24 翻轉裝置 11 送料機 25 接纳口 12 輸送裝置 / 30 分類控制裝置 13 機械手臂 31 機械手臂 131 吸盤 311 吸盤 20 量測與程序控制裝置 32 移動裝置 21 旋轉盤 33 分類盤 22 厚度檢測裝置 40 噴印裝置 221 夹頭 50 現狀顯示及統計系統 222 夹頭 A 物件 223 測頭 23 外徑檢測裝置 231 夾頭 232 測頭 233 上升機構 較佳實施例説明： 炫配合囷式養本發明本詳細説明如下。4 4 Seal A7 B7, Consumer Cooperative of Employees of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention () Figure 5 shows an external view of a reversing device and a printing-printing device; Schematic diagram Description of the component number: 10 Automatic feeding device 24 Turning device 11 Feeder 25 Receiving port 12 Conveying device / 30 Sorting control device 13 Robot arm 31 Robot arm 131 Suction cup 311 Suction cup 20 Measurement and program control device 32 Mobile device 21 Rotary disk 33 Sorting disk 22 Thickness detection device 40 Printing device 221 Chuck 50 Status display and statistical system 222 Chuck A Object 223 Probe 23 Outer diameter detection device 231 Chuck 232 Probe 233 Lifting mechanism is better implemented Example description: The present invention is described in detail as follows.
參閱圖1，本發明之自動尺寸檢測分類系統包括自動供 裝置10、量測與程序控制裝置20、分類控制裝置3〇、噴/ 裝置40,及現狀顯示及統計分析裝置5〇。 P 本紙張从適财郎家揉準（CNS ) (210X297公釐 (請先閲讀背面之注意事項再填寫本頁)Referring to FIG. 1, the automatic size detection and classification system of the present invention includes an automatic supply device 10, a measurement and program control device 20, a classification control device 30, a spray / device 40, and a status display and statistical analysis device 50. P This paper is printed from the Seikarou family (CNS) (210X297 mm (please read the precautions on the back before filling this page)
A7 B7 經濟部中央揉準局貝工消费合作社印製 五、發明説明（' 自動供料裝置10如圖2所示，待測物件A由一振動式自動 送料機11上方投入，該送料機丨〗可將物件A以螺旋軌跡依 序將其送至量測與程序控制裝置20之旋轉盤21，爲因應空 間之配置，可設一直線輸送裝置12，圖2顯示一機械手臂 13利用一吸盤131將物件A吸起，並放置在旋轉盤21之接納 口 25上0 如圖1所示之旋轉盤21係以逆時針之方向旋轉，每旋轉一 固定角度即暫停一次。沿著旋轉盤21周圍設有若干接納口 25，可暫存待測物件A。當接納口25由送料機u接受物件 A後’依旋轉盤21旋轉方向將物件a送至外徑檢測裝置23之 位置。如圖3示，該夕卜徑檢測裝置23具有一上升機構233及 一組夾頭231，夹頭231内側設有一對測頭232。當旋轉盤21 轉到定位時’上升機構233將物件A頂起，夹頭231由兩側 向物件A移動’其内側之測頭232接觸到物件a而得到一訊 號’由此訊號可經轉換而得到該物件A之外徑値。完成測 量後，上升機構233降下’物件A回到原來接納口 25之位 置，旋轉盤21繼續旋轉將物件A帶至厚度檢測裝置22之位 置。 厚度檢測裝置22包括上下各一具夾頭221，222，每一具夾 頭221，222各有五支调丨頭223，其中四支測頭223係以物件a 之直徑爲假想直徑並沿該假想圓之圓周每間隔9〇〇分布， 另外，一支測頭則設置在該假想圓之圓心上。上夾頭22丨與下 夾頭222之測頭223位置冗全對應。由該上下各五支測頭223 所測得之値，經由已設定公式之換算可得物件A厚度之平 -8 - 本纸張尺度逍用中國躅家橾準（CNS ) A4規格（210X297公釐） <請先聞讀背面之注$項再填寫本頁) 、11 五、發明説明（） 均値、平面度及平行度値。 本分類系統視實際之需要，可依厚度或外徑等幾何尺寸 大小作分類，當測到需要之尺寸後，物件A即可送至分類 控制裝置30,按其類別排列堆疊。經過分類後之物件a = 能標示其規格或尺寸，則有助於識別該物件之規格。爲達 到此目的，可於％轉盤21周緣上之另一位置增設_噴印裝 置40,如圖1及囷5所示。 在本案囷式中所示被測物件A之實例爲一種用於引擎汽 門之填陳片’由於填隙片在使用過程中會有磨損，爲增加 其使用壽命，通常選擇較凸出之—面爲使用面，在經由上 述之厚度檢測裝置22/量測後，可得知較凹之—面係頂面或 底面。喷印時則選擇較凹之一面較佳。爲達到此目的，可 在噴印之前加設-翻轉裝置24(如圖5所示）將較凹之面朝 上，俾進行噂印。 、嘴印後旋轉盤21繼續旋轉，#該物件A被旋轉至某—特突 位置時（如圖1旋轉盤之9〇。象限點之位置），該分類控制索 置3〇〈機械手臂31(如圖6示）利用-吸盤311由旋轉盤21之 接納口 25拾取物件A ’藉由Χ_γ軸向移動裝置32,找到堆 #位置，再將物件Α放下，該機械手臂，31回到該9〇。象限點 <位置，繼績進行類似的動作。 該機械手臂h之移動係受—套分類方法指令之控制，該 分類方法係將物件A依厚度（或外徑）觸序心、而大在分類 盤33上崎財式制，各類職留-堆疊位置，每-堆 番（容納量爲-定，若同類物件超過該容納量，則往後依 7 i、發明説明（ ，另找-新堆#位置遞補1分類方法需設定條件，以決 定堆疊模式，其包括： —(1)物件之合格尺寸範圍：定訂物件合格尺寸之上下限， 當物件測量後所得之尺寸在合格尺寸範圍外時，將被剔 除，而不進行排列堆疊； (2) 各類別之尺+範圍:在合格尺寸範圍内由大至小依需 要按序，定若干不同之尺寸區段，並爲其編號； (3) 行列數··物件係以矩陣排列方式堆疊在分類盤33上， 該行列數決定矩陣排列的行列型態；及 (4) 單一堆疊之物件容納數量。 對每一件欲分類之物，件，判斷其經量測後所得知之尺寸是 否在合格尺寸範圍之内，若否者則剔除，而不予排列，若 是者則根據上述設定之條件可決定其應堆疊類別之位置或 編號；判斷在該類別堆疊位置上之物件是否已超過該堆疊 之物件容納數量’若否者，則直接堆疊在該位置’若是 者，則越過既有其他類別之堆鲞位置，並選定緊接在後之 堆疊位置上放置，·重複以上道步驟，直到所有物件分類完 成或分類盤33疊滿爲止。 經濟部中央棣準局貝工消费合作社印袈 爲使此一尺寸分類系統易於使用及便於監控其整個分類 進.行之過程’可設置.一現狀顯示及統計系統5 〇，將分類盤 33上物件堆疊^狀況直接顯示在螢幕上，例如每個堆疊位 置$所放置物件之尺寸大小、已堆疊物件之數量，及已眷 滿之位置之顯示等。操作人員僅需由螢幕之顯示即可掌握 分類系統之進行排列之狀況，有助於構成一完整之系統， -10- 本紙張尺度逋用中國國家標率（CMS ) A4規格（210X297公釐） 五、發明説明（ 符合實際操作之需要。 及^發:自動尺寸檢測分類系統之特徵，經上述詳細説明 =不後’將更爲具體，惟欲強調者，該實施例係僅作爲 例不說明本發明較佳操作狀態之用，而非用以偈限本發明 之範圍，其他任何不脱離本發明精神下所爲之改良或變更 亦應視爲在本發Θ範疇内。本發明之專利範圍茲以下列之 申請專利範圍限定之。 (請先聞讀背面之注意事項再嗔窝本頁〕 ”裝- -、π 绖濟部中央橾準局貝工消費合作社印製 11 - 本紙張尺度適用中國國家揉準（CNS ) Α4規格（2丨0X297公釐）A7 B7 Printed by the Central Government Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, V. Description of the invention ('Automatic feeding device 10 is shown in Figure 2, and the object A to be tested is input from a vibrating automatic feeder 11, which is a feeder 丨The object A can be sent to the rotating disk 21 of the measurement and program control device 20 in a spiral trajectory in order. In accordance with the space configuration, a linear conveying device 12 can be provided. Figure 2 shows a robotic arm 13 using a suction cup 131 Suction the object A and place it on the receiving port 25 of the rotary disk 21 0 The rotary disk 21 shown in FIG. 1 rotates counterclockwise and pauses once every fixed angle of rotation. Along the periphery of the rotary disk 21 There are several receiving ports 25, which can temporarily store the object A to be tested. When the receiving port 25 receives the object A by the feeder u, the object a is sent to the position of the outer diameter detection device 23 according to the rotation direction of the rotary disk 21. See Figure 3 As shown, the diameter detection device 23 has a lifting mechanism 233 and a set of chucks 231. A pair of measuring heads 232 are provided on the inside of the chuck 231. When the rotary disk 21 is turned to position, the 'rising mechanism 233 lifts the object A, The chuck 231 is moved from both sides to the object A ' The head 232 contacts the object a and obtains a signal 'This signal can be converted to obtain the outer diameter 値 of the object A. After the measurement is completed, the raising mechanism 233 is lowered' and the object A returns to the original receiving port 25 position, and the disc 21 is rotated Continue to rotate to bring the object A to the position of the thickness detection device 22. The thickness detection device 22 includes one chuck 221, 222 above and below, each chuck 221, 222 has five adjustment heads 223, four of which are measured. The head 223 uses the diameter of the object a as the imaginary diameter and is distributed at intervals of 900 along the circumference of the imaginary circle. In addition, a probe is arranged on the center of the imaginary circle. The upper chuck 22 丨 and the lower chuck The position of the probe 223 of 222 is redundant and corresponding. The thickness of the thickness of the object A can be obtained by the conversion of the formula -8 obtained from the five probes 223 above and below. Standard (CNS) A4 (210X297 mm) < Please read the note on the back before filling in this page), 11 V. Description of the invention () Uniformity, flatness and parallelism 値. This classification system can be classified according to geometrical dimensions such as thickness or outer diameter according to actual needs. After the required size is measured, the object A can be sent to the classification control device 30 and arranged and stacked according to its category. The classified object a = can indicate its specifications or dimensions, which will help identify the specifications of the object. To achieve this, a _jet printing device 40 can be added at another position on the periphery of the% dial 21, as shown in Figures 1 and 5. An example of the measured object A shown in the formula of this case is a type of gasket for engine valve. 'Because the gap filler will wear during use, in order to increase its service life, it is usually chosen to be more prominent— The surface is a use surface. After passing through the thickness detection device 22 / measurement described above, it can be known that the more concave surface is the top surface or the bottom surface. When printing, it is better to choose a concave surface. In order to achieve this, a printing-reversing device 24 (shown in Fig. 5) can be added before printing to print the concave side upward. 2. After the print, the rotary disk 21 continues to rotate. #When the object A is rotated to a certain special position (as shown in 90 of the rotary disk in Figure 1. The position of the quadrant point), the classification control cable is set to 30. Robot arm 31 (As shown in Fig. 6)-The suction cup 311 is used to pick up the object A from the receiving port 25 of the rotating disk 21 by using the X-γ axial movement device 32 to find the position of the heap #, and then lower the object A. The robot arm 31 returns to the 90. Quadrant point < position, following similar actions. The movement of the robot arm h is controlled by a set of classification method instructions. The classification method is based on the thickness (or outer diameter) of the object A, which is in the sorting system 33. -Stacking position, each-heap (capacity is -determined, if similar objects exceed this capacity, then follow 7 i, invention description (, find another -new heap # position supplement 1 classification method needs to set conditions to Decide on the stacking mode, including:-(1) the qualified size range of the object: set the upper and lower limits of the qualified size of the object, and when the size of the object measured is outside the qualified size range, it will be removed without stacking; (2) Ruler + range of each category: In the qualified size range, from large to small, determine a number of different size sections in order and number them; (3) Number of rows and columns ·· The objects are arranged in a matrix Stacked on the sorting disc 33, the number of rows and columns determines the type of matrix and rows; and (4) the number of objects in a single stack. For each object to be classified, determine whether the size is known after measurement. Within the qualified size range, if If it is not, it will be eliminated without being arranged. If it is, the position or number of the stacking category should be determined according to the conditions set above; determine whether the objects in the category's stacking position have exceeded the number of objects in the stack. If it is, then it will be stacked directly at that position. If it is, it will go over the existing stacking position of other categories and choose to place it immediately after the stacking position. · Repeat the above steps until all the objects are sorted or the sorting tray 33 In order to make this size classification system easy to use and easy to monitor the entire classification process, the process can be set up. A status display and statistical system 50 will be completed. The status of the objects stacked on the sorting tray 33 is directly displayed on the screen, such as the size of the objects placed at each stacking position $, the number of objects stacked, and the full position display. The operator only needs to The display can grasp the sorting status of the classification system, which helps to form a complete system. -10- This paper scale uses the Chinese national standard rate. (CMS) A4 specification (210X297 mm) 5. Description of the invention (in line with the needs of actual operation. And ^ issued: the characteristics of the automatic size detection and classification system, after the above detailed description = not later 'will be more specific, but those who want to emphasize This embodiment is only used as an example and does not describe the preferred operating state of the present invention, rather than limiting the scope of the present invention. Any other improvements or changes that do not depart from the spirit of the present invention should also be considered Within the scope of Θ of this issue. The scope of patents of the present invention is limited by the scope of the following patent applications. (Please read the precautions on the back before reading this page] ”equipment--, π Central Ministry of Economic Affairs Printed by Industrial and Consumer Cooperatives 11-This paper size applies to China National Standard (CNS) Α4 (2 丨 0X297 mm)