TW304161B - An automated production system for rice tamale - Google Patents

An automated production system for rice tamale Download PDF

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Publication number
TW304161B
TW304161B TW084113073A TW84113073A TW304161B TW 304161 B TW304161 B TW 304161B TW 084113073 A TW084113073 A TW 084113073A TW 84113073 A TW84113073 A TW 84113073A TW 304161 B TW304161 B TW 304161B
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TW
Taiwan
Prior art keywords
mold
zongzi
unit
rice
cone
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TW084113073A
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Chinese (zh)
Inventor
Ruey-Tzer Twu
Ji-Yuh Jang
Yuh-Horng Yan
Chuen-Yiing Lii
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Chuen-Yiing Lii
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Priority to TW084113073A priority Critical patent/TW304161B/en
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Publication of TW304161B publication Critical patent/TW304161B/en

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Abstract

An automated production system for rice tamale, mainly comprising the following five units: (1) a first-stage leaf folding unit: including a cone-shaped mold with its tip facing downward, and two pieces of holding plates matching the cone-shaped mold; a lower mold having a hole, and a pneumatic cylinder; the leaves fixed at the lower mold in a cone shape by vacuum suction force; (2) an automatic stuffing filling unit: a plurality of bowl containers capable of filling stuffing in predetermined cycle sequence and quantity; each empty bowl container returning to its fixed point in the loop; the stuffing filled into formed leaves by a control mechanism with gravity; (3) a second-stage leaf folding unit: including an upper lid of triangular shape; a gripper for leaf tail, a cylinder, and gears/racks; rice tamale formed in the lower mold; and (4) a wrapping unit: including a metal tubelike rocker arm for supplying string continuously, and a beak mechanism having the function of tying the string; (5) a process control unit: using a programmable logic controller to drive the system pneumatically or electrically.

Description

A7 B7 _ 304161 國特有之傳統食品,深受國人喜歡,每曰之 五、發明説明(/ ) 粽子為我 消費量在台灣保守估計約有數十萬粒,甚具市場潛力,唯 其傳統加工方法需要大量熟練之人力,因此限制其大規模 生產。總而言之,本發明之目的係(一)為幫助米食之推廣 ,解決稻米過剩的問題;(二)提高米食之加工利用量;( 三)提高粽子生產過程之品質及衛生;(四)減少對熟練技 術貝之依賴。 我們查閲國内文獻相關專刊公告資料,並無此方面之 創作,市面上亦不見有此種機器設備之使用。因此創作人 依其在食品工程及食品機械長期研究發展之經驗,經過多 次設計改良,嘗試錯誤之學習,终於研發出一套粽子自動 化生產之設備。 在研發包粽機之前,我們先對傳統包粽子的各分解動 作詳加研究,再分析如何以機械動作來達成各機構的功能 。包粽子的動作包括粽葉的摺疊成型、配料之充填、粽葉 尾部再摺疊覆蓋並回捲固定及捆綁。综合前述動作之順序 及其組合性,可將整個粽子自動化生產程序之施行分為粽 葉成型、自動充填及捆綁等三個單元,最後再以可程式遲 輯控制系統來順序组合完成各項動作。以下就各項單元之 機構動作及其設計作—較完整之描述。 然而為使本發明有更詳盡之介紹,於后則請配合圈式 參考説明。 (1)前段粽葉成型單元 在粽葉之摺疊成型方面,其步驟可分為充填前與充填 A7 五、發明説明(2) 經濟部中央橾準局員工消费合作社印製 後。圖一為標葉成型單元前段部份之視圖,而圈二則為其 後段部份之視®。在充填前之摺疊成型主要是要將粽葉摺 成倒圓銀狀(漏斗狀),以供後續之充填裝料。在此是以 尖頂朝下之圓錐(310)為模心,配合由氣壓缸(324)推動之 外部兩片圓錐形板片(320 ),利用板片燒平行於團錐素線上 之枢轴先後次序旋轉壓抵圓錐模心(31〇),而將定位於® 錄模心及樞轴間之粽葉摺轉為所須之漏斗狀;其示意之動 作順序可參見圖三)。在圈三中氣壓缸(324)在推動整個 成型座(323 )前移過程中,樞軸(325 )首先將粽葉壓抵 ®錐模心(310)固定,此時連接榧軸之推桿即無法前進, 成型座後侯之前移量,由此推桿上之彈簧變形承受。接著 ,大片圃錐形板片(320)因位置較小片者為前面,所以由其 抵壓標葉於模心上定位,至此,推動大圓錐形板片之推桿 上的萍簧(327),即吸收後續成型座之前移量3最浚,小片 板片後方之推桿也受成型座之前移,而將另一侧之標葉壓 抵圓錐模心,粽葉至此已形成所需之漏斗狀:此一大小板 片之前後抵壓順序,對粽葉折疊之平順有極大的影春,其 相對位置則可由各推桿上之固定套環(329 )作適當之調整 。成形後之粽葉,利用眞空產生器(312)所產生之眞空連 通至圓錐模心之通孔,產生眞空吸力而將粽葉吸附於圚錐 模心上。此時即可反向退去圓錐形板片,再藉由固定圓錐 模心之氣壓紅向下推送’而將成型之標葉送入下方模具( 313)之孔穴中。此模具亦有如圓錐模心上之眞空通孔,故 只要去除圓錐模心上之眞空而在模具上施以眞空吸力,成 83. 3. !〇,〇〇〇 良紙浪尺度適用中國國家標準(CNS } A4現格(21〇X297公釐) s^4l6t 1 . 八 A/ —--j-_ 五、發明説明(3 ) 型之粽葉即可定位於樓具中,而不致因粽葉本身之彈性而 脱離模具孔穴。此時將圖錐模心向上退回原位,在模具中 之成型粽葉即可由氣壓缸(314)之推送而沿滑軌(340)移 至後續充塡、再摺疊(粽葉上蓋下壓)及捆綁之定位。 (2)自動填料單元 自動填料蕈元(圖四)之功能是將底層的米、餡(包 括豬肉、花生、油蔥、香菇、蛋黃等)及上層米等依序 裝填於已摺疊成形的粽葉中。此部分之重點在於連續且定 量充填,米、花生等顆粒較細之材料,以容量為基準並以 重力進给;而错肉在目前的設計仍以容量為基準,但以螺 旋配合偏心輪作強制擠壓進給(18;;香菇和蛋黃則以涸 數為基準,由於考慮其價格較高且易脆等因素,目前設計 中仍以人工作進給之工作Ί 基本上整個自動填料裂元之設計為以逆時針循環之數 饱碗狀容器) ’由各個進料單位(u、18)依序充填, 再將充填完墨之碗狀容器移至迴路定點,由控制機構(1 了丨) 將填料以重力充填至成型之综葉中,由於配料之種類及内 容對不同口味之粽子可有不同,此項改變僅需各個進料單 位<配料或於適路中增減進料單元即可完成。 經濟部中央橾準局員工消費合作社印製 有關米之進料單元απ為將已浸泡的櫺米置於—漏斗 狀容器(110),米以重力方式落下至—圓形轉盤(丨3 ),由 刮杓(i 2)將米刮八盤上如圖五所示之四個定容量的圓洞< 圖五之130)當盤轉到與圓洞下方之另—固定盤上的圓洞對 齊時,由於圓洞下方連通,定量的米落到一碗狀容器 本紙用中SI® 家標準(CNS > ( 21GX 297公釐)一 ------. 83. 3. !0,〇〇〇 (琦乇聞讀背面·-:±意事項再填寫 經濟部中央棣準局員工消费合作杜印製 A7 _____ B7 〆A7 B7 _ 304161 Traditional food unique to the country, loved by the Chinese people, every fifth, description of invention (/) Zongzi has a conservative estimate for my consumption in Taiwan of about hundreds of thousands of grains, which has great market potential, but its traditional processing The method requires a large amount of skilled manpower and therefore limits its mass production. In summary, the purpose of the present invention is (1) to help the promotion of rice food and solve the problem of excess rice; (2) to increase the processing and utilization of rice food; (3) to improve the quality and hygiene of the dumpling production process; (4) to reduce the skill Dependence on technology. We consulted the announcement materials of domestic literature related special issues, and there is no creation in this respect, nor is there any use of such machinery on the market. Therefore, based on his long-term research and development experience in food engineering and food machinery, the creator has finally developed a set of automatic rice dumpling production equipment after many design improvements and trial and error learning. Before developing the Bao Zongzi machine, we first conduct a detailed study of the decomposition of traditional Bao Zongzi, and then analyze how to use mechanical actions to achieve the functions of each institution. The actions of making dumplings include folding and forming of dumplings, filling of ingredients, folding and covering the tails of the dumplings, rewinding, fixing and binding. Combining the sequence and combination of the aforementioned actions, the implementation of the entire zongzi automatic production process can be divided into three units: zongye forming, automatic filling and bundling, and finally the various actions can be sequentially combined and completed with a programmable delay control system . The following is a more complete description of the mechanism and design of each unit. However, in order to have a more detailed introduction to the present invention, please refer to the circle-type reference description in the following. (1) The former zongye forming unit In the folding and forming of zongye, the steps can be divided into pre-filling and filling A7 5. Description of invention (2) After printing by the employee consumer cooperative of the Central Central Bureau of Economics of the Ministry of Economic Affairs. Figure 1 is a view of the front section of the standard leaf forming unit, while circle 2 is a view of the rear section ®. The folding shape before filling is mainly to fold the rice dumplings into a round silver shape (funnel shape) for the subsequent filling and filling. Here, the cone (310) with the apex down is used as the mold core, and the two outer conical plates (320) pushed by the pneumatic cylinder (324) are used to use the plate to burn the pivot axis parallel to the mass cone line. Rotate and press against the cone die core (31〇) in sequence, and turn the zongzi located between the die core and the pivot into the required funnel shape; for the schematic action sequence, see Figure 3). In the third cylinder, the pneumatic cylinder (324) pushes the entire forming seat (323) forward, the pivot (325) first presses the zongye against the cone mold core (310), and then connects the push rod of the torch That is, it cannot advance, and the amount of movement before the forming seat is affected, so that the spring on the push rod is deformed. Next, the large piece of conical plate (320) is located in front of the smaller piece, so it presses the index leaf to locate on the mold core, and then, pushes the spring (327) on the push rod of the large conical plate , That is, the maximum displacement before the subsequent forming seat is 3, the push rod behind the small plate is also moved forward by the forming seat, and the standard leaf on the other side is pressed against the cone mold core, and the zongye has formed the required funnel shape. : The order of the pressing of the large and small plates has a great effect on the smoothness of the folding of the rice dumplings, and the relative position can be adjusted appropriately by the fixed collars (329) on each push rod. After forming, the dumpling leaves are connected to the through hole of the cone die core by the voids generated by the void generator (312), generating void suction to attract the dumpling leaves to the cone die core. At this time, the conical plate can be removed in the reverse direction, and then the shaped standard leaf can be sent into the cavity of the lower mold (313) by pushing the air pressure red of the fixed conical mold core downward. This mold is also like a hollow through hole on the core of the cone mold, so as long as the hollow on the core of the cone mold is removed and the hollow suction is applied to the mold, it becomes 83.3. (CNS} A4 present grid (21〇X297mm) s ^ 4l6t 1. Eight A / --- j-_ V. Description of the invention (3) The type of zongzi can be located in the building without causing zongzi The elasticity of the leaf leaves the cavity of the mold. At this time, the core of the figure cone is retracted upward to the original position. , Refolding (upper and lower lid of rice dumpling leaves) and bundling positioning. (2) The function of automatic filling unit automatic filling of mushrooms (figure 4) is to combine the bottom rice and stuffing (including pork, peanuts, shallots, mushrooms, egg yolk Etc.) and the upper layer of rice are sequentially filled in the folded rice dumplings. The focus of this part is continuous and quantitative filling. The finer grain materials such as rice and peanuts are fed by gravity based on capacity; and wrong The current design of meat is still based on the capacity, but it is compulsory to use the spiral with the eccentric wheel Extrusion feed (18 ;; Mushrooms and egg yolk are based on the number of dumplings. Due to the consideration of its high price and brittleness, etc., the current design is still based on human work. Basically, the entire automatic filler is split. It is designed to count the number of bowl-shaped containers that circulate counterclockwise) 'Filled in order from each feeding unit (u, 18), and then the bowl-shaped container filled with ink is moved to the fixed point of the circuit, controlled by the control mechanism (1) Filling the filler into the formed healds by gravity, because the type and content of ingredients can be different for different flavors of dumplings, this change only requires each feeding unit < ingredients or adding or subtracting the feeding unit in the appropriate way. It can be completed. The rice feed unit απ printed by the Staff Consumer Cooperative of the Central Department of Economic Affairs of the Ministry of Economic Affairs is to place the soaked millet rice in a funnel-shaped container (110), and the rice falls by gravity to a round turntable (丨3), scrape the scoop (i 2) to scrape four round holes of fixed capacity on the eight plates of the rice as shown in Figure 5 < Figure 5 of 130) When the plate turns to the other below the round hole-on the fixed plate When the round holes are aligned, a certain amount of rice falls into a bowl due to the connection between the round holes SI® home standard for container paper (CNS > (21GX 297mm) 1 -----. 83. 3.! 0, 〇〇〇 (Qi 湇 闻 读 reverse side Employee consumption cooperation of the Central Department of Economics and Trade of the Ministry of Economic Affairs du printed A7 _____ B7 〆

五、發明説明(4) J 中,此容器在工作台上遮轉前進。接著是添加花生,花生 的充填機與糯米的差不多,差別僅在定量充填圓洞之大小 。有關豬肉餡、油蔥等經稍微爆香炒過而具黏滯性配料之 進給,在此採用以螺旋送料再以具有滑動翼片之偏心輪緩 慢擠壓的方式來做定量送料(18),此定量之控制是以調 整偏心輪之偏心量來達成,此一機構係相同於水餃機等之 習用裝置,故在此不作贅述。待加餡完成後,再加少量的 米覆蓋於上層。當所需的料都放入琬狀容器後,由渦電流 感知器感知容器的位置,當其行走至適當的位置時,再由 圖六所示之氣壓缸(17〇 )將頂住容器底蓋(151)之壓板( 171)收回,而使底蓋因重力而繞其樞軸轉開,讓所有的配 料依序落入已成形的粽葉中,完成充填。 (3)後段粽葉成型m元 成型為II錐杯狀之粽嗦在模具上做完充填後,模具即 再沿底部之滑槽往捆綁單元方向移動至捆鄉單元機台之定 位、圖一 ’:此時配合综子形狀而呈三角形之模具上蓋) ’藉由氣壓缸(43i'及齒條U32)齒輪(433)傳動,而由 ΐ立位置旋轉下整,將综葉遮覆標子之向上開口。至此定 位成型之综子由上蓋片(430 )及底部模具(:313)固定,接 著以氣壓缸〔421.)推動位於粽·子上方之综葉尾夾(42.)下降 ,爽住综尾部適當位置,並旋轉约1"然後模具上蓋以 反向退回至t立位置,並再以另一氣壓缸(434)及齒條( 435)齒輪( 436〉傳動,使此上蓋組合繞直立軸旋轉約 而退回滑軌外側,以避免干擾綁線之動作;而模具之後段 本紙張从逋用中國)从胁(ζι〇χ297公^-- 83. 3. 10,000 --------ί ^------訂------線 (請乇閱讀背面之注恚事項再填噚彖頁) i i 經濟部中央橾準局員工消費合作社印製 A7 B7 1 . 1 一 五、發明説明(5* ) (41)由於會干援綁線之動作,此時亦以鏔似之傳動方武, 打開模具向滑軌外側旋轉約180° ,以利捆綁機施以綁線 之動作。 (4) 捆綁簞元 在粽葉成型及充填後,最後一道動作即為將粽子捆綁 固定。由於訪查市面上已有可將被包裝物捆綁、打活結之 機器,故本部份之工作主要在於將市面上之習用機器作局 部適當之修改,以配合整個包粽機的動作。 捆綁單元(圖七)主要包括一自動連續給繩之金屬管 狀榣臂(21)輿具有打结功能之烏嘴機構。包好的粽子送到 捆綁單元後,模具的後段(41)及上蓋组合U3)皆已退回 定位,粽子由模具的前段及粽葉尾夾(42)上下固定,進行 綁線的工作。ί※請一悌參照圖八來説明其動作)搖臂旋 轉供應細繩ί粗線部份;,繩在繞第一圈時滑過手型元件 (290)使繩避免卡在固定元件上"291),待繞第二圈時手 型元件往前内蝝移,此時繩卽被固定元件卡住,同時榣臂 由煞車片(28)煞住。隨之,各元件以箭頭方向移動,烏 嘴機構由手型元件之空隙穿出勾住繩子,手型元件與頂線 元件(293 )接著退出(圖八之1至4);捆好之細繩由烏嘴 之頭部勾住旋轉360 :咬住繩子(圖八之5至8 );再來鳥 嘴機構往後仰,使嘴拉離繩圏,同時收縮繩圈以形成一個 活结,隨之將繩子切斷(以利下次再作業),即完成捆綁 打結之動作(圖八之9至11)。 (5) 程序控制之流程及系統之整合 本紙張尺度適用申國國家操準(CNS〉Α4規格(210χ297公釐) (讲先閱婧背lsI-:"_^#^^^:i?^i ά. ---線 經濟部中央橾準局員工消費合作社印装 A7 ____ _B7___ 五、發明説明(G ) 由前述各個單元的研發,粽子生產自動化的各個基本 動作皆可由設計之機構予以完成,而整個自動化程序的建 立,則須藉系統之整合始可竟全功。圖九所示為整個粽子 生產自動化系統之結構圖。由於粽葉成型單元與捆綁單元 須於同一模具上完成,故系統2、3、4(:圖七、一、二)在 結構上是聯結在一起。另外,由於综葉成型方向與捆綁方 向上之差異,所以將此粽葉成型單元之滑軌與捆綁機台間 成30°之傾斜。再者,為節省空間及避免干涉,自動填料 蕈元輿综葉成^{及摘綁蕈元垂直地配置。 在整個控制元件方面’為保持衛生及減少噪音,致動 器皆採用氣壓驅動方式,故包粽機系統須配置一空氣壓端 機(5)。在控制方面,採用可程式運輯控制器(pLC)之程 序控制,其程序控制之流程方塊圖見圖十。為節省空間, 控制器裝設於自動填料單元之支架上(圖四之19 1 ' 茲將包粽機PLC控制迴路動作順序詳列如下: (1) .粽葉成型氣壓缸( 324 )伸出,粽葉圍繞圚錐模心( 310)成漏斗狀; (2) .圓錐模心上氣壓式眞空產生器(312)啓動,综葉吸 附於園錐模心(310)上: (3) .粽葉成型氣壓缸(324)縮回; (4) .圓錐模心氣壓缸(311)伸出,漏斗狀之粽葉置入模 具(313)中: (5) .模具氣壓式眞空產生器啓動; (6) .圓錐模心氣壓式眞空產生器(312)關閉,粽葉吸附 本紙张尺度逍用中國國家標率(CNS) A4規格(210Χ 297公釐) ---~-- 83. 3. !0,〇〇〇 (請先閲續背面之;i意事項再填寫权頁 -装 經濟部中央橾準局貝工消费合作社印製 A7 B7_ 五、發明説明(7 ) 於模具(313)中; (7) .圓錐模心氣壓缸(311)缩回; (8) .模具行進氣壓缸(314)伸出1/2行程,至充填部 位; (9) .進料盤馬達(142)旋轉1/4轉,填充物進給至填 料埃(15); (10).填料輸送帶馬達(183)之雜合器(182)結合,帶動 鍊條(160)行進; U1).輸出鍊條上定位感測訊號,璘料輸送帶離合器(i8 2)脱離並剎車; (12) .填料碗底蓋釋放之氣靨缸(170)缩回,底蓋(151) 打開,填料下落至粽葉中: (13) ·模具氣壓式眞空產生器關閉; U4).場料碗底蓋釋放之氣壓缸(170)伸出,底蓋(i5i) 關閉; (15) .模具行進氣壓缸(314)繼續伸出1/2行程,至捆 綁部位; (16) ·模具上蓋氣壓缸(431)伸出,上蓋(430)下壓; (17) .粽葉尾端夾緊旋壓氣壓缸(421)伸出,夾緊粽葉尾 端; (18) .粽葉尾端旋轉氣壓缸(423)伸出,旋轉粽葉尾端; (19) .模具上蓋氣惠(431)缸缩回,上蓋(430)退回; (20) .上蓋组合氣壓缸(434)缩回,上蓋组合(43)退回 軌道(430)之一側; {請先閱讀背面之.;it事項再填寫木頁) -裝' ,ιτ 線 83. 3.10,000 9〇4ίβΐFifth, the description of the invention (4) In J, this container is turned forward on the worktable. Next is the addition of peanuts. The filling machine for peanuts is similar to that of glutinous rice. The difference is only in the size of the circular holes filled quantitatively. For the feeding of pork stuffing, oil onion and other sticky ingredients that have been slightly fried until fragrant, here we use a spiral feed and then slowly squeeze it with an eccentric wheel with sliding wings (18) This quantitative control is achieved by adjusting the eccentricity of the eccentric wheel. This mechanism is the same as conventional devices such as dumpling machines, so it will not be repeated here. After filling is completed, add a small amount of rice to cover the upper layer. When all the required materials are put into the Wan-shaped container, the position of the container is sensed by the eddy current sensor, and when it walks to an appropriate position, the pneumatic cylinder (17〇) shown in Figure 6 will be pressed against the bottom of the container The pressure plate (171) of the cover (151) is retracted, so that the bottom cover is pivoted away from its pivot due to gravity, and all the ingredients are sequentially dropped into the formed zongzi leaves to complete the filling. (3) The second-stage dumpling leaves are formed into m-shaped cone-shaped dumplings. After the mold is filled, the mold moves along the bottom chute to the direction of the binding unit to the positioning of the unit of the township unit. Figure 1 ': At this time, the mold cover with a triangular shape matching the shape of the heald is driven by the pneumatic cylinder (43i' and the rack U32) gear (433), and is rotated from the vertical position to cover the mark It opens upward. At this point, the positionally formed heald is fixed by the upper cover piece (430) and the bottom mold (: 313), and then the pneumatic cylinder [421.) is used to push the heald tail clamp (42.) above the zongzi down, and cool the heald tail Appropriate position, and rotate about 1 ", then the upper cover of the mold is reversed to the vertical position, and then driven by another pneumatic cylinder (434) and rack (435) gear (436), so that the upper cover assembly rotates around the vertical axis Approximately back to the outside of the slide rail to avoid interfering with the movement of the binding line; and the paper at the back of the mold is used from China) from the threat (ζι〇χ297 公 ^-83. 3. 10,000 -------- ί ^ ------ Subscribe ------ line (please read the notes on the back and fill in the page) ii Printed by the Ministry of Economic Affairs, Central Bureau of Industry and Commerce Employee Consumer Cooperatives A7 B7 1. 1.5, Description of the invention (5 *) (41) Since it will assist the action of binding the wire, at this time, it also uses a fiddle-like drive to open the mold and rotate it about 180 ° to the outside of the slide rail to facilitate the binding machine to perform the action of binding the wire (4) After the bundled rice dumplings are formed and filled, the last action is to bind the rice dumplings. As a result of the inspection, there are already available packages on the market Bundling and knotting machines, so the work of this part is mainly to modify some of the conventional machines on the market appropriately to match the movement of the whole baling machine. The bundling unit (Figure 7) mainly includes an automatic continuous rope The metal tubular boom (21) and a black mouth mechanism with a knot function. After the wrapped dumplings are sent to the binding unit, the rear section (41) of the mold and the upper cover assembly U3) have been retracted and positioned, and the dumplings are formed by the front section and the dumpling The leaf tail clamp (42) is fixed up and down to perform the work of binding the wire. ί ※ Please refer to Figure 8 to explain its action at once) The rocker arm rotates to supply the thin rope part of the thick thread; the rope slides over the hand-shaped element (290) during the first round to prevent the rope from being stuck on the fixed element "; 291), the hand-shaped element moves forward in the second round, the rope is caught by the fixing element, and the arm is braked by the brake pad (28). Following this, each component moves in the direction of the arrow, the black mouth mechanism passes through the gap of the hand-shaped component to hook the rope, and the hand-shaped component and the top thread component (293) then exit (1 to 4 of Figure 8); The rope is hooked and rotated by the head of the black mouth 360: bite the rope (figure 8 to 5 of 8); then the bird's beak mechanism leans back to pull the mouth away from the rope loop, and at the same time shrink the rope loop to form a slip knot, follow The rope is cut (to facilitate the next operation), that is, the action of binding and knotting is completed (9 to 11 in Figure 8). (5) The integration of the process and system of program control This paper standard is applicable to the National Standards of China (CNS> Α4 specification (210 × 297 mm) (Let ’s read the first lsI-: " _ ^ # ^^^: i? ^ i ά. --- A7 ____ _B7___ printed by the Consumer Cooperative of the Central Department of Economic Affairs of the Ministry of Economic Affairs V. Description of Invention (G) From the research and development of the aforementioned units, the basic actions of the dumpling production automation can be completed by the design agency , And the establishment of the entire automation program, you must use the integration of the system to get full power. Figure 9 shows the structural diagram of the entire zongzi production automation system. Because the zongye forming unit and the bundling unit must be completed on the same mold, so Systems 2, 3, and 4 (: Figures 7, 1, and 2) are structurally linked together. In addition, due to the difference in the heald blade forming direction and the binding direction, the slide rail of the zongye forming unit and the binding machine The stage is inclined at 30 °. Furthermore, in order to save space and avoid interference, the auto-filling mushroom element and the comprehensive leaf element are arranged vertically and the mushroom element is vertically arranged. In order to maintain hygiene and reduce noise, the entire control element Actuators are used The pressure-driven mode, so the zongji machine system must be equipped with an air compressor (5). In terms of control, the program control of the programmable motion controller (pLC) is used, and the process control block diagram is shown in Figure 10. To save Space, the controller is installed on the bracket of the automatic filling unit (Figure 4 No. 19 1) The action sequence of the PLC control circuit of the zongzi machine is detailed as follows: (1). The zongye forming air cylinder (324) is extended, zongzi The leaves form a funnel shape around the cone mold core (310); (2). The air pressure squirt generator (312) on the cone mold core is activated, and the heddle blades are adsorbed on the cone mold core (310): (3). The forming pneumatic cylinder (324) is retracted; (4). The pneumatic cylinder (311) of the conical mold core is extended, and the funnel-shaped dumpling leaves are placed in the mold (313): (5). The pneumatic air generator of the mold is activated; ( 6). The conical mold core air pressure void generator (312) is closed, and the zongye adsorption of this paper scale is easy to use China National Standard Rate (CNS) A4 specifications (210Χ 297 mm) --- ~-83. 3.! 0, 〇〇〇 (please read the back of the first; i fill in the right page after the matters-installed A7 B7_ printed by the Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs Instructions (7) in the mold (313); (7). The pneumatic cylinder (311) of the conical mold core is retracted; (8). The mold line intake air cylinder (314) extends 1/2 stroke to the filling part; (9) ). The feed tray motor (142) rotates 1/4 turn, and the filling material is fed to the filler (15); (10). The hybrid device (182) of the filler conveyor motor (183) is combined to drive the chain (160) ) Travel; U1). Positioning sensing signal on the output chain, the material conveyor belt clutch (i8 2) disengages and brakes; (12). The air cylinder (170) released from the bottom cover of the filling bowl retracts, and the bottom cover ( 151) Open, the filler falls into the dumpling leaves: (13) · The mold air pressure type void generator is closed; U4). The pneumatic cylinder (170) released from the bottom cover of the field bowl extends, and the bottom cover (i5i) closes; (15 ). The mold air inlet pressure cylinder (314) continues to extend 1/2 stroke to the binding part; (16) · The mold upper cover pneumatic cylinder (431) extends, and the upper cover (430) presses down; (17). Zongye tail end Clamping spinning pneumatic cylinder (421) extends, clamping the end of the dumpling leaf; (18). Rotating pneumatic cylinder (423) extending at the end of the dumpling leaf, rotating the end of the dumpling leaf; (19). (431) The cylinder retracts, and the upper cover (430) retracts; ( 20). The upper cover assembly pneumatic cylinder (434) retracts, and the upper cover assembly (43) returns to one side of the track (430); {please read the back first.; It matter and then fill in the wooden page) -install ', ιτ line 83. 3.10,000 9〇4ίβΐ

AT Β -+r. 五、發明説明(<?) (21) _前後模具離合氣壓缸(411)縮回,後段模具轉回前 段模具之一側; (22) .捆綁單元離合器啓動氣壓缸(274)伸出,推踏板( 275)向下啓動捆綁單元; (23) .捆綁單元離合器啓動氣整缸(274)縮回,完成標子 捆綁; ‘:、24).粽葉尾端旋轉氣惠虹(423)縮回; (25.;.综葉黾端夾緊旋要氣惠缸('421)缩回,综子失去支 撐,落至收集盤: 前後模具離合氣壓缸(411 )伸出,後段模具恢愎定 位; (27_).上蓋组合氣壓缸(434)伸出,上蓋组合(.43)回復 至軌道(340)之上方; (28) .模具行進氣壓缸:314)缩回,至成型位置; (29) .回至i之動作,完成迴路;AT Β-+ r. V. Description of the invention (<?) (21) _ The front and rear mold clutch pneumatic cylinder (411) retracts, and the rear mold turns to one side of the front mold; (22) .Bundle unit clutch starts the pneumatic cylinder (274) Extend, push the pedal (275) to start the binding unit downward; (23). The binding unit clutch starts the gas cylinder (274) to retract and complete the standard binding; ':, 24). Qi Huihong (423) retracted; (25.;. The heald clamp end of the heddle blade retracted the Qihui cylinder ('421), the heald lost support and fell to the collection tray: front and rear mold clutch pneumatic cylinder (411) Extension, the rear mold is repositioned; (27_). The upper cover assembly pneumatic cylinder (434) is extended, and the upper cover assembly (.43) returns to the top of the rail (340); (28). The mold line intake pressure cylinder: 314) shrinks Return to the forming position; (29). Return to i to complete the loop;

J 經濟部中央樣準局貝工消費合作祍印震 综合以上所述’茲可再將本發明所具之優點分述如下: (一) 、本發明可用於大規模生產:傳統包粽子因受時間及 空間和人工影響,大大限制了生產的規模;本發明 是自動化生產程序設備,不受時間及空間影響,至 於人工方面,因無須高度技巧且從業人員少,可採 輪班制度達成。 (二) 、本發明之產品的口味可有多樣性:傳統粽子包餡( 口味)的多寡與作業人員的成本有著直接的關係; 中81國家榡率(CNS ) A4规格(210x297公釐) 83. 3.10,000 ^ A7 B7 五、發明説明(y ) 口味愈多,單位個數所需的動作也增多,動作多, 所需的時間也多,無形中成本也增加。本發明可依 餡(口味)的多寡增加進料容器,而單位個數所需 的動作並未因此增加。 (、三)、本發明之產品衛生安全:傳統包粽子因過度使用人 工,往往使產品的衛生安全與否,與從業人員個人 的衛生習慣,有著密不可分的關係;本發明因使用 自動化生產程序,以機械動作完成包粽子,大大提 高综子的衛生。 (四) 、本發明促進推廣米食文化:粽子為我國傳統食品, 深受國人喜愛,唯其傳統加工方法需要大量的人力 及時間,因此限制了米含文化的推廣;本發明必可 提高米時之加工利用量,促進推廣米食文化。 (五) 、本發明操作簡便,無須技巧且產品穩定性高:傳統 包综子動作複雜JL著重於作業人員的技巧成熟度, 產品包的快、包的慢,外觀包的美、包的醜;都與 技巧有關,因此產品的穩定性並不高。本發明是自 動化生產裎序設備,經由機械動作配合p LC完成 自動化生產程序,故產品穩定,設備操作簡便與作 業人員技巧的成熟度無關。 (請先閱請背面之注意事項再填乓枚f ) 」 -装 經濟部中央樣準局員工消費合作杜印製 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 83. 3.10,000J The Ministry of Economic Affairs, Central Bureau of Standards, Beigong Consumption Cooperation, Yin Yinzhen, synthesizes the above, and then the advantages of the present invention can be further described as follows: (1) The present invention can be used for large-scale production: traditional bun dumplings suffer from Time and space and labor influence greatly limit the scale of production. The present invention is an automated production process equipment, which is not affected by time and space. As for labor, because there is no need for high skills and few employees, a shift system can be adopted. (2) The taste of the products of the present invention can be diverse: the amount of traditional zongzi stuffing (taste) is directly related to the cost of the operator; the national 81 national rate (CNS) A4 specification (210x297 mm) 83 . 3.10,000 ^ A7 B7 Fifth, the description of invention (y) The more tastes, the more movements required per unit number, the more movements, the more time required, and the invisible costs also increase. The invention can increase the feeding container according to the amount of stuffing (flavor), but the action required per unit number does not increase accordingly. (3) Hygiene and safety of the product of the present invention: Traditional dumplings are often inseparable from the sanitary safety of the product due to the excessive use of labor, and the personal hygiene habits of practitioners; the present invention uses automated production procedures , Complete the zongzi with mechanical action, greatly improve the health of the heald. (4) The present invention promotes the promotion of rice food culture: Zongzi is a traditional food in China, which is deeply loved by the Chinese people, but its traditional processing method requires a lot of manpower and time, so it limits the promotion of rice-containing culture; the invention must improve rice time The amount of processing and utilization will promote the promotion of rice food culture. (5) The present invention is easy to operate, requires no skills and has high product stability: the traditional package heddle movement is complex. JL focuses on the skill maturity of the operator, the product package is fast, the package is slow, the appearance of the package is beautiful, and the package is ugly. ; Both are related to skills, so the stability of the product is not high. The present invention is an automated production sequence device, which completes an automated production process through mechanical action and p LC, so the product is stable, and the operation of the device is not related to the maturity of the workers' skills. (Please read the precautions on the back first and then fill in the table tennis f) ”-Installed by the Central Sample Bureau of the Ministry of Economic Affairs, the paper is printed in accordance with the Chinese National Standard (CNS) A4 (210X297 mm) 83. 3.10 , 000

Claims (1)

SG4161 I 月 >x曰 ABCD 六、申請專利範圍 (民國86年}月20曰修訂) 1 ·—種粽子自動化生產設備,其結構包含: 前段粽葉成型單元,主要係以一尖端朝下圓錐模 〜兩片圓錐形板片、一具圓錐形孔之下模模具、氣壓紅 所組成,用眞空吸力,使粽葉成圓錐型,且在下模定仿; —自動填料單元,其是以迴路循環之複數個碗狀容 器,由各個進料單位依序定量充填,再將充填完畢之碗狀 容器移至迴路定點,由控制機構將填料以重力充填至成型 之粽葉中; 後段知葉成型單元’主要係以一類似三角形模具 上蓋、一粽葉尾夾及其驅動之氣壓缸、齒輪齒條裝置所組 成,藉由氣壓缸及齒條傳動,上蓋組合,標葉尾夾扭轉, 粽子於下模中成型; 一捆綁單元,其主要包括一自動連續給繩之金屬管 狀搖臂與具有打結功能之烏嘴機構; 一程序控制線路單元,其以氣壓或電氣驅動方式配 合可程式邏輯控制器(PLC),整合建立自動化之生產 程序; 等五單元為其特徵。 2 ·如申請專利範圍第一項所述之粽子自動化生產設備, 其前段粽葉成形單元,其是以尖頂朝下之圓錐為模心,配 合由動力推動之外部兩片半長短圓錐形板片,利用板片繞 平行於圓錐素線上之樞軸先後次序旋轉壓抵圊錐模心,而 將定位於圓錐模心及樞軸間之粽葉摺轉為所需之漏斗狀; 成型後之粽葉,以眞空連通至圓錐模心之通孔,產生眞空 本虼乐尺度逋用令國國家揉準((:阳)八4規/格(2丨0父297公釐) 8 8 8 S ABCD 芍濟部'夬铭辛局月工消龙合作社印製 申請專利範国 (民國86年1月20曰修訂) 吸力而將粽葉吸附於圓錐模心上;再藉由圓錐模心向下推 送,將成型之粽葉送入下方模具之孔穴中丨在模具上施以 眞空吸力,而將成型之粽葉定位於模具中。 3·如申請專利範圍第一項所述之粽子自動化生產設備, 其後段综葉成型單元,以配合栋予形狀而設之模具上蓋, 藉由堪動齒條齒輪傳動,而將上蓋旋轉下壓,使综葉遮覆 粽子之向上開口;接著樞動位於综子上方之標葉尾失下 降,夹住粽尾部適當位置,並旋轉約18〇。;然後模具 上蓋以反向退回至直立位置,並再驅動另一齒條齒輪傳 動,使此上蓋組合繞直立軸旋轉約9 〇。而退回滑軌外 側,以避免干擾綁線之動作:而模具之後段由於會干擾鄉 線之動作,此時亦以類似之傳動方式,打開模具向滑軌外 側旋轉约1 8 0 ° ,以便進行綁線之動作。 4 ·如申請專利範圍第1項所述之粽子自動化生產設備, 其粽葉成型與捆綁須於同一模具上完成,結構上是聯結在 一起,另外,粽葉成型單元之滑軌與捆綁機台間成一定 度之傾斜;自動填料單元與粽葉成型及捆綁單元垂直地置者。 5.如申請專利範圍第丨項所述之粽子自動化生產設備 其有關米之進料單元為將已浸泡的糯米置於一漏斗狀容 器,米以重力方式落下至一圓形轉盤,由刮杓將米刮入 上四個定容量的圓洞當盤轉到與圓洞下方之另—固定盤上 的圓洞對齊時,由於®洞下方連通,定量的米落到—碗狀 容器中;有關豬肉餡、油蔥等經稍微爆香炒過而具黏滯性 角 配 盤 ! W I 1 -- - - 1 - I - - - -11 _ I气. 1 扣衣 —I- I I - i - - - - - 1 _ I —— * (請先閲讀背面之注恚事頊再填寫本頁) 丁 ----II _ I - ! - HSG4161 I month &x; ABCD VI. Patent application scope (revised on June 20, 1986) 1 · —Zongzi automatic production equipment, its structure includes: the front stage Zongzi forming unit, mainly with a tip downward cone Die ~ Two conical plates, a die with a conical hole, and air pressure red, using hollow suction to make the zongye into a cone shape, and the imitation of the lower die;-automatic filling unit, which is a circuit The multiple bowl-shaped containers in the cycle are filled quantitatively by each feeding unit in sequence, and then the filled bowl-shaped containers are moved to the fixed point of the circuit, and the filling is gravity-filled into the shaped zongzi by the control mechanism; The unit is mainly composed of an upper cover similar to a triangular mold, a dumpling tail clamp and its driven pneumatic cylinder, and rack and pinion device. It is driven by the pneumatic cylinder and rack, combined with the upper cover, the standard blade tail clamp is twisted, and the dumpling is below In-mold forming; a bundling unit, which mainly includes a metal tubular rocker arm for automatic continuous rope feeding and a black mouth mechanism with a knotting function; a program-controlled circuit unit, which uses gas Or electric drive mode mating Programmable Logic Controller (PLC), the establishment of integrated automated manufacturing processes; et pentad its characteristics. 2. As described in the first item of the patent application, the zongzi automatic production equipment, its front-stage zongye forming unit, which takes the pointed cone downward as the core, cooperates with the two external semi-long short conical plates driven by power , Using the plate to rotate around the pivot axis parallel to the conical prime line in sequence and press against the cone mold core, and then convert the zongzi leaf located between the cone mold core and the pivot into the required funnel shape; Ye, through the hole that connects to the center of the conical mold with a hollow, to produce the standard of the hollow root. It is used by the country of the country ((: Yang) 8 4 rules / grid (2 丨 0 father 297 mm) 8 8 8 S ABCD Printed and applied for patent application by Shaoji Ministry's Mingmingxin Bureau Yuegong Xiaolong Cooperative (revised on January 20, 1986) Sucking the zucchini leaves to the cone mold core; then pushing down by the cone mold core , Send the formed zongzi leaves into the cavity of the lower mold 丨 Apply vacant suction on the mold, and position the formed zongzi leaves in the mold. 3 · As described in the first item of the scope of patent application, Zongzi automatic production equipment, The rear section heald forming unit is designed to match the shape of the building The upper cover of the mold is driven by the rack and pinion gear, and the upper cover is rotated and pressed down, so that the heald leaf covers the upward opening of the zongzi; then the tail of the standard leaf located above the heald is pivoted down, clamping the appropriate position of the zong tail, And rotate about 180 .; Then the upper cover of the mold is retracted to the upright position in the reverse direction, and then another rack and pinion drive is driven, so that the upper cover assembly rotates about 90 ° around the vertical axis. And the outer cover of the slide rail is retracted to avoid interference with the binding The movement of the thread: the rear part of the mold will interfere with the movement of the rural line. At this time, in a similar transmission mode, the mold is opened and rotated about 180 ° to the outside of the slide rail, so as to perform the action of binding the wire. In the automatic rice dumpling production equipment mentioned in item 1 of the scope, the rice dumpling forming and bundling must be completed on the same mold, and the structure is linked together. In addition, the sliding rail of the rice dumpling forming unit and the binding machine form a certain degree Tilt; the automatic filling unit is placed vertically with the zongzi forming and bundling unit. 5. As for the rice dumpling automatic production equipment described in item 丨 of the patent application scope, the rice feeding unit is the general The soaked glutinous rice is placed in a funnel-shaped container, and the rice is dropped to a round turntable by gravity, and the rice is scraped into four upper round holes of a fixed capacity by a scraper when the plate is transferred to another fixed plate below the round hole When the round holes are aligned, due to the connection under the ® hole, a certain amount of rice falls into a bowl-shaped container; the pork filling, oil onion, etc. are slightly fried and fried with a sticky corner! WI 1-- -1-I----11 _ I gas. 1 Button-I- II-i-----1 _ I —— * (please read the note on the back before filling in this page) Ding- --- II _ I-!-H -trrrrrr 904161 ABCD 申Μ專利範圍 (民國δ6年1月20曰修訂) 配料之進給’在此採用以螺旋送料再以具有滑動翼片之偏 ^輪緩慢擦壓的方式來做定量送料;當所需的料都放入碗 狀容器後,由渦電流感知器感知容器的位置,當其行走至 適當的位置時,再由控制機構將頂住容器底蓋之壓板收 回,而使底蓋因重力而繞其框軸轉開,讓所有的配料依序 落入已成形的粽葉中,完成充填者。 (請先Μ讀背无之注意事項再填艿衣頁) 裝 訂 1 .¾濟邡中夬揉氓局負工消资合作社印^ 本纸法尺皮速用中國國家#準(CNS ) A4*見格(2lOX297公釐)-trrrrrr 904161 ABCD's patent application scope (revised on January 20, 1986) The feeding of ingredients' here adopts screw feeding and then slowly rubbing with an offset wheel with sliding fins for quantitative feeding; when After the required materials are put into the bowl-shaped container, the position of the container is sensed by the eddy current sensor, and when it walks to an appropriate position, the control mechanism withdraws the pressure plate against the bottom cover of the container, so that the bottom cover Gravity turns around its frame axis, allowing all the ingredients to fall into the formed zongzi leaves in sequence to complete the filling. (Please read the precautions on the back before filling in the cover page). Binding 1. Printed by the Jifang Zhongzuo Rongju Bureau of Labor and Consumers Cooperative Societies ^ This paper, ruler, and leather speed uses China National Standard #CN (CNS) A4 * See grid (2lOX297mm)
TW084113073A 1995-12-12 1995-12-12 An automated production system for rice tamale TW304161B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6007858A (en) * 1998-11-20 1999-12-28 Nestec S.A. Tamale product
CN105661320A (en) * 2016-04-12 2016-06-15 李莉 Device for circulating supply of zongzi leaves

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6007858A (en) * 1998-11-20 1999-12-28 Nestec S.A. Tamale product
CN105661320A (en) * 2016-04-12 2016-06-15 李莉 Device for circulating supply of zongzi leaves

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