〇〇
2103W Λ 6 It 6 五、發明説明（/) 經濟部肀央標準局员工消ίϊ>合作杜印製 本發明偽與發泡材有關，更詳而言之，特別係有關於 一種高靱性發泡條之製造方法。 按，一般發泡材應用非常廣泛，舉凡抱鞋、室 虽羞签斑另，而一般使用在拖鞋的發泡材，僅能 製成平面狀的發泡板Η ,故其所製成的拖鞋，不僅顯得單 調而毫無美觀活潑性可言，且於穿著使用上亦未能發揮特 殊之功效，而無法提高其産品價儐，所以，本案發明人針 對上述的缺失，於80年7月29日向鈞局提出一種具 有凹凸成型及多色排列發泡材之製造方法，並經鈞局核 准而以公告第171968號，在80年11月1日公告 之。 而雖然該具有凹凸成型及多色排列發泡材之製造方法 暫准公告案能具有改善習用平板發泡材的缺失，可是，經 本發明人在實際製造過程中，發現該暫淮公告案在切層處 理過程中，會産生一條條的發泡廢料，使得在丢棄廢料處 理過程中，又會造成污染環境的崗題，所以，對於現今環 保意識的抬頭之下，如何使發泡廢料成為有用的物品，偽 值得再改善的目標，因此，本案發明人又針對上述的問題 ，於81年2月29日向鈞局提出一種利用加工貼合成 型有内覆線材發泡條之方法（尚在審査中），其即是解決 前述發明案所産生發泡廢料的解決方法，以使得發泡廢料 轉變為一條條有用的發泡條，且比習用發泡條的強度更佳 (因為包覆有線材的蘭係）。 同樣地，雖然該利用加工阽合成型有内覆線材發泡條 之方法申請案，能夠解決公告第1 7 1 968號專利案的 (請先閱讀背而之注意事項Λ-褀筠本頁) 裝<2103W Λ 6 It 6 V. Description of the invention (/) Employees of the Ministry of Economic Affairs Standardization Bureau employees cooperated to print the invention. The pseudo is related to the foam material. More specifically, it relates to a high-efficiency foam. Article manufacturing method. According to the press, the general foam material is very widely used. For example, although the shoes and the room are embarrassed, the foam material used in slippers is generally used, and only the planar foam board Η can be made, so the slippers made by it , Not only appears monotonous and has no beautiful and lively at all, but also does not play a special role in wearing and using, and can not increase the price of its products. Therefore, the inventor of the present case aimed at the above-mentioned deficiency, on July 29, 1980 The Japanese government proposed a manufacturing method for foamed materials with uneven molding and multi-color arrangement, which was approved by the Jun Bureau and announced on the 1st of November, 1980 with the Announcement No. 171968. Although the provisional announcement of the manufacturing method of the foamed material with concave-convex molding and multi-color arrangement can improve the lack of conventional flat foam materials, the inventor found that the temporary announcement is in the process of actual manufacturing. In the process of layer disposal, a series of foaming waste will be produced, which will cause environmental pollution during the disposal of discarded waste. Therefore, for the rise of environmental protection awareness today, how to make foaming waste useful The article is worth worthy of further improvement. Therefore, the inventor of this case again proposed a method for processing and attaching a composite type of foamed strip with internal covered wire to the Jun Bureau on February 29, 81 in response to the above problems (under review Medium), which is a solution to the foaming waste generated in the previous invention, so that the foaming waste is converted into a useful foaming strip, and it has better strength than the conventional foaming strip (because it is coated with wire Of the orchid). In the same way, although the application of the method of processing the synthetic wire with the inner covered wire foam strip can solve the patent case No. 1 7 1 968 (please read the precautions Λ- 褀 譠 this page) Install <
本紙張尺度逍用中國困家樣準(CNS)T4規格(210X297〃SA3H 81. 6.】0,000張（Η) 2103is A 6 Π6 經濟部中央標準X,JA工消设合作社印製 五、發明説明（2) 廢料處理問題，可是，本案發明人在實際過程中，仍發現 其還具有不儘理想的地方如后：其僅是在整個發泡條内部 設有一條線材而已，故其所能增進習用發泡條的結構強度 並不大；其次，以此種方法製作時，會有加工較麻煩的情 形産生，因為，其必須先穿線材，然後操作者再不間斷地 随時供應發泡材，以成型一條條的發泡條；再者，其生産 速度也比較不快，因為，其偽以人工方式，隨時不間斷地 供應發泡材，而基於人力方式會有疲倦、休息的影鬱，故 其生産速度並不快。 故有鑑於此，本發明人為使習用發泡條具有高韌性的 結構強度，並使生産速度加快，以達工業量産化的需求， 遂研創出本發明。 即，本發明的主要目的係在於提供一種高韌性發泡條 之製造方法，係使發泡條有較佳的結構強度者。 本發明的次要目的係在於提供一種高韌性發泡條之製 造方法，偽使發泡條的加工製作簡易，而逹到生産迅速、 置産化，且可降低製造成本。 緣是，本發明之高靱性發泡條之製造方法，偽先取預 定厚度並已發泡的發泡材料，然後在發泡材料上塗覆黏箸 劑，以黏合高韌性材料，接箸，將發泡材料置於熱壓成型 機的下模上，並使高韌性材料平阽於下模上面，之後，即 可藉由熱壓成型機的上模下壓於發泡材料上面，以進行熱 壓成型，而使發泡材料與高韌性材結合為一體，繼而再施 以分條處理後，如此，便可獲得一具有高韌性效果的發泡 條。 (請先閲讀背而之注意事項#填寫本頁) 本紙张尺度逍用中國國家搮準(CNS) T4規格（210χ297&?)4 Θ 81. 6. ]0,〇〇〇張（Η) 2103ΧΒ A 6 Η 6 經濟部屮央櫺準^JA工消费合作杜印5i 五、發明説明 有關本發明所採用之製造方法、裝置及其功效，玆舉 二較佳實施例並配合圔式詳細說明於后，相信本發明上述 之目的、方法、裝置及待徴，當可由之得一深入而具體的 瞭解。 第一圖傜本發明一較佳實施例處理步驟方塊圏。 第二圖偽本發明上述較佳實施例製造流程示意圖。 第三圖偽本發明上述較佳實施例已發泡成型的成品示 意圖。 第四圖係以本發明之製造方法所製成的發泡條示蕙圖。 第五圖偽以本發明之製造方法所製成的另一發泡條示 意圖。 第六圖係以本發明之製造方法所製成的又一發泡條示 意圖。 第七圖傜以本發明之製造方法所製成的發泡條使用在 皮包、拖鞋的示意圖。 第八圖係本發明另一較佳實施例裂造流程示意圖。 第九圖係本發明另一較佳實施例已發泡成型的成品示 意圖。 第十圖係以本發明另一較佳實施例之製造方法所製成 的發泡條， 第十一圖係本發明另一較佳實施例所獲得另一成品示 意圖。 首先，請參閲第一圖所示，傺本發明一較佳實施例高 (請先閲讀背而之注意苹項再蜞寫本頁) 裝· 線- 本紙張尺度遑用中B國家樣準(CNS)Ή規格(210x29/11^5頁 81. 6.】0,000張（U) —210318 經濟部屮央榣準^JKX工消赀合作杜印製 五、發明説明（4) 思ί性發泡條之製造方法的處理步駿[方塊圖，其偽經過一取 料處理1、一成型處理2及一成品分條處理3等流程·請 再配合第二圖所示，而為方便瞭解本發明的處理步驟，兹 將處理步驟說明如后： 取料處理1:偽先取一適當厚度且未發泡成型的發泡 材料10,並在發泡材料10上面塗覆一層黏著劑1 1 ( 該黏著劑1 1僳可為膠水、熱熔瞟等物品），以將一高教 性材12 (如尼龍布、棉布等物品）黏附於發泡材料10 上面。 成型處理2:接著，將上述已黏有高靱性材12的發 泡材料1 0置於一熱壓成型20的下模2 1内，並使高助 性材12平阽於下模21上面，之後，將熱壓成型機20 的上模2 2下壓於發泡材料1 〇上面，以便進行熱壓結合 成型。 成品分條處理3:當上述加熱發泡成型處理完成之後 ，便可獲得如第三圖所示之成品3 0,而該成品3 0上面 傜形成連缠排列的凸出部3 1，其偽因為上模22設有連 缠排列的模穴220的關係，最後，將成品30送至分條 機構4上面（請參閲第三圖所示），以藉由分條機構4的 切割刀40而進行分條處理，便可獲得如第四圖所示之具 有高助性結構強度的發泡條5。 而值得一提的是，在成品分條處理3過程中，該成品 3 0的分條處理係可將每一凸出部3 1分別切割取下，以 形成如第四圖所示的發泡條，或者，亦可每兩個凸出部 3 1分別切割取下，然後，再施予膠合處理，以獲得如第 (請先閲讀背而之注意事項#填寫本頁) 裝· 線- 本紙張尺度遑用中B國家楳準（CNS)甲4規格胃 8】.6. 10,000張（H) 2103x3 Λ 6 Η 6 經濟部+央標準而β工消合作社印51 五、發明説明（5) 五圖所示的發泡條6,或者，亦可將每四或以上凸出部3 1切割取下，然後，施予醪合處理，以獲得第六圖所示的 發泡條7.或者，未施予膠合而直接當作皮.包8的肩帶8 0、抱鞋9的鞋面91，如第t圖所示， ' 接著，請繼鑛參閲第八圖所示，像本發明另一較佳實 施例高鄉性發泡條之製造方法，其處理步驟如后： 取料處理1:像先取兩厚度不一且已發泡成型的發泡 材料100、 110,並在發泡材料100、 110相對 的一面塗覆一層黏著劑101、111 (該黏著劑101 、1 1 1係可為膠水、熱熔膠等物品），以將一高韌性材 120 (如尼龍布、棉布等物品）黏附於兩發泡材料10 0、 1 1 0之間内。 成型處理2:接著，將上述已黏有高粝性材120的 兩發泡材料100、 110置於一熱壓成型130的下模 131内，並使厚度較厚的發泡材料110平阽於下模1 31上面，之後，將熱壓成型機130的上模132下歷 於發泡材料1 0 0上面，以便進行熱壓成型。 成品分條處理3:當上逑成型處理2完成之後，便可 獲得成品140,而該成品140上面俱形成連缠排列的 凸出部141,其傜因為上模132設有連鑛排列的模穴 1320的關係，最後，將成品140送至分條機構15 0 (如第九圖所示）上面，俥藉切割刀15 1而進行分條 處理，便可獲得如第十圖所示之具有高靱性結構強度的發 泡條160,而在分條處理過程中，亦可與上述實施例一 樣方式處理，以使成品140可應用在不同之處。 本紙张尺度遑用中ΒΒ家楳準（CNS)甲4規怙（210χ29ρ£^7β 81. 6. 10,000張（Η) 2103x8 Λ 6 Η 6 經濟部屮央榀準局只工消奸合作社印驭 五、發明説明（6) 而值得一提的是，本實施例所取的兩發泡材料1〇〇 、1 1 0的厚度傺可相同，而熱匯成型1 30的下模1 3 1係相對於上模132的模穴1 320，亦設有連纊排列 的模穴1310,請參閲第十一圖所示，以使熱壓成型之 後，所獲得的成品170的上、下面皆形成有凸出部17 1. 172,以當成品170送至分條機構150,而藉 切割刀151進行分條處理之後，便可獲得一條條發泡條 1 80 ;另，再請參閲第十圖所示，以本實施例所製成的 發泡條160,其高鄉性材120傜圍繞鄰近於發泡材料 1 1 0外周面，而位於發泡材料1 0 0内周面，使得高韌 性材12 0被包覆住，因此其結構強度顯然更佳者。 最後，關於本發明所能達到的功效整理並歸納如后·· 1 .加工過程簡易：其只要將發泡材料與高韌性黏合一起 ，並經過熱壓成型，最後以分條方式處理，便可獲得 具有高韌性發泡條，所以，其加工較少使用人力方式 處理，因此，加工較為方便簡易，且降低製造成本。 2. 具高靱性待點：因發泡材料與高靭性材傜呈面狀結合 ，所以，其高韌性材與發泡材接觸面積大，因此，其 結構強度相對地提高，況且，藉由高韌性材本身的補 強作用，使得發泡條具有高韌性。 3. 可隨意改變形狀：因其係藉由熱壓成型機的上、下模 的模穴加熱發泡成型，所以，只要模穴形狀改變.則 所製成的發泡條形狀亦改變，因此，對於物品在商業 上的競爭，顯然較具有競爭力。 4. 可迅速量産化：因為其僳藉由熱壓成型的上、下棋加 (請先閲讀背而之注总事项#项寫木頁) 裝- 線- 边 度 尺 % 紙 本 規 4 甲 S) CN 準 樣 家 29· 81. 6. 10,〇〇〇張（H) Λ 6 Ii6 210318 五、發明説明 (7) 工製成，所以，其生産速度顯然快速，且經過分條處 理之後，可獲得不同型式的物品，故本發明案除生産 迅速，且所製成的物品樣式亦可多變化,。 綜上所述，本發明之高韌性發泡材之製造方法，具有 上述的優點，所以，在産業上已具有利用價值，故爱依法 提起申請，懇諳詳閲並賜予專利，實感德便。 (請先間讀背而之注意事項再填寫本頁) 裝· 訂_ 經濟部屮央桴準而员工消讣合作杜印製 〇〇Η- 8]. 6.丨〇,〇〇〇張（Η)The size of this paper is published in China Standards (CNS) T4 (210X297〃SA3H 81. 6.) 0,000 sheets (Η) 2103is A 6 Π6 Central Standard X of the Ministry of Economic Affairs X, JA Industrial and Commercial Development Cooperative Cooperatives. (2) The problem of waste disposal, but in the actual process, the inventor of the case still found that it still has less than ideal places as follows: it only has a wire inside the entire foam strip, so it can improve The structural strength of the conventional foam strip is not large; secondly, when it is made in this way, there will be troublesome processing because it must first thread the wire, and then the operator can supply the foam material at any time without interruption, to Forming strips of foamed strips; moreover, its production speed is relatively slow, because its pseudo-manually supply foaming materials at any time without interruption, and there will be fatigue and rest due to manual labor, so its The production speed is not fast. Therefore, in view of this, the present inventors have researched and developed the present invention in order to make the conventional foamed strips have high toughness structural strength and accelerate the production speed to meet the needs of industrial mass production. That is, the present invention The main purpose of Ming is to provide a method for manufacturing a high-strength foamed strip, so that the foamed strip has better structural strength. The secondary objective of the present invention is to provide a method for manufacturing a high-tenacity foamed strip, pseudo The processing of the foamed strip is simple, and the production is rapid, the production is reduced, and the manufacturing cost can be reduced. The reason is that the manufacturing method of the high-efficiency foamed strip of the present invention pseudo-takes a predetermined thickness and foamed hair Foam material, then coat the foam material with adhesive agent to bond the high-toughness material, connect the duster, place the foam material on the lower mold of the hot press forming machine, and make the high-toughness material flat on the lower mold, After that, the upper mold of the hot press molding machine can be pressed down on the foam material for hot press molding, so that the foam material and the high toughness material are integrated into one body, and then the stripping treatment is applied. , You can get a foam strip with high toughness effect. (Please read the back-end precautions # fill out this page) This paper standard is used in China National Standard (CNS) T4 specification (210χ297 &?) 4 Θ 81 . 6.] 0, 〇〇〇 Zhang (Η) 2103 Β A 6 Η 6 Ministry of Economic Affairs, Ministry of Economic Affairs ^ JA Industrial and Consumer Cooperation Du Yin 5i V. Description of the Invention Regarding the manufacturing method, device and efficacy of the present invention, here are two preferred embodiments and detailed descriptions Later, I believe that the above-mentioned object, method, device and standby of the present invention can be obtained an in-depth and specific understanding. The first figure shows the processing steps of a preferred embodiment of the present invention. The second figure is a pseudo-present invention Schematic diagram of the manufacturing process of the above-mentioned preferred embodiment. Third figure is a schematic diagram of the finished product of the above-mentioned preferred embodiment of the present invention which has been foamed and molded. Fourth figure is a diagram of the foamed strip made by the manufacturing method of the present invention. Figure 5 is a schematic diagram of another foamed strip made by the manufacturing method of the present invention. Figure 6 is a schematic diagram of another foamed strip made by the manufacturing method of the present invention. The seventh figure is a schematic diagram of the foam strips made by the manufacturing method of the present invention used in leather bags and slippers. The eighth figure is a schematic view of another preferred embodiment of the invention. The ninth figure is a schematic diagram of a foamed molded finished product according to another preferred embodiment of the present invention. The tenth figure is a foamed strip made by the manufacturing method of another preferred embodiment of the present invention, and the eleventh figure is another schematic view of another finished product obtained by another preferred embodiment of the present invention. First of all, please refer to the first picture, a preferred embodiment of the present invention is high (please read the back page first and then write down this page) Installation · Line-This paper size uses the national B standard (CNS) Ή specifications (210x29 / 11 ^ 5 pages 81. 6.) 0,000 sheets (U) — 210318 Ministry of Economic Affairs 揮 央 榣 准 ^ JKX Industrial Consumers Cooperative Du-printing V. Invention description (4) The processing method of the manufacturing method of the foam strip [block diagram, which has been pseudo-processed by a reclaiming process 1, a molding process 2 and a finished product stripping process 3, etc. • Please cooperate with the second figure as shown, and for the convenience of understanding this The processing steps of the invention are described as follows: Retrieval processing 1: pseudo-take a foam material 10 of appropriate thickness and not foamed, and apply a layer of adhesive 1 1 on the foam material 10 (the Adhesive 1 1 can be glue, hot melt, etc.) to adhere a high education material 12 (such as nylon cloth, cotton cloth, etc.) to the foam material 10. Molding process 2: Then, the above has been glued The foam material 10 with the high-quality material 12 is placed in the lower mold 21 of a hot-press forming 20, and the high-assist material 12 is flat on the lower mold 21, After that, the upper mold 22 of the hot press molding machine 20 is pressed down on the foam material 10 to perform hot press bonding molding. Finished product strip processing 3: When the above heating foam molding process is completed, you can obtain The finished product 30 shown in the third figure, and the upper part of the finished product 30 is formed with intertwining protrusions 31, because the upper mold 22 is provided with the intertwined cavity 220, and finally, the finished product 30 is sent to the slitting mechanism 4 (please refer to the third figure) to perform the slitting process by the cutting blade 40 of the slitting mechanism 4 to obtain the high assistance shown in the fourth figure The structural strength of the foam strip 5. It is worth mentioning that in the finished strip processing 3, the finished strip processing of the finished product 30 can cut and remove each protruding portion 31 separately to form The foaming strip shown in the fourth picture, or, each two protrusions 31 can be cut and taken separately, and then glued to obtain the following (please read the back to the precautions #fill in This page) Packing · Thread-This paper uses the Chinese National Standard B (CNS) A 4 specifications stomach 8]. 6. 10,000 sheets (H) 2103x3 Λ 6 Η 6 The Ministry of Economic Affairs + Central Standard and the β Industrial and Commercial Cooperative Printed 51 51. Description of Invention (5) The foamed strip 6 shown in the five figures, or it can also be removed by cutting out every four or more protruding parts 31, Then, apply a mashing process to obtain the foamed strip shown in the sixth figure. 7. Or, it is directly used as a leather without being glued. The shoulder strap 80 of the bag 8 and the upper 91 of the holding shoe 9, such as As shown in Figure t, 'Next, please refer to the eighth figure, like the other preferred embodiment of the present invention, the manufacturing method of the high foaming strip, the processing steps are as follows: Reclaim processing 1: For example, first take two different thicknesses of foamed material 100, 110 that has been foam-molded, and apply a layer of adhesive 101, 111 on the opposite side of the foamed material 100, 110 (the adhesive 101, 11 1 can be Glue, hot melt adhesive, etc.) to adhere a high-toughness material 120 (such as nylon cloth, cotton cloth, etc.) between the two foaming materials 100, 110. Molding process 2: Next, the two foamed materials 100, 110 having the high-treasure material 120 adhered thereto are placed in a lower mold 131 of a hot press forming 130, and the thicker foamed material 110 is flattened in The lower mold 131 is placed on top, and thereafter, the upper mold 132 of the hot press forming machine 130 is placed on the foamed material 100 to perform hot press forming. Finished product striping process 3: After the upper molding process 2 is completed, the finished product 140 can be obtained, and the finished product 140 is formed with entangled protrusions 141 on the finished product 140. The relationship between the hole 1320, and finally, the finished product 140 is sent to the slitting mechanism 15 0 (as shown in the ninth picture), and the slitting process is performed by the cutting knife 15 1 to obtain the The foam strip 160 with high structural strength can also be processed in the same manner as in the above embodiment during the slitting process, so that the finished product 140 can be applied to different places. The size of this paper is printed in the Central BB Family Standard (CNS) Grade 4 (210χ29ρ £ ^ 7β 81. 6. 10,000 sheets (Η) 2103x8 Λ 6 Η 6 The Ministry of Economy ’s Central Bureau of Labor and Social Welfare Cooperative Printed V. Description of the invention (6) It is worth mentioning that the thickness of the two foamed materials 100, 1 10 taken in this embodiment may be the same, and the lower mold 1 3 1 of the heat sink forming 1 30 With respect to the cavity 1 320 of the upper mold 132, there are also cavities 1310 arranged in a row, please refer to the eleventh figure, so that after hot press molding, the upper and lower surfaces of the obtained finished product 170 are formed There are protrusions 17 1. 172, when the finished product 170 is sent to the slitting mechanism 150, and after slitting by the cutting blade 151, you can get a strip of foam 1 80; also, please refer to the tenth As shown in the figure, the foam strip 160 made in this embodiment has a high-quality material 120 mm around the outer peripheral surface adjacent to the foam material 1 10 and the inner peripheral surface of the foam material 100 so that the height The ductile material 120 is covered, so its structural strength is obviously better. Finally, the functions that can be achieved by the present invention are organized and summarized as follows. 1. Simple processing process: its To bond the foamed material with high toughness, and through hot press molding, and finally processed in a stripping manner, you can obtain a foamed strip with high toughness, so its processing is less manpower, so the processing is more convenient It is simple and reduces the manufacturing cost. 2. High-performance point: Because the foam material and the high-toughness material are combined in a planar manner, the high-toughness material and the foam material have a large contact area, so the structural strength is relatively Improve, moreover, by the reinforcing effect of the high toughness material itself, the foam strip has high toughness. 3. The shape can be changed at will: because it is formed by heating and foaming the cavity of the upper and lower molds of the hot press molding machine Therefore, as long as the shape of the cavity changes, the shape of the foamed strips also changes, so it is obviously more competitive for the commercial competition of the items. 4. It can be quickly mass-produced: because of its heat Pressing the upper and lower chess pieces (please read the back of the note and the total number of items # items to write wooden pages) installed-line-edge ruler% paper rule 4 A S) CN quasi-specialist 29 · 81. 6. 10 , 〇〇〇 Zhang (H) Λ 6 Ii6 210318 1. Description of the invention (7) It is manufactured, so its production speed is obviously fast, and after the strip processing, different types of articles can be obtained, so in addition to the rapid production of the present invention, and the style of the articles made can also be many Variety,. In summary, the manufacturing method of the high-tenacity foamed material of the present invention has the above-mentioned advantages, so it has already been utilized in the industry. Therefore, I filed an application in accordance with the law, sincerely read and granted a patent, and I feel very convenient. (Please read the back-to-back precautions before filling out this page) Binding · Order _ The Ministry of Economic Affairs and the Central Committee and the Employee Digest Cooperation Cooperative Du Print 〇〇Η-8]. Η)