TWI233892B - Method and structure for forming a paper embossment with a metal foil - Google Patents

Method and structure for forming a paper embossment with a metal foil Download PDF

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Publication number
TWI233892B
TWI233892B TW91134005A TW91134005A TWI233892B TW I233892 B TWI233892 B TW I233892B TW 91134005 A TW91134005 A TW 91134005A TW 91134005 A TW91134005 A TW 91134005A TW I233892 B TWI233892 B TW I233892B
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Taiwan
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layer
paper
metal foil
patent application
scope
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TW91134005A
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Chinese (zh)
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TW200408560A (en
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Hong-Zhen Zhuang
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Hong-Zhen Zhuang
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Abstract

The present invention relates to a method and structure for forming a paper embossment with a metal foil. A thin PE-layer is bonded between a very thin metal foil and another bottom thin paper. The PE-layer has feature of heating malleability. After the first heating compression, the metal foil is supported against the PE-layer, thereby creating a shallow and thin figure and line. Thereafter, a thicker cardboard is pasted at the bottom of the bottom thin paper. After further heating compression, a structure of deeper and greater embossment is created and supported by the cardboard of better strength so as to produce a detailed embossment effect for decorative patterns.

Description

1233892 五、發明說明(1) <發明 本發明 及其結構, 箔體之拉張 具細緻浮雕 <先前 習見具 1圖所示, 緊密貼合, 型效果較佳 紙層6加以 ,以一具有 高壓壓合( 之結合體成 然而, 該底紙層6 ,具彈性張 本身之張力 示),使整 細之形狀、 法完整呈現 斷斷續續的 金屬羯體之 之領域 是有關 特別是 力,使 紋路之 技藝之 金屬箔 係直接 由於金 ),但 適當補 凹、凸1233892 V. Description of the invention (1) < Invention of the present invention and its structure, the foil body is embossed with a fine relief < as shown in Figure 1 of the previous habit, which is closely adhered and has a better shape effect. The field with high-pressure lamination (the combination of the base paper layer 6 and the elastic sheet itself is shown), so that the fine shape and method to completely present the intermittent metal carcass are particularly relevant to force, so that The texture of the texture of the metal foil is directly due to gold), but it is appropriate to fill the concave and convex

如第2A 型為具 為確保 必須保 力之底 會產生 體之浮 紋路, 出較佳 狀態, 浮雕紙 > 於具金 指一種 其可經 紙品加 描述> 體之浮 將二平 屬箔體 其厚度 強而增 花紋之 圖所示 浮雕紋 上述壓 持一適 紙層6 一定程 雕花紋 更易因 的立體 甚至無 品結構 屬箔體 可有效 由多次 工方法 雕紙品 整之金 5本身 極薄、 強其整 模具( ),使 路之成 合成型 當之厚 於壓合 度之回 壓合效 紙張之 效果, 法壓製 於應用 之紙品浮雕加工成型方法 消除紙張對於相貼合金屬 之凹、凸壓花後,形成一 及其結構者。 ,其主 屬箔體 雖具有 強度較 體強度 上模7 該金屬 品° 之過程 度而不 成型( 復平整 果減損 張力致 使壓製 出極細 上之一 要斷面結 5與底紙 較佳之延 差,因此 ;在於浮 、下模71 箔體5 、 中不致產 可太薄, 脫模)後 拉力(如 ,尤其是 使細淺紋 後之細紋 的紋路, 極嚴重缺 構乃如第 層6相互 展性(成 需藉由底 雕加工時 )直接以 底紙層6 生破裂, 如此一來 ,其紙張 第2B圖所 較淺、較 路因此無 可能產生 此乃傳統 失與限制For example, Type 2A is a embossed pattern to ensure that the bottom surface of the body must be guaranteed. In a better state, the embossed paper is a type of paper that can be added to the paper. The thickness of the foil body is strong and the pattern is increased. The embossed pattern shown in the figure above is a suitable paper layer. 6 A certain distance carving pattern is more prone to three-dimensional and even non-product structure. The foil body can be effectively carved by multiple methods. 5 itself is extremely thin and strong, and the whole mold () makes the road into a synthetic type, which is thicker than the degree of lamination. The effect of back-pressing and synthesizing paper. After the metal is concave and convex embossed, it forms one and its structure. Although its main foil body has a strength that is higher than the body strength of the mold, the metal product has a degree of process of ° and is not formed. (The flattened fruit reduces the tension, which results in the pressing of a finer one. The cross section 5 and the base paper have a better extension. Therefore, in the floating and lower mold 71, the foil body 5 can not be produced too thin, and it can be too thin, and the mold is released. For example, the pattern of the fine lines after the fine lines is extremely serious, such as the first layer 6 Mutual extensibility (when it needs to be processed by the undercarving), the bottom paper layer 6 is directly cracked. As a result, the paper 2B is shallower and the road is less likely to produce this. This is a traditional loss and limitation.

第5頁 1233892 五、發明說明(2) 有鑑於習見之金屬箔體之浮雕紙品結構有上述之缺點 ,發明人乃針對該些缺點研究改進之道,終於有本發明產 生。 <發明之綜合說明> 本發明旨在提供一種具金屬箔體之紙品浮雕加工成型 方法及其結構,其主要係於一極薄之金屬箔體、底紙間膠 合一薄P E層而形成一表材,利用P E層具有加熱可塑之 特性,使其經第一次加熱壓合而可形成較淺、細之形狀、 紋路,然後,於該表材之底紙下再貼合一厚度較厚之基材 (卡紙),經第二次加熱壓合形成較深且大之凹、凸浮雕 部位,利用該基材具較佳強度之特性,可有效支撐該大且 深之凹、凸部位,同時該基材本身之彈性張力亦不致對該 較大、深之浮雕部位產生嚴重張力回復之破壞影響,而可 達致鉅細靡遺之浮雕花紋表現效果,此為本發明之主要目 的。 依本發明之此種具金屬箔體之紙品浮雕加工成型方法 ,其於第二次加熱壓合後可另重覆一或複數次之加熱壓合 過程,以使該較深且大之凹、凸浮雕部位形成所需要的更 多層次之深、淺花紋,藉以增進其整體質感及美觀視覺效 果,此為本發明之另一目的。 至於本發明之詳細構造、應用原理、作用與功效,則 參照下列依附圖所作之說明即可得到完全的瞭解: <較佳具體實施例之描述> 如第1圖所示,其為習見具金屬箔體之紙品斷面結構Page 5 1233892 V. Description of the invention (2) In view of the above-mentioned shortcomings of the embossed paper structure of the conventional metal foil body, the inventor researched and improved these shortcomings, and finally the invention came into being. < Comprehensive description of the invention > The present invention aims to provide a method and structure for embossing and forming a paper product with a metal foil, which is mainly based on a thin PE layer bonded between a very thin metal foil and a base paper. Form a watch material. The PE layer has the characteristics of heat and plasticity, so that it can be formed into a lighter, finer shape and texture after the first heating and pressing. Then, a thickness is attached under the paper of the watch material. The thicker substrate (cardboard) is formed by deep heating and pressing for a second time to form deep and large concave and convex embossed parts. Using the characteristics of the substrate with better strength, it can effectively support the large and deep concave, The convex part and the elastic tension of the substrate itself will not cause serious damage to the large and deep relief parts, and can achieve the effect of the embossed pattern. This is the main purpose of the present invention. . According to the method for embossing and forming a paper product with a metal foil body according to the present invention, after the second heating and pressing, the heating and pressing process can be repeated one or more times to make the deep and large depressions. The formation of convex relief parts requires more levels of deep and shallow patterns to improve its overall texture and beautiful visual effects. This is another object of the present invention. As for the detailed structure, application principle, function and effect of the present invention, it can be fully understood by referring to the following description made with reference to the drawings: < Description of the preferred embodiment > As shown in FIG. 1, it is a common practice Paper product cross-section structure with metal foil

1233892 五、發明說明(3) ,由其參照 其構成及缺 第3圖 7圖各加工 材黏合」步 及一般紙張 4圖所不) 側先行印刷 以(K 1 5 m m較 結合體(表 複數供定位 以前述之參 直接壓合加 ,使其堆積 之細紋1 1, 張力而欲回 之細紋形成 成型後,以 合一基材4 之結構強度 整,因此該 ,經「弧面 基礎’利用 亦可以不同 第 2A、2B 失,已如 係本發明 程序之結 驟9 1 1 係 厚度之底 以形成一 適當之圖 佳,使該 材)經由 用之參考 考點作為 熱,利用 或擠壓而 此時,即 復平面狀 (如第5 一「裱基 (可為卡 ,由於該 底紙層3 成型」步 具較大凹 模具,分 圖之加 前所述 之力Π工 構斷面 將一 P 紙層3 表材, 樣、花 金屬箔 一「制 點,然 定位之 P E層 迫使上 使P E 態,亦 圖所示 材」步 紙,如 底紙層 與基材 驟9 1 5 凸南度 別逐一 工及成 ,此處 成型流 圖,可 E層2 間,並 並可依 紋,而 層1、 定定位 後經「 基礎, 2具有 層之金 層2下 完全不 ),上 驟91 4 第6圖 3底面 4亦具 ,以相 差之模 壓合) 型後回彈示意 不再重複敘述 程圖,由其參 知本發明初始 設置於薄金屬 緊密黏合該二 需要而於金屬 該P E層2之 P E層2、底 點」步驟9 12 細紋成型」步 利用具凹凸細 加熱後軟化可 屬箔層1表面 層之底紙層3 致影響金屬箔 述基材於表面 ,於底紙層3 所示),以增 較金屬箔層1 有較佳之結合 同之參考點作 具至少一次壓 ,使成型為具 圖 可知 照第4至 時,「表 箔層1以 者(如第 箔層1表 適當厚度 紙層3之 ,制定出 驟 913 , 紋之模具 塑之特性 形成凸凹 產生彈性 層1表面 完成細紋 底側另黏 強其整體 表側為平 性,最後 為定位之 合加熱( 較大凹凸1233892 V. Description of the invention (3), referring to its composition and lack of Figure 3 and Figure 7 bonding of various processing materials "and the general paper 4 Figure) The side is printed in advance (K 1 5 mm is less than the combination (table plural) For positioning, the aforementioned parameters are directly pressed and added, so that the accumulated fine lines 11 are formed by tension and the fine lines to be returned are formed, and then the structural strength of the unified substrate 4 is adjusted. Therefore, 'Utilization can also be different from 2A, 2B. It has already been the end of the procedure of the present invention. 9 1 1 is the thickness of the bottom to form an appropriate figure, so that the material) is used as a reference point for heat, use or squeeze. At this point, it is a complex plane (such as the 5th "mounting base (can be a card, because the bottom paper layer 3 is formed)" step with a large concave mold, the sub-picture plus the force described above The surface is a P paper layer 3 sheet material, the pattern and the flower metal foil are “making points, but the positioning of the PE layer forces the PE state, as shown in the figure” step paper, such as the bottom paper layer and the substrate step 9 1 5 Do not work one by one in the south of the convexity. Here, the flow chart can be formed. There can be two layers in the E layer. According to the pattern, after layer 1 is positioned, it passes through "the foundation, 2 has a layer of gold, and the bottom is completely under 2), the above step 91 4 Figure 6 also has the bottom surface 4 and it is pressed with a different mold." The description of the process is not repeated, and it is known from the invention that the present invention is initially set on a thin metal to tightly adhere the two needs to the PE layer 2 and the bottom point of the PE layer 2 of the metal. The softening after heating may be the base paper layer 3 of the surface layer of the foil layer 1, which will affect the substrate of the metal foil on the surface, as shown in the base paper layer 3). With at least one press, so that the mold can be formed into a picture, it can be known that according to the fourth to "the surface foil layer 1 (such as the foil layer 1 and the appropriate thickness of the paper layer 3), the step 913 is formulated, and the characteristics of the mold plastic pattern Concavity and convexity produce the elastic layer 1 The surface is finished with fine lines and the bottom side is strong. The overall surface side is flat, and finally it is heated by positioning (larger bumps)

第7頁 1233892 -----^五、發明說明(4) 變化之弧面41 面41而形成多 上述經浮 一「軋型」步 並經 r 糊 板,使該具切 ,使之成為具 經一「組合成 為預設之成品 使之形成/盒 由上所& 成型方法及其 次感之功妹’ 〇 惟以上# 非用來限定本 圍所作之均等 ’並可 層次疊 雕加工 驟921 樣」步 割槽縫 適當強 型」步 (例如 或蓋體 可知, 結構確 確已具 使該細 合之排 之紙品 ,依適 驟922 之部位 度及浮 驟923 :於該 )° 本發明 實具有 有產業 紋1 1依設計式樣而可 列效果(如第7圖所 結構,其於實際應用 當之形狀於周緣切割 ,於其背面貼設一適 加以彎折包覆於該厚 雕花紋之紙板半成品 ,使該紙板半成品得 紙板半成品周緣嵌合 分佈於弧 示)。 時可再以 複數槽縫 形之厚紙 紙板周緣 ,最後再 以加工成 一環緣, 述者,僅為本 發明實施之範 變化與修飾, 之具金屬箔體之紙品浮雕加工 加工紋路細緻、浮雕形狀具層 上之利用性、新穎性及進S ς 發明之一較佳實施例而已,並 圍。即凡依本發明申請專利範 皆為本發明專利範圍所含蓋。Page 71233892 ----- ^ V. Description of the invention (4) The curved surface 41 of the surface 41 changes to form the above-mentioned step of "rolling" and passing through the r paste to make the cut and make it into With a "combined into a preset finished product to form / box from the above & molding method and its secondary sense of power" '〇 唯 Above # is not used to limit the equality made by this area', and can be superimposed and carved. 921-like "step cut slot with appropriate strong type" step (for example, or the cover can know that the structure does have a paper product that makes the fine row, according to the position of step 922 and step 923: here) The invention has an industrial pattern 11 and can be listed according to the design pattern (as shown in the structure in Figure 7, which is cut in the shape of the actual application at the periphery, and a thick embossment is placed on the back to cover the thick carving. Patterned cardboard semi-finished product, so that the cardboard semi-finished product is obtained by fitting and distributing the periphery of the cardboard semi-finished product at the arc). In this case, the periphery of the thick paper board with multiple slot shapes can be used, and finally it can be processed into a ring edge. The description is only a change and modification of the implementation of the present invention. The paper foil with metal foil body has a fine and embossed processing pattern. The shape has a layer of utility, novelty, and one of the preferred embodiments of the invention. That is to say, any patent application scope according to the present invention is covered by the scope of the invention patent.

第8頁 1233892Page 8 1233892

圖式簡單說明 < 圖 示 之 簡 單 說 明 > 第 1 圖 係 習 見 具 金 屬 箔 體 之 紙 品 斷 面 結 構 說 明 圖 〇 第 2A 圖 係 習 見 具 金 屬 箔 體 之 紙 品 浮 雕 成 型 加 工 示 意 圖 第 2B 圖 係 習 見 具 金 屬 箔 體 之 紙 品 成 型 後 回 彈 示 意 圖 〇 第 3 圖 係 本 發 明 之 加 工 成 型 流 程 圖 0 第 4 圖 係 本 發 明 之 初 始 結 構 斷 面 圖 0 第 5 圖 係 本 發 明 之 初 始 結 構 經 第 一 次 加 熱 壓 合 成 型 後 斷 面 圖 0 第 6 圖 係 本 發 明 之 整 體 結 構 斷 面 圖 0 第 7 圖 係 本 發 明 之 整 體 結 構 完 成 加 工 成 型 後 之 斷 面 圖 < 圖 示 元 件 號 數 參 照 > 1. .. 金 屬 箔 層 91 1. .. 表 材 黏 合 11 .. 細 紋 91 2. .. 制 定 定 位 點 2. .. P E 層 91 3. .. 細 紋 成 型 3 、6 底 紙 層 91 4. •. 裱 基 材 4. 基 材 91 5. .. 弧 面 成 型 41 弧 面 92 1. .. 軋 型 5. 金 屬 箔 體 9 2 2. .. 糊 樣 7. 上 模 9 2 3. .. 組 合 成 型 71 下 模 _ 第9頁Brief description of the diagram < Brief description of the diagram > Fig. 1 is a conventional cross-sectional structure of a paper product with a metal foil body. Fig. 2A is a schematic view of a relief forming process of a paper product with a metal foil body. This is a schematic diagram of springback after forming a paper product with metal foil. Figure 3 is the process flow chart of the present invention 0 Figure 4 is a cross-sectional view of the initial structure of the present invention 0 Figure 5 is the initial structure of the present invention Cross-section view after the first heat-pressing synthesis type 0 The sixth figure is a cross-sectional view of the overall structure of the present invention 0 The seventh figure is a cross-sectional view after the entire structure of the present invention is processed and formed < > 1. .. metal foil layer 91 1. .. sheet bonding 11 .. fine grain 91 2. .. setting the positioning point 2. .. PE layer 91 3. .. fine grain molding 3, 6 backing paper 91 4. •. Mounting base material 4. Base material 91 5. .. Curved surface molding 41 Curved surface 92 1. .. Roll type 5. Metal foil body 9 2 2. .. Paste sample 7. Upper mold 9 2 3 ... Combination molding 71 lower die _ page 9

Claims (1)

1233892 六、申請專利範圍 1. 一種具金屬箔體之紙品浮雕加工成型方法,其依序至少 包括下列步驟: A. —「表材黏合」步驟:將一薄金屬箔層、一 PE層、 一底紙層依序緊密黏合成一表 材; B · —「制定定位點」步驟:定出複數供定位用之參考點 參考點作為 具細紋之模 使該P E層 塑性而擠壓 面形成凸凹 側另黏合一 之結構強度 參考點作為 具較大凹凸 次壓合加熱 凹凸變化之 屬箔體之紙 步驟係可依 於弧面上分 之排列效果 具金屬箔體 」步驟後可 定位之基 具直接壓 受加熱軟 上層之金 之細紋; 基材,以 定位之基 弧面之模 ,使成型 弧面者。 品浮雕加 需要而以 佈不同深 者。 之紙品洋 依實際需 C · 一「細紋成型」步驟:以前述之 礎,利用 合加熱, 化後具可 屬箔層表 D. —「裱基材」步驟:於底紙層底 增強其整體 E. —「弧面成型」步驟:以相同之 礎,利用 具至少一 為具較大 2. 如申請專利範圍第1項所述之具金 工成型方法,其中該「弧面成型」 不同模具,分別逐一壓合成型,使 淺之細紋,以產生多層次紋路疊合 3. 如申請專利範圍第1或2項所述之 雕加工成型方法,其中「表材黏合1233892 VI. Scope of patent application 1. A method for embossing and forming a paper product with a metal foil, which includes at least the following steps in order: A. — "Table bonding" step: a thin metal foil layer, a PE layer, A backing paper layer is sequentially tightly bonded to form a surface material; B · "Setting the positioning point" step: Set a plurality of reference points for positioning as reference points as fine-grained molds to make the PE layer plastic and extrude the surface to form bumps and depressions The reference point of the structural strength of the other side is used as the paper of the foil body which has a larger unevenness, and the pressure of the unevenness of the heating is changed. The step is a base that can be positioned after the step according to the effect of the arc surface. Directly press the fine fine lines of the heated upper layer of gold; the base material is the mold of the base curved surface that is positioned to make the curved surface. Product relief plus the need to cloth with different depths. Paper products according to actual needs C · A "fine-grain molding" step: based on the aforementioned basis, the use of heating, after the conversion can be a foil table D.-"mounting substrate" step: strengthen the bottom of the base paper layer The overall E. — "Curved surface molding" step: on the same basis, using at least one with a larger 2. The metalworking molding method described in the first scope of the patent application, where the "curved surface molding" is different The molds are pressed one by one to make the fine lines one by one to produce multi-layered textures. 3. The method of carving processing as described in item 1 or 2 of the scope of patent application, in which "surface bonding 第10頁 1233892 六、申請專利範圍 要而於其金屬箔層表側先行印刷適當之圖樣、花紋者。 4 β —種具金屬箔體之紙品浮雕加工成型結構,其至少包括 一表材,係由一金屬羯層、一 Ρ Ε層、一底紙層依序 黏合而成,使該Ρ Ε層經受熱且模具加壓後而可擠壓該 金屬箔層形成較細微之凹凸紋路; 一基材,係貼合於前述表材之底紙層下方,以增強其 整體之結構強度,該基材與前述表材結合後,再同步完 成較大凹凸弧面之成型,藉以達到鉅細靡遺之浮雕花紋 效果者; 5. 如申請專利範圍第4項所述之具金屬箔體之紙品浮雕加 工成型結構,其中金屬箔層表側印刷有適當之圖樣、花 紋者。 6. 如申請專利範圍第4或5項所述之具金屬羯體之紙品浮 雕加工成型結構,其中該Ρ Ε層之厚度以0. 1 5mm較佳。 7. 如申請專利範圍第4或5項所述之具金屬箔體之紙品浮 雕加工成型結構,其中該基材係卡紙者。 8. 如申請專利範圍第6項所述之具金屬箔體之紙品浮雕加 工成型結構,其中該基材係卡紙者。Page 10 1233892 6. Scope of patent application Those who want to print appropriate patterns and patterns on the front side of the metal foil layer. 4 β —A kind of embossed and formed structure of paper products with metal foil, which at least includes a surface material, which is formed by sequentially bonding a metal grate layer, a PE layer, and a bottom paper layer, so that the PE layer After being subjected to heat and the mold is pressurized, the metal foil layer can be squeezed to form a finer concave-convex pattern. A substrate is adhered under the bottom paper layer of the aforementioned surface material to enhance its overall structural strength. After combining with the above-mentioned materials, the formation of large concave-convex arc surfaces is completed synchronously, so as to achieve the effect of the embossed pattern; 5. Paper relief with metal foil as described in item 4 of the scope of patent application Molded structure, in which the appropriate pattern and pattern are printed on the front side of the metal foil layer. 6. The thickness of the PE layer is in the range of 0.1 to 5mm. 7. The paper-relief-processed structure with metal foil as described in item 4 or 5 of the scope of patent application, wherein the substrate is a paper jam. 8. The paper relief embossed processing structure with metal foil as described in item 6 of the scope of patent application, wherein the substrate is a paper jam.
TW91134005A 2002-11-21 2002-11-21 Method and structure for forming a paper embossment with a metal foil TWI233892B (en)

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