TW202413731A - Method of manufacturing electroformed tube and electroforming apparatus - Google Patents

Method of manufacturing electroformed tube and electroforming apparatus Download PDF

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TW202413731A
TW202413731A TW112114595A TW112114595A TW202413731A TW 202413731 A TW202413731 A TW 202413731A TW 112114595 A TW112114595 A TW 112114595A TW 112114595 A TW112114595 A TW 112114595A TW 202413731 A TW202413731 A TW 202413731A
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wire
anode
electrocasting
around
viewed
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TW112114595A
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Chinese (zh)
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福本晃平
佐佐木新悟
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日商友華股份有限公司
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Abstract

A method of manufacturing electroformed tube of the present invention includes a step of moving at least one of an anode and at least one wire acting as a cathode around the other of the anode and the at least one wire.

Description

電鑄管的製造方法及電鑄裝置 Electrocast tube manufacturing method and electrocasting device

本發明係關於一種電鑄管的製造方法及電鑄裝置。 The present invention relates to a method for manufacturing an electrocast tube and an electrocasting device.

近年來,已開發了用以製造電鑄管的各種方法。電鑄管係例如被用於用以檢查積體電路(IC)等檢查對象物的探針上。例如,在專利文獻1所記載的方法中,係在使作為陰極動作之不鏽鋼製的線材及陽極滲入於電鑄液的狀態下,使線材繞著該線材的軸方向旋轉。 In recent years, various methods for manufacturing electrocast tubes have been developed. Electrocast tubes are used, for example, in probes for inspecting objects such as integrated circuits (ICs). For example, in the method described in Patent Document 1, a stainless steel wire that acts as a cathode and an anode are infiltrated into electrocasting liquid, and the wire is rotated around the axis of the wire.

[先前技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

專利文獻1:日本特開2004-115838號公報 Patent document 1: Japanese Patent Publication No. 2004-115838

有一種在不使線材和陽極運動而使線材之外周面之相同的部分與陽極相對向的狀態下於線材形成電鑄層的情形。然而,在此情形下,線材之相 對向於陽極之部分之電鑄層的厚度會比線材之其他部分之電鑄層的厚度更厚。此外,例如專利文獻1所記載,揭示有使線材繞著該線材之軸方向旋轉的內容。然而,在此情形下,亦可能難以使電鑄層均勻地形成於線材之周圍。 There is a case where an electrocast layer is formed on a wire without moving the wire and the anode and making the same portion of the outer circumference of the wire face the anode. However, in this case, the thickness of the electrocast layer of the portion of the wire facing the anode is thicker than the thickness of the electrocast layer of the other portions of the wire. In addition, for example, as described in Patent Document 1, there is a disclosure of rotating the wire around the axis of the wire. However, in this case, it may also be difficult to form the electrocast layer uniformly around the wire.

本發明之目的之一例,係將電鑄層均勻地形成於線材的周圍。本發明之其他目的將可由本說明書的記載而更臻明瞭。 One example of the purpose of the present invention is to uniformly form an electrocasting layer around a wire. Other purposes of the present invention will become clearer from the description in this specification.

本發明之一態樣為一種電鑄管的製造方法,係具備使陽極和作為陰極動作之至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動(亦即,繞著前述陽極和前述至少一個線材之另一方運動)的步驟。 One aspect of the present invention is a method for manufacturing an electrocast tube, which includes the step of causing at least one of the anode and at least one wire that acts as a cathode to move around the anode and the other of the at least one wire (that is, to move around the anode and the other of the at least one wire).

本發明之一態樣為一種電鑄裝置,係具備: One aspect of the present invention is an electrocasting device having:

陽極;及 Anode; and

第一驅動部,係使前述陽極和作為陰極動作之至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動。 The first driving unit is used to move at least one of the aforementioned anode and at least one wire rod acting as a cathode around the other of the aforementioned anode and at least one wire rod.

依據本發明的上述態樣,可將電鑄層均勻地形成於線材的周圍。 According to the above aspects of the present invention, the electrocasting layer can be uniformly formed around the wire.

1,1A:電鑄裝置 1,1A:Electrocasting equipment

10:電鑄槽 10:Electrocasting tank

12:外槽 12: External groove

20:電鑄液 20: Electrocasting fluid

32:陰極配線 32: Cathode wiring

34:陰極馬達 34:Cathode Motor

40,40’:陽極 40,40’: Yang pole

42:陽極配線 42: Anode wiring

44,44A:陽極馬達 44,44A: Anode motor

45aA:旋轉軸 45aA: Rotation axis

45bA:上部齒輪 45bA: Upper gear

45cA:下部齒輪 45cA: Lower gear

46:固定支撐體 46: Fixed support body

48:旋轉支撐體 48: Rotating support body

50:電源 50: Power supply

100,100’:線材 100,100’: Wire

200:電鑄層 200:Electrocasting layer

L,L’:虛擬線 L,L’:Virtual line

P:片 P: piece

圖1係用以說明實施型態之電鑄管之製造方法的圖。 Figure 1 is a diagram for explaining a manufacturing method of an electrocast tube of an implementation type.

圖2係用以說明實施型態之電鑄管之製造方法的圖。 Figure 2 is a diagram for explaining the manufacturing method of the electrocast tube of the embodiment.

圖3係用以說明實施型態之電鑄管之製造方法的圖。 FIG3 is a diagram for explaining a manufacturing method of an electrocast tube of an implementation type.

圖4係用以說明實施型態之電鑄管之製造方法的圖。 FIG. 4 is a diagram for explaining a manufacturing method of an electrocast tube of an implementation type.

圖5係顯示實施型態之電鑄裝置的圖。 FIG5 is a diagram showing an electrocasting device of an implementation type.

圖6係顯示變形例1之電鑄裝置的圖。 FIG6 is a diagram showing the electrocasting device of variant example 1.

圖7係用以說明變形例2之電鑄管的製造方法的圖。 Figure 7 is a diagram for explaining the manufacturing method of the electrocast tube of variant 2.

以下使用圖式來說明本發明的實施型態和變形例。在所有圖式中,對於相同的構成要素係賦予相同的符號,且適當地省略說明。 The following drawings are used to illustrate the embodiments and variations of the present invention. In all drawings, the same components are given the same symbols, and the description is appropriately omitted.

圖1至圖4係用以說明實施型態之電鑄管之製造方法的圖。實施型態的電鑄管係可利用於用以檢查IC等檢查對象物的探針上。以下將實施型態之電鑄管的製造方法簡稱為實施型態的方法。 Figures 1 to 4 are diagrams for explaining the manufacturing method of the electrocast tube of the embodiment. The electrocast tube of the embodiment can be used on a probe for inspecting an inspection object such as an IC. The manufacturing method of the electrocast tube of the embodiment is referred to as the method of the embodiment below.

茲定義X方向以說明方向。在實施型態中,X方向係顯示了後述之線材100的軸方向。 The X direction is defined to illustrate the direction. In the embodiment, the X direction shows the axial direction of the wire 100 described later.

茲參照圖1至圖4來說明實施型態的方法。 The implementation method is explained with reference to Figures 1 to 4.

首先,如圖1所示,準備線材100。線材100係具有導電性。線材100係例如為不鏽鋼製。惟,線材100亦可由不同於不鏽鋼的材料所構成。例如,線材100亦可由鐵、銅、金、銀、黃銅、鎳、鋁、碳、塑膠、樹脂等所構成。線材100係大致平行於X方向延伸。線材100之垂直於X方向的剖面係形成為大致圓形狀。線材100之垂直於X方向的直徑係例如為10μm以上500μm以下。於從X方向觀看時,線材100的外周面亦可被金屬所覆蓋。 First, as shown in FIG1 , prepare the wire 100. The wire 100 is electrically conductive. The wire 100 is made of, for example, stainless steel. However, the wire 100 may also be made of a material different from stainless steel. For example, the wire 100 may also be made of iron, copper, gold, silver, brass, nickel, aluminum, carbon, plastic, resin, etc. The wire 100 extends approximately parallel to the X direction. The cross section of the wire 100 perpendicular to the X direction is formed into a roughly circular shape. The diameter of the wire 100 perpendicular to the X direction is, for example, greater than 10 μm and less than 500 μm. When viewed from the X direction, the outer peripheral surface of the wire 100 may also be covered with metal.

接著,如圖2所示,除線材100之X方向的兩端部以外,於從X方向觀看時在線材100之外周面的周圍形成電鑄層200。電鑄層200係例如由鎳、金、銅、鈀、銠、鉑、銀等金屬或此等合金所構成。電鑄層200係使用後述的電鑄裝置1而形成。電鑄層200之垂直於X方向的厚度係例如為5μm以上100μm以下。 Next, as shown in FIG. 2 , an electrocasting layer 200 is formed around the outer peripheral surface of the wire 100 when viewed from the X direction, except for the two ends of the wire 100 in the X direction. The electrocasting layer 200 is composed of metals such as nickel, gold, copper, palladium, rhodium, platinum, silver, or alloys thereof. The electrocasting layer 200 is formed using the electrocasting device 1 described later. The thickness of the electrocasting layer 200 perpendicular to the X direction is, for example, 5 μm or more and 100 μm or less.

接著,如圖3所示,從電鑄層200去除線材100。例如,透過從電鑄層200朝X方向抽出線材100,而可從電鑄層200去除線材100。惟,從電鑄層200去除線材100的方法係不限定於此例。 Next, as shown in FIG. 3 , the wire 100 is removed from the electrocasting layer 200. For example, the wire 100 can be removed from the electrocasting layer 200 by pulling the wire 100 out from the electrocasting layer 200 in the X direction. However, the method of removing the wire 100 from the electrocasting layer 200 is not limited to this example.

接著,如圖4所示,將電鑄層200切斷成複數片P。所切出的各片P係成為電鑄管。藉此,製造實施型態的電鑄管。 Next, as shown in FIG. 4 , the electrocast layer 200 is cut into a plurality of pieces P. Each of the cut pieces P becomes an electrocast tube. In this way, an electrocast tube of an implementation type is manufactured.

圖5係顯示實施型態之電鑄裝置1的圖。 FIG5 is a diagram showing an electrocasting device 1 of an implementation form.

茲定義X方向、Y方向和Z方向以說明方向。Z方向係平行於鉛直方向的方向。X方向係垂直於Z方向的水平方向之一。Y方向係垂直於Z方向和X方向的水平方向之一。在實施型態中,係將X方向設為左右方向、將Y方向設為前後方向、將Z方向設為上下方向進行說明。在各圖中,係將X方向和Z方向之各個箭頭所指示的方向分別定義為右方向和上方向。在各圖中,顯示Y方向的標記有X的白色圓圈係從紙面的後面朝向前面而顯示其為前方向。 Herein, the X direction, Y direction, and Z direction are defined to explain the directions. The Z direction is a direction parallel to the vertical direction. The X direction is one of the horizontal directions perpendicular to the Z direction. The Y direction is one of the horizontal directions perpendicular to the Z direction and the X direction. In the implementation form, the X direction is set as the left-right direction, the Y direction is set as the front-back direction, and the Z direction is set as the up-down direction for explanation. In each figure, the directions indicated by the arrows in the X direction and the Z direction are defined as the right direction and the up direction, respectively. In each figure, the white circle marked with an X showing the Y direction is from the back of the paper to the front, indicating that it is the front direction.

實施型態1的電鑄裝置1係具備:電鑄槽10、外槽12、陰極配線32、一對陰極馬達34、陽極40、陽極配線42、一對陽極馬達44、一對固定支撐體46、一對旋轉支撐體48及電源50。 The electrocasting device 1 of embodiment 1 comprises: an electrocasting tank 10, an outer tank 12, a cathode wiring 32, a pair of cathode motors 34, an anode 40, an anode wiring 42, a pair of anode motors 44, a pair of fixed supports 46, a pair of rotating supports 48 and a power source 50.

電鑄槽10係收容於外槽12的內部。電鑄槽10的上端和外槽12的上端係朝向上方開口。在電鑄裝置1運轉時,於電鑄槽10中係恆常地供給有電鑄液20。藉此,電鑄液20從電鑄槽10的上部溢出。從電鑄槽10溢出的電鑄液20係流入於外槽12。從電鑄槽10溢出而流入於外槽12的電鑄液20係藉由未圖示的過濾裝置而再度供給至電鑄槽10。如此一來,在電鑄裝置1運轉時,電鑄液20係循環於電鑄槽10、外槽12和過濾裝置中。 The electrocasting tank 10 is accommodated in the inner part of the outer tank 12. The upper ends of the electrocasting tank 10 and the upper ends of the outer tank 12 are open upward. When the electrocasting device 1 is in operation, the electrocasting liquid 20 is constantly supplied to the electrocasting tank 10. Thereby, the electrocasting liquid 20 overflows from the upper part of the electrocasting tank 10. The electrocasting liquid 20 overflowing from the electrocasting tank 10 flows into the outer tank 12. The electrocasting liquid 20 overflowing from the electrocasting tank 10 and flowing into the outer tank 12 is supplied to the electrocasting tank 10 again by a filtering device not shown. In this way, when the electrocasting device 1 is in operation, the electrocasting liquid 20 circulates in the electrocasting tank 10, the outer tank 12 and the filtering device.

電鑄液20的種類係依據形成於線材100之外周面之電鑄層200的材料等之預定的條件而決定。電鑄液20係例如包含硫酸鎳液或氨基磺酸鎳液,且視需要包含有光澤劑和針孔(bit)防止劑。 The type of electrocasting liquid 20 is determined according to predetermined conditions such as the material of the electrocasting layer 200 formed on the outer peripheral surface of the wire 100. The electrocasting liquid 20 includes, for example, nickel sulfate liquid or nickel sulfamate liquid, and optionally contains a glossing agent and a pinhole (bit) preventing agent.

在電鑄槽10內的電鑄液20中,係浸漬有線材100。在實施型態中,線材100的長度方向係大致平行於X方向。線材100之X方向的兩端部係經由陰極配線32而電性連接於電源50。藉此,線材100係作為陰極而動作。 The wire 100 is immersed in the electrocasting liquid 20 in the electrocasting tank 10. In the embodiment, the length direction of the wire 100 is roughly parallel to the X direction. Both ends of the wire 100 in the X direction are electrically connected to the power source 50 via the cathode wiring 32. Thereby, the wire 100 acts as a cathode.

在圖5中,係以虛線顯示了虛擬線L以利於說明。虛擬線L係大致平行於X方向通過了線材100的中心。亦即,虛擬線L係顯示了線材100的軸方向。 In FIG. 5 , a dotted line L is shown in phantom for the sake of illustration. The dotted line L passes through the center of the wire 100 approximately parallel to the X direction. That is, the dotted line L shows the axial direction of the wire 100.

於從X方向觀看時,線材100係可藉由一對陰極馬達34而繞著虛擬線L旋轉。具體而言,一對陰極馬達34係連接於線材100之X方向的兩端部。因此,藉由一對陰極馬達34的驅動,於從X方向觀看時線材100係可繞著虛擬線L旋轉。 When viewed from the X direction, the wire 100 can rotate around the virtual line L by a pair of cathode motors 34. Specifically, a pair of cathode motors 34 are connected to both ends of the wire 100 in the X direction. Therefore, by driving a pair of cathode motors 34, the wire 100 can rotate around the virtual line L when viewed from the X direction.

陽極40係浸漬於電鑄槽10內的電鑄液20中。在實施型態中,陽極40的長度方向係大致平行於X方向。陽極40之X方向的兩端部係經由陽極配線42而電性連接於電源50。 The anode 40 is immersed in the electrocasting liquid 20 in the electrocasting tank 10. In the embodiment, the length direction of the anode 40 is roughly parallel to the X direction. Both ends of the anode 40 in the X direction are electrically connected to the power source 50 via the anode wiring 42.

於從X方向觀看時,陽極40係可旋轉於線材100的周圍。具體而言,在陽極40之X方向之兩端部的兩側配置有一對固定支撐體46。一對陽極馬達44的各者係安裝於一對固定支撐體46的各者上。一對陽極馬達44係大致平行於X方向與線材100之X方向的兩端部並排著。亦即,一對陽極馬達44係配置成虛擬線L通過一對陽極馬達44。一對旋轉支撐體48之各者的一端係連接於一對陽極馬達44的各者上。一對旋轉支撐體48之各者的另一端係連接於陽極40之X方向之兩端部的各者上。於從X方向觀看時,一對旋轉支撐體48之各者的該另一端係相對於一對旋轉支撐體48之各者的該一端朝垂直於X方向的方向偏移。一對陽極馬達44係 於從X方向觀看時使一對旋轉支撐體48之各者的該另一端,以一對旋轉支撐體48之各者的該一端為中心旋轉。藉此,於從X方向觀看時陽極40係隨同一對旋轉支撐體48之各者的該另一端一併沿著以線材100為中心的大致圓形軌道旋轉。於從X方向觀看時陽極40的圓形運動係可為等速圓形運動,或亦可為非等速圓形運動。 When viewed from the X direction, the anode 40 can rotate around the wire 100. Specifically, a pair of fixed supports 46 are arranged on both sides of the two ends of the anode 40 in the X direction. Each of the pair of anode motors 44 is mounted on each of the pair of fixed supports 46. The pair of anode motors 44 are roughly parallel to the X direction and are arranged side by side with the two ends of the wire 100 in the X direction. That is, the pair of anode motors 44 are arranged so that the virtual line L passes through the pair of anode motors 44. One end of each of the pair of rotating supports 48 is connected to each of the pair of anode motors 44. The other end of each of the pair of rotating supports 48 is connected to each of the two ends of the anode 40 in the X direction. When viewed from the X direction, the other end of each of the pair of rotating supports 48 is offset in a direction perpendicular to the X direction relative to the one end of each of the pair of rotating supports 48. A pair of anode motors 44 rotate the other end of each of the pair of rotating supports 48 around the one end of each of the pair of rotating supports 48 when viewed from the X direction. Thereby, when viewed from the X direction, the anode 40 rotates along a roughly circular track with the wire 100 as the center along with the other end of each of the pair of rotating supports 48. When viewed from the X direction, the circular motion of the anode 40 may be a constant velocity circular motion or a non-constant velocity circular motion.

在實施型態中,係透過於從X方向觀看時使陽極40繞著線材100旋轉,從而於從X方向觀看時使陽極40在線材100的周圍運動。因此,可使得於從X方向觀看時線材100之外周面之相同的部分不會總是與陽極40相對向。藉此,可抑制電場僅集中在線材100之外周面之特定的部分。因此,相較於在從X方向觀看時陽極40未在線材100之周圍運動的情形,可於從X方向觀看時將電鑄層200均勻地形成於線材100的周圍。 In the embodiment, the anode 40 is rotated around the wire 100 when viewed from the X direction, so that the anode 40 moves around the wire 100 when viewed from the X direction. Therefore, the same portion of the outer circumference of the wire 100 does not always face the anode 40 when viewed from the X direction. Thereby, the electric field can be suppressed from being concentrated only on a specific portion of the outer circumference of the wire 100. Therefore, compared with the case where the anode 40 does not move around the wire 100 when viewed from the X direction, the electrocasting layer 200 can be uniformly formed around the wire 100 when viewed from the X direction.

在實施型態中,透過於從X方向觀看時使陽極40在線材100的周圍運動,從而可攪拌線材100之周圍的電鑄液20。此時,亦可於從X方向觀看時在線材100之周圍的電鑄液20中,使其產生大致平行於水平方向或近似於水平方向之方向之軸的周圍漩渦。因此,相較於在從X方向觀看時陽極40未在線材100之周圍運動的情形,可於從X方向觀看時將電鑄層200均勻地形成於線材100的周圍。 In the embodiment, the electrocasting liquid 20 around the wire 100 can be stirred by moving the anode 40 around the wire 100 when viewed from the X direction. At this time, a circumferential vortex with an axis roughly parallel to the horizontal direction or close to the horizontal direction can be generated in the electrocasting liquid 20 around the wire 100 when viewed from the X direction. Therefore, compared with the case where the anode 40 does not move around the wire 100 when viewed from the X direction, the electrocasting layer 200 can be uniformly formed around the wire 100 when viewed from the X direction.

在實施型態中,透過於從X方向觀看時使線材100繞著虛擬線L旋轉,從而於從X方向觀看時使線材100的外周面在虛擬線L的周圍運動。因此,可使得於從X方向觀看時線材100之外周面之相同的部分不會總是與陽極40相對向。藉此,可抑制電場僅集中在線材100之外周面之特定的部分。因此,相較於 在從X方向觀看時線材100的外周面未在虛擬線L的周圍運動的情形,可於從X方向觀看時將電鑄層200均勻地形成於線材100的周圍。 In the embodiment, the wire 100 is rotated around the virtual line L when viewed from the X direction, so that the outer peripheral surface of the wire 100 moves around the virtual line L when viewed from the X direction. Therefore, the same portion of the outer peripheral surface of the wire 100 does not always face the anode 40 when viewed from the X direction. Thereby, the electric field can be suppressed from being concentrated only on a specific portion of the outer peripheral surface of the wire 100. Therefore, compared with the case where the outer peripheral surface of the wire 100 does not move around the virtual line L when viewed from the X direction, the electrocasting layer 200 can be uniformly formed around the wire 100 when viewed from the X direction.

實施型態之電鑄裝置1的動作不限定於上述之例。 The operation of the electrocasting device 1 of the embodiment is not limited to the above example.

例如,於從X方向觀看時陽極40在線材100之周圍的運動係不限定於上述之例。例如,亦可於從X方向觀看時陽極40沿著不同於大致圓形軌道之形狀的軌道而移動於線材100的周圍。例如,亦可於從X方向觀看時陽極40沿著大致三角形軌道、大致四角形軌道等大致多角形軌道或大致橢圓軌道而移動於線材100的周圍。此外,亦可於從X方向觀看時陽極40往返於線材100之周圍之預定的軌道,而非僅朝一方向移動於線材100之周圍之預定的軌道。在此等之例中,亦可使得於從X方向觀看時線材100之外周面之相同的部分不會總是與陽極40相對向。此外,可藉由陽極40攪拌線材100之周圍的電鑄液20。因此,相較於在從X方向觀看時陽極40未在線材100之周圍運動的情形,可在從X方向觀看時將電鑄層200均勻地形成於線材100的周圍。 For example, the movement of the anode 40 around the wire 100 when viewed from the X direction is not limited to the above example. For example, the anode 40 may move around the wire 100 along a track of a shape different from a substantially circular track when viewed from the X direction. For example, the anode 40 may move around the wire 100 along a substantially polygonal track such as a substantially triangular track, a substantially quadrilateral track, or a substantially elliptical track when viewed from the X direction. In addition, the anode 40 may travel back and forth on a predetermined track around the wire 100 when viewed from the X direction, rather than moving only in one direction on a predetermined track around the wire 100. In such examples, the same portion of the outer peripheral surface of the wire 100 may not always face the anode 40 when viewed from the X direction. In addition, the electrocasting liquid 20 around the wire 100 may be stirred by the anode 40. Therefore, compared to the case where the anode 40 does not move around the wire 100 when viewed from the X direction, the electrocasting layer 200 may be uniformly formed around the wire 100 when viewed from the X direction.

於從X方向觀看時線材100之外周面在虛擬線L之周圍的運動係不限定於上述之例。例如,亦可於從X方向觀看時交替地重覆線材100之虛擬線L之周圍之一方向的旋轉、和線材100之虛擬線L之周圍之該一方向之相反方向的旋轉。在此例中,亦可使得於從X方向觀看時線材100之外周面之相同的部分不會總是與陽極40相對向。因此,相較於在從X方向觀看時線材100之外周面未在虛擬線L之周圍運動的情形,可在從X方向觀看時將電鑄層200均勻地形成於線材100的周圍。 The movement of the outer circumference of the wire 100 around the virtual line L when viewed from the X direction is not limited to the above example. For example, the rotation of the wire 100 in one direction around the virtual line L and the rotation of the wire 100 in the opposite direction around the virtual line L can be repeated alternately when viewed from the X direction. In this example, the same portion of the outer circumference of the wire 100 when viewed from the X direction will not always face the anode 40. Therefore, compared to the case where the outer circumference of the wire 100 does not move around the virtual line L when viewed from the X direction, the electrocasting layer 200 can be uniformly formed around the wire 100 when viewed from the X direction.

浸漬於電鑄槽10內之電鑄液20之線材100的數量係不限定於一個。例如,亦可使複數個線材100浸漬於電鑄槽10內的電鑄液20中。在此例中, 複數個線材100係可使之大致平行於X方向配置。於從X方向觀看時陽極40係可在複數個線材100的周圍運動。 The number of wires 100 immersed in the electrocasting liquid 20 in the electrocasting tank 10 is not limited to one. For example, a plurality of wires 100 may be immersed in the electrocasting liquid 20 in the electrocasting tank 10. In this example, the plurality of wires 100 may be arranged substantially parallel to the X direction. When viewed from the X direction, the anode 40 may move around the plurality of wires 100.

線材100的長度方向和陽極40的長度方向亦可不相對於水平方向大致平行。線材100之長度方向和陽極40之長度方向的至少一方,亦可相對於水平方向以例如45°以下的角度傾斜。 The length direction of the wire 100 and the length direction of the anode 40 may not be roughly parallel to the horizontal direction. At least one of the length direction of the wire 100 and the length direction of the anode 40 may be inclined at an angle of, for example, less than 45° relative to the horizontal direction.

圖6係顯示變形例1之電鑄裝置1A的圖。變形例1的電鑄裝置1A除以下各點外均與實施型態的電鑄裝置1相同。 FIG6 is a diagram showing the electrocasting device 1A of variant example 1. The electrocasting device 1A of variant example 1 is the same as the electrocasting device 1 of the embodiment except for the following points.

變形例1的電鑄裝置1A係取代實施型態的一對陽極馬達44而具備單個的陽極馬達44A、旋轉軸45aA、一對上部齒輪45bA及一對下部齒輪45cA。以下,在變形例1中,若未特別聲明,旋轉軸45aA、一對上部齒輪45bA及一對下部齒輪45cA之各者的大致中央部,係指旋轉軸45aA、一對上部齒輪45bA及一對下部齒輪45cA之各者之垂直於X方向之方向上的大致中央部。 The electrocasting device 1A of the modification 1 replaces the pair of anode motors 44 of the embodiment with a single anode motor 44A, a rotating shaft 45aA, a pair of upper gears 45bA, and a pair of lower gears 45cA. Hereinafter, in the modification 1, unless otherwise stated, the approximate center of each of the rotating shaft 45aA, a pair of upper gears 45bA, and a pair of lower gears 45cA refers to the approximate center of each of the rotating shaft 45aA, a pair of upper gears 45bA, and a pair of lower gears 45cA in a direction perpendicular to the X direction.

於從X方向觀看時旋轉軸45aA係可藉由單個的陽極馬達44A的驅動力而繞著旋轉軸45aA的大致中央部旋轉。具體而言,在圖6所示之例中,旋轉軸45aA係位於電鑄槽10的上方,且大致平行於X方向延伸。單個的陽極馬達44A係連接於旋轉軸45aA之X方向的一端。 When viewed from the X direction, the rotating shaft 45aA can rotate around the approximate center of the rotating shaft 45aA by the driving force of a single anodic motor 44A. Specifically, in the example shown in FIG. 6 , the rotating shaft 45aA is located above the electrocasting tank 10 and extends approximately parallel to the X direction. The single anodic motor 44A is connected to one end of the rotating shaft 45aA in the X direction.

一對上部齒輪45bA之各者的大致中央部、和旋轉軸45aA之X方向之兩端部的各者係彼此連接著。因此,於從X方向觀看時一對上部齒輪45bA係可與旋轉軸45aA的旋轉同步地繞著旋轉軸45aA的大致中央部旋轉。 The approximate center of each of the pair of upper gears 45bA and each of the two ends of the rotating shaft 45aA in the X direction are connected to each other. Therefore, when viewed from the X direction, the pair of upper gears 45bA can rotate around the approximate center of the rotating shaft 45aA in synchronization with the rotation of the rotating shaft 45aA.

一對下部齒輪45cA係位於一對上部齒輪45bA的下方。一對上部齒輪45bA和一對下部齒輪45cA係彼此咬合著。因此,藉由一對上部齒輪45bA的旋轉,一對下部齒輪45cA可旋轉。一對下部齒輪45cA之各者的大致中央部、和一 對旋轉支撐體48之各者的一端係彼此連接著。一對旋轉支撐體48之各者的另一端係連接於陽極40之X方向之兩端部的各者上。因此,於從X方向觀看時陽極40係可藉由一對下部齒輪45cA的旋轉而隨同一對旋轉支撐體48之各者的該另一端,一併地沿著以線材100為中心的大致圓形軌道旋轉。因此,與實施型態同樣地,相較於在從X方向觀看時陽極40未在線材100之周圍運動的情形,可於從X方向觀看時將電鑄層200均勻地形成於線材100的周圍。 A pair of lower gears 45cA is located below a pair of upper gears 45bA. A pair of upper gears 45bA and a pair of lower gears 45cA are engaged with each other. Therefore, by the rotation of a pair of upper gears 45bA, a pair of lower gears 45cA can rotate. The approximate center of each of the pair of lower gears 45cA and one end of each of a pair of rotating supports 48 are connected to each other. The other end of each of the pair of rotating supports 48 is connected to each of the two ends of the anode 40 in the X direction. Therefore, when viewed from the X direction, the anode 40 can rotate along a substantially circular track centered on the wire 100 together with the other end of each of the pair of rotating supports 48 by the rotation of a pair of lower gears 45cA. Therefore, similarly to the embodiment, compared with the case where the anode 40 does not move around the wire 100 when viewed from the X direction, the electrocasting layer 200 can be uniformly formed around the wire 100 when viewed from the X direction.

在變形例1中,單個的陽極馬達44A的驅動力係經由旋轉軸45aA、一對上部齒輪45bA和一對下部齒輪45cA而傳遞至一對旋轉支撐體48。因此,不需要使設於陽極40之X方向之兩側的一對陽極馬達彼此同步而使陽極40旋轉,陽極40之旋轉的控制變得容易。 In variant 1, the driving force of a single anode motor 44A is transmitted to a pair of rotating supports 48 via a rotating shaft 45aA, a pair of upper gears 45bA, and a pair of lower gears 45cA. Therefore, it is not necessary to synchronize a pair of anode motors disposed on both sides of the anode 40 in the X direction with each other to rotate the anode 40, and the control of the rotation of the anode 40 becomes easy.

圖7係用以說明變形例2之電鑄管之製造方法的圖。以下將變形例2之電鑄管的製造方法簡稱為變形例2的方法。變形例2的方法除以下各點外均與實施型態的方法相同。 FIG. 7 is a diagram for explaining the manufacturing method of the electrocast tube of variant 2. The manufacturing method of the electrocast tube of variant 2 is referred to as the method of variant 2. The method of variant 2 is the same as the method of the implementation type except for the following points.

在圖7中,係以虛線顯示了虛擬線L’以利於說明。虛擬線L’係大致平行於X方向通過了線材100’的中心。亦即,虛擬線L’係顯示了線材100’的軸方向。 In FIG. 7 , the virtual line L’ is shown in dotted lines for the convenience of explanation. The virtual line L’ passes through the center of the wire 100’ approximately parallel to the X direction. That is, the virtual line L’ shows the axial direction of the wire 100’.

在圖7所示之例中,係與實施型態同樣地,在陽極40’和線材100’浸漬於電鑄液的狀態下於線材100’的外周面形成有電鑄層。在變形例2的方法中,係透過於從X方向觀看時使線材100’繞著陽極40旋轉,而於從X方向觀看時使線材100’在陽極40’的周圍運動。於從X方向觀看時線材100’係以按時間使線材100’之外周面之不同的部分與陽極40’相對向之方式在陽極40’的周圍運動。例如,亦可於從X方向觀看時未使線材100’在虛擬線L’的周圍旋轉而使之固定的狀態下, 使線材100’在陽極40’的周圍旋轉。或者,亦可於從X方向觀看時使線材100’在虛擬線L’的周圍旋轉,且同時使線材100’在陽極40’的周圍旋轉。線材100’係例如藉由未圖示的陰極馬達而於從X方向觀看時繞著陽極40’旋轉。此外,線材100’係可藉由該陰極馬達,於從X方向觀看時使之在虛擬線L’的周圍旋轉。 In the example shown in FIG. 7 , similarly to the embodiment, an electrocasting layer is formed on the outer peripheral surface of the wire 100 ' in a state where the anode 40 ' and the wire 100 ' are immersed in an electrocasting liquid. In the method of the second modification, the wire 100 ' is rotated around the anode 40 when viewed from the X direction, and the wire 100 ' is moved around the anode 40 ' when viewed from the X direction. When viewed from the X direction, the wire 100 ' moves around the anode 40 ' in a manner that different portions of the outer peripheral surface of the wire 100 ' are opposed to the anode 40 ' at different times. For example, the wire 100' may be rotated around the anode 40' without rotating the wire 100' around the virtual line L' when viewed from the X direction but in a fixed state. Alternatively, the wire 100' may be rotated around the virtual line L' and the anode 40' may be rotated around the virtual line L' when viewed from the X direction. The wire 100' is rotated around the anode 40' when viewed from the X direction, for example, by a cathode motor not shown. In addition, the wire 100' may be rotated around the virtual line L' when viewed from the X direction by the cathode motor.

在變形例2的方法中,亦可使得於從X方向觀看時線材100’之外周面之相同的部分不會總是與陽極40相對向。此外,可藉由線材100’來攪拌陽極40’之周圍的電鑄液。在此情形下,亦可於從X方向觀看時在陽極40’之周圍的電鑄液中,使其產生大致平行於水平方向或近似於水平方向之方向之軸的周圍漩渦。因此,相較於在從X方向觀看時線材100’未在陽極40’之周圍運動的情形,可於從X方向觀看時將電鑄層均勻地形成於線材100’的周圍。 In the method of variation 2, the same portion of the outer peripheral surface of the wire 100' may not always face the anode 40 when viewed from the X direction. In addition, the electrocasting liquid around the anode 40' may be stirred by the wire 100'. In this case, a peripheral vortex with an axis roughly parallel to the horizontal direction or close to the horizontal direction may be generated in the electrocasting liquid around the anode 40' when viewed from the X direction. Therefore, compared with the case where the wire 100' does not move around the anode 40' when viewed from the X direction, the electrocasting layer may be uniformly formed around the wire 100' when viewed from the X direction.

綜上已參照圖式說明了本發明之實施型態和變形例,該等係本發明之例示,亦可採用上述以外的各種構成。 The embodiments and variations of the present invention have been described above with reference to the drawings. These are examples of the present invention, and various structures other than those described above may also be adopted.

例如,當使陽極和線材的一方在陽極和線材之另一方的周圍運動時,亦可不將陽極和線材的該另一方固定。亦即,陽極和線材的該另一方亦可在陽極和線材之該一方的周圍運動。 For example, when one of the anode and the wire is moved around the other of the anode and the wire, the other of the anode and the wire may not be fixed. That is, the other of the anode and the wire may also move around the one of the anode and the wire.

電鑄層亦可為複數層而非單層。此外,在電鑄層的內周面亦可設有導電層。導電層係被鍍覆於線材的外周面。作為導電層的材料來說,係使用與電鑄層之材料具有親和性的材料。導電層係例如為金鍍覆層等金屬鍍覆層。或者,導電層亦可為例如銀、鐵、銅、鋁等不同於金的金屬。 The electrocast layer may be a plurality of layers instead of a single layer. In addition, a conductive layer may be provided on the inner circumference of the electrocast layer. The conductive layer is coated on the outer circumference of the wire. As the material of the conductive layer, a material having affinity with the material of the electrocast layer is used. The conductive layer is, for example, a metal coating layer such as a gold coating layer. Alternatively, the conductive layer may be a metal other than gold such as silver, iron, copper, aluminum, etc.

依據本說明書,提供以下之態樣之電鑄管的製造方法及電鑄裝置。 According to this specification, the following electrocasting tube manufacturing method and electrocasting device are provided.

(態樣一) (Sample 1)

於態樣一中,電鑄管的製造方法係具備使陽極和作為陰極動作之至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟。 In the first aspect, the method for manufacturing an electrocast tube includes the step of causing at least one of the anode and at least one wire that acts as a cathode to move around the other of the anode and the at least one wire.

依據上述的態樣,可使得線材之外周面之相同的部分不會總是與陽極相對向。此外,可藉由陽極和線材之該至少一方攪拌陽極和線材之該另一方周圍的電鑄液。因此,相較於陽極和線材之至少一方未在陽極和線材之另一方的周圍運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned aspect, the same portion of the outer peripheral surface of the wire will not always face the anode. In addition, the electrocasting liquid around the anode and the wire can be stirred by at least one of the anode and the wire. Therefore, compared with the case where at least one of the anode and the wire does not move around the anode and the wire, the electrocasting layer can be uniformly formed around the wire.

(態樣二) (Sample 2)

於態樣二中,在使前述陽極和前述至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟中,係使前述陽極在前述線材的周圍運動。 In the second aspect, in the step of causing at least one of the anode and the at least one wire to move around the other of the anode and the at least one wire, the anode is caused to move around the wire.

依據上述的態樣,可使得線材之外周面之相同的部分不會總是與陽極相對向。此外,可藉由陽極攪拌線材之周圍的電鑄液。因此,相較於陽極未在線材之周圍運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned state, the same part of the outer peripheral surface of the wire will not always face the anode. In addition, the electrocasting liquid around the wire can be stirred by the anode. Therefore, compared with the case where the anode does not move around the wire, the electrocasting layer can be formed uniformly around the wire.

(態樣三) (Style 3)

於態樣三中,在使前述陽極和前述至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟中,係使前述線材在前述陽極的周圍運動。 In the third aspect, in the step of causing at least one of the anode and the at least one wire to move around the other of the anode and the at least one wire, the wire is caused to move around the anode.

依據上述的態樣,可使得線材之外周面之相同的部分不會總是與陽極相對向。此外,可藉由線材攪拌陽極之周圍的電鑄液。因此,相較於線材未在陽極之周圍運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned state, the same part of the outer peripheral surface of the wire will not always face the anode. In addition, the electrocasting liquid around the anode can be stirred by the wire. Therefore, compared with the case where the wire does not move around the anode, the electrocasting layer can be uniformly formed around the wire.

(態樣四) (Style 4)

於態樣四中,在使前述陽極和前述至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟中,前述陽極之長度方向和前述至少一個線材之長度方向的至少一方,係相對於水平方向大致平行或以45°以下的角度傾斜。 In the fourth aspect, in the step of moving at least one of the anode and the at least one wire around the other of the anode and the at least one wire, at least one of the length directions of the anode and the at least one wire is approximately parallel to the horizontal direction or inclined at an angle of less than 45°.

依據上述的態樣,在陽極和至少一個線材之周圍的電鑄液中,亦可使之產生大致平行於水平方向或近似於水平方向之方向之軸之周圍的漩渦。 According to the above-mentioned aspect, in the electrocasting liquid around the anode and at least one wire, a vortex around an axis roughly parallel to the horizontal direction or close to the horizontal direction can also be generated.

(態樣五) (Sample 5)

於態樣五中,電鑄管的製造方法更具備使前述線材的外周面在前述線材之軸方向的周圍運動(亦即,繞著前述線材之軸方向運動)的步驟。 In the fifth aspect, the method for manufacturing the electrocast tube further includes a step of causing the outer peripheral surface of the aforementioned wire to move around the axial direction of the aforementioned wire (that is, to move around the axial direction of the aforementioned wire).

依據上述的態樣,可使得於線材之外周面之相同的部分不會總是與陽極相對向。因此,相較於線材的外周面未在該線材之軸方向的周圍運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned aspect, the same portion of the outer circumference of the wire will not always face the anode. Therefore, compared with the case where the outer circumference of the wire does not move around in the axial direction of the wire, the electrocasting layer can be uniformly formed around the wire.

(態樣六) (Style 6)

於態樣六中,電鑄裝置係具備:陽極;及第一驅動部,係使前述陽極和作為陰極動作之至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動。 In the sixth aspect, the electrocasting device comprises: an anode; and a first driving unit, which causes at least one of the anode and at least one wire rod acting as a cathode to move around the other of the anode and at least one wire rod.

「第一驅動部」係相當於上述之實施型態或變形例之「陽極馬達」、「陰極馬達」。 The "first driving unit" is equivalent to the "positive pole motor" or "negative pole motor" of the above-mentioned implementation or modification.

依據上述的態樣,與態樣一同樣地,相較於陽極和線材的至少一方未在陽極和線材之另一方的周圍運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned aspect, in the same manner as the aspect, compared with the case where at least one of the anode and the wire does not move around the other of the anode and the wire, the electrocasting layer can be uniformly formed around the wire.

(態樣七) (Style 7)

於態樣七中,前述第一驅動部係使前述陽極在前述線材的周圍運動。 In aspect seven, the first driving unit causes the anode to move around the wire.

依據上述的態樣,與態樣二同樣地,相較於陽極未在線材的外周面運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned aspect, similar to aspect 2, compared with the case where the anode does not move on the outer peripheral surface of the wire, the electrocasting layer can be uniformly formed around the wire.

(態樣八) (Style 8)

於態樣八中,前述第一驅動部係使前述線材在前述陽極的周圍運動。 In the eighth aspect, the first driving unit causes the wire to move around the anode.

依據上述的態樣,與態樣三同樣地,相較於線材未在陽極的周圍運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned aspect, similar to aspect 3, compared with the case where the wire does not move around the anode, the electrocasting layer can be uniformly formed around the wire.

(態樣九) (Style 9)

於態樣九中,前述陽極之長度方向和前述至少一個線材之長度方向的至少一方,係相對於水平方向大致平行或以45°以下的角度傾斜。 In aspect nine, at least one of the length direction of the anode and the length direction of at least one wire is approximately parallel to the horizontal direction or inclined at an angle of less than 45°.

依據上述的態樣,在陽極和至少一個線材之周圍的電鑄液中,亦可使之產生大致平行於水平方向或近似於水平方向之方向之軸之周圍的漩渦。 According to the above-mentioned aspect, in the electrocasting liquid around the anode and at least one wire, a vortex around an axis roughly parallel to the horizontal direction or close to the horizontal direction can also be generated.

(態樣十) (Style 10)

於態樣十中,電鑄裝置更具備使前述線材的外周面在前述線材之軸方向的周圍運動的第二驅動部。 In aspect 10, the electrocasting device is further provided with a second driving part for moving the outer peripheral surface of the aforementioned wire in the axial direction of the aforementioned wire.

「第二驅動部」係相當於上述之實施型態或變形例之「陰極馬達」。 The "second driving unit" is equivalent to the "cathode motor" of the above-mentioned implementation form or variation.

依據上述的態樣,與態樣五同樣地,相較於線材的外周面未在該線材之軸方向的周圍運動的情形,可將電鑄層均勻地形成於線材的周圍。 According to the above-mentioned aspect, similar to aspect 5, compared with the case where the outer peripheral surface of the wire does not move around the axial direction of the wire, the electrocasting layer can be uniformly formed around the wire.

此申請係主張以於2022年4月27日申請之日本專利申請案特願2022-073118號為基礎的優先權,且將其揭示的所有內容併入此處。 This application claims priority based on Japanese Patent Application No. 2022-073118 filed on April 27, 2022, and all the contents disclosed therein are incorporated herein.

1:電鑄裝置 1:Electrocasting equipment

10:電鑄槽 10:Electrocasting tank

12:外槽 12: External groove

20:電鑄液 20: Electrocasting fluid

32:陰極配線 32: Cathode wiring

34:陰極馬達 34:Cathode Motor

40:陽極 40: Yang pole

42:陽極配線 42: Anode wiring

44:陽極馬達 44: Yang pole motor

46:固定支撐體 46: Fixed support body

48:旋轉支撐體 48: Rotating support body

50:電源 50: Power supply

100:線材 100: Wire

L:虛擬線 L:Virtual line

Claims (10)

一種電鑄管的製造方法,係具備使陽極和作為陰極動作之至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟。 A method for manufacturing an electrocast tube includes the step of causing at least one of an anode and at least one wire that acts as a cathode to move around the other of the anode and the at least one wire. 如請求項1所述之電鑄管的製造方法,其中,在使前述陽極和前述至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟中,係使前述陽極在前述線材的周圍運動。 The method for manufacturing an electrocast tube as described in claim 1, wherein in the step of causing at least one of the anode and the at least one wire to move around the other of the anode and the at least one wire, the anode is caused to move around the wire. 如請求項1所述之電鑄管的製造方法,其中,在使前述陽極和前述至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟中,係使前述線材在前述陽極的周圍運動。 The method for manufacturing an electrocast tube as described in claim 1, wherein in the step of causing at least one of the anode and the at least one wire to move around the other of the anode and the at least one wire, the wire is caused to move around the anode. 如請求項1所述之電鑄管的製造方法,其中,在使前述陽極和前述至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動的步驟中,前述陽極之長度方向和前述至少一個線材之長度方向的至少一方,係相對於水平方向大致平行或以45°以下的角度傾斜。 The method for manufacturing an electrocast tube as described in claim 1, wherein, in the step of moving at least one of the anode and the at least one wire around the other of the anode and the at least one wire, at least one of the longitudinal directions of the anode and the at least one wire is substantially parallel to the horizontal direction or inclined at an angle of less than 45°. 如請求項1至4中任一項所述之電鑄管的製造方法,更具備使前述線材的外周面在前述線材之軸方向的周圍運動的步驟。 The method for manufacturing an electrocast tube as described in any one of claims 1 to 4 further comprises a step of causing the outer peripheral surface of the aforementioned wire to move around the axial direction of the aforementioned wire. 一種電鑄裝置,係具備: An electrocasting device having: 陽極;及 Anode; and 第一驅動部,係使前述陽極和作為陰極動作之至少一個線材的至少一方在前述陽極和前述至少一個線材之另一方的周圍運動。 The first driving unit causes at least one of the aforementioned anode and at least one wire material acting as a cathode to move around the other of the aforementioned anode and at least one wire material. 如請求項6所述之電鑄裝置,其中,前述第一驅動部係使前述陽極在前述線材的周圍運動。 The electrocasting device as described in claim 6, wherein the first driving part moves the anode around the wire. 如請求項6所述之電鑄裝置,其中,前述第一驅動部係使前述線材在前述陽極的周圍運動。 The electrocasting device as described in claim 6, wherein the first driving part causes the wire to move around the anode. 如請求項6所述之電鑄裝置,其中,前述陽極之長度方向和前述至少一個線材之長度方向的至少一方,係相對於水平方向大致平行或以45°以下的角度傾斜。 The electrocasting device as described in claim 6, wherein at least one of the length direction of the anode and the length direction of at least one wire is approximately parallel to the horizontal direction or inclined at an angle of less than 45°. 如請求項6至9中任一項所述之電鑄裝置,更具備使前述線材的外周面在前述線材之軸方向的周圍運動的第二驅動部。 The electrocasting device as described in any one of claims 6 to 9 is further provided with a second driving part for moving the outer peripheral surface of the aforementioned wire in the axial direction of the aforementioned wire.
TW112114595A 2022-04-27 2023-04-19 Method of manufacturing electroformed tube and electroforming apparatus TW202413731A (en)

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JP2022-073041 2022-04-27

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