TW202406847A - Highly pure spinel particles and production method therefor - Google Patents

Highly pure spinel particles and production method therefor Download PDF

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TW202406847A
TW202406847A TW112126698A TW112126698A TW202406847A TW 202406847 A TW202406847 A TW 202406847A TW 112126698 A TW112126698 A TW 112126698A TW 112126698 A TW112126698 A TW 112126698A TW 202406847 A TW202406847 A TW 202406847A
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magnesium
atoms
resin
spinel particles
aluminum
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清岡隆一
新川高見
大道浩児
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日商Dic股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/16Preparation of alkaline-earth metal aluminates or magnesium aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/162Magnesium aluminates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds

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Abstract

The purpose of the present invention is to provide: a highly pure metal composite oxide having excellent thermal conductivity and dielectric characteristics; and a method for efficiently producing said metal composite oxide. Specifically, the present invention is characterized by the use of spinel particles including at least magnesium atoms, aluminum atoms, and oxygen atoms, wherein the quantity of atoms other than said atoms is less than 0.27 at% and/or the number of calcium atoms relative to the sum of the number of magnesium atoms and aluminum atoms is less than 0.02 at%.

Description

高純度尖晶石粒子及其製造方法High-purity spinel particles and manufacturing method thereof

本發明是有關於一種高純度尖晶石粒子及其製造方法。The present invention relates to high-purity spinel particles and a manufacturing method thereof.

尖晶石粒子是以MgAl 2O 4表示的成為通式AB 2X 4的金屬元素的複合氧化物,除用作寶石類外,就其多孔結構或修飾容易性的觀點而言,應用於電極保護膜、螢光發光體、觸媒載體、吸附劑、光觸媒、耐熱絕緣材料等用途。其中,由於熱傳導性優異,因此正在進行作為散熱填料的研究(專利文獻1及專利文獻2)。 Spinel particles are complex oxides of metal elements represented by MgAl 2 O 4 and become the general formula AB 2 Protective films, fluorescent luminophores, catalyst carriers, adsorbents, photocatalysts, heat-resistant insulating materials, etc. Among them, since they have excellent thermal conductivity, they are being studied as heat dissipation fillers (Patent Document 1 and Patent Document 2).

另一方面,近年來,資訊通訊的高速化及大容量化迅速擴大,第五代通訊系統(the fifth-generation mobile communication system,5G)、進而第六代行動通訊系統(the sixth-generation mobile communication system,6G)等毫米波段電磁波的通訊基礎結構受到矚目。其結果,為了降低功率系高頻器件的印刷基板等中的傳輸損失,尋求一種具有優異的介電特性(低介電常數、低介電損耗角正切)的散熱填料。On the other hand, in recent years, the speed and large-capacity of information and communications have rapidly expanded, and the fifth-generation mobile communication system (5G) and the sixth-generation mobile communication system (5G) have System, 6G) and other millimeter-wave band electromagnetic wave communication infrastructure has attracted attention. As a result, in order to reduce transmission losses in printed circuit boards and the like of power high-frequency devices, heat dissipation fillers with excellent dielectric properties (low dielectric constant, low dielectric loss tangent) are required.

相對於此,專利文獻1中揭示了一種包含鎂原子、鋁原子、及氧原子與鉬,[111]面的微晶直徑為220 nm以上的尖晶石粒子。據記載,所獲得的粒子的[111]面的微晶直徑明顯較大,其結果,熱傳導性優異。In contrast, Patent Document 1 discloses spinel particles containing magnesium atoms, aluminum atoms, oxygen atoms, and molybdenum, and having a crystallite diameter of 220 nm or more in the [111] plane. It is reported that the crystallite diameter of the [111] plane of the obtained particles is significantly larger, and as a result, the thermal conductivity is excellent.

另外,專利文獻2中揭示了一種以對至少包含氧化鋁系化合物與鎂或鋅的化合物作為主要成分的原料進行煅燒而獲得的MgAl 2O 4或ZnAl 2O 4為主要成分的尖晶石結構。具體而言,記載了一種著眼於耐化學藥品性,在對鹽酸、硫酸、硝酸及氫氧化鈉的耐化學藥品性試驗中的質量的變化率的絕對值均為2%以下的熱傳導性複合氧化物。 [現有技術文獻] [專利文獻] In addition, Patent Document 2 discloses a spinel structure whose main component is MgAl 2 O 4 or ZnAl 2 O 4 obtained by calcining a raw material containing at least an alumina-based compound and a compound of magnesium or zinc. . Specifically, it describes a thermally conductive composite oxidizer that focuses on chemical resistance and has an absolute value of mass change rate of 2% or less in chemical resistance tests against hydrochloric acid, sulfuric acid, nitric acid, and sodium hydroxide. things. [Prior Art Documents] [Patent Documents]

[專利文獻1]國際公開第2017/221372號 [專利文獻2]日本專利特開2016-135841號公報 [Patent Document 1] International Publication No. 2017/221372 [Patent Document 2] Japanese Patent Application Laid-Open No. 2016-135841

[發明所欲解決之課題] 任一文獻均著眼於熱傳導性或熱傳導性及耐化學藥品性,未對介電特性進行研究。另外,發明者等人認為,為了在成形物中獲得低介電特性,重要的是將尖晶石粒子的形狀設為球狀,提高與樹脂混合時的填充性,但生產球狀的尖晶石粒子的方法尚有研究的餘地。 [Problem to be solved by the invention] All documents focus on thermal conductivity or thermal conductivity and chemical resistance, and do not examine dielectric properties. In addition, the inventors believe that in order to obtain low dielectric properties in a molded article, it is important to make the spinel particles spherical in shape to improve filling properties when mixed with resin. However, producing spherical spinels There is still room for research on the method of using stone particles.

本發明是鑒於所述情況而成者,提供一種兼備高熱傳導性與低介電特性的高純度尖晶石粒子及其製造方法。 [解決課題之手段] The present invention was made in view of the above-mentioned circumstances, and provides high-purity spinel particles having both high thermal conductivity and low dielectric properties and a method for producing the same. [Means to solve the problem]

本發明者等人為了達成所述目的而反覆進行了努力研究,結果發現,對為微粒子且高純度的鎂系化合物與鋁系化合物進行煅燒而獲得的尖晶石粒子為高純度,且熱傳導率、介電特性優異,從而完成了本發明。The inventors of the present invention have made repeated efforts to study in order to achieve the above object, and as a result have found that spinel particles obtained by calcining high-purity magnesium-based compounds and aluminum-based compounds that are fine particles have high purity and high thermal conductivity. , excellent in dielectric properties, and completed the present invention.

即,本發明包含以下形態。 (1) 一種尖晶石粒子,至少包含鎂原子、鋁原子及氧原子,所述尖晶石粒子中, 所述原子以外的原子的量未滿0.27原子%。 (2) 一種尖晶石粒子,至少包含鎂原子、鋁原子及氧原子,所述尖晶石粒子中, 鈣原子的數量相對於鎂原子與鋁原子的數量之和而未滿0.02原子%。 (3) 如所述(1)或(2)所述的尖晶石粒子,其中,平均粒徑為75 μm以下。 (4) 如所述(1)至(3)中任一項所述的尖晶石粒子,其中,1 GHz下的介電損耗角正切未滿1.0×10 -3。 (5) 一種樹脂組成物,包含如所述(1)至(4)中任一項所述的尖晶石粒子與樹脂。 (6) 一種成形物,為如所述(5)所述的樹脂組成物的成形物。 (7) 一種尖晶石粒子的製造方法,將鋁系化合物與鎂系化合物加以混合並進行煅燒,所述尖晶石粒子的製造方法中, 所述鎂系化合物是平均粒徑未滿4 μm的微粒子, 所述鎂系化合物中包含的雜質量未滿1.0原子%。 (8) 一種尖晶石粒子的製造方法,將鋁系化合物與鎂系化合物加以混合並進行煅燒,所述尖晶石粒子的製造方法中, 所述鎂系化合物是平均粒徑未滿4 μm的微粒子, 所述鎂系化合物中包含的鈣原子量為0.6原子%以下。 (9) 如所述(7)或(8)所述的製造方法,其中,所述鋁系化合物的形狀為球狀或正球狀。 [發明的效果] That is, the present invention includes the following aspects. (1) Spinel particles containing at least magnesium atoms, aluminum atoms, and oxygen atoms, wherein the amount of atoms other than the atoms in the spinel particles is less than 0.27 atomic %. (2) Spinel particles containing at least magnesium atoms, aluminum atoms, and oxygen atoms, wherein the number of calcium atoms in the spinel particles is less than 0.02 atomic % relative to the sum of the numbers of magnesium atoms and aluminum atoms. (3) The spinel particles according to (1) or (2) above, wherein the average particle diameter is 75 μm or less. (4) The spinel particles according to any one of (1) to (3) above, wherein the dielectric loss tangent at 1 GHz is less than 1.0×10 -3 . (5) A resin composition comprising the spinel particles and resin according to any one of (1) to (4). (6) A molded article of the resin composition described in (5). (7) A method for producing spinel particles, in which an aluminum-based compound and a magnesium-based compound are mixed and calcined, wherein the magnesium-based compound has an average particle diameter of less than 4 μm. The amount of impurities contained in the magnesium-based compound is less than 1.0 atomic %. (8) A method for producing spinel particles, in which an aluminum-based compound and a magnesium-based compound are mixed and calcined, wherein the magnesium-based compound has an average particle diameter of less than 4 μm. of microparticles, and the calcium atomic weight contained in the magnesium-based compound is 0.6 atomic % or less. (9) The manufacturing method according to (7) or (8), wherein the shape of the aluminum-based compound is spherical or spherical. [Effects of the invention]

藉由本發明,與先前的尖晶石粒子相比,是高純度的尖晶石粒子,且是兼備熱傳導性與介電特性此兩者的優異的尖晶石粒子。另外,藉由將為微粒子且高純度的鎂系化合物與鋁系化合物加以混合並進行煅燒,能夠容易地獲得本發明的尖晶石粒子,因此生產率高且實用性優異。According to the present invention, spinel particles are highly purified compared to conventional spinel particles, and are spinel particles excellent in both thermal conductivity and dielectric properties. In addition, the spinel particles of the present invention can be easily obtained by mixing and calcining a magnesium-based compound and an aluminum-based compound that are fine particles and of high purity, so the productivity is high and the practicality is excellent.

以下,對用於實施本發明的形態進行詳細說明。 <尖晶石粒子> 作為本發明的尖晶石粒子的一實施形態,為一種至少包含鎂原子、鋁原子及氧原子的尖晶石粒子,所述尖晶石粒子的特徵在於,所述原子以外的原子的量相對於尖晶石粒子的原子數而未滿0.27原子%。 Hereinafter, modes for implementing the present invention will be described in detail. <Spinel particles> One embodiment of the spinel particles of the present invention is a spinel particle containing at least a magnesium atom, an aluminum atom, and an oxygen atom. The spinel particle is characterized in that the amount of atoms other than the above-mentioned atoms is relatively small. It is less than 0.27 atomic % based on the atomic number of spinel particles.

作為本發明的尖晶石粒子的一實施形態,為一種至少包含鎂原子、鋁原子及氧原子的尖晶石粒子,所述尖晶石粒子的特徵在於,鈣原子的數量相對於鎂原子與鋁原子的數量之和而未滿0.02原子%。One embodiment of the spinel particles of the present invention is a spinel particle containing at least magnesium atoms, aluminum atoms, and oxygen atoms. The spinel particles are characterized in that the number of calcium atoms relative to the number of magnesium atoms and The total number of aluminum atoms is less than 0.02 atomic %.

尖晶石粒子是至少包含鎂原子、鋁原子及氧原子的尖晶石粒子,其他原子的量未滿0.27原子%,更佳為未滿0.2原子%,特佳為未滿0.1原子%。若未滿所述上限值,則所獲得的尖晶石粒子的介電特性優異而較佳。The spinel particles are spinel particles containing at least magnesium atoms, aluminum atoms and oxygen atoms, and the amount of other atoms is less than 0.27 atomic %, more preferably less than 0.2 atomic %, and particularly preferably less than 0.1 atomic %. If the upper limit is less than the above-mentioned upper limit, the obtained spinel particles will have excellent dielectric properties, which is preferable.

尖晶石粒子是至少包含鎂原子、鋁原子及氧原子的尖晶石粒子,相對於鎂原子與鋁原子的數量之和而言的鈣原子的數量未滿0.02原子%,更佳為未滿0.01原子%,特佳為未滿0.005原子%。若未滿所述上限值,則所獲得的尖晶石粒子的介電特性優異而較佳。Spinel particles are spinel particles containing at least magnesium atoms, aluminum atoms, and oxygen atoms, and the number of calcium atoms relative to the sum of the numbers of magnesium atoms and aluminum atoms is less than 0.02 atomic %, and more preferably less than 0.02 atomic %. 0.01 atomic %, preferably less than 0.005 atomic %. If the upper limit is less than the above-mentioned upper limit, the obtained spinel particles will have excellent dielectric properties, which is preferable.

尖晶石粒子的平均粒徑較佳為75 μm以下,更佳為35 μm以下,特佳為10 μm以下。若為所述粒徑尺寸以下,則在與樹脂進行混合而加工成片等時,加工物的表面不會成為凹凸,因此較佳。The average particle diameter of the spinel particles is preferably 75 μm or less, more preferably 35 μm or less, and particularly preferably 10 μm or less. If the particle size is less than or equal to the above-mentioned particle size, it is preferable because the surface of the processed product will not become uneven when mixed with a resin and processed into sheets or the like.

在本說明書中,所謂尖晶石粒子的「平均粒徑」,例如表示藉由雷射繞射散射式粒度分佈測定裝置MT3300EXII(麥奇克拜爾(Microtrac Bell)股份有限公司製造)般的使用了雷射繞射散射的粒度分佈系統而測量出的值,且以D50表示。In this specification, the "average particle size" of spinel particles means, for example, the use of a laser diffraction and scattering particle size distribution measuring device MT3300EXII (manufactured by Microtrac Bell Co., Ltd.) The value measured based on the particle size distribution system of laser diffraction and scattering, and expressed as D50.

另外,所述平均粒徑亦可使用在利用掃描型電子顯微鏡(Scanning Electron Microscope,SEM)拍攝到的二維圖像中,自尖晶石粒子的一次粒子的粒子像判別出的最長直徑(最長的直徑:在觀察視野上或該圖像上利用平行的兩條線段夾入各個粒子時的最長距離)的算術平均值,所獲得的值表示與藉由所述方法獲得的測定值大致同等的值。 再者,作為測定對象的尖晶石粒子以自能夠識別其輪廓線的整體圖像者中隨機選出的至少五十個以上的尖晶石粒子作為對象。 In addition, the average particle diameter can also be used as the longest diameter (the longest diameter) identified from the particle image of the primary particles of the spinel particles in a two-dimensional image captured with a scanning electron microscope (SEM). diameter: the arithmetic mean of the longest distance between each particle when two parallel line segments are sandwiched between each particle in the observation field of view or on the image), and the obtained value represents a value that is approximately equivalent to the measured value obtained by the above method. value. In addition, the spinel particles to be measured are at least fifty spinel particles randomly selected from those who can recognize the entire image of the contour line.

尖晶石粒子的介電常數較佳為20以下,更佳為15以下,特佳為10以下。若處於所述範圍內,則在製成樹脂組成物時,可抑制電力消耗即熱產生或雜訊,因此較佳。The dielectric constant of the spinel particles is preferably 20 or less, more preferably 15 or less, and particularly preferably 10 or less. If it is within the above range, it is preferable because power consumption, that is, heat generation or noise can be suppressed when the resin composition is formed.

尖晶石粒子的1 GHz下的介電損耗角正切較佳為1.0×10 -3以下,更佳為8.0×10 -4以下,特佳為5.0×10 -4以下。若處於所述範圍內,則在製成樹脂組成物時,可抑制電力消耗即熱產生或雜訊,因此較佳。 The dielectric loss tangent of the spinel particles at 1 GHz is preferably 1.0×10 -3 or less, more preferably 8.0×10 -4 or less, and particularly preferably 5.0×10 -4 or less. If it is within the above range, it is preferable because power consumption, that is, heat generation or noise can be suppressed when the resin composition is formed.

作為尖晶石粒子的形狀,可列舉:多面體狀、球狀、正球狀、橢圓狀、圓柱狀、多稜柱狀、針狀、棒狀、板狀、圓板狀、薄片狀、鱗片狀等。該些中,若為球狀,則在與樹脂進行混合時填充性變高而較佳,若為正球狀,則混合物的黏度進一步降低,填充率提高,進而容易成為最密填充結構,因此特佳。Examples of the shape of spinel particles include: polyhedral, spherical, spherical, elliptical, cylindrical, polygonal prism, needle, rod, plate, disk, flake, scale, etc. . Among them, a spherical shape is preferable because the filling property becomes high when mixed with a resin. If it is a perfect spherical shape, the viscosity of the mixture further decreases, the filling rate increases, and the densest packing structure is easily achieved. Therefore, Excellent.

於包含具有球狀的形狀的尖晶石粒子的情況下,較佳為以質量基準或個數基準計50%以上的粒子具有球狀的形狀,更佳為80%以上的粒子具有球狀的形狀,進而佳為90%以上的粒子具有球狀的形狀。When spinel particles having a spherical shape are included, it is preferable that 50% or more of the particles have a spherical shape on a mass basis or a number basis, and more preferably 80% or more of the particles have a spherical shape. The shape, preferably more than 90% of the particles, has a spherical shape.

再者,若形狀為球狀或正球狀,則在樹脂組成物的成形時,為了容易避免與其他粒子的接觸固定,會緊密地填充。另外,藉由為所述形狀,粒子輪廓線的碎形維度(fractal dimension)減少,填充時的空間率得到抑制。結果,藉由採取最密填充結構而提供熱傳導性、介電特性優異者。Furthermore, if the shape is spherical or spherical, the resin composition will be packed tightly in order to easily avoid contact and fixation with other particles during molding. In addition, by adopting the above shape, the fractal dimension of the particle outline is reduced, and the space ratio during filling is suppressed. As a result, it is provided with excellent thermal conductivity and dielectric properties by adopting the densest packing structure.

在本說明書中,形狀是自掃描型電子顯微鏡(SEM)圖像並藉由目視來進行判斷,但亦可算出圓形度來進行判斷。例如,作為圓形度,只要為0.7以上即可,既可為0.75以上,亦可為0.8以上。再者,所謂所述「圓形度」,可根據「4×π×面積/圓周^2」算出,面積及圓周可分別藉由利用掃描型電子顯微鏡(SEM)進行的觀察而求出。In this specification, the shape is judged by visual inspection from a scanning electron microscope (SEM) image, but the circularity can also be calculated and judged. For example, the circularity may be 0.7 or more, and may be 0.75 or more or 0.8 or more. In addition, the "circularity" can be calculated from "4×π×area/circumference^2", and the area and the circumference can be determined by observation using a scanning electron microscope (SEM).

尖晶石粒子的晶體結構具有尖晶石型晶體結構的MgAl 2O 4。再者,後述的本實施形態的尖晶石粒子以尖晶石型晶體結構為主,但亦可以不對介電損耗角正切帶來不良影響的程度而含有雜質相。 The crystal structure of the spinel particles is MgAl 2 O 4 having a spinel type crystal structure. In addition, the spinel particles of this embodiment described below mainly have a spinel type crystal structure, but may contain an impurity phase to an extent that does not adversely affect the dielectric loss tangent.

<各原子的含量> (鎂原子) 尖晶石粒子中的鎂原子的含量並無特別限制,但在以Mg xAl yO z表示尖晶石粒子的結構式的情況下,x較佳為0.8~1.2的範圍,更佳為0.9~1.1的範圍。再者,在本說明書中,尖晶石粒子中的鎂原子的含量採用藉由螢光X射線元素分析法(X射線螢光分析(X-ray fluorescent analysis,XRF))測定出的值。 <Content of each atom> (Magnesium atom) The content of magnesium atoms in the spinel particles is not particularly limited. However, when the structural formula of the spinel particles is represented by Mg x Al y O z , x is preferably The range is 0.8~1.2, and the range of 0.9~1.1 is more preferable. In addition, in this specification, the content of magnesium atoms in the spinel particles adopts a value measured by a fluorescent X-ray elemental analysis method (X-ray fluorescent analysis (XRF)).

(鋁原子) 尖晶石粒子中的鋁原子的含量並無特別限制,但在以Mg xAl yO z表示尖晶石粒子的結構式的情況下,y較佳為1.8~2.2的範圍,更佳為1.9~2.1的範圍。再者,在本說明書中,尖晶石粒子中的鋁原子的含量採用藉由螢光X射線元素分析法(XRF)測定出的值。 (Aluminum Atom) The content of aluminum atoms in the spinel particles is not particularly limited. However, when the structural formula of the spinel particles is represented by Mg x Al y O z , y is preferably in the range of 1.8 to 2.2. More preferably, it is in the range of 1.9 to 2.1. In addition, in this specification, the content of the aluminum atom in the spinel particle adopts the value measured by X-ray fluorescence elemental analysis (XRF).

(氧原子) 尖晶石粒子中的氧原子的含量並無特別限制,但在以Mg xAl yO z表示尖晶石粒子的結構式的情況下,z較佳為(x+y+1.2)~(x+y+0.8)的範圍,更佳為(x+y+1.1)~(x+y+0.9)的範圍。 (Oxygen atom) The content of oxygen atoms in the spinel particles is not particularly limited. However, when the structural formula of the spinel particles is represented by Mg x Aly O z , z is preferably (x+y+1.2 ) to (x+y+0.8), more preferably (x+y+1.1) to (x+y+0.9).

(其他原子) 所謂其他原子,意指存在於原料中、或在製造步驟中不可避免地混入至尖晶石粒子中的物質,本來並不需要的物質,對尖晶石粒子的特性帶來影響的雜質。 (other atoms) The so-called other atoms refer to substances that are present in the raw materials or are inevitably mixed into the spinel particles during the manufacturing process. They are substances that are not originally necessary and impurities that affect the characteristics of the spinel particles.

作為尖晶石粒子中的其他原子,並無特別限制,可列舉:矽、鐵、鉀、鈉、鈣等。該些雜質可單獨包含,亦可包含兩種以上,但其含量相對於尖晶石粒子的原子而較佳為未滿0.27原子%。若為所述範圍內,則設想由雜質引起的聲子(晶格振動)的散射得到抑制,藉此尖晶石粒子的介電特性優異。尖晶石中的其他原子的含量採用藉由螢光X射線元素分析法(XRF)測定出的值。Other atoms in the spinel particles are not particularly limited, and examples include silicon, iron, potassium, sodium, calcium, and the like. These impurities may be contained individually or may contain two or more types, but their content is preferably less than 0.27 atomic % relative to the atoms of the spinel particles. If it is within the above range, it is assumed that the scattering of phonons (lattice vibration) caused by impurities is suppressed, and thus the spinel particles have excellent dielectric properties. The content of other atoms in spinel is measured by X-ray fluorescence elemental analysis (XRF).

在尖晶石粒子中,作為雜質的鈣原子的數量相對於鎂與鋁的原子的數量之和而較佳為未滿0.02原子%。若為所述範圍內,則推定為,由被鎂原子取代的鈣原子產生的雜質所引起的聲子(晶格振動)的散射得到抑制,尖晶石粒子的介電損耗角正切優異。尖晶石粒子中的鈣原子的含量採用藉由螢光X射線元素分析法(XRF)測定出的值。In the spinel particles, the number of calcium atoms as impurities is preferably less than 0.02 atomic % relative to the sum of the numbers of magnesium and aluminum atoms. If it is within the above range, it is presumed that the scattering of phonons (lattice vibration) caused by impurities generated by calcium atoms substituted by magnesium atoms is suppressed, and the spinel particles have excellent dielectric loss tangent. The content of calcium atoms in the spinel particles is a value measured by X-ray fluorescence elemental analysis (XRF).

再者,在本發明的尖晶石粒子中,雜質(矽、鐵、鉀、鈉、鈣等)的含量與相對於鎂和鋁的原子的數量之和而言的鈣原子的數量中的任一者處於所述範圍內即可,亦可滿足此兩者。再者,若均處於所述範圍內,則可獲得具有更優異的介電特性的尖晶石粒子,因此特佳。Furthermore, in the spinel particles of the present invention, any of the content of impurities (silicon, iron, potassium, sodium, calcium, etc.) and the number of calcium atoms relative to the sum of the numbers of magnesium and aluminum atoms It is sufficient that one of them is within the above range, or both of them can be satisfied. Furthermore, if both are within the above range, it is particularly preferable because spinel particles having more excellent dielectric properties can be obtained.

<尖晶石粒子的製造方法> 尖晶石粒子的製造方法包含對含有鎂系化合物與鋁系化合物的混合物進行煅燒的步驟。 <Production method of spinel particles> The method for producing spinel particles includes the step of calcining a mixture containing a magnesium-based compound and an aluminum-based compound.

[混合步驟] 混合步驟是將鎂系化合物與鋁系化合物加以混合而獲得混合物的步驟。此時,鎂系化合物及鋁系化合物的混合狀態並無特別限定。在將兩者加以混合的情況下,進行將原料放入袋等中並進行振盪而使粉體混合的簡便的混合、使用粉碎機或混合機等的機械性的混合、使用乳缽等的混合等。此時,所獲得的混合物可為乾式狀態、濕式狀態中的任一種,但就成本的觀點而言,較佳為乾式狀態。 [Mixing step] The mixing step is a step of mixing a magnesium-based compound and an aluminum-based compound to obtain a mixture. At this time, the mixing state of the magnesium-based compound and the aluminum-based compound is not particularly limited. When mixing the two, simple mixing is performed by placing the raw materials in a bag or the like and shaking to mix the powders, mechanical mixing using a grinder or a mixer, or mixing using a mortar or the like. wait. At this time, the obtained mixture may be in either a dry state or a wet state, but from the viewpoint of cost, a dry state is preferred.

在混合步驟中,鎂系化合物與鋁系化合物的混合比並無特別限定,較佳為以鋁系化合物的鋁元素相對於鎂系化合物的鎂元素的莫耳比(鋁元素/鎂元素)成為1.8以上且2.2以下的方式進行混合,更佳為以成為1.9以上且2.1以下的方式進行混合。 以下,對混合物的內容進行說明。 In the mixing step, the mixing ratio of the magnesium-based compound and the aluminum-based compound is not particularly limited. It is preferable that the molar ratio of the aluminum element of the aluminum-based compound to the magnesium element of the magnesium-based compound (aluminum element/magnesium element) is It is mixed so that it may become 1.8 or more and 2.2 or less, and it is more preferable to mix so that it may become 1.9 or more and 2.1 or less. The contents of the mixture will be described below.

(鎂系化合物) 作為鎂系化合物,並無特別限制,可列舉:金屬鎂、鎂衍生物、鎂含氧酸鹽、鎂有機鹽、及該些的水合物等。作為鎂衍生物,例如可列舉:氧化鎂、氫氧化鎂、過氧化鎂、氟化鎂、氯化鎂、溴化鎂、碘化鎂、氫化鎂、二硼化鎂、氮化鎂、硫化鎂等。作為鎂含氧酸鹽,例如可列舉:碳酸鎂、碳酸鈣鎂、硝酸鎂、硫酸鎂、亞硫酸鎂、過氯酸鎂、磷酸三鎂、高錳酸鎂、磷酸鎂等。作為鎂有機鹽,例如可列舉:乙酸鎂、檸檬酸鎂、蘋果酸鎂、麩胺酸鎂、苯甲酸鎂、硬脂酸鎂、丙烯酸鎂、甲基丙烯酸鎂、葡萄糖酸鎂、環烷酸鎂、水楊酸鎂、乳酸鎂、單過氧鄰苯二甲酸鎂等。再者,該些鎂系化合物可單獨使用,亦可將兩種以上組合使用。 (magnesium-based compounds) The magnesium-based compound is not particularly limited, and examples thereof include metallic magnesium, magnesium derivatives, magnesium oxoates, magnesium organic salts, and hydrates thereof. Examples of magnesium derivatives include magnesium oxide, magnesium hydroxide, magnesium peroxide, magnesium fluoride, magnesium chloride, magnesium bromide, magnesium iodide, magnesium hydride, magnesium diboride, magnesium nitride, magnesium sulfide, and the like. Examples of the magnesium oxo acid salt include magnesium carbonate, calcium magnesium carbonate, magnesium nitrate, magnesium sulfate, magnesium sulfite, magnesium perchlorate, tripomagnesium phosphate, magnesium permanganate, magnesium phosphate, and the like. Examples of magnesium organic salts include magnesium acetate, magnesium citrate, magnesium malate, magnesium glutamate, magnesium benzoate, magnesium stearate, magnesium acrylate, magnesium methacrylate, magnesium gluconate, and magnesium naphthenate. , magnesium salicylate, magnesium lactate, magnesium monoperoxyphthalate, etc. In addition, these magnesium-based compounds may be used alone or in combination of two or more.

其中,較佳為氧化鎂、氫氧化鎂、碳酸鎂、乙酸鎂、硝酸鎂或硫酸鎂,更佳為氧化鎂、氫氧化鎂、硝酸鎂或乙酸鎂。Among them, magnesium oxide, magnesium hydroxide, magnesium carbonate, magnesium acetate, magnesium nitrate or magnesium sulfate is preferred, and magnesium oxide, magnesium hydroxide, magnesium nitrate or magnesium acetate is more preferred.

鎂系化合物的雷射繞射式粒度分佈測定中的體積基準的平均粒徑D50在並無凝聚的範圍內使用粒徑更小者,藉此實現煅燒時的均質化,從而可獲得粒度更一致的尖晶石粒子。作為所述平均粒徑D50,為0.01 μm以上且未滿4 μm,更佳為0.1 μm以上且2 μm以下,進而佳為0.5 μm以上且2 μm以下,特佳為0.5 μm以上且1.5 μm以下。若為所述下限值以上,則可抑制混合時粒子發生凝聚。若未滿所述上限值,則能夠在不破壞鋁系化合物的形狀的情況下使鎂原子擴散並進入鋁系化合物粒子中,使形狀整齊的粒子成長。The volume-based average particle diameter D50 in the laser diffraction particle size distribution measurement of magnesium compounds is used within a range that does not agglomerate, and the smaller particle diameter is used to achieve homogenization during calcination and obtain a more consistent particle size. of spinel particles. The average particle diameter D50 is 0.01 μm or more and less than 4 μm, more preferably 0.1 μm or more and 2 μm or less, still more preferably 0.5 μm or more and 2 μm or less, particularly preferably 0.5 μm or more and 1.5 μm or less. . If it is the said lower limit value or more, aggregation of particle|grains during mixing can be suppressed. If it is less than the upper limit, magnesium atoms can be diffused into the aluminum-based compound particles without destroying the shape of the aluminum-based compound, and particles with regular shapes can be grown.

鎂系化合物可使用市售品,亦可自行製備。在自行製備鎂系化合物的情況下,可對用於製造尖晶石粒子的反應性進行調整。例如,藉由利用鹼對鎂離子的酸性水溶液進行中和而可獲得粒徑小的氫氧化鎂。由於所獲得的粒徑小的氫氧化鎂的反應性高,因此使用其獲得的尖晶石粒子的微晶直徑有變大的傾向。Magnesium compounds can be commercially available or can be prepared by oneself. When the magnesium-based compound is prepared by oneself, the reactivity for producing spinel particles can be adjusted. For example, magnesium hydroxide with a small particle size can be obtained by neutralizing an acidic aqueous solution of magnesium ions with a base. Since the magnesium hydroxide obtained with a small particle size has high reactivity, the crystallite diameter of the spinel particles obtained using the magnesium hydroxide tends to become larger.

市售品或製備品的鎂系化合物中,有時包含矽、鐵、鉀、鈉、鈣、磷、硫、氯等雜質。該些雜質的總量在將藉由螢光X射線元素分析法(XRF)測定出的值換算成原子數的情況下,相對於鎂而較佳為未滿1.0原子%,更佳為0.5原子%以下,進而佳為0.3原子%以下。Commercially available or prepared magnesium compounds may contain impurities such as silicon, iron, potassium, sodium, calcium, phosphorus, sulfur, and chlorine. The total amount of these impurities is preferably less than 1.0 atomic % and more preferably 0.5 atomic % relative to magnesium when the value measured by fluorescence X-ray elemental analysis (XRF) is converted into the number of atoms. % or less, more preferably 0.3 atomic % or less.

關於市售品或製備品的鎂系化合物中含有的鈣原子量,較佳為0.6原子%以下,更佳為0.4原子%以下,進而佳為0.3原子%以下。The calcium atomic weight contained in the magnesium compound of a commercial product or a prepared product is preferably 0.6 atomic % or less, more preferably 0.4 atomic % or less, and still more preferably 0.3 atomic % or less.

(鋁系化合物) 作為鋁系化合物,並無特別限制,可列舉金屬鋁、氧化鋁(aluminum oxide)、氫氧化鋁、硫化鋁、氮化鋁、氟化鋁、氯化鋁、溴化鋁、碘化鋁等鋁衍生物;硫酸鋁、硫酸鈉鋁、硫酸鉀鋁、硫酸銨鋁、硝酸鋁、過氯酸鋁、鋁酸鋁、矽酸鋁、磷酸鋁等鋁含氧酸鹽;乙酸鋁、乳酸鋁、月桂酸鋁、硬脂酸鋁、草酸鋁等鋁有機鹽;丙氧基鋁、丁氧基鋁等烷氧基鋁;鋁酸鎂、水滑石、異丙氧基鎂鋁等含鋁-鎂的化合物;以及該些的水合物等。該些中,較佳為使用氧化鋁、氫氧化鋁、氯化鋁、硫酸鋁、硝酸鋁、以及該些的水合物,更佳為使用氧化鋁、氫氧化鋁。 再者,所述鋁系化合物可單獨使用,亦可將兩種以上組合使用。 (Aluminum-based compounds) The aluminum-based compound is not particularly limited, and examples thereof include aluminum such as metallic aluminum, aluminum oxide, aluminum hydroxide, aluminum sulfide, aluminum nitride, aluminum fluoride, aluminum chloride, aluminum bromide, and aluminum iodide. Derivatives; aluminum oxysates such as aluminum sulfate, sodium aluminum sulfate, potassium aluminum sulfate, aluminum ammonium sulfate, aluminum nitrate, aluminum perchlorate, aluminum aluminate, aluminum silicate, aluminum phosphate; aluminum acetate, aluminum lactate, laurel Aluminum organic salts such as aluminum acidate, aluminum stearate, and aluminum oxalate; aluminum alkoxides such as aluminum propoxide and aluminum butoxide; aluminum-magnesium-containing compounds such as magnesium aluminate, hydrotalcite, and magnesium aluminum isopropoxide ; And these hydrates, etc. Among these, aluminum oxide, aluminum hydroxide, aluminum chloride, aluminum sulfate, aluminum nitrate, and hydrates of these are preferably used, and aluminum oxide and aluminum hydroxide are more preferably used. In addition, the aluminum-based compounds may be used alone or in combination of two or more.

鋁系化合物的雷射繞射式粒度分佈測定中的體積基準的平均粒徑D50在並無凝聚的範圍內使用粒徑更小者,藉此煅燒時的反應性提高,從而可獲得並無雜質相的純度高的尖晶石粒子,因此較佳。鋁原料的粒徑與所獲得的尖晶石粒子的粒徑相關,因此根據所期望的尖晶石粒子的粒徑適宜選定。作為鋁系化合物的平均粒徑D50,為0.01 μm以上且70 μm以下,較佳為0.1 μm以上且30 μm以下,更佳為0.1 μm以上且15 μm以下,最佳為0.5 μm以上且10 μm以下。The volume-based average particle diameter D50 in the laser diffraction particle size distribution measurement of aluminum-based compounds is used within a range that does not agglomerate, and the smaller particle diameter can be used to improve the reactivity during calcination and obtain impurities-free products. Spinel particles with high phase purity are preferred. The particle size of the aluminum raw material is related to the particle size of the obtained spinel particles, so it is appropriately selected based on the desired particle size of the spinel particles. The average particle diameter D50 of the aluminum-based compound is 0.01 μm to 70 μm, preferably 0.1 μm to 30 μm, more preferably 0.1 μm to 15 μm, most preferably 0.5 μm to 10 μm. the following.

為了設為所述平均粒徑D50,亦可使用粉碎機等對作為原料的鋁系化合物進行粉碎並調整。再者,就後述的鋁系化合物的粒子形狀與所獲得的尖晶石粒子的形狀的觀點而言,更佳為使用無需用於調整粒徑的粉碎的鋁系化合物作為原料。In order to obtain the average particle diameter D50, the aluminum-based compound as a raw material may be pulverized and adjusted using a pulverizer or the like. Furthermore, from the viewpoint of the particle shape of the aluminum-based compound described below and the shape of the obtained spinel particles, it is more preferable to use an aluminum-based compound that does not require pulverization for particle size adjustment as a raw material.

鋁系化合物的形狀可為多面體狀、球狀、正球狀、橢圓狀、圓柱狀、多稜柱狀、針狀、棒狀、板狀、圓板狀、薄片狀、鱗片狀中的任一種,但就所獲得的尖晶石粒子的形狀的觀點而言,更佳為球狀或正球狀。根據本實施形態的製造方法,鎂原子擴散並進入鋁系化合物粒子中,因此能夠在粒子成長時作為原料的鋁系化合物的形狀不崩壞的情況下成長,能夠容易地對所獲得的尖晶石粒子的形狀進行控制。The shape of the aluminum-based compound can be any one of polyhedron, spherical, spherical, elliptical, cylindrical, polygonal prism, needle, rod, plate, disc, flake, and scale. However, from the viewpoint of the shape of the spinel particles obtained, spherical or spherical shapes are more preferred. According to the manufacturing method of this embodiment, magnesium atoms diffuse into the aluminum-based compound particles. Therefore, the aluminum-based compound as a raw material can be grown without collapsing its shape during particle growth, and the obtained spinel can be easily modified. Control the shape of stone particles.

鋁系化合物的晶體結構並無特別限制,可為單相亦可為混相。再者,若晶體結構為混相,則鋁系化合物的形狀為正球狀的情況多。The crystal structure of the aluminum-based compound is not particularly limited and may be a single phase or a mixed phase. Furthermore, when the crystal structure is a mixed phase, the shape of the aluminum-based compound is often spherical.

[煅燒步驟] 藉由在煅燒爐中以高溫對所述混合物進行煅燒,可獲得尖晶石粒子。 [Calcination step] By calcining the mixture at high temperature in a calcining furnace, spinel particles can be obtained.

關於煅燒溫度,只要可獲得所期望的尖晶石粒子則並無特別限制,較佳為1100℃~1600℃,更佳為1200℃~1500℃,特佳為1300℃~1400℃。若煅燒溫度為1100℃以上,則原料未反應得到抑制,因此較佳,另一方面,若煅燒溫度為1600℃以下,則可使用通用的煅燒爐,因此就批量生產適應性的關係而言較佳。The calcination temperature is not particularly limited as long as desired spinel particles can be obtained, but it is preferably 1100°C to 1600°C, more preferably 1200°C to 1500°C, and particularly preferably 1300°C to 1400°C. If the calcining temperature is 1100°C or higher, unreaction of raw materials is suppressed, so it is preferable. On the other hand, if the calcining temperature is 1600°C or lower, a general-purpose calcining furnace can be used, so it is better in terms of mass production adaptability. good.

煅燒時間並無特別限制,較佳為1小時~20小時,更佳為5小時~10小時。若煅燒時間為1小時以上,則可獲得高結晶的尖晶石粒子,因此較佳。另一方面,若煅燒時間為20小時以內,則製造成本可能會降低,因此較佳。The calcination time is not particularly limited, but is preferably 1 to 20 hours, more preferably 5 to 10 hours. The calcination time is preferably 1 hour or more because highly crystalline spinel particles can be obtained. On the other hand, if the calcination time is within 20 hours, the manufacturing cost may be reduced, so it is preferable.

煅燒環境可為空氣環境,亦可為氮氣或氬氣等惰性氣體環境,亦可為氧環境,亦可為氨氣環境,亦可為二氧化碳環境。此時,就製造成本的觀點而言,較佳為空氣環境。The calcination environment can be an air environment, an inert gas environment such as nitrogen or argon, an oxygen environment, an ammonia environment, or a carbon dioxide environment. At this time, from the viewpoint of manufacturing cost, an air environment is preferable.

對於煅燒時的壓力亦並無特別限制,可為在常壓下進行,亦可為在加壓下進行,亦可為在減壓下進行,但就製造成本的觀點而言,較佳為在常壓下進行。The pressure during calcination is not particularly limited. It may be carried out under normal pressure, under increased pressure, or under reduced pressure. However, from the viewpoint of manufacturing cost, it is preferably under Carry out under normal pressure.

作為加熱手段,並無特別限制,較佳為使用煅燒爐。作為此時能使用的煅燒爐,可列舉:箱型爐、隧道爐、輥平爐(roller hearth furnace)、旋轉窯(rotary kiln)、蒙孚爐(muffle furnace)等。The heating means is not particularly limited, but a calcining furnace is preferably used. Examples of calcining furnaces that can be used at this time include box furnaces, tunnel furnaces, roller hearth furnaces, rotary kilns, muffle furnaces, and the like.

與利用一般的火焰法等的製造方法相比,在所述製造方法中,認為在粒子成長時,鎂原子不進行表面擴散或粒界擴散,而是進行以鋁系化合物粒子內為擴散路徑的體積擴散,其結果,設想能夠在維持作為原料的鋁系化合物的形狀的狀態下進行粒子成長。 另外,本發明的製造方法不需要使鎂原子吸附至鋁系化合物表面等預處理,因此是生產率優異的製造方法。 Compared with the production method using a general flame method or the like, in this production method, it is considered that during particle growth, magnesium atoms do not diffuse on the surface or at the particle boundary, but proceed within the aluminum-based compound particles as a diffusion path. As a result of volume diffusion, it is assumed that particles can be grown while maintaining the shape of the aluminum-based compound as the raw material. In addition, the production method of the present invention does not require pretreatment such as adsorbing magnesium atoms to the surface of the aluminum-based compound, and therefore is a production method with excellent productivity.

[冷卻步驟] 冷卻步驟是對在煅燒步驟中進行了晶體成長的尖晶石粒子進行冷卻,並進行結晶化而製成粒子狀的步驟。 [Cooling step] The cooling step is a step of cooling the spinel particles whose crystals have grown in the calcining step and crystallizing them into a particle form.

對於冷卻速度亦並無特別限制,但較佳為1℃/小時~1000℃/小時,更佳為5℃/小時~500℃/小時,進而佳為100℃/小時~500℃/小時。若冷卻速度為1℃/小時以上,則能縮短製造時間,因此較佳。另一方面,若冷卻速度為1000℃/小時以下,則煅燒容器因熱衝擊而破裂的情況少,可長期使用,因此較佳。 冷卻方法並無特別限制,可為自然冷卻,亦可使用冷卻裝置。 The cooling rate is not particularly limited, but it is preferably 1°C/hour to 1000°C/hour, more preferably 5°C/hour to 500°C/hour, and still more preferably 100°C/hour to 500°C/hour. If the cooling rate is 1° C./hour or more, the manufacturing time can be shortened, which is preferable. On the other hand, if the cooling rate is 1000° C./hour or less, the calcining container is less likely to be broken due to thermal shock and can be used for a long period of time, which is preferable. The cooling method is not particularly limited and may be natural cooling or a cooling device.

本發明的製造方法亦可包含後處理步驟。該後處理步驟是去除添加劑等的步驟。後處理步驟可在所述煅燒步驟之後進行,亦可在所述冷卻步驟之後進行,亦可在煅燒步驟及冷卻步驟之後進行。另外,亦可根據需要重覆進行兩次以上。The manufacturing method of the present invention may also include post-processing steps. This post-processing step is a step of removing additives and the like. The post-treatment step may be performed after the calcining step, or after the cooling step, or after the calcining step and the cooling step. In addition, the process can be repeated two or more times as necessary.

作為後處理的方法,可列舉清洗及高溫處理。該些可組合進行。 作為所述清洗方法,並無特別限制,例如可藉由利用水、氨水溶液、氫氧化鈉水溶液、酸性水溶液等進行清洗來去除。 另外,作為高溫處理的方法,可列舉升溫至添加劑的昇華點或沸點以上的方法。 Examples of post-processing methods include cleaning and high-temperature treatment. These can be combined. The cleaning method is not particularly limited. For example, it can be removed by cleaning with water, an ammonia aqueous solution, a sodium hydroxide aqueous solution, an acidic aqueous solution, or the like. Examples of high-temperature treatment methods include raising the temperature to a level higher than the sublimation point or boiling point of the additive.

[粉碎步驟] 藉由煅燒而獲得的尖晶石粒子凝聚,有時不滿足本發明中較佳的粒徑的範圍。在該情況下,亦可根據需要以滿足本發明中較佳的粒徑的範圍的方式進行粉碎。 [Crushing steps] The agglomeration of spinel particles obtained by calcination may not satisfy the preferable particle diameter range in the present invention. In this case, it may be pulverized as necessary so as to satisfy the preferable particle diameter range in the present invention.

粉碎的方法並無特別限定,可應用球磨機、顎式破碎機、噴射磨機、盤磨機、光譜磨機(spectro mill)、研磨機、混磨機等先前公知的粉碎方法。The method of grinding is not particularly limited, and conventionally known grinding methods such as ball mills, jaw crushers, jet mills, disc mills, spectro mills, grinders, and mixers can be used.

[分級步驟] 對於尖晶石粒子,為了對平均粒徑進行調整,並提高粉體的流動性、或者為了抑制調配於用於形成基質的黏合劑中時的黏度上升,亦可進行分級處理。所謂「分級處理」,是指根據粒子的大小將粒子分組的操作。 [grading steps] The spinel particles may be classified in order to adjust the average particle size, improve the fluidity of the powder, or suppress an increase in viscosity when blended into a binder used to form a matrix. The so-called "classification processing" refers to the operation of grouping particles according to their size.

分級方法可為濕式、乾式中的任一種,就生產率的觀點而言,較佳為乾式的分級。乾式的分級除利用篩子進行的分級外,亦有根據離心力與流體阻力之差進行分級的風力分級等,就分級精度的觀點而言,較佳為風力分級,可使用利用附壁效應的氣流分級機、回旋氣流式分級機、強制渦流離心式分級機、半自由渦流離心式分級機等分級機來進行。The classification method may be either a wet type or a dry type, but from the viewpoint of productivity, dry classification is preferred. In addition to classification using sieves, dry classification also includes wind classification, which classifies based on the difference between centrifugal force and fluid resistance. From the perspective of classification accuracy, wind classification is preferred, and air flow classification utilizing the Coanda effect can be used. Classifiers such as machine, vortex airflow classifier, forced vortex centrifugal classifier, semi-free vortex centrifugal classifier, etc.

上文所述的粉碎步驟或分級步驟可在包含後述的有機化合物層形成步驟的前後在內的必要的階段進行。藉由該些粉碎或分級的有無或該些的條件選定,例如可對所獲得的粒子的平均粒徑進行調整。The grinding step or classification step described above can be performed at necessary stages including before and after the organic compound layer forming step described later. For example, the average particle diameter of the obtained particles can be adjusted by the presence or absence of the crushing or classification or by selecting the conditions.

<樹脂組成物> 藉由本發明的一形態,提供一種包含尖晶石粒子及樹脂的組成物。此時,所述組成物根據需要可更包含硬化劑、硬化觸媒、黏度調節劑、塑化劑等。 <Resin composition> According to one aspect of the present invention, a composition containing spinel particles and resin is provided. At this time, the composition may further include a hardener, a hardening catalyst, a viscosity regulator, a plasticizer, etc. as needed.

(尖晶石粒子) 作為尖晶石粒子,可使用在所述「尖晶石粒子」中說明者,因此此處省略說明。 (spinel particles) As the spinel particles, those described in the above-mentioned “spinel particles” can be used, so the description is omitted here.

再者,作為所述尖晶石粒子,進而亦可使用藉由後述的方法進行了表面處理者。藉由進行表面處理,可進一步改善尖晶石粒子的熱傳導性。 例如,對於如上所述般獲得的尖晶石粒子,藉由使包含有機化合物的表面處理層附著於尖晶石粒子表面的至少一部分,可製造表面處理尖晶石粒子。 Furthermore, as the spinel particles, those surface-treated by the method described below can also be used. By performing surface treatment, the thermal conductivity of the spinel particles can be further improved. For example, by attaching a surface treatment layer containing an organic compound to at least a part of the surface of the spinel particles obtained as described above, the surface-treated spinel particles can be produced.

藉由設為在未處理尖晶石粒子的表面的至少一部分附著有表面處理層的狀態,與樹脂組成物中包含的樹脂的潤濕性提高,與尖晶石粒子的密接性提高,因此容易在尖晶石粒子表面產生的空隙的生成得到抑制,因此熱傳導率的損失變低,因此例如可改善樹脂組成物的成形物的熱傳導性。此種技術性效果是藉由在尖晶石粒子的表面的一部分附著有基於有機化合物的表面處理劑或基於其硬化物的表面處理層而顯現,例如,在表面處理後進行煅燒等而將表面處理劑自該尖晶石粒子去除的情況下,無法使其顯現。By making the surface treatment layer adhere to at least part of the surface of the untreated spinel particles, the wettability with the resin contained in the resin composition is improved, and the adhesion with the spinel particles is improved, so it is easy to The generation of voids generated on the surface of the spinel particles is suppressed, so the loss in thermal conductivity is reduced. Therefore, for example, the thermal conductivity of a molded article of the resin composition can be improved. This technical effect is achieved by adhering a surface treatment agent based on an organic compound or a surface treatment layer based on a hardened product thereof to a part of the surface of the spinel particles. For example, calcining is performed after the surface treatment to change the surface. When the treatment agent is removed from the spinel particles, it cannot appear.

另外,在使用多種尖晶石粒子的情況下,作為該些多種中的一種以上,可使用具有表面處理層的尖晶石粒子。In addition, when using a plurality of types of spinel particles, spinel particles having a surface treatment layer may be used as one or more types of the plurality of types.

具體而言,可藉由將所述未處理尖晶石粒子與能形成包含有機化合物的表面處理層的表面處理劑加以混合,並使該表面處理劑附著於未處理尖晶石粒子的表面的至少一部分後,例如進行乾燥或硬化等,來製造表面處理尖晶石粒子。Specifically, the untreated spinel particles can be mixed with a surface treatment agent capable of forming a surface treatment layer containing an organic compound, and the surface treatment agent can be adhered to the surface of the untreated spinel particles. After at least a part of it is dried or hardened, for example, surface-treated spinel particles are produced.

在表面處理劑自身為不具有反應性但具有吸附性的有機化合物、或者表面處理劑為如溶解或分散於液體介質中般的溶液或分散液的情況下,只要以促進吸附或去除液體介質為目的進行乾燥即可,在表面處理劑為具有反應性的有機化合物的情況下,進行基於該化合物的反應性基的硬化,藉此可形成所述表面處理層。再者,在使該表面處理劑附著於未處理尖晶石粒子的整個表面的情況下,未處理尖晶石粒子被表面處理層被覆。When the surface treatment agent itself is a non-reactive but adsorbent organic compound, or the surface treatment agent is a solution or dispersion dissolved or dispersed in a liquid medium, as long as the purpose is to promote adsorption or removal of the liquid medium. It suffices to dry for the purpose. When the surface treatment agent is a reactive organic compound, the surface treatment layer can be formed by hardening based on the reactive group of the compound. Furthermore, when the surface treatment agent is allowed to adhere to the entire surface of the untreated spinel particles, the untreated spinel particles are covered with the surface treatment layer.

作為所述表面處理劑,較佳為無極性矽烷化合物。若為無極性,則不具有極性取代基,因此可抑制介電特性的惡化。所謂極性取代基,是指能進行氫鍵結的基、或離子性解離基。作為此種極性取代基,並無特別限定,例如可列舉:-OH、-COOH、-COOM、-NH 3、-NR 4 +A -、-CONH 2等。此處,M為鹼金屬、鹼土金屬、四級銨鹽等陽離子,R為H或碳數8以下的烴基,A為鹵素原子等陰離子。 As the surface treatment agent, a nonpolar silane compound is preferred. If it is non-polar, it does not have a polar substituent, and therefore the deterioration of the dielectric properties can be suppressed. The polar substituent refers to a group capable of hydrogen bonding or an ionic dissociating group. The polar substituent is not particularly limited, and examples thereof include -OH, -COOH, -COOM, -NH 3 , -NR 4 + A - , -CONH 2 and the like. Here, M is a cation such as an alkali metal, alkaline earth metal, or quaternary ammonium salt, R is H or a hydrocarbon group having 8 or less carbon atoms, and A is an anion such as a halogen atom.

作為表面處理劑的處理方法,只要利用公知慣用的方法進行即可,例如可採用使用流體噴嘴的噴霧方式、具有剪切力的攪拌、球磨機、混合機等乾式法、水系或有機溶劑系等濕式法。利用剪切力的表面處理理想的是設為不引起填料的破壞的程度而進行。The treatment method of the surface treatment agent can be carried out by a known and commonly used method. For example, a spray method using a fluid nozzle, agitation with shear force, a dry method such as a ball mill or a mixer, or a wet method such as a water-based or organic solvent-based method can be used. Formula. Surface treatment using shear force is ideally performed to an extent that does not cause damage to the filler.

另外,表面處理劑的乾式法中的系統內溫度或濕式法中的處理後的乾燥或硬化的溫度根據表面處理劑的種類在不進行熱分解的區域中適宜決定。例如理想的是在80℃~230℃的溫度下進行加熱。In addition, the system temperature in the dry method of the surface treatment agent or the temperature of drying or hardening after treatment in the wet method is appropriately determined in a region where thermal decomposition does not occur depending on the type of the surface treatment agent. For example, it is desirable to heat at a temperature of 80°C to 230°C.

相對於未處理尖晶石粒子而言的表面處理層中的表面處理劑的不揮發成分或硬化物的量並無特別限制,但就提高熱傳導性等功能的方面而言,較佳為以未處理尖晶石粒子的質量換算計每100份中,使表面處理劑中的不揮發成分或硬化物成為0.01份~10份。The amount of non-volatile components or hardened matter of the surface treatment agent in the surface treatment layer relative to the untreated spinel particles is not particularly limited, but in terms of improving functions such as thermal conductivity, it is preferable to use untreated spinel particles. The spinel particles are processed so that the non-volatile components or hardened materials in the surface treatment agent are 0.01 to 10 parts per 100 parts in terms of mass conversion.

未知的尖晶石粒子是否相當於本發明的表面處理尖晶石粒子,例如可利用如下操作進行確認,即:是否可利用紅外線吸收分析(Infrared Spectroscopy,IR)或原子吸收分析(Atomic Absorption Spectroscopy,AAS)在將該未知的尖晶石粒子浸漬於會溶解表面處理劑的不揮發成分或硬化物的溶媒中或進行煮沸等而提取出的提取液或該尖晶石粒子表面自身觀測到與表面處理劑自身或其硬化物對應的化學結構或矽原子、鈦原子或者磷原子的存在。Whether the unknown spinel particles are equivalent to the surface-treated spinel particles of the present invention can be confirmed by, for example, the following operations: whether infrared absorption analysis (Infrared Spectroscopy, IR) or atomic absorption spectroscopy (Atomic Absorption Spectroscopy) can be used. AAS) When the unknown spinel particles are immersed in a solvent that dissolves the non-volatile components or hardened materials of the surface treatment agent, or are extracted by boiling, or the surface of the spinel particles itself is observed to be consistent with the surface The chemical structure corresponding to the treatment agent itself or its hardened product or the presence of silicon atoms, titanium atoms or phosphorus atoms.

(樹脂) 作為樹脂,並無特別限制,例如可列舉熱塑性樹脂、熱硬化性樹脂等。 (resin) The resin is not particularly limited, and examples include thermoplastic resin, thermosetting resin, and the like.

作為所述熱塑性樹脂,並無特別限制,能使用成形材料等中使用的公知慣用的樹脂。具體而言,例如可列舉:聚乙烯樹脂、聚丙烯樹脂、聚甲基丙烯酸甲酯樹脂、聚乙酸乙烯酯樹脂、乙烯-丙烯共聚物、乙烯-乙酸乙烯酯共聚物、聚氯乙烯樹脂、聚苯乙烯樹脂、聚丙烯腈樹脂、聚醯胺樹脂、聚碳酸酯樹脂、聚縮醛樹脂、聚對苯二甲酸乙二酯樹脂、聚伸苯醚樹脂、聚苯硫醚樹脂、聚碸樹脂、聚醚碸樹脂、聚醚醚酮樹脂、聚烯丙基碸樹脂、熱塑性聚醯亞胺樹脂、熱塑性胺基甲酸酯樹脂、聚胺基雙馬來醯亞胺樹脂、聚醯胺醯亞胺樹脂、聚醚醯亞胺樹脂、雙馬來醯亞胺三嗪樹脂、聚甲基戊烯樹脂、氟化樹脂、液晶聚合物、烯烴-乙烯醇共聚物、離聚物樹脂、聚芳酯樹脂、丙烯腈-乙烯-苯乙烯共聚物、丙烯腈-丁二烯-苯乙烯共聚物、丙烯腈-苯乙烯共聚物等。The thermoplastic resin is not particularly limited, and any known and commonly used resin used in molding materials and the like can be used. Specific examples include polyethylene resin, polypropylene resin, polymethyl methacrylate resin, polyvinyl acetate resin, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, polyvinyl chloride resin, poly Styrene resin, polyacrylonitrile resin, polyamide resin, polycarbonate resin, polyacetal resin, polyethylene terephthalate resin, polyphenylene ether resin, polyphenylene sulfide resin, polystyrene resin, Polyether resin, polyether ether ketone resin, polyallyl resin, thermoplastic polyimide resin, thermoplastic urethane resin, polyamine bismaleimide resin, polyamide imide resin Resin, polyether imide resin, bismaleimide triazine resin, polymethylpentene resin, fluorinated resin, liquid crystal polymer, olefin-vinyl alcohol copolymer, ionomer resin, polyarylate resin , acrylonitrile-ethylene-styrene copolymer, acrylonitrile-butadiene-styrene copolymer, acrylonitrile-styrene copolymer, etc.

作為所述熱硬化性樹脂,是具有在藉由加熱或者放射線或觸媒等手段進行硬化時可變化為實質上不溶且不熔性的特性的樹脂,一般而言能使用成形材料等中使用的公知慣用的樹脂。具體而言,例如可列舉:酚樹脂、環氧樹脂、脲樹脂、具有三嗪環的樹脂、(甲基)丙烯酸樹脂、乙烯基樹脂、不飽和聚酯樹脂、雙馬來醯亞胺樹脂、聚胺基甲酸酯樹脂、鄰苯二甲酸二烯丙酯樹脂、矽酮樹脂、具有苯並噁嗪環的樹脂、氰酸酯樹脂等。作為酚樹脂,例如可列舉酚醛清漆型酚樹脂、甲階酚醛型酚樹脂等。作為酚醛清漆型酚樹脂,例如可列舉苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂等。作為甲階酚醛型酚樹脂,例如可列舉:未改質的甲階酚醛酚樹脂、油改質甲階酚醛酚樹脂等。作為用於油改質的油,例如可列舉:桐油、亞麻籽油、核桃油等。作為環氧樹脂,例如可列舉雙酚型環氧樹脂、脂肪鏈改質雙酚型環氧樹脂、酚醛清漆型環氧樹脂、聯苯型環氧樹脂、聚烯烴二醇型環氧樹脂等。作為雙酚型環氧樹脂,例如可列舉:雙酚A環氧樹脂、雙酚F環氧樹脂等。作為酚醛清漆型環氧樹脂,例如可列舉:酚醛清漆環氧樹脂、甲酚酚醛清漆環氧樹脂等。作為具有三嗪環的樹脂,例如可列舉三聚氰胺樹脂等。作為乙烯基樹脂,例如可列舉乙烯基酯樹脂等。The thermosetting resin is a resin that has the property of becoming substantially insoluble and infusible when cured by means such as heating, radiation, or a catalyst. Generally, those used in molding materials and the like can be used. Commonly used resins are known. Specific examples thereof include: phenol resin, epoxy resin, urea resin, resin having a triazine ring, (meth)acrylic resin, vinyl resin, unsaturated polyester resin, bismaleimide resin, Polyurethane resin, diallyl phthalate resin, silicone resin, resin with benzoxazine ring, cyanate ester resin, etc. Examples of the phenol resin include novolac-type phenol resin, resol-type phenol resin, and the like. Examples of the novolac-type phenol resin include phenol novolak resin, cresol novolac resin, and the like. Examples of the resol-type phenol resin include unmodified resol phenol resin, oil-modified resol phenol resin, and the like. Examples of oils used for oil modification include tung oil, linseed oil, walnut oil, and the like. Examples of the epoxy resin include bisphenol-type epoxy resin, aliphatic chain-modified bisphenol-type epoxy resin, novolak-type epoxy resin, biphenyl-type epoxy resin, polyolefin glycol-type epoxy resin, and the like. Examples of the bisphenol-type epoxy resin include bisphenol A epoxy resin, bisphenol F epoxy resin, and the like. Examples of the novolak-type epoxy resin include novolac epoxy resin, cresol novolac epoxy resin, and the like. Examples of the resin having a triazine ring include melamine resin and the like. Examples of the vinyl resin include vinyl ester resin and the like.

所述樹脂可單獨使用,亦可將兩種以上組合使用。此時,可使用兩種以上的熱塑性樹脂,亦可使用兩種以上的熱硬化性樹脂,亦可使用一種以上的熱塑性樹脂及一種以上的熱硬化性樹脂。The resins may be used alone or in combination of two or more. In this case, two or more thermoplastic resins may be used, two or more thermosetting resins may be used, or one or more thermoplastic resins and one or more thermosetting resins may be used.

(硬化劑) 作為硬化劑,並無特別限制,能使用公知的硬化劑。作為硬化劑,具體而言,例如可列舉:胺系化合物、醯胺系化合物、酸酐系化合物、酚系化合物等。 (hardener) The hardener is not particularly limited, and known hardeners can be used. Specific examples of the curing agent include amine compounds, amide compounds, acid anhydride compounds, phenol compounds, and the like.

作為所述胺系化合物,例如可列舉:二胺基二苯基甲烷、二伸乙基三胺、三伸乙基四胺、二胺二苯基碸、異佛爾酮二胺、咪唑、BF 3-胺錯合物、胍衍生物等。 Examples of the amine compound include: diaminodiphenylmethane, diethylenetriamine, triethylenetetramine, diaminediphenylthione, isophoronediamine, imidazole, BF 3- amine complexes, guanidine derivatives, etc.

作為所述醯胺系化合物,例如可列舉由二氰二胺、次亞麻油酸的二聚體與乙二胺合成的聚醯胺樹脂等。Examples of the amide-based compound include a polyamide resin synthesized from a dimer of dicyandiamine, linolenic acid, and ethylenediamine.

作為所述酸酐系化合物,例如可列舉:鄰苯二甲酸酐、偏苯三甲酸酐、均苯四甲酸二酐、馬來酸酐、四氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、甲基納迪克酸酐、六氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐等。Examples of the acid anhydride-based compound include phthalic anhydride, trimellitic anhydride, pyromellitic dianhydride, maleic anhydride, tetrahydrophthalic anhydride, and methyltetrahydrophthalic anhydride. , methyl nadic anhydride, hexahydrophthalic anhydride, methyl hexahydrophthalic anhydride, etc.

作為所述酚系化合物,例如可列舉:苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、芳香族烴甲醛樹脂改質酚醛樹脂、二環戊二烯苯酚加成型樹脂、苯酚芳烷基樹脂(新酚醛(Xylok)樹脂)、以間苯二酚酚醛清漆樹脂為代表的由多元羥基化合物與甲醛合成的多元苯酚酚醛清漆樹脂、萘酚芳烷基樹脂、三羥甲基甲烷樹脂、四羥苯基乙烷樹脂、萘酚酚醛清漆樹脂、萘酚-苯酚共縮酚醛清漆樹脂、萘酚-甲酚共縮酚醛清漆樹脂、聯苯基改質酚樹脂(利用雙亞甲基連結有酚核而成的多元酚化合物)、聯苯基改質萘酚樹脂(利用雙亞甲基連結有酚核而成的多元萘酚化合物)、胺基三嗪改質酚樹脂(利用三聚氰胺、苯並胍胺等連結有酚核而成的多元酚化合物)、含烷氧基的芳香環改質酚醛樹脂(利用甲醛連結有酚核及含烷氧基的芳香環而成的多元酚化合物)等多元酚化合物等。Examples of the phenolic compound include: phenol novolac resin, cresol novolak resin, aromatic hydrocarbon formaldehyde resin modified phenolic resin, dicyclopentadiene phenol addition type resin, phenol aralkyl resin (new phenolic resin) (Xylok) resin), polyvalent phenol novolak resin represented by resorcinol novolac resin, which is synthesized from polyvalent hydroxyl compounds and formaldehyde, naphthol aralkyl resin, trimethylolmethane resin, tetrahydroxyphenyl alcohol Alkane resin, naphthol novolac resin, naphthol-phenol novolak resin, naphthol-cresol novolak resin, biphenyl modified phenol resin (which uses bismethylene to link phenol cores) Polyphenol compound), biphenyl-modified naphthol resin (polymeric naphthol compound with phenol core linked by bismethylene), aminotriazine-modified phenol resin (linked by melamine, benzoguanamine, etc. Polyphenol compounds such as polyphenol compounds having a phenol core), alkoxy-containing aromatic ring-modified phenolic resins (polyphenol compounds having a phenol core and an alkoxy-containing aromatic ring linked by formaldehyde), etc.

所述硬化劑可單獨使用,亦可將兩種以上組合使用。The hardener may be used alone or in combination of two or more.

(硬化促進劑) 硬化促進劑具有在使樹脂組成物硬化時促進硬化的功能。 作為所述硬化促進劑,並無特別限制,例如可列舉:磷系化合物、第三級胺、咪唑、有機酸金屬鹽、路易斯酸、胺錯合鹽等。 所述硬化促進劑可單獨使用,亦可將兩種以上組合使用。 (hardening accelerator) The hardening accelerator has the function of accelerating hardening when the resin composition is hardened. The hardening accelerator is not particularly limited, and examples thereof include phosphorus compounds, tertiary amines, imidazole, organic acid metal salts, Lewis acids, amine complex salts, and the like. The hardening accelerator may be used alone or in combination of two or more.

硬化觸媒具有代替所述硬化劑而使具有聚合性官能基的化合物進行硬化反應的功能。 作為硬化觸媒,並無特別限制,能使用公知慣用的熱聚合起始劑或活性能量線聚合起始劑。 再者,硬化觸媒可單獨使用,亦可將兩種以上組合使用。 The curing catalyst has a function of causing the compound having a polymerizable functional group to undergo a curing reaction instead of the curing agent. The curing catalyst is not particularly limited, and a commonly used thermal polymerization initiator or active energy ray polymerization initiator can be used. Furthermore, the hardening catalyst can be used alone or in combination of two or more types.

(黏度調節劑) 黏度調節劑具有對樹脂組成物的黏度進行調整的功能。 作為黏度調節劑,並無特別限制,例如能使用有機聚合物、聚合物粒子、無機粒子等。 所述黏度調節劑可單獨使用,亦可將兩種以上組合使用。 (viscosity regulator) The viscosity modifier has the function of adjusting the viscosity of the resin composition. The viscosity modifier is not particularly limited, and for example, organic polymers, polymer particles, inorganic particles, etc. can be used. The viscosity regulator can be used alone or in combination of two or more.

(塑化劑) 塑化劑具有提高熱塑性合成樹脂的加工性、柔軟性、耐候性的功能。 作為塑化劑,並無特別限制,例如能使用鄰苯二甲酸酯、己二酸酯、磷酸酯、偏苯三甲酸酯、聚酯、聚烯烴、聚矽氧烷等。 所述塑化劑可單獨使用,亦可將兩種以上組合使用。 (Plasticizer) Plasticizers have the function of improving the processability, softness, and weather resistance of thermoplastic synthetic resins. The plasticizer is not particularly limited, and examples thereof include phthalate esters, adipate esters, phosphate esters, trimellitate esters, polyesters, polyolefins, and polysiloxanes. The plasticizer can be used alone or in combination of two or more.

[混合] 本發明的樹脂組成物是藉由將尖晶石粒子與樹脂、進而根據需要的其他調配物加以混合而獲得。該混合方法並無特別限定,藉由公知慣用的方法進行混合。 在所述樹脂為熱硬化性樹脂的情況下,作為一般的熱硬化性樹脂與尖晶石粒子等的混合方法,可列舉如下方法:在藉由混合機等將規定調配量的熱硬化性樹脂、及尖晶石粒子、根據需要的其他成分充分地加以混合後,利用三輥等進行混練,從而獲得具有流動性的液狀組成物。另外,作為其他實施形態中的熱硬化性樹脂與尖晶石粒子等的混合方法,可列舉如下方法:在藉由混合機等將規定調配量的熱硬化性樹脂、及尖晶石粒子、根據需要的其他成分充分地加以混合後,利用混合輥、擠出機等進行熔融混練後,進行冷卻,藉此獲得固體的組成物。關於混合狀態,在調配硬化劑或觸媒等的情況下,只要將硬化性樹脂與該些的調配物充分且均勻地進行混合即可,但更佳為將尖晶石粒子亦均勻地分散混合。 [mix] The resin composition of the present invention is obtained by mixing spinel particles, resin, and other formulations as necessary. The mixing method is not particularly limited, and mixing is performed by a known and commonly used method. When the resin is a thermosetting resin, a general mixing method of the thermosetting resin and spinel particles may include the following method: a predetermined amount of the thermosetting resin is mixed with a mixer or the like. , and spinel particles, and other components as necessary are thoroughly mixed, and then kneaded using three rollers, etc., to obtain a fluid liquid composition. In addition, as a method of mixing the thermosetting resin and spinel particles in other embodiments, a method is as follows: using a mixer or the like, a predetermined amount of the thermosetting resin and spinel particles are mixed. After the required other components are sufficiently mixed, the mixture is melted and kneaded using a mixing roll, an extruder, etc., and then cooled to obtain a solid composition. Regarding the mixing state, when preparing a hardening agent, catalyst, etc., it is sufficient to fully and uniformly mix the curable resin and these preparations, but it is more preferable to also disperse and mix the spinel particles uniformly. .

再者,相對於樹脂組成物的體積,尖晶石粒子的含量較佳為5容量%以上且95容量%以下,更佳為20容量%以上且90容量%以下,特佳為30容量%以上且80容量%。若尖晶石粒子的含量為所述下限值以上,則可對樹脂組成物賦予更優異的熱傳導性及介電特性。另一方面,若尖晶石粒子的含量為所述上限值以下,則流動性優異而可容易地進行成形。Furthermore, the content of the spinel particles relative to the volume of the resin composition is preferably 5 volume % or more and 95 volume % or less, more preferably 20 volume % or more and 90 volume % or less, and particularly preferably 30 volume % or more. And 80% capacity. If the content of spinel particles is equal to or higher than the lower limit, more excellent thermal conductivity and dielectric properties can be imparted to the resin composition. On the other hand, when the content of spinel particles is equal to or less than the upper limit, fluidity is excellent and molding can be easily performed.

作為所述樹脂為熱塑性樹脂時的一般的熱塑性樹脂與尖晶石粒子等的混合方法,例如使用轉鼓或亨舍爾混合機等各種混合機將熱塑性樹脂、尖晶石粒子及根據需要的其他成分預先加以混合後,利用班布瑞混練機、輥、布拉本德混合機(Brabender)、單軸混練擠出機、雙軸混練擠出機、捏合機、混合輥等混合機進行熔融混練的方法。再者,熔融混練的溫度並無特別限制,通常為100℃以上且320℃以下的範圍。 就進一步提高樹脂組成物的流動性或尖晶石粒子等的填料填充性的方面而言,亦可在樹脂組成物中另外添加偶合劑。再者,藉由另外添加偶合劑,能進一步提高樹脂與尖晶石粒子的密接性,降低樹脂與尖晶石粒子之間的界面熱阻,從而提高樹脂組成物的熱傳導性。 When the resin is a thermoplastic resin, a general method of mixing the thermoplastic resin and spinel particles or the like is to use various mixers such as a drum or a Henschel mixer to mix the thermoplastic resin, spinel particles and other components as necessary. After the ingredients are mixed in advance, melt and kneading is performed using mixers such as Brabender mixers, rollers, Brabender mixers, single-shaft kneading extruders, twin-shaft kneading extruders, kneaders, and mixing rollers. Methods. In addition, the temperature of melting and kneading is not particularly limited, but is usually in the range of 100°C or more and 320°C or less. In order to further improve the fluidity of the resin composition or the fillability of fillers such as spinel particles, a coupling agent may be additionally added to the resin composition. Furthermore, by adding a coupling agent, the adhesion between the resin and the spinel particles can be further improved, and the interface thermal resistance between the resin and the spinel particles can be reduced, thereby improving the thermal conductivity of the resin composition.

作為所述偶合劑,可列舉有機矽烷化合物等。Examples of the coupling agent include organosilane compounds and the like.

作為所述有機矽烷化合物,例如可列舉:甲基三甲氧基矽烷、二甲基二甲氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、正丙基三甲氧基矽烷、正丙基三乙氧基矽烷、異丙基三甲氧基矽烷、異丙基三乙氧基矽烷、戊基三甲氧基矽烷、己基三甲氧基矽烷、辛烯基三甲氧基矽烷等烷基的碳數為1以上且22以下的烷基三甲氧基矽烷類;3,3,3-三氟丙基三甲氧基矽烷;十三氟-(1,1,2,2-四氫辛基)三氯矽烷等烷基的碳數為1以上且22以下的烷基三氯矽烷類;苯基三甲氧基矽烷、苯基三乙氧基矽烷、對氯甲基苯基三甲氧基矽烷、對氯甲基苯基三乙氧基矽烷;γ-縮水甘油氧基丙基三甲氧基矽烷、γ-縮水甘油氧基丙基三乙氧基矽烷、β-(3,4-環氧基環己基)乙基三甲氧基矽烷、縮水甘油氧基辛基三甲氧基矽烷等環氧基矽烷類;γ-胺基丙基三乙氧基矽烷、N-β(胺基乙基)γ-胺基丙基三甲氧基矽烷、N-β(胺基乙基)γ-胺基丙基甲基二甲氧基矽烷、γ-胺基丙基三甲氧基矽烷、γ-脲基丙基三乙氧基矽烷等胺基矽烷類;3-巰基丙基三甲氧基矽烷等巰基矽烷類;對苯乙烯基三甲氧基矽烷、乙烯基三氯矽烷、乙烯基三(β-甲氧基乙氧基)矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷、甲基丙烯醯氧基辛基三甲氧基矽烷等乙烯基矽烷類;進而可列舉環氧系、胺基系、乙烯基系的高分子類型的矽烷。再者,所述有機矽烷化合物可單獨包含,亦可包含兩種以上。Examples of the organosilane compound include methyltrimethoxysilane, dimethyldimethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, N-propyltriethoxysilane, isopropyltrimethoxysilane, isopropyltriethoxysilane, pentyltrimethoxysilane, hexyltrimethoxysilane, octenyltrimethoxysilane and other alkyl groups Alkyltrimethoxysilanes with a carbon number of 1 to 22; 3,3,3-trifluoropropyltrimethoxysilane; tridecafluoro-(1,1,2,2-tetrahydrooctyl) Trichlorosilane and other alkyltrichlorosilanes with an alkyl group having a carbon number of 1 to 22; phenyltrimethoxysilane, phenyltriethoxysilane, p-chloromethylphenyltrimethoxysilane, p- Chloromethylphenyltriethoxysilane; γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, β-(3,4-epoxycyclohexyl )Ethyltrimethoxysilane, glycidoxyoctyltrimethoxysilane and other epoxysilanes; γ-aminopropyltriethoxysilane, N-β(aminoethyl)γ-amino Propyltrimethoxysilane, N-β(aminoethyl)γ-aminopropylmethyldimethoxysilane, γ-aminopropyltrimethoxysilane, γ-ureidopropyltriethoxy Aminosilanes such as silane; mercaptosilanes such as 3-mercaptopropyltrimethoxysilane; p-styryltrimethoxysilane, vinyltrichlorosilane, vinyltris(β-methoxyethoxy) Vinyl silanes such as silane, vinyltrimethoxysilane, vinyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane, methacryloxyoctyltrimethoxysilane; Further examples include epoxy-based, amine-based, and vinyl-based polymer type silanes. Furthermore, the organosilane compound may be contained alone or two or more kinds thereof.

偶合劑的添加量並無特別限制,相對於樹脂的質量,較佳為0.01質量%以上且5質量%以下,更佳為0.1質量%以上且3質量%以下。The amount of coupling agent added is not particularly limited, but is preferably 0.01 mass % or more and 5 mass % or less, and more preferably 0.1 mass % or more and 3 mass % or less based on the mass of the resin.

<用途> 根據本發明的一實施形態,本發明的樹脂組成物用於低介電散熱材料。 一般而言,作為熱傳導性材料,就成本的觀點而言經常使用氧化鋁,此外,亦使用氮化硼、氮化鋁、氧化鎂、碳酸鎂等。然而,該些材料中,例如,氧化鋁的介電特性不充分,氮化硼具有源自晶體結構的各向異性,因此在樹脂組成物中無法獲得均勻的介電特性,氮化鋁、氧化鎂、碳酸鎂的耐水性低,因此介電特性不充分。因此,未發現兼備熱傳導性與介電特性此兩者的材料。 <Use> According to one embodiment of the present invention, the resin composition of the present invention is used as a low-dielectric heat dissipation material. Generally speaking, as a thermally conductive material, aluminum oxide is often used from the viewpoint of cost. In addition, boron nitride, aluminum nitride, magnesium oxide, magnesium carbonate, etc. are also used. However, among these materials, for example, aluminum oxide has insufficient dielectric properties, boron nitride has anisotropy derived from the crystal structure, so uniform dielectric properties cannot be obtained in the resin composition, aluminum nitride, oxide Magnesium and magnesium carbonate have low water resistance and therefore have insufficient dielectric properties. Therefore, no material has been found that has both thermal conductivity and dielectric properties.

相對於此,本發明的尖晶石粒子具有先前沒有的高純度,因此兼備優異的熱傳導性與介電特性此兩者,含有所述尖晶石粒子的樹脂組成物較佳地用於低介電散熱材料。另外,在本發明的尖晶石粒子的形狀為球狀或正球狀的情況下,各向異性降低,在樹脂組成物中能夠獲得均勻的介電特性,特別較佳地用於低介電材料。In contrast, the spinel particles of the present invention have unprecedented high purity and therefore have both excellent thermal conductivity and dielectric properties. The resin composition containing the spinel particles is preferably used for low dielectric Electric heat dissipation material. In addition, when the shape of the spinel particles of the present invention is spherical or spherical, the anisotropy is reduced and uniform dielectric properties can be obtained in the resin composition, which is particularly preferred for low dielectric properties. Material.

本發明的樹脂組成物的熱傳導性及介電特性優異,因此可用作單層或多層的印刷基板、柔性印刷基板等基材/基板。另外,作為配線用、特別是高頻訊號的配線用的絕緣材料,例如可較佳地用作覆蓋膜、阻焊劑、增層材料、層間絕緣劑、接合片、層間黏接劑、倒裝晶片接合器用的凸塊片(bump sheet)。The resin composition of the present invention has excellent thermal conductivity and dielectric properties, and therefore can be used as a base material/substrate such as a single-layer or multi-layer printed circuit board or a flexible printed circuit board. In addition, as an insulating material for wiring, especially high-frequency signal wiring, it can be preferably used as a cover film, solder resist, build-up material, interlayer insulating agent, bonding sheet, interlayer adhesive, flip chip Bump sheet for adapter.

此外,尖晶石粒子亦可用於寶石類、觸媒載體、吸附劑、光觸媒、光學材料、螢光體、耐熱絕緣材料、基板、感測器等用途中。In addition, spinel particles can also be used in gemstones, catalyst carriers, adsorbents, photocatalysts, optical materials, phosphors, heat-resistant insulating materials, substrates, sensors, etc.

藉由本發明的一形態,提供一種對所述樹脂組成物進行成形而成的成形物。成形物中含有的本發明的尖晶石粒子的熱傳導性及介電特性優異,因此該成形物較佳為用作低介電散熱構件。藉此,可提高設備的散熱功能,不僅可有助於設備的小型輕量化、高性能化,而且可有助於高頻電路中的通訊功能的高功能化。 [實施例] According to one aspect of the present invention, a molded article obtained by molding the resin composition is provided. The spinel particles of the present invention contained in the molded article have excellent thermal conductivity and dielectric properties, so the molded article is preferably used as a low-dielectric heat dissipation member. In this way, the heat dissipation function of the device can be improved, which not only contributes to the compactness, weight reduction and high performance of the device, but also contributes to the high functionality of communication functions in high-frequency circuits. [Example]

以下,基於實施例對本發明進一步進行詳細敘述,但本記述並不限定本發明。實施例中,只要無特別說明則均為原子數換算。Hereinafter, the present invention will be described in further detail based on examples, but this description does not limit the present invention. In the examples, unless otherwise stated, all values are based on atomic number conversion.

(作為原料的鎂系化合物內包含的元素量的分析) 使用螢光X射線分析裝置超級迷你(Supermini)200(理學(Rigaku)股份有限公司製造),並使用約5 g的鎂系化合物進行了組成分析。 使用XRF分析結果,關於氧以外的元素,根據莫耳比(原子的數量)計算出雜質量。即,設為雜質量(原子%)=(Mg以外的原子數)/(Mg的原子數)×100。 Ca亦同樣地設為Ca雜質量(原子%)=(Ca的原子數)/(Mg的原子數)×100。 (Analysis of the amount of elements contained in magnesium-based compounds used as raw materials) Composition analysis was performed using a fluorescence X-ray analyzer Supermini 200 (manufactured by Rigaku Co., Ltd.) and using approximately 5 g of a magnesium-based compound. Using the XRF analysis results, for elements other than oxygen, the amount of impurities is calculated based on the molar ratio (number of atoms). That is, let the impurity amount (atomic %) = (number of atoms other than Mg)/(number of atoms of Mg) × 100. Similarly, Ca is set to Ca impurity amount (atomic %) = (number of atoms of Ca)/(number of atoms of Mg) × 100.

(尖晶石粒子的合成) <實施例1> 利用絕對磨機(Absolute Mill)(大阪化學股份有限公司製造)將氧化鋁粒子(電化(DENKA)公司製造,DAW-05,球狀,平均粒徑6.4 μm)70 g與氫氧化鎂(協和化學工業公司製造的基斯碼(KISMA)5Q-S 平均粒徑0.66 μm、未檢測出雜質量、合計雜質量0.13原子%)40 g加以混合,從而獲得混合物。將所獲得的混合物放入坩堝中,利用陶瓷電爐在5℃/分鐘的條件下升溫至1300℃,在1300℃下保持10小時並進行煅燒。然後在5℃/分鐘的條件下降溫至室溫後,取出坩堝,從而獲得約90 g的白色的粉末。 (Synthesis of spinel particles) <Example 1> Using an Absolute Mill (manufactured by Osaka Chemical Co., Ltd.), 70 g of alumina particles (manufactured by DENKA Co., Ltd., DAW-05, spherical, average particle diameter 6.4 μm) were mixed with magnesium hydroxide (Kyowa Chemical Co., Ltd. A mixture was obtained by mixing 40 g of KISMA 5Q-S manufactured by Industrial Co., Ltd. (average particle diameter: 0.66 μm, no detectable impurity amount, total impurity amount: 0.13 atomic %). The obtained mixture was put into a crucible, heated to 1300°C using a ceramic electric furnace at 5°C/min, and calcined while maintaining at 1300°C for 10 hours. Then, after cooling to room temperature at 5° C./min, the crucible was taken out, and about 90 g of white powder was obtained.

<實施例2> 將煅燒溫度變更為1400℃,除此以外與實施例1同樣地進行。 <Example 2> The same procedure as in Example 1 was performed except that the calcination temperature was changed to 1400°C.

<實施例3> 將氫氧化鎂變更為神島化學工業製造的瑪谷西茲(MAGSEEDS)X-6(平均粒徑0.81 μm、Ca雜質量0.1原子%、合計雜質量0.1原子%),除此以外與實施例1同樣地進行。 <Example 3> Except for changing the magnesium hydroxide to MAGSEEDS X-6 manufactured by Kamijima Chemical Industry (average particle diameter: 0.81 μm, Ca impurity content: 0.1 atomic %, total impurity content: 0.1 atomic %), it is the same as Example 1. Proceed similarly.

<實施例4> 將氫氧化鎂變更為立保(TATEHO)工業製造的麥格斯塔(MAGSTAR)#5(平均粒徑0.99 μm、雜質量0.28原子%、合計雜質量0.7原子%),除此以外與實施例1同樣地進行。 <Example 4> Except for changing the magnesium hydroxide to MAGSTAR #5 manufactured by TATEHO Industrial Co., Ltd. (average particle diameter: 0.99 μm, impurity content: 0.28 atomic %, total impurity content: 0.7 atomic %), the same conditions as in the Examples are used. 1 Proceed in the same way.

<實施例5> 將氧化鋁粒子變更為電化(DENKA)公司製造的DAW-03(球狀,平均粒徑4.9 μm),除此以外與實施例1同樣地進行。 <Example 5> The same procedure as in Example 1 was performed except that the alumina particles were changed to DAW-03 (spherical, average particle diameter: 4.9 μm) manufactured by Denka Co., Ltd.

<實施例6> 將氧化鋁粒子變更為電化(DENKA)公司製造的DAW-01(球狀,平均粒徑1.9 μm),除此以外與實施例1同樣地進行。 <Example 6> The same procedure as in Example 1 was performed except that the alumina particles were changed to DAW-01 (spherical shape, average particle diameter: 1.9 μm) manufactured by Denka Co., Ltd.

<比較例1> 利用絕對磨機(Absolute Mill)(大阪化學股份有限公司製造)將氧化鋁粒子(電化(DENKA)公司製造,DAW-05,球狀,平均粒徑6.4 μm)70 g與氧化鎂(協和化學工業公司製造的奇瓦馬谷(Kyowa Mag)MF-150 平均粒徑0.71 μm、Ca雜質量0.64原子%、合計雜質量1.7原子%)27.67 g加以混合,從而獲得混合物。將所獲得的混合物放入坩堝中,利用陶瓷電爐在5℃/分鐘的條件下升溫至1300℃,在1300℃下保持10小時並進行煅燒。然後在5℃/分鐘的條件下降溫至室溫後,取出坩堝,從而獲得約90 g的白色的粉末。 <Comparative example 1> Using an Absolute Mill (manufactured by Osaka Chemical Co., Ltd.), 70 g of alumina particles (manufactured by DENKA Co., Ltd., DAW-05, spherical, average particle diameter 6.4 μm) were mixed with magnesium oxide (Kyowa Chemical Industry Co., Ltd. A mixture was obtained by mixing 27.67 g of Kyowa Mag MF-150 manufactured by the company (average particle diameter 0.71 μm, Ca impurity content 0.64 atomic %, total impurity content 1.7 atomic %). The obtained mixture was put into a crucible, heated to 1300°C using a ceramic electric furnace at 5°C/min, and calcined while maintaining at 1300°C for 10 hours. Then, after cooling to room temperature at 5° C./min, the crucible was taken out, and about 90 g of white powder was obtained.

<比較例2> 將煅燒溫度變更為1400℃,除此以外與比較例1同樣地進行。 <Comparative example 2> The same procedure as Comparative Example 1 was performed except that the calcination temperature was changed to 1400°C.

<比較例3> 將氫氧化鎂變更為神島化學工業製造的麥格斯塔(MAGSTAR)#20(平均粒徑4 μm、Ca雜質量0.29原子%、合計雜質量0.29原子%),除此以外與比較例1同樣地進行。 <Comparative Example 3> The same as Comparative Example 1 except that the magnesium hydroxide was changed to MAGSTAR #20 manufactured by Kamijima Chemical Industry (average particle diameter 4 μm, Ca impurity content 0.29 atomic %, total impurity content 0.29 atomic %). carried out.

[評價方法] 按照下述方法,進行所獲得的尖晶石粒子的測定及評價。 [Evaluation method] The obtained spinel particles were measured and evaluated according to the following method.

(介電特性的測定) 將實施例及比較例中獲得的尖晶石粒子作為試驗片,並填充至EM實驗室公司的空腔諧振器CP-001-PW中,利用是德科技(Keysight)公司網路分析儀P9373A進行測定,測定出1 GHz的介電常數/介電損耗角正切。 (Measurement of dielectric properties) The spinel particles obtained in the Examples and Comparative Examples were used as test pieces and filled into the cavity resonator CP-001-PW of EM Laboratories. The analysis was performed using the Keysight Network Analyzer P9373A. Measure and determine the dielectric constant/dielectric loss tangent at 1 GHz.

(平均粒徑) 將少量的實施例及比較例中獲得的尖晶石粒子粉末取至燒杯中,並添加50 mL的0.5%六偏磷酸鈉水溶液,然後,使用超音波分均質機 索尼菲利亞(Sonifier)450D(必能信(BRANSON)公司製造)進行兩分鐘的分散處理而製備測定用樣品。使用雷射繞射散射式粒度分佈測定裝置MT3300EXII(麥奇克拜爾(Microtrac Bell)股份有限公司製造)對該測定用樣品測定出體積累積基準D50。 (average particle size) Take a small amount of the spinel particle powder obtained in the Examples and Comparative Examples into a beaker, add 50 mL of 0.5% sodium hexametaphosphate aqueous solution, and then use an ultrasonic homogenizer Sonifier 450D (manufactured by BRANSON) was dispersed for two minutes to prepare a sample for measurement. The volume accumulation standard D50 of this measurement sample was measured using a laser diffraction and scattering particle size distribution measuring device MT3300EXII (manufactured by Microtrac Bell Co., Ltd.).

(尖晶石粒子內包含的元素量的分析) 使用螢光X射線分析裝置超級迷你(Supermini)200(理學(Rigaku)股份有限公司製造),並使用所製作的約5 g的試樣進行了組成分析。 使用XRF分析結果,關於氧以外的元素,根據莫耳比(原子的數量)計算出雜質量。即,設為雜質量(原子%)=(Al、Mg以外的原子數)/(Al的原子數+Mg的原子數)×100。關於Al與Mg之比,利用同樣的方法求出原子的數量之比。 Ca亦同樣地設為Ca雜質量(原子%)=(Ca的原子數)/(Al的原子數+Mg的原子數)×100。 (Analysis of the amount of elements contained in spinel particles) Composition analysis was performed using a fluorescence X-ray analyzer Supermini 200 (manufactured by Rigaku Co., Ltd.) and using a prepared sample of approximately 5 g. Using the XRF analysis results, for elements other than oxygen, the amount of impurities is calculated based on the molar ratio (number of atoms). That is, let the impurity amount (atomic %) = (number of atoms other than Al and Mg)/(number of atoms of Al + number of atoms of Mg) × 100. Regarding the ratio of Al to Mg, the ratio of the number of atoms is obtained using the same method. Similarly, Ca is set to Ca impurity amount (atomic %) = (number of atoms of Ca)/(number of atoms of Al + number of atoms of Mg) × 100.

利用理學(Rigaku)公司的X射線繞射裝置尤樂提馬(Ultima)IV(40 kv、40 mA、CuKα射線)對結晶相進行測定。實施例及比較例的尖晶石粒子具有尖晶石型晶體結構的MgAl 2O 4,並未確認到其他的雜質相。 The crystallographic phase was measured using Rigaku's X-ray diffraction device Ultima IV (40 kv, 40 mA, CuKα ray). The spinel particles of the Examples and Comparative Examples have MgAl 2 O 4 with a spinel type crystal structure, and no other impurity phases were confirmed.

將所述各評價的結果示於表1中。「N.D.」是not detected的縮寫,表示未檢測到。The results of each evaluation are shown in Table 1. "N.D." is the abbreviation of not detected, which means not detected.

[表1]    粒子形狀 平均粒徑 總雜質量 Ca雜質量 介電常數 介電損耗角正切 D50 μm 原子% 原子% 實施例1 球形 9.1 0.07 N.D. 8.4 9.5×10 -4 實施例2 球形 9.2 0.11 N.D. 8.8 3.7×10 -4 實施例3 球形 9.2 0.08 N.D. 8.9 9.1×10 -4 實施例4 球形 9.5 0.09 N.D. 8.7 9.3×10 -4 實施例5 球形 6.2 0.08 N.D. 9.1 7.0×10 -4 實施例6 球形 3.2 0.10 N.D. 8.9 9.8×10 -4 比較例1 球形 9.2 0.27 0.02 8.9 15×10 -4 比較例2 球形 9.3 0.30 0.02 8.5 11×10 -4 比較例3 不定形 9.4 0.60 0.30 9.0 12×10 -4 [Table 1] particle shape average particle size Total impurity amount Ca impurity amount Dielectric constant Dielectric loss tangent D50 μm atom% atom% Example 1 spherical 9.1 0.07 ND 8.4 9.5×10 -4 Example 2 spherical 9.2 0.11 ND 8.8 3.7×10 -4 Example 3 spherical 9.2 0.08 ND 8.9 9.1× 10-4 Example 4 spherical 9.5 0.09 ND 8.7 9.3×10 -4 Example 5 spherical 6.2 0.08 ND 9.1 7.0× 10-4 Example 6 spherical 3.2 0.10 ND 8.9 9.8× 10-4 Comparative example 1 spherical 9.2 0.27 0.02 8.9 15× 10-4 Comparative example 2 spherical 9.3 0.30 0.02 8.5 11× 10-4 Comparative example 3 Amorphous 9.4 0.60 0.30 9.0 12× 10-4

由比較例3可知,當使用粒徑大的鎂系化合物時,鎂源擴散至鋁中的機制崩壞而成為不定形,因此需要使用微粒子的鎂系化合物。From Comparative Example 3, it can be seen that when a magnesium-based compound with a large particle size is used, the mechanism of diffusion of the magnesium source into aluminum breaks down and becomes amorphous, so it is necessary to use a fine-particle magnesium-based compound.

(樹脂組成物的製備) <實施例7> 將30.7 g的作為熱塑性樹脂的DIC-PPS LR100G(X-1,迪愛生(DIC)股份有限公司製造的聚苯硫醚樹脂,密度1.35 g/cm 3)、69.3g的實施例1中獲得的尖晶石粒子均勻地進行乾混合後,藉由樹脂熔融混練裝置實驗室普拉斯托混合機(Labo Plastomill)在混練溫度300℃、轉速80 rpm的條件下進行熔融混練處理,從而獲得所述粒子的含量為40容量%的聚苯硫醚樹脂組成物。樹脂組成物中的填料含量(容量%)根據熱塑性樹脂的密度與熱傳導性填料的密度來計算。 (Preparation of Resin Composition) <Example 7> 30.7 g of DIC-PPS LR100G (X-1, polyphenylene sulfide resin manufactured by DIC Co., Ltd. as a thermoplastic resin, density 1.35 g/cm 3 ), 69.3 g of the spinel particles obtained in Example 1 were uniformly dry-mixed, and then mixed with a resin melting and kneading device Labo Plastomill at a kneading temperature of 300°C and a rotation speed of 80 rpm. The melt-kneading process is performed under the conditions to obtain a polyphenylene sulfide resin composition with a content of the particles of 40% by volume. The filler content (volume %) in the resin composition is calculated based on the density of the thermoplastic resin and the density of the thermally conductive filler.

(熱塑性樹脂組成物的熱傳導率的測定方法) 使用台式的射出成形機(源順(Xplore)公司製造,射出成形(Injection Moulding)IM 12)在汽缸溫度320℃、模具溫度140℃下對所獲得的樹脂組成物進行射出成型,製作出直徑10 mm、厚度0.2 mm的試驗片。使用熱傳導率測定裝置(LFA 467 超閃技術(HyperFlash),耐馳(NETZSCH)公司製造),進行了25℃下的熱傳導率的測定。 (Measurement method of thermal conductivity of thermoplastic resin composition) The obtained resin composition was injection molded using a desktop injection molding machine (manufactured by Xplore, Injection Molding IM 12) at a cylinder temperature of 320°C and a mold temperature of 140°C to produce a diameter 10 mm, and a test piece with a thickness of 0.2 mm. The thermal conductivity at 25°C was measured using a thermal conductivity measuring device (LFA 467 HyperFlash, manufactured by NETZSCH).

(實施例8~實施例9、比較例4) 與實施例7同樣地製作填料含量為40容量%的聚苯硫醚樹脂組成物,並進行熱傳導率的測定。再者,所使用的填料如表2所示。 再者,在比較例4中,使用DAW-05(電化(DENKA)股份有限公司製造,球狀氧化鋁)作為填料。 (Example 8 to Example 9, Comparative Example 4) A polyphenylene sulfide resin composition with a filler content of 40% by volume was prepared in the same manner as in Example 7, and the thermal conductivity was measured. Furthermore, the fillers used are shown in Table 2. In addition, in Comparative Example 4, DAW-05 (manufactured by Denka Co., Ltd., spherical alumina) was used as the filler.

[表2]    填料種類 熱傳導率 (W/m·K) 實施例7 實施例1 0.92 實施例8 實施例2 0.93 實施例9 實施例3 0.95 比較例4 DAW-05 0.76 [Table 2] Filling type Thermal conductivity (W/m·K) Example 7 Example 1 0.92 Example 8 Example 2 0.93 Example 9 Example 3 0.95 Comparative example 4 DAW-05 0.76

關於包含本實施形態的尖晶石粒子的樹脂組成物,一般而言與包含熱傳導高的氧化鋁的樹脂組成物相比,具有高熱傳導率,可謂是實現了兼備高熱傳導率及低介電損耗角正切此兩者的尖晶石粒子。The resin composition containing the spinel particles of this embodiment generally has a higher thermal conductivity than a resin composition containing alumina with high thermal conductivity. It can be said that it achieves both high thermal conductivity and low dielectric loss. The angle is tangent to the two spinel particles.

without

圖1是實施例1的尖晶石粒子的SEM圖像。 圖2是實施例3的尖晶石粒子的SEM圖像。 圖3是實施例4的尖晶石粒子的SEM圖像。 圖4是比較例3的尖晶石粒子的SEM圖像。 Figure 1 is an SEM image of the spinel particles of Example 1. Figure 2 is an SEM image of the spinel particles of Example 3. Figure 3 is an SEM image of the spinel particles of Example 4. FIG. 4 is an SEM image of the spinel particles of Comparative Example 3.

Claims (9)

一種尖晶石粒子,至少包含鎂原子、鋁原子及氧原子,所述尖晶石粒子中, 所述原子以外的原子的量未滿0.27原子%。 A kind of spinel particle, containing at least magnesium atoms, aluminum atoms and oxygen atoms, in the spinel particle, The amount of atoms other than the above atoms is less than 0.27 atomic %. 一種尖晶石粒子,至少包含鎂原子、鋁原子及氧原子,所述尖晶石粒子中, 鈣原子的數量相對於鎂原子與鋁原子的數量之和而未滿0.02原子%。 A kind of spinel particle, containing at least magnesium atoms, aluminum atoms and oxygen atoms, in the spinel particle, The number of calcium atoms is less than 0.02 atomic % relative to the sum of the numbers of magnesium atoms and aluminum atoms. 如請求項1或2所述的尖晶石粒子,其中,平均粒徑為75 μm以下。The spinel particles according to claim 1 or 2, wherein the average particle diameter is 75 μm or less. 如請求項1或2所述的尖晶石粒子,其中,1 GHz下的介電損耗角正切未滿1.0×10 -3The spinel particle according to Claim 1 or 2, wherein the dielectric loss tangent at 1 GHz is less than 1.0×10 -3 . 一種樹脂組成物,包含如請求項1或2所述的尖晶石粒子與樹脂。A resin composition comprising the spinel particles described in claim 1 or 2 and resin. 一種成形物,為如請求項5所述的樹脂組成物的成形物。A molded article of the resin composition according to claim 5. 一種尖晶石粒子的製造方法,將鋁系化合物與鎂系化合物加以混合並進行煅燒,所述尖晶石粒子的製造方法中, 所述鎂系化合物是平均粒徑未滿4 μm的微粒子, 所述鎂系化合物中包含的雜質量未滿1.0原子%。 A method for producing spinel particles, in which an aluminum-based compound and a magnesium-based compound are mixed and calcined. In the method for producing spinel particles, The magnesium compound is fine particles with an average particle diameter of less than 4 μm, The amount of impurities contained in the magnesium-based compound is less than 1.0 atomic %. 一種尖晶石粒子的製造方法,將鋁系化合物與鎂系化合物加以混合並進行煅燒,所述尖晶石粒子的製造方法中, 所述鎂系化合物是平均粒徑未滿4 μm的微粒子, 所述鎂系化合物中包含的鈣原子量為0.6原子%以下。 A method for producing spinel particles, in which an aluminum-based compound and a magnesium-based compound are mixed and calcined. In the method for producing spinel particles, The magnesium compound is fine particles with an average particle diameter of less than 4 μm, The calcium atomic weight contained in the magnesium-based compound is 0.6 atomic % or less. 如請求項7或8所述的製造方法,其中,所述鋁系化合物的形狀為球狀或正球狀。The manufacturing method according to claim 7 or 8, wherein the shape of the aluminum-based compound is spherical or spherical.
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