TW202406659A - Laser machining apparatus capable of controlling the state of laser light without reducing productivity - Google Patents
Laser machining apparatus capable of controlling the state of laser light without reducing productivity Download PDFInfo
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- 238000003754 machining Methods 0.000 title abstract 3
- 238000012545 processing Methods 0.000 claims abstract description 87
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 238000007689 inspection Methods 0.000 claims abstract description 23
- 238000000926 separation method Methods 0.000 claims abstract description 22
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- 238000012935 Averaging Methods 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0622—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0648—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/067—Dividing the beam into multiple beams, e.g. multifocusing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/50—Working by transmitting the laser beam through or within the workpiece
- B23K26/53—Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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Abstract
Description
本發明有關於一種雷射加工裝置。The invention relates to a laser processing device.
為了分割半導體晶圓等的板狀物來做成晶片,已知有將對板狀物具有穿透性之波長的雷射光聚光照射於板狀物的內部來形成改質層,並以此改質層為起點來進行分割之方法,或是藉由照射對板狀物具有吸收性之波長的雷射光來使其燒蝕而進行分割之方法等(參照專利文獻1、2)。在這樣的加工方法中,為了使加工品質穩定,掌握雷射加工裝置的雷射光的狀態是非常重要的。
先前技術文獻
專利文獻
In order to divide a plate-like object such as a semiconductor wafer into wafers, it is known to condense and irradiate the inside of the plate-like object with a laser light having a wavelength that is penetrating to the plate-like object, thereby forming a modified layer. A method of dividing the plate-shaped object by using the modified layer as a starting point, or a method of dividing the plate-shaped object by ablation by irradiating it with laser light having a wavelength that is absorbent (see
專利文獻1:日本特許第3408805號公報 專利文獻2:日本特開平10-305420號公報 Patent Document 1: Japanese Patent No. 3408805 Patent Document 2: Japanese Patent Application Publication No. 10-305420
發明欲解決之課題The problem to be solved by the invention
然而,以往,測定雷射光的強度之功率計必須以遮擋雷射光的方式來設置。因此,為了測定必須停止加工,而有生產性會降低之問題。又,為了觀測雷射光的脈衝波形或脈衝遺漏等,必須將光電二極體設置在可以接收散射光的位置並連接於示波器(oscilloscope),並以目視方式來確認,不僅和強度測定同樣地會導致生產性降低,也是不勝其煩的作業。However, in the past, the power meter used to measure the intensity of laser light had to be set up to block the laser light. Therefore, processing must be stopped for measurement, and there is a problem that productivity is reduced. In addition, in order to observe the pulse waveform or pulse omission of laser light, it is necessary to install the photodiode in a position that can receive scattered light, connect it to an oscilloscope, and confirm it visually. This is not only the same as the intensity measurement, but This results in a decrease in productivity and is a very troublesome task.
本發明是有鑒於所述之問題點而作成的發明,其目的在於提供一種可以在不使生產性降低的情形下掌握雷射光的狀態之雷射加工裝置。 用以解決課題之手段 The present invention was made in view of the above-mentioned problems, and an object thereof is to provide a laser processing apparatus that can grasp the state of laser light without reducing productivity. means to solve problems
為了解決上述課題並達成目的,本發明的雷射加工裝置的特徵在於具備:雷射振盪器,生成雷射光;聚光透鏡,將藉由該雷射振盪器所生成之雷射光聚光;分離構件,將藉由該雷射振盪器所生成之雷射光分離成檢查用的雷射光、與用於聚光於被加工物之加工用的雷射光;光接收部,接收藉由該分離構件所分離出之檢查用的雷射光;檢測單元,從藉由該光接收部所接收到之雷射光,取得和該雷射光的強度有關之資訊、與和該雷射光的脈衝波形有關之資訊;及控制部,輸出以該檢測單元所取得之資訊。In order to solve the above problems and achieve the object, the laser processing apparatus of the present invention is characterized by having: a laser oscillator to generate laser light; a condenser lens to condense the laser light generated by the laser oscillator; and to separate the laser light. a member that separates the laser light generated by the laser oscillator into laser light for inspection and laser light for processing that is focused on the workpiece; and the light receiving unit receives the laser light generated by the separation member. The separated laser light for inspection; the detection unit obtains information related to the intensity of the laser light and information related to the pulse waveform of the laser light from the laser light received through the light receiving part; and The control unit outputs the information obtained by the detection unit.
又,本發明之雷射加工裝置亦可更具備用於將藉由該分離構件所分離出之檢查用的雷射光分歧之分歧鏡,該光接收部具有:熱感測器,接收經該分歧鏡所分歧出之其中一道雷射光,並測定該雷射光的平均輸出;及光偵測器(photodetector),接收經該分歧鏡所分歧出之另一道雷射光,來取得和該雷射光的脈衝波形有關之資訊。In addition, the laser processing device of the present invention may further include a branching mirror for dividing the inspection laser light separated by the separation member, and the light receiving part has a thermal sensor that receives the light through the branching. One of the laser lights branched out by the mirror, and the average output of the laser light is measured; and a photodetector receives the other laser light branched out by the branch mirror to obtain the pulse of the laser light. Information about the waveform.
又,在本發明之雷射加工裝置中,亦可配設成:該熱感測器接收經該分歧鏡所反射之雷射光,該光偵測器接收已穿透該分歧鏡的雷射光。Furthermore, the laser processing device of the present invention may also be configured such that the thermal sensor receives the laser light reflected by the branching mirror, and the light detector receives the laser light that has penetrated the branching mirror.
又,在本發明的雷射加工裝置中,亦可在該分歧鏡與該光偵測器之間配設ND濾波器。Furthermore, in the laser processing device of the present invention, an ND filter may be disposed between the branch mirror and the photodetector.
又,在本發明之雷射加工裝置中,以該檢測單元所取得之和該雷射光的脈衝波形有關之資訊,亦可包含有關於有無脈衝遺漏之資訊,且該控制部依據該雷射光的平均輸出,自動地設定用於檢測脈衝遺漏的閾值。 發明效果 In addition, in the laser processing device of the present invention, the information related to the pulse waveform of the laser light obtained by the detection unit may also include information on whether there is a pulse omission, and the control unit is based on the pulse waveform of the laser light. Averaging the output automatically sets the threshold for detecting missing pulses. Invention effect
本發明可以在不使生產性降低的情形下掌握雷射光的狀態。The present invention can grasp the state of laser light without reducing productivity.
用以實施發明之形態Form used to implement the invention
針對用於實施本發明之形態(實施形態),一面參照圖式一面詳細地說明。本發明並非因以下的實施形態所記載之內容而受到限定之發明。又,在以下所記載之構成要素中,包含所屬技術領域中具有通常知識者可以容易地設想得到的構成要素、實質上相同的構成要素。此外,以下所記載之構成是可合宜組合的。又,只要在不脫離本發明之要旨的範圍內,可進行構成的各種省略、置換或變更。Modes (embodiments) for implementing the present invention will be described in detail with reference to the drawings. The present invention is not limited by the contents described in the following embodiments. In addition, the structural elements described below include structural elements that can be easily imagined by a person with ordinary skill in the relevant technical field and substantially the same structural elements. In addition, the structures described below can be combined as appropriate. In addition, various omissions, substitutions, or changes in the structure may be made within the scope that does not deviate from the gist of the present invention.
[實施形態]
首先,依據圖式來說明本發明的實施形態之雷射加工裝置1的整體構成。圖1是顯示實施形態之雷射加工裝置1之構成例的立體圖。在以下的說明中,X軸方向是水平面上的一個方向。Y軸方向是在水平面上正交於X軸方向之方向。Z軸方向是正交於X軸方向以及Y軸方向之方向。實施形態之雷射加工裝置1為:加工進給方向為X軸方向,分度進給方向為Y軸方向,聚光點位置調整方向為Z軸方向。
[Embodiment]
First, the overall structure of the
如圖1所示,雷射加工裝置1具備保持工作台10、雷射光照射單元20、移動單元60、拍攝單元70與顯示單元80。實施形態之雷射加工裝置1是藉由對加工對象即被加工物100照射雷射光21來對被加工物100進行加工之裝置。藉由雷射加工裝置1進行之被加工物100的加工可為例如:藉由隱形切割在被加工物100的內部形成改質層之改質層形成加工、在被加工物100的正面形成溝之溝加工、或沿著分割預定線將被加工物100切斷之切斷加工等。As shown in FIG. 1 , the
被加工物100可為例如以矽(Si)、藍寶石(Al
2O
3)、砷化鎵(GaAs)、碳化矽(SiC)或鉭酸鋰(LiTaO
3)等作為基板之圓板狀的半導體器件晶圓、光器件晶圓等之晶圓。再者,在實施形態中,被加工物100雖然是圓板狀,但在本發明中亦可並非為圓板狀。被加工物100是例如在被加工物100的背面貼附可供環狀的框架110貼附且直徑比被加工物100的外徑更大之膠帶111,而以被支撐在框架110的開口內之狀態來搬送及加工。
The
保持工作台10以保持面11來保持被加工物100。保持面11是由多孔陶瓷等所形成之圓板形狀。保持面11在實施形態中是和水平方向平行之平面。保持面11例如透過真空吸引路徑而和真空吸引源連接。保持工作台10會吸引保持已載置在保持面11上之被加工物100。在保持工作台10的周圍配置有複數個夾具部12,前述夾具部12會夾持支撐被加工物100之環狀的框架110。The holding table 10 holds the
保持工作台10藉由旋轉單元13而繞著和Z軸方向平行的軸心旋轉。旋轉單元13被X軸方向移動板14支撐。旋轉單元13以及保持工作台10是透過X軸方向移動板14,而被後述之X軸方向移動單元61在X軸方向上移動。旋轉單元13以及保持工作台10是透過X軸方向移動板14、X軸方向移動單元61以及Y軸方向移動板15,而被Y軸方向移動單元62在Y軸方向上移動。The holding table 10 rotates around an axis parallel to the Z-axis direction by the
雷射光照射單元20是對已保持在保持工作台10的保持面11之被加工物100照射雷射光21之單元。在雷射光照射單元20當中,至少聚光透鏡32(參照圖2)會被後述之Z軸方向移動單元63所支撐,前述Z軸方向移動單元63設置在從雷射加工裝置1的裝置本體2豎立設置之柱3上。關於雷射光照射單元20的具體的構成例,將在後述中詳細地說明。The
移動單元60是使雷射光21的聚光點相對於已保持在保持工作台10之被加工物100相對地移動之單元。移動單元60包含X軸方向移動單元61、Y軸方向移動單元62與Z軸方向移動單元63。The moving
X軸方向移動單元61是使保持工作台10與雷射光照射單元20的聚光點在加工進給方向即X軸方向上相對地移動之單元。在實施形態中,X軸方向移動單元61使保持工作台10在X軸方向上移動。在實施形態中,X軸方向移動單元61是設置在雷射加工裝置1的裝置本體2上。X軸方向移動單元61是將X軸方向移動板14支撐成在X軸方向上移動自如。The X-axis
Y軸方向移動單元62是使保持工作台10與雷射光照射單元20的聚光點在分度進給方向即Y軸方向上相對地移動之單元。在實施形態中,Y軸方向移動單元62使保持工作台10在Y軸方向上移動。在實施形態中,Y軸方向移動單元62是設置在雷射加工裝置1的裝置本體2上。Y軸方向移動單元62將Y軸方向移動板15支撐成在Y軸方向上移動自如。The Y-axis
Z軸方向移動單元63是使保持工作台10與雷射光照射單元20的聚光點在聚光點位置調整方向即Z軸方向上相對地移動之單元。在實施形態中,Z軸方向移動單元63使雷射光照射單元20的至少聚光透鏡32在Z軸方向上移動。在實施形態中,Z軸方向移動單元63是設置在雷射加工裝置1之自裝置本體2豎立設置之柱3上。Z軸方向移動單元63將雷射光照射單元20的至少聚光透鏡32支撐成在Z軸方向上移動自如。The Z-axis
在實施形態中,X軸方向移動單元61、Y軸方向移動單元62以及Z軸方向移動單元63各自包含習知的滾珠螺桿、習知的脈衝馬達與習知的導軌。滾珠螺桿設置成繞著軸心旋轉自如。脈衝馬達使滾珠螺桿繞著軸心旋轉。X軸方向移動單元61的導軌將X軸方向移動板14支撐成在X軸方向上移動自如。X軸方向移動單元61的導軌是固定在Y軸方向移動板15而設置。Y軸方向移動單元62的導軌將Y軸方向移動板15支撐成在Y軸方向上移動自如。Y軸方向移動單元62的導軌是固定在裝置本體2而設置。Z軸方向移動單元63的導軌將雷射光照射單元20的至少聚光透鏡32支撐成在Z軸方向上移動自如。Z軸方向移動單元63的導軌是固定在柱3上而設置。In the embodiment, the X-axis
拍攝單元70對已保持在保持工作台10之被加工物100進行拍攝。拍攝單元70包含CCD(電荷耦合器件,Charge Coupled Device)相機或紅外線相機。拍攝單元70是例如以相鄰於雷射光照射單元20的聚光透鏡32(參照圖2)的方式固定。拍攝單元70拍攝被加工物100來得到用於完成校準之圖像,並將所得到的圖像輸出,其中前述校準是進行被加工物100與雷射光照射單元20之對位。The
顯示單元80是藉由液晶顯示裝置等所構成之顯示部。顯示單元80可使例如加工條件的設定畫面、拍攝單元70所拍攝到之被加工物100的狀態、加工動作的狀態等顯示於顯示面。在顯示單元80的顯示面包含觸控面板的情況下,顯示單元80亦可包含輸入部。輸入部可受理操作人員登錄加工內容資訊等之各種操作。輸入部亦可為鍵盤等的外部輸入裝置。顯示單元80可藉由來自輸入部等的操作而切換顯示於顯示面之資訊或圖像。The
其次,說明雷射光照射單元20的具體的構成。圖2是顯示圖1所示之雷射光照射單元20的概略構成例的示意圖。如圖2所示,雷射光照射單元20包含雷射振盪器30與聚光透鏡32。Next, the specific structure of the laser
雷射振盪器30會生成並射出具有用於加工被加工物100之預定的波長的雷射光21。雷射光照射單元20所照射之雷射光21是對被加工物100具有穿透性或吸收性之波長的雷射光。雷射振盪器30具有雷射振盪部31,前述雷射振盪部31包含振盪產生並放大雷射光21之雷射介質。又,實施形態之雷射振盪器30是將分離構件33、光接收部40、檢測單元50與控制部54設置在殼體的內部。The laser oscillator 30 generates and emits
分離構件33是設置在雷射振盪部31與聚光透鏡32之間的雷射光21的光路上。分離構件33會將在雷射振盪部31中所生成之雷射光21分離成檢查用的雷射光22與加工用的雷射光23。The
實施形態之分離構件33例如包含玻璃,可讓雷射光21中的99%以上穿透且讓小於1百分比反射。亦即,實施形態之分離構件33是將反射後之雷射光21作為檢查用的雷射光22而引導到光接收部40,並將穿透後之雷射光21作為加工用的雷射光23而引導到聚光透鏡32。再者,分離構件33亦可包含反射鏡,在此情況下,只要配置成將反射後之雷射光21作為為加工用的雷射光23而引導到聚光透鏡32,並將穿透後之雷射光21作為檢查用的雷射光22而引導到光接收部40即可。The
光接收部40會接收藉由分離構件33所分離出之檢查用的雷射光22。實施形態的光接收部40包含藉由將光訊號轉換成電氣訊號來檢測光之光偵測器(光檢測器)。此外,亦可在光接收部40的前段配置有使光量衰減之濾波器。濾波器包含例如在預定的波長帶中不用選擇波長地將光量去掉一定量而穿透之ND(中性密度,Neutral Density)濾波器。光接收部40會將對應於所接收到之光的電氣訊號輸出至檢測單元50。The
檢測單元50是取得藉由光接收部40所接收到之檢查用的雷射光22的資訊之單元。檢測單元50包含訊號放大部51、脈衝波形資訊取得部52與光強度資訊取得部53。訊號放大部51將從光接收部40所取得之電氣訊號放大並輸出至脈衝波形資訊取得部52以及光強度資訊取得部53。The
脈衝波形資訊取得部52會取得和有關於雷射光22的脈衝波形之資訊對應之光強度的電氣訊號。光強度資訊取得部53會取得和有關於雷射光22的強度之資訊對應之光強度的電氣訊號。再者,脈衝波形資訊取得部52以及光強度資訊取得部53是以類比訊號來取得各自的資訊。脈衝波形資訊取得部52以及光強度資訊取得部53會將和已取得之各資訊對應之類比訊號輸出至控制部54。The pulse waveform
控制部54是包含作為運算機構之運算處理裝置、作為記憶機構之記憶裝置、及作為通訊機構之輸入輸出介面裝置的電腦。運算處理裝置包含例如CPU(中央處理單元,Central Processing Unit)等之微處理器。記憶裝置具有HDD(硬碟驅動機,Hard Disk Drive)、ROM(唯讀記憶體,Read Only Memory)或RAM(隨機存取記憶體,Random Access Memory)等之記憶體。運算處理裝置依據已保存於記憶裝置之預定的程式來進行各種運算。運算處理裝置依照運算結果,透過輸入輸出介面裝置將各種控制訊號輸出至上述之各構成要素。The
控制部54會對從脈衝波形資訊取得部52以及光強度資訊取得部53取得之類比訊號進行AD轉換。此外,控制部54會將光強度的AD值換算為功率值。藉此,控制部54從脈衝波形資訊取得部52取得之和有關於雷射光22的脈衝波形之資訊對應之光強度的電氣訊號,可得到峰值輸出的時間推移資訊。又,控制部54從光強度資訊取得部53取得之和有關於雷射光22的強度之資訊對應之光強度的電氣訊號,可得到平均輸出的時間推移資訊。The
控制部54是依據以檢測單元50所取得之有關於檢查用的雷射光22的強度之資訊,來取得雷射光22的平均輸出的時間推移。檢查用的雷射光22與加工用的雷射光23,因為在分離構件33中以預定的比例被分離,所以可藉由雷射光22的平均輸出的時間推移,來推定加工用的雷射光23的平均輸出的時間推移。亦即,可以依據加工用的雷射光23的平均輸出的時間推移,來檢測例如雷射光23的強度的非預期之降低等之裝置的異常。The
又,控制部54是依據以檢測單元50所取得之有關於檢查用的雷射光22的脈衝波形之資訊,來取得雷射光22的峰值輸出的時間推移。檢查用的雷射光22與加工用的雷射光23,因為在分離構件33中以預定的比例被分離,所以可藉由雷射光22的峰值輸出的時間推移,來推定加工用的雷射光23的峰值輸出的時間推移。亦即,控制部54可以依據加工用的雷射光23的峰值輸出的時間推移,來檢測例如雷射光23的脈衝遺漏等之裝置的異常。Furthermore, the
在此,亦可為:檢測單元50的脈衝波形資訊取得部52所取得之有關於雷射光22的脈衝波形之資訊,包含有關於有無脈衝遺漏之資訊。有無脈衝遺漏之檢測,是藉由針對預定的閾值,判定每個脈衝之峰值輸出是否低於閾值來進行。實施形態之控制部54是依據雷射光22的平均輸出的時間推移,而自動地設定用於進行脈衝遺漏的檢測之閾值。藉此,即使在雷射光21的照射過程中變更加工條件,使得適當的閾值改變的情況下,仍可對應。Here, the information about the pulse waveform of the
聚光透鏡32使從雷射振盪器30所射出之雷射光21聚光於已保持在保持工作台10的保持面11之被加工物100,來照射於被加工物100。聚光透鏡32是將從雷射振盪部31所射出且已入射至分離構件33之雷射光21當中,穿透分離構件33之加工用的雷射光23聚光於被加工物100。The
在圖2所示之實施形態的雷射光照射單元20中,雖然在雷射振盪器30的內部配置有光接收部40以及檢測單元50,但在本發明中並非限定於此形態。圖3是顯示雷射光照射單元20-1的其他的概略構成例的示意圖。如圖3所示,雷射光照射單元20-1和實施形態的雷射光照射單元20相比較,不同之點在於:具備雷射振盪器30-1來取代雷射振盪器30。In the
雷射振盪器30-1在內部不具備分離構件33、光接收部40、檢測單元50以及控制部54。亦即,雷射光照射單元20-1是在雷射振盪器30-1的外部具備分離構件33、光接收部40、檢測單元50以及控制部54。分離構件33將從雷射振盪器30-1射出後之雷射光21分離成檢查用的雷射光22與加工用的雷射光23。關於其他構成零件,因為和圖2所示之雷射光照射單元20的構成零件同樣,所以省略說明。The laser oscillator 30 - 1 does not include the
實施形態之光接收部40雖然包含光偵測器,但在本發明中,亦可更包含熱感測器。圖4是顯示光接收部40-1的其他的概略構成例的示意圖。光接收部40-1包含各自接收藉由分歧鏡41所分歧出之雷射光24、25之熱感測器42與光偵測器43。Although the
分歧鏡41會將已藉由分離構件33分離之檢查用的雷射光22分歧。分歧鏡41是將經分歧之其中一道雷射光22作為雷射光24而引導至熱感測器42,並且將經分歧之另一道雷射光22作為雷射光25而引導至光偵測器43。分歧鏡41是例如將99%左右之雷射光22反射之反射鏡。分歧鏡41會讓雷射光22的99%左右反射而作為雷射光24來引導至熱感測器42,並讓其餘的1百分比左右穿透而引導至光偵測器43。The branching
熱感測器42會接收藉由分歧鏡41所分歧出之其中一道雷射光24並測定雷射光24的平均輸出。實施形態的熱感測器42是接收藉由分歧鏡41所反射之雷射光24。The
光偵測器43會接收藉由分歧鏡41所分歧出之另一道雷射光25來取得有關於雷射光25的脈衝波形之資訊。實施形態的光偵測器43是接收穿透分歧鏡41之雷射光25。The
如圖4所示,在分歧鏡41的前段配設有聚光透鏡44以及波長選擇濾波器45。又,可在分歧鏡41與光偵測器43之間配設ND濾波器46。As shown in FIG. 4 , a
聚光透鏡44會讓以分離構件33所分離出之檢查用的雷射光22朝向光偵測器43的光接收面來聚光。已穿透聚光透鏡44之雷射光22會穿透波長選擇濾波器45、分歧鏡41以及ND濾波器46,而入射至光偵測器43。The
波長選擇濾波器45是配置在聚光透鏡44與分歧鏡41之間的檢查用的雷射光22的光路上。波長選擇濾波器45是讓檢查用的雷射光22當中僅預定的波長穿透之濾波器。波長選擇濾波器45可為例如帶通濾波器、分光濾鏡(dichroic filter)、長波通濾波器(long pass filter)以及短波通濾波器(short pass filter)之任一者,或組合了這些構成之濾波器。帶通濾波器是任意地選擇特定之波長並使其穿透之濾波器。分光濾鏡是反射特定的波長範圍之光,並使其餘的波長範圍之光穿透之濾鏡。長波通濾波器是使波長比預定的波長更長之光穿透之濾波器。短波通濾波器是使波長比預定的波長更短之光穿透之濾波器。實施形態之波長選擇濾波器45僅供可在熱感測器42及光偵測器43中測定之波長穿透。The wavelength
ND濾波器46是讓已被分歧鏡41分歧之雷射光25的光量去掉一定量而穿透。藉此,可以降低入射到光偵測器43之雷射光25的光量。The
在此,說明在具備光接收部40之雷射加工裝置1中,自動地設定用於檢測脈衝遺漏的閾值93之方法,其中前述光接收部40具有熱感測器42以及光偵測器43之雙方。圖5是顯示圖4所示之熱感測器42所接收到之雷射光24的平均輸出的推移之一例的圖表。圖6是顯示圖4所示之光偵測器43所接收到之雷射光25的輸出的推移之一例的圖表。在圖5以及圖6所示之一例中,是設成在中途將雷射加工條件從第一加工條件91變更成第二加工條件92之構成。Here, a method of automatically setting the
控制部54是依據熱感測器42所取得之雷射光24的平均輸出,來推定如圖5所示之加工用的雷射光23的平均輸出的推移。如圖5所示,在以第一加工條件91執行雷射加工之期間,雷射光23的平均輸出為大致固定。又,在以第二加工條件92執行雷射加工之期間,雷射光23的平均輸出為大致固定。又,藉由從第一加工條件91轉換到第二加工條件92,雷射光23的平均輸出會改變(在圖5所示之一例中為減少)。The
又,控制部54是依據如圖6所示之光偵測器43所取得之包含雷射光25的峰值輸出之波形資料,來推定加工用的雷射光23的峰值輸出的推移。在以第一加工條件91執行雷射加工之期間,雷射光23的脈衝波形大致是一定的。又,在以第二加工條件92執行雷射加工之期間,雷射光23的脈衝波形大致是一定的。又,藉由從第一加工條件91轉換到第二加工條件92,雷射光23的脈衝波形會改變(在圖6所示之一例中為峰值減少)。In addition, the
控制部54是將圖5所示之熱感測器42所取得之雷射光24的平均輸出乘以預定的係數後之值,設定為圖6所示之光偵測器43所取得之雷射光25的波形資料的脈衝遺漏的閾值93。從而,所設定之閾值93會在雷射光23的平均輸出改變之時間點改變,亦即從第一加工條件91轉換到第二加工條件92之時間點改變。The
如以上所說明,在實施形態之雷射加工裝置1中,是設為可藉由將雷射光21的一部分分離成檢查用的雷射光22並接收此雷射光22,而同時進行雷射光22的強度測定與脈衝觀測。在此方法中,因為將雷射光21的一部分分離成檢測用的雷射光22,並且將雷射光21的大部分作為加工用的雷射光23來使用,所以變得可一邊加工一邊掌握雷射光21的狀態,而變得可提升生產性。As described above, in the
例如,依據所偵測到之雷射光22的平均輸出的推移以及輸出的推移,可以根據這些推移低於已事先設定之閾值之情形,來推定加工用的雷射光23的輸出之降低以及脈衝遺漏。在雷射光22的輸出已降低的情況下、或觀測到脈衝遺漏的情況下,可停止加工以避免被加工物100的全部損失。又,也可將觀測到異常之瞬間的前後的各種感測器值保存為日誌(log),並使用於異常解析。在此,所謂的各種感測器值,可包含對雷射振盪器30內部的光學元件所施加之電壓或電流、溫度等之資訊、光學檢測箱(optical box)內的溫度或濕度等之資訊。又,可以藉由累積這些資料,而利用在預知或防止不良發生上。For example, based on the detected change in the average output of the
又,藉由偵測雷射光22的平均輸出以及輸出的推移,並依據平均輸出而自動設定用於檢測脈衝遺漏之閾值,也可適用在以下情況:在加工中變更加工條件,且適當的閾值改變。In addition, by detecting the average output of the
再者,本發明並非限定於上述實施形態之發明。亦即,在不脫離本發明之要點的範圍內,可以進行各種變形來實施。例如,控制部54亦可僅輸出以檢測單元50所取得之資訊,亦可依據所輸出之資訊來讓操作人員判斷裝置是否正常地運作。例如,亦可僅為控制部54輸出依據熱感測器42所取得之平均輸出而設定之用於檢測脈衝遺漏的閾值、與光偵測器43所取得之波形資料,亦可為操作人員依據所輸出的資訊,來判斷有無脈衝遺漏。In addition, this invention is not limited to the invention of the said embodiment. That is, various modifications can be made without departing from the gist of the present invention. For example, the
1:雷射加工裝置
2:裝置本體
3:柱
10:保持工作台
11:保持面
12:夾具部
13:旋轉單元
14:X軸方向移動板
15:Y軸方向移動板
20,20-1:雷射光照射單元
21,22,23,24,25:雷射光
30,30-1:雷射振盪器
31:雷射振盪部
32:聚光透鏡
33:分離構件
40,40-1:光接收部
41:分歧鏡
42:熱感測器
43:光偵測器
44:聚光透鏡
45:波長選擇濾波器
46:ND濾波器
50:檢測單元
51:訊號放大部
52:脈衝波形資訊取得部
53:光強度資訊取得部
54:控制部
60:移動單元
61:X軸方向移動單元
62:Y軸方向移動單元
63:Z軸方向移動單元
70:拍攝單元
80:顯示單元
91:第一加工條件
92:第二加工條件
93:閾值
100:被加工物
110:框架
111:膠帶
X,Y,Z:方向
1: Laser processing device
2:Device body
3: column
10: Keep the workbench
11: Keep the surface
12: Fixture Department
13: Rotation unit
14: X-axis direction moving plate
15: Y-axis
圖1是顯示實施形態的雷射加工裝置之構成例的立體圖。 圖2是顯示圖1所示之雷射光照射單元的概略構成例的示意圖。 圖3是顯示雷射光照射單元的其他的概略構成例的示意圖。 圖4是顯示光接收部的其他的概略構成例的示意圖。 圖5是顯示圖4所示之熱感測器所接收到之雷射光的平均輸出的推移之一例的圖表。 圖6是顯示圖4所示之光偵測器所接收之雷射光的輸出的推移之一例的圖表。 FIG. 1 is a perspective view showing a structural example of the laser processing apparatus according to the embodiment. FIG. 2 is a schematic diagram showing an example of the schematic configuration of the laser light irradiation unit shown in FIG. 1 . FIG. 3 is a schematic diagram showing another schematic configuration example of the laser light irradiation unit. FIG. 4 is a schematic diagram showing another schematic configuration example of the light receiving unit. FIG. 5 is a graph showing an example of transition of the average output of laser light received by the thermal sensor shown in FIG. 4 . FIG. 6 is a graph showing an example of transition of the laser light output received by the light detector shown in FIG. 4 .
10:保持工作台 10: Keep the workbench
20:雷射光照射單元 20:Laser light irradiation unit
21,22,23:雷射光 21,22,23:Laser light
30:雷射振盪器 30:Laser oscillator
31:雷射振盪部 31:Laser oscillation part
32:聚光透鏡 32: condenser lens
33:分離構件 33: Separate components
40:光接收部 40:Light receiving part
50:檢測單元 50:Detection unit
51:訊號放大部 51: Signal amplifier section
52:脈衝波形資訊取得部 52: Pulse waveform information acquisition part
53:光強度資訊取得部 53: Light intensity information acquisition department
54:控制部 54:Control Department
100:被加工物 100: Processed object
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2022-123263 | 2022-08-02 | ||
JP2022123263A JP2024020801A (en) | 2022-08-02 | 2022-08-02 | Laser processing device |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202406659A true TW202406659A (en) | 2024-02-16 |
Family
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Application Number | Title | Priority Date | Filing Date |
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TW112128168A TW202406659A (en) | 2022-08-02 | 2023-07-27 | Laser machining apparatus capable of controlling the state of laser light without reducing productivity |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2024020801A (en) |
KR (1) | KR20240018366A (en) |
CN (1) | CN117483938A (en) |
TW (1) | TW202406659A (en) |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10305420A (en) | 1997-03-04 | 1998-11-17 | Ngk Insulators Ltd | Method for fabricating matrix made up of oxide single crystal and method for manufacturing functional device |
-
2022
- 2022-08-02 JP JP2022123263A patent/JP2024020801A/en active Pending
-
2023
- 2023-07-19 CN CN202310889996.5A patent/CN117483938A/en active Pending
- 2023-07-20 KR KR1020230094624A patent/KR20240018366A/en unknown
- 2023-07-27 TW TW112128168A patent/TW202406659A/en unknown
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Publication number | Publication date |
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CN117483938A (en) | 2024-02-02 |
JP2024020801A (en) | 2024-02-15 |
KR20240018366A (en) | 2024-02-13 |
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