TW202406461A - Production method and equipment of environmentally friendly feed - Google Patents

Production method and equipment of environmentally friendly feed Download PDF

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TW202406461A
TW202406461A TW111129273A TW111129273A TW202406461A TW 202406461 A TW202406461 A TW 202406461A TW 111129273 A TW111129273 A TW 111129273A TW 111129273 A TW111129273 A TW 111129273A TW 202406461 A TW202406461 A TW 202406461A
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organic
environmentally friendly
liquid
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feed
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張永煬
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張永煬
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本發明提出一種環保飼料的生產方法及其設備,所述的方法包括:通過固液分離步驟和異物剔除步驟將有機廢棄物分離為固態的有機營養物和液態的有機營養液,並且剔除其他無法利用的非有機物;固態的有機營養物和液態的有機營養液再分別通過固體處理程序和液體處理程序處理後,即可成為固態的環保飼料和液態的環保飼料。本發明方法能在數小時內將有機廢棄物快速製成固態和液態的環保飼料,本發明可以實現共同蒸煮中心,有機廢棄物經過高溫處理後製成的環保飼料,可以解決目前規定家戶廚餘不得直接作為飼料畜養農畜和農禽的問題,同時降低業者的畜養成本。 The invention proposes an environmentally friendly feed production method and equipment. The method includes: separating organic waste into solid organic nutrients and liquid organic nutrient solution through a solid-liquid separation step and a foreign matter removal step, and removing other insoluble matter. Utilized non-organic substances; solid organic nutrients and liquid organic nutrient solutions can be turned into solid environmentally friendly feed and liquid environmentally friendly feed after being processed through solid treatment procedures and liquid treatment procedures respectively. The method of the invention can quickly make solid and liquid environmentally friendly feed from organic waste within a few hours. The invention can realize a common cooking center, and the environmentally friendly feed made from organic waste after high-temperature treatment can solve the current regulations of household kitchens. It should not be used directly as feed to raise agricultural livestock and poultry, and at the same time reduce the livestock raising costs of operators.

Description

環保飼料的生產方法及其設備 Production method and equipment of environmentally friendly feed

本發明涉及有機廢棄物的處理技術,特別是一種用以將包含一般事業廢棄物、過期食品和過期飼料的有機廢棄物製成環保飼料的生產方法及其設備。 The present invention relates to organic waste treatment technology, in particular a production method and equipment for making organic waste including general industrial waste, expired food and expired feed into environmentally friendly feed.

使用廚餘養豬是國內養豬產業行之多年的飼養方式,但是廚餘因受來源、收集方式、季節等影響極大,品質較不穩定,因此必須添加飼料補充。廚餘養豬雖可達到廚餘和資源再利用之目的,但防疫措施、高溫蒸煮設備及污水、臭味等污染防治設施仍應妥善規劃進行。另一方面,歐美國家有相關規定,家庭廚餘屬於廢棄物/垃圾不能作為養豬飼料,所以使用家庭廚餘作為飼料畜養的豬隻及其豬肉或豬肉製品皆不得在該區域/國家販售,換言之,對於習慣使用家庭廚餘畜養豬隻的我國養豬產業而言,勢必無法將豬肉或豬肉製品出口至上述區域/國家。 The use of food waste to raise pigs has been a method of raising pigs in the domestic pig industry for many years. However, the quality of food waste is greatly affected by the source, collection method, season, etc., so feed supplements must be added. Although raising pigs with food waste can achieve the purpose of reusing food waste and resources, epidemic prevention measures, high-temperature cooking equipment, and pollution prevention and control facilities such as sewage and odor should still be properly planned. On the other hand, European and American countries have relevant regulations that household food waste is waste/garbage and cannot be used as pig feed. Therefore, pigs and their pork or pork products raised using household food waste as feed are not allowed to be sold in this region/country. , in other words, for my country’s pig industry, which is accustomed to using household kitchen waste to raise pigs, it is bound to be impossible to export pork or pork products to the above-mentioned regions/countries.

實務上,有鑑於近來發生的非洲豬瘟危害台灣養豬產業的問題,國內主管機關農委會甚至提出「限制家戶廚餘直接進入養豬場」的短、中、長期策略,希望斷絕家戶廚餘運送過程中的交叉污染。不過以養豬大縣屏東為例,禁用家戶廚餘恐造成豬隻斷糧。 In practice, in view of the recent African swine fever that has harmed Taiwan's pig industry, the domestic competent authority, the Council of Agriculture, has even proposed a short, medium and long-term strategy of "restricting household food waste from directly entering pig farms" in the hope of cutting off household food waste. Cross-contamination during the transportation of household food waste. However, taking Pingtung, a major pig-raising county, as an example, banning household kitchen waste may cause pigs to run out of food.

由於台灣消費者對黑豬肉的偏愛,本土黑豬的飼養頭數在全國養豬頭數中佔有很大的比例,而本土黑豬主要食物就是廚餘,若貿然禁 用家戶廚餘,恐消滅黑豬文化。為解決這個問題,國內環保署、農委會以及豬農們共同舉辦記者會,呼籲政府在養豬廚餘依風險分流分區管理時,應待場外蒸煮中心成立,再禁止家戶廚餘入場,然而較佳的解決方法,仍應努力實現廚餘飼料化以供豬農使用,期能達到防止非洲豬瘟與廚餘再利用的雙贏目標。 Due to the preference of Taiwanese consumers for black pork, the number of domestic black pigs accounted for a large proportion of the number of pigs raised in the country. The main food of local black pigs is kitchen waste. If it is rashly banned, Using household kitchen waste may wipe out the black pig culture. In order to solve this problem, the domestic Environmental Protection Agency, the Council of Agriculture and pig farmers jointly held a press conference, calling on the government to wait for the establishment of off-site cooking centers when pig food waste is divided and managed according to risk, and then prohibit the entry of food waste from households. However, the better solution is to turn food waste into feed for pig farmers to use, hoping to achieve the win-win goal of preventing African swine fever and reusing food waste.

依據我國廢棄物清理法之規定,廢餘由餐廳、工、醫院、百貨公司、旅館業、量販業、超級市場、量販業等事業產生,稱一般事業廢棄物;相較於前述由家戶產生的廚餘,由餐廳、超級市場、量販業等事業產生的過期食品或是事業廚餘,例如過期食品一般皆有條碼可供追踪查核原料來源,相較於家戶廚餘,安全性較佳,更適合回收再利用。 According to the provisions of my country's Waste Disposal Law, waste generated by restaurants, factories, hospitals, department stores, hotels, mass merchandisers, supermarkets, mass merchandisers and other businesses is called general industrial waste; compared with the aforementioned waste generated by households Food waste, including expired food or industrial food waste produced by restaurants, supermarkets, mass merchandisers, etc. For example, expired food generally has a barcode that can be used to track and check the source of raw materials. Compared with household food waste, it is safer , more suitable for recycling.

本發明所要解決的技術問題是提供一種環保飼料的生產方法及其設備,能在數小時內將有機廢棄物快速製成固態和液態的環保飼料,進而實現共同蒸煮中心,來源包含一般事業廢棄物(亦可稱作事業廚餘)、過期食品和過期飼料的有機廢棄物經過高溫處理後製成的環保飼料,可以解決目前規定家戶廚餘不得直接作為飼料畜養農畜和農禽的問題,同時降低業者的畜養成本。 The technical problem to be solved by the present invention is to provide an environmentally friendly feed production method and equipment, which can quickly make solid and liquid environmentally friendly feed from organic waste within a few hours, thereby realizing a common cooking center, and the source includes general industrial waste. Environmentally friendly feed made from organic waste (also known as industrial food waste), expired food and expired feed after high temperature treatment can solve the current problem of household food waste not being directly used as feed for livestock and poultry. At the same time, the livestock raising costs of the industry are reduced.

為解決上述問題,本發明環保飼料的生產方法的一較佳實施例,包括下列步驟: In order to solve the above problems, a preferred embodiment of the production method of environmentally friendly feed of the present invention includes the following steps:

固液分離步驟,將有機廢棄物分離為固態的有機營養物和液態的有機營養液; The solid-liquid separation step separates the organic waste into solid organic nutrients and liquid organic nutrient solution;

異物剔除步驟,剔除有機營養物中的非有機物; The foreign matter removal step removes non-organic matter from organic nutrients;

固體處理程序,用以將有機營養物製成固態的環保飼料,包括下列步驟:粉碎步驟,將有機營養物粉碎為小顆粒的有機營養物碎料;脫水步驟,將有機營養物碎料的含水率控制在45%~55%的範圍;預處理步驟,在通過脫水步驟處理後的有機營養物碎料之中添加食用酵素一起混合成有機營養物混合物,然後將有機營養物混合物充分混合均勻並且預熱,其中食用酵素佔有機營養物混合物的重量百分比為1.5wt%~2.5wt%;殺菌消毒步驟,係將有機營養物混合物加熱至90-100℃,然後維持一預設的時間長度進行殺菌消毒,逐漸乾燥製成固態的環保飼料;以及 The solid treatment process is used to make organic nutrients into solid environmentally friendly feed, including the following steps: a crushing step to crush the organic nutrients into small particles of organic nutrients; a dehydration step to reduce the water content of the organic nutrients to The rate is controlled within the range of 45% to 55%; in the pretreatment step, edible enzymes are added to the organic nutrient fragments processed through the dehydration step and mixed together to form an organic nutrient mixture, and then the organic nutrient mixture is fully mixed and evenly Preheating, in which the weight percentage of edible enzymes in the organic nutrient mixture is 1.5wt%~2.5wt%; the sterilization and disinfection step is to heat the organic nutrient mixture to 90-100°C, and then maintain it for a preset time period for sterilization Sterilize and gradually dry to produce solid environmentally friendly feed; and

液體處理程序,用以將有機營養液製成液態的環保飼料,包括下列步驟:儲存步驟,批次儲存有機營養液以進行批次處理;殺菌消毒步驟,係將有機營養液加熱至90-100℃,同時不斷攪拌並維持一預設的時間長度進行殺菌消毒,進而製成液態的環保飼料,最後將製成的液態的環保飼料儲存於一液態飼料儲存槽儲存。 The liquid treatment process is used to make the organic nutrient solution into liquid environmentally friendly feed, including the following steps: a storage step, in which the organic nutrient solution is stored in batches for batch processing; a sterilization step, in which the organic nutrient solution is heated to 90-100 ℃, while continuously stirring and maintaining a preset time period for sterilization and disinfection, and then producing liquid environmentally friendly feed. Finally, the liquid environmentally friendly feed is stored in a liquid feed storage tank.

其中粉碎步驟是將有機營養物粉碎為粒徑小於5mm的有機營養物碎料,適合用於養豬以及雞、鴨等禽類。 The crushing step is to crush the organic nutrients into organic nutrients with a particle size less than 5 mm, which is suitable for raising pigs, chickens, ducks and other poultry.

其中食用酵素為耐高溫酵素。 Among them, edible enzymes are high temperature resistant enzymes.

其中固體處理程序的殺菌消毒步驟係將有機營養物混合物加熱至90-100℃,然後維持1小時以上進行殺菌消毒。 The sterilization and disinfection step of the solid treatment program is to heat the organic nutrient mixture to 90-100°C and then maintain it for more than 1 hour for sterilization and disinfection.

其中液體處理程序的殺菌消毒步驟係將有機營養液加熱至90-100℃,然後維持1小時以上進行殺菌消毒。 The sterilization and disinfection step of the liquid treatment program is to heat the organic nutrient solution to 90-100°C and then maintain it for more than 1 hour for sterilization and disinfection.

作為本發明環保飼料的生產方法的一較佳實施例,其中包括使用殺菌消毒步驟的廢熱對預處理步驟的有機營養物混合物進行預熱。 As a preferred embodiment of the production method of environmentally friendly feed of the present invention, it includes using the waste heat from the sterilization and disinfection step to preheat the organic nutrient mixture in the pretreatment step.

本發明的一方面包括一種環保飼料的生產設備,用以將有機廢棄物製成環保飼料,包括:一固液分離單元、一有機營養物處理單元、一有機營養液處理單元,以及一加熱單元; One aspect of the present invention includes an environmentally friendly feed production equipment for making organic waste into environmentally friendly feed, including: a solid-liquid separation unit, an organic nutrient processing unit, an organic nutrient solution processing unit, and a heating unit ;

其中固液分離單元包括一固液分離器和一輸送帶,固液分離器用以將有機廢棄物分離為固態的有機營養物和液態的有機營養液,輸送帶用以將有機營養物輸送至有機營養物處理單元; The solid-liquid separation unit includes a solid-liquid separator and a conveyor belt. The solid-liquid separator is used to separate organic waste into solid organic nutrients and liquid organic nutrient solution. The conveyor belt is used to transport the organic nutrients to the organic waste. Nutrient handling unit;

其中有機營養物處理單元包括:一粉碎機、一預處理器、一營養物加熱槽,以及一固態飼料儲存槽;粉碎機用以將有機營養物粉碎為小顆粒的有機營養物碎料,有機營養物在粉碎的同時進行脫水,若是有機營養物的含水量太低則適當地補水,將有機營養物碎料的含水率控制在45%~55%的範圍;預處理器包含一預處理槽、一第一攪拌器和一酵素添加器,預處理槽用以接收有機營養物碎料,酵素添加器用以將食用酵素添加入預處理槽之中,藉由第一攪拌器將有機營養物碎料和食用酵素均勻混合成為有機營養物混合物;營養物加熱槽用以接收有機營養物混合物,營養物加熱槽將有機營養物混合物加熱至90-100℃,並且維持一預設的時間長度進行殺菌消毒,進而逐漸乾燥製成固態的環保飼料;固態飼料儲存槽配置在營養物加熱槽的出口位置,用以接收並儲存固態的環保飼料; The organic nutrient processing unit includes: a crusher, a pre-processor, a nutrient heating tank, and a solid feed storage tank; the crusher is used to crush the organic nutrients into small particles of organic nutrients. Nutrients are dehydrated while being crushed. If the moisture content of organic nutrients is too low, water should be replenished appropriately to control the moisture content of organic nutrient fragments in the range of 45% to 55%; the preprocessor includes a pretreatment tank , a first mixer and an enzyme adder, the pretreatment tank is used to receive organic nutrient crushed materials, the enzyme adder is used to add edible enzymes into the pretreatment tank, and the organic nutrients are crushed by the first mixer. The feed and edible enzymes are evenly mixed to form an organic nutrient mixture; the nutrient heating tank is used to receive the organic nutrient mixture, and the nutrient heating tank heats the organic nutrient mixture to 90-100°C and maintains it for a preset time period for sterilization Sterilize and then gradually dry to produce solid environmentally friendly feed; the solid feed storage tank is configured at the outlet of the nutrient heating tank to receive and store solid environmentally friendly feed;

其中有機營養液處理單元包括:一液體儲存槽、一營養液加熱槽,以及一液態飼料儲存槽;液體儲存槽通過一輸送管連接固液分離單元,用以儲存有機營養液;營養液加熱槽通過一第一管路連接液體儲存槽,營養液加熱槽配置有一第二攪拌器,營養液加熱槽用以將有機營養液加熱至90-100℃,同時不斷攪拌並維持一預設的時間長度進行殺菌消毒,進而製成液 態的環保飼料;液態飼料儲存槽通過一第二管路連接營養液加熱槽的排出口用以儲存液態的環保飼料; The organic nutrient solution processing unit includes: a liquid storage tank, a nutrient solution heating tank, and a liquid feed storage tank; the liquid storage tank is connected to the solid-liquid separation unit through a delivery pipe to store the organic nutrient solution; the nutrient solution heating tank The liquid storage tank is connected through a first pipeline. The nutrient solution heating tank is equipped with a second stirrer. The nutrient solution heating tank is used to heat the organic nutrient solution to 90-100°C while continuously stirring and maintaining a preset time length. Sterilize and disinfect, and then make a liquid The liquid feed storage tank is connected to the outlet of the nutrient solution heating tank through a second pipeline to store the liquid environmentally friendly feed;

其中加熱單元連接營養物加熱槽和營養液加熱槽,加熱單元用以產生加熱有機營養物混合物和有機營養液所需的熱量。 The heating unit is connected to the nutrient heating tank and the nutrient solution heating tank, and is used to generate the heat required for heating the organic nutrient mixture and the organic nutrient solution.

其中固液分離器包括:一篩板和配置在篩板下方的一排水槽,篩板具有孔洞,有機廢棄物被置放在篩板上,有機廢棄物含有的水分或液體向下通過孔洞後落入排水槽中收集作為液態的有機營養液,排水槽藉由輸送管連接液體儲存槽。 The solid-liquid separator includes: a sieve plate and a drainage groove arranged below the sieve plate. The sieve plate has holes. The organic waste is placed on the sieve plate. The moisture or liquid contained in the organic waste passes downward through the holes. The liquid organic nutrient solution falls into the drainage tank to collect, and the drainage tank is connected to the liquid storage tank through a delivery pipe.

其中第一管路配置有一第一泵浦和一第一電動閥,第一泵浦和第一電動閥電性連接一控制器,控制器控制第一泵浦和第一電動閥的動作,用以將液體儲存槽內的有機營養液按照預設的處理量,批次地輸送至營養液加熱槽。 The first pipeline is equipped with a first pump and a first electric valve. The first pump and the first electric valve are electrically connected to a controller. The controller controls the actions of the first pump and the first electric valve. The organic nutrient solution in the liquid storage tank is transported to the nutrient solution heating tank in batches according to a preset processing volume.

其中第二管路配置有一第二泵浦和一第二電動閥,第二泵浦和第二電動閥電性連接控制器,控制器控制第二泵浦和第二電動閥的動作,用以將液態的環保飼料批次地輸送至液態飼料儲存槽。 The second pipeline is equipped with a second pump and a second electric valve. The second pump and the second electric valve are electrically connected to the controller. The controller controls the actions of the second pump and the second electric valve. Transport liquid environmentally friendly feed to the liquid feed storage tank in batches.

其中加熱單元包括:一燃料槽、一蒸汽鍋爐、一蒸汽回收桶;燃料槽連接蒸汽鍋爐用以供應蒸汽鍋爐所需的燃料,蒸汽鍋爐配置一第一蒸汽管路連接營養物加熱槽和營養液加熱槽,蒸汽鍋爐產生的蒸汽藉由第一蒸汽管路導引至營養物加熱槽和營養液加熱槽用以加熱有機營養物混合物和有機營養液;蒸汽回收桶配置一蒸汽回收管路連接營養物加熱槽和營養液加熱槽,用以回收蒸汽。 The heating unit includes: a fuel tank, a steam boiler, and a steam recovery barrel; the fuel tank is connected to the steam boiler to supply the fuel required by the steam boiler, and the steam boiler is equipped with a first steam pipeline connected to the nutrient heating tank and the nutrient solution Heating tank, the steam generated by the steam boiler is guided to the nutrient heating tank and the nutrient solution heating tank through the first steam pipeline to heat the organic nutrient mixture and organic nutrient solution; the steam recovery barrel is equipped with a steam recovery pipeline connected to the nutrient Material heating tank and nutrient solution heating tank are used to recover steam.

其中蒸汽回收桶配置一第二蒸汽管路連接預處理器的預處 理槽,用以對預處理槽中的有機營養物混合物進行預熱。 The steam recovery barrel is equipped with a second steam pipeline connected to the preprocessor of the preprocessor. treatment tank to preheat the organic nutrient mixture in the pretreatment tank.

本發明的優點及功效在於,本發明方法及其設備能在數小時內將來源包含一般事業廢棄物、過期食品和過期飼料的有機廢棄物快速製成固態和液態的環保飼料,本發明方法及其設備還可以實現共同蒸煮中心,上述的有機廢棄物經過高溫處理後製成的環保飼料,可以解決目前規定家戶廚餘不得直接作為飼料畜養農畜和農禽的問題,同時降低業者的畜養成本。 The advantages and effects of the present invention are that the method and the equipment of the present invention can quickly produce solid and liquid environmentally friendly feed from organic waste sources including general industrial waste, expired food and expired feed within a few hours. Its equipment can also realize a joint cooking center. The environmentally friendly feed made from the above-mentioned organic waste after high-temperature treatment can solve the current problem of household kitchen waste not being directly used as feed for raising farm animals and poultry, and at the same time reduce the cost of raising livestock. cost.

另一方面,本發明方法及其設備能在數小時內將來源包含一般事業廢棄物、過期食品和過期飼料的有機廢棄物快速製成固態和液態的環保飼料,其中作為製造本發明環保飼料的一般事業廢棄物,基本上都是由餐廳、超級市場、量販業等事業產生的過期食品或是事業廚餘,例如過期食品一般皆有條碼可供追踪查核原料來源,原料安全性無虞;因此,使用本發明方法及其設備製造的環保飼料畜養的豬隻及其豬肉或豬肉製品,可以出口外銷至歐美國家/地區,對於我國養豬產業而言會有莫大的助益。 On the other hand, the method and equipment of the present invention can quickly produce solid and liquid environmentally friendly feeds from organic wastes containing general industrial waste, expired food and expired feeds within a few hours. General industrial waste is basically expired food or industrial kitchen waste generated by restaurants, supermarkets, mass merchandisers, etc. For example, expired food generally has a barcode to track and check the source of the raw materials, so the safety of the raw materials is not compromised; therefore Pigs and their pork or pork products raised using the environmentally friendly feed produced by the method and its equipment of the present invention can be exported to European and American countries/regions, which will be of great help to my country's pig industry.

S1:固液分離步驟 S1: Solid-liquid separation step

S2:異物剔除步驟 S2: Foreign body removal step

S3:固體處理程序 S3: Solids Handling Procedure

S3-1:粉碎步驟 S3-1: Crushing step

S3-2:脫水步驟 S3-2: Dehydration step

S3-3:預處理步驟 S3-3: Preprocessing steps

S3-4:殺菌消毒步驟 S3-4: Sterilization and disinfection steps

S4:液體處理程序 S4: Liquid Handler

S4-1:儲存步驟 S4-1: Storage steps

S4-2:殺菌消毒步驟 S4-2: Sterilization and disinfection steps

A:固液分離單元 A: Solid-liquid separation unit

B:有機營養物處理單元 B: Organic nutrient processing unit

C:有機營養液處理單元 C: Organic nutrient solution processing unit

D:加熱單元 D:Heating unit

10:固液分離器 10:Solid-liquid separator

101:篩板 101: Sieve plate

11:輸送帶 11: Conveyor belt

12:排水槽 12: Drainage channel

121:輸送管 121:Conveyor pipe

20:粉碎機 20:Pulverizer

30:預處理器 30: Preprocessor

31:預處理槽 31: Pretreatment tank

32:第一攪拌器 32:First mixer

33:酵素添加器 33: Enzyme Adder

40:營養物加熱槽 40: Nutrient heating tank

41:固態飼料儲存槽 41:Solid feed storage tank

50:液體儲存槽 50:Liquid storage tank

60:營養液加熱槽 60: Nutrient solution heating tank

61:第一管路 61:First pipeline

62:第二攪拌器 62:Second mixer

63:第一泵浦 63:First pump

64:第一電動閥 64:The first electric valve

65A:控制器 65A:Controller

65B:中央控制器 65B: Central controller

70:液態飼料儲存槽 70:Liquid feed storage tank

71:第二管路 71:Second pipeline

72:第二泵浦 72:Second pump

73:第二電動閥 73: Second electric valve

80:燃料槽 80:Fuel tank

90:蒸汽鍋爐 90:Steam boiler

91:蒸汽回收桶 91:Steam recovery barrel

92:第一蒸汽管路 92:First steam line

93:蒸汽回收管路 93: Steam recovery pipeline

94:第二蒸汽管路 94: Second steam line

第1圖,是本發明環保飼料的生產方法的一較佳實施例的步驟流程圖。 Figure 1 is a step flow chart of a preferred embodiment of the production method of environmentally friendly feed of the present invention.

第2圖,是本發明環保飼料的生產設備的一較佳實施例的構造示意圖。 Figure 2 is a schematic structural diagram of a preferred embodiment of the environmentally friendly feed production equipment of the present invention.

第3圖,繪示固液分離單元的一較佳實施例的構造示意圖。 Figure 3 shows a schematic structural diagram of a preferred embodiment of the solid-liquid separation unit.

在本發明專利說明書及圖式所揭露的實施例,其中提及的方向(例如上、下、左、右、前和後)是依據圖式顯示的內容,用於說明實施例 中各個元件或結構之間相對關係(例如位置關係、聯接關係和動作關係)。原則上,當本發明說明書中提及的元件或結構和圖式顯示的位置相符時,所述的方向將會是合適的。如果本發明說明書中提及的元件或結構的位置發生改變,則所述的方向也應作相應的改變。 In the embodiments disclosed in the patent specification and drawings of the present invention, the directions mentioned (such as up, down, left, right, front and back) are based on the contents shown in the drawings and are used to illustrate the embodiments. The relative relationship between various components or structures (such as position relationship, connection relationship and action relationship). In principle, when the positions of elements or structures mentioned in the description of the present invention correspond to those shown in the drawings, the directions described will be appropriate. If the position of an element or structure mentioned in the specification of the present invention is changed, the direction described should also be changed accordingly.

通過本發明環保飼料的生產方法可以將來源包含一般事業廢棄物、過期食品和過期飼料的有機廢棄物製成環保飼料,首先請參閱第1圖,是本發明環保飼料的生產方法的一較佳實施例的步驟流程圖,包括下列步驟: Through the production method of environmentally friendly feed of the present invention, organic wastes from general industrial waste, expired food and expired feed can be made into environmentally friendly feed. First, please refer to Figure 1, which is a preferred production method of environmentally friendly feed of the present invention. The step flow chart of the embodiment includes the following steps:

S1.固液分離步驟,將有機廢棄物分離為固態的有機營養物和液態的有機營養液; S1. Solid-liquid separation step: separate organic waste into solid organic nutrients and liquid organic nutrients;

S2.異物剔除步驟,剔除有機營養物中的非有機物,所述的非有機物指無法製成飼料的異物及/或垃圾廢棄物; S2. The foreign matter removal step removes non-organic matter from organic nutrients. The non-organic matter refers to foreign matter and/or garbage that cannot be made into feed;

S3.固體處理程序,用以將有機營養物製成固態的環保飼料,包括下列步驟: S3. Solid processing procedure, used to make organic nutrients into solid environmentally friendly feed, includes the following steps:

S3-1.粉碎步驟,將有機營養物粉碎為小顆粒的有機營養物碎料; S3-1. The crushing step is to crush the organic nutrients into small particles of organic nutrients;

S3-2.脫水步驟,將有機營養物碎料的含水率控制在45%~55%的範圍,需注意的是,有機營養物碎料具有適當的含水量,利於粉碎處理,粉碎成較小的碎塊,也利於加熱蒸煮/高溫殺菌; S3-2. Dehydration step: control the moisture content of the organic nutrient scraps in the range of 45% to 55%. It should be noted that the organic nutrient scraps have an appropriate moisture content, which is conducive to crushing and crushing into smaller pieces. The pieces are also conducive to heating and cooking/high-temperature sterilization;

S3-3.預處理步驟,在通過脫水步驟處理後的有機營養物碎料之中添加食用酵素一起混合成有機營養物混合物,然後將有機營養物混合物充分混合均勻並且預熱,其中食用酵素佔有機營養物混合物的重量百分比為1.5wt%~2.5wt%,較佳地,所述的食用酵素是一種耐高溫酵素; S3-3. Pretreatment step: add edible enzymes to the organic nutrient fragments processed through the dehydration step and mix them together to form an organic nutrient mixture, and then fully mix the organic nutrient mixture and preheat it, in which edible enzymes account for The weight percentage of the organic nutrient mixture is 1.5wt%~2.5wt%. Preferably, the edible enzyme is a high-temperature resistant enzyme;

S3-4.殺菌消毒步驟,係將有機營養物混合物加熱至90-100℃,然後維 持一預設的時間長度進行殺菌消毒,逐漸乾燥製成固態的環保飼料,可用於飼養豬以及雞、鴨等禽類;以及 S3-4. Sterilization and disinfection step, the organic nutrient mixture is heated to 90-100℃, and then maintained Sterilize and disinfect for a preset period of time, and gradually dry to produce solid environmentally friendly feed, which can be used to raise pigs, chickens, ducks and other poultry; and

S4.液體處理程序,用以將有機營養液製成液態的環保飼料,包括下列步驟: S4. Liquid processing procedure, used to make organic nutrient solution into liquid environmentally friendly feed, including the following steps:

S4-1.儲存步驟,批次儲存有機營養液以進行批次處理; S4-1. Storage step, store organic nutrient solution in batches for batch processing;

S4-2.殺菌消毒步驟,係將有機營養液加熱至90-100℃,同時不斷攪拌並維持一預設的時間長度進行殺菌消毒,進而製成液態的環保飼料,最後將製成的液態的環保飼料儲存於一液態飼料儲存槽。 S4-2. The sterilization and disinfection step is to heat the organic nutrient solution to 90-100°C, continuously stir and maintain it for a preset time period to perform sterilization and disinfection, and then make a liquid environmentally friendly feed. Finally, the prepared liquid Environmentally friendly feed is stored in a liquid feed storage tank.

較佳地,其中殺菌消毒步驟S3-4和殺菌消毒步驟S4-2,在進行高溫蒸煮時應持續攪拌。在本發明環保飼料的生產方法的一較佳實施例,其中包括使用殺菌消毒步驟S3-4和殺菌消毒步驟S4-2的廢熱對預處理步驟S3-3的有機營養物混合物進行預熱,具有回收熱能再利用和節能的功效。 Preferably, in the sterilization step S3-4 and the sterilization step S4-2, stirring should be continued during high-temperature cooking. In a preferred embodiment of the production method of environmentally friendly feed of the present invention, which includes using the waste heat of the sterilization step S3-4 and the sterilization step S4-2 to preheat the organic nutrient mixture of the pretreatment step S3-3, there is The effect of recovering heat energy for reuse and saving energy.

請參閱第2圖,是本發明環保飼料的生產設備的一較佳實施例的構造示意圖,通過第2圖繪示的生產設備可以很好地實現本發明環保飼料的生產方法。如第2圖所繪示的較佳實施例構造,本發明環保飼料的生產設備包括:一固液分離單元A、一有機營養物處理單元B、一有機營養液處理單元C,以及一加熱單元D。 Please refer to Figure 2, which is a schematic structural diagram of a preferred embodiment of the environmentally friendly feed production equipment of the present invention. The production equipment shown in Figure 2 can well implement the environmentally friendly feed production method of the present invention. As shown in Figure 2 of the preferred embodiment structure, the environmentally friendly feed production equipment of the present invention includes: a solid-liquid separation unit A, an organic nutrient processing unit B, an organic nutrient solution processing unit C, and a heating unit D.

其中固液分離單元A包括一固液分離器10和一輸送帶11,固液分離器10用以將有機廢棄物分離為固態的有機營養物和液態的有機營養液,輸送帶11用以將有機營養物輸送至有機營養物處理單元B。請參閱第3圖,繪示固液分離器10的一較佳實施例構造包括:一篩板101和配置在篩板101下方的一排水槽12,篩板101具有孔洞,待處理的有機廢棄物被置放在篩板101上,有機廢棄物含有的水分或液體向下通過孔洞後落入排水槽12中 收集作為液態的有機營養液,有機營養液經由連接排水槽12的一輸送管121引導至有機營養液處理單元C的一液體儲存槽50,剩餘留在篩板101上的固態的有機營養物被導引至輸送帶11,藉由輸送帶11將有機營養物輸送至有機營養物處理單元B的粉碎機20,有機營養物在輸送帶11運送的過程同時進行異物剔除步驟,用以剔除有機營養物中的非有機物,所述的非有機物指無法製成飼料的異物及/或垃圾廢棄物(例如塑膠袋、骨頭),其中一種實施方式是以人工挑選的方式將有機營養物中夾帶的無法製成飼料的異物及/或垃圾廢棄物挑出。 The solid-liquid separation unit A includes a solid-liquid separator 10 and a conveyor belt 11. The solid-liquid separator 10 is used to separate organic waste into solid organic nutrients and liquid organic nutrients. The conveyor belt 11 is used to separate the organic waste into solid organic nutrients and liquid organic nutrients. The organic nutrients are transported to the organic nutrient treatment unit B. Please refer to Figure 3, which shows a preferred embodiment of the structure of the solid-liquid separator 10 including: a sieve plate 101 and a drainage channel 12 arranged below the sieve plate 101. The sieve plate 101 has holes, and the organic waste to be processed is The materials are placed on the sieve plate 101, and the moisture or liquid contained in the organic waste passes downward through the holes and then falls into the drainage channel 12. The liquid organic nutrient solution is collected. The organic nutrient solution is guided to a liquid storage tank 50 of the organic nutrient solution treatment unit C via a delivery pipe 121 connected to the drainage tank 12. The remaining solid organic nutrients left on the sieve plate 101 are Guided to the conveyor belt 11, the organic nutrients are transported to the crusher 20 of the organic nutrient processing unit B through the conveyor belt 11. During the transportation of the organic nutrients on the conveyor belt 11, a foreign matter removal step is simultaneously performed to remove the organic nutrients. Non-organic matter in the food, the non-organic matter refers to foreign matter and/or garbage (such as plastic bags, bones) that cannot be made into feed. One embodiment is to manually select the organic matter that cannot be entrained in the organic nutrients. Pick out foreign matter and/or garbage waste made from feed.

其中有機營養物處理單元B包括:一粉碎機20、一預處理器30、一營養物加熱槽40,以及一固態飼料儲存槽41;粉碎機20用以將有機營養物粉碎為小顆粒的有機營養物碎料,較佳地是將有機營養物粉碎為粒徑小於5mm的有機營養物碎料,有機營養物在粉碎的同時進行脫水,若是有機營養物的含水量太低則適當地補水,將有機營養物碎料的含水率控制在45%~55%的範圍,需注意的是,有機營養物碎料具有適當的含水量,利於粉碎處理,粉碎成較小的碎塊,也利於加熱蒸煮/高溫殺菌;預處理器30包含一預處理槽31、一第一攪拌器32和一酵素添加器33,預處理槽31配置於粉碎機20的出料位置用以接收有機營養物碎料,酵素添加器33用以將食用酵素添加入預處理槽31之中,藉由第一攪拌器32將有機營養物碎料和食用酵素均勻混合成為有機營養物混合物;營養物加熱槽40配置於預處理槽31的出料位置用以接收有機營養物混合物,營養物加熱槽40將有機營養物混合物加熱至90-100℃,並且維持一預設的時間長度進行殺菌消毒,較佳的時間長度是維持1小時以上,進而逐漸乾燥製成固態的環保飼料;固態飼 料儲存槽41配置在營養物加熱槽40的出口位置,用以接收並儲存固態的環保飼料。 The organic nutrient processing unit B includes: a crusher 20, a pre-processor 30, a nutrient heating tank 40, and a solid feed storage tank 41; the crusher 20 is used to crush the organic nutrients into small particles of organic matter. Nutrient crumbs are preferably crushed into organic nutrient crumbs with a particle size of less than 5 mm. The organic nutrients are dehydrated while being crushed. If the moisture content of the organic nutrients is too low, replenish the water appropriately. Control the moisture content of the organic nutrient scraps within the range of 45% to 55%. It should be noted that the organic nutrient scraps have an appropriate moisture content, which is conducive to crushing and crushing into smaller pieces, and is also conducive to heating. Cooking/high temperature sterilization; the preprocessor 30 includes a pretreatment tank 31, a first stirrer 32 and an enzyme adder 33. The pretreatment tank 31 is configured at the discharge position of the grinder 20 to receive organic nutrient fragments. , the enzyme adder 33 is used to add the edible enzyme into the pretreatment tank 31, and the first stirrer 32 uniformly mixes the organic nutrient fragments and the edible enzyme into an organic nutrient mixture; the nutrient heating tank 40 is configured in The discharge position of the pretreatment tank 31 is used to receive the organic nutrient mixture. The nutrient heating tank 40 heats the organic nutrient mixture to 90-100°C and maintains it for a preset time period for sterilization. The preferred time period is It is an environmentally friendly feed that is maintained for more than 1 hour and then gradually dried to become a solid; solid feed The feed storage tank 41 is disposed at the outlet of the nutrient heating tank 40 to receive and store solid environmentally friendly feed.

其中有機營養液處理單元C包括:一液體儲存槽50、一營養液加熱槽60,以及一液態飼料儲存槽70;液體儲存槽50通過輸送管121連接固液分離單元A的排水槽12,液體儲存槽50用以儲存有機營養液;營養液加熱槽60通過一第一管路61連接液體儲存槽50,營養液加熱槽60配置有一第二攪拌器62,營養液加熱槽60用以將有機營養液加熱至90-100℃,同時不斷攪拌並維持一預設的時間長度進行殺菌消毒,較佳的時間長度是維持1小時以上,進而製成液態的環保飼料;液態飼料儲存槽70通過一第二管路71連接營養液加熱槽60的排出口用以儲存液態的環保飼料。其中第一攪拌器32和第二攪器62的構造相同,基本上是由一電動機和連接該電動機的一攪拌葉片所組成。 The organic nutrient solution processing unit C includes: a liquid storage tank 50, a nutrient solution heating tank 60, and a liquid feed storage tank 70; the liquid storage tank 50 is connected to the drainage tank 12 of the solid-liquid separation unit A through the delivery pipe 121. The storage tank 50 is used to store organic nutrient solution; the nutrient solution heating tank 60 is connected to the liquid storage tank 50 through a first pipeline 61. The nutrient solution heating tank 60 is equipped with a second stirrer 62, and the nutrient solution heating tank 60 is used to mix the organic nutrients. The nutrient solution is heated to 90-100°C, stirred continuously and maintained for a preset time period for sterilization and disinfection. The best time period is more than 1 hour, thereby producing liquid environmentally friendly feed; the liquid feed storage tank 70 passes through a The second pipeline 71 is connected to the discharge port of the nutrient solution heating tank 60 for storing liquid environmentally friendly feed. The first stirrer 32 and the second stirrer 62 have the same structure and are basically composed of a motor and a stirring blade connected to the motor.

在本發明環保飼料的生產設備的一較佳實施例構造,其中包括數個液體儲存槽50,用以實現批量處理之功能,換言之就是依預設的處理量分批儲存有機營養液,例如以數個預設容量(例如30噸)的液體儲存槽50分批儲存有機營養液,然後批次對每一個液體儲存槽50中的有機營養液進行後續的殺菌消毒步驟。 In a preferred embodiment of the environmentally friendly feed production equipment of the present invention, a plurality of liquid storage tanks 50 are included to realize the function of batch processing. In other words, the organic nutrient liquid is stored in batches according to the preset processing volume, for example, Several liquid storage tanks 50 with preset capacities (for example, 30 tons) store the organic nutrient solution in batches, and then the organic nutrient solution in each liquid storage tank 50 is subjected to subsequent sterilization and disinfection steps in batches.

在本發明環保飼料的生產設備的一較佳實施例構造,其中第一管路61配置有第一泵浦63和第一電動閥64,第一泵浦63和第一電動閥64電性連接一控制器,較佳地,控制器包括配置在現場的控制器65A及/或控制室的中央控制器65B,藉由控制器65A和65B控制第一泵浦63和第一電動閥64的動作,用以將液體儲存槽50內的有機營養液按照預設的處理量,批 次地輸送至營養液加熱槽60,進而實現自動化和批量處理的功能。在另一較佳的實施例構造,在連接營養液加熱槽60的排出口和液態飼料儲存槽70的第二管路71配置有第二泵浦72和第二電動閥73,第二泵浦72和第二電動閥73電性連接控制器65A和65B,當營養液加熱槽60內的有機營養液完成殺菌消毒然後製成液態的環保飼料,藉由控制器65A和65B控制第二泵浦72和第二電動閥73的動作,進而將液態的環保飼料批次地輸送至液態飼料儲存槽70,較佳地,液態飼料儲存槽70可埋設在地下,進而實現自動化的功能。 In a preferred embodiment of the environmentally friendly feed production equipment of the present invention, the first pipeline 61 is configured with a first pump 63 and a first electric valve 64, and the first pump 63 and the first electric valve 64 are electrically connected. A controller. Preferably, the controller includes a controller 65A configured on site and/or a central controller 65B in the control room. The controllers 65A and 65B control the actions of the first pump 63 and the first electric valve 64 , used to batch the organic nutrient solution in the liquid storage tank 50 according to the preset processing volume. It is then transported to the nutrient solution heating tank 60, thereby realizing the functions of automation and batch processing. In another preferred embodiment, a second pump 72 and a second electric valve 73 are configured in the second pipeline 71 connecting the discharge port of the nutrient solution heating tank 60 and the liquid feed storage tank 70. 72 and the second electric valve 73 are electrically connected to the controllers 65A and 65B. When the organic nutrient solution in the nutrient solution heating tank 60 is sterilized and then made into liquid environmentally friendly feed, the second pump is controlled by the controllers 65A and 65B. 72 and the action of the second electric valve 73, and then deliver the liquid environmentally friendly feed to the liquid feed storage tank 70 in batches. Preferably, the liquid feed storage tank 70 can be buried underground, thereby realizing the automated function.

本發明環保飼料的生產設備的固液分離單元A、有機營養物處理單元B、有機營養液處理單元C,一加熱單元D在控制器65A和中央控制器65B控制下協同運作,可以實現自動化的功能。在一方面,由於完成殺菌消毒後之液態的環保飼料仍保持有相當之溫度(約70℃以上),再通過具保溫功能的載運車輛運抵畜牧養殖場,可以直接加入其餘的飼料添加物,經充分攪拌混合後作為飼料畜養農畜和農禽,可節省畜牧養殖場再次加熱的程序,具有節能以及降低畜養成本的功效。 The solid-liquid separation unit A, organic nutrient processing unit B, organic nutrient solution processing unit C, and a heating unit D of the environmentally friendly feed production equipment of the present invention operate cooperatively under the control of the controller 65A and the central controller 65B, and can realize automated Function. On the one hand, since the liquid environmentally friendly feed after sterilization and disinfection still maintains a considerable temperature (about 70°C or above), it is transported to the livestock farm through a transport vehicle with a heat preservation function, and other feed additives can be added directly. After being fully stirred and mixed, it can be used as feed for livestock and poultry, which can save the reheating process in livestock farms, save energy and reduce livestock costs.

其中加熱單元D連接營養物加熱槽40和營養液加熱槽60,加熱單元D用以產生加熱有機營養物混合物和有機營養液所需的熱量。其中加熱單元D包括:一燃料槽80、一蒸汽鍋爐90、一蒸汽回收桶91;燃料槽80連接蒸汽鍋爐90用以供應蒸汽鍋爐90所需的燃料,蒸汽鍋爐90配置一第一蒸汽管路92連接營養物加熱槽40和營養液加熱槽60,蒸汽鍋爐90產生的蒸汽藉由第一蒸汽管路92導引至營養物加熱槽40和營養液加熱槽60用以加熱有機營養物混合物和有機營養液;蒸汽回收桶91配置一蒸汽回收管路93連接營養物加熱槽40和營養液加熱槽60的蒸汽排出口,用以回收蒸汽;較佳 地,蒸汽回收桶91配置一第二蒸汽管路94連接預處理器30的預處理槽31,用以對預處理槽31中的有機營養物混合物進行預熱,也就是回收殺菌消毒步驟S3-4和殺菌消毒步驟S4-2的廢熱用以對預處理步驟S3-3的有機營養物混合物進行預熱,具有回收熱能再利用和節能的功效。 The heating unit D is connected to the nutrient heating tank 40 and the nutrient solution heating tank 60, and the heating unit D is used to generate the heat required for heating the organic nutrient mixture and the organic nutrient solution. The heating unit D includes: a fuel tank 80, a steam boiler 90, and a steam recovery barrel 91; the fuel tank 80 is connected to the steam boiler 90 to supply the fuel required by the steam boiler 90, and the steam boiler 90 is equipped with a first steam pipeline 92 connects the nutrient heating tank 40 and the nutrient solution heating tank 60. The steam generated by the steam boiler 90 is guided to the nutrient heating tank 40 and the nutrient solution heating tank 60 through the first steam pipeline 92 for heating the organic nutrient mixture and Organic nutrient solution; the steam recovery barrel 91 is equipped with a steam recovery pipeline 93 connected to the steam outlet of the nutrient heating tank 40 and the nutrient solution heating tank 60 to recover steam; preferably Specifically, the steam recovery barrel 91 is equipped with a second steam pipeline 94 connected to the pretreatment tank 31 of the preprocessor 30 to preheat the organic nutrient mixture in the pretreatment tank 31, that is, the recovery, sterilization and disinfection step S3- 4 and the waste heat from the sterilization step S4-2 is used to preheat the organic nutrient mixture in the pretreatment step S3-3, which has the effect of recovering heat energy for reuse and saving energy.

雖然本發明已透過上述之實施例揭露如上,然其並非用以限定本發明,任何熟習相像技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。 Although the present invention has been disclosed through the above embodiments, they are not intended to limit the present invention. Anyone skilled in the similar art can make some modifications and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of patent protection shall be determined by the claims attached to this specification.

A:固液分離單元 A: Solid-liquid separation unit

B:有機營養物處理單元 B: Organic nutrient processing unit

C:有機營養液處理單元 C: Organic nutrient solution processing unit

D:加熱單元 D:Heating unit

10:固液分離器 10:Solid-liquid separator

11:輸送帶 11: Conveyor belt

121:輸送管 121:Conveyor pipe

20:粉碎機 20:Pulverizer

30:預處理器 30: Preprocessor

31:預處理槽 31: Pretreatment tank

32:第一攪拌器 32:First mixer

33:酵素添加器 33: Enzyme Adder

40:營養物加熱槽 40: Nutrient heating tank

41:固態飼料儲存槽 41:Solid feed storage tank

50:液體儲存槽 50:Liquid storage tank

60:營養液加熱槽 60: Nutrient solution heating tank

61:第一管路 61:First pipeline

62:第二攪拌器 62:Second mixer

63:第一泵浦 63:First pump

64:第一電動閥 64:The first electric valve

65A:控制器 65A:Controller

65B:中央控制器 65B: Central controller

70:液態飼料儲存槽 70:Liquid feed storage tank

71:第二管路 71:Second pipeline

72:第二泵浦 72:Second pump

73:第二電動閥 73: Second electric valve

80:燃料槽 80:Fuel tank

90:蒸汽鍋爐 90:Steam boiler

91:蒸汽回收桶 91:Steam recovery barrel

92:第一蒸汽管路 92:First steam line

93:蒸汽回收管路 93: Steam recovery pipeline

94:第二蒸汽管路 94: Second steam line

Claims (12)

一種環保飼料的生產方法,用以將包含一般事業廢棄物、過期食品和過期飼料的有機廢棄物製成環保飼料,包括下列步驟: A production method of environmentally friendly feed, which is used to make organic waste including general industrial waste, expired food and expired feed into environmentally friendly feed, including the following steps: 固液分離步驟,將該有機廢棄物分離為固態的有機營養物和液態的有機營養液; The solid-liquid separation step separates the organic waste into solid organic nutrients and liquid organic nutrient solution; 異物剔除步驟,剔除該有機營養物中的非有機物; The foreign matter removal step removes non-organic matter from the organic nutrients; 固體處理程序,用以將該有機營養物製成固態的環保飼料,包括下列步驟:粉碎步驟,將該有機營養物粉碎為小顆粒的有機營養物碎料;脫水步驟,將該粉碎步驟的該有機營養物碎料的含水率控制在45%~55%的範圍;預處理步驟,在通過該脫水步驟處理後的該有機營養物碎料之中添加食用酵素一起混合成有機營養物混合物,然後將該有機營養物混合物充分混合均勻並且預熱,其中該食用酵素佔該有機營養物混合物的重量百分比為1.5wt%~2.5wt%;殺菌消毒步驟,係將該有機營養物混合物加熱至90-100℃,然後維持一預設的時間長度進行殺菌消毒,逐漸乾燥製成固態的環保飼料;以及 The solid treatment process is used to make the organic nutrients into solid environmentally friendly feed, including the following steps: a crushing step to crush the organic nutrients into small particles of organic nutrients; a dehydration step to crush the organic nutrients in the crushing step. The moisture content of the organic nutrient crumbs is controlled in the range of 45% to 55%; in the pretreatment step, edible enzymes are added to the organic nutrient crumbs processed through the dehydration step and mixed together to form an organic nutrient mixture, and then The organic nutrient mixture is thoroughly mixed and preheated, wherein the edible enzyme accounts for 1.5wt%~2.5wt% of the organic nutrient mixture; the sterilization step is to heat the organic nutrient mixture to 90-90 100℃, then maintain it for a preset period of time for sterilization, and gradually dry it to produce solid environmentally friendly feed; and 液體處理程序,用以將該有機營養液製成液態的環保飼料,包括下列步驟:儲存步驟,批次儲存該有機營養液以進行批次處理;殺菌消毒步驟,係將該有機營養液加熱至90-100℃,同時不斷攪拌並維持一預設的時間長度進行殺菌消毒,進而製成液態的環保飼料,最後將製成的該液態的環保飼料儲存於一液態飼料儲存槽。 The liquid treatment process is used to make the organic nutrient solution into liquid environmentally friendly feed, including the following steps: a storage step to store the organic nutrient solution in batches for batch processing; a sterilization step to heat the organic nutrient solution to 90-100°C, while continuously stirring and maintaining a preset time period for sterilization and sterilization, thereby producing liquid environmentally friendly feed, and finally storing the liquid environmentally friendly feed in a liquid feed storage tank. 如請求項1所述的環保飼料的生產方法,其中該粉碎步驟是將該有機營養物粉碎為粒徑小於5mm的該有機營養物碎料。 The production method of environmentally friendly feed as described in claim 1, wherein the crushing step is to crush the organic nutrients into crushed organic nutrients with a particle size of less than 5 mm. 如請求項1所述的環保飼料的生產方法,其中該食用酵素為耐高溫酵素。 The production method of environmentally friendly feed as described in claim 1, wherein the edible enzyme is a high temperature resistant enzyme. 如請求項1所述的環保飼料的生產方法,其中該固體處理程序的該殺菌消毒步驟係將該有機營養物混合物加熱至90-100℃,然後維持1小時以上進行殺菌消毒。 The production method of environmentally friendly feed as described in claim 1, wherein the sterilization and disinfection step of the solid treatment process is to heat the organic nutrient mixture to 90-100°C and then maintain it for more than 1 hour to perform sterilization and disinfection. 如請求項1所述的環保飼料的生產方法,其中該液體處理程序的該殺菌消毒步驟係將該有機營養液加熱至90-100℃,然後維持1小時以上進行殺菌消毒。 The production method of environmentally friendly feed as described in claim 1, wherein the sterilization and disinfection step of the liquid treatment process is to heat the organic nutrient solution to 90-100°C and then maintain it for more than 1 hour to perform sterilization and disinfection. 如請求項1所述的環保飼料的生產方法,其中包括使用該殺菌消毒步驟的廢熱對該預處理步驟的該有機營養物混合物進行預熱。 The production method of environmentally friendly feed as described in claim 1, which includes using the waste heat of the sterilization step to preheat the organic nutrient mixture of the pretreatment step. 一種環保飼料的生產設備,用以將包含一般事業廢棄物、過期食品和過期飼料的有機廢棄物製成環保飼料,包括:一固液分離單元、一有機營養物處理單元、一有機營養液處理單元,以及一加熱單元; An environmentally friendly feed production equipment used to make organic waste including general industrial waste, expired food and expired feed into environmentally friendly feed, including: a solid-liquid separation unit, an organic nutrient processing unit, and an organic nutrient solution treatment unit, and a heating unit; 該固液分離單元包括一固液分離器和一輸送帶,該固液分離器用以將該有機廢棄物分離為固態的有機營養物和液態的有機營養液,該輸送帶配置在該固液分離器的出料位置,用以將該有機營養物輸送至該有機營養物處理單元; The solid-liquid separation unit includes a solid-liquid separator and a conveyor belt. The solid-liquid separator is used to separate the organic waste into solid organic nutrients and liquid organic nutrient solution. The conveyor belt is configured in the solid-liquid separation unit. The discharge position of the device is used to transport the organic nutrients to the organic nutrients processing unit; 該有機營養物處理單元包括:一粉碎機、一預處理器、一營養物加熱槽,以及一固態飼料儲存槽;該粉碎機配置在該輸送帶的末端用以接收來自該輸送帶的該有機營養物,再將該有機營養物粉碎為小顆粒的有機營養物碎料,該有機營養物在粉碎的同時進行脫水,若是該有機營養物的含水量太低則適當地補水,將該有機營養物碎料的含水率控制在45%~55%的範圍;該預處理器包含一預處理槽、一第一攪拌器和一酵素添加 器,該預處理槽配置於該粉碎機的出料位置用以接收該有機營養物碎料,該酵素添加器用以將食用酵素添加入該預處理槽之中,藉由該第一攪拌器將該有機營養物碎料和該食用酵素均勻混合成為有機營養物混合物;該營養物加熱槽配置於該預處理槽的出料位置用以接收該有機營養物混合物,該營養物加熱槽將該有機營養物混合物加熱至90-100℃,並且維持一預設的時間長度進行殺菌消毒,進而逐漸乾燥製成固態的環保飼料;該固態飼料儲存槽配置在該營養物加熱槽的出口位置,用以接收並儲存固態的該環保飼料; The organic nutrient processing unit includes: a pulverizer, a pre-processor, a nutrient heating tank, and a solid feed storage tank; the pulverizer is configured at the end of the conveyor belt to receive the organic matter from the conveyor belt. nutrients, and then crush the organic nutrients into small particles of organic nutrients. The organic nutrients are dehydrated while crushing. If the water content of the organic nutrients is too low, replenish the water appropriately to remove the organic nutrients. The moisture content of the material scraps is controlled in the range of 45% to 55%; the preprocessor includes a pretreatment tank, a first mixer and an enzyme addition The pretreatment tank is configured at the discharging position of the pulverizer to receive the organic nutrient fragments, and the enzyme adder is used to add edible enzyme into the pretreatment tank, and the first stirrer is used to add edible enzymes to the pretreatment tank. The organic nutrient fragments and the edible enzyme are uniformly mixed to form an organic nutrient mixture; the nutrient heating tank is configured at the discharge position of the pretreatment tank to receive the organic nutrient mixture, and the nutrient heating tank converts the organic nutrient mixture The nutrient mixture is heated to 90-100°C, maintained for a preset time period for sterilization, and then gradually dried to produce solid environmentally friendly feed; the solid feed storage tank is configured at the outlet of the nutrient heating tank for Receive and store the environmentally friendly feed in solid form; 該有機營養液處理單元包括:一液體儲存槽、一營養液加熱槽,以及一液態飼料儲存槽;該液體儲存槽通過一輸送管連接該固液分離器,用以儲存該有機營養液;該營養液加熱槽通過一第一管路連接該液體儲存槽,該營養液加熱槽配置有一第二攪拌器,該營養液加熱槽用以將該有機營養液加熱至90-100℃,同時不斷攪拌並維持一預設的時間長度進行殺菌消毒,進而製成液態的環保飼料;該液態飼料儲存槽通過一第二管路連接該營養液加熱槽的排出口用以儲存該液態的環保飼料; The organic nutrient solution processing unit includes: a liquid storage tank, a nutrient solution heating tank, and a liquid feed storage tank; the liquid storage tank is connected to the solid-liquid separator through a delivery pipe to store the organic nutrient solution; The nutrient solution heating tank is connected to the liquid storage tank through a first pipeline. The nutrient solution heating tank is equipped with a second stirrer. The nutrient solution heating tank is used to heat the organic nutrient solution to 90-100°C while continuously stirring. And maintain a preset length of time for sterilization, thereby producing liquid environmentally friendly feed; the liquid feed storage tank is connected to the outlet of the nutrient solution heating tank through a second pipeline to store the liquid environmentally friendly feed; 該加熱單元連接該營養物加熱槽和該營養液加熱槽,該加熱單元用以產生加熱該有機營養物混合物和該有機營養液所需的熱量。 The heating unit is connected to the nutrient heating tank and the nutrient solution heating tank, and is used to generate the heat required to heat the organic nutrient mixture and the organic nutrient solution. 如請求項7所述的環保飼料的生產設備,其中該固液分離器包括:一篩板和配置在該篩板下方的一排水槽,該篩板具有孔洞,該有機廢棄物被置放在該篩板上,該有機廢棄物含有的水分或液體向下通過該孔洞後落入該排水槽中收集作為該有機營養液,該排水槽藉由該輸送管連接該液體儲存槽。 The environmentally friendly feed production equipment as described in claim 7, wherein the solid-liquid separator includes: a sieve plate and a drainage groove arranged below the sieve plate, the sieve plate has holes, and the organic waste is placed in On the sieve plate, the moisture or liquid contained in the organic waste passes downward through the hole and then falls into the drainage tank to be collected as the organic nutrient solution. The drainage tank is connected to the liquid storage tank through the delivery pipe. 如請求項7所述的環保飼料的生產設備,其中該第一管路配置有一第一泵浦和一第一電動閥,該第一泵浦和該第一電動閥電性連接一控制器,該控制器控制該第一泵浦和該第一電動閥的動作,用以將該液體儲存槽內的該有機營養液按照預設的處理量,批次地輸送至該營養液加熱槽。 The environmentally friendly feed production equipment as described in claim 7, wherein the first pipeline is equipped with a first pump and a first electric valve, and the first pump and the first electric valve are electrically connected to a controller, The controller controls the actions of the first pump and the first electric valve to deliver the organic nutrient solution in the liquid storage tank to the nutrient solution heating tank in batches according to a preset processing volume. 如請求項7所述的環保飼料的生產設備,其中該第二管路配置有一第二泵浦和一第二電動閥,該第二泵浦和該第二電動閥電性連接該控制器,該控制器控制該第二泵浦和該第二電動閥的動作,用以將液態的該環保飼料批次地輸送至該液態飼料儲存槽。 The environmentally friendly feed production equipment as described in claim 7, wherein the second pipeline is equipped with a second pump and a second electric valve, and the second pump and the second electric valve are electrically connected to the controller, The controller controls the actions of the second pump and the second electric valve to deliver the liquid environmentally friendly feed to the liquid feed storage tank in batches. 如請求項7所述的環保飼料的生產設備,其中該加熱單元包括:一燃料槽、一蒸汽鍋爐、一蒸汽回收桶;該燃料槽連接該蒸汽鍋爐用以供應該蒸汽鍋爐所需的燃料,該蒸汽鍋爐配置一第一蒸汽管路連接該營養物加熱槽和該營養液加熱槽,該蒸汽鍋爐產生的蒸汽藉由該第一蒸汽管路導引至該營養物加熱槽和該營養液加熱槽用以加熱該有機營養物混合物和該有機營養液;該蒸汽回收桶配置一蒸汽回收管路連接該營養物加熱槽和該營養液加熱槽,用以回收蒸汽。 The environmentally friendly feed production equipment as described in claim 7, wherein the heating unit includes: a fuel tank, a steam boiler, and a steam recovery barrel; the fuel tank is connected to the steam boiler to supply the fuel required by the steam boiler, The steam boiler is configured with a first steam pipeline connecting the nutrient heating tank and the nutrient solution heating tank. The steam generated by the steam boiler is guided to the nutrient heating tank and the nutrient solution heating tank through the first steam pipeline. The tank is used to heat the organic nutrient mixture and the organic nutrient solution; the steam recovery barrel is equipped with a steam recovery pipeline connected to the nutrient heating tank and the nutrient solution heating tank for recovering steam. 如請求項11所述的環保飼料的生產設備,其中該蒸汽回收桶配置一第二蒸汽管路連接該預處理器的該預處理槽,用以對該預處理槽中的該有機營養物混合物進行預熱。 The environmentally friendly feed production equipment as claimed in claim 11, wherein the steam recovery barrel is configured with a second steam pipeline connected to the pretreatment tank of the preprocessor for processing the organic nutrient mixture in the pretreatment tank. Warm up.
TW111129273A 2022-08-02 Production method and equipment of environmentally friendly feed TW202406461A (en)

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