TW202405255A - Laminated body - Google Patents

Laminated body Download PDF

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TW202405255A
TW202405255A TW112110983A TW112110983A TW202405255A TW 202405255 A TW202405255 A TW 202405255A TW 112110983 A TW112110983 A TW 112110983A TW 112110983 A TW112110983 A TW 112110983A TW 202405255 A TW202405255 A TW 202405255A
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particles
fluorine
resin
functional
functional layer
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TW112110983A
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東直樹
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日商東洋鋁股份有限公司
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Abstract

An object of the present invention is to provide a laminated body capable of maintaining good water repellency or oil repellency even when the body is in contact with oil or water for a long period of time. The present invention relates to a laminated body comprising a substrate and a functional layer, wherein (1) the functional layer includes a three-dimensional network structure, (2) the three-dimensional network structure has (a) at least one functional particle selected from the group consisting of (a1) a composite particle comprising an inorganic oxide fine particle and a coating layer containing a polyfluoroalkylmethacrylate resin formed on the surface of the inorganic oxide fine particle and (a2) a hydrophobic particle and (b) a fluorine-containing hydrophobic resin.

Description

積層體laminated body

本發明係關於一種新穎之積層體。更具體而言,係關於一種具有撥水性及撥油性之積層體。The present invention relates to a novel laminated body. More specifically, it relates to a laminate having water-repellent and oil-repellent properties.

撥水技術或撥油技術正被廣泛地研究用於防附著用途、脫模用途等。尤其,食品、飲料、醫藥品、化妝品等方面,以防止或抑制內容物附著於包裝材料為目的,亦持續開發一種商品,其施行了與水之接觸角呈150°以上之超撥水處理、或與油之接觸角呈150°以上之超撥油處理。Water-repellent technology or oil-repellent technology is being widely studied for anti-adhesion applications, mold release applications, and the like. In particular, for food, beverages, pharmaceuticals, cosmetics, etc., in order to prevent or suppress the adhesion of contents to packaging materials, products are being developed that are subjected to super-water-repellent treatment with a contact angle of 150° or more with water. Or super oil-repellent treatment with a contact angle of more than 150° with oil.

例如,已知有一種積層體(專利文獻1),係於基材薄膜上形成有多孔質機能層之積層體,該多孔質機能層包含:具有撥水性及/或撥油性之微粒子互相牢固接著而成之三維網狀結構體與熱可塑性樹脂,該積層體之特徵在於:前述多孔質機能層在其厚度方向上,自多孔質機能層底面起至50%厚度之間之區域內空隙率為1體積%以上且50體積%以下,並且,自多孔質機能層底面超過50%厚度起至多孔質機能層表面之間之區域內空隙率為50體積%以上且99體積%以下。 先前技術文獻 專利文獻 For example, there is known a laminate (Patent Document 1) in which a porous functional layer is formed on a base film, and the porous functional layer includes fine particles having water-repellent and/or oil-repellent properties that are firmly adhered to each other. The three-dimensional network structure and the thermoplastic resin formed by 1 volume % or more and 50 volume % or less, and the void ratio in the area from the bottom of the porous functional layer exceeding 50% of the thickness to the porous functional layer surface is 50 volume % or more and 99 volume % or less. Prior technical literature patent documents

專利文獻1:日本特開2021-146651號公報Patent Document 1: Japanese Patent Application Publication No. 2021-146651

發明欲解決之課題 如上述之習知技術中,因三維網狀結構體具有預定之空隙率,故微粒子不易脫落,並且,可展現高撥水性及撥油性。不過,歷經長時間在與油份或水分接觸之狀態下使用時,會有三維網狀結構體浸漬於油份中,撥水性或撥油性降低的情況。 The problem to be solved by the invention As in the above-mentioned conventional technology, since the three-dimensional network structure has a predetermined porosity, the fine particles are not easy to fall off, and can exhibit high water repellency and oil repellency. However, if it is used in contact with oil or moisture for a long time, the three-dimensional network structure may be immersed in the oil, and the water-repellent or oil-repellent properties may be reduced.

因此,本發明之主要目的在於提供一種可持續良好之撥水性或撥油性之積層體。Therefore, the main object of the present invention is to provide a laminate with consistently good water-repellent or oil-repellent properties.

用以解決課題之手段 本發明人有鑑於習知技術之問題點反覆積極研究,結果發現具有特定組成・結構之積層體可達成上述目的,終至完成本發明。 means to solve problems In view of the problems of the conventional technology, the inventor repeatedly and actively researched and found that a laminated body with a specific composition and structure can achieve the above purpose, and finally completed the present invention.

即,本發明係關於下述積層體。 1.一種積層體,包含基材及機能層,其特徵在於: (1)機能層包含三維網狀結構體;及 (2)三維網狀結構體包含:(a)機能性粒子與(b)含氟疏水性樹脂,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。 2.如前述第1項之積層體,其中藉由含氟疏水性樹脂將機能性粒子固定於三維網狀結構體中。 3.如前述第1項之積層體,其中藉由含氟疏水性樹脂接著基材及機能性粒子而將機能層載持於基材上。 4.如前述第1項之積層體,其中機能層之比表面積為2~195m 2/g。 5.如前述第1項之積層體,其中於機能層中,自機能層底面起至50%厚度之區域之空隙率為0~45%,並且,自機能層底面超過50%厚度起至機能層表面(最表面)之區域之空隙率為10~55%。 6.如前述第1項之積層體,其中機能性粒子與含氟疏水性樹脂(但,前述機能性粒子中所含之含氟疏水性樹脂除外。)之比例以固體成分重量比計為1:50~20:1。 7.如前述第1項之積層體,其中含氟疏水性樹脂係選自於由甲基丙烯酸多氟烷酯樹脂、聚四氟乙烯及乙烯四氟乙烯所構成群組中之至少1種。 8.如前述第1項之積層體,其中基材係選自於由金屬箔、金屬板、樹脂薄膜、樹脂板、紙、木板、不織布或該等之底漆塗覆物(primer coat)所構成群組中之至少1種。 9.如前述第1項之積層體,其中無機氧化物微粒子之平均一次粒徑為5~50nm。 10.如前述第1項之積層體,其中三維網狀結構體進一步包含平均粒徑D50為5~60μm之填充粒子。 11.一種積層體之製造方法,係製造包含基材及機能層之積層體之方法,特徵在於包含: (1)形成含氟塗膜之步驟,其係藉由對基材塗佈包含含氟疏水性樹脂之含氟塗敷液來進行;及 (2)形成含複合粒子塗膜之步驟,其係藉由對前述含氟塗膜塗佈包含(a)機能性粒子之塗敷液來進行,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。 That is, the present invention relates to the following laminated body. 1. A laminate including a base material and a functional layer, characterized in that: (1) the functional layer includes a three-dimensional network structure; and (2) the three-dimensional network structure includes: (a) functional particles and (b) Fluorine-containing hydrophobic resin, the (a) functional particles are at least one of (a1) composite particles and (a2) hydrophobic particles, and the (a1) composite particles have polyfluorine-containing methacrylic acid particles on the surface of the inorganic oxide particles. Alkyl ester resin coating. 2. The laminate according to the above item 1, wherein the functional particles are fixed in the three-dimensional network structure by a fluorine-containing hydrophobic resin. 3. The laminated body according to the above item 1, wherein the functional layer is supported on the base material by bonding the base material and the functional particles with a fluorine-containing hydrophobic resin. 4. The laminated body as described in item 1 above, wherein the specific surface area of the functional layer is 2 to 195 m 2 /g. 5. The laminated body as described in Item 1 above, wherein in the functional layer, the void ratio in the area from the bottom of the functional layer to 50% of the thickness is 0 to 45%, and the void ratio from the bottom of the functional layer to more than 50% of the thickness of the functional layer is 0 to 45%. The void ratio of the area on the surface of the layer (the most surface) is 10~55%. 6. The laminate of item 1 above, wherein the ratio of the functional particles to the fluorine-containing hydrophobic resin (excluding the fluorine-containing hydrophobic resin contained in the aforementioned functional particles) is 1 based on the solid content weight ratio. :50~20:1. 7. The laminated body according to the above item 1, wherein the fluorine-containing hydrophobic resin is at least one selected from the group consisting of polyfluoroalkyl methacrylate resin, polytetrafluoroethylene, and ethylene tetrafluoroethylene. 8. The laminated body as described in item 1 above, wherein the base material is selected from the group consisting of metal foil, metal plate, resin film, resin board, paper, wood board, non-woven fabric or primer coat thereof. Make up at least one of the groups. 9. The laminate as described in item 1 above, wherein the average primary particle size of the inorganic oxide particles is 5 to 50 nm. 10. The laminated body as described in item 1 above, wherein the three-dimensional network structure further contains filling particles with an average particle diameter D50 of 5 to 60 μm. 11. A method for manufacturing a laminated body, which is a method for manufacturing a laminated body including a base material and a functional layer, characterized by comprising: (1) a step of forming a fluorine-containing coating film by coating the base material with a fluorine-containing coating film and (2) the step of forming a coating film containing composite particles by applying a coating liquid containing (a) functional particles to the aforementioned fluorine-containing coating film. , the (a) functional particles are at least one of (a1) composite particles and (a2) hydrophobic particles, and the (a1) composite particles have a coating containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles. layer.

發明效果 根據本發明,可提供一種可持續良好之撥水性及/或撥油性之積層體。即,可提供一種撥水性能及/或撥油性能之耐久性(撥油耐久性等)更為優異之積層體。 Invention effect According to the present invention, it is possible to provide a laminated body with consistently good water-repellent properties and/or oil-repellent properties. That is, it is possible to provide a laminate having more excellent water-repellent properties and/or oil-repellent properties and durability (oil-repellent durability, etc.).

尤其,本發明積層體包含三維網狀結構體,該三維網狀結構體包含:機能性粒子與(b)含氟疏水性樹脂,該機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層,因此具有前述機能性粒子與疏水性樹脂2成分所帶來的高撥水性・撥油性,並且由於機能性粒子較緊固地被固定於三維網狀結構體及基材,亦可抑制或防止機能性粒子隨著時間脫落等,結果可對撥水性能及/或撥油性能賦予高耐久性。因此,即便長時間接觸油份或水分,仍可發揮高撥水性能及/或撥油性能。尤其,例如即便於機能層浸漬在油份(例如50℃以上高溫之油份)的情況下,仍可獲得良好之撥水性或撥油性,並且歷經較長期間仍可持續該效果。In particular, the laminate of the present invention includes a three-dimensional network structure including functional particles and (b) fluorine-containing hydrophobic resin, and the functional particles are (a1) composite particles and (a2) hydrophobic resin. At least one kind of particles, and the (a1) composite particles have a coating layer containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles, so they have high dispersion caused by the two components of the aforementioned functional particles and the hydrophobic resin. Water-based and oil-repellent properties, and because the functional particles are relatively tightly fixed to the three-dimensional network structure and the base material, it can also inhibit or prevent the functional particles from falling off over time. As a result, the water-repellent properties and/or oil-repellent properties can be affected. Oil properties impart high durability. Therefore, it can still exhibit high water-repellent and/or oil-repellent properties even if it is exposed to oil or moisture for a long time. In particular, for example, even when the functional layer is immersed in oil (for example, oil at a high temperature above 50°C), good water repellency or oil repellency can still be obtained, and this effect can be sustained over a long period of time.

1.本發明積層體 本發明積層體包含基材及機能層,其特徵在於: (1)機能層包含三維網狀結構體;及 (2)三維網狀結構體包含:(a)機能性粒子與(b)含氟疏水性樹脂,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。 1.Laminated body of the present invention The laminated body of the present invention includes a base material and a functional layer, and is characterized by: (1) The functional layer contains a three-dimensional network structure; and (2) The three-dimensional network structure includes: (a) functional particles and (b) fluorine-containing hydrophobic resin, and the (a) functional particles are at least one of (a1) composite particles and (a2) hydrophobic particles, Furthermore, the composite particles (a1) are provided with a coating layer containing a polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles.

將本發明積層體之實施形態之一例示於圖1。圖1之積層體10係在基材11上直接相接而形成機能層12。如圖1所示,機能層12包含三維網狀結構體12a。如圖1所示之機能層12,亦可包含空隙12b。An example of an embodiment of the laminated body of the present invention is shown in FIG. 1 . The laminated body 10 in FIG. 1 is directly connected to the base material 11 to form the functional layer 12. As shown in FIG. 1 , the functional layer 12 includes a three-dimensional network structure 12 a. The functional layer 12 shown in Figure 1 may also include gaps 12b.

圖1之三維網狀結構體12a包含:機能性粒子A與含氟疏水性樹脂(以下略稱為「含氟樹脂」)B,該機能性粒子A係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。換言之,複數個機能性粒子彼此以利用含氟樹脂橋接之形態互相牢固接著,藉此形成三維網狀結構體。如此進行,藉由含氟樹脂將機能性粒子固定於三維網狀結構體中。藉此呈現的狀態是:機能性粒子A固定於機能層12而機能層12固定於基材11。換言之,藉由含氟樹脂接著基材11及機能性粒子A而將機能層12載持於基材上。此時,即使是以疏水性粒子取代機能性粒子的情況,亦同樣會以含氟樹脂橋接之形式使複數個疏水性粒子彼此牢固接著,藉此形成三維網狀結構體,而可獲得高撥水性與耐久性。The three-dimensional network structure 12a in Figure 1 includes: functional particles A and fluorine-containing hydrophobic resin (hereinafter referred to as "fluorine-containing resin") B. The functional particles A are (a1) composite particles and (a2) hydrophobic At least one of the inorganic oxide particles, and the composite particle (a1) is provided with a coating layer containing a polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles. In other words, a plurality of functional particles are firmly connected to each other in the form of bridging with fluorine-containing resin, thereby forming a three-dimensional network structure. In this way, the functional particles are fixed in the three-dimensional network structure by the fluorine-containing resin. The state thus presented is that the functional particles A are fixed to the functional layer 12 and the functional layer 12 is fixed to the base material 11 . In other words, the functional layer 12 is supported on the base material by bonding the base material 11 and the functional particles A with the fluorine-containing resin. At this time, even if hydrophobic particles are used instead of functional particles, a plurality of hydrophobic particles will be firmly connected to each other in the form of fluorine-containing resin bridges, thereby forming a three-dimensional network structure, and high dial properties can be obtained. Water-based and durable.

如圖1所示,複數個機能性粒子A(粒子群)主要以透過含氟樹脂而互相凝集之狀態構成。此時雖然呈現的狀態是複數個機能性粒子A彼此之間中介有含氟樹脂,不過亦可於不妨礙本發明效果之範圍內在機能性粒子彼此之間包含空隙12b。又,各機能性粒子A彼此通常係透過含氟樹脂B間接地相接,亦可於不妨礙本發明效果之範圍內,機能性粒子彼此互相直接地相接。As shown in FIG. 1 , a plurality of functional particles A (particle groups) are mainly composed of a state in which they are aggregated with each other through the fluorine-containing resin. At this time, the state is that the plurality of functional particles A have fluorine-containing resin interposed therebetween. However, the gaps 12b may be included between the functional particles within a range that does not hinder the effect of the present invention. In addition, the functional particles A are usually indirectly connected to each other through the fluorine-containing resin B, but the functional particles may be directly connected to each other within the scope that does not hinder the effect of the present invention.

例如,將比較例1之結構示於圖3,形成有由機能性粒子所構成之三維網狀結構本體。亦即,機能性粒子(複合粒子)彼此主要藉由分子間作用力相黏而形成三維網狀結構體(鄰接之機能性粒子各表面之氟系樹脂彼此即便抵接仍未以橋接之方式鍵結(牢固接著)。相對於此,如顯示實施例1之圖2,以機能性粒子(複合粒子)彼此利用氟系樹脂交聯之方式來接合(牢固接著),藉此形成三維網狀結構。在該點上,本發明之三維網狀結構體是有別於實質上僅由機能性粒子所構成之三維網狀結構。於以下針對本發明積層體之各構成詳細地進行說明。For example, the structure of Comparative Example 1 is shown in FIG. 3 , and a three-dimensional network structure body composed of functional particles is formed. That is, functional particles (composite particles) adhere to each other mainly through intermolecular forces to form a three-dimensional network structure (the fluororesins on each surface of adjacent functional particles are not bonded in a bridging manner even if they are in contact with each other) Knot (strongly bonded). In contrast, as shown in Figure 2 of Example 1, functional particles (composite particles) are bonded (strongly bonded) with each other by cross-linking with fluorine-based resin, thereby forming a three-dimensional network structure. . In this point, the three-dimensional network structure of the present invention is different from a three-dimensional network structure substantially composed only of functional particles. Each structure of the laminate of the present invention will be described in detail below.

(1)基材 基材主要作為支撐機能層之支撐層發揮功能。因此,只要具有所述功能的話,無特別限定其材質,可例示:金屬箔(例如鋁箔等)、金屬板(鋼板等)、樹脂薄膜(例如聚酯、聚乙烯、聚丙烯等合成樹脂)、樹脂板(例如聚酯、聚乙烯、聚丙烯等合成樹脂)、紙、木板、不織布或該等之底漆塗覆物。 (1)Substrate The base material mainly functions as a supporting layer that supports the functional layer. Therefore, the material is not particularly limited as long as it has the above function, and examples thereof include metal foil (for example, aluminum foil, etc.), metal plate (steel plate, etc.), resin film (for example, synthetic resin such as polyester, polyethylene, and polypropylene), Resin board (such as polyester, polyethylene, polypropylene and other synthetic resins), paper, wood board, non-woven fabric or their primer coatings.

尤其,本發明可適當地使用例如,聚丙烯系薄膜、聚乙烯系薄膜及聚酯系薄膜之至少一種樹脂薄膜、或金屬箔(特別是鋁箔)來作為基材。In particular, in the present invention, for example, at least one resin film selected from a polypropylene film, a polyethylene film, and a polyester film, or a metal foil (especially an aluminum foil) can be suitably used as the base material.

當基材為樹脂薄膜時,樹脂薄膜可為延伸薄膜或未延伸薄膜中之任一者。此外,延伸薄膜可使用單軸延伸薄膜或雙軸延伸薄膜中之任一者。又,樹脂薄膜例如,經施行電暈處理等表面處理之各種型態之樹脂薄膜亦可作為基材來使用。When the base material is a resin film, the resin film may be either a stretched film or an unstretched film. In addition, as the stretched film, either a uniaxially stretched film or a biaxially stretched film can be used. In addition, resin films, for example, various types of resin films that have been subjected to surface treatment such as corona treatment, can also be used as the base material.

基材之厚度並無限定,可例如因應基材之材質、本發明積層體之用途等適當地設定。當基材為薄膜等形態時,一般而言可於20~80μm左右之範圍內適當地設定,惟不受此限定。The thickness of the base material is not limited and can be appropriately set depending on, for example, the material of the base material, the use of the laminate of the present invention, and the like. When the substrate is in the form of a film or the like, generally speaking, it can be appropriately set within the range of about 20 to 80 μm, but it is not limited to this.

基材亦可於其表面(特別是積層機能層之面)施行表面處理。藉此,可更加提高基材與機能層之密著性(接著性)。前述表面處理可舉例如:利用添加劑(宜為填充粒子)所行之凹凸處理、利用壓紋加工所行之凹凸處理等。凹凸之高度並無限定,尤宜設為5~60μm左右,其中亦較宜設為20~50μm。在此,填充粒子亦可使用如後述所示之填充粒子。The substrate may also be subjected to surface treatment on its surface (especially the surface where the functional layer is laminated). This can further improve the adhesion (adhesion) between the base material and the functional layer. Examples of the surface treatment include uneven treatment using additives (preferably filler particles), uneven treatment using embossing, and the like. The height of the concavities and convexities is not limited, but is preferably about 5 to 60 μm, with 20 to 50 μm being more suitable. Here, as the filling particles, those shown below may be used.

(2)機能層 機能層係具有撥水性及/或撥油性之層。於基材之至少其中一面上形成機能層。 (2)Functional layer The functional layer is a layer with water-repellent and/or oil-repellent properties. A functional layer is formed on at least one side of the substrate.

機能層具有三維網狀結構體,該三維網狀結構體包含:(a)機能性粒子與(b)含氟疏水性樹脂,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。藉由具有所述結構,可展現撥水性或撥油性,並防止或抑制物體對機能層之附著。The functional layer has a three-dimensional network structure. The three-dimensional network structure includes: (a) functional particles and (b) fluorine-containing hydrophobic resin. The (a) functional particles are (a1) composite particles and (a2) At least one kind of hydrophobic particles, and the (a1) composite particles are provided with a coating layer containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles. By having such a structure, it can exhibit water repellency or oil repellency and prevent or inhibit the adhesion of objects to the functional layer.

前述機能層由於具有三維網狀結構體,可採取多孔質之形態,故具有預定之比表面積。此時之比表面積並無限定,通常比表面積宜為2~195m 2/g左右。因此,亦可設定為例如2~55m 2/g左右。這亦可成為機能層之三維網狀結構中含氟樹脂與機能性粒子之橋接程度的指標。另外,本發明之比表面積係顯示BET法(Brunauer-Emmett-Teller法:布厄特法)之比表面積。 Since the aforementioned functional layer has a three-dimensional network structure and can take a porous form, it has a predetermined specific surface area. The specific surface area at this time is not limited, and usually the specific surface area should be about 2~195m 2 /g. Therefore, it can also be set to about 2 ~55m2/g, for example. This can also be an indicator of the degree of bridging between the fluorine-containing resin and the functional particles in the three-dimensional network structure of the functional layer. In addition, the specific surface area in the present invention shows the specific surface area of the BET method (Brunauer-Emmett-Teller method: Boet method).

針對機能層之結構與比表面積之關係,為了容易理解於以下舉具體之數值作為一例進行說明。機能層之比表面積於僅將機能性粒子塗佈於基材時為最大。例如,僅將機能性粒子塗佈於基材並測定比表面積後為約200m 2/g。此為機能性粒子僅以分子間作用力來形成三維網狀結構,若以後述試驗例3之方法測定空隙率為約55%,理論上會是機能層最保有空隙之狀態。由於僅由機能性粒子所構成之機能層僅以分子間作用力來形成三維網狀結構,故機能性粒子恐容易脫落。臨界點是比表面積為195m 2/g左右,若為超過其之197m 2/g左右時由於含氟樹脂的量不充分,故機能性粒子脫落之可能性變高。 The relationship between the structure of the functional layer and the specific surface area is explained below with specific numerical values as an example for easy understanding. The specific surface area of the functional layer is the largest when only functional particles are coated on the base material. For example, when only functional particles are applied to a substrate and the specific surface area is measured, the result is approximately 200 m 2 /g. This is a three-dimensional network structure formed by functional particles only by intermolecular forces. If the void ratio is measured to be about 55% using the method of Test Example 3 described below, theoretically it will be the state in which the functional layer retains the most voids. Since the functional layer composed only of functional particles only uses intermolecular forces to form a three-dimensional network structure, the functional particles may fall off easily. The critical point is a specific surface area of about 195 m 2 /g. If it exceeds about 197 m 2 /g, the amount of fluorine-containing resin is insufficient, so the possibility of functional particles falling off becomes high.

又,於僅以含氟樹脂構成機能層且機能性粒子不存在的情況下,係成為平滑面,為最低之比表面積。例如,即便僅於基材塗佈甲基丙烯酸多氟烷酯樹脂,空隙率為0%,比表面積為最低之0.2m 2/g左右。此時,幾乎損壞三維網狀結構,成為表層之空氣部分變少之機能層,恐無法獲得充分之撥油耐久性。又,比表面積之臨界點為2m 2/g左右,若為較其低之1m 2/g左右時則幾乎無空隙,撥油耐久性或撥水耐久性恐變差。 In addition, when the functional layer is composed of only fluorine-containing resin and no functional particles are present, it becomes a smooth surface and has the lowest specific surface area. For example, even if polyfluoroalkyl methacrylate resin is only coated on the base material, the void ratio is 0% and the specific surface area is the lowest of about 0.2m 2 /g. At this time, the three-dimensional network structure is almost destroyed, and the surface air portion becomes a functional layer with less air, and sufficient oil repellent durability may not be obtained. In addition, the critical point of the specific surface area is about 2 m 2 /g. If it is lower than the critical point of about 1 m 2 /g, there will be almost no voids, and the oil-repellent durability or water-repellent durability may be deteriorated.

由以上可知,機能層之空隙率與比表面積具有一定之相關關係。空隙(即,空氣層)理論上被稱為最會排開物質者,吾等判斷相對於水或油之接觸角為180°。依照Cassie-Baxter(凱西貝克斯特)理論,據說該空氣層與個體物質之鑲嵌結構依存於空氣層之比例與個體物質本身之撥液能力。From the above, it can be seen that there is a certain correlation between the void ratio and the specific surface area of the functional layer. The void (i.e., air layer) is theoretically said to repel material the most, and we judge that the contact angle with respect to water or oil is 180°. According to the Cassie-Baxter theory, it is said that the mosaic structure of the air layer and individual substances depends on the proportion of the air layer and the liquid-repellent ability of the individual substances themselves.

如前述,即便將空隙率設為最大,於僅以分子間作用力來形成機能性粒子彼此的情況下,由於機能性粒子容易脫落,故用以保持三維網狀結構體之物質即為重要。於是,本發明中為了支撐機能性粒子而使用含氟疏水性樹脂。當使用上述含氟樹脂以外之物質來作為橋接機能性粒子彼此之樹脂時,會無法獲得充分之撥油耐久性或撥水耐久性。吾等判斷這是因為一般而言含氟物質之表面自由能(個體之表面張力)低如20mJ/m 2以下左右,與例如後述試驗例5中使用之食用油之表面張力32mJ/m 2充分具有差距。另一方面,如烯烴、苯乙烯丁二烯橡膠等不含氟之樹脂之表面自由能為30~34mJ/m 2左右,與食用油之表面張力32mJ/m 2相比之差小。因此,吾等判斷容易被油份浸潤,撥油耐久性或撥水耐久性變低。該點方面,本發明中使用之含氟樹脂之表面自由能通常宜設為5~25mJ/m 2左右,尤較宜設為5~20mJ/m 2As mentioned above, even if the porosity is set to the maximum, when the functional particles are formed by only intermolecular forces, the functional particles are easy to fall off, so the material used to maintain the three-dimensional network structure is important. Therefore, in the present invention, a fluorine-containing hydrophobic resin is used to support the functional particles. When a substance other than the above-mentioned fluorine-containing resin is used as the resin that bridges the functional particles, sufficient oil-repellent durability or water-repellent durability will not be obtained. We judge that this is because generally speaking, the surface free energy (individual surface tension) of fluorine-containing substances is as low as about 20 mJ/m 2 or less, which is sufficient for the surface tension of 32 mJ/m 2 of the edible oil used in Test Example 5 described below. Have gaps. On the other hand, the surface free energy of fluorine-free resins such as olefins and styrene-butadiene rubber is about 30~34mJ/ m2 , which is slightly different from the surface tension of edible oil, which is 32mJ/ m2 . Therefore, we judge that it is easily wetted by oil, and the oil-repellent durability or water-repellent durability becomes low. In this regard, the surface free energy of the fluorine-containing resin used in the present invention is usually about 5 to 25 mJ/m 2 , and more preferably about 5 to 20 mJ/m 2 .

考量到撥油耐久性或撥水耐久性,期望能以含氟樹脂橋接機能性粒子來補強,並且,維持預定之空隙。又,當不使用含氟疏水性樹脂來作為所述樹脂時,會變得不易充分地展現撥油性或撥水性。從撥油性或撥水性的觀點來看,空隙率以越大越佳,但若空隙率過大則物理結構上有逐漸變脆的傾向。此時,在底部埋入含氟樹脂,即便空隙率為0%,若上部之空隙率為10%以上的話,即可維持撥油性或撥水性。Considering the oil-repellent durability or water-repellent durability, it is expected to be reinforced by bridging functional particles with fluorine-containing resin and maintaining a predetermined gap. Furthermore, when a fluorine-containing hydrophobic resin is not used as the resin, it becomes difficult to fully exhibit oil repellency or water repellency. From the viewpoint of oil repellency or water repellency, the larger the void ratio, the better. However, if the void ratio is too large, the physical structure will tend to gradually become brittle. At this time, fluorine-containing resin is embedded at the bottom. Even if the void ratio is 0%, if the void ratio in the upper part is more than 10%, the oil repellency or water repellency can be maintained.

另一方面,當底部之空隙率為0%,並且,上部之空隙率為2%時,由於空隙過少,恐無法獲得充分之撥油性或撥水性。即便底部之空隙率為0%但上部之空隙率為10%時,雖然效果不佳,仍可維持所期之撥油性或撥水性。On the other hand, when the void ratio at the bottom is 0% and the void ratio at the upper part is 2%, sufficient oil repellency or water repellency may not be obtained because there are too few voids. Even if the void ratio at the bottom is 0% and the void ratio at the top is 10%, although the effect is not good, the desired oil-repellent or water-repellent properties can still be maintained.

在此,上述「底部」係指如圖1所示,在機能層中,自基材側之機能層底面起至50%厚度之區域。上述「上部」係指如圖1所示,在機能層中,自機能層底面超過50%厚度起至機能層表面(最外面)之區域。Here, the above-mentioned "bottom" refers to the area from the bottom of the functional layer on the base material side to 50% of the thickness of the functional layer as shown in Figure 1. The above-mentioned "upper part" refers to the area in the functional layer from more than 50% of the thickness of the bottom surface of the functional layer to the surface (outermost) of the functional layer, as shown in Figure 1.

另一方面,空隙率為最大之情況,在僅塗佈機能性粒子時會是底部55%及上部55%。如前述,由於機能性粒子實質上僅以分子間作用力鍵結,故恐容易脫落。當空隙率為底部45%及上部55%時,於臨界點上撥油耐久性或撥水耐久性雖不充分仍可維持。當空隙率超過前述時,推測利用含氟樹脂所行之橋接程度並不充分,空隙率為底部53%且上部55%,撥油耐久性或撥水耐久性恐無法維持。從所述觀點來看,空隙率可設於底部0~45%左右及上部10~55%左右之範圍,尤宜設為底部31~45%及上部40~55%,其中亦較宜設為底部35~41%及上部44~48%。尤其,機能層宜具有空隙率從底部朝上部逐漸變大之傾斜結構。因此,以上部之空隙率較底部之空隙率大為理想。例如,兩者之差[(上部之空隙率)-(底部之空隙率)]通常宜為3%以上,尤較宜為4~15%。On the other hand, the maximum void ratio is 55% at the bottom and 55% at the top when only functional particles are coated. As mentioned above, since functional particles are essentially only bonded by intermolecular forces, they may fall off easily. When the void ratio is 45% at the bottom and 55% at the top, the oil-repellent durability or water-repellent durability is insufficient at the critical point but can still be maintained. When the void ratio exceeds the above, it is speculated that the degree of bridging using fluorine-containing resin is not sufficient, and the void ratio is 53% at the bottom and 55% at the top, and the oil-repellent durability or water-repellent durability may not be maintained. From the above point of view, the void ratio can be set in the range of about 0 to 45% at the bottom and about 10 to 55% at the top. It is especially suitable to set it to 31 to 45% at the bottom and 40 to 55% at the top. Among them, it is also more suitable to set it to 35~41% at the bottom and 44~48% at the top. In particular, the functional layer should have an inclined structure in which the porosity gradually increases from the bottom to the top. Therefore, it is ideal for the void ratio at the top to be larger than the void ratio at the bottom. For example, the difference between the two [(void ratio at the top) - (void ratio at the bottom)] is usually more than 3%, especially 4 to 15%.

三維網狀結構體中之機能性粒子與含氟樹脂(但,前述機能性粒子中所含之含氟疏水性樹脂除外。)之比例,通常以固體成分重量比計設為1:50~20:1左右,尤宜設為1:30~20:1之範圍,更較宜設為1:10~4:1之範圍,其中設為1:3~4:1最佳。藉由設定於所述範圍,可形成一種以含有氟之疏水性樹脂緊固地橋接機能性粒子之三維網狀結構。此時,若含氟樹脂之比例持續增加,超過1:30而含氟樹脂過多,則橋接機能性粒子彼此之含氟樹脂會填滿機能性粒子間之空隙,變得無法維持三維網狀結構。藉此,變得與僅將含氟樹脂塗佈於基材之物性相等,無法獲得充分之撥油性或撥水性。這意指比表面積逐漸變得接近將含氟樹脂塗膜塗佈於基材之值。另一方面,吾等判斷若超過20:1之比例而機能性粒子過多,則接近僅具機能性粒子之塗膜,由於含氟樹脂無法橋接機能性粒子彼此,故無法獲得充分之牢固接著性而無法發揮撥油耐久性或撥水耐久性。The ratio of functional particles and fluorine-containing resin (excluding the fluorine-containing hydrophobic resin contained in the aforementioned functional particles) in the three-dimensional network structure is usually set to 1:50~20 in terms of solid content weight ratio. : Around 1, it is especially suitable to set it in the range of 1:30~20:1, and more preferably in the range of 1:10~4:1, among which 1:3~4:1 is the best. By setting it within the above range, a three-dimensional network structure can be formed in which the functional particles are tightly bridged with the hydrophobic resin containing fluorine. At this time, if the ratio of fluorine-containing resin continues to increase and exceeds 1:30 and there is too much fluorine-containing resin, the fluorine-containing resin bridging the functional particles will fill the gaps between the functional particles, making it impossible to maintain the three-dimensional network structure. . This makes the physical properties equivalent to those of merely coating the fluorine-containing resin on the base material, and sufficient oil repellency or water repellency cannot be obtained. This means that the specific surface area gradually becomes closer to the value when the fluororesin coating film is applied to the base material. On the other hand, we judge that if the ratio exceeds 20:1 and there are too many functional particles, it will be close to a coating film containing only functional particles. Since the fluorine-containing resin cannot bridge the functional particles with each other, sufficient strong adhesion cannot be obtained. However, it cannot exhibit oil-repellent durability or water-repellent durability.

(2-1)疏水性粒子 疏水性粒子可使用例如:氧化矽、氧化鈦、氧化鋁、氧化鋅等無機氧化物粒子(粉末)之至少一種。其中亦以氧化矽粒子較佳。 (2-1)Hydrophobic particles As the hydrophobic particles, for example, at least one kind of inorganic oxide particles (powder) such as silicon oxide, titanium oxide, aluminum oxide, and zinc oxide can be used. Among them, silicon oxide particles are also preferred.

又,疏水性粒子亦可使用例如:將經蝕刻、紫外線照射、噴砂處理、電漿處理等親水化之親水性微粒子以矽烷耦合劑等疏水化,而部分地殘留有羥基之疏水性粒子微粒子等。藉由該等形成具有三維網狀結構之機能層,可於底漆層側之面與熱硬化性樹脂強力地接著,並於其中另一面展現超撥水性及/或超撥油性。In addition, the hydrophobic particles can also be used, for example, hydrophilic fine particles that have been hydrophilized by etching, ultraviolet irradiation, sand blasting, plasma treatment, etc., are hydrophobicized with a silane coupling agent, etc., so that the hydroxyl group is partially left. . By forming the functional layer with a three-dimensional network structure, the surface on the primer layer side can be strongly bonded to the thermosetting resin, and the other surface can exhibit super water repellency and/or super oil repellency.

無機氧化物粒子之平均一次粒徑宜為5~50nm,7~30nm尤為理想。另外,無機氧化物粒子之一次粒子平均粒徑之測定可使用穿透型電子顯微鏡或掃描型電子顯微鏡來實施。更具體而言,平均一次粒徑係藉由以穿透型電子顯微鏡或掃描型電子顯微鏡拍攝,並於該照片上測定200個以上粒子之直徑,算出其算術平均值來求得。The average primary particle diameter of the inorganic oxide particles is preferably 5 to 50 nm, and 7 to 30 nm is particularly ideal. In addition, the average particle size of the primary particles of the inorganic oxide particles can be measured using a transmission electron microscope or a scanning electron microscope. More specifically, the average primary particle size is determined by taking a photo with a transmission electron microscope or a scanning electron microscope, measuring the diameters of more than 200 particles on the photo, and calculating the arithmetic mean value.

如前述之奈米等級之無機氧化物粒子並無限定,亦可使用周知或市售之物。氧化矽可舉例如:產品名「AEROSIL R972」、「AEROSIL R972V」、「AEROSIL R972CF」、「AEROSIL R974」、「AEROSIL RX200」、「AEROSIL RY200」(以上,Nippon Aerosil Co., Ltd製)、「AEROSIL R202」、「AEROSIL R805」、「AEROSIL R812」、「AEROSIL R812S」、(以上,Evonik Degussa Co., Ltd.製)、「SYLOPHOBIC100」「SYLOPHOBIC200」「SYLOPHOBIC603」(以上,Fuji Silysia Chemical Ltd.製)等。氧化鈦可例示如:產品名「AEROXIDE TiO 2T805」(Evonik Degussa Co., Ltd.製)等。氧化鋁可例示如:將產品名「AEROXIDE Alu C」(Evonik Degussa Co., Ltd.製)等以矽烷耦合劑處理,使粒子表面為疏水性之微粒子。 The aforementioned nanoscale inorganic oxide particles are not limited, and well-known or commercially available ones can also be used. Examples of silicon oxide include product names "AEROSIL R972", "AEROSIL R972V", "AEROSIL R972CF", "AEROSIL R974", "AEROSIL RX200", "AEROSIL RY200" (the above, manufactured by Nippon Aerosil Co., Ltd.), " AEROSIL R202", "AEROSIL R805", "AEROSIL R812", "AEROSIL R812S", (above, manufactured by Evonik Degussa Co., Ltd.), "SYLOPHOBIC100", "SYLOPHOBIC200", "SYLOPHOBIC603" (above, manufactured by Fuji Silysia Chemical Ltd. )wait. Examples of titanium oxide include product name "AEROXIDE TiO 2 T805" (manufactured by Evonik Degussa Co., Ltd.). Examples of alumina include fine particles whose product name is "AEROXIDE Alu C" (manufactured by Evonik Degussa Co., Ltd.), etc., which are treated with a silane coupling agent to make the particle surface hydrophobic.

其中,亦可適當地使用疏水性氧化矽微粒子。尤其,在可獲得較優異之非附著性之點方面,宜為表面具有三甲基矽基之疏水性氧化矽微粒子。與其對應之市售品可舉例如:前述「AEROSIL R812」、「AEROSIL R812S」(均為Evonik Degussa Co., Ltd.製)等。Among these, hydrophobic silicon oxide fine particles can also be suitably used. In particular, hydrophobic silicon oxide fine particles having a trimethylsilyl group on the surface are preferred because they can obtain relatively excellent non-adhesion properties. Examples of corresponding commercially available products include the aforementioned "AEROSIL R812" and "AEROSIL R812S" (both manufactured by Evonik Degussa Co., Ltd.).

疏水性粒子之附著量(乾燥後重量)並無限定,通常可設定於0.01~100g/m 2左右之範圍內,尤較宜設為0.01~50g/m 2,設為0.1~50g/m 2更佳,其中設為2~10g/m 2最佳。 The attached amount of hydrophobic particles (weight after drying) is not limited, but can usually be set in the range of about 0.01~100g/ m2 , especially preferably 0.01~50g/ m2 , 0.1~50g/ m2 Better, among which 2~10g/ m2 is the best.

(2-1)複合粒子 複合粒子之特徵係於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。即,複合粒子這種粒子係以無機氧化物微粒子作為核心粒子,並於該核心粒子表面形成包含甲基丙烯酸多氟烷酯樹脂之被覆層。 (2-1)Composite particles The composite particles are characterized by having a coating layer containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles. That is, composite particles have inorganic oxide fine particles as core particles, and a coating layer containing polyfluoroalkyl methacrylate resin is formed on the surface of the core particles.

成為核心粒子之無機氧化物微粒子無特別限定,可適當地使用例如氧化矽、氧化鈦、氧化鋁、氧化鋅等粒子(粉末)之至少一種。其中亦宜為氧化矽粒子。The inorganic oxide fine particles used as the core particles are not particularly limited, and for example, at least one of particles (powders) such as silicon oxide, titanium oxide, aluminum oxide, and zinc oxide can be used appropriately. Among them, silicon oxide particles are also suitable.

無機氧化物微粒子之尺寸並無限定,通常平均一次粒徑宜為5~50nm左右,尤較宜為7~30nm。另外,前述一次粒子平均粒徑之測定可使用穿透型電子顯微鏡或掃描型電子顯微鏡來實施。更具體而言,平均一次粒徑係藉由以穿透型電子顯微鏡或掃描型電子顯微鏡拍攝,並於該照片上測定200個以上粒子之直徑,算出其算術平均值來求得。The size of the inorganic oxide particles is not limited, but usually the average primary particle size is about 5 to 50 nm, especially 7 to 30 nm. In addition, the measurement of the average particle diameter of the primary particles can be carried out using a transmission electron microscope or a scanning electron microscope. More specifically, the average primary particle size is determined by taking a photo with a transmission electron microscope or a scanning electron microscope, measuring the diameters of more than 200 particles on the photo, and calculating the arithmetic mean value.

如前述之奈米等級之無機氧化物微粒子可使用周知或市售之物。氧化矽可舉例如:產品名「AEROSIL 200」(「AEROSIL」為註冊商標。以下相同)、「AEROSIL 130」、「AEROSIL 300」、「AEROSIL 50」、「AEROSIL 200FAD」、「AEROSIL 380」(以上,Nippon Aerosil Co., Ltd製)等。氧化鈦可舉產品名「AEROXIDE TiO 2T805」(Evonik Degussa Co., Ltd.製)等為例。氧化鋁可舉產品名「AEROXIDE Alu C 805」(Evonik Degussa Co., Ltd.製)等為例。 As the aforementioned nanoscale inorganic oxide particles, known or commercially available ones can be used. Examples of silicon oxide are: product name "AEROSIL 200"("AEROSIL" is a registered trademark. The same applies below), "AEROSIL 130", "AEROSIL 300", "AEROSIL 50", "AEROSIL 200FAD", "AEROSIL 380" (above) , Nippon Aerosil Co., Ltd.), etc. Examples of titanium oxide include product name "AEROXIDE TiO 2 T805" (manufactured by Evonik Degussa Co., Ltd.). Examples of alumina include the product name "AEROXIDE Alu C 805" (manufactured by Evonik Degussa Co., Ltd.).

上述複合粒子之調製方法無特別限定,例如,對無機氧化物之微粒子(粉末)使用甲基丙烯酸多氟烷酯樹脂作為被覆材,並依照周知之塗覆方法、造粒方法等形成被覆層。更具體而言,藉由包含將塗敷液塗覆於無機氧化物微粒子之步驟(被覆步驟)之製造方法即可適當地調製複合粒子該,該塗敷液係使液狀之甲基丙烯酸多氟烷酯樹脂溶解或分散於溶劑中。The preparation method of the composite particles is not particularly limited. For example, polyfluoroalkyl methacrylate resin is used as a coating material for inorganic oxide fine particles (powder), and the coating layer is formed according to known coating methods, granulation methods, and the like. More specifically, the composite particles can be appropriately prepared by a manufacturing method including a step of applying a coating liquid that contains liquid methacrylic acid to the inorganic oxide fine particles (coating step). The fluoroalkyl ester resin is dissolved or dispersed in the solvent.

所述樹脂可使用周知或市售之物。市售品可舉例如:產品名「CHEMINOX FAMAC-6」(Unimatec(Japan)公司製)、產品名「Zonyl TH Fluoromonomer code 421480」(SIGMA-ALDRICH(USA)公司製)、產品名「SCFC-65530-66-7」(Maya High Purity Chem(CHINA)公司製)、產品名「FC07-04~10」(Fluory, Inc(USA))、產品名「CBINDEX:58」(Wilshire Chemical Co., Inc(USA)公司製)、產品名「AsahiGuard AG-E530」、「AsahiGuard AG-E060」(均為Asahi Glass Co., Ltd.製)、產品名「TEMAc-N」(Top Fluorochem Co., LTD(CHINA)公司製)、產品名「Zonyl 7950」(SIGMA-RBI(SWITZ)公司製)、產品名「6100840~6100842」(Weibo Chemical Co., Ltd(CHINA)公司製)、產品名「CB INDEX:75」(ABCR GmbH&CO.KG(GERMANY)公司製)等。As the resin, a known or commercially available resin can be used. Examples of commercially available products include: product name "CHEMINOX FAMAC-6" (manufactured by Unimatec (Japan) Co., Ltd.), product name "Zonyl TH Fluoromonomer code 421480" (manufactured by SIGMA-ALDRICH (USA) Co., Ltd.), product name "SCFC-65530" -66-7" (manufactured by Maya High Purity Chem (CHINA) Co., Ltd.), product name "FC07-04~10" (Fluory, Inc (USA)), product name "CBINDEX:58" (Wilshire Chemical Co., Inc( USA) company), product name "AsahiGuard AG-E530", "AsahiGuard AG-E060" (both manufactured by Asahi Glass Co., Ltd.), product name "TEMAc-N" (Top Fluorochem Co., LTD (CHINA ) company), product name "Zonyl 7950" (manufactured by SIGMA-RBI (SWITZ) Co., Ltd.), product name "6100840~6100842" (manufactured by Weibo Chemical Co., Ltd (CHINA)), product name "CB INDEX: 75 ” (made by ABCR GmbH&CO.KG (GERMANY)), etc.

上述製造方法中,可適當地使用在常溫(25℃)及常壓下為液狀之物來作為甲基丙烯酸多氟烷酯樹脂。所述甲基丙烯酸多氟烷酯樹脂亦可使用如上述之市售品。該等中,從可達成較優異之撥水性及撥油性之點來看,可適當地採用例如:a)甲基丙烯酸多氟辛酯、b)甲基丙烯酸2-N,N-二乙胺乙酯、c)甲基丙烯酸2-羥乙酯及d)2,2’-伸乙二氧基二乙基二甲基丙烯酸酯共聚合之共聚物來作為上述樹脂。該等亦可使用市售品。In the above-mentioned production method, what is liquid at normal temperature (25° C.) and normal pressure can be suitably used as the polyfluoroalkyl methacrylate resin. The polyfluoroalkyl methacrylate resin may also be commercially available as described above. Among these, from the viewpoint of achieving relatively excellent water repellency and oil repellency, for example, a) polyfluorooctyl methacrylate, b) 2-N,N-diethylamine methacrylate can be suitably used. The resin is a copolymer of ethyl ester, c) 2-hydroxyethyl methacrylate and d) 2,2'-ethylenedioxydiethyldimethacrylate. Commercially available products can also be used.

使用於塗敷液之溶劑無特別限制,除了水以外,亦可使用醇、甲苯等有機溶劑,惟本發明中宜使用水。即,宜使用甲基丙烯酸多氟烷酯樹脂溶解及/或分散於水中之塗敷液。The solvent used in the coating liquid is not particularly limited. In addition to water, organic solvents such as alcohol and toluene can also be used. However, water is preferably used in the present invention. That is, it is preferable to use a coating liquid in which polyfluoroalkyl methacrylate resin is dissolved and/or dispersed in water.

上述塗敷液中之甲基丙烯酸多氟烷酯樹脂之含量無特別限制,一般設為10~80重量%左右,尤宜設為15~70重量%,其中亦較宜設定於20~60重量%之範圍內。The content of the polyfluoroalkyl methacrylate resin in the above-mentioned coating liquid is not particularly limited, but is generally set to about 10 to 80% by weight, preferably 15 to 70% by weight, and preferably 20 to 60% by weight. within the range of %.

於無機氧化物微粒子表面塗覆塗敷液之方法宜使用周知之方法,可適用例如噴霧法、浸漬法、攪拌造粒法等中之任一者。尤其,本發明中於均一性等優異之點方面,利用噴霧法所行之塗覆尤佳。The method of applying the coating liquid to the surface of the inorganic oxide fine particles is preferably a well-known method, and any of the spraying method, dipping method, stirring granulation method, etc. can be used. In particular, in the present invention, in view of excellent points such as uniformity, coating by a spray method is particularly preferred.

塗覆塗敷液後,藉由利用熱處理去除溶劑,即可獲得複合粒子。熱處理溫度通常設為150~250℃左右,尤宜設為180~200℃。熱處理之氣體環境並無限定,理想為氮氣、氬氣等非活性氣體(非氧化性)氣體環境。又,因應需求,例如可進一步實施1次以上由被覆步驟及熱處理步驟所構成之一連串步驟。藉此即可適當地進行被覆量之控制等。After applying the coating liquid, the solvent is removed by heat treatment to obtain composite particles. The heat treatment temperature is usually set to about 150~250℃, especially 180~200℃. The gas environment for heat treatment is not limited, but it is ideally an inactive gas (non-oxidizing) gas environment such as nitrogen and argon. In addition, according to needs, for example, a series of steps consisting of a coating step and a heat treatment step may be further performed one or more times. This allows the coating amount to be appropriately controlled.

如此進行所獲得之複合粒子表面具有包含甲基丙烯酸多氟烷酯樹脂之被覆層。藉由包含所述樹脂,因與無機氧化物微粒子之親和性優異,故可於該粒子表面上形成密著性較高之緊固之被覆層,並且可展現更高之撥水性或撥油性。The surface of the composite particles obtained in this manner has a coating layer containing a polyfluoroalkyl methacrylate resin. By including the resin, it has excellent affinity with the inorganic oxide fine particles, so a tight coating layer with high adhesion can be formed on the surface of the particles, and higher water-repellency or oil-repellency can be exhibited.

複合粒子之附著量(乾燥後重量)宜設成尤為了形成三維網狀結構體所需之充分量,通常宜設於0.01~100g/m 2左右之範圍內,尤宜設為0.1~20g/m 2左右,更較宜設為0.5~10g/m 2,其中設為0.6~5g/m 2最佳。 The adhering amount of the composite particles (weight after drying) should be set to a sufficient amount required to form a three-dimensional network structure. It is usually set in the range of about 0.01~100g/ m2 , especially 0.1~20g/m2. m 2 or so, preferably 0.5~10g/m 2 , among which 0.6~5g/m 2 is the best.

(2-2)含氟樹脂 含氟樹脂會於機能層中與機能性粒子一起構成三維網狀結構體。含氟樹脂因其本身為疏水性或疏油性,故容易彈開水分或富含水分之物。又,含氟樹脂亦容易彈開油份或富含油份之物。此外,在本發明中,藉由含氟樹脂接合機能性粒子彼此,含氟樹脂與機能性粒子形成三維網狀結構體,藉由採用如此結構,撥水性及撥油性會變得更高。此外,宜藉由含氟樹脂接著基材與機能性粒子而將機能性粒子載持(固定)於基材上。藉此,機能層較緊固地被固定於基材上,可獲得高耐久性。 (2-2) Fluorine-containing resin The fluorine-containing resin will form a three-dimensional network structure together with the functional particles in the functional layer. Fluorine-containing resin is hydrophobic or oleophobic, so it easily repels moisture or moisture-rich materials. In addition, fluorine-containing resin can easily repel oil or oil-rich materials. Furthermore, in the present invention, the functional particles are joined to each other by the fluorine-containing resin, and the fluorine-containing resin and the functional particles form a three-dimensional network structure. By adopting such a structure, the water repellency and oil repellency become higher. In addition, it is preferable to bond the base material and the functional particles with a fluorine-containing resin so that the functional particles are supported (fixed) on the base material. Thereby, the functional layer is firmly fixed on the base material, and high durability can be obtained.

含氟樹脂只要為包含氟並具有疏水性者即不受限定,可從聚合含氟單體而成之合成樹脂中適當地選擇。該等可為均聚物,亦可為共聚物。可舉例如:甲基丙烯酸多氟烷酯樹脂、聚四氟乙烯樹脂(PTFE)、乙烯四氟乙烯樹脂(ETFE)、聚二氟亞乙烯樹脂、乙烯・四氟乙烯共聚物、全氟烷氧基烷烴樹脂、四氟乙烯・六氟丙烯共聚物、四氟乙烯・全氟烷基乙烯基醚共聚物等之至少一種。該等之性質狀態並無限定,可適當地使用例如水性分散型之物。The fluorine-containing resin is not limited as long as it contains fluorine and has hydrophobicity, and can be appropriately selected from synthetic resins obtained by polymerizing fluorine-containing monomers. These may be homopolymers or copolymers. Examples include: polyfluoroalkyl methacrylate resin, polytetrafluoroethylene resin (PTFE), ethylene tetrafluoroethylene resin (ETFE), polydifluorovinylene resin, ethylene tetrafluoroethylene copolymer, perfluoroalkoxy At least one of alkane resin, tetrafluoroethylene and hexafluoropropylene copolymer, tetrafluoroethylene and perfluoroalkyl vinyl ether copolymer. The nature and state of these are not limited, and for example, aqueous dispersion type can be used appropriately.

尤其,本發明中,可適當地使用選自於由甲基丙烯酸多氟烷酯樹脂、聚四氟乙烯樹脂(PTFE)、乙烯四氟乙烯樹脂(ETFE)、全氟烷氧基烷烴樹脂及四氟乙烯・六氟丙烯共聚物所構成群組中之至少1種。該等亦可使用周知或市售之物。In particular, in the present invention, a resin selected from the group consisting of polyfluoroalkyl methacrylate resin, polytetrafluoroethylene resin (PTFE), ethylene tetrafluoroethylene resin (ETFE), perfluoroalkoxyalkane resin and tetrafluoroethylene resin can be suitably used. At least one of the group consisting of vinyl fluoride and hexafluoropropylene copolymers. As these, well-known or commercially available ones can also be used.

該等中,本發明宜包含甲基丙烯酸多氟烷酯樹脂來作為含氟樹脂。尤其,當使用複合粒子作為機能性粒子時,藉由使機能層含有含氟樹脂且所述含氟樹脂實質等同於形成在無機氧化物微粒子表面之被覆層,機能性粒子與含氟樹脂之親和性會變得更高,可展現更高之撥水耐久性及撥油耐久性。所述樹脂可使用與前述相同之物,亦可使用市售品。Among these, the present invention preferably includes polyfluoroalkyl methacrylate resin as the fluorine-containing resin. In particular, when composite particles are used as functional particles, the functional layer contains a fluorine-containing resin and the fluorine-containing resin is substantially equivalent to the coating layer formed on the surface of the inorganic oxide fine particles, thereby improving the affinity between the functional particles and the fluorine-containing resin. The resistance will become higher, showing higher water-repellent durability and oil-repellent durability. The same resin as described above can be used, or a commercially available product can be used.

含氟樹脂之附著量(乾燥後重量)宜設成尤為了形成三維網狀結構體所需之充分量,通常宜設為0.5~30g/m 2,尤較宜設為0.5~5g/m 2,其中設為2.5~5g/m 2最佳。 The adhering amount of the fluorine-containing resin (weight after drying) should be a sufficient amount to form a three-dimensional network structure. It is usually 0.5~30g/ m2 , and more preferably 0.5~5g/ m2. , where 2.5~5g/m 2 is the best.

又,三維網狀結構體中之機能性粒子(A)與含氟樹脂(但,前述機能性粒子中所含之含氟疏水性樹脂除外。)(B)之比例(重量比),如前述例如,可設定為A:B=20:1~1:50左右、或可設定為A:B=20:1~1:30左右,惟不受此限定。因此,例如機能性粒子(A):含氟樹脂(B)之重量比亦可設定為A:B=1:0.5~3左右。In addition, the ratio (weight ratio) between the functional particles (A) and the fluorine-containing resin (but excluding the fluorine-containing hydrophobic resin contained in the aforementioned functional particles) (B) in the three-dimensional network structure is as described above. For example, it can be set to A:B=20:1~1:50, or it can be set to A:B=20:1~1:30, but it is not limited to this. Therefore, for example, the weight ratio of functional particles (A): fluorine-containing resin (B) can also be set to about A: B = 1: 0.5~3.

(2-4)其他成分 本發明中亦可於不妨礙本發明效果之範圍內,在機能層(或三維網狀結構體)中包含其他成分。可舉例如:填充粒子、著色材、分散劑、抗沉降劑、消泡劑等添加劑。機能層中添加劑之合計含量例如可設為約50重量%以下、或例如可設為0~40重量%左右,惟不受此限定。 (2-4)Other ingredients In the present invention, other components may be included in the functional layer (or three-dimensional network structure) within the scope that does not hinder the effects of the present invention. Examples include additives such as filling particles, coloring materials, dispersants, anti-settling agents, and defoaming agents. The total content of the additives in the functional layer can be, for example, about 50% by weight or less, or about 0 to 40% by weight, but is not limited to this.

尤其,本發明中可適當地使用填充粒子。藉由包含填充粒子,形成無機氧化物微粒子與奈米微結構(nano micro structures),可展現更高之撥水性或撥油性。填充粒子可適當地使用平均粒徑D50為5~60μm(宜為10~30μm)之填充粒子。其材質可為無機材料或有機材料中之任一者,可舉例如:選自於由聚甲基丙烯酸甲酯(PMMA)、苯乙烯、低密度聚乙烯(LDPE)、高密度聚乙烯(HDPE)、丙烯酸樹脂、氧化矽及氧化鋁所構成群組中之至少1種粒子(粉末)。當摻混填充粒子時之含量並無限定,宜以下述之比率包含填充粒子:以乾燥後之重量計,[含氟樹脂/(填充粒子+含氟樹脂)]之比率為25~75重量%。當前述比率低於25重量%時,有含氟樹脂無法充分地使填充粒子與基材密著,填充粒子變得容易脫落的情況。當前述比率超過75重量%,例如不存在填充粒子之含氟樹脂為100重量%時,仍可獲得所期之撥油耐久性或撥水耐久性。In particular, filler particles can be suitably used in the present invention. By including filler particles to form inorganic oxide particles and nano microstructures, it can exhibit higher water repellency or oil repellency. As the filling particles, those with an average particle diameter D50 of 5 to 60 μm (preferably 10 to 30 μm) can be appropriately used. The material can be any of inorganic materials or organic materials, for example: polymethylmethacrylate (PMMA), styrene, low-density polyethylene (LDPE), high-density polyethylene (HDPE). ), at least one particle (powder) from the group consisting of acrylic resin, silicon oxide and alumina. When blending filler particles, the content is not limited. It is advisable to include filler particles at the following ratio: based on the weight after drying, the ratio of [fluorine-containing resin/(filler particles + fluorine-containing resin)] is 25 to 75% by weight. . When the ratio is less than 25% by weight, the fluororesin may not be able to sufficiently adhere the filling particles to the base material, and the filling particles may easily fall off. When the above ratio exceeds 75% by weight, for example, when the fluorine-containing resin without filled particles is 100% by weight, the desired oil-repellent durability or water-repellent durability can still be obtained.

2.積層體之製造方法 本發明積層體可適當地藉由例如以下所示之第1方法~第3方法來製造。 2. Manufacturing method of laminated body The laminated body of the present invention can be appropriately produced by, for example, the first to third methods shown below.

第1方法係包含下述步驟之製造方法:(1)藉由對基材塗佈塗敷液而形成塗膜之步驟(塗膜形成步驟),該塗敷液包含:(a)機能性粒子與(b)含氟樹脂,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層;及因應需求之(2)將前述塗膜予以熱處理之步驟(熱處理步驟)。The first method is a manufacturing method including the following steps: (1) a step of forming a coating film by applying a coating liquid to a substrate (coating film forming step), the coating liquid containing: (a) functional particles and (b) fluorine-containing resin, the (a) functional particles are at least one of (a1) composite particles and (a2) hydrophobic particles, and the (a1) composite particles contain methacrylic acid on the surface of the inorganic oxide fine particles. A coating layer of polyfluoroalkyl ester resin; and (2) a step of heat-treating the aforementioned coating film (heat treatment step) if necessary.

第2方法係包含下述步驟之製造方法:(1)藉由對基材塗佈包含含氟樹脂之含氟塗敷液而形成含氟塗膜之步驟(含氟塗膜形成步驟);(2)藉由對前述含氟塗膜塗佈塗敷液而形成含機能性粒子塗膜之步驟(含複合粒子塗膜形成步驟),該塗敷液包含:(a1)複合粒子及(a2)疏水性粒子之至少一種機能性粒子,且該(a1)複合粒子於無機氧化物微粒子表面於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層;及因應需求之(3)將前述所得之塗膜予以熱處理之步驟(熱處理步驟)。The second method is a manufacturing method including the following steps: (1) a step of forming a fluorine-containing coating film by applying a fluorine-containing coating liquid containing a fluorine-containing resin to a base material (fluorine-containing coating film forming step); ( 2) A step of forming a coating film containing functional particles by applying a coating liquid to the aforementioned fluorine-containing coating film (a step including composite particle coating film formation), the coating liquid including: (a1) composite particles and (a2) At least one functional particle of hydrophobic particles, and the (a1) composite particle has a coating layer containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide microparticles; and (3) as required The step of subjecting the coating film obtained above to heat treatment (heat treatment step).

第3方法係包含下述步驟之製造方法:(1)藉由對基材塗佈塗敷液而形成含機能性粒子塗膜之步驟(含複合粒子塗膜形成步驟),該塗敷液包含:(a1)複合粒子及(a2)疏水性粒子之至少一種機能性粒子,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層;(2)藉由對前述含機能性粒子塗膜塗佈包含含氟樹脂之含氟塗敷液而得到含氟塗膜之步驟(含氟塗膜形成步驟);及因應需求之(3)將前述所得之塗膜予以熱處理之步驟(熱處理步驟)。The third method is a manufacturing method including the following steps: (1) A step of forming a coating film containing functional particles by applying a coating liquid to a substrate (including a composite particle coating film forming step), the coating liquid containing (a1) At least one functional particle of composite particles and (a2) hydrophobic particles, and the (a1) composite particles are provided with a coating layer containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles; (2) The step of obtaining a fluorine-containing coating film by applying a fluorine-containing coating liquid containing a fluorine-containing resin to the aforementioned functional particle-containing coating film (fluorine-containing coating film forming step); and (3) converting the aforementioned obtained coating film according to demand (3) The step of heat-treating the coating film (heat treatment step).

該等中,亦可更適當地採用第2方法。藉此,可於更確實地保持空隙的情況下(即,維持撥油性高的情況下),建構・補強三維網狀結構體。其理由尚不明確,但推測係配置於含氟塗膜上之機能性粒子因毛細現象吸取含氟樹脂而成為橋接狀態。藉此,可更有效地抑制或防止機能性粒子脫落,結果可獲得優異之撥水耐久性或撥油耐久性。Among these, the second method may be more appropriately adopted. Thereby, a three-dimensional network structure can be constructed and reinforced while maintaining voids more reliably (that is, maintaining high oil repellency). The reason for this is not yet clear, but it is speculated that the functional particles arranged on the fluorine-containing coating absorb the fluorine-containing resin due to capillary action and become bridged. This can more effectively suppress or prevent the functional particles from falling off, resulting in excellent water-repellent durability or oil-repellent durability.

<關於第1方法> 塗膜形成步驟 塗膜形成步驟中,藉由對基材塗佈塗敷液而形成塗膜,該塗敷液包含:(a)機能性粒子及(b)含氟樹脂,該(a)機能性粒子係(a1)複合粒子與(a2)疏水性粒子之至少一種機能性粒子,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。 <About method 1> Film formation steps In the coating film forming step, the coating film is formed by applying a coating liquid to the base material. The coating liquid contains: (a) functional particles and (b) fluorine-containing resin, the (a) functional particles are ( a1) At least one functional particle of composite particles and (a2) hydrophobic particles, and the (a1) composite particles are provided with a coating layer containing a polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles.

塗敷液通常包含機能性粒子、含氟樹脂及溶劑。機能性粒子及含氟樹脂之種類、兩者之比例等,宜為如前述說明所述之範圍內。The coating liquid usually contains functional particles, fluorine-containing resin and solvent. The types of functional particles and fluorine-containing resin, the ratio of the two, etc. are preferably within the ranges described above.

又,溶劑並無限定,可因應使用之含氟樹脂種類等適當地選擇。可從以下之有機溶劑中適當地選擇例如:醇系溶劑(乙醇、甲醇、異丙醇(IPA)、己醇等)、酮系溶劑(丙酮、酮(ketone)、甲基乙基酮(MEK)等)、烴系溶劑(環己烷、正戊烷、正己烷、甲基環己烷(MCH)等)、芳香族系溶劑(甲苯等)、二元醇系溶劑(丙二醇、己二醇、二乙二醇單丁醚、1,5-戊二醇等)。In addition, the solvent is not limited and can be appropriately selected depending on the type of fluorine-containing resin used. It can be appropriately selected from the following organic solvents, for example: alcohol solvents (ethanol, methanol, isopropyl alcohol (IPA), hexanol, etc.), ketone solvents (acetone, ketone, methyl ethyl ketone (MEK) ), etc.), hydrocarbon solvents (cyclohexane, n-pentane, n-hexane, methylcyclohexane (MCH), etc.), aromatic solvents (toluene, etc.), glycol solvents (propylene glycol, hexylene glycol, etc.) , diethylene glycol monobutyl ether, 1,5-pentanediol, etc.).

塗敷液方面,可為含氟樹脂等溶解於溶劑中而成之溶液,尤期望為機能性粒子及含氟樹脂粒子分散於溶劑中而成之分散液的形態。藉此,將塗敷液塗佈於基材時,因係均質地塗佈機能性粒子及含氟樹脂粒子,故於維持機能性粒子之特性的情況下,不僅機能性粒子彼此之密著性,亦可提高機能層與基材之密著性。然後,若將所述分散液塗佈於基材,由於機能性粒子及含氟樹脂粒子之大多數會移動至下方(重力方向),故機能層接近基材之區域內空隙率變低,機能層最表面側區域之空隙率變高。如此進行可有效地形成具傾斜結構之機能層。The coating liquid may be a solution in which a fluorine-containing resin or the like is dissolved in a solvent, and is particularly preferably in the form of a dispersion in which functional particles and fluorine-containing resin particles are dispersed in a solvent. With this, when the coating liquid is applied to the base material, the functional particles and the fluororesin particles are uniformly coated. Therefore, while maintaining the characteristics of the functional particles, not only the adhesion between the functional particles is improved, but also the adhesion between the functional particles is improved. , and can also improve the adhesion between the functional layer and the substrate. Then, when the dispersion is applied to the base material, most of the functional particles and fluororesin particles will move downward (in the direction of gravity), so the void ratio in the area of the functional layer close to the base material becomes low, and the functional layer becomes more functional. The void ratio in the most surface side area of the layer becomes higher. This can effectively form a functional layer with a tilted structure.

塗佈塗敷液之方法無特別限定,可適當採用例如:輥塗覆、各種凹版塗覆、棒塗機、刮刀塗覆、逗號式塗佈機(comma coater)、噴塗法、刷毛塗佈等周知之方法。The method of applying the coating liquid is not particularly limited, and examples of suitable methods include: roller coating, various gravure coatings, bar coaters, blade coatings, comma coaters, spray coating, brush coating, etc. A well-known method.

塗佈後亦可因應需求實施乾燥步驟。乾燥方法無特別限制,可為自然乾燥或加熱乾燥中之任一者。加熱乾燥時加熱溫度並無限定,惟通常設為80~140℃左右,尤宜設為100~120℃。加熱時間宜因應加熱溫度等適當地設定,通常可設為3~60秒左右,惟不受此限定。After coating, a drying step can also be implemented according to needs. The drying method is not particularly limited and may be either natural drying or heat drying. There is no limit to the heating temperature during heating and drying, but it is usually set to about 80~140℃, especially 100~120℃. The heating time should be set appropriately according to the heating temperature, etc. It can usually be set to about 3 to 60 seconds, but it is not limited to this.

熱處理步驟 本發明中因應需求可利用熱處理步驟將前述塗膜形成步驟所得之塗膜予以熱處理。藉由熱處理,於機能層中機能性粒子與含氟樹脂會更緊固地鍵結,並且藉由含氟樹脂與基材鍵結,可獲得基材與機能層之密著性較優異之積層體。進而,在熱處理步驟中,因亦可將機能性粒子及/或含氟樹脂之一部分埋入基材中,可獲得更高之密著性,可更有效地將基材與機能層作成一體之結構。 Heat treatment steps In the present invention, a heat treatment step can be used to heat-treat the coating film obtained in the aforementioned coating film forming step according to needs. Through heat treatment, the functional particles and fluororesin in the functional layer will be more tightly bonded, and by bonding the fluororesin to the base material, a laminate with excellent adhesion between the base material and the functional layer can be obtained. body. Furthermore, during the heat treatment step, part of the functional particles and/or fluorine-containing resin can be embedded in the base material, thereby achieving higher adhesion and more effectively integrating the base material and the functional layer. structure.

熱處理溫度理想為較基材之耐熱溫度低之溫度,並且設定為機能層所含之含氟樹脂之最低玻璃轉移溫度以上且至熔點左右之溫度範圍。因此,例如,若基材之耐熱溫度為660℃,含氟樹脂之玻璃轉移溫度100℃及熔點270℃,則可將熱處理溫度設為100~270℃左右(又例如150~200℃左右)。The heat treatment temperature is ideally set to a temperature lower than the heat-resistant temperature of the base material, and is set to a temperature range from the minimum glass transition temperature to about the melting point of the fluorine-containing resin contained in the functional layer. Therefore, for example, if the heat-resistant temperature of the base material is 660°C, the glass transition temperature of the fluorine-containing resin is 100°C, and the melting point is 270°C, the heat treatment temperature can be set to about 100 to 270°C (for example, about 150 to 200°C).

又,熱處理時間宜設成為了獲得所期之密著性所需之充分時間,可設定為例如10秒~60分鐘左右,惟不受此限定。In addition, the heat treatment time is preferably set to be a sufficient time required to obtain the desired adhesion, and may be set to about 10 seconds to 60 minutes, for example, but is not limited to this.

<關於第2方法> 含氟塗膜形成步驟 含氟塗膜形成步驟中,藉由對基材塗佈包含含氟樹脂之含氟塗敷液而形成含氟塗膜。 <About the second method> Fluorine coating film formation steps In the fluorine-containing coating film forming step, the fluorine-containing coating film is formed by applying a fluorine-containing coating liquid containing a fluorine-containing resin to the base material.

塗敷液通常包含含氟樹脂及溶劑。含氟樹脂之種類、兩者之比例等,可如前述說明所述地設定。又,溶劑可使用與第1方法所舉之物相同者。The coating fluid usually contains fluorine-containing resin and solvent. The type of fluorine-containing resin, the ratio thereof, etc. can be set as described above. In addition, the same solvent as those exemplified in the first method can be used.

塗敷液方面,可為含氟樹脂溶解於溶劑中之溶液,尤期望為含氟樹脂粒子分散於溶劑中而成之分散液的形態。藉此,因將塗敷液塗佈於基材薄膜時係均質地塗佈含氟樹脂粒子,故可更加提高最後形成之機能層與基材之密著性。The coating liquid may be a solution in which a fluorine-containing resin is dissolved in a solvent, and is particularly preferably in the form of a dispersion in which fluorine-containing resin particles are dispersed in a solvent. Thereby, since the fluorine-containing resin particles are uniformly coated when the coating liquid is applied to the base film, the adhesion between the finally formed functional layer and the base material can be further improved.

塗佈之方法無特別限定,可適當採用例如:輥塗覆、各種凹版塗覆、棒塗機、刮刀塗覆、逗號式塗佈機、噴塗法、刷毛塗佈等周知之方法。塗敷量以乾燥後重量計可設為0.1~60g/m 2左右、或亦可設定為0.2~50g/m 2,惟不受該等限定。 The coating method is not particularly limited, and known methods such as roller coating, various gravure coatings, rod coaters, blade coatings, comma coaters, spray coating, and brush coating can be appropriately used. The coating amount can be set to about 0.1~60g/m2 based on dry weight, or it can also be set to 0.2~50g/ m2 , but is not subject to these restrictions.

塗佈後亦可因應需求實施乾燥步驟。乾燥方法無特別限制,可為自然乾燥或加熱乾燥中之任一者。加熱乾燥時加熱溫度無特別限定,惟通常設為80~140℃左右,尤宜設為100~120℃。加熱時間宜因應加熱溫度等適當地設定,通常可設為3~60秒左右,惟不受此限定。After coating, a drying step can also be implemented according to needs. The drying method is not particularly limited and may be either natural drying or heat drying. There is no particular limit to the heating temperature during heating and drying, but it is usually set to about 80 to 140°C, and preferably 100 to 120°C. The heating time should be set appropriately according to the heating temperature, etc. It can usually be set to about 3 to 60 seconds, but it is not limited to this.

含機能性粒子塗膜形成步驟 含機能性粒子塗膜形成步驟中,藉由對前述含氟塗膜塗佈包含(a)機能性粒子之塗敷液而形成含機能性粒子塗膜,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。 Steps for forming coating film containing functional particles In the step of forming a coating film containing functional particles, the coating film containing functional particles is formed by applying a coating liquid containing (a) functional particles to the fluorine-containing coating film, and the (a) functional particles are (a1) ) composite particles and (a2) hydrophobic particles, and the (a1) composite particles are provided with a coating layer containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles.

塗敷液通常包含機能性粒子及溶劑。機能性粒子之種類、製法等如前述說明所述。又,溶劑等亦可使用與第1方法所舉之物相同者。塗敷液之固體成分濃度可設於例如20~60重量%左右之範圍內,惟不受此限定。The coating liquid usually contains functional particles and solvent. The types, production methods, etc. of the functional particles are as described above. Moreover, the solvent etc. can also use the same thing as those mentioned in the 1st method. The solid content concentration of the coating liquid can be set in the range of about 20 to 60% by weight, for example, but is not limited to this.

塗敷液方面,期望為機能性粒子分散於溶劑中而成之分散液的形態。藉此,因將塗敷液塗佈於含氟塗膜時係均質地塗佈機能性粒子,故可更加提高最後形成之機能層與基材之密著性。因此,基於該點,當使用複合粒子作為機能性粒子時,期望前述溶劑係使用不會使該複合粒子之被覆層溶解之溶劑。The coating liquid is preferably in the form of a dispersion in which functional particles are dispersed in a solvent. Thereby, when the coating liquid is applied to the fluorine-containing coating film, the functional particles are uniformly coated, so the adhesion between the finally formed functional layer and the base material can be further improved. Therefore, based on this point, when using composite particles as functional particles, it is desirable to use a solvent that does not dissolve the coating layer of the composite particles.

塗佈塗敷液之方法無特別限定,宜以與形成含氟塗膜之方法相同之方式實施。可適當採用例如:輥塗覆、各種凹版塗覆、棒塗機、刮刀塗覆、逗號式塗佈機、噴塗法、刷毛塗佈等周知之方法。The method of applying the coating liquid is not particularly limited, and is preferably carried out in the same manner as the method of forming the fluorine-containing coating film. For example, known methods such as roller coating, various gravure coatings, bar coaters, blade coatings, comma coaters, spray coating, and brush coating can be appropriately used.

塗佈後亦可因應需求實施乾燥步驟。乾燥方法無特別限制,可為自然乾燥或加熱乾燥中之任一者。加熱乾燥時加熱溫度並無限定,惟通常設為80~140℃左右,尤宜設為100~120℃。加熱時間宜因應加熱溫度等適當地設定,通常可設為3~60秒左右,惟不受此限定。After coating, a drying step can also be implemented according to needs. The drying method is not particularly limited and may be either natural drying or heat drying. There is no limit to the heating temperature during heating and drying, but it is usually set to about 80~140℃, especially 100~120℃. The heating time should be set appropriately according to the heating temperature, etc. It can usually be set to about 3 to 60 seconds, but it is not limited to this.

熱處理步驟 本發明中因應需求亦可進一步將前述塗膜形成步驟所得之塗膜(即,包含含氟樹脂及機能性粒子之塗膜)予以熱處理。藉由進行熱處理,於多孔質機能層中機能性粒子與含氟樹脂會更緊固地鍵結,並且藉由含氟樹脂與基材鍵結,可獲得基材與多孔質機能層之密著性較優異之積層體。進而,在熱處理步驟中,因亦可將機能性粒子及/或含氟樹脂之一部分埋入基材中,可獲得更高之密著性,亦可更有效地將基材與機能層作成一體之結構。 Heat treatment steps In the present invention, the coating film obtained in the aforementioned coating film forming step (ie, the coating film including fluororesin and functional particles) can be further heat-treated according to the requirements. By performing heat treatment, the functional particles and the fluorine-containing resin in the porous functional layer will be bonded more tightly, and by bonding the fluorine-containing resin with the base material, close adhesion between the base material and the porous functional layer can be obtained. A laminate with excellent properties. Furthermore, during the heat treatment step, part of the functional particles and/or fluorine-containing resin can be embedded in the base material, thereby achieving higher adhesion and integrating the base material and the functional layer more effectively. structure.

熱處理溫度理想為較基材之耐熱溫度低之溫度,並且設定為機能層所含之含氟樹脂之最低玻璃轉移溫度以上且至熔點左右之溫度範圍。因此,例如,若基材之耐熱溫度為660℃,含氟樹脂之玻璃轉移溫度為100℃且熔點為270℃,則可將熱處理溫度設為100~270℃左右(特別是150~220℃左右)。The heat treatment temperature is ideally set to a temperature lower than the heat-resistant temperature of the base material, and is set to a temperature range from the minimum glass transition temperature to about the melting point of the fluorine-containing resin contained in the functional layer. Therefore, for example, if the heat-resistant temperature of the base material is 660°C, the glass transition temperature of the fluorine-containing resin is 100°C, and the melting point is 270°C, the heat treatment temperature can be set to about 100 to 270°C (especially about 150 to 220°C ).

又,熱處理時間宜設成為了獲得所期之密著性所需之充分時間,例如可設定為10秒~60分鐘左右,惟不受此限定。In addition, the heat treatment time is preferably set to a sufficient time required to obtain the desired adhesion. For example, it can be set to about 10 seconds to 60 minutes, but is not limited to this.

<關於第3方法> 第3方法除了調換第2方法之含氟塗膜形成步驟與含機能性粒子塗膜形成步驟之順序以外,可依循第2方法來實施。 <About the third method> The third method can be implemented according to the second method except that the order of the fluorine-containing coating film forming step and the functional particle-containing coating film forming step of the second method is changed.

3.積層體之使用 本發明積層體可使用在各種用途上,例如要求防附著性能、防污性、撥水性、撥油性等中之至少任一種用途。 3. Use of laminates The laminate of the present invention can be used in various applications, for example, applications requiring at least any one of anti-adhesion properties, antifouling properties, water repellency, oil repellency, and the like.

可適合作為例如,用以包裝或密封食品、醫藥品、化妝品等之包裝材料或容器來使用。本發明可提供一種包裝產品,例如,將各種內容物裝入使用本發明積層體並以使機能層為內側之方式配置而成形之包裝袋,再將之密封之包裝產品。 [實施例] It can be suitably used as a packaging material or container for packaging or sealing food, medicine, cosmetics, etc., for example. The present invention can provide a packaging product, for example, a packaging product in which various contents are put into a packaging bag formed using the laminate of the present invention so that the functional layer is placed inside, and then sealed. [Example]

以下顯示實施例及比較例並更具體地說明本發明之特徵。惟,本發明之範圍不受實施例限定。Examples and comparative examples are shown below and the characteristics of the present invention are explained more specifically. However, the scope of the present invention is not limited by the examples.

[實施例1] (1)含氟樹脂之塗敷 基材係使用市售之鋁箔(Toyo Aluminium Co., Ltd製,1N30,軟質鋁箔,厚度30μm)。又,相對於含氟樹脂之甲基丙烯酸多氟烷酯樹脂(PFMA)(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,加入乙醇100重量份並充分攪拌,藉此調製塗敷液(分散液)。 使用上述塗敷液並使用棒塗機#14塗敷於上述鋁箔表面,使以乾燥後重量計達5.0g/m 2後,於120℃之烘箱中加熱40秒鐘使溶劑蒸發,藉此形成含氟塗膜。 (2)機能層之形成 (2-1)複合粒子之調製 將親水性氧化矽粒子(產品名「AEROSIL 200」,Nippon Aerosil Co., Ltd製,BET比表面積200m 2/g,平均一次粒徑12nm)100g置入反應槽內,一邊於氮氣環境下攪拌一邊噴灑市售之表面處理劑500g,接著在200℃下攪拌30分鐘後冷卻。藉此獲得由複合粒子所構成之粉末。另外,上述表面處理劑使用甲基丙烯酸多氟辛酯、甲基丙烯酸2-N,N-二乙胺乙酯、甲基丙烯酸2-羥乙酯及2,2’-伸乙二氧基二乙基二甲基丙烯酸酯之共聚物之水分散液(固體成分濃度:20質量%)來作為甲基丙烯酸多氟烷酯樹脂(PFMA)。 (2-2)包含複合粒子之分散液之調製 藉由將所得之複合粒子50重量份添加・混合至乙醇50重量份中來調製含複合粒子分散液。 (2-3)含複合粒子分散液之塗敷 使用所得之含複合粒子分散液並藉由棒塗機#8號塗敷於前述含氟塗膜上後,以120℃×40秒之條件乾燥,藉此形成機能層。機能層中複合粒子之塗佈量係事前經下述方式確認:預先於其他基材以相同條件利用棒塗機塗佈,使以乾燥後重量計達2.0g/m 2。如此進行來製作於基材表面上形成有機能層之積層體。 在此,實施例1之製造條件等亦列示於表1。又,以下實施例及比較例之製造條件等亦列示於表1。 [Example 1] (1) A commercially available aluminum foil (manufactured by Toyo Aluminum Co., Ltd., 1N30, soft aluminum foil, thickness 30 μm) was used as the fluorine-containing resin coating base material. Also, polyfluoroalkyl methacrylate resin (PFMA) (manufactured by AGC Inc., "AG-E060", water-based dispersion type with surface free energy 14 mJ/m 2 and solid content 20 mass %) 100 for the fluorine-containing resin parts by weight, add 100 parts by weight of ethanol and stir thoroughly to prepare a coating liquid (dispersion). Use the above coating liquid and use a bar coater #14 to coat the surface of the above aluminum foil to a dry weight of 5.0g/ m2 , then heat it in an oven at 120°C for 40 seconds to evaporate the solvent to form Fluorine coating. (2) Formation of functional layer (2-1) Preparation of composite particles Hydrophilic silicon oxide particles (product name "AEROSIL 200", manufactured by Nippon Aerosil Co., Ltd., BET specific surface area 200m 2 /g, average primary particle diameter 12nm) was placed into the reaction tank, and 500g of a commercially available surface treatment agent was sprayed while stirring in a nitrogen atmosphere, and then stirred at 200°C for 30 minutes and then cooled. Thereby, a powder composed of composite particles is obtained. In addition, the above-mentioned surface treatment agent uses polyfluorooctyl methacrylate, 2-N,N-diethylamine ethyl methacrylate, 2-hydroxyethyl methacrylate and 2,2'-ethylenedioxybis An aqueous dispersion of a copolymer of ethyl dimethacrylate (solid content concentration: 20% by mass) was used as the polyfluoroalkyl methacrylate resin (PFMA). (2-2) Preparation of a dispersion liquid containing composite particles. A dispersion liquid containing composite particles was prepared by adding and mixing 50 parts by weight of the obtained composite particles into 50 parts by weight of ethanol. (2-3) Coating of composite particle-containing dispersion The obtained composite particle-containing dispersion was applied on the aforementioned fluorine-containing coating film using a bar coater #8, and then dried at 120°C × 40 seconds. , thereby forming a functional layer. The coating amount of the composite particles in the functional layer was confirmed in advance by using a bar coater to coat other base materials under the same conditions so that the weight after drying reaches 2.0g/m 2 . In this manner, a laminate in which an organic functional layer is formed on the surface of the base material is produced. Here, the manufacturing conditions and the like of Example 1 are also shown in Table 1. In addition, the manufacturing conditions, etc. of the following Examples and Comparative Examples are also shown in Table 1.

[實施例2] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將PTFE粉體(Chemours-Mitsui Fluoroproducts Co., Ltd.製「TLP10F-1」)20重量份、乙醇100重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#10號塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 2] When forming a fluorine-containing coating film, a water-based polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass was used. Dispersed type) 100 parts by weight, 20 parts by weight of PTFE powder ("TLP10F-1" manufactured by Chemours-Mitsui Fluoroproducts Co., Ltd.) and 100 parts by weight of ethanol were placed in a mixer ("Degassing Rentaro" manufactured by Thinky Corporation ARV-310") and mixed at 2000 rpm for 1 minute and 30 seconds to prepare a coating liquid, and then applied it with a rod coater #10. Except for this, the base material was produced in the same manner as in Example 1. A laminate with functional layers is formed on the surface.

[實施例3] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AGE-060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(Mitsui Chemicals, Inc.製「MIPELON(註冊商標)XM221U」,聚乙烯珠粒(HDPE),平均粒徑25μm)20重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#10號塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 3] When forming a fluorine-containing coating, a water-based polyfluoroalkyl methacrylate resin ("AGE-060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass was used. Dispersed type) 100 parts by weight, 20 parts by weight of filled particles (Mitsui Chemicals, Inc. "MIPELON (registered trademark) ("Defoaming Rentaro ARV-310" manufactured by Thinky Corporation) and mix at 2000 rpm for 1 minute and 30 seconds to prepare the coating liquid, and then apply it with the rod coater #10, otherwise, use the In the same manner as in Example 1, a laminate with an organic functional layer formed on the surface of the base material was produced.

[實施例4] 含氟塗膜之形成時,相對於聚四氟乙烯(Chemours-Mitsui Fluoroproducts Co., Ltd.製「TLP10F-1」,表面自由能5mJ/m 2)100重量份,加入乙醇100重量份並充分攪拌,藉此調製塗敷液。使用該塗敷液並以棒塗機#14號塗敷後,且於含複合粒子分散液之塗敷後以200℃×60分鐘進行乾燥,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 4] When forming a fluorine-containing coating film, ethanol was added to 100 parts by weight of polytetrafluoroethylene ("TLP10F-1" manufactured by Chemours-Mitsui Fluoroproducts Co., Ltd., surface free energy: 5 mJ/m 2 ) 100 parts by weight and stir thoroughly to prepare a coating liquid. The coating liquid was applied with a bar coater #14, and the composite particle dispersion was dried at 200° C. In this way, a laminate with an organic layer formed on the surface of the base material is produced.

[實施例5] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,加入乙醇200重量份並充分攪拌,調製塗敷液。使用該塗敷液並使用棒塗機#3號,使以乾燥後重量計達0.5g/m 2來進行塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 5] When forming a fluorine-containing coating film, a water-based polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass was used. Dispersed type) 100 parts by weight, add 200 parts by weight of ethanol and stir thoroughly to prepare a coating liquid. Use this coating liquid and use a bar coater #3 to apply the coating liquid to a weight of 0.5 g/ m2 after drying. Otherwise, the base material is produced in the same manner as in Example 1. A laminate with functional layers is formed on the surface.

[實施例6] 含氟塗膜之形成時,以棒塗機#36號塗敷甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型),使乾燥後重量成為15g/m 2後,於120℃之烘箱中加熱60秒鐘使其乾燥並使溶劑蒸發,再重複2次該操作,使以乾燥後重量計達合計30g/m 2來形成含氟塗膜。 接下來,以棒塗機#5號塗敷含複合粒子分散液,使複合粒子之塗敷量成為1.0g/m 2,再以120℃×40秒之條件乾燥,藉此形成機能層,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 6] When forming a fluorine-containing coating film, polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) was coated with a rod coater #36, surface free energy 14 mJ/m 2 , solid (a water-based dispersion type with an ingredient content of 20% by mass), after drying, the weight becomes 15g/ m2 , then dry it by heating it in an oven at 120°C for 60 seconds to evaporate the solvent, and repeat this operation two more times to dry it. The final weight reaches a total of 30g/ m2 to form a fluorine-containing coating. Next, use a rod coater #5 to apply the composite particle-containing dispersion so that the coating amount of the composite particles becomes 1.0g/m 2 , and then dry it at 120°C × 40 seconds to form a functional layer. Otherwise, in the same manner as in Example 1, a laminate with an organic functional layer formed on the surface of the base material was produced.

[實施例7] 藉由棒塗機#3號塗敷含複合粒子分散液,使乾燥後之複合粒子之塗敷量以乾燥後重量計為0.5g/m 2,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 7] The composite particle-containing dispersion was coated by bar coater #3 so that the coating amount of the dried composite particles was 0.5 g/m 2 based on the weight after drying. Otherwise, In the same manner as in Example 1, a laminate in which an organic functional layer was formed on the surface of the base material was produced.

[實施例8] 藉由棒塗機#14號塗敷含複合粒子分散液,使乾燥後之複合粒子之塗敷量以乾燥後重量計為5.0g/m 2,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 8] The composite particle-containing dispersion was coated with a bar coater #14 so that the coating amount of the dried composite particles was 5.0 g/m 2 based on the dry weight. Otherwise, In the same manner as in Example 1, a laminate in which an organic functional layer was formed on the surface of the base material was produced.

[實施例9] 含氟塗膜之形成時,以棒塗機#8號塗敷甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型),使以乾燥後重量計達2.5g/m 2,接著於120℃之烘箱中加熱40秒鐘予以乾燥,藉此形成含氟塗膜。 接下來,藉由棒塗機#36號將含複合粒子分散液塗敷於前述含氟塗膜上,並以120℃×60秒之條件乾燥後,再藉由棒塗機#36號塗敷,並以120℃×60秒之條件乾燥後,進一步藉由棒塗機#20號塗敷,並以120℃×60秒之條件乾燥後,使複合粒子之塗敷量以乾燥後重量計為50g/m 2,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 9] When forming a fluorine-containing coating film, polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc., surface free energy 14 mJ/m 2 , solid) was coated with a rod coater #8 Aqueous dispersion type with an ingredient content of 20% by mass), so that the dried weight reaches 2.5g/m 2 , and then dried by heating in an oven at 120°C for 40 seconds to form a fluorine-containing coating film. Next, the composite particle-containing dispersion is coated on the aforementioned fluorine-containing coating film using a bar coater #36, and dried at 120°C × 60 seconds, and then coated using a bar coater #36. , and after drying at 120°C × 60 seconds, further coating with a rod coater #20, and drying at 120°C × 60 seconds, so that the coating amount of the composite particles is based on the weight after drying. 50 g/m 2 , except for this, in the same manner as in Example 1, a laminate in which an organic layer was formed on the surface of the base material was produced.

[實施例10] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(Sekisui Kasei Co., Ltd.製「TECHPOLYMER SBX-17」,聚苯乙烯珠粒,平均粒徑17μm)180重量份、乙醇250重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#3號塗敷,使以乾燥後重量計達2.5g/m 2來進行塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 10] When forming a fluorine-containing coating film, a water-based polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass was used. Dispersed type) 100 parts by weight, 180 parts by weight of filling particles ("TECHPOLYMER SBX-17" manufactured by Sekisui Kasei Co., Ltd., polystyrene beads, average particle diameter 17 μm) and 250 parts by weight of ethanol were placed in a mixer ( "Degassing Rentaro ARV-310" (manufactured by Thinky Corporation)) and mix at 2000 rpm for 1 minute and 30 seconds to prepare a coating liquid, and then apply it with a bar coater #3 so that the dry weight reaches 2.5 g/ m 2 for coating, except that the same manner as in Example 1 was used to prepare a laminate in which an organic functional layer was formed on the surface of the base material.

[實施例11] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(Sekisui Kasei Co., Ltd.製「TECHPOLYMER SBX-17」,聚苯乙烯珠粒,平均粒徑17μm)60重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#5號塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 11] When forming a fluorine-containing coating film, a water-based polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass was used. Dispersed type) 100 parts by weight, 60 parts by weight of filled particles ("TECHPOLYMER SBX-17" manufactured by Sekisui Kasei Co., Ltd., polystyrene beads, average particle diameter 17 μm) and 120 parts by weight of ethanol were placed in a mixer ( "Degassing Rentaro ARV-310" (manufactured by Thinky Corporation)) was mixed at 2000 rpm for 1 minute and 30 seconds to prepare the coating liquid, and then applied with the rod coater #5. Otherwise, the same method as in the Example was used. 1 In the same manner, a laminate with an organic layer formed on the surface of the base material is produced.

[實施例12] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(Sekisui Kasei Co., Ltd.製「TECHPOLYMER MBX-20」,聚甲基丙烯酸甲酯樹脂(PMMA)珠粒,平均粒徑20μm)60重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#5號塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 12] When forming a fluorine-containing coating film, a water-based polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass was used. Dispersed type) 100 parts by weight, 60 parts by weight of filled particles ("TECHPOLYMER MBX-20" manufactured by Sekisui Kasei Co., Ltd., polymethyl methacrylate resin (PMMA) beads, average particle diameter 20 μm), and 120 parts by weight of ethanol Put the parts by weight into a mixer ("Degassing Rentaro ARV-310" manufactured by Thinky Corporation) and mix at 2000 rpm for 1 minute and 30 seconds to prepare the coating liquid, and then apply with the bar coater #5, except for Except for this, in the same manner as in Example 1, a laminate with an organic functional layer formed on the surface of the base material was produced.

[實施例13] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(NIPPON STEEL Chemical & Material Co., Ltd.製「HS-103」,氧化矽球狀粒子,平均粒徑28μm)60重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#5號塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 13] When forming a fluorine-containing coating, a water-based polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass was used. Dispersed type) 100 parts by weight, 60 parts by weight of filler particles ("HS-103" manufactured by NIPPON STEEL Chemical & Material Co., Ltd., oxidized silicon spherical particles, average particle diameter 28 μm) and 120 parts by weight of ethanol were added and mixed ("Degassing Rentaro ARV-310" manufactured by Thinky Corporation) and mix at 2000 rpm for 1 minute and 30 seconds to prepare the coating liquid, and then apply it with the rod coater #5. Otherwise, use the In the same manner as in Example 1, a laminate with an organic functional layer formed on the surface of the base material was produced.

[實施例14] 含氟塗膜之形成時,相對於含氟樹脂之乙烯四氟乙烯(ETFE)(AGC Inc.製「Z8820X」,粉末狀)100重量份,加入乙醇100重量份並充分攪拌,藉此調製塗敷液。使用該塗敷液並以棒塗機#14號塗敷後,且於含複合粒子分散液之塗敷後以200℃×60分鐘進行乾燥,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 14] When forming a fluorine-containing coating film, 100 parts by weight of ethanol is added to 100 parts by weight of fluorine-containing resin ethylene tetrafluoroethylene (ETFE) ("Z8820X" manufactured by AGC Inc., in powder form) and stirred thoroughly to prepare a coating. Apply liquid. The coating liquid was applied with a bar coater #14, and the composite particle dispersion was dried at 200° C. In this way, a laminate with an organic layer formed on the surface of the base material is produced.

[實施例15] 含氟塗膜之形成時,相對於乙烯四氟乙烯(AGC Inc.製「Z8820X」,粉末狀)100重量份,將填充粒子(Sekisui Kasei Co., Ltd.製「TECHPOLYMER SBX-17」,聚苯乙烯珠粒,平均粒徑17μm)60重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#5號塗敷後,於含複合粒子分散液之塗敷後以200℃×60分鐘進行乾燥,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 15] When forming a fluorine-containing coating film, filler particles ("TECHPOLYMER SBX-17" manufactured by Sekisui Kasei Co., Ltd., polyethylene) were added to 100 parts by weight of ethylene tetrafluoroethylene ("Z8820X" manufactured by AGC Inc., in powder form). 60 parts by weight of styrene beads (average particle diameter: 17 μm) and 120 parts by weight of ethanol were placed in a mixer ("Degassing Rentaro ARV-310" manufactured by Thinky Corporation) and mixed at 2000 rpm for 1 minute and 30 seconds to prepare and apply liquid, and then coated with the rod coater #5, and then dried at 200°C A laminate of organic layers is formed on the surface of the base material.

[實施例16] 基材係使用厚度250μm之CPP薄膜(Taisei Kako Co.,Ltd.製「TAS-0125」)。又,含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(Mitsui Chemicals, Inc.製「MIPELON(註冊商標)XM221U」,聚乙烯珠粒,平均粒徑25μm)20重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#10號塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 16] A CPP film with a thickness of 250 μm ("TAS-0125" manufactured by Taisei Kako Co., Ltd.) was used as the base material. In addition, when forming a fluorine-containing coating film, the polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc., a water-based dispersion type with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass) 100 parts by weight, 20 parts by weight of filling particles ("MIPELON (registered trademark) XM221U" manufactured by Mitsui Chemicals, Inc., polyethylene beads, average particle diameter 25 μm) and 120 parts by weight of ethanol were placed in a mixer (manufactured by Thinky Corporation) "Degassing Rentaro ARV-310") and mixed at 2000rpm for 1 minute and 30 seconds to prepare a coating liquid, and then applied it with a bar coater #10, except that it was in the same manner as in Example 1 , to produce a laminate in which an organic functional layer is formed on the surface of the base material.

[實施例17] 基材係使用厚度100μm之PET薄膜(UNITIKA ,Ltd.製「EMBLET SD」)。又,含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(Mitsui Chemicals, Inc.製「MIPELON(註冊商標)XM221U」,聚乙烯珠粒,平均粒徑25μm)20重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#10號塗敷,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 17] A PET film with a thickness of 100 μm ("EMBLET SD" manufactured by UNITIKA, Ltd.) was used as the base material. In addition, when forming a fluorine-containing coating film, the polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc., a water-based dispersion type with a surface free energy of 14 mJ/m 2 and a solid content of 20% by mass) 100 parts by weight, 20 parts by weight of filling particles ("MIPELON (registered trademark) XM221U" manufactured by Mitsui Chemicals, Inc., polyethylene beads, average particle diameter 25 μm) and 120 parts by weight of ethanol were placed in a mixer (manufactured by Thinky Corporation) "Degassing Rentaro ARV-310") and mixed at 2000rpm for 1 minute and 30 seconds to prepare a coating liquid, and then applied it with a bar coater #10, except that it was in the same manner as in Example 1 , to produce a laminate in which an organic functional layer is formed on the surface of the base material.

[實施例18] 使用厚度20μm之軟質鋁箔(Toyo Aluminium Co., Ltd製,1N30),並以棒塗機#14號塗敷分散系CPP披覆劑(T&K TOKA Co., Ltd製「heat seal varnish PPX-16」,固體成分量15質量%)再以150℃×60秒鐘使其乾燥,使乾燥後之乾燥後形成量為3g/m 2,於前述軟質鋁箔上形成底漆層。 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,將填充粒子(Mitsui Chemicals, Inc.製「MIPELON(註冊商標)XM221U」,聚乙烯珠粒,平均粒徑25μm)20重量份、乙醇120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再將其以棒塗機#10號塗敷於前述底漆層上,除此之外則是以與實施例1相同之方式,製作出基材表面上形成有機能層之積層體。 [Example 18] A soft aluminum foil with a thickness of 20 μm (manufactured by Toyo Aluminum Co., Ltd., 1N30) was used, and a dispersion CPP coating agent (manufactured by T&K TOKA Co., Ltd. "heat seal" was applied with a rod coater #14 varnish PPX-16", solid content: 15% by mass), and then dried at 150°C for 60 seconds to a post-drying amount of 3 g/m 2 to form a primer layer on the soft aluminum foil. When forming a fluorine-containing coating film, 100 weight of polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc., water-based dispersion type with surface free energy of 14 mJ/m 2 and solid content of 20% by mass) 20 parts by weight of filled particles ("MIPELON (registered trademark) Soak Rentaro ARV-310") and mix it for 1 minute and 30 seconds at 2000 rpm to prepare a coating liquid, and then apply it on the aforementioned primer layer with a rod coater #10. In addition, use the same In the same manner as in Example 1, a laminate with an organic functional layer formed on the surface of the base material was produced.

[實施例19] (1)含氟樹脂之塗敷 基材係使用市售之鋁箔(Toyo Aluminium Co., Ltd製,1N30,軟質鋁箔,厚度20μm)。又,相對於含氟樹脂之甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,加入乙醇100重量份並充分攪拌,藉此調製塗敷液(分散液)。 使用上述塗敷液並使用棒塗機#5號塗敷於上述鋁箔表面,使以乾燥後重量計達1.0g/m 2後,藉於120℃之烘箱中加熱40秒鐘使溶劑蒸發,藉此形成含氟塗膜。 (2)包含疏水性粒子之分散液之調製 使疏水性粒子(產品名「AEROSIL R812S」Evonik Degussa Co., Ltd.製,BET比表面積:220m 2/g,一次粒子平均粒徑:7nm)5g分散於乙醇100mL,調製疏水性粒子含有分散液。 (3)疏水性粒子含有分散液之塗敷 使用所得之疏水性粒子含有分散液藉由棒塗機#8號塗敷於前述含氟塗膜上後,以120℃×40秒之條件乾燥,藉此形成機能層。機能層中疏水性粒子之塗佈量係事前經下述方式確認:預先於其他基材以相同條件利用棒塗機塗佈,使以乾燥後重量計達2.0g/m 2。如此進行來製作於基材表面上形成有機能層之積層體。 [Example 19] (1) A commercially available aluminum foil (manufactured by Toyo Aluminum Co., Ltd., 1N30, soft aluminum foil, thickness 20 μm) was used as the fluorine-containing resin coating base material. Also, based on 100 parts by weight of fluorine-containing polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc., water-based dispersion type with surface free energy of 14 mJ/m 2 and solid content of 20% by mass), 100 parts by weight of ethanol was added and stirred thoroughly to prepare a coating liquid (dispersion). Use the above coating liquid and use a rod coater #5 to coat the surface of the above aluminum foil to a dry weight of 1.0g/ m2 , then heat it in an oven at 120°C for 40 seconds to evaporate the solvent. This forms a fluorine-containing coating film. (2) Preparation of a dispersion containing hydrophobic particles: 5 g of hydrophobic particles (product name "AEROSIL R812S" manufactured by Evonik Degussa Co., Ltd., BET specific surface area: 220 m 2 /g, primary particle average particle size: 7 nm) Disperse in 100 mL of ethanol to prepare a hydrophobic particle-containing dispersion. (3) Coating of the hydrophobic particle-containing dispersion. The obtained hydrophobic particle-containing dispersion is applied on the aforementioned fluorine-containing coating film using a bar coater #8, and then dried at 120°C × 40 seconds. This forms a functional layer. The coating amount of hydrophobic particles in the functional layer is confirmed in advance by using a bar coater to coat other base materials under the same conditions so that the weight after drying reaches 2.0g/m 2 . In this manner, a laminate in which an organic functional layer is formed on the surface of the base material is produced.

[實施例20] 藉由棒塗機#24號塗敷於以與實施例19相同之方法製作之含氟塗膜上,使疏水性粒子以乾燥後重量計達10.0g/m 2後,以120℃×90秒之條件乾燥,藉此形成機能層。 [Example 20] The fluorine-containing coating film produced by the same method as Example 19 was coated with a rod coater #24 so that the hydrophobic particles reached 10.0 g/m 2 in terms of dry weight, and then Dry at 120°C x 90 seconds to form a functional layer.

[實施例21] 藉由棒塗機#24號塗敷於以與實施例19相同之方法製作之含氟塗膜上,使疏水性粒子以乾燥後重量計達50.0g/m 2,並以120℃×90秒之條件乾燥,藉由重複5次前述塗敷與乾燥,形成機能層。 [Example 21] The fluorine-containing coating film produced by the same method as Example 19 was coated with the rod coater #24 so that the hydrophobic particles reached 50.0g/m 2 in weight after drying, and Dry under the conditions of 120°C × 90 seconds, and repeat the above-mentioned coating and drying 5 times to form a functional layer.

[實施例22] 基材係使用市售之鋁箔(Toyo Aluminium Co., Ltd製,1N30,軟質鋁箔,厚度20μm)。又,使用實施例19中已調整之塗敷液並使用棒塗機#24號塗敷於上述鋁箔表面,使以乾燥後重量計達15.0g/m 2後,於120℃之烘箱中加熱40秒鐘,再重複一次前述作業,藉此形成乾燥後之重量30.0g/m 2之含氟塗膜。 接著,使用實施例19(2)之塗敷液並藉由棒塗機16塗敷於前述含氟塗膜上,使疏水性粒子以乾燥後重量計達5.0g/m 2後,以120℃×90秒之條件乾燥,藉此形成機能層。 [Example 22] A commercially available aluminum foil (manufactured by Toyo Aluminum Co., Ltd., 1N30, soft aluminum foil, thickness 20 μm) was used as the base material. In addition, use the coating liquid adjusted in Example 19 and apply it to the surface of the above-mentioned aluminum foil using a rod coater #24, so that the weight after drying reaches 15.0g/ m2 , and then heat it in an oven at 120°C for 40 Seconds, repeat the above operation again, thereby forming a fluorine-containing coating film with a dry weight of 30.0g/ m2 . Next, use the coating liquid of Example 19 (2) and apply it on the aforementioned fluorine-containing coating film by a bar coater 16, so that the hydrophobic particles reach 5.0 g/ m2 in weight after drying, and then apply the coating liquid at 120°C Dry under conditions of ×90 seconds to form a functional layer.

[比較例1] 對基材未塗敷含氟樹脂之塗敷液,而僅塗敷含複合粒子分散液,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative example 1] A laminate was produced in the same manner as in Example 1 except that the base material was not coated with the fluororesin-containing coating liquid but only the composite particle-containing dispersion liquid.

[比較例2] 對基材塗敷含氟樹脂之塗敷液,而未塗敷含複合粒子分散液,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative example 2] A laminated body was produced in the same manner as in Example 1 except that the base material was coated with a fluororesin-containing coating liquid and the composite particle-containing dispersion liquid was not applied.

[比較例3] 含氟塗膜之形成時,以棒塗機#36號塗敷甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型),使以乾燥後重量計達15g/m 2後,於120℃之烘箱中加熱60秒鐘使其乾燥並使溶劑蒸發,再重複2次該操作,使以乾燥後重量計達合計30g/m 2。 接下來,以乙醇稀釋複合粒子分散液,並以棒塗機#3塗敷,使複合粒子以乾燥後重量計達0.2g/m 2,再以120℃×40秒之條件乾燥,藉此形成機能層,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative Example 3] When forming a fluorine-containing coating film, polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) was coated with a bar coater #36, surface free energy 14 mJ/m 2 , solid (water-based dispersion type with an ingredient content of 20% by mass), and after drying the weight reaches 15g/ m2 , heat it in an oven at 120°C for 60 seconds to dry it and evaporate the solvent. Repeat this operation two more times until the The total weight after drying is 30g/m 2 . Next, dilute the composite particle dispersion with ethanol, and apply it with a bar coater #3 so that the weight of the composite particles after drying reaches 0.2g/m 2 , and then dry at 120°C × 40 seconds to form Except for the functional layer, a laminated body was produced in the same manner as in Example 1.

[比較例4] 含氟塗膜之形成時,相對於甲基丙烯酸多氟烷酯樹脂(AGC Inc.製「AG-E060」,表面自由能14mJ/m 2,固體成分量20質量%之水性分散型)100重量份,混合乙醇100重量份,藉此調製塗敷液。使用該塗敷液並利用棒塗機#3號進行塗敷,使以乾燥後重量計達0.2g/m 2後,於120℃之烘箱中加熱40秒鐘而乾燥。 接下來,藉由棒塗機#36塗敷複合粒子分散液,並以120℃×60秒之條件乾燥,再藉由棒塗機#36號塗敷,並以120℃×60秒之條件乾燥,進一步藉由棒塗機#20號塗敷,並以120℃×60秒之條件乾燥後,使複合粒子之塗敷量為50g/m 2,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative Example 4] When forming a fluorine-containing coating film, a water-based polyfluoroalkyl methacrylate resin ("AG-E060" manufactured by AGC Inc.) with a surface free energy of 14 mJ/m 2 and a solid content of 20 mass % was used. dispersion type) and 100 parts by weight of ethanol to prepare a coating liquid. Use this coating liquid and apply it with a bar coater #3 until the weight after drying reaches 0.2g/ m2 , and then heat it in an oven at 120°C for 40 seconds to dry it. Next, the composite particle dispersion is coated with a bar coater #36 and dried at 120°C x 60 seconds, and then coated with a bar coater #36 and dried at 120°C x 60 seconds. , further coated by rod coater #20, and dried under the conditions of 120°C Make the laminated body in the same way.

[比較例5] 以馬來酸酐改質聚烯烴樹脂(MAPO)(Tanaka chemical industries, Ltd製290628-2,表面能30mJ/m 2,固體成分量20質量%)取代含氟樹脂作為塗敷液使用,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative Example 5] Maleic anhydride-modified polyolefin resin (MAPO) (290628-2 manufactured by Tanaka Chemical Industries, Ltd., surface energy 30 mJ/m 2 , solid content 20 mass %) was used as the coating liquid instead of the fluorine-containing resin. Use, except that the laminated body was produced by the same method as Example 1.

[比較例6] 就取代含氟樹脂之塗敷而言,相對於以馬來酸酐改質聚烯烴樹脂(MAPO)(Tanaka chemical industries, Ltd製290628-2,表面能30mJ/m 2,固體成分量20質量%)100重量份,將填充粒子(Mitsui Chemicals, Inc.製「MIPELON(註冊商標)XM221U」,聚乙烯珠粒,平均粒徑25μm)20重量份、IPA120重量份置入混合器(Thinky Corporation公司製「脫泡練太郎ARV-310」)並以1分30秒、2000rpm混合而調製塗敷液,再以棒塗機#10號塗敷,除此之外則是以與實施例1相同之方式製作積層體。 [Comparative Example 6] In terms of coating of substituted fluorine-containing resin, compared to maleic anhydride-modified polyolefin resin (MAPO) (290628-2 manufactured by Tanaka chemical industries, Ltd., surface energy 30 mJ/m 2 , solid content 20 mass %) 100 parts by weight of filling particles (Mitsui Chemicals, Inc. "MIPELON (registered trademark) XM221U", polyethylene beads, average particle diameter 25 μm) 20 parts by weight and 120 parts by weight of IPA were placed in a mixer "Degassing Rentaro ARV-310" manufactured by Thinky Corporation) and mixed at 2000rpm for 1 minute and 30 seconds to prepare the coating liquid, and then applied it with the rod coater #10. Otherwise, the same as in the Example 1Make the laminate in the same way.

[比較例7] 使苯乙烯丁二烯橡膠系樹脂(SBR)(JSR公司製「DYNARON1320P」)取代含氟樹脂來溶解於甲苯中,作為固體成分量設為10質量%之塗敷液使用,並以棒塗機#20號塗敷,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative Example 7] Styrene butadiene rubber-based resin (SBR) ("DYNARON 1320P" manufactured by JSR Corporation) was dissolved in toluene instead of fluorine-containing resin. It was used as a coating liquid with a solid content of 10% by mass, and was used with a bar coater. No. 20 was applied, except that the laminated body was produced by the same method as Example 1.

[比較例8] 以丙烯酸改質聚烯烴樹脂(APO)(Tanaka chemical industries, Ltd製300214-1,固體成分量20質量%)取代含氟樹脂作為塗敷液使用,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative example 8] Acrylic modified polyolefin resin (APO) (300214-1 manufactured by Tanaka Chemical Industries, Ltd., solid content 20% by mass) was used as the coating liquid instead of the fluorine-containing resin. In addition, the same method as in Example 1 was used. Make the laminated body in the same way.

[比較例9] 基材係使用厚度50μm之CPP薄膜(東洋紡公司製「P1011」),以丙烯酸改質聚烯烴樹脂(APO)(Tanaka chemical industries, Ltd製300214-1,固體成分量20質量%)取代含氟樹脂作為塗敷液使用,除此之外則是藉由與實施例1相同之方法製作積層體。 [Comparative Example 9] The base material is a CPP film with a thickness of 50 μm ("P1011" manufactured by Toyobo Co., Ltd.), and acrylic modified polyolefin resin (APO) (300214-1 manufactured by Tanaka Chemical Industries, Ltd., solid content 20 mass%) is used instead of fluorine-containing resin Except using it as a coating liquid, the laminated body was produced by the same method as Example 1.

[比較例10] 未於基材塗敷含氟樹脂之塗敷液,而僅塗敷疏水性粒子含有分散液,除此之外則是藉由與實施例19相同之方法製作積層體。 [Comparative Example 10] A laminate was produced in the same manner as in Example 19 except that the base material was not coated with a fluorine-containing resin coating liquid and only the hydrophobic particle-containing dispersion liquid was coated.

[比較例11] 以丙烯酸改質聚烯烴樹脂(APO)(Tanaka chemical industries, Ltd製300214-1,固體成分量20質量%)取代含氟樹脂塗敷液作為塗敷液使用,除此之外則是藉由與實施例19相同之方法製作積層體。 [Comparative Example 11] Acrylic modified polyolefin resin (APO) (300214-1 manufactured by Tanaka Chemical Industries, Ltd., solid content 20% by mass) was used as the coating liquid instead of the fluorine-containing resin coating liquid. A laminated body was produced in the same manner as in Example 19.

[比較例12] 基材係使用市售之鋁箔(Toyo Aluminium Co., Ltd製,1N30,軟質鋁箔,厚度20μm)。又,使用以IPA稀釋丙烯酸改質聚烯烴樹脂(APO)(Tanaka chemical industries, Ltd製300214-1,固體成分量20質量%)作成固體成分量5質量%之塗敷液,並以棒塗機#3號塗敷於前述鋁箔上,使以乾燥後重量計達0.1g/m 2。 接下來,使用實施例19(2)之塗敷液並藉由棒塗機#26號塗敷於前述APO塗膜上,使疏水性粒子以乾燥後重量計達12.5g/m 2,再以120℃×90秒之條件乾燥,藉由重複2次前述作業,使疏水性粒子以乾燥後重量計達25.0g/m 2,形成機能層。 [Comparative Example 12] A commercially available aluminum foil (manufactured by Toyo Aluminum Co., Ltd., 1N30, soft aluminum foil, thickness 20 μm) was used as the base material. In addition, acrylic modified polyolefin resin (APO) (300214-1 manufactured by Tanaka Chemical Industries, Ltd., solid content 20% by mass) was diluted with IPA to prepare a coating liquid with a solid content of 5% by mass, and a rod coater was used. #3 is applied on the aforementioned aluminum foil to a weight of 0.1g/m 2 after drying. Next, use the coating liquid of Example 19 (2) and apply it on the above-mentioned APO coating film with a bar coater #26, so that the hydrophobic particles reach 12.5g/m 2 in weight after drying, and then use Dry under the conditions of 120°C × 90 seconds. By repeating the above operation twice, the weight of the hydrophobic particles after drying reaches 25.0g/m 2 to form a functional layer.

[試驗例1](截面觀察) 將所得之積層體埋設於環氧樹脂中並於截面裁切,再使用離子研磨裝置(JEOL Co., Ltd.製IB-19520CCP)對已裁切之基材截面照射Ar離子束,藉此作成平滑截面。接著,使用掃描型電子顯微鏡(Hitachi High-Technologies Corporation製「SU8020」),於俯視下之任意處,確認到含氟樹脂橋接了複合粒子之三維網狀結構體之形成。作為該觀察例,將實施例1之積層體之截面影像示於圖2,並將比較例1之積層體之截面影像示於圖3。 觀察之結果,令形成有含氟樹脂橋接了機能性粒子之三維網狀結構體的情況為「○」,令未形成有所述三維網狀結構體的情況為「×」。因此,例如,令含氟樹脂未進行橋接,而僅由機能性粒子形成有三維網狀結構體的情況為「×」。 [Test Example 1] (Cross-sectional observation) The obtained laminated body was embedded in epoxy resin and cut into cross sections, and then the cut base material cross sections were irradiated with Ar ion beams using an ion milling device (IB-19520CCP manufactured by JEOL Co., Ltd.) to produce Smooth section. Next, using a scanning electron microscope ("SU8020" manufactured by Hitachi High-Technologies Corporation), the formation of a three-dimensional network structure in which the composite particles were bridged by the fluorine-containing resin was confirmed at any place in a plan view. As this observation example, a cross-sectional image of the laminated body of Example 1 is shown in FIG. 2 , and a cross-sectional image of the laminated body of Comparative Example 1 is shown in FIG. 3 . As a result of the observation, the case where the three-dimensional network structure in which the functional particles were bridged with the fluorine-containing resin was formed was evaluated as "○", and the case where the three-dimensional network structure was not formed was evaluated as "×". Therefore, for example, the case where the fluorine-containing resin is not bridged and a three-dimensional network structure is formed of only functional particles is regarded as "×".

[試驗例2](比表面積之測定) 藉由日本產業規格JIS Z8830:2013所訂定之靜態容積法,使用Quantachrome Instruments Incorporation公司製NOVA 1000e之比表面積測定裝置,將各積層體試樣以下述方式測定比表面積。將該結果示於表2。 (1)積層體之填充方法 試樣係將長100mm×寬100mm之積層體裁切成寬度方向10mm,並填充於預定之玻璃管中進行。此時,一邊加以細心注意不使機能層脫落,一邊進行裁切並填充。 (2)積層體之前處理 利用前述比表面積測定裝置將前述試樣以真空下100℃×1小時進行前處理,預先將水蒸氣等氣體脫氣。 (3)積層體之比表面積測定 利用以下條件作成積層體之吸附等溫線。 ・吸附氣體:高純度壓縮氮氣(Air Water West Japan Inc.,尼崎工場公司製,純度99.999%以上) ・吸附溫度:77.35K ・壓力公差:0.100mmHg/0.100mmHg(adsorption/desorption) ・平衡時間:60秒/60秒(adsorption/desorption) ・平衡逾時(equilibrium timeout):240秒/240秒(adsorption/desorption) ・測定範圍:0.05<相對壓力P/P0<0.3 ・Thermal Delay(熱延遲時間):180秒 ・Evacuation Cross-over Pressure(抽氣交叉壓力):20mmHg 從所得之積層體之吸附等溫線使用BET多點法算出積層體之比表面積。此時,條件訂定為:表示所得吸附等溫線之正確性的Correction Coefficient(修正係數)r為0.9999以上之值且測定圖(plot)取點個數為4個以上;即便為4個之測定圖取點個數但r小於0.9999時,則對於試樣一次增加一點並重複實施計算至r達0.9999以上之值為止。 (4)機能層之比表面積算出 從所得之積層體之比表面積St(m 2/g),形成於基材表面之機能層之比表面積S(m 2/g)可從「S=St/(W1/Wt)」之式計算。 此處之(W1/Wt)係形成於積層體表層之機能層之重量比率,Wt係積層體之重量,W1係「積層體之重量-基材之重量」。如此進行來算出機能層之比表面積。將該結果示於表2。 [Test Example 2] (Measurement of specific surface area) According to the static volume method stipulated in Japanese Industrial Standard JIS Z8830:2013, using a specific surface area measuring device NOVA 1000e manufactured by Quantachrome Instruments Incorporation, each laminated body sample was measured in the following manner Determine the specific surface area. The results are shown in Table 2. (1) Filling method of laminated body The sample is made by cutting a laminated body of 100 mm long x 100 mm wide into a width of 10 mm and filling it in a predetermined glass tube. At this time, cut and fill while being careful not to let the functional layer fall off. (2) Pre-processing of the laminate The above-mentioned sample was pre-processed at 100° C. for 1 hour under vacuum using the above-mentioned specific surface area measuring device, and gases such as water vapor were degassed in advance. (3) Measurement of specific surface area of laminate The adsorption isotherm of the laminate was prepared using the following conditions. ・Adsorption gas: high-purity compressed nitrogen (Air Water West Japan Inc., manufactured by Amagasaki Factory Co., Ltd., purity 99.999% or above) ・Adsorption temperature: 77.35K ・Pressure tolerance: 0.100mmHg/0.100mmHg (adsorption/desorption) ・Equilibrium time: 60 seconds/60 seconds (adsorption/desorption) ・Equilibrium timeout: 240 seconds/240 seconds (adsorption/desorption) ・Measurement range: 0.05<Relative pressure P/P0<0.3 ・Thermal Delay (thermal delay time) : 180 seconds・Evacuation Cross-over Pressure: 20mmHg From the obtained adsorption isotherm of the laminated body, calculate the specific surface area of the laminated body using the BET multi-point method. At this time, the conditions are set as follows: the Correction Coefficient (correction coefficient) r, which indicates the accuracy of the obtained adsorption isotherm, is a value of 0.9999 or more and the number of points in the measurement chart (plot) is 4 or more; even if it is less than 4 When the number of points in the measurement chart is less than 0.9999, add one point at a time to the sample and repeat the calculation until r reaches a value above 0.9999. (4) The specific surface area of the functional layer is calculated from the obtained specific surface area St (m 2 /g) of the laminate. The specific surface area S (m 2 /g) of the functional layer formed on the surface of the base material can be calculated from "S=St/ (W1/Wt)" is calculated. Here (W1/Wt) is the weight ratio of the functional layer formed on the surface layer of the laminate, Wt is the weight of the laminate, and W1 is "the weight of the laminate - the weight of the base material." In this manner, the specific surface area of the functional layer is calculated. The results are shown in Table 2.

[試驗例3](空隙率之測定) 將基材埋設於環氧樹脂中,將該基材於截面裁切,再使用離子研磨裝置(JEOL Co., Ltd.製「IB-19520CCP」)對已裁切之基材截面進行Ar離子束照射,藉此作成平滑截面。接著,使用掃描型電子顯微鏡(Hitachi High-Technologies Corporation製「SU8020」),以電子發射電流4300nA、作動距離3.0mm、倍率30000倍之條件觀察試樣截面,獲得視野範圍12μm 2之二次電子影像。 另外,二次電子影像之拍攝時,以儘量不產生散光之方式配合最合適之焦點,並以不發生過曝等截割現象(clipping phenomenon)之方式將亮度與對比度調整至最合適之樣貌。又,試樣係藉由利用電子束而帶電,並以影像不會模糊之方式,使用蒸鍍裝置(JEOL Co., Ltd.製JFC-1600)適當地進行蒸鍍後進行觀察。拍攝影像時,本發明人設想利用影像處理軟體適當地處理,並調整試樣位置使所有視野範圍均能映照到機能層。另外,將自機能層底面起至50%厚度之區域定義為「底部」,並將自機能層底面超過50%厚度起至機能層表面定義為「上部」。 接著,使用影像處理軟體「WinROOF2018ver4.25」將所得之二次電子影像2值化,計量二次電子影像中三維網狀結構部分之總像素數。空隙率係利用「100%-(三維網狀結構部分經2值化之比率(%))」來算出。 另外,2值化係使用前述軟體之自動2值化系統,在擷取區域中選擇明亮之區域後,利用判別分析法來實施。另外,閾值係依據自動2值化系統,並無變更。 如此進行,從相對於視野範圍每12μm 2之總像素數的三維網狀結構部分之總像素數之比率算出空隙率。將該結果示於表2。 另外,於底部與上部分別重複20次該操作,並令其平均值為空隙率。作為一例,將實施例1之二值化影像示於圖4。 [Test Example 3] (Measurement of void ratio) The base material was embedded in epoxy resin, cut into cross sections, and then polished using an ion milling device ("IB-19520CCP" manufactured by JEOL Co., Ltd.). The cut base material cross-section is irradiated with Ar ion beam to create a smooth cross-section. Next, a scanning electron microscope ("SU8020" manufactured by Hitachi High-Technologies Corporation) was used to observe the sample cross-section under the conditions of electron emission current 4300nA, operating distance 3.0mm, and magnification 30000 times, and a secondary electron image with a field of view of 12 μm 2 was obtained . In addition, when shooting secondary electronic images, the most appropriate focus is used in a way that does not produce astigmatism, and the brightness and contrast are adjusted to the most appropriate appearance in a way that does not cause clipping phenomena such as overexposure. . In addition, the sample was charged by using an electron beam and vapor-deposited appropriately using a vapor deposition device (JFC-1600 manufactured by JEOL Co., Ltd.) so that the image would not be blurred, and then observed. When taking images, the inventor envisions using image processing software to process them appropriately and adjust the position of the sample so that the entire field of view can reflect the functional layer. In addition, the area from the bottom of the functional layer to 50% of the thickness is defined as the "bottom", and the area from the bottom of the functional layer that exceeds 50% of the thickness to the surface of the functional layer is defined as the "upper". Then, the image processing software "WinROOF2018ver4.25" was used to binarize the secondary electronic image obtained, and the total number of pixels in the three-dimensional network structure part of the secondary electronic image was measured. The void ratio is calculated using "100% - (Binary ratio of the three-dimensional network structure part (%))". In addition, binarization is performed by using the automatic binarization system of the aforementioned software, selecting bright areas in the captured area, and then using the discriminant analysis method. In addition, the threshold value is based on the automatic binarization system and has not been changed. In this manner, the void ratio is calculated from the ratio of the total number of pixels in the three-dimensional network structure portion to the total number of pixels per 12 μm 2 of the visual field range. The results are shown in Table 2. In addition, this operation was repeated 20 times on the bottom and top respectively, and the average value was taken as the void ratio. As an example, the binarized image of Example 1 is shown in FIG. 4 .

[試驗例4](表面自由能之測定) 含氟樹脂之表面自由能之測定係使用接觸角計(Kyowa Interface Science Co., Ltd製「DMo-702」)進行。將該結果示於表2。 試驗試樣係使用實施例及比較例中塗佈機能性粒子分散液等前的含氟樹脂之塗敷試樣。使試驗試樣之含氟樹脂塗敷側朝向上方地平整設置於接觸角計之載台上。 應用Owens-Wendt理論,使用純水與二碘甲烷作為探針液體(probe liquid),從於含氟樹脂側之面滴下1微升10秒後之接觸角,使用KYOWA interFAce Measurement and Analysis System FAMAS之軟體自動計算而算出。重複3次該等方法,並採用平均值。各實施例及比較例之含氟樹脂之表面自由能亦以相同之方法測定。將該結果列示於表2。 [Test Example 4] (Measurement of Surface Free Energy) The surface free energy of the fluorine-containing resin was measured using a contact angle meter ("DMo-702" manufactured by Kyowa Interface Science Co., Ltd.). The results are shown in Table 2. The test specimens were coated specimens using the fluororesin before applying the functional particle dispersion liquid in the Examples and Comparative Examples. Place the test sample flatly on the stage of the contact angle meter with the fluororesin-coated side facing upward. Apply the Owens-Wendt theory, use pure water and diiodomethane as the probe liquid, and drop 1 microliter of the contact angle for 10 seconds from the side of the fluorine-containing resin, using the KYOWA interFAce Measurement and Analysis System FAMAS The software calculates it automatically. Repeat this method 3 times and take the average value. The surface free energy of the fluorine-containing resin in each example and comparative example was also measured in the same way. The results are shown in Table 2.

[試驗例5](撥油耐久性・撥水耐久性) (1)撥油耐久性 將已知表面張力之市售食用油(The Nisshin OilliO Group, Ltd.製,日清零膽固醇沙拉油,表面張力32mJ/m 2)80mL置入100mL之玻璃瓶中。接著,將該玻璃瓶設置於加熱攪拌器中並置入攪拌子,一邊以50rpm之速度攪拌一邊等待穩定至90℃。之後,以夾子夾取20mm×20mm之試樣後,使其浸漬於上述90℃之食用油中。此時,調整試樣之位置使其不會接觸到攪拌子。於浸漬後2小時後取出試樣,將已知表面張力之市售橄欖油(表面張力32mJ/m 2)滴下至機能層表面,並確認液滴之狀態。 具體而言,使試驗面朝上地以20度或45度之角度傾斜而滴下橄欖油1mL,並以下列標記進行評價:即使傾斜20度而滴下之橄欖油仍全都有滾動者標記為「◎」,傾斜20度時沒有全都滾動而傾斜45度時滴下之橄欖油全都有滾動者標記為「〇」,傾斜45度時滴下之橄欖油之一部分滾動者標記為「△」,傾斜45度時滴下之橄欖油完全未滾動者標記為「×」。將該結果列示於表2。 其他方法為將置入上述玻璃瓶之食用油加溫至100℃,並使試樣浸漬於該食用油中。於浸漬後1小時後取出試樣,再將已知表面張力之市售橄欖油(表面張力32mJ/m 2)滴下至機能層表面,並確認液滴之狀態。此時之評價方法以與上述90℃×2小時的情況相同之方式標記「◎」、「〇」、「△」、「×」,進行評價。將該結果列示於表2。 (2)撥水耐久性 將80mL之蒸餾水置入100mL之玻璃瓶中。接著,將該玻璃瓶設置於加熱攪拌器中並置入攪拌子,一邊以50rpm之速度攪拌一邊等待穩定至80℃。之後,以夾子夾取20mm×20mm之試樣後,使其浸漬於上述80℃之熱水中。此時,調整試樣之位置使其不會接觸到攪拌子。於浸漬後30分鐘後取出試樣,將離子交換水(表面張力72mJ/m 2)滴下至機能層表面,並確認液滴之狀態。 具體而言,使試驗面朝上地以20度或45度之角度傾斜而滴下水滴1mL,並以下列標記進行評價:即使傾斜20度而滴下之水滴仍全都有滾動者標記為「◎」,傾斜20度時沒有全都滾動而傾斜45度時滴下之水滴全都有滾動者標記為「〇」,傾斜45度時滴下之水滴之一部分滾動者標記為「△」,傾斜45度時滴下之水滴完全未滾動者標記為「×」。將該結果列示於表2。 [Test Example 5] (Oil-repellent durability・Water-repellent durability) (1) Oil-repellent durability Commercially available edible oil with a known surface tension (Nisshin Zero Cholesterol Salad Oil manufactured by The Nisshin OilliO Group, Ltd., Surface tension 32mJ/m 2 ) 80mL was placed into a 100mL glass bottle. Next, the glass bottle was placed in a heating stirrer, a stirrer was inserted, and the mixture was stirred at a speed of 50 rpm until it stabilized to 90°C. After that, a 20 mm × 20 mm sample was picked up with a clamp and immersed in the above-mentioned 90°C edible oil. At this time, adjust the position of the sample so that it does not contact the stirring bar. Take out the sample 2 hours after immersion, drop commercial olive oil with known surface tension (surface tension 32mJ/m 2 ) onto the surface of the functional layer, and confirm the state of the droplets. Specifically, 1 mL of olive oil was dropped while tilting the test surface upward at an angle of 20 degrees or 45 degrees, and the following marks were used for evaluation: If the dripped olive oil still rolled even when tilted at 20 degrees, it was marked as "◎ ”. If the dripping olive oil does not completely roll when tilted at 20 degrees but all of the dripped olive oil rolls when tilted at 45 degrees, it is marked as “0”. When tilted at 45 degrees, part of the dripped olive oil rolls is marked as “△”. When tilted at 45 degrees, the dripping olive oil is marked as “△”. If the dripping olive oil is not rolled at all, it will be marked as "×". The results are shown in Table 2. Another method is to heat the edible oil placed in the above-mentioned glass bottle to 100°C and immerse the sample in the edible oil. Take out the sample 1 hour after immersion, then drop commercially available olive oil with known surface tension (surface tension 32mJ/m 2 ) onto the surface of the functional layer, and confirm the state of the droplets. The evaluation method at this time was evaluated by marking "◎", "〇", "△", and "×" in the same manner as in the case of 90° C. × 2 hours. The results are shown in Table 2. (2) Water-repellent durability Place 80 mL of distilled water into a 100 mL glass bottle. Next, the glass bottle was placed in a heating stirrer, a stirrer was inserted, and the mixture was stirred at a speed of 50 rpm until it stabilized to 80°C. After that, a 20 mm × 20 mm sample was clamped with a clamp, and then immersed in the above-mentioned 80°C hot water. At this time, adjust the position of the sample so that it does not contact the stirring bar. Take out the sample 30 minutes after immersion, drop ion-exchange water (surface tension 72mJ/m 2 ) onto the surface of the functional layer, and confirm the state of the droplets. Specifically, the test surface is tilted upward at an angle of 20 degrees or 45 degrees, and 1 mL of water is dropped, and the following marks are used for evaluation: If all the dropped water drops still roll even when tilted at 20 degrees, the mark is "◎". When tilted at 20 degrees, all the water droplets did not roll, but when tilted at 45 degrees, all the water droplets dropped were marked as "0". When tilted at 45 degrees, part of the water droplets rolled was marked as "△". When tilted at 45 degrees, the water droplets dropped completely. Those that are not rolled are marked with "×". The results are shown in Table 2.

[表1] [Table 1]

[表2] [Table 2]

由表2之結果明確可知,使用複合粒子之實施例1~18之積層體即便於浸漬在高溫之油份的情況下,仍可維持良好之撥油性。由此,即便於因積層體之長期使用導致油份附著於機能層,甚至是機能層浸漬於油份中的情況下,仍期待可發揮高撥油性。It is clear from the results in Table 2 that the laminates of Examples 1 to 18 using composite particles can maintain good oil repellency even when immersed in high-temperature oil. Therefore, it is expected that high oil repellency can be exerted even when oil adheres to the functional layer due to long-term use of the laminate, or even when the functional layer is immersed in oil.

尤其可知實施例中,含氟樹脂之表面自由能相較食用油之32mJ/m 2的差值較大,因此,在比表面積接近僅為無機氧化物微粒子之數值者當中,機能性粒子與含氟樹脂之比例以重量比計1:3~4:1時之效果尤為顯著。 In particular, it can be seen that in the examples, the difference in surface free energy of fluorine-containing resin is larger than that of edible oil, which is 32 mJ/m 2 . Therefore, among those with a specific surface area close to the value of only inorganic oxide fine particles, the functional particles and those containing The effect is particularly significant when the ratio of fluororesin is 1:3~4:1 by weight.

還瞭解到,使用疏水性粒子之實施例19~22之積層體即便於浸漬在熱水的情況下,仍可維持良好之撥水性。It was also found that the laminates of Examples 19 to 22 using hydrophobic particles can maintain good water repellency even when immersed in hot water.

10:積層體 11:基材 12:機能層 12a:三維網狀結構體 12b:空隙 A:機能性粒子 B:含氟疏水性樹脂 10: Laminated body 11:Substrate 12:Functional layer 12a: Three-dimensional network structure 12b:gap A:Functional particles B: Fluorine-containing hydrophobic resin

圖1係顯示本發明積層體之層構成之一例的示意圖。 圖2係實施例1之積層體的截面影像。 圖3係比較例1之積層體的截面影像。 圖4係實施例1之二值化影像。 圖4A係展示電子顯微鏡之二次電子影像的積層體截面影像;圖4B係展示圖4A之2值化影像;圖4C則係關於圖4A,使用自動2值化系統在擷取區域中選擇明亮之區域後,實施判別分析法的結果。 FIG. 1 is a schematic diagram showing an example of the layer structure of the laminated body of the present invention. Figure 2 is a cross-sectional image of the laminated body of Example 1. Figure 3 is a cross-sectional image of the laminated body of Comparative Example 1. Figure 4 is a binarized image of Embodiment 1. Figure 4A is a cross-sectional image of a laminate showing a secondary electron image of an electron microscope; Figure 4B is a binarized image of Figure 4A; Figure 4C is about Figure 4A, using the automatic binarization system to select bright areas in the capture area After the area, the results of the discriminant analysis method are implemented.

10:積層體 10: Laminated body

11:基材 11:Substrate

12:機能層 12:Functional layer

12a:三維網狀結構體 12a: Three-dimensional network structure

12b:空隙 12b:gap

A:機能性粒子 A:Functional particles

B:含氟疏水性樹脂 B: Fluorine-containing hydrophobic resin

Claims (11)

一種積層體,包含基材及機能層,其特徵在於: (1)機能層包含三維網狀結構體;及 (2)三維網狀結構體包含:(a)機能性粒子與(b)含氟疏水性樹脂,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。 A laminated body including a base material and a functional layer, characterized by: (1) The functional layer contains a three-dimensional network structure; and (2) The three-dimensional network structure includes: (a) functional particles and (b) fluorine-containing hydrophobic resin, and the (a) functional particles are at least one of (a1) composite particles and (a2) hydrophobic particles, Furthermore, the composite particles (a1) are provided with a coating layer containing a polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles. 如請求項1之積層體,其中藉由含氟疏水性樹脂將機能性粒子固定於三維網狀結構體中。The laminate according to claim 1, wherein the functional particles are fixed in the three-dimensional network structure by a fluorine-containing hydrophobic resin. 如請求項1之積層體,其中藉由含氟疏水性樹脂接著基材及機能性粒子而將機能層載持於基材上。The laminated body according to claim 1, wherein the functional layer is supported on the base material by bonding the base material and the functional particles with a fluorine-containing hydrophobic resin. 如請求項1之積層體,其中機能層之比表面積為2~195m 2/g。 For example, in the laminated body of claim 1, the specific surface area of the functional layer is 2 ~195m2/g. 如請求項1之積層體,其中於機能層中,自機能層底面起至50%厚度之區域之空隙率為0~45%,並且,自機能層底面超過50%厚度起至機能層表面(最表面)之區域之空隙率為10~55%。For example, the laminated body of claim 1, wherein in the functional layer, the void ratio in the area from the bottom of the functional layer to 50% of the thickness is 0 to 45%, and, from the bottom of the functional layer exceeding 50% of the thickness to the surface of the functional layer ( The void ratio of the most surface area is 10~55%. 如請求項1之積層體,其中機能性粒子與含氟疏水性樹脂(但,前述機能性粒子中所含之含氟疏水性樹脂除外)之比例以固體成分重量比計為1:50~20:1。The laminated body of claim 1, wherein the ratio of functional particles to fluorine-containing hydrophobic resin (excluding the fluorine-containing hydrophobic resin contained in the aforementioned functional particles) is 1:50~20 based on the solid content weight ratio. :1. 如請求項1之積層體,其中含氟疏水性樹脂係選自於由甲基丙烯酸多氟烷酯樹脂、聚四氟乙烯及乙烯四氟乙烯所構成群組中之至少1種。The laminated body according to claim 1, wherein the fluorine-containing hydrophobic resin is at least one selected from the group consisting of polyfluoroalkyl methacrylate resin, polytetrafluoroethylene, and ethylene tetrafluoroethylene. 如請求項1之積層體,其中基材係選自於由金屬箔、金屬板、樹脂薄膜、樹脂板、紙、木板、不織布或該等之底漆塗覆物所構成群組中之至少1種。The laminated body of claim 1, wherein the base material is at least one selected from the group consisting of metal foil, metal plate, resin film, resin board, paper, wood board, non-woven fabric or primer coatings thereof. species. 如請求項1之積層體,其中無機氧化物微粒子之平均一次粒徑為5~50nm。The laminate of claim 1, wherein the average primary particle size of the inorganic oxide particles is 5 to 50 nm. 如請求項1之積層體,其中三維網狀結構體進一步包含平均粒徑D50為5~60μm之填充粒子。The laminate of claim 1, wherein the three-dimensional network structure further contains filling particles with an average particle size D50 of 5 to 60 μm. 一種積層體之製造方法,係製造包含基材及機能層之積層體之方法,特徵在於包含: (1)形成含氟塗膜之步驟,其係藉由對基材塗佈包含含氟疏水性樹脂之含氟塗敷液來進行;及 (2)形成含複合粒子塗膜之步驟,其係藉由對前述含氟塗膜塗佈包含(a)機能性粒子之塗敷液來進行,該(a)機能性粒子係(a1)複合粒子及(a2)疏水性粒子之至少一種,且該(a1)複合粒子於無機氧化物微粒子表面具備包含甲基丙烯酸多氟烷酯樹脂之被覆層。 A method for manufacturing a laminated body, which is a method for manufacturing a laminated body including a base material and a functional layer, and is characterized by comprising: (1) The step of forming a fluorine-containing coating film, which is performed by applying a fluorine-containing coating liquid containing a fluorine-containing hydrophobic resin to the substrate; and (2) The step of forming a composite particle-containing coating film is carried out by applying a coating liquid containing (a) functional particles composited with (a1) to the fluorine-containing coating film. At least one of particles and (a2) hydrophobic particles, and the (a1) composite particles are provided with a coating layer containing polyfluoroalkyl methacrylate resin on the surface of the inorganic oxide fine particles.
TW112110983A 2022-03-30 2023-03-23 Laminated body TW202405255A (en)

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