TW202405131A - Etching composition and etching method thereof - Google Patents
Etching composition and etching method thereof Download PDFInfo
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- TW202405131A TW202405131A TW111126741A TW111126741A TW202405131A TW 202405131 A TW202405131 A TW 202405131A TW 111126741 A TW111126741 A TW 111126741A TW 111126741 A TW111126741 A TW 111126741A TW 202405131 A TW202405131 A TW 202405131A
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- Prior art keywords
- acid
- etching
- liquid composition
- etching liquid
- composition according
- Prior art date
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- 238000005530 etching Methods 0.000 title claims abstract description 129
- 239000000203 mixture Substances 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims description 22
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- 239000000654 additive Substances 0.000 claims abstract description 27
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- 230000000996 additive effect Effects 0.000 claims abstract description 10
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- 239000002253 acid Substances 0.000 claims description 23
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- 235000006408 oxalic acid Nutrition 0.000 claims description 20
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 12
- 229930195729 fatty acid Natural products 0.000 claims description 12
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Abstract
Description
本發明是關於一種用於厚膜,特別是指用於膜厚大於500埃米(Å)以上的透明導電氧化物之蝕刻液組成物,及使用該蝕刻液組成物之蝕刻方法。The present invention relates to an etching liquid composition for thick films, particularly for transparent conductive oxides with a film thickness greater than 500 angstroms (Å), and an etching method using the etching liquid composition.
透明導電氧化物(Transparent Conductive Oxide, 簡稱TCO)因本身具有良好的導電性、極高的可見光透光率及紅外線反射率,具有廣泛的應用領域。其中又以摻氧化銦錫(Indium Tin Oxide, 簡稱ITO)之透明導電氧化物做為常應用於液晶顯示器(LCD)、電致發光顯示器(ELD)、觸控面板、太陽能電池等領域之透光性導電材料。在商業化的製程中,主要是利用如濺鍍法等成膜方法,先成膜於玻璃等基板上,並透過溼式蝕刻法對ITO膜進行蝕刻得到圖形化之ITO薄膜。Transparent Conductive Oxide (TCO) has a wide range of applications due to its good conductivity, extremely high visible light transmittance and infrared reflectivity. Among them, transparent conductive oxide doped with indium tin oxide (ITO) is commonly used in liquid crystal displays (LCD), electroluminescent displays (ELD), touch panels, solar cells and other fields. conductive material. In the commercial process, film formation methods such as sputtering are mainly used to first form a film on a substrate such as glass, and then the ITO film is etched through wet etching to obtain a patterned ITO film.
近年來,隨著大尺寸面板的發展,顯示器需要更低的電阻電容信號延遲(RC delay)、及更低的開口率,故在配線材料上的需求逐漸轉向高導電性、電致遷移能力更好的材料,為了將ITO膜達到上述的需求,常使用的方法有兩種,第一種方法是增加鍍膜時的溫度,使ITO膜結晶化進而得到更高的導電率,但此種方法容易在後續的蝕刻階段遇到問題,主因是結晶化後的ITO膜,由於分子排列的較緻密,導致抗化性提高,需要用到如鹽酸、硝酸系列的強酸才有辦法進行蝕刻,當使用這些強酸進行蝕刻時,亦容易對其他的金屬導線造成腐蝕的狀況,而有斷線的疑慮;第二種方法則是增加ITO膜的厚度,以增加導電度。過去常見的ITO膜厚度約為400Å - 800Å,近期則逐漸轉變為800Å-1200Å的厚膜ITO,此種方法雖不會形成結晶化的ITO膜,但由於膜厚增加、鍍膜所需的時間也相對拉長,在底層的ITO膜容易因為蓄熱的問題產生半結晶化。隨著半結晶化ITO膜的增加,在此狀態下的ITO膜抗化性也會提高,導致在蝕刻階段時容易造成蝕刻不均勻而出現明顯的ITO殘留。In recent years, with the development of large-size panels, displays require lower resistance-capacitance signal delay (RC delay) and lower aperture ratio. Therefore, the demand for wiring materials has gradually shifted to high conductivity and better electromigration capabilities. Good materials, in order to make the ITO film meet the above requirements, there are two commonly used methods. The first method is to increase the temperature during coating to crystallize the ITO film and obtain higher conductivity, but this method is easy When encountering problems in the subsequent etching stage, the main reason is that the crystallized ITO film has higher chemical resistance due to its denser molecular arrangement. Strong acids such as hydrochloric acid and nitric acid series are required for etching. When using these When strong acid is used for etching, it is also easy to cause corrosion to other metal wires, leading to concerns about wire breakage. The second method is to increase the thickness of the ITO film to increase the conductivity. In the past, the common ITO film thickness was about 400Å - 800Å. Recently, it has gradually changed to thick film ITO of 800Å - 1200Å. Although this method will not form a crystallized ITO film, due to the increase in film thickness and the time required for coating, Relatively elongated, the ITO film on the bottom layer is prone to semi-crystallization due to heat storage problems. As the amount of semi-crystalline ITO film increases, the resistance of the ITO film in this state will also increase, resulting in uneven etching and obvious ITO residue during the etching stage.
業界在針對非結晶型ITO膜,常見的溼式蝕刻法大多是以草酸水溶液進行蝕刻,早期ITO薄膜在進行蝕刻時,為了使細線寬的線路蝕刻更均勻,會加入表面活性劑使表面張力降低再來進行蝕刻,例如在日本特開平7-141932號公報中公開了一種含有十二烷基苯磺酸系列表面活性劑的草酸系蝕刻液,但加入的表面活性劑會有起泡嚴重的問題,而此結果會使基板容易因泡沫的累積產生浮動,除了造成蝕刻精度差的問題外,也容易使廠務端的光學感應器產生干擾,造成生產上的困擾;在專利文獻CN104388090A中記載了一種草酸、烷基酚聚氧乙烯醚系列表面活性劑、有機多元磷酸和水的草酸系蝕刻液,添加有機多元磷酸,雖然可改善草酸銦沉澱問題,但腐蝕能力強,難以控制蝕刻角度和蝕刻時間,往往在蝕刻過程中造成其他金屬導線的腐蝕,操作不易;在專利文獻CN107446582A中記載了一種含有聚乙烯吡咯烷酮以及萘磺酸縮合物作為表面活性劑的草酸系蝕刻液,雖此類型配方對於氧化銦的溶解有幫助,但由於萘磺酸縮合物須添加一定濃度才能明顯改善對銦的溶解效果,且由於此類化合物的特性,不易穿透PTFE的薄膜,此種性質容易在後續製程端塞住濾心進而影響產能。In the industry, the most common wet etching method for amorphous ITO films is etching with oxalic acid aqueous solution. When early ITO films were etched, in order to make thin line width lines etched more uniformly, surfactants were added to reduce the surface tension. Next, etching is performed. For example, Japanese Patent Application Laid-Open No. 7-141932 discloses an oxalic acid-based etching solution containing dodecylbenzene sulfonic acid series surfactants. However, the added surfactant will cause severe foaming problems. , and this result will make the substrate easy to float due to the accumulation of foam. In addition to causing poor etching accuracy, it is also easy to interfere with the optical sensor at the factory end, causing production troubles; a method is recorded in the patent document CN104388090A Oxalic acid-based etching solution containing oxalic acid, alkylphenol polyoxyethylene ether series surfactants, organic polybasic phosphoric acid and water. Adding organic polybasic phosphoric acid can improve the precipitation problem of indium oxalate, but it has strong corrosion ability and it is difficult to control the etching angle and etching time. , often causes corrosion of other metal wires during the etching process, making the operation difficult; the patent document CN107446582A describes an oxalic acid-based etching solution containing polyvinylpyrrolidone and naphthalene sulfonic acid condensate as surfactants. Although this type of formula is not good for oxidation The dissolution of indium is helpful, but since the naphthalene sulfonic acid condensate must be added to a certain concentration to significantly improve the dissolution effect of indium, and due to the characteristics of this type of compound, it is not easy to penetrate the PTFE film. This property can easily cause blockage in subsequent processes. The filter core will be blocked and the production capacity will be affected.
雖然習知技術揭露了一種草酸系蝕刻液的技術,但是實際使用時仍具有下列缺點:Although the prior art discloses an oxalic acid etching solution technology, it still has the following shortcomings in actual use:
一、產生嚴重起泡、加工精度低 基板因起泡問題而無法被確實固定,且無法與蝕刻液充分地接觸,造成圖案蝕刻精度差的問題。此外,起泡泡沫也容易干擾光學感應器之檢測,使檢測精確度降低,造成生產上的困擾。 1. Severe blistering and low processing accuracy The substrate cannot be firmly fixed due to bubbling problems and cannot fully contact the etching liquid, resulting in poor pattern etching accuracy. In addition, foaming foam can easily interfere with the detection of optical sensors, reducing detection accuracy and causing production problems.
二、不易控制蝕刻效果、操作具安全疑慮 習知草酸系蝕刻液加入鹽酸等強酸,雖可改善蝕刻不全效果,惟因腐蝕能力強,難以控制蝕刻效果,而損害到其他金屬導線,導致良率降低。此外,對操作人員之危險性高。 2. It is difficult to control the etching effect and there are concerns about safety during operation. It is known that adding strong acids such as hydrochloric acid to oxalic acid-based etching solutions can improve the incomplete etching effect. However, due to its strong corrosion ability, it is difficult to control the etching effect and damage other metal wires, resulting in a reduction in yield. In addition, the risk to operators is high.
三、穩定性不足、降低使用壽命 習知蝕刻液所選用的表面活性劑在酸性環境下容易衰退,造成蝕刻液穩定性不足,降低使用壽命。 3. Insufficient stability and reduced service life It is known that the surfactants used in conventional etching solutions are prone to decay in acidic environments, resulting in insufficient stability of the etching solution and reduced service life.
目前,隨著越來越多的高解析度面板產品開始使用厚膜ITO層,因此,如何生產出一種能夠提高加工精度與減少底層ITO殘留物的蝕刻液,是相關技術人員亟需努力的目標。Currently, as more and more high-resolution panel products begin to use thick-film ITO layers, therefore, how to produce an etching solution that can improve processing accuracy and reduce underlying ITO residues is an urgent goal for relevant technical personnel. .
有鑑於此,本發明之目的是在提供一種蝕刻液組成物,適用於對透明導電氧化物進行蝕刻,其包含0.5~10wt%的有機酸、0.001~0.5wt%的表面活性劑、0.001~0.5wt%的添加劑,及餘量的水。In view of this, the purpose of the present invention is to provide an etching liquid composition suitable for etching transparent conductive oxide, which contains 0.5~10wt% organic acid, 0.001~0.5wt% surfactant, 0.001~0.5 wt% of additives, and balance water.
本發明的又一技術手段,是在於所述有機酸包含羧基。Another technical means of the present invention is that the organic acid contains a carboxyl group.
本發明的另一技術手段,是在於所述有機酸可選自蘋果酸、丙二酸、己二酸、琥珀酸、酒石酸、戊二酸、乙醇酸、天冬氨酸、衣康酸、谷氨酸、丙三羧酸、庚二酸、辛二酸、癸二酸、硬脂酸、丙酮酸、乙醯乙酸、乙醛酸、壬二酸、富馬酸、戊烯二酸、創傷酸、黏康酸、烏頭酸、丙三羧酸(carballylic acid)、三元酸、苯六甲酸、異檸檬酸、檸檬酸、乳酸、葡萄糖酸、馬來酸、抗壞血酸、亞氨基乙酸、草酸、焦性沒食子酸、甲酸、乙酸、丙酸、丁酸、戊酸、己酸、庚酸、辛酸、壬酸、癸酸、十一酸、月桂酸、十三酸、肉豆蔻酸、十五酸、棕櫚酸、氨基磺酸、水楊酸、對甲苯磺酸、聚苯乙烯磺酸、2-萘磺酸、聚乙烯磺酸、十二烷基苯磺酸、對羥基苯磺酸、甲基磺酸及硝基苯磺酸中的一種或多種的混合。Another technical means of the present invention is that the organic acid can be selected from the group consisting of malic acid, malonic acid, adipic acid, succinic acid, tartaric acid, glutaric acid, glycolic acid, aspartic acid, itaconic acid, and glutaric acid. Amino acid, tricarboxylic acid, pimelic acid, suberic acid, sebacic acid, stearic acid, pyruvic acid, acetoacetic acid, glyoxylic acid, azelaic acid, fumaric acid, glutaconic acid, traumatic acid , muconic acid, aconitic acid, carballylic acid, tribasic acid, mellitic acid, isocitric acid, citric acid, lactic acid, gluconic acid, maleic acid, ascorbic acid, iminoacetic acid, oxalic acid, pyrolysis Gallic acid, formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, nonanoic acid, capric acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, pentanoic acid Acid, palmitic acid, sulfamic acid, salicylic acid, p-toluenesulfonic acid, polystyrenesulfonic acid, 2-naphthalenesulfonic acid, polyethylenesulfonic acid, dodecylbenzenesulfonic acid, p-hydroxybenzenesulfonic acid, toluene sulfonic acid A mixture of one or more of nitrobenzene sulfonic acid and nitrobenzene sulfonic acid.
本發明的再一技術手段,是在於所述表面活性劑可選自脂肪酸鹽、磷酸酯鹽、環烷酸鹽、脂肪酸酯、聚氧乙烯烷基醚、烷基銨鹽中的一種或多種的混合。Another technical means of the present invention is that the surfactant can be selected from one or more of fatty acid salts, phosphate ester salts, naphthenate salts, fatty acid esters, polyoxyethylene alkyl ethers, and alkylammonium salts. the mix of.
本發明的又一技術手段,是在於所述添加劑選自磺酸類化合物,可選自烷基二磺酸、烷基二磺酸鉀、烷基磺酸鈉、烷基磺酸銨、烷基苯磺酸鈉、聚萘甲醛磺酸化合物或其鹽中的一種或多種的混合。Another technical means of the present invention is that the additive is selected from sulfonic acid compounds, and can be selected from alkyl disulfonic acid, potassium alkyl disulfonate, sodium alkyl sulfonate, ammonium alkyl sulfonate, alkyl benzene A mixture of one or more of sodium sulfonate, polynaphthalene formaldehyde sulfonic acid compound or salt thereof.
本發明的另一技術手段,是在於所述餘量的水為去離子水。Another technical means of the present invention is that the remaining water is deionized water.
本發明的再一技術手段,是在於所述透明導電氧化物係含銦錫氧化物或銦鋅氧化物。Another technical means of the present invention is that the transparent conductive oxide contains indium tin oxide or indium zinc oxide.
本發明的又一技術手段,是在於所述透明導電氧化物係為微晶型、半結晶型。Another technical means of the present invention is that the transparent conductive oxide is microcrystalline or semi-crystalline.
本發明另一目的是在提供一種蝕刻方法,其使用所述蝕刻液組成物來蝕刻透明導電氧化物。Another object of the present invention is to provide an etching method that uses the etching liquid composition to etch a transparent conductive oxide.
本發明的又一技術手段,是在於所述透明導電氧化物之膜厚大於500埃米(Å),且該蝕刻溫度是介於35~50°C。Another technical means of the present invention is that the film thickness of the transparent conductive oxide is greater than 500 angstroms (Å), and the etching temperature is between 35°C and 50°C.
本發明之有益功效在於,藉由選用具特殊官能基之表面活性劑及添加劑,使該蝕刻液組成物可以有效移除厚膜ITO底層的ITO殘留物,提高蝕刻圖案精度,同時該蝕刻液組成物具有高穩定性,有較長使用壽命,可降低蝕刻成本。The beneficial effect of the present invention is that by selecting surfactants and additives with special functional groups, the etching liquid composition can effectively remove ITO residues on the bottom layer of thick film ITO and improve the accuracy of etching patterns. At the same time, the etching liquid composition The material has high stability and long service life, which can reduce etching costs.
有關本發明之相關申請專利特色與技術內容,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。在進行詳細說明前應注意的是,類似的元件是以相同的編號作表示。The relevant patented features and technical content of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings. Before proceeding to the detailed description, it should be noted that similar components are designated by the same numbers.
本發明蝕刻液組成物之較佳實施例,適用於對透明導電氧化物進行蝕刻,其包含0.5~10wt%的有機酸、0.001~0.5wt%的表面活性劑、0.001~0.5wt%的添加劑,及餘量的水。 [ 有機酸 ] A preferred embodiment of the etching solution composition of the present invention is suitable for etching transparent conductive oxides, and contains 0.5~10wt% organic acid, 0.001~0.5wt% surfactant, and 0.001~0.5wt% additives. and remaining water. [ Organic acid ]
所述有機酸主要作為提供蝕刻效果,包含羧基,可選自蘋果酸、丙二酸、己二酸、琥珀酸、酒石酸、戊二酸、乙醇酸、天冬氨酸、衣康酸、谷氨酸、丙三羧酸、庚二酸、辛二酸、癸二酸、硬脂酸、丙酮酸、乙醯乙酸、乙醛酸、壬二酸、富馬酸、戊烯二酸、創傷酸、黏康酸、烏頭酸、丙三羧酸(carballylic acid)、三元酸、苯六甲酸、異檸檬酸、檸檬酸、乳酸、葡萄糖酸、馬來酸、抗壞血酸、亞氨基乙酸、草酸、焦性沒食子酸、甲酸、乙酸、丙酸、丁酸、戊酸、己酸、庚酸、辛酸、壬酸、癸酸、十一酸、月桂酸、十三酸、肉豆蔻酸、十五酸、棕櫚酸、氨基磺酸、水楊酸、對甲苯磺酸、聚苯乙烯磺酸、2-萘磺酸、聚乙烯磺酸、十二烷基苯磺酸、對羥基苯磺酸、甲基磺酸及硝基苯磺酸中的一種或多種的混合。The organic acid is mainly used to provide etching effect, contains carboxyl groups, and can be selected from malic acid, malonic acid, adipic acid, succinic acid, tartaric acid, glutaric acid, glycolic acid, aspartic acid, itaconic acid, glutamine Acid, tricarboxylic acid, pimelic acid, suberic acid, sebacic acid, stearic acid, pyruvic acid, acetoacetic acid, glyoxylic acid, azelaic acid, fumaric acid, glutenedic acid, traumatic acid, Muconic acid, aconitic acid, carballylic acid, tribasic acid, mellitic acid, isocitric acid, citric acid, lactic acid, gluconic acid, maleic acid, ascorbic acid, iminoacetic acid, oxalic acid, pyrotoxic acid Gallic acid, formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, nonanoic acid, capric acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid , palmitic acid, sulfamic acid, salicylic acid, p-toluenesulfonic acid, polystyrenesulfonic acid, 2-naphthalenesulfonic acid, polyethylenesulfonic acid, dodecylbenzenesulfonic acid, p-hydroxybenzenesulfonic acid, methyl One or more mixtures of sulfonic acid and nitrobenzene sulfonic acid.
進一步地,本發明所述有機酸優選為草酸。本發明僅使用有機酸,未加入鹽酸、硝酸等無機酸,除了可有效控制蝕刻效果,不會腐蝕到基板上之金屬導線,亦可提高操作人員於蝕刻過程的安全性。Furthermore, the organic acid described in the present invention is preferably oxalic acid. The present invention only uses organic acids and does not add inorganic acids such as hydrochloric acid and nitric acid. In addition to effectively controlling the etching effect and not corroding the metal wires on the substrate, the invention can also improve the safety of operators during the etching process.
在一些優選的實施方式中,本發明所述有機酸占蝕刻組合物的0.5~10wt%。在一些優選的實施方式中,本發明所述有機酸占蝕刻組合物的1~5wt%。在一些優選的實施方式中,所述有機酸在蝕刻組合物中的重量百分比可以為0.5%、1%、1.2%、1.5%、1.8%、2%、2.2%、2.5%、2.8%、3%、3.2%、3.5%、3.8%、4%、4.2%、4.5%、4.8%、5%、8%、10%等。 [ 表面活性劑 ] In some preferred embodiments, the organic acid of the present invention accounts for 0.5~10wt% of the etching composition. In some preferred embodiments, the organic acid of the present invention accounts for 1 to 5 wt% of the etching composition. In some preferred embodiments, the weight percentage of the organic acid in the etching composition can be 0.5%, 1%, 1.2%, 1.5%, 1.8%, 2%, 2.2%, 2.5%, 2.8%, 3 %, 3.2%, 3.5%, 3.8%, 4%, 4.2%, 4.5%, 4.8%, 5%, 8%, 10%, etc. [ Surfactant ]
所述表面活性劑的主要功能是有效降低所述蝕刻液組成物的表面張力,增加滲透與浸潤性,並能有效提高消泡性。此外,所述表面活性劑在酸性環境中能穩定存在。所述表面活性劑並無特殊限制,可選自脂肪酸鹽、磷酸酯鹽、環烷酸鹽、脂肪酸酯、聚氧乙烯烷基醚、烷基銨鹽中的一種或多種的混合。優選為磷酸酯鹽、聚氧乙烯烷基醚,最佳表面活性劑為磷酸酯鹽。The main function of the surfactant is to effectively reduce the surface tension of the etching solution composition, increase penetration and wettability, and effectively improve defoaming properties. In addition, the surfactant is stable in acidic environments. The surfactant is not particularly limited and can be selected from one or a mixture of more than one of fatty acid salts, phosphate ester salts, naphthenate salts, fatty acid esters, polyoxyethylene alkyl ethers, and alkylammonium salts. Preferred are phosphate ester salts and polyoxyethylene alkyl ethers, and the best surfactant is phosphate ester salts.
在一些優選的實施方式中,本發明所述表面活性劑占蝕刻組合物的0.001~0.5wt%。在一些優選的實施方式中,本發明所述表面活性劑占蝕刻組合物的0.005~0.05wt%。在一些優選的實施方式中,所述表面活性劑在蝕刻組合物中的重量百分比可以為0.001%、0.002%、0.003%、0.005%、0.008%、0.01%、0.02%、0.05%、0.08%、0.1%、0.5%等。 [ 添加劑 ] In some preferred embodiments, the surfactant of the present invention accounts for 0.001~0.5wt% of the etching composition. In some preferred embodiments, the surfactant of the present invention accounts for 0.005~0.05wt% of the etching composition. In some preferred embodiments, the weight percentage of the surfactant in the etching composition can be 0.001%, 0.002%, 0.003%, 0.005%, 0.008%, 0.01%, 0.02%, 0.05%, 0.08%, 0.1%, 0.5%, etc. [ Additive ]
所述添加劑主要作用是與微晶型、半結晶化的氧化銦產生反應,進而破壞晶體的穩定性,使其更容易被有機酸蝕刻,有效改善對於厚膜ITO的蝕刻殘留去除效果。所述添加劑選自磺酸類化合物,可選自烷基二磺酸、烷基二磺酸鉀、烷基磺酸鈉、烷基磺酸銨、烷基苯磺酸鈉、聚萘甲醛磺酸化合物或其鹽中的一種或多種的混合。優選為烷基磺酸銨、聚萘甲醛磺酸化合物或其鹽,最佳可使用烷基磺酸銨化合物。The main function of the additive is to react with microcrystalline and semi-crystalline indium oxide, thereby destroying the stability of the crystal, making it easier to be etched by organic acids, and effectively improving the etching residue removal effect for thick film ITO. The additive is selected from sulfonic acid compounds, and may be selected from alkyl disulfonic acid, potassium alkyl disulfonate, sodium alkyl sulfonate, ammonium alkyl sulfonate, sodium alkyl benzene sulfonate, and polynaphthalene formaldehyde sulfonate compounds. or a mixture of one or more of its salts. Preferred are alkyl ammonium sulfonates, polynaphthalene formaldehyde sulfonate compounds or salts thereof, and most preferably, alkyl ammonium sulfonate compounds can be used.
在一些優選的實施方式中,本發明所述添加劑占蝕刻組合物的0.001~0.5wt%。在一些優選的實施方式中,本發明所述添加劑占蝕刻組合物的0.005~0.05wt%。在一些優選的實施方式中,所述添加劑在蝕刻組合物中的重量百分比可以為0.001%、0.002%、0.003%、0.005%、0.008%、0.01%、0.02%、0.05%、0.08%、0.1%、0.5%等。 [ 水 ] In some preferred embodiments, the additives described in the present invention account for 0.001~0.5wt% of the etching composition. In some preferred embodiments, the additives described in the present invention account for 0.005~0.05wt% of the etching composition. In some preferred embodiments, the weight percentage of the additive in the etching composition can be 0.001%, 0.002%, 0.003%, 0.005%, 0.008%, 0.01%, 0.02%, 0.05%, 0.08%, 0.1% , 0.5%, etc. [ water ]
本發明之蝕刻液組成物含有水,可以是純水或去離子水,優選採用去離子水作為溶劑,消除水中可能存在的雜質離子對蝕刻性能的不利影響。所述水之含量範圍可以使蝕刻液組合物的總重量成為100 wt%。在一些優選的實施方式中,本發明所述水占蝕刻組合物的80wt%以上。 [ 蝕刻液組成物的製備 ] The etching liquid composition of the present invention contains water, which can be pure water or deionized water. Deionized water is preferably used as the solvent to eliminate the adverse effects of possible impurity ions in the water on the etching performance. The water content range can make the total weight of the etching liquid composition become 100 wt%. In some preferred embodiments, the water of the present invention accounts for more than 80wt% of the etching composition. [ Preparation of etching liquid composition ]
本發明之蝕刻液組成物可利用常規方法將有機酸、表面活性劑、添加劑及水,於常溫下攪拌至完全溶解均勻後,然後經過濾後,即可出料完成。其中,過濾步驟可以採用0.1-1 μm的過濾器進行,優選採用0. 5μm的過濾器進行。本發明之蝕刻液組成物在常溫、常壓和簡單的攪拌設備下即可製備,不需特別製備條件和設備,可降低生產成本。 [ 蝕刻方法 ] The etching liquid composition of the present invention can be prepared by mixing organic acids, surfactants, additives and water at room temperature using conventional methods until they are completely dissolved and uniform, and then filtered before being discharged. Wherein, the filtration step can be performed using a 0.1-1 μm filter, preferably a 0.5 μm filter. The etching liquid composition of the present invention can be prepared at normal temperature, normal pressure and simple stirring equipment. It does not require special preparation conditions and equipment, and can reduce production costs. [ Etching method ]
先於玻璃基板上以濺射法形成ITO膜,經曝光、顯影等程序後,形成抗蝕塗層圖案。該具有ITO膜之玻璃基板可在35~50°C溫度條件下,較佳地可在38~42°C之間,使用本發明之蝕刻液組成物進行蝕刻。蝕刻時間可根據ITO膜的膜厚等進行調整,由於本發明蝕刻液組成物之蝕刻速率約為10埃米(Å)/Second,以膜厚500埃米(Å)及800埃米(Å)為例,需時各約為50~100秒,及80~160秒,一般而言蝕刻時間約為1~5分鐘。蝕刻結束後,可根據實際需要進行後續清洗和乾燥。An ITO film is first formed on the glass substrate by sputtering. After exposure, development and other procedures, a resist coating pattern is formed. The glass substrate with the ITO film can be etched using the etching liquid composition of the present invention at a temperature of 35 to 50°C, preferably between 38 to 42°C. The etching time can be adjusted according to the film thickness of the ITO film. Since the etching rate of the etching solution composition of the present invention is about 10 Å/Second, the film thickness is 500 Å and 800 Å. For example, the required times are about 50~100 seconds and 80~160 seconds respectively. Generally speaking, the etching time is about 1~5 minutes. After etching is completed, subsequent cleaning and drying can be performed according to actual needs.
根據上述實施方式,藉由實際的實施例與比較例,更具體地說明本發明之蝕刻液組成物對透明導電氧化物進行蝕刻後,可有效移除底層ITO殘留物,使基板表面呈現平滑。 [ 實施例與比較例 ] According to the above embodiments, actual examples and comparative examples are used to more specifically illustrate that the etching liquid composition of the present invention can effectively remove the underlying ITO residue after etching the transparent conductive oxide, making the substrate surface smooth. [ Examples and Comparative Examples ]
首先,製備實施例1~15的蝕刻液組成物以及對照例1~7的蝕刻液組成物。有關於實施例、比較例的蝕刻液組成物中的有機酸,是使用草酸,其餘表面活性劑、添加劑之成分如表1所示。
表1
依以下測試項目及表2之評價標準,對表1中之實施例及比較例的蝕刻液組成物的表面張力、起泡性、消泡性、ITO殘渣除去能力及藥液穩定性進行評價。
1. 表面張力:
將所有添加的成分均勻混合後,固定在室溫25°C並以表面張力儀量測。
2. 起泡性:
將100mL的蝕刻液組成物盛放於100mL的定量瓶中,垂直震盪多次,並測量泡沫高度。
3. 消泡性:
將100mL的蝕刻液組成物盛放於100mL的定量瓶中,垂直震盪多次,停止1分鐘後測量泡沫高度。
4. 穩定性:
將所有添加的成分均勻混合後,固定在室溫25°C度下保存,隨時間測量表面張力的變化。
5. ITO殘渣除去能力測試:
本次測試之試片為1000 Å的厚膜ITO且在40度°C 下進行過蝕刻 (over etching,O/E,表示實際蝕刻時間超出恰好蝕刻時間的百分數)的測試,具體進行O/E 100%測試,並利用掃描電子顯微鏡(SEM)觀察蝕刻後的ITO殘渣以進行評價。
表2
有關實施例及對比例結果如表3所示。
表3
請參閱圖1,為比較例7的蝕刻液組成物於ITO膜所得的SEM圖。比較例7的蝕刻液組成物僅使用草酸,並未添加表面活性劑及添加劑,雖起泡性、消泡性、穩定性測試皆評價為A級,但表面張力及ITO殘渣去除能力測試評價僅有C級。由圖1可明顯看出,ITO膜因蝕刻不全導致基板表面存有大量殘留物,因此基板表面明顯呈現粗糙、不平滑,影響蝕刻圖案之精度。Please refer to Figure 1, which is an SEM image of the etching liquid composition of Comparative Example 7 on an ITO film. The etching solution composition of Comparative Example 7 only uses oxalic acid without adding surfactants and additives. Although the foaming property, defoaming property, and stability tests are all evaluated as level A, the surface tension and ITO residue removal ability tests are only rated A. There is a C grade. It can be clearly seen from Figure 1 that due to incomplete etching of the ITO film, there is a large amount of residue on the surface of the substrate. Therefore, the surface of the substrate is obviously rough and uneven, which affects the accuracy of the etching pattern.
有關比較例1、3及5的蝕刻液組合物,除草酸外,還分別添加不同表面活性劑。雖然比較例1使用磷酸酯鹽的表面活性劑,可以使蝕刻液組合物整體測試的大致評價為A級,惟殘渣去除能力測試評價仍僅有C級,並無法有效改善ITO殘留物。Regarding the etching liquid compositions of Comparative Examples 1, 3 and 5, in addition to oxalic acid, different surfactants were added respectively. Although Comparative Example 1 uses a surfactant of phosphate ester salt, which can make the overall etching solution composition test roughly rated A, the residue removal ability test evaluation is still only C, and the ITO residue cannot be effectively improved.
有關比較例2、4及6的蝕刻液組合物,除草酸外,還分別添加不同添加劑。雖然比較例2使用烷基磺酸銨化合物的添加劑,可以使蝕刻液組合物的殘渣去除能力測試評價改善為A級,可是相對地其他測試項目則僅有評價為B~C級,整體蝕刻性能並不理想。另請參閱圖2,是比較例6的蝕刻液組成物於ITO膜所得的SEM圖。比較例6即為市售蝕刻液組合物產品,其雖然穩定性高,惟起泡性、消泡性、ITO殘渣去除能力測試評價皆僅有C級,可明顯看出底層ITO膜因蝕刻不全導致基板表面存有大量殘留物,如同圖1一樣表面呈現粗糙不平滑,影響加工精度。Regarding the etching liquid compositions of Comparative Examples 2, 4 and 6, in addition to oxalic acid, different additives were added respectively. Although Comparative Example 2 uses an alkyl ammonium sulfonate compound as an additive, the residue removal ability test evaluation of the etching liquid composition can be improved to level A, but in contrast, other test items are only evaluated as level B~C, and the overall etching performance Not ideal. Please also refer to Figure 2, which is an SEM image of the etching liquid composition of Comparative Example 6 on an ITO film. Comparative Example 6 is a commercially available etching solution composition product. Although it has high stability, the foaming property, defoaming property, and ITO residue removal ability test evaluations are all only grade C. It can be clearly seen that the underlying ITO film is not completely etched. As a result, there is a large amount of residue on the surface of the substrate, and the surface is rough and uneven as shown in Figure 1, which affects the processing accuracy.
從上述比較例1〜7得知,僅單純使用草酸、草酸結合表面活性劑,或草酸結合添加劑,都只能改善部分測試項目之表現,無法具有優異的蝕刻性能,且具有明顯ITO殘渣。It can be known from the above comparative examples 1 to 7 that simply using oxalic acid, oxalic acid combined with surfactants, or oxalic acid combined with additives can only improve the performance of some test items, cannot have excellent etching performance, and has obvious ITO residue.
為改善上述缺點,本發明實施例除使用草酸外,亦同時加入特定之表面活性劑、添加劑以改善蝕刻性能。請參閱圖3,是依照本發明實施例1的蝕刻液組成物於ITO膜所得的SEM圖。有關實施例1的蝕刻液組合物,是選用磷酸酯鹽為表面活性劑、烷基磺酸銨化合物作為添加劑。相較上述比較例,該玻璃基板上未有ITO殘留物,且基板表面平滑,提高蝕刻圖案之精度。由於選用的表面活性劑與添加劑皆具有酸性的官能基,在酸性環境中皆能穩定存在,因此本發明之蝕刻液組成物具有優異的蝕刻效果。從實施例1〜10可知,選用磺酸化合物作為添加劑,並分別添加不同的表面活性劑,能大幅提升ITO殘渣去除能力,有效完全移除ITO殘渣。In order to improve the above shortcomings, in addition to using oxalic acid, specific surfactants and additives are also added in embodiments of the present invention to improve etching performance. Please refer to FIG. 3 , which is an SEM image of the etching liquid composition on an ITO film according to Embodiment 1 of the present invention. Regarding the etching liquid composition of Example 1, a phosphate ester salt is selected as the surfactant and an alkyl ammonium sulfonate compound is used as an additive. Compared with the above comparative example, there is no ITO residue on the glass substrate, and the surface of the substrate is smooth, which improves the accuracy of the etching pattern. Since the selected surfactants and additives have acidic functional groups and can exist stably in an acidic environment, the etching liquid composition of the present invention has excellent etching effects. It can be seen from Examples 1 to 10 that selecting sulfonic acid compounds as additives and adding different surfactants can greatly improve the ITO residue removal ability and effectively and completely remove ITO residues.
有關實施例11〜15的蝕刻液組成物,是選用烷基硫酸鹽化合物為添加劑,並搭配不同的表面活性劑,雖整體測試評價都維持在B級以上,但ITO殘值去除效果略次於使用磺酸化合物之蝕刻液組成物。Regarding the etching solution compositions of Examples 11 to 15, alkyl sulfate compounds are used as additives, and different surfactants are used. Although the overall test evaluation is maintained above level B, the ITO residual value removal effect is slightly inferior to An etching solution composition using a sulfonic acid compound.
由上述說明可知,本發明一種蝕刻液組成物及其蝕刻方法確實具有下列功效:It can be seen from the above description that the etching liquid composition and its etching method of the present invention indeed have the following effects:
一、有效移除ITO殘留物、提高加工精度 本發明之蝕刻液組成物選用具有酸性的官能基之表面活性劑與添加劑,可有效移除厚膜ITO於製程中所產生的半結晶化ITO殘留物,使基板表面保持平滑,提高蝕刻圖案精度。 1. Effectively remove ITO residues and improve processing accuracy The etching solution composition of the present invention uses surfactants and additives with acidic functional groups, which can effectively remove the semi-crystalline ITO residue produced during the thick film ITO production process, keep the substrate surface smooth, and improve the accuracy of the etching pattern. .
二、具有優異蝕刻性能 本發明之蝕刻液組成物除能有效移除ITO殘留物外,並具有低表面張力、低起泡性、高消泡性等特點,此外製程簡單能耗少,接近一般常溫下即可進行生產,無須繁複製程條件或設備,可有效降低生產成本。 2. Excellent etching performance In addition to being able to effectively remove ITO residues, the etching solution composition of the present invention also has the characteristics of low surface tension, low foaming, and high defoaming. In addition, the process is simple and consumes less energy, and can be produced at nearly normal temperatures. , without the need for complicated process conditions or equipment, which can effectively reduce production costs.
三、低危險度、使用壽命延長 由於本發明之蝕刻液組成物是使用弱酸,未加入鹽酸等強酸類,可提高操作人員之安全性。此外,酸性的官能基之表面活性劑與添加劑亦可與弱酸相結合,提高溶液之穩定性,延長使用壽命。 3. Low risk and extended service life Since the etching solution composition of the present invention uses a weak acid and does not add strong acids such as hydrochloric acid, the safety of operators can be improved. In addition, surfactants and additives with acidic functional groups can also be combined with weak acids to improve the stability of the solution and extend its service life.
綜上所述,本發明之蝕刻液組成物除提高厚膜ITO製程出現的半結晶化ITO殘渣除去能力,且具有低表面張力、低起泡性、高消泡性等特點,能有助於改善圖案化的合格率和提高精度。此外,本發明的蝕刻液組合物的穩定性高、保存壽命長,在原料、成品的保存與配製上容錯率更高,可以降低蝕刻成本。In summary, the etching solution composition of the present invention not only improves the ability to remove semi-crystalline ITO residues that occur in the thick-film ITO process, but also has the characteristics of low surface tension, low foaming, and high defoaming, and can help Improve patterning yield and increase accuracy. In addition, the etching liquid composition of the present invention has high stability, long storage life, higher error tolerance in the storage and preparation of raw materials and finished products, and can reduce etching costs.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention. That is, simple equivalent changes and modifications may be made based on the patent scope of the present invention and the description of the invention. All are still within the scope of the patent of this invention.
圖1是比較例7的蝕刻液組成物於ITO膜所得的SEM圖; 圖2是比較例6的蝕刻液組成物於ITO膜所得的SEM圖;及 圖3是依照本發明實施例1的蝕刻液組成物於ITO膜所得的SEM圖。 Figure 1 is an SEM image of the etching liquid composition of Comparative Example 7 on an ITO film; Figure 2 is an SEM image of the etching solution composition of Comparative Example 6 on an ITO film; and Figure 3 is an SEM image of the etching liquid composition on an ITO film according to Example 1 of the present invention.
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