TW202403156A - Beam-column structure and method for assembling the same - Google Patents
Beam-column structure and method for assembling the same Download PDFInfo
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- 238000000034 method Methods 0.000 title claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 58
- 239000010959 steel Substances 0.000 claims abstract description 58
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 37
- 230000002093 peripheral effect Effects 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 125000006850 spacer group Chemical group 0.000 claims description 10
- 238000004873 anchoring Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 description 28
- 238000010586 diagram Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 8
- 239000011440 grout Substances 0.000 description 6
- 238000005304 joining Methods 0.000 description 6
- 239000011150 reinforced concrete Substances 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 238000005096 rolling process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
Description
本揭露關於提供一種梁柱結構及其接合方法。The present disclosure relates to providing a beam-column structure and a joining method thereof.
常見的建築工法包括RC(鋼筋混凝土)結構、SC(鋼骨梁柱外面包覆混凝土做防火披覆使用)結構以及SRC(鋼骨鋼筋混凝土)結構等。RC(鋼筋混凝土)結構又可區分為現場澆置混凝土的傳統場鑄工法以及近年發展具有結構品質優異、施工安全迅速、營建成本經濟合理等優點的預鑄工法。預鑄工法係於預鑄廠或工地周邊,以標準化的作業流程及模組化的模具,製作鋼筋結構並澆置混凝土,快速大量生產精密的柱體、梁體、板體等的預鑄構件。藉由精確的搬運管理及組裝作業,將在預鑄廠內或工地周邊生產完成的預鑄構件於工地現場組合。藉此,工地現場中的工作量可以降至最低、減少人力及施工時間,進而有效縮短工期,並確保施工品質。此外,預鑄施工法亦可減少或避免在外牆鷹架上施工,大幅提高了施工安全性。Common construction methods include RC (reinforced concrete) structure, SC (steel beams and columns covered with concrete for fire protection) structure, and SRC (steel reinforced concrete) structure. RC (reinforced concrete) structures can be divided into the traditional casting method of pouring concrete on site and the in-house construction method that has been developed in recent years and has the advantages of excellent structural quality, safe and rapid construction, and economical and reasonable construction costs. The Xuan construction method is based on the Xuan factory or around the construction site. It uses standardized operating procedures and modular molds to make steel structures and pour concrete to quickly mass-produce precision columns, beams, plates, etc. Xuan components. . Through precise handling management and assembly operations, the Xuan components produced in the Xixuan factory or around the construction site are assembled on the construction site. In this way, the workload on the construction site can be minimized, manpower and construction time can be reduced, thereby effectively shortening the construction period and ensuring construction quality. In addition, the construction method can also reduce or avoid construction on the outer wall scaffolding, which greatly improves construction safety.
基於各種工法有其優缺點,混和式的建築工法也逐漸被採用。舉例而言,以預鑄柱工法搭配傳統場鑄工法建築住宅類型建案可發揮其各自的優缺點,其中利用預鑄柱工法施工建築物外圍的梁柱主結構,輔以傳統場鑄工法施作建築物內圍較瑣碎的時工細節通常可以在品質、工時,以及成品各方面達到最佳的性價比。有鑑於此類建築物的發展,如何在利用最少施工步驟以達到最大產量且提供最佳品質的製造此類梁柱結構的方法,以及依此方法所製成的梁柱結構是業界所企盼的。Since various construction methods have their own advantages and disadvantages, hybrid construction methods are gradually being adopted. For example, the use of the cast-iron method and the traditional cast-iron construction method for residential construction projects can bring into play their respective advantages and disadvantages. Among them, the cast-iron method is used to construct the main structure of beams and columns around the building, and the traditional cast-cast method is used to construct the building. The more trivial work details inside the product can usually achieve the best cost performance in terms of quality, work hours, and finished products. In view of the development of this type of building, how to use the minimum construction steps to achieve maximum output and provide the best quality methods for manufacturing such beam-column structures, as well as the beam-column structures made by this method, are what the industry is looking forward to. .
根據本揭露之一實施例,梁柱結構包括:一預鑄柱,具有一頂表面,其中該頂表面經定義,包含一內部區域及圍繞該內部區域之一外圍區域;一連接結構,包含:一預鑄連接頭,設置於該預鑄柱上方,並經配置以與該預鑄柱之該頂表面相隔一間隙,該預鑄連接頭包含複數個穿孔垂直穿設其中並與該間隙連通;至少一梁結構,自該預鑄連接頭延一水平方向延伸;一灌漿管道,包括一入口端及一出口端,該入口端暴露於該梁柱結構外部,該出口端相對該預鑄柱之該頂表面之該內部區域設置並連通至該間隙;以及複數個垂直鋼筋,設置於預鑄連接頭之該等穿孔中,並連接至該預鑄柱之該頂表面之該外圍區域;一砂漿材料,填充於該間隙及該等穿孔內。According to an embodiment of the present disclosure, the beam-column structure includes: a column having a top surface, wherein the top surface is defined to include an inner area and a peripheral area surrounding the inner area; a connecting structure including: A 鐐鄄 connector is disposed above the 鐐鄄 pillar and is configured to be separated from the top surface of the 鐐鄄 pillar by a gap. The 鐐鄄 connector includes a plurality of perforations vertically passing through it and communicating with the gap; At least one beam structure extends in a horizontal direction from the ridge joint; a grouting pipe includes an inlet end and an outlet end, the inlet end is exposed outside the beam-column structure, and the outlet end is opposite to the ridge column. The inner area of the top surface is disposed and connected to the gap; and a plurality of vertical steel bars are disposed in the perforations of the latch connector and connected to the peripheral area of the top surface of the latch column; a mortar Materials are used to fill the gaps and perforations.
根據本揭露之一實施例,一種製作一梁柱結構之方法,包括:提供一預鑄柱,其包含複數個續接結構於其中,該複數個續接結構之一端部暴露於該預鑄柱之一頂表面,該複數個續接結構之該端部包含一內螺紋於其中;將複數個垂直鋼筋連接至該預鑄柱,藉此該複數個垂直鋼筋自該預鑄柱之該頂表面向上延伸,其中該複數個垂直鋼筋之一端具有一外螺紋,該垂直鋼筋之該外螺紋與該續接結構之該內螺紋嚙合,以螺接該複數個垂直鋼筋至該預鑄柱中之該等續接結構;置放若干間隔件於該預鑄柱之該頂表面;提供一連接結構,該連接結構包括一預鑄連接頭及自該預鑄連接頭延一水平方向延伸之至少一梁結構,其中複數個穿孔垂直穿設該預鑄連接頭;將該連接結構吊放,使得該預鑄連接頭中的該等穿孔對應並套設於該複數個垂直鋼筋,並且該預鑄連接頭的一底表面經由該吊放最終抵靠於該若干間隔件上,使得該預鑄連接頭與該預鑄柱之間保持一間隙;經由一灌漿管道將一砂漿材料填充至該間隙中,並隨後進入該等穿孔與該等垂直鋼筋之間的空隙中,其中該灌漿管道位於該預鑄柱內且具有一入口端設置於該預鑄柱的一側面及一出口端設置於該預鑄柱之該頂表面,或者該灌漿管道位於該預鑄連接頭內並垂直穿設該預鑄連接頭。According to an embodiment of the present disclosure, a method of manufacturing a beam-column structure includes: providing a beam-column structure, which includes a plurality of continuous structures therein, and one end of the plurality of continuous structures is exposed to the beam-column structure. A top surface, the ends of the plurality of continuous structures include an internal thread therein; a plurality of vertical steel bars are connected to the Xiuxuan column, whereby the plurality of vertical steel bars are formed from the top surface of the Xiuxuan column Extending upward, one end of the plurality of vertical steel bars has an external thread, and the external thread of the vertical steel bar engages with the internal thread of the continuous structure to screw the plurality of vertical steel bars to the ridge in the column. and other continuous structures; place a plurality of spacers on the top surface of the 鐐鄄 pillar; provide a connection structure, the connection structure includes a 鐐鄄 connector and at least one beam extending in a horizontal direction from the 鐐鄄 connector structure, in which a plurality of perforations are vertically penetrated by the Qixuan connector; the connection structure is suspended so that the perforations in the Qixuan connector correspond to and are sleeved on the plurality of vertical steel bars, and the Qixuan connector A bottom surface of the hoisting device finally abuts against the spacers, so that a gap is maintained between the hook connector and the bracket column; a mortar material is filled into the gap through a grouting pipe, and Then it enters the gap between the perforations and the vertical steel bars, wherein the grouting pipe is located in the Xiuxuan column and has an inlet end disposed on one side of the Xiuxuan column and an outlet end disposed on the Xiuxuan column. The top surface, or the grouting pipe is located in the 鐐鐄 connector and runs vertically through the 鐐鐄 connector.
為更清楚了解本創作之特徵、內容與優點及其所能達成之功效,茲將本創作配合附圖,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,故不應就所附之圖式的比例與配置關係解讀、侷限本創作的申請專利範圍。In order to have a clearer understanding of the characteristics, content and advantages of this invention and the effects it can achieve, this invention is described in detail below in conjunction with the accompanying drawings and in the form of embodiments. The purpose of the diagrams used is only They are for illustration and auxiliary description purposes, so the proportions and configuration relationships of the attached drawings should not be interpreted to limit the patentable scope of this creation.
本文中的用語「一」或「一種」係用以敘述本創作之元件及成分。此術語僅為了敘述方便及給予本創作之基本觀念。此敘述應被理解為包括一種或至少一種,且除非明顯地另有所指,表示單數時亦包括複數。於申請專利範圍中和「包含」一詞一起使用時,該用語「一」可意謂一個或超過一個。此外,本文中的用語「或」其意同「及/或」。The term "a" or "an" used herein is used to describe the elements and components of the invention. This terminology is only for convenience of description and to give the basic concept of this creation. This recitation should be understood to include one or at least one, and the singular also includes the plural unless it is expressly stated otherwise. When used with the word "comprising" in a patent application, the term "a" can mean one or more than one. In addition, the word "or" used in this article has the same meaning as "and/or".
除非另外規定,否則諸如「上方」、「下方」、「向上」、「左邊」、「右邊」、「向下」、「本體」、「底座」、「垂直」、「水平」、「側」、「較高」、「下部」、「上部」、「上方」、「下面」等空間描述係關於圖中所展示之方向加以指示。應理解,本文中所使用之空間描述僅出於說明之目的,且本文中所描述之結構之實際實施可以任何相對方向在空間上配置,此限制條件不會改變本揭露實施例之優點。舉例來說,在一些實施例之描述中,提供「在」另一元件「上」之一元件可涵蓋前一元件直接在後一元件上(例如,與後一元件實體接觸)的狀況以及一或複數個介入元件位於前一元件與後一元件之間的狀況。Unless otherwise specified, terms such as "above", "below", "up", "left", "right", "down", "body", "base", "vertical", "horizontal", "side" Spatial descriptions such as "higher", "lower", "upper", "above", and "below" indicate the direction shown in the figure. It should be understood that the spatial descriptions used herein are for illustrative purposes only, and that actual implementations of the structures described herein may be spatially configured in any relative orientation, and this limitation does not alter the advantages of the disclosed embodiments. For example, in the description of some embodiments, providing that one element is "on" another element may encompass situations where the former element is directly on (e.g., in physical contact with) the latter element, as well as when an element is "on" the latter element. Or a situation where multiple intervening components are located between the previous component and the following component.
如本文中所使用,術語「大致」、「實質上」、「實質的」及「約」用以描述及考慮微小之變化。當與事件或情形結合使用時,該等術語可意指事件或情形明確發生之情況以及事件或情形極近似於發生之情況。As used herein, the terms "substantially," "substantially," "substantially," and "approximately" are used to describe and account for minor changes. When used in connection with an event or circumstance, these terms may mean both a definite occurrence of the event or circumstance and a close approximation of the occurrence of the event or circumstance.
圖1顯示本揭露之一實施例中的建築系統1之示意圖。根據本揭露之一實施例,建築系統1之單一樓層的最外圍採梁柱預鑄結構,內部採傳統場鑄工法。該採最外圍之複數個梁柱預鑄結構中之梁柱結構A1及A2位於建築系統1之最外圍,例如:四個梁柱結構A1及八個梁柱結構A2。內部採傳統場鑄工法部分則包括複數個內部柱結構2及複數個內部梁結構3。FIG. 1 shows a schematic diagram of a building system 1 according to an embodiment of the present disclosure. According to an embodiment of the present disclosure, the outermost periphery of a single floor of the building system 1 adopts a beam-column-and-column structure, and the interior adopts a traditional field casting method. Among the plurality of outermost beam-column structures, the beam-column structures A1 and A2 are located at the outermost periphery of the building system 1, for example: four beam-column structures A1 and eight beam-column structures A2. The internal casting method part includes a plurality of
在圖1所顯示之實施例中,四個梁柱結構A1放置於建築系統1之角隅,且每二個梁柱結構A2設置於二個梁柱結構A1之間。然而應當理解的是本揭露之梁柱結構A1及A2之數量及排列方式可依照建築系統之設計而變更,並不以此實施例為限。In the embodiment shown in FIG. 1 , four beam-column structures A1 are placed at the corners of the building system 1 , and every two beam-column structures A2 are disposed between two beam-column structures A1 . However, it should be understood that the number and arrangement of the beam and column structures A1 and A2 of the present disclosure can be changed according to the design of the building system, and are not limited to this embodiment.
請參照圖2,在一實施例中,梁柱結構A1包括一連接結構5、一預鑄柱10、及複數個垂直鋼筋20,其中連接結構5包括一預鑄連接頭30及二個梁結構40。Please refer to Figure 2. In one embodiment, the beam-column structure A1 includes a connecting
預鑄柱10係預先於工廠鑄造再運送至工地進行組裝。在一實施例中,預鑄柱10的延伸高度為建築系統1單一樓層之高度。預鑄柱10之頂表面11具有一內部區域12及一外圍區域13。內部區域12位於頂表面11之內部,並略微凹陷。外圍區域13圍繞內部區域12並位於內部區域12與預鑄柱10之側面14之間。The Xuanzhu 10 series is pre-cast in the factory and then transported to the construction site for assembly. In one embodiment, the extension height of the
預鑄柱10包括埋設於其中之複數個續接結構15,其中複數個續接結構15的一端與頂表面11之外圍區域13大致齊平。續接結構15經構形以允許垂直鋼筋20連結於預鑄柱10之頂表面11。在一實施例中,續接結構15之一端具有一圓柱形凹孔,包括內螺紋(圖未示)形成於圓柱形凹孔之內壁面,用以耦接垂直鋼筋20之一端之外螺紋,藉此垂直鋼筋20經由續接結構15連接預鑄柱10,並自預鑄柱10之頂表面11向上延伸。關於續接結構15與垂直鋼筋20之連結關係將在以下關於圖5、6A、6B之實施例中進一步詳述。The Qixuan
在一實施例中,梁柱結構A1之預鑄連接頭30設置於預鑄柱10上方,並具有一頂表面31及相對頂表面31之一底表面32。預鑄連接頭30經構形以連接預鑄柱10與梁結構40。複數個穿孔34自預鑄連接頭30的頂表面31向底表面32垂直穿設。在梁柱結構A1中,預鑄連接頭30之穿孔34係位於預鑄柱10之頂表面11之外圍區域13之上方。預鑄連接頭30之穿孔34之數量及設置位置係相對於預鑄柱10中之續接結構15之數量及設置位置。垂直鋼筋20之一端連接至預鑄柱10中之續接結構15,因此垂直鋼筋20自預鑄柱10之頂表面11向上突出。藉由以上安排,在預鑄連接頭30吊掛至預鑄柱10上方並逐漸下放的過程中,預鑄柱10之垂直鋼筋20之各者係插入預鑄連接頭30之對應穿孔34中。In one embodiment, the
此外,在圖2所示之實施例中,一灌漿管道50自頂表面31向底表面32垂直穿設於預鑄連接頭30中。灌漿管道50之出口端係位於預鑄柱10之頂表面11之內部區域12之上方。灌漿管道50係經構形以允許砂漿材料(未顯示於圖2)經由灌漿管道50之出口端進入預鑄連接頭30與預鑄柱10之間的間隙,並隨後進入鋼筋20與穿孔34間之空隙,以結合預鑄柱10、垂直鋼筋20、及預鑄連接頭30。在一示範性實施例中,灌漿管道50位於底表面32之出口端52係位於內部區域12之實質中心處(即預鑄柱10之頂表面11之一中心),藉此配置使砂漿自中心向外擴散,以增加砂漿材料之分布均勻度。In addition, in the embodiment shown in FIG. 2 , a
參照圖3,在一實施例中,預鑄連接頭30包括複數個箍筋38,用以圍束設置於穿孔34中的垂直鋼筋20,箍筋38之配置方式詳如圖3所示。二個梁結構40分別自預鑄連接頭30之相互垂直之二個側面33、35向外延伸。如圖3所示,每一梁結構40分別具有複數個梁筋48,其一端設置於預鑄連接頭30內並自預鑄連接頭30向外沿水平方向延伸。在一實施例中,複數個梁筋48位於預鑄連接頭30內之端包含具較大寬度之錨定頭481。藉由錨定頭481之設置可增加梁筋48與預鑄連接頭30之間的連結強度。二個梁結構40之梁筋48在預鑄連接頭30中位於不同高度,彼此互不干涉。Referring to FIG. 3 , in one embodiment, the
再次參照圖1,梁柱結構A2之結構特徵與梁柱結構A1之結構特徵相似,兩者之差異包括梁柱結構A2之二個梁結構40係自預鑄連接頭30相對二相對側面向外延伸。為簡化說明,關於梁柱結構A2之結構特徵不再重複。梁柱結構A1及A2共同構成建築系統1最外圍之結構,現場施工的內部柱結構2則設置於建築系統1之外牆所圍繞之內部空間中,內部梁結構3連結內部柱結構2至梁柱結構A1及A2之預鑄柱10。Referring again to Figure 1, the structural characteristics of the beam-column structure A2 are similar to the structural characteristics of the beam-column structure A1. The difference between the two includes that the two
梁柱結構A1及A2之包括一預鑄連接頭30及二個梁結構40的連接結構5預先於工廠採用預鑄工法組作完成製造後運送至工地,並作為一個整體經吊裝後搭接於預鑄柱10上,可大幅縮減施工時間,有效提升施工效率。The connecting
請參閱圖4、5、及7-10,其係顯示沿圖3之B-B截線方向所示之在製作過程之各階段斷面圖。根據本揭露之一實施例,梁柱結構A1之連接結構5與預鑄柱10在工地現場之組裝方式配合圖4、5、及7-10說明如下:Please refer to Figures 4, 5, and 7-10, which show cross-sectional views at various stages of the manufacturing process along the line B-B in Figure 3. According to an embodiment of the present disclosure, the assembly method of the connecting
首先,如圖4所示,將一預鑄柱10吊裝置至工地現場之一預定位置並固定之。預鑄柱10包括複數個續接結構15垂直埋設於其中。續接結構15之一端部151具有接頭,其暴露於預鑄柱10之頂表面11,接頭151用以與垂直鋼筋20之一端接合,如下所詳述。在一實施例中,如圖4所示,若干間隔件60係放置於預鑄柱10之上方。間隔件60係經構形以當連接結構5之預鑄連接頭30放置於預鑄柱10之上時,使預鑄連接頭30與預鑄柱10保持一預定距離。First, as shown in FIG. 4 , a
如圖5所示,將複數個垂直鋼筋20連接至預鑄柱10之續接結構15,使垂直鋼筋20自預鑄柱10之頂表面11向上延伸。在一些實施例中,如圖6A所示,垂直鋼筋20之底端21具有一外螺紋22,其具有擴頭滾牙之形式。垂直鋼筋20之外螺紋22與續接結構15之端部151之內螺紋嚙合,以螺接垂直鋼筋20至預鑄柱10中之續接結構15。在另一實施例中,如圖6B所示,垂直鋼筋20a之底端21a不具有外螺紋,但包括一套頭22a(例如車捲皮)套設於其上。套頭22a之直徑略大於續接結構15之直徑,當垂直鋼筋20a之底端21a插入續接結構15後,套頭22a以緊配合之方式與續接結構15結合,藉此將垂直鋼筋20連接至預鑄柱10之續接結構15。As shown in FIG. 5 , a plurality of vertical steel bars 20 are connected to the
在垂直鋼筋20連接至預鑄柱10之續接結構15之後,如圖7所示,將連接結構5之預鑄連接頭30吊放至預鑄柱10之上方,使預鑄連接頭30中的穿孔34對應,並將預鑄連接頭30下放以套設於垂直鋼筋20。在一實施例中,垂直鋼筋20自預鑄柱10之頂表面11向上延伸之高度H1係大於穿孔34在垂直方向上之高度H2。如此一來,當預鑄連接頭30吊掛至預鑄柱10上方後,垂直鋼筋20之頂端23係暴露於穿孔34外部,並自預鑄連接頭30之頂表面31向上突出,以供與上一層之預鑄柱10連接。在一實施例中,在預鑄連接頭30吊放至預鑄柱10之上之後,如圖7所示,因間隔件60之設置,一間隙55形成於預鑄柱10之頂表面11與預鑄連接頭30之底表面32之間。After the vertical steel bars 20 are connected to the
在預鑄連接頭30吊放至預鑄柱10之上之後,如圖8所示,將間隙55的四周以一密封元件65密封。在此實施例中,密封元件65為一封膜氣胎。封膜氣胎可在一未充氣之情況下放入間隙55的四周,接著再將氣體填充進入封膜氣胎,以密合間隙55之四周。在另一實施例中,密封元件65為一板模,其貼附於預鑄柱10及預鑄連接頭30之側壁以將間隙55的四周密封。在另一實施例中,間隔件60省略設置,且密封元件65具有一環形結構,其圍繞間隙55之四周設置。密封元件65同時起到分離預鑄柱10之頂表面11與預鑄連接頭30之底表面32之功用,以及密封間隙55之功用。After the
在密封間隙55之四周後,如圖9所示,經由灌漿管道50將一砂漿材料56填充至間隙55中,砂漿材料56可由一傳輸管70(例如一PVC管)供應。具體而言,傳輸管70連接至灌漿管道50位於預鑄連接頭30之頂表面31之入口端51。隨後,傳輸管70朝灌漿管道50供應砂漿材料56(例如無收縮砂漿)。隨重力作用,砂漿材料56自灌漿管道50之入口端51流動至灌漿管道50連通至間隙55之一出口端52,並流入至間隙55內。隨著砂漿材料56持續自傳輸管70供應至灌漿管道50內,由於間隙55四周為密封元件65所封閉,故砂漿材料56將進入穿孔34與垂直鋼筋20之間的空隙中流動,如圖10所示。應當理解的是,雖然圖10僅顯示圖3之梁柱結構之B-B截線上之穿孔34填充砂漿材料56之情形,但預鑄連接頭30中每一穿孔34內皆會有砂漿材料56填充於其中。After sealing around the
在一實施例中,自傳輸管70供應砂漿材料56之步驟係在砂漿材料56自穿孔34位於預鑄連接頭30之頂表面31之頂端流出時停止。接下來,可根據灌漿強度、現場溫度及濕度等實際情況將預鑄柱10及預鑄連接頭30靜置於一段預定之時間(例如數小時或數十小時),待砂漿材料完成凝固。在砂漿材料凝固後,取下密封元件56,進而完成梁柱結構A1之製作。在一實施例中,梁柱結構A2之製作方法類似於梁柱結構A1之製作方法,為簡化說明內容,故不再重複。In one embodiment, the step of supplying the
在上述實施例中,由於灌漿管道50之出口端52係相對於預鑄柱10之頂表面11之內部區域12設置,自灌漿管道50之出口端52供應進入間隙55之砂漿材料56會在各個方向上平均流動,故每一穿孔34內砂漿材料56之流速及填充量將趨近一致,進而有效提升梁柱結構A1之結構穩定性。另一方面,由於灌漿管道50係在預鑄連接頭30之頂表面31之中心,將有助於作業人員將傳輸管70連接至灌漿管道50。In the above embodiment, since the outlet end 52 of the
應當理解的是,灌漿管道之設置方式並不僅此為限,只要灌漿管道之出口端連結至間隙55,且可均勻供應砂漿材料56至間隙55及穿孔34內皆為本揭露之範疇。舉例而言,如圖11所示,灌漿管道50b可設置於預鑄柱10b內,其中灌漿管道50b之入口端51b設置於預鑄柱10b之側面14b,且灌漿管道50b之出口端52b設置於預鑄柱10b之頂表面11b之實質中心處。施工時,傳輸管70連接至灌漿管道50b在預鑄柱10b之側表面14b之入口端51b,並朝灌漿管道50b內供應砂漿材料56。It should be understood that the arrangement of the grouting pipe is not limited to this. As long as the outlet end of the grouting pipe is connected to the
在另一實施例中,圖10之灌漿管道50與圖11之灌漿管道50b同時存在。在梁柱結構A1製作過程中,可選擇將傳輸管70連結至灌漿管道50與灌漿管道50b其中之一者以供應砂漿材料56,而未連接傳輸管70之灌漿管道50與灌漿管道50b其中之另一者則可通過一止塞件(圖未示)加以封閉。或者未連接傳輸管70之灌漿管道50與灌漿管道50b其中之另一者內可放置用於感測砂漿材料之填充狀況之一感測器。根據感測器監測砂漿材料之填充狀況之資訊,操作人員可藉此決定是否停止砂漿材料56之供應。In another embodiment, the
本揭露上述實施例提供一種建築系統之梁柱結構及其製作方法。藉由梁柱結構中之穿孔及灌漿管道之特殊排列方式,砂漿材料可以均勻分布於穿孔與垂直鋼筋之空隙中,藉此確保施工品質之一致性。此外,由於砂漿材料在每一穿孔中的分布幾乎一致,故可避免傳統上為確保所有穿孔皆為砂漿材料所填滿而必須供應過量之砂漿材料之情況發生,有助減少生產成本並降低環境衝擊。The above embodiments of the present disclosure provide a beam-column structure of a building system and a manufacturing method thereof. Through the special arrangement of the perforations and grouting pipes in the beam-column structure, the mortar material can be evenly distributed in the gaps between the perforations and vertical steel bars, thereby ensuring the consistency of construction quality. In addition, since the distribution of mortar material in each perforation is almost uniform, it can avoid the traditional situation of having to supply excessive mortar material to ensure that all perforations are filled with mortar material, which helps to reduce production costs and reduce the environment. impact.
以上所述之實施例僅係為說明本創作之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本創作之內容並據以實施,當不能以之限定本創作之專利範圍,依本創作所揭示之精神所作之均等變化或修飾,仍應涵蓋在本創作之專利範圍內。The above-mentioned embodiments are only for illustrating the technical ideas and characteristics of this invention. Their purpose is to enable those familiar with this art to understand the content of this invention and implement it accordingly. They should not be used to limit the patent scope of this invention. Equivalent changes or modifications made in accordance with the spirit disclosed in this creation shall still be covered by the patent scope of this creation.
1:建築系統
2:內部柱結構
3:內部柱結構
5:連接結構
10:預鑄柱
10b:預鑄柱
11:頂表面
11b:頂表面
12:內部區域
13:外圍區域
14:側面
14b:側面
15:續接結構
20:垂直鋼筋
20a:垂直鋼筋
21:底端
21a:底端
22:外螺紋
22a:套頭
23:頂端
30:預鑄連接頭
31:頂表面
32:底表面
33:側面
34:穿孔
35:側面
38:箍筋
40:梁結構
48:梁筋
50:灌漿管道
50b:灌漿管道
51:入口端
51b:入口端
52:出口端
52b:出口端
55:間隙
56:砂漿材料
60:間隔件
65:密封元件
70:傳輸管
151:端部
481:錨定頭
A1:梁柱結構
A2:梁柱結構
H1:高度
H2:高度
1:Building system
2: Internal column structure
3: Internal column structure
5: Connection structure
10:
圖1顯示本揭露之一實施例中的建築系統之示意圖。FIG. 1 shows a schematic diagram of a building system in an embodiment of the present disclosure.
圖2顯示本揭露之一實施例中的梁柱結構之結構爆炸圖。FIG. 2 shows an exploded view of the beam-column structure in one embodiment of the present disclosure.
圖3顯示本揭露之一實施例中的梁柱結構之剖面示意圖。FIG. 3 shows a schematic cross-sectional view of the beam-column structure in one embodiment of the present disclosure.
圖4顯示本揭露之一實施例中的梁柱結構之接合方法之示意圖一,其中若干間隔件設置於預鑄柱之頂表面。FIG. 4 shows a schematic diagram 1 of the joining method of the beam-column structure in one embodiment of the present disclosure, in which a plurality of spacers are disposed on the top surface of the beam-column structure.
圖5顯示本揭露之一實施例中的梁柱結構之接合方法之示意圖二,其中複數個垂直鋼筋連接於預鑄柱。FIG. 5 shows a second schematic view of the connection method of the beam-column structure in one embodiment of the present disclosure, in which a plurality of vertical steel bars are connected to the columns.
圖6A顯示本揭露之一實施例中的垂直鋼筋之部分結構之示意圖。FIG. 6A shows a schematic diagram of a partial structure of a vertical steel bar in an embodiment of the present disclosure.
圖6B顯示本揭露之另一實施例中的垂直鋼筋之部分結構之示意圖。FIG. 6B shows a schematic diagram of a partial structure of a vertical steel bar in another embodiment of the present disclosure.
圖7顯示本揭露之一實施例中的梁柱結構之接合方法之示意圖三,其中連接結構放置於預鑄柱上方。FIG. 7 shows a schematic diagram 3 of the connection method of the beam-column structure in one embodiment of the present disclosure, in which the connection structure is placed above the columns.
圖8顯示本揭露之一實施例中的梁柱結構之接合方法之示意圖四,其中密封元件密封放置於連接結構與預鑄柱之間的間隙。8 shows a schematic diagram 4 of the joining method of the beam-column structure in one embodiment of the present disclosure, in which the sealing element is placed to seal the gap between the connecting structure and the beam-column structure.
圖9顯示本揭露之一實施例中的梁柱結構之接合方法之示意圖五,其中砂漿材料填充於灌漿管道及連接結構與預鑄柱之間的間隙。9 shows a schematic diagram 5 of the joining method of the beam-column structure in one embodiment of the present disclosure, in which the mortar material is filled in the gap between the grouting pipe and the connecting structure and the column.
圖10顯示本揭露之一實施例中的梁柱結構之接合方法之示意圖六,其中砂漿材料填充於灌漿管道、連接結構與預鑄柱之間的間隙、及穿孔與垂直鋼筋之間的空隙中。Figure 10 shows a schematic diagram 6 of the joining method of the beam-column structure in one embodiment of the present disclosure, in which the mortar material is filled in the grouting pipes, the gaps between the connecting structure and the columns, and the gaps between the perforations and the vertical steel bars. .
圖11顯示本揭露之另一實施例中的梁柱結構之接合方法之示意圖,其中砂漿材料自預鑄柱內之灌漿管道填充至連接結構與預鑄柱之間的間隙、及穿孔與垂直鋼筋之間的空隙中。11 shows a schematic diagram of a joining method of a beam-column structure in another embodiment of the present disclosure, in which the mortar material is filled from the grouting pipe in the column to the gap between the connecting structure and the column, as well as the perforations and vertical steel bars. in the gap between.
5:連接結構 5: Connection structure
10:預鑄柱 10:Xuanzhu
11:頂表面 11:Top surface
12:內部區域 12:Inner area
13:外圍區域 13: Peripheral area
14:側面 14:Side
15:續接結構 15: Continuation structure
20:垂直鋼筋 20:Vertical steel bars
30:預鑄連接頭 30: 鐐鄄Connector
31:頂表面 31:Top surface
32:底表面 32: Bottom surface
34:穿孔 34:Perforation
40:梁結構 40:Beam structure
50:灌漿管道 50:Grout pipe
A1:梁柱結構 A1: Beam and column structure
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