TW202348413A - Double-layer foam paper container and method to manufacture double-layer foam paper container - Google Patents

Double-layer foam paper container and method to manufacture double-layer foam paper container Download PDF

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TW202348413A
TW202348413A TW111121483A TW111121483A TW202348413A TW 202348413 A TW202348413 A TW 202348413A TW 111121483 A TW111121483 A TW 111121483A TW 111121483 A TW111121483 A TW 111121483A TW 202348413 A TW202348413 A TW 202348413A
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foaming
layer
paper container
foaming material
foam
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TW111121483A
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張靜文
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晉豪環保科技股份有限公司
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Abstract

A method to manufacture double-layer foam paper container includes steps of: coating a first foam material on a wall of the a paper container; coating a second foam material on an outer face of the first foam material wherein the blow points of the first foam material and the second foam material have 3 degrees difference; heating the paper container to make the first foam material and the second foam material foamed in different time to form a first foam layer and a second foam layer.

Description

雙層發泡紙容器結構與雙層發泡紙容器之製法Double-layer foam paper container structure and double-layer foam paper container manufacturing method

本發明係有關於一種發泡紙容器及其製法。The invention relates to a foam paper container and its preparation method.

習知用以盛裝熱飲之紙容器,常於紙容器外壁設有具有一定厚度的發泡材來達到隔熱效果,以便使用者手持,而發泡的成果會影響隔熱效果,例如,較蓬鬆、較厚的發泡材可以達到較好的隔熱效果,但不密集細緻的發泡材又不利於印刷,或是印刷容易破壞發泡層結構,進而影響隔熱效果與良率。It is known that paper containers used to hold hot drinks are often provided with a foam material with a certain thickness on the outer wall of the paper container to achieve a heat insulation effect so that the user can hold it. The result of foaming will affect the heat insulation effect, for example, it will be more fluffy. , Thicker foam material can achieve better thermal insulation effect, but less dense and fine foam material is not conducive to printing, or printing can easily damage the foam layer structure, thus affecting the thermal insulation effect and yield.

此外,冷飲一般是以普通紙容器盛裝,使用者手持時間一久即容易凍傷,冷飲亦容易升高溫度、不再冰涼,且紙容器的外壁又容易凝結水滴,水滴進一步浸濕紙容器,造成紙容器軟化、破損,實有待改進。In addition, cold drinks are usually packed in ordinary paper containers. Users may easily suffer from frostbite if they hold them for a long time. Cold drinks also tend to increase in temperature and become colder. Moreover, water droplets tend to condense on the outer wall of the paper container, and the water droplets further soak the paper container, causing the paper to become colder. The container is softened and damaged and needs improvement.

另一方面,單次塗布發泡材時,為達所需隔熱效果,塗布的厚度較厚,乾燥極為費時,若要加快乾燥速度,便需提高溫度,然而,高溫又可能使紙張變形,且若未乾燥完全(外層乾了但內層尚未乾燥完全),紙容器相疊時可能會有相黏問題。On the other hand, when coating foam material in a single pass, in order to achieve the required thermal insulation effect, the coating thickness is relatively thick, and drying is extremely time-consuming. To speed up the drying speed, the temperature needs to be increased. However, high temperatures may deform the paper. And if they are not completely dried (the outer layer is dry but the inner layer is not yet completely dry), paper containers may stick to each other when stacked on top of each other.

因此,如何提供保溫效果好、易於印刷又不易被水滴浸濕的紙容器,實有必要進行改良。Therefore, it is necessary to improve how to provide paper containers that have good thermal insulation effect, are easy to print and are not easily soaked by water droplets.

本發明之主要目的在於提供一種雙層發泡紙容器結構與一種雙層發泡紙容器之製法,能提供兼具隔熱效果、防水效果與印刷效果之發泡層,符合冷熱飲不同用途。The main purpose of the present invention is to provide a double-layer foam paper container structure and a method for making a double-layer foam paper container, which can provide a foam layer with heat insulation effect, waterproof effect and printing effect, and is suitable for different uses of hot and cold drinks.

為達成上述目的,本發明提供一種雙層發泡紙容器結構,包含一紙容器本體、一第一發泡層與一第二發泡層。In order to achieve the above object, the present invention provides a double-layer foam paper container structure, including a paper container body, a first foam layer and a second foam layer.

該紙容器本體具有一環壁而圍構一容置空間;該第一發泡層設於該環壁之至少部分區域;該第二發泡層設於該第一發泡層背向該紙容器本體的一面之至少部分區域;其中,該紙容器本體之環壁之至少部分區域塗布有一第一發泡材料後,更於該第一發泡材料之至少部分區域塗布有一第二發泡材料,該第一發泡材料之發泡溫度至少低於該第二發泡材料之發泡溫度3度,該第一發泡材料與該第二發泡材料經過加熱發泡後分別形成該第一發泡層與該第二發泡層。The paper container body has an annular wall that surrounds a containing space; the first foaming layer is disposed on at least part of the annular wall; the second foaming layer is disposed on the first foaming layer facing away from the paper container At least a partial area of one side of the main body; wherein, after at least a partial area of the ring wall of the paper container body is coated with a first foaming material, a second foaming material is further coated on at least a partial area of the first foaming material, The foaming temperature of the first foaming material is at least 3 degrees lower than the foaming temperature of the second foaming material. The first foaming material and the second foaming material respectively form the first foaming material after heating and foaming. bubble layer and the second foam layer.

為達成上述目的,本發明另提供一種雙層發泡紙容器結構,包含一紙容器本體、一第一發泡層與一第二發泡層。In order to achieve the above object, the present invention also provides a double-layer foam paper container structure, including a paper container body, a first foam layer and a second foam layer.

該紙容器本體具有一環壁而圍構一容置空間;該第一發泡層設於該環壁之至少部分區域;該第二發泡層設於該第一發泡層背向該紙容器本體的一面之至少部分區域;其中,該紙容器本體之環壁之至少部分區域塗布有一第一發泡材料後,更於該第一發泡材料之至少部分區域塗布有一第二發泡材料,該第一發泡材料之發泡溫度至少高於該第二發泡材料之發泡溫度3度,該第一發泡材料與該第二發泡材料經過加熱發泡後分別形成該第一發泡層與該第二發泡層。The paper container body has an annular wall that surrounds a containing space; the first foaming layer is disposed on at least part of the annular wall; the second foaming layer is disposed on the first foaming layer facing away from the paper container At least a partial area of one side of the main body; wherein, after at least a partial area of the ring wall of the paper container body is coated with a first foaming material, a second foaming material is further coated on at least a partial area of the first foaming material, The foaming temperature of the first foaming material is at least 3 degrees higher than the foaming temperature of the second foaming material. The first foaming material and the second foaming material respectively form the first foaming material after heating and foaming. bubble layer and the second foam layer.

為達成上述目的,本發明另提供一種雙層發泡紙容器之製法,包含以下步驟:In order to achieve the above object, the present invention also provides a method for making a double-layer foam paper container, which includes the following steps:

塗布第一發泡材料:於一紙容器本體之一環壁之至少部分區域塗布一第一發泡材料;塗布第二發泡材料:於該第一發泡材料背向該紙容器本體之一面至少部分區域塗布一第二發泡材料,其中該第一發泡材料之發泡溫度至少低於該第二發泡材料之發泡溫度3度;加熱發泡:對該紙容器本體進行加熱,使該第一發泡材料先發泡膨脹後成為一第一發泡層後,該第二發泡材料再發泡膨脹成為一第二發泡層。Coating the first foaming material: Coating a first foaming material on at least part of the circumferential wall of the paper container body; Coating the second foaming material: Coating at least one side of the first foaming material facing away from the paper container body Partial area is coated with a second foaming material, wherein the foaming temperature of the first foaming material is at least 3 degrees lower than the foaming temperature of the second foaming material; heating foaming: heating the paper container body to make The first foam material is first foamed and expanded to become a first foam layer, and then the second foam material is foamed and expanded to become a second foam layer.

為達成上述目的,本發明另提供一種雙層發泡紙容器之製法,包含以下步驟:In order to achieve the above object, the present invention also provides a method for making a double-layer foam paper container, which includes the following steps:

塗布第一發泡材料:於一紙容器本體之一環壁之至少部分區域塗布一第一發泡材料;塗布第二發泡材料:於該第一發泡材料背向該紙容器本體之一面至少部分區域塗布一第二發泡材料,其中該第一發泡材料之發泡溫度至少高於該第二發泡材料之發泡溫度3度;加熱發泡:對該紙容器本體進行加熱,使該第二發泡材料先發泡膨脹後成為一第二發泡層後,該第一發泡材料再發泡膨脹成為一第一發泡層。Coating the first foaming material: Coating a first foaming material on at least part of the circumferential wall of the paper container body; Coating the second foaming material: Coating at least one side of the first foaming material facing away from the paper container body Partial area is coated with a second foaming material, wherein the foaming temperature of the first foaming material is at least 3 degrees higher than the foaming temperature of the second foaming material; heating foaming: heating the paper container body to make The second foam material is first foamed and expanded to become a second foam layer, and then the first foam material is foamed and expanded to become a first foam layer.

以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。The following examples are only used to illustrate the possible implementation modes of the present invention, but are not intended to limit the scope of protection of the present invention.

請參考圖1至圖4,本發明提供一種雙層發泡紙容器結構,包含一紙容器本體10、一第一發泡層21a與一第二發泡層22a。Please refer to Figures 1 to 4. The present invention provides a double-layer foam paper container structure, including a paper container body 10, a first foam layer 21a and a second foam layer 22a.

該紙容器本體10具有一環壁11而圍構一容置空間;該第一發泡層21a設於該環壁11之至少部分區域;該第二發泡層22a設於該第一發泡層21a背向該紙容器本體10的一面之至少部分區域;其中,該紙容器本體10之環壁11之至少部分區域塗布有一第一發泡材料21後,更於該第一發泡材料21之至少部分區域塗布有一第二發泡材料22,該第一發泡材料21之發泡溫度至少低於該第二發泡材料22之發泡溫度3度,該第一發泡材料21與該第二發泡材料22經過加熱發泡後分別形成該第一發泡層21a與該第二發泡層22a。較佳者,該第二發泡層背向該第一發泡層的一面更印刷有一印刷層。The paper container body 10 has an annular wall 11 surrounding a containing space; the first foam layer 21a is provided on at least part of the annular wall 11; the second foam layer 22a is provided on the first foam layer 21a is at least a partial area of the side facing away from the paper container body 10; wherein, after at least a partial area of the ring wall 11 of the paper container body 10 is coated with a first foaming material 21, it is further coated with the first foaming material 21 At least a part of the area is coated with a second foaming material 22. The foaming temperature of the first foaming material 21 is at least 3 degrees lower than the foaming temperature of the second foaming material 22. The first foaming material 21 and the third foaming material 22 are The two foaming materials 22 are heated and foamed to form the first foaming layer 21a and the second foaming layer 22a respectively. Preferably, a printing layer is printed on the side of the second foam layer facing away from the first foam layer.

本發明亦提供一種雙層發泡紙容器之製法,包含以下步驟:The invention also provides a method for making a double-layer foam paper container, which includes the following steps:

塗布第一發泡材料:於一紙容器本體10之一環壁11之至少部分區域塗布一第一發泡材料21。Coating the first foaming material: Coating a first foaming material 21 on at least part of the circumferential wall 11 of the paper container body 10 .

塗布第二發泡材料:於該第一發泡材料21背向該紙容器本體10之一面至少部分區域塗布一第二發泡材料22,其中該第一發泡材料21之發泡溫度至少低於該第二發泡材料22之發泡溫度3度。Coating the second foaming material: Coating a second foaming material 22 on at least part of the side of the first foaming material 21 facing away from the paper container body 10, wherein the foaming temperature of the first foaming material 21 is at least low. The foaming temperature of the second foaming material 22 is 3 degrees.

加熱發泡:對該紙容器本體10進行加熱,使該第一發泡材料21先發泡膨脹後成為一第一發泡層21a後,該第二發泡材料22再發泡膨脹成為一第二發泡層22a。較佳者,該第二發泡層背向該第一發泡層的一面更印刷有一印刷層。Heating and foaming: The paper container body 10 is heated, so that the first foaming material 21 first foams and expands to become a first foaming layer 21a, and then the second foaming material 22 foams and expands to become a first foaming layer 21a. Two foam layers 22a. Preferably, a printing layer is printed on the side of the second foam layer facing away from the first foam layer.

藉此,該第一發泡層較先且較快速的發泡膨脹,而能膨脹得較厚、較蓬鬆,對紙容器本體中的熱飲有極好的隔熱效果,而第二發泡層較緩慢的發泡膨脹,其厚度較薄但質地細緻、密集,極適合進一步印刷一印刷層於上,亦適合本身即具有色素粒子直接形成印刷發泡層,因此,本實施例中,可提供隔熱效果與印刷效果皆良好的紙容器,特別適宜用於盛裝熱飲。In this way, the first foaming layer foams and expands earlier and faster, and can expand thicker and fluffier, and has an excellent heat insulation effect on the hot drinks in the paper container body, while the second foaming layer Slower foaming and expansion, its thickness is thinner but its texture is fine and dense. It is very suitable for further printing a printing layer on it. It is also suitable for directly forming a printing foaming layer with pigment particles itself. Therefore, in this embodiment, it can be provided Paper containers with good thermal insulation and printing effects are particularly suitable for holding hot drinks.

於本發明之另一實施例中,如圖2、5、6所示,本發明提供一種雙層發泡紙容器結構,包含一紙容器本體10、一第一發泡層21b與一第二發泡層22b。In another embodiment of the present invention, as shown in Figures 2, 5, and 6, the present invention provides a double-layer foam paper container structure, including a paper container body 10, a first foam layer 21b and a second Foam layer 22b.

該紙容器本體10具有一環壁11而圍構一容置空間;該第一發泡層21b設於該環壁11之至少部分區域;該第二發泡層22b設於該第一發泡層21b背向該紙容器本體10的一面之至少部分區域;其中,該紙容器本體10之環壁11之至少部分區域塗布有一第一發泡材料21後,更於該第一發泡材料21之至少部分區域塗布有一第二發泡材料22,該第一發泡材料21之發泡溫度至少高於該第二發泡材料22之發泡溫度3度,該第一發泡材料21與該第二發泡材料22經過加熱發泡後分別形成該第一發泡層21b與該第二發泡層22b。The paper container body 10 has an annular wall 11 to surround a containing space; the first foam layer 21b is provided on at least part of the annular wall 11; the second foam layer 22b is provided on the first foam layer 21b is at least a partial area of the side facing away from the paper container body 10; wherein, after at least a partial area of the ring wall 11 of the paper container body 10 is coated with a first foaming material 21, it is further coated with the first foaming material 21 At least a part of the area is coated with a second foaming material 22. The foaming temperature of the first foaming material 21 is at least 3 degrees higher than the foaming temperature of the second foaming material 22. The first foaming material 21 and the third foaming material 22 are The two foaming materials 22 are heated and foamed to form the first foaming layer 21b and the second foaming layer 22b respectively.

本發明亦提供一種雙層發泡紙容器之製法,包含以下步驟:The invention also provides a method for making a double-layer foam paper container, which includes the following steps:

塗布第一發泡材料:於一紙容器本體10之一環壁11之至少部分區域塗布一第一發泡材料21。Coating the first foaming material: Coating a first foaming material 21 on at least part of the circumferential wall 11 of the paper container body 10 .

塗布第二發泡材料:於該第一發泡材料21背向該紙容器本體10之一面至少部分區域塗布一第二發泡材料22,其中該第一發泡材料21之發泡溫度至少高於該第二發泡材料22之發泡溫度3度。Coating the second foaming material: Coating a second foaming material 22 on at least part of the side of the first foaming material 21 facing away from the paper container body 10, wherein the foaming temperature of the first foaming material 21 is at least higher than The foaming temperature of the second foaming material 22 is 3 degrees.

加熱發泡:對該紙容器本體10進行加熱,使該第二發泡材料22先發泡膨脹後成為一第二發泡層22b後,該第一發泡材料21再發泡膨脹成為一第一發泡層21b。Heating and foaming: The paper container body 10 is heated, so that the second foam material 22 is first foamed and expanded to become a second foam layer 22b, and then the first foam material 21 is foamed and expanded to become a first foam layer 22b. A foam layer 21b.

藉此,第一發泡層較緩慢發泡膨脹而具有較小的厚度但質地細緻、密集,直接附著於紙容器環壁時可防止盛裝冷飲時外壁水滴凝結而浸濕紙容器、造成紙容器結構變軟等情況,且第一發泡層與紙張的接觸面積大、黏著力強而不易脫落,而第二發泡層於外側隔絕室溫與冷飲,進一步提升保冷效果。Thereby, the first foaming layer expands slowly and has a smaller thickness but a fine and dense texture. When it is directly attached to the ring wall of the paper container, it can prevent the water droplets on the outer wall from condensing and soaking the paper container when holding cold drinks. The structure becomes soft, etc., and the first foam layer has a large contact area with the paper, strong adhesion and is not easy to fall off, and the second foam layer isolates room temperature and cold drinks on the outside, further improving the cold preservation effect.

綜上所述,本發明提供之雙層發泡紙容器,因兩個發泡層之發泡溫度不同,在同一發泡條件下形成的發泡結果有所不同,進而有不同厚度、不同質地,對於內、外層的不同需求可分別滿足,冷、熱飲可分別使用最適宜的紙容器盛裝,兼具保溫(冷)、防止水滴凝結浸濕、印刷效果良好等優點;此外,分兩次塗布發泡材料可使各發泡層厚度極薄,使烘乾速度更快、溫度亦無須過高,可提升生產速度。To sum up, the double-layer foam paper container provided by the present invention has different foaming results under the same foaming conditions due to the different foaming temperatures of the two foaming layers, and thus has different thicknesses and different textures. , the different needs of the inner and outer layers can be met separately, and cold and hot drinks can be packed in the most suitable paper containers respectively, which has the advantages of heat preservation (cold), prevention of water droplet condensation and soaking, and good printing effect; in addition, it is coated in two times The foam material can make the thickness of each foam layer extremely thin, making the drying speed faster and the temperature not needing to be too high, which can increase the production speed.

10:紙容器本體 11:環壁 21:第一發泡材料 22:第二發泡材料 21a、21b:第一發泡層 22a、22b:第二發泡層 10: Paper container body 11: Ring wall 21: First foam material 22: Second foam material 21a, 21b: first foaming layer 22a, 22b: second foam layer

圖1係本發明之立體圖。 圖2係本發明尚未發泡之剖面圖。 圖3係本發明第一實施例之剖面圖。 圖4係本發明第一實施例之發泡過程示意圖。 圖5係本發明第二實施例之剖面圖。 圖6係本發明第二實施例之發泡過程示意圖。 Figure 1 is a perspective view of the present invention. Figure 2 is a cross-sectional view of the present invention before foaming. Figure 3 is a cross-sectional view of the first embodiment of the present invention. Figure 4 is a schematic diagram of the foaming process of the first embodiment of the present invention. Figure 5 is a cross-sectional view of the second embodiment of the present invention. Figure 6 is a schematic diagram of the foaming process of the second embodiment of the present invention.

10:紙容器本體 10: Paper container body

11:環壁 11: Ring wall

21a:第一發泡層 21a: First foaming layer

22a:第二發泡層 22a: Second foam layer

Claims (6)

一種雙層發泡紙容器結構,包含: 一紙容器本體,具有一環壁而圍構一容置空間; 一第一發泡層,該第一發泡層設於該環壁之至少部分區域; 一第二發泡層,該第二發泡層設於該第一發泡層背向該紙容器本體的一面之至少部分區域; 其中,該紙容器本體之環壁之至少部分區域塗布有一第一發泡材料後,更於該第一發泡材料之至少部分區域塗布有一第二發泡材料,該第一發泡材料之發泡溫度至少低於該第二發泡材料之發泡溫度3度,該第一發泡材料與該第二發泡材料經過加熱發泡後分別形成該第一發泡層與該第二發泡層。 A double-layer foam paper container structure, including: A paper container body has a ring wall surrounding a storage space; A first foam layer, the first foam layer is provided in at least part of the circumferential wall; A second foam layer, the second foam layer is provided on at least part of the area of the side of the first foam layer facing away from the paper container body; Wherein, after at least a partial area of the ring wall of the paper container body is coated with a first foaming material, a second foaming material is further coated on at least a partial area of the first foaming material. The foaming temperature is at least 3 degrees lower than the foaming temperature of the second foaming material. The first foaming material and the second foaming material are heated and foamed to form the first foaming layer and the second foaming layer respectively. layer. 如請求項1所述之雙層發泡紙容器結構,其中該第二發泡層背向該第一發泡層的一面更印刷有一印刷層。The double-layer foam paper container structure as claimed in claim 1, wherein a printing layer is printed on the side of the second foam layer facing away from the first foam layer. 一種雙層發泡紙容器結構,包含: 一紙容器本體,具有一環壁而圍構一容置空間; 一第一發泡層,該第一發泡層設於該環壁之至少部分區域; 一第二發泡層,該第二發泡層設於該第一發泡層背向該紙容器本體的一面之至少部分區域; 其中,該紙容器本體之環壁之至少部分區域塗布有一第一發泡材料後,更於該第一發泡材料之至少部分區域塗布有一第二發泡材料,該第一發泡材料之發泡溫度至少高於該第二發泡材料之發泡溫度3度,該第一發泡材料與該第二發泡材料經過加熱發泡後分別形成該第一發泡層與該第二發泡層。 A double-layer foam paper container structure, including: A paper container body has a ring wall surrounding a storage space; A first foam layer, the first foam layer is provided in at least part of the circumferential wall; A second foam layer, the second foam layer is provided on at least part of the area of the side of the first foam layer facing away from the paper container body; Wherein, after at least a partial area of the ring wall of the paper container body is coated with a first foaming material, a second foaming material is further coated on at least a partial area of the first foaming material. The foaming temperature is at least 3 degrees higher than the foaming temperature of the second foaming material. The first foaming material and the second foaming material are heated and foamed to form the first foaming layer and the second foaming material respectively. layer. 一種雙層發泡紙容器之製法,包含以下步驟: 塗布第一發泡材料:於一紙容器本體之一環壁之至少部分區域塗布一第一發泡材料; 塗布第二發泡材料:於該第一發泡材料背向該紙容器本體之一面至少部分區域塗布一第二發泡材料,其中該第一發泡材料之發泡溫度至少低於該第二發泡材料之發泡溫度3度; 加熱發泡:對該紙容器本體進行加熱,使該第一發泡材料先發泡膨脹後成為一第一發泡層後,該第二發泡材料再發泡膨脹成為一第二發泡層。 A method for making a double-layer foam paper container, including the following steps: Coating the first foaming material: Coating a first foaming material on at least a partial area of an annular wall of a paper container body; Coating the second foaming material: Coating a second foaming material on at least part of the surface of the first foaming material facing away from the paper container body, wherein the foaming temperature of the first foaming material is at least lower than that of the second foaming material. The foaming temperature of foaming materials is 3 degrees; Heating and foaming: The paper container body is heated, so that the first foaming material first foams and expands to become a first foaming layer, and then the second foaming material foams and expands to become a second foaming layer. . 如請求項4所述之雙層發泡紙容器之製法,其中該第二發泡層背向該第一發泡層的一面更印刷有一印刷層。The method of making a double-layer foam paper container as claimed in claim 4, wherein a printing layer is printed on the side of the second foam layer facing away from the first foam layer. 一種雙層發泡紙容器之製法,包含以下步驟: 塗布第一發泡材料:於一紙容器本體之一環壁之至少部分區域塗布一第一發泡材料; 塗布第二發泡材料:於該第一發泡材料背向該紙容器本體之一面至少部分區域塗布一第二發泡材料,其中該第一發泡材料之發泡溫度至少高於該第二發泡材料之發泡溫度3度; 加熱發泡:對該紙容器本體進行加熱,使該第二發泡材料先發泡膨脹後成為一第二發泡層後,該第一發泡材料再發泡膨脹成為一第一發泡層。 A method for making a double-layer foam paper container, including the following steps: Coating the first foaming material: coating a first foaming material on at least a partial area of an annular wall of a paper container body; Coating the second foaming material: Coating a second foaming material on at least part of the surface of the first foaming material facing away from the paper container body, wherein the foaming temperature of the first foaming material is at least higher than that of the second foaming material. The foaming temperature of foaming materials is 3 degrees; Heating and foaming: The paper container body is heated, so that the second foaming material first foams and expands to become a second foaming layer, and then the first foaming material foams and expands to become a first foaming layer. .
TW111121483A 2022-06-09 2022-06-09 Double-layer foam paper container and method to manufacture double-layer foam paper container TW202348413A (en)

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