TW202340770A - Polarizing plate - Google Patents

Polarizing plate Download PDF

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TW202340770A
TW202340770A TW112106511A TW112106511A TW202340770A TW 202340770 A TW202340770 A TW 202340770A TW 112106511 A TW112106511 A TW 112106511A TW 112106511 A TW112106511 A TW 112106511A TW 202340770 A TW202340770 A TW 202340770A
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layer
polarizing plate
film
polarizer
protective film
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TW112106511A
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Chinese (zh)
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伊藤恵啓
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日商住友化學股份有限公司
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Publication of TW202340770A publication Critical patent/TW202340770A/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2313/00Elements other than metals
    • B32B2313/02Boron
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2329/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
    • C08J2329/02Homopolymers or copolymers of unsaturated alcohols
    • C08J2329/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Liquid Crystal (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

An objective of the present invention is to provide a polarizing plate having good flexibility and good impact resistance. As a solution, provided is a polarizing plate comprising: a polarizer containing a polyvinyl alcohol-based resin and boron, and a protective film. The boron content of the polarizer is 2.8 mass% or more and 4.7 mass% or less. The protective film has a substrate layer and an easily adhesive layer laminated on the polarizer side of the substrate layer. The thickness of the base material layer is 30 [mu]m or less. The thickness of the easy-adhesion layer is 70 nm or more and 800 nm or less. The breaking elongation of the polarizing plate in both the absorption axis direction and the transmission axis direction at a temperature of 25 DEG C and a relative humidity of 55% is 4.0% or more and 14.0% or less.

Description

偏光板 polarizing plate

本發明係關於偏光板,尤其是關於光學積層體及顯示裝置。 The present invention relates to a polarizing plate, and in particular to an optical laminated body and a display device.

液晶顯示裝置和有機EL顯示裝置等之顯示裝置中,已知有在其辨識側配置有偏光板。偏光板一般是在偏光件之單面或兩面具備用以保護偏光件的保護膜。為了提升保護膜與偏光件之接著性,在保護膜之表面設置有易接著層(例如,專利文獻1等)。 It is known that a polarizing plate is arranged on the viewing side of display devices such as liquid crystal display devices and organic EL display devices. Polarizing plates are generally protective films placed on one or both sides of a polarizer to protect the polarizer. In order to improve the adhesion between the protective film and the polarizer, an easy-adhesion layer is provided on the surface of the protective film (for example, Patent Document 1, etc.).

[先前技術文獻] [Prior technical literature]

[專利文獻] [Patent Document]

[專利文獻1]日本特許第6580769號公報 [Patent Document 1] Japanese Patent No. 6580769

近年來,可折疊等的可撓式顯示裝置備受矚目。可撓式顯示裝置中,要求使用能夠反覆進行彎曲的偏光板。能夠反覆進行彎曲的偏光 板中,為了獲得良好的彎曲性,有藉由減小偏光件及保護膜之厚度等以減小偏光板整體厚度之傾向,因而導致容易降低偏光板之耐衝擊性。 In recent years, flexible display devices such as foldable ones have attracted much attention. Flexible display devices require the use of polarizing plates that can be bent repeatedly. Polarized light that can be bent repeatedly In order to obtain good bending properties, there is a tendency to reduce the overall thickness of the polarizing plate by reducing the thickness of the polarizing element and the protective film, thereby easily reducing the impact resistance of the polarizing plate.

本發明之目的係提供一種具有良好彎曲性及良好耐衝擊性的偏光板、以及具備此偏光板之光學積層體及顯示裝置。 An object of the present invention is to provide a polarizing plate having good flexibility and good impact resistance, as well as an optical laminate and a display device provided with the polarizing plate.

本發明提供下列偏光板、光學積層體及顯示裝置。 The present invention provides the following polarizing plate, optical laminated body, and display device.

〔1〕一種偏光板,係具備含有聚乙烯醇系樹脂及硼的偏光件、及保護膜,其中, [1] A polarizing plate including a polarizer containing polyvinyl alcohol resin and boron, and a protective film, wherein:

前述偏光件之硼含量為2.8質量%以上4.7質量%以下, The boron content of the aforementioned polarizer is 2.8 mass% or more and 4.7 mass% or less.

前述保護膜具有基材層、及積層於前述基材層之前述偏光件側的易接著層, The protective film has a base material layer and an easy-adhesion layer laminated on the polarizer side of the base material layer,

前述基材層之厚度為30μm以下, The thickness of the aforementioned base material layer is 30 μm or less,

前述易接著層之厚度為70nm以上800nm以下, The thickness of the aforementioned easy-adhesive layer is not less than 70nm and not more than 800nm,

前述偏光板在溫度25℃、相對濕度55%之吸收軸方向及穿透軸方向的斷裂伸長率均為4.0%以上14.0%以下。 The elongation at break of the aforementioned polarizing plate in the absorption axis direction and the transmission axis direction at a temperature of 25°C and a relative humidity of 55% is both 4.0% and below 14.0%.

〔2〕如〔1〕所述之偏光板,其中,前述偏光件之厚度為12μm以下。 [2] The polarizing plate according to [1], wherein the thickness of the polarizing element is 12 μm or less.

〔3〕如〔1〕或〔2〕所述之偏光板,其中,前述保護膜在溫度25℃、相對濕度55%之穿刺彈性模數為210g/mm以上550g/mm以下。 [3] The polarizing plate according to [1] or [2], wherein the protective film has a puncture elastic modulus of 210 g/mm or more and 550 g/mm or less at a temperature of 25° C. and a relative humidity of 55%.

〔4〕如〔1〕至〔3〕中任一個所述之偏光板,其中,前述基材層為(甲基)丙烯酸系樹脂膜。 [4] The polarizing plate according to any one of [1] to [3], wherein the base material layer is a (meth)acrylic resin film.

〔5〕如〔1〕至〔4〕中任一個所述之偏光板,其中,前述易接著層包含胺甲酸乙酯系樹脂。 [5] The polarizing plate according to any one of [1] to [4], wherein the easily adhesive layer contains a urethane-based resin.

〔6〕如〔1〕至〔5〕中任一個所述之偏光板,其中,前述保護膜與前述偏光件隔著貼合層而積層。 [6] The polarizing plate according to any one of [1] to [5], wherein the protective film and the polarizing element are laminated via an adhesion layer.

〔7〕一種光學積層體,係依序具備〔1〕至〔6〕中任一個所述之偏光板、相位差體、及黏著劑層。 [7] An optical laminate including the polarizing plate, the retardation body, and the adhesive layer described in any one of [1] to [6] in this order.

〔8〕如〔7〕所述之光學積層體,其中,前述偏光板在前述偏光件之單面具備前述保護膜, [8] The optical laminate according to [7], wherein the polarizing plate is provided with the protective film on one side of the polarizer,

前述光學積層體在前述偏光件之與前述保護膜側的相對側具備相位差體, The optical laminated body includes a retardation body on a side of the polarizer opposite to the protective film side,

前述相位差體包含液晶硬化層。 The retardation body includes a liquid crystal hardened layer.

〔9〕一種顯示裝置,係具備〔7〕或〔8〕所述之光學積層體。 [9] A display device including the optical laminate according to [7] or [8].

依據本發明之偏光板可具有良好彎曲性及良好耐衝擊性。 The polarizing plate according to the present invention can have good flexibility and good impact resistance.

1:偏光板 1:Polarizing plate

2:光學積層體 2: Optical laminated body

10:偏光件 10:Polarizer

11:附測定膜之硬紙板 11: Cardboard with measuring film

12:測定膜 12:Measurement film

16:空隙部 16: Gap part

17:附黏膠紙板 17: With adhesive cardboard

18:外周 18:Periphery

20:保護膜 20:Protective film

21:基材層 21:Substrate layer

22:易接著層 22: Easy to adhere layer

30:相位差體 30: Phase difference body

31:第1相位差層 31: 1st phase difference layer

32:第2相位差層 32: 2nd phase difference layer

33:第3貼合層 33: The third laminating layer

41:第1貼合層(貼合層) 41: The first laminating layer (laminated layer)

42:第2貼合層 42: 2nd laminating layer

圖1係示意性地顯示本發明之一實施型態之偏光板的剖面圖。 FIG. 1 is a schematic cross-sectional view of a polarizing plate according to an embodiment of the present invention.

圖2係示意性地顯示本發明之一實施型態之光學積層體的剖面圖。 FIG. 2 is a cross-sectional view schematically showing an optical laminate according to an embodiment of the present invention.

圖3係使用於測定穿刺彈性模數之具有空隙部的附黏膠紙板的俯視示意圖。 Figure 3 is a schematic top view of an adhesive cardboard with voids used for measuring the puncture elastic modulus.

圖4(a)顯示在圖3所示之附黏膠紙板貼合測定膜時之主要部分的模式斜視圖,(b)係示意性地顯示在圖3所示之附黏膠紙板貼合測定膜後之上部的圖。 Figure 4(a) shows a schematic perspective view of the main part of the adhesive-attached paperboard shown in Figure 3 when the film is adhered to the film, and (b) is a schematic view of the adhesive-attached paperboard shown in Figure 3 when the film is adhered to the film. Picture of the upper part behind the membrane.

圖5係示意性地顯示在圖3所示之附黏膠紙板貼合測定膜後,將針刺穿之際的剖面圖。 Figure 5 schematically shows a cross-sectional view when a needle is pierced after the adhesive cardboard shown in Figure 3 is attached to the measurement film.

圖6係示意性地顯示穿刺彈性模數測定時之剖面圖,(a)及(b)顯示藉由將針刺穿測定膜而產生測定膜變形的狀態。 6 is a cross-sectional view schematically showing the measurement of the puncture elastic modulus, and (a) and (b) show the state in which the measurement film is deformed by puncturing the measurement film with a needle.

以下,一邊參照圖式一邊說明本發明之實施型態,惟本發明並非限定於下列實施型態者。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the present invention is not limited to the following embodiments.

(偏光板) (Polarizing plate)

圖1係示意性地顯示依據本發明之一實施型態之偏光板的剖面圖。本實施型態之偏光板1具備:含有聚乙烯醇系樹脂及硼的偏光件10、及保護膜20。偏光板1可為直線偏光板。保護膜20具有:基材層21、及積層於基材層21之偏光件10側的易接著層22。 FIG. 1 schematically shows a cross-sectional view of a polarizing plate according to an embodiment of the present invention. The polarizing plate 1 of this embodiment includes a polarizing element 10 containing polyvinyl alcohol-based resin and boron, and a protective film 20 . The polarizing plate 1 may be a linear polarizing plate. The protective film 20 has a base material layer 21 and an easy-adhesion layer 22 laminated on the polarizer 10 side of the base material layer 21 .

如圖1所示,偏光板1可僅在偏光件10之單面具有保護膜20,亦可在偏光件10之兩面具有保護膜20。僅在偏光件10之單面具有保護膜20時,保護膜20較佳為配置於偏光件10之辨識側。 As shown in FIG. 1 , the polarizing plate 1 may have the protective film 20 on only one side of the polarizer 10 , or may have the protective film 20 on both sides of the polarizer 10 . When the protective film 20 is provided on only one side of the polarizer 10 , the protective film 20 is preferably disposed on the recognition side of the polarizer 10 .

如圖1所示,偏光件1與保護膜20較佳為隔著第1貼合層41(貼合層)而積層。此時,偏光件10及保護膜20之易接著層22較佳為與第1貼合層41直接相接。第1貼合層41可為接著劑層或黏著劑層,較佳為接著劑層。 As shown in FIG. 1 , the polarizer 1 and the protective film 20 are preferably laminated via the first bonding layer 41 (bonding layer). At this time, the easy-adhesion layer 22 of the polarizer 10 and the protective film 20 is preferably in direct contact with the first bonding layer 41 . The first laminating layer 41 may be an adhesive layer or an adhesive layer, and is preferably an adhesive layer.

偏光板1在溫度25℃、相對濕度55%之吸收軸方向及穿透軸方向的斷裂伸長率均為4.0%以上14.0%以下。偏光板1中,吸收軸方向之 斷裂伸長率通常大於穿透軸方向之斷裂伸長率,可為穿透軸方向之斷裂伸長率的1.2倍以上、1.4倍以上,亦可為1.5倍以上。 The elongation at break of the polarizing plate 1 in both the absorption axis direction and the transmission axis direction at a temperature of 25°C and a relative humidity of 55% is 4.0% or more and 14.0% or less. In polarizing plate 1, the absorption axis direction The elongation at break is usually greater than the elongation at break in the direction of the penetration axis, and can be more than 1.2 times, more than 1.4 times, or more than 1.5 times the elongation at break in the direction of the penetration axis.

偏光板1之吸收軸方向的上述斷裂伸長率可為6.0%以上13.0%以下、7.0%以上12.0%以下,亦可為8.0%以上11.0%以下。偏光板1、2之穿透軸方向的上述斷裂伸長率可為4.2%以上12.0%以下、4.5%以上10.0%以下、4.7%以上9.0%以下、亦可為5.0%以上8.0%以下。藉由將偏光板1之上述斷裂伸長率設於上述範圍,則偏光板1變得容易兼具良好的彎曲性及良好的耐衝擊性。偏光板1之上述斷裂伸長率可藉由偏光件10之種類及厚度、保護膜20之種類及厚度、基材層21之種類及厚度、易接著層22之種類及厚度等調整。上述斷裂伸長率可藉由後述實施例所記載的方法測定。 The elongation at break in the absorption axis direction of the polarizing plate 1 may be 6.0% or more and 13.0% or less, 7.0% or more and 12.0% or less, or may be 8.0% or more and 11.0% or less. The above-mentioned elongation at break in the direction of the transmission axis of the polarizing plates 1 and 2 may be 4.2% or more and 12.0% or less, 4.5% or more and 10.0% or less, 4.7% or more and 9.0% or less, or 5.0% or more and 8.0% or less. By setting the elongation at break of the polarizing plate 1 within the above range, the polarizing plate 1 can easily have both good bending properties and good impact resistance. The above-mentioned elongation at break of the polarizing plate 1 can be adjusted by the type and thickness of the polarizer 10 , the type and thickness of the protective film 20 , the type and thickness of the base material layer 21 , the type and thickness of the easy-adhesive layer 22 , etc. The above-mentioned elongation at break can be measured by the method described in the Examples described below.

偏光板1係該偏光板1之斷裂伸長率位於上述範圍,且如後述,具備硼含量為2.8質量%以上4.7質量%以下之偏光件10、及具有厚度為30μm以下之基材層21與厚度為70nm以上800nm以下之易接著層22的保護膜20。如此之偏光板1可兼具良好的彎曲性及良好的耐衝擊性。 The polarizing plate 1 has a breaking elongation within the above range and, as described later, has a polarizing element 10 with a boron content of 2.8 mass % or more and 4.7 mass % or less, and a base material layer 21 with a thickness of 30 μm or less and a thickness of 30 μm or less. It is the protective film 20 of the easy-adhesion layer 22 with a thickness of 70 nm or more and 800 nm or less. In this way, the polarizing plate 1 can have both good flexibility and good impact resistance.

本說明書中,如後述實施例所記載般,良好的彎曲性可藉由在偏光板1之彎曲試驗中,偏光板1之彎曲軸部分中產生的裂紋、及偏光板1之層間產生的剝離等評估。僅在偏光件10之單面具有保護膜20之偏光板1時,較佳為以保護膜20側面向內側進行上述彎曲。 In this specification, as described in the examples described below, good bendability can be achieved by cracks occurring in the bending axis portion of the polarizing plate 1 during the bending test of the polarizing plate 1 , peeling between the layers of the polarizing plate 1 , etc. evaluate. When the polarizing plate 1 has the protective film 20 on only one side of the polarizer 10, it is preferable to perform the above-mentioned bending with the protective film 20 side facing inward.

如後述實施例所記載般,良好的耐衝擊性可在使用評估用筆的耐衝擊性試驗中,藉由偏光件10中產生的裂痕和刮痕等評估。 As described in the examples described below, good impact resistance can be evaluated by cracks, scratches, etc. generated in the polarizer 10 in an impact resistance test using an evaluation pen.

本實施型態之偏光板1即使在被反覆彎曲時,由於可在彎曲軸部分中抑制偏光件10與保護膜20之間剝離的產生、及偏光板1中產生的裂紋,因此可適用於可撓式顯示裝置。偏光板1之彎曲型態的彎曲半徑不受限制。偏光板1之彎曲中,包含內面折射角大於0°未達180°的折射型態、及內面之彎曲半徑接近於零、或內面之折射角為0°的折疊型態。 Even when the polarizing plate 1 of this embodiment is repeatedly bent, the occurrence of peeling between the polarizer 10 and the protective film 20 and the occurrence of cracks in the polarizing plate 1 can be suppressed in the bending axis portion, so it is suitable for use in various applications. Flexible display device. The bending radius of the polarizing plate 1 is not limited. The bending of the polarizing plate 1 includes a refraction type in which the refraction angle of the inner surface is greater than 0° and less than 180°, and a folding type in which the bending radius of the inner surface is close to zero, or the refraction angle of the inner surface is 0°.

偏光板1中,偏光件10與保護膜20之溫度23℃、相對濕度60%RH之密著力較佳為1N以上20N以下、3N以上15N以下,亦可為6N以上12N以下。藉由偏光板1之上述密著力屬於上述範圍,變得容易獲得伴隨著彎曲而在偏光板1之層間產生的剝離經抑制之偏光板1。上述密著力係可藉由保護膜20所具有的基材層21之種類與易接著層22之種類的組合、易接著層22之厚度等調整。 In the polarizing plate 1, the adhesion between the polarizing element 10 and the protective film 20 at a temperature of 23°C and a relative humidity of 60% RH is preferably 1N or more and 20N or less, 3N or more and 15N or less, and may also be 6N or more and 12N or less. When the adhesion force of the polarizing plate 1 falls within the above range, it becomes easy to obtain the polarizing plate 1 in which peeling between the layers of the polarizing plate 1 due to bending is suppressed. The above-mentioned adhesion force can be adjusted by the combination of the type of the base material layer 21 and the type of the easy-adhesive layer 22 included in the protective film 20, the thickness of the easy-adhesive layer 22, and the like.

俯視中,偏光板1可為例如方形形狀,較佳為具有長邊與短邊的方形形狀,更佳為長方形。偏光板1整體、或構成偏光板1之層之中的1層以上可為角部被R加工、端部被切口加工、或被穿孔加工。 In plan view, the polarizing plate 1 may have a square shape, for example, preferably a square shape with long sides and short sides, and more preferably a rectangular shape. The entire polarizing plate 1 or one or more layers among the layers constituting the polarizing plate 1 may be rounded at the corners, notched at the ends, or perforated.

偏光板1之厚度只要可具有良好彎曲性及良好耐衝擊性,則無特別限制,較佳為40μm以下,更佳為30μm以下。偏光板1之厚度通常為10μm以上。藉由將偏光板1之厚度設於上述範圍內,可實現偏光板1更加薄型化,且使偏光板1變得容易彎曲。例如,圖1所示之偏光板1的厚度意指構成該偏光板1之偏光件10及保護膜20之厚度的合計、以及將此等彼此接合之第1貼合層41之厚度的合計。 The thickness of the polarizing plate 1 is not particularly limited as long as it has good flexibility and good impact resistance, but is preferably 40 μm or less, more preferably 30 μm or less. The thickness of the polarizing plate 1 is usually 10 μm or more. By setting the thickness of the polarizing plate 1 within the above range, the polarizing plate 1 can be made thinner and the polarizing plate 1 can be easily bent. For example, the thickness of the polarizing plate 1 shown in FIG. 1 means the total thickness of the polarizer 10 and the protective film 20 constituting the polarizing plate 1, and the total thickness of the first bonding layer 41 that joins them to each other.

偏光板1可為在其單面積層黏著劑層而附黏著劑層之偏光板。附黏著劑層之偏光板亦可進一步在黏著劑層之與偏光板1側的相對側 具有能夠從黏著劑層剝離的剝離膜。如圖1所示之偏光板1,僅在單面具有保護膜20時,較佳為在偏光件10側設有黏著劑層。 The polarizing plate 1 may be a polarizing plate in which an adhesive layer is laminated on a single surface of the polarizing plate 1 and the adhesive layer is attached thereto. The polarizing plate with the adhesive layer can also be further placed on the side of the adhesive layer opposite to the polarizing plate 1 side. It has a release film that can be peeled off from the adhesive layer. When the polarizing plate 1 shown in FIG. 1 only has the protective film 20 on one side, it is preferably provided with an adhesive layer on the side of the polarizer 10 .

(光學積層體) (Optical laminated body)

圖2係示意性地顯示依據本發明之一實施型態之光學積層體的剖面圖。光學積層體2具有偏光板1與相位差體30。光學積層體2亦可進一步在相位差體30之與偏光板1側的相對側具有黏著劑層,在該黏著劑層之與相位差體30側的相對側具有能夠從該黏著劑層剝離的剝離膜。光學積層體2例如可具有作為圓偏光板的功能。 FIG. 2 is a schematic cross-sectional view of an optical laminate according to an embodiment of the present invention. The optical laminated body 2 includes the polarizing plate 1 and the retardation body 30 . The optical laminated body 2 may further have an adhesive layer on the side of the retardation body 30 opposite to the polarizing plate 1 side, and may have an adhesive layer on the side opposite to the retardation body 30 side that can be peeled off from the adhesive layer. Peel off the film. The optical laminated body 2 may function as a circular polarizing plate, for example.

光學積層體2中含有的相位差體30可包含液晶硬化層。相位差體30較佳為積層於偏光件10之一側,僅在偏光件10之單面具有保護膜20時,例如圖2所示,在偏光件10之與保護膜20側的相對側可具備相位差體30。此時,偏光件10與相位差體30較佳為隔著第2貼合層42積層。第2貼合層42可與偏光件10及相位差體30包含之後述相位差層直接相接。第2貼合層42為接著劑層或黏著劑層,較佳為黏著劑層。 The retardation body 30 contained in the optical laminate 2 may include a liquid crystal cured layer. The phase difference body 30 is preferably laminated on one side of the polarizer 10. When there is only one side of the polarizer 10 with the protective film 20, for example, as shown in FIG. 2, the polarizer 10 can be placed on the side opposite to the protective film 20 side. A phase difference body 30 is provided. At this time, it is preferable that the polarizer 10 and the retardation body 30 are laminated via the second bonding layer 42 . The second bonding layer 42 can be directly in contact with the polarizer 10 and the retardation body 30 including the retardation layer described below. The second bonding layer 42 is an adhesive layer or an adhesive layer, preferably an adhesive layer.

相位差體30包含1層以上的相位差層,該相位差層亦可包含液晶硬化層。相位差體30包含2層以上之相位差層時,2層以上之相位差層較佳為隔著貼合層積層。例如圖2所示,相位差體30可為依序積層有第1相位差層31、第3貼合層33、第2相位差層32的積層體。此時,第1相位差層31及第2相位差層32之至少一者較佳為包含液晶硬化層,此等之兩者亦可包含液晶硬化層。第3貼合層33為接著劑層或黏著劑層,較佳為接著劑層。 The retardation body 30 includes one or more retardation layers, and the retardation layer may include a liquid crystal hardened layer. When the retardation body 30 includes two or more retardation layers, it is preferable that the two or more retardation layers are laminated with a lamination layer interposed therebetween. For example, as shown in FIG. 2 , the retardation body 30 may be a laminated body in which the first retardation layer 31 , the third bonding layer 33 , and the second retardation layer 32 are laminated in this order. At this time, at least one of the first retardation layer 31 and the second retardation layer 32 preferably includes a liquid crystal hardened layer, and both of them may include a liquid crystal hardened layer. The third bonding layer 33 is an adhesive layer or an adhesive layer, preferably an adhesive layer.

第1相位差層31可具有配向層與液晶硬化層。第1相位差層31可具有保護液晶硬化層或配向層之表面的外塗層、支撐配向層及液晶配向層的基材膜等。第2相位差層32可具有配向層與液晶硬化層。第2相位差層32可具有保護液晶硬化層或配向層之表面的外塗層、支撐配向層及液晶配向層的基材膜等。 The first retardation layer 31 may include an alignment layer and a liquid crystal hardened layer. The first retardation layer 31 may have an overcoat layer that protects the surface of the liquid crystal hardened layer or alignment layer, a base film that supports the alignment layer and the liquid crystal alignment layer, and the like. The second retardation layer 32 may include an alignment layer and a liquid crystal hardened layer. The second retardation layer 32 may have an overcoat layer that protects the surface of the liquid crystal hardened layer or the alignment layer, a base film that supports the alignment layer and the liquid crystal alignment layer, and the like.

相位差體30具有第1相位差層31及第2相位差層32時,第1相位差層31及第2相位差層32之組合係列舉例如:[i]賦予λ/4之相位差的相位差層(λ/4層)與賦予λ/2之相位差的相位差層(λ/2層)之組合、或[ii]賦予λ/4之相位差的相位差層(λ/4層)與正C層之組合等。第1相位差層31及第2相位差層32可具有正波長分散性,亦可具有逆波長分散性。λ/4層可為逆波長分散性之λ/4層。相位差體30在光學積層體2中包含λ/4層時,偏光件10之吸收軸與λ/4層之慢軸的構成角度可為45°±10°。藉此,光學積層體2具有抗反射功能,可作為圓偏光板發揮作用。 When the retardation body 30 has the first retardation layer 31 and the second retardation layer 32, the combination series of the first retardation layer 31 and the second retardation layer 32 is as follows: [i] Giving a phase difference of λ/4 A combination of a retardation layer (λ/4 layer) and a retardation layer giving a phase difference of λ/2 (λ/2 layer), or [ii] a retardation layer giving a phase difference of λ/4 (λ/4 layer) ) and the combination of positive C layer, etc. The first retardation layer 31 and the second retardation layer 32 may have positive wavelength dispersion or reverse wavelength dispersion. The λ/4 layer may be a λ/4 layer with reverse wavelength dispersion. When the retardation body 30 includes a λ/4 layer in the optical laminate 2, the angle between the absorption axis of the polarizer 10 and the slow axis of the λ/4 layer may be 45°±10°. Thereby, the optical laminated body 2 has an anti-reflection function and can function as a circularly polarizing plate.

光學積層體2之厚度,只要可具有的良好彎曲性及良好的耐衝擊性則無特別限制,較佳為50μm以下,更佳為40μm以下。光學積層體2之厚度通常為10μm以上。光學積層體2之厚度藉由位於上述範圍內,可進一步實現光學積層體2的薄型化,使得光學積層體2變得容易彎曲。例如,圖2所示之光學積層體2的厚度意指:構成該光學積層體2之偏光件10、保護膜20、及相位差體30之厚度的合計、以及接合此等之第1貼合層41及第2貼合層42之厚度的合計。 The thickness of the optical laminated body 2 is not particularly limited as long as it has good flexibility and good impact resistance, but is preferably 50 μm or less, more preferably 40 μm or less. The thickness of the optical laminate 2 is usually 10 μm or more. By having the thickness of the optical laminated body 2 within the above range, the optical laminated body 2 can be further thinned and the optical laminated body 2 can be easily bent. For example, the thickness of the optical laminated body 2 shown in FIG. 2 means the total thickness of the polarizer 10, the protective film 20, and the retardation element 30 constituting the optical laminated body 2, and the first bonding process for joining these. The total thickness of the layer 41 and the second bonding layer 42.

以下,針對構成偏光板1及光學積層體2之各層進行詳細的說明。 Hereinafter, each layer constituting the polarizing plate 1 and the optical laminate 2 will be described in detail.

(偏光件) (Polarized parts)

偏光件具有從自然光等非偏光的光線中選擇性地穿透直線偏光的功能。偏光件含有聚乙烯醇系樹脂及硼。偏光件較佳為吸附有二色性色素的延伸膜。二色性色素分散在因延伸而產生異向性的高分子鏈(聚乙烯醇系樹脂鏈)時,從某一方向觀看到著色者,從與其垂直的方向觀看幾乎為無色。 Polarizers have the function of selectively transmitting linearly polarized light from non-polarized light such as natural light. The polarizer contains polyvinyl alcohol-based resin and boron. The polarizer is preferably an extended film adsorbed with a dichroic pigment. When a dichroic pigment is dispersed in a polymer chain (polyvinyl alcohol-based resin chain) that is anisotropic due to elongation, if it is colored when viewed from a certain direction, it will be almost colorless when viewed from a direction perpendicular to it.

吸附有二色性色素的延伸膜係除了於單體之聚乙烯醇系樹脂膜(以下,亦稱為「PVA樹脂膜」)二色性色素吸附並延伸而獲得偏光件以外,亦可例如日本特開2012-73563號公報所記載,在酯系熱塑性樹脂膜等基材膜(熱塑性樹脂膜)上設置聚乙烯醇系樹脂層(以下,亦稱為「PVA樹脂層」),將該PVA樹脂層與基材一起延伸,然後使二色性色素吸附/配向,從而製造偏光件。藉由如此之方法獲得的偏光件以下亦稱為「延伸層」。此外,用以製造此延伸層之一般方法係如後述。偏光件為延伸層時,如上述般,由於使用適當的基材膜(熱塑性樹脂膜)製造,因此成為以基材膜(熱塑性樹脂膜)支撐屬於延伸層的偏光件的構成。偏光板也可為支撐偏光件之基材膜被用作為偏光件之保護層之方式的構成。 In addition to adsorbing and stretching the dichroic pigment on a monomer polyvinyl alcohol-based resin film (hereinafter also referred to as "PVA resin film") to obtain a polarizing element, the stretched film system with adsorbed dichroic pigments can also be used, for example, in Japan As described in Japanese Patent Application Publication No. 2012-73563, a polyvinyl alcohol-based resin layer (hereinafter also referred to as "PVA resin layer") is provided on a base film (thermoplastic resin film) such as an ester-based thermoplastic resin film, and the PVA resin is The layer is extended with the substrate and the dichroic pigment is then adsorbed/aligned to create the polarizer. The polarizer obtained by such a method is also referred to as "extension layer" below. In addition, the general method used to manufacture the extension layer is described below. When the polarizer is an extended layer, since it is produced using an appropriate base film (thermoplastic resin film) as described above, the polarizer belonging to the extended layer is supported by the base film (thermoplastic resin film). The polarizing plate may be configured such that the base film supporting the polarizer is used as a protective layer of the polarizer.

偏光板所具備之偏光件的硼含量為2.8質量%以上4.7質量%以下。偏光件之硼含量可為3.0質量%以上4.5質量%以下,亦可為3.2質量%以上4.3質量%以下。藉由偏光件之硼含量設於上述範圍,可抑制伴隨著彎曲之裂紋的產生,並且變得容易獲得具有良好耐衝擊性的偏光板。硼含量為上述範圍的偏光件可抑制在濕熱環境之收縮。 The boron content of the polarizer included in the polarizing plate is 2.8 mass% or more and 4.7 mass% or less. The boron content of the polarizer may be 3.0 mass% or more and 4.5 mass% or less, or may be 3.2 mass% or more and 4.3 mass% or less. By setting the boron content of the polarizer within the above range, the occurrence of cracks accompanying bending can be suppressed, and a polarizing plate with good impact resistance can be easily obtained. Polarizers with a boron content within the above range can inhibit shrinkage in hot and humid environments.

偏光件之硼含量,係偏光件所含有的硼之質量相對於偏光件之全質量的比率,並可藉由後述實施例中記載的方法決定。偏光件中之硼 被認為以硼酸(H3BO3)的游離狀態存在,或者以硼與聚乙烯醇系樹脂的單元形成交聯結構的狀態存在。本說明書中,硼含量係包含如上述以化合物狀態存在者之硼原子(B)本身之量。如後述,偏光件之硼含量係可藉由偏光件之製造時使用的硼酸量、或硼酸的處理條件等調整。 The boron content of the polarizer is the ratio of the mass of boron contained in the polarizer to the total mass of the polarizer, and can be determined by the method described in the examples below. Boron in polarizers is considered to exist in a free state of boric acid (H 3 BO 3 ) or in a state in which boron forms a cross-linked structure with units of polyvinyl alcohol-based resin. In this specification, the boron content includes the amount of the boron atom (B) itself that exists in the state of a compound as described above. As will be described later, the boron content of the polarizer can be adjusted by the amount of boric acid used in manufacturing the polarizer or the boric acid treatment conditions.

偏光件之吸收軸方向的收縮力較佳為2.4N/2mm以下,更佳為2.1N/2mm以下。偏光件之吸收軸方向的收縮力為上述範圍內時,可抑制伴隨著彎曲之裂紋的產生,並且變得容易獲得具有良好耐衝擊性的偏光板。偏光件之吸收軸方向的收縮力通常為1.3N/2mm以上。如後述實施例所記載般,偏光件之吸收軸方向的收縮力係針對在溫度80℃保持4小時的偏光件進行測定。偏光件之吸收軸方向的收縮力可藉由硼含量、偏光件中所用的二色性色素之種類和其量、延伸倍率等調整。 The shrinkage force in the absorption axis direction of the polarizer is preferably 2.4N/2mm or less, more preferably 2.1N/2mm or less. When the shrinkage force in the absorption axis direction of the polarizer is within the above range, the occurrence of cracks accompanying bending can be suppressed, and a polarizing plate with good impact resistance can be easily obtained. The shrinkage force in the absorption axis direction of polarizers is usually above 1.3N/2mm. As described in the examples described below, the shrinkage force in the absorption axis direction of the polarizer was measured for the polarizer maintained at a temperature of 80° C. for 4 hours. The shrinkage force in the direction of the absorption axis of the polarizer can be adjusted by the boron content, the type and amount of the dichroic pigment used in the polarizer, the extension ratio, etc.

偏光件之厚度通常為30μm以下,較佳為18μm以下,更佳為12μm以下,可為10μm以下,可為9μm以下,可為8μm以下。藉由減少偏光件之厚度,可實現偏光板之薄型化,變得容易實現具有良好彎曲性的偏光板。偏光件之厚度通常為1μm以上,可為例如5μm以上。偏光件之厚度可藉由延伸前之PVA樹脂膜(胚膜)或延伸前之PVA樹脂層的厚度及延伸倍率調整。偏光件為吸附有二色性色素之延伸層時,可藉由形成在基材膜上的PVA樹脂層之厚度及延伸倍率調整。 The thickness of the polarizer is usually 30 μm or less, preferably 18 μm or less, more preferably 12 μm or less, and may be 10 μm or less, may be 9 μm or less, or may be 8 μm or less. By reducing the thickness of the polarizing element, the polarizing plate can be made thinner, and it becomes easier to realize a polarizing plate with good flexibility. The thickness of the polarizer is usually 1 μm or more, and may be, for example, 5 μm or more. The thickness of the polarizer can be adjusted by the thickness of the PVA resin film (embryonic membrane) before stretching or the PVA resin layer before stretching and the stretching ratio. When the polarizer is an extension layer adsorbed with dichroic pigments, the thickness and extension ratio of the PVA resin layer formed on the base film can be adjusted.

偏光件可經由下列步驟製造:將PVA樹脂膜單軸延伸的步驟;藉由將PVA樹脂膜以碘等二色性色素進行染色,而吸附該二色性色素的步驟;將吸附有二色性色素的PVA樹脂膜以硼酸水溶液進行處理的步驟;以及,以硼酸水溶液處理後進行水洗的步驟。單軸延伸前之PVA系樹脂膜可 容易地從市場入手,亦可如後述,將聚乙酸乙烯酯系樹脂藉由習知方法製造,進行皂化而製造聚乙烯醇系樹脂,並將該聚乙烯醇系樹脂成膜。可在聚乙酸乙烯酯系樹脂之階段成膜,並可將在該膜所包含的聚乙酸乙烯酯系樹脂皂化。 The polarizer can be manufactured through the following steps: the step of uniaxially stretching the PVA resin film; the step of dyeing the PVA resin film with dichroic pigments such as iodine and adsorbing the dichroic pigment; and the step of adsorbing the dichroic pigment. A step of treating the pigmented PVA resin film with a boric acid aqueous solution; and a step of washing with water after being treated with the boric acid aqueous solution. The PVA resin film before uniaxial stretching can It is easy to obtain it from the market, and as described later, polyvinyl acetate-based resin can be produced by a conventional method, saponified to produce polyvinyl alcohol-based resin, and the polyvinyl alcohol-based resin can be formed into a film. A film can be formed at the stage of polyvinyl acetate resin, and the polyvinyl acetate resin contained in the film can be saponified.

偏光件為吸附有二色性色素之延伸層時,該偏光件通常可經由下列步驟製造:將包含聚乙烯醇系樹脂之塗佈液塗佈於基材膜上,製成在基材膜上形成有PVA樹脂層之積層膜(以下,亦稱為「PVA積層膜」)的步驟;將獲得的PVA積層膜進行單軸延伸的步驟;藉由以二色性色素染色經單軸延伸的PVA積層膜之PVA樹脂層,使二色性色素吸附在PVA樹脂層而製成偏光件的步驟;將吸附有二色性色素的PVA樹脂層以硼酸水溶液進行處理的步驟;以及,在以硼酸水溶液處理後進行水洗的步驟。為了形成偏光件而使用的基材膜亦可作為偏光件上的保護層使用。因應所需,可將基材膜從偏光件剝離除去。基材膜之材料及厚度係可列舉後述構成保護膜之基材層的材料及厚度。 When the polarizing element is an extended layer adsorbed with dichroic pigments, the polarizing element can usually be manufactured through the following steps: coating a coating liquid containing polyvinyl alcohol resin on the base film, and forming it on the base film. The step of forming a laminated film with a PVA resin layer (hereinafter also referred to as "PVA laminated film"); the step of uniaxially stretching the obtained PVA laminated film; and the uniaxially stretched PVA by dyeing it with a dichroic pigment The step of adsorbing the dichroic pigment on the PVA resin layer of the laminated film to make a polarizing element; the step of treating the PVA resin layer with the dichroic pigment adsorbed on the PVA resin layer with a boric acid aqueous solution; and, using the boric acid aqueous solution After treatment, wash with water. The base film used to form the polarizer can also be used as a protective layer on the polarizer. If necessary, the base film can be peeled off and removed from the polarizer. Examples of the material and thickness of the base film include the materials and thickness of the base layer constituting the protective film, which will be described later.

聚乙烯醇系樹脂藉由皂化聚乙酸乙烯酯系樹脂而得。聚乙酸乙烯酯系樹脂係除了屬於乙酸乙烯酯之均聚物的聚乙酸乙烯酯以外,亦可使用乙酸乙烯酯及可與其共聚合的其他單體的共聚物。可與乙酸乙烯酯共聚合的其他單體係列舉例如:不飽和羧酸系化合物、烯烴系化合物、乙烯醚系化合物、不飽和碸系化合物、具有銨基之(甲基)丙烯酸醯胺系化合物等。本說明書中,(甲基)丙烯酸意指丙烯酸及甲基丙烯酸中的至少一者。(甲基)丙烯醯基等之記載亦相同。 Polyvinyl alcohol-based resin is obtained by saponifying polyvinyl acetate-based resin. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate, which is a homopolymer of vinyl acetate, copolymers of vinyl acetate and other monomers copolymerizable therewith can also be used. Examples of other monosystems that can be copolymerized with vinyl acetate are: unsaturated carboxylic acid compounds, olefin compounds, vinyl ether compounds, unsaturated styrene compounds, and (meth)acrylic acid amide compounds with ammonium groups. wait. In this specification, (meth)acrylic acid means at least one of acrylic acid and methacrylic acid. The same applies to the (meth)acrylyl group and the like.

聚乙烯醇系樹脂的皂化度通常為85莫耳%以上100莫耳%以下左右,較佳為98莫耳%以上。聚乙烯醇系樹脂可被改質,亦可使用經醛類改質的聚乙烯甲醛、聚乙烯縮醛等。聚乙烯醇系樹脂之聚合度通常為1000以上10000以下,較佳為1500以上5000以下。 The degree of saponification of the polyvinyl alcohol-based resin is usually about 85 mol% or more and 100 mol% or less, preferably 98 mol% or more. Polyvinyl alcohol-based resin can be modified, and aldehyde-modified polyvinyl formaldehyde, polyvinyl acetal, etc. can also be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually from 1,000 to 10,000, preferably from 1,500 to 5,000.

二色性色素係可使用碘與有機染料,惟較佳使用碘。使用碘作為二色性色素時,通常將聚乙烯醇系樹脂膜、或含有基材膜及PVA樹脂層之PVA積層膜浸漬在含有碘及碘化物之染色浴中,以碘染色聚乙烯醇系樹脂。碘化物係列舉:碘化鉀、碘化鋅等,惟較佳為碘化鉀。此染色浴中之碘含量,係每100質量份水可為0.003至1質量份。碘化物含量係每100質量份水可為0.15至20質量份。再者,染色浴之溫度可為10至45℃左右。 Dichroic pigments can use iodine and organic dyes, but iodine is preferably used. When using iodine as a dichroic dye, a polyvinyl alcohol-based resin film or a PVA laminated film containing a base film and a PVA resin layer is usually immersed in a dyeing bath containing iodine and iodide, and the polyvinyl alcohol-based resin film is dyed with iodine. resin. Examples of the iodide series include potassium iodide, zinc iodide, etc., but potassium iodide is preferred. The iodine content in this dyeing bath can be 0.003 to 1 part by mass per 100 parts by mass of water. The iodide content may be 0.15 to 20 parts by mass per 100 parts by mass of water. Furthermore, the temperature of the dyeing bath can be about 10 to 45°C.

尤其是,在將吸附有碘作為二色性色素的PVA樹脂膜、或包含PVA樹脂層及基材膜的PVA積層膜以硼酸水溶液進行處理的步驟中,通常將吸附有二色性色素的PVA樹脂膜或PVA積層膜浸漬於硼酸水溶液(交聯浴)。硼酸水溶液所含有的硼酸源,係使用如硼酸、硼砂的硼化合物。乙二醛、戊二醛等交聯劑也可與硼化合物一起使用。硼酸水溶液之溶劑可使用水,惟,亦可進一步包含與水具有相溶性的有機溶劑。 In particular, in the step of treating a PVA resin film to which iodine is adsorbed as a dichroic dye or a PVA laminated film including a PVA resin layer and a base film with a boric acid aqueous solution, the PVA to which the dichroic dye is adsorbed is usually The resin film or PVA laminated film is immersed in a boric acid aqueous solution (crosslinking bath). As the boric acid source contained in the boric acid aqueous solution, boron compounds such as boric acid and borax are used. Cross-linking agents such as glyoxal and glutaraldehyde can also be used with boron compounds. The solvent of the boric acid aqueous solution can be water, but it may further contain an organic solvent that is compatible with water.

偏光件之硼含量可藉由調整吸附有二色性色素的PVA樹脂膜或PVA樹脂層以硼酸水溶液進行處理之步驟的條件而控制。例如,可藉由改變該硼酸水溶液中之硼酸的濃度/使用量、改變硼酸水溶液的溫度、改變在硼酸水溶液中的浸漬時間,而調整偏光件的硼含量。亦可進行適當的預備實驗,而導出使偏光件成為期望之硼含量的條件。為了調整偏光件之硼 含量,較佳為將硼酸水溶液中之硼酸的濃度設為每100質量份水為2.0至6.5質量份,並適當地調整在交聯浴之浸漬時間;更佳為將硼酸之濃度設為每100質量份水,為3.0至6.0質量份,並適當地調整在交聯浴之浸漬時間。 The boron content of the polarizer can be controlled by adjusting the conditions of the step of treating the PVA resin film adsorbed with the dichroic pigment or the PVA resin layer with a boric acid aqueous solution. For example, the boron content of the polarizer can be adjusted by changing the concentration/amount of boric acid in the boric acid aqueous solution, changing the temperature of the boric acid aqueous solution, and changing the immersion time in the boric acid aqueous solution. Appropriate preliminary experiments can also be carried out to derive the conditions for the polarizer to have the desired boron content. In order to adjust the boron of the polarizer content, it is preferable to set the concentration of boric acid in the boric acid aqueous solution to 2.0 to 6.5 parts by mass per 100 parts by mass of water, and appropriately adjust the immersion time in the cross-linking bath; more preferably, the concentration of boric acid is set to 2.0 to 6.5 parts by mass per 100 parts by mass of water. The mass parts of water are 3.0 to 6.0 mass parts, and the immersion time in the cross-linking bath is appropriately adjusted.

硼酸水溶液可進一步包含碘化物。藉由添加碘化物,可使獲得的偏光件之面內之偏光性能更均勻化。碘化物係可列舉上述說明的化合物,較佳為碘化鉀。硼酸水溶液中之碘化物的濃度係每100質量份水,較佳為0.1至20質量份。 The boric acid aqueous solution may further contain iodide. By adding iodide, the in-plane polarization performance of the obtained polarizer can be made more uniform. Examples of the iodide compound include the compounds described above, and potassium iodide is preferred. The concentration of iodide in the boric acid aqueous solution is preferably 0.1 to 20 parts by mass per 100 parts by mass of water.

硼酸水溶液(交聯浴)的溫度通常可設為40至80℃,較佳為50至70℃。交聯浴之溫度過低時,PVA樹脂膜或PVA樹脂層中之聚乙烯醇系樹脂的單元與硼所致之交聯反應的進行容易變得不充分。另一方面,交聯浴之溫度過高時,在交聯浴中變得容易引起PVA樹脂膜或PVA積層膜的破裂,加工穩定性顯著降低。在交聯浴之浸漬時間通常為10至600秒,較佳為60至420秒,更佳為90至300秒。 The temperature of the boric acid aqueous solution (crosslinking bath) can usually be set to 40 to 80°C, preferably 50 to 70°C. When the temperature of the cross-linking bath is too low, the cross-linking reaction between the units of the polyvinyl alcohol-based resin and boron in the PVA resin film or PVA resin layer tends to be insufficient. On the other hand, when the temperature of the cross-linking bath is too high, the PVA resin film or the PVA laminated film will be easily cracked in the cross-linking bath, and the processing stability will be significantly reduced. The immersion time in the cross-linking bath is usually 10 to 600 seconds, preferably 60 to 420 seconds, more preferably 90 to 300 seconds.

PVA樹脂膜或PVA積層膜之單軸延伸,係可在染色前進行,亦可染色中進行,亦可在染色後之以硼酸水溶液進行處理的步驟中進行,亦可在此等之複數個階段中分別進行單軸延伸。PVA樹脂膜或PVA積層膜可在MD方向(膜輸送方向)進行單軸延伸,此時,可在周速相異的輥間進行單軸延伸,亦可使用熱輥進行單軸延伸。再者,PVA樹脂膜或PVA積層膜可在TD方向(與膜輸送方向垂直的方向)進行單軸延伸,此時,可使用所謂的拉幅法。再者,上述延伸可為在大氣中進行延伸的乾式延伸,亦可為在利用溶劑使PVA樹脂膜或PVA積層膜以膨潤的狀態進行延伸的濕式延伸。 為了表現偏光件之性能,延伸倍率為3.0倍以上,較佳為3.5倍以上,特佳為4.0倍以上。延伸倍率之上限並無特別限定,惟就抑制破裂等之觀點而言,較佳為8.0倍以下。 The uniaxial stretching of PVA resin film or PVA laminated film can be carried out before dyeing, during dyeing, or in the step of treating with boric acid aqueous solution after dyeing, or in a plurality of these stages. Perform uniaxial extension respectively. A PVA resin film or a PVA laminated film can be uniaxially stretched in the MD direction (film conveyance direction). In this case, uniaxial stretching can be performed between rollers with different peripheral speeds, or a hot roller can be used for uniaxial stretching. Furthermore, the PVA resin film or the PVA laminated film can be uniaxially stretched in the TD direction (the direction perpendicular to the film conveyance direction). In this case, a so-called tenter method can be used. Furthermore, the above-mentioned stretching may be dry stretching in which the film is stretched in the atmosphere, or wet stretching in which the PVA resin film or PVA laminated film is stretched in a swollen state using a solvent. In order to express the performance of the polarizer, the extension ratio is 3.0 times or more, preferably 3.5 times or more, and particularly preferably 4.0 times or more. The upper limit of the stretch ratio is not particularly limited, but from the viewpoint of suppressing cracking, etc., it is preferably 8.0 times or less.

(保護膜) (protective film)

保護膜係設置於偏光件之單面或兩面,並具有保護偏光件表面的功能。保護膜具有基材層與易接著層。基材層與易接著層通常係直接相接。易接著層通常設置於基材層之單面,惟亦可設置於兩面。 The protective film is placed on one or both sides of the polarizer and has the function of protecting the surface of the polarizer. The protective film has a base material layer and an easy-adhesion layer. The base material layer and the easy-adhesive layer are usually directly connected. The easy-adhesion layer is usually provided on one side of the base material layer, but it can also be provided on both sides.

保護膜在溫度25℃、相對濕度55%之穿刺彈性模數E較佳為210g/mm以上550g/mm以下。保護膜之穿刺彈性模數E可為250g/mm以上500g/mm以下,亦可為300g/mm以上450g/mm以下,亦可為320g/mm以上420g/mm以下。藉由保護膜之穿刺彈性模數E為上述範圍內,變得容易實現偏光板所具有之上述範圍的斷裂伸長率,且變得容易獲得兼具良好彎曲性及良好耐衝擊性的偏光板。保護膜之穿刺彈性模數E可藉由保護膜之種類及厚度、基材層之種類及厚度等調整。 The puncture elastic modulus E of the protective film at a temperature of 25°C and a relative humidity of 55% is preferably 210g/mm or more and 550g/mm or less. The puncture elastic modulus E of the protective film can be more than 250g/mm and less than 500g/mm, it can be more than 300g/mm and less than 450g/mm, or it can be more than 320g/mm and less than 420g/mm. When the puncture elastic modulus E of the protective film is within the above range, it becomes easy to achieve the breaking elongation of the polarizing plate in the above range, and it becomes easy to obtain a polarizing plate that has both good flexibility and good impact resistance. The puncture elastic modulus E of the protective film can be adjusted by the type and thickness of the protective film, the type and thickness of the base material layer, etc.

一邊參照圖3至圖6一邊說明測定保護膜之穿刺彈性模數E之方法。本說明書中,穿刺彈性模數E,如後述實施例所記載,使用測定試樣(圖4),該測定試樣係在將中央部裁切掉30mm×30mm之正方形而形成具有空隙部16的附黏膠紙板17(圖3)上,貼合有保護膜(測定膜12)者,在溫度25℃、相對濕度55%之環境下,將前端直徑為1mm

Figure 112106511-A0202-12-0014-15
0.5R之針以0.33cm/秒之速度,對於位在空隙部16的該保護膜(測定膜12)之面垂直地穿刺(圖5及圖6),並將產生破裂時所測定之由該保護膜(測定膜12)在穿刺方向撓曲所造成之位移量作為應變量S[mm],將施加於該保護膜(測定膜 12)之應力作為F[g]時,將藉由下式(1)所算出之物性值作為應力F與應變S之間的比率常數(應力F/應變S)。 The method of measuring the puncture elastic modulus E of the protective film will be described with reference to FIGS. 3 to 6 . In this specification, the puncture elastic modulus E is measured using a measurement sample (Fig. 4) as described in the examples described later. This measurement sample is obtained by cutting out a square of 30 mm×30 mm in the center and forming a gap 16. For those with a protective film (measurement film 12) attached to the adhesive cardboard 17 (Figure 3), in an environment with a temperature of 25°C and a relative humidity of 55%, the diameter of the front end is 1 mm.
Figure 112106511-A0202-12-0014-15
A 0.5R needle vertically punctures the surface of the protective film (measurement film 12) located in the gap 16 at a speed of 0.33cm/second (Fig. 5 and Fig. 6), and the measured value when the rupture occurs is determined by the When the amount of displacement caused by the deflection of the protective film (measurement film 12) in the puncture direction is taken as the strain amount S [mm], and the stress applied to the protective film (measurement film 12) is taken as F [g], the following formula is used (1) The calculated physical property values are used as the ratio constant between stress F and strain S (stress F/strain S).

穿刺彈性模數E[g/mm]=F[g]/S[mm] (1) Puncture elastic modulus E[g/mm]=F[g]/S[mm] (1)

穿刺彈性模數E之測定可使用具備測力器(load cell)之壓縮試驗機進行。從使用如此之壓縮試驗機索求出的應力-應變曲線,可測定在產生破裂時施加到測定膜12的應力與至此為止在測定膜12中產生的應變量。此外,擠壓穿刺冶具時測定膜12產生的破裂中,亦包含因冶具前端而在測定膜12產生貫通孔之情況。 The puncture elastic modulus E can be measured using a compression testing machine equipped with a load cell. From the stress-strain curve obtained using such a compression testing machine, the stress applied to the measurement film 12 when rupture occurs and the amount of strain generated in the measurement film 12 until then can be measured. In addition, the cracks that occur in the measurement film 12 when the jig is squeezed and punctured include the case where a through hole is formed in the measurement film 12 due to the tip of the jig.

例如,具有測力器之壓縮試驗機係針對使用加藤科技股份有限公司製之穿刺試驗機「NDG5」時的穿刺彈性模數E之測定方法的主要部分進行說明。圖3係俯視附黏膠紙板17的示意圖,該附黏膠紙板17具有用以求出保護膜之穿刺彈性模數E的空隙部16。如圖3所示,附黏膠紙板17係在中央部具有切除了30mm×30mm的正方形之部分(空隙部16),該部分係成為貼合供於測定之保護膜(以下,稱為「測定膜12」)的部分。 For example, a compression testing machine equipped with a force measuring device explains the main part of the method of measuring the puncture elastic modulus E when using a puncture testing machine "NDG5" manufactured by Kato Technology Co., Ltd. FIG. 3 is a schematic plan view of the adhesive cardboard 17 having the gaps 16 for obtaining the puncture elastic modulus E of the protective film. As shown in FIG. 3 , the adhesive cardboard 17 has a 30 mm × 30 mm square portion (gap portion 16 ) in the center, and this portion serves as a protective film to be adhered for measurement (hereinafter referred to as "measurement"). membrane 12") part.

圖4係顯示在附黏膠紙板17貼合測定膜12時之主要部分的模式圖,圖4(a)係在附黏膠紙板17貼合測定膜12時的斜視圖,圖4(b)係在附黏膠紙板17貼合測定膜12後之附測定膜之硬紙板11的俯視(圖4(a)方向A)示意圖。圖4(b)中之虛線表示空隙部16之外周18。位於空隙部16之中央部且針N刺穿的位置M,係2條將空隙部16之外周18的傾斜方向對向之點(R及R’)連接的直線的交點。圖5係示意性地顯示在圖4所示之附測定膜之硬紙板11中,沿著I-I’的剖面圖(針N刺穿前)。 Figure 4 is a schematic diagram showing the main parts when the adhesive cardboard 17 is attached to the measurement film 12. Figure 4 (a) is a perspective view when the adhesive cardboard 17 is attached to the measurement film 12. Figure 4 (b) It is a top view (direction A in Figure 4(a)) of the cardboard 11 with the measurement film after the adhesive cardboard 17 is attached to the measurement film 12. The dotted line in FIG. 4(b) indicates the outer periphery 18 of the gap 16. The position M located in the center of the gap 16 and pierced by the needle N is the intersection of two straight lines connecting points (R and R') facing each other in the oblique direction of the outer periphery 18 of the gap 16. Fig. 5 schematically shows a cross-sectional view along I-I' in the cardboard 11 with a measuring film shown in Fig. 4 (before needle N pierces).

將針N穿刺測定膜12之中央部M(例如,圖4(b)之空隙部的外周18之頂點中,連接R及R’之2條對角線的交點)。該穿刺中,求出施加於針N的應力F[g]與測定膜12之穿刺方向的撓曲所引起的應變量S[mm]的相關關係,從測定膜12之破裂產生時的應力F[g]及應變量S[mm]藉由上述式(1)求出穿刺彈性模數E。求出穿刺彈性模數E時,雖有在測定膜12產生變形之狀態下產生破裂之情況(圖6(a)之狀態下產生破裂的情況)、在測定膜12產生進一步變形之狀態下產生破裂之情況(圖6(b)之狀態下產生破裂的情況),惟本說明書中之穿刺彈性模數E係從穿刺試驗機中之施加應力與應變量S求出,應變量S可為圖6(a)之狀態下產生破裂之情況的S,亦可為圖6(b)之狀態下產生破裂之情況的S。此外,藉由測定膜12產生破裂,使施加應力從上升傾向改變為下降傾向,故可理解為在該變更點產生破裂。 The needle N is inserted into the central portion M of the measurement film 12 (for example, the intersection of two diagonal lines connecting R and R' at the vertex of the outer periphery 18 of the gap portion in Fig. 4(b)). During this puncture, the correlation between the stress F [g] applied to the needle N and the amount of strain S [mm] caused by the deflection of the measurement film 12 in the puncture direction was determined. From the stress F when the rupture of the measurement film 12 occurs, [g] and the strain amount S [mm] are used to calculate the puncture elastic modulus E through the above formula (1). When the puncture elastic modulus E is determined, rupture may occur in a state where the measurement film 12 is deformed (a rupture may occur in the state in FIG. 6(a) ), or in a state where the measurement film 12 is further deformed. In the case of rupture (the situation in which rupture occurs in the state of Figure 6(b)), the puncture elastic modulus E in this specification is calculated from the applied stress and strain S in the puncture testing machine. The strain S can be as shown in the figure The S that causes rupture in the state of Figure 6(a) may also be the S that causes rupture in the state of Figure 6(b). Furthermore, when the measurement film 12 cracks, the applied stress changes from an upward tendency to a downward tendency. Therefore, it can be understood that the crack occurs at this change point.

於附黏膠的硬紙板7中,用以固定測定膜12之黏膠只要是在穿刺彈性模數E的測定途中,可以防止測定膜12甚至部分地從附測定膜之硬紙板11剝離者,則無特別限定。為了找出在穿刺彈性模數E的測定中使用之附黏膠的硬紙板17的黏膠,也可進行適當的預備試驗。 In the adhesive-attached cardboard 7, the adhesive used to fix the measuring film 12 can prevent the measuring film 12 from even being partially peeled off from the measuring film-attached cardboard 11 during the measurement of the elastic modulus E. There are no special restrictions. In order to find out the adhesive of the adhesive-coated cardboard 17 used in the determination of the puncture elastic modulus E, appropriate preliminary tests may also be performed.

保護膜20之厚度為8μm以上31μm以下,較佳為10μm以上30μm以下,亦可為15μm以上25μm以下。保護膜之厚度減小時,偏光板可薄型化,從而使偏光板變得容易彎曲。 The thickness of the protective film 20 is not less than 8 μm and not more than 31 μm, preferably not less than 10 μm and not more than 30 μm, and may be not less than 15 μm and not more than 25 μm. When the thickness of the protective film is reduced, the polarizing plate can be made thinner and the polarizing plate can be easily bent.

(基材層) (Substrate layer)

構成保護膜之基材層係對保護膜賦予機械強度等,並具有保護偏光件的功能。 The base material layer constituting the protective film imparts mechanical strength to the protective film and has the function of protecting the polarizer.

基材層之厚度為30μm以下。基材層之厚度可為8μm以上30μm以下,亦可為10μm以上29μm以下,亦可為15μm以上25μm以下。基材層之厚度減小時,偏光板可薄型化,從而使偏光板變得容易彎曲。 The thickness of the base material layer is 30 μm or less. The thickness of the base material layer may be 8 μm or more and 30 μm or less, may be 10 μm or more and 29 μm or less, or may be 15 μm or more and 25 μm or less. When the thickness of the base material layer is reduced, the polarizing plate can be made thinner and the polarizing plate can be easily bent.

基材層中可使用例如透明性、機械強度、熱穩定性、防潮性、等向性、延伸性等優異的樹脂膜。樹脂膜亦可為熱塑性樹脂膜。如此之樹脂的具體例可列舉:三乙酸纖維素等纖維素系樹脂;聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯系樹脂;聚醚碸系樹脂;聚碸系樹脂;聚碳酸酯系樹脂;尼龍、芳香族聚醯胺等聚醯胺系樹脂;聚醯亞胺系樹脂;聚乙烯、聚丙烯、乙烯/丙烯共聚物等聚烯烴系樹脂;具有環系及降莰烯結構之環狀聚烯烴系樹脂(亦稱為降莰烯系樹脂);(甲基)丙烯酸系樹脂;聚芳酯系樹脂;聚苯乙烯系樹脂;聚乙烯醇系樹脂、以及此等之混合物。樹脂膜較佳為單軸延伸膜或二軸延伸膜。 For example, a resin film excellent in transparency, mechanical strength, thermal stability, moisture resistance, isotropy, stretchability, etc. can be used for the base material layer. The resin film may also be a thermoplastic resin film. Specific examples of such resins include: cellulose-based resins such as cellulose triacetate; polyester-based resins such as polyethylene terephthalate and polyethylene naphthalate; polyether-based resins; polyester-based resins; Resin; polycarbonate resin; polyamide resin such as nylon and aromatic polyamide; polyimide resin; polyolefin resin such as polyethylene, polypropylene, ethylene/propylene copolymer; with ring system and Norbornene-structured cyclic polyolefin-based resins (also known as norbornene-based resins); (meth)acrylic resins; polyarylate-based resins; polystyrene-based resins; polyvinyl alcohol-based resins, and the like etc. mixture. The resin film is preferably a uniaxially stretched film or a biaxially stretched film.

基材層較佳為使用由(甲基)丙烯酸系樹脂所構成之樹脂膜。(甲基)丙烯酸系樹脂較佳為聚甲基丙烯酸甲酯樹脂。由(甲基)丙烯酸系樹脂所構成之樹脂膜較佳為被實施延伸處理。由(甲基)丙烯酸系樹脂所構成之樹脂膜,在厚度小之情況,尤其是厚度為30μm以下(較佳為25μm以下)時,由於可具有適度的穿刺彈性模數E,從而較佳。 The base layer preferably uses a resin film composed of (meth)acrylic resin. The (meth)acrylic resin is preferably polymethylmethacrylate resin. The resin film composed of (meth)acrylic resin is preferably stretched. The resin film composed of (meth)acrylic resin is preferably small in thickness, particularly 30 μm or less (preferably 25 μm or less), because it can have a moderate puncture elastic modulus E.

(易接著層) (Easy adhesive layer)

構成保護膜之易接著層係可提升對於用以貼合保護膜與偏光件之第1貼合層的接著性,並可提升偏光板中之保護膜與偏光件的接著性。因此, 易接著層通常係以構成保護膜之偏光件側的表面之方式,設置於基材層的表面。 The easy-adhesion layer constituting the protective film can improve the adhesion to the first bonding layer used to bond the protective film and the polarizer, and can also improve the adhesion between the protective film and the polarizer in the polarizing plate. therefore, The easy-adhesion layer is usually provided on the surface of the base material layer so as to constitute the surface of the polarizer side of the protective film.

易接著層之厚度為70nm以上800nm以下。易接著層之厚度可為80nm以上750nm以下,亦可為100nm以上700nm以下,亦可為200nm以上650nm以下,亦可為280nm以上600nm以下,亦可為290nm以上600nm以下。藉由易接著層之厚度為上述範圍內,可提升保護膜與偏光件之密著性,再者,變得容易獲得不容易伴隨著彎曲而產生層間剝離的偏光板。 The thickness of the easy-adhesion layer is between 70nm and 800nm. The thickness of the easy-adhesion layer may be 80 nm to 750 nm, 100 nm to 700 nm, 200 nm to 650 nm, 280 nm to 600 nm, or 290 nm to 600 nm. When the thickness of the easy-adhesion layer is within the above range, the adhesion between the protective film and the polarizer can be improved. Furthermore, it becomes easier to obtain a polarizing plate that is less likely to cause interlayer delamination due to bending.

易接著層包含樹脂成分,並可進一步包含有機或無機填料的添加劑等。易接著層中含有的樹脂成分可被交聯。樹脂成分係可列舉:胺甲酸乙酯系樹脂、(甲基)丙烯酸系樹脂、或聚酯系樹脂等。易接著層中含有的樹脂成分較佳為胺甲酸乙酯系樹脂,更佳為聚酯胺甲酸乙酯系樹脂或聚醚胺甲酸乙酯系樹脂。樹脂成分可與聚酯胺甲酸乙酯系樹脂及聚醚胺甲酸乙酯系樹脂併用。聚酯胺甲酸乙酯系樹脂係在分子主鏈具有酯鍵的胺甲酸乙酯系樹脂。聚醚胺甲酸乙酯系樹脂係在分子主鏈具有醚鍵的胺甲酸乙酯系樹脂。 The easy-adhesion layer contains a resin component, and may further contain organic or inorganic filler additives, and the like. The resin component contained in the easy-adhesive layer can be cross-linked. Examples of the resin component include urethane resin, (meth)acrylic resin, polyester resin, and the like. The resin component contained in the easy-adhesion layer is preferably a urethane resin, more preferably a polyester urethane resin or a polyether urethane resin. The resin component can be used together with polyester urethane resin and polyether urethane resin. The polyester urethane resin is a urethane resin having an ester bond in the main chain of the molecule. The polyether urethane resin is a urethane resin having an ether bond in the main chain of the molecule.

無機填料係可列舉:氧化矽、二氧化鈦、氧化鋁、氧化鋯等無機酸化物;碳酸鈣、滑石、黏土、燒成高嶺土、燒成矽酸鈣、水合矽酸鈣、矽酸鋁、矽酸鎂、磷酸鈣等。有機填料係可列舉例如:聚矽氧樹脂、氟樹脂、丙烯酸樹脂等。此等之中,較佳為氧化矽,更佳為膠態氧化矽。 Inorganic fillers include: silica, titanium dioxide, alumina, zirconia and other inorganic acid compounds; calcium carbonate, talc, clay, fired kaolin, fired calcium silicate, hydrated calcium silicate, aluminum silicate, magnesium silicate , calcium phosphate, etc. Examples of organic fillers include silicone resin, fluororesin, acrylic resin, and the like. Among these, silicon oxide is preferred, and colloidal silicon oxide is more preferred.

易接著層可使用易接著組成物形成。易接著組成物可包含樹脂成分、填料、交聯劑、鹼成分、溶劑等,樹脂成分較佳為已溶解或分散 於溶劑的組成物。易接著組成物係可包含用以形成樹脂成分之單體與聚合起始劑取代樹脂成分。 The easily adhesive layer can be formed using an easily adhesive composition. The easy-adhesion composition may include resin components, fillers, cross-linking agents, alkali components, solvents, etc. The resin components are preferably dissolved or dispersed composition based on solvents. The easy-adhesion composition may include monomers used to form the resin component and a polymerization initiator to replace the resin component.

交聯劑只要是能夠與樹脂成分之交聯性官能基反應者即可。樹脂成分為具有羧基等交聯性官能基的胺甲酸乙酯樹脂時,可使用包含胺基、

Figure 112106511-A0202-12-0019-16
唑啉基、環氧基、或碳二亞胺基等的交聯劑。 The crosslinking agent only needs to be one capable of reacting with the crosslinkable functional group of the resin component. When the resin component is urethane resin having cross-linkable functional groups such as carboxyl groups, it is possible to use urethane resin containing amine groups,
Figure 112106511-A0202-12-0019-16
Cross-linking agents such as oxazoline-based, epoxy-based, or carbodiimide-based.

鹼成分係可列舉:氨、胺化合物(一級胺、二級胺、三級胺等)、醯肼化合物、咪唑化合物、或咪唑啉化合物等。 Examples of the base component include ammonia, amine compounds (primary amine, secondary amine, tertiary amine, etc.), hydrazine compounds, imidazole compounds, or imidazoline compounds.

溶劑係可列舉:水或水溶性的溶劑。水溶性的溶劑係列舉例如:甲醇、乙醇、異丙醇、丙酮、四氫呋喃、N-甲基吡咯啶酮、二甲基亞碸、乙二醇單甲醚、乙二醇單丁醚等。溶劑較佳為水。 Examples of the solvent system include water or water-soluble solvents. Examples of water-soluble solvent series include: methanol, ethanol, isopropyl alcohol, acetone, tetrahydrofuran, N-methylpyrrolidone, dimethylserioxide, ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, etc. The preferred solvent is water.

易接著層可藉由將易接著組成物塗佈在基材層之與偏光件為對向的面並進行乾燥等而形成。塗佈易接著組成物之方法係可列舉:使用模縫塗佈器、缺角輪塗佈器、逆式輥塗佈器、凹版塗佈器、棒塗佈器、線棒塗佈器、刮刀塗佈器、氣刀塗佈器等的塗佈方法。經塗佈的易接著組成物係例如可使用熱風乾燥機、紅外線乾燥機進行乾燥。易接著組成物包含用以形成樹脂成分之單體與聚合起始劑時,只要將已塗佈的易接著組成物乾燥且使其硬化後,因應所需設置熟成步驟,形成易接著層即可。 The easily-adhesive layer can be formed by applying the easily-adhesive composition to the surface of the base material layer that faces the polarizer and drying it. Methods for applying the easy-adhesion composition include: die-slit coater, notch wheel coater, reverse roller coater, gravure coater, rod coater, wire bar coater, and doctor blade Coating methods such as applicators and air knife applicators. The coated easy-adhesion composition can be dried using, for example, a hot air dryer or an infrared dryer. When the easy-adhesive composition contains a monomer and a polymerization initiator used to form a resin component, it is only necessary to dry and harden the applied easy-adhesive composition, and then set a maturation step as required to form an easy-adhesive layer. .

(相位差體) (Phase difference body)

相位差體係包含液晶硬化層,對偏光板賦予相位差的層。相位差體較佳為具有1個以上包含液晶硬化層之相位差層。相位差體包含2個以上之相位差層時,只要至少1層之相位差層包含液晶硬化層,則剩餘的相位差 層係可由延伸膜形成。相位差體包含2個以上之相位差層時,相位差體較佳為具有用以貼合此等之層的貼合層。 The retardation system includes a liquid crystal hardened layer, a layer that imparts retardation to the polarizing plate. The retardation body preferably has one or more retardation layers including a liquid crystal hardened layer. When the retardation body contains more than two retardation layers, as long as at least one retardation layer contains a liquid crystal hardened layer, the remaining retardation The layer system may be formed from stretched film. When the retardation body includes two or more retardation layers, the retardation body preferably has a bonding layer for bonding these layers.

相位差體之厚度例如可為0.1μm以上50μm以下,較佳為0.5μm以上30μm以下,更佳為1μm以上10μm以下。 The thickness of the retardation body may be, for example, 0.1 μm or more and 50 μm or less, preferably 0.5 μm or more and 30 μm or less, more preferably 1 μm or more and 10 μm or less.

(相位差層(第1相位差層、第2相位差層)) (Phase difference layer (first phase difference layer, second phase difference layer))

相位差體中含有的相位差層(第1相位差層、第2相位差層)係可由作為上述構成保護膜之基材層的材料所例示的樹脂膜形成,亦可由液晶硬化層形成。液晶硬化層較佳為聚合性液晶化合物聚合硬化而成的層。第1相位差層及第2相位差層係如上述,除了液晶硬化層以外,亦可包含配向層、基材膜、外塗層等。 The retardation layer (first retardation layer, second retardation layer) contained in the retardation body may be formed of the resin film exemplified as the material of the base material layer constituting the protective film, or may be formed of a liquid crystal cured layer. The liquid crystal hardened layer is preferably a layer obtained by polymerization and hardening of a polymerizable liquid crystal compound. The first retardation layer and the second retardation layer are as described above. In addition to the liquid crystal cured layer, they may also include an alignment layer, a base film, an overcoat layer, and the like.

液晶硬化層為聚合性液晶化合物聚合硬化而成的層時,可藉由將包含聚合性液晶化合物的組成物塗佈於基材膜並使其硬化而形成。基材膜與塗佈層之間也可形成配向層。基材膜之材料及厚度係可列舉上述構成保護膜之基材層的材料及厚度。 When the liquid crystal cured layer is a layer obtained by polymerization and curing of a polymerizable liquid crystal compound, it can be formed by applying a composition containing a polymerizable liquid crystal compound to a base film and curing the composition. An alignment layer can also be formed between the base film and the coating layer. Examples of the material and thickness of the base film include the materials and thickness of the base layer constituting the protective film.

聚合性液晶化合物係具有至少1個聚合性基,且具有液晶性的化合物。聚合性液晶化合物係可使用公知的聚合性液晶化合物。為了形成液晶硬化層而使用的聚合性液晶化合物之種類並無特別限定,可使用棒狀液晶化合物、圓盤狀液晶化合物、及此等之混合物。藉由將聚合性液晶化合物聚合而形成的硬化物層,係以聚合性液晶化合物經配向在適合方向的狀態進行硬化而顯現相位差。棒狀聚合性液晶化合物係相對於光學積層體之平面方向經水平配向或垂直配向時,該聚合性液晶化合物之光軸係與該聚合性液晶化合物之長軸方向一致。圓盤狀聚合性液晶化合物經配向時, 該聚合性液晶化合物之光軸係存在於相對於該聚合性液晶化合物之圓盤面為正交的方向。棒狀聚合性液晶化合物係例如可適宜地使用:日本特表平11-513019號公報(請求項1等)所記載者。圓盤狀聚合性液晶化合物係可適宜地使用:日本特開2007-108732號公報(第[0020]至[0067]段等)、日本特開2010-244038號公報(第[0013]至[0108]段等)所記載者。 The polymerizable liquid crystal compound is a compound that has at least one polymerizable group and has liquid crystallinity. As the polymerizable liquid crystal compound, a known polymerizable liquid crystal compound can be used. The type of polymerizable liquid crystal compound used to form the liquid crystal hardened layer is not particularly limited, and rod-shaped liquid crystal compounds, disk-shaped liquid crystal compounds, and mixtures thereof can be used. The cured material layer formed by polymerizing the polymerizable liquid crystal compound is cured in a state in which the polymerizable liquid crystal compound is aligned in a suitable direction to exhibit a phase difference. When the rod-shaped polymerizable liquid crystal compound is aligned horizontally or vertically with respect to the plane direction of the optical layered body, the optical axis of the polymerizable liquid crystal compound coincides with the long axis direction of the polymerizable liquid crystal compound. When the disk-shaped polymerizable liquid crystal compound is aligned, The optical axis of the polymerizable liquid crystal compound exists in a direction orthogonal to the disk surface of the polymerizable liquid crystal compound. Examples of rod-shaped polymerizable liquid crystal compounds that can be suitably used include those described in Japanese Patent Application Publication No. 11-513019 (claim 1, etc.). Disc-shaped polymerizable liquid crystal compounds can be suitably used: Japanese Patent Application Laid-Open No. 2007-108732 (paragraphs [0020] to [0067], etc.), Japanese Patent Application Laid-Open No. 2010-244038 (paragraphs [0013] to [0108] ] paragraph, etc.).

聚合性液晶化合物所具有的聚合性基意指參與聚合反應之基,較佳為光聚合性基。光聚合性基意指可藉由從光聚合起始劑產生的活性自由基、酸等而參與聚合反應之基。聚合性基係可列舉:乙烯基、乙烯氧基、1-氯乙烯基、異丙烯基、4-乙烯基苯基、(甲基)丙烯醯氧基、環氧乙烷基、氧雜環丁烷基、苯乙烯基、烯丙基等。其中,較佳為(甲基)丙烯醯氧基、乙烯氧基、環氧乙烷基及氧雜環丁烷基,更佳為丙烯醯氧基。聚合性液晶化合物所具有的液晶性可為熱致性液晶,亦可為液致性液晶,熱致性液晶根據秩序度分類時,可為向列型液晶,亦可為層列型液晶。為了形成聚合性液晶化合物之硬化物層,併用2種類以上的聚合性液晶化合物時,較佳為至少1種類在分子內具有2個以上的聚合性基。 The polymerizable group contained in the polymerizable liquid crystal compound means a group that participates in a polymerization reaction, and is preferably a photopolymerizable group. The photopolymerizable group means a group that can participate in the polymerization reaction through active radicals, acids, etc. generated from the photopolymerization initiator. Examples of polymerizable groups include: vinyl, vinyloxy, 1-chlorovinyl, isopropenyl, 4-vinylphenyl, (meth)acryloxy, oxirane, and oxetane Alkyl, styryl, allyl, etc. Among them, a (meth)acryloxy group, an vinyloxy group, an oxirane group and an oxetanyl group are preferred, and an acryloxy group is more preferred. The liquid crystallinity of the polymerizable liquid crystal compound may be a thermotropic liquid crystal or a liquid crystal. When the thermotropic liquid crystal is classified according to the degree of order, it may be a nematic liquid crystal or a smectic liquid crystal. When two or more types of polymerizable liquid crystal compounds are used together to form a hardened material layer of a polymerizable liquid crystal compound, it is preferable that at least one type has two or more polymerizable groups in the molecule.

液晶硬化層係將包含聚合性液晶化合物與溶劑,以及因應所需之各種添加劑之液晶硬化層形成用的組成物塗佈在後述配向層上以形成塗膜,藉由使此塗膜固化(硬化),而可形成使聚合性液晶化合物聚合硬化的層。或者是,可藉由將上述組成物塗佈在基材膜上以形成塗膜,將此塗膜與基材膜一起延伸,並使其硬化而形成。上述組成物係除了上述聚合性液晶化合物及溶劑以外,亦可包含聚合起始劑、反應性添加劑、調平劑、聚 合抑制劑等。聚合性液晶化合物、溶劑、聚合起始劑、反應性添加劑、調平劑、聚合抑制劑等可適宜地使用習知者。 The liquid crystal cured layer is a composition for forming a liquid crystal cured layer containing a polymerizable liquid crystal compound, a solvent, and various additives as required. The liquid crystal cured layer is coated on the alignment layer described later to form a coating film, and the coating film is cured (hardened). ) to form a layer in which the polymerizable liquid crystal compound is polymerized and hardened. Alternatively, it can be formed by applying the above composition on a base film to form a coating film, extending the coating film together with the base film, and hardening the coating film. In addition to the above-mentioned polymerizable liquid crystal compound and solvent, the above composition system may also include a polymerization initiator, a reactive additive, a leveling agent, a polymer Inhibitors etc. As the polymerizable liquid crystal compound, solvent, polymerization initiator, reactive additive, leveling agent, polymerization inhibitor, etc., those known in the art can be appropriately used.

液晶硬化層之厚度可為0.1μm以上,可為0.5μm以上,可為1μm以上,再者,可為10μm以下,可為8μm以下,可為5μm以下,可為3μm以下。 The thickness of the liquid crystal hardened layer may be 0.1 μm or more, 0.5 μm or more, or 1 μm or more. Furthermore, it may be 10 μm or less, 8 μm or less, 5 μm or less, or 3 μm or less.

配向層係具有使聚合性液晶化合物在所期望的方向配向的配向限制力。配向層可為聚合性液晶化合物之分子軸相對於光學積層體之平面方向經垂直配向的垂直配向層,亦可為聚合性液晶化合物之分子軸相對於積層體之平面方向經水平配向的水平配向層,亦可為聚合性液晶化合物之分子軸相對於光學積層體之平面方向經傾斜配向的傾斜配向層。 The alignment layer system has an alignment regulating force that aligns the polymerizable liquid crystal compound in a desired direction. The alignment layer may be a vertical alignment layer in which the molecular axis of the polymerizable liquid crystal compound is aligned vertically with respect to the plane direction of the optical laminate, or it may be a horizontal alignment layer in which the molecular axis of the polymerizable liquid crystal compound is aligned horizontally with respect to the plane direction of the laminate. The layer may also be a tilt alignment layer in which the molecular axis of the polymerizable liquid crystal compound is tilt-aligned with respect to the plane direction of the optical laminate.

配向層較佳為具有不會因塗佈含有聚合性液晶化合物之液晶硬化層形成用組成物等而溶解的耐溶劑性,對於用以去除溶劑、聚合性液晶化合物之配向的加熱處理具有耐熱性者。配向層係可列舉:由配向性聚合物所形成的配向性聚合物層、由光配向聚合物所形成的光配向性聚合物層、在層表面具有進行摩擦處理等所形成的凹凸圖案、複數個槽(溝)之槽配向層等。 The alignment layer preferably has solvent resistance that does not dissolve when a composition for forming a liquid crystal cured layer containing a polymerizable liquid crystal compound is applied, and heat resistance to heat treatment for removing the solvent and alignment of the polymerizable liquid crystal compound. By. Examples of the alignment layer system include: an alignment polymer layer formed of an alignment polymer, a photo-alignment polymer layer formed of a photo-alignment polymer, a layer having an uneven pattern formed by rubbing treatment, etc. on the surface of the layer, plural A groove (groove) groove alignment layer, etc.

(貼合層(第1貼合層、第2貼合層、第3貼合層)) (Laying layer (1st laminating layer, 2nd laminating layer, 3rd laminating layer))

貼合層(第1貼合層、第2貼合層、第3貼合層)係接著劑層或黏著劑層。 The bonding layer (the first bonding layer, the second bonding layer, and the third bonding layer) is an adhesive layer or an adhesive layer.

黏著劑層係使用黏著劑所形成的層。黏著劑係藉由其本身貼附到被著體而表現出接著性者,亦被稱為所謂的感壓型接著劑(pressure sensitive adhesive)。黏著劑可使用習知光學透明性優異的黏著劑。習知的黏 著劑係可使用例如:含有丙烯酸聚合物、胺甲酸乙酯聚合物、聚矽氧聚合物、聚乙烯醚等基底聚合物的黏著劑。再者,黏著劑可為活性能量射線硬化型黏著劑、或熱硬化型黏著劑等。此等之中,較佳為將透明性、黏著力、再剝離性(再加工性)、耐候性、耐熱性等優異的丙烯酸樹脂作為基底聚合物的黏著劑。黏著劑層較佳為由包含(甲基)丙烯酸樹脂、交聯劑、矽烷偶合劑之黏著劑所構成,亦可包含其他成分。 The adhesive layer is a layer formed using an adhesive. Adhesives that exhibit adhesion by attaching themselves to the object to be adhered are also known as so-called pressure sensitive adhesives. As the adhesive, a conventional adhesive having excellent optical transparency can be used. sticky As the adhesive system, for example, an adhesive containing a base polymer such as an acrylic polymer, a urethane polymer, a polysiloxane polymer, or a polyvinyl ether can be used. Furthermore, the adhesive may be an active energy ray-hardening adhesive, a thermosetting adhesive, or the like. Among these, an adhesive using an acrylic resin as a base polymer that is excellent in transparency, adhesive force, re-peelability (reworkability), weather resistance, heat resistance, etc. is preferred. The adhesive layer is preferably composed of an adhesive containing (meth)acrylic resin, a cross-linking agent, and a silane coupling agent, and may also contain other components.

黏著劑層之厚度並無特別限定,惟較佳為5μm以上,可為10μm以上,可為15μm以上,可為20μm以上,可為25μm以上,通常為300μm以下,可為250μm以下,可為100μm以下,可為50μm以下。 The thickness of the adhesive layer is not particularly limited, but is preferably 5 μm or more, may be 10 μm or more, may be 15 μm or more, may be 20 μm or more, may be 25 μm or more, usually is 300 μm or less, may be 250 μm or less, may be 100 μm or less, and may be less than 50 μm.

接著劑層係可使用接著劑組成物形成。用以形成接著劑層之接著劑組成物係感壓型接著劑(黏著劑)以外之接著劑,可列舉例如:水系接著劑、活性能量線硬化型接著劑。 The adhesive layer system can be formed using an adhesive composition. The adhesive composition used to form the adhesive layer is an adhesive other than a pressure-sensitive adhesive (adhesive), and examples thereof include water-based adhesives and active energy ray-hardening adhesives.

水系接著劑係可列舉例如:使聚乙烯醇樹脂在水溶解、或分散的接著劑。使用水系接著劑時的乾燥方法並無特別限定,惟可採用例如使用熱風乾燥機或紅外線乾燥機進行乾燥的方法。 Examples of water-based adhesives include adhesives in which polyvinyl alcohol resin is dissolved or dispersed in water. The drying method when using a water-based adhesive is not particularly limited, but methods such as using a hot air dryer or an infrared dryer can be used.

活性能量線硬化型接著劑係可列舉例如:包含藉由如紫外線、可見光、電子射線、X射線之活性能量線的照射而硬化的硬化性化合物之無溶劑型的活性能量射線硬化型接著劑。藉由使用無溶劑型之活性能量射線硬化型接著劑,可提升層間的密著性。 Examples of active energy ray curable adhesives include solvent-free active energy ray curable adhesives containing a curable compound that is cured by irradiation with active energy rays such as ultraviolet light, visible light, electron rays, and X-rays. By using solvent-free active energy ray-curable adhesive, the adhesion between layers can be improved.

就顯示良好的接著性而言,活性能量線硬化型接著劑較佳為包含陽離子聚合性之硬化性化合物、自由基聚合性之硬化性化合物之任一種或兩種。活性能量射線硬化型接著劑可進一步包含用以使上述硬化性化 合物之硬化反應開始的光陽離子聚合起始劑等陽離子聚合起始劑、或自由基聚合起始劑。 In order to exhibit good adhesion, the active energy ray curable adhesive preferably contains any one or two of a cationic polymerizable curable compound and a radical polymerizable curable compound. The active energy ray curable adhesive may further contain an agent for making the above curable A cationic polymerization initiator such as a photocationic polymerization initiator or a radical polymerization initiator that starts the hardening reaction of the compound.

接著劑層之厚度較佳為0.1μm以上,可為0.5μm以上,再者,較佳為10μm以下,可為5μm以下。 The thickness of the adhesive layer is preferably 0.1 μm or more and may be 0.5 μm or more. Furthermore, the thickness is preferably 10 μm or less and may be 5 μm or less.

(黏著劑層) (adhesive layer)

附黏著劑層之偏光板所具有的黏著劑層、及光學積層體2可具有的黏著劑層係可使用上述者。 The adhesive layer that the polarizing plate with an adhesive layer has and the adhesive layer that the optical laminate 2 can have can use the above-mentioned ones.

(剝離膜) (peeling film)

附黏著劑層之偏光板可具有的剝離膜、及光學積層體2可具有的剝離膜,係可具有基材膜及離型處理層。基材膜可為樹脂膜。樹脂膜係例如可從形成上述之構成保護膜之基材層的材料形成。離型處理層只要為習知的離型處理層即可,可列舉例如:將氟化合物與聚矽氧化合物等之離型劑塗佈在基材膜所形成的層。 The polarizing plate with the adhesive layer may have a release film, and the optical laminate 2 may have a release film, and may include a base film and a release treatment layer. The base film may be a resin film. The resin film can be formed, for example, from the material that forms the above-mentioned base material layer constituting the protective film. The release treatment layer only needs to be a conventional release treatment layer, and examples thereof include a layer formed by applying a release agent such as a fluorine compound and a polysiloxy compound to a base film.

(顯示裝置) (display device)

附黏著劑層之偏光板及光學積層體可使用於顯示裝置,亦可使用於可撓式顯示裝置。顯示裝置可為具備:顯示元件、及積層於顯示元件之辨識側的附黏著劑層之偏光板或光學積層體的構成。附黏著劑層之偏光板及光學積層體係可藉由其黏著劑層貼合於顯示元件。具備僅在附黏著劑層之偏光板及/或光學積層體所具有的偏光件之單面具有保護膜的偏光板,且附黏著劑層之偏光板及光學積層體配置於顯示元件之辨識側時,較佳為保護膜位於較偏光件更靠近辨識側的位置。顯示裝置並無特別限定,可列舉例如:有機EL顯示裝置、無機EL顯示裝置、液晶顯示裝置、電致發光顯示裝置 等影像顯示裝置。顯示裝置可具有觸控板功能。附黏著劑層之偏光板及光學積層體可適合用於具有可彎曲或折曲等可撓性的可撓式顯示裝置。 The polarizing plate and optical laminate with an adhesive layer can be used in a display device or a flexible display device. The display device may be composed of a polarizing plate or an optical laminate including a display element and an adhesive layer laminated on the recognition side of the display element. The polarizing plate and optical lamination system with adhesive layer can be bonded to the display element through its adhesive layer. A polarizing plate having a protective film only on one side of the polarizer with an adhesive layer and/or the polarizer included in the optical laminate, and the polarizer with the adhesive layer and the optical laminate are arranged on the viewing side of the display element When , it is preferable that the protective film is located closer to the identification side than the polarizer. The display device is not particularly limited, and examples thereof include organic EL display devices, inorganic EL display devices, liquid crystal display devices, and electroluminescence display devices. and other image display devices. The display device may have touchpad functionality. The polarizing plate and the optical laminate with the adhesive layer can be suitably used in a flexible display device having flexibility such as bending or bending.

顯示裝置可作為智慧型手機、平板電腦等行動設備、電視、數位相框、電子看板、測量儀器或計器類、事務用機器、醫療機器、電子計算機等使用,尤其係特別適合作為搭載於今後要求進一步小型化之行動設備的顯示裝置。 The display device can be used as mobile devices such as smartphones and tablets, televisions, digital photo frames, electronic signboards, measuring instruments, office equipment, medical equipment, electronic computers, etc. It is particularly suitable for installation in applications where further requirements are required in the future. Miniaturized display device for mobile devices.

[實施例] [Example]

以下列示實施例及比較例以更具體地說明本發明,惟本發明並非限定於此等之例者。 The following examples and comparative examples will illustrate the present invention in more detail, but the present invention is not limited to these examples.

<偏光件之製作> <Production of polarizer>

(偏光件a之製作) (Production of polarizer a)

準備厚度20μm、聚合度2400、皂化度99%以上的聚乙烯醇系樹脂膜。將此聚乙烯醇系樹脂膜在熱輥上以延伸倍率4.1倍進行單軸延伸,保持著緊張狀態,並且將其在每100質量份水含有碘0.05質量份及碘化鉀5質量份之28℃的染色浴中浸漬60秒。 Prepare a polyvinyl alcohol-based resin film with a thickness of 20 μm, a polymerization degree of 2400, and a saponification degree of 99% or more. This polyvinyl alcohol-based resin film was uniaxially stretched on a hot roller at a stretching ratio of 4.1 times while maintaining the tension, and was heated at 28° C. containing 0.05 parts by mass of iodine and 5 parts by mass of potassium iodide per 100 parts by mass of water. Soak in dye bath for 60 seconds.

其次,在每100質量份水含有硼酸5.5質量份及碘化鉀15質量份之溫度64℃的硼酸水溶液(1)中浸漬110秒。其後,在每100質量份水含有硼酸3.9質量份及碘化鉀15質量份之溫度67℃的硼酸水溶液(2)浸漬30秒。其後,使用溫度10℃之純水水洗、乾燥,而獲得偏光件a。以後述程序測定偏光件a之厚度、硼含量、及收縮力。將結果示於表1及表2。 Next, the boric acid aqueous solution (1) at a temperature of 64°C containing 5.5 parts by mass of boric acid and 15 parts by mass of potassium iodide per 100 parts by mass of water was immersed for 110 seconds. Thereafter, the boric acid aqueous solution (2) at a temperature of 67° C. containing 3.9 parts by mass of boric acid and 15 parts by mass of potassium iodide per 100 parts by mass of water was immersed for 30 seconds. Thereafter, it was washed with pure water at a temperature of 10° C. and dried to obtain the polarizer a. The thickness, boron content, and shrinkage force of the polarizer a were measured by the following procedures. The results are shown in Table 1 and Table 2.

(偏光件b之製作) (Production of polarizer b)

除了將硼酸水溶液(2)之硼酸含量變更成每100質量份水2.3質量份之點以外,其餘以與偏光件a相同的方法製作偏光件b。以後述程序測定偏光件b之厚度、硼含量、及收縮力。將結果示於表1及表2。 Polarizer b was produced in the same manner as polarizer a except that the boric acid content of the boric acid aqueous solution (2) was changed to 2.3 parts by mass per 100 parts by mass of water. The thickness, boron content, and shrinkage force of the polarizing element b were measured according to the procedures described below. The results are shown in Table 1 and Table 2.

(偏光件c之製作) (Production of polarizer c)

除了將硼酸水溶液(2)之硼酸含量變更成每100質量份水5.5質量份之點以外,其餘以與偏光件a相同的方法製作偏光件c。以後述程序測定偏光件c之厚度、硼含量、及收縮力。將結果示於表1及表2。 The polarizer c was produced in the same manner as the polarizer a except that the boric acid content of the boric acid aqueous solution (2) was changed to 5.5 parts by mass per 100 parts by mass of water. The thickness, boron content, and shrinkage force of the polarizing element c were measured using the procedures described below. The results are shown in Table 1 and Table 2.

(偏光件d之製作) (Production of polarizer d)

除了將硼酸水溶液(2)之硼酸含量變更成每100質量份水6.8質量份之點以外,其餘以與偏光件a相同的方法製作偏光件d。以後述程序測定偏光件d之厚度、硼含量、及收縮力。將結果示於表1及表2。 The polarizer d was produced in the same manner as the polarizer a except that the boric acid content of the boric acid aqueous solution (2) was changed to 6.8 parts by mass per 100 parts by mass of water. The thickness, boron content, and shrinkage force of the polarizing element d were measured according to the procedures described below. The results are shown in Table 1 and Table 2.

(偏光件e之製作) (Production of polarizer e)

除了將硼酸水溶液(2)之硼酸含量變更成每100質量份水1.5質量份之點以外,其餘以與偏光件a相同的方法製作偏光件e。以後述程序測定偏光件e之厚度、硼含量、及收縮力。將結果示於表1及表2。 The polarizer e was produced in the same manner as the polarizer a except that the boric acid content of the boric acid aqueous solution (2) was changed to 1.5 parts by mass per 100 parts by mass of water. The thickness, boron content, and shrinkage force of the polarizing element e were measured using the procedures described below. The results are shown in Table 1 and Table 2.

[厚度之測定] [Measurement of thickness]

偏光件、保護膜之各層、相位差體之各層的厚度係以接觸式膜厚計[Nikon股份有限公司製的商品名稱“DIGIMICRO(註冊商標)MH-15M”]測定。 The thickness of each layer of the polarizer, the protective film, and the phase difference body was measured with a contact film thickness meter [trade name "DIGIMICRO (registered trademark) MH-15M" manufactured by Nikon Co., Ltd.].

[偏光件之硼含量] [Boron content of polarizer]

將偏光件0.2g溶解於1.9質量%甘露醇水溶液200g中。將獲得的水溶液以1mol/L NaOH水溶液滴定,將中和所需的NaOH液之量與校準曲 線進行比較,藉此算出硼量(質量)。計算偏光件之硼含量作為所算出的硼量相對於偏光件之質量。 Dissolve 0.2 g of polarizer in 200 g of 1.9 mass% mannitol aqueous solution. Titrate the obtained aqueous solution with 1 mol/L NaOH aqueous solution, and compare the amount of NaOH solution required for neutralization with the calibration curve Lines are compared to calculate the amount (mass) of boron. Calculate the boron content of the polarizer as the calculated amount of boron relative to the mass of the polarizer.

[偏光件之收縮力的測定] [Measurement of shrinkage force of polarizer]

以使偏光件之吸收軸與長邊一致之方式,藉由超級切割機(荻野精機製作所股份有限公司製)從偏光件切出短邊2mm、長邊50mm的矩形作為試驗片。使用熱機械分析裝置(SII納米技術股份有限公司製,型號TMA/6100)測定試驗片之收縮力。此測定係在尺寸一定模式中,將夾具間距離設為10mm,靜荷重設為0mN,使用SUS製的探針作為治具,以下列程序實施。首先,將試驗片在溫度20℃之室內放置充分的時間。其後,將放置有試驗片之室內的溫度設定以10分鐘從20℃升溫至80℃。升溫後以將室內之溫度維持在80℃之方式設定,進一步放置4小時後,在溫度80℃之環境下測定試驗片之長邊方向(吸收軸方向)的收縮力。 A rectangle with a short side of 2 mm and a long side of 50 mm was cut out from the polarizing member using a super cutter (manufactured by Ogino Seiki Manufacturing Co., Ltd.) so that the absorption axis of the polarizing member coincides with the long side and was used as a test piece. The shrinkage force of the test piece was measured using a thermomechanical analysis device (manufactured by SII Nanotechnology Co., Ltd., model TMA/6100). This measurement was performed in the constant size mode, with the distance between the fixtures set to 10 mm, the static load set to 0 mN, and a SUS probe used as the jig, and carried out according to the following procedure. First, the test piece is placed in a room with a temperature of 20°C for a sufficient time. Thereafter, the temperature in the room where the test piece was placed was set to increase from 20°C to 80°C over 10 minutes. After the temperature rise, the indoor temperature was set to maintain at 80°C, and after being left for another 4 hours, the shrinkage force in the longitudinal direction (absorption axis direction) of the test piece was measured in an environment with a temperature of 80°C.

<保護膜之製作> <Production of protective film>

(易接著組成物之調製) (Easy to prepare the composition)

將聚酯胺甲酸乙酯(第一工業製藥股份有限公司製,商品名稱:SUPERFLEX 210,固形份:33%)16.8g、交聯劑(含有

Figure 112106511-A0202-12-0027-17
唑啉的聚合物,日本觸媒股份有限公司製,商品名稱:EPOCROS WS-700、固形份:25%)4.2g、1質量%之氨水2.0g、膠態氧化矽(扶桑化學工業股份有限公司製,Quartron PL-3,固形份:20質量%)0.42g、及純水76.6g混合,以獲得易接著組成物。 Mix 16.8 g of polyester urethane (manufactured by Daiichi Industrial Pharmaceutical Co., Ltd., trade name: SUPERFLEX 210, solid content: 33%), a cross-linking agent (containing
Figure 112106511-A0202-12-0027-17
Polymer of oxazoline, manufactured by Nippon Shokubai Co., Ltd., trade name: EPOCROS WS-700, solid content: 25%) 4.2g, 1 mass% ammonia 2.0g, colloidal silicon oxide (Fuso Chemical Industry Co., Ltd. Made from Quartron PL-3, solid content: 20 mass%) 0.42g and 76.6g pure water were mixed to obtain an easy-to-adhere composition.

(保護膜A之製作) (Production of protective film A)

使用單軸擠出機(

Figure 112106511-A0202-12-0028-19
=20.0mm、L/D=25)及衣架型T模(寬度150mm)在溫度280℃進行熔融擠出屬於丙烯酸系樹脂之聚甲基丙烯酸甲酯樹脂[玻璃轉移溫度:135℃、熔融黏度:700Pa‧s(溫度270℃、剪斷速度100(1/sec))]的顆粒。藉由溫度保持在110℃之冷卻輥將擠壓出的樹脂冷卻,成形為厚度80μm之未延伸的丙烯酸系樹脂膜。將如此方式獲得的未延伸之丙烯酸系樹脂膜使用桌上型延伸機以延伸倍率2.0倍沿著長度方向延伸,從而獲得延伸膜。 Use a single-screw extruder (
Figure 112106511-A0202-12-0028-19
=20.0mm, L/D=25) and a hanger-type T mold (width 150mm) at a temperature of 280°C to melt-extrude polymethyl methacrylate resin, which is an acrylic resin [glass transition temperature: 135°C, melt viscosity: 700Pa‧s (temperature 270℃, shearing speed 100(1/sec))] particles. The extruded resin was cooled by a cooling roll maintained at a temperature of 110°C, and formed into an unstretched acrylic resin film with a thickness of 80 μm. The unstretched acrylic resin film obtained in this manner was stretched in the longitudinal direction at a stretching magnification of 2.0 times using a desktop stretching machine to obtain a stretched film.

使用棒塗佈器將上述所調製的易接著組成物塗佈在延伸膜之一表面後,投入於熱風乾燥機並以溫度100℃乾燥90秒,從而獲得附塗佈膜之延伸膜。將此附塗佈膜之延伸膜使用桌上型延伸機沿著寬度方向延伸(延伸倍率:2.35倍),獲得在厚度20μm之基材層的表面具有厚度600nm之易接著層的保護膜A。以後述程序測定保護膜A之穿刺彈性模數E。將結果示於表1及表2。 After applying the easy-adhesion composition prepared above on one surface of the stretched film using a bar coater, it was put into a hot air dryer and dried at a temperature of 100° C. for 90 seconds to obtain a stretched film with a coated film. The stretched film with the coating film was stretched in the width direction using a desktop stretching machine (stretching ratio: 2.35 times) to obtain a protective film A having an easy-adhesion layer with a thickness of 600 nm on the surface of a base layer with a thickness of 20 μm. The puncture elastic modulus E of the protective film A was measured in the following procedure. The results are shown in Table 1 and Table 2.

(保護膜B之製作) (Production of protective film B)

除了變更使用易接著組成物所形成的塗佈膜之厚度之點以外,其餘以與保護膜A相同的方法,獲得在厚度20μm之基材層的表面具有厚度300nm之易接著層的保護膜B。以後述程序測定保護膜B之穿刺彈性模數E。將結果示於表1及表2。 The protective film B having an easy-adhesive layer with a thickness of 300 nm on the surface of a base material layer with a thickness of 20 μm was obtained in the same manner as the protective film A except that the thickness of the coating film formed using the easy-adhesion composition was changed. . The puncture elastic modulus E of the protective film B was measured in the following procedure. The results are shown in Table 1 and Table 2.

(保護膜C之製作) (Production of protective film C)

除了變更使用易接著組成物所形成的塗佈膜之厚度之點以外,其餘以與保護膜A相同的方法,獲得在厚度20μm之基材層的表面具有厚度 280nm之易接著層的保護膜C。以後述程序測定保護膜C之穿刺彈性模數E。將結果示於表1及表2。 Except for changing the thickness of the coating film formed by using the easy-adhesion composition, the same method as protective film A was used to obtain a base material layer with a thickness of 20 μm on the surface. 280nm protective film C for easy bonding layer. The puncture elastic modulus E of the protective film C is measured by the procedure described below. The results are shown in Table 1 and Table 2.

(保護膜D之製作) (Production of protective film D)

除了變更使用易接著組成物所形成的塗佈膜之厚度之點以外,其餘以與保護膜A相同的方法,獲得在厚度20μm之基材層的表面具有厚度180nm之易接著層的保護膜D。以後述程序測定保護膜D之穿刺彈性模數E。將結果示於表1及表2。 The protective film D having an easy-adhesive layer with a thickness of 180 nm on the surface of a base material layer with a thickness of 20 μm was obtained in the same manner as the protective film A except that the thickness of the coating film formed by using the easy-adhesion composition was changed. . The puncture elastic modulus E of the protective film D is measured by the procedure described below. The results are shown in Table 1 and Table 2.

(保護膜E之製作) (Production of protective film E)

除了變更使用易接著組成物所形成的塗佈膜之厚度之點以外,其餘以與保護膜A相同的方法,獲得在厚度20μm之基材層的表面具有厚度80nm之易接著層的保護膜E。以後述程序測定保護膜E之穿刺彈性模數E。將結果示於表1及表2。 A protective film E having an easily adhesive layer with a thickness of 80 nm on the surface of a base material layer with a thickness of 20 μm was obtained in the same manner as the protective film A except that the thickness of the coating film formed by using the easy-adhesion composition was changed. . The puncture elastic modulus E of the protective film E is measured by the procedure described below. The results are shown in Table 1 and Table 2.

(保護膜F之製作) (Production of protective film F)

除了變更使用易接著組成物所形成的塗佈膜之厚度之點以外,其餘以與保護膜A相同的方法,獲得在厚度20μm之基材層的表面具有厚度65nm之易接著層的保護膜F。以後述程序測定保護膜F之穿刺彈性模數E。將結果示於表1及表2。 The protective film F having an easy-adhesion layer with a thickness of 65 nm on the surface of a base material layer with a thickness of 20 μm was obtained in the same manner as the protective film A except that the thickness of the coating film formed by using the easy-adhesion composition was changed. . The puncture elastic modulus E of the protective film F is measured by the procedure described below. The results are shown in Table 1 and Table 2.

(保護膜G之製作) (Production of protective film G)

在與保護膜A之製作同樣地獲得的延伸膜之一表面,使用棒塗佈器將上述所調製的易接著組成物塗佈後,投入於熱風乾燥機並在溫度100℃乾燥90秒,從而獲得附塗佈膜之延伸膜。將此附塗佈膜之延伸膜使用桌上型延伸機沿著寬度方向延伸(延伸倍率:2.0倍),獲得在厚度40μm之基材層 表面具有厚度180nm之易接著層的保護膜G。以後述程序測定保護膜G之穿刺彈性模數E。將結果示於表1及表2。 The easy-adhesion composition prepared above was applied to one surface of the stretched film obtained in the same manner as in the production of protective film A using a bar coater, and then put into a hot air dryer and dried at a temperature of 100° C. for 90 seconds. A stretched film with a coated film is obtained. The stretched film with the coating film was stretched along the width direction using a desktop stretching machine (extension ratio: 2.0 times) to obtain a base material layer with a thickness of 40 μm. The protective film G has an easy-adhesion layer with a thickness of 180 nm on the surface. The puncture elastic modulus E of the protective film G is measured by the procedure described below. The results are shown in Table 1 and Table 2.

(保護膜H之製作) (Production of protective film H)

除了調整衣架型T模、變更要熔融擠出的樹脂之厚度以外,其餘與保護膜A之製作同樣地施作,而獲得厚度20μm之未延伸的丙烯酸系樹脂膜。在獲得的未延伸之丙烯酸系樹脂膜的一表面,使用棒塗佈器將上述所調製的易接著組成物塗佈後,投入於熱風乾燥機並在溫度100℃乾燥90秒。藉此,獲得在厚度20μm之基材層的表面具有厚度500nm之易接著層的保護膜H。以後述程序測定保護膜H之穿刺彈性模數E。將結果示於表1及表2。 Except for adjusting the hanger-type T-die and changing the thickness of the resin to be melted and extruded, the same procedure as for the production of the protective film A was performed to obtain an unstretched acrylic resin film with a thickness of 20 μm. The easy-adhesion composition prepared above was applied to one surface of the obtained unstretched acrylic resin film using a bar coater, and then put into a hot air dryer and dried at a temperature of 100° C. for 90 seconds. Thereby, a protective film H having an easy-adhesion layer with a thickness of 500 nm on the surface of a base material layer with a thickness of 20 μm was obtained. The puncture elastic modulus E of the protective film H is measured by the procedure described below. The results are shown in Table 1 and Table 2.

(保護膜I之製作) (Production of protective film I)

除了調整衣架型T模、變更要熔融擠出的樹脂之厚度以外,其餘與保護膜A之製作同樣地施作,而獲得厚度40μm之未延伸的丙烯酸系樹脂膜。在獲得的未延伸之丙烯酸系樹脂膜的一表面,使用棒塗佈器將上述所調製的易接著組成物塗佈後,投入於熱風乾燥機並在溫度100℃乾燥90秒。藉此,獲得在厚度40μm之基材層的表面具有厚度500nm之易接著層的保護膜I。以後述程序測定保護膜I之穿刺彈性模數E。將結果示於表1及表2。 Except for adjusting the hanger-type T-die and changing the thickness of the resin to be melt-extruded, the same procedure as for the production of the protective film A was performed to obtain an unstretched acrylic resin film with a thickness of 40 μm. The easy-adhesion composition prepared above was applied to one surface of the obtained unstretched acrylic resin film using a bar coater, and then put into a hot air dryer and dried at a temperature of 100° C. for 90 seconds. Thereby, a protective film I having an easy-adhesion layer with a thickness of 500 nm on the surface of a base material layer with a thickness of 40 μm was obtained. The puncture elastic modulus E of the protective film I was measured in the following procedure. The results are shown in Table 1 and Table 2.

(保護膜J之製作) (Production of protective film J)

將包含降莰烯聚合物之熱塑性樹脂[玻璃轉移點:137℃]的顆粒在溫度100℃乾燥5小時。將乾燥後之顆粒供應於擠出機,使其在擠出機內熔融,經由聚合物管及聚合物過濾器,並從T模擠出到鑄鼓上成膜狀。藉由以鑄 鼓冷卻被擠出的樹脂,從而獲得厚度50μm、寬度1500mm之長條狀之未延伸的環狀聚烯烴(COP)系樹脂膜。以延伸倍率1.5倍、延伸溫度145℃將如此而得的COP系樹脂膜沿著長度方向延伸,從而獲得厚度40μm、寬度1000mm之長條狀的延伸COP膜。 Pellets of the thermoplastic resin [glass transition point: 137°C] containing norbornene polymer were dried at a temperature of 100°C for 5 hours. The dried particles are supplied to the extruder, melted in the extruder, passed through the polymer tube and polymer filter, and extruded from the T die onto the casting drum to form a film. by casting The extruded resin was cooled by a drum to obtain a long, unstretched cyclic polyolefin (COP)-based resin film with a thickness of 50 μm and a width of 1500 mm. The thus-obtained COP-based resin film was stretched in the longitudinal direction at a stretching magnification of 1.5 times and a stretching temperature of 145°C to obtain a strip-shaped stretched COP film with a thickness of 40 μm and a width of 1000 mm.

準備具備內側夾縫條及外側夾縫條的拉幅延伸裝置、及覆蓋此拉幅延伸裝置之烘箱的製造裝置。將上述獲得的延伸COP膜連續地供應至拉幅延伸裝置,進行斜向延伸。延伸條件為延伸倍率2.1倍、延伸溫度142℃、內側夾縫條及外側夾縫條之張力比率Tin/Tout×100為105%。藉此獲得僅由厚度18μm之基材層所構成的保護膜J。以後述程序測定保護膜J之穿刺彈性模數E。將結果示於表1及表2。 A manufacturing device is prepared, including a tenter extending device including an inner nip strip and an outer nip strip, and an oven covering the tenter extending device. The stretched COP film obtained above is continuously supplied to a tenter stretching device and stretched diagonally. The stretching conditions are a stretching magnification of 2.1 times, a stretching temperature of 142°C, and a tension ratio Tin/Tout×100 of the inner and outer sandwich strips of 105%. Thereby, a protective film J consisting only of a base material layer with a thickness of 18 μm was obtained. The puncture elastic modulus E of the protective film J was measured by the procedure described below. The results are shown in Table 1 and Table 2.

(保護膜K之製作) (Production of protective film K)

將屬於具有核殼結構之丙烯酸嵌段共聚物的聚甲基丙烯酸甲酯樹脂[玻璃轉移溫度:105℃,熔融黏度:700Pa‧s(溫度240℃、剪斷速度100(1/sec))]之顆粒,使用單軸擠出機(

Figure 112106511-A0202-12-0031-20
=20.0mm、L/D=25)及衣架型T模(寬度150mm)在溫度250℃熔融擠出。藉由溫度保持在90℃之冷卻輥冷卻被擠出的樹脂,從而獲得僅由厚度25μm之基材層所構成的保護膜K。以後述程序測定保護膜K之穿刺彈性模數E。將結果示於表1及表2。 Polymethylmethacrylate resin, which is an acrylic block copolymer with a core-shell structure [glass transition temperature: 105°C, melt viscosity: 700Pa‧s (temperature 240°C, shear speed 100 (1/sec))] pellets, using a single-screw extruder (
Figure 112106511-A0202-12-0031-20
=20.0mm, L/D=25) and hanger-type T-die (width 150mm) are melted and extruded at a temperature of 250°C. The extruded resin is cooled by a cooling roll maintained at a temperature of 90° C., thereby obtaining a protective film K consisting only of a base material layer with a thickness of 25 μm. The puncture elastic modulus E of the protective film K is measured in the following procedure. The results are shown in Table 1 and Table 2.

[保護膜之穿刺彈性模數E的測定] [Measurement of puncture elastic modulus E of protective film]

製造測定試樣,該測定試樣係在將中央部切除30mm×30mm之正方形而形成具有空隙部的附黏膠紙板上貼合有測定對象之保護膜者。保護膜具有易接著層時,以保護膜之易接著層側成為與附黏膠紙板之貼合面的方式,製作測定試樣。在溫度25℃、相對濕度55%之環境下,將測定試樣之位於 空隙部的保護膜之中央部,以前端直徑為1mm

Figure 112106511-A0202-12-0032-22
0.5R之針以0.33cm/秒之速度,對於該保護膜的面以約略垂直之方式進行穿刺。然後,在產生破裂之時間點所測定之以該保護膜在穿刺方向撓曲所造成之位移量作為應變量S[mm],以施加在該保護膜之應力作為F[g]時,應力F除以應變量S而求出穿刺彈性模數E[g/mm]。亦即,藉由下式(1)求出穿刺彈性模數E。將結果示於表1及表2。 A measurement sample is produced. The measurement sample is made by cutting out a 30 mm × 30 mm square at the center to form an adhesive cardboard with a gap, and laminating the protective film of the measurement object. When the protective film has an easily adhesive layer, prepare a measurement sample so that the easily adhesive layer side of the protective film becomes the bonding surface with the adhesive cardboard. In an environment with a temperature of 25°C and a relative humidity of 55%, the center of the protective film of the test sample located in the gap is 1 mm in diameter at the front end.
Figure 112106511-A0202-12-0032-22
The 0.5R needle punctures the surface of the protective film in an approximately vertical manner at a speed of 0.33cm/second. Then, when the displacement amount caused by the deflection of the protective film in the puncture direction is taken as the strain amount S [mm] and the stress exerted on the protective film is taken as F [g], the stress F is measured at the time point when the rupture occurs. Divide the strain amount S to obtain the puncture elastic modulus E [g/mm]. That is, the puncture elastic modulus E is calculated by the following equation (1). The results are shown in Table 1 and Table 2.

穿刺彈性模數E[g/mm]=F[g]/S[mm] (1) Puncture elastic modulus E[g/mm]=F[g]/S[mm] (1)

<附基材膜之相位差體(A)的準備> <Preparation of retardation body (A) with base film>

(第1積層體(A)之製作) (Preparation of the first laminated body (A))

將下述所示結構之光配向性材料5質量份(重量平均分子量:30,000)與環戊酮95質量份混合,藉由將獲得的混合物在80℃攪拌1小時,從而獲得作為配向層形成用之組成物的水平配向層形成用塗佈液(1)。 5 parts by mass of a photo-alignment material having the structure shown below (weight average molecular weight: 30,000) and 95 parts by mass of cyclopentanone were mixed, and the obtained mixture was stirred at 80° C. for 1 hour to obtain an alignment layer forming material. Coating liquid (1) for forming a horizontal alignment layer of the composition.

Figure 112106511-A0202-12-0032-1
Figure 112106511-A0202-12-0032-1

相對於將下述所示結構之聚合性液晶化合物a、及聚合性液晶化合物b以90:10之質量比混合而成的混合物100質量份,添加調平劑(F-556;DIC股份有限公司製)1.0質量份、及屬於聚合起始劑之2-二甲基胺基-2-苄基-1-(4-

Figure 112106511-A0202-12-0032-23
啉基苯基)丁-1-酮(「Irgacure 369(Irg369)」,BASF日本股份有限公司製)6質量份。更且,以固形份濃度成為13%之方式,添加N-甲基-2-吡咯啶酮(NMP),藉由在80℃攪拌1小時,獲得作為液晶硬化層形成用之組成物的液晶層形成用塗佈液(1)。 A leveling agent (F-556; DIC Co., Ltd.) was added to 100 parts by mass of a mixture of a polymerizable liquid crystal compound a and a polymerizable liquid crystal compound b having the structure shown below in a mass ratio of 90:10. (Prepared) 1.0 parts by mass, and 2-dimethylamino-2-benzyl-1-(4-) which is a polymerization initiator
Figure 112106511-A0202-12-0032-23
6 parts by mass of lynylphenyl)butan-1-one ("Irgacure 369 (Irg369)", manufactured by BASF Japan Co., Ltd.). Furthermore, N-methyl-2-pyrrolidone (NMP) was added so that the solid content concentration became 13%, and the liquid crystal layer was obtained as a composition for forming a liquid crystal hardened layer by stirring at 80° C. for 1 hour. Forming coating liquid (1).

聚合性液晶化合物a: Polymerizable liquid crystal compound a:

Figure 112106511-A0202-12-0033-2
Figure 112106511-A0202-12-0033-2

聚合性液晶化合物b: Polymeric liquid crystal compound b:

Figure 112106511-A0202-12-0033-3
Figure 112106511-A0202-12-0033-3

聚合性液晶化合物a係以日本特開2010-31223號公報所記載的方法製造。聚合性液晶化合物b係依據日本特開2009-173893號公報所記載的方法製造。 The polymerizable liquid crystal compound a is produced by the method described in Japanese Patent Application Laid-Open No. 2010-31223. The polymerizable liquid crystal compound b is produced according to the method described in Japanese Patent Application Laid-Open No. 2009-173893.

在作為基材膜之環烯烴聚合物(COP)膜(日本ZEON股份有限公司製,ZF-14,厚度23μm),使用電暈處理裝置(AGF-B10,春日電機股份有限公司製)以輸出0.3kW、處理速度3m/分鐘之條件進行1次電暈處理。藉由棒塗佈器在實施了電暈處理之基材膜的表面塗佈水平配向層形成用塗佈液(1)。將塗佈膜在溫度80℃乾燥1分鐘,使用偏光UV照射裝置(SPOT CURE SP-7;USHIO電機股份有限公司製),以100mJ/cm2之積算光量實施偏光UV曝光。藉此,獲得在基材膜上形成有水平配向層的附水平配向層之基材膜。以雷射顯微鏡(LEXT,奧林巴斯股份有限公司製)測定時,水平配向層之厚度為100nm。 A corona treatment device (AGF-B10, manufactured by Kasuga Electric Co., Ltd.) was used on the cyclic olefin polymer (COP) film (ZF-14 manufactured by Japan ZEON Co., Ltd., thickness 23 μm) as the base film to output 0.3 kW and a processing speed of 3m/min for one corona treatment. The coating liquid (1) for forming a horizontal alignment layer is applied to the surface of the corona-treated base film using a rod coater. The coating film was dried at a temperature of 80° C. for 1 minute, and polarized UV exposure was performed with a cumulative light amount of 100 mJ/cm 2 using a polarized UV irradiation device (SPOT CURE SP-7; manufactured by USHIO Electric Co., Ltd.). Thereby, a base material film with a horizontal alignment layer and a horizontal alignment layer formed on the base film is obtained. When measured with a laser microscope (LEXT, manufactured by Olympus Co., Ltd.), the thickness of the horizontal alignment layer was 100 nm.

繼而,在溫度25℃、相對濕度30%之環境下,將液晶層形成用塗佈液(1)通過孔徑0.2μm之PTFE製膜濾器(Advantech東洋股份有限公司製,產品編號;T300A025A)。其後,使用棒塗佈器將此液晶硬化層形成用塗佈液(1)塗佈在溫度保持在25℃之附水平配向層之基材膜的水平配向層上,將塗佈層在溫度120℃乾燥1分鐘後,使用高壓汞燈(UNICURE VB-15201BY-A,USHIO電機股份有限公司製)照射紫外線(氮環境下,在波長:365nm,波長365nm之積算光量:1000mJ/cm2)。以雷射顯微鏡(LEXT,奧林巴斯股份有限公司製)測定時,獲得的第1液晶硬化層之厚度為2μm。藉此,獲得在基材膜上形成有第1相位差層的第1積層體(A)。第1積層體(A)從基材膜側依序具有配向層、及向列型液晶化合物硬化而成的第1液晶硬化層,第1相位差層為λ/4相位差層。 Then, in an environment with a temperature of 25° C. and a relative humidity of 30%, the liquid crystal layer forming coating liquid (1) was passed through a PTFE membrane filter (manufactured by Advantech Toyo Co., Ltd., product number; T300A025A) with a pore size of 0.2 μm. Thereafter, the coating liquid (1) for forming a liquid crystal hardened layer was coated on the horizontal alignment layer of the base film with the horizontal alignment layer maintained at 25° C. using a rod coater, and the coating layer was After drying at 120°C for 1 minute, a high-pressure mercury lamp (UNICURE VB-15201BY-A, manufactured by USHIO Electric Co., Ltd.) was used to irradiate ultraviolet rays (in a nitrogen environment, at a wavelength of 365 nm, the accumulated light amount at a wavelength of 365 nm: 1000 mJ/cm 2 ). When measured with a laser microscope (LEXT, manufactured by Olympus Co., Ltd.), the thickness of the obtained first liquid crystal hardened layer was 2 μm. Thereby, the 1st laminated body (A) in which the 1st retardation layer was formed on the base film was obtained. The first laminated body (A) has an alignment layer and a first liquid crystal cured layer in which a nematic liquid crystal compound is cured in order from the base film side, and the first retardation layer is a λ/4 retardation layer.

(第2積層體(A)之製作) (Preparation of the second laminated body (A))

使聚乙二醇二丙烯酸酯(新中村化學工業股份有限公司製,A-600)10.0質量份、三羥甲基丙烷三丙烯酸酯(新中村化學工業股份有限公司製,A-TMPT)10.0質量份、1,6-己二醇二丙烯酸酯(新中村化學工業股份有限公司製,A-HD-N)10.0質量份、及作為光聚合起始劑之Irgacure907(BASF公司製,Irg-907)1.50質量份,溶解於溶劑甲乙酮70.0質量份中,而調製出作為配向層形成用之組成物的配向層形成用塗佈液(2)。 10.0 parts by mass of polyethylene glycol diacrylate (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., A-600) and 10.0 parts by mass of trimethylolpropane triacrylate (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., A-TMPT) parts, 10.0 parts by mass of 1,6-hexanediol diacrylate (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., A-HD-N), and Irgacure907 (manufactured by BASF, Irg-907) as a photopolymerization initiator 1.50 parts by mass was dissolved in 70.0 parts by mass of the solvent methyl ethyl ketone to prepare an alignment layer forming coating liquid (2) as a composition for forming the alignment layer.

準備作為基材膜之厚度20μm之長條狀的環狀烯烴系樹脂(COP)膜(日本ZEON股份有限公司製),使用棒塗佈器將配向層形成用塗佈液(2)塗佈在基材膜之單面。在溫度80℃對塗佈後之塗佈層施加60秒的 熱處理後,照射紫外線(UVB)220mJ/cm2,使配向層形成用塗佈液(2)中之單體成分聚合、硬化,並在基材膜上形成厚度2.3μm的配向層。 As a base film, a long cyclic olefin-based resin (COP) film (manufactured by Japan ZEON Co., Ltd.) with a thickness of 20 μm was prepared, and the alignment layer forming coating liquid (2) was applied using a bar coater. One side of the base film. After heat treatment for 60 seconds at a temperature of 80°C, the coated coating layer is irradiated with ultraviolet light (UVB) 220 mJ/cm 2 to polymerize and harden the monomer components in the alignment layer forming coating liquid (2), and An alignment layer with a thickness of 2.3 μm was formed on the base film.

使作為液晶硬化層形成用之組成物之光聚合性向列型液晶化合物(Merck公司製,RMM28B)20.0質量份、及作為光聚合起始劑之Irgacure907(BASF公司製、Irg-907)1.0質量份,溶解於溶劑丙二醇單甲醚乙酸酯80.0質量份中,製備液晶層形成用塗佈液(2)。 20.0 parts by mass of a photopolymerizable nematic liquid crystal compound (manufactured by Merck, RMM28B) as a composition for forming a liquid crystal hardened layer, and 1.0 parts by mass of Irgacure907 (manufactured by BASF, Irg-907) as a photopolymerization initiator , was dissolved in 80.0 parts by mass of the solvent propylene glycol monomethyl ether acetate to prepare a coating liquid (2) for forming a liquid crystal layer.

將液晶層形成用塗佈液(2)塗佈在基材膜上形成的配向層上,在溫度80℃下對塗佈層施加60秒的熱處理。其後,照射紫外線(UVB)220mJ/cm2,使光聚合性向列型液晶化合物聚合硬化,在配向層上形成厚度0.7μm之第2液晶硬化層。藉此,獲得在基材膜上形成有由配向層及第2液晶硬化層所構成之第2相位差層的第2積層體(A)。第2相位差層為正C層。第2相位差層之厚度為3μm。 The coating liquid (2) for forming a liquid crystal layer was applied on the alignment layer formed on the base film, and the coating layer was heat-treated at a temperature of 80° C. for 60 seconds. Thereafter, ultraviolet (UVB) 220 mJ/cm 2 was irradiated to polymerize and harden the photopolymerizable nematic liquid crystal compound, and a second liquid crystal hardened layer with a thickness of 0.7 μm was formed on the alignment layer. Thereby, the second laminated body (A) in which the second retardation layer composed of the alignment layer and the second liquid crystal cured layer is formed on the base film is obtained. The second phase difference layer is the positive C layer. The thickness of the second retardation layer is 3 μm.

(附基材膜之相位差體(A)之製作) (Preparation of retardation element (A) with base film)

以使第1相位差層側與第2相位差層側隔著紫外線硬化型接著劑對向之方式,將第1積層體(A)與第2積層體(A)積層。其次,照射紫外線使紫外線硬化型接著劑硬化以形成厚度1μm之接著劑層,製作附基材膜之相位差體(A)。 The first laminated body (A) and the second laminated body (A) are laminated so that the first retardation layer side and the second retardation layer side face each other via the ultraviolet curable adhesive. Next, ultraviolet rays are irradiated to harden the ultraviolet curable adhesive to form an adhesive layer with a thickness of 1 μm, thereby producing a retardation body (A) with a base film.

<水系接著劑之調製> <Preparation of water-based adhesive>

相對於水100質量份,溶解羧基改質聚乙烯醇(Kuraray股份有限公司,商品名稱「KL-318」)3質量份,在該水溶液中添加屬於水溶性環氧樹脂之聚醯胺環氧系添加劑(田岡化學工業股份有限公司,商品名稱「Sumirez Resin(註冊商標)650(30),固形份濃度30質量%之水溶液)1.5質量份,以調製水系接著劑。 Dissolve 3 parts by mass of carboxyl-modified polyvinyl alcohol (Kuraray Co., Ltd., trade name "KL-318") with respect to 100 parts by mass of water, and add a polyamide epoxy system that is a water-soluble epoxy resin to the aqueous solution. Additive (Taoka Chemical Industry Co., Ltd., trade name "Sumirez Resin (registered trademark) 650 (30), an aqueous solution with a solid content concentration of 30 mass%) 1.5 parts by mass to prepare a water-based adhesive.

〔實施例1至7、比較例1至8〕 [Examples 1 to 7, Comparative Examples 1 to 8]

(偏光板之製作) (Production of polarizing plates)

使用表1及表2所示之偏光件及保護膜,使用上述所調製的水系接著劑將保護膜貼合在偏光件之單面,使水系接著劑硬化以形成接著劑層(貼合層),藉此製作偏光板。保護膜具有易接著層時,以易接著層側成為偏光件側之方式積層偏光件與保護膜。針對所製作的偏光板,以後述程序測定斷裂伸長率及密著力。將結果示於表1及表2。 Use the polarizer and protective film shown in Table 1 and Table 2, use the water-based adhesive prepared above to bond the protective film to one side of the polarizer, and harden the water-based adhesive to form an adhesive layer (laminated layer) , to make polarizing plates. When the protective film has an easily adhesive layer, the polarizer and the protective film are laminated so that the easily adhesive layer side becomes the polarizer side. The elongation at break and the adhesion force of the produced polarizing plate were measured by the procedure described below. The results are shown in Table 1 and Table 2.

(丙烯酸系黏著劑層a之製作) (Preparation of acrylic adhesive layer a)

相對於丙烯酸丁酯/丙烯酸共聚物(使用質量比為95:5之丙烯酸丁酯及丙烯酸聚合而成,重量平均分子量200萬,分子量分布(Mw/Mn)3.0之共聚物)100質量份,調配多官能丙烯酸酯系單體(參(丙烯醯氧基乙基)異氰脲酸酯(分子量:423,3官能型(東亞合成股份有限公司製,Aronix M-315)20份、作為光聚合起始劑之(二苯甲酮與1-羥基環己基苯基酮之質量比1:1的混合物,Chiba Specialty Chemicals公司製,Irgacure 500)1.5質量份、作為交聯劑之Coronate L(東曹股份有限公司製)1質量份、作為矽烷偶合劑之KBM-403(信越化學工業股份有限公司製)0.2質量份,以製備黏著劑組成物的塗佈溶液。以使乾燥及後述紫外線照射後之厚度成為5μm之方式用刮刀式塗佈機塗佈上述塗佈溶液在剝離膜(厚度38μm聚對苯二甲酸製剝離膜、LINTEC股份有限公司製,SP-PET3811)之離型處理面後,在溫度90℃進行1分鐘乾燥處理以形成黏著劑組成物之層。在此黏著劑組成物 之層進行紫外線照射(照度600mW/cm2、光量15mJ/cm2、使用Fusion公司製無極燈H燈泡),以獲得丙烯酸系黏著劑層a。使用UV照度與光度計(Eye Graphics公司製、UVPF-36)求出紫外線照射之照度及光量。 For 100 parts by mass of butyl acrylate/acrylic acid copolymer (a copolymer polymerized using butyl acrylate and acrylic acid with a mass ratio of 95:5, a weight average molecular weight of 2 million, and a molecular weight distribution (Mw/Mn) of 3.0), prepare 20 parts of polyfunctional acrylate monomer ((acryloyloxyethyl) isocyanurate (molecular weight: 423, trifunctional type (manufactured by Toagosei Co., Ltd., Aronix M-315)), as photopolymerized 1.5 parts by mass of the starting agent (a mixture of benzophenone and 1-hydroxycyclohexyl phenyl ketone in a mass ratio of 1:1, manufactured by Chiba Specialty Chemicals, Irgacure 500), and Coronate L (Tosoh Co., Ltd.) as a cross-linking agent Co., Ltd.) and 0.2 parts by mass of KBM-403 (manufactured by Shin-Etsu Chemical Industry Co., Ltd.) as a silane coupling agent to prepare a coating solution of the adhesive composition. The thickness after drying and ultraviolet irradiation as described below After applying the above-mentioned coating solution to the release-treated surface of the release film (thickness 38 μm polyterephthalate release film, manufactured by LINTEC Co., Ltd., SP-PET3811) using a blade coater, the temperature Drying is performed at 90°C for 1 minute to form a layer of adhesive composition. The layer of the adhesive composition is irradiated with ultraviolet rays (illuminance 600mW/cm 2 , light intensity 15mJ/cm 2 , using an electrodeless lamp H bulb manufactured by Fusion Corporation). To obtain the acrylic adhesive layer a. Use a UV illuminance and photometer (UVPF-36 manufactured by Eye Graphics Co., Ltd.) to determine the illuminance and light amount of ultraviolet irradiation.

(光學積層體之製作) (Production of optical laminates)

製作包含上述所製作的偏光板、及從附基材膜之相位差體(A)剝離除去2層基材膜之相位差體的光學積層體。光學積層體係隔著上述獲得的丙烯酸系黏著劑層a在偏光板之與保護膜側的相對側積層相位差體而得者。相位差體與偏光板以第1相位差層側為偏光件側之方式積層。針對所製作的光學積層體,以後述程序進行耐衝擊性試驗及彎曲試驗。將結果示於表1及表2。 An optical laminated body including the polarizing plate produced above and the retardation body in which two layers of base film were peeled off from the retardation body (A) with a base film was produced. The optical lamination system is obtained by laminating a retardation body on the side of the polarizing plate opposite to the protective film side via the acrylic adhesive layer a obtained above. The retardation body and the polarizing plate are laminated so that the first retardation layer side is the polarizer side. The produced optical laminate was subjected to an impact resistance test and a bending test in the procedures described below. The results are shown in Table 1 and Table 2.

[偏光板之斷裂伸長率的測定] [Measurement of breaking elongation of polarizing plates]

針對具有偏光件及保護膜之偏光板測定斷裂伸長率。以吸收軸方向之長度為100mm、穿透軸方向之長度為25mm之方式裁切出矩形狀偏光板。標點距離設為50mm,並使用拉張試驗機(島津製作所股份有限公司製AUTOGRAPH AG-1S),在溫度25℃、相對濕度55%之環境下,以拉張速度10mm/min,針對所裁切出的偏光板之吸收軸方向進行180°拉張試驗,以測定吸收軸方向的斷裂伸長率。 The elongation at break was measured for polarizing plates with polarizers and protective films. Cut out a rectangular polarizing plate with a length of 100mm in the absorption axis direction and a length of 25mm in the transmission axis direction. The mark distance is set to 50mm, and a tensile testing machine (AUTOGRAPH AG-1S manufactured by Shimadzu Corporation) is used at a temperature of 25°C and a relative humidity of 55% at a tensile speed of 10mm/min. Conduct a 180° tensile test on the absorption axis direction of the polarizing plate to measure the elongation at break in the absorption axis direction.

以穿透軸方向之長度為100mm、吸收軸方向之長度為25mm之方式裁切出矩形狀偏光板。標點距離設為50mm,並使用拉張試驗機(島津製作所股份有限公司製AUTOGRAPH AG-1S),在溫度25℃、相對濕度55%之環境下,以拉張速度10mm/min,針對所裁切出的偏光板之穿透軸方向進行180°拉張試驗,以測定穿透軸方向之斷裂伸長率。 Cut out a rectangular polarizing plate with a length of 100mm in the transmission axis direction and a length of 25mm in the absorption axis direction. The mark distance is set to 50mm, and a tensile testing machine (AUTOGRAPH AG-1S manufactured by Shimadzu Corporation) is used at a temperature of 25°C and a relative humidity of 55% at a tensile speed of 10mm/min. A 180° tensile test is performed on the polarizing plate produced in the direction of the penetration axis to measure the elongation at break in the direction of the penetration axis.

[偏光板之密著力的測定] [Measurement of the tight adhesion of polarizing plates]

(丙烯酸系黏著劑層b之製作) (Preparation of acrylic adhesive layer b)

在具備攪拌機、溫度計、還流冷卻器、滴入裝置及氮導入管之反應容器,饋入丙烯酸正丁酯97.0質量份、丙烯酸1.0質量份、丙烯酸2-羥乙酯0.5質量份、乙酸乙酯200質量份、及2,2'-偶氮二異丁腈0.08質量份,將上述反應容器內的空氣取代為氮氣。在氮環境下一邊攪拌,一邊將反應溶液升溫至60℃,使其反應6小時後,冷卻至室溫為止,獲得重量平均分子量180萬之(甲基)丙烯酸酯聚合物。將此(甲基)丙烯酸酯聚合體100質量份(固形份換算值;以下相同)、作為異氰酸酯系交聯劑之三羥甲基丙烷改質甲苯二異氰酸酯(東曹股份有限公司製,Coronate L)0.30質量份、及作為矽烷偶合劑之3-縮水甘油氧基丙基三甲氧基矽烷(信越化學工業股份有限公司製,KBM403)0.30質量份混合並充分地攪拌,以乙酸乙酯稀釋,藉此獲得黏著劑組成物之塗佈溶液。在剝離膜(LINTEC股份有限公司製,SP-PLR382190)之離型處理面,使用塗佈器以乾燥後之厚度為25μm之方式塗佈上述塗佈溶液後,在溫度100℃乾燥1分鐘,藉此獲得丙烯酸系黏著劑層b。 Into a reaction vessel equipped with a mixer, a thermometer, a reflux cooler, a dripping device, and a nitrogen inlet pipe, 97.0 parts by mass of n-butyl acrylate, 1.0 parts by mass of acrylic acid, 0.5 parts by mass of 2-hydroxyethyl acrylate, and 200 parts by mass of ethyl acetate were fed. parts by mass, and 0.08 parts by mass of 2,2'-azobisisobutyronitrile, and the air in the above reaction vessel was replaced with nitrogen. The reaction solution was heated to 60° C. while stirring in a nitrogen environment. After reacting for 6 hours, the reaction solution was cooled to room temperature to obtain a (meth)acrylate polymer with a weight average molecular weight of 1.8 million. 100 parts by mass of this (meth)acrylate polymer (solid content conversion value; the same below), trimethylolpropane-modified toluene diisocyanate (Coronate L manufactured by Tosoh Co., Ltd.) as an isocyanate-based cross-linking agent ) 0.30 parts by mass and 0.30 parts by mass of 3-glycidoxypropyltrimethoxysilane (KBM403, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) as a silane coupling agent were mixed and thoroughly stirred, and diluted with ethyl acetate. A coating solution of the adhesive composition was thus obtained. Use an applicator to apply the above-mentioned coating solution to the release-treated surface of the release film (manufactured by LINTEC Co., Ltd., SP-PLR382190) so that the thickness after drying is 25 μm, and then dry at 100°C for 1 minute. This obtains the acrylic adhesive layer b.

(密著力之測定) (Measurement of tight adhesion)

以吸收軸方向之長度為100mm、穿透軸方向之長度為25mm之方式裁切出矩形狀偏光板。將所裁切出的偏光板之偏光件側隔著上述所得的丙烯酸系黏著劑層b壓著於無鹼玻璃,在溫度50℃、荷重5kg下高壓滅菌處理20分鐘後,在溫度23℃、相對濕度60%RH之環境下靜置10小時。其後,將壓著在無鹼玻璃之偏光板之保護膜的端部剝離,使用拉張試驗機[島津製 作所股份有限公司製“AUTOGRAPH AG-I”],在溫度25℃之環境下,以拉張速度300m/min進行180°剝離試驗。 Cut out a rectangular polarizing plate with a length of 100mm in the absorption axis direction and a length of 25mm in the transmission axis direction. The polarizer side of the cut out polarizing plate was pressed against alkali-free glass via the acrylic adhesive layer b obtained above, and then sterilized by high pressure at a temperature of 50°C and a load of 5kg for 20 minutes, and then sterilized at a temperature of 23°C and a load of 5kg. Let stand for 10 hours in an environment with relative humidity of 60%RH. Thereafter, the end of the protective film pressed against the alkali-free glass polarizing plate was peeled off, and a tensile testing machine [Shimadzu Co., Ltd. "AUTOGRAPH AG-I" manufactured by Seiko Co., Ltd.], a 180° peeling test was conducted at a tension speed of 300m/min at a temperature of 25°C.

[光學積層體之耐衝擊性試驗(落筆試驗)] [Impact resistance test of optical laminates (pen-down test)]

使用超級切割機,以吸收軸方向之長度為150mm、穿透軸方向之長度為70mm之方式裁切出矩形狀光學積層體。將所裁切出的光學積層體之相位差體側隔著黏著劑層貼合於丙烯酸板。在溫度23℃、相對濕度55%RH之環境下,對於貼合在丙烯酸板之光學積層體,以筆尖位於距離該光學積層體之保護膜的最表面5cm之高度且筆尖朝向下方的方式握持評估用筆,從該位置使評估用筆落下。作為評估用筆者,係使用質量為11g,筆尖之直徑為0.7mm的筆。針對落下評估用筆後之光學積層體進行目視觀察,並以下列基準進行評估。將評估結果示於表1及表2。 Use a super cutting machine to cut the rectangular optical laminate with a length of 150 mm in the absorption axis direction and a length of 70 mm in the transmission axis direction. The retardation body side of the cut out optical laminate is bonded to an acrylic plate via an adhesive layer. In an environment with a temperature of 23°C and a relative humidity of 55% RH, hold the optical laminate attached to the acrylic plate with the tip of the pen at a height of 5cm from the outermost surface of the protective film of the optical laminate and with the tip of the pen facing downwards. Drop the evaluation pen from this position. As a pen for evaluation, I used a pen with a mass of 11g and a pen tip diameter of 0.7mm. After dropping the evaluation pen, the optical laminate is visually observed and evaluated based on the following standards. The evaluation results are shown in Table 1 and Table 2.

A:偏光件及保護膜均未產生裂痕及刮痕。 A: Neither the polarizer nor the protective film has cracks or scratches.

B:偏光件未產生裂痕及刮痕,惟於保護膜產生裂痕或刮痕。 B: There are no cracks or scratches on the polarizer, but there are cracks or scratches on the protective film.

C:於偏光件產生裂痕或刮痕。 C: Cracks or scratches occur on the polarizer.

[光學積層體之彎曲試驗] [Bending test of optical laminate]

使用彎曲評估設備(Science Town公司製、STS-VRT-500),在溫度25℃之環境下,對光學積層體進行確認彎曲耐久性的彎曲試驗。決定彎曲軸,進行對向直至沿著彎曲軸之彎曲半徑為1.5mm且彎曲軸之兩側區域平行為止,使保護膜側向內側彎曲,其後重複釋放彎曲之動作13萬5千次。彎曲評估(1)係目視判定沿著彎曲軸產生的剝離,並以下列基準進行評估。彎曲評估(2)係測定沿著彎曲軸產生的裂紋的長度,並以下列基準進行評估。 Using a bend evaluation equipment (STS-VRT-500 manufactured by Science Town Co., Ltd.), a bend test to confirm the bending durability of the optical laminate was performed in an environment with a temperature of 25°C. Determine the bending axis, align it until the bending radius along the bending axis is 1.5mm and the areas on both sides of the bending axis are parallel, bend the protective film side inward, and then repeat the releasing and bending action 135,000 times. Bending evaluation (1) visually determines peeling along the bending axis and evaluates based on the following standards. Bending evaluation (2) measures the length of cracks generated along the bending axis and evaluates based on the following standards.

(彎曲評估(1)) (Bend Assessment(1))

AA:光學積層體之彎曲軸部分中,未產生剝離。 AA: No peeling occurred in the bending axis portion of the optical laminate.

A:光學積層體之彎曲軸部分中,產生點狀的剝離。 A: Point-like peeling occurs in the curved axis portion of the optical laminate.

B:光學積層體之彎曲軸部分中,產生部分的線狀剝離。 B: Partial linear peeling occurred in the curved axis portion of the optical laminate.

C:光學積層體之彎曲軸部分中,整體產生剝離。 C: The entire bending axis portion of the optical laminate was peeled off.

(彎曲評估(2)) (Bend evaluation(2))

A:光學積層體之彎曲軸部分產生的裂紋為1mm以下。 A: The cracks generated in the bent axis portion of the optical laminate are 1mm or less.

B:光學積層體之彎曲軸部分產生的裂紋為超過1mm且5mm以下。 B: Cracks occurring in the bent axis portion of the optical laminate exceed 1 mm and are less than 5 mm.

C:光學積層體之彎曲軸部分產生的裂紋為超過5mm。 C: Cracks generated in the bent axis portion of the optical laminate exceed 5 mm.

[表1]

Figure 112106511-A0202-12-0040-4
[Table 1]
Figure 112106511-A0202-12-0040-4

[表2]

Figure 112106511-A0202-12-0041-5
[Table 2]
Figure 112106511-A0202-12-0041-5

<附基材膜之相位差體(B)的準備> <Preparation of retardation body (B) with base film>

(第1積層體(B)之製作) (Preparation of the first laminated body (B))

準備在基材膜上形成有第1相位差層的第1積層體(B)。第1積層體(B)在基材膜(環烯烴聚合物膜)上具有配向層、及使液晶化合物硬化而成的第1液晶層,第1相位差層為λ/2相位差層。第1積層體(B)係藉由日本特開2015-163935號公報之實施例2所記載之層B(B-1)的製造程序所製作。 A first laminated body (B) in which a first retardation layer is formed on a base film is prepared. The first laminated body (B) has an alignment layer on a base film (cycloolefin polymer film) and a first liquid crystal layer formed by hardening a liquid crystal compound, and the first retardation layer is a λ/2 retardation layer. The first laminated body (B) is produced by the manufacturing process of the layer B (B-1) described in Example 2 of Japanese Patent Application Laid-Open No. 2015-163935.

(第2積層體(B)之製作) (Preparation of the second laminated body (B))

準備在基材膜上形成有第2相位差層的第2積層體(B)。第2積層體(B)在基材膜(環烯烴聚合物膜)具有配向層、及使液晶化合物硬化而成的第2液晶層,第2相位差層為λ/4相位差層。第2積層體(B)係藉由日本特開2015-163935號公報之實施例2所記載之層A(A-1)的製造程序所製作。 A second laminated body (B) in which a second retardation layer is formed on a base film is prepared. The second laminated body (B) has an alignment layer on a base film (cycloolefin polymer film) and a second liquid crystal layer formed by hardening a liquid crystal compound, and the second retardation layer is a λ/4 retardation layer. The second laminated body (B) is produced by the manufacturing process of the layer A (A-1) described in Example 2 of Japanese Patent Application Laid-Open No. 2015-163935.

(紫外線硬化型接著劑之調製) (Preparation of ultraviolet curable adhesive)

混合下述成分以獲得紫外線硬化型接著劑。 Mix the following ingredients to obtain a UV curable adhesive.

‧3',4'-環氧環己基甲基3,4-環氧環己烷甲酸酯(商品名稱:CEL2021P,Daicel股份有限公司製):70質量份 ‧3',4'-Epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate (trade name: CEL2021P, manufactured by Daicel Co., Ltd.): 70 parts by mass

‧新戊二醇二縮水甘油醚(商品名稱:EX-211,Nagase ChemteX股份有限公司製):20質量份 ‧Neopentyl glycol diglycidyl ether (trade name: EX-211, manufactured by Nagase ChemteX Co., Ltd.): 20 parts by mass

‧2-乙基己基縮水甘油醚(商品名稱:EX-121,Nagase ChemteX股份有限公司製):10質量份 ‧2-Ethylhexyl glycidyl ether (trade name: EX-121, manufactured by Nagase ChemteX Co., Ltd.): 10 parts by mass

‧陽離子聚合起始劑(商品名稱:CPI-100_50%溶液,San-Apro股份有限公司製):4.5質量份(實質固形份2.25質量份) ‧Cationic polymerization initiator (trade name: CPI-100_50% solution, manufactured by San-Apro Co., Ltd.): 4.5 parts by mass (substantial solid content 2.25 parts by mass)

‧1,4-二乙氧基萘:2質量份 ‧1,4-diethoxynaphthalene: 2 parts by mass

(附基材膜之相位差體(B)之製作) (Preparation of retardation element (B) with base film)

將第1積層體(B)與第2積層體(B)以第1相位差層側與第2相位差層側隔著上述所調製的紫外線硬化型接著劑對向之方式積層。其次,照射紫外線使紫外線硬化型接著劑硬化形成厚度1μm之接著劑層,從而製作附基材膜之相位差體(B)。 The first laminated body (B) and the second laminated body (B) are laminated so that the first retardation layer side and the second retardation layer side face each other via the ultraviolet curable adhesive prepared above. Next, ultraviolet rays are irradiated to harden the ultraviolet curable adhesive to form an adhesive layer with a thickness of 1 μm, thereby producing a retardation body (B) with a base film.

〔實施例8至14〕 [Examples 8 to 14]

除了使用附基材膜之相位差體(B)取代附基材膜之相位差體(A)以外,其餘與實施例1至7同樣地施作而製作光學積層體。以上述程序進行光學積層體之耐衝擊性試驗及彎曲試驗時,結果與實施例1至7之結果相同。 An optical laminated body was produced in the same manner as in Examples 1 to 7 except that the retardation body with a base film (B) was used instead of the retardation body (A) with a base film. When the impact resistance test and the bending test of the optical laminate were conducted according to the above procedures, the results were the same as those in Examples 1 to 7.

1:偏光板 1:Polarizing plate

10:偏光件 10:Polarizer

20:保護膜 20:Protective film

21:基材層 21:Substrate layer

22:易接著層 22: Easy to adhere layer

41:第1貼合層(貼合層) 41: The first laminating layer (laminated layer)

Claims (9)

一種偏光板,係具備含有聚乙烯醇系樹脂及硼之偏光件、及保護膜;其中, A polarizing plate, which is provided with a polarizing element containing polyvinyl alcohol resin and boron, and a protective film; wherein, 前述偏光件之硼含量為2.8質量%以上4.7質量%以下, The boron content of the aforementioned polarizer is 2.8 mass% or more and 4.7 mass% or less. 前述保護膜具有基材層、及積層於前述基材層之前述偏光件側的易接著層, The protective film has a base material layer and an easy-adhesion layer laminated on the polarizer side of the base material layer, 前述基材層之厚度為30μm以下, The thickness of the aforementioned base material layer is 30 μm or less, 前述易接著層之厚度為70nm以上800nm以下, The thickness of the aforementioned easy-adhesive layer is not less than 70nm and not more than 800nm, 前述偏光板在溫度25℃、相對濕度55%之吸收軸方向及穿透軸方向的斷裂伸長率均為4.0%以上14.0%以下。 The elongation at break of the aforementioned polarizing plate in the absorption axis direction and the transmission axis direction at a temperature of 25°C and a relative humidity of 55% is both 4.0% and below 14.0%. 如請求項1所述之偏光板,其中,前述偏光件之厚度為12μm以下。 The polarizing plate according to claim 1, wherein the thickness of the polarizing element is 12 μm or less. 如請求項1或2所述之偏光板,其中,前述保護膜在溫度25℃、相對濕度55%之穿刺彈性模數為210g/mm以上550g/mm以下。 The polarizing plate according to claim 1 or 2, wherein the puncture elastic modulus of the protective film at a temperature of 25° C. and a relative humidity of 55% is 210 g/mm or more and 550 g/mm or less. 如請求項1至3中任一項所述之偏光板,其中,前述基材層為(甲基)丙烯酸系樹脂膜。 The polarizing plate according to any one of claims 1 to 3, wherein the base material layer is a (meth)acrylic resin film. 如請求項1至4中任一項所述之偏光板,其中,前述易接著層包含胺甲酸乙酯系樹脂。 The polarizing plate according to any one of claims 1 to 4, wherein the easily adhesive layer contains a urethane resin. 如請求項1至5中任一項所述之偏光板,其中,前述保護膜與前述偏光件係隔著貼合層而積層。 The polarizing plate according to any one of claims 1 to 5, wherein the protective film and the polarizer are laminated via a lamination layer. 一種光學積層體,係依序具備請求項1至6中任一項所述之偏光板、相位差體、及黏著劑層。 An optical laminate including the polarizing plate, the retardation body, and the adhesive layer described in any one of claims 1 to 6 in this order. 如請求項7所述之光學積層體,其中,前述偏光板在前述偏光件之單面具備前述保護膜, The optical laminate according to claim 7, wherein the polarizing plate is provided with the protective film on one side of the polarizer, 前述光學積層體在前述偏光件之與前述保護膜側的相對側具備相位差體, The optical laminated body includes a retardation body on a side of the polarizer opposite to the protective film side, 前述相位差體包含液晶硬化層。 The retardation body includes a liquid crystal hardened layer. 一種顯示裝置,係具備請求項7或8所述之光學積層體。 A display device including the optical laminated body according to claim 7 or 8.
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