TW202331043A - Sewing machine and sewing method capable of fixing non-suture thread body to an object to be sewn through suture thread - Google Patents
Sewing machine and sewing method capable of fixing non-suture thread body to an object to be sewn through suture thread Download PDFInfo
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Description
本發明係與縫紉機有關,詳而言之,係指一種提供創新車縫結構的縫紉機及一種創新的車縫方法。The present invention is related to a sewing machine, in detail, it refers to a sewing machine providing an innovative sewing structure and an innovative sewing method.
現有的縫紉機,都是藉由車針穿過布(布料),將縫線車縫在布,並無任何縫紉機可將縫線以外的線體固定在布上。Existing sewing machines all pass through the cloth (cloth) by car needles, and the suture is sewn on the cloth, and there is no sewing machine that can fix the thread body other than the suture on the cloth.
本發明之目的之一在於提供一種具有創新結構的縫紉機,該縫紉機可透過縫線將縫線以外的線體(即非縫線的線體)固定於一待車縫物上。One of the purposes of the present invention is to provide a sewing machine with an innovative structure, which can fix the thread body other than the suture thread (that is, the thread body other than the suture thread) on an object to be sewn through the suture thread.
本發明之目的之一在於提供一種上述的縫紉機,使該線體不需穿過待車縫物即可被固定在該待車縫物上。One of the objectives of the present invention is to provide the above sewing machine, so that the thread body can be fixed on the object to be sewn without passing through the object to be sewn.
本發明之目的之一在於提供一種車縫方法,以縫線固定該縫線以外的線體(即非縫線的線體)。One of the objectives of the present invention is to provide a sewing method for fixing the thread body other than the suture thread (that is, the thread body other than the suture thread).
本發明所提供之縫紉機,包含有: 一機體,裝設有至少一針桿,所述的針桿底端具有至少一車針; 一位移裝置,裝於該機體,並具至少有一出線口,對應於所述的車針,可供至少一線體自所述的出線口穿出;該位移裝置帶動所述的出線口於所述的車針的二側往復移動。 The sewing machine provided by the present invention includes: A machine body, equipped with at least one needle bar, the bottom end of the needle bar has at least one bur; a displacement device, mounted on the body, and has at least one wire outlet, corresponding to the bur, for at least one wire body to pass through the wire outlet; the displacement device drives the wire outlet Move back and forth on both sides of the bur.
藉由上述構造,使至少一縫線由所述的車針車縫於一待車縫物上;使至少一線體自該出線口穿出,該位移裝置將該線體往復地佈線於所述的車針的二側,車縫過程中,所述的縫線可將所述的線體固定於待車縫物上。With the above structure, at least one suture is sewn on an object to be sewn by the needle; at least one thread is passed through the thread outlet, and the displacement device reciprocally routes the thread on the object to be sewn. The two sides of the needle, during the sewing process, the suture can fix the thread body on the object to be sewn.
被固定的該線體並未穿過該待車縫物,可保持該線體完整,避免該線體損傷。The fixed thread body does not pass through the object to be sewn, which can keep the thread body intact and avoid damage to the thread body.
於一實施態樣中,該車針之車縫行程的次數與該出線口之位移行程的次數具比例關係,該車針之車縫行程與該出線口之位移行程之次數比不小於2:1,較佳地,界於2:1至10:1之間。In one embodiment, the number of sewing strokes of the needle is proportional to the number of displacement strokes of the thread outlet, and the ratio of the number of sewing strokes of the needle to the displacement stroke of the thread outlet is not less than 2:1, preferably, between 2:1 and 10:1.
於一實施態樣中,該位移裝置具有一主軸,該主軸轉動時,該位移裝置產生往復運動,驅動所述的出線口往復移動。In one embodiment, the displacement device has a main shaft. When the main shaft rotates, the displacement device generates a reciprocating motion to drive the wire outlet to reciprocate.
於一實施態樣中,該縫紉機具有一傳動軸,該傳動軸驅動該位移裝置之主軸轉動,該傳動軸轉動一圈時,所述的車針完成一次車縫行程;該主軸轉動一圈時,所述的出線口完成一次位移行程;該傳動軸之轉速與該主軸之轉速比不小於2:1,較佳地,界於2:1至10:1之間。In one embodiment, the sewing machine has a transmission shaft, which drives the main shaft of the displacement device to rotate. When the transmission shaft rotates one revolution, the needle completes a sewing stroke; when the main shaft rotates one revolution, , the wire outlet completes a displacement stroke; the ratio of the speed of the transmission shaft to the speed of the main shaft is not less than 2:1, preferably between 2:1 and 10:1.
於一實施態樣中,該位移裝置包含有:一主軸、一往復驅動構件及一往復移動構件,該主軸可轉動地樞設於該機體;該往復驅動構件連接該主軸,該主軸轉動時,驅動該往復驅動構件於一第一位置及一第二位置間往復運動;所述的出線口設於該往復移動構件;該往復驅動構件驅動該往復移動構件於一初始位置及一結束位置之間往復位移,使所述的出線口於所述的車針二側往復移動。In one embodiment, the displacement device includes: a main shaft, a reciprocating driving member and a reciprocating moving member, the main shaft is rotatably pivoted on the body; the reciprocating driving member is connected to the main shaft, and when the main shaft rotates, Drive the reciprocating drive member to reciprocate between a first position and a second position; the outlet port is located on the reciprocating member; the reciprocating drive member drives the reciprocating member between an initial position and an end position Move back and forth between them, so that the outlet port moves back and forth on both sides of the bur.
於一實施態樣中,該往復驅動構件為一偏心輪連桿件,具有一偏心輪端與一連桿端,該偏心輪端裝設於該主軸,該偏心輪連桿件於該主軸的徑向上往復運動,該連桿端驅動該往復移動構件位移。In one embodiment, the reciprocating drive member is an eccentric wheel connecting rod, which has an eccentric wheel end and a connecting rod end, the eccentric wheel end is installed on the main shaft, and the eccentric wheel connecting rod is connected to the main shaft reciprocating radially, the connecting rod end drives the reciprocating member to displace.
於一實施態樣中,該往復移動構件為一搖臂,具有一擺動支點;該出線口設於該搖臂;該偏心輪連桿件驅動該搖臂往復地於該初始位置及該結束位置間擺動。In one embodiment, the reciprocating member is a rocker arm with a swing fulcrum; the cable outlet is set on the rocker arm; the eccentric wheel link drives the rocker arm to reciprocate between the initial position and the end position. swing between positions.
於一實施態樣中,包含有一轉軸,可轉動地樞設於該機體;一搖臂,連接該轉軸;該位移裝置之主軸轉動時,驅動該轉軸轉動,帶動該搖臂往復位移;所述的出線口設於搖臂。In one embodiment, it includes a rotating shaft, which is rotatably pivoted on the body; a rocker arm is connected to the rotating shaft; when the main shaft of the displacement device rotates, it drives the rotating shaft to rotate, and drives the rocking arm to move backward; The outlet is located on the rocker arm.
於一實施態樣中,包含有一往復驅動構件,設於該主軸與該轉軸之間,該主軸轉動時,驅動該往復驅動構件於一第一位置及一第二位置之間往復運動,該往復驅動構件連動該轉軸於一角度範圍內在順時針方向及逆時針方向之間往復轉動。In one embodiment, a reciprocating driving member is included between the main shaft and the rotating shaft. When the main shaft rotates, the reciprocating driving member is driven to reciprocate between a first position and a second position. The driving member drives the rotating shaft to reciprocate between clockwise and counterclockwise within an angle range.
於一實施態樣中,該位移裝置另包含有:一連動機構,設於該往復驅動構件及該往復移動構件之間,該往復驅動構件經由該連桿機構驅動該往復移動構件。In an embodiment, the displacement device further includes: a linkage mechanism disposed between the reciprocating driving member and the reciprocating moving member, and the reciprocating driving member drives the reciprocating moving member through the link mechanism.
於一實施態樣中,該連動機構包括:一轉動件及一連桿,該轉動件具有一轉動支點;該偏心輪連桿件之連桿端連接該轉動件;該連桿之一端連接該轉動件,另一端連接該搖臂;該偏心輪連桿件經由該連動機構驅動該搖臂。In one embodiment, the linkage mechanism includes: a rotating member and a connecting rod, the rotating member has a pivot point; the connecting rod end of the eccentric wheel connecting rod is connected to the rotating member; one end of the connecting rod is connected to the The other end of the rotating part is connected to the rocker arm; the eccentric wheel link drives the rocker arm through the linkage mechanism.
於一實施態樣中,該縫紉機具有一傳動機構,該傳動機構具有一傳動軸;該傳動軸透過一連動組連動該主軸。In one embodiment, the sewing machine has a transmission mechanism, and the transmission mechanism has a transmission shaft; the transmission shaft drives the main shaft through a linkage group.
本發明所提供之一種車縫方法,包含有: 以一縫紉機的至少一車針將至少一縫線車縫於一待車縫物上,每一條縫線車縫出多數縫段; 於所述的車針車縫所述的縫線的過程中,將至少一線體往復地於所述的車針的二側佈線,所述的線體由所述的車針的第一側往第二側移動後,受所述的縫線的一縫段壓住於該待車縫物上;所述的線體由所述的車針的第二側往第一側移動後,受所述的縫線的另一縫段壓住於該待車縫物上。 藉此,該縫紉機實施車縫作業時,該縫線將該線體固定於待車縫物。 A kind of sewing method provided by the present invention comprises: Sew at least one suture on an object to be sewn with at least one needle of a sewing machine, and each suture sews a plurality of seam segments; During the process of sewing the suture with the bur, at least one thread is reciprocally routed on both sides of the bur, and the thread is routed from the first side of the bur to the After the second side moves, a segment of the suture is pressed against the object to be sewn; after the thread moves from the second side of the needle to the first side, it is Another seam segment of the above-mentioned suture is pressed on the object to be sewn. Thereby, when the sewing machine performs sewing operation, the sewing thread fixes the thread body to the object to be sewn.
於上述的車縫方法中,該縫紉機裝設有一位移裝置,以該位移裝置帶動所述的線體於所述的車針的二側往復地移動。In the above sewing method, the sewing machine is equipped with a displacement device, and the displacement device drives the thread body to reciprocate on both sides of the needle.
圖1及圖2顯示本發明第一較佳實施例之縫紉機10,請參閱圖8,該縫紉機10可將一縫線82及一線體84車縫於一待車縫物上,例如布料80、織物、皮革、塑料、紙或類似物,該線體84被該縫線82固定於待車縫物上,並未穿過該待車縫物。Fig. 1 and Fig. 2 show the
請參閱圖1至圖3,該縫紉機10具有一機體11,機體11的機頭12裝設有一針桿13與一壓腳桿15,該針桿13的底端裝有一車針14,而該壓腳桿15底端裝設一壓腳16。縫紉機10的機板17設有一車針孔18,使車針14可伸入車針孔18,車針孔18的下方設置有一進給齒(未示)。該縫紉機於該車針孔18之處定義有一車縫方向D,該車縫方向D為進給齒的往復移動方向,進給齒持續推動待車縫物沿該車縫方向D移動。該機體11內設有諸多機構,相互連動,機體11內具有一傳動機構,該傳動機構包括一設於該機體11的傳動軸19,該傳動軸19以馬達或以皮帶、鏈條驅動。該傳動機構驅使縫紉機10的所有機構作動,包括使該針桿13往復地上下移動,進行車縫作業。上述結構為縫紉機的既有結構,容不贅述。縫紉機10於機板17下方的結構於本說明書亦予以省略。縫糿機的其他部位的結構與本發明無涉,亦不贅述。Please refer to Fig. 1 to Fig. 3, this
本發明之縫紉機10更包含有:一位移裝置30以及一設於該位移裝置30之出線口54,該出線口54用於導引所述的線體84。The
請參閱圖3至圖5,該位移裝置30包括:一主軸35、一往復驅動構件(40)與一往復移動構件(50)。Referring to FIGS. 3 to 5 , the
一支架32,固設於該機體11的一側面;該主軸35可轉動地樞設於該支架32,並可帶動該往復驅動構件(40)作動。該主軸35可由另一個傳動機構傳動,例如以電動馬達傳動,或是以人力透過皮帶輪驅轉該主軸。該主軸35於本實施例係受該縫紉機10本身的傳動軸19傳動,請參閱圖1,該傳動軸19以一連動組20傳動該主軸35。該連動組20具有一第一連動軸21,可轉動地裝設於二軸承211,該第一連動軸21的後端藉由一皮帶輪22及一皮帶23與該傳動軸19的皮帶輪191連接;一第二連動軸24,其一端以一萬向接頭25連接該第一連動軸21一端,而另一端以一萬向接頭26連接該主軸35一端。藉由該連動組20,該傳動軸19轉動時便可帶動該主軸35轉動。A
該往復驅動構件連接該主軸35,該主軸35可驅動該往復驅動構件於一第一位置及一第二位置間往復地來回運動。所述的往復驅動構件可為一偏心構件或凸輪構件,當主軸35轉動時,該往復驅動構件於該主軸35的徑向上往復運動,進而往復地於該第一位置與該第二位置間位移。本較佳實施例之往復驅動構件為一偏心輪連桿件40,其二端分別為一偏心輪端與一連桿端401,該偏心輪端裝設於該主軸35,其連桿端401可於所述的第一位置及第二位置間往復移動。具體而言,該偏心輪連桿件40由一偏心輪42及一連桿44所組成,該偏心輪42固設於該主軸35上;該連桿44之一端以一圈部441套設於該偏心輪42上,該偏心輪42轉動時,該連桿44之端(即該連桿端401)於第一位置與第二位置間往復移動。The reciprocating driving member is connected to the
一支座36,以適當的方式裝設於該機體11上,例如,該支架32延伸出一臂,該支座36裝設於所述的臂,使支座36成為支架32的一部分。本較佳實施例之該支座36係夾住該壓腳桿15,受該壓腳桿15支撐。該支架32及該支座36可製成該機體11的一部分,供該位移裝置30安裝。A
該往復移動構件可設計為直線位移或擺動位移。本實施例之往復移動構件為一搖臂50,該搖臂50一端為樞接端52,可轉動地樞設於該支座36,搖臂50以該樞接端52作為擺動支點,可於一初始位置及一結束位置間往復地擺動。一出線口54,位於該搖臂50一端,並臨近於該車針14。該偏心輪連桿件40之連桿端401可直接連接該搖臂50,以帶動該搖臂50位移。請參閱圖4,該偏心輪連桿件40位於第一位置時,係帶動該搖臂50位移至該初始位置,使得該出線口54位於該車針14一側;該偏心輪連桿件40位於第二位置時,係帶動該搖臂50位移至該結束位置,使得該出線口54位於車針14的另一側,因此,該主軸35轉動時,該往復驅動構件(40)帶動該往復移動構件(50)作動,使該出線口54於車針14的二側往復移動。The reciprocating member can be designed as linear displacement or swing displacement. The reciprocating moving member of the present embodiment is a
請參閱圖4,該車針14所在之處於該車縫方向D上形成一虛擬線X,所述的車針14二側即為該虛擬線X的二側,該搖臂50的出線口54於該車針14的二側往復移動之意,即表示該出線口54於該虛擬線X的二側往復位移。該出線口54於車針14一側的位置P及另一側的位置Q的連線與該虛擬線X不平行。較佳地,該位置P、Q的連線與該虛擬線X垂直或大約呈垂直。Please refer to Fig. 4, where the
請參閱圖5,該搖臂50具有一桿身55及一懸桿57,該樞接端52位於該桿身55一端;一長形槽56,設於該桿身55;該懸桿57一端以一螺接元件571連接於該桿身55之長形槽56,並可固定於該長形槽56的不同位置,以調整該懸桿57之擺動位移量。一中空的管體58,固設於該懸桿57的自由端572,該管體58的自由端(底端)形成該出線口54。請參閱圖2,前述的線體84可由該管體58一端(頂端)穿入,由該出線口54穿出。圖13顯示出線口54的另一種實施結構,該懸桿57的自由端572設置一孔,該孔形成所述的出線口54,線體84穿設於該出線口54,自該出線口54的一端穿入及自另一端穿出。Referring to Fig. 5, the
該偏心輪連桿件40於本較佳實施例係透過該一連動機構70帶動該搖臂50,該連動機構70包括一轉動件71與一連桿76,該轉動件71之中央部位以一樞軸72樞設於該支架32之一臂34上,使該轉動件具有一轉動支點,轉動件71轉動時,其二端73、74可產生反向的位移。該偏心軸連桿件40的連桿端401係樞接於該轉動件71的第一端73。該連桿76之一端連接該轉動件71的第二端74,其另一端連接該搖臂50的桿身55。藉此,該偏心輪連桿件40經由該連動機構70帶動該搖臂50往復位移。In this preferred embodiment, the
請參閱圖2,該縫紉機10使用時,該縫線82係穿設於該車針14,而該線體84則自該搖臂50之出線口58穿出,該線體84可為反光紗、夜光紗、裝飾性的紗線、具導電性的紗線、具金屬色澤的紗線或其他具特定性質或功能的線,亦可為各式線、纖維或紗等線體。Please refer to Fig. 2, when the
以將該縫線82及該線體84車縫於一布料80為例,該縫紉機10作動時,將產生圖4、及圖5至圖7之作動。請參閱圖5,顯示該偏心輪連桿件40位於其往復行程的第一位置、該搖臂50位於其往復位移行程的初始位置,此時,以圖式的方向為準,偏心輪連桿件40的最大偏心量位於右側,其連桿端401位於行程的最右側的止點,該連動機構70之連桿76及該搖臂50位在其位移行程的最左側的止點,該搖臂之出線口54處於初始位置,位於該車針14一側(第一側),該針桿13及車針14位於其車縫行程的上止點。Taking the
該縫紉機10運轉時,其傳動軸19經由該連動組20帶動該位移裝置30作動,此時,該連動組20驅動該主軸35順時針轉動,請參閱圖6,顯示該主軸35及該偏心輪連桿件40順時針方向轉動90度,此時,該偏心軸連桿件40及其連桿端401將往左側位移一半的行程,該轉動件71係逆時針轉動,使轉動件71之第二端74驅動該連桿76及該搖臂50向右位移一半的行程,該針桿13及該車針14往下位移至車縫行程的下止點,該車針14帶著該縫線82穿過布料80。同時,該出線口54移動至圖4的B點所示的中間位置,為其行程的一半。When the
傳動軸19驅使該主軸35繼續順時針轉動90度至圖7的位置時,該偏心軸連桿件40及其連桿端401往左側位移至行程的止點,亦即該第二位置;該轉動件71逆時針轉動至其轉動行程的止點,轉動件71之第二端74驅動該連桿76及該搖臂50向右位移至其行程的最右側的止點,亦即,該搖臂50擺動至該結束位置,該出線口54位移至車針14的另一側(第二側),帶動該線體84至車針14的另一側(第二側),同時,該針桿13及該車針14回復至其車縫行程的上止點,該車針14帶著縫線82往上穿出布料80,車針14完成一次車縫行程。When the
主軸35由圖7的位置再順時針轉動180度時,將回復至圖5的位置,使得該偏心輪連桿件40由其第二位置回復至第一位置,並驅動該轉動件70順時針轉動,使該轉動件70的第二端74驅動該連桿76及該搖臂50向左位移至其位移行程的最左側的止點,該搖臂50回復至初始位置,該出線口54回復至該車針14一側(第一側),並帶動該線體84由車針14的另一側(第二側)移動至車針14的一側(第一側),同時,該針桿13及車針14再次完成一次車縫行程,亦即,該車針14帶著該縫線82往下穿過布料80、並往上穿出布料80。When the
如此,該縫紉機10運轉時,該針桿13及該車針14重複其車縫行程,將該縫線82車縫於該布料80,同時,該位移裝置30係往復運動,帶動該出線口54於車針14的二側往復位移,將該線體84往復地佈線在車針14的二側,並受該縫線82壓住,完成將該縫線82及該線體84車縫於待車縫物之車縫作業。In this way, when the
於上述的作動過程中,該車針14完成二次的車縫行程,而該搖臂50及其出線口54完成一次位移行程,該出線口由車針14的第一側位移至車針的第二側、再復位至車針的第一側。故,該車針14的車縫行程與該搖臂50的位移行程的比例為2:1。In the above-mentioned actuation process, the
圖8顯示該縫紉機10將該縫線82及該線體84車縫在該布料80上之頂視圖,該縫線82固定該線體84。FIG. 8 shows a top view of the
請參閱圖9,於車縫過程中,布料80沿著車縫方向D持續進給,縫紉機10的車針於一個下針處T刺穿該布料80,帶動該縫線82由布料80的正面801穿透至布料的底面802,接著車針14將該縫線82往上回拉至布料的正面801,完成一次車縫行程。於一次車縫行程中,該縫線82於布料80的底面802產生一次轉折,該轉折形成一個跨部821,跨過一底線86(該底線非本發明之標的,容不贅述)。於進行下一個車縫行程時,該布料80在縫紉機10上移動一段距離,該車針14於另一個下針處T再進行另一次車縫行程,帶動該縫線82再次穿透至該布料80的底面802,再帶動該縫線82往上穿出布料80的正面801,如此,反覆進行車縫行程,於每一次的車縫行程中,該縫線82於該布料80的底面形成一個跨部821,使底線86與縫線82相互鉤拉。同時,於該布料80的正面801,該縫線82於每二個相鄰的下針處T形成一個縫段83,該等縫段83沿著布料80的車縫方向D排列,通常,該等縫段83為相同長度,且等間隔排列。圖式中所示的縫段83以呈直線排列為例,惟不以此為限,例如該等縫段83亦可呈弧形排列。Please refer to FIG. 9 , during the sewing process, the
於車縫過程中,該縫線82及該線體84係持續地釋放,該線體84受縫線82的縫段83壓住並固定於布料80的正面801,該線體84依序穿繞於該等縫段83,受縫段83壓住。During the sewing process, the
圖10顯示縫線82與線體84的車縫過程示意圖,如圖10A所示,車縫時,布料80往車縫方向D移動,車針14於一下針處T1進行一次車縫行程,該位移裝置30帶動該出線口54由初始位置移向結束位置,使該線體84由車針的第一側(例如右側R)往第二側(例如左側L)釋放。接著,如圖10B所示,車針於另一個下針處T2進行另一次車鏠行程,並於下針處T1及T2之間產生一個縫段83a,壓住該線體84,之後,該位移裝置30帶動該出線口54由結束位置往初始位置移動,將該線體84再由第二側(左側L)拉引至第一側(右側R),再如圖10C所示,車針於下一個下針處T3進行另一次車縫行程,使縫線82產生另一個縫段83b,壓住該線體84,如此反覆進行,便可縫製完成圖8所示的車縫結構90,該縫線82及該線體84車縫於該布料80的正面,該線體84於該縫線82的左、右二側往復地穿繞該等縫段83中。Fig. 10 shows a schematic diagram of the sewing process of the
圖8所示的車縫結構90中,車針14的車縫行程的次數與該搖臂50的位移行程的次數的比例為2:1(例如傳動軸19與主軸35的轉速比為2:1),該線體84依序地且規律地穿過相鄰的縫段83,受每一個縫段83所壓住。In the
改變該傳動軸19與主軸35的轉速比,可改變該車針14的車縫行程與該搖臂50的位移行程的次數比例關係,例如將轉速比調整為3:1或4:1,可形成如圖11所示的車縫結構91,該線體84並未穿過所有的縫段83,而係規律地穿過相隔的縫段83,受相隔的縫段83壓住。壓住該線體84的縫段83c係相隔,位於縫段83c之間的縫段83d並未壓住線體84。壓住線體84的相鄰二縫段83c之間可相隔一個至數個未壓住線體的縫段83d。圖11顯示,相鄰的二個壓住線體84的縫段83c之間由一個未壓住線體的縫段83d相隔。該車針14的車縫行程與該搖臂50的位移行程的次數比不小於2:1,實施上,其比例界於為2:1至10:1,以2:1至6:1的比例為佳,並以2:1至4:1的比例最佳。Changing the rotational speed ratio of the
此外,如圖12所示,實施上,可於該縫紉機10設置二個出線口,往復地於該車針二側位移,用以佈線二條線體84a、84b,且該二線體84a、84b穿繞於該縫線82的縫段83,受縫段83壓住,形成圖12的車縫結構92。該二線體84a、84b可呈對稱地或非對稱地穿繞於該等縫段83。所述的二個出線口可由一個位移裝置30驅動,或縫紉機設置二個位移裝置,所述的二個出線由二個位移裝置分別驅動。In addition, as shown in FIG. 12 , in practice, two thread outlets can be set on the
圖14係本發明第二較佳實施例之縫紉機10’圖中僅顯示局部構造,相同元件沿用第一較佳實施例的元件符號。Fig. 14 is the sewing machine 10' of the second preferred embodiment of the present invention, only showing the partial structure in the figure, and the same elements continue to use the component symbols of the first preferred embodiment.
該縫紉機10’裝設有複數針桿13、複數車針14、複數壓腳桿15與複數壓腳16,例如2至10根的車針14,可同時車縫複數縫線。本實施例顯示三根針桿、三支車針與三根壓腳桿,該縫紉機10’可同時車縫三條縫線。The sewing machine 10' is equipped with a plurality of needle bars 13, a plurality of
該支座36夾住一根或多根壓腳桿15。該搖臂50的懸桿57設置三出線口54,分別對應該三車針14,供三條線體84分別穿過於該三出線口54。請參閱圖15,該搖臂50往復位移時,該三出線口54分別於對應的車針14的二側往復移動。The
如圖16至圖18所示,該縫紉機10’進行車縫作業時,該三車針14(14a至14c)進行車縫行程,可同時於一待車縫物80上車縫三條縫線82,而該搖臂54帶動該三出線口54(54a至54C)於該三車針的二側往復移動,使三條線體84於該三車針的二側移動,並受到縫線82的縫段83壓住。如此,可同時將多條線體84固定於待車縫物上,形成圖18的車縫結構93。As shown in Figures 16 to 18, when the sewing machine 10' performs the sewing operation, the three needles 14 (14a to 14c) perform the sewing stroke, and can simultaneously sew three
圖19至圖21係本發明第三較佳實施例之縫紉機10”,具有一位移裝置30’裝設於機體11。該縫紉機可為具有一車針14或複數車針的機型。該位移裝置30’之主軸35’設置於機體11,透過一個由齒輪101及102所形成的連動組20’受機體11的傳動軸19傳動。該傳動軸19與該主軸35’之轉速比為2:1至10:1。該主軸35’轉動時,可由一往復驅動構件(40’)連動一往復移動構件(50’)往復位移。於本實施例,所述的往復驅動構件為一偏心軸連桿件40’,而所述的往復移動構件為一搖臂50’,具有一或多個出線口54。Fig. 19 to Fig. 21 is the
一轉軸120,可轉動地樞設於該機體11,其一端(底端)穿出該機體。該搖臂50’一端501連接於該轉軸120一端。該偏心軸連桿件40’可驅動該轉軸120轉動,進而驅使該搖臂50’往復移動。該轉軸120設有一橫向臂122;該偏心輪連桿件40’之偏心軸42係固設於該主軸35’,其連桿44連接一桿件111,該桿件111一端以一樞接部112樞接於該軸桿120的橫向臂122。該搖臂50’具有一懸桿57,該懸桿57一端連接於搖臂50’,其另一設有一出線口54,供線體84穿設。該桿件111及該轉軸120係形成一連動機構70’,使該偏心軸連桿件40’藉以帶動該搖臂50’位移。該轉軸120為該搖臂50’的擺動支點。A
請參閱圖22,當主軸35’轉動時,該偏心軸連桿件40’之連桿端(即連桿41)驅使該桿件111橫向位移,該桿件經由該橫向臂122帶動該軸桿120於一角度範圍內於順時針方向及逆時針方向之間往復轉動。進而帶動該搖臂50’及該懸桿57往復角位移。Please refer to Fig. 22, when the
以圖22為準,該偏心輪連桿件40’位於第一位置時,該搖臂50’位於一初始位置,該出線口54位於該車針14一側(如圖22實線所示);該偏心輪連桿件40’位於第二位置時,帶動該轉軸120順時針方向轉動,使搖臂50’順時針方向位移至一結束位置,得該出線口54位於車針14的另一側(如圖22虛線所示)。該偏心軸連桿件40’回復第一位置時,帶動該轉軸120逆時針方向轉動,使搖臂50’逆時針方向回復至初始位置。因此,該位移裝置30’作動時,該出線口54於車針14的二側往復移動。該傳動軸19與該主軸35’於本實施例之轉速比為2:1,使縫線82與線體84形成圖8的車縫結構90。Referring to FIG. 22 , when the eccentric
圖23係本發明之縫紉機10’”之第四較佳實施例,其位移裝置30相同於第一較佳實例施所示者,容不贅述。Fig. 23 is the fourth preferred embodiment of the sewing machine 10' " of the present invention, and its
該縫紉機10’”之連動組20”具有一傳輸軸28,裝設於該機體11,該傳輸軸28之一端以一齒輪103嚙接縫紉機的傳動軸19的齒輪104,而另一端以一齒輪105嚙接位移裝置30的主軸35的齒輪106。藉此,該傳動軸19可經由該連動組20”傳動該主軸35,使該位移裝置30產生作動。同樣的,該傳動軸19與該主軸35’之轉速比為2:1至10:1。The
圖8、11、12及18顯示縫線82以平車的方式車縫於織物上。本發明之結構可應用於不同型式的縫紉機所形成的縫線結構,例如拷克機(thread babylock;thread overlock)、三本機(thread coverstitch;thread coverstitch with binding),或併機(flatlock)等。拷克機可分為一針(一支車針)三線(三縫線)、二針四線之機型;三本機具有二針三線、二針四線、三針五線之機型;而併機為四針六線的縫紉機。Figures 8, 11, 12 and 18 show the
圖24A及24B顯示本發明的位移裝置(未示)設置於一台一針三線的拷克機(未示),於布料80上所縫製出的車縫結構94的正面(圖24A)及背面(圖24B),其包含三條縫線及一線體(反光紗、夜光紗、導電性線體等)84。所述的三條縫線中的一條縫線82係於該車縫結構94之正面呈線性延伸,該縫線82具有複數縫段83。本發明之位移裝置將該線體84於該拷克機的車針(未示)的二側往復地佈線,使該線體84受所述的縫段83壓住並固定,線體84受縫段83固定之過程請參閱上文之說明。該三條縫線之間的連接構造,非本發明之標的,容不贅述。24A and 24B show that the displacement device (not shown) of the present invention is set on a one-needle and three-thread cocker machine (not shown), and the front (FIG. 24A) and back of the
圖25A及25B係本發明的位移裝置設置於一台二針四線的拷克機(未示)所縫製出的車縫結構95的正面(圖25A)及背面(圖25B),其包含四條縫線及二線體84。所述的四條縫線中的二條縫線82係車縫於布料80的正面,並具有複數縫段83呈線性延伸。該位移裝置將該二線體84於該拷克機的二車針的二側往復地佈線,使該二線體84受該二縫線82的縫段83壓住並固定於布料的正面。Fig. 25A and 25B are the front (Fig. 25A) and the back (Fig. 25B) of the
圖26A及26B顯示,本發明的位移裝置設置於一台二針三線的三本機(未示)所縫製出的車縫結構96的正面(圖26A)及背面(圖26B),其包含三條縫線及二線體84。所述的三條縫線中的二條縫線82車縫在布料80的正面,並具有複數縫段83呈線性延伸。該位移裝置將該二線體84於該三本機的二車針的二側往復地佈線,使該二線體84受所述的縫段83固定。Figures 26A and 26B show that the displacement device of the present invention is arranged on the front side (Figure 26A) and the back side (Figure 26B) of the
圖27A及27B顯示,本發明的位移裝置設置於一台二針四線的三本機(未示)所縫製出的車縫結構97的正面(圖27A)及背面(圖27B),其包含四條縫線及二線體84。所述的四條縫線中的二條縫線82係車縫在布料80的正面,並具有複數縫段83呈線性延伸。該位移裝置將該二線體84於該三本機的二車針的二側往復地佈線,使該二線體84受所述的縫段83固定。Figures 27A and 27B show that the displacement device of the present invention is arranged on the front side (Figure 27A) and the back side (Figure 27B) of the
圖28A及28B顯示,本發明的位移裝置設置於一台三針五線的三本機(未示)所縫製出的車縫結構98的正面(圖28A)及背面(圖28B),其包含五條縫線及三線體84。所述的五條縫線中的三條縫線82係車縫在布料80的正面,並具有複數縫段83呈線性延伸。該位移裝置將該三線體84於該三本機的三車針的二側往復地佈線,使該三線體84受該三縫線82的縫段83固定。Figures 28A and 28B show that the displacement device of the present invention is arranged on the front (Figure 28A) and back (Figure 28B) of the
前述之四針六線的併機的縫線結構係具有四條縫線84位於布料的正面;可使一條或四條線體受其縫線的縫段固定。The aforesaid four-needle and six-thread parallel stitching structure has four
圖24A至圖28A例舉複數線體84受複數縫線82的縫段83固定,實施上可只以一條線體84受複數縫線中的一縫線固定。24A to 28A exemplify that
本發明提供一種創新的車縫結構的縫紉機,可將一條或多條的縫線及一條或多條線體84固定於一待車縫物上,且線體84並未穿過待車縫物,可維持該線體的結構與功能完整,避免損毁或減損線體的功能。The present invention provides a sewing machine with an innovative sewing structure, which can fix one or more sutures and one or
本發明之縫紉機為前所未有之創作,該縫紉機之車縫方法亦為同類物品中首創之方法。本發明所揭之實施例僅係說明本發明之技術手段而非限制,舉凡由本發明之等效修改,均應視為本發明之保護範圍。The sewing machine of the present invention is an unprecedented creation, and the sewing method of the sewing machine is also the first method among similar articles. The embodiments disclosed in the present invention are only to illustrate the technical means of the present invention and not to limit them. Any equivalent modification of the present invention should be regarded as the protection scope of the present invention.
10、10’、10”、10’”:縫紉機
11:機體
12:機頭
13:針桿
14(14a~14c):車針
15:壓腳桿
16:壓腳
17:機板
18:車針孔
19:傳動軸
191:皮帶輪
20、20’、20”:連動組
21:第一連動軸
22:皮帶輪
23:皮帶
24:第二連動軸
25、26:萬向接頭
28:傳輸軸
30、30’:位移裝置
32:支架
34:臂
35、35’:主軸
36:支座
40、40’:往復驅動構件(偏心輪連桿件)
401:連桿端
42:偏心輪
44:連桿
441:圈部
50、50’:往復移動構件(搖臂)
52:樞接端
54(54a~54c):出線口
55:桿身
56:長形槽
57:懸桿
571:螺接元件
572:自由端
58:管體
70、70’:連動機構
71:轉動件
72:樞軸
73:第一端
74:第二端
76:連桿
80:布料(待車縫物)
801:正面
802:背面
82:縫線
821:跨部
83(83a~83d):縫段
84(84a、84b):線體
86:底線
90~98:車縫結構
D:車縫方向
X:虛線線
P、Q:位置
T(T1~T3):下針處
R:右側
L:左側
101~106:齒輪
111:桿件
112:樞接部
120:轉軸
122:橫向臂
10, 10’, 10”, 10’”: sewing machine
11: body
12: Machine head
13: needle bar
14 (14a~14c): bur
15: Presser foot rod
16: Presser foot
17: machine board
18: Car pinhole
19: Drive shaft
191: Pulley
20, 20’, 20”: linkage group
21: The first linkage shaft
22: Pulley
23: belt
24: The second linkage shaft
25, 26: universal joint
28: transmission shaft
30, 30': displacement device
32: Bracket
34: arm
35, 35': spindle
36: Support
40, 40': reciprocating drive member (eccentric wheel link)
401: Connecting rod end
42: Eccentric wheel
44: Connecting rod
441: circle department
50, 50': reciprocating moving member (rocker arm)
52: Pivot end
54(54a~54c): Outlet
55: Shaft
56: Long groove
57: suspension rod
571: screw connection element
572: free end
58: tube body
70, 70': linkage mechanism
71: rotating parts
72: Pivot
73: first end
74: second end
76: Connecting rod
80: Cloth (to be sewn)
801: front
802: back
82: Suture
821: cross department
83(83a~83d): seam section
84 (84a, 84b): line body
86: Bottom line
90~98:Sewing structure
D: Sewing direction
X: dotted line
P, Q: position
T(T1~T3): needle point
R: right
L:
本發明之目的、特徵以及所達成之功效可由下述之若干較佳實施例之說明及圖式獲得瞭解,其中: 圖1係本發明第一較佳實施例之縫紉機之立體圖。 圖2係本發明第一較佳實施例之縫紉機於另一視角之立體圖。 圖3係圖1之縫糿機之前視圖。 圖4顯示以圖1之縫紉機之位移裝置為主之頂視圖,圖中省略縫紉機的其他部位。 圖5至圖7顯示圖1之位移裝置為主之立體圖,並顯示其作動狀態。 圖8顯示一縫線及一線體車縫於一待車縫物之頂視圖。 圖9係圖8之9-9剖線之剖面圖。 圖10A至圖10C顯示該縫紉機車縫該縫線及該線體之車縫過程之示意圖。 圖11顯示一縫線及一線體車縫於一待車縫物之另一實施方式之頂視圖。 圖12顯示一縫線及二線體車縫於一待車縫物之實施例。 圖13顯示圖5之車針與搖臂之出線口之示意圖。 圖14係本發明第二較佳實施例之縫紉機之局部立體圖。 圖15係圖14之車針與搖臂之出線口之示意圖。 圖16至圖17顯示圖14之縫紉機之作動狀態。 圖18顯示複數縫線及複數線體車縫於一待車縫物之頂視圖。 圖19係本發明第三較佳實施例之縫紉機之立體圖。 圖20係圖19之側視圖。 圖21係本實施例之位移裝置之立體圖。 圖22係圖21之頂視示意圖。 圖23係本發明第四較佳實施例之縫紉機之示意圖。 圖24A及24B顯示本發明之結構應用於一針三線的拷克機所車縫出的車縫結構之正面及背面的示意圖,其中,本發明之一線體受一縫線固定。 圖25A及25B顯示本發明之結構應用於二針四線的拷克機車縫出的車縫結構之正面及背面的示意圖,其中:本發明之二線體受二縫線固定。 圖26A及26B顯示本發明之結構應用於二針三線的三本機車縫出的車縫結構之正面及背面的示意圖,其中:本發明之二線體受二縫線固定。 圖27A及27B顯示本發明之結構應用於二針四線的三本機車縫出的車縫結構之正面及背面的示意圖,其中:本發明之二線體受二縫線固定。 圖28A及28B顯示本發明之結構應用於三針五線的三本機車縫出的車縫結構之正面及背面的示意圖,其中:本發明之三線體受三縫線固定。 The purpose, characteristics and achieved effects of the present invention can be understood from the descriptions and drawings of some of the following preferred embodiments, wherein: Fig. 1 is a perspective view of a sewing machine according to a first preferred embodiment of the present invention. Fig. 2 is a perspective view of the sewing machine of the first preferred embodiment of the present invention from another angle of view. Fig. 3 is the front view of the sewing machine of Fig. 1. Fig. 4 shows the top view of the displacement device of the sewing machine in Fig. 1 as the main part, and other parts of the sewing machine are omitted in the figure. Fig. 5 to Fig. 7 show the perspective view of the displacement device in Fig. 1 as the main body, and show its actuation state. Fig. 8 shows a top view of a thread and a body sewn on an object to be sewn. Fig. 9 is a sectional view of section line 9-9 in Fig. 8 . 10A to 10C are schematic diagrams showing the sewing process of the sewing thread and the thread body by the sewing machine. Figure 11 shows a top view of another embodiment of a thread and thread body sewn to an object to be sewn. Fig. 12 shows an embodiment of sewing thread and two thread bodies on an object to be sewn. Fig. 13 shows a schematic view of the wire outlet of the bur and the rocker arm in Fig. 5 . Fig. 14 is a partial perspective view of a sewing machine according to a second preferred embodiment of the present invention. Fig. 15 is the schematic diagram of the wire outlet of the bur and the rocking arm of Fig. 14. Fig. 16 to Fig. 17 show the working state of the sewing machine of Fig. 14 . Fig. 18 shows a top view of a plurality of sutures and a plurality of thread bodies sewn on an object to be sewn. Fig. 19 is a perspective view of a sewing machine according to a third preferred embodiment of the present invention. Fig. 20 is a side view of Fig. 19 . Fig. 21 is a perspective view of the displacement device of the present embodiment. FIG. 22 is a schematic top view of FIG. 21 . Fig. 23 is a schematic diagram of a sewing machine according to a fourth preferred embodiment of the present invention. 24A and 24B show the front and back schematic views of the structure of the present invention applied to a sewing machine with one needle and three threads, where the thread body of the present invention is fixed by a suture. Figures 25A and 25B show the front and back schematic views of the structure of the present invention applied to a two-needle four-thread cocker locomotive to sew the sewing structure, wherein: the two-thread body of the present invention is fixed by two sutures. 26A and 26B show the front and back schematic views of the structure of the present invention applied to the sewing structure sewn by three locomotives with two needles and three threads, wherein: the two thread bodies of the present invention are fixed by two sutures. 27A and 27B show the schematic diagrams of the structure of the present invention applied to the front and back of the sewing structure sewn by three locomotives with two needles and four threads, wherein: the two-thread body of the present invention is fixed by two sutures. 28A and 28B show the schematic diagrams of the structure of the present invention applied to the front and back of the sewing structure sewn by three-needle and five-thread locomotives, wherein: the three-thread body of the present invention is fixed by three stitches.
11:機體 11: body
12:機頭 12: Machine head
13:針桿 13: needle bar
14:車針 14:bur
15:壓腳桿 15: Presser foot rod
16:壓腳 16: Presser foot
17:機板 17: machine board
18:車針孔 18: Car pinhole
19:傳動軸 19: Drive shaft
20:連動組 20: linkage group
21:第一連動軸 21: The first linkage shaft
22:皮帶輪 22: pulley
23:皮帶 23: belt
24:第二連動軸 24: The second linkage shaft
25:萬向接頭 25: universal joint
30:位移裝置 30: Displacement device
36:支座 36: Support
50:往復移動構件 50: reciprocating moving components
54:出線口 54: Outlet
57:懸桿 57: suspension rod
58:管體 58: tube body
82:縫線 82: Suture
84:線體 84: line body
D:車縫方向 D: Sewing direction
Claims (17)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MX2022014632A MX2022014632A (en) | 2021-12-20 | 2022-11-18 | Sewing machine and sewing method. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW111102032 | 2022-01-18 | ||
TW111102032 | 2022-01-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202331043A true TW202331043A (en) | 2023-08-01 |
Family
ID=88559299
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111123766A TW202331043A (en) | 2021-12-20 | 2022-06-24 | Sewing machine and sewing method capable of fixing non-suture thread body to an object to be sewn through suture thread |
Country Status (1)
Country | Link |
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TW (1) | TW202331043A (en) |
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2022
- 2022-06-24 TW TW111123766A patent/TW202331043A/en unknown
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