TW202313866A - Conductive paste for gravure printing, electronic component, and laminate ceramic capacitor - Google Patents

Conductive paste for gravure printing, electronic component, and laminate ceramic capacitor Download PDF

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TW202313866A
TW202313866A TW111120689A TW111120689A TW202313866A TW 202313866 A TW202313866 A TW 202313866A TW 111120689 A TW111120689 A TW 111120689A TW 111120689 A TW111120689 A TW 111120689A TW 202313866 A TW202313866 A TW 202313866A
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organic solvent
conductive paste
gravure printing
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吉田尚史
山田純平
奥田祐司
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日商住友金屬礦山股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • C04B35/468Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates
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    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • H01G4/1209Ceramic dielectrics characterised by the ceramic dielectric material
    • H01G4/1218Ceramic dielectrics characterised by the ceramic dielectric material based on titanium oxides or titanates
    • H01G4/1227Ceramic dielectrics characterised by the ceramic dielectric material based on titanium oxides or titanates based on alkaline earth titanates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/30Stacked capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

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  • Chemical & Material Sciences (AREA)
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Abstract

Provided is conductive paste which is for gravure printing, and which can suppress separation between a conductive powder and a ceramic powder. This conductive paste for gravure printing includes a conductive powder, a ceramic powder, a dispersant, a binder resin, and organic solvents. The organic solvents include a first organic solvent, and a solvent other than the first organic solvent. The binder resin contains a butyral-based resin. The first organic solvent is at least one selected from the group consisting of ester-based solvents and ether-based solvents. An HSP distance between an HSP value of the first organic solvent and an HSP value of the butyral-based resin is less than that between an HSP value of the solvent other than the first organic solvent and the HSP value of the butyral-based resin.

Description

凹版印刷用導電性漿料、電子零件、及積層陶瓷電容器Conductive paste for gravure printing, electronic parts, and multilayer ceramic capacitors

本發明係關於凹版印刷用導電性漿料、電子零件以及積層陶瓷電容器。The present invention relates to a conductive paste for gravure printing, an electronic component, and a multilayer ceramic capacitor.

伴隨著行動電話、數位設備等電子設備的小型化以及高性能化,對於包含積層陶瓷電容器等的電子零件亦期望小型化以及高容量化。積層陶瓷電容器具有複數個電介質層及複數個內部電極層交替積層而成的結構,藉由使上述電介質層以及內部電極層薄膜化,能夠實現小型化以及高容量化。Along with miniaturization and higher performance of electronic equipment such as mobile phones and digital devices, miniaturization and higher capacity of electronic components including multilayer ceramic capacitors are also desired. A multilayer ceramic capacitor has a structure in which a plurality of dielectric layers and a plurality of internal electrode layers are alternately laminated. By reducing the thickness of the dielectric layers and internal electrode layers, miniaturization and high capacity can be achieved.

積層陶瓷電容器例如以如下方式製造。首先,在含有鈦酸鋇(BaTiO 3)等電介質粉末以及黏合劑樹脂的陶瓷生片的表面上,以預定的電極圖案印刷內部電極用的導電性漿料,進行乾燥,形成乾燥膜。接著,將乾燥膜及陶瓷生片以交替重疊的方式積層,得到積層體。接著,對該積層體進行加熱壓接而一體化,形成壓接體。將該壓接體切斷,在氧化性氣體環境或惰性氣體環境中進行脫有機黏合劑處理後,進行燒製,得到燒製晶片。接著,在燒製晶片的兩端部塗布外部電極用漿料,燒製後,對外部電極表面實施鍍鎳等,得到積層陶瓷電容器。 A multilayer ceramic capacitor is manufactured, for example, as follows. First, a conductive paste for internal electrodes is printed in a predetermined electrode pattern on the surface of a ceramic green sheet containing dielectric powder such as barium titanate (BaTiO 3 ) and a binder resin, and dried to form a dry film. Next, the dry film and the ceramic green sheets are stacked alternately to obtain a laminate. Next, this laminated body is heated and pressure-bonded to be integrated to form a pressure-bonded body. The press-bonded body is cut, and the organic binder is removed in an oxidizing gas atmosphere or an inert gas atmosphere, and then fired to obtain a fired wafer. Next, the slurry for external electrodes is applied to both ends of the fired wafer, and after firing, nickel plating or the like is applied to the surface of the external electrodes to obtain a multilayer ceramic capacitor.

作為將導電性漿料印刷於電介質生片時使用的印刷法,以往一般使用網版印刷法,但從電子設備的小型化、薄膜化、生產性提高的要求而言,要求以更高的生產性印刷更微細的電極圖案。As a printing method used when printing conductive paste on dielectric green sheets, screen printing has been generally used in the past, but in view of the miniaturization, thinning and productivity improvement of electronic equipment, higher production efficiency is required. Print finer electrode patterns.

作為導電性漿料的印刷法之一,提出作為連續印刷法的凹版印刷法,在設置於製版的凹部中填充導電性漿料,將其按壓於被印刷面,據此從該製版轉印導電性漿料。凹版印刷法的印刷速度快,生產性優異。在使用凹版印刷法的情況下,必須適當地選擇導電性漿料中的黏合劑樹脂、分散劑、溶劑等,將黏度等特性調整為適於凹版印刷的範圍。As one of the printing methods of conductive paste, the gravure printing method is proposed as a continuous printing method. The conductive paste is filled in the concave part provided in the plate and pressed to the surface to be printed, thereby transferring conductive ink from the plate. sexual slurry. The gravure printing method has a high printing speed and is excellent in productivity. When using the gravure printing method, it is necessary to appropriately select a binder resin, a dispersant, a solvent, and the like in the conductive paste, and adjust characteristics such as viscosity to a range suitable for gravure printing.

例如,在專利文獻1中記載一種導電性漿料,其係用於藉由凹版印刷來形成內部導體膜的導電性漿料,該內部導體膜係具備複數個陶瓷層以及沿著前述陶瓷層之間的特定界面延伸的內部導體膜的積層陶瓷電子零件中的內部導體膜,該導電性漿料包含30~70重量%的含有金屬粉末的固體成分、1~10重量%的乙氧基含有率為49.6%以上的乙基纖維素樹脂成分、0.05~5重量%的分散劑以及作為餘量的溶劑成分,係剪切速率為0.1(s -1)時的黏度η 0.1為1Pa·s以上、且剪切速率為0.02(s -1)時的黏度η 0.02滿足以特定的式表示的條件的觸變性流體。 For example, Patent Document 1 describes a conductive paste used for forming an internal conductor film by gravure printing. The internal conductor film has a plurality of ceramic layers and An internal conductor film in a laminated ceramic electronic part with an internal conductor film extending at a specific interface between them, the conductive paste contains 30 to 70% by weight of solid content containing metal powder, and an ethoxylate content of 1 to 10% by weight 49.6% or more of ethyl cellulose resin component, 0.05~5% by weight of dispersant, and the balance of solvent component, the viscosity η 0.1 at a shear rate of 0.1 (s -1 ) is 1 Pa·s or more, Furthermore, it is a thixotropic fluid whose viscosity η 0.02 at a shear rate of 0.02 (s −1 ) satisfies the conditions expressed by a specific formula.

又,在專利文獻2中記載一種導電性漿料,與上述專利文獻1同樣地亦係用於藉由凹版印刷來形成內部導體膜的導電性漿料,其係包含30~70重量%的含有金屬粉末的固體成分、1~10重量%的樹脂成分、0.05~5重量%的分散劑以及作為餘量的溶劑成分、且剪切速率為0.1(s -1)時的黏度為1Pa·s以上的觸變性流體,在以剪切速率為0.1(s -1)時的黏度作為基準時,剪切速率為10(s -1)時的黏度變化率為50%以上。 In addition, Patent Document 2 describes a conductive paste that is also used for forming an internal conductor film by gravure printing similarly to the above-mentioned Patent Document 1, and contains 30 to 70% by weight of The solid content of the metal powder, the resin content of 1 to 10% by weight, the dispersant of 0.05 to 5% by weight, and the solvent content as the balance, and the viscosity at a shear rate of 0.1 (s -1 ) is 1 Pa·s or more The thixotropic fluid, when the viscosity at the shear rate of 0.1 (s -1 ) is used as the reference, the viscosity change rate at the shear rate of 10 (s -1 ) is more than 50%.

根據上述專利文獻1、2,上述導電性漿料係剪切速率為0.1(s -1)時的黏度為1Pa·s以上的觸變性流體,在凹版印刷中能夠得到高速下的穩定的連續印刷性,能夠以良好的生產效率製造積層陶瓷電容器如此的積層陶瓷電子零件。 According to the above-mentioned Patent Documents 1 and 2, the above-mentioned conductive paste is a thixotropic fluid having a viscosity of 1 Pa·s or more at a shear rate of 0.1 (s -1 ), and stable continuous printing at high speed can be obtained in gravure printing. characteristics, it is possible to manufacture multilayer ceramic electronic parts such as multilayer ceramic capacitors with good production efficiency.

又,在專利文獻3中記載一種凹版印刷用導電性漿料,其係包含導電性粉末(A)、有機樹脂(B)、以及有機溶劑(C)、添加劑(D)以及電介質粉末(E)的積層陶瓷電容器內部電極用導電性漿料,有機樹脂(B)由聚合度為10000以上且50000以下的聚乙烯醇縮丁醛及重均分子量為10000以上且100000以下的乙基纖維素構成,有機溶劑(C)由丙二醇單丁醚、或丙二醇單丁醚與丙二醇甲醚乙酸酯的混合溶劑、或丙二醇單丁醚與礦油精的混合溶劑中的任一種構成,添加劑(D)由分離抑制劑及分散劑構成,作為該分離抑制劑,由含有聚羧酸聚合物或聚羧酸鹽的組成物構成。根據專利文獻3,該導電性漿料具有適於凹版印刷的黏度,可提高漿料的均勻性、穩定性,且乾燥性良好。 [先前技術文獻] Also, Patent Document 3 describes a conductive paste for gravure printing, which contains a conductive powder (A), an organic resin (B), an organic solvent (C), an additive (D), and a dielectric powder (E). The conductive paste for internal electrodes of laminated ceramic capacitors, the organic resin (B) is composed of polyvinyl butyral with a degree of polymerization of 10,000 to 50,000 and ethyl cellulose with a weight average molecular weight of 10,000 to 100,000, The organic solvent (C) is composed of any one of propylene glycol monobutyl ether, or a mixed solvent of propylene glycol monobutyl ether and propylene glycol methyl ether acetate, or a mixed solvent of propylene glycol monobutyl ether and mineral spirits, and the additive (D) consists of The separation inhibitor and the dispersant are composed of a composition containing a polycarboxylate polymer or a polycarboxylate as the separation inhibitor. According to Patent Document 3, the conductive paste has a viscosity suitable for gravure printing, improves the uniformity and stability of the paste, and has good drying properties. [Prior Technical Literature]

[專利文獻1]日本特開2003-187638號公報 [專利文獻2]日本特開2003-242835號公報 [專利文獻3]日本特開2012-174797號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2003-187638 [Patent Document 2] Japanese Patent Laid-Open No. 2003-242835 [Patent Document 3] Japanese Unexamined Patent Publication No. 2012-174797

[發明所欲解決之技術問題][Technical problem to be solved by the invention]

在凹版印刷用的導電性漿料中,要求具有低黏度。但是,在低黏度的導電性漿料中,與網版印刷用等的高黏度的導電性漿料相比,在添加鈦酸鋇等陶瓷粉末及Ni等導電性粉末時,由此等粉末的比重差引起的沉降速度差更顯著地產生影響,導電性粉末及陶瓷粉末容易分離。In the conductive paste for gravure printing, low viscosity is required. However, when ceramic powders such as barium titanate and conductive powders such as Ni are added to low-viscosity conductive pastes compared to high-viscosity conductive pastes for screen printing, etc. The difference in sedimentation velocity caused by the difference in specific gravity has a more significant effect, and the conductive powder and ceramic powder are easily separated.

例如,在凹版印刷用的導電性漿料中,有時產生在製作導電性漿料時在上部產生含有陶瓷粉末的白色分離層的被稱為「浮白」的現象(二層分離)。For example, in a conductive paste for gravure printing, a phenomenon called "floating" (two-layer separation) may occur in which a white separation layer containing ceramic powder is formed on the upper part when the conductive paste is produced.

又,本發明的發明人進行研究的結果係,發現在導電性漿料中陶瓷粉末偏析的情況下,不僅產生「浮白」,而且存在在形成內部電極層時的燒結時陶瓷粉末的燒結延遲效果變得局部而使形成內部電極層時的包覆率減小如此的問題。據認為在導電性粉末與陶瓷粉末分離的導電性漿料中,在燒結時內部電極層的收縮速度產生部分差異,因此使內部電極層的包覆率減小。In addition, as a result of studies conducted by the inventors of the present invention, it was found that in the case of segregation of the ceramic powder in the conductive paste, not only "floating" occurs, but also there is a sintering delay of the ceramic powder at the time of sintering when the internal electrode layer is formed. There is a problem that the effect becomes localized and the coverage ratio at the time of forming the internal electrode layer decreases. It is considered that in the conductive paste in which the conductive powder and the ceramic powder are separated, there is a partial difference in the shrinkage speed of the internal electrode layer at the time of sintering, thereby reducing the coverage of the internal electrode layer.

本發明鑑於如此的狀況,其目的在於提供一種具有適於凹版印刷的較低的漿料黏度、且能夠抑制導電性粉末與陶瓷粉末的分離的導電性漿料。 [技術手段] In view of such a situation, an object of the present invention is to provide an electroconductive paste which has a low paste viscosity suitable for gravure printing and can suppress separation of electroconductive powder and ceramic powder. [Technical means]

在本發明的第一態樣中,提供一種凹版印刷用導電性漿料,其含有導電性粉末、陶瓷粉末、分散劑、黏合劑樹脂以及有機溶劑,黏合劑樹脂含有縮丁醛系樹脂,有機溶劑含有至少兩種除烴系溶劑以外的有機溶劑,且係含有第一有機溶劑及第一有機溶劑以外的溶劑,第一有機溶劑為選自由酯系溶劑以及醚系溶劑所成群中至少一種,第一有機溶劑的HSP值與縮丁醛系樹脂的HSP值之間的HSP距離比第一有機溶劑以外的溶劑的HSP值與縮丁醛系樹脂的HSP值之間的HSP距離短。In the first aspect of the present invention, a conductive paste for gravure printing is provided, which contains conductive powder, ceramic powder, dispersant, binder resin and organic solvent, the binder resin contains butyral resin, organic The solvent contains at least two organic solvents other than hydrocarbon-based solvents, and contains a first organic solvent and a solvent other than the first organic solvent, and the first organic solvent is at least one selected from the group consisting of ester-based solvents and ether-based solvents The HSP distance between the HSP value of the first organic solvent and the HSP value of the butyral-based resin is shorter than the HSP distance between the HSP value of solvents other than the first organic solvent and the HSP value of the butyral-based resin.

又,理想地,在凹版印刷用導電性漿料中,第一有機溶劑由下述式(1)所示。 R 1-(OR 2n-OR 3・・・式(1) (其中,R 1表示碳原子數為1~4的醯基、直鏈或支鏈的烷基,R 2表示碳原子數為2~6的直鏈或支鏈的伸烷基,R 3表示氫、碳原子數為1~4的醯基、直鏈或支鏈的烷基,n為1~3。) Moreover, ideally, in the electroconductive paste for gravure printings, a 1st organic solvent is represented by following formula (1). R 1 -(OR 2 ) n -OR 3 ・・・Formula (1) (wherein, R 1 represents an acyl group with 1 to 4 carbon atoms, a linear or branched alkyl group, and R 2 represents the number of carbon atoms is a straight chain or branched chain alkylene group of 2 to 6, R 3 represents hydrogen, an acyl group with 1 to 4 carbon atoms, a straight chain or branched chain alkyl group, and n is 1 to 3.)

又,理想地,有機溶劑進一步含有第二有機溶劑作為第一有機溶劑以外的溶劑,第二有機溶劑為選自由萜品醇、二氫萜品醇、二氫萜品醇乙酸酯、乙酸異冰片酯所成群中至少一種。又,理想地,有機溶劑進一步含有第三有機溶劑作為第一有機溶劑以外的溶劑,第三有機溶劑為選自由酮系溶劑所成群中至少一種。又,理想地,相對於導電性漿料整體,含有3質量%以上且25質量%以下的第一有機溶劑。又,理想地,黏合劑樹脂為含有縮丁醛系樹脂以及纖維素系樹脂的混合樹脂,第一有機溶劑的HSP值與混合樹脂的HSP值之間的HSP距離比第一有機溶劑以外的溶劑的HSP值與混合樹脂的HSP值之間的HSP距離短。又,理想地,分散劑含有羧酸系分散劑。又,理想地,導電性粉末含有選自由Ni、Pd、Pt、Au、Ag、Cu以及其等的合金所成群中至少一種金屬粉末。又,理想地,導電性粉末的平均粒徑為0.05μm以上且1.0μm以下。又,理想地,陶瓷粉末含有鈦酸鋇。又,理想地,陶瓷粉末的平均粒徑為0.01μm以上且0.5μm以下。又,理想地,上述凹版印刷用導電性漿料用於積層陶瓷零件的內部電極。又,理想地,上述凹版印刷用導電性漿料在剪切速率為100sec -1時的黏度為3Pa·S以下,在剪切速率為10000sec -1時的黏度為1Pa·S以下。 Also, ideally, the organic solvent further contains a second organic solvent as a solvent other than the first organic solvent, and the second organic solvent is selected from terpineol, dihydroterpineol, dihydroterpineol acetate, isoacetic acid At least one of the group of bornyl esters. Also, desirably, the organic solvent further contains a third organic solvent as a solvent other than the first organic solvent, and the third organic solvent is at least one selected from the group consisting of ketone-based solvents. Moreover, it is desirable to contain the 1st organic solvent in 3 mass % or more and 25 mass % or less with respect to the whole electroconductive paste. Also, ideally, the binder resin is a mixed resin containing a butyral-based resin and a cellulose-based resin, and the HSP distance between the HSP value of the first organic solvent and the HSP value of the mixed resin is greater than that of solvents other than the first organic solvent. The HSP distance between the HSP value of the resin and the HSP value of the mixed resin is short. Also, the dispersant desirably contains a carboxylic acid-based dispersant. Also, the conductive powder desirably contains at least one metal powder selected from the group consisting of Ni, Pd, Pt, Au, Ag, Cu, and alloys thereof. Moreover, it is desirable that the average particle diameter of an electroconductive powder is 0.05 micrometer or more and 1.0 micrometer or less. Also, ideally, the ceramic powder contains barium titanate. Also, ideally, the average particle diameter of the ceramic powder is 0.01 μm or more and 0.5 μm or less. Moreover, it is desirable that the above-mentioned conductive paste for gravure printing is used for internal electrodes of laminated ceramic parts. Also, preferably, the above-mentioned conductive paste for gravure printing has a viscosity of 3 Pa·S or less at a shear rate of 100 sec −1 and a viscosity of 1 Pa· S or less at a shear rate of 10000 sec −1 .

在本發明的第二態樣中,提供一種使用上述凹版印刷用導電性漿料而形成的電子零件。In the 2nd aspect of this invention, the electronic component formed using the said electroconductive paste for gravure printing is provided.

在本發明的第三態樣中,提供一種積層陶瓷電容器,其至少具有將電介質層及內部電極層進行積層而成的積層體,內部電極層使用上述凹版印刷用導電性漿料而形成。 [發明之效果] In a third aspect of the present invention, there is provided a laminated ceramic capacitor comprising at least a laminate formed by laminating dielectric layers and internal electrode layers, wherein the internal electrode layers are formed using the above-mentioned conductive paste for gravure printing. [Effect of the invention]

本發明的導電性漿料具有適於凹版印刷的特性,即使在低黏度的漿料中,亦能夠抑制導電性粉末與陶瓷粉末的分離,形成薄膜化的電極時印刷性亦很優異。又,使用本發明的導電性漿料而形成的內部電極層在薄膜化時亦能夠均勻地包覆在電介質層上。The conductive paste of the present invention has characteristics suitable for gravure printing, can suppress separation of conductive powder and ceramic powder even in a low-viscosity paste, and has excellent printability when forming a thinned electrode. In addition, the internal electrode layer formed using the conductive paste of the present invention can be uniformly coated on the dielectric layer even when thinned.

[導電性漿料] 本實施型態的導電性漿料含有導電性粉末、陶瓷粉末、分散劑、黏合劑樹脂以及有機溶劑。以下,對各成分進行詳細說明。 [Conductive Paste] The conductive paste of this embodiment contains conductive powder, ceramic powder, a dispersant, a binder resin, and an organic solvent. Each component will be described in detail below.

(導電性粉末) 作為導電性粉末,沒有特別限定,可以使用金屬粉末,例如可以使用選自Ni、Pd、Pt、Au、Ag、Cu以及其等的合金中的一種以上的粉末。其中,從導電性、耐腐蝕性以及成本的觀點而言,理想為Ni或其合金的粉末(以下,有時稱為「Ni粉末」)。作為Ni合金,例如可以使用選自由Mn、Cr、Co、Al、Fe、Cu、Zn、Ag、Au、Pt以及Pd所成群中至少一種以上的元素與Ni的合金。Ni合金中的Ni的含量例如為50質量%以上,理想為80質量%以上。又,為抑制在脫黏合劑處理時由黏合劑樹脂的部分熱分解引起的急劇的氣體產生,Ni粉末可以含有幾百ppm左右的元素S。 (conductive powder) The conductive powder is not particularly limited, and metal powder can be used. For example, one or more powders selected from Ni, Pd, Pt, Au, Ag, Cu, and alloys thereof can be used. Among these, powders of Ni or alloys thereof (hereinafter, may be referred to as “Ni powder”) are desirable from the viewpoint of electrical conductivity, corrosion resistance, and cost. As the Ni alloy, for example, an alloy of at least one element selected from the group consisting of Mn, Cr, Co, Al, Fe, Cu, Zn, Ag, Au, Pt, and Pd and Ni can be used. The content of Ni in the Ni alloy is, for example, 50% by mass or more, preferably 80% by mass or more. Also, in order to suppress rapid gas generation due to partial thermal decomposition of the binder resin during the binder removal process, the Ni powder may contain element S of the order of several hundred ppm.

導電性粉末的平均粒徑理想為0.05μm以上且1.0μm以下,更理想為0.1μm以上且0.5μm以下。在導電性粉末的平均粒徑為上述範圍的情況下,能夠適合用作薄膜化的積層陶瓷電容器(積層陶瓷零件)的內部電極用漿料,例如,乾燥膜的平滑性以及乾燥膜密度提高。平均粒徑係根據基於掃描型電子顯微鏡(SEM)的觀察而求出的值,係從藉由SEM以10,000倍的倍率進行觀察而得到的圖像中逐個測定複數個顆粒的粒徑而得到的平均值(SEM平均粒徑)。The average particle size of the conductive powder is desirably not less than 0.05 μm and not more than 1.0 μm, more preferably not less than 0.1 μm and not more than 0.5 μm. When the average particle diameter of the conductive powder is within the above range, it can be suitably used as a slurry for internal electrodes of thinned multilayer ceramic capacitors (multilayer ceramic parts), for example, the smoothness and dry film density of the dry film are improved. The average particle diameter is a value obtained by observation with a scanning electron microscope (SEM), and is obtained by measuring the particle diameters of a plurality of particles one by one from an image obtained by observing with a SEM at a magnification of 10,000 times. Mean (SEM mean particle size).

導電性粉末的含量相對於導電性漿料整體理想為30質量%以上且小於70質量%,更理想為40質量%以上且60質量%以下。在導電性粉末的含量為上述範圍的情況下,導電性以及分散性優異。The content of the conductive powder is preferably 30 mass % or more and less than 70 mass % with respect to the whole conductive paste, and more preferably 40 mass % or more and 60 mass % or less. When content of electroconductive powder is the said range, electroconductivity and dispersibility are excellent.

(陶瓷粉末) 作為陶瓷粉末,沒有特別限定,例如,在為積層陶瓷電容器的內部電極用漿料的情況下,根據所適用的積層陶瓷電容器的種類而適當選擇習知的陶瓷粉末。作為陶瓷粉末,例如可以使用含有Ba以及Ti的鈣鈦礦型氧化物,理想含有鈦酸鋇(BaTiO 3)。 (Ceramic Powder) The ceramic powder is not particularly limited. For example, in the case of a slurry for internal electrodes of a laminated ceramic capacitor, a known ceramic powder is appropriately selected according to the type of laminated ceramic capacitor to be applied. As the ceramic powder, for example, a perovskite-type oxide containing Ba and Ti, preferably barium titanate (BaTiO 3 ), can be used.

作為陶瓷粉末,亦可以使用含有鈦酸鋇作為主成分、且含有氧化物作為副成分的陶瓷粉末。作為氧化物,可列舉為Mn、Cr、Si、Ca、Ba、Mg、V、W、Ta、Nb以及一種以上的稀土類元素的氧化物。又,作為陶瓷粉末,例如可以使用將鈦酸鋇(BaTiO 3)的Ba原子、Ti原子以例如Sn、Pb、Zr等其他原子取代後的鈣鈦礦型氧化物強電介質的陶瓷粉末。 As the ceramic powder, a ceramic powder containing barium titanate as a main component and an oxide as a subcomponent can also be used. Examples of oxides include oxides of Mn, Cr, Si, Ca, Ba, Mg, V, W, Ta, Nb, and one or more rare earth elements. Also, as the ceramic powder, for example, a perovskite-type oxide ferroelectric ceramic powder obtained by substituting Ba atoms and Ti atoms of barium titanate (BaTiO 3 ) with other atoms such as Sn, Pb, or Zr can be used.

在作為內部電極用的導電性漿料來使用的情況下,陶瓷粉末可以使用與構成積層陶瓷電容器(電子零件)的生片的電介質陶瓷粉末相同組成的粉末。據此,可抑制因燒結步驟中的電介質層與內部電極層之間的界面處的收縮失配而導致的裂紋的產生。作為如此之陶瓷粉末,除上述以外,例如,進一步可列舉為ZnO、鐵氧體、PZT、BaO、Al 2O 3、Bi 2O 3、R(稀土類元素) 2O 3、TiO 2、Nd 2O 3等氧化物。此外,陶瓷粉末可以使用一種,亦可以使用兩種以上。 When used as a conductive paste for internal electrodes, the ceramic powder may have the same composition as the dielectric ceramic powder constituting a green sheet of a laminated ceramic capacitor (electronic component). According to this, generation of cracks due to shrinkage mismatch at the interface between the dielectric layer and the internal electrode layer in the sintering step can be suppressed. Examples of such ceramic powders include ZnO, ferrite, PZT, BaO, Al 2 O 3 , Bi 2 O 3 , R (rare earth elements) 2 O 3 , TiO 2 , and Nd in addition to the above. 2 O 3 and other oxides. In addition, one type of ceramic powder may be used, or two or more types may be used.

陶瓷粉末的平均粒徑例如為0.01μm以上且0.5μm以下,理想為0.01μm以上且0.3μm以下的範圍。藉由使陶瓷粉末的平均粒徑在上述範圍內,在作為內部電極用漿料來使用的情況下,能夠形成足夠細薄且均勻的內部電極。平均粒徑係根據基於掃描型電子顯微鏡(SEM)的觀察而求出的值,係從藉由SEM以50,000倍的倍率進行觀察而得到的影像中逐個測定複數個顆粒的粒徑而得到的平均值(SEM平均粒徑)。The average particle size of the ceramic powder is, for example, in a range of 0.01 μm to 0.5 μm, preferably in a range of 0.01 μm to 0.3 μm. When the average particle size of the ceramic powder is within the above range, when used as a slurry for internal electrodes, a sufficiently thin and uniform internal electrode can be formed. The average particle diameter is a value obtained by observation with a scanning electron microscope (SEM), and is an average obtained by measuring the particle diameters of a plurality of particles one by one from an image obtained by observing with a SEM at a magnification of 50,000 times. value (SEM mean particle size).

陶瓷粉末的含量理想相對於導電性漿料整體為1質量%以上且20質量%以下,更理想為3質量%以上且15質量%以下。在陶瓷粉末的含量為上述範圍的情況下,分散性以及燒結性優異。The content of the ceramic powder is preferably 1% by mass to 20% by mass based on the entire conductive paste, more preferably 3% by mass to 15% by mass. When the content of the ceramic powder is within the above range, dispersibility and sinterability are excellent.

又,陶瓷粉末的含量相對於導電性粉末100質量份,理想為1質量份以上且30質量份以下,更理想為3質量份以上且30質量份以下。Also, the content of the ceramic powder is preferably from 1 part by mass to 30 parts by mass, more preferably from 3 parts by mass to 30 parts by mass, relative to 100 parts by mass of the conductive powder.

(黏合劑樹脂) 作為黏合劑樹脂,理想含有縮丁醛系樹脂。又,在作為內部電極用漿料來使用的情況下,從提高與生片的黏接強度的觀點而言,可以含有縮丁醛系樹脂,或者單獨使用縮丁醛系樹脂。在黏合劑樹脂含有縮丁醛系樹脂的情況下,能夠容易地調整為適於凹版印刷的黏度,並且能夠進一步提高與生片的黏接強度。縮丁醛系樹脂例如相對於黏合劑樹脂整體可以含有20質量%以上,亦可以含有30質量%以上,亦可以含有50質量%以上,亦可以含有60質量%以上,進一步可以含有70質量%以上。 (Binder resin) As the binder resin, it is desirable to contain a butyral-based resin. In addition, when used as a paste for internal electrodes, from the viewpoint of improving the adhesive strength with the green sheet, a butyral-based resin may be contained, or a butyral-based resin may be used alone. When the binder resin contains a butyral-based resin, the viscosity can be easily adjusted to a viscosity suitable for gravure printing, and the adhesive strength with the green sheet can be further improved. For example, the butyral-based resin may be contained in an amount of 20% by mass or more, 30% by mass or more, 50% by mass or more, 60% by mass or more, or 70% by mass or more of the entire binder resin. .

作為黏合劑樹脂,亦可以含有縮丁醛系樹脂以外的樹脂。作為縮丁醛系樹脂以外的樹脂,沒有特別限定,可以使用習知的樹脂,例如可列舉為甲基纖維素、乙基纖維素、乙基羥乙基纖維素、硝基纖維素等纖維素系樹脂、丙烯酸系樹脂等。其中,從在溶劑中的溶解性、燃燒分解性的觀點等而言,理想含有纖維素系樹脂,更理想含有乙基纖維素。As the binder resin, resins other than butyral-based resins may be contained. Resins other than butyral-based resins are not particularly limited, and known resins can be used, for example, celluloses such as methyl cellulose, ethyl cellulose, ethyl hydroxyethyl cellulose, and nitrocellulose resins, acrylic resins, etc. Among them, from the viewpoint of solubility in a solvent, combustion decomposability, etc., it is desirable to contain a cellulose-based resin, and it is more desirable to contain ethyl cellulose.

在黏合劑樹脂含有纖維素系樹脂以及縮丁醛系樹脂的情況下,從進一步抑制導電性粉末以及陶瓷粉末的分離的觀點而言,相對於纖維素系樹脂以及縮丁醛系樹脂的合計含量(100質量%),可以含有20質量%以上的縮丁醛系樹脂,理想含有30質量%以上,更理想含有50質量%以上,更理想含有60質量%以上,進一步理想含有70質量%以上。又,縮丁醛系樹脂的含量的上限沒有特別限定,可以小於100質量%,可以為90質量%以下,亦可以為80質量%以下。When the binder resin contains cellulose-based resin and butyral-based resin, from the viewpoint of further suppressing the separation of conductive powder and ceramic powder, the total content of cellulose-based resin and butyral-based resin (100% by mass), butyral-based resin may contain 20% by mass or more, preferably 30% by mass or more, more preferably 50% by mass or more, more preferably 60% by mass or more, and more preferably 70% by mass or more. Also, the upper limit of the content of the butyral-based resin is not particularly limited, and may be less than 100% by mass, may be 90% by mass or less, or may be 80% by mass or less.

此外,黏合劑樹脂的聚合度、重均分子量可以根據所要求的導電性漿料的黏度在上述範圍內適當進行調整。In addition, the degree of polymerization and the weight average molecular weight of the binder resin can be appropriately adjusted within the above-mentioned ranges according to the required viscosity of the conductive paste.

例如,在含有纖維素系樹脂作為黏合劑樹脂的情況下,重均分子量(Mw)可以為1萬以上且30萬以下,亦可以為3萬以上且20萬以下,進一步可以為5萬以上且15萬以下。在纖維素系樹脂的Mw為上述範圍的情況下,能夠將導電性漿料的黏度調整為適當的範圍,並且提高分離抑制效果。For example, when a cellulose-based resin is contained as a binder resin, the weight average molecular weight (Mw) may be 10,000 to 300,000, 30,000 to 200,000, or 50,000 to 200,000. Below 150,000. When Mw of the cellulose-based resin is in the above-mentioned range, the viscosity of the conductive paste can be adjusted to an appropriate range, and the separation suppression effect can be enhanced.

又,纖維素系樹脂的羥值沒有特別限定,理想為0.1mgKOH/g以上且15mgKOH/g以下,更理想為0.5mgKOH/g以上且7mgKOH/g以下,進一步理想為1.5mgKOH/g以上且3mgKOH/g以下。在纖維素系樹脂的羥值為上述範圍的情況下,導電性粉末以及陶瓷粉末的分散性優異,因此能夠適合用於凹版印刷用的導電性漿料。此外,羥值係依據JIS K 0070測定的值,係表示相當於1g試樣中的羥基的氫氧化鉀的mg數的值。Also, the hydroxyl value of the cellulose-based resin is not particularly limited, but is preferably 0.1 mgKOH/g to 15 mgKOH/g, more preferably 0.5 mgKOH/g to 7 mgKOH/g, and still more preferably 1.5 mgKOH/g to 3 mgKOH /g or less. When the hydroxyl value of the cellulose-based resin is in the above range, the dispersibility of the conductive powder and the ceramic powder is excellent, so it can be suitably used for a conductive paste for gravure printing. In addition, the hydroxyl value is a value measured in accordance with JIS K 0070, and is a value indicating the number of mg of potassium hydroxide corresponding to the hydroxyl group in 1 g of the sample.

例如,在含有縮丁醛系樹脂作為黏合劑樹脂的情況下,重均分子量(Mw)可以為3萬以上且30萬以下,亦可以為5萬以上且20萬以下,進一步可以為10萬以上且15萬以下。在縮丁醛系樹脂的Mw為上述範圍的情況下,能夠將導電性漿料的黏度調整為適宜的範圍,並且提高分離抑制效果。For example, when a butyral-based resin is contained as the binder resin, the weight average molecular weight (Mw) may be 30,000 to 300,000, may be 50,000 to 200,000, and may be 100,000 or more. And less than 150,000. When Mw of the butyral resin is in the above-mentioned range, the viscosity of the conductive paste can be adjusted to an appropriate range, and the separation suppression effect can be enhanced.

黏合劑樹脂的含量相對於導電性漿料整體,理想為0.5質量%以上且10質量%以下,更理想為1質量%以上且7質量%以下。在黏合劑樹脂的含量為上述範圍的情況下,導電性以及分散性優異。The content of the binder resin is preferably not less than 0.5% by mass and not more than 10% by mass, more preferably not less than 1% by mass and not more than 7% by mass relative to the entire conductive paste. When content of binder resin is the said range, electroconductivity and dispersibility are excellent.

黏合劑樹脂的含量相對於導電性粉末100質量份,理想為1質量份以上且20質量份以下,更理想為1質量份以上且14質量份以下。The content of the binder resin is preferably not less than 1 part by mass and not more than 20 parts by mass, more preferably not less than 1 part by mass and not more than 14 parts by mass, relative to 100 parts by mass of the conductive powder.

(有機溶劑) 本實施型態所涉及之導電性漿料作為有機溶劑含有第一有機溶劑及第一有機溶劑以外的溶劑,第一有機溶劑為選自由乙酸酯系溶劑以及醚系溶劑所成群中一種。 (Organic solvents) The conductive paste according to this embodiment contains a first organic solvent and a solvent other than the first organic solvent as an organic solvent, and the first organic solvent is one selected from the group consisting of acetate-based solvents and ether-based solvents.

作為第一有機溶劑,例如,可列舉為乙二醇單丁醚乙酸酯、二乙二醇單丁醚乙酸酯(BCA)、二乙二醇單乙醚乙酸酯、二丙二醇甲醚乙酸酯、3-甲氧基-3-甲基丁基乙酸酯、1-甲氧基丙基-2-乙酸酯、丙二醇單甲醚乙酸酯等二醇醚乙酸酯類、丙二醇二乙酸酯、1,4-丁二醇二乙酸酯、1,3-丁二醇二乙酸酯、1,6-己二醇二乙酸酯等二醇二乙酸酯類、二乙二醇單-2-乙基己基醚、乙二醇單-2-乙基己基醚、二乙二醇單己基醚、乙二醇單己基醚、二丙二醇甲基正丙醚、二丙二醇甲基正丁醚等乙二醇醚類、以及丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚(PNB)等丙二醇單烷基醚類、二丙二醇二甲醚、環己醇乙酸酯等。As the first organic solvent, for example, ethylene glycol monobutyl ether acetate, diethylene glycol monobutyl ether acetate (BCA), diethylene glycol monoethyl ether acetate, dipropylene glycol monoethyl ether acetate, Ester, 3-methoxy-3-methylbutyl acetate, 1-methoxypropyl-2-acetate, propylene glycol monomethyl ether acetate and other glycol ether acetates, propylene glycol di Acetate, 1,4-butanediol diacetate, 1,3-butanediol diacetate, 1,6-hexanediol diacetate and other diol diacetates, diethylene glycol Alcohol mono-2-ethylhexyl ether, ethylene glycol mono-2-ethylhexyl ether, diethylene glycol monohexyl ether, ethylene glycol monohexyl ether, dipropylene glycol methyl n-propyl ether, dipropylene glycol methyl n- Glycol ethers such as butyl ether, propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, and propylene glycol monobutyl ether (PNB), dipropylene glycol dimethyl ether, and cyclohexanol acetic acid Esters etc.

又,第一有機溶劑理想為選自下述式(1)所示的溶劑中的至少一種。 R 1-(OR 2n-OR 3・・・式(1) Moreover, the first organic solvent is preferably at least one selected from the solvents represented by the following formula (1). R 1 -(OR 2 ) n -OR 3 ・・・Formula (1)

在上述式(1)中,R 1表示碳原子數為1~4的醯基、碳原子數為1~4的直鏈或支鏈的烷基,R 2表示碳原子數為2~6的直鏈或支鏈的伸烷基,R 3表示氫、碳原子數為1~4的醯基、碳原子數為1~4的直鏈或具有支鏈的烷基,n為1~3。 In the above formula (1), R 1 represents an acyl group with 1 to 4 carbon atoms, a linear or branched chain alkyl group with 1 to 4 carbon atoms, and R 2 represents an acyl group with 2 to 6 carbon atoms. A linear or branched alkylene group, R 3 represents hydrogen, an acyl group with 1 to 4 carbon atoms, a straight or branched alkyl group with 1 to 4 carbon atoms, and n is 1 to 3.

從進一步抑制浮白的產生的觀點而言,在上述式(1)中,R 3理想為氫或碳原子數為1~4的醯基,理想為氫或碳原子數為1~2的醯基,更理想為氫或乙醯基,進一步理想為乙醯基。 From the point of view of further suppressing the generation of whitening, in the above formula (1), R3 is preferably hydrogen or an acyl group with 1 to 4 carbon atoms, preferably hydrogen or an acyl group with 1 to 2 carbon atoms. group, more preferably hydrogen or acetyl group, further desirably acetyl group.

又,R 1理想為碳原子數為1~4的醯基或碳原子數為1~4的直鏈的烷基,更理想為碳原子數為1或2的醯基或碳原子數為2~4的直鏈的烷基,進一步理想為乙醯基或碳原子數為2~4的直鏈的烷基。 In addition, R1 is preferably an acyl group having 1 to 4 carbon atoms or a straight-chain alkyl group having 1 to 4 carbon atoms, more preferably an acyl group having 1 or 2 carbon atoms or an acyl group having 2 carbon atoms. A straight-chain alkyl group of ~4, preferably an acetyl group or a straight-chain alkyl group with 2 to 4 carbon atoms.

在R 1以及R 3兩者皆為乙醯基的情況下,R 2可以為碳原子數為4~6的直鏈或具有支鏈的伸烷基,可以為n=1。 When R 1 and R 3 are both acetyl groups, R 2 may be a linear or branched alkylene group with 4 to 6 carbon atoms, and may be n=1.

在僅R 3為乙醯基的情況下,R 1可以為碳原子數為1~4的直鏈的烷基,理想為碳原子數為2~4的直鏈的烷基。又,R 2理想為碳原子數為2或3的直鏈或支鏈的伸烷基,亦可以為碳原子數為2的直鏈的伸烷基,n理想為2以上。 When only R 3 is an acetyl group, R 1 may be a straight chain alkyl group having 1 to 4 carbon atoms, preferably a straight chain alkyl group having 2 to 4 carbon atoms. In addition, R2 is ideally a straight-chain or branched alkylene group having 2 or 3 carbon atoms, or may be a straight-chain alkylene group having 2 carbon atoms, and n is preferably 2 or more.

又,在上述式(1)中,在R 1為直鏈或支鏈的烷基的情況下,R 3可以為碳原子數為1~4的醯基、碳原子數為1~4的直鏈或具有支鏈的烷基,亦可以為碳原子數為1或2的醯基,進一步可以為乙醯基。又,n理想為1或2。 Also, in the above formula (1), when R 1 is a linear or branched alkyl group, R 3 may be an acyl group with 1 to 4 carbon atoms, a straight chain with 1 to 4 carbon atoms. A chain or branched alkyl group may be an acyl group having 1 or 2 carbon atoms, and an acetyl group may further be used. Also, n is ideally 1 or 2.

第一有機溶劑的含量相對於導電性漿料整體理想含有3質量%以上且40質量%以下,更理想含有3質量%以上且30質量%以下,進一步理想為5質量%以上且25質量%以下,亦可以為10質量%以上且20質量%以下。The content of the first organic solvent is preferably 3% by mass to 40% by mass, more preferably 3% by mass to 30% by mass, and still more preferably 5% by mass to 25% by mass, based on the entire conductive paste. , may be 10% by mass or more and 20% by mass or less.

此外,第一有機溶劑可以使用一種,亦可以使用兩種以上。作為第一有機溶劑,例如,第一有機溶劑可以含有選自由二乙二醇單丁醚乙酸酯(BCA)、甲基卡必醇乙酸酯以及丙二醇單丁醚(PNB)所成群中一種或兩種以上。In addition, one kind of first organic solvent may be used, or two or more kinds may be used. As the first organic solvent, for example, the first organic solvent may contain a solvent selected from the group consisting of diethylene glycol monobutyl ether acetate (BCA), methyl carbitol acetate, and propylene glycol monobutyl ether (PNB). One or more than two.

在第一有機溶劑含有丙二醇單丁醚(PNB)的情況下,丙二醇單丁醚的含量理想為3質量%以上且20質量%以下,可以為5質量%以上且20質量%以下,亦可以為12質量%以上且18質量%以下。又,第一有機溶劑可以單獨含有丙二醇單丁醚(PNB)。When the first organic solvent contains propylene glycol monobutyl ether (PNB), the content of propylene glycol monobutyl ether is preferably 3% by mass to 20% by mass, may be 5% by mass to 20% by mass, or may be 12% by mass or more and 18% by mass or less. In addition, the first organic solvent may contain propylene glycol monobutyl ether (PNB) alone.

又,第一有機溶劑可以含有丙二醇單丁醚(PNB)及上述式(1)所示的其他有機溶劑中的兩種以上。在上述式(1)所示的其他有機溶劑中,例如可以係R 1以及R 3中的至少一者為碳原子數為1~4的醯基,亦可以為乙醯基。作為上述式(1)所示的其他有機溶劑,例如可列舉為二乙二醇單丁醚乙酸酯(BCA)、甲基卡必醇乙酸酯、二(丙二醇)甲醚乙酸酯(DPMA)、丙二醇單甲醚乙酸酯等。 In addition, the first organic solvent may contain two or more of propylene glycol monobutyl ether (PNB) and other organic solvents represented by the above formula (1). In other organic solvents represented by the above formula (1), for example, at least one of R 1 and R 3 may be an acyl group having 1 to 4 carbon atoms, or may be an acetyl group. Examples of other organic solvents represented by the above formula (1) include diethylene glycol monobutyl ether acetate (BCA), methyl carbitol acetate, di(propylene glycol) methyl ether acetate ( DPMA), propylene glycol monomethyl ether acetate, etc.

又,在第一有機溶劑為二乙二醇單丁醚乙酸酯(BCA)的情況下,第一有機溶劑的含量可以為3質量%以上且20質量%以下。Also, when the first organic solvent is diethylene glycol monobutyl ether acetate (BCA), the content of the first organic solvent may be not less than 3% by mass and not more than 20% by mass.

此外,作為有機溶劑,亦可以含有第一有機溶劑以外的溶劑。作為第一有機溶劑以外的溶劑,沒有特別限定,可以使用能夠溶解上述黏合劑樹脂的習知的有機溶劑。此外,第一有機溶劑以外的溶劑可以使用一種,亦可以使用兩種以上。In addition, as the organic solvent, a solvent other than the first organic solvent may be contained. Solvents other than the first organic solvent are not particularly limited, and known organic solvents capable of dissolving the above-mentioned binder resin can be used. In addition, one kind of solvent other than the first organic solvent may be used, or two or more kinds may be used.

又,本實施型態所涉及之導電性漿料可以進一步含有第二有機溶劑作為第一有機溶劑以外的溶劑。第二有機溶劑為選自由萜品醇(TPO)、二氫萜品醇(DHT)、二氫萜品醇乙酸酯以及乙酸異冰片酯所成群中至少一種,理想為萜品醇(TPO)以及二氫萜品醇(DHT)中的至少一者,更理想為二氫萜品醇(DHT)。Moreover, the electroconductive paste which concerns on this Embodiment may further contain a 2nd organic solvent as a solvent other than a 1st organic solvent. The second organic solvent is at least one selected from the group consisting of terpineol (TPO), dihydroterpineol (DHT), dihydroterpineol acetate and isobornyl acetate, ideally terpineol (TPO ) and at least one of dihydroterpineol (DHT), more preferably dihydroterpineol (DHT).

第二有機溶劑相對於導電性漿料總量理想為5質量%以上且40質量%以下,可以為10質量%以上且30質量%以下,亦可以為12質量%以上且25質量%以下。The second organic solvent is preferably 5% by mass to 40% by mass, may be 10% by mass to 30% by mass, or may be 12% by mass to 25% by mass with respect to the total amount of the conductive paste.

又,本實施型態所涉及之導電性漿料可以進一步含有第三有機溶劑作為第一有機溶劑以外的溶劑。第三有機溶劑為選自由酮系溶劑所成群中至少一種。Moreover, the electroconductive paste which concerns on this Embodiment may further contain a 3rd organic solvent as a solvent other than a 1st organic solvent. The third organic solvent is at least one selected from the group consisting of ketone solvents.

作為酮系溶劑,可列舉為甲基異丁基酮(MIBK)、二異丁基酮(DIBK)等。在與第一有機溶劑一起含有第三有機溶劑的情況下,能夠不損害分離抑制效果地進行黏度的調整,且能夠提高乾燥性。例如,作為第一有機溶劑,可以含有丙二醇單丁醚(PNB),並且,作為第三有機溶劑,可以含有二異丁基酮(DIBK)。Examples of the ketone-based solvent include methyl isobutyl ketone (MIBK), diisobutyl ketone (DIBK), and the like. When the third organic solvent is contained together with the first organic solvent, the viscosity can be adjusted without impairing the separation suppression effect, and the dryness can be improved. For example, propylene glycol monobutyl ether (PNB) may be contained as the first organic solvent, and diisobutyl ketone (DIBK) may be contained as the third organic solvent.

又,第三有機溶劑的含量相對於導電性漿料總量理想為1質量%以上且20質量%以下,可以為3質量%以上且15質量%以下,亦可以為3質量%以上且10質量%以下。又,在含有第三有機溶劑的情況下,第一有機溶劑的含量的上限可以為15質量%以下,亦可以為10質量%以下,進一步可以為8質量%以下。In addition, the content of the third organic solvent is preferably not less than 1% by mass and not more than 20% by mass relative to the total amount of the conductive paste, may be not less than 3% by mass and not more than 15% by mass, or may be not less than 3% by mass and not more than 10% by mass. %the following. Also, when the third organic solvent is contained, the upper limit of the content of the first organic solvent may be 15% by mass or less, may be 10% by mass or less, and may be further 8% by mass or less.

又,有機溶劑亦可以含有烴系溶劑作為第一有機溶劑以外的溶劑。作為含有脂肪族系烴溶劑的烴系溶劑(石油系烴溶劑),可列舉為含有十三烷、壬烷、環己烷等的溶劑、礦油精(MA)、環烷烴系溶劑等。其中,理想含有礦油精,亦可以含有礦油精作為主成分(脂肪族系烴溶劑中含量最多的溶劑)。此外,礦物油精可以含有鏈式飽和烴作為主成分,亦可以相對於礦油精整體含有20質量%以上的鏈式飽和烴。In addition, the organic solvent may contain a hydrocarbon-based solvent as a solvent other than the first organic solvent. Examples of the hydrocarbon-based solvent (petroleum-based hydrocarbon solvent) containing an aliphatic hydrocarbon solvent include solvents containing tridecane, nonane, cyclohexane, etc., mineral spirits (MA), naphthene-based solvents, and the like. Among these, mineral spirits are ideally contained, and mineral spirits may be contained as a main component (the most abundant solvent among aliphatic hydrocarbon solvents). In addition, the mineral spirits may contain chain saturated hydrocarbons as a main component, or may contain 20% by mass or more of chain saturated hydrocarbons with respect to the whole mineral spirits.

又,有機溶劑含有至少兩種除烴系溶劑以外的有機溶劑。藉由含有多種除烴系溶劑以外的有機溶劑,能夠提高縮丁醛系樹脂與有機溶劑的相容性。此外,有機溶劑只要滿足後述的有機溶劑與黏合劑樹脂之間的HSP距離的關係,則可以含有烴系溶劑,亦可以不含有烴系溶劑。In addition, the organic solvent contains at least two types of organic solvents other than hydrocarbon-based solvents. The compatibility of a butyral resin and an organic solvent can be improved by containing several types of organic solvents other than a hydrocarbon solvent. In addition, the organic solvent may or may not contain a hydrocarbon solvent as long as it satisfies the relationship of the HSP distance between the organic solvent and the binder resin described later.

此外,在本實施型態所涉及之導電性漿料中,作為第一有機溶劑以外的溶劑,可以含有上述第二有機溶劑、第三有機溶劑以及烴系溶劑以外的習知的溶劑,例如,相對於有機溶劑整體,可以含有5質量%以下。In addition, in the conductive paste according to this embodiment, as a solvent other than the first organic solvent, known solvents other than the above-mentioned second organic solvent, third organic solvent, and hydrocarbon-based solvent may be contained, for example, It can contain 5 mass % or less with respect to the whole organic solvent.

有機溶劑(整體)的含量相對於導電性漿料總量,理想為20質量%以上且60質量%以下,更理想為25質量%以上且45質量%以下。在有機溶劑的含量為上述範圍的情況下,導電性以及分散性優異。The content of the organic solvent (whole) is preferably from 20% by mass to 60% by mass, more preferably from 25% by mass to 45% by mass, based on the total amount of the conductive paste. When content of an organic solvent is the said range, electroconductivity and dispersibility are excellent.

有機溶劑的含量相對於導電性粉末100質量份,理想為50質量份以上且130質量份以下,更理想為60質量份以上且90質量份以下。在有機溶劑的含量為上述範圍的情況下,導電性以及分散性優異。The content of the organic solvent is preferably not less than 50 parts by mass and not more than 130 parts by mass, more preferably not less than 60 parts by mass and not more than 90 parts by mass, relative to 100 parts by mass of the conductive powder. When content of an organic solvent is the said range, electroconductivity and dispersibility are excellent.

(有機溶劑與黏合劑樹脂之間的HSP距離) 第一有機溶劑的HSP值與縮丁醛系樹脂的HSP值之間的HSP距離理想比第一有機溶劑以外的溶劑的HSP值與縮丁醛系樹脂的HSP值之間的HSP距離短。藉由使第一有機溶劑以及其他有機溶劑與縮丁醛系樹脂滿足上述關係,導電性粉末與陶瓷粉末的分離抑制的效果進一步提高。其理由的詳細尚不明確,例如,作為導電性粉末與陶瓷粉末的分離的原因之一,可列舉為縮丁醛系樹脂與有機溶劑的相容性較低,據認為在滿足上述關係的導電性漿料中,藉由提高縮丁醛系樹脂與有機溶劑的相容性,提高分離抑制效果。 (HSP distance between organic solvent and binder resin) The HSP distance between the HSP value of the first organic solvent and the HSP value of the butyral resin is preferably shorter than the HSP distance between the HSP value of solvents other than the first organic solvent and the HSP value of the butyral resin. When the first organic solvent, other organic solvents, and butyral-based resin satisfy the above relationship, the effect of suppressing the separation of the conductive powder and the ceramic powder is further enhanced. The details of the reason are not yet clear, for example, as one of the reasons for the separation of the conductive powder and the ceramic powder, butyral-based resins have low compatibility with organic solvents. In the permanent paste, by improving the compatibility of the butyral resin and the organic solvent, the separation inhibition effect is improved.

第一有機溶劑的HSP值與縮丁醛系樹脂的HSP值之間的HSP距離只要滿足上述關係就沒有特別限定,例如可以為4以上且小於8,亦可以為5以上且7.5以下。The HSP distance between the HSP value of the first organic solvent and the HSP value of the butyral resin is not particularly limited as long as it satisfies the above relationship, and may be, for example, 4 or more and less than 8, or may be 5 or more and 7.5 or less.

又,第一有機溶劑以外的溶劑的HSP值與縮丁醛系樹脂的HSP值之間的HSP距離只要滿足上述關係就沒有特別限定,例如可以為6.5以上且20以下,亦可以為8以上且15以下。Also, the HSP distance between the HSP value of the solvent other than the first organic solvent and the HSP value of the butyral resin is not particularly limited as long as it satisfies the above relationship, for example, it may be 6.5 or more and 20 or less, and may be 8 or more and 15 or less.

又,在黏合劑樹脂為含有縮丁醛系樹脂以及纖維素系樹脂的混合樹脂的情況下,理想第一有機溶劑的HSP值與混合樹脂的HSP值之間的HSP距離比第一有機溶劑以外的溶劑的HSP值與混合樹脂的HSP值之間的HSP距離短。此外,有機溶劑的HSP值與混合樹脂的HSP值之間的HSP距離根據混合樹脂中的縮丁醛系樹脂以及纖維素系樹脂的含有比例而變動。Also, when the binder resin is a mixed resin containing a butyral resin and a cellulose-based resin, ideally the HSP distance between the HSP value of the first organic solvent and the HSP value of the mixed resin is greater than that of the first organic solvent. The HSP distance between the HSP value of the solvent and the HSP value of the mixed resin is short. In addition, the HSP distance between the HSP value of the organic solvent and the HSP value of the mixed resin varies depending on the content ratio of the butyral-based resin and the cellulose-based resin in the mixed resin.

此外,HSP距離係指各黏合劑樹脂以及有機溶劑的漢森溶解度參數(HSP值)間的距離。漢森溶解度參數係表示物質的溶解性的指標之一,以三維向量表示溶解性。該三維向量代表性地能夠以色散項(δ d)、極性項(δ p)、氫鍵項(δ h)表示。漢森溶解度參數的距離(HSP距離)越近,則可評價為相容性越高。 In addition, the HSP distance refers to the distance between the Hansen solubility parameters (HSP values) of the respective binder resins and organic solvents. The Hansen solubility parameter is one of the indexes expressing the solubility of a substance, and the solubility is represented by a three-dimensional vector. Typically, this three-dimensional vector can be represented by a dispersion term (δ d ), a polar term (δ p ), and a hydrogen bond term (δ h ). The closer the distance of the Hansen solubility parameter (HSP distance), the higher the compatibility can be evaluated.

在本說明書中,黏合劑樹脂以及有機溶劑的HSP距離可以使用漢森溶解度參數軟體HSPiP(Hansen Solubility Parameter in Practice)的數據庫中登記的有機溶劑的HSP值來進行計算。In this specification, the HSP distance between the binder resin and the organic solvent can be calculated using the HSP value of the organic solvent registered in the database of the Hansen solubility parameter software HSPiP (Hansen Solubility Parameter in Practice).

此外,在本發明中,關於登記在HSPiP版本5的數據庫中的有機溶劑,使用該值,關於沒有登記在數據庫中的有機溶劑,使用根據HSPiP版本5推算的值,關於沒有登記在數據庫中的樹脂,進行在HSP值明確的10~20種有機溶劑中的溶解試驗,使用軟體HSPiP根據能夠溶解樹脂的有機溶劑的HSP值來進行計算。Also, in the present invention, for organic solvents registered in the database of HSPiP version 5, this value is used, for organic solvents not registered in the database, values estimated from HSPiP version 5 are used, for organic solvents not registered in the database For the resin, conduct a dissolution test in 10-20 organic solvents with clear HSP values, and use the software HSPiP to calculate based on the HSP values of the organic solvents that can dissolve the resin.

此外,在為使用複數個種類的黏合劑樹脂的混合樹脂的情況下(例如,纖維素系樹脂以及縮丁醛系樹脂等),HSP值藉由對所使用的樹脂單獨的HSP值(三維向量的各成分)累計混合體積比例並將其等相加來進行計算。In addition, in the case of mixed resins using multiple types of binder resins (for example, cellulose-based resins, butyral-based resins, etc.), the HSP value is determined by the HSP value (three-dimensional vector Each component) is calculated by accumulating the mixing volume ratio and adding them up.

又,在第一有機溶劑或其以外的有機溶劑為混合有複數個種類的有機溶劑的混合溶劑的情況下,HSP值藉由對所混合的有機溶劑單獨的HSP值(三維向量的各成分)累計混合體積比例並將其等相加來進行計算。Also, when the first organic solvent or other organic solvents are mixed solvents in which a plurality of types of organic solvents are mixed, the HSP value is determined by the HSP value (each component of the three-dimensional vector) for the mixed organic solvent alone The calculation is done by accumulating the mixed volume fractions and adding them up equally.

(分散劑) 作為分散劑,可以使用習知的分散劑。作為分散劑,例如可以含有酸系分散劑。又,作為酸系分散劑,可以含有具有羧基、磷酸基等酸性基團的分散劑,其中,理想為具有羧基的分散劑(羧酸系分散劑),更理想為具有複數個羧基的聚羧酸系分散劑。 (Dispersant) As the dispersant, known dispersants can be used. As a dispersant, an acid-based dispersant may be contained, for example. Moreover, as an acid-based dispersant, a dispersant having an acidic group such as a carboxyl group or a phosphoric acid group may be included. Among them, a dispersant having a carboxyl group (carboxylic acid-based dispersant) is ideal, and a polycarboxylate having a plurality of carboxyl groups is more desirable. Acid-based dispersant.

例如,在使用聚羧酸系分散劑作為分散劑的情況下,藉由含有聚羧酸系分散劑,導電性漿料的分散性提高。此外,分散劑可以使用一種,亦可以使用兩種以上。本實施型態所涉及之導電性漿料藉由含有分散劑而提高分散性。又,聚羧酸系分散劑亦可以係具有梳型結構的梳型羧酸。For example, when using a polycarboxylic acid type dispersant as a dispersant, the dispersibility of an electroconductive paste improves by containing a polycarboxylic acid type dispersant. In addition, one kind of dispersant may be used, and two or more kinds may be used. The conductive paste according to this embodiment improves dispersibility by containing a dispersant. In addition, the polycarboxylic acid-based dispersant may be a comb-shaped carboxylic acid having a comb-shaped structure.

又,例如,作為分散劑,可以含有具有烴基的酸系分散劑。作為如此之酸系分散劑,例如可列舉為高級脂肪酸、高分子界面活性劑等羧酸系分散劑、磷酸系分散劑等。此等分散劑可以使用一種或組合使用兩種以上。Also, for example, an acid-based dispersant having a hydrocarbon group may be contained as a dispersant. Examples of such acid-based dispersants include carboxylic acid-based dispersants such as higher fatty acids and polymer surfactants, phosphoric acid-based dispersants, and the like. These dispersants can be used alone or in combination of two or more.

作為高級脂肪酸,可以係不飽和羧酸,亦可以係飽和羧酸,沒有特別限定,可列舉為硬脂酸、油酸、肉豆蔻酸、棕櫚酸、亞油酸、月桂酸、亞麻酸等碳原子數為11以上的高級脂肪酸。其中,理想為油酸或硬脂酸。As the higher fatty acid, it may be an unsaturated carboxylic acid or a saturated carboxylic acid, and it is not particularly limited. Examples thereof include stearic acid, oleic acid, myristic acid, palmitic acid, linoleic acid, lauric acid, and linolenic acid. A higher fatty acid with an atomic number of 11 or more. Among them, oleic acid or stearic acid is preferable.

作為除此以外的酸系分散劑,沒有特別限定,例如可列舉為以單烷基胺鹽為代表的烷基單胺鹽型等。It does not specifically limit as other acidic dispersants, For example, the alkylmonoamine salt type typified by monoalkylamine salt, etc. are mentioned.

作為烷基單胺鹽型,例如理想為作為甘胺酸與油酸的化合物的油醯基肌胺酸、使用硬脂酸或月桂酸等高級脂肪酸代替油酸的醯胺化合物。As the alkyl monoamine salt type, for example, oleyl sarcosine which is a compound of glycine and oleic acid, and an amide compound in which a higher fatty acid such as stearic acid or lauric acid is used instead of oleic acid is ideal.

此外,在酸系分散劑的分子量較小的情況下或酸值較大的情況下,有時浮白的發生率增加。因此,從進一步提高分離抑制效果的觀點而言,酸系分散劑的分子量可以為400以上,亦可以為500以上。酸系分散劑的分子量的上限沒有特別限定,例如為10萬以下。又,酸系分散劑的酸值例如可以為280以下,亦可以為200以下,進一步可以為100以下。又,酸系分散劑的酸值的下限例如為20以上。In addition, when the molecular weight of the acid-based dispersant is small or when the acid value is large, the occurrence rate of whitening may increase. Therefore, the molecular weight of the acid-based dispersant may be 400 or more, or may be 500 or more, from the viewpoint of further enhancing the separation suppression effect. The upper limit of the molecular weight of the acid-based dispersant is not particularly limited, and is, for example, 100,000 or less. In addition, the acid value of the acid-based dispersant may be, for example, 280 or less, may be 200 or less, and may be further 100 or less. Moreover, the lower limit of the acid value of an acidic dispersant is 20 or more, for example.

又,分散劑亦可以含有酸系分散劑以外的分散劑。作為酸系分散劑以外的分散劑,可列舉為鹼系分散劑、非離子系分散劑、兩性分散劑等。此等分散劑可以使用一種或組合使用兩種以上。In addition, the dispersant may contain dispersants other than the acid-based dispersant. Examples of dispersants other than acid-based dispersants include alkali-based dispersants, nonionic dispersants, amphoteric dispersants, and the like. These dispersants can be used alone or in combination of two or more.

作為鹼系分散劑,例如,可列舉為月桂胺、松香胺、鯨蠟胺、肉豆蔻胺、硬脂胺等脂肪族胺等。在導電性漿料含有上述酸系分散劑及鹼系分散劑的情況下,分散性更優異,隨時間的黏度穩定性亦很優異。Examples of the alkali-based dispersant include aliphatic amines such as laurylamine, rosinamine, cetylamine, myristylamine, and stearylamine. When the conductive paste contains the above-mentioned acid-based dispersant and alkali-based dispersant, the dispersibility is more excellent, and the viscosity stability over time is also excellent.

相對於導電性漿料整體,理想含有3質量%以下的分散劑。包含分散劑的含量的上限的範圍理想為2質量%以下,更理想為1質量%以下。包含分散劑的含量的下限的範圍沒有特別限定,例如為0.01質量%以上,理想為0.05質量%以上。在分散劑的含量為上述範圍的情況下,能夠提高導電性漿料的分散性,並且將漿料黏度調整為適當的範圍,又,能夠防止印刷後的乾燥性的變差,進一步地能夠抑制片材侵蝕、生片的剝離不良。It is desirable to contain the dispersant in an amount of 3% by mass or less with respect to the whole conductive paste. The range including the upper limit of the content of the dispersant is preferably 2% by mass or less, more preferably 1% by mass or less. The range including the lower limit of the content of the dispersant is not particularly limited, and is, for example, 0.01% by mass or more, preferably 0.05% by mass or more. When the content of the dispersant is within the above-mentioned range, the dispersibility of the conductive paste can be improved, and the viscosity of the paste can be adjusted to an appropriate range, and the deterioration of the drying property after printing can be prevented, and further, it can be suppressed. Sheet erosion and poor peeling of green sheets.

又,分散劑可以僅含有酸系分散劑,亦可以含有酸系分散劑及鹼系分散劑。在含有酸系分散劑及鹼系分散劑的情況下,鹼系分散劑的含量可以比酸系分散劑的含量小,相對於酸系分散劑的含量(100質量%),可以為90質量%以下,亦可以為50質量%以下,進一步可以為30質量%以下。Moreover, a dispersant may contain only an acidic dispersant, or may contain an acidic dispersant and a basic dispersant. When containing an acidic dispersant and an alkaline dispersant, the content of the alkaline dispersant may be smaller than the content of the acidic dispersant, and may be 90% by mass relative to the content of the acidic dispersant (100% by mass). Below, it may be 50 mass % or less, and further may be 30 mass % or less.

又,相對於導電性粉末100質量份,理想含有0.01質量份以上且5質量份以下的分散劑,更理想含有0.05質量份以上且3質量份以下,進一步理想含有0.2質量份以上且2質量份以下。在分散劑的含量為上述範圍的情況下,導電性粉末、陶瓷粉末的分散性、塗布後的乾燥電極表面的平滑性更優異,並且,能夠將導電性漿料的黏度調整為適當的範圍,又,能夠防止印刷後的乾燥性的變差,進一步地能夠抑制片材侵蝕、生片的剝離不良。Also, with respect to 100 parts by mass of the conductive powder, it is desirable to contain 0.01 to 5 parts by mass of the dispersant, more preferably to contain 0.05 to 3 parts by mass, and even more preferably to contain 0.2 to 2 parts by mass. the following. When the content of the dispersant is within the above range, the dispersibility of the conductive powder and the ceramic powder and the smoothness of the dry electrode surface after coating are more excellent, and the viscosity of the conductive paste can be adjusted to an appropriate range, In addition, deterioration of drying properties after printing can be prevented, and sheet erosion and peeling defects of green sheets can be further suppressed.

又,本實施型態所涉及之導電性漿料可以含有二羧酸作為添加劑。二羧酸係具有兩個羧基(COO-基)的羧酸系的添加劑。In addition, the conductive paste according to this embodiment may contain dicarboxylic acid as an additive. Dicarboxylic acid system A carboxylic acid-based additive having two carboxyl groups (COO-groups).

又,二羧酸的平均分子量沒有特別限定,例如可以為1000以下,亦可以為500以下,進一步可以為400以下。在二羧酸的平均分子量為上述範圍的情況下,在使用以往的有機溶劑的導電性漿料中,能夠得到分離抑制效果。二羧酸的平均分子量例如可以為100以上,亦可以為200以上。Moreover, the average molecular weight of a dicarboxylic acid is not specifically limited, For example, it may be 1000 or less, 500 or less, and further may be 400 or less. When the average molecular weight of a dicarboxylic acid is the said range, in the electroconductive paste using the conventional organic solvent, the separation suppression effect can be acquired. The average molecular weight of dicarboxylic acid may be 100 or more, for example, and may be 200 or more.

又,在本實施型態所涉及之導電性漿料中,相對於導電性漿料整體,可以含有小於2.0質量%的二羧酸,亦可以含有1.0質量%以下,亦可以為0.5質量%以下,進一步可以為0.1質量%以下。在二羧酸的含量過多的情況下,有時無法得到分離抑制效果。又,在二羧酸的含量過多的情況下,有時在印刷、乾燥步驟中,乾燥變得不充分,內部電極層成為柔軟的狀態,在之後的積層步驟中產生積層偏移,或者在燒製時殘留的二羧酸氣化,因氣化的氣體成分而產生內部應力,或者產生積層體的結構破壞。In addition, in the conductive paste according to this embodiment, dicarboxylic acid may be contained in an amount of less than 2.0% by mass, 1.0% by mass or less, or 0.5% by mass or less with respect to the entire conductive paste. , and further may be 0.1% by mass or less. When there is too much content of dicarboxylic acid, the separation suppression effect may not be acquired. Also, when the content of the dicarboxylic acid is too high, the drying may become insufficient in the printing and drying steps, and the internal electrode layer may be in a soft state, which may cause lamination deviation in the subsequent lamination step, or may occur during the firing process. The dicarboxylic acid remaining during production is vaporized, and internal stress is generated by the vaporized gas component, or the structure of the laminate is broken.

此外,在導電性漿料含有分散劑(除二羧酸以外)及二羧酸的情況下,分散劑及二羧酸的含量的合計相對於導電性漿料整體可以為0.05質量%以上且3.0質量%以下,亦可以為0.1質量%以上且2.0質量%以下,進一步可以為0.1質量%以上且1.0質量%以下。In addition, when the conductive paste contains a dispersant (other than dicarboxylic acid) and dicarboxylic acid, the total content of the dispersant and dicarboxylic acid may be 0.05% by mass or more and 3.0% by mass relative to the entire conductive paste. Mass % or less may be 0.1 mass % or more and 2.0 mass % or less, and further may be 0.1 mass % or more and 1.0 mass % or less.

此外,本實施型態所涉及之導電性漿料亦可以不含有二羧酸。本實施型態所涉及之導電性漿料即使在不含有二羧酸的情況下,如上所述,藉由含有特定的黏合劑樹脂及有機溶劑,亦能夠發揮較高的分離抑制效果。尤其係,在與上述的有機溶劑組合使用市售的分子量較小的二羧酸的情況下,雖然可得到一定的分離抑制效果,但與使用其他酸系分散劑的情況相比,有時分離抑制效果會降低。In addition, the conductive paste according to this embodiment does not need to contain dicarboxylic acid. Even when the conductive paste according to this embodiment does not contain dicarboxylic acid, as mentioned above, it is possible to exhibit a high separation suppression effect by containing a specific binder resin and an organic solvent. In particular, when a commercially available dicarboxylic acid with a small molecular weight is used in combination with the above-mentioned organic solvent, although a certain separation suppression effect can be obtained, compared with the case of using other acid-based dispersants, separation may occur. The suppression effect will be reduced.

(其他添加劑) 本實施型態的導電性漿料可以根據需要而含有上述成分以外的其他添加劑。作為其他添加劑,例如可以使用消泡劑、增塑劑、界面活性劑、增稠劑等以往習知的添加物。 (other additives) The conductive paste of this embodiment may contain other additives other than the said components as needed. As other additives, for example, conventionally known additives such as antifoaming agents, plasticizers, surfactants, and thickeners can be used.

(導電性漿料) 本實施型態所涉及之導電性漿料的製造方法沒有特別限定,可以使用以往習知的方法。例如,可以藉由將上述各成分藉由三輥磨、球磨機、混合機等進行攪拌、混煉來製造導電性漿料。此外,對於二羧酸(分離抑制劑),理想與其他材料同樣地在藉由混合機等進行攪拌、混煉時進行稱量並添加,但即使在攪拌、混煉(分散)結束後的材料中作為分離抑制劑添加,亦能夠得到同樣的分離抑制效果。 (conductive paste) The manufacturing method of the electroconductive paste which concerns on this embodiment is not specifically limited, A conventionally well-known method can be used. For example, the conductive paste can be produced by stirring and kneading each of the above-mentioned components with a three-roll mill, a ball mill, a mixer, or the like. In addition, dicarboxylic acid (separation inhibitor) is ideally weighed and added while stirring and kneading with a mixer etc. in the same way as other materials, but even after the stirring and kneading (dispersion) are completed, the material Adding it as a separation inhibitor can also obtain the same separation inhibition effect.

導電性漿料在剪切速率為100sec -1時的黏度理想為3Pa·S以下,亦可以為2Pa·S以下。在剪切速率為100sec -1時的黏度為上述範圍的情況下,能夠適合用作凹版印刷用的導電性漿料。若超過上述範圍,則有時黏度過高而不適合作為凹版印刷用。剪切速率為100sec -1時的黏度的下限沒有特別限定,例如為0.2Pa·S以上。 The viscosity of the conductive paste at a shear rate of 100 sec −1 is ideally 3 Pa·S or less, and may be 2 Pa·S or less. When the viscosity at the time of a shear rate of 100sec -1 is the said range, it can be suitably used as the electroconductive paste for gravure printing. When the above range is exceeded, the viscosity may be too high and may not be suitable for gravure printing. The lower limit of the viscosity at a shear rate of 100 sec -1 is not particularly limited, and is, for example, 0.2 Pa·S or more.

又,導電性漿料在剪切速率為10000sec -1時的黏度理想為1Pa·S以下。在剪切速率為10000sec -1時的黏度為上述範圍的情況下,能夠適合用作凹版印刷用的導電性漿料。在超過上述範圍的情況下,有時黏度過高而不適合作為凹版印刷用。剪切速率為10000sec -1時的黏度的下限沒有特別限定,例如為0.05Pa·S以上。 In addition, the viscosity of the conductive paste at a shear rate of 10000 sec −1 is preferably 1 Pa·S or less. When the viscosity at the time of a shear rate of 10000sec -1 is the said range, it can be suitably used as the electroconductive paste for gravure printing. When exceeding the said range, a viscosity may become too high and it may not be suitable for gravure printing. The lower limit of the viscosity at a shear rate of 10000 sec -1 is not particularly limited, and is, for example, 0.05 Pa·S or more.

又,導電性漿料在從剛製作後經過七天後觀察到的浮白層的厚度相對於導電性漿料整體的厚度理想為小於10%,亦可以為8%以下,亦可以為5%以下,亦可以為3%以下,進一步可以為2%以下。浮白的層的厚度越小,分離抑制效果越優異。此外,浮白的層的厚度可以藉由後述的實施例中記載的方法進行測定。In addition, the thickness of the floating white layer observed after seven days immediately after the preparation of the conductive paste is preferably less than 10%, may be 8% or less, or may be 5% or less with respect to the thickness of the entire conductive paste , may be 3% or less, and further may be 2% or less. The smaller the thickness of the floating layer, the more excellent the separation suppression effect. In addition, the thickness of the whitening layer can be measured by the method described in the Example mentioned later.

導電性漿料能夠適合用於積層陶瓷電容器等電子零件。積層陶瓷電容器具有使用電介質生片而形成的電介質層以及使用導電性漿料而形成的內部電極層。The conductive paste can be suitably used for electronic parts such as multilayer ceramic capacitors. A laminated ceramic capacitor has a dielectric layer formed using a dielectric green sheet and an internal electrode layer formed using a conductive paste.

[電子零件] 以下,參照圖式對本發明的電子零件等的實施型態進行說明。在圖式中,有時會適當地以示意性的方式來進行表示、變更比例尺來進行表示。又,適當地參照圖1等所示的XYZ正交坐標系對構件的位置、方向等進行說明。在該XYZ正交坐標系中,X方向以及Y方向為水平方向,Z方向為垂直方向(上下方向)。 [Electronic Parts] Hereinafter, embodiments of electronic components and the like according to the present invention will be described with reference to the drawings. In the drawings, it may be shown schematically or with a scale changed as appropriate. Moreover, the position, direction, etc. of a member are demonstrated with reference to the XYZ rectangular coordinate system shown in FIG. 1 etc. suitably. In this XYZ rectangular coordinate system, the X direction and the Y direction are horizontal directions, and the Z direction is a vertical direction (vertical direction).

圖1中的A以及圖1中的B係表示作為實施型態所涉及之電子零件的一個例子的積層陶瓷電容器1的圖。積層陶瓷電容器1具備電介質層12以及內部電極層11交替地積層而成的陶瓷積層體10及外部電極20。A in FIG. 1 and B in FIG. 1 are diagrams showing a multilayer ceramic capacitor 1 as an example of an electronic component according to the embodiment. Multilayer ceramic capacitor 1 includes ceramic laminate 10 and external electrodes 20 in which dielectric layers 12 and internal electrode layers 11 are alternately laminated.

以下,對使用上述導電性漿料的積層陶瓷電容器的製造方法進行說明。首先,在陶瓷生片上印刷導電性漿料並進行乾燥而形成乾燥膜,藉由壓接對在上表面具有該乾燥膜的複數個陶瓷生片進行積層而得到積層體之後,對積層體進行燒製而使其一體化,據此製作內部電極層11及電介質層12交替積層而成的陶瓷積層體10。之後,藉由在陶瓷積層體10的兩端部形成一對外部電極20而製造積層陶瓷電容器1。以下,進行更詳細的說明。Hereinafter, the manufacturing method of the laminated ceramic capacitor using the said electroconductive paste is demonstrated. First, a conductive paste is printed on a ceramic green sheet and dried to form a dry film, and a laminate is obtained by laminating a plurality of ceramic green sheets having the dry film on the upper surface by pressure bonding, and then the laminate is fired. The ceramic laminate 10 in which the internal electrode layers 11 and the dielectric layers 12 are alternately laminated is fabricated. Thereafter, the laminated ceramic capacitor 1 is produced by forming a pair of external electrodes 20 at both ends of the ceramic laminate 10 . Hereinafter, a more detailed description will be given.

首先,準備作為未燒製的陶瓷片的陶瓷生片。作為該陶瓷生片,例如,可列舉為將在鈦酸鋇等預定的陶瓷的原料粉末中加入聚乙烯醇縮丁醛等有機黏合劑及萜品醇等溶劑而得到的電介質層用漿料在PET薄膜等的支撐薄膜上塗布成片狀並使其乾燥去除溶劑而形成的陶瓷生片等。此外,對由陶瓷生片構成的電介質層的厚度沒有特別限定,但從積層陶瓷電容器的小型化的要求的觀點而言,理想為0.05μm以上且3μm以下。First, ceramic green sheets are prepared as unfired ceramic sheets. As the ceramic green sheet, for example, a slurry for a dielectric layer obtained by adding an organic binder such as polyvinyl butyral and a solvent such as terpineol to a predetermined ceramic raw material powder such as barium titanate is exemplified. A ceramic green sheet formed by coating a support film such as a PET film in a sheet shape and drying to remove the solvent. In addition, the thickness of the dielectric layer made of the ceramic green sheet is not particularly limited, but is preferably 0.05 μm or more and 3 μm or less in view of the need for miniaturization of multilayer ceramic capacitors.

接著,準備複數枚藉由在該陶瓷生片的一個面上使用凹版印刷法印刷塗布上述導電性漿料並進行乾燥而在陶瓷生片的一個面上形成有乾燥膜的片材。此外,從內部電極層11的薄層化的要求的觀點而言,由導電性漿料形成的乾燥膜的厚度理想為乾燥後為1μm以下。Next, a plurality of sheets in which a dry film was formed on one surface of the ceramic green sheet was prepared by applying the above-mentioned conductive paste to one surface of the ceramic green sheet by gravure printing and drying. In addition, from the viewpoint of the requirement for thinning the internal electrode layer 11 , the thickness of the dried film formed from the conductive paste is desirably 1 μm or less after drying.

接著,從支撐薄膜上將陶瓷生片剝離,並且以陶瓷生片與形成於該陶瓷生片的一個面上的乾燥膜交替地配置的方式進行積層之後,藉由加熱、加壓處理而得到積層體。此外,進一步可以設為在積層體的兩面進一步配置未塗布導電性漿料的保護用的陶瓷生片的構成。Next, the ceramic green sheet is peeled off from the support film, and laminated so that the ceramic green sheet and the dry film formed on one surface of the ceramic green sheet are alternately arranged, and the laminate is obtained by heating and pressurizing. body. In addition, a configuration in which protective ceramic green sheets not coated with the conductive paste are further arranged on both surfaces of the laminate may be employed.

接著,將積層體切斷為預定尺寸而形成生晶片之後,對生晶片實施脫黏合劑處理,並在還原氣體環境下進行燒製,據此製造積層陶瓷燒製體(陶瓷積層體10)。此外,脫黏合劑處理中的氣體環境理想為大氣或N 2氣體氣體環境。進行脫黏合劑處理時的溫度例如為200℃以上且400℃以下。又,進行脫黏合劑處理時的上述溫度的保持時間理想為0.5小時以上且24小時以下。又,為抑制在內部電極層中使用的金屬的氧化而在還原氣體環境下進行燒製,又,進行積層體的燒製時的溫度例如為1000℃以上且1350℃以下,進行燒製時的溫度的保持時間例如為0.5小時以上且8小時以下。 Next, after cutting the laminated body into a predetermined size to form a green wafer, the green wafer is subjected to a binder removal process and fired in a reducing gas atmosphere to manufacture a laminated ceramic fired body (ceramic laminated body 10 ). In addition, the gas environment in the binder removal process is ideally the air or N 2 gas gas environment. The temperature at the time of performing binder removal process is 200 degreeC or more and 400 degreeC or less, for example. In addition, the retention time at the above-mentioned temperature when performing the binder removal treatment is preferably not less than 0.5 hours and not more than 24 hours. In addition, in order to suppress the oxidation of the metal used in the internal electrode layer, the firing is performed in a reducing gas atmosphere, and the temperature when firing the laminate is, for example, 1000°C or more and 1350°C or less. The holding time of the temperature is, for example, not less than 0.5 hours and not more than 8 hours.

藉由進行生晶片的燒製,將陶瓷生片中的有機黏合劑完全去除,並且對陶瓷的原料粉末進行燒製而形成陶瓷製的電介質層12。又,去除乾燥膜中的有機載體,並且使以鎳粉末或鎳作為主成分的合金粉末燒結或熔融而一體化,從而形成內部電極層11,進而形成電介質層12與內部電極層11複數枚交替地積層而成的積層陶瓷燒製體。此外,從將氧帶入電介質層的內部而提高可靠性、且抑制內部電極的再氧化的觀點而言,可以對燒製後的積層陶瓷燒製體實施退火處理。By firing the green wafer, the organic binder in the ceramic green sheet is completely removed, and the ceramic raw material powder is fired to form the ceramic dielectric layer 12 . In addition, the organic vehicle in the dry film is removed, and nickel powder or nickel alloy powder as the main component is sintered or melted to integrate, thereby forming the internal electrode layer 11, and further forming the dielectric layer 12 and the internal electrode layer 11 alternately. A laminated ceramic fired body formed by building up layers. In addition, from the viewpoint of improving reliability by introducing oxygen into the interior of the dielectric layer and suppressing reoxidation of internal electrodes, an annealing treatment may be performed on the fired laminated ceramic fired body.

然後,藉由對所製作的積層陶瓷燒製體設置一對外部電極20,來製造積層陶瓷電容器1。例如,外部電極20具備外部電極層21以及電鍍層22。外部電極層21與內部電極層11電連接。此外,作為外部電極20的材料,例如可以理想地使用銅、鎳或其等的合金。此外,電子零件進一步可以使用除積層陶瓷電容器以外的電子零件。 [實施例] Then, the laminated ceramic capacitor 1 is produced by providing a pair of external electrodes 20 on the produced laminated ceramic fired body. For example, the external electrode 20 includes an external electrode layer 21 and a plating layer 22 . The external electrode layer 21 is electrically connected to the internal electrode layer 11 . In addition, as a material of the external electrode 20, for example, an alloy of copper, nickel, or the like can be preferably used. In addition, as electronic components, electronic components other than multilayer ceramic capacitors can further be used. [Example]

以下,基於實施例及比較例對本發明進行詳細說明,但本發明並不受實施例的任何限定。Hereinafter, although this invention is demonstrated in detail based on an Example and a comparative example, this invention is not limited to an Example at all.

[評價方法] (導電性漿料的黏度) 使用流變儀(Anton Paar Japan股份有限公司製造:流變儀MCR302)對導電性漿料的製造後的黏度進行測定。黏度使用利用錐角為1°、直徑為25mm的錐板並在剪切速率(剪切速度)為100sec -1以及10000sec -1的條件下進行測定的情況下的值。 [Evaluation Method] (Viscosity of Electroconductive Paste) The viscosity after production of the electroconductive paste was measured using a rheometer (manufactured by Anton Paar Japan Co., Ltd.: Rheometer MCR302). The viscosity uses the value when it measured using the cone-plate with a cone angle of 1 degree and a diameter of 25 mm under conditions of a shear rate (shear rate) of 100 sec −1 and 10000 sec −1 .

(浮白) 將剛製作後的導電性漿料10g靜置在玻璃瓶(直徑φ30×高度65mm)中,經過七天後,藉由目視觀察導電性漿料的外觀,對觀察到浮白的比例進行測定。浮白的比例(%)以(浮白的層的厚度/漿料整體的量的厚度)×100來進行計算。 (floating white) Put 10 g of the conductive paste just after production into a glass bottle (diameter φ30×height 65 mm), and after seven days, observe the appearance of the conductive paste visually, and measure the proportion of whitening observed. The whitening ratio (%) was calculated by (thickness of the whitening layer/thickness of the whole slurry amount)×100.

[使用材料] (導電性粉末) 作為導電性粉末,使用Ni粉末(SEM平均粒徑為0.2 μm)。 [Materials used] (conductive powder) As the conductive powder, Ni powder (SEM average particle size: 0.2 μm) was used.

(陶瓷粉末) 作為陶瓷粉末,使用鈦酸鋇(BaTiO3;SEM平均粒徑為0.10 μm)。 (ceramic powder) As the ceramic powder, barium titanate (BaTiO3; SEM average particle size: 0.10 μm) was used.

(黏合劑樹脂) 作為黏合劑樹脂,使用聚乙烯醇縮丁醛樹脂、乙基纖維素樹脂。 (Binder resin) As the binder resin, polyvinyl butyral resin and ethyl cellulose resin are used.

(分散劑) 作為酸系分散劑,使用梳型羧酸(分子量:10000以上,酸值:60)、單羧酸系分散劑及磷酸系分散劑、以及二羧酸(分子量:370,酸值:299/Hypermer KD-16,Croda Japan股份有限公司製造),又,作為鹼系分散劑,使用油胺。此外,在表1中,梳型羧酸以「酸系a」表示,「單羧酸系分散劑以及磷酸系分散劑」(質量比1:1)以「酸系b」表示,「二羧酸」以「酸系c」表示。 (Dispersant) As the acid-based dispersant, comb-type carboxylic acid (molecular weight: 10000 or more, acid value: 60), monocarboxylic acid-based dispersant and phosphoric acid-based dispersant, and dicarboxylic acid (molecular weight: 370, acid value: 299/Hypermer KD-16, manufactured by Croda Japan Co., Ltd.), and as an alkali-based dispersant, oleylamine was used. In addition, in Table 1, comb-type carboxylic acid is represented by "acid type a", "monocarboxylic acid type dispersant and phosphoric acid type dispersant" (mass ratio 1:1) is represented by "acid type b", and "dicarboxylic acid type dispersant" is represented by "acid type b". Acid" is represented by "acid system c".

(有機溶劑) 作為有機溶劑,使用以下的溶劑。 (1)第一有機溶劑 丙二醇單丁醚(PNB)、二乙二醇單丁醚乙酸酯(BCA)、1,6-己二醇二乙酸酯(1,6-HDDA)、1,3-丁二醇二乙酸酯(1,3-BGDA)、二乙二醇單乙醚乙酸酯(EDGAC)、乙二醇單丁醚乙酸酯(EGBA)、二(丙二醇)甲醚乙酸酯(DPMA) (2)第二有機溶劑 二氫萜品醇(DHT)、萜品醇(TPO) (3)其他有機溶劑 二異丁基酮(DIBK)、礦油精(MA)、乙醇(EtOH)、乙酸異冰片酯(IBA)(此外,乙醇以及乙酸異冰片酯不是第一有機溶劑,但為與第一有機溶劑進行比較,在表1中,作為「EtOH*」以及「IBA*」記載於第一有機溶劑的項目中)。 (Organic solvents) As the organic solvent, the following solvents were used. (1) The first organic solvent Propylene glycol monobutyl ether (PNB), diethylene glycol monobutyl ether acetate (BCA), 1,6-hexanediol diacetate (1,6-HDDA), 1,3-butanediol diethyl Diethylene glycol monoethyl ether acetate (1,3-BGDA), diethylene glycol monoethyl ether acetate (EDGAC), ethylene glycol monobutyl ether acetate (EGBA), di(propylene glycol) methyl ether acetate (DPMA) (2) The second organic solvent Dihydroterpineol (DHT), Terpineol (TPO) (3) Other organic solvents Diisobutyl ketone (DIBK), mineral spirits (MA), ethanol (EtOH), isobornyl acetate (IBA) (in addition, ethanol and isobornyl acetate are not the first organic solvent, but are compatible with the first organic solvent For comparison, in Table 1, "EtOH*" and "IBA*" are described in the item of the first organic solvent).

[例1] 添加導電性粉末49質量%、陶瓷粉末12質量%、酸系分散劑0.1質量%、黏合劑樹脂2.5質量%(聚乙烯醇縮丁醛樹脂:乙基纖維素=7:3(質量比))、以及作為有機溶劑的PNB10.9質量%、MA7.3質量%、作為餘量的DHT,以整體為100質量%的方式進行配合,將此等材料混合而製作導電性漿料。將導電性漿料的各材料的含量以及浮白(%)的評價結果示於表1。 [example 1] Add 49% by mass of conductive powder, 12% by mass of ceramic powder, 0.1% by mass of acid-based dispersant, and 2.5% by mass of binder resin (polyvinyl butyral resin: ethyl cellulose = 7:3 (mass ratio)) , 10.9% by mass of PNB as an organic solvent, 7.3% by mass of MA, and DHT as the balance, were blended so that the whole was 100% by mass, and these materials were mixed to prepare a conductive paste. Table 1 shows the content of each material of the conductive paste and the evaluation results of floating (%).

[例1至19] 將有機溶劑的種類以及含有比例、分散劑的種類以及含有比例如表1所示如此進行變更,除此以外,以與例1同樣的方式製作導電性漿料並進行評價。將導電性漿料的各材料的含量以及浮白(%)的評價結果示於表1。 [Examples 1 to 19] Except having changed the kind and content ratio of an organic solvent, and the kind and content ratio of a dispersing agent as shown in Table 1, it carried out similarly to Example 1, and produced and evaluated the electroconductive paste. Table 1 shows the content of each material of the conductive paste and the evaluation results of floating (%).

[表1]

Figure 02_image001
[Table 1]
Figure 02_image001

(評價結果) 例1至11的導電性漿料與不含有第一有機溶劑的例9~18的導電性漿料相比,抑制浮白的產生。又,在作為烴系有機溶劑以外的有機溶劑而僅使用一種第一有機溶劑的例19中,浮白的發生率較高。 (Evaluation results) The conductive pastes of Examples 1 to 11 suppressed generation of whitening compared with the conductive pastes of Examples 9 to 18 which did not contain the first organic solvent. In addition, in Example 19 in which only one type of first organic solvent was used as an organic solvent other than a hydrocarbon-based organic solvent, the occurrence rate of whitening was high.

又,在表1所示的全部實施例以及比較例的導電性漿料中,剪切速率為100sec -1時的黏度為3Pa·S以下,剪切速率為10000sec -1時的黏度為1Pa·S以下。上述黏度範圍能夠適合用於凹版印刷。 [產業利用性] In addition, in all the conductive pastes of Examples and Comparative Examples shown in Table 1, the viscosity when the shear rate is 100 sec -1 is 3 Pa·s or less, and the viscosity when the shear rate is 10000 sec -1 is 1 Pa·s. Below S. The above viscosity range can be suitably used for gravure printing. [Industrial Utilization]

在將本發明的導電性漿料用於積層陶瓷電容器的內部電極的形成的情況下,能夠以較高的生產性得到可靠性較高的積層陶瓷電容器。因而,本發明的導電性漿料能夠特別適宜地用作作為行動電話、數位設備等日益小型化的電子設備的晶片零件的積層陶瓷電容器的內部電極用的原料,能夠適宜地用作凹版印刷用的導電性漿料。When the electroconductive paste of this invention is used for formation of the internal electrode of a laminated ceramic capacitor, the laminated ceramic capacitor with high reliability can be obtained with high productivity. Therefore, the conductive paste of the present invention can be particularly suitably used as a raw material for internal electrodes of laminated ceramic capacitors, which are chip parts of electronic equipment such as mobile phones and digital equipment, which are increasingly miniaturized, and can be suitably used for gravure printing. conductive paste.

此外,本發明的技術範圍並不限定於在上述實施型態等中說明的態樣。有時將在上述實施型態等中說明的一個以上的要件省略。又,在上述實施型態等中說明的要件可以適當組合。又,只要在法律所允許的範圍內,則援引在作為日本專利申請的日本特願2021-093299、以及本說明書中引用的全部的文獻的揭示內容作為本說明書的記載的一部分。In addition, the technical scope of this invention is not limited to the aspect demonstrated in the said embodiment etc. In some cases, one or more requirements described in the above-mentioned embodiments and the like are omitted. In addition, the requirements described in the above-mentioned embodiments and the like may be appropriately combined. In addition, the disclosures of Japanese Patent Application No. 2021-093299, which is a Japanese patent application, and all documents cited in this specification are incorporated as part of the description of this specification within the scope permitted by law.

1:積層陶瓷電容器 10:陶瓷積層體 11:內部電極層 12:電介質層 20:外部電極 21:外部電極層 22:電鍍層 1: Multilayer ceramic capacitor 10: Ceramic laminate 11: Internal electrode layer 12: Dielectric layer 20: External electrodes 21: External electrode layer 22: Plating layer

〔圖1〕為表示實施型態所涉及之積層陶瓷電容器的立體圖以及剖視圖。[ FIG. 1 ] is a perspective view and a cross-sectional view showing a multilayer ceramic capacitor according to an embodiment.

1:積層陶瓷電容器 1: Multilayer ceramic capacitor

10:陶瓷積層體 10: Ceramic laminate

11:內部電極層 11: Internal electrode layer

12:電介質層 12: Dielectric layer

20:外部電極 20: External electrode

21:外部電極層 21: External electrode layer

22:電鍍層 22: Plating layer

Claims (15)

一種凹版印刷用導電性漿料,其含有導電性粉末、陶瓷粉末、分散劑、黏合劑樹脂以及有機溶劑,其特徵係, 該黏合劑樹脂含有縮丁醛系樹脂; 該有機溶劑含有至少兩種除烴系溶劑以外的有機溶劑,且係含有第一有機溶劑及該第一有機溶劑以外的溶劑,該第一有機溶劑為選自由酯系溶劑以及醚系溶劑所成群中至少一種; 該第一有機溶劑的HSP值與該縮丁醛系樹脂的HSP值之間的HSP距離比該第一有機溶劑以外的溶劑的HSP值與該縮丁醛系樹脂的HSP值之間的HSP距離短。 A conductive paste for gravure printing, which contains conductive powder, ceramic powder, dispersant, binder resin and organic solvent, and its characteristics are: The binder resin contains a butyral-based resin; The organic solvent contains at least two organic solvents other than hydrocarbon-based solvents, and contains a first organic solvent and a solvent other than the first organic solvent. The first organic solvent is selected from ester-based solvents and ether-based solvents. at least one of the group; The HSP distance between the HSP value of the first organic solvent and the HSP value of the butyral-based resin is greater than the HSP distance between the HSP value of solvents other than the first organic solvent and the HSP value of the butyral-based resin short. 如請求項1所述之凹版印刷用導電性漿料,其中,該第一有機溶劑由下述式(1)所示, R 1-(OR 2n-OR 3・・・式(1) 其中,R 1表示碳原子數為1~4的醯基、直鏈或支鏈的烷基,R 2表示碳原子數為2~6的直鏈或支鏈的伸烷基,R 3表示氫、碳原子數為1~4的醯基、直鏈或支鏈的烷基,n為1~3。 The conductive paste for gravure printing according to Claim 1, wherein the first organic solvent is represented by the following formula (1), R 1 -(OR 2 ) n -OR 3 ・・・Formula (1) Wherein, R 1 represents an acyl group with 1 to 4 carbon atoms, a straight chain or branched chain alkyl group, R 2 represents a straight chain or branched chain alkylene group with 2 to 6 carbon atoms, and R 3 represents hydrogen , an acyl group with 1 to 4 carbon atoms, a linear or branched chain alkyl group, n is 1 to 3. 如請求項2所述之凹版印刷用導電性漿料,其中,該有機溶劑進一步含有第二有機溶劑作為第一有機溶劑以外的溶劑,該第二有機溶劑為選自由萜品醇、二氫萜品醇、二氫萜品醇乙酸酯、乙酸異冰片酯所成群中至少一種。The conductive paste for gravure printing as described in Claim 2, wherein the organic solvent further contains a second organic solvent as a solvent other than the first organic solvent, and the second organic solvent is selected from terpineol, dihydroterpene At least one of the group consisting of pinol, dihydroterpineol acetate, and isobornyl acetate. 如請求項1至3中任一項所述之凹版印刷用導電性漿料,其中,該有機溶劑進一步含有第三有機溶劑作為第一有機溶劑以外的溶劑,該第三有機溶劑為選自由酮系溶劑所成群中至少一種。The conductive paste for gravure printing according to any one of claims 1 to 3, wherein the organic solvent further contains a third organic solvent as a solvent other than the first organic solvent, and the third organic solvent is selected from ketones At least one of the group of solvents. 如請求項1至4中任一項所述之凹版印刷用導電性漿料,其中,相對於導電性漿料整體,含有3質量%以上且25質量%以下的該第一有機溶劑。The electroconductive paste for gravure printing in any one of Claims 1-4 which contains the said 1st organic solvent in 3 mass % or more and 25 mass % or less with respect to the whole electroconductive paste. 如請求項1至5中任一項所述之凹版印刷用導電性漿料,其中,該黏合劑樹脂為含有該縮丁醛系樹脂以及纖維素系樹脂的混合樹脂,該第一有機溶劑的HSP值與該混合樹脂的HSP值之間的HSP距離比該第一有機溶劑以外的溶劑的HSP值與該混合樹脂的HSP值之間的HSP距離短。The conductive paste for gravure printing according to any one of claims 1 to 5, wherein the binder resin is a mixed resin containing the butyral resin and the cellulose resin, and the first organic solvent The HSP distance between the HSP value and the HSP value of the mixed resin is shorter than the HSP distance between the HSP values of solvents other than the first organic solvent and the HSP value of the mixed resin. 如請求項1至6中任一項所述之凹版印刷用導電性漿料,其中,該分散劑含有羧酸系分散劑。The conductive paste for gravure printing according to any one of claims 1 to 6, wherein the dispersant contains a carboxylic acid-based dispersant. 如請求項1至7中任一項所述之凹版印刷用導電性漿料,其中,該導電性粉末含有選自由Ni、Pd、Pt、Au、Ag、Cu以及其等的合金所成群中至少一種金屬粉末。The conductive paste for gravure printing according to any one of Claims 1 to 7, wherein the conductive powder contains an alloy selected from the group consisting of Ni, Pd, Pt, Au, Ag, Cu, and the like. at least one metal powder. 如請求項1至8中任一項所述之凹版印刷用導電性漿料,其中,該導電性粉末的平均粒徑為0.05μm以上且1.0μm以下。The conductive paste for gravure printing according to any one of claims 1 to 8, wherein the conductive powder has an average particle diameter of 0.05 μm or more and 1.0 μm or less. 如請求項1至9中任一項所述之凹版印刷用導電性漿料,其中,該陶瓷粉末含有鈦酸鋇。The conductive paste for gravure printing according to any one of claims 1 to 9, wherein the ceramic powder contains barium titanate. 如請求項1至10中任一項所述之凹版印刷用導電性漿料,其中,該陶瓷粉末的平均粒徑為0.01μm以上且0.5μm以下。The conductive paste for gravure printing according to any one of claims 1 to 10, wherein the average particle diameter of the ceramic powder is 0.01 μm or more and 0.5 μm or less. 如請求項1至11中任一項所述之凹版印刷用導電性漿料,其中,該凹版印刷用導電性漿料用於積層陶瓷零件的內部電極。The conductive paste for gravure printing according to any one of claims 1 to 11, which is used for internal electrodes of laminated ceramic parts. 如請求項1至12中任一項所述之凹版印刷用導電性漿料,其中,該凹版印刷用導電性漿料在剪切速率為100sec -1時的黏度為3Pa·S以下,在剪切速率為10000sec -1時的黏度為1Pa·S以下。 The conductive paste for gravure printing as described in any one of Claims 1 to 12, wherein the conductive paste for gravure printing has a viscosity of 3 Pa·S or less at a shear rate of 100 sec -1 . The viscosity when the shear rate is 10000sec -1 is 1Pa·S or less. 一種電子零件,其特徵係,該電子零件係使用請求項1至13中任一項所述之凹版印刷用導電性漿料而形成的電子零件。An electronic component characterized in that the electronic component is formed by using the conductive paste for gravure printing according to any one of Claims 1 to 13. 一種積層陶瓷電容器,其特徵係,該積層陶瓷電容器至少具有將電介質層及內部電極層進行積層而成的積層體; 該內部電極層使用請求項1至13中任一項所述之凹版印刷用導電性漿料而形成。 A multilayer ceramic capacitor, characterized in that the multilayer ceramic capacitor has a laminate formed by stacking at least a dielectric layer and an internal electrode layer; The internal electrode layer is formed using the conductive paste for gravure printing described in any one of Claims 1 to 13.
TW111120689A 2021-06-02 2022-06-02 Conductive paste for gravure printing, electronic component, and laminate ceramic capacitor TW202313866A (en)

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