TW202311312A - Composition for forming release layer, and release layer - Google Patents

Composition for forming release layer, and release layer Download PDF

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TW202311312A
TW202311312A TW111117799A TW111117799A TW202311312A TW 202311312 A TW202311312 A TW 202311312A TW 111117799 A TW111117799 A TW 111117799A TW 111117799 A TW111117799 A TW 111117799A TW 202311312 A TW202311312 A TW 202311312A
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release layer
forming
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naphthyl
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伊藤潤
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日商日產化學股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/22Esters containing halogen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J101/00Adhesives based on cellulose, modified cellulose, or cellulose derivatives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J167/00Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/02Polyureas
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • C09J201/02Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • C09J201/02Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • C09J201/06Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Laminated Bodies (AREA)

Abstract

Provided is a composition for forming a release layer comprising a polymer including a repeating unit having a photosensitive group that undergoes photo-Fries rearrangement.

Description

剝離層形成用組成物及剝離層Composition for forming release layer and release layer

本發明係關於剝離層形成用組成物及剝離層。The present invention relates to a composition for forming a release layer and a release layer.

近年來對於電子裝置除了要求薄型化及輕量化之特性,也要求賦予能彎曲之機能。因此,要求取代以往之沉重脆弱且無法彎曲之玻璃基板,而改用輕量之可撓性塑膠基板。In recent years, in addition to the characteristics of thinning and lightening, electronic devices are also required to be endowed with a bendable function. Therefore, it is required to replace the heavy, fragile and inflexible glass substrates with lightweight flexible plastic substrates.

尤其,作為新世代顯示器,要求開發使用輕量之可撓性塑膠基板(以下,亦稱為樹脂基板)之主動矩陣型全彩TFT顯示面板。又,觸控面板式顯示器已開發出與顯示面板組合使用之觸控面板之透明電極或樹脂基板等、對應可撓性化之材料。作為透明電極,自以往所使用之ITO,已提出PEDOT等能彎曲加工之透明導電性聚合物、金屬奈米線、及其混合系統等其他透明電極材料(專利文獻1~4)。In particular, as a new-generation display, it is required to develop an active matrix full-color TFT display panel using a lightweight flexible plastic substrate (hereinafter also referred to as a resin substrate). In addition, for touch panel displays, materials corresponding to flexibility such as transparent electrodes and resin substrates of touch panels used in combination with display panels have been developed. As a transparent electrode, other transparent electrode materials such as transparent conductive polymers such as PEDOT, metal nanowires, and their hybrid systems have been proposed from the conventionally used ITO (Patent Documents 1 to 4).

另一方面,觸控面板薄膜之基材也從玻璃而變為聚對酞酸乙二酯(PET)、聚醯亞胺、環烯烴、壓克力等之由塑膠所構成之薄片等,且已開發出具有可撓性之透明可撓性觸控螢幕面板(專利文獻5~7)。On the other hand, the base material of the touch panel film is also changed from glass to a sheet made of plastic such as polyethylene terephthalate (PET), polyimide, cycloolefin, acrylic, etc., and A flexible transparent flexible touch screen panel has been developed (Patent Documents 5~7).

一般而言,可撓性觸控螢幕面板為了安定地生產,其係在玻璃基板等之支持基板上製作剝離(黏著)層,於其上製作由樹脂基板等所構成之裝置後,藉由從前述黏著層剝離該裝置來進行生產(專利文獻8)。由在該剝離層之上所製作之樹脂基板等來構成之裝置在步驟中不可從支持基板剝離,但在進行剝離之際則需要低剝離力。尤其,在製作步驟中從支持基板剝離的情況,會有導致收率大幅低下之憂慮。 [先前技術文獻] [專利文獻] In general, for stable production of flexible touch screen panels, a peeling (adhesive) layer is formed on a support substrate such as a glass substrate, and a device composed of a resin substrate or the like is fabricated on it. The above-mentioned adhesive layer was peeled off and the device was produced (Patent Document 8). A device composed of a resin substrate or the like produced on the peeling layer cannot be peeled from the support substrate during the process, but a low peeling force is required for peeling. In particular, in the case of peeling from the support substrate in the production process, there is a possibility that the yield will be greatly reduced. [Prior Art Literature] [Patent Document]

[專利文獻1]國際公開第2012/147235號 [專利文獻2]日本特開2009-283410號公報 [專利文獻3]日本特表2010-507199號公報 [專利文獻4]日本特開2009-205924號公報 [專利文獻5]國際公開第2017/002664號 [專利文獻6]國際公開第2016/160338號 [專利文獻7]日本特開2015-166145號公報 [專利文獻8]日本特開2016-531358號公報 [Patent Document 1] International Publication No. 2012/147235 [Patent Document 2] Japanese Unexamined Patent Publication No. 2009-283410 [Patent Document 3] Japanese National Publication No. 2010-507199 [Patent Document 4] Japanese Patent Laid-Open No. 2009-205924 [Patent Document 5] International Publication No. 2017/002664 [Patent Document 6] International Publication No. 2016/160338 [Patent Document 7] Japanese Patent Laid-Open No. 2015-166145 [Patent Document 8] Japanese Patent Laid-Open No. 2016-531358

[發明所欲解決之課題][Problem to be Solved by the Invention]

本發明係有鑑於前述情況所完成者,其目的在於提供一種剝離層形成用組成物,其會賦予具有高耐熱性與良好剝離性,且能抑制步驟中之不必要剝離之剝離層。 [用以解決課題之手段] The present invention has been made in view of the foregoing circumstances, and an object of the present invention is to provide a composition for forming a peeling layer that can impart a peeling layer that has high heat resistance and good peelability and can suppress unnecessary peeling in steps. [Means to solve the problem]

本發明者為了達成前述目的,經過重複精心研討之結果,發現由包含聚合物之剝離層形成用組成物所得之剝離層,其中該聚合物為包含具有引起光弗賴斯重排之感光性基之重複單位者,會具有與在剝離層上所製作之樹脂基板之良好剝離性,且可藉由曝光而僅在指定區域提高與樹脂基板之密著性,進而完成本發明。In order to achieve the aforementioned object, the present inventors, as a result of repeated careful studies, have found that a peeling layer obtained from a composition for forming a peeling layer comprising a polymer containing a photosensitive group capable of causing photo-Friesian rearrangement The repeating unit has good detachability with the resin substrate produced on the release layer, and the adhesion with the resin substrate can be improved only in the designated area by exposure, and the present invention has been completed.

即,本發明提供下述剝離層形成用組成物及剝離層。 1.一種剝離層形成用組成物,其包含(A)聚合物,該(A)聚合物包含具有引起光弗賴斯重排之感光性基之重複單位。 2.如1之剝離層形成用組成物,其中前述具有引起光弗賴斯重排之感光性基之重複單位為源自下述式(a1)或(a2)所示之單體者。

Figure 02_image001
(式中,Ar 1為苯基、1-萘基、2-萘基、2-聯苯基、3-聯苯基或4-聯苯基,該等基之氫原子之一部分或全部可被碳數1~6之烷基、碳數1~6之烷氧基、氯原子或溴原子所取代,但式中之氧原子之鄰位及對位之至少一者為氫原子; Ar 2為1,2-伸苯基、1,3-伸苯基、1,4-伸苯基、1,2-伸萘基、1,3-伸萘基、1,4-伸萘基、1,5-伸萘基、1,6-伸萘基、1,7-伸萘基、1,8-伸萘基、2,3-伸萘基、2,6-伸萘基、2,2’-亞聯苯基(biphenylylene)、2,3’-亞聯苯基、2,4’-亞聯苯基、3,3’-亞聯苯基、3,4’-亞聯苯基或4,4’-亞聯苯基,該等基之氫原子之一部分或全部可被碳數1~6之烷基、碳數1~6之烷氧基、氯原子或溴原子所取代,式中之氧原子之鄰位及對位之至少一者為氫原子, R 1為碳數1~6之烷基或苯基; X 1及X 2係各自獨立為單鍵或碳數1~20之伸烷基,該伸烷基之1個或複數個-CH 2-可被選自-O-、-C(=O)-O-及-O-C(=O)-之至少1個基所取代; A 1及A 2係各自獨立為包含碳-碳雙鍵之自由基聚合性基。) 3.如2之剝離層形成用樹脂組成物,其中前述自由基聚合性基為下述式(A-1)~(A-4)之任一式所示者。
Figure 02_image003
(R A係各自獨立為氫原子或甲基。) 4.如1或2之剝離層形成用樹脂組成物,其中(A)聚合物為更包含源自下述式(b)所示單體之重複單位及源自下述式(c)所示單體之重複單位的聚合物。
Figure 02_image005
(式中,R A係各自獨立為氫原子或甲基; R B為至少1個氫原子被氟原子取代之碳數3或4之分枝狀之烷基; R C為碳數2~10之羥基烷基。) 5.如1~4中任一項之剝離層形成用組成物,其中更包含(B)具有羥基或羧基之樹脂。 6.如1~5中任一項之剝離層形成用組成物,其中(B)具有羥基或羧基之樹脂為具有羥基之聚脲、具有羥基或羧基之丙烯酸聚合物、具有羥基之聚酯,或具有羥基烷基之纖維素或其衍生物。 7.如1~6中任一項之剝離層形成用組成物,其中更包含(C)交聯劑,該(C)交聯劑為選自具有羥基烷基及/或被烷氧基甲基取代之氮原子之化合物。 8.如1~7中任一項之剝離層形成用組成物,其中更包含(D)交聯觸媒。 9.一種剝離層,其係由如1~8中任一項之剝離層形成用組成物所得者。 10.一種積層體,其係在如9之剝離層上積層有樹脂層者,該樹脂層在波長400nm之光穿透率為80%以上。 11.如10之積層體,其中前述樹脂基板為包含環氧化合物之熱硬化膜。 12.一種剝離層之形成方法,其包含:使用如1~8中任一項之剝離層形成用組成物在基體上形成樹脂膜的步驟,及,使用紫外線來曝光前述樹脂膜之指定區域的步驟。 13.一種樹脂基板之製造方法,其包含:使用如1~8中任一項之剝離層形成用組成物在基體上形成樹脂膜的步驟、使用紫外線來曝光前述樹脂膜之指定區域的步驟、在前述剝離層上形成波長400nm之光穿透率為80%以上之樹脂基板的步驟,及,使用1.0N/25mm以下之剝離力來將形成於前述剝離層上之樹脂基板予以剝離的步驟。 [發明效果] That is, the present invention provides the following release layer-forming composition and release layer. 1. A composition for forming a release layer, comprising (A) a polymer comprising a repeating unit having a photosensitive group that causes photo-Fries rearrangement. 2. The composition for forming a release layer according to 1, wherein the repeating unit having a photosensitive group that causes photo-Fries rearrangement is derived from a monomer represented by the following formula (a1) or (a2).
Figure 02_image001
(wherein, Ar is phenyl , 1-naphthyl, 2-naphthyl, 2-biphenyl, 3-biphenyl or 4-biphenyl, and a part or all of the hydrogen atoms of these groups can be replaced by Alkyl with 1~6 carbons, alkoxyl with 1~6 carbons, chlorine atom or bromine atom, but at least one of the ortho and para positions of the oxygen atom in the formula is a hydrogen atom; Ar 2 is 1,2-phenylene, 1,3-phenylene, 1,4-phenylene, 1,2-naphthyl, 1,3-naphthyl, 1,4-naphthyl, 1, 5-Naphthyl, 1,6-Naphthyl, 1,7-Naphthyl, 1,8-Naphthyl, 2,3-Naphthyl, 2,6-Naphthyl, 2,2' -biphenylene, 2,3'-biphenylene, 2,4'-biphenylene, 3,3'-biphenylene, 3,4'-biphenylene or 4 , 4'-biphenylene, a part or all of the hydrogen atoms of these groups may be replaced by an alkyl group with 1 to 6 carbons, an alkoxy group with 1 to 6 carbons, a chlorine atom or a bromine atom, where At least one of the ortho and para positions of the oxygen atom is a hydrogen atom, R 1 is an alkyl or phenyl group with 1 to 6 carbons; X 1 and X 2 are each independently a single bond or a carbon number of 1 to 20 Alkylene group, one or more -CH 2 - of the alkylene group may be substituted by at least one group selected from -O-, -C(=O)-O- and -OC(=O)- ; A 1 and A 2 are each independently a free radical polymerizable group comprising a carbon-carbon double bond.) 3. The resin composition for forming a release layer as in 2, wherein the aforementioned free radical polymerizable group is the following formula (A -1)~(A-4) represented by any of the formulas.
Figure 02_image003
( RA is each independently a hydrogen atom or a methyl group.) 4. The resin composition for peeling layer formation as in 1 or 2, wherein (A) polymer further comprises a monomer derived from the following formula (b) The repeating unit of and the polymer derived from the repeating unit of the monomer represented by the following formula (c).
Figure 02_image005
(In the formula, R A is each independently a hydrogen atom or a methyl group; R B is a branched alkyl group with 3 or 4 carbons in which at least one hydrogen atom is replaced by a fluorine atom; R C is a branched alkyl group with 2 to 10 carbons 5. The composition for forming a release layer according to any one of 1 to 4, which further includes (B) a resin having a hydroxyl group or a carboxyl group. 6. The composition for forming a release layer according to any one of 1 to 5, wherein (B) the resin having a hydroxyl group or a carboxyl group is a polyurea having a hydroxyl group, an acrylic polymer having a hydroxyl group or a carboxyl group, or a polyester having a hydroxyl group, Or cellulose or derivatives thereof having a hydroxyalkyl group. 7. The composition for forming a release layer according to any one of 1 to 6, which further comprises (C) a crosslinking agent, and the (C) crosslinking agent is selected from Compounds with substituted nitrogen atoms. 8. The composition for forming a release layer according to any one of 1 to 7, further comprising (D) a crosslinking catalyst. 9. A release layer obtained from the composition for forming a release layer according to any one of 1 to 8. 10. A laminate comprising a resin layer laminated on the peeling layer as in 9, and the light transmittance of the resin layer at a wavelength of 400 nm is 80% or more. 11. The laminate according to 10, wherein the resin substrate is a thermosetting film containing an epoxy compound. 12. A method for forming a release layer, comprising: using the composition for forming a release layer according to any one of 1 to 8 to form a resin film on a substrate, and exposing a predetermined area of the resin film with ultraviolet rays step. 13. A method for manufacturing a resin substrate, comprising: using the composition for forming a release layer according to any one of 1 to 8 to form a resin film on a substrate; exposing a predetermined area of the resin film with ultraviolet rays; A step of forming a resin substrate with a light transmittance of 400nm at a wavelength of 80% or more on the release layer, and a step of peeling the resin substrate formed on the release layer with a peeling force of 1.0N/25mm or less. [Invention effect]

藉由使用本發明之剝離層形成用組成物,而可再現性良好地取得剝離層,該剝離層具有與在剝離層上所製作之樹脂基板之良好剝離性,且可藉由曝光而僅在指定區域提高與樹脂基板之密著性。又,在可撓性電子裝置之製造製程中,不會對形成於基體上之樹脂基板,或更設置於其上之電路等造成損傷,在可抑制製造途中不必要之剝離,在必要時變得能將該電路等一同與該樹脂基板從該基體予以分離。因此,本發明之剝離層形成用組成物係能有助於具備樹脂基板之可撓性電子裝置之製造製程之高速化或提高其收率等。By using the composition for forming a release layer of the present invention, it is possible to obtain a release layer with good reproducibility. The release layer has good releasability from a resin substrate produced on the release layer and can be formed only by exposure. The designated area improves the adhesion with the resin substrate. In addition, in the manufacturing process of flexible electronic devices, it will not cause damage to the resin substrate formed on the base, or the circuit installed on it, and can suppress unnecessary peeling in the middle of manufacturing, and change when necessary. It is possible to separate the circuit and the like together with the resin substrate from the base body. Therefore, the composition for forming a release layer of the present invention can contribute to speeding up the manufacturing process of a flexible electronic device including a resin substrate, improving its yield, and the like.

[剝離層形成用組成物][Composition for peeling layer formation]

本發明之剝離層形成用組成物為包含:(A)包含具有引起光弗賴斯重排之感光性基之重複單位之聚合物者。The composition for peeling layer formation of this invention contains: (A) The polymer containing the repeating unit which has the photosensitive group which causes photofries rearrangement.

[(A)聚合物] 本發明之剝離層形成用組成物中之(A)成分為包含具有引起光弗賴斯重排之感光性基之重複單位之聚合物。 [(A) Polymer] The (A) component in the composition for peeling layer formation of this invention is a polymer containing the repeating unit which has the photosensitive group which causes photofries rearrangement.

光弗賴斯重排係藉由對苯基酯進行光照射,而生成在鄰位及對位經醯基取代之醯基酚者。苯基酯係指在酚與酸之間生成之酯之總稱,且係指與羧酸之間之酯。該重排反應認為係從激發單重態狀態以自由基機制來進行者。

Figure 02_image007
Photo-Fries rearrangement is the generation of acylphenols substituted with acyl groups at the ortho and para positions by light irradiation of phenyl esters. Phenyl ester is a general term for esters formed between phenols and acids, and refers to esters with carboxylic acids. This rearrangement reaction is considered to proceed by a free radical mechanism from an excited singlet state.
Figure 02_image007

由前述聚合物所得之剝離層係藉由光照射來進行光弗賴斯重排而生成醯基酚。由於經生成之醯基酚會展現親水性,且與該剝離層上之樹脂基板等之交聯反應能夠進行,故變得能藉由光照射來控制該剝離層上之樹脂基板等之剝離性。The peeling layer obtained from the aforementioned polymer undergoes photo-Fries rearrangement by light irradiation to generate acylphenol. Since the generated acyl phenol exhibits hydrophilicity, and the cross-linking reaction with the resin substrate etc. on the release layer can proceed, it becomes possible to control the releasability of the resin substrate etc. on the release layer by light irradiation .

作為前述單體,以下述式(a1)或(a2)所示者為佳。

Figure 02_image009
As said monomer, what is represented by following formula (a1) or (a2) is preferable.
Figure 02_image009

式(a1)及(a2)中,Ar 1為苯基、1-萘基、2-萘基、2-聯苯基、3-聯苯基或4-聯苯基,該等基之氫原子之一部分或全部可被碳數1~6之烷基、碳數1~6之烷氧基、氯原子或溴原子所取代,但式中之氧原子之鄰位及對位之至少一者為氫原子。 In formula (a1) and (a2), Ar 1 is phenyl, 1-naphthyl, 2-naphthyl, 2-biphenyl, 3-biphenyl or 4-biphenyl, and the hydrogen atom of these bases A part or all of them may be substituted by an alkyl group with 1 to 6 carbons, an alkoxy group with 1 to 6 carbons, a chlorine atom or a bromine atom, but at least one of the ortho and para positions of the oxygen atom in the formula is A hydrogen atom.

式(a1)及(a2)中,Ar 2為1,2-伸苯基、1,3-伸苯基、1,4-伸苯基、1,2-伸萘基、1,3-伸萘基、1,4-伸萘基、1,5-伸萘基、1,6-伸萘基、1,7-伸萘基、1,8-伸萘基、2,3-伸萘基、2,6-伸萘基、2,2’-亞聯苯基(biphenylylene)、2,3’-亞聯苯基、2,4’-亞聯苯基、3,3’-亞聯苯基、3,4’-亞聯苯基或4,4’-亞聯苯基,該等基之氫原子之一部分或全部可被碳數1~6之烷基、碳數1~6之烷氧基、氯原子或溴原子所取代,但式中之氧原子之鄰位及對位之至少一者為氫原子。 In formula (a1) and (a2), Ar 2 is 1,2-phenylene, 1,3-phenylene, 1,4-phenylene, 1,2-naphthyl, 1,3-phenylene Naphthyl, 1,4-naphthyl, 1,5-naphthyl, 1,6-naphthyl, 1,7-naphthyl, 1,8-naphthyl, 2,3-naphthyl , 2,6-naphthyl, 2,2'-biphenylene, 2,3'-biphenylene, 2,4'-biphenylene, 3,3'-biphenylene 3,4'-biphenylene or 4,4'-biphenylene, part or all of the hydrogen atoms of these groups can be replaced by an alkyl group with 1 to 6 carbons or an alkane with 1 to 6 carbons Oxygen, chlorine atom or bromine atom, but at least one of the ortho and para positions of the oxygen atom in the formula is a hydrogen atom.

式(a1)及(a2)中,R 1為碳數1~6之烷基或苯基。 In formulas (a1) and (a2), R 1 is an alkyl group or phenyl group having 1 to 6 carbon atoms.

式(a1)及(a2)中,X 1及X 2係各自獨立為單鍵或碳數1~20之伸烷基,該伸烷基之1個或複數個-CH 2-可被選自-O-、-C(=O)-O-及-O-C(=O)-之至少1個基所取代。 In formulas (a1) and (a2), X 1 and X 2 are each independently a single bond or an alkylene group with 1 to 20 carbon atoms, and one or more -CH 2 - of the alkylene group can be selected from Substituted by at least one of -O-, -C(=O)-O- and -OC(=O)-.

前述碳數1~6之烷基可為直鏈狀、分枝狀、環狀之任意者,作為其具體例,可舉出如,甲基、乙基、n-丙基、異丙基、環丙基、n-丁基、異丁基、sec-丁基、tert-丁基、環丁基、n-戊基、環戊基、n-己基、環己基等。The above-mentioned alkyl group having 1 to 6 carbon atoms may be any of linear, branched and cyclic, and specific examples thereof include methyl, ethyl, n-propyl, isopropyl, Cyclopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, cyclobutyl, n-pentyl, cyclopentyl, n-hexyl, cyclohexyl, etc.

前述碳數1~6之烷氧基可為直鏈狀、分枝狀、環狀之任意者,作為其具體例,可舉出如,甲氧基、乙氧基、n-丙氧基、異丙氧基、環丙氧基、n-丁氧基、異丁氧基、sec-丁氧基、tert-丁氧基、環丁氧基、n-戊氧基、環戊氧基、n-己氧基、環己氧基等。The aforementioned alkoxy group having 1 to 6 carbon atoms may be any of linear, branched, and cyclic, and specific examples thereof include, for example, methoxy, ethoxy, n-propoxy, Isopropoxy, cyclopropoxy, n-butoxy, isobutoxy, sec-butoxy, tert-butoxy, cyclobutoxy, n-pentyloxy, cyclopentyloxy, n -hexyloxy, cyclohexyloxy and the like.

前述碳數1~20之伸烷基可為直鏈狀、分枝狀、環狀之任意者,作為其具體例,可舉出如,亞甲基、甲基亞甲基、二甲基亞甲基、伸乙基、三亞甲基、伸丙基、四亞甲基、五亞甲基、六亞甲基等。The aforementioned alkylene group having 1 to 20 carbons may be any of linear, branched, and cyclic, and specific examples thereof include, for example, methylene, methylmethylene, dimethylmethylene Methyl, ethylenyl, trimethylene, propylenyl, tetramethylene, pentamethylene, hexamethylene, etc.

作為Ar 1,以無取代之苯基、1-萘基、2-萘基、3-聯苯基、4-聯苯基為佳。作為Ar 2,以無取代之1,4-伸苯基、4,4’-亞聯苯基為佳。作為X 1及X 2,以單鍵為佳。 Ar 1 is preferably unsubstituted phenyl, 1-naphthyl, 2-naphthyl, 3-biphenyl, or 4-biphenyl. Ar 2 is preferably unsubstituted 1,4-phenylene group or 4,4'-biphenylene group. X 1 and X 2 are preferably single bonds.

式(a1)及(a2)中,A 1及A 2係各自獨立為包含碳-碳雙鍵之自由基聚合性基。作為前述自由基聚合性基,以下述式(A-1)~(A-4)之任一式所示者為佳。

Figure 02_image011
(R A係各自獨立為氫原子或甲基。) In formulas (a1) and (a2), A 1 and A 2 are each independently a radically polymerizable group containing a carbon-carbon double bond. As the radical polymerizable group, one represented by any one of the following formulas (A-1) to (A-4) is preferable.
Figure 02_image011
(The R A series are each independently a hydrogen atom or a methyl group.)

作為A 1及A 2,以式(A-1)或(A-2)所示者為佳。 A 1 and A 2 are preferably represented by formula (A-1) or (A-2).

作為式(a1)所示之單體之具體例,可舉出如下述式(a1-1)~(a1-5)所示者,但並不受限於該等。尚且,下述式中,A 1及X 1係與前述相同。

Figure 02_image013
Specific examples of the monomer represented by the formula (a1) include those represented by the following formulas (a1-1) to (a1-5), but are not limited thereto. In addition, in the following formulae, A1 and X1 are the same as above.
Figure 02_image013

作為式(a1)所示之單體之較佳具體例,可舉出如下述式(a1-1’)~(a1-5’)所示者,但不受限於該等。

Figure 02_image015
Preferable specific examples of the monomer represented by the formula (a1) include those represented by the following formulas (a1-1') to (a1-5'), but are not limited thereto.
Figure 02_image015

作為式(a2)所示之單體之具體例,可舉出如下述式(a2-1)~(a2-4)所示者,但不受限於該等。尚且,下述式中,A 2及X 2係與前述相同。

Figure 02_image017
Specific examples of the monomer represented by the formula (a2) include those represented by the following formulas (a2-1) to (a2-4), but are not limited thereto. In addition, in the following formula, A 2 and X 2 are the same as above.
Figure 02_image017

作為式(a2)所示之單體之較佳具體例,可舉出如下述式(a2-1’)~(a2-4’)所示者,但不受限於該等。

Figure 02_image019
Preferable specific examples of the monomer represented by the formula (a2) include those represented by the following formulas (a2-1') to (a2-4'), but are not limited thereto.
Figure 02_image019

(A)成分之聚合物中,源自式(a1)及/或(a2)所示之單體之重複單位之含有率在全重複單位中可為100莫耳%,以10~60莫耳%為佳,以15~50莫耳%為較佳。In the polymer of the component (A), the content rate of the repeating unit derived from the monomer represented by the formula (a1) and/or (a2) may be 100 mole % in the total repeating unit, and it is 10~60 mole % is better, preferably 15-50 mole %.

(A)成分之聚合物係以更包含源自下述式(b)所示單體之重複單位及源自下述式(c)所示單體之重複單位為佳。

Figure 02_image021
The polymer of the component (A) preferably further includes a repeating unit derived from a monomer represented by the following formula (b) and a repeating unit derived from a monomer represented by the following formula (c).
Figure 02_image021

式(b)及(c)中,R A係各自獨立為氫原子或甲基。R B為至少1個氫原子被氟原子所取代之碳數3或4之分枝狀烷基。R C為碳數2~10之羥基烷基。 In formulas (b) and (c), R A is each independently a hydrogen atom or a methyl group. RB is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is replaced by a fluorine atom. R C is a hydroxyalkyl group with 2 to 10 carbon atoms.

作為前述碳數3或4之分枝狀烷基,可舉出如,異丙基、異丁基、sec-丁基及tert-丁基。作為R B,以該等分枝狀烷基之至少1個氫原子被氟原子取代者為佳,作為具體例,可舉出如,1,1,1-三氟異丙基、1,1,1,3,3,3-六氟異丙基、九氟-tert-丁基等。 Examples of the branched alkyl group having 3 or 4 carbon atoms include isopropyl, isobutyl, sec-butyl and tert-butyl. As R B , at least one hydrogen atom of the branched alkyl group is preferably replaced by a fluorine atom. Specific examples include 1,1,1-trifluoroisopropyl, 1,1 , 1,3,3,3-hexafluoroisopropyl, nonafluoro-tert-butyl, etc.

作為前述碳數2~10之羥基烷基,可舉出如,1-羥基乙基、1-羥基丙基、2-羥基丙基、2-羥基丁基、2-羥基己基、2-羥基辛基、2-羥基癸基、1-羥基-1-甲基乙基、2-羥基-2-甲基丙基等。Examples of the aforementioned hydroxyalkyl group having 2 to 10 carbon atoms include 1-hydroxyethyl, 1-hydroxypropyl, 2-hydroxypropyl, 2-hydroxybutyl, 2-hydroxyhexyl, 2-hydroxyoctyl radical, 2-hydroxydecyl, 1-hydroxy-1-methylethyl, 2-hydroxy-2-methylpropyl, etc.

作為式(b)所示之單體,可舉出如下述式(b-1) ~(b-3)所示者,但不受限於該等。尚且,下述式中,R A係與前述相同。

Figure 02_image023
Examples of the monomer represented by the formula (b) include those represented by the following formulas (b-1) to (b-3), but are not limited thereto. In addition, in the following formulae, R A is the same as above.
Figure 02_image023

作為式(c)所示之單體,可舉出如下述式(c-1)~(c-4)所示者,但不受限於該等。尚且,下述式中,R A係與前述相同。

Figure 02_image025
Examples of the monomer represented by the formula (c) include those represented by the following formulas (c-1) to (c-4), but are not limited thereto. In addition, in the following formulae, R A is the same as above.
Figure 02_image025

(A)成分之聚合物在包含源自式(b)所示單體之重複單位及源自下述式(c)所示單體之重複單位的情況,源自(b)所示單體之重複單位之含有率在全重複單位中,以5~60莫耳%為佳,以10~50莫耳%為較佳。源自式(c)所示單體之重複單位之含有率在全重複單位中,以5~60莫耳%為佳,以10~50莫耳%為較佳。When the polymer of component (A) contains a repeating unit derived from a monomer represented by formula (b) and a repeating unit derived from a monomer represented by the following formula (c), it is derived from a monomer represented by (b) The content of the repeating unit in the total repeating unit is preferably 5-60 mol%, more preferably 10-50 mol%. The content of the repeating unit derived from the monomer represented by formula (c) is preferably 5-60 mol%, more preferably 10-50 mol%, in the total repeating unit.

(A)成分之聚合物只要不會損及本發明之效果,亦可包含源自前述單體以外之單體(以下,亦稱為其他單體)之重複單位。作為其他單體,可舉出如,丙烯酸酯化合物、甲基丙烯酸酯化合物、馬來醯亞胺化合物、丙烯醯胺化合物、丙烯腈、馬來酸酐、苯乙烯化合物、乙烯基化合物等。(A) The polymer of the component may contain repeating units derived from monomers (hereinafter also referred to as other monomers) other than the aforementioned monomers unless the effect of the present invention is impaired. Examples of other monomers include acrylate compounds, methacrylate compounds, maleimide compounds, acrylamide compounds, acrylonitrile, maleic anhydride, styrene compounds, vinyl compounds and the like.

作為前述丙烯酸酯化合物之具體例,可舉出如,丙烯酸甲酯、丙烯酸乙酯、丙烯酸異丙基酯、丙烯酸苄基酯、丙烯酸萘基酯、丙烯酸蒽基酯、丙烯酸蒽基甲基酯、丙烯酸苯基酯、丙烯酸2,2,2-三氟乙基酯、丙烯酸tert-丁基酯、丙烯酸環己基酯、丙烯酸異莰基酯、丙烯酸2-甲氧基乙基酯、丙烯酸甲氧基三乙二醇酯、丙烯酸2-乙氧基乙基酯、丙烯酸四氫糠基酯、丙烯酸3-甲氧基丁基酯、丙烯酸2-甲基-2-金剛烷基酯丙烯酸、2-丙基-2-金剛烷基酯、丙烯酸8-甲基-8-三環[5.2.1.0(2,6)]癸基酯、丙烯酸8-乙基-8-三環[5.2.1.0(2,6)]癸基酯等。Specific examples of the aforementioned acrylate compounds include methyl acrylate, ethyl acrylate, isopropyl acrylate, benzyl acrylate, naphthyl acrylate, anthracenyl acrylate, anthracenylmethyl acrylate, Phenyl acrylate, 2,2,2-trifluoroethyl acrylate, tert-butyl acrylate, cyclohexyl acrylate, isobornyl acrylate, 2-methoxyethyl acrylate, methoxy acrylate Triethylene glycol ester, 2-ethoxyethyl acrylate, tetrahydrofurfuryl acrylate, 3-methoxybutyl acrylate, 2-methyl-2-adamantyl acrylate, 2-propane Base-2-adamantyl ester, 8-methyl-8-tricyclo[5.2.1.0(2,6)]decyl acrylate, 8-ethyl-8-tricyclo[5.2.1.0(2, 6)] decyl ester, etc.

作為前述甲基丙烯酸酯化合物之具體例,可舉出如,甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸異丙基酯、甲基丙烯酸苄基酯、甲基丙烯酸萘基酯、甲基丙烯酸蒽基酯、甲基丙烯酸蒽基甲基酯、甲基丙烯酸苯基酯、甲基丙烯酸2,2,2-三氟乙基酯、甲基丙烯酸tert-丁基酯、甲基丙烯酸環己基酯、甲基丙烯酸異莰基酯、甲基丙烯酸2-甲氧基乙基酯、甲基丙烯酸甲氧基三乙二醇酯、甲基丙烯酸2-乙氧基乙基酯、甲基丙烯酸四氫糠基酯、甲基丙烯酸3-甲氧基丁基酯、甲基丙烯酸2-甲基-2-金剛烷基酯、甲基丙烯酸2-丙基-2-金剛烷基酯、甲基丙烯酸8-甲基-8-三環[5.2.1.0(2,6)]癸基酯、甲基丙烯酸8-乙基-8-三環[5.2.1.0(2,6)]癸基酯等。Specific examples of the aforementioned methacrylate compounds include, for example, methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, benzyl methacrylate, naphthyl methacrylate, Anthracenyl methacrylate, anthracenylmethyl methacrylate, phenyl methacrylate, 2,2,2-trifluoroethyl methacrylate, tert-butyl methacrylate, methacrylic acid Cyclohexyl ester, Isocamyl methacrylate, 2-Methoxyethyl methacrylate, Methoxytriethylene glycol methacrylate, 2-Ethoxyethyl methacrylate, Methyl Tetrahydrofurfuryl acrylate, 3-methoxybutyl methacrylate, 2-methyl-2-adamantyl methacrylate, 2-propyl-2-adamantyl methacrylate, methyl 8-methyl-8-tricyclo[5.2.1.0(2,6)]decyl methacrylate, 8-ethyl-8-tricyclo[5.2.1.0(2,6)]decyl methacrylate wait.

作為前述乙烯基化合物之具體例,可舉出如,乙烯基醚、甲基乙烯基醚、苄基乙烯基醚、2-羥基乙基乙烯基醚、苯基乙烯基醚、丙基乙烯基醚等。Specific examples of the aforementioned vinyl compound include vinyl ether, methyl vinyl ether, benzyl vinyl ether, 2-hydroxyethyl vinyl ether, phenyl vinyl ether, and propyl vinyl ether. wait.

作為前述苯乙烯化合物之具體例,可舉出如,苯乙烯、4-甲基苯乙烯、4-氯苯乙烯、4-溴苯乙烯等。Specific examples of the aforementioned styrene compound include styrene, 4-methylstyrene, 4-chlorostyrene, 4-bromostyrene and the like.

作為前述馬來醯亞胺化合物之具體例,可舉出如,馬來醯亞胺、N-甲基馬來醯亞胺、N-苯基馬來醯亞胺、N-環己基馬來醯亞胺等。Specific examples of the aforementioned maleimide compound include, for example, maleimide, N-methylmaleimide, N-phenylmaleimide, N-cyclohexylmaleimide imine etc.

(A)成分之聚合物之重量平均分子量(Mw)係以1,000~20,000為佳,以2,000~10,000為較佳。又,其分散度(Mw/Mn)係以1.0~3.0為佳,以1.0~2.5為較佳。尚且,Mw係由凝膠滲透層析(GPC)而得之聚苯乙烯換算測量值。The weight average molecular weight (Mw) of the polymer of component (A) is preferably 1,000-20,000, more preferably 2,000-10,000. Also, the degree of dispersion (Mw/Mn) is preferably 1.0~3.0, more preferably 1.0~2.5. Also, Mw is a polystyrene conversion measurement value obtained by gel permeation chromatography (GPC).

前述聚合物之合成方法並無特別限定,可舉出例如,在共存有前述之單體及聚合起始劑等的溶劑中,在50~110℃之溫度下進行聚合反應的方法。此時,所使用之溶劑只要會溶解前述單體及聚合起始劑等者,即無特別限定。作為具體例,可舉出如,例示作為後述(E)成分之溶劑者。The method for synthesizing the aforementioned polymer is not particularly limited, and examples thereof include a method of performing a polymerization reaction at a temperature of 50 to 110° C. in a solvent in which the aforementioned monomers and polymerization initiators coexist. At this time, the solvent to be used is not particularly limited as long as it dissolves the aforementioned monomer, polymerization initiator, and the like. As a specific example, what was illustrated as the solvent of (E) component mentioned later is mentioned, for example.

藉此操作而得之聚合物通常為已溶解於溶劑中之溶液狀態,本發明中可直接使用作為(A)成分之溶液。The polymer obtained by this operation is usually in a solution state dissolved in a solvent, and the solution as the (A) component can be used as it is in the present invention.

又,可將前述聚合物之溶液投入於己烷、甲醇、水等使其再沉澱,過濾分離取得之沉澱物,並洗淨後,藉由在常壓或減壓下,以常溫或加熱進行乾燥,來回收聚合物之粉體。藉由此種操作,可去除與聚合物共存之聚合起始劑或未反應單體,其結果係可取得經純化之聚合物之粉體。在以一次之操作無法充分純化的情況,使取得之粉體再溶解於溶劑來重複前述操作即可。前述聚合物之粉體係可直接使用作為(A)成分,或使該粉體再溶解於例如後述之溶劑中而使用作為溶液狀態。In addition, the solution of the above-mentioned polymer can be put into hexane, methanol, water, etc. to make reprecipitation, and the obtained precipitate can be separated by filtration, and after washing, it can be carried out by normal temperature or heating under normal pressure or reduced pressure. Dry to recover polymer powder. By this operation, the polymerization initiator or unreacted monomer coexisting with the polymer can be removed, and as a result, a purified polymer powder can be obtained. When the purification cannot be sufficiently performed by one operation, the above-mentioned operation may be repeated by redissolving the obtained powder in a solvent. The powder system of the above-mentioned polymer can be used as (A) component as it is, or it can be used as a solution state by redissolving this powder in the solvent mentioned later, for example.

本發明之剝離層形成用組成物中,(A)成分之聚合物係可單獨使用1種,亦可組合使用2種以上。In the composition for forming a release layer of the present invention, the polymers of the (A) component may be used alone or in combination of two or more.

[(B)具有羥基或羧基之樹脂] 本發明之剝離層形成用組成物因應必要亦可包含作為(B)成分之具有羥基或羧基之樹脂。作為此種樹脂,並無特別限定,以具有羥基之聚脲、具有羥基或羧基之丙烯酸聚合物、具有羥基之聚酯,或具有羥基烷基之纖維素或其衍生物為佳。 [(B) Resins with hydroxyl or carboxyl groups] The composition for peeling layer formation of this invention may contain the resin which has a hydroxyl group or a carboxyl group as (B) component as needed. Such a resin is not particularly limited, but polyurea having a hydroxyl group, acrylic polymer having a hydroxyl group or carboxyl group, polyester having a hydroxyl group, or cellulose or derivatives thereof having a hydroxyl group are preferable.

作為前述具有羥基之聚脲,以包含下述式(1)所示之重複單位者為佳。

Figure 02_image027
As the aforementioned polyurea having a hydroxyl group, one containing a repeating unit represented by the following formula (1) is preferable.
Figure 02_image027

式(1)中,A 1、A 2、A 3、A 4、A 5及A 6係各自獨立為氫原子、甲基或乙基,從剝離性與生產性之觀點,以A 1~A 6皆係氫原子為佳。 In formula (1), A 1 , A 2 , A 3 , A 4 , A 5 and A 6 are each independently a hydrogen atom, a methyl group or an ethyl group. From the standpoint of peelability and productivity, A 1 to A 6 are preferably hydrogen atoms.

式(1)中,X 1為下述式(X1)、(X2)、(X3)或(X4)所示之基。

Figure 02_image029
(式中,*為與式中之羰基之鍵結處。**為與式中之氮原子之鍵結處。) In formula (1), X1 is a group represented by the following formula (X1), (X2), (X3) or (X4).
Figure 02_image029
(In the formula, * is the bond with the carbonyl group in the formula. ** is the bond with the nitrogen atom in the formula.)

式(X1)及(X2)中,R 1及R 2係各自獨立為氫原子、碳數1~6之烷基、碳數3~6之烯基、苄基或苯基。前述苯基可被選自由碳數1~6之烷基、鹵素原子、碳數1~6之烷氧基、硝基、氰基、羥基及碳數1~6之烷硫基所成群之至少1種基所取代。又,R 1及R 2亦可互結合而與該等所鍵結之碳原子一同形成碳數3~6之環。 In the formulas (X1) and (X2), R 1 and R 2 are each independently a hydrogen atom, an alkyl group having 1 to 6 carbons, an alkenyl group having 3 to 6 carbons, benzyl or phenyl. The aforementioned phenyl groups can be selected from the groups consisting of alkyl groups with 1 to 6 carbons, halogen atoms, alkoxy groups with 1 to 6 carbons, nitro, cyano, hydroxyl and alkylthio groups with 1 to 6 carbons Substituted by at least one group. In addition, R 1 and R 2 may also combine with each other to form a ring having 3 to 6 carbon atoms together with the carbon atoms to which they are bonded.

式(X3)中,R 3為碳數1~6之烷基、碳數3~6之烯基、苄基或苯基。前述苯基亦可經選自由碳數1~6之烷基、鹵素原子、碳數1~6之烷氧基、硝基、氰基、羥基及碳數1~6之烷硫基所成群之至少1種基所取代。 In formula (X3), R 3 is an alkyl group with 1 to 6 carbons, an alkenyl group with 3 to 6 carbons, benzyl or phenyl. The aforementioned phenyl groups may also be grouped by groups selected from alkyl groups with 1 to 6 carbons, halogen atoms, alkoxy groups with 1 to 6 carbons, nitro, cyano, hydroxyl and alkylthio groups with 1 to 6 carbons Substituted by at least one group.

式(1)中,Q 1為下述式(Q1)或(Q2)所示之基。

Figure 02_image031
(式中,*為鍵結處。) In formula (1), Q1 is a group represented by the following formula (Q1) or (Q2).
Figure 02_image031
(In the formula, * is the bond.)

式(Q1)中,X 2為式(X1)、式(X2)或式(X4)所示之基。式(Q1)中,例如,X 2為式(X2)所示之基時,其構造則成為下述式(Q1-1)。

Figure 02_image033
(式中,R 1及R 2係與前述相同。*為鍵結處。) In formula (Q1), X2 is a group represented by formula (X1), formula (X2) or formula (X4). In formula (Q1), for example, when X2 is a group represented by formula (X2), its structure becomes the following formula (Q1-1).
Figure 02_image033
(In the formula, R 1 and R 2 are the same as above. * is a bond.)

式(Q2)中,Q 2為碳數1~10之伸烷基、伸苯基、伸萘基或伸蒽基。前述伸苯基、伸萘基及伸蒽基可經選自由碳數1~6之烷基、鹵素原子、碳數1~6之烷氧基、硝基、氰基、羥基、及碳數1~6之烷硫基所成群之至少1種基所取代。又,Q 2為伸苯基、伸萘基或伸蒽基時,該等之鍵結位置並無特別限定。即,能為例如,伸苯基在1位與2位鍵結的情況,在1位與3位鍵結的情況或在1位與4位鍵結的情況,伸萘基在1位與2位鍵結的情況、在1位與4位鍵結的情況、在1位與5位鍵結的情況或在2位與3位鍵結的情況,伸蒽基在1位與2位鍵結的情況、在1位與4位鍵結的情況或在9位與10位鍵結的情況,可為任意者。n 1及n 2係各自獨立為0或1。 In the formula (Q2), Q2 is an alkylene group, a phenylene group, a naphthylene group or an anthracene group with 1 to 10 carbon atoms. The aforementioned phenylene, naphthylene and anthracene groups can be selected from alkyl groups with 1 to 6 carbons, halogen atoms, alkoxy groups with 1 to 6 carbons, nitro, cyano, hydroxyl, and 1 to 6 carbons. ~6 alkylthio groups are substituted by at least one group. Also, when Q2 is phenylene, naphthylene or anthracenyl, the bonding positions of these are not particularly limited. That is, for example, when the phenylene group is bonded at the 1-position and the 2-position, when the 1-position is bonded with the 3-position, or when the 1-position is bonded with the 4-position, the naphthylene group is bonded at the 1-position and the 2-position. In case of bonded position, bonded at 1-position and 4-position, bonded at 1-position and 5-position, or bonded at 2-position and 3-position, anthracenyl is bonded at 1-position and 2-position In the case of , in the case of bonding between the 1st and 4th positions, or in the case of bonding between the 9th and 10th positions, any of them may be used. n 1 and n 2 are each independently 0 or 1.

前述碳數1~6之烷基可為直鏈狀、分枝狀、環狀之任意者,作為其具體例,可舉出如,甲基、乙基、異丙基、n-丁基、環己基等。作為前述碳數3~6之烯基,可為直鏈狀、分枝狀、環狀之任意者,可舉出例如,2-丙烯基、3-丁烯基等。The above-mentioned alkyl group having 1 to 6 carbon atoms may be any of linear, branched and cyclic, and specific examples thereof include methyl, ethyl, isopropyl, n-butyl, Cyclohexyl, etc. As the alkenyl group having 3 to 6 carbon atoms, any of linear, branched and cyclic may be used, and examples thereof include 2-propenyl, 3-butenyl and the like.

前述碳數1~6之烷氧基可為直鏈狀、分枝狀、環狀之任意者,作為其具體例,可舉出如,甲氧基、乙氧基、異丙氧基、n-戊氧基及環己氧基等。前述碳數1~6之烷硫基可為直鏈狀、分枝狀、環狀之任意者,作為其具體例,可舉出如,甲硫基、乙硫基、異丙硫基、n-戊硫基、環己硫基等。作為前述鹵素原子,可舉出如,氟原子、氯原子、溴原子、碘原子等。又,作為R 1與R 2結合所形成之碳數3~6之環,可舉出如,環丁烷環、環戊烷環、環己烷環等。 The above-mentioned alkoxy group having 1 to 6 carbon atoms may be any of linear, branched and cyclic, and specific examples thereof include, for example, methoxy, ethoxy, isopropoxy, n -pentyloxy, cyclohexyloxy, etc. The aforementioned alkylthio group having 1 to 6 carbons may be any of linear, branched, and cyclic, and specific examples thereof include methylthio, ethylthio, isopropylthio, n -pentylthio, cyclohexylthio and the like. As said halogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc. are mentioned, for example. In addition, examples of the ring having 3 to 6 carbon atoms formed by combining R1 and R2 include, for example, a cyclobutane ring, a cyclopentane ring, and a cyclohexane ring.

前述碳數1~10之伸烷基可為直鏈狀、分枝狀、環狀之任意者,作為其具體例,可舉出如,亞甲基、伸乙基、伸丙基、五亞甲基、伸環己基、2-甲基伸丙基等。The aforementioned alkylene group having 1 to 10 carbons may be any of linear, branched, and cyclic, and specific examples thereof include methylene, ethylidene, propylidene, and pentamethylene Methyl, cyclohexylene, 2-methylpropylidene, etc.

尚且,式(1)中,X 1為式(X2)所示之基時,其構造則成為下述式(1A)所示者,X 1為式(X3)所示之基時,其構造則成為下述式(1B)所示者。又,式(X3)中,R 3係以2-丙烯基者為佳。

Figure 02_image035
(式中,A 1~A 6、R 1~R 3及Q 1係與前述相同。) Moreover, in formula (1), when X 1 is a base shown in formula (X2), its structure then becomes what is shown in the following formula (1A), and when X 1 is a base shown in formula (X3), its structure Then, it becomes what is shown by following formula (1B). Also, in the formula (X3), R 3 is preferably a 2-propenyl group.
Figure 02_image035
(In the formula, A 1 ~A 6 , R 1 ~R 3 and Q 1 are the same as above.)

式(1)中,Q 1在從前述聚脲之耐熱性之觀點,以包含環狀構造為佳。即,Q 1係以式(Q1)所示之基、或式(Q2)所示之基且Q 2係以環狀伸烷基、伸苯基、伸萘基或伸蒽基為佳,以式(Q1)所示之基為較佳。 In formula (1), Q 1 preferably includes a cyclic structure from the viewpoint of the heat resistance of the aforementioned polyurea. That is, Q1 is a group represented by formula (Q1) or a group represented by formula (Q2) and Q2 is preferably cyclic alkylene, phenylene, naphthylene or anthracenyl, and The group represented by the formula (Q1) is preferable.

作為式(1)所示之重複單位,以下述式(1-1)~(1-19)所示者為佳。尚且,下述式中,Me為甲基,Et為乙基。

Figure 02_image037
As the repeating unit represented by the formula (1), those represented by the following formulas (1-1) to (1-19) are preferable. In addition, in the following formulae, Me is a methyl group, and Et is an ethyl group.
Figure 02_image037

Figure 02_image039
Figure 02_image039

Figure 02_image041
Figure 02_image041

Figure 02_image043
Figure 02_image043

Figure 02_image045
Figure 02_image045

Figure 02_image047
Figure 02_image047

Figure 02_image049
Figure 02_image049

前述聚脲係可參考例如國際公開第2005/098542號來進行合成。The aforementioned polyurea system can be synthesized with reference to, for example, International Publication No. 2005/098542.

作為前述具有羥基或羧基之丙烯酸聚合物,可使用如丙烯酸酯之均聚物、甲基丙烯酸酯之均聚物、該等之共聚物,及該等與苯乙烯等之具有不飽和雙鍵之單體之共聚物。As the aforementioned acrylic polymer having a hydroxyl group or a carboxyl group, homopolymers such as acrylate homopolymers, methacrylate homopolymers, copolymers thereof, and polyacrylates having unsaturated double bonds with styrene or the like can be used. Copolymer of monomers.

作為前述丙烯酸聚合物之較佳一例,可舉出具有聚乙二醇酯基或碳數2~6之羥基烷基酯基的丙烯酸聚合物。作為此種丙烯酸聚合物,只要係具有該等任意之基之丙烯酸聚合物即可,構成丙烯酸聚合物之主鏈之骨架(其他重複單位)或側鏈之種類等則並無特別限定。As a preferable example of the aforementioned acrylic polymer, an acrylic polymer having a polyethylene glycol ester group or a hydroxyalkyl ester group having 2 to 6 carbon atoms can be mentioned. As such an acrylic polymer, as long as it is an acrylic polymer having such an arbitrary group, the skeleton (other repeating unit) constituting the main chain of the acrylic polymer, the type of side chain, and the like are not particularly limited.

作為前述具有聚乙二醇酯基或碳數2~6之羥基烷基酯基之丙烯酸聚合物,以包含下述式(2)所示之重複單位者為佳。As the acrylic polymer having a polyethylene glycol ester group or a hydroxyalkyl ester group having 2 to 6 carbon atoms, it is preferable to include a repeating unit represented by the following formula (2).

Figure 02_image051
Figure 02_image051

式(2)中,R 11為氫原子或甲基。R 12為-(CH 2CH 2O) n-H基或碳數2~6之羥基烷基。n為2~30之整數,以2~10整數為佳。 In formula (2), R 11 is a hydrogen atom or a methyl group. R 12 is a -(CH 2 CH 2 O) n -H group or a hydroxyalkyl group with 2 to 6 carbons. n is an integer of 2 to 30, preferably an integer of 2 to 10.

作為前述碳數2~6之羥基烷基,可舉出例如,1-羥基乙基、2-羥基乙基、1-羥基丙基、2-羥基丙基、3-羥基丙基、1-羥基丁基、2-羥基丁基、3-羥基丁基、4-羥基丁基、2,3-二羥基丙基等。Examples of the hydroxyalkyl group having 2 to 6 carbon atoms include 1-hydroxyethyl, 2-hydroxyethyl, 1-hydroxypropyl, 2-hydroxypropyl, 3-hydroxypropyl, 1-hydroxy Butyl, 2-hydroxybutyl, 3-hydroxybutyl, 4-hydroxybutyl, 2,3-dihydroxypropyl, etc.

又,前述丙烯酸聚合物只要不損及本發明效果,亦可包含式(2)所示之重複單位以外之重複單位,具體而言,源自不具有聚乙二醇酯基及碳數2~6之羥基烷基酯基之單體的重複單位。Also, as long as the above-mentioned acrylic acid polymer does not impair the effect of the present invention, it may also contain repeating units other than the repeating unit represented by formula (2). The repeating unit of the monomer of the 6-hydroxyalkyl ester group.

前述丙烯酸聚合物之製造方法並無特別限定,可舉出例如,使具有聚乙二醇基及碳數2~6之羥基烷基之中至少一者之單體,與因應必要之不具有聚乙二醇酯基及碳數2~6之羥基烷基酯基之單體在聚合起始劑溶解於溶劑之溶液中,在50~110℃之溫度下進行聚合反應的方法。作為所使用之溶劑,只要係會溶解單體、聚合起始劑等者,即無特別限定。The method for producing the aforementioned acrylic polymer is not particularly limited, for example, a monomer having at least one of a polyethylene glycol group and a hydroxyalkyl group having 2 to 6 carbons, and a monomer not having a polymer as necessary. The monomers of ethylene glycol ester group and hydroxyalkyl ester group with 2-6 carbon atoms are dissolved in a solution of a polymerization initiator in a solvent, and the polymerization reaction is carried out at a temperature of 50-110°C. The solvent to be used is not particularly limited as long as it can dissolve monomers, polymerization initiators, and the like.

作為前述具有聚乙二醇酯基之單體,可舉出如,H-(OCH 2CH 2) n-OH(n係與前述相同)之單丙烯酸酯或單甲基丙烯酸酯。作為前述具有碳數2~6之羥基烷基之單體,可舉出例如,甲基丙烯酸2-羥基乙基酯、丙烯酸2-羥基乙基酯、甲基丙烯酸2-羥基丙基酯、丙烯酸2-羥基丙基酯、丙烯酸4-羥基丁基酯、甲基丙烯酸4-羥基丁基酯、丙三醇單丙烯酸酯、丙三醇單甲基丙烯酸酯等。 Examples of the aforementioned monomer having a polyethylene glycol ester group include monoacrylate or monomethacrylate of H-(OCH 2 CH 2 ) n -OH (n is the same as above). Examples of the aforementioned monomer having a hydroxyalkyl group having 2 to 6 carbon atoms include 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl methacrylate, acrylic acid 2-Hydroxypropyl acrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, glycerol monoacrylate, glycerol monomethacrylate, etc.

作為前述不具有聚乙二醇酯基及碳數2~6之羥基烷基酯基之單體,可舉出例如,丙烯酸、甲基丙烯酸等之羧酸化合物、丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸異丙酯、丙烯酸丁酯、丙烯酸異丁酯、丙烯酸t-丁基酯、丙烯酸苯基酯、丙烯酸4-羥基苯基酯等之丙烯酸酯化合物、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸異丙基酯、甲基丙烯酸丁基酯、甲基丙烯酸異丁基酯、甲基丙烯酸t-丁基酯、甲基丙烯酸苯基酯、甲基丙烯酸4-羥基苯基酯等之甲基丙烯酸酯化合物、馬來醯亞胺、N-甲基馬來醯亞胺、N-苯基馬來醯亞胺、N-(4-羥基苯基)馬來醯亞胺、N-環己基馬來醯亞胺等之馬來醯亞胺化合物、丙烯醯胺化合物、甲基丙烯醯胺化合物、丙烯腈、馬來酸酐、苯乙烯化合物、乙烯基化合物等。Examples of monomers that do not have a polyethylene glycol ester group and a hydroxyalkyl ester group having 2 to 6 carbon atoms include carboxylic acid compounds such as acrylic acid and methacrylic acid, methyl acrylate, ethyl acrylate, Acrylate compounds such as propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate, phenyl acrylate, 4-hydroxyphenyl acrylate, methyl methacrylate, methyl Ethyl acrylate, propyl methacrylate, isopropyl methacrylate, butyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, phenyl methacrylate, Methacrylate compounds such as 4-hydroxyphenyl methacrylate, maleimide, N-methylmaleimide, N-phenylmaleimide, N-(4-hydroxybenzene base) Maleimide compounds such as maleimide and N-cyclohexylmaleimide, acrylamide compounds, methacrylamide compounds, acrylonitrile, maleic anhydride, styrene compounds, ethylene base compounds, etc.

尚且,以前述方法取得之前述丙烯酸聚合物通常為溶解於溶劑之溶液狀態。Furthermore, the aforementioned acrylic polymer obtained by the aforementioned method is usually in a solution state dissolved in a solvent.

作為前述丙烯酸聚合物之適宜例,可舉出如,使丙烯酸2-羥基乙基酯、丙烯酸2-羥基乙基甲基酯、丙烯酸2-羥基丙基酯、甲基丙烯酸2-羥基丙基酯、丙烯酸4-羥基丁基酯、甲基丙烯酸4-羥基丁基酯、丙三醇單丙烯酸酯、丙三醇單甲基丙烯酸酯等之羥基烷基酯單體進行聚合而成之聚合物;使前述羥基烷基酯單體,與該等單體以外之單體,例如選自由不具有聚乙二醇酯基及碳數2~6之羥基烷基酯基之單體所成群之1種或2種以上之單體進行共聚合而得之聚合物等之在側鏈具有羥基烷基之丙烯酸聚合物。As a suitable example of the aforementioned acrylic polymer, for example, 2-hydroxyethyl acrylate, 2-hydroxyethyl methyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate , 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, glycerol monoacrylate, glycerol monomethacrylate and other hydroxyalkyl ester monomers are polymerized; The above-mentioned hydroxyalkyl ester monomers, and monomers other than these monomers, for example, selected from monomers that do not have a polyethylene glycol ester group and a hydroxyalkyl ester group with 2 to 6 carbon atoms. An acrylic polymer having a hydroxyalkyl group in a side chain, such as a polymer obtained by copolymerizing one or more monomers.

前述具有羥基之聚酯並無特別限定,以在主鏈具有芳香族基或脂環族基者為佳。作為此種聚酯,以使具有2個以上環氧基部位之化合物與具有2個羧基之化合物進行反應而得之聚酯為佳。The aforementioned polyester having a hydroxyl group is not particularly limited, but one having an aromatic group or an alicyclic group in the main chain is preferable. Such a polyester is preferably a polyester obtained by reacting a compound having two or more epoxy group sites with a compound having two carboxyl groups.

作為前述具有2個以上環氧基部位之化合物,可舉出例如,雙酚F二環氧丙基醚、雙酚A二環氧丙基醚、雙酚B二環氧丙基醚、雙酚AD二環氧丙基醚、雙酚S二環氧丙基醚、四氯雙酚A二環氧丙基醚、兒茶素二環氧丙基醚、間苯二酚二環氧丙基醚、氫醌二環氧丙基醚、1,5-二羥基萘二環氧丙基醚、二羥基聯苯基二環氧丙基醚、八氯-4,4’-二羥基聯苯基二環氧丙基醚、四甲基聯苯基二環氧丙基醚、9,9’-雙(4-羥基苯基)茀二環氧丙基醚、9,9’-雙(4-羥基苯基)茀二環氧丙基醚、9,9’-雙(6-羥基-2-萘基)茀二環氧丙基醚等之雙酚二環氧丙基醚;乙二醇二環氧丙基醚、丙二醇二環氧丙基醚、四亞甲基二醇二環氧丙基醚、1,4-丁二醇二環氧丙基醚、1,6-己二醇二環氧丙基醚、新戊二醇二環氧丙基醚等之脂肪族二醇二環氧丙基醚;環己二醇二環氧丙基醚、環己烷二甲醇二環氧丙基醚、二環戊二烯二醇二環氧丙基醚、氫化雙酚F二環氧丙基醚、氫化雙酚A二環氧丙基醚、氫化雙酚B二環氧丙基醚、氫化雙酚S二環氧丙基醚等之脂環式二醇二環氧丙基醚;酞酸二環氧丙基酯、異酞酸二環氧丙基酯、對酞酸二環氧丙基酯等之芳香族二羧酸二環氧丙基酯;草酸雙環氧丙基、己二酸雙環氧丙基、庚二酸雙環氧丙基、2-乙基-3-丙基-1,5-戊烷二酸雙環氧丙基等之脂環式二羧酸二環氧丙基酯;草酸雙(3,4-環氧基環己基甲基)、己二酸雙(3,4-環氧基環己基甲基)、己二酸雙(3,4-環氧基-6-甲基環己基甲基)、庚二酸雙(3,4-環氧基環己基甲基)、2-乙基-3-丙基-1,5-戊烷二酸雙(3,4-環氧基環己基甲基)等之二環氧化脂環式二羧酸二酯;二氧化乙烯基環己烯、二氧化檸檬烯、二氧化二環戊二烯、Epochalic(註冊商標)THI-DE、DE-102、DE-103(ENEOS(股)製)、3,4-環氧基環己基甲基-3,4-環氧基環己烷羧酸酯、2,2-雙(3,4-環氧基環己基)丙烷等之脂環式二氧化物等。尚且,該等化合物係可單獨使用1種,亦可組合使用2種以上。Examples of the compound having two or more epoxy groups include bisphenol F diglycidyl ether, bisphenol A diglycidyl ether, bisphenol B diglycidyl ether, bisphenol AD Diglycidyl Ether, Bisphenol S Diglycidyl Ether, Tetrachlorobisphenol A Diglycidyl Ether, Catechin Diglycidyl Ether, Resorcinol Diglycidyl Ether , Hydroquinone Diglycidyl Ether, 1,5-Dihydroxynaphthalene Diglycidyl Ether, Dihydroxybiphenyl Diglycidyl Ether, Octachloro-4,4'-Dihydroxybiphenyl Di Glycidyl ether, Tetramethylbiphenyl Diglycidyl Ether, 9,9'-Bis(4-Hydroxyphenyl) Diglycidyl Ether, 9,9'-Bis(4-Hydroxy Bisphenol Diglycidyl Ether of Phenyl) Diglycidyl Ether, 9,9'-Bis(6-Hydroxy-2-naphthyl) Diglycidyl Ether, etc.; Ethylene Glycol Bicyclo Oxypropyl Ether, Propylene Glycol Diglycidyl Ether, Tetramethylene Glycol Diglycidyl Ether, 1,4-Butanediol Diglycidyl Ether, 1,6-Hexanediol Diglycidyl Ether Aliphatic diol diglycidyl ether such as propyl ether and neopentyl glycol diglycidyl ether; cyclohexanediol diglycidyl ether, cyclohexanedimethanol diglycidyl ether, Dicyclopentadiene Diol Diglycidyl Ether, Hydrogenated Bisphenol F Diglycidyl Ether, Hydrogenated Bisphenol A Diglycidyl Ether, Hydrogenated Bisphenol B Diglycidyl Ether, Hydrogenated Bisphenol S Diglycidyl ether, etc. Alicyclic diol diglycidyl ether; Diglycidyl phthalate, Diglycidyl isophthalate, Diglycidyl terephthalate, etc. Diglycidyl aromatic dicarboxylic acid ester; Diglycidyl oxalate, Diglycidyl adipate, Diglycidyl pimelate, 2-Ethyl-3-Propyl-1, Diglycidyl 5-pentanedioic acid and other alicyclic dicarboxylic acid diglycidyl esters; oxalic acid bis(3,4-epoxycyclohexylmethyl), adipate bis(3,4 -epoxycyclohexylmethyl), adipate bis(3,4-epoxy-6-methylcyclohexylmethyl), pimelate bis(3,4-epoxycyclohexylmethyl) , 2-ethyl-3-propyl-1,5-pentanedioic acid bis(3,4-epoxycyclohexylmethyl) and other diepoxidized alicyclic dicarboxylic acid diesters; ethylene dioxide Cyclohexene Dioxide, Limonene Dioxide, Dicyclopentadiene Dioxide, Epochalic (registered trademark) THI-DE, DE-102, DE-103 (manufactured by ENEOS Co., Ltd.), 3,4-Epoxycyclohexyl Methyl-3,4-epoxycyclohexanecarboxylate, alicyclic dioxide of 2,2-bis(3,4-epoxycyclohexyl)propane, etc. In addition, these compounds may be used alone or in combination of two or more.

作為具有2個羧基之化合物,可舉出如,對酞酸、異酞酸、聯苯酸(diphenic acid)、2-甲基對酞酸、2-羥基對酞酸、2,5-二甲基對酞酸、5-甲基異酞酸、5-羥基異酞酸、2,6-萘二羧酸、1,2-環己烷二羧酸、1,3-環己烷二羧酸、1,4-環己烷二羧酸等。尚且,該等化合物係可單獨使用1種,亦可組合使用2種以上。Examples of compounds having two carboxyl groups include terephthalic acid, isophthalic acid, diphenic acid, 2-methylterephthalic acid, 2-hydroxyterephthalic acid, and 2,5-dimethylterephthalic acid. Terephthalic acid, 5-methylisophthalic acid, 5-hydroxyisophthalic acid, 2,6-naphthalene dicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid , 1,4-cyclohexanedicarboxylic acid, etc. In addition, these compounds may be used alone or in combination of two or more.

合成前述聚酯之方法並無特別限定,可舉出如例如,在共存有前述酯化合物、含羧基化合物及觸媒之溶劑中,在50~150℃之溫度下進行聚合反應的方法。此時,所使用之溶劑只要係會溶解前述化合物、聚合起始劑等者,即無特別限定。藉由前述方法而得之前述聚酯通常為溶解於溶劑之溶液狀態。The method for synthesizing the aforementioned polyester is not particularly limited, and for example, a method of performing a polymerization reaction at a temperature of 50 to 150° C. in a solvent in which the aforementioned ester compound, carboxyl compound, and catalyst coexist. At this time, the solvent to be used is not particularly limited as long as it dissolves the aforementioned compound, polymerization initiator, and the like. The aforementioned polyester obtained by the aforementioned method is usually in a solution state dissolved in a solvent.

作為前述聚酯,以包含下述式(3)所示之重複單位者為佳。

Figure 02_image053
As said polyester, what contains the repeating unit represented by following formula (3) is preferable.
Figure 02_image053

式(3)中,Y 1及Z 1係各自獨立為具有芳香環或脂環之2價基。 In formula (3), Y 1 and Z 1 are each independently a divalent group having an aromatic ring or an alicyclic ring.

作為Y 1,以下述式(Y1-1)所示之基為佳。

Figure 02_image055
(式中,*為鍵結處。) Y 1 is preferably a group represented by the following formula (Y1-1).
Figure 02_image055
(In the formula, * is the bond.)

式(Y1-1)中,L 1係各自獨立為醚鍵或酯鍵。Y 2係各自獨立為碳數3~10之2價環狀不飽和烴基或碳數3~10之2價環狀飽和烴基。R 21為單鍵、醚鍵、羰基、磺醯基、碳數1~30之2價飽和烴基、碳數2~30之2價不飽和烴基,或被氟原子取代之碳數1~30之2價飽和烴基。p為0、1或2。 In the formula (Y1-1), the L 1s are each independently an ether bond or an ester bond. Y 2 are each independently a divalent cyclic unsaturated hydrocarbon group with 3 to 10 carbons or a divalent cyclic saturated hydrocarbon group with 3 to 10 carbons. R 21 is a single bond, an ether bond, a carbonyl group, a sulfonyl group, a divalent saturated hydrocarbon group with 1 to 30 carbons, a divalent unsaturated hydrocarbon group with 2 to 30 carbons, or a 1 to 30 carbons substituted by a fluorine atom 2-valent saturated hydrocarbon group. p is 0, 1 or 2.

作為Y 2,以碳數4~16之2價環狀不飽和烴基或碳數4~16之2價環狀飽和烴基為佳,以碳數4~8之2價環狀不飽和烴基或碳數4~8之2價環狀飽和烴基為較佳。又,Y 2所包含之氫原子之一部分或全部可被脂肪族基所取代,且該等之中複數之取代基亦可互相結合而形成4~6員環。 Y 2 is preferably a divalent cyclic unsaturated hydrocarbon group with 4 to 16 carbons or a divalent cyclic saturated hydrocarbon group with 4 to 16 carbons, and a divalent cyclic unsaturated hydrocarbon group with 4 to 8 carbons or a carbon A divalent cyclic saturated hydrocarbon group with a number of 4 to 8 is preferred. Moreover, a part or all of the hydrogen atoms included in Y2 may be substituted by aliphatic groups, and a plurality of substituents among these may be combined with each other to form a 4-6 membered ring.

作為Y 2之具體例,可舉出如下述式(Y2-1) ~(Y2-12)所示之基,但不受限於該等。

Figure 02_image057
(式中,*為鍵結處。) Specific examples of Y2 include groups represented by the following formulas (Y2-1) to (Y2-12), but are not limited thereto.
Figure 02_image057
(In the formula, * is the bond.)

作為Z 1,以碳數6~20之伸芳基或碳數3~20之2價環狀飽和烴基為佳。前述伸芳基或2價環狀飽和烴基可經羥基、甲基等所取代。 Z 1 is preferably an arylylene group having 6 to 20 carbons or a divalent cyclic saturated hydrocarbon group having 3 to 20 carbons. The aforementioned aryl group or divalent cyclic saturated hydrocarbon group may be substituted with a hydroxyl group, a methyl group, or the like.

Z 1之具體例係可舉出如下述式(Z1-1)~(Z1-4)所示之基,但不受限於該等。

Figure 02_image059
(式中,*為鍵結處。) Specific examples of Z1 include groups represented by the following formulas (Z1-1) to (Z1-4), but are not limited thereto.
Figure 02_image059
(In the formula, * is the bond.)

作為前述聚酯,以具有下述式(4)所示之重複單位者為佳。

Figure 02_image061
As the aforementioned polyester, one having a repeating unit represented by the following formula (4) is preferable.
Figure 02_image061

式(4)中,Z 1係與前述相同。環Cy為碳數4~20之4價環狀飽和烴基或下述式(Cy-1)所示之4價基。

Figure 02_image063
In formula (4), Z 1 is the same as above. The ring Cy is a tetravalent cyclic saturated hydrocarbon group having 4 to 20 carbon atoms or a tetravalent group represented by the following formula (Cy-1).
Figure 02_image063

式(Cy-1)中,Cy’為碳數4~20之3價環狀飽和烴基。R 31為碳數1~20之2價飽和烴基或碳數2~20之2價不飽和烴基,亦可包含酯鍵等。*1及*2為鍵結處,2個存在之*1及*2之一者係分別與羥基鍵結。 In the formula (Cy-1), Cy' is a trivalent cyclic saturated hydrocarbon group having 4 to 20 carbon atoms. R 31 is a divalent saturated hydrocarbon group with 1 to 20 carbons or a divalent unsaturated hydrocarbon group with 2 to 20 carbons, and may include an ester bond. *1 and *2 are bonding sites, and one of the two existing *1 and *2 is respectively bonded to a hydroxyl group.

前述4價環狀飽和烴基及3價環狀飽和烴基可為單環也可為多環,再多環之情況,可為縮合環、交聯環、螺環、包含複數之該等環構造者之任意者。The aforementioned 4-valent cyclic saturated hydrocarbon group and 3-valent cyclic saturated hydrocarbon group may be monocyclic or polycyclic, and in the case of polycyclic, may be condensed ring, cross-linked ring, spiro ring, or a plurality of such ring structures any one.

作為Cy所示之基之具體例,可舉出如下述式(Cy-2)~(Cy-8)所示之基。

Figure 02_image065
(式中,*1及*2為鍵結處,各構造式上存在之2個*1及*2之一者係分別與羥基鍵結。) Specific examples of the group represented by Cy include groups represented by the following formulas (Cy-2) to (Cy-8).
Figure 02_image065
(In the formula, *1 and *2 are bonding sites, and one of the two *1 and *2 existing in each structural formula is respectively bonded to a hydroxyl group.)

作為前述具有羥基烷基之纖維素或其衍生物,可舉出如,羥基乙基纖維素、羥基丙基纖維素等之羥基烷基纖維素類、羥基乙基甲基纖維素、羥基丙基甲基纖維素、羥基乙基乙基纖維素等之羥基烷基烷基纖維素類,及該等衍生物等。該等之中,以羥基烷基纖維素類及該等之衍生物為佳,以羥基乙基纖維素、羥基丙基纖維素、及該等之衍生物為較佳。前述具有羥基烷基之纖維素或其衍生物係可單獨使用1種,亦可組合使用2種以上。Examples of the aforementioned cellulose having a hydroxyalkyl group or derivatives thereof include hydroxyalkyl celluloses such as hydroxyethyl cellulose and hydroxypropyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl cellulose, and hydroxypropyl cellulose. Hydroxyalkylalkylcelluloses such as methylcellulose and hydroxyethylethylcellulose, and derivatives thereof. Among them, hydroxyalkyl cellulose and their derivatives are preferable, and hydroxyethyl cellulose, hydroxypropyl cellulose, and their derivatives are more preferable. The aforementioned cellulose having a hydroxyalkyl group or its derivatives may be used alone or in combination of two or more.

(B)成分之重量平均分子量(Mw)並無特別限定,以1,000~500,000為佳,以3,000~400,000為較佳,以5,000~300,000較更佳。The weight average molecular weight (Mw) of the component (B) is not particularly limited, but is preferably 1,000-500,000, more preferably 3,000-400,000, more preferably 5,000-300,000.

本發明之剝離層形成用組成物在包含(B)成分之情況,其含量在相對於(A)成分1質量份而言,以0.1~100質量份為佳,以0.5~50質量份為較佳。(B)成分之含量若在前述範圍,則可取得具有高耐熱性與適度剝離性,且製膜後之安定性優異之剝離層樹脂組成物。(B)成分係可單獨使用1種,亦可組合使用2種以上。When the release layer forming composition of the present invention contains component (B), its content is preferably 0.1 to 100 parts by mass, more preferably 0.5 to 50 parts by mass, relative to 1 part by mass of component (A). good. If the content of the component (B) is within the aforementioned range, a peeling layer resin composition having high heat resistance, moderate peelability, and excellent stability after film formation can be obtained. (B) The component may be used individually by 1 type, and may use it in combination of 2 or more types.

[(C)交聯劑] 本發明之剝離層形成用組成物因應必要亦可包含交聯劑作為(C)成分。前述交聯劑為選自具有被羥基烷基及/或烷氧基甲基取代之氮原子之化合物者。 [(C) Cross-linking agent] The composition for peeling layer formation of this invention may contain a crosslinking agent as (C)component as needed. The aforementioned crosslinking agent is selected from compounds having nitrogen atoms substituted with hydroxyalkyl groups and/or alkoxymethyl groups.

作為前述交聯劑,以下述式(C-1)~(C-5)之任一式所示之化合物為佳。

Figure 02_image067
As the aforementioned crosslinking agent, a compound represented by any one of the following formulas (C-1) to (C-5) is preferred.
Figure 02_image067

式(C-1)~(C-5)中,R 101~R 116係各自獨立為碳數1~6之烷基。R B為氫原子或甲基。 In formulas (C-1) to (C-5), R 101 to R 116 are each independently an alkyl group having 1 to 6 carbon atoms. RB is a hydrogen atom or a methyl group.

作為前述交聯劑,具體地可舉出如,六甲氧基甲基三聚氰胺、四甲氧基甲基苯胍胺、1,3,4,6-肆(甲氧基甲基)乙炔脲、1,3,4,6-肆(丁氧基甲基)乙炔脲、1,3,4,6-肆(羥基甲基)乙炔脲等之含氮化合物。Specific examples of the aforementioned crosslinking agent include hexamethoxymethylmelamine, tetramethoxymethylbenzoguanamine, 1,3,4,6-tetra(methoxymethyl)acetylene carbamide, 1 , Nitrogen-containing compounds such as 3,4,6-tetra(butoxymethyl)acetylene carbamide and 1,3,4,6-tetra(hydroxymethyl)acetylene carbamide.

又,可舉出如Allnex公司製甲氧基甲基型三聚氰胺化合物(商品名Cymel(註冊商標)300、Cymel301、Cymel303、Cymel350)、丁氧基甲基型三聚氰胺化合物(商品名mycoat(註冊商標)506、mycoat 508)、乙炔脲化合物(商品名Cymel1170、POWDERLINK 1174)、甲基化脲樹脂(商品名UFR65)、丁基化脲樹脂(商品名UFR300、U-VAN10S60、U-VAN10R、U-VAN11HV)、DIC(股)製脲/甲醛系樹脂(商品名Beckamine(註冊商標)J-300S、Beckamine P-955、Beckamine N)等之已市售之含氮化合物。Also, methoxymethyl melamine compounds (trade names Cymel (registered trademark) 300, Cymel 301, Cymel 303, Cymel 350) manufactured by Allnex Corporation, butoxymethyl melamine compounds (trade names mycoat (registered trademark) 506, mycoat 508), acetylene carbamide compound (trade name Cymel1170, POWDERLINK 1174), methylated urea resin (trade name UFR65), butylated urea resin (trade name UFR300, U-VAN10S60, U-VAN10R, U-VAN11HV ), commercially available nitrogen-containing compounds such as urea/formaldehyde resins manufactured by DIC Co., Ltd. (trade names Beckamine (registered trademark) J-300S, Beckamine P-955, Beckamine N).

又,作為交聯劑,可使用利用N-羥基甲基(甲基)丙烯醯胺、N-甲氧基甲基(甲基)丙烯醯胺、N-乙氧基甲基(甲基)丙烯醯胺、N-丁氧基甲基(甲基)丙烯醯胺等之被羥基甲基或烷氧基甲基所取代之(甲基)丙烯醯胺化合物來製造之聚合物。作為此種聚合物,可舉出例如,聚(N-丁氧基甲基(甲基)丙烯醯胺)、N-丁氧基甲基(甲基)丙烯醯胺與苯乙烯之共聚物、N-羥基甲基(甲基)丙烯醯胺與甲基(甲基)丙烯酸酯之共聚物、N-乙氧基甲基甲基丙烯醯胺與苄基甲基丙烯酸酯之共聚物、N-丁氧基甲基(甲基)丙烯醯胺與苄基(甲基)丙烯酸酯與2-羥基丙基(甲基)丙烯酸酯之共聚物等。Also, as a crosslinking agent, N-hydroxymethyl (meth)acrylamide, N-methoxymethyl (meth)acrylamide, N-ethoxymethyl (meth)acrylamide, N-ethoxymethyl (meth)acrylamide, Polymers made from (meth)acrylamide compounds substituted with hydroxymethyl or alkoxymethyl groups such as amide and N-butoxymethyl (meth)acrylamide. Examples of such polymers include poly(N-butoxymethyl(meth)acrylamide), copolymers of N-butoxymethyl(meth)acrylamide and styrene, Copolymer of N-hydroxymethyl (meth)acrylamide and methyl (meth)acrylate, copolymer of N-ethoxymethylmethacrylamide and benzyl methacrylate, N- Copolymer of butoxymethyl (meth)acrylamide, benzyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate, etc.

作為前述交聯劑,較佳可舉出如,六甲氧基甲基三聚氰胺、四甲氧基甲基苯胍胺、1,3,4,6-肆(甲氧基甲基)乙炔脲(POWDERLINK 1174)、1,3,4,6-肆(丁氧基甲基)乙炔脲、1,3,4,6-肆(羥基甲基)乙炔脲。As the aforementioned crosslinking agent, preferably, hexamethoxymethylmelamine, tetramethoxymethylbenzoguanamine, 1,3,4,6-tetra(methoxymethyl)acetylene carbamide (POWDERLINK 1174), 1,3,4,6-tetra(butoxymethyl)acetylene carbamide, 1,3,4,6-tetra(hydroxymethyl)acetylene carbamide.

該等交聯劑係能引起由自我縮合所成之交聯反應。又,能與(A)或(B)成分之樹脂中之羥基或羧基引起交聯反應。且,藉由此種交聯反應,所形成之剝離層變得強固,而成為對於有機溶劑之溶解性為低之剝離層。These cross-linking agents are capable of causing a cross-linking reaction by self-condensation. Also, it can cause a crosslinking reaction with the hydroxyl group or carboxyl group in the resin of (A) or (B) component. And, by such a crosslinking reaction, the formed peeling layer becomes strong, and becomes a peeling layer whose solubility with respect to an organic solvent is low.

本發明之剝離層形成用組成物在包含(C)成分之情況,其含量在不包含(B)成分時,相對於(A)成分100質量份,以1~1,000質量份為佳,以2~800質量份為較佳。在包含(B)成分時,相對於(A)成分及(B)成分之合計100質量份,以5~200質量份為佳,以10~100質量份為較佳。(C)成分之含量若在前述範圍,則可取得具有高耐熱性與適度剝離性,且製膜後之安定性優異之剝離層樹脂組成物。(C)交聯劑係可單獨使用1種,亦可組合使用2種以上。When the release layer forming composition of the present invention contains component (C), its content is preferably 1 to 1,000 parts by mass, preferably 2 parts by mass, relative to 100 parts by mass of component (A) when component (B) is not contained. ~800 parts by mass is better. When (B) component is contained, 5-200 mass parts is preferable with respect to a total of 100 mass parts of (A) component and (B) component, More preferably, it is 10-100 mass parts. (C) When the content of the component is within the above range, a peeling layer resin composition having high heat resistance and moderate peeling properties and excellent stability after film formation can be obtained. (C) The crosslinking agent may be used alone or in combination of two or more.

[(D)交聯觸媒] 本發明之剝離層形成用組成物亦可包含交聯觸媒作為(D)成分。作為前述交聯觸媒,可舉出如,磺酸化合物、羧酸化合物及該等之鹽。 [(D) Cross-linking catalyst] The composition for peeling layer formation of this invention may contain a crosslinking catalyst as (D)component. As said crosslinking catalyst, a sulfonic acid compound, a carboxylic acid compound, and these salts are mentioned, for example.

作為前述磺酸化合物之具體例,可舉出如,p-甲苯磺酸、三氟甲烷磺酸、吡啶鎓-p-甲苯磺酸鹽、柳酸、樟腦磺酸、磺柳酸、4-氯苯磺酸、4-羥基苯磺酸、苯二磺酸、1-萘磺酸及吡啶鎓-1-萘磺酸等。作為前述羧酸化合物之具體例,可舉出如,柳酸、磺柳酸、檸檬酸、安息香酸、羥基安息香酸等。Specific examples of the aforementioned sulfonic acid compound include, for example, p-toluenesulfonic acid, trifluoromethanesulfonic acid, pyridinium-p-toluenesulfonic acid salt, salicylic acid, camphorsulfonic acid, sulfosalicic acid, 4-chloro Benzenesulfonic acid, 4-hydroxybenzenesulfonic acid, benzenedisulfonic acid, 1-naphthalenesulfonic acid, pyridinium-1-naphthalenesulfonic acid, etc. Specific examples of the aforementioned carboxylic acid compound include salicylic acid, sulfalinic acid, citric acid, benzoic acid, hydroxybenzoic acid, and the like.

作為前述酸化合物之鹽,可舉出如,前述酸之吡啶鎓鹽、異丙醇胺鹽、N-甲基嗎啉鹽等。作為前述磺酸化合物之鹽之具體例,可舉出如,p-甲苯磺酸吡啶鎓、1-萘磺酸吡啶鎓、異丙醇胺p-甲苯磺酸鹽、N-甲基嗎啉p-甲苯磺酸鹽等。作為前述羧酸化合物之鹽之具體例,可舉出如,異丙醇胺柳酸鹽、異丙醇胺磺柳酸等。Examples of the salt of the aforementioned acid compound include pyridinium salts, isopropanolamine salts, and N-methylmorpholine salts of the aforementioned acids. Specific examples of the salt of the aforementioned sulfonic acid compound include, for example, p-pyridinium toluenesulfonate, pyridinium 1-naphthalenesulfonate, isopropanolamine p-toluenesulfonate, N-methylmorpholine p - Tosylate, etc. Specific examples of the salt of the aforementioned carboxylic acid compound include, for example, isopropanolamine salicylate, isopropanolamine sulfallic acid, and the like.

本發明之剝離層形成用組成物在包含(D)成分之情況,其含量在不包含(B)成分時,相對於(A)成分100質量份,以0.01~100質量份為佳,以0.1~80質量份為較佳。在包含(B)成分時,相對於(A)成分及(B)成分之合計100質量份,以0.01~15質量份為佳,以0.1~10質量份為較佳。(D)成分之含量若在前述範圍,則可取得會賦予具有高耐熱性與適度剝離性之剝離層之剝離層樹脂組成物。(D)交聯觸媒係可單獨使用1種,亦可組合使用2種以上。When the release layer forming composition of the present invention contains component (D), its content is preferably 0.01 to 100 parts by mass, preferably 0.1 parts by mass, relative to 100 parts by mass of component (A) when component (B) is not contained. ~80 parts by mass is better. When (B) component is contained, 0.01-15 mass parts is preferable with respect to the total 100 mass parts of (A) component and (B) component, and 0.1-10 mass parts is more preferable. If the content of the component (D) is within the above range, a release layer resin composition that can provide a release layer having high heat resistance and moderate releasability can be obtained. (D) The crosslinking catalyst system may be used individually by 1 type, and may use 2 or more types together.

[(E)溶劑] 本發明之剝離層形成用組成物亦可包含溶劑作為(E)成分。作為前述溶劑,只要係會溶解(A)成分,以及必要所使用之(B)成分、(C)成分、(D)成分及/或後述其他添加劑者,即無特別限定,本發明中,以碳數3~20之二醇醚系溶劑、碳數3~20之酯系溶劑、碳數3~20之酮系溶劑、醯胺系溶劑為佳。 [(E) Solvent] The composition for peeling layer formation of this invention may contain a solvent as (E) component. The aforementioned solvent is not particularly limited as long as it can dissolve the (A) component, and the necessary (B) component, (C) component, (D) component, and/or other additives described later. In the present invention, Glycol ether solvents with 3 to 20 carbon atoms, ester solvents with 3 to 20 carbon atoms, ketone solvents with 3 to 20 carbon atoms, and amide solvents are preferred.

作為前述二醇醚系溶劑之具體例,可舉出如,丙二醇單甲基醚(PGME)、丙二醇單甲基醚乙酸酯(PGMEA)、丙二醇單乙基醚、丙二醇單丙基醚等。作為前述酯系溶劑之具體例,可舉出如,乳酸乙酯、γ-丁內酯、2-羥基異丁酸甲酯、2-羥基異丁酸乙酯等。作為前述酮系溶劑之具體例,可舉出如,甲基乙基酮、環己酮、環戊酮、二苯甲酮等。作為前述醯胺系溶劑之具體例,可舉出如,N-甲基吡咯啶酮、N,N-二甲基乙醯胺、3-甲氧基-N,N-二甲基丙烷醯胺等。Specific examples of the glycol ether solvent include propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether, and propylene glycol monopropyl ether. Specific examples of the aforementioned ester-based solvent include ethyl lactate, γ-butyrolactone, methyl 2-hydroxyisobutyrate, ethyl 2-hydroxyisobutyrate, and the like. Specific examples of the aforementioned ketone-based solvents include, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, and benzophenone. Specific examples of the aforementioned amide-based solvents include, for example, N-methylpyrrolidone, N,N-dimethylacetamide, 3-methoxy-N,N-dimethylpropanamide wait.

(E)成分之含量在以本發明之剝離層形成用組成物中之固體成分濃度計,以成為0.1~40質量%之量為佳,以成為0.5~20質量%之量為較佳,以成為0.5~10質量%之量為較更佳。尚且,固體成分係指在剝離層形成用組成物之全成分之中,溶劑以外者之總稱。(E)溶劑係可單獨使用1種,亦可混合使用2種以上。The content of the component (E) is preferably 0.1 to 40% by mass, more preferably 0.5 to 20% by mass, based on the solid content concentration in the composition for forming a peeling layer of the present invention. It is more preferably in an amount of 0.5 to 10% by mass. In addition, the solid content is a general term for all components of the composition for peeling layer formation, except for the solvent. (E) The solvent system may be used individually by 1 type, and may mix and use 2 or more types.

[其他成分] 本發明之剝離層形成用組成物因應必要亦可包含界面活性劑。藉由添加界面活性劑,可提升前述剝離層形成用組成物對基板之塗佈性。作為前述界面活性劑,可使用非離子系界面活性劑、氟系界面活性劑、矽氧系界面活性劑等之公知之界面活性劑。 [other ingredients] The composition for peeling layer formation of this invention may contain surfactant as needed. By adding a surfactant, the coatability of the composition for forming a peeling layer to a substrate can be improved. As the surfactant, known surfactants such as nonionic surfactants, fluorine-based surfactants, and silicone-based surfactants can be used.

作為非離子系界面活性劑之具體例,可舉出例如,聚氧乙烯月桂基醚、聚氧乙烯硬脂醯基醚、聚氧乙烯十六基醚、聚氧乙烯油醯基醚等之聚氧乙烯烷基醚類;聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚等之聚氧乙烯烷基芳基醚類;聚氧乙烯・聚氧丙烯嵌段共聚物類;山梨醇酐單月桂酸酯、山梨醇酐單棕櫚酸酯、山梨醇酐單硬脂酸酯、山梨醇酐單油酸酯、山梨醇酐三油酸酯、山梨醇酐三硬脂酸酯等之山梨醇酐脂肪酸酯類;聚氧乙烯山梨醇酐單月桂酸酯、聚氧乙烯山梨醇酐單棕櫚酸酯、聚氧乙烯山梨醇酐單硬脂酸酯、聚氧乙烯山梨醇酐三油酸酯、聚氧乙烯山梨醇酐三硬脂酸酯等之聚氧乙烯山梨醇酐脂肪酸酯類等。Specific examples of nonionic surfactants include, for example, polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene hexadecyl ether, polyoxyethylene oleyl ether, etc. Oxyethylene alkyl ethers; polyoxyethylene alkyl aryl ethers such as polyoxyethylene octylphenyl ether and polyoxyethylene nonylphenyl ether; polyoxyethylene and polyoxypropylene block copolymers; Alcohol monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan tristearate, etc. Sorbitan fatty acid esters; polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate esters, polyoxyethylene sorbitan fatty acid esters such as polyoxyethylene sorbitan tristearate, etc.

作為前述氟系界面活性劑之具體例,可舉出如Eftop(註冊商標)EF301、EF303、EF352(三菱材料電子化成(股)製)、Megafac(註冊商標)F171、F173、F554、F559、F563、R-30、R-40、R-40-LM、DS-21(DIC(股)製)、FLUORAD(註冊商標)FC430、FC431(3M公司製)、Asahiguard(註冊商標)AG710、Surflon(註冊商標)S-382、SC101、SC102、SC103、SC104、SC105、SC106(AGC(股)製)等。Specific examples of the aforementioned fluorine-based surfactants include Eftop (registered trademark) EF301, EF303, and EF352 (manufactured by Mitsubishi Materials Electron Chemicals Co., Ltd.), Megafac (registered trademark) F171, F173, F554, F559, and F563. , R-30, R-40, R-40-LM, DS-21 (manufactured by DIC), FLUORAD (registered trademark) FC430, FC431 (manufactured by 3M Corporation), Asahiguard (registered trademark) AG710, Surflon (registered Trademark) S-382, SC101, SC102, SC103, SC104, SC105, SC106 (manufactured by AGC Co., Ltd.), etc.

又,作為矽氧系界面活性劑之具體例,可舉出如有機矽氧烷聚合物KP341(信越化學工業(股)製)等。Moreover, as a specific example of a silicone type surfactant, organosiloxane polymer KP341 (made by Shin-Etsu Chemical Co., Ltd.) etc. are mentioned, for example.

本發明之剝離層形成用組成物在包含界面活性劑之情況,其含量在相對於(A)成分100質量份而言,以0.0001~1質量份為佳,以0.001~0.5質量份為較佳。前述界面活性劑係可單獨使用1種,亦可組合使用2種以上。When the peeling layer forming composition of the present invention contains a surfactant, the content thereof is preferably 0.0001 to 1 part by mass, more preferably 0.001 to 0.5 part by mass, based on 100 parts by mass of component (A). . The aforementioned surfactants may be used alone or in combination of two or more.

又,本發明之實施形態之剝離層形成用組成物只要不損及本發明之效果,亦可含有矽烷耦合劑、流變調整劑、顏料、染料、保存安定劑、消泡劑、防氧化劑等作為其他添加劑。In addition, the release layer-forming composition according to the embodiment of the present invention may contain silane coupling agents, rheology modifiers, pigments, dyes, storage stabilizers, antifoaming agents, antioxidants, etc., as long as the effects of the present invention are not impaired. as other additives.

[剝離層形成用組成物之調製方法] 本發明之剝離層形成用組成物之調製方法並無特別限定,可舉出例如,對溶解於溶劑之(A)成分之溶液,以指定比例同時或任意之順序來混合因應必要之(B)成分、(C)成分及/或其他成分等而作成均勻溶液的方法。尚且,經調製之剝離層形成用組成物之溶液係以在使用孔徑0.2μm程度之過濾器等進行過濾後才使用為佳。 [Preparation method of composition for peeling layer formation] The preparation method of the peeling layer forming composition of the present invention is not particularly limited, for example, to the solution of the (A) component dissolved in the solvent, mixing the necessary (B) in a predetermined ratio simultaneously or in an arbitrary order Component, (C) component and/or other components etc. to make a homogeneous solution. In addition, it is preferable to use the prepared solution of the peeling layer forming composition after filtering it with a filter having a pore diameter of about 0.2 μm or the like.

本發明之剝離層形成用組成物之黏度係在考慮到所製作之剝離層之厚度等來適宜設定,尤其在以再現性良好地取得0.01~50μm程度之厚度之膜為目的的情況,通常在25℃下以1~5,000mPa・s程度為佳,以1~2,000mPa・s程度為較佳。The viscosity of the peeling layer forming composition of the present invention is appropriately set in consideration of the thickness of the peeling layer to be produced, and especially when it is aimed at obtaining a film with a thickness of about 0.01 to 50 μm with good reproducibility, usually at At 25°C, 1~5,000mPa・s is better, and 1~2,000mPa・s is better.

在此,黏度係可使用市售之液體黏度測量用黏度計,例如,參照JIS K 7117-2記載之方法,在組成物之溫度25℃之條件下進行測量。較佳係使用圓錐平板型(cone plate型)旋轉黏度計作為黏度計,較佳係以同型之黏度計使用1˚34’×R24作為標準圓錐轉子,在組成物之溫度25℃之條件下進行測量。作為此種旋轉黏度計,可舉出例如,東機產業(股)製TVE-25L。Here, the viscosity can be measured using a commercially available viscometer for measuring liquid viscosity, for example, by referring to the method described in JIS K 7117-2, and measuring the temperature of the composition at 25°C. It is better to use a cone plate type (cone plate type) rotational viscometer as the viscometer, and it is better to use the same type of viscometer to use 1˚34'×R24 as the standard cone rotor, and to carry out under the condition of the temperature of the composition at 25°C Measurement. As such a rotational viscometer, Toki Sangyo Co., Ltd. TVE-25L is mentioned, for example.

[剝離層] 本發明之剝離層係可藉由包含:使用前述剝離層形成用組成物在基體上形成樹脂膜之步驟(樹脂膜形成步驟),及使用紫外線曝光前述樹脂膜之指定區域的步驟(曝光步驟)的方法來製造。 [peeling layer] The peeling layer of the present invention can be obtained by including: a step of forming a resin film on a substrate using the aforementioned composition for peeling layer formation (resin film forming step), and a step of exposing a predetermined region of the aforementioned resin film with ultraviolet rays (exposure step) method to manufacture.

樹脂膜形成步驟中,作為形成前述樹脂膜之方法,可舉出如,將前述剝離層形成用組成物塗佈於基體上並進行燒成的方法。尚且,本發明中,基體係意指在其表面會被塗佈本發明之剝離層形成用組成物者,且係使用於可撓性電子裝置等之製造者。In the resin film forming step, as a method of forming the resin film, there may be mentioned, for example, a method of applying the composition for forming a release layer on a base and firing the composition. In addition, in the present invention, the base system means one whose surface is coated with the release layer-forming composition of the present invention, and which is used in the manufacture of flexible electronic devices and the like.

作為基體,可舉出例如,玻璃、金屬(矽晶圓等)、板岩(slate)等,尤其由於從本發明之剝離層形成用組成物所得之剝離層會對其具有充分之密著性,故以玻璃為佳。尚且,基體表面可為由單一材料來構成,亦可由2種以上之材料來構成。作為由2種以上材料來構成基體表面之態樣,如有:基體表面之中,某範圍係以某材料來構成且其餘表面係以其他材料來構成之態樣、基體表面全體上點圖型、線寬與線距圖型等之具有圖型狀之材料存在於其他材料中之態樣等。As the substrate, for example, glass, metal (silicon wafer, etc.), slate, etc. can be mentioned, especially because the peeling layer obtained from the composition for forming the peeling layer of the present invention has sufficient adhesion thereto , so glass is preferred. Furthermore, the base surface may be composed of a single material, or may be composed of two or more materials. As the aspect that the surface of the substrate is composed of two or more kinds of materials, if there are: the surface of the substrate, a certain range is composed of a certain material and the rest of the surface is composed of other materials, and the dot pattern on the entire surface of the substrate , Line width and line spacing pattern, etc., the state that the material with the shape of the pattern exists in other materials, etc.

塗佈之方法並無特別限定,可舉出例如,狹縫塗佈法、鑄塗法、旋轉塗佈法、刮刀塗佈法、浸漬塗佈法、輥塗法、棒塗法、模具塗佈法、噴墨法、印刷法(凸版、凹版、平版、網版印刷等)等。The coating method is not particularly limited, and examples thereof include slit coating, cast coating, spin coating, knife coating, dip coating, roll coating, bar coating, and die coating. method, inkjet method, printing method (letterpanel, gravure, lithography, screen printing, etc.), etc.

作為燒成所使用之器具,可舉出例如,加熱板、烤箱等。加熱環境可在空氣下也可在惰性氣體下,又,可在常壓下也可在減壓下。As an appliance used for firing, a hot plate, an oven, etc. are mentioned, for example. The heating environment may be under air or an inert gas, and may be under normal pressure or reduced pressure.

燒成溫度通常為50~250℃。燒成時間由於會根據溫度而不同而無法一概性地規定,通常為1分鐘~5小時。又,燒成步驟只要係最高溫度會成為前述範圍,則亦可包含在其以下之溫度進行燒成的步驟。The firing temperature is usually 50~250°C. Although the firing time cannot be uniformly specified because it varies depending on the temperature, it is usually 1 minute to 5 hours. Moreover, as long as the highest temperature falls into the said range in a baking process, you may include the process of baking at the temperature below that.

作為本發明中之加熱態樣之較佳一例,可舉出如,在50~150℃下加熱1分鐘~1小時後,直接使加熱溫度上升而在100~250℃下加熱5分鐘~4小時的態樣。尤其,作為加熱態樣之更佳一例,可舉出如,在50~150℃下加熱1分鐘~1小時,在150~250℃下加熱5分鐘~2小時的態樣。並且,作為加熱態樣之較佳之其他一例,可舉出如,在50~150℃下加熱1分鐘~30分鐘後,在200~250℃下加熱5分鐘~1小時的態樣。As a preferable example of the heating mode in the present invention, for example, after heating at 50-150°C for 1 minute-1 hour, directly raise the heating temperature and heat at 100-250°C for 5 minutes-4 hours appearance. In particular, as a more preferable example of the heating aspect, for example, an aspect of heating at 50 to 150° C. for 1 minute to 1 hour, and at 150 to 250° C. for 5 minutes to 2 hours is mentioned. Furthermore, as another preferred example of the heating aspect, for example, an aspect in which heating is performed at 200 to 250° C. for 5 minutes to 1 hour after heating at 50 to 150° C. for 1 minute to 30 minutes is exemplified.

前述曝光步驟中,可對樹脂膜全表面照射紫外線,亦可隔著具有指定圖型之遮罩來進行照射。在隔著遮罩進行照射時,可取得形成有點圖型、線寬與線距圖型等之圖型的剝離層。In the aforementioned exposure step, the entire surface of the resin film may be irradiated with ultraviolet rays, or may be irradiated through a mask having a predetermined pattern. When irradiated through a mask, a release layer forming a pattern such as a dot pattern, a line width and a line pitch pattern, etc. can be obtained.

作為前述紫外線,只要係能引起光弗賴斯重排之波長,即無特別限定,以其波長為200~400nm者為佳,具體地可舉出如254nm等。又,其照射量係以10~2,000mJ/cm 2為佳,以50~1,000mJ/cm 2為較佳。 The aforementioned ultraviolet rays are not particularly limited as long as they are wavelengths capable of causing photo-Friesian rearrangement, and those with a wavelength of 200 to 400 nm are preferable, and specific examples thereof include 254 nm and the like. In addition, the irradiation dose is preferably 10~2,000mJ/cm 2 , more preferably 50~1,000mJ/cm 2 .

尚且,在基體上形成本發明之剝離層之情況,剝離層係可形成在基體表面之一部分,亦可形成於全表面。作為在基體表面之一部分形成剝離層之態樣,如有基體表面之中僅在指定範圍形成剝離層之態樣、在基體表面全面或指定範圍上以點圖型、線寬與線距圖型等之圖型狀來形成剝離層的態樣等。Furthermore, when the release layer of the present invention is formed on a substrate, the release layer may be formed on a part of the surface of the substrate or on the entire surface. As an aspect in which a peeling layer is formed on a part of the substrate surface, if there is a pattern in which a peeling layer is formed only in a specified range on the substrate surface, a dot pattern, a line width and a line spacing pattern are used on the entire surface of the substrate or a specified range Etc. Figure shape to form the state of the peeling layer, etc.

前述剝離層之厚度通常為0.01~50μm程度,從生產性之觀點,以0.01~20μm程度為佳,較佳為0.01~5μm程度,調整加熱前之塗膜厚度來實現所欲之厚度。The thickness of the peeling layer is usually about 0.01-50 μm. From the viewpoint of productivity, it is preferably about 0.01-20 μm, more preferably about 0.01-5 μm. Adjust the thickness of the coating film before heating to achieve the desired thickness.

本發明之剝離層具有與基體,尤其係玻璃基體之優異密著性,以及與樹脂基板之適度密著性及適度剝離性。因此,本發明之剝離層係由於在可撓性電子裝置之製造製程中,不對該裝置之樹脂基板造成損傷,且將該樹脂基板與形成於該樹脂基板上之電路等一同從基體予以剝離,因此可適宜地使用。The peeling layer of the present invention has excellent adhesion to substrates, especially glass substrates, and moderate adhesion and peelability to resin substrates. Therefore, the peeling layer of the present invention does not cause damage to the resin substrate of the device during the manufacturing process of the flexible electronic device, and the resin substrate is peeled from the base together with the circuit formed on the resin substrate, Therefore, it can be used suitably.

[樹脂基板之製造方法] 說明關於使用本發明之剝離層之可撓性電子裝置之製造方法之一例。首先,使用本發明之剝離層形成用組成物,藉由前述方法在基體上之指定區域形成剝離層。藉由在指定區域已形成該剝離層之基體之面之全表面上塗佈形成樹脂基板用之樹脂基板形成用溶液,並燒成取得之塗膜,而形成隔著本發明之剝離層而固定於基體之樹脂基板。 [Manufacturing method of resin substrate] An example of a method of manufacturing a flexible electronic device using the release layer of the present invention will be described. First, using the composition for forming a peeling layer of the present invention, a peeling layer is formed on a predetermined region on a substrate by the aforementioned method. The peeling layer of the present invention is formed and fixed by applying a solution for forming a resin substrate for forming a resin substrate on the entire surface of the substrate on which the peeling layer has been formed in a designated area, and firing the obtained coating film. The base resin substrate.

前述塗膜之燒成溫度係因應樹脂之種類等來適宜設定,以將該燒成時之最高溫度作成200~250℃為佳,以作成210~250℃為較佳,以作成220~240℃為更佳。藉由將樹脂基板製作時之燒成時之最高溫度作成此範圍,可更加提升身為基底之剝離層與基體之密著性,或剝離層與樹脂基板之適度密著性及剝離性。於此情況,也係只要最高溫度會成為前述範圍,則亦可包含在其以下之溫度進行燒成的步驟。The firing temperature of the above-mentioned coating film is appropriately set according to the type of resin, etc. The maximum temperature during firing is preferably 200~250°C, preferably 210~250°C, and 220~240°C for better. By setting the maximum temperature during firing of the resin substrate to this range, the adhesion between the release layer as the base and the substrate, or the appropriate adhesion and peelability between the release layer and the resin substrate can be further improved. Also in this case, as long as the maximum temperature falls within the aforementioned range, a step of firing at a temperature lower than that may also be included.

作為前述樹脂基板,可舉出如,由包含環氧化合物之熱硬化膜所構成之樹脂基板、由丙烯酸聚合物所構成之樹脂基板、由環烯烴聚合物所構成之樹脂基板等。該樹脂基板之形成方法係根據常法來進行即可。又,作為前述樹脂基板,以波長400nm之光穿透率在80%以上者為佳。Examples of the resin substrate include a resin substrate made of a thermosetting film containing an epoxy compound, a resin substrate made of an acrylic polymer, and a resin substrate made of a cycloolefin polymer. The formation method of this resin substrate should just be performed according to a conventional method. Also, as the aforementioned resin substrate, one having a light transmittance of 80% or more at a wavelength of 400 nm is preferable.

其次,在隔著本發明之剝離層而固定於基體之前述樹脂基板之上,因應必要形成所欲之電路,其後,例如沿著剝離層來裁切樹脂基板,將該電路與樹脂基板一同從剝離層予以剝離,從而分離樹脂基板與基體。此時,亦可將基體之一部分與剝離層一同裁切。若使用本發明之剝離層,則能以1.0N/25mm以下之剝離力來將樹脂基板從剝離層予以剝離。 [實施例] Next, on the above-mentioned resin substrate fixed to the base through the release layer of the present invention, a desired circuit is formed as necessary, and then, for example, the resin substrate is cut along the release layer, and the circuit is combined with the resin substrate. The resin substrate and the base are separated by peeling off the release layer. At this time, a part of the substrate may also be cut together with the release layer. When the peeling layer of the present invention is used, the resin substrate can be peeled from the peeling layer with a peeling force of 1.0 N/25 mm or less. [Example]

以下,例舉合成例、調製例、實施例及比較例來更加詳細說明本發明,但本發明並非係受限於下述實施例者。Hereinafter, the present invention will be described in more detail with reference to synthesis examples, preparation examples, working examples, and comparative examples, but the present invention is not limited to the following examples.

下述例所使用之化合物為如以下所示。 PGME:丙二醇單甲基醚 PGMEA:丙二醇單甲基醚乙酸酯 PL-LI:1,3,4,6-肆(甲氧基乙基)乙炔脲(Allnex公司製、商品名:POWDERLINK 1174) PPTS:p-甲苯磺酸吡啶鎓 MMA:甲基丙烯酸甲酯 HPMA:甲基丙烯酸2-羥基丙基酯 HEMA:甲基丙烯酸2-羥基乙基酯 ADMA:甲基丙烯酸2-金剛烷基酯 DCPMA:甲基丙烯酸二環戊酯 PhMA:甲基丙烯酸苯酯 PhA:丙烯酸苯酯 AcSt:4-乙醯氧基苯乙烯 NMA:甲基丙烯酸2-萘基酯 HFiPMA:甲基丙烯酸1,1,1,3,3,3-六氟異丙基酯 AIBN:偶氮二異丁腈 DT:十二硫醇 The compounds used in the following examples are as follows. PGME: Propylene Glycol Monomethyl Ether PGMEA: Propylene Glycol Monomethyl Ether Acetate PL-LI: 1,3,4,6-Tetra(methoxyethyl)acetylene carbamide (manufactured by Allnex, trade name: POWDERLINK 1174) PPTS: p-pyridinium toluenesulfonate MMA: methyl methacrylate HPMA: 2-Hydroxypropyl methacrylate HEMA: 2-Hydroxyethyl methacrylate ADMA: 2-adamantyl methacrylate DCPMA: Dicyclopentyl methacrylate PhMA: Phenyl methacrylate PhA: phenyl acrylate AcSt: 4-Acetyloxystyrene NMA: 2-Naphthyl Methacrylate HFiPMA: 1,1,1,3,3,3-Hexafluoroisopropyl methacrylate AIBN: Azobisisobutyronitrile DT: dodecanethiol

又,聚合物之重量平均分子量(Mw)之測量係使用(股)島津製作所製GPC裝置(管柱:Shodex(註冊商標)KF803L及KF804L(昭和電工(股)製);溶析液:THF,流量:1.0mL/分,管柱溫度:40℃,Mw:標準聚苯乙烯換算值)來進行。Also, the measurement of the weight average molecular weight (Mw) of the polymer was performed using a GPC device manufactured by Shimadzu Corporation (column: Shodex (registered trademark) KF803L and KF804L (manufactured by Showa Denko Co., Ltd.); eluent: THF, Flow rate: 1.0 mL/min, column temperature: 40° C., Mw: standard polystyrene conversion value).

[1](A)成分之合成 [合成例1] 藉由使HFiPMA 5.00g(21.18mmol)、HPMA 1.53g(10.59mmol)、PhMA 3.43g(21.18mmol)、作為聚合觸媒之AIBN 0.54g(2.65mmol),及作為鏈轉移劑之DT 0.43g(2.65mmol)溶解於PGME 50.0g,在加熱迴流下反應20小時而取得聚合物溶液。將取得之聚合物溶液徐徐滴下至水200g及甲醇200g之混合溶劑來使固體析出。藉由過濾分離經析出之固體,並進行減壓乾燥而取得聚合物(PA-1)。丙烯酸共聚物(PA-1)之Mw為6,400。 [1] Synthesis of (A) component [Synthesis Example 1] By making HFiPMA 5.00g (21.18mmol), HPMA 1.53g (10.59mmol), PhMA 3.43g (21.18mmol), AIBN 0.54g (2.65mmol) as a polymerization catalyst, and DT 0.43g ( 2.65 mmol) was dissolved in 50.0 g of PGME, and reacted under heating and reflux for 20 hours to obtain a polymer solution. The obtained polymer solution was gradually dropped into a mixed solvent of 200 g of water and 200 g of methanol to deposit a solid. The precipitated solid was separated by filtration, and dried under reduced pressure to obtain a polymer (PA-1). The Mw of the acrylic copolymer (PA-1) was 6,400.

[合成例2~7] 除了將原料化合物之種類及摻合量作成如下述表1所示以外,使用與合成例1相同之方法來取得聚合物(PA-2)~(PA-7)。將取得之聚合物之Mw展示於表1。 [Synthesis Example 2~7] Polymers (PA-2) to (PA-7) were obtained in the same manner as in Synthesis Example 1, except that the types and blending amounts of the raw material compounds were as shown in Table 1 below. Table 1 shows the Mw of the obtained polymer.

Figure 02_image069
Figure 02_image069

[2](B)成分之合成 [合成例8] 使單烯丙基二環氧丙基異三聚氰酸(四國化成工業(股)製)50g、5,5-二乙基巴比妥酸33.2g及氯化苄基三乙基銨2.0g溶解於PGME 341g後,在130℃下反應24小時而取得包含聚脲之溶液。使取得之包含聚脲之溶液徐徐滴下至己烷2,000g來使固體析出。藉由過濾分離經析出之固體,並進行減壓乾燥而取得聚脲(L1)。GPC分析之結果,聚脲(L1)之Mw為8,000。 [2] Synthesis of (B) component [Synthesis Example 8] 50 g of monoallyldiglycidyl isocyanuric acid (manufactured by Shikoku Chemical Industry Co., Ltd.), 33.2 g of 5,5-diethylbarbituric acid, and 2.0 g of benzyltriethylammonium chloride g was dissolved in 341 g of PGME, and reacted at 130° C. for 24 hours to obtain a solution containing polyurea. The obtained solution containing polyurea was gradually dropped into 2,000 g of hexane to deposit a solid. The precipitated solid was separated by filtration, and dried under reduced pressure to obtain polyurea (L1). As a result of GPC analysis, the Mw of polyurea (L1) was 8,000.

[合成例9] 藉由使MMA 100.0g、HEMA 11.1g,及作為聚合觸媒之AIBN 5.6g溶解於PGME 450.0g,在80℃下反應20小時而取得丙烯酸共聚物溶液。將取得之丙烯酸共聚物溶液徐徐滴下至己烷5,000g來使固體析出。藉由過濾分離經析出之固體並進行減壓乾燥而取得丙烯酸聚合物(L2)。GPC分析之結果,丙烯酸聚合物(L2)之Mw為7,600。 [Synthesis Example 9] An acrylic copolymer solution was obtained by dissolving 100.0 g of MMA, 11.1 g of HEMA, and 5.6 g of AIBN as a polymerization catalyst in 450.0 g of PGME, and reacting at 80° C. for 20 hours. The obtained acrylic acid copolymer solution was dripped gradually on 5,000 g of hexane, and solid was deposited. The precipitated solid was separated by filtration and dried under reduced pressure to obtain an acrylic acid polymer (L2). As a result of GPC analysis, the Mw of the acrylic polymer (L2) was 7,600.

[3]樹脂基板形成用組成物之調製 [調製例1]樹脂基板形成用組成物F1之調製 對裝有四氯化碳100g之茄型燒瓶添加Zeonoa(註冊商標)1020R(日本傑恩(股)製環烯烴聚合物)10g及Epolead(註冊商標)GT401((股)大賽璐製)3g。在氮環境下攪拌該溶液24小時使其溶解而調製出樹脂基板形成用組成物F1。 [3] Preparation of composition for resin substrate formation [Preparation Example 1] Preparation of Composition F1 for Resin Substrate Formation 10 g of Zeonoa (registered trademark) 1020R (cycloolefin polymer produced by Nippon Jain Co., Ltd.) and 3 g of Epolead (registered trademark) GT401 (manufactured by Daicel) were added to an eggplant-shaped flask containing 100 g of carbon tetrachloride. The solution was stirred and dissolved under a nitrogen atmosphere for 24 hours to prepare a composition F1 for forming a resin substrate.

[4]剝離層形成用組成物之調製 [實施例1-1] 混合(A)成分之聚合物(PA-1)7.5質量份、(B)成分之聚脲(L1)100質量份、(C)成分之PL-LI 25質量份及(D)成分之PPTS 3質量份,對此以質量比計成為PGME:PGMEA=70:30之方式來進行添加作為溶劑之PGME及PGMEA,而調製出固體成分濃度為5.0質量%之剝離層形成組成物(A-1)。 [4] Preparation of composition for peeling layer formation [Example 1-1] Mix 7.5 parts by mass of polymer (PA-1) of component (A), 100 parts by mass of polyurea (L1) of component (B), 25 parts by mass of PL-LI of component (C), and 3 parts by mass of PPTS of component (D) Parts by mass, PGME:PGMEA=70:30 in terms of mass ratio, by adding PGME and PGMEA as a solvent, and preparing a peeling layer forming composition (A-1) with a solid content concentration of 5.0% by mass .

[實施例1-2~1-7、比較例1-1、1-2] 除了將各成分之種類及量分別作成如表2記載般以外,其他係使用與實施例1-1相同之方法來分別調製出剝離層形成組成物A-2~A-9。 [Examples 1-2 to 1-7, Comparative Examples 1-1, 1-2] Except that the types and amounts of each component were set as described in Table 2, the peeling layer forming compositions A-2 to A-9 were prepared by the same method as in Example 1-1.

Figure 02_image071
Figure 02_image071

[5]剝離層之製作及其評價 [實施例2-1] 使用旋轉塗佈器(條件:在旋轉數800rpm下約30秒),將剝離層形成用組成物(A-1)塗佈於作為基體之玻璃基板(康寧公司製Eagle XG、100mm×100mm×0.5mm,以下相同)上。使用加熱板以100℃加熱取得之塗膜2分鐘,接著使用加熱板以230℃加熱10分鐘,並在玻璃基板上形成厚度約0.1μm之剝離層。對該剝離層之一部分,使用高壓水銀燈來照射包含254nm亮線之紫外線100mJ/cm 2(254nm換算)。 其後,使用旋轉塗佈器(條件:在旋轉數200rpm下約15秒),在指定區域形成剝離層之前述玻璃基板之面之全表面上塗佈樹脂基板形成用組成物F1。使用加熱板以80℃加熱取得之塗膜2分鐘,其後使用加熱板以230℃加熱30分鐘,在剝離層上形成厚度約3μm之樹脂基板,而取得附樹脂基板・剝離層之玻璃基板。 [5] Production of release layer and its evaluation [Example 2-1] Using a spin coater (condition: about 30 seconds at a rotation speed of 800 rpm), the composition (A-1) for forming a release layer was applied to On a glass substrate (Eagle XG manufactured by Corning Inc., 100 mm×100 mm×0.5 mm, the same below) as a base. The obtained coating film was heated at 100° C. for 2 minutes using a hot plate, and then heated at 230° C. for 10 minutes using a hot plate to form a peeling layer with a thickness of about 0.1 μm on the glass substrate. A part of the peeling layer was irradiated with ultraviolet light of 100 mJ/cm 2 (254 nm conversion) including a 254 nm bright line using a high-pressure mercury lamp. Thereafter, the composition F1 for forming a resin substrate was coated on the entire surface of the glass substrate on which the peeling layer was formed in a designated region using a spin coater (condition: rotation speed: 200 rpm for about 15 seconds). Use a hot plate to heat the obtained coating film at 80°C for 2 minutes, and then use a hot plate to heat at 230°C for 30 minutes to form a resin substrate with a thickness of about 3 μm on the release layer to obtain a glass substrate with resin substrate and release layer.

[實施例2-2~2-7、比較例2-1、2-2] 除了取代剝離層形成用組成物(A-1)而改用剝離層形成用組成物(A-2)~(A-9)以外,其他係使用與實施例2-1相同之方法來取得實施例2-2~2-6、比較例2-1、2-2之附樹脂基板・剝離層之玻璃基板。 [Examples 2-2 to 2-7, Comparative Examples 2-1, 2-2] Except for replacing the composition (A-1) for the formation of the peeling layer and using the compositions (A-2) to (A-9) for the formation of the peeling layer, the other systems were obtained using the same method as in Example 2-1. Examples 2-2~2-6, comparative examples 2-1 and 2-2 are glass substrates with resin substrates and peeling layers.

[剝離力之評價] 使用切割器對實施例2-1~2-7、比較例2-1、2-2取得之附樹脂基板・剝離層之玻璃基板刻入25mm×50mm之短條狀刻痕。並且,貼上Cellotape(註冊商標)(日絆(股)製CT-24)後,使用Autograph AGS-X500N((股)島津製作所製),以剝離角度90˚、剝離速度300mm/min進行剝離,並測量剝離力。評價結果係作為「剝離力」,將結果整合展示於表3。 [Evaluation of Peeling Force] Use a cutter to engrave short strips of 25mm x 50mm on the glass substrates with resin substrates and peeling layers obtained in Examples 2-1~2-7, Comparative Examples 2-1 and 2-2. Also, after affixing Cellotape (registered trademark) (Nichiban Co., Ltd. CT-24), use Autograph AGS-X500N (manufactured by Shimadzu Corporation) to peel off at a peeling angle of 90° and a peeling speed of 300mm/min. And measure the peel force. The evaluation results are collectively shown in Table 3 as "peeling force".

Figure 02_image073
Figure 02_image073

根據表3所示之結果,相對於實施例之剝離層在未曝光部展現低剝離力,而曝光部展現比未曝光部還高之剝離力。另一方面,比較例之剝離層無論有無曝光而展現低剝離力。According to the results shown in Table 3, compared with the peeling layer of the example, the peeling force was lower in the unexposed part, but the peeling force was higher in the exposed part than in the unexposed part. On the other hand, the peeling layer of the comparative example exhibited low peeling force regardless of exposure.

Claims (13)

一種剝離層形成用組成物,其包含(A)聚合物,該(A)聚合物包含具有引起光弗賴斯重排之感光性基之重複單位。A composition for forming a release layer, comprising (A) a polymer comprising a repeating unit having a photosensitive group that causes photo-Fries rearrangement. 如請求項1之剝離層形成用組成物,其中前述具有引起光弗賴斯重排之感光性基之重複單位為源自下述式(a1)或(a2)所示之單體者;
Figure 03_image001
式中,Ar 1為苯基、1-萘基、2-萘基、2-聯苯基、3-聯苯基或4-聯苯基,該等基之氫原子之一部分或全部可被碳數1~6之烷基、碳數1~6之烷氧基、氯原子或溴原子所取代,但式中之氧原子之鄰位及對位之至少一者為氫原子; Ar 2為1,2-伸苯基、1,3-伸苯基、1,4-伸苯基、1,2-伸萘基、1,3-伸萘基、1,4-伸萘基、1,5-伸萘基、1,6-伸萘基、1,7-伸萘基、1,8-伸萘基、2,3-伸萘基、2,6-伸萘基、2,2’-亞聯苯基(biphenylylene)、2,3’-亞聯苯基、2,4’-亞聯苯基、3,3’-亞聯苯基、3,4’-亞聯苯基或4,4’-亞聯苯基,該等基之氫原子之一部分或全部可被碳數1~6之烷基、碳數1~6之烷氧基、氯原子或溴原子所取代,式中之氧原子之鄰位及對位之至少一者為氫原子, R 1為碳數1~6之烷基或苯基; X 1及X 2係各自獨立為單鍵或碳數1~20之伸烷基,該伸烷基之1個或複數個-CH 2-可被選自-O-、-C(=O)-O-及-O-C(=O)-之至少1個基所取代; A 1及A 2係各自獨立為包含碳-碳雙鍵之自由基聚合性基。
The composition for forming a peeling layer according to claim 1, wherein the repeating unit having a photosensitive group that causes photo-Fries rearrangement is derived from a monomer represented by the following formula (a1) or (a2);
Figure 03_image001
In the formula, Ar is phenyl, 1-naphthyl, 2-naphthyl, 2-biphenyl, 3-biphenyl or 4-biphenyl, and a part or all of the hydrogen atoms of these bases can be replaced by carbon Alkyl groups with a number of 1 to 6, alkoxy groups with a carbon number of 1 to 6, chlorine atoms or bromine atoms, but at least one of the ortho and para positions of the oxygen atom in the formula is a hydrogen atom; Ar 2 is 1 ,2-phenylene, 1,3-phenylene, 1,4-phenylene, 1,2-naphthyl, 1,3-naphthyl, 1,4-naphthyl, 1,5 -Naphthyl, 1,6-naphthyl, 1,7-naphthyl, 1,8-naphthyl, 2,3-naphthyl, 2,6-naphthyl, 2,2'- Biphenylene, 2,3'-biphenylene, 2,4'-biphenylene, 3,3'-biphenylene, 3,4'-biphenylene or 4, 4'-biphenylene, a part or all of the hydrogen atoms of these groups may be replaced by an alkyl group with 1 to 6 carbons, an alkoxy group with 1 to 6 carbons, a chlorine atom or a bromine atom. At least one of the ortho and para positions of the oxygen atom is a hydrogen atom, R 1 is an alkyl or phenyl group with 1 to 6 carbons; X 1 and X 2 are each independently a single bond or an extension with 1 to 20 carbons Alkyl, one or more -CH 2 - of the alkylene group may be substituted by at least one group selected from -O-, -C(=O)-O- and -OC(=O)-; A1 and A2 are each independently a radically polymerizable group containing a carbon-carbon double bond.
如請求項2之剝離層形成用樹脂組成物,其中前述自由基聚合性基為下述式(A-1)~(A-4)之任一式所示者;
Figure 03_image003
R A係各自獨立為氫原子或甲基。
The resin composition for forming a release layer according to claim 2, wherein the radical polymerizable group is represented by any one of the following formulas (A-1) to (A-4);
Figure 03_image003
R A is each independently a hydrogen atom or a methyl group.
如請求項1或2之剝離層形成用樹脂組成物,其中(A)聚合物為更包含源自下述式(b)所示單體之重複單位及源自下述式(c)所示單體之重複單位的聚合物;
Figure 03_image005
式中,R A係各自獨立為氫原子或甲基; R B為至少1個氫原子被氟原子取代之碳數3或4之分枝狀之烷基; R C為碳數2~10之羥基烷基。
The resin composition for forming a release layer according to claim 1 or 2, wherein (A) polymer is a repeating unit derived from a monomer represented by the following formula (b) and derived from a monomer represented by the following formula (c) Polymers of repeating units of monomers;
Figure 03_image005
In the formula, R A is each independently a hydrogen atom or a methyl group; R B is a branched alkyl group with 3 or 4 carbons in which at least one hydrogen atom is replaced by a fluorine atom; R C is a branched alkyl group with 2 to 10 carbons Hydroxyalkyl.
如請求項1~4中任一項之剝離層形成用組成物,其中更包含(B)具有羥基或羧基之樹脂。The composition for forming a release layer according to any one of claims 1 to 4, further comprising (B) a resin having a hydroxyl group or a carboxyl group. 如請求項1~5中任一項之剝離層形成用組成物,其中(B)具有羥基或羧基之樹脂為具有羥基之聚脲、具有羥基或羧基之丙烯酸聚合物、具有羥基之聚酯,或具有羥基烷基之纖維素或其衍生物。The composition for forming a release layer according to any one of claims 1 to 5, wherein (B) the resin having a hydroxyl group or a carboxyl group is a polyurea having a hydroxyl group, an acrylic polymer having a hydroxyl group or a carboxyl group, or a polyester having a hydroxyl group, Or cellulose or derivatives thereof having a hydroxyalkyl group. 如請求項1~6中任一項之剝離層形成用組成物,其中更包含(C)交聯劑,該(C)交聯劑為選自具有羥基烷基及/或被烷氧基甲基取代之氮原子之化合物。The composition for forming a release layer according to any one of Claims 1 to 6, which further includes (C) a crosslinking agent, and the (C) crosslinking agent is selected from Compounds with substituted nitrogen atoms. 如請求項1~7中任一項之剝離層形成用組成物,其中更包含(D)交聯觸媒。The composition for forming a release layer according to any one of claims 1 to 7, further comprising (D) a crosslinking catalyst. 一種剝離層,其係由如請求項1~8中任一項之剝離層形成用組成物所得者。A release layer obtained from the composition for forming a release layer according to any one of claims 1 to 8. 一種積層體,其係在如請求項9之剝離層上積層有樹脂層者,該樹脂層在波長400nm之光穿透率為80%以上。A laminate comprising a resin layer laminated on the peeling layer as claimed in claim 9, and the light transmittance of the resin layer at a wavelength of 400 nm is more than 80%. 如請求項10之積層體,其中前述樹脂基板為包含環氧化合物之熱硬化膜。The laminate according to claim 10, wherein the resin substrate is a thermosetting film containing an epoxy compound. 一種剝離層之形成方法,其包含:使用如請求項1~8中任一項之剝離層形成用組成物在基體上形成樹脂膜的步驟,及,使用紫外線來曝光前述樹脂膜之指定區域的步驟。A method for forming a release layer, comprising: using the composition for forming a release layer according to any one of claims 1 to 8 to form a resin film on a substrate, and exposing a predetermined area of the resin film with ultraviolet rays step. 一種樹脂基板之製造方法,其包含:使用如請求項1~8中任一項之剝離層形成用組成物在基體上形成樹脂膜的步驟、使用紫外線來曝光前述樹脂膜之指定區域的步驟、在前述剝離層上形成波長400nm之光穿透率為80%以上之樹脂基板的步驟,及,使用1.0N/25mm以下之剝離力來將形成於前述剝離層上之樹脂基板予以剝離的步驟。A method of manufacturing a resin substrate, comprising: the step of forming a resin film on a substrate using the composition for forming a peeling layer according to any one of claims 1 to 8, the step of exposing a predetermined area of the resin film with ultraviolet rays, A step of forming a resin substrate with a light transmittance of 400nm at a wavelength of 80% or more on the release layer, and a step of peeling the resin substrate formed on the release layer with a peeling force of 1.0N/25mm or less.
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