TW202311084A - Automotive ornament and manufacturing method thereof - Google Patents
Automotive ornament and manufacturing method thereof Download PDFInfo
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Abstract
Description
本發明是有關於一種裝飾件及其製造方法,且特別是有關於一種汽車裝飾件及其製造方法。The present invention relates to a decorative part and its manufacturing method, and in particular to an automobile decorative part and its manufacturing method.
汽車裝飾件是常用的汽車構件之一,現有技術中往往僅著重在提升汽車裝飾件的視覺效果,而忽略了對於其功能性的設計。進一步而言,為了滿足使用者的實際需要,汽車裝飾件的實用性亦逐漸被重視,因此如何設計出一種可以提升視覺效果又兼具實用性的汽車裝飾件實為一種挑戰。Automobile decoration is one of the commonly used automobile components. In the prior art, the visual effect of the automobile decoration is often only emphasized, and the functional design thereof is ignored. Furthermore, in order to meet the actual needs of users, the practicability of car decorations is gradually being valued, so how to design a car decoration that can enhance the visual effect and have both practicality is a challenge.
本發明提供一種汽車裝飾件及其製造方法,其可以提升視覺效果又兼具實用性手段。The invention provides an automobile decoration part and a manufacturing method thereof, which can improve the visual effect and also have practical means.
本發明的一種汽車裝飾件,包括電路板、基底、發光元件、表面加飾層以及壓力感測元件。基底設置於電路板上。發光元件設置於電路板與基底之間,且發光元件與電路板電性連接。表面加飾層包覆基底。表面加飾層覆蓋壓力感測元件。壓力感測元件藉由電路板電性連接至發光元件,且壓力感測元件的壓力感測使發光元件發光、震動或聲音反饋。An automobile decoration of the present invention includes a circuit board, a base, a light emitting element, a surface decoration layer and a pressure sensing element. The base is set on the circuit board. The light emitting element is arranged between the circuit board and the base, and the light emitting element is electrically connected with the circuit board. The surface finishing layer covers the base. The surface decoration layer covers the pressure sensing element. The pressure sensing element is electrically connected to the light emitting element through the circuit board, and the pressure sensing of the pressure sensing element makes the light emitting element emit light, vibrate or sound feedback.
在本發明的一實施例中,上述的汽車裝飾件更包括黏著層。黏著層設置於表面加飾層與基底之間。In an embodiment of the present invention, the above-mentioned car decoration further includes an adhesive layer. The adhesive layer is disposed between the surface decoration layer and the base.
在本發明的一實施例中,上述的發光元件為所述電路板中的微型發光元件。In an embodiment of the present invention, the above-mentioned light emitting element is a micro light emitting element in the circuit board.
在本發明的一實施例中,上述的壓力感測元件穿透基底。In an embodiment of the present invention, the above-mentioned pressure sensing element penetrates the substrate.
在本發明的一實施例中,上述的汽車裝飾件更包括紋路層。紋路層包括紋路圖案。表面加飾層覆蓋紋路圖案,且紋路層具有小於表面加飾層的拉伸程度。In an embodiment of the present invention, the above-mentioned automotive trim further includes a textured layer. The textured layer includes a textured pattern. The surface decoration layer covers the texture pattern, and the texture layer has a lower stretching degree than the surface decoration layer.
在本發明的一實施例中,上述的紋路層設置於基底與表面加飾層之間或紋路層設置於基底與電路板之間。In an embodiment of the present invention, the textured layer is disposed between the base and the surface decoration layer or the textured layer is disposed between the base and the circuit board.
在本發明的一實施例中,上述的表面加飾層包括透光皮革、半透光皮革、不透光皮革、膠膜、仿木皮、真木皮、漸變顏色的皮革或漸變顏色的膠膜。In an embodiment of the present invention, the above-mentioned surface decoration layer includes translucent leather, translucent leather, opaque leather, adhesive film, imitation wood veneer, real wood veneer, leather with gradient color or adhesive film with gradient color.
在本發明的一實施例中,上述的汽車裝飾件更包括環繞於發光元件的發光區的阻光支架。In an embodiment of the present invention, the above-mentioned car decoration further includes a light-blocking bracket surrounding the light-emitting area of the light-emitting element.
在本發明的一實施例中,上述的汽車裝飾件更包括透光標識,其中發光元件發出的光線經由透光標識射出表面加飾層,以顯示出透光標識。In an embodiment of the present invention, the above-mentioned car decoration further includes a light-transmitting mark, wherein the light emitted by the light-emitting element exits the surface decoration layer through the light-transmitting mark to display the light-transmitting mark.
本發明的一種汽車裝飾件的製造方法至少包括以下步驟。提供基底,其中基底具有相對的第一表面與第二表面。設置壓力感測元件於基底內。將表面加飾層拉伸,以使表面加飾層至少包覆基底。將電路板設置於第二表面上,其中電路板上具有發光元件,壓力感測元件藉由電路板電性連接至發光元件,且發光元件藉由壓力感測元件的壓力感測使發光元件發光、震動或聲音反饋效果。A method for manufacturing an automotive trim of the present invention at least includes the following steps. A substrate is provided, wherein the substrate has opposing first and second surfaces. The pressure sensing element is arranged in the base. The surface finish is stretched such that the surface finish wraps around at least the substrate. The circuit board is arranged on the second surface, wherein the circuit board has a light-emitting element, the pressure sensing element is electrically connected to the light-emitting element through the circuit board, and the light-emitting element makes the light-emitting element emit light through the pressure sensing of the pressure sensing element , vibration or sound feedback effects.
基於上述,由於表面加飾層的透光特性,本發明的汽車裝飾件的基底藉由表面加飾層的包覆可以提升視覺效果。此外,藉由表面加飾層覆蓋壓力感測元件,且壓力感測元件藉由電路板電性連接至發光元件,且壓力感測元件的壓力感測使發光元件發光,可以使本發明的汽車裝飾件在提升視覺效果又兼具實用性。Based on the above, due to the light-transmitting properties of the surface decoration layer, the base of the automotive trim of the present invention can enhance the visual effect by covering the surface decoration layer. In addition, the pressure sensing element is covered by the surface decoration layer, and the pressure sensing element is electrically connected to the light emitting element through the circuit board, and the pressure sensing of the pressure sensing element makes the light emitting element emit light, which can make the automobile of the present invention Decorative parts can enhance the visual effect and be practical at the same time.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail together with the accompanying drawings.
本文所使用之方向用語(例如,上、下、右、左、前、後、頂部、底部)僅作為參看所繪圖式使用且不意欲暗示絕對定向。Directional terms (eg, up, down, right, left, front, back, top, bottom) as used herein are used pictorially for reference only and are not intended to imply absolute orientation.
除非另有明確說明,否則本文所述任何方法絕不意欲被解釋為要求按特定順序執行其步驟。Any method described herein is in no way intended to be construed as requiring performance of its steps in a particular order, unless expressly stated otherwise.
參照本實施例之圖式以更全面地闡述本發明。然而,本發明亦可以各種不同的形式體現,而不應限於本文中所述之實施例。圖式中的層或區域的厚度、尺寸或大小會為了清楚起見而放大。相同或相似之參考號碼表示相同或相似之元件,以下段落將不再一一贅述。The present invention will be described more fully with reference to the drawings of this embodiment. However, the present invention can also be embodied in various forms and should not be limited to the embodiments described herein. The thickness, size or magnitude of layers or regions in the drawings may be exaggerated for clarity. The same or similar reference numbers indicate the same or similar elements, and the following paragraphs will not repeat them one by one.
圖1A繪示本發明一實施例的汽車裝飾件的製造方法的步驟流程圖。圖1B是依據本發明一實施例的汽車裝飾件的部分剖面示意圖。請參考圖1A與圖1B,本實施例的汽車裝飾件100包括基底110、壓力感測元件120、表面加飾層130、發光元件140以及電路板170,且至少藉由下述步驟進行製作。提供基底110,其中基底110具有相對的第一表面110a與第二表面110b(步驟S100)。設置壓力感測元件120於基底110內(步驟S200)。將表面加飾層130拉伸,以使表面加飾層130至少包覆基底110(步驟S300)。將電路板170設置於第二表面110b上,其中電路板170上具有發光元件140,壓力感測元件120藉由電路板170電性連接至發光元件140,且發光元件140藉由壓力感測元件120的壓力感測使發光元件140發光、震動或聲音反饋(步驟S400)。在此,壓力感測元件120可以具備按壓延遲啟動功能,但本發明不限於此。FIG. 1A is a flow chart showing the steps of a method for manufacturing an automotive trim according to an embodiment of the present invention. FIG. 1B is a schematic partial cross-sectional view of an automotive trim according to an embodiment of the present invention. Please refer to FIG. 1A and FIG. 1B , the
在一些實施例中,基底110設置有固定凹槽放置壓力感測元件120,且壓力感測元件120可以與基底110的頂表面齊平,但本發明不限於此。In some embodiments, the
進一步而言,本實施例的基底110設置於電路板170上,發光元件140設置於電路板170與基底110之間,且發光元件140與電路板170電性連接,表面加飾層130設置於基底110內,據此,由於表面加飾層130的透光特性,因此本實施例的汽車裝飾件100的基底110藉由表面加飾層130的覆蓋可以提升視覺效果。此外,藉由表面加飾層130覆蓋壓力感測元件120,且壓力感測元件120藉由電路板170電性連接至發光元件140,且壓力感測元件120的壓力感測使發光元件140發光、震動或聲音反饋,可以使本實施例的汽車裝飾件100在提升視覺效果又兼具實用性。Furthermore, the
在一些實施例中,基底110例如是聚碳酸酯(Polycarbonate, PC)、ABS樹脂或聚甲基丙烯酸甲酯(Poly(methyl methacrylate, PMMA)。然而,本發明不限於此,基底110可以是其他任何適宜的材料,只要基底110可以承載後續形成於其上的構件或膜層與承受後續的製程即可。此外,表面加飾層130也可以是任何適宜的透光材料(透光率至少大於0%)或不透光材料,本發明不加以限制,詳細材料的一些實例會於後續實施例中說明。In some embodiments, the
在一些實施例中,壓力感測元件120例如是使兩導電能力不同的材料之間藉由按壓產生的壓力的方式通電,以使發光元件140發光,但本發明不限於此,壓力感測元件120可以藉由其他適宜的方式進行通電。In some embodiments, the
在一些實施例中,電路板170可以連接電源(未繪示),使壓力感測元件120與發光元件140作動,因此汽車裝飾件100可以具有自行調節光源亮度與發光時機的能力。在此,電路板170可以為硬板或軟板,其中硬板可以是PCB板或ITO,而軟板可以是FPC板或PEDOT。In some embodiments, the
在一些實施例中,發光元件140例如是發光二極體(Light-emitting diode, LED)或微型發光二極體,其中微型發光二極體可以包括正光源LED、MINI LED、發光條、側光源、背光模組,但本發明不限於此。此外,在未繪示的實施例中,發光元件140可以不是焊在電路板170上。In some embodiments, the light-emitting
應說明的是,本發明不限制發光元件140的配置方式與配置位置,只要壓力感測元件120的壓力感測可以使發光元件140發光皆屬於本發明的保護範圍內。It should be noted that the present invention does not limit the configuration and location of the
在本實施例中,表面加飾層130包覆基底110的側壁110s與第二表面110b,以提升汽車裝飾件100的包覆性,但本發明不限於此,在其他未繪示的實施例中,表面加飾層130的底面可以是與基底110的第二表面110b實質上共平面(coplanar)。In this embodiment, the
在一些實施例中,汽車裝飾件100更包括位於基底110與壓力感測元件120之間的第一黏著層150,以藉由第一黏著層150固定基底110與表面加飾層130,但本發明不限於此。在此,第一黏著層150例如是透光膠水或其他適宜的黏著材料。In some embodiments, the
在此必須說明的是,以下實施例沿用上述實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明,關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。It must be noted here that the following embodiments continue to use the component numbers and part of the content of the above-mentioned embodiments, wherein the same or similar numbers are used to indicate the same or similar components, and the description of the same technical content is omitted, and the description of the omitted part Reference can be made to the aforementioned embodiments, and the following embodiments will not be repeated.
圖2、圖3A、圖4、圖5、圖6、圖7、圖8、圖9、圖10、圖11、圖12、圖13、圖14、圖15、圖16、圖17、圖18、圖19、圖20是依據本發明一些實施例的汽車裝飾件的部分剖面示意圖。圖3B是依據圖3A的汽車裝飾件的立體拆解示意圖。Figure 2, Figure 3A, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15, Figure 16, Figure 17, Figure 18 , FIG. 19 and FIG. 20 are partial cross-sectional schematic views of automotive trim parts according to some embodiments of the present invention. FIG. 3B is a three-dimensional disassembled schematic view of the car trim according to FIG. 3A .
請參考圖2,相較於圖1的實施例的汽車裝飾件100而言,本實施例的汽車裝飾件200更包括位於基底110上的紋路層280,且表面加飾層230可以是由透光底材232與頂表面加飾層234所組成的透光皮革,其中透光皮革可以是至少半透光。進一步而言,可以是於基底110的第一表面110a上形成紋路層280,亦即紋路層280設置於基底110與表面加飾層230之間。在本實施例中,紋路層280例如是藉由噴塗製程所形成的具有遮蔽功能的黑漆或油墨,但本發明不限於此,在其他實施例中,紋路層280可以使用其他材料與製程所形成。Please refer to FIG. 2 , compared with the
在一些實施例中,透光底材232例如是半透海綿、3D MACH或改質聚對苯二甲酸乙二醇酯(polyethylene terephthalate, PET),頂表面加飾層234例如是透光皮革、半透皮革、聚氨酯(Polyurethane, PU)或TPE。In some embodiments, the light-transmitting
更進一步而言,紋路層280中包括紋路圖案282。舉例而言,可以藉由雷射(laser)雕刻方式於紋路層280中或多層塗布印刷形成紋路圖案。此外,在雷射雕刻後可以在進行真空濺鍍,以達到高光金屬感,但本發明不限於此,只要紋路層280上具有紋路圖案282皆屬於本發明的保護範圍。在此,紋路圖案282例如是紋路層280上暴露出下方基底110的多個開口,如圖2所示。此外,表面加飾層130可以覆蓋紋路圖案282,且紋路層280具有小於表面加飾層230的拉伸程度,因此本實施例的紋路層280中的紋路圖案282不會受到拉伸力的影響而產生偏移或變形,因此可以有效改善紋路圖案282的定位與變形等問題。此外,由於紋路圖案282被表面加飾層230覆蓋,因此在還未提供光源至汽車裝飾件200時,產品表面不會具有裝飾效果,而在提供光源至汽車裝飾件200時,藉由表面加飾層230的透光特性可以使紋路圖案282產生裝飾效果,提升汽車裝飾件200的多樣性。Furthermore, the
在一些實施例中,表面加飾層230在包覆過程中可以是實質上不拉伸紋路層280,換句話說,在包覆過程中紋路層280的拉伸程度可以接近於0%,但本發明不限於此。In some embodiments, the
在本實施例中,壓力感測元件120設置於紋路層280中,並相鄰於紋路圖案282,因此使用者在對紋路圖案282施加壓力時就可以觸動壓力感測元件120,進而此發光元件140發光,如此一來,可以進一步提升汽車裝飾件的實用性。In this embodiment, the
在一些實施例中,可以對壓力感測元件120的表面進行雷射雕刻,以使其與紋路圖案282具有均勻的厚度,以提升壓力感測元件120的壓力感度,但本發明不限於此。In some embodiments, the surface of the
請參考圖3A與圖3B,相較於圖2的實施例的汽車裝飾件200而言,本實施例的汽車裝飾件300更包括阻光支架390,環繞於發光元件140的發光區R,因此可以減少發光元件140的光散失,提升聚光效果。此外,在本實施例中,表面加飾層230可以僅包覆至基底110的側壁,且阻光支架390直接接觸基底110,但本發明不限於此。Please refer to FIG. 3A and FIG. 3B. Compared with the
另一方面,在本實施例中,發光元件140可以為電路板170中的微型發光元件,以提升配置彈性,但本發明不限於此。在此,微型發光元件例如是微型發光二極體(mini LED)。On the other hand, in this embodiment, the
請參考圖4,相較於圖2的實施例的汽車裝飾件200而言,本實施例的汽車裝飾件400的表面加飾層430可以是膠膜。舉例而言,可以是藉由三維模外裝飾(Three-dimensional Overlay Method)技術形成上述膠膜(TOM膠膜),但本發明不限於此。Please refer to FIG. 4 , compared with the
在一些實施例中,膠膜只要具有透光性質即可,膠膜可以視實際設計上的需求而調整其透光率。In some embodiments, the adhesive film only needs to have a light-transmitting property, and the light transmittance of the adhesive film can be adjusted according to actual design requirements.
在一些實施例中,表面加飾層430可以是藉由吸塑方式所形成,但本發明不限於此。In some embodiments, the
請參考圖5,相較於圖4的實施例的汽車裝飾件400而言,本實施例的汽車裝飾件500更包括阻光支架390,其中阻光支架390類似於上述實施例所述的技術內容,於此不再贅述。此外,在本實施例中,表面加飾層430可以僅包覆至基底110的側壁,且阻光支架390直接接觸基底110,但本發明不限於此。Please refer to FIG. 5 , compared to the
另一方面,在本實施例中,發光元件140可以為電路板170中的微型發光元件,以提升配置彈性,但本發明不限於此。在此,微型發光元件例如是微型發光二極體。On the other hand, in this embodiment, the
請參考圖6,相較於圖2的實施例的汽車裝飾件200而言,本實施例的汽車裝飾件600的表面加飾層630可以是真木皮,其中真木皮可以是具有透光性質,透光率可以視所選擇的真木皮材質而定。在此,真木皮可以是任何適宜本領域技術人員可知的真木裝飾材質。Please refer to FIG. 6 , compared with the
請參考圖7,相較於圖6的實施例的汽車裝飾件600而言,本實施例的汽車裝飾件700更包括阻光支架390,其中阻光支架390類似於上述實施例所述的技術內容,於此不再贅述。此外,在本實施例中,表面加飾層630可以僅包覆至基底110的側壁,且阻光支架390直接接觸基底110,但本發明不限於此。Please refer to FIG. 7 , compared to the
另一方面,在本實施例中,發光元件140可以為電路板170中的微型發光元件,以提升配置彈性,但本發明不限於此。在此,微型發光元件例如是微型發光二極體。On the other hand, in this embodiment, the
請參考圖8,相較於圖2的實施例的汽車裝飾件100而言,本實施例的汽車裝飾件800更包括位於基底110與表面加飾層230之間的增厚層802,其中增厚層802由基底110的第一表面110a延伸包覆至基底110的側壁110s,且增厚層802可以是由透光底材804、皮革806與紋路層880組成。Please refer to FIG. 8 . Compared with the
在一些實施例中,皮革806與紋路層880可以藉由印刷製程形成於透光底材804上。此外,紋路層880例如是油墨,而透光底材804與皮革806類似於透光底材232與頂表面加飾層234所述的技術內容,紋路層880類似於紋路層280所述的技術內容,於此不再贅述。In some embodiments, the
在一些實施例中,增厚層802可以進一部包覆至基底110的第二表面110b(未繪示),以提升產品的包覆性,但本發明不限於此。In some embodiments, the thickening
在本實施例中,由於表面加飾層130的厚度很薄,因此,藉由增厚層802的使用,可以提升汽車裝飾件800的整體厚度且可以達到更佳的裝飾效果。此外,由於紋路圖案882在製作時可能會產於開口中產生缺陷(格子狀),因此藉由增厚層802中透光底材804的使用,可以降低看到紋路圖案882的開口缺陷的機率,但本發明不限於此。此外,增厚層802也可以具有提升汽車裝飾件800彈性的功能,但本發明不限於此。In this embodiment, since the thickness of the
請參考圖9,相較於圖8的實施例的汽車裝飾件800而言,本實施例的汽車裝飾件900更包括阻光支架390,其中阻光支架390類似於上述實施例所述的技術內容,於此不再贅述。Please refer to FIG. 9 , compared to the
請參考圖10,相較於圖1的實施例的汽車裝飾件100而言,本實施例的汽車裝飾件10包括基底11、壓力感測元件12、表面加飾層13(可以是透光表面加飾層)以及發光元件14。進一步而言,基底11具有第一表面11a與相對於第一表面11a的第二表面11b,壓力感測元件12設置於第一表面11a上,表面加飾層13至少包覆壓力感測元件12與基底11,發光元件14設置於第二表面11b上。據此,由於表面加飾層13的透光特性,因此本實施例的汽車裝飾件10的壓力感測元件12與基底11藉由表面加飾層13的包覆可以提升視覺效果。此外,藉由設置於基底11與表面加飾層13之間的壓力感測元件12的壓力感測使發光元件14發光,可以使本實施例的汽車裝飾件10在提升視覺效果又兼具實用性。在此,表面加飾層大致呈薄片狀,表面加飾層13貼設在基底11上,但本發明不限於此。Please refer to FIG. 10, compared with the
此外,表面加飾層13具有裝飾層15及穿透裝飾層15的透光標識16。在一些實施例中,利用雷射雕刻設備在表面加飾層13上鐳射雕刻出所需構造的透光標識16,且根據實際需要,透光標識16的構造多種多樣,例如,透光標識16為動物圖案、植物圖案、直線線條、彎曲線條等,發光元件14發出的光線經由透光標識16射出表面加飾層13以顯示出透光標識16,但本發明不限於此。In addition, the
在一些實施例中,汽車裝飾件10經由基底11安裝在汽車的車架上,白天時,利用表面加飾層13的裝飾層15對汽車進行裝飾;夜晚或光線較暗時,發光元件14發出的光線經由透光標識16射出表面加飾層13以顯示出透光標識16,利用透光標識16對汽車進行裝飾;大大簡化汽車裝飾件的構造設計,提升製造效率,降低製造成本,提升汽車裝飾的多樣性。In some embodiments, the
在一些實施例中,透光標識16可以是圖案邊緣或基底邊緣的隱藏式發光結構,但本發明不限於此。In some embodiments, the light-transmitting
在一些實施例中,汽車裝飾件10還包括透光膠水層17(黏著層),透光膠水層17位於表面加飾層13與基底11之間,表面加飾層13經由透光膠水層17黏貼固定在基底11上。在此,利用塗膠設備將透光膠水自動塗設在表面加飾層13上,然後再將表面加飾層13經由透光膠水黏貼固定在基底11上,但本發明不限於此。In some embodiments, the
在一些實施例中,裝飾層15為油漆層或油墨層,根據實際需要,可以將油漆塗料經由塗裝設備自動塗設在表面加飾層13上;可以將油墨層經由印刷設備自動印刷在表面加飾層上,但本發明不限於此。In some embodiments, the
在一些實施例中,基底11具有盲槽,盲槽自基底11遠離表面加飾層13的一側凹設而成,發光元件14容設在盲槽內。一方面利用盲槽的側壁擋止防護發光元件14,防止發光元件14相對基底11移動而使用不良。另一方面當基底11安裝在汽車的車架上之後,防止基底11及汽車的車架夾傷發光元件14,但本發明不限於此。In some embodiments, the
在一些實施例中,汽車裝飾件10還配置有導電基板18(電路板),根據實際需要,導電基板18可以為印刷電路板或柔性電路板,基底11具有自盲槽的側壁凹設而成的卡孔,導電基板18容設在盲槽內,導電基板18上設置有伸入卡孔內的卡凸19,發光元件14安裝設置在導電基板18,發光元件14經由導電基板18與外界的供電源電性連接,但本發明不限於此。In some embodiments, the
在一些實施例中,先將發光元件14安裝設置在導電基板18上,然後將導電基板18連同發光元件14一起安裝在基底11上,減少發光元件14安裝過程中受到的碰撞幾率,提升發光元件14的安裝良率。當導電基板18安裝在盲槽內之後,卡凸19伸入卡孔內,利用卡孔的內孔壁擋止抵觸導電基板18,防止導電基板18從基底11上脫落而使用不良。In some embodiments, the light-emitting
請參考圖11,相較於圖3A的實施例的汽車裝飾件300而言,本實施例的汽車裝飾件1更包括設置於表面加飾層230與基底110之間的黏著層1a以及透光底材232與頂表面加飾層234之間可以可選地設置半透油墨層236。此外,在本實施例中,汽車裝飾件1還可以包括設置於表面加飾層230上的移印/雷射雕刻按壓標識圖案1c,但本發明不限於此。Please refer to FIG. 11 , compared with the
在本實施例中,基底110與電路板170之間還可以包括半透擴散片1d,其中半透擴散片1d藉由凹凸折射,且可以藉由印刷處理達到漸變效果,但本發明不限於此。In this embodiment, a
請參考圖12,相較於圖11的實施例的汽車裝飾件1而言,本實施例的汽車裝飾件2的紋路層2a設置於基底2b與電路板170之間。Please refer to FIG. 12 , compared with the
請參考圖13,相較於圖11的實施例的汽車裝飾件1而言,本實施例的汽車裝飾件3不包括紋路層,且紋路圖案3a設置於表面加飾層3b內。此外,本實施例的表面加飾層3b中的頂表面加飾層3c為不透光皮革,但本發明不限於此。在本實施例中,黏著層1a與基底110之間還可以設置色漆層3d,但本發明不限於此。Please refer to FIG. 13 , compared with the
請參考圖14,相較於圖13的實施例的汽車裝飾件3而言,本實施例的汽車裝飾件4的色漆層4a設置於基底4b與電路板170之間,但本發明不限於此。Please refer to FIG. 14, compared with the
請參考圖15,相較於圖5的實施例的汽車裝飾件500而言,本實施例的汽車裝飾件5的紋路層280可以是油墨或滿版黑膠膜,此外,在本實施例中,汽車裝飾件1還可以包括設置於表面加飾層230上的移印/雷射雕刻按壓標識圖案1c,但本發明不限於此。Please refer to FIG. 15 , compared with the
在本實施例中,基底110與電路板170之間還可以包括半透擴散片1d,其中半透擴散片1d藉由凹凸折射,且可以藉由印刷處理達到漸變效果,但本發明不限於此。In this embodiment, a
請參考圖16,相較於圖15的實施例的汽車裝飾件5而言,本實施例的汽車裝飾件6的紋路層6a設置於基底6b與電路板170之間,但本發明不限於此。Please refer to FIG. 16 , compared with the car trim 5 of the embodiment of FIG. 15 , the texture layer 6 a of the
請參考圖17,相較於圖7的實施例的汽車裝飾件700而言,本實施例的汽車裝飾件7更包括設置於表面加飾層630與基底110之間的黏著層7b,但本發明不限於此。Please refer to FIG. 17 , compared with the
在本實施例中,基底110與電路板170之間還可以包括半透擴散片1d,其中半透擴散片1d藉由凹凸折射,且可以藉由印刷處理達到漸變效果,但本發明不限於此。In this embodiment, a
請參考圖18,相較於圖17的實施例的汽車裝飾件7而言,本實施例的汽車裝飾件8的紋路層8a設置於基底8b與電路板170之間,且不包括黏著層,但本發明不限於此。Please refer to FIG. 18. Compared with the car trim 7 of the embodiment in FIG. 17, the
請參考圖19,相較於圖11的實施例的汽車裝飾件1而言,本實施例的汽車裝飾件9不包括黏著層,且表面加飾層9a為四層結構,其中四層結構由內而外依序為高低溫熱熔膠膜、半透光/透光膠膜(PVC/PU/TPU)、熱熔膠層及半透光/透光膠膜(PVC/PU/TPU),但本發明不限於此。Please refer to Fig. 19, compared with the
在一些實施例中,表面加飾層9a可以不包括高低溫熱熔膠膜,而當表面加飾層9a包括高低溫熱熔膠膜時,有以下加熱方式。第一種方式可以是使用紅外線加熱(可透加熱)並與表面加飾層9a的正面(外觀)/背面/正背面(雙面)一起加熱,而其他素材部分可加熱或不加熱且可噴膠或不噴膠。第二種方式可以是陶瓷加熱(陶瓷板加熱需要高溫,因無法滲透式加熱),此方式必須正面加熱,而其他素材部分可加熱或不加熱且可噴膠或不噴膠,而第三種可以是使用加熱管熱風加熱並與表面加飾層9a的正面(外觀)/背面/正背面(雙面)一起加熱,而其他素材部分可加熱或不加熱且可噴膠或不噴膠。In some embodiments, the
請參考圖20,相較於圖19的實施例的汽車裝飾件9而言,本實施例的汽車裝飾件91的紋路層91a設置於基底91b與電路板170之間。此外,汽車裝飾件91的壓力感測元件91c依序穿透基底91b與紋路層91a,但本發明不限於此。Please refer to FIG. 20 , compared with the
此外,在上述實施例中,紋路層2a、紋路層6a、紋路層7a、紋路層8a、紋路層91a、紋路層880皆可以類似於紋路層280,即上述紋路層皆可以例如是藉由噴塗製程所形成的具有遮蔽功能的黑漆或油墨,且紋路層中的紋路圖案皆可以藉由雷射雕刻方式於紋路層中或多層塗布印刷(無雷射雕刻)形成紋路圖案。此外,在雷射雕刻後可以在進行真空濺鍍,以達到高光金屬感。另一方面,上述的紋路層皆可以是半透光、不透光、透明或多層堆疊結構,且紋路層不限制於單層塗佈或印刷,也可以選擇地包括多層。In addition, in the above-mentioned embodiment, the
請參考圖21,相較於圖12的實施例的汽車裝飾件2而言,本實施例的汽車裝飾件92的表面加飾層92a為單層結構的透光皮革,且表面加飾層92a與黏著層1a之間還包括擴散片92b,其中擴散片92b藉由凹凸折射,但本發明不限於此。Please refer to Fig. 21, compared with the
圖22A至圖22D是依據本發明一些實施例的汽車裝飾件的部分製造方法的部分剖面示意圖。22A to 22D are partial cross-sectional schematic views of a partial manufacturing method of an automotive trim according to some embodiments of the present invention.
在一些實施例中,汽車裝飾件D的製造過程可以包括以下步驟。請參考圖22A,首先,在裁切後背面具有黏著層(未繪示)的表面加飾層S上可以透過加熱使黏著層產生黏性。請參考圖22B,接著,使用模內注塑(真空吸附定位)的OMD成型(TOM工藝),其中前述OMD成型方式可以是經由素材A(如上述實施例中被表面加飾層所包覆的構件)注塑成型,正面塗裝後進行鐳射雕刻、放置壓力感測元件,放置台面,合模抽真空加熱軟化,加壓成型最後形成產品,雷射切割餘料,移印/鐳射雕刻壓力感測標識等過程。請參考圖22C,然後,使用皮革包覆機進行表面加飾層S的包覆動作。請參考圖22D,最後,形成包覆有表面加飾層S的汽車裝飾件D。In some embodiments, the manufacturing process of the automotive trim D may include the following steps. Please refer to FIG. 22A , firstly, on the surface decoration layer S with an adhesive layer (not shown) on the back after cutting, the adhesive layer can be made sticky by heating. Please refer to FIG. 22B, and then, use in-mold injection molding (vacuum suction positioning) OMD molding (TOM process), wherein the aforementioned OMD molding method can be via material A (such as the component covered by the surface decoration layer in the above embodiment) ) injection molding, laser engraving after front painting, placing pressure sensing elements, placing table tops, closing the mold, vacuuming, heating and softening, pressurizing and molding to form the final product, laser cutting the remaining material, pad printing/laser engraving pressure sensing logo Wait for the process. Please refer to FIG. 22C , and then, use a leather wrapping machine to wrap the surface finishing layer S. Please refer to FIG. 22D , finally, an automobile trim D coated with a surface decoration layer S is formed.
此外,在上述製造方法中,圖22A中的表面加飾層S也可以是背面不具有黏著層,然後以相同過程形成汽車裝飾件。In addition, in the above-mentioned manufacturing method, the surface decoration layer S in FIG. 22A can also be without an adhesive layer on the back, and then the automotive trim can be formed in the same process.
圖23A至圖23D是依據本發明又一些實施例的汽車裝飾件的部分製造方法的部分剖面示意圖。FIG. 23A to FIG. 23D are partial cross-sectional schematic views of some manufacturing methods of automotive trim parts according to some other embodiments of the present invention.
在又一些實施例中,汽車裝飾件D的製造過程可以包括以下步驟。請參考圖23A,首先,在裁切後背面具有黏著層(未繪示)的表面加飾層S上可以透過加熱使黏著層產生黏性,且可以,於素材A(如上述實施例中被表面加飾層所包覆的構件)正面塗裝後進行鐳射雕刻、放置壓力感測元件。請參考圖23B,接著,將表面加飾層S定位於仿型治具M上。請參考圖23C,然後,使用手工包覆進行表面加飾層S的包覆動作。請參考圖23D,最後,形成包覆有表面加飾層S的汽車裝飾件D。In still other embodiments, the manufacturing process of the automotive trim D may include the following steps. Please refer to FIG. 23A. First, on the surface decoration layer S with an adhesive layer (not shown) on the back after cutting, the adhesive layer can be made sticky by heating, and it can be made on the material A (as in the above-mentioned embodiment. The component covered by the surface decoration layer) is laser engraved after the front side is painted, and the pressure sensing element is placed. Please refer to FIG. 23B , and then, the surface decoration layer S is positioned on the profiling jig M. Please refer to FIG. 23C , and then, use manual covering to carry out the covering action of the surface decoration layer S. Please refer to FIG. 23D , finally, an automobile trim D coated with a surface decoration layer S is formed.
此外,在上述製造方法中,圖23A中的表面加飾層S也可以是背面不具有黏著層,且在正面鐳射雕刻後可以再噴塗透明漆,然後以相同過程形成汽車裝飾件。In addition, in the above-mentioned manufacturing method, the surface decoration layer S in FIG. 23A can also have no adhesive layer on the back, and can be sprayed with transparent paint after laser engraving on the front, and then the car decoration can be formed by the same process.
應說明的是,本發明不限制於上述各實施例的態樣,上述各實施例的態樣可以任意地進行搭配,且類似膜層可使用相似材料。此外,上述製造方法與TOM工藝等皆為示例性說明,本發明並不以此為限,上述步驟與工藝可以視實際設計上的需求進行選擇、排列與搭配,且可以依照實際設計上的需求加入其他適宜的步驟與工藝,只要表面加飾層包覆基底,且表面加飾層覆蓋壓力感測元件,壓力感測元件藉由電路板電性連接至發光元件,壓力感測元件的壓力感測使發光元件發光皆屬於本發明的保護範圍。It should be noted that the present invention is not limited to the aspects of the above-mentioned embodiments, and the aspects of the above-mentioned embodiments can be combined arbitrarily, and similar materials can be used for similar film layers. In addition, the above-mentioned manufacturing method and TOM process are all exemplary illustrations, and the present invention is not limited thereto. The above-mentioned steps and processes can be selected, arranged and matched according to actual design requirements, and can be based on actual design requirements. Adding other appropriate steps and processes, as long as the surface decoration layer covers the substrate, and the surface decoration layer covers the pressure sensing element, the pressure sensing element is electrically connected to the light emitting element through the circuit board, and the pressure sensing element of the pressure sensing element Measuring and making the light-emitting element emit light belongs to the protection scope of the present invention.
綜上所述,由於表面加飾層的透光特性,本發明的汽車裝飾件的基底藉由表面加飾層的包覆可以提升視覺效果。此外,藉由表面加飾層覆蓋壓力感測元件,且壓力感測元件藉由電路板電性連接至發光元件,且壓力感測元件的壓力感測使發光元件發光,可以使本發明的汽車裝飾件在提升視覺效果又兼具實用性。To sum up, due to the light-transmitting properties of the surface decoration layer, the base of the automotive trim of the present invention can enhance the visual effect by covering the surface decoration layer. In addition, the pressure sensing element is covered by the surface decoration layer, and the pressure sensing element is electrically connected to the light emitting element through the circuit board, and the pressure sensing of the pressure sensing element makes the light emitting element emit light, which can make the automobile of the present invention Decorative parts can enhance the visual effect and be practical at the same time.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above with the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention should be defined by the scope of the appended patent application.
1、2、3、4、5、6、7、8、9、91、92、10、100、200、300、400、500、600、700、800、900、D:汽車裝飾件
1d:半透擴散片
2b、4b、6b、8b、91b、11、110:基底
92b:擴散片
11a、110a:第一表面
11b、110b:第二表面
12、120:壓力感測元件
3b、9a、92a、13、130、230、430、630、S:表面加飾層
14、140:發光元件
15:裝飾層
16:透光標識
17:透光膠水層
18:導電基板
19:卡凸
110s:側壁
1a、7b、150:黏著層
170:電路板
232、804:透光底材
806:皮革
3c、234:頂表面加飾層
2a、6a、7a、8a、91a、280、880:紋路層
3a、282:紋路圖案
390:阻光支架
802:增厚層
3d、4a:色漆層
A:素材
M:仿型治具
R:發光區
1, 2, 3, 4, 5, 6, 7, 8, 9, 91, 92, 10, 100, 200, 300, 400, 500, 600, 700, 800, 900,
圖1A繪示本發明一實施例的汽車裝飾件的製造方法的步驟流程圖。 圖1B是依據本發明一實施例的汽車裝飾件的部分剖面示意圖。 圖2、圖3A、圖4、圖5、圖6、圖7、圖8、圖9、圖10、圖11、圖12、圖13、圖14、圖15、圖16、圖17、圖18、圖19、圖20、圖21是依據本發明一些實施例的汽車裝飾件的部分剖面示意圖。 圖3B是依據圖3A的汽車裝飾件的立體拆解示意圖。 圖22A至圖22D是依據本發明一些實施例的汽車裝飾件的部分製造方法的部分剖面示意圖。 圖23A至圖23D是依據本發明又一些實施例的汽車裝飾件的部分製造方法的部分剖面示意圖。 FIG. 1A is a flow chart showing the steps of a method for manufacturing an automotive trim according to an embodiment of the present invention. FIG. 1B is a schematic partial cross-sectional view of an automotive trim according to an embodiment of the present invention. Figure 2, Figure 3A, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15, Figure 16, Figure 17, Figure 18 , FIG. 19 , FIG. 20 , and FIG. 21 are partial cross-sectional schematic views of automotive trim parts according to some embodiments of the present invention. FIG. 3B is a three-dimensional disassembled schematic view of the car trim according to FIG. 3A . 22A to 22D are partial cross-sectional schematic views of a partial manufacturing method of an automotive trim according to some embodiments of the present invention. FIG. 23A to FIG. 23D are partial cross-sectional schematic views of some manufacturing methods of automotive trim parts according to some other embodiments of the present invention.
100:汽車裝飾件 100: Car decoration parts
110:基底 110: base
92b:擴散片 92b: Diffuser
110a:第一表面 110a: first surface
110b:第二表面 110b: second surface
120:壓力感測元件 120: pressure sensing element
130:表面加飾層 130: surface decoration layer
140:發光元件 140: Light emitting element
150:黏著層 150: Adhesive layer
170:電路板 170: circuit board
Claims (10)
Priority Applications (1)
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TW110132974A TW202311084A (en) | 2021-09-06 | 2021-09-06 | Automotive ornament and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW110132974A TW202311084A (en) | 2021-09-06 | 2021-09-06 | Automotive ornament and manufacturing method thereof |
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Publication Number | Publication Date |
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TW202311084A true TW202311084A (en) | 2023-03-16 |
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