TW202309459A - Furnace door adjusting method and device of plate oven which treat the panel area as a part of the furnace door area, and create an opening area that can control the movable furnace door according to the specification of the panel area - Google Patents
Furnace door adjusting method and device of plate oven which treat the panel area as a part of the furnace door area, and create an opening area that can control the movable furnace door according to the specification of the panel area Download PDFInfo
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Abstract
Description
本發明涉及板件烤箱的結構配置,特別有關一種板件烤箱的爐門調整方法及其裝置。 The invention relates to the structural configuration of a panel oven, in particular to a method and device for adjusting an oven door of a panel oven.
周知,一般印刷電路基板或載板(以下簡稱板件)的產製過程,都包含對板件進行油墨塗裝、乾燥、烘烤等工序。其中,板件的烘烤工序大多是在隧道式烤箱或具有獨立批量空間的烤箱內進行。 As we all know, the general production process of printed circuit boards or substrates (hereinafter referred to as boards) includes processes such as ink coating, drying, and baking on the boards. Among them, the baking process of the plate is mostly carried out in a tunnel oven or an oven with independent batch space.
其中,隧道式烤箱至少具有提供板件載入及排出的兩個通道口,且兩個通道口之間具有一板件通道相連通。在較先進的隧道式烤箱中,板件載入及排出通道口之間還分隔形成有靜置、烘烤及冷卻等多個溫控艙室,在各溫控艙室之間也一併形成有連通板件通道的通道口。等待隧道式烤箱烘烤之板件,可以是採取逐片步進移載形式、或一批多片之批量步進移載形式,由載入板件的通道口進入板件通道內,並依序通過各溫控艙室的通道口,隨後再經由排出板件的通道口移出烤箱外。另外,具有獨立批量空間的烤箱,通常其內部的板件通道只有單一的通道口對外連通,以便載入及排出板件時能共用該單一通道口。 Wherein, the tunnel oven has at least two channel openings for loading and discharging plates, and a plate channel communicates between the two channel ports. In more advanced tunnel-type ovens, multiple temperature-controlled compartments for standing, baking and cooling are separated between the plate loading and discharge channels, and communication channels are also formed between the temperature-controlled compartments. The channel opening of the plate channel. The boards waiting to be baked in the tunnel oven can be transferred step by step one by one, or in batches of multiple batches. Sequentially pass through the channel openings of each temperature-controlled compartment, and then move out of the oven through the channel openings of the discharge plates. In addition, in an oven with an independent batch space, usually there is only a single channel opening for the internal plate channel to communicate with the outside, so that the single channel port can be shared when loading and discharging plates.
進一步的說,上述形式的烤箱,通常會仰賴一傳動元件來載運板件自上述通道口進、出烤箱。當板件是採逐片的步進移載形式時,該傳動元件可以是一可迴圈移動的鍊條,該鍊條上間隔的配置有多個夾具,利用夾具來夾持板件,使板件能以吊掛方式移動式的經由上述通道口進入板件通道,並且移出烤箱外。另當板件是採批量的步進移載形式時,該傳動元件可以是執 行往復步進搬運批量板件的多個能產生交互運動的跨樑(walking beam),除此之外,載運板件進、出烤箱用的傳動元件,也可以是上述鍊條、跨樑以外,能帶動板件在板件通道內移動的推料、拉料或其它等效機構。 Furthermore, the oven of the above type usually relies on a transmission element to carry the plate into and out of the oven through the passage opening. When the board is in the form of step-by-piece transfer, the transmission element can be a chain that can move in circles, and a plurality of clamps are arranged at intervals on the chain, and the clamps are used to clamp the board to make the board It can move into the channel of the panel through the above-mentioned channel opening in a hanging manner, and move out of the oven. In addition, when the plate is in the form of step-by-step transfer in batches, the transmission element can be executed A plurality of walking beams (walking beams) that can generate interactive motion for reciprocating and stepping batches of boards. In addition, the transmission elements for carrying boards into and out of the oven can also be other than the above-mentioned chains and crossing beams. Pushing, pulling or other equivalent mechanisms that can drive the plate to move in the plate channel.
此外,烤箱內設有加熱器(例如電熱管),可藉由所述加熱器產生熱能,來調整並控制烤箱內或烤箱之部分溫控艙室內達到所預期的加熱溫度,進而烘烤、乾燥板件。由於烤箱經由上述載入及排出板件的通道口與外界相連通;而且,針對具有多個溫控艙室的烤箱,還經由各溫控艙室之間的通道口而使板件通道相互連通;一般而言,加熱器所產生的熱能會經由上述通道口向外流散,或者經由上述各溫控艙室的通道口溢散熱能至相鄰的溫控艙室,影響烤箱內部或其各溫控艙室對板件進行靜置、烘烤或乾燥的成效,甚有徒增加熱器之電能耗損的問題。 In addition, there is a heater (such as an electric heating tube) inside the oven, which can be used to generate heat energy to adjust and control the oven or a part of the temperature control compartment of the oven to achieve the desired heating temperature, and then bake and dry plate. Because the oven communicates with the outside world through the channel openings for loading and discharging the plates; and, for ovens with multiple temperature-controlled compartments, the plate channels are also communicated with each other through the channel ports between the temperature-controlled compartments; generally In other words, the heat energy generated by the heater will flow outward through the above-mentioned passage openings, or overflow the heat energy to the adjacent temperature-controlling chambers through the passage openings of the above-mentioned temperature-controlling chambers, affecting the inside of the oven or its temperature-controlling chambers. The effect of standing, baking or drying the parts may cause the problem of excessively increasing the power consumption of the heater.
為了克服此問題,目前較先進的烤箱,已在上述通道口配置一活動式爐門,該爐門平時是完全關閉的,當板件要經由通道口進入或排出板件通道時,或當板件要從一溫控艙室進入另一溫控艙室時,完全關閉的爐門才會完全開啟,且當板件通過所述通道口之後,爐門會再次完全關閉,藉此,能有效減少烤箱內,特別是各溫控艙室的熱能流失。 In order to overcome this problem, the more advanced ovens at present have been equipped with a movable furnace door at the above-mentioned channel opening. The furnace door is usually completely closed. When the parts are to enter another temperature-controlled cabin from one temperature-controlled cabin, the fully closed furnace door will be fully opened, and when the plate passes through the passage opening, the furnace door will be completely closed again, thereby effectively reducing the oven temperature. Inside, especially the heat energy loss of each temperature-controlled compartment.
且知,依現階段技術,由於上述以批量形式步進搬運板件者,在移載過程中必須間隔停留的時間,相對較以逐片形式步進搬運板件者長,因此,上述活動式爐門較合適在以批量形式步進搬運板件的烤箱安裝,較能夠取得理想的節能效益。 It is also known that according to the current technology, because the above-mentioned step-by-step transfer of boards in batches, the time that must be kept at intervals during the transfer process is relatively longer than that of step-by-piece transfer of boards. Therefore, the above-mentioned movable method The oven door is more suitable for installation in ovens that move boards in batches, and can achieve ideal energy-saving benefits.
然而,對於以逐片形式步進搬運板件的烤箱而言,由於板件逐片步進搬運的間隔停留的時間較對較短,因此,在不影響逐片步進搬運板件之移動效率的情況下,在上述通道口設置活動式爐門,進而控制全開或全關所述通道口,並無實質效益,乃至於無法克服熱能流失及電能損耗的問題。 However, for an oven that moves boards one by one, because the interval between boards is relatively short, the moving efficiency of the boards is not affected. In the case of a certain situation, setting a movable furnace door at the above-mentioned passage opening, and then controlling the full opening or full closing of the passage opening, has no substantial benefit, and even cannot overcome the problems of heat loss and power loss.
再者,由於板件的面域具有不同尺寸規格之多樣 性,而且,單一烤箱必須同時能接受多種面域規格的板件進行烘烤、乾燥。惟,上述較合適安裝活動式爐門之批量步進搬運板件的隧道式烤箱,其活動式爐門只具全開或全閉所述通道口的功能;當活動式爐門完全打開通道口,且板件的面域相對小於通道口時,板件四周端邊與通道口之間存在一甚為可觀的開放式面域,迫使烤箱內或各溫控艙室內的熱能經由所述開放式面域向外溢散,同樣會造成熱能流失及電能損耗的問題。 Furthermore, since the area of the plate has a variety of different sizes and specifications Moreover, a single oven must be able to accept plates of various sizes for baking and drying at the same time. However, the above-mentioned tunnel-type ovens that are more suitable for installing movable furnace doors in batches to carry panels, their movable furnace doors only have the function of fully opening or fully closing the passage opening; when the movable furnace door fully opens the passage opening, And when the surface area of the plate is relatively smaller than the passage opening, there is a considerable open area between the edge of the plate and the passage opening, forcing the heat in the oven or each temperature control chamber to pass through the open surface. If the domain spills outward, it will also cause heat loss and power loss.
因此,無論板件移載形式為逐片或批量的步進搬運,現有烤箱所安裝的活動式爐門,都無法在不妨礙板件通過所述通道口的前提下,減少烤箱內的熱能經由通道口向外流失,故已成為一項有待改進的技術課題。 Therefore, no matter whether the boards are transferred one by one or in batches, the movable door installed in the existing oven cannot reduce the heat energy in the oven through the passage without hindering the passage of the boards. The channel opening is drained outwards, so it has become a technical subject to be improved.
為能克服上述技術課題,本發明激發出一特有的創思,在於將板件面域當成是爐門面域的一部分,並且創設出一能夠依據板件面域規格來控制活動式爐門之開啟面域的新技術,使得活動式爐門的開啟面域盡可能的鄰近該板件面域,以便於在不妨礙板件移動通過所述通道口的前提下,改善現有烤箱內或其各溫控艙室內的熱量,容易在板件移動通過通道口的過程中,經由通道口向外、或向鄰側溫控艙室內溢散的問題 In order to overcome the above-mentioned technical problems, the present invention inspires a unique idea, which is to regard the panel area as a part of the furnace door area, and create a movable furnace door that can control the opening of the movable furnace door according to the panel area specifications. The new technology of the area makes the opening area of the movable oven door as close as possible to the area of the plate, so as to improve the temperature of the existing oven or its various temperatures without hindering the movement of the plate through the passage opening. The heat in the control compartment is easy to escape through the passage opening or into the temperature control compartment on the adjacent side when the plate moves through the passage opening
為此,本發明提供一種板件烤箱的爐門調整方法,包括:依四邊形的板件具有四個端邊圍繞形成的面域,規劃出烤箱內的一板件通道,並使該板件通道內分佈有至少一道四邊形的通道口;取用所述通道口的一框邊,配置一能載運所述板件進、出烤箱用的傳動元件;並且取用所述通道口其餘三個框邊中的至少兩個框邊,分別配置一道活動式門板,用以在所述板件進、出烤箱的過程中,利用至少兩道所述門板管制所述通道口的多個開啟面域,多個所述開啟面域包含:一第一開啟面域,由至少兩道所述門板彼此相對遠離而開啟所述通道口的最大面域時呈現;一第二開啟面域,由至少兩道所述門板相對接近所述板件的至少兩 個所述端邊時呈現,該第二開啟面域限縮該第一開啟面域,並且提供所述傳動元件移動並載運所述板件通過所述通道口,及一第三開啟面域,由至少兩道所述門板中之至少一道門板的閉合動作呈現,該第三開啟面域進一步限縮該第一開啟面域及該第二開啟面域,該第三開啟面域提供所述傳動元件穿伸通過所述通道口,並且限制所述板件移動通過所述通道口。 To this end, the present invention provides a method for adjusting the oven door of a panel oven, which includes: planning a channel of the panel in the oven according to the area formed by the quadrangular panel having four end edges, and making the channel of the panel At least one quadrilateral channel opening is distributed inside; a frame edge of the channel opening is used to configure a transmission element that can carry the plate into and out of the oven; and the remaining three frame edges of the channel opening are used At least two of the frame sides are respectively equipped with a movable door panel, which is used to control the multiple opening areas of the passage opening by using at least two of the door panels during the process of the panel entering and exiting the oven. The two opening areas include: a first opening area, which is presented when at least two of the door panels are relatively far away from each other to open the largest area of the passage opening; a second opening area, which is formed by at least two doors The door panel is relatively close to at least two of the panels The first opening area is constricted by the second opening area, and the transmission element is provided to move and carry the plate through the passage opening, and a third opening area, Presented by the closing action of at least one of the at least two door panels, the third opening area further restricts the first opening area and the second opening area, and the third opening area provides the transmission A member extends through the passage opening and restricts movement of the plate through the passage opening.
在進一步實施中,取用的所述通道口的框邊為三個,且分別對應配置的所述門板為三道,該第一開啟面域由三道所述門板彼此相對遠離時呈現,該第二開啟面域由三道所述門板相對接近所述板件的三個所述端邊時呈現,且該第三開啟面域由三道所述門板中之至少一道門板的閉合動作呈現。 In a further implementation, there are three frame sides of the access opening, and three door panels are correspondingly arranged, and the first opening area is presented when the three door panels are relatively far away from each other. The second opening area is presented when the three door panels are relatively close to the three end edges of the panels, and the third opening area is presented by the closing action of at least one of the three door panels.
在進一步實施中,至少兩道所述門板的移動方向位在同一座標軸線。其中所述座標軸線可為一座標水平線。 In a further implementation, the moving directions of at least two door panels are located on the same coordinate axis. Wherein the coordinate axis can be a coordinate horizontal line.
在進一步實施中,至少兩道所述門板依據所述板件的一板件面域規格來決定該第二開啟面域。 In a further implementation, at least two of the door panels determine the second opening area according to a panel area specification of the panel.
在進一步實施中,還包括取用一控制單元,在管制所述通道口的多個開啟面域之前,由一操作者設定所述板件的一板件面域規格於該控制單元內,該控制單元依據所述板件面域規格而管制所述通道口的多個開啟面域。其中,更進一步包含取用一面域量測元件,在管制所述通道口的多個開啟面域之前,由該面域量測元件檢知所述板件面域規格並存放於該控制單元內,該控制單元依據所述板件面域規格,而管制所述通道口的多個開啟面域。其中,該面域量測元件為一雷射量測器、一電荷偶合器的其中之一。 In a further implementation, it also includes using a control unit, before controlling the multiple opening areas of the passage opening, an operator sets a panel area specification of the panel in the control unit, the The control unit controls a plurality of opening areas of the channel opening according to the area specification of the panel. Wherein, it further includes using an area measuring element, before controlling multiple opening areas of the passage opening, the area measuring element detects the area specification of the panel and stores it in the control unit , the control unit controls a plurality of opening areas of the channel opening according to the area specification of the panel. Wherein, the area measuring element is one of a laser measuring device and a charge coupler.
在進一步實施中,配置所述傳動元件的該框邊位在所述通道口的一頂部。其中配置所述傳動元件的該框邊上佈設有一軟性遮簾,該軟性遮簾容許所述傳動元件移動通過所述通道口。 In a further implementation, the frame edge on which the transmission element is arranged is located at a top of the channel opening. A soft curtain is arranged on the edge of the frame where the transmission element is disposed, and the soft curtain allows the transmission element to move through the passage opening.
為能具體實施上述方法,本發明再一較佳實施例係在提供一種板件烤箱的爐門調整裝置,用以進一步揭露在該烤箱 內形成板件通道、配置該傳動元件及至少兩道所述活動式門板的相關結構細節,用以管制所述通道口的多個開啟面域。 In order to implement the above method, another preferred embodiment of the present invention is to provide an oven door adjustment device for a panel oven, which is used to further disclose the The relevant structural details of forming a panel channel, disposing the transmission element and at least two movable door panels are used to control multiple opening areas of the channel opening.
根據上述,本發明所能呈現的技術功效在於:依據受烘板件的面域規格,來調整通道口之開啟面域,減少烤箱內的熱能經由通道口向外流失,或經由通道口溢散至相鄰側的溫控艙室,以利於烤箱內或其各溫控艙室內能維持在所需的靜置、烘烤或乾燥溫度,並減少加熱器的電能損耗。 According to the above, the technical effect of the present invention is to adjust the opening area of the channel opening according to the area specification of the plate to be baked, so as to reduce the heat energy in the oven from being lost through the channel opening or overflowing through the channel opening. To the temperature control compartment on the adjacent side, so as to maintain the required standing, baking or drying temperature in the oven or in each temperature control compartment, and reduce the power loss of the heater.
在此所揭露的各實施例的特徵及技術效果將呈現於下方的描述與圖示中。 The features and technical effects of the various embodiments disclosed herein will be presented in the following descriptions and illustrations.
10:烤箱 10: Oven
11:板件通道 11: Panel channel
111:板件移動軌跡 111: Board moving track
12:通道口 12: Passage port
12a:頂部框邊 12a: Top border
12b、12c:雙側框邊 12b, 12c: double-sided frame
12d:底部框邊 12d: Bottom border
121:入料通道口 121: The opening of the feeding channel
122:排料通道口 122: discharge channel opening
123:溫控艙室通道口 123: Access port of temperature-controlled cabin
13:座標垂線 13: Coordinate vertical line
14:座標水平線 14: coordinate horizontal line
15:控制單元 15: Control unit
16:面域量測元件 16: Area measurement components
20:門板 20: door panel
20a:垂向門板 20a: Vertical door panel
20b:側向門板 20b: Lateral door panel
201:閉門線 201: closed line
21:垂向驅動器 21: Vertical drive
211:馬達 211: motor
212:螺桿 212: screw
22:橫向驅動器 22: Horizontal drive
221:橫向滑軌 221: Horizontal slide rail
222:馬達 222: motor
223:螺桿 223: screw
23:開啟面域 23: Open area
23a、23b:間隙 23a, 23b: gap
231:第一開啟面域 231: The first open area
232:第二開啟面域 232: The second open area
233:第三開啟面域 233: The third open area
30:板件 30: board
30a:頂部端邊 30a: Top edge
30b、30c:雙側端邊 30b, 30c: bilateral end edges
30d:底部端邊 30d: Bottom edge
40:傳動元件 40: transmission element
50:軟性遮簾 50:soft blinds
T1:通道口全開面域規格 T1: Specifications for the fully open area of the channel opening
T2:板件面域規格 T2: Panel area specification
S1至S4:步驟說明 S1 to S4: step description
圖1a是執行本發明板件烤箱的爐門調整方法之步驟流程圖。 Fig. 1a is a flow chart of the steps of implementing the oven door adjustment method of the panel oven of the present invention.
圖1b是本發明管制通道口之開啟面域的步驟流程圖。 Fig. 1b is a flow chart of the steps of controlling the opening area of the passage opening in the present invention.
圖2是本發明之通道口接受三道門板管制而呈現第一開啟面域的示意圖。 Fig. 2 is a schematic diagram showing the first opening area when the passageway of the present invention is controlled by three door panels.
圖3是圖2的俯視圖。 FIG. 3 is a top view of FIG. 2 .
圖4是本發明之通道口接受三道門板管制而呈現第二開啟面域的示意圖。 Fig. 4 is a schematic diagram showing the second opening area when the passageway of the present invention is controlled by three door panels.
圖5是本發明之通道口接受三道門板管制而呈現第三開啟面域的示意圖。 Fig. 5 is a schematic diagram showing the third opening area when the passageway of the present invention is controlled by three door panels.
圖6是本發明之通道口的一頂邊配置軟性遮簾的示意圖。 Fig. 6 is a schematic diagram of a top edge of the passageway opening with a soft blind.
圖7是本發明之爐門調整裝置的立體示意圖。 Fig. 7 is a schematic perspective view of the furnace door adjusting device of the present invention.
圖8是圖7的局部放大圖。 FIG. 8 is a partially enlarged view of FIG. 7 .
圖9是本發明之面域量測元件及控制單元的配置示意圖。 FIG. 9 is a schematic diagram of the configuration of the area measuring element and the control unit of the present invention.
圖10是本發明之門板的另一實施例的配置示意圖,揭露利用兩道門板管制第二開啟面域的狀態。 FIG. 10 is a schematic configuration diagram of another embodiment of the door panel of the present invention, disclosing the state of using two door panels to control the second opening area.
本發明特予列舉一連續式烤箱作為實施例,說明本發明之實施細節。為此,請先參閱圖1a,說明本發明所提供板件 烤箱的爐門調整方法,包括依序執行下列S1至S4步驟: The present invention specifically lists a continuous oven as an example to illustrate the implementation details of the present invention. For this reason, please refer to Fig. 1a earlier, illustrate that the panel provided by the present invention The method for adjusting the oven door of an oven includes performing the following steps S1 to S4 in sequence:
步驟S1:依板件面域規劃板件通道 Step S1: Plan the channel of the panel according to the area of the panel
請合併參閱圖2及圖3,說明板件30具有四個端邊,包含由頂部端邊30a、雙側端邊30b和30c以及底部端邊30d所圍繞形成的一個四邊形面域,其中該頂部端邊30a與該底部端邊30c是相對邊,該雙側端邊30b、30d是相對邊。在烤箱10內規劃出一用以提供所述板件30移動的板件通道11,該板件通道11具有至少一道四邊形的通道口12,所述板件30能通過所述通道口12在該板件通道11中位移。所述通道口12的數量是依據烤箱10的構造有所不同,例如:隧道式烤箱10具有提供板件30載入及排出的兩個通道口12;具有獨立批量空間的烤箱10,通常其內部的板件通道11只有單一的通道口12對外連通;具有多個加熱艙室的烤箱10,其內部的多個加熱艙室是經由通道口12相連通,也就是說所述通道口12的數量是多個。
Please refer to FIG. 2 and FIG. 3 together, which illustrate that the
步驟S2:配置傳動元件 Step S2: Configure transmission components
所述通道口12具有四個框邊12a、12b、12c、12d,其中該框邊12a與該框邊12c是相對邊,該框邊12b與該框邊12d是相對邊,且該框邊12a與該框邊12c分別是該框邊12b與該框邊12d的相鄰邊。取用該框邊12a配置一用以載運所述板件30進、出烤箱10的傳動元件40,所述傳動元件40在本實施上可以是一可迴圈移動的鍊條,該鍊條上間隔的配置有多個用以夾持所述板件30的板架,且板架上配置有夾具,以便能以吊掛形式逐片的步進載運板件30進、出烤箱。除此之外,所述傳動元件40也可以是能產生交互運動的跨樑(walking beam,圖未示),用以吊掛形式批量的步進載運板件30進、出烤箱。
The
進一步的說,當所述傳動元件40是以逐片或批量之吊掛形式步進載運板件30進、出烤箱時,配置所述傳動元件40的框邊12a,可以是位在所述通道口12的頂部,所述板件30是接受所述傳動元件40的吊掛而通過所述通道口12進、出烤箱10。
在本實施例中,所述板件30是經由其頂部端邊30a接受所述傳動元件40的吊掛;也就是說,所述板件30的頂部端邊30a是對應所述通道口12的頂部框邊12a;所述板件30的雙側端邊30b、30c分別對應所述通道口12的雙側框邊12b、12c;所述板件30的底部端邊30d是對應所述通道口12的底部框邊12d。除此之外,當所述傳動元件40是以能產生線性移動的推料、拉料機構、或其它具有承持並移動板件能力的等效機構時,配置所述傳動元件40的位置,也可以是位在所述通道口12的頂部框邊12a以外的其餘三個框邊(即雙側框邊12b、12c及底部框邊12d)中的任一框邊。
Furthermore, when the
步驟S3:配置活動式門板 Step S3: Configure the movable door panel
在圖2至圖8所示的實施中,僅舉以配置三個活動式門板為例作說明,但本發明的門板配置數量不因此而受限,實質上,本發明的門板配置數量最少可為兩個(容後詳述)。 In the implementation shown in Fig. 2 to Fig. 8, only take the configuration of three movable door panels as an example for illustration, but the number of door panel configurations of the present invention is not limited thereby, in essence, the number of door panel configurations of the present invention can be at least There are two (detailed later).
如圖3所示,當所述傳動元件40是配置於所述通道口12頂部的框邊12a時,能進一步取用所述通道口12其餘的三個框邊(即雙側框邊12b、12c及底部框邊12d)分別配置一道活動式門板20,使門板數量共為三個。其中,配置在該雙側框邊12b、12c的門板20的移動方向,可以是沿同一座標軸線,所述座標軸線在實施上為座標水平線14。再者,配置在該底部框邊12d的門板20的移動方向,可以是沿另一座標軸線,所述另一座標軸線在實施上為座標垂線13。
As shown in Figure 3, when the
步驟S4:管制通道口的開啟面域 Step S4: Control the opening area of the passage opening
三道所述門板20用以在所述板件30進、出烤箱10的過程中,管制所述通道口12的多個開啟面域23。多個所述開啟面域23是分別提供及限制所述板件30移動通過所述通道口12。多個所述開啟面域23包含一第一開啟面域231(如圖2所示)、一第二開啟面域232(如圖4所示)及一第三開啟面域233(如圖5所示)。
The three
其中,該第一開啟面域231是由三道所述門板20彼
此相對遠離而開啟所述通道口12的最大面域時呈現(如圖2所示)。該第二開啟面域232是由三道所述門板20依據受烘板件30的面域規格來定義的,使得該第二開啟面域232能於所述板件30的雙側端邊30b、30c及底部端邊30d相對接近時時呈現(如圖4所示);因此該第二開啟面域232實質上必須相對小於該第一開啟面域231,並且相對大於所述板件30的面域,使得所述板件30能依循第二開啟面域232而以最小之面域縫隙的方式順利的通過所述通道口12;也就是說,該第二開啟面域232是依據受烘板件30的面域規格來決定。該第三開啟面域233是由三道所述門板20中至少一道門板20的閉合動作而呈現(如圖5所示),使得該第三開啟面域233是相對小於該第一開啟面域231及該第二開啟面域232,且該第三開啟面域233只供所述傳動元件40通過所述通道口12使用,並且限制所述板件30通過所述通道口12。換句話說,該第一開啟面域231>該第二開啟面域232>該第三開啟面域233>0。
Wherein, the
此外,所述通道口12的頂部框邊12a可以設置一軟性遮簾50(如圖6所示),用以柔性的遮掩該第三開啟面域233,但該軟性遮簾50容許所述傳動元件40穿探配置及移動通過所述通道口12,以便於在第三開啟面域233狀態下,該軟性遮簾50能進一步縮減烤箱10內的熱能經由該第三開啟面域233狀態下的通道口12向外流失。
In addition, a soft curtain 50 (as shown in FIG. 6 ) can be provided on the
此外,請續參閱圖1b,進一步說明上述步驟S4中,包含管制通道口之開啟面域的比對方法,包括依序執行下列步驟S41至步驟S43。其中: In addition, please continue to refer to FIG. 1 b to further illustrate the comparison method of the open area including the control passage opening in the above step S4, including performing the following steps S41 to S43 in sequence. in:
步驟S41:設定通道口全開面域規格T1 Step S41: Set the area specification T1 of the full opening area of the channel opening
該烤箱10預先配置有利用NC或PLC等技術建構而成的一控制單元15,供烤箱10取用該控制單元15來管制三道所述門板20的作動時機,用以管制所述通道口12的第一開啟面域231、第二開啟面域232及第三開啟面域233。進一步的說,該控
制單元15內已依烤箱設備之既定規格而事先設定有該通道口12的通道口全開面域規格T1。
The
步驟S42:取得板件面域規格T2 Step S42: Obtain the panel area specification T2
上述步驟S4中,三道所述門板20在作動第一開啟面域231、第二開啟面域232及第三開啟面域233之前,所述等待受烘之板件30的板件面域規格T2,可採行下列步驟S421、步驟S422的其中之一種加以取得,其中:
In the above step S4, before the
步驟S421:由一操作者依據等待受烘板件30的實際面域規格(例如長、寬或面積)作為板件面域規格T2,並將該板件面域規格T2預先設定於控制單元15內儲存;所述預先設定的方式,可以是操作者以鍵盤直接輸入的方式為之,或者是讓控制單元15連線接收一製造執行系統(MES)內的待烘板件面域規格的資訊,皆屬可應用之範圍。或者,
Step S421: an operator sets the panel area specification T2 according to the actual area specification (such as length, width or area) of the
步驟S422:取用一面域量測元件16,將其安裝於烤箱10入料端之通道口12外側的一板件30預備入料位置(搭配圖9所示);該面域量測元件16可由雷射量測器或電荷偶合器(CCD)佈建而成,並且經由該面域量測元件16檢知所述受烘板件30的板件面域規格T2,進而儲存於該控制單元15內。
Step S422: Take an
步驟S43:比對板件面域規格T1及T2 Step S43: Comparing the panel area specifications T1 and T2
該控制單元15依上述步驟S421或步驟S422取得通道口全開面域規格T1及板件面域規格T2之後會進行比對,以利預先計算並取得所需的第一開啟面域231、第二開啟面域232及第三開啟面域233位在圖2所示之座標垂線13與座標水平線14上的實際距離量,隨後執行下述的步驟S44。
After the
步驟S44:移動門板呈現所需開啟面域 Step S44: Move the door panel to present the required opening area
控制單元15能依上述步驟S43比對面域規格後取得的實際距離量,而進一步的控制三道所述門板20各自配置的驅動器21、22(如圖7所示)作動,以便帶動三道所述門板20同步移動至所需第一開啟面域231、第二開啟面域232及第三開啟面域233
的實際位置;進一步的說,三道所述門板20能據此而由初始狀態而同步移動至第一開啟面域231位置,並使該第一開啟面域231能鄰近或相等於通道口的全開面域規格23a(如圖2所示)。
The
隨後,當板件30要移動通過所述通道口12時,控制單元15命令驅動器21、22同步帶動三道所述門板20由第一開啟面域231位置移動至所需的第二開啟面域232位置,以利板件30經由第二開啟面域232移動通過所述通道口12,進而進入烤箱、變換烤箱之溫控艙室位置或排出烤箱。在此必須說明的是,在第二開啟面域232狀態下(如圖4所示),三道所述門板20圍繞形成的口字形門邊與板件30之三個端邊(即雙側端邊30b、30c及底部端邊30d)之間形成的間隙23a可達最小化,以防板件30步進移動進、出烤箱或變換溫控艙室過程中,板件通道11內的熱能對外流失或溢散至相鄰的溫控艙室內,實現節能的最佳化效果。
Subsequently, when the
此外,當板件30靜止不動且所述通道口12沒有板件遮擋時,控制單元15能命令至少一驅動器21或22帶動三道所述門板20中的至少一道門板(例如底部門板20a)由第一開啟面域231位置直接移動至所需的第三開啟面域233位置,或者由第二開啟面域232位置移動至所需的第三開啟面域233位置,以便於完全關閉所述通道口12,防止板件通道11內的熱能對外流失或溢散至相鄰的溫控艙室內,此時板件30無法經由所述通道口12進入烤箱、變換烤箱之溫控艙室位置或排出烤箱。反之,當有板件30要通過所述通道口12時,所述通道口12的開啟面域23就會由第三開啟面域233在調整為第二開啟面域232,使板件30能通過所述通道口12。其中,板件30有或無通過所述通道口12,可經由所述通道口12處或其近側設置通用的感知元件(圖未示)而通知控制單元15,並予敘明。
In addition, when the
另一方面,請合併參閱圖3、圖7及圖8,說明本發明還提供一種板件烤箱的爐門調整裝置,使上述板件烤箱的爐門調整方法可以容易地被實施。由上述可知該板件烤箱的爐門調整
裝置,是提供四邊形的板件進、出烤箱的過程中使用,包括三道活動式門板20,其中:
On the other hand, please refer to FIG. 3 , FIG. 7 and FIG. 8 together to illustrate that the present invention also provides an oven door adjustment device for a panel oven, so that the above-mentioned oven door adjustment method for a panel oven can be easily implemented. From the above, it can be seen that the oven door adjustment of the panel oven
The device is used in the process of providing quadrilateral plates entering and exiting the oven, including three
如圖7所示,三道所述門板20是分別配置於所述通道口12的三個雙側框邊12b、12c及底部框邊12d,所述通道口12是由烤箱10內的板件通道11(如圖3)延伸形成,使得板件通道11能經由通道口12與外界相連通。
As shown in FIG. 7 , the three
如圖3所示,在本實施例中的烤箱10為隧道式烤箱,該隧道式烤箱10具有提供板件30載入及排出的至少兩個通道口12,特別包含一入料通道口121及一排料通道口122;此外,所述通道口12還可以再包含位在入料通道口121及排料通道口122之間的至少一溫控艙室通道口123,使該板件通道11能連通於該入料通道口121、所述溫控艙室通道口123和該排料通道口122之間,且該板件通道11內具有一板件移動軌跡111,所述板件30是沿該板件移動軌跡111進入該入料通道口121,並且依續經經由所述溫控艙室通道口123而能依序在靜置、烘烤及乾燥等溫艙中移動,最後再經由該排料通道口122移出烤箱10之外。
As shown in FIG. 3 , the
請合併圖7及圖8所示,所述通道口12的頂部框邊12a配置有傳動元件40,所述板件30經由傳動元件40的載運而沿該板件移動軌跡111進、出烤箱10。三道活動式門板20是分別配置於所述通道口12其餘的三個框邊(即雙側框邊12b、12c及底部框邊12d),並且接受至少一驅動器的帶動,用以在所述板件30進、出烤箱10的過程中,管制所述通道口12的多個開啟面域23。
Please combine Figure 7 and Figure 8, the
三道所述門板20包含一道垂向門板20a及兩道側向門板20b,其中,該道垂向門板20a是沿一座標垂線13滑組於所述通道口12的底部框邊12d,兩道所述側向門板20b是沿一座標水平線14分別相對滑組於所述通道口12的雙側框邊12b、12c,該道垂向門板20a在實施上是位在該板件移動軌跡111上和兩道所述側向門板20b相鄰地交錯配置。
The three
進一步的說,該道垂向門板20a經由一垂向驅動器
21的帶動而沿座標垂線13位移,進而管制所述開啟面域23,該垂向驅動器21在實施上包含一馬達211及至少一螺桿212的傳動配置,藉由該馬達211驅動螺桿212旋轉而帶動該道垂向門板20a位移。兩道所述側向門板20b經由至少一橫向驅動器22的帶動而沿座標水平線14位移,進而管制所述開啟面域23,所述橫向驅動器22包含提供所述側向門板20b滑移的多個橫向滑軌221,以及驅動所述側向門板20b沿多個所述橫向滑軌221相對滑移的馬達222,該馬達222是驅動一螺桿223旋轉而帶動所述側向門板20b沿多個所述橫向滑軌221位移。該垂向驅動器21和所述橫向驅動器22在實施上也可以是馬達及齒輪的傳動配置,還可以是氣壓缸。
Furthermore, the
請參閱圖5,說明該第三開啟面域233在實施上可以是兩道所述側向門板20b以相對接觸的方式呈現,進而限制所述板件30移動通過所述通道口12。進一步的說,兩道所述側向門板20b相對接觸時形成一道閉門線201,該道垂向門板20a能交錯式的關閉該道閉門線201。除此之外,該第三開啟面域233在實施上也可以是由垂向門板20a的單獨移動而呈現。此等,皆屬本發可應用的技術範疇。
Please refer to FIG. 5 , which illustrates that the
除此之外,請進一步參閱圖10,揭露上述方法及裝置中,當所述門板實施為兩道時,同樣的能夠管制所述通道口12的第一開啟面域231、第二開啟面域232及第三開啟面域233。
In addition, please refer to FIG. 10 , which discloses that in the above method and device, when the door panels are implemented as two, the
進一步的說,圖10中只有兩道側向門板20b而排除圖2所示的垂向門板20a,使於管制第二開啟面域232時,所述通道口12的底部框邊12d與板件30的底部端邊30d之間,因無門板遮掩而形成有較圖4所示間隙23a大的間隙23b,容易造成爐溫外洩。但由於通道口12的雙側框邊12b、12c已經分別遮掩了板件30的雙側端邊30b、30c的通道口開放面域,因此仍能減少爐溫的外洩,其效果雖未如圖4所示三道門板的狀態佳,但仍屬本發明已思及並應的的技術範疇。必須一併說明的是,在圖9所示的兩道側向門板20b實施狀態下,能管制第一開啟面域231及第
三開啟面域233的情形相同於上述實施的三道門板,併予述明。
Furthermore, in FIG. 10 there are only two
除此之外,有關上述門板之形狀、數量,所述面板之形狀及其端邊之數量,以及所述通道口之形狀及其框邊之數量,若經各自簡易的分割或結合,而使能管制本發明所述第一至第三開啟面域,包括於第一開啟面域時能使通道口展開成最大開放面域形態,於第二開啟面域時能使減少爐溫外洩,以及於第三開啟面域時能產生所述閉門線者,均屬本發明能輕易修飾或變換而成的等效應用。 In addition, regarding the shape and number of the above-mentioned door panels, the shape of the panels and the number of edges, and the shape of the passage opening and the number of frames, if they are simply divided or combined, the The ability to control the first to third opening areas of the present invention includes enabling the opening of the channel to expand to the largest open area in the first opening area, and reducing the leakage of furnace temperature in the second opening area. And those that can generate the closed door line in the third open area are all equivalent applications that can be easily modified or transformed by the present invention.
是以,以上實施例僅為表達了本發明的較佳實施方式,但並不能因此而理解為對本發明申請專利範圍的限制。因此,本發明應以申請專利範圍中限定的請求項內容為準。 Therefore, the above examples only express the preferred implementation modes of the present invention, but should not be construed as limiting the patent scope of the present invention. Therefore, the present invention should be based on the content of the claims defined in the scope of the patent application.
S1至S4:步驟說明 S1 to S4: step description
Claims (25)
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CN116607128A (en) * | 2023-05-11 | 2023-08-18 | 湖南红太阳光电科技有限公司 | Air inlet furnace door and tubular PECVD (plasma enhanced chemical vapor deposition) reaction chamber comprising same |
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CN116607128A (en) * | 2023-05-11 | 2023-08-18 | 湖南红太阳光电科技有限公司 | Air inlet furnace door and tubular PECVD (plasma enhanced chemical vapor deposition) reaction chamber comprising same |
CN116607128B (en) * | 2023-05-11 | 2024-03-29 | 湖南红太阳光电科技有限公司 | Air inlet furnace door and tubular PECVD (plasma enhanced chemical vapor deposition) reaction chamber comprising same |
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