TW202303060A - Heat drying device for sheet-like products - Google Patents
Heat drying device for sheet-like products Download PDFInfo
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- 238000001035 drying Methods 0.000 title claims abstract description 73
- 238000010438 heat treatment Methods 0.000 claims abstract description 314
- 238000007667 floating Methods 0.000 claims description 23
- 238000007664 blowing Methods 0.000 claims description 18
- 238000005192 partition Methods 0.000 claims description 15
- 241000270295 Serpentes Species 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 6
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- 238000000137 annealing Methods 0.000 description 9
- 238000005188 flotation Methods 0.000 description 9
- 229910002804 graphite Inorganic materials 0.000 description 6
- 239000010439 graphite Substances 0.000 description 6
- 229920003002 synthetic resin Polymers 0.000 description 6
- 239000000057 synthetic resin Substances 0.000 description 6
- 230000005855 radiation Effects 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/06—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path
- F26B13/08—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path using rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
Description
本發明係關於一種將片狀物在加熱室連續送出,同時使其加熱或者乾燥之加熱乾燥裝置,特別係關於一種可高效率地將片狀物加熱乾燥,並可使裝置小型化之片狀物之加熱乾燥裝置。The present invention relates to a heating and drying device that continuously sends out sheets in a heating chamber while heating or drying them, especially relates to a sheet-shaped sheet that can heat and dry sheets with high efficiency and can miniaturize the device. Object heating and drying device.
例如,在以下之專利文獻1等中,已知有一種片狀物之加熱乾燥裝置,其係在連續狀之片狀物的表面實施例如印刷或塗裝後,為了使其乾燥,或者為了進行成形後之片狀物的退火等,而使片狀物在加熱室內移動,同時進行加熱乾燥。For example, in the following
專利文獻1之加熱乾燥裝置,係在立方體或長方體狀之加熱室內的頂部及底部配設電加熱器等加熱部,並在加熱室內之中央附近交互錯開配置4對上可動滾筒及下可動滾筒,在該等上可動滾筒及下可動滾筒之間,使導入加熱室內之片狀物一邊上下蛇行一邊通過,而進行片狀物之加熱乾燥。The heating and drying device of
又,此加熱乾燥裝置中,提升片狀物之乾燥度時,使上可動滾筒之位置上升,並使下可動滾筒下降,而使片狀物之蛇行距離變長。藉此,片狀物在加熱室內滯留之時間變長而提升乾燥度。另一方面,使片狀物之乾燥度下降時,使上可動滾筒之位置下降,並使下可動滾筒上升,而縮短片狀物之蛇行距離,藉此,片狀物在加熱室內滯留之時間變短,而使乾燥度下降。 [先前技術文獻] [專利文獻] [專利文獻1]日本特許第5535755號公報 Also, in this heating and drying device, when increasing the dryness of the sheet, the position of the upper movable roller is raised, and the lower movable roller is lowered, so that the meandering distance of the sheet is increased. Thereby, the residence time of the sheets in the heating chamber becomes longer and the dryness is improved. On the other hand, when reducing the dryness of the sheet, the position of the upper movable roller is lowered, and the lower movable roller is raised to shorten the snaking distance of the sheet, thereby reducing the residence time of the sheet in the heating chamber. shortened and the dryness decreased. [Prior Art Literature] [Patent Document] [Patent Document 1] Japanese Patent No. 5535755
[發明欲解決之課題][Problem to be solved by the invention]
但,上述加熱乾燥裝置之加熱部(電加熱器)僅配置於加熱室內之頂部及底部,基本而言,透過上下之加熱部的加熱動作,將加熱室整體之溫度控制在適合片狀物之加熱乾燥的溫度。對應於片狀物之種類之加熱乾燥度,係透過上下蛇行之片狀物的長度,亦即片狀物在加熱室內滯留之時間而調整。However, the heating part (electric heater) of the above-mentioned heating and drying device is only arranged on the top and bottom of the heating chamber. Basically, through the heating operation of the upper and lower heating parts, the temperature of the entire heating chamber is controlled to be suitable for the sheet. Heat drying temperature. The heating dryness corresponding to the type of sheet is adjusted through the length of the sheet that snakes up and down, that is, the time that the sheet stays in the heating chamber.
故,在4對之上可動滾筒及下可動滾筒上下移動之期間,配置於加熱室內之頂部及底部之加熱部,將寬廣的加熱室內空間之溫度維持在適合片狀物之加熱乾燥之溫度,即使在進行乾燥度較低之片狀物之加熱乾燥時,加熱部之電加熱器的消耗電力亦不會有太大的變化。Therefore, when the four pairs of upper movable rollers and lower movable rollers move up and down, the heating parts arranged on the top and bottom of the heating chamber maintain the temperature of the wide heating chamber space at a temperature suitable for heating and drying sheets. Even when heating and drying sheets with low dryness, the power consumption of the electric heater in the heating part does not change much.
又,若蛇行之片狀物之上下長度變長,必然使從加熱部到片狀物之距離變長,來自加熱器之輻射熱難以到達片狀物,而使加熱部之加熱效率降低,故加熱乾燥時間變長而使消耗電力升高。再者,此加熱乾燥裝置必須設置使上可動滾筒及下可動滾筒上下移動之移動機構,故有裝置大型化、製造成本亦增大之課題,而期望達到裝置之小型化及省能源化。Also, if the upper and lower lengths of the snaking sheet become longer, the distance from the heating part to the sheet will inevitably become longer, making it difficult for the radiant heat from the heater to reach the sheet, reducing the heating efficiency of the heating part. The drying time becomes longer and the power consumption increases. Furthermore, this heating and drying device must be equipped with a moving mechanism to move the upper movable roller and the lower movable roller up and down, so there are problems of increasing the size of the device and increasing the manufacturing cost, and it is desired to achieve miniaturization and energy saving of the device.
本發明係為解決上述之課題而完成,目的在於提供一種可達到裝置之小型化及省能源化之片狀物之加熱乾燥裝置。 [解決課題之手段] The present invention was made to solve the above-mentioned problems, and an object of the present invention is to provide a heating and drying device for sheet-shaped objects that can achieve downsizing of the device and energy saving. [Means to solve the problem]
依本發明之片狀物之加熱乾燥裝置,具備設於框體內之加熱室,以及設於該加熱室內之頂部位置及底部位置之複數之折返引導部,並使導入該加熱室內之連續狀的片狀物以蛇行狀態通過該複數之折返引導部,而進行該片狀物之加熱乾燥。According to the heating and drying device for sheet objects of the present invention, it is provided with a heating chamber arranged in the frame, and a plurality of turning-back guides arranged at the top position and the bottom position of the heating chamber, so as to guide the continuous shape into the heating chamber. The sheet passes through the plurality of return guides in a serpentine state, and the sheet is heated and dried.
在該加熱室內,設有使該片狀物蛇行通過之蛇行通道,在供該片狀物在該頂部位置及底部位置之該折返引導部之間蛇行移動之該蛇行通道的兩側,以相向且靠近之方式設置複數之板狀發熱體。In the heating chamber, there is a serpentine channel for the sheet to snake through, and the two sides of the serpentine channel for the sheet to move in a meander between the top position and the bottom position of the return guide are opposite to each other. And a plurality of plate-shaped heating elements are arranged in a close manner.
本發明之加熱乾燥裝置中,導入加熱室內之連續狀的片狀物,係一邊以蛇行狀態通過設於頂部位置及底部位置之複數之折返引導部一邊移動。在此期間,蛇行移動之片狀物從以相向靠近的方式設於兩側之複數之板狀發熱體接收輻射能源,而高效率地將片狀物加熱乾燥。In the heating and drying device of the present invention, the continuous sheets introduced into the heating chamber move in a meandering state through a plurality of return guides provided at the top and bottom positions. During this period, the zigzag-moving sheet receives radiant energy from a plurality of plate-shaped heating elements arranged on both sides in a close manner, and heats and dries the sheet with high efficiency.
例如,將片狀物之印刷面或塗裝面等乾燥時,片狀物在加熱室內蛇行移動而受到乾燥,進行片狀物之退火處理時,合成樹脂製之片狀物一邊蛇行移動一邊受到加熱而進行退火。For example, when drying the printed surface or painted surface of a sheet, the sheet is dried while meandering in the heating chamber, and when annealing the sheet, the synthetic resin sheet is subjected to heat while snaking. Annealed by heating.
此時,片狀物從近距離接收來自靠近兩側設置之板狀發熱體之輻射能源(例如近紅外線、遠紅外線等)而受到加熱,故可在非常短之時間內且以較少之消耗電力,非常高效率地進行片狀物之乾燥或退火處理。At this time, the sheet is heated by receiving radiant energy (such as near-infrared rays, far-infrared rays, etc.) Electric power, very efficient drying or annealing of flakes.
又,折返引導部不須設成如習知的可上下移動之可動式,再者,使片狀物在加熱室內上下蛇行移動,故加熱室之框體之長度、寬度、深度皆較短,而可精簡地構成。藉此,可使包含附屬機器之裝置整體小型化,降低製造成本,而達到設置場所之省空間化。Also, the turn-back guide does not need to be movable up and down like the conventional ones. Furthermore, the sheet moves up and down in the heating chamber, so the length, width, and depth of the frame of the heating chamber are relatively short. Instead, it can be configured concisely. Thereby, the whole device including the auxiliary equipment can be miniaturized, the manufacturing cost can be reduced, and the space-saving of the installation place can be achieved.
此處,在上述之加熱乾燥裝置中,上述蛇行通道係將折返引導部配置於內側,複數之板狀發熱體在加熱室內空出間隔而平行配置,並可藉由以板狀發熱體分隔加熱室而形成蛇行通道。又,亦可在折返引導部設置加熱板。藉此,即使在狹窄的加熱室中,仍可省空間化而高效率地做出足夠長的蛇行通道,而可使框體更加小型化。Here, in the above-mentioned heating and drying device, the above-mentioned serpentine channel is arranged with the return guide part inside, and a plurality of plate-shaped heating elements are arranged in parallel in the heating chamber, and can be heated by separating them with the plate-shaped heating elements. room to form a serpentine channel. In addition, a heating plate may be provided on the turn-back guide. Thereby, even in a narrow heating chamber, a sufficiently long meandering passage can be efficiently made in a space-saving manner, and the housing can be further miniaturized.
又,本發明之另一個片狀物之加熱乾燥裝置,具備設於框體內之加熱室,以及設於該加熱室內之頂部位置及底部位置之複數之折返引導部,並使導入該加熱室內之連續狀的片狀物以蛇行狀態通過該複數之折返引導部,而進行該片狀物之加熱乾燥。In addition, another sheet heating and drying device of the present invention is provided with a heating chamber arranged in the frame, and a plurality of return guides arranged at the top position and the bottom position of the heating chamber, so that the heat introduced into the heating chamber The continuous sheet-like article passes through the plurality of return guide parts in a serpentine state, and the sheet-like article is heated and dried.
在該加熱室內,設置使該片狀物蛇行通過之蛇行通道,該蛇行通道係藉由以分隔壁將該加熱室內分隔而形成,在該分隔壁之外側之該加熱室內設有加熱氣體供給部,並於該蛇行通道之直線部份的兩側之該分隔壁設置開孔盤,通過該開孔盤,將該加熱氣體供給部之加熱氣體吹入該蛇行通道。In the heating chamber, a meandering passage is provided for the sheet to snake through. The meandering passage is formed by dividing the heating chamber with a partition wall, and a heating gas supply part is provided in the heating chamber outside the partition wall. , and the partition wall on both sides of the straight line portion of the serpentine channel is provided with a perforated plate, and the heating gas from the heating gas supply part is blown into the serpentine channel through the perforated plate.
此加熱乾燥裝置中,導入加熱室內之連續狀的片狀物一邊以蛇行狀態通過設於頂部位置及底部位置之複數之折返引導部一邊移動。在此期間,於蛇行通道之直線部份兩側的分隔壁設有開孔盤,並通過開孔盤之孔,將加熱氣體供給部之加熱氣體吹入蛇行通道。藉此,片狀物之直線部份從兩側之開孔盤接收熱風,片狀物一邊移動一邊高效率地受到加熱乾燥。In this heating and drying device, the continuous sheet material introduced into the heating chamber moves in a meandering state through a plurality of return guides provided at the top position and the bottom position. During this period, the partition walls on both sides of the straight portion of the serpentine passage are provided with perforated disks, and the heating gas from the heating gas supply part is blown into the serpentine passage through the holes of the perforated disks. In this way, the straight part of the sheet receives hot air from the perforated disks on both sides, and the sheet is efficiently heated and dried while moving.
例如,將片狀物之印刷面或塗裝面等乾燥時,在加熱室內蛇行移動而受到乾燥,進行合成樹脂製之片狀物的退火處理時,使片狀物加熱而進行退火。For example, when drying a printed surface or a painted surface of a sheet, it is dried by meandering in a heating chamber, and when annealing a synthetic resin sheet, the sheet is heated and annealed.
此時,片狀物接收從設於直線部份的兩側之加熱氣體供給部之開孔盤噴出之熱風而被加熱,故可在非常短之時間內,且以較少的消耗電力,高效率地進行片狀物之乾燥或退火處理。At this time, the sheet is heated by receiving the hot air blown out from the perforated disks of the heating gas supply part on both sides of the straight part, so it can be heated in a very short time and with less power consumption. Efficiently dry or anneal the sheet.
此處,在上述加熱乾燥裝置中,可在上述折返引導部設置用以將片狀物以非接觸方式折返送出之浮起用吹風管,於浮起用吹風管之外周曲面設有多個吹風孔。藉由將浮起用吹風管設於折返引導部,可透過從該吹風孔噴出之氣流,使片狀物從浮起用吹風管之外周曲面浮起並在折返引導部折返移動,故無片狀物之表面的接觸及摩擦,而可防止表面之損傷。 [發明效果] Here, in the above-mentioned heating and drying device, a floating air blowing pipe for turning and sending the sheet in a non-contact manner may be provided on the turning-back guide part, and a plurality of blowing holes may be provided on the outer peripheral curved surface of the floating blowing pipe. By installing the air blower for flotation on the turn-back guide part, the sheet can be floated from the outer peripheral surface of the blower blower for flotation through the airflow ejected from the blower hole and move back and forth in the turn-back guide part, so there is no sheet The contact and friction of the surface can prevent the damage of the surface. [Invention effect]
透過本發明之片狀物之加熱乾燥裝置,可將加熱乾燥裝置小型化、減低供給至板狀發熱體之電力的消耗量並抑制供給至浮起用吹風管之熱風的熱源電力之消耗,故可達到省能源化。Through the heating and drying device for sheets of the present invention, the heating and drying device can be miniaturized, the consumption of power supplied to the plate-shaped heating element can be reduced, and the power consumption of the heat source of the hot air supplied to the blowpipe for flotation can be suppressed, so it can Achieve energy saving.
以下,基於圖式說明本發明之一實施態樣。如圖1~圖5所示,加熱乾燥裝置形成為縱長之長方體形狀,其前部設有四方箱形之框體1。於框體1之相向的側壁3之其中一側,設有導入片狀物之入口8,並於另一側設置導出之出口9。於入口8及出口9,以可自由旋轉之方式在軸上設置引導片狀物並將其導入或者導出之引導滾筒14、15。於框體1之前部安裝有前門4。包含框體1之加熱乾燥裝置如圖5所示,形成為縱長之四方箱形,並將設置空間最小化。Hereinafter, one embodiment of the present invention will be described based on the drawings. As shown in Figures 1 to 5, the heating and drying device is formed in the shape of a vertically elongated cuboid, and a square box-
如圖4所示,於框體1內設有加熱室2,於加熱室2,複數之板狀發熱體20空出間隔而平行配置安裝在縱方向上,並藉此形成上下蛇行之蛇行通道6。板狀發熱體20由包含第1加熱板21~第5加熱板25之5片板狀發熱體構成,各加熱板將加熱室2內縱向分隔,並藉此在加熱室2內形成蛇行通道6。As shown in Figure 4, a
於蛇行通道6的內側,複數(5個)折返引導部10設於加熱室2內之蛇行通道6中的各個頂部位置及各個底部位置,以使片狀物蛇行移動。此折返引導部10,係由頂部位置的2個引導滾筒16、17及底部位置的3個浮起用吹風管11、12、13構成。Inside the
引導滾筒16、17係可自由旋轉之從動滾筒,其引導導入或導出加熱室2內之片狀物。再者,於入口8及出口9之內側,設有引導滾筒14、15。此等引導滾筒14~17及浮起用吹風管11~13在加熱室2內之呈蛇行狀之蛇行通道6內構成搬運輸送帶,但使片狀物移動之驅動裝置不位於框體1,而係透過外部之捲取機等使片狀物移動。The
如圖4所示,折返引導部10之底部位置的浮起用吹風管11、12、13在管的底部外周面貫通設有多個孔,於管之端部,連接來自鼓風機7之空氣供給導管。從鼓風機7供給之空氣從管之底部的孔噴出。浮起用吹風管11、12、13的下部(底部)形成為半圓柱狀,於其半圓周面貫通設有多個吹風孔,從該等孔向外周部噴出空氣,使通過管的外周部之片狀物浮起並進行引導,而使其通過折返部份。As shown in Figure 4, the blowing
浮起用吹風管11、12、13配置於折返引導部10之底部下側,藉此,使片狀物容易從管分離開,而有效避免片狀物與管之接觸。又,於加熱室2內之底部設有吸氣口,並將該吸氣口以導管連接於鼓風機7之吸氣側,而可循環利用向加熱室2內噴出之空氣,藉此,可防止加熱室2內之溫度不必要地下降。Blowing
如圖4所示,板狀發熱體20由第1加熱板21、第2加熱板22、第3加熱板23、第4加熱板24及第5加熱板25構成,此等板狀發熱體20之加熱板,從長方體空間亦即加熱室2內的底部大致到達頂部,並且具有從加熱室2內之正面大致到達背面之寬度。如此之長方形狀的板狀發熱體20之第1加熱板21~第5加熱板25,如圖4所示,空出間隔而平行地直立配置,並且,並列設置之各加熱板的頂端部及底端部交互固定於底部及頂部,而在加熱室2內形成蛇行通道6。As shown in FIG. 4, the plate-shaped
亦即,板狀發熱體20之第1加熱板21,其頂端部安裝於浮起用吹風管11的正上方,第2加熱板22之底端部垂直安裝在引導滾筒16之正下方位置的底板上。同樣地,第3加熱板23之頂端部安裝於浮起用吹風管12的正上方,第4加熱板24之底端部垂直安裝在引導滾筒17之正下方位置的底板上,第5加熱板25之頂端部垂直安裝在浮起用吹風管13的正上方。That is, the
亦即,如圖4所示,蛇行通道6由第1加熱板21、第2加熱板22、第3加熱板23、第4加熱板24及第5加熱板25構成,將5片板狀發熱體20以既定之間隔平行直立配置,此等加熱板作為分隔板將加熱室2內分隔,並藉由此等第1加熱板21~第5加熱板25之分隔,在加熱室2內形成蛇行通道6。That is, as shown in FIG. 4 , the
故,可非常高效率地利用加熱室2內之空間,即使係小型之框體1且狹窄的加熱室2,仍可在加熱室2內作出足夠長的蛇行通道6。藉此,可將加熱乾燥裝置之框體1的大小小型化,而可達到設置裝置時之省空間化。Therefore, the space in the
板狀發熱體20亦即第1加熱板21、第2加熱板22、第3加熱板23、第4加熱板24及第5加熱板25,例如可使用利用碳加熱器、石墨加熱器、夾套加熱器、陶瓷加熱器等之遠紅外線面板加熱器,或PTC面狀加熱器等。
又,此等板狀發熱體20係表面及背面兩面形成為發熱面之加熱板。又,板狀發熱體20係使用石墨碳面狀發熱體之石墨加熱器時,此面狀發熱體可容易地形成為板狀,再者,可在其表面塗覆石墨等而進行黑色處理,以提高發熱及放熱效果。
The plate-shaped
如圖4所示,於上下較長且向左右方向蛇行之蛇行通道6內,頂部的2個引導滾筒16、17及底部的3個浮起用吹風管11、12、13,係以交互錯開該等之左右位置之方式配置。藉此,於各引導滾筒及各浮起用吹風管之位置形成折返引導部10。並且,在接續各折返引導部10之蛇行通道6之直線部份的兩側,配置分隔出蛇行通道6之板狀發熱體20,亦即第1加熱板21、第2加熱板22、第3加熱板23、第4加熱板24及第5加熱板25。As shown in Figure 4, in the
透過上述構成,即使在非常狹窄的加熱室2內,蛇行通道6仍可形成足夠長的通道,並且發揮優秀的加熱效率,使長扁狀之片狀物在加熱室2內滯留乾燥所需之足夠的時間並同時移動,而可高效率地進行加熱乾燥處理。又,藉此,可使具有加熱室2之框體1非常小型化,亦使裝置之設置場所非常省空間化。Through the above structure, even in a very
再者,如圖4所示,板狀發熱體20以靠近在蛇行通道6移動之片狀物之直線部份的兩側之方式配置,故形成以較少之消耗電力即可高效率地進行片狀物之加熱乾燥之構造。透過溫度調節器等,控制對於板狀發熱體20之通電,以使加熱室2內之溫度及板狀發熱體20之溫度成為適於乾燥處理或者熱處理之溫度。Furthermore, as shown in FIG. 4, the plate-shaped
又,本實施態樣之加熱乾燥裝置中,在蛇行通道6內搬運驅動片狀物之驅動裝置不設於框體1。片狀物之移動係透過設置在加熱乾燥裝置的外側之從滾筒將片狀物抽出之抽出機之驅動裝置及/或捲取從出口送出之片狀物之捲取機的驅動裝置進行。當然,亦可在本加熱乾燥裝置設置用以搬運片狀物之驅動裝置。In addition, in the heating and drying device of this embodiment, the driving device for conveying and driving the sheets in the
又,浮起用吹風管11、12、13僅設於蛇行通道6內之底部位置,但亦可在頂部位置亦即引導滾筒16、17之位置設置浮起用吹風管。Also, the
接著,說明上述構成之加熱乾燥裝置的動作。接受乾燥處理或者熱處理之片狀物W,係連續狀之薄合成樹脂製之薄片或薄膜,或者在薄片或薄膜上進行了印刷或者塗裝處理之長扁狀的片狀物、柔性電路基板、面板顯示開關等顯示開關基板,或者以連續狀之金屬箔或合成樹脂製薄片進行退火者等。Next, the operation of the heating and drying apparatus configured as described above will be described. Sheets W subjected to drying or heat treatment are continuous thin synthetic resin sheets or films, or elongated flat sheets printed or painted on sheets or films, flexible circuit boards, Display switch substrates such as panel display switches, or continuous metal foil or synthetic resin sheets that have been annealed.
連續狀之片狀物W係捲繞在未圖示之捲出機。在加熱乾燥處理開始之前,將片狀物從捲出機抽出,並如圖4所示,從加熱乾燥裝置之入口8插入加熱室2內,並通過加熱室2內之蛇行通道6,設置片狀物W。從框體1之側壁的出口9導出之片狀物W的前端連接於未圖示之捲取機。片狀物W之印刷面等表面,作為頂面而從入口8插入。透過捲取機之驅動使片狀物W在加熱室2內移動。The continuous sheet W is wound up on an unillustrated unwinder. Before the heating and drying process starts, the sheet is drawn out from the unwinding machine, and as shown in Figure 4, it is inserted into the
在加熱乾燥裝置中,鼓風機7開始動作並向室內底部之浮起用吹風管11~13送氣,向加熱室2內之板狀發熱體20通電並使溫度上升至使加熱室2內之溫度到達適於乾燥處理或者加熱處理之溫度。在此狀態下,捲取機動作,使片狀物W被捲取機捲取並從入口8進入加熱室2內。片狀物W在加熱室2內移動之速度,係對應片狀物之種類調整捲取機之捲取速度而成為最適當之速度。In the heating and drying device, the
在此狀態下,片狀物W之表面成為浮起用吹風管11~13之表面側,透過從浮起用吹風管噴出之空氣使片狀物W浮起而移動,故片狀物W之表面不會產生摩擦損傷等。In this state, the surface of the sheet W becomes the surface side of the floating
導入加熱室2內之連續狀之片狀物W,蛇行通過設於頂部位置及底部位置之折返引導部10,而在蛇行通道6內移動。在此期間,在片狀物W之直線部份,從靠近兩側而相向設置之板狀發熱體20接收輻射能源,而高效率地加熱並乾燥片狀物。例如,乾燥片狀物W之印刷面或塗裝面等時,片狀物一邊在加熱室2內蛇行移動一邊受到乾燥,另一方面,進行合成樹脂製之片狀物的退火處理時,片狀物一邊蛇行移動一邊被加熱至既定溫度而進行退火。The continuous sheet W introduced into the
此時,片狀物W係從近距離接收來自設置於直線部份的兩側附近之板狀發熱體20的輻射能源(例如近紅外線、遠紅外線等熱輻射)而被加熱,故可在非常短之時間內,且以較少之消耗電力,非常高效率地進行片狀物W之乾燥或退火處理。At this time, the sheet W is heated by receiving radiant energy (such as heat radiation such as near-infrared rays and far-infrared rays) from the plate-shaped
圖6表示在上述實施態樣之加熱乾燥裝置中,將加熱板28、29作為板狀發熱體20更加附加安裝於加熱室2內之裝置之例。加熱板28在蛇行通道6之頂部,亦即折返引導部10之引導滾筒16及17之上方朝下安裝。又,加熱板29在蛇行通道6之底部,亦即折返引導部10之浮起用吹風管11、12、13之下方朝上安裝。FIG. 6 shows an example in which
加熱板28、29例如可使用利用碳加熱器、石墨加熱器、夾套加熱器、陶瓷加熱器等之遠紅外線面板加熱器,或者PTC面狀加熱器等。蛇行通道6之形狀及入口8、出口9之位置等構成,與上述之圖1~圖5所示之實施態樣相同。For the
透過此加熱乾燥裝置,片狀物W在通過加熱室2內之蛇行通道6時,從近距離接收來自設置於直線部份的兩側附近之板狀發熱體20之輻射能源(例如近紅外線、遠紅外線等熱輻射)而被加熱,再者,在蛇行通道6之頂部及底部之折返引導部10,亦在靠近之位置接收來自加熱板28、29之輻射能源,故可在非常短之時間內,且以較少之消耗電力,非常高效率地進行片狀物W之乾燥或退火處理。Through this heating and drying device, when the sheet W passes through the
圖7表示再另一個實施態樣之剖面圖。此實施態樣之加熱乾燥裝置如圖7所示,於框體31之加熱室32內,使片狀物W蛇行通過之蛇行通道36,係藉由以分隔壁48將加熱室32內分隔而形成。折返引導部40係配置於蛇行通道36之頂部位置的2處及底部位置的3處之內側。分隔蛇行通道36之分隔壁48之外側之加熱室32內,設有加熱氣體供給部49,於蛇行通道36之直線部份的兩側之分隔壁48設有開孔盤58,通過開孔盤58,將來自加熱氣體供給部49之加熱氣體吹入蛇行通道36。Fig. 7 shows a sectional view of still another embodiment. The heating and drying device of this embodiment is shown in FIG. 7. In the
亦即,如圖7所示,於蛇行通道36內之2個頂部位置,引導滾筒46、47作為折返引導部40而以自由旋轉之方式設於軸上,於蛇行通道36內之3個底部位置,引導滾筒41、42、43以自由旋轉之方式設於軸上而配置。於加熱室32之其中一個側壁設置入口38,引導滾筒44以自由旋轉之方式配置於該入口38之內側,引導滾筒45以自由旋轉之方式配置於設在另一個側壁之出口39的內側。That is, as shown in Figure 7, at the two top positions in the
在加熱室32內,於蛇行通道36之外側形成從上下包覆蛇行通道36之加熱氣體供給部49。於頂部之加熱氣體供給部49之上側,連接3個用以供給加熱氣體之供給導管56。3個供給導管56連接於加熱室32之頂部,並通過加熱氣體供給部49,向蛇行通道36之直線部份亦即配置有開孔盤58之部份送出加熱氣體,而從開孔盤58將加熱氣體供給至蛇行通道36內。In the
同樣地,於底部之加熱氣體供給部49之下側,連接2個用以供給加熱氣體之供給導管57。2個供給導管57連接於加熱室32之底部,並通過加熱氣體供給部49,向蛇行通道36之直線部份亦即配置有開孔盤58之部份送出加熱氣體,而將開孔盤58之加熱氣體供給至蛇行通道36內。於開孔盤58之表面,可實施碳石墨等之黑色處理,而高效率地輻射熱輻射線。在供給導管56、57之根部,如圖7所示連接加熱送風機37。加熱送風機37產生適於加熱乾燥之溫度之加熱空氣或過熱水蒸氣,並供給至供給導管56、57。Similarly, on the lower side of the heating
再者,在從加熱室32之入口38直直往正下方下降之部份之蛇行通道36,亦即入口38的正下方之蛇行通道36的兩側,板狀發熱體之加熱板55配設成從兩側附近包夾片狀物W。同樣地,在出口39之正下方之蛇行通道36的兩側,板狀發熱體之加熱板55配設成從兩側附近包夾片狀物W。加熱板55係與上述第1加熱板21~第5加熱板25相同之板狀發熱體。Furthermore, in the part of the
此等加熱板55如圖7所示,設於入口38及出口39雙方之正下方之位置,但亦可對應片狀物W的種類,選擇設在入口38或出口39之任一方之正下方位置,又,亦可完全不設置加熱板55而僅利用加熱氣體進行加熱。As shown in FIG. 7, these
又,於蛇行通道36內之頂部位置及底部位置,設有引導滾筒41~43、46、47,但亦可設置浮起用吹風管而取代該等引導滾筒41~43、46、47。此情況下,從加熱送風機37向浮起用吹風管供給加熱氣體即可。Also, guide rollers 41-43, 46, 47 are provided at the top and bottom positions in the
又,亦可在引導滾筒46、47之上方的分隔壁48,以及引導滾筒41~43之下方的分隔壁48貫通設置用以噴出氣體之孔,以從外側之加熱氣體供給部49將加熱氣體供給至蛇行通道36內,而更加提升加熱乾燥效率。Also, the
接著,說明上述構成之加熱乾燥裝置之動作。片狀物W捲繞在未圖示之捲出機。在加熱乾燥處理開始之前,將片狀物從捲出機抽出,並如圖7所示,從加熱乾燥裝置之入口38插入加熱室32內,通過加熱室32內之蛇行通道36而設置片狀物W。從框體31之側壁之出口39導出之片狀物W的前端連接於未圖示之捲取機。Next, the operation of the heating and drying apparatus configured as described above will be described. The sheet W is wound up by an unshown unwinder. Before the heating and drying process starts, the sheet is drawn out from the unwinding machine, and as shown in Figure 7, it is inserted into the
在加熱乾燥裝置中,加熱送風機37開始動作,並通過供給導管56、57將加熱氣體供給至加熱氣體供給部49。進入加熱氣體供給部49之加熱氣體,通過設於蛇行通道36之直線部的兩側之開孔盤58之多個孔,使加熱氣體向蛇行通道36內噴出,而使加熱室32內之溫度上升至適於加熱乾燥之溫度。在此狀態下,捲取機動作,而使片狀物W一邊由捲取機所捲取,一邊從入口38進入加熱室32內之蛇行通道36。片狀物W在蛇行通道36內移動之速度,係對應片狀物的種類,調整捲取機之捲取速度而成為最適當之速度。In the heating and drying apparatus, the
導入加熱室32之蛇行通道36內之連續狀的片狀物W,一邊蛇行一邊通過設於頂部位置及底部位置之折返引導部40,以及接續其後之直線通道,而在蛇行通道36內移動。在此期間,在片狀物W之直線部份,通過靠近兩側相向設置之開孔盤58的孔,將加熱氣體吹向片狀物W的兩面,而高效率地將片狀物加熱乾燥。例如,將片狀物W之印刷面或塗裝面等乾燥之情況,片狀物一邊在加熱室32內蛇行移動一邊受到乾燥,另一方面,進行合成樹脂製之片狀物之退火處理之情況,片狀物一邊蛇行移動一邊被加熱至既定溫度而進行退火。The continuous sheet W introduced into the
又,片狀物W從近距離接收來自配置於入口38之正下方及出口39之正下方之位置之加熱板55之輻射能源(例如近紅外線、遠紅外線等熱輻射),而被加熱乾燥。透過來自加熱板55之輻射能源進行之加熱乾燥,可細微地調整並控制能源,故可對應片狀物之表面的材質及表面狀態,對於片狀物W之乾燥或退火處理進行最佳的加熱乾燥處理。In addition, the sheet W receives radiant energy (such as heat radiation such as near-infrared rays and far-infrared rays) from the
又,在圖7之實施態樣之加熱乾燥裝置中,亦可在蛇行通道36之折返引導部40之分隔壁48的通道側設置加熱板,而亦在折返引導部40加熱片狀物。藉此,透過加熱板55之輻射能源、加熱氣體供給部49之加熱空氣,以及來自折返引導部40之加熱板之輻射能源,一同高效率地對通過蛇行通道36內之片狀物進行加熱處理。Also, in the heating and drying device of the embodiment shown in FIG. 7 , a heating plate may also be provided on the channel side of the
1:框體 2:加熱室 3:側壁 4:前門 6:蛇行通道 7:鼓風機 8:入口 9:出口 10:折返引導部 11:浮起用吹風管 12:浮起用吹風管 13:浮起用吹風管 14:引導滾筒 15:引導滾筒 16:引導滾筒 17:引導滾筒 20:板狀發熱體 21:第1加熱板 22:第2加熱板 23:第3加熱板 24:第4加熱板 25:第5加熱板 28:加熱板 29:加熱板 31:框體 32:加熱室 36:蛇行通道 37:加熱送風機 38:入口 39:出口 40:折返引導部 41:引導滾筒 42:引導滾筒 43:引導滾筒 44:引導滾筒 45:引導滾筒 46:引導滾筒 47:引導滾筒 48:分隔壁 49:加熱氣體供給部 55:加熱板 56:供給導管 57:供給導管 58:開孔盤 W:片狀物 1: frame 2: Heating chamber 3: side wall 4: Front door 6: Serpentine channel 7: Blower 8: entrance 9: export 10: Turn back guide 11: Floating with a blower 12: Blowpipe for floating 13: Blowpipe for floating 14: guide roller 15: guide roller 16: guide roller 17: guide roller 20: plate heating element 21: 1st heating plate 22: The second heating plate 23: The 3rd heating plate 24: The 4th heating plate 25: The 5th heating plate 28: Heating plate 29: Heating plate 31: frame 32: Heating chamber 36: Serpentine channel 37: Heating blower 38: Entrance 39: Export 40: Turnback Guide 41: guide roller 42: guide roller 43: guide roller 44: guide roller 45: guide roller 46: guide roller 47: guide roller 48: Partition wall 49: Heating gas supply part 55: heating plate 56: Supply conduit 57: Supply conduit 58: Hole plate W: Flakes
圖1係表示本發明之一實施態樣之加熱乾燥裝置之前視圖。 圖2係表示該加熱乾燥裝置之俯視圖。 圖3係表示該加熱乾燥裝置之右側視圖。 圖4係該加熱乾燥裝置之圖3之IV-IV擴大剖面圖。 圖5係該加熱乾燥裝置在去除了正面門及後部蓋體之狀態下的立體圖。 圖6係表示另一個實施態樣之剖面圖。 圖7係表示再另一個實施態樣之剖面圖。 Fig. 1 is a front view showing a heating and drying device according to an embodiment of the present invention. Fig. 2 is a top view showing the heating and drying device. Fig. 3 shows the right side view of the heating and drying device. Fig. 4 is an enlarged sectional view of IV-IV of Fig. 3 of the heating and drying device. Fig. 5 is a perspective view of the heating and drying device with the front door and the rear cover removed. Fig. 6 is a sectional view showing another embodiment. Fig. 7 is a sectional view showing still another embodiment.
1:框體 1: frame
2:加熱室 2: Heating chamber
3:側壁 3: side wall
6:蛇行通道 6: Serpentine channel
8:入口 8: entrance
9:出口 9: export
10:折返引導部 10: Turn back guide
11:浮起用吹風管 11: Floating with a blower
12:浮起用吹風管 12: Blowpipe for floating
13:浮起用吹風管 13: Blowpipe for floating
14:引導滾筒 14: guide roller
15:引導滾筒 15: guide roller
16:引導滾筒 16: guide roller
17:引導滾筒 17: guide roller
20:板狀發熱體 20: plate heating element
21:第1加熱板 21: 1st heating plate
22:第2加熱板 22: The second heating plate
23:第3加熱板 23: The 3rd heating plate
24:第4加熱板 24: The 4th heating plate
25:第5加熱板 25: The 5th heating plate
W:片狀物 W: Flakes
Claims (8)
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JP2021073444 | 2021-04-23 | ||
JP2021-073444 | 2021-04-23 | ||
JP2021180176 | 2021-11-04 | ||
JP2021-180176 | 2021-11-04 |
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TW202303060A true TW202303060A (en) | 2023-01-16 |
TWI806557B TWI806557B (en) | 2023-06-21 |
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TW111114751A TWI806557B (en) | 2021-04-23 | 2022-04-19 | Heat drying device for sheet-like products |
Country Status (4)
Country | Link |
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JP (1) | JPWO2022224923A1 (en) |
KR (1) | KR20230156405A (en) |
TW (1) | TWI806557B (en) |
WO (1) | WO2022224923A1 (en) |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS285396B1 (en) * | 1952-03-11 | 1953-10-19 | ||
JPS5535755U (en) | 1978-08-29 | 1980-03-07 | ||
JPS614236Y2 (en) * | 1980-01-23 | 1986-02-08 | ||
JPS61183642U (en) * | 1985-05-09 | 1986-11-15 | ||
JPH04110782U (en) * | 1991-03-05 | 1992-09-25 | 内外特殊染工株式会社 | Steam heating device for fabrics |
JPH081439Y2 (en) * | 1992-11-27 | 1996-01-17 | 京都機械株式会社 | Cloth drying equipment |
JP3850946B2 (en) * | 1996-04-22 | 2006-11-29 | 株式会社名南製作所 | Veneer veneer heating device |
JP2016112728A (en) * | 2014-12-12 | 2016-06-23 | 株式会社リコー | Pretreatment liquid application drying device, printing system including the same, and printing device |
CN109520257A (en) * | 2018-11-22 | 2019-03-26 | 汪正娟 | A kind of fabric dryer |
JPWO2021044669A1 (en) * | 2019-09-05 | 2021-03-11 |
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2022
- 2022-04-18 WO PCT/JP2022/018005 patent/WO2022224923A1/en active Application Filing
- 2022-04-18 JP JP2023515457A patent/JPWO2022224923A1/ja active Pending
- 2022-04-18 KR KR1020237035035A patent/KR20230156405A/en unknown
- 2022-04-19 TW TW111114751A patent/TWI806557B/en active
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WO2022224923A1 (en) | 2022-10-27 |
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JPWO2022224923A1 (en) | 2022-10-27 |
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