TW202302957A - Treatment agent for synthetic fibers, synthetic fibers, and treatment method for synthetic fibers - Google Patents
Treatment agent for synthetic fibers, synthetic fibers, and treatment method for synthetic fibers Download PDFInfo
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- TW202302957A TW202302957A TW111114152A TW111114152A TW202302957A TW 202302957 A TW202302957 A TW 202302957A TW 111114152 A TW111114152 A TW 111114152A TW 111114152 A TW111114152 A TW 111114152A TW 202302957 A TW202302957 A TW 202302957A
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- Prior art keywords
- general formula
- synthetic fibers
- treatment agent
- ring
- hydrogen atom
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- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 128
- 239000012209 synthetic fiber Substances 0.000 title claims abstract description 128
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 117
- 238000011282 treatment Methods 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 15
- 125000000753 cycloalkyl group Chemical group 0.000 claims abstract description 69
- 239000000126 substance Substances 0.000 claims abstract description 16
- -1 aliphatic monocarboxylic acid Chemical class 0.000 claims description 83
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 43
- 229910019142 PO4 Inorganic materials 0.000 claims description 27
- 239000010452 phosphate Substances 0.000 claims description 26
- 239000002563 ionic surfactant Substances 0.000 claims description 25
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 15
- 239000002736 nonionic surfactant Substances 0.000 claims description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 15
- 229910052783 alkali metal Inorganic materials 0.000 claims description 14
- 150000001340 alkali metals Chemical class 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 13
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 12
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 12
- 125000002947 alkylene group Chemical group 0.000 claims description 12
- 238000009499 grossing Methods 0.000 claims description 12
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 claims description 11
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 125000003545 alkoxy group Chemical group 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 3
- 239000000839 emulsion Substances 0.000 abstract description 25
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 48
- 235000021317 phosphate Nutrition 0.000 description 23
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 21
- 238000005481 NMR spectroscopy Methods 0.000 description 21
- 238000006243 chemical reaction Methods 0.000 description 21
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 19
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- 239000003054 catalyst Substances 0.000 description 18
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 18
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- 150000001875 compounds Chemical class 0.000 description 13
- 230000005611 electricity Effects 0.000 description 13
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- 238000004519 manufacturing process Methods 0.000 description 12
- 229910052757 nitrogen Inorganic materials 0.000 description 12
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 12
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 11
- IOBZMMXOKDNXPQ-UHFFFAOYSA-N dodecanamide;2-(2-hydroxyethylamino)ethanol Chemical compound OCCNCCO.CCCCCCCCCCCC(N)=O IOBZMMXOKDNXPQ-UHFFFAOYSA-N 0.000 description 11
- 238000005259 measurement Methods 0.000 description 11
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- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethyl cyclohexane Natural products CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- BCYIGKUPZCVFCU-UHFFFAOYSA-N 7-cyclohexylheptan-1-ol Chemical compound OCCCCCCCC1CCCCC1 BCYIGKUPZCVFCU-UHFFFAOYSA-N 0.000 description 9
- 125000004956 cyclohexylene group Chemical group 0.000 description 9
- 238000001914 filtration Methods 0.000 description 9
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- 230000000052 comparative effect Effects 0.000 description 8
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 8
- 238000012644 addition polymerization Methods 0.000 description 7
- 125000001931 aliphatic group Chemical group 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
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- 238000009987 spinning Methods 0.000 description 7
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- 239000000835 fiber Substances 0.000 description 6
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
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- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 6
- 229910000160 potassium phosphate Inorganic materials 0.000 description 6
- 235000011009 potassium phosphates Nutrition 0.000 description 6
- 239000000376 reactant Substances 0.000 description 6
- 229920006395 saturated elastomer Polymers 0.000 description 6
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 6
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 5
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 5
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 5
- 239000005642 Oleic acid Substances 0.000 description 5
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 239000013543 active substance Substances 0.000 description 5
- 150000002430 hydrocarbons Chemical group 0.000 description 5
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 238000012805 post-processing Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 230000032683 aging Effects 0.000 description 4
- 239000002280 amphoteric surfactant Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000007710 freezing Methods 0.000 description 4
- 230000008014 freezing Effects 0.000 description 4
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000003463 adsorbent Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 3
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
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- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 235000019484 Rapeseed oil Nutrition 0.000 description 2
- 239000004147 Sorbitan trioleate Substances 0.000 description 2
- PRXRUNOAOLTIEF-ADSICKODSA-N Sorbitan trioleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCC\C=C/CCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCC\C=C/CCCCCCCC PRXRUNOAOLTIEF-ADSICKODSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
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- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000005529 alkyleneoxy group Chemical group 0.000 description 2
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- 239000007864 aqueous solution Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 239000003093 cationic surfactant Substances 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
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- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- MLICVSDCCDDWMD-KVVVOXFISA-M potassium;(z)-octadec-9-enoate Chemical compound [K+].CCCCCCCC\C=C/CCCCCCCC([O-])=O MLICVSDCCDDWMD-KVVVOXFISA-M 0.000 description 2
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- ITRHZTGVVSWIDC-UHFFFAOYSA-N 11-methyl-1-(11-methyldodecoxy)dodecane Chemical compound CC(C)CCCCCCCCCCOCCCCCCCCCCC(C)C ITRHZTGVVSWIDC-UHFFFAOYSA-N 0.000 description 1
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- IWSZDQRGNFLMJS-UHFFFAOYSA-N 2-(dibutylamino)ethanol Chemical compound CCCCN(CCO)CCCC IWSZDQRGNFLMJS-UHFFFAOYSA-N 0.000 description 1
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- 238000007599 discharging Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- SFNALCNOMXIBKG-UHFFFAOYSA-N ethylene glycol monododecyl ether Chemical compound CCCCCCCCCCCCOCCO SFNALCNOMXIBKG-UHFFFAOYSA-N 0.000 description 1
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- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 238000007654 immersion Methods 0.000 description 1
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- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
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- 238000002156 mixing Methods 0.000 description 1
- DJDSLBVSSOQSLW-UHFFFAOYSA-N mono(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(O)=O DJDSLBVSSOQSLW-UHFFFAOYSA-N 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- OZYPPHLDZUUCCI-UHFFFAOYSA-N n-(6-bromopyridin-2-yl)-2,2-dimethylpropanamide Chemical compound CC(C)(C)C(=O)NC1=CC=CC(Br)=N1 OZYPPHLDZUUCCI-UHFFFAOYSA-N 0.000 description 1
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- IIGMITQLXAGZTL-UHFFFAOYSA-N octyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCCCCC IIGMITQLXAGZTL-UHFFFAOYSA-N 0.000 description 1
- 229940049964 oleate Drugs 0.000 description 1
- BARWIPMJPCRCTP-UHFFFAOYSA-N oleic acid oleyl ester Natural products CCCCCCCCC=CCCCCCCCCOC(=O)CCCCCCCC=CCCCCCCCC BARWIPMJPCRCTP-UHFFFAOYSA-N 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- BARWIPMJPCRCTP-CLFAGFIQSA-N oleyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCCOC(=O)CCCCCCC\C=C/CCCCCCCC BARWIPMJPCRCTP-CLFAGFIQSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- QQVIHTHCMHWDBS-UHFFFAOYSA-N perisophthalic acid Natural products OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 1
- 230000000865 phosphorylative effect Effects 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 1
- 229920006306 polyurethane fiber Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 229940096992 potassium oleate Drugs 0.000 description 1
- GBEYVKHMIPVAHD-UHFFFAOYSA-M potassium;hexadecyl sulfate Chemical compound [K+].CCCCCCCCCCCCCCCCOS([O-])(=O)=O GBEYVKHMIPVAHD-UHFFFAOYSA-M 0.000 description 1
- RLEFZEWKMQQZOA-UHFFFAOYSA-M potassium;octanoate Chemical compound [K+].CCCCCCCC([O-])=O RLEFZEWKMQQZOA-UHFFFAOYSA-M 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- HFQQZARZPUDIFP-UHFFFAOYSA-M sodium;2-dodecylbenzenesulfonate Chemical group [Na+].CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O HFQQZARZPUDIFP-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 239000001589 sorbitan tristearate Substances 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 229960004129 sorbitan tristearate Drugs 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical class CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229940087291 tridecyl alcohol Drugs 0.000 description 1
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 description 1
- JVFFWGJAAQAIBS-UHFFFAOYSA-K trisodium 2,2-dioctyl-3-sulfonatobutanedioate Chemical group [Na+].C(CCCCCCC)C(C(C(=O)[O-])S(=O)(=O)[O-])(C(=O)[O-])CCCCCCCC.[Na+].[Na+] JVFFWGJAAQAIBS-UHFFFAOYSA-K 0.000 description 1
- 238000000870 ultraviolet spectroscopy Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/096—Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/165—Ethers
- D06M13/17—Polyoxyalkyleneglycol ethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
- D06M13/295—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof containing polyglycol moieties; containing neopentyl moieties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/647—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
本發明係關於合成纖維用處理劑、合成纖維及合成纖維之處理方法。The present invention relates to a treatment agent for synthetic fibers, synthetic fibers and a treatment method for synthetic fibers.
近年針對合成纖維的紡絲步驟、假撚步驟、以及後加工步驟,隨著更進一步高速化,越容易發生靜電生成、生產絲起毛球之情形。為了防止此種靜電發生與起毛球的情形,已採行:將附著於合成纖維上作為合成纖維用處理劑以防止發生該等情形的機能性提升劑的含有比例增加,以及提高合成纖維用處理劑對合成纖維的附著量,但即便如此仍無法充分因應,渴求更進一步提升去靜電性。In recent years, as the spinning steps, false twisting steps, and post-processing steps of synthetic fibers have become more and more high-speed, static electricity is more likely to occur, and the situation of producing yarn pilling is more likely to occur. In order to prevent such static electricity and pilling, it has been adopted: to increase the content of the functional enhancer that is attached to synthetic fibers as a treatment agent for synthetic fibers to prevent these situations, and to increase the treatment agent for synthetic fibers. The amount of adhesion of the agent to synthetic fibers was not sufficient, but even so, it was not enough, and it was desired to further improve the antistatic property.
另一方面,合成纖維係在各國家與區域生產,隨此合成纖維用處理劑的使用條件亦多樣化,例如於溫度條件方面,渴求能承受非常廣溫度範圍使用的合成纖維用處理劑。 然而,含有聚醚類(PO/EO共聚合體)的合成纖維用處理劑(例如專利文獻1等)雖已為周知,但該等合成纖維用處理劑有乳液安定性不足的情況。 若合成纖維用處理劑的乳液安定性差,例如在儲存於乳液調製槽內的期間會出現含有成分分離,若使其附著於合成纖維,則合成纖維用處理劑未均勻附著,成為在後續的紡絲步驟、假撚步驟、以及後加工步驟中發生較多問題的肇因。 再者,在冰點下的環境中之低溫操作性降低,成為例如合成纖維用處理劑成分凝固導致含有成分呈不均勻狀態而無法充分發揮機能,或者在調製乳液而進行裝填時較耗時間的原因。 即,合成纖維用處理劑的乳液安定性與低溫操作性的提升,係提升合成纖維品質之要因,而屬重要課題。 [先前技術文獻] [專利文獻] On the other hand, synthetic fibers are produced in various countries and regions, and the conditions for the use of synthetic fiber treatment agents are also diversified. For example, in terms of temperature conditions, there is a need for synthetic fiber treatment agents that can withstand a very wide temperature range. However, although the processing agent for synthetic fibers containing a polyether (PO/EO copolymer) (for example, patent document 1 etc.) is well-known, the emulsion stability of these processing agents for synthetic fibers may be insufficient. If the emulsion stability of the treatment agent for synthetic fibers is poor, for example, the contained components will be separated during storage in the emulsion preparation tank. If it is made to adhere to the synthetic fibers, the treatment agent for synthetic fibers will not adhere uniformly, and it will become a problem in the subsequent spinning. The cause of many problems in the silk step, false twist step, and post-processing step. In addition, the low-temperature operability in an environment below the freezing point is reduced, which causes, for example, that the components of the treatment agent for synthetic fibers are solidified, resulting in a non-uniform state of the contained components, which cannot fully perform the function, or that it takes time to prepare and fill the emulsion. . That is, the improvement of the emulsion stability and low-temperature workability of the treatment agent for synthetic fibers is the key to improving the quality of synthetic fibers, and is an important issue. [Prior Art Literature] [Patent Document]
[專利文獻1]日本專利特開平10-245729號公報[Patent Document 1] Japanese Patent Laid-Open No. 10-245729
(發明所欲解決之問題)(Problem to be solved by the invention)
本發明課題在於提供:對合成纖維賦予良好去靜電性,且乳液安定性與低溫操作性均優異的合成纖維用處理劑,以及附著有該處理劑的合成纖維,暨使該合成纖維用處理劑附著於合成纖維上的處理方法。 (解決問題之技術手段) The object of the present invention is to provide: a treatment agent for synthetic fibers that imparts good destaticizing properties to synthetic fibers and is excellent in emulsion stability and low-temperature workability, and synthetic fibers to which the treatment agent is attached, that is, the treatment agent for synthetic fibers Treatment methods attached to synthetic fibers. (technical means to solve the problem)
本案發明人為了解決上述課題經深入鑽研,結果發現為了對合成纖維賦予良好去靜電性、且作成乳液安定性與低溫操作性均優異的合成纖維用處理劑,具特定化學結構的環烷基烷醇衍生物有極大貢獻,遂解決上述課題。In order to solve the above problems, the inventors of the present invention conducted in-depth studies and found that a cycloalkylalkane with a specific chemical structure can be used to impart a good antistatic property to synthetic fibers, and to produce a treatment agent for synthetic fibers that is excellent in emulsion stability and low-temperature operability. Alcohol derivatives have made great contributions to solve the above problems.
本發明具體主旨係如下事項。 1.一種合成纖維用處理劑,係含有從下述一般式(1)與一般式(2)所示環烷基烷醇衍生物中選擇之1種以上; [化1] (式中, 環Q a:碳數3~8之環伸烷基 R 1a:氫原子或碳數1~12之烷基 R 2a:碳數1~12之二價烴基 R 3:氫原子、或從碳數6~22之單羧酸去除了羥基後的殘基 A 1aO:碳數2~4之伸烷氧基(但,在該伸烷氧基存在2個以上的情況,可單獨為1種或2種以上) m a:0~100之整數) [化2] (式中,環Q b、R 1b、R 2b、A 1bO、m b係分別獨立地與式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義; R 4:從碳數4~12之二羧酸去除了2個羥基後的殘基)。 2.如1.所記載的合成纖維用處理劑,其中,含有從上述一般式(1)的R 1a為氫原子之環烷基烷醇衍生物及上述一般式(2)的R 1b為氫原子之環烷基烷醇衍生物中選擇之1種以上。 3.如1.或2.所記載的合成纖維用處理劑,其中,含有從上述一般式(1)的R 2a為碳數2~8之二價烴基的環烷基烷醇衍生物及上述一般式(2)的R 2b為碳數2~8之二價烴基的環烷基烷醇衍生物中選擇之1種以上。 4.如1.~3.中任一項所記載的合成纖維用處理劑,其中,含有從上述一般式(1)的R 3為由碳數6~22之脂肪族單羧酸除去了羥基後之殘基的環烷基烷醇衍生物及上述一般式(2)所示環烷基烷醇衍生物中選擇之1種以上。 5.如1.~4.中任一項所記載的合成纖維用處理劑,其中,相對於上述合成纖維用處理劑之總質量,上述環烷基烷醇衍生物係含有0.01~30質量%。 6.如1.~5.中任一項所記載的合成纖維用處理劑,其中,更進一步含有:非離子性界面活性劑(但,上述環烷基烷醇衍生物除外)及離子性界面活性劑。 7.如1.~5.中任一項所記載的合成纖維用處理劑,其中,更進一步含有:平滑劑、非離子性界面活性劑(但,上述環烷基烷醇衍生物除外)及離子性界面活性劑。 8.如6.或7.所記載的合成纖維用處理劑,其中,上述離子性界面活性劑係含有從下述一般式(3)所示有機磷酸酯P1、下述一般式(4)所示有機磷酸酯P2及下述一般式(5)所示有機磷酸酯P3中選擇至少1種有機磷酸酯; [化3] (式中,環Q c、R 1c、R 2c、A 1cO、m c係分別獨立地與一般式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義; n:2~4之整數 R 5:從「R 1c-環Q c-R 2c-O-(A 1cO)m c-」去除了末端氧原子後的殘基(但,環Q c、R 1c、R 2c、A 1cO、m c係分別獨立地與一般式(1)之環Q a、R 1a、R 2a、A 1aO、m a同義)、鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子 M 1:鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子) [化4] (式中,環Q d、R 1d、R 2d、A 1dO(OA 1d)、m d係分別獨立地與一般式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義; M 2:鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子) [化5] (式中,環Q e、R 1e、R 2e、A 1eO、m e係分別獨立地與一般式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義; M 3、M 4:各自獨立為鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子)。 9.一種合成纖維,係附著了1.~8.中任一項所記載的合成纖維用處理劑。 10.一種合成纖維之處理方法,係使1.~8.中任一項所記載的合成纖維用處理劑,對合成纖維依成為0.1~5質量%附著。 (對照先前技術之功效) The specific gist of the present invention is as follows. 1. A treatment agent for synthetic fibers containing at least one selected from cycloalkyl alkanol derivatives represented by the following general formula (1) and general formula (2); [Chemical 1] (wherein, ring Q a : a ring alkylene group with 3 to 8 carbons R 1a : a hydrogen atom or an alkyl group with 1 to 12 carbons R 2a : a divalent hydrocarbon group with 1 to 12 carbons R 3 : a hydrogen atom, Or the residue A after removing the hydroxyl group from a monocarboxylic acid with 6 to 22 carbons; 1a O: an alkoxyl group with 2 to 4 carbons (however, if there are more than 2 alkoxyl groups, they can be independently 1 or more types) m a : an integer from 0 to 100) [Chemical 2] (In the formula, rings Q b , R 1b , R 2b , A 1b O, and m b are independently synonymous with ring Q a , R 1a , R 2a , A 1a O, and ma of formula (1); R 4 : A residue obtained by removing two hydroxyl groups from a dicarboxylic acid having 4 to 12 carbon atoms). 2. As described in 1., the processing agent for synthetic fibers, wherein R 1a containing from the above-mentioned general formula (1) is a cycloalkyl alkanol derivative of a hydrogen atom and R 1b of the above-mentioned general formula (2) is hydrogen One or more selected from cycloalkyl alkanol derivatives of atoms. 3. As 1. or 2. The processing agent for synthetic fibers as described, wherein, containing from the above-mentioned general formula (1) R 2a is a cycloalkyl alkanol derivative of a divalent hydrocarbon group with a carbon number of 2 to 8 and the above-mentioned R 2b of the general formula (2) is one or more selected from cycloalkyl alkanol derivatives of divalent hydrocarbon groups having 2 to 8 carbon atoms. 4. as described in any one of 1. to 3., the processing agent for synthetic fibers, wherein, containing from the above-mentioned general formula (1) R 3 is removed the hydroxyl group by the aliphatic monocarboxylic acid of carbon number 6~22 One or more selected from cycloalkyl alkanol derivatives and cycloalkyl alkanol derivatives represented by the above-mentioned general formula (2) of the following residue. 5. The treatment agent for synthetic fibers as described in any one of 1. to 4., wherein, relative to the total mass of the above-mentioned treatment agent for synthetic fibers, the cycloalkyl alkanol derivatives contain 0.01 to 30% by mass . 6. The treatment agent for synthetic fibers as described in any one of 1. to 5., wherein it further contains: a nonionic surfactant (except for the above-mentioned cycloalkyl alkanol derivatives) and an ionic surfactant active agent. 7. The treatment agent for synthetic fibers as described in any one of 1. to 5., wherein it further contains: a smoothing agent, a nonionic surfactant (except for the above-mentioned cycloalkyl alkanol derivatives) and Ionic surfactant. 8. As 6. or 7. The processing agent for synthetic fibers as described in 7., wherein, the above-mentioned ionic surfactant system contains organic phosphate ester P1 shown in the following general formula (3), the following general formula (4) Select at least one organic phosphate in the organophosphate P2 and the organophosphate P3 shown in the following general formula (5); [Chemical 3] (In the formula, the rings Q c , R 1c , R 2c , A 1c O, m c are independently synonymous with the rings Q a , R 1a , R 2a , A 1a O, ma of the general formula (1); n : an integer of 2 to 4 R 5 : the residue after removing the terminal oxygen atom from "R 1c -ring Q c -R 2c -O-(A 1c O)m c -" (however, ring Q c , R 1c , R 2c , A 1c O, m c are independently the ring Q a , R 1a , R 2a , A 1a O, ma synonymous with general formula (1), alkali metal, alkaline earth metal (1/2 ), organic amine salt or hydrogen atom M 1 : alkali metal, alkaline earth metal (1/2), organic amine salt or hydrogen atom) [Chemical 4] (wherein, ring Q d , R 1d , R 2d , A 1d O(OA 1d ), m d are independently combined with ring Q a , R 1a , R 2a , A 1a O, m a is synonymous; M 2 : alkali metal, alkaline earth metal (1/2), organic amine salt or hydrogen atom) [Chemical 5] (wherein, rings Q e , R 1e , R 2e , A 1e O, and me are independently synonymous with rings Q a , R 1a , R 2a , A 1a O, and ma of general formula (1); M 3. M 4 : each independently being an alkali metal, an alkaline earth metal (1/2), an organic amine salt or a hydrogen atom). 9. A synthetic fiber to which the treating agent for synthetic fiber according to any one of 1. to 8. is attached. 10. A method for treating synthetic fibers, which is to make the treatment agent for synthetic fibers described in any one of 1. to 8. adhere to synthetic fibers at a rate of 0.1 to 5% by mass. (compared to the effect of previous technology)
本發明的合成纖維用處理劑、合成纖維及合成纖維之處理方法,係可因應在合成纖維的紡絲步驟、假撚步驟、以及後加工步驟中近年的高速化,利用優異的去靜電性,可發揮防止靜電與起毛球的效果。 再者,本發明的合成纖維用處理劑因為乳液安定性優異,因而即使乳液長時間儲存但含有成分仍不分離,有助於使合成纖維用處理劑均勻附著。 再者,本發明的合成纖維用處理劑因為在冰點下的環境中之低溫操作優異,因而不致發生合成纖維用處理劑的成分凝固等問題,在調製乳液的裝填時亦無需耗費時間。 The treatment agent for synthetic fibers, synthetic fibers and synthetic fiber treatment method of the present invention can respond to the recent increase in speed in the spinning steps, false twisting steps, and post-processing steps of synthetic fibers, and utilize excellent antistatic properties. Can exert the effect of preventing static electricity and pilling. Furthermore, since the treatment agent for synthetic fibers of the present invention has excellent emulsion stability, the components contained in the emulsion do not separate even if the emulsion is stored for a long time, which contributes to uniform adhesion of the treatment agent for synthetic fibers. Furthermore, since the treatment agent for synthetic fibers of the present invention is excellent in low-temperature operation in an environment below freezing point, problems such as solidification of the components of the treatment agent for synthetic fibers do not occur, and it does not take time to prepare the filling of the emulsion.
本發明係關於含有從上述一般式(1)與一般式(2)所示環烷基烷醇衍生物中選擇之1種以上的合成纖維用處理劑、附著了該處理劑的合成纖維、及使該合成纖維用處理劑附著於合成纖維的處理方法。 以下,針對本發明進行詳細說明。 The present invention relates to a treatment agent for synthetic fibers containing one or more cycloalkyl alkanol derivatives selected from the above general formula (1) and general formula (2), synthetic fibers to which the treatment agent is attached, and The processing method of making this processing agent for synthetic fibers adhere to synthetic fibers. Hereinafter, the present invention will be described in detail.
<環烷基烷醇衍生物> 本發明的合成纖維用處理劑係含有從下述一般式(1)與下述一般式(2)所示環烷基烷醇衍生物中選擇之1種以上作為必要成分。 [化6] (式中, 環Q a:碳數3~8之環伸烷基 R 1a:氫原子或碳數1~12之烷基 R 2a:碳數1~12之二價烴基 R 3:氫原子、或從碳數6~22之單羧酸去除了羥基後的殘基 A 1aO:碳數2~4之伸烷氧基(但,在該伸烷氧基存在2個以上的情況,可單獨為1種或2種以上) m a:0~100之整數) [化7] (式中,環Q b、R 1b、R 2b、A 1bO、m b係分別獨立與式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義、 R 4:從碳數4~12之二羧酸除去了羥基後的殘基) <Cycloalkyl alkanol derivatives> The synthetic fiber treatment agent of the present invention contains one or more cycloalkyl alkanol derivatives selected from the following general formula (1) and the following general formula (2) as a necessary ingredient. [chemical 6] (wherein, ring Q a : a ring alkylene group with 3 to 8 carbons R 1a : a hydrogen atom or an alkyl group with 1 to 12 carbons R 2a : a divalent hydrocarbon group with 1 to 12 carbons R 3 : a hydrogen atom, Or the residue A after removing the hydroxyl group from a monocarboxylic acid with 6 to 22 carbons; 1a O: an alkoxyl group with 2 to 4 carbons (however, if there are more than 2 alkoxyl groups, they can be independently 1 or more types) m a : an integer from 0 to 100) [Chem. 7] (In the formula, ring Q b , R 1b , R 2b , A 1b O, m b are independently synonymous with ring Q a , R 1a , R 2a , A 1a O, ma of formula (1), R 4 : The residue obtained by removing the hydroxyl group from a dicarboxylic acid having 4 to 12 carbon atoms)
本發明的上述一般式(1)所示環烷基烷醇衍生物,係碳數6~22之單羧酸環烷基烷醇酯、環烷基烷醇之環氧烷加成聚合體、或碳數6~22之單羧酸與環烷基烷醇之環氧烷加成聚合體的酯,本發明上述一般式(2)所示環烷基烷醇衍生物係碳數4~12之二羧酸環烷基烷醇二酯、或碳數4~12之二羧酸與環烷基烷醇之環氧烷加成聚合體的二酯。 上述一般式(1)中的環Q a、一般式(2)中的環Q b較佳係各自獨立的碳數5~8之環烷基、更佳係碳數5或6之環烷基。 上述一般式(1)的R 1a、一般式(2)中的R 1b較佳係各自獨立的氫原子或碳數6~10之烷基、更佳係氫原子或碳數6~8之烷基、特佳係氫原子。 上述一般式(1)中的R 2a、一般式(2)中的R 2b之碳數1~12的二價烴基,係可為各自獨立的直鏈狀或分支鏈狀任一者,亦可為飽和或不飽和任一者。其中,較佳係各自獨立的直鏈狀或分支鏈狀之碳數1~12之伸烷基,更佳係直鏈狀或分支鏈狀之碳數2~8之伸烷基,特佳係直鏈狀之碳數2~8之伸烷基。 上述一般式(1)中的R 3之氫原子、或從碳數6~22之單羧酸去除了羥基後殘基中的單羧酸,係可為飽和單羧酸或不飽和單羧酸中任一者。其中,較佳係氫原子或從飽和/不飽和碳數8~20之單羧酸除去了羥基後的殘基,更佳係從飽和/不飽和碳數8~20之單羧酸除去了羥基後的殘基。 上述一般式(2)中,R 4之從碳數4~12之二羧酸去除了2個羥基後之殘基中的二羧酸,係可為飽和或不飽和的脂肪族二羧酸、芳香族二羧酸中任一者。其中,較佳係從碳數4~12之飽和或不飽和之脂肪族二羧酸除去了2個羥基後的殘基,更佳係從碳數4~12之飽和脂肪族二羧酸除去了2個羥基後的殘基。 當上述一般式(1)中的A 1aO、一般式(2)中的A 1bO係2種以上碳數2~4之伸烷氧基的情況,各自獨立可為無規分散、亦可嵌段、亦可為該等的混合。其中,較佳係各自獨立為碳數2或3之伸烷氧基單獨1種或2種。 上述一般式(1)中的m a、一般式(2)中的m b係表示碳數2~4之伸烷氧基的平均莫耳數,較佳係各自獨立為0~20之整數、更佳係0~15之整數。 The cycloalkyl alkanol derivatives shown in the above-mentioned general formula (1) of the present invention are monocarboxylic acid cycloalkyl alkanol esters with 6 to 22 carbon atoms, the alkylene oxide addition polymers of cycloalkyl alkanols, Or the ester of the alkylene oxide addition polymer of monocarboxylic acid with carbon number 6~22 and cycloalkyl alkanol, the cycloalkyl alkanol derivative shown in the above general formula (2) of the present invention is carbon number 4~12 Dicarboxylic acid cycloalkyl alkanol diesters, or diesters of alkylene oxide addition polymers of dicarboxylic acids with 4 to 12 carbon atoms and cycloalkyl alkanols. The ring Q a in the above general formula (1) and the ring Q b in the general formula (2) are preferably independently independent cycloalkyl groups with 5 to 8 carbon atoms, more preferably cycloalkyl groups with 5 or 6 carbon atoms . R 1a in the above-mentioned general formula (1) and R 1b in the general formula (2) are preferably independent hydrogen atoms or alkyl groups with 6 to 10 carbons, more preferably hydrogen atoms or alkane with 6 to 8 carbons The base and the best are hydrogen atoms. R 2a in the above-mentioned general formula (1) and R 2b in the general formula (2) are divalent hydrocarbon groups with 1 to 12 carbon atoms, which can be either independent linear or branched chains, or can be Either saturated or unsaturated. Among them, independent linear or branched alkylene groups with 1 to 12 carbon atoms are preferred, linear or branched alkylene groups with 2 to 8 carbon atoms are more preferred, and particularly preferred are A linear alkylene group with 2 to 8 carbon atoms. The hydrogen atom of R in the above-mentioned general formula ( 1 ), or the monocarboxylic acid in the residue after removing the hydroxyl group from the monocarboxylic acid with 6 to 22 carbons, can be a saturated monocarboxylic acid or an unsaturated monocarboxylic acid either. Among them, a hydrogen atom or a residue obtained by removing a hydroxyl group from a saturated/unsaturated monocarboxylic acid with 8 to 20 carbon atoms is preferable, and a residue after removing a hydroxyl group from a saturated/unsaturated monocarboxylic acid with 8 to 20 carbon atoms is more preferable. residues after. In the above-mentioned general formula (2), the dicarboxylic acid in the residue after removing two hydroxyl groups from the dicarboxylic acid with carbon number 4 to 12 of R4 can be a saturated or unsaturated aliphatic dicarboxylic acid, Any of aromatic dicarboxylic acids. Among them, the residue obtained by removing two hydroxyl groups from a saturated or unsaturated aliphatic dicarboxylic acid with 4 to 12 carbon atoms is preferred, and more preferably the residue obtained by removing two hydroxyl groups from a saturated aliphatic dicarboxylic acid with 4 to 12 carbon atoms. The residue after the 2 hydroxyl groups. When A 1a O in the above-mentioned general formula (1) and A 1b O in the general formula (2) are two or more kinds of alkyleneoxy groups with 2 to 4 carbons, each independently may be randomly dispersed or The block may be a mixture of these. Among them, one or two independent alkyleneoxy groups each having 2 or 3 carbon atoms are preferred. The ma in the above general formula (1) and m b in the general formula (2) represent the average molar number of alkoxyl groups with 2 to 4 carbons, preferably each independently being an integer of 0 to 20, It is more preferably an integer of 0-15.
本發明的上述一般式(1)與一般式(2)所示環烷基烷醇衍生物,係利用例如:環烷基烷醇與單羧酸或二羧酸的酯化反應;在環烷基烷醇中藉由無規、嵌段或混合該等之方法進行碳數2~4之環氧烷的加成聚合;或上述環烷醇之環氧烷加成聚合體與單羧酸或二羧酸的酯化反應而進行製造。The above-mentioned general formula (1) of the present invention and cycloalkyl alkanol derivatives shown in general formula (2) utilize for example: the esterification reaction of cycloalkyl alkanol and monocarboxylic acid or dicarboxylic acid; Addition polymerization of alkylene oxides with 2 to 4 carbons in alkyl alkanols by random, block or mixed methods; or alkylene oxide addition polymers of the above cycloalkanols with monocarboxylic acids or The esterification reaction of dicarboxylic acid is produced.
本發明合成纖維用處理劑相對於其總質量,上述一般式(1)與一般式(2)所示環烷基烷醇衍生物較佳係含有0.01~30質量%、更佳係含有0.1~25質量%、特佳係含有0.2~20質量%、進而更佳係含有0.2~10質量%。 再者,本發明的合成纖維用處理劑,較佳係含有上述一般式(1)與一般式(2)所示環烷基烷醇衍生物以外的非離子性界面活性劑及離子性界面活性劑。 再者,本發明的合成纖維用處理劑較佳係含有上述一般式(1)與一般式(2)所示環烷基烷醇衍生物以外的非離子性界面活性劑、平滑劑及離子性界面活性劑。 針對於本發明的合成纖維用處理劑可併用之除上述一般式(1)與一般式(2)所示環烷基烷醇衍生物以外的非離子性界面活性劑、平滑劑及離子性界面活性劑進行說明。 The treatment agent for synthetic fibers of the present invention is relative to its total mass, and the cycloalkyl alkanol derivatives shown in the above general formula (1) and general formula (2) preferably contain 0.01 to 30% by mass, and more preferably contain 0.1 to 30% by mass. 25% by mass, preferably 0.2 to 20% by mass, more preferably 0.2 to 10% by mass. Furthermore, the treatment agent for synthetic fibers of the present invention preferably contains nonionic surfactants and ionic surfactants other than cycloalkyl alkanol derivatives represented by the above-mentioned general formula (1) and general formula (2). agent. Furthermore, the treatment agent for synthetic fibers of the present invention preferably contains nonionic surfactants, smoothing agents and ionic surfactants other than cycloalkyl alkanol derivatives represented by the above general formula (1) and general formula (2). Surfactant. Nonionic surfactants, smoothing agents, and ionic interface agents other than cycloalkyl alkanol derivatives represented by the above general formula (1) and general formula (2) can be used in combination with the synthetic fiber treatment agent of the present invention. Active agents are described.
<環烷基烷醇衍生物以外的非離子性界面活性劑> 本發明的合成纖維用處理劑可併用之除上述一般式(1)與一般式(2)所示環烷基烷醇衍生物以外的非離子性界面活性劑並無特別的限制,係可舉例如:(1)聚氧乙烯油酸酯、聚氧乙烯甲醚月桂酸酯、聚氧乙烯辛醚月桂酸酯、聚氧乙烯聚氧丙烯十三烷醚棕櫚酸酯、聚氧乙烯二油酸酯、聚氧乙烯月桂醚、聚氧丙烯月桂醚甲醚、聚氧伸丁基油醚、聚氧乙烯聚氧丙烯丁醚、聚氧乙烯聚氧丙烯辛醚、聚氧乙烯聚氧丙烯三羥甲基丙醚、聚氧乙烯聚氧丙烯壬醚、聚氧乙烯聚氧丙烯丙二醇醚、聚氧乙烯聚氧丙烯月桂醚、聚氧乙烯聚氧丙烯異十三烷醚、聚氧乙烯十四烷醚、聚氧乙烯甘油醚、聚氧乙烯月桂胺基醚、聚氧乙烯月桂醯胺醚等,在有機酸、有機醇、有機胺及/或有機醯胺分子上加成了碳數2~4之環氧烷的化合物;(2)聚氧伸烷基山梨糖醇酐三油酸酯、聚氧伸烷基蓖麻油醚、聚氧伸烷基硬化蓖麻油醚、聚氧伸烷基硬化蓖麻油醚三油酸酯等聚氧伸烷基多元醇脂肪酸酯;(3)二乙醇胺單月桂醯胺等烷基醯胺;(4)聚氧乙烯二乙醇胺單油基醯胺等聚氧伸烷基脂肪酸醯胺等。該等非離子性界面活性劑係可單獨使用1種、亦可組合使用2種以上。本發明中,於化合物名稱末端記載有EO與PO者,分別係指環氧乙烷與環氧丙烷的加成物,後面的數字係表示加成莫耳數。EO與PO後所記載的數值係指各自的平均加成莫耳數。 <Nonionic surfactants other than cycloalkyl alkanol derivatives> The treatment agent for synthetic fibers of the present invention can be used in combination with nonionic surfactants other than the cycloalkyl alkanol derivatives shown in the above-mentioned general formula (1) and general formula (2). Such as: (1) Polyoxyethylene oleate, polyoxyethylene methyl ether laurate, polyoxyethylene octyl ether laurate, polyoxyethylene polyoxypropylene tridecyl ether palmitate, polyoxyethylene dioleic acid Ester, polyoxyethylene lauryl ether, polyoxypropylene lauryl ether methyl ether, polyoxyethylene butyl oil ether, polyoxyethylene polyoxypropylene butyl ether, polyoxyethylene polyoxypropylene octyl ether, polyoxyethylene polyoxypropylene trihydroxy Methyl propyl ether, polyoxyethylene polyoxypropylene nonyl ether, polyoxyethylene polyoxypropylene propylene glycol ether, polyoxyethylene polyoxypropylene lauryl ether, polyoxyethylene polyoxypropylene isotridecyl ether, polyoxyethylene tetradecane Ether, polyoxyethylene glyceryl ether, polyoxyethylene lauryl amino ether, polyoxyethylene lauryl amide ether, etc., added carbon number 2~4 to organic acid, organic alcohol, organic amine and/or organic amide molecule (2) polyoxyalkylene sorbitan trioleate, polyoxyalkylene castor oil ether, polyoxyalkylene hardened castor oil ether, polyoxyalkylene hardened castor oil Polyoxyalkylene polyol fatty acid esters such as sesame oil ether trioleate; (3) alkylamides such as diethanolamine monolauric amide; (4) polyoxyethylene diethanolamine monooleylamide and other polyoxyalkylene Alkyl fatty acid amides, etc. These nonionic surfactants may be used alone or in combination of two or more. In the present invention, those with EO and PO at the end of the compound name refer to the adducts of ethylene oxide and propylene oxide, respectively, and the following numbers represent the added moles. The numerical values described after EO and PO refer to the average added moles of each.
<環烷基烷醇衍生物以外之平滑劑> 本發明的合成纖維用處理劑可併用之除上述一般式(1)與一般式(2)所示環烷基烷醇衍生物以外的平滑劑,係可舉例如:(1)硬脂酸丁酯、硬脂酸辛酯、月桂酸油酯、油酸油酯、異硬脂酸異廿五烷酯、棕櫚酸辛酯、硬脂酸異十三烷酯、辛酸月桂酯等脂肪族單醇與脂肪族單羧酸的酯化合物;(2)1,6-己二醇二癸酸酯、三羥甲基丙烷單油酸酯單月桂酸酯、山梨糖醇酐三油酸酯、山梨糖醇酐單油酸酯、山梨糖醇酐三硬脂酸酯、山梨糖醇酐二硬脂酸酯、山梨糖醇酐單硬脂酸酯、甘油單月桂酸酯等脂肪族多元醇與脂肪族單羧酸的酯化合物;(3)己二酸二月桂酯、壬二酸二油酯、二異鯨蠟硫基二丙酸酯、雙聚氧乙烯月桂基己二酸酯等脂肪族單醇與脂肪族多元羧酸的酯化合物;(4)油酸苄酯、苄基月桂酸酯及聚氧丙烯苄基硬脂酸酯等芳香族單醇與脂肪族單羧酸的酯化合物;(5)雙酚A二月桂酸酯、聚氧乙烯雙酚A二月桂酸酯等芳香族多元醇與脂肪族單羧酸的酯化合物;(6)酞酸雙(2-乙基己酯)、異酞酸二異硬脂酯、偏苯三酸三辛酯等脂肪族單醇與芳香族多元羧酸的酯化合物;(7)椰子油、菜籽油、葵花油、大豆油、蓖麻油、麻油、魚油及牛脂等天然油脂;(8)礦物油等合成纖維用處理劑所採用的公知平滑劑。該等平滑劑成分係可單獨使用1種、亦可組合使用2種以上。 <Smoothing agents other than cycloalkyl alkanol derivatives> The treatment agent for synthetic fibers of the present invention can be used in combination with smoothing agents other than cycloalkyl alkanol derivatives represented by the above general formula (1) and general formula (2), such as: (1) butyl stearate Aliphatic monoalcohols and fats such as esters, octyl stearate, oleyl laurate, oleyl oleate, isopentadecyl isostearate, octyl palmitate, isotridecyl stearate, lauryl caprylate, etc. (2) 1,6-Hexanediol Dicaprate, Trimethylolpropane Monooleate Monolaurate, Sorbitan Trioleate, Sorbitan Monooleate, sorbitan tristearate, sorbitan distearate, sorbitan monostearate, glycerol monolaurate and other aliphatic polyalcohols and aliphatic monocarboxylic (3) Dilauryl adipate, dioleyl azelate, diisocetyl thiodipropionate, dipolyoxyethylene lauryl adipate and other aliphatic monoalcohols and fats (4) ester compounds of aromatic monoalcohol and aliphatic monocarboxylic acid such as benzyl oleate, benzyl laurate and polyoxypropylene benzyl stearate; (5) bis Esters of aromatic polyols and aliphatic monocarboxylic acids such as phenol A dilaurate and polyoxyethylene bisphenol A dilaurate; (6) bis(2-ethylhexyl phthalate), isophthalic acid Ester compounds of diisostearyl, trioctyl trimellitate and other aliphatic monoalcohols and aromatic polycarboxylic acids; (7) Coconut oil, rapeseed oil, sunflower oil, soybean oil, castor oil, sesame oil, fish oil and natural oils such as tallow; (8) known smoothing agents used in synthetic fiber treatment agents such as mineral oil. These smoothing agent components may be used individually by 1 type, and may use it in combination of 2 or more types.
<離子性界面活性劑> 本發明的合成纖維用處理劑較佳係併用從下述一般式(3)所示有機磷酸酯P1、下述一般式(4)所示有機磷酸酯P2及下述一般式(5)所示有機磷酸酯P3中,選擇至少1種有機磷酸酯作為離子性界面活性劑。 [化8] (式中,環Q c、R 1c、R 2c、A 1cO、m c係分別獨立地與一般式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義; n:2~4之整數 R 5: 從「R 1c-環Q c-R 2c-O-(A 1cO)m c-」去除了末端氧原子後的殘基(但,環Q c、R 1c、R 2c、A 1cO、m c係分別獨立地與一般式(1)之環Q a、R 1a、R 2a、A 1aO、m a同義)、鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子 M 1:鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子) [化9] (式中,環Q d、R 1d、R 2d、A 1dO(OA 1d)、m d係分別獨立地與一般式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義; M 2:鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子) [化10] (式中,環Q e、R 1e、R 2e、A 1eO、m e係分別獨立地與一般式(1)的環Q a、R 1a、R 2a、A 1aO、m a同義; M 3、M 4:各自獨立的鹼金屬、鹼土族金屬(1/2)、有機胺鹽或氫原子)。 <Ionic surfactant> The treatment agent for synthetic fibers of the present invention is preferably used in combination with organic phosphate ester P1 represented by the following general formula (3), organic phosphate ester P2 represented by the following general formula (4) and the following Among the organophosphates P3 represented by the general formula (5), at least one organophosphate is selected as the ionic surfactant. [chemical 8] (In the formula, the rings Q c , R 1c , R 2c , A 1c O, m c are independently synonymous with the rings Q a , R 1a , R 2a , A 1a O, ma of the general formula (1); n : an integer of 2 to 4 R 5 : the residue after removing the terminal oxygen atom from "R 1c -ring Q c -R 2c -O-(A 1c O)m c -" (however, ring Q c , R 1c , R 2c , A 1c O, m c are independently the ring Q a , R 1a , R 2a , A 1a O, ma synonymous with general formula (1), alkali metal, alkaline earth metal (1/2 ), organic amine salt or hydrogen atom M 1 : alkali metal, alkaline earth metal (1/2), organic amine salt or hydrogen atom) [Chemical 9] (wherein, ring Q d , R 1d , R 2d , A 1d O(OA 1d ), m d are independently combined with ring Q a , R 1a , R 2a , A 1a O, m a is synonymous; M 2 : alkali metal, alkaline earth metal (1/2), organic amine salt or hydrogen atom) [Chemical 10] (wherein, rings Q e , R 1e , R 2e , A 1e O, and me are independently synonymous with rings Q a , R 1a , R 2a , A 1a O, and ma of general formula (1); M 3. M 4 : each independently an alkali metal, an alkaline earth metal (1/2), an organic amine salt or a hydrogen atom).
上述一般式(3)中的環Q c、R 1c、R 2c、A 1cO、m c、上述一般式(4)中的環Q d、R 1d、R 2d、A 1dO(OA 1d)、m d、上述一般式(5)中的環Q e、R 1e、R 2e、A 1eO、m e,較佳例係各自獨立地與一般式(1)的環Q a、R 1a、R 2a、A 1aO、m a相同。 上述一般式(3)中的R 5,較佳係從「R 1c-環Q c-R 2c-O-(A 1cO)m c-」去除了末端氧原子後的殘基(但,環Q c、R 1c、R 2c、A 1cO、m c係分別獨立地與一般式(1)之環Q a、R 1a、R 2a、A 1aO、m a同義)。 上述一般式(3)中的M 1、上述一般式(4)中的M 2、上述一般式(5)中的M 3、M 4,較佳係各自獨立的鹼金屬或有機胺鹽。 Ring Q c , R 1c , R 2c , A 1c O, m c in the above general formula (3), ring Q d , R 1d , R 2d , A 1d O(OA 1d ) in the above general formula (4) , m d , the rings Q e , R 1e , R 2e , A 1e O, and me in the general formula (5) above are preferably independently combined with the rings Q a , R 1a , R 2a , A 1a O, and ma are the same. R 5 in the above general formula (3) is preferably a residue obtained by removing the terminal oxygen atom from "R 1c -ring Q c -R 2c -O-(A 1c O)m c -" (however, the ring Q c , R 1c , R 2c , A 1c O, and m c are independently synonymous with ring Q a , R 1a , R 2a , A 1a O, and ma of general formula (1), respectively). M 1 in the above general formula (3), M 2 in the above general formula (4), M 3 and M 4 in the above general formula (5) are preferably independent alkali metal or organic amine salts.
將歸屬於上述一般式(3)所示有機磷酸酯P1、上述一般式(4)所示有機磷酸酯P2、及上述一般式(5)所示有機磷酸酯P3的P核NMR積分比率之合計設為100%。此時,歸屬於一般式(5)所示有機磷酸酯P3的P核NMR積分比率較佳係30~80%、更佳係35~75%、特佳係40~70%。The sum of the P core NMR integral ratios attributable to the organophosphate P1 represented by the above general formula (3), the organophosphate P2 represented by the above general formula (4), and the organophosphate P3 represented by the above general formula (5) Set to 100%. At this time, the P core NMR integral ratio belonging to the organophosphate P3 represented by the general formula (5) is preferably 30-80%, more preferably 35-75%, and most preferably 40-70%.
P核NMR積分比率(歸屬於有機磷酸酯P1、P2、P3的P核NMR積分比率(%)),係指在有機磷酸酯的鹼金屬鹽等之中添加過剩KOH,使pH為12以上的條件下,使用供於 31P-NMR(VALIAN公司製商品名MERCURY plus NMR Spectrometor System、300MHz)時的測定值,根據下述式(a)~式(c)計算出的值。另外,溶劑係可使用重水/四氫呋喃=8/2(體積比)的混合溶劑。 另外,式(a)~式(c)中,「P化1」係表示歸屬於一般式(3)所示有機磷酸酯P1的P核NMR積分值,「P化2」係表示歸屬於一般式(4)所示有機磷酸酯P2的P核NMR積分值,「P化3」係表示歸屬於一般式(5)所有機磷酸酯P3的P核NMR積分值。 P-nucleus NMR integral ratio (P-nucleus NMR integral ratio (%) attributable to organophosphates P1, P2, and P3) refers to the addition of excess KOH to alkali metal salts of organophosphates, etc., so that the pH is 12 or higher Under the conditions, values calculated from the following formulas (a) to (c) were used using measured values when supplied to 31 P-NMR (VALIAN company trade name MERCURY plus NMR Spectrometer System, 300 MHz). In addition, as the solvent system, a mixed solvent of heavy water/tetrahydrofuran=8/2 (volume ratio) can be used. In addition, in the formulas (a) to (c), "P 1" means the P core NMR integral value belonging to the organophosphate P1 shown in the general formula (3), and "P 2" means the P core NMR value belonging to the general The P core NMR integral value of the organophosphate P2 shown in formula (4), "P3" means the P core NMR integral value of all organophosphate P3 belonging to the general formula (5).
[數1] 有機磷酸酯P1的P核NMR積分比率(%)=(P化1)÷(P化1+P化2+P化3)×100・・・(a) [數2] 有機磷酸酯P2的P核NMR積分比率(%)=(P化2)÷(P化1+P化2+P化3)×100・・・(b) [數3] 有機磷酸酯P3的P核NMR積分比率(%)=(P化3)÷(P化1+P化2+P化3)×100・・・(c) 本發明上述一般式(3)~(5)所示有機磷酸酯的製造方法並無特別的限制,例如:將環烷基烷醇、或在環烷基烷醇上依無規、嵌段或該等混合的方法加成聚合了碳數2~4之環氧烷者,與以無水磷酸所代表的磷酸化劑進行混合、酯化而製造者,或者更進一步將其利用鹼進行中和而製造者。 [number 1] P core NMR integral ratio of organophosphate P1 (%)=(P 1)÷(P 1+P 2+P 3)×100・・・(a) [number 2] P core NMR integral ratio of organophosphate P2 (%)=(P 2)÷(P 1+P 2+P 3)×100・・・(b) [number 3] P core NMR integral ratio of organophosphate P3 (%)=(P3)÷(P1+P2+P3)×100・・・(c) The manufacturing method of organic phosphate shown in the above-mentioned general formula (3)~(5) of the present invention is not particularly limited, for example: cycloalkyl alkanol, or on cycloalkyl alkanol according to random, block or These mixing methods add and polymerize alkylene oxides with 2 to 4 carbon atoms, mix and esterify them with phosphorylating agents represented by anhydrous phosphoric acid, or further neutralize them with alkali. maker.
<其他的離子性界面活性劑> 本發明的合成纖維用處理劑亦可更進一步含有其他的離子性界面活性劑,可舉例如使用為纖維用處理劑的公知陰離子性界面活性劑、陽離子性界面活性劑、兩性界面活性劑等。具體而言,陰離子性界面活性劑係可舉例如:(1)醋酸鉀鹽、辛酸鉀鹽、油酸鉀鹽、油酸鈉鹽、烯基琥珀酸鉀鹽等羧酸皂型離子性界面活性劑;(2)二級烷烴磺酸鈉鹽、十二烷基苯磺酸鈉鹽、二辛基磺琥珀酸鈉鹽等磺酸酯型離子性界面活性劑;(3)聚氧乙烯月桂基硫酸酯鈉鹽、十六烷基硫酸鉀鹽、牛脂硫化油、蓖麻油硫化油等硫酸酯型離子性界面活性劑;(4)磷酸十二烷酯鈉鹽、磷酸油酯鉀鹽、磷酸十六烷酯鉀鹽、磷酸十八烷酯鉀鹽、磷酸油酯三乙醇胺鹽、聚氧乙烯油醚磷酸酯與聚氧乙烯月桂胺醚的鹽等有機磷酸酯鹽等。又,陽離子性界面活性劑係可舉例如:四丁銨鹽等四級銨鹽等,兩性界面活性劑係可舉例如:二甲基硬脂基氧化胺等有機氧化胺;二甲銨基醋酸辛酯等甜菜型兩性界面活性劑;N,N-雙(2-羧乙基)-辛胺鈉等丙胺酸型兩性界面活性劑等。該等成分係可單獨使用1種、亦可組合使用2種以上。 <Other ionic surfactants> The synthetic fiber treatment agent of the present invention may further contain other ionic surfactants, for example, known anionic surfactants and cationic surfactants used as fiber treatment agents. active agent, amphoteric surfactant, etc. Specifically, the anionic surfactant system can include, for example: (1) carboxylic acid soap-type ionic surfactants such as potassium acetate, octanoic acid potassium salt, oleic acid potassium salt, oleic acid sodium salt, alkenyl succinic acid potassium salt, etc. (2) Secondary alkane sulfonic acid sodium salt, dodecylbenzene sulfonic acid sodium salt, dioctyl sulfosuccinic acid sodium salt and other sulfonate-type ionic surfactants; (3) Polyoxyethylene lauryl Sulfate ester sodium salt, cetyl sulfate potassium salt, tallow vulcanized oil, castor oil vulcanized oil and other sulfate ester ionic surfactants; Hexaalkyl ester potassium salt, octadecyl phosphate potassium salt, oleyl phosphate triethanolamine salt, polyoxyethylene oleyl ether phosphate and polyoxyethylene lauryl amine ether salts and other organic phosphate salts. Also, the cationic surfactant system can be exemplified: quaternary ammonium salts such as tetrabutylammonium salt, etc., and the amphoteric surfactant system can be exemplified: organic amine oxides such as dimethyl stearyl amine oxide; dimethyl ammonium acetic acid beet Type amphoteric surfactants; N, N-bis(2-carboxyethyl)-octylamine sodium and other alanine type amphoteric surfactants, etc. These components may be used alone or in combination of two or more.
本發明的合成纖維用處理劑中,當含有上述一般式(1)與上述一般式(2)所示環烷基烷醇衍生物、與除此以外的非離子性界面活性劑及離子性界面活性劑之情況,相對於合成纖維用處理劑總質量,除此以外的非離子性界面活性劑較佳係含有50~99質量%、更佳係含有60~99質量%、特佳係含有65~99質量%,而除此以外的離子性界面活性劑較佳係含有0.01~10質量%、更佳係含有0.1~10質量%、特佳係含有0.5~5質量%。 當作為上述離子性界面活性劑係含有從上述一般式(3)所示有機磷酸酯P1、上述一般式(4)所示有機磷酸酯P2及上述一般式(5)所示有機磷酸酯P3中選擇至少1種有機磷酸酯的情況,上述一般式(3)~(5)所示有機磷酸酯總量係相對於合成纖維用處理劑總質量,較佳係含有0.01~10質量%、更佳係含有0.05~5質量%、特佳係含有0.1~3質量%。 In the treatment agent for synthetic fibers of the present invention, when containing the cycloalkyl alkanol derivatives represented by the above general formula (1) and the above general formula (2), and other nonionic surfactants and ionic surfactants In the case of the active agent, with respect to the total mass of the treatment agent for synthetic fibers, the other nonionic surfactants are preferably contained in an amount of 50 to 99% by mass, more preferably 60 to 99% by mass, and most preferably 65% by mass. ~99% by mass, and other ionic surfactants are preferably 0.01-10% by mass, more preferably 0.1-10% by mass, and most preferably 0.5-5% by mass. When the above-mentioned ionic surfactant is contained from the organic phosphate ester P1 shown in the above general formula (3), the organic phosphate ester P2 shown in the above general formula (4) and the organic phosphate ester P3 shown in the above general formula (5) In the case of selecting at least one organic phosphate, the total amount of the organic phosphate shown in the above general formulas (3)~(5) is relative to the total mass of the synthetic fiber treatment agent, preferably containing 0.01~10% by mass, more preferably Contains 0.05~5% by mass of the series, and 0.1~3% by mass of the special series.
本發明的合成纖維用處理劑中,當含有上述一般式(1)與上述一般式(2)所示環烷基烷醇衍生物、以及上述環烷基烷醇衍生物以外的非離子性界面活性劑、平滑劑、及離子性界面活性劑時,除此以外的非離子性界面活性劑較佳係含有5~60質量%、更佳係含有10~60質量%、特佳係含有10~50質量%;而除此以外的平滑劑較佳係含有30~80質量%、更佳係含有30~70質量%、特佳係含有40~70質量%;除此以外的離子性界面活性劑較佳係含有0.1~25質量%、更佳係含有0.5~20質量%、特佳係含有1.0~15質量%。 當作為上述離子性界面活性劑係含有從上述一般式(3)所示有機磷酸酯P1、上述一般式(4)所示有機磷酸酯P2、及上述一般式(5)所示有機磷酸酯P3中選擇至少1種有機磷酸酯時,上述一般式(3)~(5)所示有機磷酸酯的總量係相對於合成纖維用處理劑的總質量,較佳係含有0.01~10質量%、更佳係含有0.05~5質量%、特佳係含有0.1~3質量%。 該組成的合成纖維用處理劑係頗適合作為紡絲-延伸步驟中的合成纖維用處理劑。 In the treatment agent for synthetic fibers of the present invention, when containing the cycloalkyl alkanol derivatives represented by the above general formula (1) and the above general formula (2), and the nonionic interface other than the above cycloalkyl alkanol derivatives In the case of active agents, smoothing agents, and ionic surfactants, the other nonionic surfactants are preferably contained in an amount of 5 to 60% by mass, more preferably contained in an amount of 10 to 60% by mass, and particularly preferably contained in an amount of 10 to 60% by mass. 50% by mass; other smoothing agents preferably contain 30-80% by mass, more preferably 30-70% by mass, and most preferably 40-70% by mass; other ionic surfactants It is preferably 0.1 to 25% by mass, more preferably 0.5 to 20% by mass, and most preferably 1.0 to 15% by mass. When the above-mentioned ionic surfactant system contains organic phosphate ester P1 shown in the above-mentioned general formula (3), organic phosphate ester P2 shown in the above-mentioned general formula (4), and organic phosphate ester P3 shown in the above-mentioned general formula (5) When selecting at least one organic phosphate, the total amount of the organic phosphate shown in the general formulas (3) to (5) is relative to the total mass of the treatment agent for synthetic fibers, preferably containing 0.01 to 10% by mass, The more preferred type contains 0.05 to 5% by mass, and the particularly preferred type contains 0.1 to 3% by mass. The synthetic fiber treating agent of this composition is quite suitable as a synthetic fiber treating agent in the spinning-drawing step.
<其他成分> 本發明的合成纖維用處理劑係在不致阻礙本發明效果之範圍內,亦可更進一步摻合用於保持處理劑品質的安定化劑、去靜電劑、消泡劑(聚矽氧系化合物、礦物油等)、接著劑、抗氧化劑、紫外線吸收劑等通常合成纖維之處理劑所使用的成分。 <Other ingredients> The treatment agent for synthetic fibers of the present invention is within the scope of not hindering the effect of the present invention, and it can also be further blended with stabilizers, antistatic agents, and defoamers (polysiloxane compounds, minerals, etc.) for maintaining the quality of the treatment agent. Oil, etc.), adhesives, antioxidants, UV absorbers, etc. are commonly used ingredients for synthetic fiber treatments.
<合成纖維> 本發明的合成纖維係附著了本發明合成纖維用處理劑的合成纖維。使本發明合成纖維用處理劑附著的合成纖維並無特別的限制,可舉例如:(1)聚對苯二甲酸乙二酯、聚對苯二甲酸丙二酯、聚乳酸酯等聚酯系纖維;(2)尼龍6、尼龍66等聚醯胺系纖維;(3)聚丙烯酸、改質聚丙烯腈等聚丙烯酸系纖維;(4)聚乙烯、聚丙烯等聚烯烴系纖維;以及聚胺酯系纖維等。其中,附著於聚酯系纖維、聚醯胺系纖維時效果較高。 本發明合成纖維用處理劑附著於合成纖維的比例並無特別的限制,本發明合成纖維用處理劑相對於合成纖維,較佳係依成為0.1~3質量%的比例附著,更佳係依成為0.3~1.2質量%的比例附著。藉由該構成便可更加提升本發明效果。 再者,使本發明合成纖維用處理劑附著的步驟並無特別的限制,可舉例如:紡絲步驟、同時施行紡絲與延伸的步驟等。又,使本發明處理劑附著於合成纖維的方法係可舉例如:滾筒供油法、使用計量泵的導流供油法、浸漬供油法、噴霧供油法等。又,使本發明處理劑附著於合成纖維時的形態係可舉例如:單劑、有機溶劑溶液、水性液等,較佳係水性液。在使本發明處理劑的水性液附著的情況,相對於合成纖維,本發明處理劑亦可較佳係附著0.1~3質量%、更佳係附著0.3~1.2質量%。 <Synthetic Fiber> The synthetic fiber of this invention is the synthetic fiber to which the processing agent for synthetic fibers of this invention adhered. The synthetic fibers to which the treating agent for synthetic fibers of the present invention is attached are not particularly limited, and examples thereof include: (1) polyesters such as polyethylene terephthalate, polytrimethylene terephthalate, and polylactate; (2) polyamide fibers such as nylon 6 and nylon 66; (3) polyacrylic fibers such as polyacrylic acid and modified polyacrylonitrile; (4) polyolefin fibers such as polyethylene and polypropylene; and Polyurethane fibers, etc. Among them, the effect is higher when it adheres to polyester-based fibers and polyamide-based fibers. The ratio of the synthetic fiber treatment agent of the present invention attached to the synthetic fiber is not particularly limited, and the synthetic fiber treatment agent of the present invention is preferably attached at a ratio of 0.1 to 3% by mass, more preferably at a ratio of 0.1 to 3% by mass. 0.3~1.2% by mass is attached. With this configuration, the effects of the present invention can be further enhanced. Furthermore, the step of attaching the treating agent for synthetic fibers of the present invention is not particularly limited, and examples thereof include a spinning step, a step of simultaneously performing spinning and stretching, and the like. In addition, the method of making the treatment agent of the present invention adhere to synthetic fibers includes, for example, a drum oiling method, a diversion oiling method using a metering pump, an immersion oiling method, and a spray oiling method. In addition, the form of the treatment agent of the present invention when attached to synthetic fibers includes, for example, a single agent, an organic solvent solution, an aqueous liquid, etc., and is preferably an aqueous liquid. When the aqueous solution of the treatment agent of the present invention is attached, the treatment agent of the present invention may preferably be attached in an amount of 0.1 to 3% by mass, more preferably in an amount of 0.3 to 1.2% by mass, with respect to synthetic fibers.
本發明的合成纖維用處理劑係藉由含有上述一般式(1)與上述一般式(2)所示環烷基烷醇衍生物作為必要成分,在合成纖維的紡絲步驟、假撚步驟、以及後加工步驟中均可因應近年的高速化,可發揮防止靜電與起毛球的效果。 再者,本發明的合成纖維用處理劑因為乳液安定性優異,因而即使長時間儲存但含有成分仍不分離,又,因為在冰點下的環境中之低溫操作性優異,因而不發生合成纖維用處理劑的成分凝固等問題,所以可使合成纖維用處理劑均勻附著,能發揮充分機能,且在調製乳液時的裝填時亦無需耗時間。 [實施例] The treatment agent for synthetic fibers of the present invention contains cycloalkyl alkanol derivatives represented by the above general formula (1) and the above general formula (2) as essential components, and can be used in the spinning step, false twisting step, As well as in the post-processing steps, it can respond to the high speed in recent years, and can exert the effect of preventing static electricity and pilling. Furthermore, the treatment agent for synthetic fibers of the present invention has excellent emulsion stability, so even if it is stored for a long time, the containing components will not be separated, and because it has excellent low-temperature operability in an environment below freezing point, it will not cause the formation of a synthetic fiber treatment agent. Since there are problems such as coagulation of the components of the treatment agent, the treatment agent for synthetic fibers can be evenly attached, and it can fully function, and it does not need to be time-consuming for filling when preparing the emulsion. [Example]
以下,列舉實施例針對本發明進行說明,惟本發明的技術範圍並不僅侷限於該等。另外,以下的實施例與比較例中,「份」係指「質量份」,又,「%」係指「質量%」。Hereinafter, examples are given to illustrate the present invention, but the technical scope of the present invention is not limited thereto. In addition, in the following examples and comparative examples, "part" means "mass part", and "%" means "mass %".
<環烷基烷醇衍生物之合成> (A-1) 在反應容器中裝填入:6-環己基己醇184g與油酸282g,於氮氣下,依75℃熔融後,添加觸媒之對甲苯磺酸0.6g,在120℃、2mmHg減壓下,一邊將所生成的水排出於反應系統外,一邊進行4小時反應。接著,在氮氣存在下,於105℃下回復至常壓,添加吸附劑對觸媒施行處理,在90℃下施行過濾獲得A-1。 該「A-1」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸己基、R 3為油醯基、m a為0的環烷基烷醇化合物。又,「A-1」的純度係以本發明的環烷基烷醇衍生物計,利用氣相色層分析-質譜法(以下稱「GC-MS」)進行測定,確認為99%。 <Synthesis of cycloalkyl alkanol derivatives> (A-1) Fill the reaction vessel with: 184g of 6-cyclohexylhexanol and 282g of oleic acid, melt at 75°C under nitrogen, then add the catalyst 0.6 g of p-toluenesulfonic acid was reacted at 120° C. under a reduced pressure of 2 mmHg for 4 hours while discharging the produced water to the outside of the reaction system. Next, in the presence of nitrogen, return to normal pressure at 105°C, add an adsorbent to treat the catalyst, and perform filtration at 90°C to obtain A-1. The "A-1" is a cycloalkyl alkane in which the ring Q a in the general formula (1) is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is a hexylene group, R 3 is an oleyl group, and ma is 0. Alcohol compounds. In addition, the purity of "A-1" was measured by gas chromatography-mass spectrometry (hereinafter referred to as "GC-MS") based on the cycloalkyl alkanol derivative of the present invention, and was confirmed to be 99%.
(A-2) 在上述「A-1」的製造方法中,除了取代6-環己基己醇,改為使用7-環己基庚醇198g之外,其餘均同樣地進行而獲得A-2。 該「A-2」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸庚基、R 3為油醯基、m a為0的環烷基烷醇化合物。又,「A-2」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為98%。 (A-2) In the above-mentioned production method of "A-1", A-2 was obtained in the same manner except that 198 g of 7-cyclohexylheptanol was used instead of 6-cyclohexylhexanol. The "A-2" is a cycloalkyl group in which the ring Q a in the general formula (1) is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is a heptyl group, R 3 is an oleyl group, and ma is 0 alkanol compounds. In addition, the purity of "A-2" was determined to be 98% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-3) 將7-環己基庚醇198g裝填於熱壓鍋中,添加觸媒之氫氧化鉀0.3g後,將熱壓鍋內利用氮充分置換。一邊攪拌,一邊維持於錶壓0.0~0.4MPa、反應溫度110~120℃並壓入環氧乙烷132g,進行約5小時加成聚合反應。然後,將所獲得反應物移入燒瓶中,利用磷酸中和觸媒之氫氧化鉀。過濾中和所生成的磷酸鉀,獲得7-環己基庚醇的環氧乙烷加成聚合物。 將所獲得加成聚合物中的165g、與油酸141g,在氮氣存在下依75℃熔融後,添加觸媒之對甲苯磺酸0.3g,在120℃、2mmHg減壓下,一邊將所生成的水排出於反應系統外,一邊進行4小時反應。接著,在氮氣存在下,於105℃下回復至常壓,添加吸附劑對觸媒施行處理,在90℃下施行過濾而獲得A-3。 該「A-3」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸庚基、R 3為油醯基、A 1aO為EO(伸乙氧基)、m a為3的環烷基烷醇衍生物化合物。又,「A-3」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為97%。 (A-3) 198 g of 7-cyclohexylheptanol was charged in an autoclave, and after adding 0.3 g of potassium hydroxide as a catalyst, the interior of the autoclave was fully replaced with nitrogen. While stirring, maintain the gauge pressure of 0.0~0.4MPa and the reaction temperature of 110~120°C, and inject 132g of ethylene oxide to carry out the addition polymerization reaction for about 5 hours. Then, the obtained reactant was transferred into a flask, and the potassium hydroxide of the catalyst was neutralized with phosphoric acid. The generated potassium phosphate was neutralized by filtration to obtain an ethylene oxide addition polymer of 7-cyclohexylheptanol. 165 g of the obtained addition polymer and 141 g of oleic acid were melted at 75° C. in the presence of nitrogen, and then 0.3 g of p-toluenesulfonic acid as a catalyst was added. The water was discharged out of the reaction system, and the reaction was carried out for 4 hours. Next, in the presence of nitrogen, the pressure was returned to normal pressure at 105° C., the catalyst was treated by adding an adsorbent, and filtration was performed at 90° C. to obtain A-3. The "A-3" is the ring Q a in the general formula (1) is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is a heptyl group, R 3 is an oleyl group, A 1a O is EO (ethylene Oxygen group), the cycloalkyl alkanol derivative compound whose ma is 3. In addition, the purity of "A-3" was determined to be 97% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-4) 在上述「A-3」的製造方法中,除了取代7-環己基庚醇,改為使用6-環己基己醇184g,且取代環氧乙烷132g,改為使用環氧乙烷264g、環氧丙烷116g,並取代油酸141g,改為使用辛酸82g之外,其餘均同樣地進行而獲得A-4。 該「A-4」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸己基、R 3為辛醯基、A 1aO為EO(伸乙氧基)6莫耳、PO(伸丙氧基)2莫耳、m a為8的環烷基烷醇衍生物化合物。又,「A-4」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為95%。 (A-4) In the production method of "A-3" above, instead of 7-cyclohexylheptanol, 184g of 6-cyclohexylheptanol is used instead of 132g of ethylene oxide, and epoxy A-4 was obtained in the same manner except that 264 g of ethane, 116 g of propylene oxide, and 82 g of octanoic acid were used instead of 141 g of oleic acid. The "A-4" is the ring Q a in the general formula (1) is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is a hexylene group, R 3 is an octyl group, and A 1a O is EO (ethoxyl group) Cycloalkyl alkanol derivative compound with 6 moles, 2 moles of PO (propoxyl) and ma of 8. In addition, the purity of "A-4" was determined to be 95% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-5) 將6-環己基己醇184g裝填於熱壓鍋中,添加觸媒之氫氧化鉀0.3g後,將熱壓鍋內利用氮充分置換。一邊攪拌,一邊維持於錶壓0.0~0.4MPa、反應溫度110~120℃下壓入環氧乙烷88g、環氧丙烷116g,進行約5小時加成聚合反應。然後,將所獲得反應物移入燒瓶中,利用磷酸中和觸媒之氫氧化鉀。過濾中和所生成的磷酸鉀,獲得7-環己基庚醇的環氧乙烷與環氧丙烷之加成聚合物。 將所獲得加成聚合物中的194g、與己二酸37g,在氮氣存在下依75℃熔融後,添加觸媒之對甲苯磺酸0.3g,在120℃、2mmHg減壓下,一邊將所生成的水排出於反應系統外,一邊進行4小時反應。接著,在氮氣存在下,於105℃下回復至常壓,添加吸附劑對觸媒施行處理,在90℃下施行過濾獲得A-5。 該「A-5」係一般式(2)中的環Q b為伸環己基、R 1b為氫原子、R 2b為伸己基、R 4為己二醯基、A 1bO為EO(伸乙氧基)2莫耳、PO(伸丙氧基)2莫耳、m b為4的環烷基烷醇衍生物化合物。又,「A-5」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為96%。 (A-5) 184 g of 6-cyclohexylhexanol was charged in an autoclave, and after adding 0.3 g of potassium hydroxide as a catalyst, the interior of the autoclave was fully replaced with nitrogen. While stirring, 88 g of ethylene oxide and 116 g of propylene oxide were pressed in at a gauge pressure of 0.0-0.4 MPa and a reaction temperature of 110-120°C, and the addition polymerization reaction was carried out for about 5 hours. Then, the obtained reactant was transferred into a flask, and the potassium hydroxide of the catalyst was neutralized with phosphoric acid. The resulting potassium phosphate was neutralized by filtration to obtain an addition polymer of ethylene oxide and propylene oxide of 7-cyclohexylheptanol. 194 g of the obtained addition polymer and 37 g of adipic acid were melted at 75° C. in the presence of nitrogen, and then 0.3 g of p-toluenesulfonic acid as a catalyst was added. The generated water was discharged out of the reaction system, and the reaction was performed for 4 hours. Next, in the presence of nitrogen, return to normal pressure at 105°C, add an adsorbent to treat the catalyst, and perform filtration at 90°C to obtain A-5. The "A-5" is the ring Q b in the general formula (2) is a cyclohexylene group, R 1b is a hydrogen atom, R 2b is a hexylene group, R 4 is an adipyl group, A 1b O is EO (ethylene Cycloalkyl alkanol derivative compound with 2 moles of oxy) and 2 moles of PO(propoxyl) and m b of 4. In addition, the purity of "A-5" was determined to be 96% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-6) 除了在上述「A-3」的製造方法中,取代7-環己基庚醇,改為使用2-環己基乙醇128g,且取代油酸141g,改為使用硬脂酸142g之外,其餘均同樣地進行而獲得A-6。 該「A-6」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸乙基、R 3為硬脂醯基、A 1aO為EO(伸乙氧基)、m a為3的環烷基烷醇衍生物化合物。又,「A-6」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為97%。 (A-6) Except in the production method of "A-3" above, 128 g of 2-cyclohexyl ethanol was used instead of 7-cyclohexyl heptanol, and 142 g of stearic acid was used instead of 141 g of oleic acid Except for the rest, A-6 was obtained in the same manner. The "A-6" refers to the general formula (1) in which the ring Q a is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is an ethylene group, R 3 is a stearyl group, and A 1a O is EO (extension group). Ethoxy), ma cycloalkyl alkanol derivative compound of 3. In addition, the purity of "A-6" was determined to be 97% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-7) 將2-環己基乙醇128g裝填於熱壓鍋中,添加觸媒之氫氧化鉀0.3g後,將熱壓鍋內利用氮充分置換。一邊攪拌,一邊維持於錶壓0.0~0.4MPa、反應溫度110~120℃下壓入環氧乙烷352g、環氧丙烷116g,進行約5小時加成聚合反應。然後,將所獲得反應物移入燒瓶中,利用磷酸中和觸媒之氫氧化鉀。過濾中和所生成的磷酸鉀,獲得2-環己基乙醇的環氧乙烷與環氧丙烷之加成聚合物A-7。 該「A-7」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸乙基、R 3為氫原子、A 1aO為EO(伸乙氧基)8莫耳、PO(伸丙氧基)2莫耳、m a為10的環烷基烷醇衍生物化合物。又,「A-7」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為100%。 (A-7) Fill 128g of 2-cyclohexyl ethanol in the autoclave, add 0.3g of potassium hydroxide as a catalyst, and fully replace the interior of the autoclave with nitrogen. While stirring, 352 g of ethylene oxide and 116 g of propylene oxide were injected while maintaining a gauge pressure of 0.0-0.4 MPa and a reaction temperature of 110-120° C., and the addition polymerization reaction was carried out for about 5 hours. Then, the obtained reactant was transferred into a flask, and the potassium hydroxide of the catalyst was neutralized with phosphoric acid. The resulting potassium phosphate was neutralized by filtration to obtain ethylene oxide and propylene oxide addition polymer A-7 of 2-cyclohexylethanol. The "A-7" is the ring Q a in the general formula (1) is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is an ethylene group, R 3 is a hydrogen atom, A 1a O is EO (ethoxy Cycloalkyl alkanol derivative compound with 8 moles of base) and 2 moles of PO (propoxyl) and ma of 10. In addition, the purity of "A-7" was determined to be 100% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-8) 除了在上述「A-7」的製造方法中,取代2-環己基乙醇,改為使用7-環己基庚醇198g,且取代環氧乙烷352g、環氧丙烷116g,改為使用環氧乙烷264g、環氧丙烷116g之外,其餘均同樣地進行而獲得A-8。 該「A-8」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸庚基、R 3為氫原子、A 1aO為EO(伸乙氧基)6莫耳、PO(伸丙氧基)2莫耳、m a為8的環烷基烷醇衍生物化合物。又,「A-8」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為100%。 (A-8) Except that in the production method of "A-7" above, 198 g of 7-cyclohexylheptanol was used instead of 2-cyclohexyl ethanol, and 352 g of ethylene oxide and 116 g of propylene oxide were replaced, A-8 was obtained in the same manner except for using 264 g of ethylene oxide and 116 g of propylene oxide. The "A-8" is the ring Q a in the general formula (1) is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is a heptyl group, R 3 is a hydrogen atom, A 1a O is EO (ethoxy Cycloalkylalkanol derivative compound with 6 moles of base) and 2 moles of PO (propoxyl) and ma of 8. In addition, the purity of "A-8" was determined to be 100% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-9) 除了在上述「A-7」的製造方法中,取代2-環己基乙醇,改為使用6-環己基己醇184g,且取代環氧丙烷116g,改為使用環氧丙烷638g之外,其餘均同樣地進行而獲得A-9。 該「A-9」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸己基、R 3為氫原子、A 1aO為EO(伸乙氧基)8莫耳、PO(伸丙氧基)11莫耳、m a為19的環烷基烷醇衍生物化合物。又,「A-9」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為100%。 (A-9) Except in the production method of "A-7" above, 184 g of 6-cyclohexyl hexanol was used instead of 2-cyclohexyl ethanol, and 638 g of propylene oxide was used instead of 116 g of propylene oxide Other than that, the rest were obtained A-9 in the same manner. The "A-9" is the ring Q a in the general formula (1) is a cyclohexyl group, R 1a is a hydrogen atom, R 2a is a hexyl group, R 3 is a hydrogen atom, A 1a O is EO (ethoxyl group) ) 8 moles, PO (propoxyl) 11 moles, ma cycloalkyl alkanol derivative compound of 19. In addition, the purity of "A-9" was determined to be 100% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-10) 除了在上述「A-7」的製造方法中,取代2-環己基乙醇,改為使用6-環己基己醇184g,且取代環氧乙烷352g、環氧丙烷116g,改為使用環氧丙烷348g之外,其餘均同樣地進行而獲得A-10。 該「A-10」係一般式(1)中的環Q a為伸環己基、R 1a為氫原子、R 2a為伸己基、R 3為氫原子、A 1aO為PO(伸丙氧基)6莫耳、m a為6的環烷基烷醇衍生物化合物。又,「A-10」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為100%。 (A-10) Except that in the production method of "A-7" above, 184 g of 6-cyclohexyl hexanol was used instead of 2-cyclohexyl ethanol, and 352 g of ethylene oxide and 116 g of propylene oxide were replaced. A-10 was obtained in the same manner except that 348 g of propylene oxide was used. The "A-10" is the ring Q a in the general formula (1) is a cyclohexylene group, R 1a is a hydrogen atom, R 2a is a hexylene group, R 3 is a hydrogen atom, A 1a O is PO (propoxyl ) 6 moles, ma cycloalkyl alkanol derivative compound of 6. In addition, the purity of "A-10" was determined to be 100% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-11) 除了在上述「A-7」的製造方法中,取代2-環己基乙醇,改為使用8-(2-辛基環丙基)辛醇282g,且取代環氧乙烷352g、環氧丙烷116g,改為使用環氧乙烷132g、環氧丙烷174g之外,其餘均同樣地獲得A-11。 該「A-11」係一般式(1)中的環Q a為1,2-伸環丙基、R 1a為辛基、R 2a為伸辛基、R 3為氫原子、A 1aO為EO(伸乙氧基)3莫耳、PO(伸丙氧基)3莫耳、m a為6的環烷基烷醇衍生物化合物。又,「A-11」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為100%。 (A-11) In addition to the production method of "A-7" above, instead of 2-cyclohexyl ethanol, 282 g of 8-(2-octylcyclopropyl) octanol is used instead of 352 g of ethylene oxide A-11 was obtained in the same manner except that 116 g of propylene oxide was used instead of 132 g of ethylene oxide and 174 g of propylene oxide. The "A-11" is the ring Q a in the general formula (1) is 1,2-cyclopropyl, R 1a is octyl, R 2a is octyl, R 3 is a hydrogen atom, A 1a O is A cycloalkyl alkanol derivative compound with 3 moles of EO (ethoxyl), 3 moles of PO (propoxyl), and a ma of 6. In addition, the purity of "A-11" was determined to be 100% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
(A-12) 除了在上述「A-7」的製造方法中,取代2-環己基乙醇,改為使用環丙基甲醇72g,且取代環氧乙烷352g、環氧丙烷116g,改為使用環氧乙烷440g之外,其餘均同樣地進行而獲得A-12。 該「A-12」係一般式(1)中的環Q a為伸環丙基、R 1a為氫原子、R 2a為亞甲基、R 3為氫原子、A 1aO為EO(伸乙氧基)10莫耳、m a為10的環烷基烷醇衍生物化合物。又,「A-12」的純度係以本發明的環烷基烷醇衍生物計,利用GC-MS測定確認為100%。 (A-12) Except in the production method of "A-7" above, instead of 2-cyclohexyl ethanol, use 72g of cyclopropylmethanol, and instead of 352g of ethylene oxide and 116g of propylene oxide, use Except for 440 g of ethylene oxide, A-12 was obtained in the same manner. This "A-12" is the ring Q a in the general formula (1) is a cyclopropyl group, R 1a is a hydrogen atom, R 2a is a methylene group, R 3 is a hydrogen atom, A 1a O is EO (ethylene Oxygen) 10 moles, ma cycloalkyl alkanol derivative compound of 10. In addition, the purity of "A-12" was determined to be 100% by GC-MS measurement based on the cycloalkyl alkanol derivative of the present invention.
<有機磷酸酯之合成> (B-1) 將6-環己基己醇184g裝填於熱壓鍋中,添加觸媒之氫氧化鉀0.3g後,將熱壓鍋內利用氮充分置換。一邊攪拌,一邊維持於錶壓0.0~0.4MPa、反應溫度110~120℃下壓入環氧乙烷220g,進行約5小時加成聚合反應。然後,將所獲得反應物移入燒瓶中,利用磷酸中和觸媒之氫氧化鉀。過濾中和所生成的磷酸鉀,獲得6-環己基己醇的環氧乙烷加成聚合物。 將所獲得聚合物中的202g裝填於燒瓶中,保持於65~70℃,一邊攪拌一邊歷時1小時逐次少量添加無水磷酸24g後,依65~70℃進行3小時熟成反應。冷卻至室溫後,徐緩添加氫氧化鉀28g進行中和,獲得有機磷酸酯B-1。 該「B-1」係將歸屬於本案一般式(3)所示有機磷酸酯P1、本案一般式(4)所示有機磷酸酯P2及本案一般式(5)所示有機磷酸酯P3的P核NMR積分比率合計設為100%時,P1~P3的P核NMR積分比率分別為0%、48%、52%。 <Synthesis of Organic Phosphates> (B-1) 184 g of 6-cyclohexylhexanol was charged in an autoclave, and after adding 0.3 g of potassium hydroxide as a catalyst, the interior of the autoclave was fully replaced with nitrogen. While stirring, 220 g of ethylene oxide was injected while maintaining a gauge pressure of 0.0-0.4 MPa and a reaction temperature of 110-120° C., and the addition polymerization reaction was carried out for about 5 hours. Then, the obtained reactant was transferred into a flask, and the potassium hydroxide of the catalyst was neutralized with phosphoric acid. The resulting potassium phosphate was neutralized by filtration to obtain an ethylene oxide addition polymer of 6-cyclohexylhexanol. 202 g of the obtained polymer was filled in a flask, kept at 65-70°C, and 24 g of anhydrous phosphoric acid was gradually added in small amounts over 1 hour while stirring, and the aging reaction was carried out at 65-70°C for 3 hours. After cooling to room temperature, 28 g of potassium hydroxide was gradually added for neutralization, and organic phosphate B-1 was obtained. The "B-1" will belong to the organophosphate P1 represented by the general formula (3) of this case, the organophosphate P2 represented by the general formula (4) of this case, and the P3 represented by the general formula (5) of this case. When the total nuclear NMR integral ratio was set to 100%, the P nuclear NMR integral ratios of P1~P3 were 0%, 48%, and 52%, respectively.
(B-2) 將2-環己基乙醇128g裝填於熱壓鍋中,添加觸媒之氫氧化鉀0.3g後,將熱壓鍋內利用氮充分置換。一邊攪拌,一邊維持於錶壓0.0~0.4MPa、反應溫度110~120℃下壓入環氧丙烷174g,進行約5小時加成聚合反應。然後,將所獲得反應物移入燒瓶中,利用磷酸中和觸媒之氫氧化鉀。過濾中和所生成的磷酸鉀,獲得2-環己基乙醇的環氧丙烷加成聚合物。 將所獲得聚合物中的151g裝填於燒瓶中,保持於65~70℃,一邊攪拌一邊歷時1小時逐次少量添加無水磷酸22g後,依65~70℃進行3小時熟成反應。冷卻至室溫後,徐緩添加二丁基乙醇胺87g進行中和,獲得有機磷酸酯B-2。 該「B-2」係將歸屬於本案一般式(3)所示有機磷酸酯P1、本案一般式(4)所示有機磷酸酯P2及本案一般式(5)所示有機磷酸酯P3的P核NMR積分比率合計設為100%時,P1~P3的P核NMR積分比率分別為12%、43%、45%。 (B-2) Fill 128 g of 2-cyclohexyl ethanol in the autoclave, add 0.3 g of potassium hydroxide as a catalyst, and fully replace the interior of the autoclave with nitrogen. While stirring, maintain a gauge pressure of 0.0-0.4 MPa and a reaction temperature of 110-120°C to press-in 174 g of propylene oxide, and perform addition polymerization for about 5 hours. Then, the obtained reactant was transferred into a flask, and the potassium hydroxide of the catalyst was neutralized with phosphoric acid. The generated potassium phosphate was neutralized by filtration to obtain a propylene oxide addition polymer of 2-cyclohexylethanol. 151 g of the obtained polymer was filled in a flask, kept at 65-70°C, and 22 g of anhydrous phosphoric acid was gradually added in small amounts over 1 hour while stirring, and the aging reaction was carried out at 65-70°C for 3 hours. After cooling to room temperature, 87 g of dibutylethanolamine was gradually added for neutralization, and organic phosphate B-2 was obtained. The "B-2" will be attributed to the organophosphate P1 represented by the general formula (3) of this case, the organophosphate P2 represented by the general formula (4) of this case, and the P3 represented by the general formula (5) of this case. When the total nuclear NMR integral ratio was set to 100%, the P nuclear NMR integral ratios of P1~P3 were 12%, 43%, and 45%, respectively.
(B-3) 將7-環己基庚醇198g裝填於熱壓鍋中,添加觸媒之氫氧化鉀0.3g後,將熱壓鍋內利用氮充分置換。一邊攪拌,一邊維持於錶壓0.0~0.4MPa、反應溫度110~120℃下壓入環氧乙烷264g與環氧丙烷116g,一邊進行約5小時加成聚合反應。然後,將所獲得反應物移入燒瓶中,利用磷酸中和觸媒之氫氧化鉀。過濾中和所生成的磷酸鉀,獲得7-環己基庚醇的環氧乙烷與環氧丙烷的加成聚合物。 將所獲得聚合物中的289g裝填於燒瓶中,保持於65~70℃,一邊攪拌一邊歷時1小時逐次少量添加無水磷酸23g後,依65~70℃進行3小時熟成反應。冷卻至室溫後,徐緩添加氫氧化鉀28g進行中和,獲得有機磷酸酯B-3。 該「B-3」係將歸屬於本案一般式(3)所示有機磷酸酯P1、本案一般式(4)所示有機磷酸酯P2及本案一般式(5)所示有機磷酸酯P3的P核NMR積分比率合計設為100%時,P1~P3的P核NMR積分比率分別為5%、47%、48%。 (B-3) Fill 198 g of 7-cyclohexylheptanol in the autoclave, add 0.3 g of potassium hydroxide as a catalyst, and fully replace the interior of the autoclave with nitrogen. While stirring, 264 g of ethylene oxide and 116 g of propylene oxide were press-injected at a gauge pressure of 0.0-0.4 MPa and a reaction temperature of 110-120° C., and the addition polymerization reaction was carried out for about 5 hours. Then, the obtained reactant was transferred into a flask, and the potassium hydroxide of the catalyst was neutralized with phosphoric acid. The generated potassium phosphate was neutralized by filtration to obtain an addition polymer of ethylene oxide and propylene oxide of 7-cyclohexylheptanol. 289g of the obtained polymer was filled in a flask, kept at 65-70°C, and 23g of anhydrous phosphoric acid was gradually added in small amounts over 1 hour while stirring, and the aging reaction was carried out at 65-70°C for 3 hours. After cooling to room temperature, 28 g of potassium hydroxide was gradually added for neutralization, and organic phosphate B-3 was obtained. The "B-3" is the P that will belong to the organophosphate P1 shown in the general formula (3) of this case, the organophosphate P2 shown in the general formula (4) of this case, and the organophosphate P3 shown in the general formula (5) of this case. When the total nuclear NMR integral ratio was set to 100%, the P nuclear NMR integral ratios of P1~P3 were 5%, 47%, and 48%, respectively.
(B-4) 將6-環己基己醇184g裝填於燒瓶中,保持於65~70℃,一邊攪拌一邊歷時1小時逐次少量添加無水磷酸45g後,依65~70℃進行3小時熟成反應。冷卻至室溫後,徐緩添加氫氧化鉀40g進行中和,獲得有機磷酸酯B-4。 該「B-4」係將歸屬於本案一般式(3)所示有機磷酸酯P1、本案一般式(4)所示有機磷酸酯P2及本案一般式(5)所示有機磷酸酯P3的P核NMR積分比率合計設為100%時,P1~P3的P核NMR積分比率分別為16%、42%、42%。 (B-4) Fill 184g of 6-cyclohexylhexanol in a flask, keep it at 65~70°C, add 45g of anhydrous phosphoric acid in small amounts for 1 hour while stirring, then carry out the aging reaction at 65~70°C for 3 hours. After cooling to room temperature, 40 g of potassium hydroxide was gradually added for neutralization, and organic phosphate B-4 was obtained. The "B-4" will be attributed to the organophosphate P1 represented by the general formula (3) of this case, the organophosphate P2 represented by the general formula (4) of this case, and the P3 represented by the general formula (5) of this case. When the total nuclear NMR integral ratio was set to 100%, the P nuclear NMR integral ratios of P1~P3 were 16%, 42%, and 42%, respectively.
本發明合成纖維用處理劑(實施例1~16)的組成係如表1所示,比較例(比較例1~4)的組成係如表2所示。The composition system of the treating agent for synthetic fiber of the present invention (embodiment 1~16) is as shown in Table 1, and the composition system of comparative examples (Comparative Examples 1~4) is as shown in Table 2.
[表1]
[表2]
表1、2中的代號內容係如下: E-1:二級烷基(碳數12~15)磺酸鈉 E-2:油酸鉀 E-3:油醇EO2磷酸酯與月桂胺EO2之鹽 E-4:磷酸月桂酯鉀鹽(Potassium Laureth Phosphate) N-1:硬化篦麻油EO12三油酸酯 N-2:十三醇EO3・PO2棕櫚酸酯 N-3:油酸EO5 N-4:壬醇EO6・PO2 N-5:月桂醇EO6・PO2 N-6:異十三醇EO10・PO15 N-7:月桂醇EO55・PO40 N-8:十四醇EO15・PO15 N-9:丁醇EO6・PO10 N-10:甘油EO12 L-1:礦物油(47mm 2/s) L-2:棕櫚酸辛酯(palmitate) L-3:油酸月桂酯 L-4:硬脂酸異十三烷酯 L-5:三羥甲基丙烷三月桂酸酯(laurate) L-6:山梨糖醇酐單油酸酯 L-7:菜籽油 The codes in Tables 1 and 2 are as follows: E-1: Secondary alkyl (carbon number 12~15) sodium sulfonate E-2: Potassium oleate E-3: Oleyl alcohol EO2 phosphate and laurylamine EO2 Salt E-4: Potassium Laureth Phosphate N-1: Hardened Castor Oil EO12 Trioleate N-2: Tridecyl Alcohol EO3・PO2 Palmitate N-3: Oleic Acid EO5 N-4 : Nonyl alcohol EO6・PO2 N-5: Lauryl alcohol EO6・PO2 N-6: Isotridecanol EO10・PO15 N-7: Lauryl alcohol EO55・PO40 N-8: Tetradecyl alcohol EO15・PO15 N-9: Butyl alcohol Alcohol EO6・PO10 N-10: Glycerin EO12 L-1: Mineral oil (47mm 2 /s) L-2: Octyl palmitate (palmitate) L-3: Lauryl oleate L-4: Isotridecane stearate Alkyl ester L-5: trimethylolpropane trilaurate (laurate) L-6: sorbitan monooleate L-7: rapeseed oil
・乳液安定性評價 將合成纖維用處理劑與離子交換水均勻混合,調製成濃度15%的合成纖維用處理劑乳液,裝入具蓋之聚乙烯瓶中並密閉,將合成纖維用處理劑乳液於40℃中靜置7天後,目視觀察外觀,且依下述基準評價穿透率變化。穿透率係使用分光光度計(島津製作所製的紫外可見分光光度計U-1800)進行測定,並依以下基準評價。結果整理如表3所示。 [乳液安定性評價基準] ◎◎:乳液剛調製後的穿透率降低未滿5% ◎:乳液剛調製後的穿透率降低達5%以上且未滿10% ○:乳液剛調製後的穿透率降低達10%以上且未滿20% ×:乳液剛調製後的穿透率降低達20%以上、或確認到有粒子產生或分離 ・Emulsion stability evaluation Mix the treatment agent for synthetic fibers with ion-exchanged water evenly to prepare a treatment agent emulsion for synthetic fibers with a concentration of 15%, put it into a polyethylene bottle with a cover and seal it tightly, and place the treatment agent emulsion for synthetic fibers at 40°C. After standing for 7 days, the appearance was visually observed, and the change in transmittance was evaluated according to the following criteria. The transmittance was measured using a spectrophotometer (ultraviolet-visible spectrophotometer U-1800 manufactured by Shimadzu Corporation), and evaluated in accordance with the following criteria. The results are organized as shown in Table 3. [emulsion stability evaluation criteria] ◎◎: The penetration rate of the emulsion immediately after preparation decreased by less than 5% ◎: The penetration rate of the emulsion immediately after preparation is reduced by more than 5% and less than 10% ○: The penetration rate of the emulsion immediately after preparation has decreased by more than 10% and less than 20% ×: The penetration rate of the emulsion has decreased by more than 20% immediately after preparation, or the generation or separation of particles has been confirmed
・低溫操作性評價 加溫至30℃,將經攪拌均勻化的合成纖維用處理劑60mL裝入容量100mL具蓋之聚乙烯瓶(內徑45mm)中,再將容器密閉。將已裝入合成纖維用處理劑的聚乙烯瓶,在設定溫度-5℃的恆溫箱中靜置3天。靜置後,目視判定水性液的外觀,依以下基準施行評價。下述基準所示「流動性」係指將已裝入合成纖維用處理劑的聚乙烯瓶朝橫(90°)向傾斜,在30秒以內有部分水性液流出於容器外時,便判斷為具流動性。結果整理如表3所示。 [低溫操作性評價基準] ◎◎:外觀未出現起霧、渾濁,具流動性 ◎:雖具流動性,但外觀出現起霧、渾濁,呈現部分凝固 ○:雖具流動性,但外觀出現起霧、渾濁,大半部分呈現凝固 ×:完全凝固,無流動性 ・Evaluation of operability at low temperature Heat to 30°C, put 60mL of the treatment agent for synthetic fibers that has been stirred and homogenized into a 100mL polyethylene bottle (inner diameter 45mm) with a cap, and then seal the container tightly. The polyethylene bottle filled with the processing agent for synthetic fibers was left to stand for 3 days in an incubator with a set temperature of -5°C. After standing still, the appearance of the aqueous liquid was visually judged, and evaluation was performed according to the following criteria. "Fluidity" shown in the following criteria means that the polyethylene bottle filled with the treatment agent for synthetic fibers is tilted horizontally (90°), and when part of the aqueous liquid flows out of the container within 30 seconds, it is judged as Liquid. The results are organized as shown in Table 3. [Evaluation criteria for low temperature operability] ◎◎: There is no fogging or turbidity in the appearance, and it has fluidity ◎: Although it has fluidity, the appearance appears foggy and turbid, showing partial solidification ○: Although it is fluid, the appearance appears foggy and cloudy, and most of it is solidified ×: Completely solidified, no fluidity
・延伸絲之製造 將固有黏度0.64、氧化鈦含量0.2%的聚對苯二甲酸乙二酯利用常法乾燥後,使用擠壓機依295℃施行紡絲,在從噴絲嘴吐出且經冷卻固化後的遊走絲線上,將經調製為濃度10%的合成纖維用處理劑之水性液,利用使用了計量泵的導流供油法,依合成纖維用處理劑的附著量成為1.0%之方式使其附著後,利用導絲器集束,利用表面速度1400m/分且表面溫度90℃的第1導絲輥、與表面速度4800m/分且表面溫度150℃的第2導絲輥施行延伸後,依4800m/分的速度進行捲取,獲得83丹尼36支的延伸絲。 ・Manufacture of drawn yarn After drying polyethylene terephthalate with an intrinsic viscosity of 0.64 and a titanium oxide content of 0.2% by conventional methods, it is spun with an extruder at 295°C. On the line, the aqueous solution of the treatment agent for synthetic fibers prepared at a concentration of 10% is applied by the diversion oil supply method using a metering pump so that the adhesion amount of the treatment agent for synthetic fibers becomes 1.0%. Converging with the yarn guide, the first godet roller with a surface speed of 1400m/min and a surface temperature of 90°C, and the second godet roller with a surface speed of 4800m/min and a surface temperature of 150°C are stretched, and then stretched at a temperature of 4800m/min Coiling at high speed to obtain 83 denier and 36 stretched yarns.
・靜電生成之評價 將依上述延伸絲製造所獲得的延伸絲施行反繞,獲得絲量200g的筒紗。將該筒紗在20℃、相對濕度40%環境下進行3天調濕,再依下述條件施行靜電生成的測定與評價。 (條件) 在20℃、相對濕度40%環境下,將20支筒紗設置於筒子架上進行絲退繞,通過墊圈張力器後,使其接觸到進角度與出角度均調整為10度、且直徑2cm、長5cm的3支氧化鋁銷進行遊走,依200m/分的速度捲取。此時,在距第3支氧化鋁銷出口20cm位置處,使用集電式電位測定器測定由遊走的20支原絲所構成之片材之靜電(靜電生成)。 針對測定值依下述基準評價。結果整理如表3所示。 [靜電生成之評價基準] ◎:靜電生成未滿0.5kV、去靜電性優異 ○:靜電生成0.5kV以上且未滿2kV、去靜電性佳 ×:靜電生成達2kV以上、去靜電性不佳 ・Evaluation of static electricity generation The stretched yarn obtained by the above-mentioned stretched yarn production was rewound to obtain a package yarn with a yarn weight of 200 g. The bobbin was conditioned for 3 days at 20°C and a relative humidity of 40%, and then the static electricity generation was measured and evaluated according to the following conditions. (condition) In an environment of 20°C and a relative humidity of 40%, set 20 bobbins on the creel for unwinding. After passing through the washer tensioner, adjust the angle of entry and exit to 10 degrees and the diameter of 2cm. , 3 aluminum oxide pins with a length of 5cm travel, and coil at a speed of 200m/min. At this time, at a position 20 cm away from the outlet of the third alumina pin, use a collector-type potentiometer to measure the static electricity (static electricity generation) of the sheet composed of 20 wandering raw wires. The measured values were evaluated according to the following criteria. The results are organized as shown in Table 3. [Evaluation criteria for static electricity generation] ◎: Static electricity generation is less than 0.5kV, excellent destaticizing property ○: Static electricity generation of 0.5kV or more and less than 2kV, good destaticization ×: Static electricity generated above 2kV, poor destaticizing performance
[表3]
由表3的結果得知,本發明具體例的實施例1~16之合成纖維用處理劑,係乳液安定性與低溫操作性均優異,且延伸絲的去靜電性亦優異。 (產業上之可利用性) From the results in Table 3, it can be seen that the treatment agents for synthetic fibers in Examples 1 to 16 of the specific examples of the present invention have excellent emulsion stability and low-temperature operability, and are also excellent in destaticizing properties of drawn yarns. (industrial availability)
本發明的合成纖維用處理劑、附著了該合成纖維用處理劑的合成纖維及合成纖維之處理方法,係在合成纖維的紡絲步驟、假撚步驟、以及後加工步驟中均可因應近年的高速化,利用優異的去靜電性,可發揮防止靜電與起毛球的效果。 再者,本發明的合成纖維用處理劑係乳液安定性、在冰點下的環境中之低溫操作性均優異,因而即使儲存於低溫環境下但含有成分仍不分離,有助於使合成纖維用處理劑均勻附著。 The treatment agent for synthetic fibers of the present invention, the synthetic fibers to which the treatment agent for synthetic fibers is attached, and the method for treating synthetic fibers can respond to recent trends in the spinning step, false twisting step, and post-processing step of synthetic fibers. High speed and excellent antistatic property can exert the effect of preventing static electricity and pilling. Furthermore, the treatment agent for synthetic fibers of the present invention is excellent in emulsion stability and low-temperature operability in an environment below freezing point, so even if it is stored in a low-temperature environment, the contained components are not separated, which contributes to making synthetic fibers The treatment agent adheres evenly.
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JPH10245729A (en) | 1997-02-25 | 1998-09-14 | Teijin Ltd | Draw-false twist texturing of synthetic fiber |
JP3804171B2 (en) * | 1997-03-26 | 2006-08-02 | 新日本理化株式会社 | Lubricating base oil |
JP3665546B2 (en) * | 2000-08-31 | 2005-06-29 | 三洋化成工業株式会社 | Oil for dust adsorption |
JP5741841B2 (en) * | 2011-06-06 | 2015-07-01 | 三菱レイヨン株式会社 | Carbon fiber precursor acrylic fiber bundle |
US10072359B2 (en) * | 2011-06-06 | 2018-09-11 | Mitsubishi Chemical Corporation | Oil agent for carbon fiber precursor acrylic fiber, oil composition for carbon fiber precursor acrylic fiber, processed-oil solution for carbon-fiber precursor acrylic fiber, and method for producing carbon-fiber precursor acrylic fiber bundle, and carbon-fiber bundle using carbon-fiber precursor acrylic fiber bundle |
JP2013060680A (en) * | 2011-09-13 | 2013-04-04 | Mitsubishi Rayon Co Ltd | Method for producing carbon fiber |
JP6713273B2 (en) * | 2015-12-18 | 2020-06-24 | 松本油脂製薬株式会社 | Treatment agent for elastic fiber and its use |
WO2017150229A1 (en) * | 2016-03-04 | 2017-09-08 | 松本油脂製薬株式会社 | Synthetic fiber treatment agent and use thereof |
JP6738698B2 (en) * | 2016-09-09 | 2020-08-12 | ライオン株式会社 | Textile product treating agent composition |
JP6600835B1 (en) * | 2019-07-24 | 2019-11-06 | 竹本油脂株式会社 | Synthetic fiber treatment agent and synthetic fiber |
JP7374656B2 (en) * | 2019-08-21 | 2023-11-07 | 松本油脂製薬株式会社 | Treatment agent for elastic fibers and elastic fibers |
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JP6967815B1 (en) | 2021-11-17 |
JP2022163740A (en) | 2022-10-27 |
TWI830199B (en) | 2024-01-21 |
KR20230153490A (en) | 2023-11-06 |
CN117441047A (en) | 2024-01-23 |
DE112022002152T5 (en) | 2024-02-22 |
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