TW202248616A - Method and electronic device for detecting abnormality of stamping equipment - Google Patents
Method and electronic device for detecting abnormality of stamping equipment Download PDFInfo
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Abstract
Description
本申請涉及沖壓領域,尤其涉及一種沖壓設備異常檢測方法及電子裝置。The present application relates to the field of stamping, and in particular to a method for detecting abnormality of stamping equipment and an electronic device.
於進行沖壓製造加工過程中,沖壓設備出現異常可能會導致產品批量異常,以至於中斷生產。再者,於沖壓設備初期出現故障趨勢時,若沒能發現設備進入了異常狀態,則可能會發生因沖壓設備之單一結構件之問題引發後續連鎖故障出現之現象,造成高昂之維修費用和備件費用。因此,通常需要對沖壓設備之異常進行檢測。然而,由於導致沖壓設備異常之原因往往發生於沖壓設備內部,如模具內部有異物進入,於沖壓設備正常運轉之過程當中無法肉眼直接可見,非常不便。During the stamping manufacturing process, the abnormality of the stamping equipment may lead to abnormal product batches, so as to interrupt production. Furthermore, when the stamping equipment has a failure trend in the initial stage, if the equipment is not found to be in an abnormal state, subsequent cascading failures may occur due to the problem of a single structural part of the stamping equipment, resulting in high maintenance costs and backup costs. piece fee. Therefore, it is usually necessary to detect the abnormality of the stamping equipment. However, the cause of the abnormality of the stamping equipment often occurs inside the stamping equipment, such as foreign matter entering the mold, which cannot be directly seen by the naked eye during the normal operation of the stamping equipment, which is very inconvenient.
有鑑於此,有必要提供一種沖壓設備異常檢測方法對沖壓設備之長期振動參數進行監測,從而預測生產過程中沖壓設備異常之運行狀況。In view of this, it is necessary to provide a stamping equipment abnormal detection method to monitor the long-term vibration parameters of the stamping equipment, so as to predict the abnormal operation status of the stamping equipment during the production process.
本申請一實施方式提供之沖壓設備異常檢測方法,所述方法包括:獲取沖壓設備產生之沖壓振動信號;對所述沖壓振動信號進行資料處理,以生成沖壓振動曲線;將所述沖壓振動曲線與一監控包絡曲線進行比較,並分析所述沖壓振動曲線是否超出所述監控包絡曲線,以判斷所述沖壓設備是否處於異常工作狀態。An embodiment of the present application provides a stamping equipment abnormality detection method, the method comprising: acquiring a stamping vibration signal generated by the stamping equipment; performing data processing on the stamping vibration signal to generate a stamping vibration curve; combining the stamping vibration curve with the A monitoring envelope curve is compared, and whether the stamping vibration curve exceeds the monitoring envelope curve is analyzed to determine whether the stamping equipment is in an abnormal working state.
可選地,通過振動感測器及資料獲取器獲取所述沖壓設備產生之沖壓振動信號,其中所述振動感測器與所述沖壓設備電連接,所述資料獲取器與所述振動感測器電連接。Optionally, the stamping vibration signal generated by the stamping equipment is acquired through a vibration sensor and a data acquirer, wherein the vibration sensor is electrically connected to the stamping equipment, and the data acquirer is connected to the vibration sensor electrical connection.
可選地,所述獲取沖壓設備產生之沖壓振動信號包括:獲取所述資料獲取器之參數,其中,所述參數包括:沖壓設備連接位址、採集頻率、資料格式、信號通道及觸發方式;及根據所述參數對所述資料獲取器進行配置,以使得所述資料獲取器從所述振動感測器獲取所述沖壓振動信號,其中,所述沖壓振動信號是通過所述振動感測器從所述沖壓設備獲得。Optionally, acquiring the stamping vibration signal generated by the stamping equipment includes: acquiring parameters of the data acquirer, wherein the parameters include: stamping equipment connection address, collection frequency, data format, signal channel and trigger mode; and configure the data acquirer according to the parameters, so that the data acquirer acquires the stamping vibration signal from the vibration sensor, wherein the stamping vibration signal passes through the vibration sensor Obtained from the stamping equipment.
可選地,所述對所述沖壓振動信號進行資料處理,以生成沖壓振動曲線包括:提取所述沖壓振動信號之有效信號,其中,所述有效信號為所述沖壓設備之上下模具於合模瞬間產生之信號;及對所述有效信號進行去高頻處理,以得到所述沖壓振動曲線,其中,所述對所述有效信號進行去高頻處理包括:獲取一截止頻率;通過傅立葉變換將所述有效信號由時域信號轉化為頻域信號;及保留所述頻域信號中所述截止頻率以下之信號,再轉化為時域信號。Optionally, the data processing of the stamping vibration signal to generate the stamping vibration curve includes: extracting an effective signal of the stamping vibration signal, wherein the effective signal is the clamping of the upper and lower molds of the stamping equipment signal generated instantaneously; and performing de-high frequency processing on the effective signal to obtain the stamping vibration curve, wherein the de-high frequency processing on the effective signal includes: obtaining a cut-off frequency; The effective signal is converted from a time-domain signal to a frequency-domain signal; and signals below the cutoff frequency in the frequency-domain signal are retained, and then converted into a time-domain signal.
可選地,得到所述監控包絡曲線包括:獲取一採樣次數,以確定生成所述監控包絡曲線所需要之所述沖壓振動曲線之數量;對每一所述沖壓振動曲線提取時域特徵和頻域特徵;及根據所述時域特徵和頻域特徵生成所述監控包絡曲線。Optionally, obtaining the monitoring envelope curve includes: acquiring a number of sampling times to determine the number of stamping vibration curves required to generate the monitoring envelope curve; extracting time-domain features and frequency features for each stamping vibration curve domain characteristics; and generating the monitoring envelope curve according to the time domain characteristics and frequency domain characteristics.
可選地,所述監控包絡曲線包括上包絡線和下包絡線,所述將所述沖壓振動曲線與一監控包絡曲線進行比較,分析所述沖壓振動曲線是否超出所述監控包絡曲線,以判斷所述沖壓設備是否處於異常工作狀態,包括:當所述沖壓振動曲線於所述上包絡線和所述下包絡線之間時,判斷所述沖壓設備處於正常工作狀態;當所述沖壓振動曲線超出所述上包絡線時,發出第一異常信號;及當所述沖壓振動曲線超出所述下包絡線時,發出第二異常信號。Optionally, the monitoring envelope curve includes an upper envelope curve and a lower envelope curve, comparing the stamping vibration curve with a monitoring envelope curve, analyzing whether the stamping vibration curve exceeds the monitoring envelope curve, to determine Whether the stamping equipment is in an abnormal working state includes: when the stamping vibration curve is between the upper envelope and the lower envelope, judging that the stamping equipment is in a normal working state; when the stamping vibration curve When the upper envelope line is exceeded, a first abnormal signal is issued; and when the stamping vibration curve exceeds the lower envelope line, a second abnormal signal is issued.
可選地,所述將所述沖壓振動曲線與一監控包絡曲線進行比較,分析所述沖壓振動曲線是否超出所述監控包絡曲線,以判斷所述沖壓設備是否處於異常工作狀態包括:獲取一容錯率,以設置所述沖壓振動曲線允許超過所述監控包絡曲線之範圍。Optionally, comparing the stamping vibration curve with a monitoring envelope curve and analyzing whether the stamping vibration curve exceeds the monitoring envelope curve to determine whether the stamping equipment is in an abnormal working state includes: obtaining a fault tolerance rate to set the stamping vibration curve allowed to exceed the range of the monitoring envelope curve.
可選地,所述方法還包括:將所述沖壓設備是否處於異常工作狀態進行顯示。Optionally, the method further includes: displaying whether the stamping equipment is in an abnormal working state.
可選地,所述方法還包括:生成歷史健康狀況,所述歷史健康狀況是所述沖壓設備於歷次沖程中工作狀況之記錄,其中,所述工作狀況包括正常工作狀態和異常工作狀態;及生成工況預測率,所述工況預測率是所述沖壓設備成功預測所述工作狀況之次數與總之沖程次數之比值。Optionally, the method further includes: generating a historical health status, the historical health status is a record of the working status of the stamping equipment in previous strokes, wherein the working status includes normal working status and abnormal working status; and A working condition prediction rate is generated, where the working condition prediction rate is a ratio of the number of times the stamping equipment successfully predicts the working condition to the total number of strokes.
本申請還提供一種電子裝置,所述電子裝置包括:處理器及記憶體,所述記憶體中存儲有多個程式模組,所述多個程式模組由所述處理器載入並執行上述之沖壓設備異常檢測方法。The present application also provides an electronic device, the electronic device includes: a processor and a memory, and a plurality of program modules are stored in the memory, and the plurality of program modules are loaded by the processor and execute the above-mentioned Abnormal detection method of stamping equipment.
本申請相比於習知技術,至少具有如下有益效果:通過即時監測沖壓設備之振動信號,並將該振動信號經過處理後建立監控包絡曲線,從而預測生產過程中沖壓設備之生產狀況,以避免於異常工作狀態下生產出品質不合格之產品,提高生產品質,且,能夠通過進一步控制沖壓設備之運行,而避免因沖壓設備異常而造成後續沖壓設備連鎖故障,導致產生高昂之維修費用和備件費用。Compared with the prior art, the present application has at least the following beneficial effects: by monitoring the vibration signal of the stamping equipment in real time, and establishing a monitoring envelope curve after the vibration signal is processed, the production status of the stamping equipment in the production process can be predicted to avoid Produce unqualified products under abnormal working conditions, improve production quality, and, by further controlling the operation of stamping equipment, avoid subsequent stamping equipment chain failures caused by abnormal stamping equipment, resulting in high maintenance costs and spare parts piece fee.
為能夠更清楚地理解本申請之上述目的、特徵與優點,下面結合附圖與具體實施方式對本申請進行詳細描述。需要說明之是,於不衝突之情況下,本申請之實施方式及實施方式中之特徵可相互之間組合。In order to understand the above purpose, features and advantages of the present application more clearly, the present application will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the implementation modes of the present application and the features in the implementation modes can be combined with each other.
需要說明之是,當一個元件被稱為“電連接”另一個元件,它可直接於另一個元件上或者亦可存於居中之元件。當一個元件被認為是“電連接”另一個元件,它可是接觸連接,例如,可是導線連接之方式,亦可是非接觸式連接,例如,可是非接觸式耦合之方式。It should be noted that when an element is referred to as being "electrically connected" to another element, it may be directly on the other element or may be present in an intervening element. When an element is considered to be "electrically connected" to another element, it may be connected by contact, eg, by wire connection, or by non-contact connection, eg, by non-contact coupling.
於下面之描述中闡述了很多具體細節以便於充分理解本申請,所描述之實施方式僅僅是本申請一部分實施方式,而不是全部之實施方式。基於本申請中之實施方式,本領域普通技術人員於沒有做出創造性勞動前提下所獲得之所有其他實施方式,均屬於本申請保護之範圍。A lot of specific details are set forth in the following description to facilitate a full understanding of the application, and the described implementations are only part of the implementations of the application, not all of them. Based on the implementation modes in this application, all other implementation modes obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
除非另有定義,本文所使用之所有之技術與科學術語與屬於本申請之技術領域之技術人員通常理解之含義相同。本文中於本申請之說明書中所使用之術語僅是為描述具體之實施方式之目的,不是旨在於限制本申請。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is only for the purpose of describing specific implementations, and is not intended to limit the application.
本申請提供一種沖壓設備異常檢測方法,其應用於一個或者多個電子裝置中。所述電子裝置是一種能夠按照事先設定或存儲之指令,自動進行數值計算和/或資訊處理之設備,其硬體包括但不限於微處理器、專用積體電路(Application Specific Integrated Circuit,ASIC)、現場可程式設計閘陣列(Field-Programmable Gate Array,FPGA)、數字處理器(Digital Signal Processor,DSP)、嵌入式設備等。The present application provides a method for detecting abnormality of stamping equipment, which is applied to one or more electronic devices. The electronic device is a device that can automatically perform numerical calculations and/or information processing according to preset or stored instructions, and its hardware includes but not limited to microprocessors, application specific integrated circuits (ASIC) , Field-Programmable Gate Array (Field-Programmable Gate Array, FPGA), Digital Processor (Digital Signal Processor, DSP), embedded devices, etc.
所述電子裝置可以是桌上型電腦、筆記型電腦、平板電腦及雲端伺服器等計算設備。所述設備可以與使用者通過鍵盤、滑鼠、遙控器、觸控板或聲控設備等方式進行人機交互。所述設備還可以嵌入沖壓設備內部。The electronic device may be a computing device such as a desktop computer, a notebook computer, a tablet computer, or a cloud server. The device can perform human-computer interaction with the user through keyboard, mouse, remote control, touch panel or voice control device. The device can also be embedded inside a stamping device.
所述第一電壓介面140與所述第一通道121電連接。所述第一電流介面150與所述第二通道122電連接。所述第二電壓介面160與所述第三通道131電連接。所述第二電流介面170與所述第四通道132電連接。The first voltage interface 140 is electrically connected to the first channel 121 . The first current interface 150 is electrically connected to the second channel 122 . The second voltage interface 160 is electrically connected to the third channel 131 . The second current interface 170 is electrically connected to the fourth channel 132 .
請參考圖1,所述沖壓設備異常檢測方法具體包括以下步驟:Please refer to FIG. 1 , the abnormality detection method for stamping equipment specifically includes the following steps:
步驟S11,獲取沖壓設備產生之沖壓振動信號。Step S11, acquiring the stamping vibration signal generated by the stamping equipment.
可以理解,請一併參閱圖2,步驟S11中,沖壓設備可以為圖2所示之沖壓設備20。It can be understood that please refer to FIG. 2 together. In step S11, the stamping equipment may be the
於本實施方式中,所述獲取沖壓設備20產生之沖壓振動信號包括:通過一振動感測器10及資料獲取器30獲取所述沖壓設備20產生之沖壓振動信號。其中所述振動感測器10與所述沖壓設備20電連接,所述資料獲取器30與所述振動感測器10電連接。In this embodiment, the acquiring the stamping vibration signal generated by the
於本實施方式中,所述沖壓振動信號為電壓信號,所述振動感測器10能夠將所述沖壓設備20產生之振動信號轉化為所述電壓信號。In this embodiment, the stamping vibration signal is a voltage signal, and the
本實施方式中,所述獲取沖壓設備20產生之沖壓振動信號包括:獲取所述資料獲取器30之參數;及根據所述參數對所述資料獲取器30進行配置,以使得所述資料獲取器30從所述振動感測器10獲取所述沖壓振動信號。In this embodiment, the acquisition of the stamping vibration signal generated by the
其中,所述參數包括:沖壓設備連接位址、採集頻率、資料格式及信號通道。Wherein, the parameters include: stamping equipment connection address, collection frequency, data format and signal channel.
所述沖壓設備連接位址用於連接所述沖壓設備20。The stamping equipment connection address is used to connect the
所述採集頻率用於控制所述資料獲取器30於1秒鐘內採樣之次數,本實施方式中所述資料獲取器30為高速資料獲取器30,一般為 2^5 K ~ 2^8 K 次/秒,例如於一具體實施例中所述採集頻率可以為 2^6 K 次/秒,即64000次/秒。The collection frequency is used to control the sampling frequency of the
所述資料格式為所述沖壓振動信號之存儲格式,可以設置為CSV格式、EXCEL格式及JSON格式等。The data format is the storage format of the stamping vibration signal, which can be set in CSV format, EXCEL format, JSON format, etc.
所述信號通道用於當所述沖壓設備20上設置有多個振動感測器10時,根據需要選擇相應之振動感測器10,以採取其輸出之信號。The signal channel is used to select the
可以理解,於本申請之其他實施方式中,所述資料獲取器30之參數還包括觸發方式。所述觸發方式用於選擇於某個特定時段採取振動感測器10發出之電壓信號。所述觸發方式之選擇與設置於所述沖壓設備20上之信號觸發裝置有關,例如可以選擇上升沿觸發或者下降沿觸發。It can be understood that in other implementation manners of the present application, the parameters of the data acquirer 30 also include a trigger mode. The triggering method is used to select to adopt the voltage signal sent by the
可以理解,於本申請實施例中,所述沖壓振動信號是通過所述振動感測器10從所述沖壓設備20獲得。It can be understood that, in the embodiment of the present application, the stamping vibration signal is obtained from the
步驟S12,對所述沖壓振動信號進行資料處理,以生成沖壓振動曲線。Step S12, performing data processing on the stamping vibration signal to generate a stamping vibration curve.
本實施方式中,所述沖壓振動曲線為電壓曲線。In this embodiment, the pressing vibration curve is a voltage curve.
可以理解,所述對所述沖壓振動信號進行資料處理,以生成沖壓振動曲線包括:提取所述沖壓振動信號之有效信號;及對所述有效信號進行去高頻處理,以得到所述沖壓振動曲線。It can be understood that the data processing of the stamping vibration signal to generate the stamping vibration curve includes: extracting an effective signal of the stamping vibration signal; and performing high frequency removal processing on the effective signal to obtain the stamping vibration curve.
本實施方式中之提取所述沖壓振動信號之有效信號中,根據研究物件之不同,確定不同之所述振動信號之有效信號。於本實施方式中,由於需要研究之是沖壓設備20於沖壓過程中上下模具合模瞬間之信號,所述有效信號即為上下模具合模瞬間之信號。In the extraction of the effective signal of the stamping vibration signal in this embodiment, different effective signals of the vibration signal are determined according to different research objects. In this embodiment, since what needs to be studied is the signal at the moment when the upper and lower molds are closed during the stamping process of the
請參見圖3所示,於本申請實施例中,以圖3(a)、3(b)及3(c)所示得三個振動感測器10為例說明,詳細說明提取沖壓振動信號之有效信號之過程。其中,當沖壓設備20完成一個沖程時,沖壓設備20之電子凸輪(圖未示)對應角度為0~360°,沖壓過程中上下模具合模瞬間對應之電子凸輪角度為167~170°,這時如圖3(b)所示之第二個振動感測器10中出現如圖3(d)所示之沖擊之有效信號,對該信號再進行加窗處理,以便於分段進行去高頻處理,如圖3(e)所示之為進行加窗處理過程中之之一部分有效信號。Please refer to FIG. 3. In the embodiment of the present application, three
本實施方式中之對所述有效信號進行去高頻處理,生成去高頻信號,以得到去高頻處理後之沖壓振動曲線。具體地,獲取一截止頻率,通過傅立葉變換將所述有效信號由時域信號轉化為頻域信號;及保留所述頻域信號中所述截止頻率以下之信號,再轉化為時域信號,以得到經過去高頻處理之所述沖壓振動曲線。In this embodiment, the high-frequency processing is performed on the effective signal to generate a high-frequency signal, so as to obtain a stamping vibration curve after the high-frequency processing. Specifically, a cutoff frequency is obtained, and the effective signal is converted from a time domain signal to a frequency domain signal by Fourier transform; and signals below the cutoff frequency in the frequency domain signal are retained, and then converted into a time domain signal, to Obtain the stamping vibration curve after high-frequency processing.
請參見圖4所示,附圖4為本實施方式中對有效信號進行去高頻處理之示意圖。如圖4(a)所示,有效信號有較多之毛刺(即高頻成分),為更好之顯示結果,通過傅立葉變換將所述有效信號由時域信號轉化為頻域信號後,如圖4(b)所示,利用濾波器去除掉1kHz以上之高頻干擾信號,再進行逆傅立葉變換,轉化為時域信號,以生成如圖4(c)所示之去高頻信號。Please refer to FIG. 4 . FIG. 4 is a schematic diagram of high-frequency removal processing for effective signals in this embodiment. As shown in Figure 4(a), the effective signal has more burrs (that is, high-frequency components). In order to better display the results, the effective signal is converted from a time-domain signal to a frequency-domain signal by Fourier transform, as shown in As shown in Figure 4(b), use a filter to remove high-frequency interference signals above 1kHz, and then perform an inverse Fourier transform to convert it into a time-domain signal to generate a high-frequency signal as shown in Figure 4(c).
步驟S13,將所述沖壓振動曲線與一監控包絡曲線進行比較,分析所述沖壓振動曲線是否超出所述監控包絡曲線,以判斷所述沖壓設備是否處於異常工作狀態。Step S13, comparing the stamping vibration curve with a monitoring envelope curve, and analyzing whether the stamping vibration curve exceeds the monitoring envelope curve, so as to determine whether the stamping equipment is in an abnormal working state.
本實施方式中,所述得到所述監控包絡曲線包括:獲取一採樣次數,以確定生成所述監控包絡曲線所需要之所述沖壓振動曲線之數量;對每一所述沖壓振動曲線提取時域特徵和頻域特徵;及根據所述時域特徵和頻域特徵生成所述監控包絡曲線。In this embodiment, the obtaining the monitoring envelope curve includes: acquiring a number of sampling times to determine the number of the stamping vibration curves required to generate the monitoring envelope curve; extracting the time domain for each stamping vibration curve features and frequency domain features; and generating said monitoring envelope curve based on said time domain features and frequency domain features.
具體地,生成所述監控包絡曲線所需要之所述沖壓振動曲線,為所述沖壓設備20於當前沖程之前之一定次數之沖程當中形成具體之形成過程參見步驟S11~步驟S12,該一定次數即為獲取之採樣次數。通過多條沖壓振動曲線生成之所述監控包絡曲線,能夠更好之反應沖壓振動曲線之波動範圍。Specifically, the stamping vibration curve required to generate the monitoring envelope curve is formed by the stamping
可以理解,於對沖壓振動曲線進行時域特徵和頻域特徵之提取前,先採用統計學中之異常點檢測演算法,對沖壓振動曲線資料之極差,四分位數間距,均差,標準差等作分析,並去除掉異常點。It can be understood that before extracting the time-domain and frequency-domain features of the stamping vibration curve, the outlier detection algorithm in statistics is first used to analyze the extreme difference, interquartile range, and mean difference of the stamping vibration curve data. Standard deviation, etc. are analyzed, and outliers are removed.
具體地,時頻域特徵主要包括:波形之平均值,標準差,最大值,最小值,均方差,偏度,峭度,波峰因數,裕度因數,峰值因數及K因數等。利用主成分分析法對上述時頻域特徵進行分析,提取資料範圍波動較大之複數時頻域特徵,並根據提取出之時頻域特徵生成所述監控包絡曲線。Specifically, the time-frequency domain features mainly include: average value, standard deviation, maximum value, minimum value, mean square deviation, skewness, kurtosis, crest factor, margin factor, crest factor and K factor of the waveform. The above-mentioned time-frequency domain characteristics are analyzed by principal component analysis method, complex time-frequency domain characteristics with large data range fluctuations are extracted, and the monitoring envelope curve is generated according to the extracted time-frequency domain characteristics.
參見圖5所示,圖5為本申請所述監控包絡曲線之示意圖。其中,所述監控包絡曲線包括上包絡線和下包絡線。本實施方式中,所述分析所述沖壓振動曲線是否超出所述監控包絡曲線,以判斷所述沖壓設備20是否處於異常狀態包括:當所述沖壓振動曲線於所述上包絡線和所述下包絡線之間時,判斷所述沖壓設備20處於正常工作狀態;當所述沖壓振動曲線超出所述上包絡線時,發出第一異常信號;當所述沖壓振動曲線超出所述下包絡線時,發出第二異常信號。例如,圖5所示之點A即為超出所述上包絡線,此時對應發出第一異常信號。Referring to FIG. 5 , FIG. 5 is a schematic diagram of the monitoring envelope curve described in the present application. Wherein, the monitoring envelope curve includes an upper envelope curve and a lower envelope curve. In this embodiment, the analyzing whether the stamping vibration curve exceeds the monitoring envelope curve to determine whether the
於具體實施方式中,所述第一異常信號用以控制所述沖壓設備20停止工作,所述第二異常信號用以啟動報警裝置。可以理解,通過控制沖壓設備20停止工作或啟動報警裝置,可以避免因沖壓設備20異常而造成後續沖壓設備20發生連鎖故障,導致產生高昂之維修費用和備件費用。In a specific implementation manner, the first abnormal signal is used to control the
本實施方式中,所述分析所述沖壓振動曲線是否超出所述監控包絡曲線,以判斷所述沖壓設備20是否處於異常狀態還包括:獲取一容錯率,以設置所述沖壓振動曲線允許超過所述監控包絡曲線之範圍。In this embodiment, the analysis of whether the stamping vibration curve exceeds the monitoring envelope curve to determine whether the
可以理解,所述容錯率之大小可以根據對所述沖壓設備異常檢測方法之精度要求之不同而改變。如圖5所示,首先定義沖壓振動曲線上任意一點B於豎直方向與上包絡線有一對應點C,與下包絡線有一對應點D,C點和D點之信號值之差值為點B之標準範圍(該標準範圍為正值),於獲取容錯率之後,則對應得到該點B之一可容忍範圍。例如,於其中一實施例中,可設置該容錯率為10%,當所述沖壓振動曲線超出所述上包絡線後,且於某一點處之信號值與上包絡線上豎直方向對應點之信號值之差值之絕對值,達到該點之標準範圍之10%,則超出該點之可容忍範圍,發出第一異常信號。可以理解,通過獲取所述容錯率,能夠使得所述沖壓設備20異常檢測方法於所述沖壓振動曲線輕微超過所述包絡曲線時,仍然判斷所述沖壓設備20處於正常工作狀態,進而使得於所述沖壓設備異常檢測方法存於合理範圍之誤差之情況下,依然能夠正常使用。It can be understood that the size of the error tolerance rate can be changed according to the accuracy requirements of the abnormality detection method for stamping equipment. As shown in Figure 5, first define any point B on the stamping vibration curve to have a corresponding point C in the vertical direction with the upper envelope, and a corresponding point D with the lower envelope, and the difference between the signal values of points C and D is point The standard range of B (the standard range is a positive value), after obtaining the error tolerance rate, corresponds to a tolerable range of the point B. For example, in one of the embodiments, the error tolerance rate can be set to 10%. When the stamping vibration curve exceeds the upper envelope, and the signal value at a certain point is equal to the corresponding point in the vertical direction on the upper envelope If the absolute value of the signal value difference reaches 10% of the standard range at that point, it will exceed the tolerable range at that point, and the first abnormal signal will be issued. It can be understood that by obtaining the fault tolerance rate, the abnormality detection method of the
進一步於步驟S14後,所述沖壓設備異常檢測方法還包括:將所述沖壓設備20是否處於異常狀態顯示於一顯示單元上。例如,本實施方式中,當判斷出所述沖壓設備20處於正常工作狀態時,於所述顯示單元上顯示一綠色之PASS字樣。當判斷出所述沖壓設備20處於異常工作狀態時,於所述顯示單元上顯示一紅色之NG字樣。顯然,通過將所述沖壓設備20是否處於異常狀態顯示於顯示單元上,能夠使得生產者迅速瞭解沖壓設備20當前之工作狀況。Further after step S14, the abnormality detection method of stamping equipment further includes: displaying on a display unit whether the
進一步於步驟S14後,所述沖壓設備異常檢測方法還包括:生成歷史健康狀況及工況預測率。可以理解,所述歷史健康狀況可以為沖壓設備20於歷次沖程中工作狀況之記錄。該工作狀況包括正常工作狀態和異常工作狀態。所述工況預測率可以為沖壓設備20於一個工作週期內成功預測工作狀況之次數與總之沖程次數之比值。可以理解,通過生成歷史健康狀況及工況預測率,能夠直觀展現出所述沖壓設備20出現異常之次數,以及直觀展現出所述沖壓設備20異常檢測方法是否能準確預測沖壓設備20出現異常狀況。Further after step S14, the stamping equipment abnormality detection method further includes: generating historical health status and working condition prediction rate. It can be understood that the historical health status may be a record of the working status of the
進一步於其他實施例中,所述沖壓設備異常檢測方法,還包括:將當前沖程之所述沖壓振動信號及監控包絡曲線即時顯示於所述顯示單元上,及獲取一信號顯示範圍,用於設定所述監控包絡曲線於所述顯示單元上之顯示範圍。Further in other embodiments, the method for detecting abnormality of stamping equipment further includes: displaying the stamping vibration signal and the monitoring envelope curve of the current stroke on the display unit in real time, and obtaining a signal display range for setting The display range of the monitoring envelope curve on the display unit.
進一步於其他實施例中,所述沖壓設備異常檢測方法,還包括獲取一工作模式,於一實施例中,所述工作模式包括第一模式、第二模式及第三模式。其中,第一模式為資料獲取,第二模式為資料獲取及異常檢測,第三模式為資料獲取、異常檢測及回饋控制。可以理解,通過獲取不同之工作模式能夠使得生產者能夠根據不同之工作場景需要來設置合適之工作方式。Further in other embodiments, the abnormality detection method of stamping equipment further includes acquiring a working mode. In one embodiment, the working mode includes a first mode, a second mode and a third mode. Wherein, the first mode is data acquisition, the second mode is data acquisition and anomaly detection, and the third mode is data acquisition, anomaly detection and feedback control. It can be understood that obtaining different working modes can enable the producer to set a suitable working mode according to the needs of different working scenarios.
請參閱圖6,為本申請實施方式之電子裝置40之結構示意圖。所述電子裝置40包括,但不僅限於,記憶體401、處理器402及存儲於所述記憶體401中並可於所述處理器402上運行之電腦程式403。所述處理器402執行所述電腦程式403時實現上述沖壓設備異常檢測方法中之步驟,例如圖1所示之步驟S11~S13。Please refer to FIG. 6 , which is a schematic structural diagram of an
示例性所述電腦程式403可以被分割成一個或多個模組/單元,所述一個或者多個模組/單元被存儲於所述記憶體401中,並由所述處理器402執行,以完成本申請。所述一個或多個模組/單元可以是能夠完成特定功能之一系列電腦程式指令段,所述指令段用於描述所述電腦程式403於所述電子裝置40中之執行過程。The
本領域技術人員可以理解,所述示意圖僅僅是電子裝置40之示例,並不構成對電子裝置40之限定,可以包括比圖示更多或更少之部件,或者組合某些部件,或者不同之部件,例如所述電子裝置40還可以包括輸入輸出設備、網路接入設備、匯流排等。Those skilled in the art can understand that the schematic diagram is only an example of the
所稱處理器402可以是中央處理單元(Central Processing Unit,CPU),還可以是其他通用處理器、數位訊號處理器(Digital Signal Processor,DSP)、專用積體電路(Application Specific Integrated Circuit,ASIC)、現成可程式設計閘陣列(Field-Programmable Gate Array,FPGA)或者其他可程式設計邏輯器件、分立門或者電晶體邏輯器件、分立硬體元件等。通用處理器可以是微處理器或者所述處理器402也可以是任何常規之處理器等,所述處理器402是所述電子裝置40之控制中心,利用各種介面和線路連接整個電子裝置40之各個部分。The so-called
所述記憶體401可用於存儲所述電腦程式403和/或模組/單元,所述處理器402通過運行或執行存儲於所述記憶體401內之電腦程式和/或模組/單元,以及調用存儲於記憶體401內之資料,實現所述電子裝置40之各種功能。所述記憶體401可主要包括存儲程式區和存儲資料區,其中,存儲程式區可存儲作業系統、至少一個功能所需之應用程式(比如聲音播放功能、圖像播放功能等)等;存儲資料區可存儲根據電子裝置40之使用所創建之資料(比如音訊資料、電話本等)等。此外,記憶體401可以包括易失性和非易失性記憶體,例如硬碟、記憶體、插接式硬碟,智慧存儲卡(Smart Media Card, SMC),安全數位(Secure Digital, SD)卡,快閃記憶體卡(Flash Card)、至少一個磁碟記憶體件、快閃記憶體器件、或其他記憶體件。The
本申請提供之沖壓設備異常檢測方法及電子裝置,通過即時監測沖壓設備之振動信號,並將該振動信號經過處理後建立監控包絡曲線,從而預測生產過程中沖壓設備之生產狀況,以避免於異常工作狀態下生產出品質不合格之產品,提高生產品質,且,能夠通過進一步控制沖壓設備之運行,而避免因沖壓設備異常而造成後續沖壓設備連鎖故障,導致產生高昂之維修費用和備件費用。The stamping equipment abnormality detection method and electronic device provided by this application monitor the vibration signal of the stamping equipment in real time, and establish a monitoring envelope curve after the vibration signal is processed, so as to predict the production status of the stamping equipment during the production process and avoid abnormal conditions. Produce unqualified products under working conditions, improve production quality, and, by further controlling the operation of stamping equipment, avoid subsequent stamping equipment chain failures caused by stamping equipment abnormalities, resulting in high maintenance costs and spare parts costs .
對於本領域技術人員而言,顯然本申請不限於上述示範性實施方式之細節,而且於不背離本申請之精神或基本特徵之情況下,能夠以其他之具體形式實現本申請。因此,無論從哪一點來看,均應將實施方式看作是示範性而且是非限制性本申請之範圍由所附請求項而不是上述說明限定,因此旨於將落於請求項之等同要件之含義和範圍內之所有變化涵括於本申請內。不應將請求項中之任何附圖標記視為限制所涉及之請求項。此外,顯然“包括”一詞不排除其他模組或步驟,單數不排除複數。電子裝置請求項中陳述之多個模組或電子裝置也可以由同一個模組或電子裝置通過軟體或者硬體來實現。第一,第二等詞語用以表示名稱,而並不表示任何特定之順序。It is obvious to those skilled in the art that the present application is not limited to the details of the above-mentioned exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, no matter from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the application is defined by the appended claims rather than the above description, so it is intended that All changes within meaning and scope are embraced within this application. Any reference sign in a claim should not be construed as limiting the claim to which it relates. Furthermore, it is clear that the word "comprising" does not exclude other modules or steps, and the singular does not exclude the plural. Multiple modules or electronic devices stated in the electronic device claim can also be implemented by the same module or electronic device through software or hardware. The terms first, second, etc. are used to denote names and do not imply any particular order.
最後應說明之是,以上實施方式僅用以說明本申請之技術方案而非限制,儘管參照較佳實施方式對本申請進行了詳細說明,本領域之普通技術人員應當理解,可以對本申請之技術方案進行修改或等同替換,而不脫離本申請技術方案之精神和範圍。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and not to limit them. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be Make modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present application.
10:振動感測器 20:沖壓設備 30:資料獲取器 40:電子裝置 401:記憶體 402:處理器 403:電腦程式 S11-S13:步驟 10: Vibration sensor 20: Stamping equipment 30: Data Acquisition Device 40:Electronic device 401: Memory 402: Processor 403: computer program S11-S13: Steps
圖1為本申請實施方式之沖壓設備異常檢測方法之流程圖。 圖2為本申請實施方式之振動感測器與沖壓設備及資料獲取器之功能模組示意圖。 圖3為本申請實施方式之提取沖壓振動信號之有效信號之示意圖。 圖4為本申請實施方式之對有效信號進行去高頻處理之示意圖。 圖5為本申請實施方式之監控包絡曲線之示意圖。 圖6為本申請實施方式之電子裝置之結構示意圖。 FIG. 1 is a flow chart of a method for detecting abnormalities in stamping equipment according to an embodiment of the present application. FIG. 2 is a schematic diagram of the functional modules of the vibration sensor, stamping equipment and data acquirer according to the embodiment of the present application. FIG. 3 is a schematic diagram of effective signals for extracting stamping vibration signals according to an embodiment of the present application. FIG. 4 is a schematic diagram of high-frequency removal processing for an effective signal according to an embodiment of the present application. FIG. 5 is a schematic diagram of a monitoring envelope curve according to an embodiment of the present application. FIG. 6 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
無none
S11-S13:步驟 S11-S13: Steps
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