TW202244419A - Pipe fitting fixing device for pipe joint - Google Patents
Pipe fitting fixing device for pipe joint Download PDFInfo
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本發明係有關於一種管接頭的管件固定裝置,尤其是指一種具備有:止動環,藉由緊固裝置使C形環狀的環體縮小直徑,並緊固在接合管的外周面上;壓環,將襯墊壓在接頭本體的承口部上;及連接裝置,該止動環和該壓環連接到該接頭本體的管接頭的管件固定裝置。The present invention relates to a pipe fitting fixing device for a pipe joint, in particular to a pipe fitting fixing device comprising: a stop ring, which reduces the diameter of a C-shaped ring body by a fastening device, and is fastened on the outer peripheral surface of a joint pipe ; a pressure ring, which presses the gasket on the socket portion of the joint body; and a connection device, the stop ring and the pressure ring are connected to the pipe fitting fixing device of the pipe joint of the joint body.
傳統上,作為如上所述的管接頭的管件固定裝置,例如,已知有日本專利文獻1所述的管接頭的管件固定裝置。在傳統的管件固定裝置中,如圖28所示,當在接合管100中沿管軸方向X產生拉力時,止動環3'的止動環連接部32'的平面和連接裝置5’的凸緣部54'的平坦表面彼此抵靠以抵抗拉力。在傳統的管件固定裝置中,有些情況可將內芯(in-corn)插入到接合管中,以提高用於防止管件脫離的力。然而,為了提高可加工性等,期望進一步提高在不插入內芯的情況下來防止管件脫離的力。Conventionally, as a pipe fixing device for a pipe joint as described above, for example, a pipe fixing device for a pipe joint described in
[專利文獻][Patent Document]
專利文獻1:日本專利特開2015-190608號公報Patent Document 1: Japanese Patent Laid-Open No. 2015-190608
有鑑於如此的習知情況,本發明的目的在於提供一種儘管其結構簡單,但可以在不插入內芯(In-core)的情況下進一步提高防止管件脫離的力之管接頭的管件固定裝置。In view of such conventional circumstances, an object of the present invention is to provide a pipe fitting fixing device for a pipe joint that can further increase the force to prevent the pipe from coming off without inserting an in-core despite its simple structure.
為了實現上述目的,根據本發明的管接頭的管件固定裝置的特徵為具備有:止動環,藉由緊固裝置使C形環狀的環體縮小直徑,並緊固在接合管的外周面上;壓環,將襯墊壓在接頭本體的承口部上;及連接裝置,該止動環和該壓環連接到該接頭本體,其中,該止動環具有:一對突出件,設置在該環體的兩個圓周方向端部,並且具有貫通該緊固裝置的通孔;齒部,設置在該環體內側,並利用該緊固裝置縮小直徑而咬合於該接合管中;及複數個止動環連接部,沿該環體的圓周方向以適當的間隔配置並具有貫通該連接裝置的止動環貫通部,該壓環具有複數個壓環連接部,該複數個壓環連接部具有壓環通孔,該壓環通孔在管軸方向上與該複數個止動環連接部面對,並貫通該連接裝置,該連接裝置具有:第一貫通構件,貫通該接頭本體的通孔和該壓環通孔;及第二貫通構件,其具備有:連接部,貫通該止動環貫通部且並連接到該第一貫通構件;及對向部,沿管軸方向面對該止動環連接部,在利用該緊固裝置使該環體縮小直徑的狀態下,具備有傾斜機構,該傾斜機構係當該止動環連接部和該對向部彼此接觸時,該止動環相對於與該環體的中心軸正交的基準面上沿該管軸方向傾斜,以使該環體的圓周方向端部靠近該接頭本體,並且使該環體的圓周方向中央部從該接頭本體分離,該對向部與該止動環連接部相對的第一表面係平行於該基準面,該複數個止動環連接部與該對向部相對的第二面分別位於相對於該基準面在該管軸方向上傾斜的同一傾斜面,該第一表面和該傾斜面之間的距離係從該圓周方向端部往圓周方向中央部增大。In order to achieve the above object, the pipe fitting fixing device of the pipe joint according to the present invention is characterized by comprising: a stop ring, the diameter of the C-shaped annular body is reduced by a fastening device, and fastened to the outer peripheral surface of the joint pipe upper; a pressure ring, which presses the gasket on the socket part of the joint body; and a connecting device, the stop ring and the pressure ring are connected to the joint body, wherein the stop ring has: a pair of protrusions, set At the two circumferential ends of the ring body, there are through holes through the fastening device; the teeth are arranged inside the ring body, and the diameter of the fastening device is reduced to bite into the joint pipe; and A plurality of stop ring connecting parts are arranged at appropriate intervals along the circumferential direction of the ring body and have a stop ring through part passing through the connecting device. The pressing ring has a plurality of pressing ring connecting parts, and the plurality of pressing rings are connected The part has a pressure ring through hole, and the pressure ring through hole faces the connecting parts of the plurality of stop rings in the direction of the tube axis, and passes through the connecting device. The through hole and the pressure ring through hole; and the second through member, which is provided with: a connecting part that passes through the stop ring through part and is connected to the first through member; and an opposing part that faces along the tube axis direction The stop ring connection part is equipped with a tilting mechanism when the ring body is reduced in diameter by the fastening device. When the stop ring connection part and the opposing part are in contact with each other, the stop ring The moving ring is inclined along the direction of the tube axis with respect to the reference plane orthogonal to the central axis of the ring body, so that the circumferential end of the ring body is close to the joint body, and the circumferential central part of the ring body is separated from the The joint body is separated, the first surface of the opposing portion opposite to the stop ring connection portion is parallel to the reference plane, and the second surfaces of the plurality of stop ring connection portions opposite to the opposite portion are respectively located opposite to The reference plane is the same inclined surface inclined in the direction of the pipe axis, and the distance between the first surface and the inclined surface increases from the end portion in the circumferential direction to the central portion in the circumferential direction.
若藉由上述構造,該連接裝置具有:第一貫通構件,貫通接頭本體的通孔和壓環通孔;及第二貫通構件,其具備有:連接部,貫通止動環貫通部且並連接該第一貫通構件;及對向部,沿管軸方向面對止動環連接部。對向部與止動環連接部相對的第一表面係平行於與環體的中心軸正交的基準面,複數個止動環連接部與對向部相對的第二面分別位於相對於基準面在管軸方向上傾斜的同一傾斜面,第一表面和傾斜面之間的距離係從圓周方向端部往圓周方向中央部增大。於此,在藉由緊固裝置使環體縮徑的狀態下,由於止動環的齒部在緊固裝置所位於的圓周方向端部側上比在環體的圓周方向中心側上更好地咬合接合管,因此與圓周方向中央部相比,在圓周方向端部側將產生更大的防管件脫離的力。因此,當將管件拉力施加到接合管時,接合管在圓周方向端部側比圓周方向中央部延伸得更多,並且止動環連接部和對向部彼此接觸。當施加進一步的管件拉力時,由於第一表面和傾斜面之間的距離(間隙),傾斜機構使止動環相對於基準面在管軸方向上傾斜,從而使環體的圓周方向端部靠近接頭本體,並且環體的圓周中央部從接頭本體分離。結果,環體分別咬合接合管的圓周方向端部側和圓周方向中央部側,並使接合管變形(彎曲)。接合管的這種變形成為對管件拉力的大阻力。而且,止動環的傾斜也增加了在圓周方向中央部附近的齒部的咬合程度。因此,環體的變形和齒部的咬合將成為對管件拉力的大阻力,並且可以顯著提高防止管件脫離的力。According to the above structure, the connection device has: a first through member, a through hole through the joint body and a pressure ring through hole; The first penetrating member; and the opposing portion face the stop ring connecting portion along the pipe axis direction. The first surface of the opposite part and the stop ring connection part is parallel to the reference plane perpendicular to the central axis of the ring body, and the second surfaces of the plurality of stop ring connection parts and the opposite part are respectively located relative to the reference plane. For the same inclined surface whose surface is inclined in the direction of the pipe axis, the distance between the first surface and the inclined surface increases from the end portions in the circumferential direction toward the central portion in the circumferential direction. Here, in the state where the diameter of the ring body is reduced by the fastening device, since the teeth of the snap ring are better located on the side of the circumferential end where the fastening device is located than on the side of the circumferential center of the ring body Since the tube is snapped into place, a larger force for preventing the pipe from coming off will be generated at the ends in the circumferential direction than at the central portion in the circumferential direction. Therefore, when a pipe pulling force is applied to the joint pipe, the joint pipe extends more on the circumferential end side than the circumferential center portion, and the stop ring connection portion and the opposing portion contact each other. When further pipe tension is applied, due to the distance (gap) between the first surface and the inclined surface, the tilting mechanism tilts the stop ring in the direction of the tube axis relative to the reference plane, thereby bringing the circumferential end of the ring closer to the joint body, and the circumferential central portion of the ring is separated from the joint body. As a result, the rings bite into the circumferential end side and the circumferential center side of the joint pipe respectively, and deform (bend) the joint pipe. This deformation of the spliced pipe becomes a large resistance to the pulling force of the pipe. Furthermore, the inclination of the snap ring also increases the degree of engagement of the teeth in the vicinity of the central portion in the circumferential direction. Therefore, the deformation of the ring body and the bite of the teeth will become a large resistance to the pulling force of the pipe, and can significantly increase the force to prevent the pipe from coming off.
另外,作為第一實施例,該複數個止動環連接部具有:一對第一止動環連接部,相鄰接於該一對突出件;及一對第二止動環連接部,相鄰接於該一對第一止動環連接部,該一對第一止動環連接部和該一對第二止動環連接部相對於連結該中心軸和該圓周方向中央部的中心線以線對稱方式配置,該第一止動環連接部的第一止動環貫通部可為長孔,該長孔係該連接部可沿該環體的圓周方向滑動並且寬度比該對向部窄,該第二止動環連接部的第二止動環貫通部為長孔,該長孔係該連接部可沿該中心線的方向滑動並且寬度比該對向部窄。In addition, as a first embodiment, the plurality of stop ring connecting parts have: a pair of first stop ring connecting parts adjacent to the pair of protrusions; and a pair of second stop ring connecting parts adjacent to each other. Adjacent to the pair of first snap ring connecting portions, the pair of first snap ring connecting portions and the pair of second snap ring connecting portions are relative to a center line connecting the central axis and the circumferential central portion Arranged in a line-symmetric manner, the first stop ring penetration part of the first stop ring connection part can be a long hole, and the long hole is that the connection part can slide along the circumferential direction of the ring body and has a width wider than the opposite part Narrow, the second stop ring penetration part of the second stop ring connection part is a long hole, the long hole means that the connection part can slide along the direction of the center line and the width is narrower than the opposite part.
第一止動環連接部的第一止動環貫通部為長孔,該長孔係連接部可沿環體的圓周方向滑動並且寬度比對向部窄,且第二止動環連接部的第二止動環貫通部為長孔,該長孔係該連接部可沿中心線的方向滑動並且寬度比該對向部窄。結果,當縮小止動環的直徑時,貫通止動環貫通部的連接部不會妨礙縮徑,並且直徑可以沿著長孔平滑地縮小。此外,由於在縮徑期間和縮徑之後連接部不會從止動環貫通部脫落,所以能夠確保防止管件脫離的力。The first stop ring penetration part of the first stop ring connection part is a long hole, the long hole system connection part can slide along the circumferential direction of the ring body and the width is narrower than the opposite part, and the second stop ring connection part The through part of the second stop ring is a long hole, the connecting part can slide along the direction of the center line, and the width of the long hole is narrower than that of the opposite part. As a result, when reducing the diameter of the stop ring, the connection portion passing through the through portion of the stop ring does not hinder the diameter reduction, and the diameter can be smoothly reduced along the elongated hole. In addition, since the connecting portion does not come off from the stop ring penetration portion during and after the diameter reduction, it is possible to secure a force for preventing the pipe from coming off.
另外,作為第二實施例,該複數個止動環連接部具有:一對第一止動環連接部,相鄰接於該一對突出件;及第二止動環連接部,位於該圓周方向中央部,該一對第一止動環連接部相對於連結該中心軸和該圓周方向中央部的中心線以線對稱方式配置,該第一止動環連接部的第一止動環貫通部為長孔,該長孔係該連接部可沿該環體的圓周方向滑動並且寬度比該對向部窄,該第二止動環連接部的第二止動環貫通部可為長孔,該長孔係該連接部可沿該中心線的方向滑動並且寬度比該對向部窄。In addition, as a second embodiment, the plurality of stop ring connecting parts have: a pair of first stop ring connecting parts adjacent to the pair of protrusions; and a second stop ring connecting part located on the circumference direction central portion, the pair of first snap ring connecting portions are arranged in a line-symmetric manner with respect to the center line connecting the central axis and the circumferential central portion, and the first snap ring of the first snap ring connecting portion penetrates through The part is a long hole, and the long hole is that the connection part can slide along the circumferential direction of the ring body and the width is narrower than the opposite part, and the second stop ring through part of the second stop ring connection part can be a long hole , the long hole means that the connecting part can slide along the direction of the center line and has a narrower width than the opposite part.
第一止動環連接部的第一止動環貫通部為長孔,該長孔係連接部可沿環體的圓周方向滑動並且寬度比對向部窄,第二止動環連接部的第二止動環貫通部為長孔,該長孔係連接部可沿中心線的方向滑動並且寬度比對向部窄。結果,當縮小止動環的直徑時,貫通止動環貫通部的連接部不會妨礙縮徑,並且直徑可以沿著長孔平滑地縮小。此外,由於在縮徑期間和縮徑之後連接部不會從止動環貫通部脫落,所以能夠確保防止管件脫離的力。The first stop ring penetration part of the first stop ring connection part is a long hole, the long hole system connection part can slide along the circumferential direction of the ring body and the width is narrower than the opposite part, the second stop ring connection part of the second stop ring The through parts of the two stop rings are elongated holes, and the elongated holes are connecting parts that can slide along the direction of the centerline and are narrower in width than the opposite parts. As a result, when reducing the diameter of the stop ring, the connection portion passing through the through portion of the stop ring does not hinder the diameter reduction, and the diameter can be smoothly reduced along the elongated hole. In addition, since the connecting portion does not come off from the stop ring penetration portion during and after the diameter reduction, it is possible to secure a force for preventing the pipe from coming off.
另外,作為第三實施例,該複數個止動環連接部由一對位於該環體的該圓周方向中央部和該圓周方向端部之間的中央部的止動環連接部所組成,該一對止動環連接部相對於連結該中心軸和該圓周方向中央部的中心線以線對稱方式配置,該止動環連接部的止動環貫通部可為長孔或一側為開口的凹部,該長孔或該凹部係該連接部可滑動並且寬度比該對向部窄。In addition, as a third embodiment, the plurality of stop ring connecting parts are composed of a pair of stop ring connecting parts located in the center between the circumferential central part and the circumferential end of the ring body, the A pair of stop ring connecting parts are arranged symmetrically with respect to the center line connecting the central axis and the central part in the circumferential direction, and the stop ring through part of the stop ring connecting part can be a long hole or one side with an opening The recess, the long hole or the recess is that the connecting part is slidable and narrower in width than the opposite part.
第一止動環連接部的第一止動環貫通部為長孔或一側為開口的凹部,該長孔或該凹部係該連接部可滑動並且寬度比該對向部窄。結果,當縮小止動環的直徑時,貫通止動環貫通部的連接部不會妨礙縮徑,並且直徑可以沿著長孔平滑地縮小。此外,由於在縮徑期間和縮徑之後連接部不會從止動環貫通部脫落,所以能夠確保防止管件脫離的力。The first stop ring penetration part of the first stop ring connection part is a long hole or a concave part with an opening on one side, and the long hole or the concave part is slidable for the connecting part and narrower in width than the opposite part. As a result, when reducing the diameter of the stop ring, the connection portion passing through the through portion of the stop ring does not hinder the diameter reduction, and the diameter can be smoothly reduced along the elongated hole. In addition, since the connecting portion does not come off from the stop ring penetration portion during and after the diameter reduction, it is possible to secure a force for preventing the pipe from coming off.
另外,作為第四實施例,該複數個止動環連接部具備有:與該一對突出件相鄰接的一對第一止動環連接部;與該圓周方向中央部相鄰接的一對第二止動環連接部;及位於該第一止動環連接部和該第二止動環連接部之間的一對第三止動環連接部,該一對第一止動環連接部,該一對第二止動環連接部和該一對第三止動環連接部相對於連結該中心軸和該圓周方向中央部的中心線以線對稱方式配置,各該止動環連接部的止動環貫通部可為長孔,該長孔係該連接部可沿該環體的圓周方向滑動並且寬度比該對向部窄。In addition, as a fourth embodiment, the plurality of snap ring connecting portions include: a pair of first snap ring connecting portions adjacent to the pair of protrusions; a pair of first snap ring connecting portions adjacent to the central portion in the circumferential direction; a pair of second stop ring connection parts; and a pair of third stop ring connection parts located between the first stop ring connection part and the second stop ring connection part, the pair of first stop ring connection parts part, the pair of second stop ring connecting parts and the pair of third stop ring connecting parts are arranged in a line-symmetrical manner with respect to the center line connecting the central axis and the central part in the circumferential direction, and each of the stop rings is connected The stop ring through part of the part can be a long hole, and the long hole means that the connecting part can slide along the circumferential direction of the ring body and the width is narrower than that of the opposite part.
每個止動環連接部的止動環貫通部為長孔,該長孔係連接部可在沿環體的圓周方向滑動並且寬度比對向部窄。結果,當縮小止動環的直徑時,貫通止動環貫通部的連接部不會妨礙縮徑,並且直徑可以沿著長孔平滑地減小。此外,由於在縮徑期間和縮徑之後連接部不會從止動環貫通部脫落,所以能夠確保防止管件脫離的力。The stop ring penetrating part of each stop ring connecting part is a long hole, and the long hole means that the connecting part can slide along the circumferential direction of the ring body and has a narrower width than the opposite part. As a result, when reducing the diameter of the stop ring, the connection portion passing through the through portion of the stop ring does not hinder the diameter reduction, and the diameter can be smoothly reduced along the elongated hole. In addition, since the connecting portion does not come off from the stop ring penetration portion during and after the diameter reduction, it is possible to secure a force for preventing the pipe from coming off.
再者,作為第五實施例,除了上述第一實施例,該複數個止動環連接部進一步具備有一對第三止動環連接部,其位於該第一止動環連接部和該第二止動環連接部之間,該一對第三止動環連接部,相對於連結該中心軸和該圓周方向中央部的中心線以線對稱方式配置,該第三止動環連接部的第三止動環貫通部可為長孔,該長孔係該連接部可沿該環體的圓周方向滑動並且寬度比該對向部窄。Moreover, as a fifth embodiment, in addition to the above-mentioned first embodiment, the plurality of stop ring connecting parts are further equipped with a pair of third stop ring connecting parts, which are located between the first stop ring connecting part and the second stop ring connecting part. Between the stop ring connecting parts, the pair of third stop ring connecting parts is arranged in a line-symmetrical manner with respect to the center line connecting the central axis and the central part in the circumferential direction, and the third stop ring connecting parts of the third stop ring connecting parts The through parts of the three stop rings can be long holes, and the long holes mean that the connecting part can slide along the circumferential direction of the ring body and the width is narrower than that of the opposite part.
第一和第三止動環連接部的第一和第三止動環貫通部為長孔,該長孔係該連接部可沿環體的圓周方向滑動並且寬度比面向部窄,此外,第二止動環連接部的第二止動環貫通部為長孔,該長孔係連接部可沿中心線的方向滑動並且寬度比面向部窄。結果,當縮小止動環的直徑時,貫通止動環貫通部的連接部不會妨礙縮徑,並且直徑可以沿著長孔平滑地縮小。此外,由於在縮徑期間和縮徑之後連接部不會從止動環貫通部脫落,所以能夠確保防止管件脫離的力。The first and third stop ring through parts of the first and third stop ring connection parts are long holes, and the long holes are that the connection part can slide along the circumferential direction of the ring body and the width is narrower than the facing part. In addition, the second stop ring The second stop ring penetration part of the two stop ring connecting parts is a long hole, the long hole is the connecting part can slide along the direction of the center line and the width is narrower than the facing part. As a result, when reducing the diameter of the stop ring, the connection portion passing through the through portion of the stop ring does not hinder the diameter reduction, and the diameter can be smoothly reduced along the elongated hole. In addition, since the connecting portion does not come off from the stop ring penetration portion during and after the diameter reduction, it is possible to secure a force for preventing the pipe from coming off.
在以上任一個實施例中,該接合管為公稱直徑可為大於等於100的高性能聚乙烯管(HPPE/PE100)。此外,在其他實施例中,該接合管可為公稱直徑為大於等於75的高性能聚乙烯管(HPPE/PE100)。In any one of the above embodiments, the junction pipe is a high-performance polyethylene pipe (HPPE/PE100) with a nominal diameter greater than or equal to 100. In addition, in other embodiments, the joint pipe can be a high performance polyethylene pipe (HPPE/PE100) with a nominal diameter greater than or equal to 75.
在以上任一個實施例中,該第一貫通構件可為T形螺栓,該第二貫通構件可為附凸緣帶帽螺母(cap nut)。如果是這樣,該連接裝置可進一步具備有接觸構件,該第一貫通構件貫通並接觸到該連接部和該壓環連接部。由於該接觸構件,附凸緣帶帽螺母的連接部相對於壓環連接部的接觸面積變寬(更大),並且接觸構件不會與附凸緣帶帽螺母一起旋轉。因此,即使在緊固止動輪時附凸緣帶帽螺母與止動環連接部接觸,藉由接觸構件擰緊的T型螺栓和附凸緣帶帽螺母可平滑地滑動,不會妨礙止動輪的縮徑。此外,此使得容易地調整止動環連接部與凸緣部之間的間隙(間距),而無需依據止動環連接部的厚度(管軸方向X的寬度)來製造附凸緣帶帽螺母。In any one of the above embodiments, the first through member may be a T-bolt, and the second through member may be a flanged cap nut (cap nut). If so, the connecting device may further be provided with a contact member, and the first penetrating member passes through and contacts the connecting portion and the pressure ring connecting portion. Due to the contact member, the contact area of the connecting portion of the flanged cap nut with respect to the pressure ring connecting portion becomes wider (larger), and the contact member does not rotate together with the flanged cap nut. Therefore, even if the cap nut with flange comes into contact with the stop ring joint portion when tightening the stopper wheel, the T-bolt and cap nut with flange that are tightened by the contact member can slide smoothly without hindering the movement of the stopper wheel. Reduced diameter. In addition, this makes it easy to adjust the gap (pitch) between the snap ring connection portion and the flange portion without manufacturing the cap nut with flange depending on the thickness (width in the tube axis direction X) of the snap ring connection portion .
在以上任一個實施例中,該傾斜面可相對於該基準面在該管軸方向上傾斜5°以內且大於0°的面。若為該角度,就可以在接頭內部確保伸縮量,同時確保防止管件脫離的力,由於接合管不會從襯墊上脫落而導致漏水,故可加工性佳。In any one of the above embodiments, the inclined surface may be inclined within 5° and greater than 0° relative to the reference plane in the direction of the tube axis. With this angle, the amount of expansion and contraction inside the joint can be ensured, and at the same time, the force to prevent the pipe from coming off can be secured. Since the joint pipe does not come off the packing and cause water leakage, the workability is excellent.
本發明之效果:Effect of the present invention:
根據本發明的管接頭的管件固定裝置的特徵,儘管其結構簡單,但可以在不插入內芯的情況下進一步提高防止管件脫離的力。According to the feature of the pipe fixing device of the pipe joint of the present invention, although its structure is simple, the force for preventing the pipe from coming off can be further increased without inserting the inner core.
從以下本發明的實施例的各部分來看,本發明的其他目的,構造和效果將變得顯而易見。Other objects, configurations and effects of the present invention will become apparent from the following parts of the embodiments of the present invention.
為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:In order to have a more complete and clear disclosure of the technical content used in the present invention, the purpose of the invention and the effects achieved, it will be described in detail below, and please also refer to the disclosed drawings and drawing numbers:
茲參考圖1至圖7來詳細說明本發明的第一實施例。A first embodiment of the present invention will now be described in detail with reference to FIGS. 1 to 7 .
[裝置1的概述][Overview of Device 1]
如圖1至圖3所示,根據本發明的第一實施例的管件固定裝置1A為具備:止動環3A,藉由緊固裝置9使略C形環狀的環體30A縮小直徑,並緊固在接合管100的外周面上;壓環4A,將襯墊6壓在接頭本體2的承口部21上;連接裝置5,將止動環3A和壓環4A連接固定到接頭本體2;及後述的傾斜機構7。As shown in FIGS. 1 to 3 , the
[接合管100][Joint pipe 100]
於本實施例中,接合管100係用作例如供水用聚乙烯管的高性能聚乙烯管(Higher Performance Polyethylene,也稱為「HPPE」,「第三代高密度聚乙烯管」),其公稱直徑為150。在包含該高性能聚乙烯管(PE100)的聚乙烯管的情況下,除非經由止動環3A使管件的直徑從管件的外徑稍微減小,否則難以防止管件的脫落。根據本發明的管件固定裝置1,在此種具有伸縮性且可撓性(柔軟性)的塑料管件中,於不使用內芯的情況下提高了管件的保持力(防脫離的力)並且還改善可加工性,而不會妨礙縮徑。In this embodiment, the
此外,所謂PE100係ISO 9080:藉由「塑料管道和管道系統-利用管件形狀熱塑性材料的外推法測量長期水壓強度」中指定的方法所獲得的長期靜水壓強度的97.5%置信下限值為10.00至11.29 MPa,並被分類為最低要求強度(MRS Minimum Required Strength)=10.0 MPa。此外,所謂長期靜水壓力強度(最低要求強度)係使管道在20°耐受50年的使用壽命的圓周方向應力值,且根據內部壓力蠕變試驗的數據計算得出的(預測)。Furthermore, the so-called PE100 is ISO 9080: Lower 97.5% confidence limit for long-term hydrostatic strength obtained by the method specified in "Plastic pipes and piping systems - Measurement of long-term hydrostatic strength using extrapolation of fitting shape thermoplastic materials" Values are 10.00 to 11.29 MPa and are classified as MRS Minimum Required Strength = 10.0 MPa. In addition, the so-called long-term hydrostatic pressure strength (minimum required strength) refers to the stress value in the circumferential direction that enables the pipeline to withstand a service life of 50 years at 20°, and is calculated (predicted) based on the data of the internal pressure creep test.
對於高性能聚乙烯管(SDR11 PE100),相對於管體強度,確保防止管件脫離的力進一步超過為每個公稱直徑所指定的指定測試載荷。因此,按照英國水管工業標準,所謂高性能聚乙烯管的管件強度以上如下:若公稱直徑為75時,防止管件脫離的力為大於等於40 kN,若公稱直徑為100時,防止管件脫離的力為大於等於77 kN,若公稱直徑為150時,防止管件脫離的力為大於等於160 kN,上述3種就相當於類型1,並且接合強度被分類為等於或高於管件強度。於本實施例中,確保防止管件脫離的力甚至比此等力量更大。此外,高性能聚乙烯管通常不用作裸露管,而用作埋管。因此,管件不會因一般使用壓力(0.75MPa)或在施工後的水壓洩漏測試(0.5MPa)而彎曲或變形。For high performance polyethylene pipe (SDR11 PE100), the force to prevent disengagement of the fitting is ensured, relative to the strength of the pipe body, further beyond the specified test load specified for each nominal diameter. Therefore, according to the British water pipe industry standard, the strength of the so-called high-performance polyethylene pipe fittings is as follows: if the nominal diameter is 75, the force to prevent the pipe fitting from detaching is greater than or equal to 40 kN; if the nominal diameter is 100, the force to prevent the pipe fitting from detaching For 77 kN or more, if the nominal diameter is 150, the force to prevent the pipe from coming off is 160 kN or more, the above 3 types are equivalent to
[接頭本體2][joint body 2]
如圖1至圖3所示,接頭本體2具有錐形的承口部21和定位接合管100的端部的空腔22,且在外周上設置有略矩形的法蘭23。在法蘭23的四個角落處形成有通孔24,該通孔24係讓後述的第一貫通構件51穿通的通孔24。As shown in FIGS. 1 to 3 , the
[止動環3A][
止動環3A,如圖1至圖3和圖4A所示,具有略呈環體30A;一對突出件31、31,設置在環體30A的兩個圓周方向端部30x、30x;及複數個止動環連接部32,沿著環體30A的圓周方向以適當的間隔配置。突出件31具有貫通孔31a,該貫通孔31a係用於貫通緊固裝置9的螺栓9a。帶帽螺母9b與螺栓9a相擰接。The
於本實施例中,止動環連接部32係由與突出件31相鄰接的第一止動環連接部32a以及與第一止動環連接部32a相比從突出件31更離開的第二止動環連接部32b形成,相對於連接止動環3A的中心軸C和圓周方向中央部30y的中心線L以線對稱方式設置一對。In this embodiment, the snap
第一、第二止動環連接部32a、32b設置有長孔33a、33b,該長孔33a、33b作為貫通後述的第二貫通構件52的止動環貫通部33。如圖1所示,第一止動環連接部32a的長孔33a的長邊方向D1(長孔33a的中心線d1)朝向突出件31並且與中心線L相交。另一方面,第二止動環連接部32b的長孔33b的長邊方向D2(長孔33b的中心線d2)與中心線L平行。The first and second snap
環體30A相對於中心線L係線對稱,並且在外表面設置有向外突出的第一肋部37和第二肋部38。第一肋部37設置在第一止動環連接部32a與第二止動環連接部32b之間,並且從第一止動環連接部32a朝向第二止動環連接部32b逐漸變薄(變低)。第二肋部38設置在一對第二止動環連接部32b、32b之間,並且形成為具有相同的壁厚(高度)。第一肋部37和第二肋部38使得由緊固裝置9縮小環體30A的直徑能夠在圓周方向上大致均勻地縮徑。此外,在環體30A的內圍面上,沿圓周方向形成有複數個齒部39,該複數個齒部39係藉由環體30A的緊固裝置9的縮徑來咬合接合管100。The
[壓環4A][
如圖1至圖3所示,壓環4A具有:承環狀的主體部40;以及從主體部40向外突出並且在管軸方向X上面向第一止動環連接部32a和第二止動環連接部32b的第一、第二壓環連接部42a、42b。在第一、第二壓環連接部42a、42b的中央設有讓第一貫通構件51貫通的圓形之壓環通孔43。此外,第一、第二壓環連接部42a、42b具有相同的形狀,並且以大約90°的相等間隔設置,從而相對於壓環4A的中心旋轉對稱。結果,例如,當管件固定裝置1被拆卸且重新組裝時,無論相對於止動環連接部32位於哪個壓環連接部42,都可以使用連接裝置5進行連接固定,因此作業性良好。此外,長孔33a的長邊方向D1係一直線,該直線在緊固止動環3A之前和之後,相對於環體30A連結第一壓環連接部42a的壓環通孔43的位置。此外,長孔33b的長邊方向D2係一直線,該直線在緊固止動環3A之前和之後,相對於環體30A連結第二壓環連接部42b的壓環通孔43的位置。As shown in FIGS. 1 to 3 , the
[連接裝置5][connection device 5]
如圖1至圖3和圖4B所示,連接裝置5具有:第一貫通構件51,大致貫通接頭本體2的通孔24和壓環通孔43;及第二貫通構件52,其具備有:連接部53,貫通止動環貫通部33(長孔33a、33b)並連接到第一貫通構件51;及對向部54,沿管軸方向X面向止動環連接部32(第一、第二止動環連接部32a、32b)。As shown in Fig. 1 to Fig. 3 and Fig. 4B, the connecting
於本實施例中,第一貫通構件51為T形螺栓,第二貫通構件52係附凸緣帶帽螺母。在該附凸緣帶帽螺母52中,連接部53係在內部刻有螺紋槽53a的圓筒部。對向部54係從圓筒部53向外突出的環狀之凸緣部。此外,連接裝置5還包含作為接觸構件的墊圈55,其為T形螺栓51貫通且與圓筒部53和壓環連接部42接觸。In this embodiment, the first through
於該管件固定裝置1A中,將環體30A緊固(使止動環3A的縮徑)之前,利用連接裝置5將壓環4A固定在接頭本體2上(如圖5C所示)。此時,T形螺栓51和壓環通孔43的中心可能會發生錯位的現象。利用將墊圈55放置在圓筒部53與壓環連接部42之間,讓附凸緣帶帽螺母52相對於壓環連接部42的接觸面積比使圓筒部53的端部53b直接接觸到壓環連接部42的接觸面積寬(大)。此外,由於將附凸緣帶帽螺母52擰入T形螺栓51中,所以壓環連接部42的表面不會因圓筒部53的旋轉而損壞。而且,墊圈55僅被壓縮而沒有與附凸緣帶帽螺母52一起旋轉。因此,即使在緊固止動環3A時附凸緣帶帽螺母52與止動環貫通部33接觸,T形螺栓51擰入的附凸緣帶帽螺母52也可藉由墊圈55平滑地滑動,並且不會妨礙止動環3A的縮徑。此外,不必根據止動環連接部32的厚度(管軸方向的寬度)來製造附凸緣帶帽螺母52(圓筒部53)且可以調整止動環連接部32與凸緣部54之間的間隙(間隔B)。In the
[傾斜機構7][Tilt Mechanism 7]
於本實施例中,傾斜機構7係當第一、第二壓環連接部32a、32b與凸緣部54在環體30A藉由緊固裝置9縮小直徑的狀態下彼此接觸時,止動環3A相對於與環體30A的中心軸C正交的基準面上沿管軸方向X傾斜,以使環體30A的圓周方向端部30x靠近接頭本體2,並且使圓周方向中央部30y從接頭本體2分離。換句話說,於本發明中,止動環3A包含有環體30A的中心軸C並且朝向與連結環體30A的中心O和圓周方向中央部30y的中心線L正交的水平面N傾斜。如上述所言,由於將高性能聚乙烯管件作用埋管,因此在正常使用壓力或水壓洩漏測試中不會發生彎曲或變形的現象。亦即,在正常使用條件下,當在管件中產生較大的拉力時,傾斜機構7將產生作用。In this embodiment, the
如圖2和圖5B所示,凸緣部54面向止動環連接部32a、32b的每個第一表面56均平行於基準面P(在圖5B中用點劃線表示的對向面Q)。另一方面,第一、第二止動環連接部32a、32b面向凸緣部54的第二表面34a、34b係位於相對於基準面P沿管軸方向X以傾斜角度θ傾斜的同一傾斜面PI中。傾斜機構7包含止動環連接部32(第一、第二止動環連接部32a、32b)的第二表面34a、34b(傾斜面P1)以及凸緣部(對向部)54的第一表面56和傾斜面PI之間的距離B係從圓周方向端部30x朝向圓周方向中央部30y變大。另外,在圖5B中,每個第一表面56位於相同的對向面Q中。但,在緊固止動環3A的狀態下,在第一表面56與傾斜面PI之間形成間隙,以使間隔B從圓周方向端部30x朝向圓周方向中央部30y增大。As shown in FIGS. 2 and 5B, each
順便一提,也可考慮止動環3A相對於基準面P沿管軸方向X上傾斜,從而使環體30A的圓周方向中央部30y靠近接頭本體2,並且使圓周方向端部30x從接頭本體2分離,然而,在高性能聚乙烯管(SDR11 PE100)中,當環體30A縮徑時,由於止動環3A的齒部39比圓周方向中央部30y更靠近圓周方向端部30x側而與接合管100咬合,所以在圓周方向端部30x側就發揮出比圓周方向中心部30y較大的防管件脫離性能。當管件拉力F作用在管件上時,由於止動環3A的傾斜使環體30A的接頭本體2側在圓周方向上的中央部30y咬入到接合管100,所以齒部39在圓周方向中央部30y的咬合量減少(齒部浮起)。然後,當管件拉力F進一步起作用時,接合管100相對於止動環3A在圓周方向中央部30y側將產生移位。因此,與本實施例相比,由於止動環3A的傾斜而減少提高防止管件脫離力的效果。如以上所述,在本發明的傾斜機構7中,使環體30A的圓周方向端部30x靠近接頭本體2,並且使圓周方向中央部30y從接頭本體2分離。By the way, it is also conceivable that the
於此,傾斜面PI的傾斜角度θ可以相對於基準面P以大於0°且小於等於5°的角度傾斜。較佳為大於等於1°且小於等於5°。隨著傾斜角度增加,由於允許傾斜的空間也增加,因此有必要減少接合管100的伸縮量。如果使用本實施例中的接合管100(公稱直徑150),則較佳為大於等於2°且小於等於3°。如果傾斜角度超過5°,則難以確保接合管100在接頭內的伸縮量,並且使接合管100從襯墊6脫落而導致漏水。另外,為了確保該傾斜角度,需要使附凸緣帶帽螺母52的圓筒部53延伸,從而增加了製造成本。Here, the inclination angle θ of the inclined plane PI may be inclined at an angle greater than 0° and less than or equal to 5° relative to the reference plane P. Preferably, it is greater than or equal to 1° and less than or equal to 5°. As the inclination angle increases, since the space allowed for inclination also increases, it is necessary to reduce the expansion and contraction amount of the
根據發明人的公稱直徑為150的高性能聚乙烯管(PE100)的拉伸實驗,當傾斜角度為0°時,最大載荷為171.9kN。傾斜角度為2°時,最大載荷為177.2kN,傾斜角度為3°時,最大載荷為184.4kN。另一方面,在習知產品中,其中暫時固定壓環4A然後緊固止動環3A,最大載荷為171.8kN。According to the tensile test of the inventor's high-performance polyethylene pipe (PE100) with a nominal diameter of 150, when the inclination angle is 0°, the maximum load is 171.9kN. When the inclination angle is 2°, the maximum load is 177.2kN, and when the inclination angle is 3°, the maximum load is 184.4kN. On the other hand, in the known product in which the
於此,如上所述,在英國水管工業標準中被分類為1類的係那些公稱直徑為150且防止管件脫離力為大於等於160kN的標準。基於此標準,上述實驗中的習知產品為171.8-160=11.8kN。另一方面,在本發明中,184.4-160=24.4kN,這確保了防止管件脫離力,其餘量為習知產品的兩倍。如上所述,與習知產品相比,特別為當傾斜角度為2°至3°時,可以確保能夠進行伸縮的行程,並且提高防止管件脫離力。Here, as mentioned above, those classified as
[管件拉力的說明][Description of pipe tension]
接下來,將參考圖5至圖7來說明止動環3A和接合管100在管件固定裝置1A中的動作。圖1至圖3顯示出管件固定裝置1A,該管件固定裝置1A在一對突出件31、31上安裝有開頭螺母(Open Nut)9c。由於該狀態係在緊固止動環3A之前(縮徑前)和扭緊連接裝置5之前(在螺紋槽53a擰緊前),所以接頭本體2和壓環4A彼此不接觸,並且襯墊6不變形。Next, the action of the
接下來,如圖5所示,移除開頭螺母9c,將附凸緣帶帽螺母52扭緊(最終緊固)到T形螺栓51,並且將止動環3A和壓環4A連接到接頭本體2(螺紋槽53a中的擰緊完成)。圓筒部53的端部53b接觸在墊圈55上,壓環4A將襯墊6壓靠在承口部21上,使承口部21壓縮變形,並且還抵接在接頭本體2上。另一方面,止動環3A尚未緊固。此時,位於止動環3A的長孔33a、33b的一端的每個連接裝置5的中心軸與第一、第二壓環連接部42a、42b的每個壓環通孔43的中心彼此一致。另外,止動環3A的中心與壓環4A的中心也一致。於此,止動環連接部32在管軸方向的最大寬度(長度)W1比圓筒部55的圓柱部的長度W2(從凸緣部54到圓筒部端部53b的距離)短。結果,相對於第一、第二止動環連接部32a、32b,在凸緣部54與第一、第二壓環連接部42a、42b之間形成間隙S。因此,不需要像傳統般在緊固止動環3A的緊固裝置9之前,以手動方式緊固(暫時緊固)連接裝置5以暫時固定管件,且壓環4A可以被牢固地緊固(最終緊固),並且使工作簡單化並操作性(加工性)良好。Next, as shown in FIG. 5, the
接著,如圖2所示,在利用連接裝置5壓環4A連接到接頭本體2之後,止動環3A的緊固裝置9被緊固以縮小環體30A的直徑。由於圓筒部53的外徑在短邊方向上小於長孔33a、33b的直徑(寬度),因此附凸緣帶帽螺母52在長孔33a、33b的內部沿著長邊方向D1,D2相對於30A移動(滑動)。因此,沿長孔33a、33b的取向方向(長邊方向D1、D2)來引導環體30A的縮徑,並且第一、第二止動環連接部32a、32b跟隨環體30A的縮徑而移動。然後,從長孔33a、33b的一端移動到另一端的每個連接裝置5的中心軸與第一、第二壓環連接部42a、42b的每個壓環通孔43的中心重合。此外,藉由緊固而縮徑的止動環3A的中心與壓環4A的中心也彼此重合。因此,連接裝置5不會妨礙到縮徑,並且環體30A不會局部地加載而引起裂紋等現象。Next, as shown in FIG. 2, after the
此外,由於上述間隙S,當環體30A的直徑縮小時,止動環連接部32和壓環連接部42不會彼此接觸,並且不會發生因接觸所產生的摩擦阻力。因此,可以以低扭矩且平穩地來縮小直徑且加工性佳。此外,由於止動環3A未固定在接頭本體2上,並且第一止動環連接部32a和第二止動環連接部32b與凸緣部54分離,所以能夠使接合管100伸縮。Furthermore, due to the above-mentioned gap S, when the diameter of the
然後,當在連接固定止動環3A之後,當在接合管100中沿管軸向X產生管件拉力F時,會使接合管100延伸,並且止動環3A從壓環4A分離(墊圈55)。由於凸緣部54的外徑大於長孔33a、33b的直徑,因此凸緣部54與第一止動環連接部32a和第二止動環連接部32b接觸,從而防止接合管100的脫落。於本實施例中,首先,使凸緣部54的第一表面56的上端56a(圓周方向端部30x側)與第一止動環連接部32a接觸。Then, when the pipe tension F is generated in the
於此,於本實施例中,形成在附凸緣帶帽螺母52和凸緣部54的第一表面56之間的空間(間隔B),係第二止動環連接部32b的第二表面34b大於第一止動環連接部32a的第二表面34a,並且下部(圓周方向中央部30y)大於上部(圓周方向端部30x側)。如上所述,在凸緣部54的第一表面56與包含有第二表面34a、34b的傾斜面PI之間,由於形成了該間隔B從圓周方向端部30x往圓周方向中央部30y增大的空間,因此,當進一步施加管件拉力F時,如圖7所示,止動環3A從上端56a開始傾斜,以藉由間隔B(空間)和傾斜面PI(第二表面34a、34b)使得圓周方向端部30x靠近接頭本體2,並且圓周方向中央部30y從接頭本體2離開。然後,環體30A與接合管100接觸並且使接合管100變形(彎曲)。產生的變形部M與管件拉力F相抵,並且可以大幅地提高防止管件脫離的力。Here, in this embodiment, the space (interval B) formed between the
另外,止動環3A的齒部39,與圓周方向中央部30y附近相比,在緊固裝置9所在的圓周方向端部30x側深入地咬合到接合管100中,而在圓周方向中央部30y附近咬合變淺。當在止動環3A中產生管件拉力F時,由於齒部39在圓周方向中央部30y附近咬合較淺,故接合管100在該部分會滑動,並且降低了防止管件脫離的力。因此,利用使止動環3A從上端56a側開始傾斜,能夠使止動環3A相對容易地傾斜而在接合管100中產生變形部M,從而進一步提高了防止管件脫離的力。另外,由於該止動環3A的傾斜,圓周方向中央部30y的齒部39進一步咬合到接合管100中,從而進一步提高了防止管件脫離的力。In addition, the
此外,也可考慮利用使止動環連接部32的第二表面34a、34b為平坦面並且使凸緣部54的第一表面56為傾斜面,且以與上述相同的方式,讓止動環3A傾斜而使接合管100變形。然而,於此種情況下,難以擰緊T形螺栓51和附凸緣帶帽螺母52,使得每個凸緣部54的第一表面56位於相同的傾斜面PI中。因此,在本發明的傾斜機構7中,凸緣部54的第一表面56為平坦面,止動環連接部32的第二表面34為傾斜面。In addition, it is also conceivable to use the
<第二實施例><Second embodiment>
接下來,將參考圖8至圖12來說明本發明的第二實施例。此外,與上述實施例相同的構件由相同的符號標記表示。在上述實施例中,4個止動環連接部32(第一、第二止動環連接部32a、32a)藉由連接裝置5連接到接頭本體2。然而,在第二實施例中,止動環3B具有止動環連接部32、一對第一止動環連接部32a、32a以及一個第二止動環連接部32b1。於本實施例中,接合管100的公稱直徑為100。元件符號37B指的是第一肋部。Next, a second embodiment of the present invention will be described with reference to FIGS. 8 to 12 . In addition, the same components as those of the above-described embodiment are denoted by the same reference numerals. In the above embodiment, the four stop ring connecting parts 32 (first and second stop
如圖8至圖10所示,第二止動環連接部32b1形成有凹部33b1,在第二實施例中,該凹部33b1位於環體30B的圓周方向中央部30y,且一側為開口作為第二止動環貫通部33b。該凹部33b1比凸緣部54窄並且沿著中心線L。對向第一止動環連接部32a和第二止動環連接部32b1的凸緣部54的第二表面34a、34b係位於相對於基準面P沿管軸方向X以傾斜角度θ傾斜的同一面PI中。此外,傾斜面PI的傾斜角度θ可以相對於基準面P以大於0°且小於等於5°的角度傾斜。較佳為大於等於1°且小於等於5°。同樣於本實施例中,在附凸緣帶帽螺母52和凸緣部54的第一表面56之間所形成的空間(間隔B)為第二止動環連接部32b1的第二表面34b大於第一止動環連接部32a的第二表面34a,並且下部(圓周方向中央部30y)大於上部(圓周方向端部30x側)。As shown in Fig. 8 to Fig. 10, the second snap ring connecting portion 32b1 is formed with a concave portion 33b1. In the second embodiment, the concave portion 33b1 is located at the
如圖11所示,同樣在本實施例中,利用連接裝置5將壓環4B緊固到接頭本體2上,然後緊固止動環3B的緊固裝置9,就可以縮小環體30B的直徑。於本實施例中,附凸緣帶帽螺母52在長孔33a中將沿著長邊方向D1滑動。另一方面,在圓周方向中央部30y中,由於直徑朝環體30B的中心縮小,並且縮徑量很小,因此附凸緣帶帽螺母52在凹部33b1中沿著中心線L略微滑動。因此,連接裝置5不會妨礙到縮徑並且不會從凹部33b1脫離。此外,代替外側為開口的凹部33b1,可以使用沿著中心線L的長孔。As shown in Figure 11, also in this embodiment, use the connecting
此外,當進一步施加管件拉力F時,如圖12所示,由於圖9所示的間隔B(空間)和傾斜面PI(第二表面34a、34b),止動環3B從上端56a開始傾斜。然後,環體30B與接合管100接觸並使接合管100變形(彎曲)。由於產生的變形部M與管件拉力F相抵,並且在圓周方向中央部30y處的齒部39進一步咬合到接合管100中,因此可以大幅地提高防止管件脫離的力。In addition, when the pipe tension F is further applied, as shown in FIG. 12 , the
<第三實施例><Third embodiment>
此外,在圖13至圖17所示的第三實施例中,止動環3C只有兩個止動環連接部32,亦即一對第一止動環連接部32a2、32a2。於本實施例中,接合管100的公稱直徑為50或75。In addition, in the third embodiment shown in FIGS. 13 to 17 , the
如圖13至15所示,一對第一止動環連接部32a2、32a2位於環體30C的圓周方向中央部30y與圓周方向端部30x之間的中間部,並且相對於中心線L以線對稱方式配置。第一止動環連接部32a2形成有凹部33a2,在第三實施例中,該凹部33a2作為外側為開口的第一止動環貫通部33a。該凹部33a2比凸緣部54窄。於本實施例中,第一止動環連接部32a2與凸緣部54對向的第二面34係位於相對於基準面P沿管軸方向X以傾斜角度θ傾斜的同一傾斜面PI上。傾斜面PI的傾斜角度θ可以相對於基準面P以大於0°且小於等於10°的角度傾斜。較佳為大於等於1°且小於等於6°。於本實施例中,在附凸緣帶帽螺母52的凸緣部54的第一表面56和第一止動環連接部32a2的第二表面34之間所形成的空間(間隔B)為下部(圓周方向中央部30y)大於在上部(圓周方向端部30x側)。As shown in FIGS. 13 to 15 , a pair of first snap
如圖16所示,同樣在本實施例中,利用連接裝置5將壓環4C緊固到接頭本體2上,然後緊固止動環3C的緊固裝置9,就可以縮小環體30C的直徑。於本實施例中,附凸緣帶帽螺母52在凹部33a2中2沿著中心線L滑動。因此,連接裝置5不會妨礙到縮徑並且不會從凹部33a2脫離。此外,代替外側為開口的凹部33a2,可以使用沿著中心線L的長孔。另外,於本實施例中,凹部33a2的開口寬度與凹部33a2的內側部分的寬度相同,但也可以將開口寬度形成比內部的寬度窄。凹部33a2的形狀不侷限於本實施例的形狀,只要附凸緣帶帽螺母52能夠在凹部33a2中滑動即可。As shown in Figure 16, also in this embodiment, the diameter of the
此外,當進一步施加管件拉力F時,如圖17所示,由於圖14所示的間隔B(空間)和傾斜面PI(第二表面34a),止動環3C從上端56a開始傾斜。然後,環體30C與接合管100接觸並使接合管100變形(彎曲)。由於產生的變形部M與管件拉力F相抵,並且在圓周方向中央部30y處的齒部39進一步咬合到接合管100中,因此可以大幅地提高防止管件脫離的力。In addition, when the pipe tension F is further applied, as shown in FIG. 17 , the
<第四實施例><Fourth embodiment>
此外,在圖18至圖22所示的第四實施例中,止動環3D的止動環連接部32包含有6個連接部,分別為:一對第一止動環連接部32a、32a、一對第二止動環連接部32b2、32b2以及一對第三止動環連接部32c、32c,每個連接部以成對配置,以相對於中心線L線對稱。此外,於本實施例中,接合管100的公稱直徑為250。元件符號37D和38D分別指的是第一肋部和第二肋部。In addition, in the fourth embodiment shown in FIGS. 18 to 22 , the stop
如圖18至圖20所示,第二止動環連接部32b2位在環體30D的圓周方向中央部30y的附近。此外,第三止動環連接部32c設置在第一止動環連接部32a與第二止動環連接部32b2之間的中央(自環體30D的圓周方向中央部30y起沿著環體30D的圓周方向相差90°的位置)。第二止動環連接部32b2和第三止動環連接部32c設置有比凸緣部54窄的長孔33b2、33c。第一止動環連接部32a具有與上述第一實施例相同的構造。As shown in FIGS. 18 to 20 , the second snap
於此,第一止動環連接部32a的長孔33a的長邊方向D1(中心線d1)和第三止動環連接部32c的長孔33c的長邊方向D3(中心線d3)係朝向突出件31取向且與中心線L交叉。此外,中心線d1與中心線L的交叉角α1大於中心線d3與中心線L的交叉角。另一方面,第二止動環連接部32b2的長孔33b2的長邊方向D2(中心線d2)朝向第三止動環連接部32c定向,並取向方向與先前的中心線d1、d3的取向方向相反。此外,由於中心線d2與中心線L略平行,因此中心線L的交叉角遠小於中心線d3與中心線L的交叉角。Here, the longitudinal direction D1 (center line d1) of the
面向第一、第二、第三止動環連接部32a、32b2、32c的凸緣部54的第二表面34a、34b、34c係為位於相對於基準面P沿管軸方向X以傾斜角度θ傾斜的同一傾斜面PI中。此外,傾斜面PI的傾斜角度θ可以相對於基準面P以大於0°且小於等於5°的角度傾斜。較佳為大於等於1°且小於等於4°。同樣在本實施例中,在每個止動環連接部(傾斜面PI)與凸緣部54的第一表面56之間所形成的空間(間隔B)為第一止動環連接部32a的第二表面34a、第三止動環連接部32c的第二表面34c和第二止動環連接部32b2的第二表面34b依次增大,並且下部(圓周方向中央部30y)比上部(圓周方向端部30x側)大。The
如圖21所示,同樣在本實施例中,利用連接裝置5將壓環4D緊固到接頭本體2上,然後緊固止動環3D的緊固裝置9,就可以縮小環體30D的直徑。於本實施例中,在止動環3D尚未緊固的狀態下,位於止動環3D的長孔33a、33b2、33c的一端的每個連接裝置5的中心軸與第一、第二、第三壓環連接部42a、42b、42c的每個壓環通孔43的中心彼此重合。另外,止動環3D的中心與壓環4D的中心也重合。然後,當藉由緊固裝置9緊固止動環3D時,附凸緣帶帽螺母52在長孔33a、33b2、33c中沿著各自的長邊方向D1至3滑動。因此,沿長孔33a、33b2、33c的取向方向(長邊方向D1、D2、D3)來引導環體30D的縮徑,並且各止動環連接部32a、32b2、33c跟隨環體30D的縮徑而移動。然後,從長孔33a、33b2、33c的一端移動到另一端的每個連接裝置5的中心軸與第一、第二、第三壓環連接部42a、42b、42c的每個壓環通孔43的中心彼此重合。藉由緊固而縮徑的止動環3D的中心與壓環4D的中心也彼此重合。因此,連接裝置5不會妨礙到縮徑,並且環體30D不會局部地加載而引起裂紋等現象。As shown in Fig. 21, also in this embodiment, use the
此外,當進一步施加管件拉力F時,如圖22所示,由於間隔B(空間)和傾斜面PI(第二表面34a、34b、34c),止動環3D從上端56a開始傾斜。然後,環體30D與接合管100接觸並使接合管100變形(彎曲)。由於產生的變形部M與管件拉力F相抵,並且在圓周方向中央部30y處的齒部39進一步咬合到接合管100中,因此可以大幅地提高防止管件脫離的力。In addition, when the pipe tension F is further applied, as shown in FIG. 22, the
<第五實施例><Fifth Embodiment>
此外,在圖23至圖27所示的第五實施例中,止動環3E的止動環連接部32包含有5個連接部,分別為:一對第一止動環連接部32a、32a、位在環體30E的圓周方向中央部30y的第二止動環連接部32b3以及一對第三止動環連接部32c1、32c1,每個連接部以成對配置,以相對於中心線L線對稱。此外,於本實施例中,接合管100的公稱直徑為250或300。元件符號37E係指第一肋部。In addition, in the fifth embodiment shown in FIGS. 23 to 27 , the stop
如圖23至25所示,第三止動環連接部32c1設置在第一止動環連接部32a和第二止動環連接部32b3之間的中間(中心)。第二止動環連接部32b3和第三止動環連接部32c1設置有比凸緣部54窄的長孔33b3、33c1。此外,第一止動環連接部32a具有與上述第二實施例相同的構造。As shown in FIGS. 23 to 25, the third snap ring connecting portion 32c1 is provided in the middle (center) between the first snap
於此,第一止動環連接部32a的長孔33a的長邊方向D1(中心線d1)和第三止動環連接部32c1的長孔33c1的長邊方向D3(中心線d3)係朝向突出件31取向且與中心線L交叉。此外,中心線d1與中心線L的交叉角α1大於中心線d3與中心線L的交叉角。另一方面,第二止動環連接部32b3的長孔33b3的長邊方向D2(中心線d2)係與中心線L重合。Here, the longitudinal direction D1 (center line d1) of the
面向止動環連接部32a、32b3、32c1的凸緣部54的第二表面34a、34b、34c係位於相對於基準面P沿管軸方向X以傾斜角度θ傾斜的同一傾斜面PI中。此外,傾斜面PI的傾斜角度θ可以相對於基準面P以大於0°且小於等於5°的角度傾斜。較佳為大於等於1°且小於等於4°。同樣在本實施例中,在每個止動環連接部(傾斜面PI)與凸緣部54的第一表面56之間所形成的空間(間隔B)為第一止動環連接部32a的第二表面34a、第三止動環連接部32c1的第二表面34c和第二止動環連接部32b3的第二表面34b依次增大,並且下部(圓周方向中央部30y)比上部(圓周方向端部30x側)大。The
如圖26所示,同樣在本實施例中,利用連接裝置5將壓環4E緊固到接頭本體2上,然後緊固止動環3E的緊固裝置9,就可以縮小環體30E的直徑。於本實施例中,在止動環3E尚未緊固的狀態下,位於止動環3E的長孔33a、33b3、33c1的一端的每個連接裝置5的中心軸與第一、第二、第三壓環連接部42a、42b、42c的每個壓環通孔43的中心彼此重合。另外,止動環3E的中心與壓環4E的中心也重合。然後,當藉由緊固裝置9緊固止動環3E時,附凸緣帶帽螺母52在長孔33a、33b3、33c1中沿著各自的長邊方向D1至3滑動。因此,沿長孔33a、33b3、33c1的取向方向(長邊方向D1、D2、D3)來引導環體30E的縮徑,並且各止動環連接部32a、32b3、32c1跟隨環體30E的縮徑而移動。然後,從長孔33a、33b3、33c1的一端移動到另一端的每個連接裝置5的中心軸與第一、第二、第三壓環連接部42a、42b、42c的每個壓環通孔43的中心彼此重合。此外,藉由緊固而縮徑的止動環3E的中心與壓環4E的中心也彼此重合。因此,連接裝置5不會妨礙到縮徑,並且環體30E不會局部地加載而引起裂紋等現象。As shown in Fig. 26, also in this embodiment, the diameter of the
此外,當進一步施加管件拉力F時,如圖27所示,由於間隔B(空間)和傾斜面PI(第二表面34a、34b、34c),止動環3E從上端56a開始傾斜。然後,環體30E與接合管100接觸並使接合管100變形(彎曲)。由於產生的變形部M與管件拉力F相抵,並且在圓周方向中央部30y處的齒部39進一步咬合到接合管100中,因此可以大幅地提高防止管件脫離的力。In addition, when the pipe tension F is further applied, as shown in FIG. 27, the
<其他實施例><Other Examples>
最後,將說明本發明的另一實施例的可能性。Finally, the possibility of another embodiment of the invention will be explained.
在上述每個實施例中,已經說明了高性能聚乙烯管(SDR11 PE100)作為接合管100的示例。高性能聚乙烯管除SDR11之外還包含SDR13.6、SDR17和SDR21,這取決於管件的外徑和壁厚之間的關係,並且可以應用於此等高性能聚乙烯管。此外,也可以應用於用於熱水管的交聯聚乙烯管、聚丙烯管等。In each of the above embodiments, the high-performance polyethylene pipe (SDR11 PE100) has been explained as an example of the
於第三實施例中,在第一止動環連接部32a和第二止動環連接部32b之間設置有第三止動環連接部32c,並且此等成對設置,以與中心線L線對稱。然而,本發明並不限於此,可以設置複數對第三止動環連接部32c。例如,可以使用第一貫通構件(T形螺栓)51和第二貫通構件(附凸緣帶帽螺母)52,例如八個或十個,以與中心線L線對稱,並且對應於具有更大直徑的接合管。In the third embodiment, a third snap
於第二實施例中,設置了一對第一止動環連接部32a、32a以及一個第二止動環連接部32b1。然而,本發明並不限於此,並且可以設置複數對第三止動環連接部32c。例如,可以使用第一貫通構件(T形螺栓)51和第二穿透構件(附凸緣帶帽螺母)52,例如五個或七個,以與中心線L線對稱,並且對應於具有較大直徑的接合管。In the second embodiment, a pair of first stop
儘管在上述每個實施例中省略了內芯,但即使當使用內芯時也可以應用本發明。內芯雖防止接合管100的縮徑,但根據發明人的實驗,當管件拉力變大時,可以確認止動環3將被傾斜機構7傾斜,並且以同軸方式維持接合管100和接頭本體2。亦即,無論是否使用內芯,都可以使用(共享)本發明,並且通用性極高。Although the inner core is omitted in each of the embodiments described above, the present invention can be applied even when the inner core is used. Although the inner core prevents the shrinkage of the
以上所舉者僅係本發明之部份實施例,並非用以限制本發明,致依本發明之創意精神及特徵,稍加變化修飾而成者,亦應包括在本專利範圍之內。The above-mentioned are only some embodiments of the present invention, and are not intended to limit the present invention. Those made with slight changes and modifications according to the creative spirit and characteristics of the present invention should also be included in the scope of this patent.
綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體技術手段,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。To sum up, the embodiment of the present invention can indeed achieve the expected use effect, and the specific technical means disclosed by it have not only never been seen in similar products, nor have they been disclosed before the application. They are fully in line with the requirements of the patent law In terms of regulations and requirements, it is really convenient to file an application for a patent for invention according to the law, and ask for the review and approval of the patent.
1A~E:管件固定裝置1A~E: Fixing device for pipe fittings
2:接頭本體2: Connector body
3、3A、3B、3C、3D、3E:止動環3, 3A, 3B, 3C, 3D, 3E: stop ring
4A、4B、4C、4D、4E:壓環4A, 4B, 4C, 4D, 4E: pressure ring
5:連接裝置5: Connection device
6:襯墊6: Liner
7:傾斜機構7: Tilt mechanism
9:緊固裝置9: fastening device
9a:螺栓9a: Bolt
9b:帶帽螺母9b: cap nut
9c:開頭螺母9c: opening nut
21:承口部21: Socket
22:空腔22: cavity
23:法蘭23: Flange
24:通孔24: Through hole
30A、30B、30C、30D、30E:環體30A, 30B, 30C, 30D, 30E: ring body
30x:圓周方向端部30x: Circumferential end
30y:圓周方向中央部30y: Central part in the circumferential direction
31:突出件31: Protruding pieces
31a:貫通孔31a: through hole
32:止動環連接部32: Stop ring connection part
32a:第一止動環連接部32a: First stop ring connecting part
32a2:第一止動環連接部32a2: Connecting part of the first snap ring
32b、32b1、32b2、32b3:第二止動環連接部32b, 32b1, 32b2, 32b3: second stop ring connection part
32c、32c1:第三止動環連接部32c, 32c1: third stop ring connection part
33:止動環貫通部33: Stop ring through part
33a:第一止動環貫通部(長孔)33a: First stop ring through part (long hole)
33a2:凹部33a2: concave part
33b:第二止動環貫通部(長孔)33b: Second stop ring through part (long hole)
33b1:凹部33b1: concave part
33b2、33b3:長孔33b2, 33b3: long holes
33c:第三止動環貫通部(長孔)33c: Third stop ring through part (long hole)
33c1:長孔33c1: long hole
34、34a、34b、34c:第二表面34, 34a, 34b, 34c: second surface
37:第一肋部37: First rib
38:第二肋部38: Second rib
39:齒部39: Tooth
40:主體部40: Main body
42:壓環連接部42: Pressure ring connection part
42a:第一壓環連接部42a: the first pressure ring connecting part
42b:第二壓環連接部42b: the second pressure ring connection part
42c:第三壓環連接部42c: The third pressure ring connecting part
43:壓環通孔43: Pressure ring through hole
51:第一貫通構件(T形螺栓)51: The first through member (T-bolt)
52:第二貫通構件(附凸緣帶帽螺母)52: The second through member (with flange and cap nut)
53:連接部(圓柱部)53: Connecting part (cylindrical part)
53a:螺紋槽53a: thread groove
53b:端部53b: end
54:對向部(凸緣部)54: Opposite part (flange part)
55:接觸構件(墊圈)55: Contact member (washer)
56:第一表面56: First Surface
56a:上端56a: upper end
100:接合管100: Junction pipe
X:管軸方向X: Tube axis direction
B:間隔B: Interval
C:中心軸C: central axis
D1、D2、D3:長邊方向D1, D2, D3: Long side direction
d1、d2、d3:中心線d1, d2, d3: center line
L:中心線L: Centerline
P:基準面P: reference plane
PI:傾斜面PI: inclined plane
Q:對向面Q: opposite side
W1:管軸方向的最大寬度(長度)W1: Maximum width (length) in the direction of the tube axis
W2:圓柱部的長度W2: The length of the cylindrical part
θ:傾斜角度θ: tilt angle
37B、37D、37E:第一肋部37B, 37D, 37E: first rib
N:水平面N: horizontal plane
38D:第二肋部38D: Second rib
3':止動環3': stop ring
32':止動環連接部32': snap ring connection
5':連接裝置5': connection device
54':凸緣部54': Flange
圖1為根據本發明的第一實施例的管接頭的管件固定裝置的前視圖。Fig. 1 is a front view of a pipe fixing device for a pipe joint according to a first embodiment of the present invention.
圖2為圖1的側視圖。FIG. 2 is a side view of FIG. 1 .
圖3為沿圖1的線A-A的剖面圖。Fig. 3 is a sectional view along line A-A of Fig. 1 .
圖4A為第一實施例的止動環的立體圖。Fig. 4A is a perspective view of the stop ring of the first embodiment.
圖4B為根據第一實施例的附凸緣帶帽螺母的立體圖。FIG. 4B is a perspective view of a flanged cap nut according to the first embodiment.
圖5A為與圖1相對應的視圖,顯示出在扭緊連接裝置之後並且在緊固止動環的緊固裝置之前的狀態。FIG. 5A is a view corresponding to FIG. 1 , showing the state after tightening the connection means and before tightening the fastening means of the stop ring.
圖5B為圖5A的側視圖。Figure 5B is a side view of Figure 5A.
圖5C為沿圖5A的線B-B的剖面圖。Fig. 5C is a cross-sectional view along line B-B of Fig. 5A.
圖6A為與圖1相對應的視圖,顯示出在扭緊連接裝置之後並且在緊固止動環的緊固裝置之後的狀態。FIG. 6A is a view corresponding to FIG. 1 , showing the state after tightening the connection means and after tightening the fastening means of the stop ring.
圖6B為沿圖6A的線C-C的剖面圖。Fig. 6B is a cross-sectional view along line C-C of Fig. 6A.
圖7為與圖2相對應的視圖,顯示出將管件拉力施加到接合管並且讓止動環傾斜的狀態。Fig. 7 is a view corresponding to Fig. 2, showing a state in which a pipe tension is applied to the joint pipe and the stop ring is inclined.
圖8為根據本發明的第二實施例的管件固定裝置的前視圖。Fig. 8 is a front view of a pipe fixing device according to a second embodiment of the present invention.
圖9為圖8的側視圖。FIG. 9 is a side view of FIG. 8 .
圖10為第二實施例的止動環的立體圖。Fig. 10 is a perspective view of the stop ring of the second embodiment.
圖11為第二實施例中的與圖6A對應的圖。FIG. 11 is a diagram corresponding to FIG. 6A in the second embodiment.
圖12為第二實施例中的與圖7對應的圖。FIG. 12 is a diagram corresponding to FIG. 7 in the second embodiment.
圖13為根據本發明的第三實施例的管件固定裝置的前視圖。Fig. 13 is a front view of a pipe fixing device according to a third embodiment of the present invention.
圖14為圖13的側視圖。FIG. 14 is a side view of FIG. 13 .
圖15為根據第三實施例的止動環的立體圖。Fig. 15 is a perspective view of a stop ring according to a third embodiment.
圖16為與第三實施例中的圖6A相對應的圖。FIG. 16 is a diagram corresponding to FIG. 6A in the third embodiment.
圖17為與第三實施例中的圖7相對應的圖。FIG. 17 is a diagram corresponding to FIG. 7 in the third embodiment.
圖18為根據本發明的第四實施例的管件固定裝置的前視圖。Fig. 18 is a front view of a pipe fixing device according to a fourth embodiment of the present invention.
圖19為圖18的側視圖。FIG. 19 is a side view of FIG. 18 .
圖20為根據第四實施例的止動環的立體圖。Fig. 20 is a perspective view of a stop ring according to a fourth embodiment.
圖21為與第四實施例中的圖6A相對應的圖。FIG. 21 is a diagram corresponding to FIG. 6A in the fourth embodiment.
圖22為與第四實施例中的圖7相對應的圖。FIG. 22 is a diagram corresponding to FIG. 7 in the fourth embodiment.
圖23為本發明的第五實施例的管件固定裝置的前視圖。Fig. 23 is a front view of a pipe fixing device according to a fifth embodiment of the present invention.
圖24為圖23的側視圖。FIG. 24 is a side view of FIG. 23 .
圖25為根據第五實施例的止動環的立體圖。Fig. 25 is a perspective view of a stop ring according to a fifth embodiment.
圖26為與第五實施例中的圖6A相對應的圖。FIG. 26 is a diagram corresponding to FIG. 6A in the fifth embodiment.
圖27為與第五實施例中的圖7相對應的圖。FIG. 27 is a diagram corresponding to FIG. 7 in the fifth embodiment.
圖28為顯示習知的管件固定裝置的側視圖。Fig. 28 is a side view showing a conventional pipe fixing device.
3A:止動環 3A: stop ring
56a:上端 56a: upper end
54:對向部(凸緣部) 54: Opposite part (flange part)
5:連接裝置 5: Connection device
52:第二貫通構件(附凸緣帶帽螺母) 52: The second through member (with flange and cap nut)
56:第一表面 56: First Surface
34a:第二表面 34a: second surface
7:傾斜機構 7: Tilt mechanism
30A:環體 30A: ring body
PI:傾斜面 PI: inclined plane
Q:對向面 Q: opposite side
B:間隔 B: Interval
56:第一表面 56: First Surface
34b:第二表面 34b: second surface
31:突出件 31: Protruding pieces
30x:圓周方向端部 30x: Circumferential end
9a:螺栓 9a: Bolt
32a:第一止動環連接部 32a: First stop ring connecting part
32:止動環連接部 32: Stop ring connection part
53:連接部(圓柱部) 53: Connecting part (cylindrical part)
23:法蘭 23: Flange
51:第一貫通構件(T形螺栓) 51: The first through member (T-bolt)
2:接頭本體 2: Connector body
42a:第一壓環連接部 42a: the first pressure ring connecting part
55:接觸構件(墊圈) 55: Contact member (washer)
40:主體部 40: Main body
4A:壓環 4A: Press ring
42b:第二壓環連接部 42b: the second pressure ring connection part
55:接觸構件(墊圈) 55: Contact member (washer)
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110115927A TWI762298B (en) | 2021-05-03 | 2021-05-03 | Pipe fitting fixing device for pipe joint |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110115927A TWI762298B (en) | 2021-05-03 | 2021-05-03 | Pipe fitting fixing device for pipe joint |
Publications (2)
Publication Number | Publication Date |
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TWI762298B TWI762298B (en) | 2022-04-21 |
TW202244419A true TW202244419A (en) | 2022-11-16 |
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Application Number | Title | Priority Date | Filing Date |
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TW110115927A TWI762298B (en) | 2021-05-03 | 2021-05-03 | Pipe fitting fixing device for pipe joint |
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TW (1) | TWI762298B (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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ES2380221T3 (en) * | 2004-11-19 | 2012-05-09 | Norma U.S. Holding Llc | Pipe clamp with improved fastener |
JP5972482B2 (en) * | 2013-12-10 | 2016-08-17 | 株式会社川西水道機器 | Pipe fitting prevention device for pipe joint and its construction method |
JP5918293B2 (en) * | 2014-03-28 | 2016-05-18 | 株式会社川西水道機器 | Plastic pipe detachment prevention ring and plastic pipe fittings |
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