TW202239866A - resin composition - Google Patents
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- TW202239866A TW202239866A TW110148410A TW110148410A TW202239866A TW 202239866 A TW202239866 A TW 202239866A TW 110148410 A TW110148410 A TW 110148410A TW 110148410 A TW110148410 A TW 110148410A TW 202239866 A TW202239866 A TW 202239866A
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/10—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
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- B32—LAYERED PRODUCTS
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/38—Layered products comprising a layer of synthetic resin comprising epoxy resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
- C08G59/4042—Imines; Imides
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
- C08G59/4284—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof together with other curing agents
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
- C08G59/621—Phenols
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C08K3/34—Silicon-containing compounds
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- C08K5/01—Hydrocarbons
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- C08K5/04—Oxygen-containing compounds
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- C08K9/00—Use of pretreated ingredients
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- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/0373—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
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- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/206—Insulating
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- B32B2307/744—Non-slip, anti-slip
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
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- C08J2351/00—Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
- C08J2351/08—Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract
Description
本發明係關於包含環氧樹脂之樹脂組成物。進而,係關於使用該樹脂組成物而得之硬化物、薄片狀層合材料、樹脂薄片、印刷配線板及半導體裝置。The present invention relates to resin compositions comprising epoxy resins. Furthermore, it relates to the hardened|cured material obtained by using this resin composition, a sheet-like laminated material, a resin sheet, a printed wiring board, and a semiconductor device.
作為印刷配線板之製造技術,已知藉由將絕緣層與導體層交互堆疊之堆積方式而成之製造方法。藉由堆積方式之製造方法中,一般而言,絕緣層係使樹脂組成物硬化而形成。近年來,追求更加壓低絕緣層之介電損耗角正切。As a manufacturing technique of a printed wiring board, the manufacturing method by the stacking system which alternately stacks an insulating layer and a conductor layer is known. In the manufacturing method by the deposition method, generally, the insulating layer is formed by hardening the resin composition. In recent years, the pursuit of lowering the dielectric loss tangent of the insulating layer has been pursued.
至今,已知作為用以形成絕緣層之樹脂組成物,藉由使用摻合有活性酯化合物之環氧樹脂組成物,可更加壓低絕緣層之介電損耗角正切(專利文獻1)。又,已知作為用以形成絕緣層之樹脂組成物,藉由使用活性酯化合物之外大量摻合無機填充材之環氧樹脂組成物,亦可更加壓低絕緣層之介電損耗角正切(專利文獻1)。Hitherto, it is known that the dielectric loss tangent of the insulating layer can be further reduced by using an epoxy resin composition blended with an active ester compound as a resin composition for forming an insulating layer (Patent Document 1). In addition, it is known that the dielectric loss tangent of the insulating layer can be further reduced by using an epoxy resin composition in which a large amount of inorganic filler is mixed in addition to the active ester compound as the resin composition for forming the insulating layer (patent Literature 1).
然而,使用摻合有活性酯化合物之環氧樹脂組成物時,有膠渣去除性降低等成為課題。又,雖若使用低分子量之(甲基)丙烯酸酯化合物則可提升膠渣去除性(專利文獻2),但於粗化處理後之絕緣層表面的算術平均粗度(Ra)或鍍銅剝離強度有問題。However, when an epoxy resin composition blended with an active ester compound is used, there are problems such as a reduction in smear removability. Also, although the smear removability can be improved if a low molecular weight (meth)acrylate compound is used (Patent Document 2), the arithmetic mean roughness (Ra) of the surface of the insulating layer after the roughening treatment or the peeling of the copper plating Intensity is problematic.
又,使用大量摻合活性酯化合物及無機填充材之環氧樹脂組成物時,破斷點伸度之降低、加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)之降低等成為課題。Also, when using an epoxy resin composition blended with a large amount of active ester compound and inorganic filler, the elongation at breaking point decreases, and the substrate copper adhesion strength (copper foil peel strength) decreases after accelerated environmental testing (HAST). Waiting to become a topic.
此外,至今,已知具有脂環式結構之烯丙基化合物(專利文獻3及4)。 [先前技術文獻] [專利文獻] In addition, allyl compounds having an alicyclic structure have been known so far (Patent Documents 3 and 4). [Prior Art Literature] [Patent Document]
[專利文獻1]日本特開2020-23714號公報 [專利文獻2]日本特開2019-183071號公報 [專利文獻3]日本特開2019-89967號公報 [專利文獻4]日本特開2020-136311號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2020-23714 [Patent Document 2] Japanese Patent Laid-Open No. 2019-183071 [Patent Document 3] Japanese Patent Laid-Open No. 2019-89967 [Patent Document 4] Japanese Patent Laid-Open No. 2020-136311
[發明所欲解決之課題][Problem to be Solved by the Invention]
本發明之第一課題在於提供一種樹脂組成物,其可獲得可壓低粗化處理後之絕緣層表面的算術平均粗度(Ra),且鍍銅剝離強度及膠渣去除性優異之硬化物。The first object of the present invention is to provide a resin composition capable of reducing the arithmetic mean roughness (Ra) of the surface of the insulating layer after roughening treatment, and having a hardened product having excellent copper plating peel strength and smear removability.
本發明之第二課題在於提供一種樹脂組成物,其可獲得介電損耗角正切(Df)低,破斷點伸度及加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)優異之硬化物。 [解決課題之手段] The second subject of the present invention is to provide a resin composition that can obtain a low dielectric loss tangent (Df), elongation at break and substrate copper adhesion strength (copper foil peel strength) after accelerated environmental testing (HAST). ) Excellent hardened product. [Means to solve the problem]
為了達成本發明之第一課題,本發明者們深入研究的結果,發現藉由在摻合有(C)活性酯化合物之環氧樹脂組成物中,進一步使用(A)具有脂環式結構之烯丙基化合物,意外地,可獲得可壓低粗化處理後之絕緣層表面的算術平均粗度(Ra),且鍍銅剝離強度及膠渣去除性優異之硬化物,終至完成第一實施形態之發明。In order to achieve the first subject of the present invention, as a result of in-depth research, the present inventors found that by further using (A) an alicyclic structure compound in the epoxy resin composition blended with (C) active ester compound Unexpectedly, the allyl compound can reduce the arithmetic mean roughness (Ra) of the surface of the insulating layer after the roughening treatment, and can obtain a cured product that is excellent in copper plating peel strength and smear removability, and finally completed the first implementation The invention of form.
為了達成本發明之第二課題,本發明者們深入研究的結果,發現藉由在(C)活性酯化合物及(E)無機填充材分別大量摻合10質量%以上、60質量%以上之環氧樹脂組成物中,進一步使用(A)具有脂環式結構之烯丙基化合物,意外地,可獲得介電損耗角正切(Df)低,破斷點伸度及加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)優異之硬化物,終至完成第二實施形態之發明。In order to achieve the second subject of the present invention, as a result of intensive research, the present inventors found that by blending a large amount of 10% by mass or more and 60% by mass or more of ring In the epoxy resin composition, further use (A) of an allyl compound having an alicyclic structure, surprisingly, can obtain a low dielectric loss tangent (Df), elongation at breaking point and accelerated environmental test (HAST) The hardened product with excellent base copper adhesion strength (copper foil peel strength) finally completed the invention of the second embodiment.
即,本發明包含以下之內容。 [1]一種樹脂組成物,其包含(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂及(C)活性酯化合物。 [2]如上述[1]中記載之樹脂組成物,其中進而包含(D)分子量未達1000之(甲基)丙烯酸酯化合物。 [3]如上述[2]中記載之樹脂組成物,其中(D)成分相對於(A)成分之質量比((D)成分/(A)成分)為0.1~10。 [4]如上述[1]中記載之樹脂組成物,其中將樹脂組成物中之不揮發成分定為100質量%時,(C)成分之含量為10質量%以上。 [5]如上述[1]中記載之樹脂組成物,其中進而包含(E)無機填充材。 [6]如上述[5]中記載之樹脂組成物,其中將樹脂組成物中之不揮發成分定為100質量%時,(E)成分之含量為60質量%以上。 [7]一種樹脂組成物,其係包含(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂、(C)活性酯化合物及(E)無機填充材之樹脂組成物, 將樹脂組成物中之不揮發成分定為100質量%時,(C)成分之含量為10質量%以上, 將樹脂組成物中之不揮發成分定為100質量%時,(E)成分之含量為60質量%以上。 [8]如上述[1]或[7]中記載之樹脂組成物,其中(A)成分具有式(a-1)所示之基: That is, the present invention includes the following matters. [1] A resin composition comprising (A) an allyl compound having an alicyclic structure, (B) an epoxy resin, and (C) an active ester compound. [2] The resin composition according to the above [1], further comprising (D) a (meth)acrylate compound having a molecular weight of less than 1,000. [3] The resin composition as described in [2] above, wherein the mass ratio of (D) component to (A) component ((D) component/(A) component) is 0.1-10. [4] The resin composition as described in [1] above, wherein the content of the component (C) is 10% by mass or more when the non-volatile components in the resin composition are taken as 100% by mass. [5] The resin composition as described in [1] above, further comprising (E) an inorganic filler. [6] The resin composition described in [5] above, wherein the content of the component (E) is 60% by mass or more when the non-volatile components in the resin composition are 100% by mass. [7] A resin composition comprising (A) an allyl compound having an alicyclic structure, (B) an epoxy resin, (C) an active ester compound, and (E) an inorganic filler, When the non-volatile components in the resin composition are defined as 100% by mass, the content of component (C) is 10% by mass or more, The content of (E) component is 60 mass % or more when the non-volatile matter in a resin composition is made into 100 mass %. [8] The resin composition as described in [1] or [7] above, wherein the component (A) has a group represented by the formula (a-1):
[式中,*表示鍵結部位]。 [9]如上述[1]或[7]中記載之樹脂組成物,其中(A)成分具有式(A3)所示之基: [wherein, * represents a bonding site]. [9] The resin composition as described in [1] or [7] above, wherein the component (A) has a group represented by the formula (A3):
[式中,X表示單鍵、-C(R 5) 2-、-O-、-CO-、-S-、-SO-或-SO 2-,R 2及R 5各自獨立,表示氫原子或烴基,R 3及R 4各自獨立,表示烴基,1個R 2及b個R 3中之至少1個為烯丙基,b及c各自獨立,表示0~3之整數,*表示鍵結部位]。 [10]如上述[1]或[7]中記載之樹脂組成物,其中(A)成分之重量平均分子量為1000~20000。 [11]如上述[1]或[7]中記載之樹脂組成物,其中(A)成分之烯丙基當量為200g/eq.~2000g/eq.。 [12]如上述[1]或[7]中記載之樹脂組成物,其中將樹脂組成物中之不揮發成分定為100質量%時,(A)成分之含量為0.01質量%以上。 [13]如上述[1]或[7]中記載之樹脂組成物,其中將樹脂組成物中之不揮發成分定為100質量%時,(A)成分之含量為5質量%以下。 [14]如上述[1]或[7]中記載之樹脂組成物,其中將樹脂組成物中之不揮發成分定為100質量%時,(B)成分之含量為1質量%~20質量%。 [15]如上述[1]或[7]中記載之樹脂組成物,其中(B)成分相對於(A)成分之質量比((B)成分/(A)成分)為1.5~100。 [16]如上述[5]或[7]中記載之樹脂組成物,其中(E)成分為二氧化矽。 [17]如上述[5]或[7]中記載之樹脂組成物,其中將樹脂組成物中之不揮發成分定為100質量%時,(E)成分之含量為70質量%以上。 [18]如上述[1]或[7]中記載之樹脂組成物,其中進而包含咪唑系硬化促進劑。 [19]如上述[1]或[7]中記載之樹脂組成物,其中進而包含選自由苯酚系硬化劑及碳二亞胺系硬化劑所成群組中之硬化劑。 [20]如上述[1]或[7]中記載之樹脂組成物,其中樹脂組成物之硬化物之破斷點伸度,於23℃測定時,為1.0%以上。 [21]如上述[1]或[7]中記載之樹脂組成物,其中樹脂組成物之硬化物之介電損耗角正切(Df),以5.8GHz、23℃測定時,為0.0030以下。 [22]一種如上述[1]或[7]中記載之樹脂組成物之硬化物。 [23]一種薄片狀層合材料,其含有如上述[1]或[7]中記載之樹脂組成物。 [24]一種樹脂薄片,其具有支撐體與設置於該支撐體上之樹脂組成物層,該樹脂組成物層由如上述[1]或[7]中記載之樹脂組成物所形成。 [25]一種印刷配線板,其具備由如上述[1]或[7]中記載之樹脂組成物之硬化物而成之絕緣層。 [26]一種半導體裝置,其包含如上述[25]中記載之印刷配線板。 [發明效果] [In the formula, X represents a single bond, -C(R 5 ) 2 -, -O-, -CO-, -S-, -SO- or -SO 2 -, R 2 and R 5 are each independently representing a hydrogen atom Or hydrocarbon group, R 3 and R 4 are independent, representing a hydrocarbon group, at least one of R 2 and b R 3 is an allyl group, b and c are independently representing an integer of 0 to 3, * represents a bond part]. [10] The resin composition as described in [1] or [7] above, wherein the weight average molecular weight of the component (A) is 1,000 to 20,000. [11] The resin composition as described in [1] or [7] above, wherein the allyl equivalent of component (A) is 200 g/eq. to 2000 g/eq. [12] The resin composition described in [1] or [7] above, wherein the content of component (A) is 0.01% by mass or more when the non-volatile components in the resin composition are 100% by mass. [13] The resin composition as described in [1] or [7] above, wherein the content of the component (A) is 5% by mass or less when the non-volatile components in the resin composition are 100% by mass. [14] The resin composition described in [1] or [7] above, wherein the content of the component (B) is 1% by mass to 20% by mass when the non-volatile components in the resin composition are defined as 100% by mass . [15] The resin composition described in [1] or [7] above, wherein the mass ratio of component (B) to component (A) (component (B)/component (A)) is 1.5 to 100. [16] The resin composition according to the above [5] or [7], wherein the component (E) is silica. [17] The resin composition described in [5] or [7] above, wherein the content of the component (E) is 70% by mass or more when the non-volatile components in the resin composition are 100% by mass. [18] The resin composition according to the above [1] or [7], further comprising an imidazole-based hardening accelerator. [19] The resin composition according to the above [1] or [7], further comprising a curing agent selected from the group consisting of a phenol-based curing agent and a carbodiimide-based curing agent. [20] The resin composition described in [1] or [7] above, wherein the elongation at breaking point of the cured product of the resin composition is 1.0% or more when measured at 23°C. [21] The resin composition described in [1] or [7] above, wherein the dielectric loss tangent (Df) of the cured product of the resin composition is 0.0030 or less when measured at 5.8 GHz and 23°C. [22] A cured product of the resin composition described in the above [1] or [7]. [23] A sheet-like laminate comprising the resin composition described in [1] or [7] above. [24] A resin sheet comprising a support and a resin composition layer provided on the support, the resin composition layer being formed of the resin composition described in [1] or [7] above. [25] A printed wiring board comprising an insulating layer made of a cured resin composition as described in [1] or [7] above. [26] A semiconductor device comprising the printed wiring board as described in [25] above. [Invention effect]
依據本發明之第一實施形態中之樹脂組成物,可獲得可壓低粗化處理後之絕緣層表面的算術平均粗度(Ra),且鍍銅剝離強度及膠渣去除性優異之硬化物。According to the resin composition in the first embodiment of the present invention, it is possible to obtain a cured product capable of reducing the arithmetic average roughness (Ra) of the surface of the insulating layer after the roughening treatment, and having excellent copper plating peel strength and smear removability.
依據本發明之第二實施形態中之樹脂組成物,可獲得介電損耗角正切(Df)低,破斷點伸度及加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)優異之硬化物。According to the resin composition in the second embodiment of the present invention, the dielectric loss tangent (Df) is low, the elongation at breaking point and the base copper adhesion strength (copper foil peel strength) after the accelerated environmental test (HAST) can be obtained. ) Excellent hardened product.
以下,按照本發明較適宜的實施形態詳細地說明本發明。惟,本發明不限定於下述實施形態及例示物,在不脫離本發明之申請專利範圍及其均等之範圍內可任意地變更來實施。Hereinafter, the present invention will be described in detail according to preferred embodiments of the present invention. However, the present invention is not limited to the following embodiments and illustrations, and can be implemented with arbitrary changes within the range not departing from the scope of claims and equivalents of the present invention.
<樹脂組成物> 本發明之第一實施形態中之樹脂組成物,包含(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂及(C)活性酯化合物。藉由使用如此之樹脂組成物,可獲得可壓低粗化處理後之絕緣層表面的算術平均粗度(Ra),且鍍銅剝離強度及膠渣去除性優異之硬化物。 <Resin composition> The resin composition in the first embodiment of the present invention includes (A) an allyl compound having an alicyclic structure, (B) an epoxy resin, and (C) an active ester compound. By using such a resin composition, the arithmetic mean roughness (Ra) of the roughened surface of the insulating layer can be reduced, and a hardened product having excellent copper plating peel strength and smear removability can be obtained.
本發明之第一實施形態中之樹脂組成物,在(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂及(C)活性酯化合物之外,亦可進一步包含任意之成分。作為任意之成分,可舉例例如(C’)其他硬化劑、(D)分子量未達1000之(甲基)丙烯酸酯化合物、(E)無機填充材、(F)分子量1000以上之自由基聚合性化合物、(G)硬化促進劑、(H)熱可塑性樹脂、(I)其他添加劑及(J)有機溶劑。The resin composition in the first embodiment of the present invention may further contain any Element. Examples of optional components include (C') other hardeners, (D) (meth)acrylate compounds with a molecular weight of less than 1,000, (E) inorganic fillers, and (F) radical polymerizable compounds with a molecular weight of 1,000 or more. Compound, (G) hardening accelerator, (H) thermoplastic resin, (I) other additives, and (J) organic solvent.
本發明之第二實施形態中之樹脂組成物,包含(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂、(C)活性酯化合物及(E)無機填充材,(C)活性酯化合物之含量為10質量%以上,(E)無機填充材之含量為60質量%以上。藉由使用如此之樹脂組成物,可獲得介電損耗角正切(Df)低,且破斷點伸度及加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)優異之硬化物。The resin composition in the second embodiment of the present invention includes (A) an allyl compound having an alicyclic structure, (B) an epoxy resin, (C) an active ester compound, and (E) an inorganic filler, ( C) The content of the active ester compound is 10% by mass or more, and (E) The content of the inorganic filler is 60% by mass or more. By using such a resin composition, it is possible to obtain a cured product with a low dielectric loss tangent (Df) and excellent elongation at break and base copper adhesion strength (copper foil peel strength) after the accelerated environmental test (HAST). things.
本發明之第二實施形態中之樹脂組成物,在(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂、(C)活性酯化合物,及(E)無機填充材之外,亦可進一步包含任意之成分。作為任意之成分,可舉例例如(C’)其他硬化劑、(F’)自由基聚合性化合物、(G)硬化促進劑、(H)熱可塑性樹脂、(I)其他添加劑及(I)有機溶劑。The resin composition in the second embodiment of the present invention is composed of (A) an allyl compound having an alicyclic structure, (B) an epoxy resin, (C) an active ester compound, and (E) an inorganic filler. In addition, arbitrary components may be contained further. Examples of optional components include (C') other hardeners, (F') radically polymerizable compounds, (G) hardening accelerators, (H) thermoplastic resins, (I) other additives, and (I) organic solvent.
以下,詳細地說明關於樹脂組成物所含之各成分。Hereinafter, each component contained in a resin composition is demonstrated in detail.
<(A)具有脂環式結構之烯丙基化合物> 本發明之樹脂組成物,含有(A)具有脂環式結構之烯丙基化合物。(A)具有脂環式結構之烯丙基化合物,可單獨使用1種,亦可以任意之比率組合2組以上使用。 <(A) Allyl compound having an alicyclic structure> The resin composition of the present invention contains (A) an allyl compound having an alicyclic structure. (A) The allyl compound which has an alicyclic structure may be used individually by 1 type, and may be used combining 2 or more types in arbitrary ratios.
(A)具有脂環式結構之烯丙基化合物,以1分子中具有2個以上烯丙基較佳。又,(A)具有脂環式結構之烯丙基化合物,較佳為具有芳香環,烯丙基,以於芳香環透過直接鍵,或選自氧原子、氮原子及硫原子中之雜原子(較佳為氧原子)鍵結較佳。(A) The allyl compound having an alicyclic structure preferably has two or more allyl groups in one molecule. Also, (A) an allyl compound having an alicyclic structure preferably has an aromatic ring, an allyl group, through a direct bond to the aromatic ring, or a heteroatom selected from an oxygen atom, a nitrogen atom, and a sulfur atom (Preferably an oxygen atom) Bonding is preferred.
所謂芳香環,意指依循環上之π電子系所含之電子數為4p+2個(p為自然數)之休克耳定則的環。芳香環雖可為以碳原子作為環構成原子之芳香族碳環,或在碳原子之外具有氧原子、氮原子、硫原子等之雜原子作為環構成原子的芳香族雜環,但在一實施形態中,以芳香族碳環較佳。芳香環,在一實施形態中,以5~14員之芳香環較佳,5~10員之芳香環更佳。作為芳香環之適合的具體例,可舉例苯環、萘環、蒽環、菲環等,更佳為苯環或萘環,特佳為苯環。The so-called aromatic ring means a ring according to Huckel's rule that the number of electrons contained in the π-electron system on the cycle is 4p+2 (p is a natural number). The aromatic ring may be an aromatic carbocyclic ring having a carbon atom as a ring constituting atom, or an aromatic heterocyclic ring having a heteroatom such as an oxygen atom, a nitrogen atom, or a sulfur atom as a ring constituting atom in addition to a carbon atom, but in one In the embodiment, an aromatic carbocyclic ring is preferred. As for the aromatic ring, in one embodiment, an aromatic ring with 5 to 14 members is preferable, and an aromatic ring with 5 to 10 members is more preferable. Suitable specific examples of the aromatic ring include a benzene ring, a naphthalene ring, an anthracene ring, and a phenanthrene ring, more preferably a benzene ring or a naphthalene ring, and particularly preferably a benzene ring.
(A)具有脂環式結構之烯丙基化合物,在一實施形態中,具有式(A1)所示之基較佳:(A) an allyl compound having an alicyclic structure, in one embodiment, preferably having a group represented by formula (A1):
[式中,R 1各自獨立,表示取代基,a個R 1中之至少1個為烯丙基或烯丙基氧基,a表示1~4之整數,*表示鍵結部位], 具有式(A2)所示之基更佳: [In the formula, R 1 are each independently representing a substituent, at least one of a R 1 is allyl or allyloxy, a represents an integer of 1 to 4, and * represents a bonding site], having the formula The basis shown in (A2) is better:
[式中,R 2表示氫原子或烴基,R 3各自獨立,表示烴基,1個R 2及b個R 3中之至少1個為烯丙基,b表示0~3之整數,*表示鍵結部位], 具有式(A3)所示之基進而佳: [In the formula , R2 represents a hydrogen atom or a hydrocarbon group, each R3 independently represents a hydrocarbon group, at least one of one R2 and b R3s is an allyl group, b represents an integer from 0 to 3 , and * represents a bond Knot site], it is better to have the group shown in formula (A3):
[式中,X表示單鍵、-C(R 5) 2-、-O-、-CO-、-S-、-SO-或-SO 2-,R 2及R 5各自獨立,表示氫原子或烴基,R 3及R 4各自獨立,表示烴基,1個R 2及b個R 3中之至少1個為烯丙基,b及c各自獨立,表示0~3之整數,*表示鍵結部位]。 (A)具有脂環式結構之烯丙基化合物,以1分子中具有2個以上之式(A1)、(A2)或(A3)所示之基較佳,具有2個特佳。 [In the formula, X represents a single bond, -C(R 5 ) 2 -, -O-, -CO-, -S-, -SO- or -SO 2 -, R 2 and R 5 are each independently representing a hydrogen atom Or hydrocarbon group, R 3 and R 4 are independent, representing a hydrocarbon group, at least one of R 2 and b R 3 is an allyl group, b and c are independently representing an integer of 0 to 3, * represents a bond part]. (A) The allyl compound having an alicyclic structure preferably has two or more groups represented by formula (A1), (A2) or (A3) in one molecule, particularly preferably two.
R 1各自獨立,表示取代基。R 1各自獨立,較佳為烯丙基、烯丙基氧基、羥基、烷基、芳基、烷基-氧基或芳基-氧基,更佳為烯丙基、烯丙基氧基或羥基。 R 1 are each independently represented a substituent. Each R is independently, preferably allyl, allyloxy, hydroxyl, alkyl, aryl, alkyl - oxyl or aryl-oxyl, more preferably allyl, allyloxy or hydroxyl.
本說明書中,作為「取代基」雖無特別限定,但可舉例例如烯丙基、烯丙基氧基、胺基、羥基、烷基、芳基、烷基-芳基(經烷基取代之芳基)、芳基-烷基(經芳基取代之烷基)、烷基-氧基、芳基-氧基、烷基-羰基、芳基-羰基、烷基-氧基-羰基、芳基-氧基-羰基、烷基-羰基-氧基、芳基-羰基-氧基、單或二(烷基)胺基、單或二(芳基)胺基等之1價取代基。In this specification, the "substituent" is not particularly limited, but examples include allyl, allyloxy, amino, hydroxyl, alkyl, aryl, alkyl-aryl (substituted by alkyl aryl), aryl-alkyl (aryl substituted alkyl), alkyl-oxy, aryl-oxy, alkyl-carbonyl, aryl-carbonyl, alkyl-oxy-carbonyl, aryl Monovalent substituents such as radical-oxy-carbonyl, alkyl-carbonyl-oxy, aryl-carbonyl-oxy, mono- or di(alkyl)amine, mono- or di(aryl)amine, and the like.
所謂烷基(alkyl),意指直鏈及/或分支鏈之1價脂肪族飽和烴基。烷基(alkyl)除非有特別指定,否則以碳原子數1~6之烷基(alkyl)較佳。作為烷基(alkyl),可舉例例如甲基、乙基、丙基、異丙基、丁基、異丁基、sec-丁基、三級丁基、戊基、己基、環戊基、環己基等。所謂芳基(aryl),意指1價芳香族烴基。芳基(aryl)除非有特別指定,否則以碳原子數6~14之芳基(aryl)較佳。作為芳基(aryl),可舉例例如苯基、1-萘基、2-萘基等。鹵素原子,為氟原子、氯原子、溴原子或碘原子。The term "alkyl" means a linear and/or branched monovalent aliphatic saturated hydrocarbon group. Alkyl (alkyl) Unless otherwise specified, an alkyl (alkyl) with 1 to 6 carbon atoms is preferred. Examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tertiary butyl, pentyl, hexyl, cyclopentyl, cyclopentyl, Hexyl etc. The term "aryl" means a monovalent aromatic hydrocarbon group. Aryl (aryl) Unless otherwise specified, an aryl (aryl) having 6 to 14 carbon atoms is preferred. As aryl (aryl), phenyl, 1-naphthyl, 2-naphthyl etc. are mentioned, for example. The halogen atom is a fluorine atom, chlorine atom, bromine atom or iodine atom.
a表示1~4之整數。a較佳為1、2或3,更佳為1或2。a represents an integer from 1 to 4. a is preferably 1, 2 or 3, more preferably 1 or 2.
R 2表示氫原子或烴基。R 2較佳為氫原子、烯丙基或烷基,更佳為氫原子或烯丙基。R 3各自獨立,表示烴基。R 3較佳為烯丙基或烷基,更佳為烯丙基。 R 2 represents a hydrogen atom or a hydrocarbon group. R 2 is preferably a hydrogen atom, an allyl group or an alkyl group, more preferably a hydrogen atom or an allyl group. R 3 are each independently representing a hydrocarbon group. R 3 is preferably allyl or alkyl, more preferably allyl.
本說明書中,作為「烴基」雖無特別限定,但可舉例例如烯丙基、烷基、芳基、烷基-芳基、芳基-烷基等之1價烴基。In the present specification, the "hydrocarbon group" is not particularly limited, but examples thereof include monovalent hydrocarbon groups such as allyl, alkyl, aryl, alkyl-aryl, and aryl-alkyl.
b表示0~3之整數。b較佳為0、1或2,更佳為0或1。b represents an integer from 0 to 3. b is preferably 0, 1 or 2, more preferably 0 or 1.
第一實施形態中,較佳為R 2為烯丙基,R 3各自獨立,為烴基,且b為0、1或2;更佳為R 2為烯丙基,R 3各自獨立,為烷基,且b為0或1;特佳為R 2為烯丙基,且b為0。 In the first embodiment, it is preferred that R 2 is an allyl group, R 3 are each independently a hydrocarbon group, and b is 0, 1 or 2; more preferably R 2 is an allyl group, and each R 3 is independently an alkane base, and b is 0 or 1 ; particularly preferably R is allyl, and b is 0.
第二實施形態中,較佳為R 2為氫原子,R 3各自獨立,為烴基,b為1或2,且b個R 3中之至少1個為烯丙基;更佳為R 2為氫原子,R 3各自獨立,為烯丙基或烷基,b為1或2,且b個R 3中之至少1個為烯丙基;特佳為R 2為氫原子,R 3為烯丙基,且b為1。 In the second embodiment, it is preferred that R 2 is a hydrogen atom, R 3 is independently a hydrocarbon group, b is 1 or 2, and at least one of the b R 3 is an allyl group; more preferably R 2 is Hydrogen atom, R 3 are independently allyl or alkyl, b is 1 or 2, and at least 1 of b R 3 is allyl; particularly preferably R 2 is hydrogen atom, R 3 is alkenyl Propyl, and b is 1.
X表示單鍵、-C(R 5) 2-、-O-、-CO-、-S-、-SO-或-SO 2-。X較佳為單鍵、-C(R 5) 2-或-O-;更佳為單鍵或-C(R 5) 2-;特佳為-C(R 5) 2-。 X represents a single bond, -C(R 5 ) 2 -, -O-, -CO-, -S-, -SO- or -SO 2 -. X is preferably a single bond, -C(R 5 ) 2 - or -O-; more preferably a single bond or -C(R 5 ) 2 -; particularly preferably -C(R 5 ) 2 -.
R 5各自獨立,表示氫原子或烴基。R 5各自獨立,較佳為氫原子、烷基或芳基,更佳為氫原子或烷基,特佳為氫原子。 R 5 are each independently representing a hydrogen atom or a hydrocarbon group. R 5 are each independently, preferably a hydrogen atom, an alkyl group or an aryl group, more preferably a hydrogen atom or an alkyl group, particularly preferably a hydrogen atom.
R 4各自獨立,表示烴基。R 4較佳為烯丙基或烷基,更佳為烯丙基。 R 4 are each independently, and represent a hydrocarbon group. R 4 is preferably allyl or alkyl, more preferably allyl.
c表示0~3之整數。c較佳為0、1或2,更佳為0或1。第一實施形態中,c特佳為0。第二實施形態中,c特佳為1。c represents an integer from 0 to 3. c is preferably 0, 1 or 2, more preferably 0 or 1. In the first embodiment, c is particularly preferably 0. In the second embodiment, c is particularly preferably 1.
(A)具有脂環式結構之烯丙基化合物中之脂環式結構,為非芳香族環之環骨架結構。(A)具有脂環式結構之烯丙基化合物所具有之脂環式結構中之非芳香族環,於可取代之位置可具有取代基。非芳香族環,雖可為僅由單鍵而成之飽和環,或具有雙鍵及三鍵之任一者的非芳香族不飽和環,但以僅由單鍵而成之飽和環較佳。飽和環,可為以碳原子作為環構成原子之飽和碳環,或在碳原子之外具有氧原子、氮原子、硫原子等之雜原子作為環構成原子的飽和雜環。(A) The alicyclic structure in the allyl compound having an alicyclic structure is a ring skeleton structure of a non-aromatic ring. (A) The non-aromatic ring in the alicyclic structure of the allyl compound having an alicyclic structure may have a substituent at a substitutable position. The non-aromatic ring may be a saturated ring consisting only of single bonds, or a non-aromatic unsaturated ring having either double or triple bonds, but a saturated ring consisting only of single bonds is preferred . The saturated ring may be a saturated carbocyclic ring having a carbon atom as a ring constituting atom, or a saturated heterocyclic ring having a heteroatom such as an oxygen atom, a nitrogen atom, or a sulfur atom as a ring constituting atom in addition to a carbon atom.
飽和環,以碳原子數3~18之飽和環較佳,碳原子數5~16之飽和環更佳。作為飽和環,可舉例例如環丁烷環、環戊烷環、環己烷環、環庚烷環、環辛烷環、環壬烷環、環癸烷環、環十一烷環、環十二烷環等之單環烷烴環等之單環系之飽和碳環、雙環[2.2.1]庚烷環(降莰烷環)、雙環[4.4.0]癸烷環(十氫萘環)、雙環[5.3.0]癸烷環、雙環[4.3.0]壬烷環(八氫茚環)、雙環[3.2.1]辛烷環、雙環[5.4.0]十一烷環、雙環[3.3.0]辛烷環、雙環[3.3.1]壬烷環等之二環系之飽和碳環、三環[5.2.1.0 2,6]癸烷環(四氫二環戊二烯環)、三環[3.3.1.1 3,7]癸烷環(金剛烷環)、三環[6.2.1.0 2,7]十一烷環等之三環系之飽和碳環、四環[6.2.1.1 3,6.0 2,7]十二烷環等之四環系之飽和碳環、五環[9.2.1.1 4,7.0 2,10.0 3,8]十五烷環、五環[6.5.1.1 3,6.0 2,7.0 9,13]十五烷環(四氫三環戊二烯環)環等之五環系之飽和碳環等之飽和碳環;吡咯啶環、吡唑啶環、咪唑啶環、四氫呋喃環、1,3-二氧雜環戊烷環、哌啶環、哌環、四氫哌喃環、1,3-二烷環、1,4-二烷環、四氫噻喃(thiane)環、1,3-二噻烷環、1,4-二噻烷環、嗎啉環、硫代嗎啉環、唑啶環等之單環系之飽和雜環、7-氧雜二環[4.1.0]庚烷環(1,2-環氧環己烷環)、1-氮雜雙環[2.2.2]辛烷(奎寧環)、十氫喹啉環、十氫異喹啉環等之二環系之飽和雜環、1-氮雜三環[3.3.1.1 3,7]癸烷(1-氮雜金剛烷環)、2-氮雜三環[3.3.1.1 3,7]癸烷(2-氮雜金剛烷環)等之三環系之飽和雜環等之飽和雜環。 The saturated ring is preferably a saturated ring with 3 to 18 carbon atoms, more preferably a saturated ring with 5 to 16 carbon atoms. Examples of the saturated ring include cyclobutane ring, cyclopentane ring, cyclohexane ring, cycloheptane ring, cyclooctane ring, cyclononane ring, cyclodecane ring, cycloundecane ring, cyclodecane ring, and cyclodecane ring. Saturated carbocyclic rings such as monocycloalkane rings such as dioxane rings, bicyclo[2.2.1]heptane rings (norbornane rings), bicyclo[4.4.0]decane rings (decalin rings) , bicyclo[5.3.0]decane ring, bicyclo[4.3.0]nonane ring (octahydroindene ring), bicyclo[3.2.1]octane ring, bicyclo[5.4.0]undecane ring, bicyclo[ 3.3.0] octane ring, bicyclo [3.3.1] nonane ring and other saturated carbocycles of bicyclic rings, tricyclo [5.2.1.0 2,6 ] decane ring (tetrahydrodicyclopentadiene ring) , tricyclic [3.3.1.1 3,7 ] decane ring (adamantane ring), tricyclic [6.2.1.0 2,7 ] undecane ring and other saturated carbocyclic rings of the tricyclic system, tetracyclic [6.2.1.1 3,6 .0 2,7 ] dodecane ring and other tetracyclic saturated carbocyclic rings, pentacyclic rings [9.2.1.1 4,7 .0 2,1 0.0 3,8 ] pentadecane rings, pentacyclic rings [ 6.5.1.1 3,6 .0 2,7 .0 9,13 ] pentadecane ring (tetrahydrotricyclopentadiene ring) ring and other saturated carbocyclic rings of the five-ring system; pyrrolidine ring , pyrazolidine ring, imidazolidine ring, tetrahydrofuran ring, 1,3-dioxolane ring, piperidine ring, piperidine ring, tetrahydropyran ring, 1,3-di Alkane ring, 1,4-bis Alkane ring, thiane ring, 1,3-dithiane ring, 1,4-dithiane ring, morpholine ring, thiomorpholine ring, Monocyclic saturated heterocyclic rings such as oxazidine ring, 7-oxabicyclo[4.1.0]heptane ring (1,2-epoxycyclohexane ring), 1-azabicyclo[2.2.2] Octane (quinuclidine), decahydroquinoline ring, decahydroisoquinoline ring and other bicyclic saturated heterocycles, 1-azatricyclo[3.3.1.1 3,7 ]decane (1-aza Heteroadamantane ring), 2-azatricyclo[3.3.1.1 3,7 ]decane (2-azaadamantane ring) and other saturated heterocycles of the tricyclic system.
(A)具有脂環式結構之烯丙基化合物中,以非芳香族環以飽和碳環較佳,二環系以上之飽和碳環更佳,二環系之飽和碳環、三環系之飽和碳環、四環系之飽和碳環,或五環系之飽和碳環進而佳。(A) Among allyl compounds having an alicyclic structure, the non-aromatic ring is preferably a saturated carbocyclic ring, and a saturated carbocyclic ring of a bicyclic or higher type is more preferred. A saturated carbocycle, a tetracyclic saturated carbocycle, or a pentacyclic saturated carbocycle is more preferred.
(A)具有脂環式結構之烯丙基化合物,在一實施形態中,具有包含二環系以上之飽和碳環之式(a-1)~(a-8)所示之基較佳:(A) An allyl compound having an alicyclic structure. In one embodiment, it is preferred to have a group represented by formulas (a-1) to (a-8) containing a saturated carbocycle of more than two ring systems:
[式中,*表示鍵結部位]。 其中,具有式(a-1)所示之基較佳。 [wherein, * represents a bonding site]. Among them, it is preferable to have a group represented by formula (a-1).
(A)具有脂環式結構之烯丙基化合物,在一實施形態中,包含具有脂環式結構及烯丙基之碳酸酯樹脂較佳,雖無特別限定,但包含式(A)所示之碳酸酯樹脂特佳:(A) An allyl compound having an alicyclic structure. In one embodiment, it is preferable to include a carbonate resin having an alicyclic structure and an allyl group. Although it is not particularly limited, it includes the compound represented by formula (A). The carbonate resin is especially good:
[式中, A 1各自獨立,表示上述說明之式(A3)所示之基; A 2各自獨立,式(Aa)所示之基或式(Ab)所示之基: [In the formula, A 1 is independently represented as the base shown in the formula (A3) described above; A 2 is independently represented as the base shown in the formula (Aa) or the base shown in the formula (Ab):
(式中,Y各自獨立,表示單鍵或伸烷基,環Cy各自獨立,表示可具有取代基之非芳香族環,*表示鍵結部位)。(In the formula, Y each independently represents a single bond or an alkylene group, each ring Cy independently represents a non-aromatic ring which may have a substituent, and * represents a bonding site).
(式中,Z表示單鍵、-C(R 8) 2-、-O-、-CO-、-S-、-SO-,或-SO 2-,R 6及R 7各自獨立,表示烴基,R 8各自獨立,表示氫原子或烴基,e及d各自獨立,表示0~3之整數,*表示鍵結部位)。 n個A 2中之至少1個為式(Aa)所示之基; n表示0以上之整數]。 (In the formula, Z represents a single bond, -C(R 8 ) 2 -, -O-, -CO-, -S-, -SO-, or -SO 2 -, R 6 and R 7 are each independently representing a hydrocarbon group , R 8 are each independently representing a hydrogen atom or a hydrocarbon group, e and d are independently representing an integer of 0 to 3, and * represents a bonding site). At least one of the n pieces of A 2 is a group represented by the formula (Aa); n represents an integer of 0 or more].
Y各自獨立,表示單鍵或伸烷基。Y各自獨立,為單鍵或亞甲基,更佳為亞甲基。Y each independently represents a single bond or an alkylene group. Each Y is independently a single bond or a methylene group, more preferably a methylene group.
所謂伸烷基,係指直鏈及/或分支鏈之2價飽和烴基。伸烷基,較佳為碳原子數1~6之伸烷基。作為伸烷基,可舉例例如亞甲基、伸乙基、三亞甲基、四亞甲基、五亞甲基、六亞甲基、七亞甲基、八亞甲基、九亞甲基、十亞甲基等之直鏈伸烷基;亞乙基、亞丙基、異亞丙基、乙基甲基亞甲基、二乙基亞甲基等之分支鏈伸烷基。The term "alkylene group" refers to a linear and/or branched divalent saturated hydrocarbon group. The alkylene group is preferably an alkylene group having 1 to 6 carbon atoms. Examples of the alkylene group include methylene, ethylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, heptamethylene, octamethylene, nonamethylene, Straight-chain alkylene such as decamethylene; branched-chain alkylene such as ethylene, propylene, isopropylene, ethylmethylmethylene, diethylmethylene, etc.
環Cy各自獨立,表示可具有取代基之非芳香族環。環Cy各自獨立,為可具有取代基之二環系以上之飽和碳環,特佳為三環[5.2.1.0 2,6]癸烷環(四氫二環戊二烯環)。 Each ring Cy independently represents a non-aromatic ring which may have a substituent. The ring Cy is independently a bicyclic or higher saturated carbocycle which may have a substituent, particularly preferably a tricyclo[5.2.1.0 2,6 ]decane ring (tetrahydrodicyclopentadiene ring).
R 6及R 7各自獨立,表示烴基。R 6及R 7各自獨立,較佳為烯丙基或烷基,更佳為烯丙基。 R 6 and R 7 are each independent and represent a hydrocarbon group. R 6 and R 7 are each independently, preferably allyl or alkyl, more preferably allyl.
e及d各自獨立,表示0~3之整數。e及d各自獨立,較佳為0、1或2,更佳為0或1。e and d are independent of each other and represent an integer of 0 to 3. e and d are each independently, preferably 0, 1 or 2, more preferably 0 or 1.
Z表示單鍵、-C(R 8) 2-、-O-、-CO-、-S-、-SO-,或-SO 2-。Z,較佳為單鍵、-C(R 8) 2-或-O-;更佳為單鍵或-C(R 8) 2-;特佳為-C(R 8) 2-。 Z represents a single bond, -C(R 8 ) 2 -, -O-, -CO-, -S-, -SO-, or -SO 2 -. Z is preferably a single bond, -C(R 8 ) 2 - or -O-; more preferably a single bond or -C(R 8 ) 2 -; particularly preferably -C(R 8 ) 2 -.
R 8各自獨立,表示氫原子或烴基。R 8各自獨立,較佳為氫原子、烷基或芳基,更佳為氫原子或烷基,特佳為氫原子。 R 8 are each independently representing a hydrogen atom or a hydrocarbon group. R 8 are each independently, preferably a hydrogen atom, an alkyl group or an aryl group, more preferably a hydrogen atom or an alkyl group, particularly preferably a hydrogen atom.
n表示0以上之整數。n為0~200之整數較佳,0~100之整數更佳。n個A 2中之至少1個為式(Aa)所示之基。n個A 2中之式(Aa)所示之基的比例,為20莫耳%以上較佳,50莫耳%以上更佳。 n represents an integer of 0 or more. n is preferably an integer of 0 to 200, more preferably an integer of 0 to 100. At least one of the n pieces of A 2 is a group represented by formula (Aa). The proportion of the group represented by the formula (Aa) in n A2 is preferably 20 mol% or more, more preferably 50 mol% or more.
(A)具有脂環式結構之烯丙基化合物之重量平均分子量,較佳為20000以下,更佳為15000以下。(A)具有脂環式結構之烯丙基化合物之重量平均分子量的下限,雖無特別限定,但較佳為1000以上,更佳為1500以上,特佳為2000以上。樹脂之重量平均分子量,可藉由凝膠滲透色層分析(GPC)法,以聚苯乙烯換算之值來測定。(A) The weight average molecular weight of the allyl compound having an alicyclic structure is preferably 20,000 or less, more preferably 15,000 or less. (A) The lower limit of the weight average molecular weight of the allyl compound having an alicyclic structure is not particularly limited, but is preferably 1,000 or more, more preferably 1,500 or more, particularly preferably 2,000 or more. The weight average molecular weight of the resin can be measured as a value in terms of polystyrene by gel permeation chromatography (GPC) method.
(A)具有脂環式結構之烯丙基化合物之烯丙基當量,較佳為150g/eq.~5000g/eq.,更佳為200g/eq.~ 2000g/eq.,進而佳為250g/eq.~1500g/eq.,進而更佳為300g/eq.~1200g/eq.。烯丙基當量,為每1當量烯丙基之烯丙基化合物的質量。(A) The allyl equivalent of the allyl compound having an alicyclic structure is preferably 150g/eq.~5000g/eq., more preferably 200g/eq.~2000g/eq., and more preferably 250g/eq. eq.~1500g/eq., and more preferably 300g/eq.~1200g/eq. Allyl equivalent is the mass of allyl compound per 1 equivalent of allyl.
作為(A)具有脂環式結構之烯丙基化合物之市售品,可舉例例如群榮化學工業公司製之「FTC809AE」、「FATC809」等,可使用1種或2種以上。(A) Commercially available allyl compounds having an alicyclic structure include, for example, "FTC809AE" and "FATC809" manufactured by Qunyei Chemical Industry Co., Ltd., and one or more of them can be used.
第一實施形態中之樹脂組成物中之(A)具有脂環式結構之烯丙基化合物之含量,雖無特別限定,但由更壓低硬化物之介電損耗角正切之觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,較佳為10質量%以下,更佳為7質量%以下,進而佳為5質量%以下,進而更佳為4質量%以下,特佳為3.5質量%以下。第一實施形態中之樹脂組成物中之(A)具有脂環式結構之烯丙基化合物之含量的下限,雖無特別限定,但由更壓低粗化處理後之絕緣層表面的算術平均粗度(Ra),更提升剝離強度之觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,較佳為0.01質量%以上,更佳為0.05質量%以上,進而佳為0.1質量%以上,進而更佳為0.5質量%以上,特佳為1質量%以上。The content of (A) the allyl compound having an alicyclic structure in the resin composition of the first embodiment is not particularly limited, but from the viewpoint of lowering the dielectric loss tangent of the cured product further, the When the non-volatile content in the resin composition is 100% by mass, it is preferably at most 10% by mass, more preferably at most 7% by mass, still more preferably at most 5% by mass, even more preferably at most 4% by mass, particularly preferably 3.5% by mass or less. The lower limit of the content of (A) the allyl compound having an alicyclic structure in the resin composition in the first embodiment is not particularly limited, but the arithmetic mean roughness of the surface of the insulating layer after the roughening treatment is lowered. From the viewpoint of increasing the peel strength (Ra), when the non-volatile content in the resin composition is 100% by mass, it is preferably at least 0.01% by mass, more preferably at least 0.05% by mass, and even more preferably at least 0.1% by mass. % by mass or more, more preferably at least 0.5% by mass, particularly preferably at least 1% by mass.
第二實施形態中之樹脂組成物中之(A)具有脂環式結構之烯丙基化合物之含量,雖無特別限定,但由更壓低硬化物之介電損耗角正切之觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,較佳為10質量%以下,更佳為7質量%以下,進而佳為5質量%以下,進而更佳為4質量%以下,特佳為3質量%以下。第二實施形態中之樹脂組成物中之(A)具有脂環式結構之烯丙基化合物之含量的下限,雖無特別限定,但由更提升破斷點伸度及加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)之觀點來看,將樹脂組成物中之不揮發成分定為100質量%時,較佳為0.01質量%以上,更佳為0.05質量%以上,進而佳為0.1質量%以上,進而更佳為0.2質量%以上,特佳為0.3質量%以上。The content of (A) the allyl compound having an alicyclic structure in the resin composition of the second embodiment is not particularly limited, but from the viewpoint of further reducing the dielectric loss tangent of the cured product, the When the non-volatile content in the resin composition is 100% by mass, it is preferably at most 10% by mass, more preferably at most 7% by mass, still more preferably at most 5% by mass, even more preferably at most 4% by mass, particularly preferably 3% by mass or less. The lower limit of the content of the (A) allyl compound having an alicyclic structure in the resin composition of the second embodiment is not particularly limited, but it can be further enhanced by elongation at breaking point and accelerated environmental test (HAST) From the viewpoint of the substrate copper adhesion strength (copper foil peel strength), when the non-volatile content in the resin composition is 100 mass%, it is preferably 0.01 mass% or more, more preferably 0.05 mass% or more, More preferably, it is at least 0.1% by mass, still more preferably at least 0.2% by mass, and most preferably at least 0.3% by mass.
<(B)環氧樹脂> 本發明之樹脂組成物含有(B)環氧樹脂。所謂(B)環氧樹脂,係具有環氧基之硬化性樹脂。 <(B) Epoxy resin> The resin composition of this invention contains (B) epoxy resin. The so-called (B) epoxy resin is a curable resin having an epoxy group.
作為(B)環氧樹脂,可舉例例如雙茬酚型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、二環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚酚醛清漆型環氧樹脂、苯酚酚醛清漆型環氧樹脂、三級丁基-兒茶酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、環氧丙胺型環氧樹脂、環氧丙基酯型環氧樹脂、甲酚酚醛清漆型環氧樹脂、酚芳烷基型環氧樹脂、聯苯型環氧樹脂、線狀脂肪族環氧樹脂、具有丁二烯結構之環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂、螺環含有環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、伸萘基醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂、異三聚氰酸酯型環氧樹脂、酚苄甲內醯胺型環氧樹脂、酚酞型環氧樹脂等。(B)環氧樹脂,可單獨使用1種,亦可組合2種以上使用。As (B) epoxy resin, for example, bisphenol type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin , dicyclopentadiene type epoxy resin, triphenol type epoxy resin, naphthol novolak type epoxy resin, phenol novolak type epoxy resin, tertiary butyl-catechol type epoxy resin, naphthalene type Epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, glycidylamine type epoxy resin, glycidyl ester type epoxy resin, cresol novolac type epoxy resin, phenol aralkyl type epoxy resin Oxygen resin, biphenyl type epoxy resin, linear aliphatic epoxy resin, epoxy resin with butadiene structure, alicyclic epoxy resin, heterocyclic epoxy resin, spiro ring containing epoxy resin, ring Hexane-type epoxy resin, cyclohexanedimethanol-type epoxy resin, naphthyl ether-type epoxy resin, trimethylol-type epoxy resin, tetraphenylethane-type epoxy resin, isocyanuric acid Ester type epoxy resin, phenolbenzyl lactam type epoxy resin, phenolphthalein type epoxy resin, etc. (B) Epoxy resins may be used alone or in combination of two or more.
樹脂組成物,作為(B)環氧樹脂,包含1分子中具有2個以上之環氧基的環氧樹脂較佳。相對於(B)環氧樹脂之不揮發成分100質量%而言,1分子中具有2個以上之環氧基的環氧樹脂的比例,較佳為50質量%以上,更佳為60質量%以上,特佳為70質量%以上。The resin composition preferably contains an epoxy resin having two or more epoxy groups in one molecule as the (B) epoxy resin. The proportion of the epoxy resin having two or more epoxy groups in one molecule is preferably at least 50% by mass, more preferably 60% by mass, relative to 100% by mass of the non-volatile components of the epoxy resin (B) Above, especially preferably 70% by mass or more.
環氧樹脂,有溫度20℃下為液狀之環氧樹脂(以下有時稱為「液狀環氧樹脂」),及溫度20℃下為固體狀之環氧樹脂(以下有時稱為「固體狀環氧樹脂」)。本發明之樹脂組成物,作為環氧樹脂,可僅包含液狀環氧樹脂,或是亦可僅包含固體狀環氧樹脂,或是亦可組合包含液狀環氧樹脂及固體狀環氧樹脂。Epoxy resins include epoxy resins that are liquid at a temperature of 20°C (hereinafter sometimes referred to as "liquid epoxy resins"), and epoxy resins that are solid at a temperature of 20°C (hereinafter sometimes referred to as "liquid epoxy resins"). solid epoxy resin"). The resin composition of the present invention, as the epoxy resin, may contain only liquid epoxy resin, or may contain only solid epoxy resin, or may also contain liquid epoxy resin and solid epoxy resin in combination. .
作為液狀環氧樹脂,以1分子中具有2個以上之環氧基的液狀環氧樹脂較佳。As a liquid epoxy resin, what has 2 or more epoxy groups in 1 molecule is preferable.
作為液狀環氧樹脂,以雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AF型環氧樹脂、萘型環氧樹脂、環氧丙基酯型環氧樹脂、環氧丙胺型環氧樹脂、苯酚酚醛清漆型環氧樹脂、具有酯骨架之脂環式環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂,及具有丁二烯結構之環氧樹脂較佳。As the liquid epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, naphthalene type epoxy resin, glycidyl ester type epoxy resin, epoxy Propylamine type epoxy resin, phenol novolac type epoxy resin, alicyclic epoxy resin with ester skeleton, cyclohexane type epoxy resin, cyclohexanedimethanol type epoxy resin, and epoxy resin with butadiene structure Epoxy resins are preferred.
作為液狀環氧樹脂之具體例,可舉例DIC公司製之「HP4032」、「HP4032D」、「HP4032SS」(萘型環氧樹脂);三菱化學公司製之「828US」、「828EL」、「jER828EL」、「825」、「EPIKOTE 828EL」(雙酚A型環氧樹脂);三菱化學公司製之「jER807」、「1750」(雙酚F型環氧樹脂);三菱化學公司製之「jER152」(苯酚酚醛清漆型環氧樹脂);三菱化學公司製之「630」、「630LSD」、「604」(環氧丙胺型環氧樹脂);ADEKA公司製之「ED-523T」(甘草酚型環氧樹脂);ADEKA公司製之「EP-3950L」、「EP-3980S」(環氧丙胺型環氧樹脂);ADEKA公司製之「EP-4088S」(二環戊二烯型環氧樹脂);日鐵化學&材料化學公司製之「ZX1059」(雙酚A型環氧樹脂與雙酚F型環氧樹脂之混合品);Nagase ChemteX公司製之「EX-721」(環氧丙基酯型環氧樹脂);DAICEL公司製之「CELLOXIDE 2021P」(具有酯骨架之脂環式環氧樹脂);DAICEL公司製之「PB-3600」、日本曹達公司製之「JP-100」、「JP-200」(具有丁二烯結構之環氧樹脂);日鐵化學&材料製之「ZX1658」、「ZX1658GS」(液狀1,4-環氧丙基環己烷型環氧樹脂)等。此等,可單獨使用1種,亦可組合2種以上使用。Specific examples of liquid epoxy resins include "HP4032", "HP4032D", and "HP4032SS" (naphthalene-type epoxy resins) manufactured by DIC Corporation; "828US", "828EL" and "jER828EL" manufactured by Mitsubishi Chemical Corporation ", "825", "EPIKOTE 828EL" (bisphenol A type epoxy resin); "jER807" and "1750" (bisphenol F type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER152" manufactured by Mitsubishi Chemical Corporation (phenol novolak type epoxy resin); Mitsubishi Chemical Corporation's "630", "630LSD", "604" (glycidylamine type epoxy resin); ADEKA Corporation's "ED-523T" (licorice epoxy resin); "EP-3950L" and "EP-3980S" (glycidylamine type epoxy resin) manufactured by ADEKA; "EP-4088S" (dicyclopentadiene type epoxy resin) manufactured by ADEKA; "ZX1059" (mixture of bisphenol A type epoxy resin and bisphenol F type epoxy resin) manufactured by Nippon Steel Chemical & Materials Chemical Co., Ltd.; "EX-721" (glycidyl ester type) manufactured by Nagase ChemteX Co., Ltd. epoxy resin); "CELLOXIDE 2021P" (alicyclic epoxy resin with ester skeleton) manufactured by DAICEL; "PB-3600" manufactured by DAICEL; "JP-100" manufactured by Nippon Soda Corporation; "JP- 200" (epoxy resin with a butadiene structure); "ZX1658" and "ZX1658GS" (liquid 1,4-epoxypropylcyclohexane type epoxy resin) manufactured by Nippon Steel Chemical & Materials Co., Ltd. These may be used individually by 1 type, and may use it in combination of 2 or more types.
作為固體狀環氧樹脂,以1分子中具有3個以上之環氧基的固體狀環氧樹脂較佳,1分子中具有3個以上之環氧基的芳香族系之固體狀環氧樹脂更佳。As a solid epoxy resin, a solid epoxy resin having 3 or more epoxy groups in 1 molecule is preferable, and an aromatic solid epoxy resin having 3 or more epoxy groups in 1 molecule is more preferable. good.
作為固體狀環氧樹脂,以雙茬酚型環氧樹脂、萘型環氧樹脂、萘型4官能環氧樹脂、萘酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、二環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚型環氧樹脂、聯苯型環氧樹脂、伸萘基醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、雙酚AF型環氧樹脂、酚芳烷基型環氧樹脂、四苯基乙烷型環氧樹脂、酚苄甲內醯胺型環氧樹脂、酚酞型環氧樹脂較佳。As the solid epoxy resin, double stubble phenol type epoxy resin, naphthalene type epoxy resin, naphthalene type 4 functional epoxy resin, naphthol novolak type epoxy resin, cresol novolac type epoxy resin, bicyclo Pentadiene type epoxy resin, triphenol type epoxy resin, naphthol type epoxy resin, biphenyl type epoxy resin, naphthyl ether type epoxy resin, anthracene type epoxy resin, bisphenol A type epoxy resin Resin, bisphenol AF type epoxy resin, phenol aralkyl type epoxy resin, tetraphenylethane type epoxy resin, phenol benzyl lactam type epoxy resin, phenolphthalein type epoxy resin are preferable.
作為固體狀環氧樹脂之具體例,可舉例DIC公司製之「HP4032H」(萘型環氧樹脂);DIC公司製之「HP-4700」、「HP-4710」(萘型4官能環氧樹脂);DIC公司製之「N-690」(甲酚酚醛清漆型環氧樹脂);DIC公司製之「N-695」(甲酚酚醛清漆型環氧樹脂);DIC公司製之「HP-7200」、「HP-7200HH」、「HP-7200H」、「HP-7200L」(二環戊二烯型環氧樹脂);DIC公司製之「EXA-7311」、「EXA-7311-G3」、「EXA-7311-G4」、「EXA-7311-G4S」、「HP6000」(伸萘基醚型環氧樹脂);日本化藥公司製之「EPPN-502H」(三酚型環氧樹脂);日本化藥公司製之「NC7000L」(萘酚酚醛清漆型環氧樹脂);日本化藥公司製之「NC3000H」、「NC3000」、「NC3000L」、「NC3000FH」、「NC3100」(聯苯型環氧樹脂);日鐵化學&材料公司製之「ESN475V」、「ESN4100V」(萘型環氧樹脂);日鐵化學&材料公司製之「ESN485」(萘酚型環氧樹脂);日鐵化學&材料公司製之「ESN375」(二羥基萘型環氧樹脂);三菱化學公司製之「YX4000H」、「YX4000」、「YX4000HK」、「YL7890」(雙茬酚型環氧樹脂);三菱化學公司製之「YL6121」(聯苯型環氧樹脂);三菱化學公司製之「YX8800」(蒽型環氧樹脂);三菱化學公司製之「YX7700」(酚芳烷基型環氧樹脂);大阪氣體化學公司製之「PG-100」、「CG-500」;三菱化學公司製之「YL7760」(雙酚AF型環氧樹脂);三菱化學公司製之「YL7800」(茀型環氧樹脂);三菱化學公司製之「jER1010」(雙酚A型環氧樹脂);三菱化學公司製之「jER1031S」(四苯基乙烷型環氧樹脂);日本化藥公司製之「WHR991S」(酚苄甲內醯胺型環氧樹脂)等。此等,可單獨使用1種,亦可組合2種以上使用。Specific examples of solid epoxy resins include "HP4032H" (naphthalene-type epoxy resin) manufactured by DIC Corporation; "HP-4700" and "HP-4710" (naphthalene-type tetrafunctional epoxy resin) manufactured by DIC Corporation; ); "N-690" (cresol novolak type epoxy resin) manufactured by DIC Corporation; "N-695" (cresol novolak type epoxy resin) manufactured by DIC Corporation; "HP-7200" manufactured by DIC Corporation ", "HP-7200HH", "HP-7200H", "HP-7200L" (dicyclopentadiene-type epoxy resin); "EXA-7311", "EXA-7311-G3", " EXA-7311-G4", "EXA-7311-G4S", "HP6000" (naphthyl ether type epoxy resin); "EPPN-502H" (triphenol type epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; Japan "NC7000L" (naphthol novolak type epoxy resin) manufactured by Kayaku Corporation; "NC3000H", "NC3000", "NC3000L", "NC3000FH", "NC3100" (biphenyl type epoxy Resin); "ESN475V" and "ESN4100V" (naphthalene-type epoxy resin) manufactured by Nippon Steel Chemical & Materials Co., Ltd.; "ESN485" (naphthol-type epoxy resin) manufactured by Nippon Steel Chemical & Materials Co., Ltd.; Nippon Steel Chemical & Materials Co., Ltd. "ESN375" (dihydroxynaphthalene type epoxy resin) manufactured by Materials Corporation; "YX4000H", "YX4000", "YX4000HK", "YL7890" (double stubble phenol type epoxy resin) manufactured by Mitsubishi Chemical Corporation; Mitsubishi Chemical Corporation "YL6121" (biphenyl type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YX8800" (anthracene type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YX7700" (phenol aralkyl type epoxy resin) manufactured by Mitsubishi Chemical Corporation; Osaka "PG-100" and "CG-500" manufactured by Gas Chemical Co., Ltd.; "YL7760" (bisphenol AF type epoxy resin) manufactured by Mitsubishi Chemical Corporation; ; "jER1010" (bisphenol A epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER1031S" (tetraphenylethane epoxy resin) manufactured by Mitsubishi Chemical Corporation; "WHR991S" (phenol A) manufactured by Nippon Kayaku Corporation benzyl lactamide type epoxy resin), etc. These may be used individually by 1 type, and may use it in combination of 2 or more types.
第一實施形態中,作為(B)環氧樹脂,組合液狀環氧樹脂與固體狀環氧樹脂使用時,該等的質量比(液狀環氧樹脂:固體狀環氧樹脂),較佳為10:1~1:50,更佳為2:1~1:20,特佳為1:1~1:10。第二實施形態中,作為(B)環氧樹脂,組合液狀環氧樹脂與固體狀環氧樹脂使用時,該等的質量比(液狀環氧樹脂:固體狀環氧樹脂),較佳為20:1~1:20,更佳為10:1~1:10,特佳為7:1~1:7。In the first embodiment, when (B) epoxy resin is used in combination of liquid epoxy resin and solid epoxy resin, the mass ratio of these (liquid epoxy resin:solid epoxy resin) is preferably 10:1~1:50, more preferably 2:1~1:20, especially preferably 1:1~1:10. In the second embodiment, when (B) epoxy resin is used in combination of liquid epoxy resin and solid epoxy resin, the mass ratio of these (liquid epoxy resin:solid epoxy resin) is preferably 20:1~1:20, more preferably 10:1~1:10, especially 7:1~1:7.
(B)環氧樹脂之環氧當量,較佳為50g/eq.~5,000g/eq.,更佳為60g/eq.~2,000g/eq.,進而佳為70g/eq.~1,000g/eq.,進而更佳為80g/eq.~500g/eq.。環氧當量為每1當量環氧基之樹脂的質量。此環氧當量,可依循JIS K7236來測定。(B) The epoxy equivalent of epoxy resin is preferably 50g/eq.~5,000g/eq., more preferably 60g/eq.~2,000g/eq., and more preferably 70g/eq.~1,000g/eq. eq., and more preferably 80g/eq.~500g/eq. Epoxy equivalent is the mass of resin per 1 equivalent of epoxy group. This epoxy equivalent can be measured in accordance with JIS K7236.
(B)環氧樹脂之重量平均分子量(Mw),較佳為100~5,000,更佳為250~3,000,進而佳為400~1,500。樹脂之重量平均分子量,可藉由凝膠滲透色層分析(GPC)法,以聚苯乙烯換算之值來測定。(B) The weight-average molecular weight (Mw) of the epoxy resin is preferably 100-5,000, more preferably 250-3,000, and still more preferably 400-1,500. The weight average molecular weight of the resin can be measured as a value in terms of polystyrene by gel permeation chromatography (GPC) method.
第一實施形態中之樹脂組成物中之(B)環氧樹脂之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為30質量%以下,更佳為25質量%以下,進而佳為20質量%以下,進而更佳為15質量%以下,特佳為10質量%以下。第二實施形態中之樹脂組成物中之(B)環氧樹脂之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為未達30質量%,更佳為25質量%以下,進而佳為20質量%以下,進而更佳為15質量%以下,特佳為10質量%以下。第一實施形態及第二實施形態中之樹脂組成物中之(B)環氧樹脂之含量的下限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為0.1質量%以上,更佳為0.5質量%以上,進而佳為1質量%以上,進而更佳為3質量%以上,特佳為5質量%以上。The content of (B) epoxy resin in the resin composition in the first embodiment is not particularly limited, but when the non-volatile components in the resin composition are defined as 100% by mass, it is preferably 30% by mass or less. More preferably, it is 25 mass % or less, More preferably, it is 20 mass % or less, More preferably, it is 15 mass % or less, Most preferably, it is 10 mass % or less. The content of (B) epoxy resin in the resin composition in the second embodiment is not particularly limited, but when the non-volatile components in the resin composition are defined as 100% by mass, it is preferably less than 30% by mass , more preferably at most 25% by mass, more preferably at most 20% by mass, even more preferably at most 15% by mass, and most preferably at most 10% by mass. The lower limit of the content of (B) epoxy resin in the resin composition in the first embodiment and the second embodiment is not particularly limited, but when the non-volatile component in the resin composition is defined as 100% by mass, it is relatively It is preferably at least 0.1% by mass, more preferably at least 0.5% by mass, still more preferably at least 1% by mass, still more preferably at least 3% by mass, and most preferably at least 5% by mass.
樹脂組成物中之(B)環氧樹脂相對於(A)具有脂環式結構之烯丙基化合物的質量比((B)成分/(A)成分),較佳為1以上,更佳為1.5以上,特佳為2以上。樹脂組成物中之(B)環氧樹脂相對於(A)具有脂環式結構之烯丙基化合物的質量比((B)成分/(A)成分)的上限,較佳為1000以下,更佳為100以下,特佳為50以下。The mass ratio of (B) epoxy resin to (A) allyl compound having an alicyclic structure in the resin composition ((B) component/(A) component) is preferably 1 or more, more preferably More than 1.5, especially better than 2. The upper limit of the mass ratio ((B) component/(A) component) of (B) epoxy resin to (A) allyl compound having an alicyclic structure in the resin composition is preferably 1000 or less, more preferably The best is below 100, and the most preferable is below 50.
<(C)活性酯化合物> 本發明之樹脂組成物含有(C)活性酯化合物。(C)活性酯化合物,可單獨使用1種,亦可以任意之比率組合2種以上使用。(C)活性酯化合物,可具有作為與(B)環氧樹脂反應使其硬化之環氧樹脂硬化劑的機能。 <(C) Active ester compound> The resin composition of the present invention contains (C) an active ester compound. (C) Active ester compound may be used individually by 1 type, and may use it combining 2 or more types by arbitrary ratios. (C) The active ester compound may function as an epoxy resin hardener which reacts with (B) epoxy resin to harden.
作為(C)活性酯化合物,一般而言較佳使用酚酯類、硫酚酯類、N-羥基胺酯類、雜環羥基化合物之酯類等之1分子中具有2個以上反應活性高之酯基的化合物。該活性酯化合物,以藉由羧酸化合物及/或硫代羧酸化合物與羥基化合物及/或硫醇化合物之縮合反應而得者較佳。特別是由耐熱性提升之觀點來看,以由羧酸化合物與羥基化合物而得之活性酯化合物較佳,由羧酸化合物與酚化合物及/或萘酚化合物而得之活性酯化合物更佳。作為羧酸化合物,可舉例例如苯甲酸、乙酸、琥珀酸、馬來酸、伊康酸、酞酸、異酞酸、對酞酸、均苯四甲酸等。作為酚化合物或萘酚化合物,可舉例例如氫醌、間苯二酚、雙酚A、雙酚F、雙酚S、酚酞、甲基化雙酚A、甲基化雙酚F、甲基化雙酚S、酚、o-甲酚、m-甲酚、p-甲酚、兒茶酚、α-萘酚、β-萘酚、1,5-二羥基萘、1,6-二羥基萘、2,6-二羥基萘、二羥基二苯甲酮、三羥基二苯甲酮、四羥基二苯甲酮、根皮三酚、苯三醇、二環戊二烯型二酚化合物、苯酚酚醛清漆等。此處,所謂「二環戊二烯型二酚化合物」,係指於二環戊二烯1分子縮合酚2分子而得之二酚化合物。As the (C) active ester compound, it is generally preferable to use one having two or more highly reactive compounds in one molecule of phenolic esters, thiophenolic esters, N-hydroxylamine esters, esters of heterocyclic hydroxy compounds, etc. Ester-based compounds. The active ester compound is preferably obtained by condensation reaction of a carboxylic acid compound and/or a thiocarboxylic acid compound with a hydroxyl compound and/or a thiol compound. In particular, from the viewpoint of improving heat resistance, an active ester compound obtained from a carboxylic acid compound and a hydroxyl compound is preferred, and an active ester compound obtained from a carboxylic acid compound and a phenol compound and/or a naphthol compound is more preferred. Examples of the carboxylic acid compound include benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, terephthalic acid, and pyromellitic acid. Examples of the phenol compound or naphthol compound include hydroquinone, resorcinol, bisphenol A, bisphenol F, bisphenol S, phenolphthalein, methylated bisphenol A, methylated bisphenol F, methylated Bisphenol S, phenol, o-cresol, m-cresol, p-cresol, catechol, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene , 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, phloroglycerol, benzenetriol, dicyclopentadiene-type diphenol compounds, phenol Phenolic varnish, etc. Here, the "dicyclopentadiene-type diphenol compound" refers to a diphenol compound obtained by condensing 2 molecules of phenol with 1 molecule of dicyclopentadiene.
具體而言,作為(C)活性酯化合物,以二環戊二烯型活性酯化合物、包含萘結構之萘型活性酯化合物、包含苯酚酚醛清漆之乙醯基化物的活性酯化合物、包含苯酚酚醛清漆之苯甲醯基化物的活性酯化合物較佳,其中以選自二環戊二烯型活性酯化合物及萘型活性酯化合物中之至少1種更佳,二環戊二烯型活性酯化合物進而佳。作為二環戊二烯型活性酯化合物,以包含二環戊二烯型二酚結構之活性酯化合物較佳。Specifically, as the (C) active ester compound, dicyclopentadiene type active ester compound, naphthalene type active ester compound containing naphthalene structure, active ester compound containing acetylated phenol novolac, phenol novolac The active ester compound of the benzoyl compound of the varnish is preferably at least one selected from the dicyclopentadiene-type active ester compound and the naphthalene-type active ester compound, and the dicyclopentadiene-type active ester compound is And then better. As the dicyclopentadiene-type active ester compound, an active ester compound containing a dicyclopentadiene-type diphenol structure is preferred.
作為(C)活性酯化合物之市售品,作為包含二環戊二烯型二酚結構之活性酯化合物,可舉例「EXB9451」、「EXB9460」、「EXB9460S」、「EXB-8000L」、「EXB-8000L-65M」、「EXB-8000L-65TM」、「HPC-8000L-65TM」、「HPC-8000」、「HPC-8000-65T」、「HPC-8000H」、「HPC-8000H-65TM」、(DIC公司製);作為包含萘結構之活性酯化合物,可舉例「HP-B-8151-62T」、「EXB-8100L-65T」、「EXB-8150-60T」、「EXB-8150-62T」、「EXB-9416-70BK」、「HPC-8150-60T」、「HPC-8150-62T」、「EXB-8」(DIC公司製);作為含有磷之活性酯化合物,可舉例「EXB9401」(DIC公司製)、作為苯酚酚醛清漆之乙醯基化物的活性酯化合物可舉例「DC808」(三菱化學公司製),作為苯酚酚醛清漆之苯甲醯基化物的活性酯化合物可舉例「YLH1026」、「YLH1030」、「YLH1048」(三菱化學公司製),作為包含苯乙烯基及萘結構之活性酯化合物可舉例「PC1300-02-65MA」(空氣・水公司製)等。(C) Commercially available active ester compounds include "EXB9451", "EXB9460", "EXB9460S", "EXB-8000L", "EXB -8000L-65M", "EXB-8000L-65TM", "HPC-8000L-65TM", "HPC-8000", "HPC-8000-65T", "HPC-8000H", "HPC-8000H-65TM", (manufactured by DIC Corporation); Examples of active ester compounds containing a naphthalene structure include "HP-B-8151-62T", "EXB-8100L-65T", "EXB-8150-60T", and "EXB-8150-62T" , "EXB-9416-70BK", "HPC-8150-60T", "HPC-8150-62T", "EXB-8" (manufactured by DIC Corporation); examples of phosphorus-containing active ester compounds include "EXB9401" ( DIC Corporation), as an active ester compound of acetylated phenol novolak, "DC808" (manufactured by Mitsubishi Chemical Corporation), and as an active ester compound of benzoyl phenol novolac, "YLH1026", "YLH1030", "YLH1048" (manufactured by Mitsubishi Chemical Corporation), and "PC1300-02-65MA" (manufactured by Air and Water Co., Ltd.) may be exemplified as active ester compounds containing a styryl group and a naphthalene structure.
(C)活性酯化合物之活性酯基當量,較佳為50g/eq.~500g/eq.,更佳為50g/eq.~400g/eq.,進而佳為100g/eq.~300g/eq.。活性酯基當量,為每1當量活性酯基之活性酯化合物的質量。(C) The active ester group equivalent of the active ester compound is preferably 50g/eq.~500g/eq., more preferably 50g/eq.~400g/eq., and more preferably 100g/eq.~300g/eq. . Active ester group equivalent is the mass of active ester compound per 1 equivalent of active ester group.
第一實施形態中之樹脂組成物中之(C)活性酯化合物之含量,將樹脂組成物中之不揮發成分定為100質量%時,較佳為0.1質量%以上,更佳為1質量%以上,進而佳為5質量%以上,進而更佳為10質量%以上,特佳為13質量%以上。第二實施形態中之樹脂組成物中之(C)活性酯化合物之含量,將樹脂組成物中之不揮發成分定為100質量%時,為10質量%以上,較佳為11質量%以上,更佳為12質量%以上,進而佳為13質量%以上,特佳為14質量%以上。第一實施形態及第二實施形態中之樹脂組成物中之(C)活性酯化合物之含量的上限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為50質量%以下,更佳為40質量%以下,進而佳為30質量%以下,進而更佳為25質量%以下,特佳為20質量%以下。The content of the (C) active ester compound in the resin composition in the first embodiment is preferably 0.1 mass % or more, more preferably 1 mass % when the non-volatile content in the resin composition is 100 mass % or more, more preferably at least 5% by mass, still more preferably at least 10% by mass, particularly preferably at least 13% by mass. The content of the (C) active ester compound in the resin composition in the second embodiment is 10% by mass or more, preferably 11% by mass or more when the non-volatile content in the resin composition is 100% by mass. More preferably, it is 12 mass % or more, More preferably, it is 13 mass % or more, Most preferably, it is 14 mass % or more. The upper limit of the content of the (C) active ester compound in the resin composition in the first embodiment and the second embodiment is not particularly limited, but when the non-volatile components in the resin composition are defined as 100% by mass, it is relatively It is preferably at most 50 mass %, more preferably at most 40 mass %, further preferably at most 30 mass %, still more preferably at most 25 mass %, and most preferably at most 20 mass %.
樹脂組成物中之(C)活性酯化合物相對於(A)具有脂環式結構之烯丙基化合物的質量比((C)成分/(A)成分),較佳為2以上,更佳為3以上,特佳為4以上。樹脂組成物中之(C)活性酯化合物相對於(A)具有脂環式結構之烯丙基化合物的質量比((C)成分/(A)成分)的上限,較佳為2000以下,更佳為200以下,特佳為100以下。The mass ratio of (C) active ester compound to (A) allyl compound having an alicyclic structure in the resin composition ((C) component/(A) component) is preferably 2 or more, more preferably 3 or more, especially preferably 4 or more. The upper limit of the mass ratio ((C) component/(A) component) of the (C) active ester compound in the resin composition to the (A) allyl compound having an alicyclic structure is preferably 2000 or less, more preferably The best is below 200, and the best is below 100.
<(C’)其他硬化劑> 本發明之樹脂組成物,進而亦可包含(C)成分以外之(C’)硬化劑作為任意成分。(C’)其他硬化劑,可單獨使用1種,亦可任意組合2種以上使用。(C’)其他硬化劑,與(C)活性酯化合物相同,可具有作為與(B)環氧樹脂反應使其硬化之環氧樹脂硬化劑的機能。 <(C’)Other hardeners> The resin composition of the present invention may further contain (C') curing agent other than (C) component as an optional component. (C') Other curing agents may be used alone or in any combination of two or more. (C') Other hardeners, like (C) active ester compounds, may function as epoxy resin hardeners that react with (B) epoxy resin to harden them.
作為(C’)其他硬化劑雖無特別限定,但可舉例例如苯酚系硬化劑、碳二亞胺系硬化劑、酸酐系硬化劑、胺系硬化劑、苯并 系硬化劑、氰酸酯系硬化劑及硫醇系硬化劑。本發明之樹脂組成物,包含選自由苯酚系硬化劑及碳二亞胺系硬化劑所成群組中之硬化劑特佳。(C') Other curing agents are not particularly limited, but examples include phenol-based curing agents, carbodiimide-based curing agents, acid anhydride-based curing agents, amine-based curing agents, benzo Hardeners, cyanate-based hardeners, and mercaptan-based hardeners. The resin composition of the present invention preferably contains a curing agent selected from the group consisting of phenol-based curing agents and carbodiimide-based curing agents.
作為苯酚系硬化劑,由耐熱性及耐水性之觀點來看,以具有酚醛清漆結構之苯酚系硬化劑較佳。又,對被著體之密著性之觀點來看,以含氮苯酚系硬化劑較佳,含有三骨架之苯酚系硬化劑更佳。其中,由高度滿足耐熱性、耐水性及密著性之觀點來看,以含有三骨架之苯酚酚醛清漆樹脂較佳。作為苯酚系硬化劑之具體例,可舉例例如明和化成公司製之「MEH-7700」、「MEH-7810」、「MEH-7851」,日本化藥公司製之「NHN」、「CBN」、「GPH」,日鐵化學&材料公司製之「SN-170」、「SN-180」、「SN-190」、「SN-475」、「SN-485」、「SN-495」、「SN-375」、「SN-395」、DIC公司製之「LA-7052」、「LA-7054」、「LA-3018」、「LA-3018-50P」、「LA-1356」、「TD2090」、「TD-2090-60M」等。As the phenolic curing agent, a phenolic curing agent having a novolac structure is preferable from the viewpoint of heat resistance and water resistance. Also, from the point of view of the adhesion of the substrate, nitrogen-containing phenol-based hardeners are preferred, containing three The phenolic hardener of the skeleton is better. Among them, from the standpoint of highly satisfying heat resistance, water resistance and adhesion, the three Skeleton phenol novolac resin is preferred. Specific examples of phenolic hardeners include "MEH-7700", "MEH-7810", and "MEH-7851" manufactured by Meiwa Kasei Co., Ltd., "NHN", "CBN", "GPH","SN-170","SN-180","SN-190","SN-475","SN-485","SN-495","SN-375","SN-395","LA-7052","LA-7054","LA-3018","LA-3018-50P","LA-1356","TD2090","TD-2090-60M", etc.
作為碳二亞胺系硬化劑,可舉例1分子內具有1個以上,較佳為具有2個以上之碳二亞胺結構的硬化劑,可舉例例如四亞甲基-雙(t-丁基碳二亞胺)、環己烷雙(亞甲基-t-丁基碳二亞胺)等之脂肪族雙碳二亞胺;伸苯基-雙(二甲苯基碳二亞胺)等之芳香族雙碳二亞胺等之雙碳二亞胺;聚六亞甲基碳二亞胺、聚三甲基六亞甲基碳二亞胺、聚伸環己基碳二亞胺、聚(亞甲基雙伸環己基碳二亞胺)、聚(異佛酮碳二亞胺)等之脂肪族聚碳二亞胺;聚(伸苯基碳二亞胺)、聚(伸萘基碳二亞胺)、聚(苯亞甲基碳二亞胺)、聚(甲基二異丙基伸苯基碳二亞胺)、聚(三乙基伸苯基碳二亞胺)、聚(二乙基伸苯基碳二亞胺)、聚(三異丙基伸苯基碳二亞胺)、聚(二異丙基伸苯基碳二亞胺)、聚(伸茬基碳二亞胺)、聚(四甲基伸茬基碳二亞胺)、聚(亞甲基二伸苯基碳二亞胺)、聚[亞甲基雙(甲基伸苯基)碳二亞胺]等之芳香族聚碳二亞胺等之聚碳二亞胺。Examples of carbodiimide-based hardeners include those having one or more, preferably two or more, carbodiimide structures in one molecule, such as tetramethylene-bis(t-butyl Carbodiimide), cyclohexanebis(methylene-t-butylcarbodiimide) and other aliphatic biscarbodiimides; phenylene-bis(xylylcarbodiimide) and other Biscarbodiimide such as aromatic biscarbodiimide; polyhexamethylenecarbodiimide, polytrimethylhexamethylenecarbodiimide, polycyclohexylcarbodiimide, poly(ethylene Aliphatic polycarbodiimides such as methylbiscyclohexylcarbodiimide), poly(isophoronecarbodiimide); poly(phenylenecarbodiimide), poly(naphthylcarbodiimide) imine), poly(benzylidenecarbodiimide), poly(methyldiisopropylphenylenecarbodiimide), poly(triethylphenylenecarbodiimide), poly(diethylenecarbodiimide) Phenylcarbodiimide), poly(triisopropylphenylenecarbodiimide), poly(diisopropylphenylenecarbodiimide), poly(scylenecarbodiimide), poly(tetrafluoroethylene Aromatic polycarbonate such as methyl stubble carbodiimide), poly(methylene diphenylene carbodiimide), poly[methylene bis(methyl phenylene carbodiimide], etc. Polycarbodiimide such as diimide.
作為碳二亞胺系硬化劑之市售品,可舉例例如日清紡化學公司製之「CARBODILITE V-02B」、「CARBODILITE V-03」、「CARBODILITE V-04K」、「CARBODILITE V-07」及「CARBODILITE V-09」;RHEIN CHEMIE公司製之「Stabaxol P」、「Stabaxol P400」、「Hikazil 510」等。Examples of commercially available carbodiimide curing agents include "CARBODILITE V-02B", "CARBODILITE V-03", "CARBODILITE V-04K", "CARBODILITE V-07" and " CARBODILITE V-09"; "Stabaxol P", "Stabaxol P400", "Hikazil 510" manufactured by RHEIN CHEMIE, etc.
作為酸酐系硬化劑,可舉例1分子內具有1個以上之酸酐基的硬化劑,以1分子內具有2個以上之酸酐基的硬化劑較佳。作為酸酐系硬化劑之具體例,可舉例酞酸酐、四氫酞酐、六氫酞酸酐、甲基四氫酞酐、甲基六氫酞酸酐、甲基納迪克酸酐(nadic anhydride)、氫化甲基納迪克酸酐、三烷基四氫酞酐、十二烯基琥珀酸酐、5-(2,5-二側氧基四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、偏苯三甲酸酐、均苯四甲酸酐、二苯甲酮四羧酸二酐、聯苯四羧酸二酐、萘四羧酸二酐、氧基二酞酸二酐、3,3’-4,4’-二苯基碸四羧酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二側氧基-3-呋喃基)-萘并[1,2-C]呋喃-1,3-二酮、乙二醇雙(脫水偏苯三酸酯)、苯乙烯與馬來酸共聚合而成之苯乙烯/馬來酸樹脂等之聚合物型之酸酐等。作為酸酐系硬化劑之市售品,可舉例新日本理化公司製之「HNA-100」、「MH-700」、「MTA-15」、「DDSA」、「OSA」,三菱化學公司製之「YH-306」、「YH-307」、日立化成公司製之「HN-2200」、「HN-5500」,Cray Valley公司製「EF-30」、「EF-40」「EF-60」、「EF-80」等。Examples of the acid anhydride curing agent include those having one or more acid anhydride groups in one molecule, and those having two or more acid anhydride groups in one molecule are preferred. Specific examples of acid anhydride-based curing agents include phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylnadic anhydride, and hydrogenated formaldehyde. Genadic anhydride, trialkyltetrahydrophthalic anhydride, dodecenylsuccinic anhydride, 5-(2,5-dipentoxytetrahydro-3-furyl)-3-methyl-3-cyclohexene -1,2-Dicarboxylic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic dianhydride, biphenyl tetracarboxylic dianhydride, naphthalene tetracarboxylic dianhydride, oxydiphthalic acid Dianhydride, 3,3'-4,4'-diphenyl tetracarboxylic dianhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-two Copolymerized with oxy-3-furyl)-naphtho[1,2-c]furan-1,3-dione, ethylene glycol bis(dehydrated trimellitate), styrene and maleic acid Polymeric anhydrides of styrene/maleic acid resins, etc. Examples of commercially available acid anhydride hardeners include "HNA-100", "MH-700", "MTA-15", "DDSA", and "OSA" manufactured by Nippon Chemical Corporation, and "HNA-100" manufactured by Mitsubishi Chemical Corporation. YH-306", "YH-307", "HN-2200", "HN-5500" manufactured by Hitachi Chemical Co., Ltd., "EF-30", "EF-40", "EF-60", "EF-60" manufactured by Cray Valley Corporation EF-80" and so on.
作為胺系硬化劑,可舉例1分子內具有1個以上,較佳為2個以上之胺基的硬化劑,可舉例例如脂肪族胺類、聚醚胺類、脂環式胺類、芳香族胺類等,其中,由發揮本發明希望之效果的觀來看,以芳香族胺類較佳。胺系硬化劑,以第1級胺或第2級胺較佳,第1級胺更佳。作為胺系硬化劑之具體例,可舉例4,4’-亞甲基雙(2,6-二甲基苯胺)、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸、3,3’-二胺基二苯基碸、m-苯二胺、m-伸茬基二胺、二乙基甲苯二胺、4,4’-二胺基二苯基醚、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3’-二羥基聯苯胺、2,2-雙(3-胺基-4-羥基苯基)丙烷、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷二胺、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4’-雙(4-胺基苯氧基)聯苯、雙(4-(4-胺基苯氧基)苯基)碸、雙(4-(3-胺基苯氧基)苯基)碸等。胺系硬化劑亦可使用市售品,可舉例例如Seika公司製「SEIKACURE-S」,日本化藥公司製之「KAYABOND C-200S」、「KAYABOND C-100」、「KAYAHARD A-A」、「KAYAHARD A-B」、「KAYAHARD A-S」、三菱化學公司製之「Epicure W」等。Examples of amine-based hardeners include those having one or more, preferably two or more, amine groups in one molecule, such as aliphatic amines, polyether amines, alicyclic amines, aromatic Amines etc. Among them, aromatic amines are preferable from the viewpoint of exerting the desired effect of the present invention. For amine hardeners, the primary amine or secondary amine is preferred, and the primary amine is more preferred. Specific examples of amine-based hardeners include 4,4'-methylene bis(2,6-dimethylaniline), 4,4'-diaminodiphenylmethane, 4,4'-bis Amino diphenyl diamine, 3,3'-diamino diphenyl diamine, m-phenylene diamine, m-stem diamine, diethyltoluenediamine, 4,4'-diamino diamine Phenyl ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diaminobiphenyl Hydroxybenzidine, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 3,3-dimethyl-5,5-diethyl-4,4-diphenylmethanediamine, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3-bis(3-aminophenoxy ) benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy) Biphenyl, bis(4-(4-aminophenoxy)phenyl)pyridine, bis(4-(3-aminophenoxy)phenyl)pyridine, etc. Commercially available amine hardeners can also be used, for example, "SEIKACURE-S" manufactured by Seika Corporation, "KAYABOND C-200S", "KAYABOND C-100", "KAYAHARD A-A", "KAYAHARD A-B", "KAYAHARD A-S", "Epicure W" manufactured by Mitsubishi Chemical Corporation, etc.
作為苯并 系硬化劑之具體例,可舉例JFE化學公司製之「JBZ-OP100D」、「ODA-BOZ」;昭和高分子公司製之「HFB2006M」;四國化成工業公司製之「P-d」、「F-a」等。as benzo Specific examples of hardening agents include "JBZ-OP100D" and "ODA-BOZ" manufactured by JFE Chemical Co., Ltd.; "HFB2006M" manufactured by Showa Polymer Co., Ltd.; "Pd" and "Fa" manufactured by Shikoku Chemical Industry Co., Ltd. Wait.
作為氰酸酯系硬化劑,可舉例例如雙酚A二氰酸鹽、多酚氰酸鹽(寡(3-亞甲基-1,5-伸苯基氰酸鹽))、4,4’-亞甲基雙(2,6-二甲基苯基氰酸鹽)、4,4’-亞乙基二苯基二氰酸鹽、六氟雙酚A二氰酸鹽、2,2-雙(4-氰酸鹽)苯基丙烷、1,1-雙(4-氰酸鹽苯基甲烷)、雙(4-氰酸鹽-3,5-二甲基苯基)甲烷、1,3-雙(4-氰酸鹽苯基-1-(甲基亞乙基))苯、雙(4-氰酸鹽苯基)硫醚及雙(4-氰酸鹽苯基)醚等之2官能氰酸鹽樹脂,由苯酚酚醛清漆及甲酚酚醛清漆等衍生之多官能氰酸鹽樹脂,此等氰酸鹽樹脂一部分三化而成之預聚物等。作為氰酸酯系硬化劑之具體例,可舉例Lonza Japan公司製之「PT30」及「PT60」(皆為苯酚酚醛清漆型多官能氰酸酯樹脂)、「BA230」、「BA230S75」(雙酚A二氰酸鹽之一部分或全部經三化成為三量體之預聚物)等。Examples of cyanate-based hardeners include bisphenol A dicyanate, polyphenol cyanate (oligo(3-methylene-1,5-phenylene cyanate)), 4,4' -Methylenebis(2,6-dimethylphenylcyanate), 4,4'-ethylenediphenyldicyanate, hexafluorobisphenol A dicyanate, 2,2- Bis(4-cyanate)phenylpropane, 1,1-bis(4-cyanatephenylmethane), bis(4-cyanate-3,5-dimethylphenyl)methane, 1, 3-bis(4-cyanate phenyl-1-(methylethylene))benzene, bis(4-cyanate phenyl)sulfide and bis(4-cyanate phenyl)ether 2 functional cyanate resins, multifunctional cyanate resins derived from phenol novolaks and cresol novolacs, etc., some of these cyanate resins are three Formed prepolymers, etc. Specific examples of cyanate-based hardeners include "PT30" and "PT60" (both phenol novolak type polyfunctional cyanate resins), "BA230" and "BA230S75" (bisphenol A part or all of one of the dicyanates into a prepolymer of three volume bodies), etc.
作為硫醇系硬化劑,可舉例例如三羥甲基丙烷參(3-巰基丙酸酯)、季戊四醇肆(3-巰基丁酸酯)、參(3-巰基丙基)異三聚氰酸酯等。Examples of thiol-based hardeners include trimethylolpropane ginseng (3-mercaptopropionate), pentaerythritol tetramethylene (3-mercaptobutyrate), ginseng (3-mercaptopropyl) isocyanurate Wait.
(C’)其他硬化劑之反應基當量,較佳為50g/eq.~3000g/eq.,更佳為100g/eq.~1000g/eq.,進而佳為100g/eq.~500g/eq.,特佳為100g/eq.~300g/eq.。反應基當量,為每1當量反應基之硬化劑的質量。(C') The reactive group equivalent weight of other curing agents is preferably 50g/eq.~3000g/eq., more preferably 100g/eq.~1000g/eq., and even more preferably 100g/eq.~500g/eq. , especially 100g/eq.~300g/eq. Reactive group equivalent is the mass of hardener per 1 equivalent of reactive group.
樹脂組成物中之(C’)其他硬化劑之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為15質量%以下,更佳為10質量%以下,進而佳為7質量%以下,特佳為5質量%以下。樹脂組成物中之(C’)其他硬化劑之含量的下限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,可為例如0質量%以上、0.01質量%以上、0.1質量%以上、1質量%以上、2質量%以上等。The content of (C') other hardeners in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 15% by mass or less, more preferably 10% by mass % or less, more preferably 7 mass % or less, particularly preferably 5 mass % or less. The lower limit of the content of (C') other hardeners in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it can be, for example, 0% by mass or more, 0.01% by mass More than, 0.1% by mass or more, 1% by mass or more, 2% by mass or more, etc.
樹脂組成物中之(C)活性酯化合物之含量,將樹脂組成物中之(C)活性酯化合物與(C’)其他硬化劑之合計定為100質量%時,較佳為10質量%以上,更佳為30質量%以上,進而佳為40質量%以上,特佳為50質量%以上。The content of the (C) active ester compound in the resin composition is preferably 10% by mass or more when the total of the (C) active ester compound and (C') other hardeners in the resin composition is 100% by mass , more preferably at least 30% by mass, more preferably at least 40% by mass, particularly preferably at least 50% by mass.
<(D)分子量未達1000之(甲基)丙烯酸酯化合物> 第一實施形態中之本發明之樹脂組成物,亦可進一步包含(D)分子量未達1000之(甲基)丙烯酸酯化合物作為任意成分。(D)分子量未達1000之(甲基)丙烯酸酯化合物,可單獨使用1種,亦可任意組合2種以上使用。 <(D) (Meth)acrylate compounds with a molecular weight of less than 1,000> The resin composition of the present invention in the first embodiment may further contain (D) a (meth)acrylate compound having a molecular weight of less than 1,000 as an optional component. (D) The (meth)acrylate compound whose molecular weight is less than 1000 may be used individually by 1 type, and may be used in combination of 2 or more types arbitrarily.
(D)分子量未達1000之(甲基)丙烯酸酯化合物,為1分子中具有1個以上之丙烯醯基及/或甲基丙烯醯基的自由基聚合性化合物。(D)分子量未達1000之(甲基)丙烯酸酯化合物,1分子中具有2個以上之丙烯醯基及/或甲基丙烯醯基較佳。(D) A (meth)acrylate compound having a molecular weight of less than 1000 is a radically polymerizable compound having one or more acryl and/or methacryl groups in one molecule. (D) The (meth)acrylate compound having a molecular weight of less than 1000 preferably has two or more acryl groups and/or methacryl groups in one molecule.
作為(D)分子量未達1000之(甲基)丙烯酸酯化合物,雖可舉例例如環己烷-1,4-二甲醇二(甲基)丙烯酸酯、環己烷-1,3-二甲醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、二烷二醇二(甲基)丙烯酸酯等之分子量未達1000之含脂環式結構的分子量未達1000之(甲基)丙烯酸酯化合物;新戊二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,8-辛二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、3,6-二氧雜-1,8-辛二醇二(甲基)丙烯酸酯、3,6,9-三氧十一烷-1,11-二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、9,9-雙[4-(2-丙烯醯氧基乙氧基)苯基]茀、乙氧基化雙酚A二(甲基)丙烯酸酯、丙氧基化雙酚A二(甲基)丙烯酸酯等之不含脂環式結構的分子量未達1000之(甲基)丙烯酸酯化合物,但其中,以含脂環式結構的分子量未達1000之(甲基)丙烯酸酯化合物較佳。As (D) (meth)acrylate compounds with a molecular weight of less than 1000, for example, cyclohexane-1,4-dimethanol di(meth)acrylate, cyclohexane-1,3-dimethanol di(meth)acrylate, (meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, di (Meth)acrylic ester compounds with a molecular weight of less than 1000, such as alkanediol di(meth)acrylate, containing an alicyclic structure; neopentyl glycol di(meth)acrylate, 1, 4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,8-octanediol di(meth)acrylate, 1,9-nonanediol Di(meth)acrylate, 1,10-decanediol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, Glycerin tri(meth)acrylate, Pentaerythritol tetra(meth)acrylate, 3,6-dioxa-1,8-octanediol di(meth)acrylate, 3,6,9-trioxodeca Mono-alkane-1,11-diol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, 9,9-bis[4-(2- Acryloxyethoxy) phenyl] fen, ethoxylated bisphenol A di(meth)acrylate, propoxylated bisphenol A di(meth)acrylate, etc. do not contain alicyclic structure (meth)acrylate compounds with a molecular weight of less than 1,000, but among them, (meth)acrylate compounds with a molecular weight of less than 1,000 containing an alicyclic structure are preferred.
(D)分子量未達1000之(甲基)丙烯酸酯化合物中之脂環式結構,可為非芳香族環之環骨架結構。(D)分子量未達1000之(甲基)丙烯酸酯化合物所含之脂環式結構中之非芳香族環,於可取代之位置可具有取代基。非芳香族環,雖可為僅由單鍵而成之飽和環,或具有雙鍵及三鍵之至少任一者的非芳香族不飽和環,但以僅由單鍵而成之飽和環較佳。飽和環,可為以碳原子作為環構成原子之飽和碳環,或在碳原子之外具有氧原子、氮原子、硫原子等之雜原子作為環構成原子的飽和雜環。作為飽和環,可舉例與上述之例示相同者。(D) The alicyclic structure in the (meth)acrylate compound with a molecular weight of less than 1000 may be a non-aromatic ring skeleton structure. (D) The non-aromatic ring in the alicyclic structure contained in the (meth)acrylate compound with a molecular weight of less than 1000 may have a substituent at a substitutable position. A non-aromatic ring may be a saturated ring consisting only of single bonds, or a non-aromatic unsaturated ring having at least any one of a double bond and a triple bond, but a saturated ring consisting only of single bonds is more good. The saturated ring may be a saturated carbocyclic ring having a carbon atom as a ring constituting atom, or a saturated heterocyclic ring having a heteroatom such as an oxygen atom, a nitrogen atom, or a sulfur atom as a ring constituting atom in addition to a carbon atom. As a saturated ring, the thing similar to what was illustrated above can be mentioned.
(D)分子量未達1000之(甲基)丙烯酸酯化合物中,非芳香族環,以碳原子數3~18之飽和碳環,或碳原子數3~18之飽和雜環較佳,碳原子數5~16之飽和碳環,或碳原子數5~16之飽和雜環更佳,1,3-二烷環,或三環[5.2.1.0 2,6]癸烷環(四氫二環戊二烯環)進而佳。 (D) Among (meth)acrylate compounds with a molecular weight of less than 1000, the non-aromatic ring is preferably a saturated carbocyclic ring with 3 to 18 carbon atoms, or a saturated heterocyclic ring with 3 to 18 carbon atoms. A saturated carbocyclic ring with a number of 5 to 16, or a saturated heterocyclic ring with a carbon number of 5 to 16 is more preferable, and 1,3-di An alkane ring, or a tricyclo[5.2.1.0 2,6 ]decane ring (tetrahydrodicyclopentadiene ring) is more preferred.
(D)分子量未達1000之(甲基)丙烯酸酯化合物中之丙烯醯基及/或甲基丙烯醯基,在一實施形態中,透過選自氧原子、氮原子及硫原子之雜原子(較佳為氧原子)或雜原子(較佳為氧原子)與伸烷基之組合(更佳為丙烯醯基或甲基丙烯醯基側為雜原子且非芳香族環側為伸烷基)鍵結於非芳香族環較佳。(D) The acryl group and/or methacryl group in the (meth)acrylate compound with a molecular weight of less than 1000, in one embodiment, passes through a heteroatom selected from an oxygen atom, a nitrogen atom, and a sulfur atom ( preferably an oxygen atom) or a combination of a heteroatom (preferably an oxygen atom) and an alkylene group (more preferably an acryl or methacryl side is a heteroatom and a non-aromatic ring side is an alkylene group) Bonding to a non-aromatic ring is preferred.
作為(D)分子量未達1000之(甲基)丙烯酸酯化合物之市售品,可舉例例如,新中村化學工業公司製之「A-DOG」(二烷二醇二丙烯酸酯),共榮社化學公司製之「DCP-A」(三環癸烷二甲醇二丙烯酸酯)、「DCP」(三環癸烷二甲醇二甲基丙烯酸酯),日本化藥股份有限公司之「KAYARAD R-684」(三環癸烷二甲醇二丙烯酸酯)、「KAYARAD R-604」(二烷二醇二丙烯酸酯)等。As a commercial product of (D) (meth)acrylate compound whose molecular weight is less than 1000, for example, "A-DOG" (two Alkanediol diacrylate), "DCP-A" (tricyclodecane dimethanol diacrylate), "DCP" (tricyclodecane dimethanol dimethacrylate) manufactured by Kyoeisha Chemical Co., Ltd., Japan "KAYARAD R-684" (tricyclodecane dimethanol diacrylate), "KAYARAD R-604" (two alkanediol diacrylate), etc.
(D)分子量未達1000之(甲基)丙烯酸酯化合物的(甲基)丙烯酸基當量,較佳為30g/eq.~500g/eq.,更佳為40g/eq.~400g/eq.,進而佳為50g/eq.~300g/eq.,特佳為75g/eq.~200g/eq.。(甲基)丙烯酸基當量,為每1當量丙烯醯基及甲基丙烯醯基之化合物的質量。(D) The (meth)acrylic group equivalent weight of the (meth)acrylate compound whose molecular weight is less than 1000 is preferably 30g/eq.~500g/eq., more preferably 40g/eq.~400g/eq., More preferably, it is 50g/eq.~300g/eq., especially preferably, it is 75g/eq.~200g/eq. The (meth)acrylic group equivalent is the mass of acryl and methacryl compounds per 1 equivalent.
(D)分子量未達1000之(甲基)丙烯酸酯化合物的分子量,較佳為800以下,更佳為600以下。下限雖無特別限定,但例如可為100以上等。(D) The molecular weight of the (meth)acrylate compound whose molecular weight is less than 1000 is preferably 800 or less, more preferably 600 or less. The lower limit is not particularly limited, but may be, for example, 100 or more.
第一實施形態中之樹脂組成物中之(D)分子量未達1000之(甲基)丙烯酸酯化合物之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為25質量%以下,更佳為15質量%以下,進而佳為10質量%以下,進而更佳為7質量%以下,特佳為5質量%以下。第一實施形態中之樹脂組成物中之(D)分子量未達1000之(甲基)丙烯酸酯化合物之含量的下限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,例如為0質量%以上、0.01質量%以上,較佳為0.1質量%以上,更佳為0.5質量%以上,進而佳為1質量%以上,特佳為1.5質量%以上。The content of the (meth)acrylate compound in the resin composition of the first embodiment (D) with a molecular weight of less than 1000 is not particularly limited, but when the non-volatile components in the resin composition are defined as 100% by mass , preferably 25% by mass or less, more preferably 15% by mass or less, further preferably 10% by mass or less, further preferably 7% by mass or less, particularly preferably 5% by mass or less. The lower limit of the content of the (meth)acrylate compound in the resin composition in the first embodiment (D) whose molecular weight is less than 1000 is not particularly limited, but the non-volatile component in the resin composition is defined as 100 mass %, for example, 0 mass % or more, 0.01 mass % or more, preferably 0.1 mass % or more, more preferably 0.5 mass % or more, further preferably 1 mass % or more, particularly preferably 1.5 mass % or more.
第一實施形態中之樹脂組成物中之(D)分子量未達1000之(甲基)丙烯酸酯化合物相對於(A)具有脂環式結構之烯丙基化合物的質量比((D)成分/(A)成分),較佳為100以下,更佳為50以下,特佳為10以下。第一實施形態中之樹脂組成物中之(D)分子量未達1000之(甲基)丙烯酸酯化合物相對於(A)具有脂環式結構之烯丙基化合物之質量比((D)成分/(A)成分)的下限,較佳為0.01以上,更佳為0.05以上,特佳為0.1以上。The mass ratio of the (D) (meth)acrylate compound having a molecular weight of less than 1000 to (A) the allyl compound having an alicyclic structure in the resin composition in the first embodiment ((D) component/ (A) component), Preferably it is 100 or less, More preferably, it is 50 or less, Most preferably, it is 10 or less. The mass ratio of the (D) (meth)acrylate compound having a molecular weight of less than 1000 to (A) the allyl compound having an alicyclic structure in the resin composition of the first embodiment ((D) component/ The lower limit of (A) component) is preferably at least 0.01, more preferably at least 0.05, particularly preferably at least 0.1.
<(E)無機填充材> 本發明之第一實施形態中之樹脂組成物,亦可進一步含有(E)無機填充材作為任意之成分。本發明之第二實施形態中之樹脂組成物含有(E)無機填充材。(E)無機填充材,以粒子之狀態被包含於樹脂組成物中。 <(E) Inorganic filler> The resin composition in the first embodiment of the present invention may further contain (E) an inorganic filler as an optional component. The resin composition in the second embodiment of the present invention contains (E) an inorganic filler. (E) The inorganic filler is contained in the resin composition in the form of particles.
作為(E)無機填充材之材料,使用無機化合物。作為(E)無機填充材之材料,可舉例例如二氧化矽、氧化鋁、玻璃、堇青石、矽氧化物、硫酸鋇、碳酸鋇、滑石、黏土、雲母粉、氧化鋅、水滑石、水鋁石、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、氮化鋁、氮化錳、硼酸鋁、碳酸鍶、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、氧化鋯、鈦酸鋇、鈦酸鋯酸鋇、鋯酸鋇、鋯酸鈣、磷酸鋯,及磷酸鎢酸鋯等。此等之中,以二氧化矽特別合適。作為二氧化矽,可舉例例如無定形二氧化矽、熔融二氧化矽、結晶二氧化矽、合成二氧化矽、中空二氧化矽等。又,作為二氧化矽以球形二氧化矽較佳。(E)無機填充材,可單獨使用1種,亦可以任意之比率組合2種以上使用。As a material of (E) inorganic filler, an inorganic compound is used. Examples of materials for (E) inorganic fillers include silica, alumina, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, aluminum hydrochloride Stone, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, titanium Bismuth oxide, titanium oxide, zirconium oxide, barium titanate, barium titanate zirconate, barium zirconate, calcium zirconate, zirconium phosphate, and zirconium tungstate phosphate, etc. Among them, silicon dioxide is particularly suitable. Silica may, for example, be amorphous silica, fused silica, crystalline silica, synthetic silica, or hollow silica. Also, spherical silica is preferable as silica. (E) Inorganic fillers may be used alone or in combination of two or more in arbitrary ratios.
作為(E)無機填充材之市售品,可舉例例如電化化學工業公司製之「UFP-30」;新日鐵住金材料公司製之「SP60-05」、「SP507-05」;Admatechs公司製之「YC100C」、「YA050C」、「YA050C-MJE」、「YA010C」;Denka公司製之「UFP-30」;德山公司製之「SILFIL NSS-3N」、「SILFIL NSS-4N」、「SILFIL NSS-5N」;Admatechs公司製之「SC2500SQ」、「SO-C4」、「SO-C2」、「SO-C1」;Denka公司製之「DAW-03」、「FB-105FD」等。Examples of commercially available (E) inorganic fillers include "UFP-30" manufactured by Denka Chemical Industry Co., Ltd.; "SP60-05" and "SP507-05" manufactured by Nippon Steel & Sumikin Materials Co., Ltd.; "YC100C", "YA050C", "YA050C-MJE", "YA010C"; "UFP-30" manufactured by Denka Corporation; "SILFIL NSS-3N", "SILFIL NSS-4N", "SILFIL NSS-5N"; "SC2500SQ", "SO-C4", "SO-C2", and "SO-C1" manufactured by Admatechs; "DAW-03" and "FB-105FD" manufactured by Denka Corporation.
(E)無機填充材之平均粒徑雖無特別限定,但較佳為10μm以下,更佳為5μm以下,進而佳為2μm以下,進而更佳為1μm以下,特佳為0.7μm以下。(E)無機填充材之平均粒徑的下限雖無特別限定,但較佳為0.01μm以上,更佳為0.05μm以上,進而佳為0.1μm以上,特佳為0.2μm以上。(E)無機填充材之平均粒徑,可基於米氏(Mie)散射理論藉由雷射繞射/散射法來測定。具體而言,可藉由雷射繞射散射式粒徑分布測定裝置,以體積基準製作無機填充材之粒徑分布,藉由將其中位徑定為平均粒徑來測定。測定樣本,可使用將無機填充材100mg、甲基乙基酮10g秤取至小瓶,以超音波使其分散10分鐘而成者。將測定樣本,使用雷射繞射式粒徑分布測定裝置,將使用光源波長定為藍色及紅色,以流通槽方式測定無機填充材之體積基準的粒徑分布,自所得之粒徑分布作為中位徑算出平均粒徑。作為雷射繞射式粒徑分布測定裝置,可舉例例如堀場製作所公司製「LA-960」等。(E) The average particle size of the inorganic filler is not particularly limited, but is preferably 10 μm or less, more preferably 5 μm or less, further preferably 2 μm or less, still more preferably 1 μm or less, particularly preferably 0.7 μm or less. (E) The lower limit of the average particle size of the inorganic filler is not particularly limited, but is preferably at least 0.01 μm, more preferably at least 0.05 μm, still more preferably at least 0.1 μm, particularly preferably at least 0.2 μm. (E) The average particle size of the inorganic filler can be measured by a laser diffraction/scattering method based on the Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be produced on a volume basis with a laser diffraction scattering type particle size distribution measuring device, and can be measured by setting the median diameter as the average particle diameter. As a measurement sample, 100 mg of inorganic filler and 10 g of methyl ethyl ketone are weighed into a vial and dispersed by ultrasonic waves for 10 minutes. The measurement sample is used to measure the particle size distribution of the laser diffraction type, and the wavelength of the light source is set to blue and red, and the volume-based particle size distribution of the inorganic filler is measured in a flow cell. The obtained particle size distribution is used as The average particle diameter was calculated from the median diameter. As a laser diffraction type particle size distribution measuring device, "LA-960" by Horiba Manufacturing Co., Ltd. etc. are mentioned, for example.
(E)無機填充材之比表面積雖無特別限定,但較佳為0.1m 2/g以上,更佳為0.5m 2/g以上,進而佳為1m 2/g以上,特佳為3m 2/g以上。(E)無機填充材之比表面積的上限雖無特別限定,但較佳為100m 2/g以下,更佳為70m 2/g以下,進而佳為50m 2/g以下,特佳為40m 2/g以下。無機填充材之比表面積,係藉由依循BET法,使用比表面積測定裝置(Mountech公司製Macsorb HM-1210)使氮氣吸附於試料表面,使用BET多點法算出比表面積而得。 (E) Although the specific surface area of the inorganic filler is not particularly limited, it is preferably at least 0.1m 2 /g, more preferably at least 0.5m 2 /g, still more preferably at least 1m 2 /g, and most preferably at least 3m 2 /g. more than g. (E) Although the upper limit of the specific surface area of the inorganic filler is not particularly limited, it is preferably at most 100 m 2 /g, more preferably at most 70 m 2 /g, still more preferably at most 50 m 2 /g, most preferably at most 40 m 2 /g below g. The specific surface area of the inorganic filler was calculated by BET multi-point method by adsorbing nitrogen gas on the surface of the sample using a specific surface area measuring device (Macsorb HM-1210 manufactured by Mountech Co., Ltd.).
(E)無機填充材,由提高耐濕性及分散性之觀點來看,以表面處理劑處理較佳。作為表面處理劑,可舉例例如含氟之矽烷耦合劑、胺基矽烷系耦合劑、環氧矽烷系耦合劑、巰基矽烷系耦合劑、矽烷系耦合劑、烷氧基矽烷、有機矽氮烷化合物、鈦酸酯系耦合劑等。又,表面處理劑,可單獨使用1種,亦可任意組合2種以上使用。(E) Inorganic fillers are preferably treated with surface treatment agents from the viewpoint of improving moisture resistance and dispersibility. Examples of surface treatment agents include fluorine-containing silane coupling agents, aminosilane coupling agents, epoxysilane coupling agents, mercaptosilane coupling agents, silane coupling agents, alkoxysilanes, and organosilazane compounds , Titanate coupling agent, etc. Moreover, a surface treatment agent may be used individually by 1 type, and may be used in combination of 2 or more types arbitrarily.
作為表面處理劑之市售品,可舉例例如信越化學工業公司製「KBM403」(3-環氧丙氧基丙基三甲氧基矽烷)、信越化學工業公司製「KBM803」(3-巰基丙基三甲氧基矽烷)、信越化學工業公司製「KBE903」(3-胺基丙基三乙氧基矽烷)、信越化學工業公司製「KBM573」(N-苯基-3-胺基丙基三甲氧基矽烷)、信越化學工業公司製「SZ-31」(六甲基二矽氮烷)、信越化學工業公司製「KBM103」(苯基三甲氧基矽烷)、信越化學工業公司製「KBM-4803」(長鏈環氧型矽烷耦合劑)、信越化學工業公司製「KBM-7103」(3,3,3-三氟丙基三甲氧基矽烷)等。Examples of commercially available surface treatment agents include Shin-Etsu Chemical Co., Ltd. "KBM403" (3-glycidoxypropyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM803" (3-mercaptopropyl Trimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBE903" (3-aminopropyltriethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM573" (N-phenyl-3-aminopropyltrimethoxy Shin-Etsu Chemical Co., Ltd. "SZ-31" (hexamethyldisilazane), Shin-Etsu Chemical Co., Ltd. "KBM103" (phenyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM-4803 "(long-chain epoxy-type silane coupling agent), "KBM-7103" (3,3,3-trifluoropropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., etc.
藉由表面處理劑之表面處理的程度,由無機填充材之分散性提升的觀點來看,限在指定範圍較佳。具體而言,無機填充材100質量%,以0.2質量%~5質量%之表面處理劑進行表面處理較佳,以0.2質量%~3質量%進行表面處理更佳,以0.3質量%~2質量%進行表面處理進而佳。The degree of surface treatment by the surface treatment agent is preferably limited to a specified range from the viewpoint of improving the dispersibility of the inorganic filler. Specifically, the inorganic filler is 100% by mass, and the surface treatment agent is preferably 0.2% to 5% by mass, more preferably 0.2% to 3% by mass, and 0.3% to 2% by mass. It is better to carry out surface treatment.
藉由表面處理劑之表面處理的程度,可藉由無機填充材之每單位表面積的碳量來評估。無機填充材之每單位表面積的碳量,由無機填充材之分散性提升的觀點來看,以0.02mg/m 2以上較佳,0.1mg/m 2以上更佳,0.2mg/m 2以上進而佳。另一方面,由防止樹脂組成物之熔融黏度或薄片形態下之熔融黏度上升的觀點來看,以1.0mg/m 2以下較佳,0.8mg/m 2以下更佳,0.5mg/m 2以下進而佳。 The degree of surface treatment by the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler. The amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg/m 2 or more, more preferably 0.1 mg/m 2 or more, and 0.2 mg/m 2 or more from the viewpoint of improving the dispersibility of the inorganic filler. good. On the other hand, from the viewpoint of preventing the melt viscosity of the resin composition or the melt viscosity in the sheet form from increasing, it is preferably 1.0 mg/m 2 or less, more preferably 0.8 mg/m 2 or less, and 0.5 mg/m 2 or less And then better.
(E)無機填充材之每單位表面積的碳量,可於將表面處理後之無機填充材藉由溶劑(例如,甲基乙基酮(MEK))進行洗淨處理後測定。具體而言,將作為溶劑充分量之MEK加到經表面處理劑表面處理之無機填充材,以25℃進行超音波洗淨5分鐘。去除上清液,使固體成分乾燥後,使用碳分析計測定無機填充材之每單位表面積的碳量。作為碳分析計,可使用堀場製作所公司製「EMIA-320V」等。(E) The amount of carbon per unit surface area of the inorganic filler can be measured after cleaning the surface-treated inorganic filler with a solvent (for example, methyl ethyl ketone (MEK)). Specifically, a sufficient amount of MEK as a solvent was added to the inorganic filler surface-treated with a surface treatment agent, and ultrasonic cleaning was performed at 25° C. for 5 minutes. After removing the supernatant and drying the solid content, the amount of carbon per unit surface area of the inorganic filler was measured using a carbon analyzer. As the carbon analyzer, "EMIA-320V" manufactured by HORIBA CO., LTD., etc. can be used.
第一實施形態中之樹脂組成物中之(E)無機填充材之含量,將樹脂組成物中之不揮發成分定為100質量%時,雖無特別限定,但較佳為10質量%以上、20質量%以上,更佳為30質量%以上、40質量%以上,進而佳為50質量%以上、55質量%以上,進而更佳為60質量%以上、63質量%以上,特佳為65質量%以上、67質量%以上。第二實施形態中之樹脂組成物中之(E)無機填充材之含量,將樹脂組成物中之不揮發成分定為100質量%時,為60質量%以上,較佳為63質量%以上,更佳為66質量%以上,進而佳為68質量%以上,特佳為70質量%以上。第一實施形態及第二實施形態中之樹脂組成物中之(E)無機填充材之含量的上限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳可為90質量%以下,更佳可為85質量%以下,進而佳可為80質量%以下,特佳可為75質量%以下。The content of the (E) inorganic filler in the resin composition in the first embodiment is not particularly limited when the non-volatile content in the resin composition is 100% by mass, but it is preferably 10% by mass or more, More than 20% by mass, more preferably more than 30% by mass, more than 40% by mass, more preferably more than 50% by mass, more than 55% by mass, more preferably more than 60% by mass, more than 63% by mass, especially preferably more than 65% by mass % or more, 67 mass % or more. The content of (E) inorganic filler in the resin composition in the second embodiment is 60% by mass or more, preferably 63% by mass or more when the non-volatile content in the resin composition is 100% by mass. More preferably, it is 66 mass % or more, More preferably, it is 68 mass % or more, Most preferably, it is 70 mass % or more. The upper limit of the (E) inorganic filler content in the resin composition in the first embodiment and the second embodiment is not particularly limited, but when the non-volatile content in the resin composition is set as 100% by mass, it is relatively The best is at most 90% by mass, more preferably at most 85% by mass, still more preferably at most 80% by mass, and most preferably at most 75% by mass.
樹脂組成物中之(E)無機填充材相對於(A)具有脂環式結構之烯丙基化合物的質量比((E)成分/(A)成分),較佳為10以上,更佳為15以上,特佳為20以上。樹脂組成物中之(E)無機填充材相對於(A)具有脂環式結構之烯丙基化合物的質量比((E)成分/(A)成分)的上限,較佳為10000以下,更佳為1000以下,特佳為400以下。The mass ratio of (E) the inorganic filler in the resin composition to (A) the allyl compound having an alicyclic structure ((E) component/(A) component) is preferably 10 or more, more preferably More than 15, especially better than 20. The upper limit of the mass ratio ((E) component/(A) component) of the (E) inorganic filler in the resin composition to (A) the allyl compound having an alicyclic structure is preferably 10000 or less, more preferably The best is below 1000, and the best is below 400.
<(F)分子量1000以上之自由基聚合性化合物> 本發明之第一實施形態中之樹脂組成物,亦可包含(F)分子量1000以上之自由基聚合性化合物作為任意成分。(F)分子量1000以上之自由基聚合性化合物,可單獨使用1種,亦可任意組合2種以上使用。 <(F) Radical polymerizable compound with a molecular weight of 1000 or more> The resin composition in the first embodiment of the present invention may contain (F) a radically polymerizable compound having a molecular weight of 1000 or more as an optional component. (F) The radically polymerizable compound having a molecular weight of 1000 or more may be used alone or in any combination of two or more.
(F)分子量1000以上之自由基聚合性化合物,在一實施形態中,為具有乙烯性不飽和鍵之自由基聚合性化合物。(F)分子量1000以上之自由基聚合性化合物,雖無特別限定,但可具有例如烯丙基、3-環己烯基、3-環戊烯基、p-乙烯基苯基、m-乙烯基苯基、o-乙烯基苯基等之不飽和烴基;丙烯醯基、甲基丙烯醯基、馬來醯亞胺基(2,5-二氫-2,5-二側氧基-1H-吡咯-1-基)等之α,β-不飽和羰基等之自由基聚合性基。(F)分子量1000以上之自由基聚合性化合物,1分子中具有2個以上之自由基聚合性基較佳。(F) A radically polymerizable compound having a molecular weight of 1000 or more is, in one embodiment, a radically polymerizable compound having an ethylenically unsaturated bond. (F) A radically polymerizable compound having a molecular weight of 1000 or more is not particularly limited, but may have, for example, allyl, 3-cyclohexenyl, 3-cyclopentenyl, p-vinylphenyl, m-ethylene Unsaturated hydrocarbon groups such as phenyl, o-vinylphenyl, etc.; acryl, methacryl, maleimide (2,5-dihydro-2,5-diendoxy-1H Radical polymerizable groups such as α,β-unsaturated carbonyl groups such as -pyrrol-1-yl). (F) The radically polymerizable compound having a molecular weight of 1000 or more preferably has two or more radically polymerizable groups in one molecule.
作為(F)分子量1000以上之自由基聚合性化合物,可為例如(甲基)丙烯酸系自由基聚合性化合物、苯乙烯系自由基聚合性化合物、馬來醯亞胺系自由基聚合性化合物等。(F) Radical polymerizable compounds having a molecular weight of 1000 or more include, for example, (meth)acrylic radical polymerizable compounds, styrene radical polymerizable compounds, maleimide radical polymerizable compounds, etc. .
(甲基)丙烯酸系自由基聚合性化合物,例如,為具有1個以上,較佳為2個以上之丙烯醯基及/或甲基丙烯醯基的化合物。可舉例(甲基)丙烯酸基改質聚苯醚樹脂等。作為(甲基)丙烯酸系自由基聚合性化合物之市售品,可舉例例如SABIC INNOVATIVE PLASTICS公司製之「SA9000」、「SA9000-111」(甲基丙烯酸基改質聚苯醚樹脂)等。The (meth)acrylic radical polymerizable compound is, for example, a compound having one or more, preferably two or more acryl groups and/or methacryl groups. Examples thereof include (meth)acryl-based modified polyphenylene ether resins and the like. As a commercial item of a (meth)acrylic-type radically polymerizable compound, "SA9000" and "SA9000-111" (methacryl-modified polyphenylene ether resin) etc. by SABIC INNOVATIVE PLASTICS CO., LTD. are mentioned, for example.
苯乙烯系自由基聚合性化合物,例如,為具有直接鍵結於芳香族碳原子之1個以上,較佳為2個以上之乙烯基的化合物。作為苯乙烯系自由基聚合性化合物,可舉例例如乙烯基苄基改質聚苯醚樹脂、苯乙烯-二乙烯基苯共聚物等。作為苯乙烯系自由基聚合性化合物之市售品,可舉例例如日鐵化學&材料公司製之「ODV-XET(X03)」、「ODV-XET(X04)」、「ODV-XET(X05)」(苯乙烯-二乙烯基苯共聚物),三菱氣體化學公司製之「OPE-2St 1200」、「OPE-2St 2200」(乙烯基苄基改質聚苯醚樹脂)。The styrene-based radically polymerizable compound is, for example, a compound having one or more, preferably two or more vinyl groups directly bonded to an aromatic carbon atom. Examples of the styrene-based radically polymerizable compound include vinylbenzyl-modified polyphenylene ether resin, styrene-divinylbenzene copolymer, and the like. Examples of commercially available styrene-based radically polymerizable compounds include "ODV-XET (X03)", "ODV-XET (X04)" and "ODV-XET (X05)" manufactured by Nippon Steel Chemical & Materials Co., Ltd. " (styrene-divinylbenzene copolymer), "OPE-2St 1200" and "OPE-2St 2200" (vinylbenzyl-modified polyphenylene ether resin) manufactured by Mitsubishi Gas Chemical Co., Ltd.
馬來醯亞胺系自由基聚合性化合物,例如,為具有1個以上,較佳為2個以上之馬來醯亞胺基的化合物。馬來醯亞胺系自由基聚合性化合物,可為包含脂肪族胺骨架之脂肪族馬來醯亞胺化合物,以可為包含芳香族胺骨架之芳香族馬來醯亞胺化合物,作為市售品,可舉例例如日本化藥公司製之「MIR-5000-60T」、「MIR-3000-70MT」(聯苯芳烷基型馬來醯亞胺化合物)等。The maleimide radical polymerizable compound is, for example, a compound having one or more, preferably two or more maleimide groups. Maleimide-based free radical polymerizable compounds can be aliphatic maleimide compounds containing an aliphatic amine skeleton, or aromatic maleimide compounds containing an aromatic amine skeleton, commercially available as As a product, for example, "MIR-5000-60T" and "MIR-3000-70MT" (biphenyl aralkyl type maleimide compound) manufactured by Nippon Kayaku Co., Ltd. may be mentioned.
(F)分子量1000以上之自由基聚合性化合物的乙烯性不飽和鍵當量,較佳為20g/eq.~3000g/eq.,更佳為50g/eq.~2500g/eq.,進而佳為70g/eq.~2000g/eq.,特佳為90g/eq.~1500g/eq.。乙烯性不飽和鍵當量,為每1當量乙烯性不飽和鍵之自由基聚合性化合物的質量。(F) The ethylenic unsaturated bond equivalent weight of the radically polymerizable compound with a molecular weight of 1000 or more is preferably 20g/eq.~3000g/eq., more preferably 50g/eq.~2500g/eq., still more preferably 70g /eq.~2000g/eq., especially 90g/eq.~1500g/eq. The ethylenically unsaturated bond equivalent is the mass of a radically polymerizable compound per 1 equivalent of ethylenically unsaturated bond.
(F)分子量1000以上之自由基聚合性化合物之重量平均分子量(Mw),較佳可為40000以下,更佳可為10000以下,進而佳可為6000以下,特佳可為4000以下。樹脂之重量平均分子量,可藉由凝膠滲透色層分析(GPC)法,以聚苯乙烯換算之值來測定。(F) The weight average molecular weight (Mw) of the radically polymerizable compound having a molecular weight of 1,000 or more is preferably 40,000 or less, more preferably 10,000 or less, further preferably 6,000 or less, most preferably 4,000 or less. The weight average molecular weight of the resin can be measured as a value in terms of polystyrene by gel permeation chromatography (GPC) method.
第一實施形態中之樹脂組成物中之(F)分子量1000以上之自由基聚合性化合物之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為25質量%以下,更佳為15質量%以下,進而佳為10質量%以下,進而更佳為5質量%以下,特佳為3質量%以下。第一實施形態中之樹脂組成物中之(F)分子量1000以上之自由基聚合性化合物之含量的下限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,例如,為0質量%以上、0.001質量%以上,較佳為0.01質量%以上,更佳為0.05質量%以上,進而佳為0.1質量%以上,特佳為0.5質量%以上。The content of (F) the radically polymerizable compound having a molecular weight of 1000 or more in the resin composition in the first embodiment is not particularly limited, but it is preferable when the non-volatile components in the resin composition are 100% by mass. It is 25 mass % or less, More preferably, it is 15 mass % or less, More preferably, it is 10 mass % or less, More preferably, it is 5 mass % or less, Most preferably, it is 3 mass % or less. The lower limit of the content of the (F) radically polymerizable compound having a molecular weight of 1000 or more in the resin composition of the first embodiment is not particularly limited, but when the non-volatile components in the resin composition are defined as 100% by mass, For example, it is at least 0% by mass, at least 0.001% by mass, preferably at least 0.01% by mass, more preferably at least 0.05% by mass, still more preferably at least 0.1% by mass, and most preferably at least 0.5% by mass.
<(F’)自由基聚合性化合物> 本發明之第二實施形態中之樹脂組成物,亦可包含(F’)自由基聚合性化合物作為任意成分。(F’)自由基聚合性化合物,可單獨使用1種,亦可任意組合2種以上使用。 <(F') Radical polymerizable compound> The resin composition in the second embodiment of the present invention may also contain (F') a radically polymerizable compound as an optional component. (F') Radical polymerizable compounds may be used alone or in any combination of two or more.
(F’)自由基聚合性化合物,在一實施形態中,為具有乙烯性不飽和鍵之自由基聚合性化合物。(F’)自由基聚合性化合物,雖無特別限定,但可舉例例如烯丙基、3-環己烯基、3-環戊烯基、p-乙烯基苯基、m-乙烯基苯基、o-乙烯基苯基等之不飽和烴基;丙烯醯基、甲基丙烯醯基、馬來醯亞胺基(2,5-二氫-2,5-二側氧基-1H-吡咯-1-基)等之α,β-不飽和羰基等之自由基聚合性基。(F’)自由基聚合性化合物,1分子中具有2個以上之自由基聚合性基較佳。(F') The radically polymerizable compound is, in one embodiment, a radically polymerizable compound having an ethylenically unsaturated bond. (F') Radical polymerizable compounds, although not particularly limited, include, for example, allyl, 3-cyclohexenyl, 3-cyclopentenyl, p-vinylphenyl, m-vinylphenyl , o-vinylphenyl and other unsaturated hydrocarbon groups; 1-radical) and other radical polymerizable groups such as α,β-unsaturated carbonyl groups. (F') The radical polymerizable compound preferably has two or more radical polymerizable groups in one molecule.
作為(F’)自由基聚合性化合物,可為例如(甲基)丙烯酸系自由基聚合性化合物、苯乙烯系自由基聚合性化合物、烯丙基系自由基聚合性化合物、馬來醯亞胺系自由基聚合性化合物等。(F') Radical polymerizable compounds include, for example, (meth)acrylic radical polymerizable compounds, styrene radical polymerizable compounds, allyl radical polymerizable compounds, maleimide Department of free radical polymerizable compounds.
(甲基)丙烯酸系自由基聚合性化合物,例如,為具有1個以上,較佳為2個以上之丙烯醯基及/或甲基丙烯醯基的化合物。作為(甲基)丙烯酸系自由基聚合性化合物,可舉例例如環己烷-1,4-二甲醇二(甲基)丙烯酸酯、環己烷-1,3-二甲醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,8-辛二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯等之低分子量(分子量未達1000)之脂肪族(甲基)丙烯酸酯化合物;二烷二醇二(甲基)丙烯酸酯、3,6-二氧雜-1,8-辛二醇二(甲基)丙烯酸酯、3,6,9-三氧十一烷-1,11-二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、9,9-雙[4-(2-丙烯醯氧基乙氧基)苯基]茀、乙氧基化雙酚A二(甲基)丙烯酸酯、丙氧基化雙酚A二(甲基)丙烯酸酯等之低分子量(分子量未達1000)之含醚之(甲基)丙烯酸酯化合物;參(3-羥基丙基)異三聚氰酸酯三(甲基)丙烯酸酯、參(2-羥基乙基)異三聚氰酸酯三(甲基)丙烯酸酯、乙氧基化異三聚氰酸三(甲基)丙烯酸酯等之低分子量(分子量未達1000)之含異三聚氰酸酯之(甲基)丙烯酸酯化合物;(甲基)丙烯酸基改質聚苯醚樹脂等之高分子量(分子量1000以上)之丙烯酸酯化合物等。作為(甲基)丙烯酸系自由基聚合性化合物之市售品,可舉例例如新中村化學工業公司製之「A-DOG」(二烷二醇二丙烯酸酯)、共榮社化學公司製之「DCP-A」(三環癸烷二甲醇二丙烯酸酯)、「DCP」(三環癸烷二甲醇二甲基丙烯酸酯)、日本化藥股份有限公司之「KAYARAD R-684」(三環癸烷二甲醇二丙烯酸酯)、「KAYARAD R-604」(二烷二醇二丙烯酸酯)、SABIC INNOVATIVE PLASTICS公司製之「SA9000」、「SA9000-111」(甲基丙烯酸基改質聚苯醚)等。The (meth)acrylic radical polymerizable compound is, for example, a compound having one or more, preferably two or more acryl groups and/or methacryl groups. Examples of (meth)acrylic radical polymerizable compounds include cyclohexane-1,4-dimethanol di(meth)acrylate, cyclohexane-1,3-dimethanol di(meth)acrylic acid ester, tricyclodecane dimethanol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol Di(meth)acrylate, 1,8-octanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, 1,10-decanediol di(meth)acrylate Acrylate, trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, glycerin tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, etc. Aliphatic (meth)acrylate compounds of molecular weight (molecular weight less than 1000); Alkanediol di(meth)acrylate, 3,6-dioxa-1,8-octanediol di(meth)acrylate, 3,6,9-trioxyundecane-1,11- Diol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, 9,9-bis[4-(2-acryloxyethoxy ) phenyl] fennel, ethoxylated bisphenol A di(meth)acrylate, propoxylated bisphenol A di(meth)acrylate, etc. Meth)acrylate compounds; ginseng(3-hydroxypropyl)isocyanurate tri(meth)acrylate, ginseng(2-hydroxyethyl)isocyanurate tri(meth)acrylate Low molecular weight (molecular weight less than 1000) isocyanurate-containing (meth)acrylate compounds such as ethoxylated isocyanuric acid tri(meth)acrylate; (meth)acrylic acid group High molecular weight (more than 1000 molecular weight) acrylate compounds such as modified polyphenylene ether resins, etc. As a commercial product of (meth)acrylic radical polymerizable compound, for example, "A-DOG" (2 alkanediol diacrylate), "DCP-A" (tricyclodecane dimethanol diacrylate) manufactured by Kyoeisha Chemical Co., Ltd., "DCP" (tricyclodecane dimethanol dimethacrylate), Japan "KAYARAD R-684" (tricyclodecane dimethanol diacrylate), "KAYARAD R-604" (two alkanediol diacrylate), "SA9000" and "SA9000-111" (methacryl-modified polyphenylene ether) manufactured by SABIC INNOVATIVE PLASTICS, etc.
苯乙烯系自由基聚合性化合物,例如,為具有於直接鍵結芳香族碳原子之1個以上,較佳為2個以上之乙烯基的化合物。作為苯乙烯系自由基聚合性化合物,可舉例例如二乙烯基苯、2,4-二乙烯基甲苯、2,6-二乙烯基萘、1,4-二乙烯基萘、4,4’-二乙烯基聯苯、1,2-雙(4-乙烯基苯基)乙烷、2,2-雙(4-乙烯基苯基)丙烷、雙(4-乙烯基苯基)醚等之低分子量(分子量未達1000)之苯乙烯系化合物;乙烯基苄基改質聚苯醚樹脂、苯乙烯-二乙烯基苯共聚物等之高分子量(分子量1000以上)之苯乙烯系化合物等。作為苯乙烯系自由基聚合性化合物之市售品,可舉例例如日鐵化學&材料公司製之「ODV-XET(X03)」、「ODV-XET(X04)」,「ODV-XET(X05)」(苯乙烯-二乙烯基苯共聚物)、三菱氣體化學公司製之「OPE-2St 1200」、「OPE-2St 2200」(乙烯基苄基改質聚苯醚樹脂)。The styrene-based radically polymerizable compound is, for example, a compound having one or more, preferably two or more vinyl groups directly bonded to aromatic carbon atoms. Examples of styrene-based radically polymerizable compounds include divinylbenzene, 2,4-divinyltoluene, 2,6-divinylnaphthalene, 1,4-divinylnaphthalene, 4,4'- Divinylbiphenyl, 1,2-bis(4-vinylphenyl)ethane, 2,2-bis(4-vinylphenyl)propane, bis(4-vinylphenyl)ether, etc. Styrenic compounds with molecular weight (molecular weight less than 1000); high molecular weight (molecular weight above 1000) styrenic compounds such as vinylbenzyl modified polyphenylene ether resin, styrene-divinylbenzene copolymer, etc. Examples of commercially available styrene-based radically polymerizable compounds include "ODV-XET (X03)", "ODV-XET (X04)" and "ODV-XET (X05)" manufactured by Nippon Steel Chemical & Materials Co., Ltd. " (styrene-divinylbenzene copolymer), "OPE-2St 1200" and "OPE-2St 2200" (vinylbenzyl-modified polyphenylene ether resin) manufactured by Mitsubishi Gas Chemical Co., Ltd.
烯丙基系自由基聚合性化合物,例如,為具有1個以上,較佳為2個以上之烯丙基的化合物。作為烯丙基系自由基聚合性化合物,可舉例例如聯苯二甲酸二烯丙酯、偏苯三甲酸三烯丙酯、酞酸二烯丙酯、異酞酸二烯丙酯、對酞酸二烯丙酯、2,6-萘二羧酸二烯丙酯、2,3-萘羧酸二烯丙酯等之芳香族羧酸烯丙酯化合物;1,3,5-三烯丙基異三聚氰酸酯、1,3-二烯丙基-5-環氧丙基異三聚氰酸酯等之異三聚氰酸烯丙基酯化合物;2,2-雙[3-烯丙基-4-(環氧丙氧基)苯基]丙烷等之含環氧之芳香族烯丙基化合物;雙[3-烯丙基-4-(3,4-二氫-2H-1,3-苯并 -3-基)苯基]甲烷等之含苯并 之芳香族烯丙基化合物;1,3,5-三烯丙基醚苯等之含醚之芳香族烯丙基化合物;二烯丙基二苯基矽烷等之烯丙基矽烷化合物等。作為烯丙基系自由基聚合性化合物之市售品,可舉例日本化成公司製之「TAIC」(1,3,5-三烯丙基異三聚氰酸酯)、Nisshoku Techno Fine Chemical公司製之「DAD」(聯苯二甲酸二烯丙酯)、和光純藥工業公司製之「TRIAM-705」(偏苯三甲酸三烯丙酯)、日本蒸餾工業公司製之商品名「DAND」(2,3-萘羧酸二烯丙酯)、四國化成工業公司製「ALP-d」(雙[3-烯丙基-4-(3,4-二氫-2H-1,3-苯并 -3-基)苯基]甲烷)、日本化藥公司製之「RE-810NM」(2,2-雙[3-烯丙基-4-(環氧丙氧基)苯基]丙烷)、四國化成公司製之「DA-MGIC」(1,3-二烯丙基-5-環氧丙基異三聚氰酸酯)等。The allyl radical polymerizable compound is, for example, a compound having one or more, preferably two or more allyl groups. Examples of allyl-based radically polymerizable compounds include diallyl biphthalate, triallyl trimellitate, diallyl phthalate, diallyl isophthalate, terephthalic acid Diallyl ester, diallyl 2,6-naphthalene dicarboxylate, diallyl 2,3-naphthalene carboxylate and other aromatic carboxylic acid allyl compounds; 1,3,5-triallyl Allyl isocyanurate compounds such as isocyanurate and 1,3-diallyl-5-epoxypropyl isocyanurate; 2,2-bis[3-ene Epoxy-containing aromatic allyl compounds such as propyl-4-(glycidyloxy)phenyl]propane; bis[3-allyl-4-(3,4-dihydro-2H-1 ,3-Benzo -3-yl)phenyl]methane containing benzo Aromatic allyl compounds such as 1,3,5-triallyl ether benzene and other ether-containing aromatic allyl compounds; allyl silane compounds such as diallyldiphenylsilane, etc. Commercially available allyl-based radical polymerizable compounds include "TAIC" (1,3,5-triallyl isocyanurate) manufactured by Nippon Chemicals Co., Ltd., and Nisshoku Techno Fine Chemical Co., Ltd. "DAD" (diallyl diphenylcarboxylate), "TRIAM-705" (triallyl trimellitic acid) manufactured by Wako Pure Chemical Industries, Ltd., "DAND" ( Diallyl 2,3-naphthalenecarboxylate), "ALP-d" (bis[3-allyl-4-(3,4-dihydro-2H-1,3-benzene and -3-yl)phenyl]methane), Nippon Kayaku "RE-810NM" (2,2-bis[3-allyl-4-(glycidyloxy)phenyl]propane), "DA-MGIC" (1,3-diallyl-5-epoxypropyl isocyanurate) manufactured by Shikoku Chemicals Co., Ltd., etc.
馬來醯亞胺系自由基聚合性化合物,例如,為具有1個以上,較佳為2個以上之馬來醯亞胺基的化合物。馬來醯亞胺系自由基聚合性化合物,可為包含脂肪族胺骨架之脂肪族馬來醯亞胺化合物,亦可為包含芳香族胺骨架之芳香族馬來醯亞胺化合物,作為市售品,可舉例例如信越化學工業公司製之「SLK-2600」、Designer Molecules公司製之「BMI-1500」、「BMI-1700」、「BMI-3000J」、「BMI-689」、「BMI-2500」(二聚物二胺結構含有馬來醯亞胺化合物)、Designer Molecules公司製之「BMI-6100」(芳香族馬來醯亞胺化合物)、日本化藥公司製之「MIR-5000-60T」、「MIR-3000-70MT」(聯苯芳烷基型馬來醯亞胺化合物)、K・I化成公司製之「BMI-70」、「BMI-80」、大和化成工業公司製「BMI-2300」、「BMI-TMH」等。又,作為(馬來醯亞胺系自由基聚合性化合物,可使用發明協會公開技報公技編號2020-500211號揭示之馬來醯亞胺樹脂(含二氫茚環骨架之馬來醯亞胺化合物)。The maleimide radical polymerizable compound is, for example, a compound having one or more, preferably two or more maleimide groups. Maleimide-based radical polymerizable compounds can be aliphatic maleimide compounds containing an aliphatic amine skeleton, or aromatic maleimide compounds containing an aromatic amine skeleton. Commercially available Products, such as "SLK-2600" manufactured by Shin-Etsu Chemical Co., Ltd., "BMI-1500" manufactured by Designer Molecules, "BMI-1700", "BMI-3000J", "BMI-689", "BMI-2500 "(dimer diamine structure containing maleimide compound), "BMI-6100" (aromatic maleimide compound) manufactured by Designer Molecules, "MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd. ", "MIR-3000-70MT" (biphenylaralkyl-type maleimide compound), "BMI-70" manufactured by K・I Chemicals Corporation, "BMI-80" manufactured by Daiwa Chemical Industry Co., Ltd. "BMI -2300", "BMI-TMH", etc. Also, as (maleimide-based free radical polymerizable compound, the maleimide resin (maleimide resin containing dihydroindane ring skeleton) disclosed in the Technical Publication No. 2020-500211 of the Invention Association can be used. amine compounds).
(F’)自由基聚合性化合物之乙烯性不飽和鍵當量,較佳為20g/eq.~3000g/eq.,更佳為50g/eq.~ 2500g/eq.,進而佳為70g/eq.~2000g/eq.,特佳為90g/eq.~ 1500g/eq.。乙烯性不飽和鍵當量,為每1當量乙烯性不飽和鍵之自由基聚合性化合物的質量。(F') The ethylenically unsaturated bond equivalent of the radically polymerizable compound is preferably 20g/eq.~3000g/eq., more preferably 50g/eq.~2500g/eq., still more preferably 70g/eq. ~2000g/eq., especially 90g/eq.~1500g/eq. The ethylenically unsaturated bond equivalent is the mass of a radically polymerizable compound per 1 equivalent of ethylenically unsaturated bond.
(F’)自由基聚合性化合物之重量平均分子量(Mw),較佳為40000以下,更佳為10000以下,進而佳為5000以下,特佳為3000以下。下限,雖無特別限定,但例如,可定為150以上等。(F') The weight average molecular weight (Mw) of the radically polymerizable compound is preferably at most 40,000, more preferably at most 10,000, still more preferably at most 5,000, particularly preferably at most 3,000. Although the lower limit is not particularly limited, for example, it can be set to 150 or more.
第二實施形態中之樹脂組成物中之(F’)自由基聚合性化合物之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為25質量%以下,更佳為15質量%以下,進而佳為10質量%以下,進而更佳為5質量%以下,特佳為3質量%以下。第二實施形態中之樹脂組成物中之(F’)自由基聚合性化合物之含量的下限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,例如,為0質量%以上、0.001質量%以上,較佳為0.01質量%以上,更佳為0.05質量%以上,進而佳為0.1質量%以上,特佳為0.5質量%以上。The content of the (F') radical polymerizable compound in the resin composition in the second embodiment is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 25% by mass % or less, more preferably 15 mass % or less, more preferably 10 mass % or less, further preferably 5 mass % or less, particularly preferably 3 mass % or less. The lower limit of the content of the (F') radically polymerizable compound in the resin composition in the second embodiment is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, for example, 0 mass % or more, 0.001 mass % or more, preferably 0.01 mass % or more, more preferably 0.05 mass % or more, still more preferably 0.1 mass % or more, most preferably 0.5 mass % or more.
<(G)硬化促進劑> 本發明之樹脂組成物,亦可包含(G)硬化促進劑作為任意成分。(G)硬化促進劑,具有作為促進(B)環氧樹脂之硬化之硬化觸媒的機能。 <(G) Hardening Accelerator> The resin composition of the present invention may also contain (G) a hardening accelerator as an optional component. (G) The hardening accelerator has a function as a hardening catalyst which accelerates hardening of (B) epoxy resin.
作為硬化促進劑,可舉例例如磷系硬化促進劑、脲系硬化促進劑、胍系硬化促進劑、咪唑系硬化促進劑、金屬系硬化促進劑、胺系硬化促進劑等。本發明之樹脂組成物,由交聯性提升之觀點來看,包含咪唑系硬化促進劑較佳。(G)硬化促進劑,可單獨使用1種,亦可組合2種以上使用。Examples of the curing accelerator include phosphorus-based curing accelerators, urea-based curing accelerators, guanidine-based curing accelerators, imidazole-based curing accelerators, metal-based curing accelerators, and amine-based curing accelerators. The resin composition of the present invention preferably contains an imidazole-based hardening accelerator from the viewpoint of improving crosslinkability. (G) Hardening accelerators may be used alone or in combination of two or more.
作為磷系硬化促進劑,可舉例例如四丁基溴化鏻、四丁基氯化鏻、四丁基鏻乙酸鹽、四丁基鏻癸酸鹽、四丁基鏻月桂酸鹽、雙(四丁基鏻)均苯四酸鹽、四丁基鏻氫六氫酞酸鹽、四丁基鏻2,6-雙[(2-羥基-5-甲基苯基)甲基]-4-甲基酚鹽、二-三級丁基二甲基鏻四苯基硼酸鹽等之脂肪族鏻鹽;甲基三苯基溴化鏻、乙基三苯基溴化鏻、丙基三苯基溴化鏻、丁基三苯基溴化鏻、苄基三苯基氯化鏻、四苯基溴化鏻、p-甲苯基三苯基鏻四-p-甲苯基硼酸鹽、四苯基鏻四苯基硼酸鹽、四苯基鏻四p-甲苯基硼酸鹽、三苯基乙基鏻四苯基硼酸鹽、參(3-甲基苯基)乙基鏻四苯基硼酸鹽、參(2-甲氧基苯基)乙基鏻四苯基硼酸鹽、(4-甲基苯基)三苯基鏻硫氰酸鹽、四苯基鏻硫氰酸鹽、丁基三苯基鏻硫氰酸鹽等之芳香族鏻鹽;三苯基膦・三苯基硼烷等之芳香族膦・硼烷複合體;三苯基膦・p-苯醌加成反應物等之芳香族膦・醌加成反應物;三丁基膦、三-三級丁基膦、三辛基膦、二-三級丁基(2-丁烯基)膦、二-三級丁基(3-甲基-2-丁烯基)膦、三環己基膦等之脂肪族膦;二丁基苯基膦、二-三級丁基苯基膦、甲基二苯基膦、乙基二苯基膦、丁基二苯基膦、二苯基環己基膦、三苯基膦、三-o-甲苯基膦、三-m-甲苯基膦、三-p-甲苯基膦、參(4-乙基苯基)膦、參(4-丙基苯基)膦、參(4-異丙苯基)膦、參(4-丁基苯基)膦、參(4-三級丁基苯基)膦、參(2,4-二甲基苯基)膦、參(2,5-二甲基苯基)膦、參(2,6-二甲基苯基)膦、參(3,5-二甲基苯基)膦、參(2,4,6-三甲基苯基)膦、參(2,6-二甲基-4-乙氧基苯基)膦、參(2-甲氧基苯基)膦、參(4-甲氧基苯基)膦、參(4-乙氧基苯基)膦、參(4-tert-丁氧基苯基)膦、二苯基-2-吡啶基膦、1,2-雙(二苯基膦基)乙烷、1,3-雙(二苯基膦基)丙烷、1,4-雙(二苯基膦基)丁烷、1,2-雙(二苯基膦基)乙炔、2,2’-雙(二苯基膦基)二苯基醚等之芳香族膦等。As the phosphorus-based hardening accelerator, for example, tetrabutylphosphonium bromide, tetrabutylphosphonium chloride, tetrabutylphosphonium acetate, tetrabutylphosphonium caprate, tetrabutylphosphonium laurate, bis(tetrabutylphosphonium Butylphosphonium) pyromellitate, tetrabutylphosphonium hydrogen hexahydrophthalate, tetrabutylphosphonium 2,6-bis[(2-hydroxy-5-methylphenyl)methyl]-4-methyl Aliphatic phosphonium salts such as phenoxide, di-tertiary butyldimethylphosphonium tetraphenylborate, etc.; methyltriphenylphosphonium bromide, ethyltriphenylphosphonium bromide, propyltriphenylbromide Phosphonium chloride, butyltriphenylphosphonium bromide, benzyltriphenylphosphonium chloride, tetraphenylphosphonium bromide, p-tolyltriphenylphosphonium tetra-p-tolylphosphonium borate, tetraphenylphosphonium tetra Phenyl borate, tetraphenylphosphonium tetrap-tolyl borate, triphenylethylphosphonium tetraphenyl borate, ginseng (3-methylphenyl) ethylphosphonium tetraphenyl borate, ginseng (2 -Methoxyphenyl)ethylphosphonium tetraphenylborate, (4-methylphenyl)triphenylphosphonium thiocyanate, tetraphenylphosphonium thiocyanate, butyltriphenylphosphonium thiocyanate Aromatic phosphonium salts such as acid salts; Aromatic phosphine and borane complexes such as triphenylphosphine and triphenylborane; Aromatic phosphine and quinone such as triphenylphosphine and p-benzoquinone addition reactants Addition reactants; tributylphosphine, tri-tertiary butylphosphine, trioctylphosphine, di-tertiary butyl (2-butenyl) phosphine, di-tertiary butyl (3-methyl- Aliphatic phosphines such as 2-butenyl)phosphine and tricyclohexylphosphine; dibutylphenylphosphine, di-tertiary butylphenylphosphine, methyldiphenylphosphine, ethyldiphenylphosphine, butyl Diphenylphosphine, diphenylcyclohexylphosphine, triphenylphosphine, tri-o-tolylphosphine, tri-m-tolylphosphine, tri-p-tolylphosphine, reference (4-ethylphenyl ) phosphine, ginseng (4-propylphenyl) phosphine, ginseng (4-isopropylphenyl) phosphine, ginseng (4-butylphenyl) phosphine, ginseng (4-tertiary butylphenyl) phosphine, ginseng (2,4-Dimethylphenyl) phosphine, ginseng (2,5-dimethylphenyl) phosphine, ginseng (2,6-dimethylphenyl) phosphine, ginseng (3,5-dimethyl Phenyl) phosphine, ginseng (2,4,6-trimethylphenyl) phosphine, ginseng (2,6-dimethyl-4-ethoxyphenyl) phosphine, ginseng (2-methoxyphenyl) ) phosphine, ginseng (4-methoxyphenyl) phosphine, ginseng (4-ethoxyphenyl) phosphine, ginseng (4-tert-butoxyphenyl) phosphine, diphenyl-2-pyridyl phosphine , 1,2-bis(diphenylphosphino)ethane, 1,3-bis(diphenylphosphino)propane, 1,4-bis(diphenylphosphino)butane, 1,2-bis Aromatic phosphines such as (diphenylphosphino)acetylene, 2,2'-bis(diphenylphosphino)diphenyl ether, etc.
作為脲系硬化促進劑,可舉例例如1,1-二甲基脲;1,1,3-三甲基脲、3-乙基-1,1-二甲基脲、3-環己基-1,1-二甲基脲、3-環辛基-1,1-二甲基脲等之脂肪族二甲基脲;3-苯基-1,1-二甲基脲、3-(4-氯苯基)-1,1-二甲基脲、3-(3,4-二氯苯基)-1,1-二甲基脲、3-(3-氯-4-甲基苯基)-1,1-二甲基脲、3-(2-甲基苯基)-1,1-二甲基脲、3-(4-甲基苯基)-1,1-二甲基脲、3-(3,4-二甲基苯基)-1,1-二甲基脲、3-(4-異丙苯基)-1,1-二甲基脲、3-(4-甲氧基苯基)-1,1-二甲基脲、3-(4-硝基苯基)-1,1-二甲基脲、3-[4-(4-甲氧基苯氧基)苯基]-1,1-二甲基脲、3-[4-(4-氯苯氧基)苯基]-1,1-二甲基脲、3-[3-(三氟甲基)苯基]-1,1-二甲基脲、N,N-(1,4-伸苯基)雙(N’,N’-二甲基脲)、N,N-(4-甲基-1,3-伸苯基)雙(N’,N’-二甲基脲)[甲苯雙二甲基脲]等之芳香族二甲基脲等。Examples of urea-based hardening accelerators include 1,1-dimethylurea; 1,1,3-trimethylurea, 3-ethyl-1,1-dimethylurea, 3-cyclohexyl-1 , 1-dimethylurea, 3-cyclooctyl-1,1-dimethylurea and other aliphatic dimethylurea; 3-phenyl-1,1-dimethylurea, 3-(4- Chlorophenyl)-1,1-dimethylurea, 3-(3,4-dichlorophenyl)-1,1-dimethylurea, 3-(3-chloro-4-methylphenyl) -1,1-dimethylurea, 3-(2-methylphenyl)-1,1-dimethylurea, 3-(4-methylphenyl)-1,1-dimethylurea, 3-(3,4-Dimethylphenyl)-1,1-dimethylurea, 3-(4-isopropylphenyl)-1,1-dimethylurea, 3-(4-methoxy phenyl)-1,1-dimethylurea, 3-(4-nitrophenyl)-1,1-dimethylurea, 3-[4-(4-methoxyphenoxy)benzene base]-1,1-dimethylurea, 3-[4-(4-chlorophenoxy)phenyl]-1,1-dimethylurea, 3-[3-(trifluoromethyl)benzene base]-1,1-dimethylurea, N,N-(1,4-phenylene)bis(N',N'-dimethylurea), N,N-(4-methyl-1 , 3-phenylene) bis (N', N'-dimethylurea) [toluene bisdimethylurea] and other aromatic dimethylureas.
作為胍系硬化促進劑,可舉例例如二氰二胺、1-甲基胍、1-乙基胍、1-環己基胍、1-苯基胍、1-(o-甲苯基)胍、二甲基胍、二苯基胍、三甲基胍、四甲基胍、五甲基胍、1,5,7-三氮雜雙環[4.4.0]癸-5-烯、7-甲基-1,5,7-三氮雜雙環[4.4.0]癸-5-烯、1-甲基雙胍、1-乙基雙胍、1-n-丁基雙胍、1-n-十八烷基雙胍、1,1-二甲基雙胍、1,1-二乙基雙胍、1-環己基雙胍、1-烯丙基雙胍、1-苯基雙胍、1-(o-甲苯基)雙胍等。As the guanidine hardening accelerator, for example, dicyandiamine, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, dicyandiamide, Methylguanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl- 1,5,7-Triazabicyclo[4.4.0]dec-5-ene, 1-methylbiguanide, 1-ethylbiguanide, 1-n-butylbiguanide, 1-n-octadecylbiguanide , 1,1-dimethyl biguanide, 1,1-diethyl biguanide, 1-cyclohexyl biguanide, 1-allyl biguanide, 1-phenyl biguanide, 1-(o-tolyl) biguanide, etc.
作為咪唑系硬化促進劑,可舉例例如2-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑,1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑鎓偏苯三酸鹽、1-氰基乙基-2-苯基咪唑鎓偏苯三酸鹽、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三、2,4-二胺基-6-[2’-十一烷基咪唑基-(1’)]-乙基-s-三、2,4-二胺基-6-[2’-乙基-4’-甲基咪唑基-(1’)]-乙基-s-三、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑、1-十二烷基-2-甲基-3-苄基咪唑鎓氯化物、2-甲基咪唑啉、2-苯基咪唑啉等之咪唑化合物及咪唑化合物與環氧樹脂的加成物。Examples of imidazole-based hardening accelerators include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methyl Imidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-Benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl -4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate, 1-cyanoethyl-2- Phenylimidazolium trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-tri , 2,4-diamino-6-[2'-undecylimidazolyl-(1')]-ethyl-s-tri , 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-(1')]-ethyl-s-tri , 2,4-Diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-tri Isocyanuric acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5- Hydroxymethylimidazole, 2,3-dihydro-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2- Imidazole compounds such as methylimidazoline and 2-phenylimidazoline, and adducts of imidazole compounds and epoxy resins.
作為咪唑系硬化促進劑,可使用市售品,可舉例例如四國化成工業公司製之「1B2PZ」、「2MZA-PW」、「2PHZ-PW」,三菱化學公司製之「P200-H50」等。As the imidazole-based hardening accelerator, commercially available products can be used, for example, "1B2PZ", "2MZA-PW", "2PHZ-PW" manufactured by Shikoku Chemical Industry Co., Ltd., "P200-H50" manufactured by Mitsubishi Chemical Corporation, etc. .
作為金屬系硬化促進劑,可舉例例如鈷、銅、鋅、鐵、鎳、錳、錫等之金屬的有機金屬錯合物或有機金屬鹽。作為有機金屬錯合物之具體例,可舉例乙醯丙酮鈷(II)、乙醯丙酮鈷(III)等之有機鈷錯合物、乙醯丙酮銅(II)等之有機銅錯合物、乙醯丙酮鋅(II)等之有機鋅錯合物、乙醯丙酮鐵(III)等之有機鐵錯合物、乙醯丙酮鎳(II)等之有機鎳錯合物、乙醯丙酮錳(II)等之有機錳錯合物等。作為有機金屬鹽,可舉例例如辛酸鋅、辛酸錫、環烷酸鋅、環烷酸鈷、硬脂酸錫、硬脂酸鋅等。Examples of the metal-based hardening accelerator include organometallic complexes or organometallic salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin. Specific examples of organometallic complexes include organocobalt complexes such as cobalt(II) acetylacetonate and cobalt(III) acetylacetonate, organocopper complexes such as copper(II) acetylacetonate, Organic zinc complexes such as zinc (II) acetylacetonate, organic iron complexes such as iron (III) acetylacetonate, organic nickel complexes such as nickel (II) acetylacetonate, manganese acetylacetonate ( II) and other organomanganese complexes, etc. Examples of organic metal salts include zinc octylate, tin octylate, zinc naphthenate, cobalt naphthenate, tin stearate, zinc stearate, and the like.
作為胺系硬化促進劑,可舉例例如三乙胺、三丁胺等之三烷胺、4-二甲胺基吡啶、苄基二甲胺、2,4,6,-參(二甲胺基甲基)酚、1,8-二吖雙環(5,4,0)-十一烯等。As the amine-based hardening accelerator, for example, trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6,-paraffin (dimethylaminopyridine) Methyl)phenol, 1,8-diacribicyclo(5,4,0)-undecene, etc.
作為胺系硬化促進劑,可使用市售品,可舉例例如味之素Fine Techno公司製之「MY-25」等。A commercial item can be used as an amine hardening accelerator, For example, "MY-25" by Ajinomoto Fine Techno Co., Ltd. etc. are mentioned.
樹脂組成物中之(G)硬化促進劑之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,較佳為15質量%以下,更佳為10質量%以下,進而佳為5質量%以下,特佳為1質量%以下。樹脂組成物中之(G)硬化促進劑之含量的下限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,例如,可為0質量%以上、0.001質量%以上、0.01質量%以上、0.05質量%以上等。The content of the (G) hardening accelerator in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, it is preferably 15% by mass or less, more preferably 10% by mass At most, more preferably at most 5% by mass, particularly preferably at most 1% by mass. The lower limit of the content of the (G) hardening accelerator in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, for example, it may be 0% by mass or more, 0.001% by mass More than, 0.01% by mass or more, 0.05% by mass or more, etc.
<(H)熱可塑性樹脂> 本發明之樹脂組成物,亦可含有(H)熱可塑性樹脂作為任意之成分。此處說明之(H)熱可塑性樹脂,為符合上述所說明之(A)具有脂環式結構之烯丙基化合物、(F)分子量1000以上之自由基聚合性化合物及(F’)自由基聚合性化合物者以外之成分。 <(H)thermoplastic resin> The resin composition of the present invention may contain (H) a thermoplastic resin as an optional component. The (H) thermoplastic resin described here is (A) an allyl compound having an alicyclic structure, (F) a radically polymerizable compound with a molecular weight of 1000 or more, and (F') a radical Components other than polymeric compounds.
作為(H)熱可塑性樹脂,可舉例例如聚醯亞胺樹脂、苯氧基樹脂、聚乙烯基縮醛樹脂、聚烯烴樹脂、聚丁二烯樹脂、聚醯胺醯亞胺樹脂、聚醚醯亞胺樹脂、聚碸樹脂、聚醚碸樹脂、聚苯醚樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚酯樹脂等。(H)熱可塑性樹脂,在一實施形態中,包含選自聚醯亞胺樹脂及苯氧基樹脂所成群組中之熱可塑性樹脂較佳,包含苯氧基樹脂更佳。又,熱可塑性樹脂,可單獨使用1種,或亦可組合2種以上使用。Examples of (H) thermoplastic resins include polyimide resins, phenoxy resins, polyvinyl acetal resins, polyolefin resins, polybutadiene resins, polyamide imide resins, polyether acetal resins, and polyamide imide resins. Imine resin, polyresin, polyether resin, polyphenylene ether resin, polycarbonate resin, polyether ether ketone resin, polyester resin, etc. (H) The thermoplastic resin, in one embodiment, preferably includes a thermoplastic resin selected from the group consisting of polyimide resins and phenoxy resins, more preferably includes phenoxy resins. Moreover, a thermoplastic resin may be used individually by 1 type, or may be used in combination of 2 or more types.
作為聚醯亞胺樹脂之具體例,可舉例信越化學工業公司製「SLK-6100」、新日本理化公司製之「RIKACOAT SN20」及「RIKACOAT PN20」等。Specific examples of the polyimide resin include "SLK-6100" manufactured by Shin-Etsu Chemical Co., Ltd., "RIKACOAT SN20" and "RIKACOAT PN20" manufactured by Shin Nippon Chemical Co., Ltd., and the like.
作為苯氧基樹脂,可舉例例如具有選自由雙酚A骨架、雙酚F骨架、雙酚S骨架、雙酚苯乙酮骨架、酚醛清漆骨架、聯苯骨架、茀骨架、二環戊二烯骨架、降莰烯骨架、萘骨架、蒽骨架、金剛烷骨架、萜烯骨架,及三甲基環己烷骨架所成群組中1種以上之骨架的苯氧基樹脂。苯氧基樹脂之末端,可為酚性羥基、環氧基等之任一者之官能基。As the phenoxy resin, for example, one having a structure selected from bisphenol A skeleton, bisphenol F skeleton, bisphenol S skeleton, bisphenol acetophenone skeleton, novolak skeleton, biphenyl skeleton, fennel skeleton, dicyclopentadiene A phenoxy resin having one or more skeletons in the group consisting of a norcamphene skeleton, a naphthalene skeleton, an anthracene skeleton, an adamantane skeleton, a terpene skeleton, and a trimethylcyclohexane skeleton. The terminal of the phenoxy resin may be a functional group of any one of phenolic hydroxyl group and epoxy group.
作為苯氧基樹脂之具體例,可舉例三菱化學公司製之「1256」及「4250」(皆為含雙酚A骨架之苯氧基樹脂);三菱化學公司製之「YX8100」(雙酚S骨架含有苯氧基樹脂);三菱化學公司製之「YX6954」(雙酚苯乙酮骨架含有苯氧基樹脂);新日鐵住金化學公司製之「FX280」及「FX293」;三菱化學公司製之「YL7500BH30」、「YX6954BH30」、「YX7553」、「YX7553BH30」、「YL7769BH30」、「YL6794」、「YL7213」、「YL7290」、「YL7482」及「YL7891BH30」;等。Specific examples of phenoxy resins include "1256" and "4250" manufactured by Mitsubishi Chemical Corporation (both are phenoxy resins containing a bisphenol A skeleton); "YX8100" manufactured by Mitsubishi Chemical Corporation (bisphenol S Skeleton contains phenoxy resin); Mitsubishi Chemical Corporation "YX6954" (bisphenol acetophenone skeleton contains phenoxy resin); Nippon Steel Sumikin Chemical Co., Ltd. "FX280" and "FX293"; Mitsubishi Chemical Corporation "YL7500BH30", "YX6954BH30", "YX7553", "YX7553BH30", "YL7769BH30", "YL6794", "YL7213", "YL7290", "YL7482" and "YL7891BH30"; etc.
作為聚乙烯基縮醛樹脂,可舉例例如聚乙烯基縮甲醛樹脂、聚乙烯基縮丁醛樹脂,以聚乙烯基縮丁醛樹脂較佳。作為聚乙烯基縮醛樹脂之具體例,電氣化學工業公司製之「DENKABUTYRAL 4000-2」、「DENKABUTYRAL 5000-A」、「DENKABUTYRAL 6000-C」、「DENKABUTYRAL 6000-EP」;積水化學工業公司製之S-LEC BH系列、BX系列(例如BX-5Z)、KS系列(例如KS-1)、BL系列、BM系列;等。The polyvinyl acetal resin may, for example, be polyvinyl formal resin or polyvinyl butyral resin, with polyvinyl butyral resin being preferred. Specific examples of polyvinyl acetal resins include "DENKABUTYRAL 4000-2", "DENKABUTYRAL 5000-A", "DENKABUTYRAL 6000-C", and "DENKABUTYRAL 6000-EP" manufactured by Denki Kagaku Kogyo Co., Ltd.; S-LEC BH series, BX series (such as BX-5Z), KS series (such as KS-1), BL series, BM series; etc.
作為聚烯烴樹脂,可舉例例如低密度聚乙烯、超低密度聚乙烯、高密度聚乙烯、乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸乙酯共聚物、乙烯-丙烯酸甲酯共聚物等之乙烯系共聚合樹脂;聚丙烯、乙烯-丙烯嵌段共聚物等之聚烯烴系聚合物等。Examples of polyolefin resins include low-density polyethylene, ultra-low-density polyethylene, high-density polyethylene, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, and ethylene-methyl acrylate copolymer. It is a copolymer resin; polyolefin polymers such as polypropylene, ethylene-propylene block copolymer, etc.
作為聚丁二烯樹脂,可舉例例如含氫化聚丁二烯骨架之樹脂、含羥基之聚丁二烯樹脂、含酚性羥基之聚丁二烯樹脂、含羧基之聚丁二烯樹脂、含酸酐基之聚丁二烯樹脂、含環氧基之聚丁二烯樹脂、含異氰酸酯基之聚丁二烯樹脂、含胺基甲酸酯基之聚丁二烯樹脂、聚苯醚-聚丁二烯樹脂等。Examples of polybutadiene resins include hydrogenated polybutadiene skeleton-containing resins, hydroxyl-containing polybutadiene resins, phenolic hydroxyl-containing polybutadiene resins, carboxyl-containing polybutadiene resins, polybutadiene resins containing Anhydride-based polybutadiene resin, epoxy-containing polybutadiene resin, isocyanate-containing polybutadiene resin, urethane-containing polybutadiene resin, polyphenylene ether-polybutadiene diene resin etc.
作為聚醯胺醯亞胺樹脂之具體例,可舉例東洋紡公司製之「VYLOMAX HR11NN」及「VYLOMAX HR16NN」。作為聚醯胺醯亞胺樹脂之具體例,又,可舉例日立化成公司製之「KS9100」、「KS9300」(含聚矽氧烷骨架之聚醯胺醯亞胺)等之改質聚醯胺醯亞胺。Specific examples of the polyamideimide resin include "VYLOMAX HR11NN" and "VYLOMAX HR16NN" manufactured by Toyobo Co., Ltd. Specific examples of polyamide imide resins include modified polyamides such as "KS9100" and "KS9300" (polyamide imide containing a polysiloxane skeleton) manufactured by Hitachi Chemical Co., Ltd. imide.
作為聚醚碸樹脂之具體例,可舉例住友化學公司製之「PES5003P」等。Specific examples of the polyethersulfone resin include "PES5003P" manufactured by Sumitomo Chemical Co., Ltd., and the like.
作為聚碸樹脂之具體例,可舉例Solvay Advanced Polymers公司製之聚碸「P1700」、「P3500」等。Specific examples of the polycarbonate resin include polycarbonate "P1700" and "P3500" manufactured by Solvay Advanced Polymers, Inc., and the like.
作為聚苯醚樹脂之具體例,可舉例SABIC製「NORYL SA90」等。作為聚醚醯亞胺樹脂之具體例,可舉例GE公司製之「ULTEM」等。Specific examples of the polyphenylene ether resin include "NORYL SA90" manufactured by SABIC, and the like. As a specific example of polyetherimide resin, "ULTEM" by GE company etc. are mentioned.
作為聚碳酸酯樹脂,含羥基之碳酸酯樹脂、含酚性羥基之碳酸酯樹脂、含羧基之碳酸酯樹脂、含酸酐基之碳酸酯樹脂、含異氰酸酯基之碳酸酯樹脂、含胺基甲酸酯基之碳酸酯樹脂等。作為聚碳酸酯樹脂之具體例,可舉例三菱瓦斯化學公司製之「FPC0220」、旭化成化學公司製之「T6002」、「T6001」(聚碳酸酯二醇)、Kuraray公司製之「C-1090」、「C-2090」、「C-3090」(聚碳酸酯二醇)等。作為聚醚醚酮樹脂之具體例,可舉例住友化學公司製之「Sumiploy K」等。As polycarbonate resins, hydroxyl-containing carbonate resins, phenolic hydroxyl-containing carbonate resins, carboxyl-containing carbonate resins, acid anhydride-containing carbonate resins, isocyanate-containing carbonate resins, carbamic acid-containing Ester-based carbonate resin, etc. Specific examples of the polycarbonate resin include "FPC0220" manufactured by Mitsubishi Gas Chemical Co., Ltd., "T6002" and "T6001" (polycarbonate diol) manufactured by Asahi Kasei Chemical Co., Ltd., and "C-1090" manufactured by Kuraray Co., Ltd. , "C-2090", "C-3090" (polycarbonate diol), etc. Specific examples of the polyetheretherketone resin include "Sumiploy K" manufactured by Sumitomo Chemical Co., Ltd., and the like.
作為聚酯樹脂,可舉例例如聚對酞酸乙二酯樹脂、聚萘二甲酸乙二醇酯樹脂、聚對酞酸丁二酯樹脂、聚萘二甲酸丁二醇酯樹脂、聚三亞甲基對酞酸酯樹脂、聚三亞甲基萘二甲酸樹脂、聚環己烷二甲基對酞酸酯樹脂等。Examples of the polyester resin include polyethylene terephthalate resin, polyethylene naphthalate resin, polybutylene terephthalate resin, polybutylene naphthalate resin, polytrimethylene Terephthalate resin, polytrimethylene naphthalene dicarboxylic acid resin, polycyclohexane dimethyl terephthalate resin, etc.
(H)熱可塑性樹脂之重量平均分子量(Mw),由顯著獲得本發明效果之觀點來看較佳為5,000以上,更佳為8,000以上,進而佳為10,000以上,特佳為20,000以上,較佳為100,000以下,更佳為70,000以下,進而佳為60,000以下,特佳為50,000以下。(H) The weight average molecular weight (Mw) of the thermoplastic resin is preferably at least 5,000, more preferably at least 8,000, still more preferably at least 10,000, particularly preferably at least 20,000, from the viewpoint of significantly obtaining the effects of the present invention It is 100,000 or less, more preferably 70,000 or less, still more preferably 60,000 or less, most preferably 50,000 or less.
樹脂組成物中之(H)熱可塑性樹脂之含量,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,由顯著獲得本發明希望之效果的觀點來看,較佳可為20質量%以下,更佳可為10質量%以下,進而佳可為5質量%以下,進而更佳可為3質量%以下,特佳可為1質量%以下。樹脂組成物中之(H)熱可塑性樹脂之含量的下限,雖無特別限定,但將樹脂組成物中之不揮發成分定為100質量%時,例如,可為0質量%以上、0.01質量%以上、0.1質量%以上、0.3質量%以上等。The content of the (H) thermoplastic resin in the resin composition is not particularly limited, but when the non-volatile components in the resin composition are defined as 100% by mass, from the viewpoint of significantly obtaining the desired effect of the present invention, it is relatively low. Preferably, it is 20 mass % or less, More preferably, it is 10 mass % or less, More preferably, it is 5 mass % or less, More preferably, it is 3 mass % or less, Most preferably, it is 1 mass % or less. The lower limit of the (H) thermoplastic resin content in the resin composition is not particularly limited, but when the non-volatile content in the resin composition is 100% by mass, for example, it may be 0% by mass or more, 0.01% by mass More than, 0.1% by mass or more, 0.3% by mass or more, etc.
<(I)其他添加劑> 本發明之樹脂組成物,亦可進一步包含任意之添加劑作為不揮發成分。作為如此之添加劑,可舉例例如過氧化物系自由基聚合起始劑、偶氮系自由基聚合起始劑等之自由基聚合起始劑;環氧丙烯酸酯樹脂、胺基甲酸酯丙烯酸酯樹脂、胺基甲酸酯樹脂、氰酸鹽樹脂、苯并 樹脂、不飽和聚酯樹脂、酚樹脂、三聚氰胺樹脂、聚矽氧樹脂等之環氧樹脂以外之熱硬化性樹脂;橡膠粒子等之有機填充材;有機銅化合物、有機鋅化合物、有機鈷化合物等之有機金屬化合物;酞青素藍、酞青素綠、碘綠、重氮黃、結晶紫、氧化鈦、碳黑等之著色劑;氫醌、兒茶酚、五倍子酚、啡噻等之聚合抑制劑;聚矽氧系流平劑、丙烯酸基聚合物系流平劑等之流平劑;本頓、蒙脫石等之增黏劑;聚矽氧系消泡劑、丙烯酸系消泡劑、氟系消泡劑、乙烯基樹脂系消泡劑等之消泡劑;苯并三唑系紫外線吸收劑等之紫外線吸收劑;尿素矽烷等之接著性提升劑;三唑系密著性賦予劑、四唑系密著性賦予劑、三系密著性賦予劑等之密著性賦予劑;受阻酚系抗氧化劑等之抗氧化劑;茋衍生物等之螢光增白劑;氟系界面活性劑、聚矽氧系界面活性劑等之界面活性劑;磷系阻燃劑(例如磷酸酯化合物、膦氮烯化合物、次膦酸化合物、紅磷)、氮系阻燃劑(例如硫酸三聚氰胺)、鹵素系阻燃劑、無機系阻燃劑(例如三氧化銻)等之阻燃劑;磷酸酯系分散劑、聚氧化烯系分散劑、乙炔系分散劑、聚矽氧系分散劑、陰離子性分散劑、陽離子性分散劑等之分散劑;硼酸鹽系安定劑、鈦酸酯系安定劑、鋁酸鹽系安定劑、鋯酸鹽系安定劑、異氰酸酯系安定劑、羧酸系安定劑、羧酸酐系安定劑等之安定劑等。(I)其他添加劑,可單獨使用1種,亦可以任意之比率組合2種以上使用。(I)其他添加劑之含量,該業者可適當地設定。 <(I) Other additives> The resin composition of the present invention may further contain arbitrary additives as non-volatile components. Examples of such additives include radical polymerization initiators such as peroxide-based radical polymerization initiators and azo-based radical polymerization initiators; epoxy acrylate resins, urethane acrylate resins, etc. resin, urethane resin, cyanate resin, benzo Thermosetting resins other than epoxy resins such as resins, unsaturated polyester resins, phenol resins, melamine resins, and silicone resins; organic fillers such as rubber particles; organic copper compounds, organic zinc compounds, organic cobalt compounds, etc. organometallic compounds; coloring agents of phthalocyanine blue, phthalocyanine green, iodine green, diazo yellow, crystal violet, titanium oxide, carbon black, etc.; Polymerization inhibitors such as polysiloxane-based leveling agents, acrylic-based polymer-based leveling agents, etc.; tackifiers such as Benton, montmorillonite, etc.; Defoamers, fluorine-based defoamers, vinyl resin-based defoamers, etc.; benzotriazole-based UV absorbers, etc.; UV absorbers, such as urea silane; Adhesive imparting agent, tetrazole-based adhesive imparting agent, three Adhesive imparting agents such as adhesive imparting agents; antioxidants such as hindered phenolic antioxidants; fluorescent whitening agents such as stilbene derivatives; fluorine-based surfactants, polysiloxane-based surfactants, etc. Surfactants; phosphorus flame retardants (such as phosphate compounds, phosphazene compounds, phosphinic acid compounds, red phosphorus), nitrogen flame retardants (such as melamine sulfate), halogen flame retardants, inorganic flame retardants Flame retardants such as antimony trioxide; phosphate ester dispersants, polyoxyalkylene dispersants, acetylene dispersants, polysiloxane dispersants, anionic dispersants, cationic dispersants, etc. stabilizers; borate-based stabilizers, titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, carboxylic anhydride-based stabilizers, etc. . (I) Other additives may be used alone or in combination of two or more at any ratio. (I) The content of other additives can be set appropriately by the industry.
<(J)有機溶劑> 本發明之樹脂組成物,在上述不揮發成分之外,有時進一步含有任意之有機溶劑作為揮發性成分。作為(J)有機溶劑,可適當使用公知者,其種類無特別限定。作為(J)有機溶劑,可舉例例如丙酮、甲基乙基酮、甲基異丁基酮、環己酮等之酮系溶劑;乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸異戊酯、丙酸甲酯、丙酸乙酯、γ-丁內酯等之酯系溶劑;四氫哌喃、四氫呋喃、1,4-二烷、二乙醚、二異丙基醚、二丁基醚、二苯基醚、苯甲醚等之醚系溶劑;甲醇、乙醇、丙醇、丁醇、乙二醇等之醇系溶劑;乙酸2-乙氧基乙酯、丙二醇單甲基醚乙酸酯、二乙二醇單乙基醚乙酸酯、二乙二醇乙酸酯、γ-丁內酯、甲氧基丙酸甲酯等之醚酯系溶劑;乳酸甲酯、乳酸乙酯、2-羥基異丁酸甲酯等之酯醇系溶劑;2-甲氧基丙醇、2-甲氧基乙醇、2-乙氧基乙醇、丙二醇單甲基醚、二乙二醇單丁基醚(丁基卡必醇)等之醚醇系溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮等之醯胺系溶劑;二甲基亞碸等之亞碸系溶劑;乙腈、丙腈等之腈系溶劑;己烷、環戊烷、環己烷、甲基環己烷等之脂肪族烴系溶劑;苯、甲苯、二甲苯、乙苯、三甲基苯等之芳香族烴系溶劑等。(J)有機溶劑,可單獨使用1種,亦可以任意之比率組合2種以上使用。 <(J) Organic solvent> The resin composition of the present invention may further contain an arbitrary organic solvent as a volatile component in addition to the above-mentioned non-volatile components. As (J) organic solvent, a well-known thing can be used suitably, and the kind is not specifically limited. Examples of (J) organic solvents include ketone-based solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, and isobutyl acetate. , isoamyl acetate, methyl propionate, ethyl propionate, γ-butyrolactone and other ester solvents; tetrahydropyran, tetrahydrofuran, 1,4-di Ether-based solvents such as alkanes, diethyl ether, diisopropyl ether, dibutyl ether, diphenyl ether, anisole, etc.; alcohol-based solvents such as methanol, ethanol, propanol, butanol, ethylene glycol, etc.; acetic acid 2-Ethoxyethyl Ester, Propylene Glycol Monomethyl Ether Acetate, Diethylene Glycol Monoethyl Ether Acetate, Diethylene Glycol Acetate, Gamma-Butyrolactone, Methyl Methoxypropionate Ether ester solvents; methyl lactate, ethyl lactate, 2-hydroxyisobutyrate methyl ester alcohol solvents; 2-methoxypropanol, 2-methoxyethanol, 2-ethoxy Ether alcohol solvents such as ethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol); N,N-dimethylformamide, N,N-dimethylacetamide Amide-based solvents such as amines and N-methyl-2-pyrrolidone; Arthrine-based solvents such as dimethylsulfide; Nitrile-based solvents such as acetonitrile and propionitrile; Hexane, cyclopentane, cyclohexane Aliphatic hydrocarbon solvents such as alkane and methylcyclohexane; aromatic hydrocarbon solvents such as benzene, toluene, xylene, ethylbenzene, trimethylbenzene, etc. (J) Organic solvents may be used alone or in combination of two or more at any ratio.
一實施形態中,(J)有機溶劑之含量雖無特別限定,但樹脂組成物中之全成分定為100質量%時,例如,可為60質量%以下、40質量%以下、30質量%以下、20質量%以下、15質量%以下、10質量%以下等。In one embodiment, (J) The content of the organic solvent is not particularly limited, but when the total components in the resin composition are 100% by mass, for example, it may be 60% by mass or less, 40% by mass or less, or 30% by mass or less , 20% by mass or less, 15% by mass or less, 10% by mass or less, etc.
<樹脂組成物之製造方法> 本發明之樹脂組成物,例如,可藉由於任意之調製容器中以任意之順序及/或一部分或全部同時添加(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂、(C)活性酯化合物、視需要(C’)其他硬化劑、視需要(D)分子量未達1000之(甲基)丙烯酸酯化合物、視需要(E)無機填充材、視需要(F)分子量1000以上之自由基聚合性化合物、視需要(F’)自由基聚合性化合物、視需要(G)硬化促進劑、視需要(H)熱可塑性樹脂、視需要(I)其他添加劑及視需要(J)有機溶劑並混合來製造。又,添加各成分並混合之過程中,可適當地設定溫度,亦可一時性或自始自終,進行加熱及/或冷卻。又,於添加並混合之過程中或之後,亦可將樹脂組成物,例如,使用混合器等之攪拌裝置或振盪裝置攪拌或振盪,使其均勻地分散。又,與攪拌或振盪的同時,亦可於真空下等之低壓條件下進行脫泡。 <Manufacturing method of resin composition> The resin composition of the present invention, for example, can be added (A) allyl compound having an alicyclic structure, (B) epoxy resin, (C) Active ester compound, if necessary (C') other hardener, if necessary (D) (meth)acrylate compound with molecular weight less than 1000, if necessary (E) inorganic filler, if necessary (F) molecular weight More than 1000 free radical polymerizable compounds, optional (F') free radical polymerizable compounds, optional (G) hardening accelerators, optional (H) thermoplastic resins, optional (I) other additives and optional ( J) Organic solvents and mixing to manufacture. In addition, in the process of adding and mixing each component, the temperature may be set appropriately, and heating and/or cooling may be performed temporarily or all the time. In addition, during or after addition and mixing, the resin composition may be uniformly dispersed by stirring or shaking using a stirring device such as a mixer or an oscillating device, for example. Moreover, you may perform defoaming under low pressure conditions, such as a vacuum, simultaneously with stirring or shaking.
<樹脂組成物之特性> 本發明之第一實施形態中之樹脂組成物,包含(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂及(C)活性酯化合物。藉由使用如此之樹脂組成物,可獲得可壓低粗化處理後之絕緣層表面的算術平均粗度(Ra),且鍍銅剝離強度及膠渣去除性優異之硬化物。 <Characteristics of resin composition> The resin composition in the first embodiment of the present invention includes (A) an allyl compound having an alicyclic structure, (B) an epoxy resin, and (C) an active ester compound. By using such a resin composition, the arithmetic mean roughness (Ra) of the roughened surface of the insulating layer can be reduced, and a hardened product having excellent copper plating peel strength and smear removability can be obtained.
本發明之第一實施形態中之樹脂組成物的硬化物,可具有粗化處理後之表面的算術平均粗度(Ra)低之特徵。因此,一實施形態中,如下述試驗例2所測定之粗化處理後之硬化物表面的算術平均粗度(Ra),較佳可成為250nm以下,更佳可成為200nm以下,進而佳可成為170nm以下,進而更佳可成為150nm以下,特佳可成為130nm以下。關於下限無特別限定,例如,可定為1nm以上、2nm以上等。The cured product of the resin composition in the first embodiment of the present invention can be characterized in that the arithmetic mean roughness (Ra) of the roughened surface is low. Therefore, in one embodiment, the arithmetic mean roughness (Ra) of the surface of the cured product after the roughening treatment as measured in Test Example 2 below is preferably 250 nm or less, more preferably 200 nm or less, and even more preferably 200 nm or less. 170nm or less, more preferably 150nm or less, and most preferably 130nm or less. There is no particular limitation on the lower limit, and for example, it can be set to 1 nm or more, 2 nm or more, and the like.
本發明之第一實施形態中之樹脂組成物的硬化物,可具有鍍銅剝離強度優異之特徵。因此,一實施形態中,由如下述試驗例3於硬化物形成鍍銅導體層,於垂直方向剝離鍍銅導體層時之荷重所算出的鍍銅剝離強度,較佳可成為0.2kgf/cm以上,更佳可成為0.25kgf/cm以上,進而佳可成為0.3kgf/cm以上,特佳可成為0.35kgf/cm以上、0.38kgf/cm以上。關於上限雖無特別限定,但例如,可定為10kgf/cm以下等。The cured product of the resin composition in the first embodiment of the present invention can have a feature of being excellent in copper plating peel strength. Therefore, in one embodiment, the peel strength of copper plating calculated from the load when the copper-plated conductor layer is formed on the cured product as in the following test example 3 and the copper-plated conductor layer is peeled off in the vertical direction is preferably 0.2 kgf/cm or more , more preferably at least 0.25 kgf/cm, more preferably at least 0.3 kgf/cm, particularly preferably at least 0.35 kgf/cm, and more preferably at least 0.38 kgf/cm. Although the upper limit is not particularly limited, for example, it can be set to 10 kgf/cm or less.
本發明之第一實施形態中之樹脂組成物的硬化物,可具有膠渣去除性優異之特徵。因此,一實施形態中,如下述試驗例1形成硬化物表面中之頂徑為50μm、通孔底面中之直徑為40μm之通孔,粗化處理後,測定距通孔底部壁面之最大膠渣長時,最大膠渣長可成為未達5μm。The cured product of the resin composition in the first embodiment of the present invention can be characterized by excellent smear removability. Therefore, in one embodiment, as in the following test example 1, a through hole with a top diameter of 50 μm on the surface of the hardened product and a diameter of 40 μm on the bottom surface of the through hole is formed. Over time, the maximum size of smear can become less than 5 μm.
本發明之第一實施形態中之樹脂組成物的硬化物,在一實施形態中,可具有介電損耗角正切(Df)低之特徵。因此,一實施形態中,如下述試驗例4以5.8GHz、23℃測定時之樹脂組成物的硬化物之介電損耗角正切(Df),較佳可成為0.0200以下,0.0100以下,更佳可成為0.0080以下,0.0070以下,0.0060以下,0.0050以下,進而佳可成為0.0040以下,0.0035以下,0.0030以下,特佳可成為0.0028以下,0.0026以下。In one embodiment, the cured product of the resin composition in the first embodiment of the present invention may have a low dielectric loss tangent (Df). Therefore, in one embodiment, the dielectric loss tangent (Df) of the cured product of the resin composition when measured at 5.8 GHz and 23° C. in Test Example 4 below is preferably 0.0200 or less, 0.0100 or less, more preferably 0.0100 or less. It is 0.0080 or less, 0.0070 or less, 0.0060 or less, 0.0050 or less, more preferably 0.0040 or less, 0.0035 or less, 0.0030 or less, particularly preferably 0.0028 or less, 0.0026 or less.
本發明之第二實施形態中之樹脂組成物,包含(A)具有脂環式結構之烯丙基化合物、(B)環氧樹脂、(C)活性酯化合物及(E)無機填充材,(C)活性酯化合物之含量為10質量%以上,(E)無機填充材之含量為60質量%以上。藉由使用如此之樹脂組成物,可獲得介電損耗角正切(Df)低,破斷點伸度及加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)優異之硬化物。The resin composition in the second embodiment of the present invention includes (A) an allyl compound having an alicyclic structure, (B) an epoxy resin, (C) an active ester compound, and (E) an inorganic filler, ( C) The content of the active ester compound is 10% by mass or more, and (E) The content of the inorganic filler is 60% by mass or more. By using such a resin composition, it is possible to obtain a cured product with a low dielectric loss tangent (Df), excellent elongation at breaking point and excellent substrate copper adhesion strength (copper foil peel strength) after the accelerated environmental test (HAST) .
本發明之第二實施形態中之樹脂組成物的硬化物,可具有介電損耗角正切(Df)低之特徵。因此,一實施形態中,如下述試驗例2’以5.8GHz、23℃測定時之樹脂組成物的硬化物之介電損耗角正切(Df),較佳可成為0.0200以下,0.0100以下,更佳可成為0.0080以下,0.0070以下,0.0060以下,0.0050以下,進而佳可成為0.0040以下,0.0035以下,0.0030以下,特佳可成為0.0028以下,0.0027以下。The cured product of the resin composition in the second embodiment of the present invention can have a low dielectric loss tangent (Df). Therefore, in one embodiment, the dielectric loss tangent (Df) of the cured product of the resin composition when measured at 5.8 GHz and 23° C. in the following test example 2' is preferably 0.0200 or less, more preferably 0.0100 or less. It can be 0.0080 or less, 0.0070 or less, 0.0060 or less, 0.0050 or less, more preferably 0.0040 or less, 0.0035 or less, 0.0030 or less, and particularly preferably 0.0028 or less, 0.0027 or less.
本發明之第二實施形態中之樹脂組成物的硬化物,可具有加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)高之特徵。因此,一實施形態中,如下述試驗例1’依據JIS C6481測定之加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度),較佳可為0.1kgf/cm以上,更佳可為0.13kgf/cm以上、0.15kgf/cm以上,進而佳可為0.16kgf/cm以上、0.17kgf/cm以上,進而更佳可為0.18kgf/cm以上、0.19kgf/cm以上,特佳可為0.20kgf/cm以上。又,同樣測定之加速環境試驗(HAST)前之基底銅密著強度(銅箔剝離強度),較佳可為0.2kgf/cm以上,更佳可為0.3kgf/cm以上,進而佳可為0.4kgf/cm以上,進而更佳可為0.5kgf/cm以上,特佳可為0.6kgf/cm以上。The cured product of the resin composition in the second embodiment of the present invention can be characterized in that it has a high base copper adhesion strength (copper foil peel strength) after an accelerated environmental test (HAST). Therefore, in one embodiment, the substrate copper adhesion strength (copper foil peeling strength) after the accelerated environmental test (HAST) measured according to JIS C6481 as in the following test example 1' is preferably 0.1kgf/cm or more, more preferably It can be 0.13kgf/cm or more, 0.15kgf/cm or more, more preferably 0.16kgf/cm or more, 0.17kgf/cm or more, still more preferably 0.18kgf/cm or more, 0.19kgf/cm or more, especially preferably 0.16kgf/cm or more. 0.20kgf/cm or more. Also, the base copper adhesion strength (copper foil peel strength) before the accelerated environmental test (HAST) measured in the same way is preferably 0.2kgf/cm or more, more preferably 0.3kgf/cm or more, and even more preferably 0.4kgf/cm kgf/cm or more, more preferably 0.5 kgf/cm or more, particularly preferably 0.6 kgf/cm or more.
本發明之第二實施形態中之樹脂組成物的硬化物,可具有破斷點伸度優異之特徵。因此,一實施形態中,如下述試驗例3’所測定之破斷點伸度,以23℃測定時,較佳可為0.5%以上,更佳可為0.8%以上,進而佳可為1.0%以上,特佳可為1.2%以上。破斷點伸度的上限,通常可定為10%以下、5%以下等。The cured product of the resin composition in the second embodiment of the present invention can be characterized by excellent elongation at breaking point. Therefore, in one embodiment, the elongation at breaking point as measured in the following test example 3' is preferably 0.5% or more, more preferably 0.8% or more, and even more preferably 1.0% when measured at 23°C. More than 1.2% is especially good. The upper limit of elongation at breaking point can usually be set as below 10%, below 5%, etc.
<樹脂組成物之用途> 本發明之樹脂組成物,可適合使用作為絕緣用途之樹脂組成物,特別適合使用作為用以形成絕緣層之樹脂組成物。具體而言,適合使用作為用以形成在絕緣層上形成之導體層(包含再配線層)的用以形成該絕緣層之樹脂組成物(用以形成導體層之絕緣層形成用樹脂組成物)。又,後述之印刷配線板中,可適合使用作為用以形成印刷配線板之絕緣層的樹脂組成物(印刷配線板之絕緣層形成用樹脂組成物)。本發明之樹脂組成物,又可在樹脂薄片、預浸體等之薄片狀層合材料、阻焊劑、底部填充材、晶粒接合材、半導體封裝材、填補樹脂、零件埋入樹脂等需要樹脂組成物之用途上使用於廣範圍。 <Applications of resin composition> The resin composition of the present invention can be suitably used as a resin composition for insulating purposes, and is particularly suitably used as a resin composition for forming an insulating layer. Specifically, as a resin composition for forming a conductive layer (including a rewiring layer) formed on an insulating layer (resin composition for forming an insulating layer for forming a conductive layer) for forming the insulating layer is suitably used . Moreover, in the printed wiring board mentioned later, the resin composition (resin composition for insulating layer formation of a printed wiring board) as a resin composition for forming the insulating layer of a printed wiring board can be used suitably. The resin composition of the present invention can also be used in sheet-like laminate materials such as resin sheets and prepregs, solder resists, underfill materials, die bonding materials, semiconductor packaging materials, filling resins, and parts embedding resins. The composition is used in a wide range of applications.
又,例如,經過以下之(1)~(6)步驟製造半導體晶片封裝時,本發明之樹脂組成物,亦可適合使用作為用以形成再配線層之絕緣層的用以形成再配線形成層之樹脂組成物(再配線形成層形成用之樹脂組成物),及用以封裝半導體晶片之樹脂組成物(半導體晶片封裝用之樹脂組成物)。製造半導體晶片封裝時,亦可進一步在封裝層上形成再配線層。 (1)於基材層合暫時固定膜的步驟、 (2)將半導體晶片暫時固定於暫時固定膜上的步驟、 (3)於半導體晶片上形成封裝層的步驟、 (4)將基材及暫時固定膜自半導體晶片剝離的步驟、 (5)於剝離半導體晶片之基材及暫時固定膜的面,形成作為絕緣層之再配線形成層的步驟,及 (6)於再配線形成層上,形成作為導體層之再配線層的步驟。 Also, for example, when manufacturing a semiconductor chip package through the following steps (1) to (6), the resin composition of the present invention can also be suitably used as an insulating layer for forming a rewiring layer to form a rewiring formation layer Resin composition (resin composition for rewiring forming layer formation), and resin composition for encapsulating semiconductor chips (resin composition for semiconductor chip encapsulation). When manufacturing a semiconductor chip package, a redistribution layer may be further formed on the package layer. (1) The step of laminating the temporary fixing film on the substrate, (2) The step of temporarily fixing the semiconductor wafer on the temporary fixing film, (3) the step of forming an encapsulation layer on the semiconductor wafer, (4) A step of peeling the substrate and the temporary fixing film from the semiconductor wafer, (5) A step of forming a rewiring formation layer as an insulating layer on the surface where the base material and temporary fixing film of the semiconductor wafer are peeled off, and (6) A step of forming a rewiring layer as a conductor layer on the rewiring forming layer.
又,本發明之樹脂組成物,可產生零件埋入性良好之絕緣層,故亦可適合使用於印刷配線板為零件內藏電路板之情形。In addition, the resin composition of the present invention can form an insulating layer with good embedding properties of parts, so it can also be suitably used in the case where the printed wiring board is a circuit board with built-in parts.
<薄片狀層合材料> 本發明之樹脂組成物,雖可以清漆狀態塗佈使用,但工業上一般而言,以含有該樹脂組成物之薄片狀層合材料的形態使用為適宜。 <Flake laminated materials> Although the resin composition of the present invention can be used by coating in a varnish state, it is generally industrially suitable to use it in the form of a sheet-like laminate containing the resin composition.
作為薄片狀層合材料,以下列所示之樹脂薄片、預浸體較佳。As the sheet-like laminated material, the following resin sheets and prepregs are preferable.
一實施形態中,樹脂薄片包含支撐體之設置於該支撐體上之樹脂組成物層而成,樹脂組成物層係由本發明之樹脂組成物所形成。In one embodiment, the resin sheet includes a support and a resin composition layer provided on the support, and the resin composition layer is formed of the resin composition of the present invention.
樹脂組成物層之厚度,由印刷配線板之薄型化,及可提供該樹脂組成物的硬化物即使為薄膜絕緣性亦優異之硬化物的觀點來看,較佳為50μm以下,更佳為40μm以下。樹脂組成物層之厚度的下限雖無特別限定,但通常可定為5μm以上、10μm以上等。The thickness of the resin composition layer is preferably 50 μm or less, more preferably 40 μm, from the viewpoint of thinning the printed wiring board and providing a cured product of the resin composition that is excellent in film insulation. the following. The lower limit of the thickness of the resin composition layer is not particularly limited, but it can usually be set to 5 μm or more, 10 μm or more, or the like.
作為支撐體,可舉例例如由塑膠材料而成之膜、金屬箔、離型紙,以由塑膠材料而成之膜、金屬箔較佳。The support may, for example, be a film made of a plastic material, a metal foil, or a release paper, and a film or metal foil made of a plastic material is preferable.
作為支撐體使用由塑膠材料而成之膜時,作為塑膠材料,可舉例例如聚對酞酸乙二酯(以下有時簡稱為「PET」)、聚萘二甲酸乙二醇酯(以下有時簡稱為「PEN」)等之聚酯,聚碳酸酯(以下有時簡稱為「PC」)、聚甲基丙烯酸甲酯(PMMA)等之丙烯酸樹脂,環狀聚烯烴、三乙醯基纖維素(TAC)、聚醚硫化物(PES)、聚醚酮、聚醯亞胺等。其中,以聚對酞酸乙二酯、聚萘二甲酸乙二醇酯較佳,以低價之聚對酞酸乙二酯特佳。When a film made of a plastic material is used as the support, examples of the plastic material include polyethylene terephthalate (hereinafter sometimes abbreviated as "PET"), polyethylene naphthalate (hereinafter sometimes Polyesters such as "PEN" for short), polycarbonate (hereinafter sometimes referred to as "PC"), acrylic resins such as polymethyl methacrylate (PMMA), cyclic polyolefin, triacetyl cellulose (TAC), polyether sulfide (PES), polyether ketone, polyimide, etc. Among them, polyethylene terephthalate and polyethylene naphthalate are preferred, and low-priced polyethylene terephthalate is particularly preferred.
作為支撐體使用金屬箔時,作為金屬箔,可舉例例如銅箔、鋁箔等,以銅箔較佳。作為銅箔,可使用由銅之單金屬而成之箔,亦可使用由銅與其他金屬(例如,錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)之合金而成之箔。When using a metal foil as a support body, as a metal foil, copper foil, an aluminum foil, etc. are mentioned, for example, Copper foil is preferable. As copper foil, a foil made of a single metal of copper can be used, and a foil made of an alloy of copper and other metals (such as tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) can also be used .
支撐體,亦可於與樹脂組成物層接合之面施以啞光處理、電暈處理、防靜電處理。The support body can also be subjected to matte treatment, corona treatment, and antistatic treatment on the surface that is bonded to the resin composition layer.
又,作為支撐體,亦可使用於與樹脂組成物層接合之面具有離型層之附離型層的支撐體。作為於附離型層的支撐體之離型層使用的離型劑,可舉例例如選自由醇酸樹脂、聚烯烴樹脂、胺基甲酸酯樹脂及聚矽氧樹脂所成群組中之1種以上的離型劑。附離型層的支撐體,亦可使用市售品,可舉例例如具有醇酸樹脂系離型劑作為主成分的具有離型層之PET膜之琳得科公司製之「SK-1」、「AL-5」、「AL-7」、東麗公司製之「Lumirror T60」,帝人公司製之「Purex」、Unitika公司製之「Unipeel」等。Moreover, as a support body, the support body with a release layer which has a release layer on the surface bonded to a resin composition layer can also be used. As the release agent used in the release layer of the support with release layer, for example, one selected from the group consisting of alkyd resin, polyolefin resin, urethane resin and silicone resin More than one type of release agent. As the support body with a release layer, commercially available products can also be used, for example, "SK-1" manufactured by Lintec Co., Ltd., which has a PET film with a release layer having an alkyd resin release agent as a main component, "AL-5", "AL-7", "Lumirror T60" manufactured by Toray Corporation, "Purex" manufactured by Teijin Corporation, "Unipeel" manufactured by Unitika Corporation, etc.
作為支撐體之厚度雖無特別限定,但以5μm~75μm之範圍較佳,10μm~60μm之範圍更佳。此外,使用附離型層的支撐體時,附離型層的支撐體全體之厚度在上述範圍較佳。The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, more preferably in the range of 10 μm to 60 μm. Moreover, when using the support body with a release layer, it is preferable that the thickness of the support body with a release layer as a whole falls within the said range.
一實施形態中,樹脂薄片,進而視需要亦可包含任意之層。作為該任意之層,可舉例例如設置於樹脂組成物層之不與支撐體接合的面(即,與支撐體相反側的面)之依據支撐體的保護膜等。保護膜之厚度雖無特別限定,但例如為1μm~40μm。藉由層合保護膜,可抑制於樹脂組成物層表面之垃圾等的附著或是傷痕。In one embodiment, the resin sheet may further include an arbitrary layer if necessary. Such an arbitrary layer may, for example, be a support-based protective film provided on the surface of the resin composition layer that is not bonded to the support (that is, the surface opposite to the support). The thickness of the protective film is not particularly limited, but is, for example, 1 μm to 40 μm. By laminating the protective film, it is possible to suppress the adhesion of dust, etc. or scratches on the surface of the resin composition layer.
樹脂薄片,例如,藉由將液狀之樹脂組成物直接,或調製將樹脂組成物溶解於有機溶劑而成之樹脂清漆,將此使用模頭塗佈機等塗佈於支撐體上,進而使其乾燥形成樹脂組成物層來製造。For the resin sheet, for example, a liquid resin composition is prepared directly or a resin varnish obtained by dissolving a resin composition in an organic solvent is prepared, and this is coated on a support by using a die coater or the like, and then the It is manufactured by drying to form a resin composition layer.
作為有機溶劑,可舉例與作為樹脂組成物之成分所說明之有機溶劑相同者。有機溶劑可單獨使用1種,亦可組合2種以上使用。As an organic solvent, the thing similar to the organic solvent demonstrated as a component of a resin composition is mentioned. An organic solvent may be used individually by 1 type, and may use it in combination of 2 or more types.
乾燥,可藉由加熱、吹熱風等之公知的方法來實施。乾燥條件雖無特別限定,但以樹脂組成物層中之有機溶劑的含量成為10質量%以下之方式,較佳為成為5質量%以下之方式使其乾燥。雖依據樹脂組成物或樹脂清漆中之有機溶劑的沸點而有所不同,但例如使用包含30質量%~60質量%之有機溶劑的樹脂組成物或樹脂清漆時,可藉由以50℃~150℃使其乾燥3分鐘~10分鐘來形成樹脂組成物層。Drying can be carried out by known methods such as heating and blowing hot air. The drying conditions are not particularly limited, but it is dried so that the content of the organic solvent in the resin composition layer becomes 10% by mass or less, preferably 5% by mass or less. Although it varies depending on the boiling point of the organic solvent in the resin composition or resin varnish, for example, when using a resin composition or resin varnish containing an organic solvent of 30% by mass to 60% by mass, it can be heated at 50°C to 150°C. °C for 3 minutes to 10 minutes to form a resin composition layer.
樹脂薄片,可捲成輥狀來保存。樹脂薄片具有保護膜時,藉由剝除保護膜變得可以使用。Resin flakes that can be rolled into rolls for storage. When the resin sheet has a protective film, it can be used by peeling off the protective film.
一實施形態中,預浸體,係使本發明之樹脂組成物含浸於薄片狀纖維基材而形成。In one embodiment, the prepreg is formed by impregnating the resin composition of the present invention into a sheet-shaped fibrous base material.
使用於預浸體之薄片狀纖維基材無特別限定,可使用玻璃布、聚芳醯胺不織布、液晶聚合物不織布等之作為預浸體用基材常用者。由印刷配線板之薄型化之觀點來看,薄片狀纖維基材之厚度,較佳為50μm以下,更佳為40μm以下,進而佳為30μm以下,特佳為20μm以下。薄片狀纖維基材之厚度的下限無特別限定。通常為10μm以上。The sheet-shaped fiber base material used in the prepreg is not particularly limited, and glass cloth, polyaramid nonwoven fabric, liquid crystal polymer nonwoven fabric, etc., which are commonly used as the base material for prepreg, can be used. From the viewpoint of thinning the printed wiring board, the thickness of the sheet-shaped fiber substrate is preferably at most 50 μm, more preferably at most 40 μm, further preferably at most 30 μm, particularly preferably at most 20 μm. The lower limit of the thickness of the sheet-like fibrous substrate is not particularly limited. Usually 10 μm or more.
預浸體,可藉由熱熔法、溶劑法等之公知的方法來製造。The prepreg can be produced by known methods such as a hot-melt method and a solvent method.
預浸體之厚度,可定為與上述樹脂薄片中之樹脂組成物層相同的範圍。The thickness of the prepreg can be set within the same range as that of the resin composition layer in the above-mentioned resin sheet.
本發明之薄片狀層合材料,可適合使用於用以形成印刷配線板之絕緣層(印刷配線板之絕緣層用),更可適合使用於用以形成印刷配線板之層間絕緣層(印刷配線板之層間絕緣層用)。The sheet-like laminated material of the present invention can be suitably used for forming an insulating layer of a printed wiring board (for the insulating layer of a printed wiring board), and can be more suitably used for forming an interlayer insulating layer of a printed wiring board (printed wiring board). board interlayer insulation layer).
<印刷配線板> 本發明之印刷配線板,包含由將本發明之樹脂組成物硬化而得之硬化物而成之絕緣層。 <Printed Wiring Board> The printed wiring board of the present invention includes an insulating layer made of a cured product obtained by curing the resin composition of the present invention.
印刷配線板,例如,使用上述樹脂薄片,藉由包含下述(I)及(II)之步驟的方法來製造。 (I)以樹脂薄片之樹脂組成物層與內層基板接合之方式,將樹脂薄片層合於內層基板上的步驟 (II)將樹脂組成物層硬化(例如熱硬化)形成絕緣層的步驟 A printed wiring board is manufactured by the method including the following (I) and (II) process using the said resin sheet, for example. (I) Step of laminating the resin sheet on the inner substrate in such a way that the resin composition layer of the resin sheet is bonded to the inner substrate (II) A step of hardening (for example, thermosetting) the resin composition layer to form an insulating layer
所謂步驟(I)使用之「內層基板」,為成為印刷配線板之基板的構件,可舉例例如玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚基板等。又,該基板,其單面或兩面亦可具有導體層,此導體層亦可經圖型加工。基板之單面或兩面形成有導體層(電路)之內層基板有時稱為「內層電路基板」。又,製造印刷配線板時,進而欲形成有絕緣層及/或導體層之中間製造物亦包含在本發明所稱之「內層基板」。印刷配線板為零件內藏電路板時,亦可使用內藏有零件之內層基板。The so-called "inner layer substrate" used in step (I) is a component that becomes a substrate of a printed wiring board, for example, a glass epoxy substrate, a metal substrate, a polyester substrate, a polyimide substrate, a BT resin substrate, a thermosetting Type polyphenylene ether substrate, etc. In addition, the substrate may have a conductor layer on one or both surfaces, and the conductor layer may also be patterned. Inner substrates with conductive layers (circuits) formed on one or both sides of the substrate are sometimes referred to as "inner circuit substrates". In addition, when manufacturing a printed wiring board, an intermediate product on which an insulating layer and/or a conductive layer is to be formed is also included in the "inner layer substrate" in the present invention. When the printed wiring board is a circuit board with built-in parts, an inner substrate with built-in parts can also be used.
內層基板與樹脂薄片之層合,例如,可藉由自支撐體側將樹脂薄片加熱壓接於內層基板來進行。作為將樹脂薄片加熱壓接於內層基板的構件(以下,亦稱為「加熱壓接構件」),可舉例例如經加熱之金屬板(SUS鏡板等)或金屬輥(SUS輥)等。此外,並非將加熱壓接構件直接加壓於樹脂薄片,而是為了樹脂薄片充分貼合內層基板之表面凹凸,透過耐熱橡膠等之彈性材料加壓較佳。The lamination of the inner layer substrate and the resin sheet can be carried out, for example, by heat-compression bonding the resin sheet to the inner layer substrate from the side of the support. As the member for thermocompression-bonding the resin sheet to the inner layer substrate (hereinafter, also referred to as "thermocompression bonding member"), for example, a heated metal plate (SUS mirror plate, etc.) or a metal roller (SUS roller) can be exemplified. In addition, instead of directly pressing the thermocompression bonding member on the resin sheet, it is better to apply pressure through an elastic material such as heat-resistant rubber in order for the resin sheet to fully adhere to the surface unevenness of the inner substrate.
內層基板與樹脂薄片之層合,亦可藉由真空層合法來實施。真空層合法中,加熱壓接溫度,較佳為60℃~160℃,更佳為80℃~140℃之範圍,加熱壓接壓力,較佳為0.098MPa~1.77MPa,更佳為0.29MPa~1.47MPa之範圍,加熱壓接時間,較佳為20秒~400秒,更佳為30秒~300秒之範圍。層合,較佳為可以壓力26.7hPa以下之減壓條件下來實施。The lamination of the inner substrate and the resin sheet can also be implemented by vacuum lamination. In the vacuum lamination method, the heating and pressing temperature is preferably in the range of 60°C~160°C, more preferably in the range of 80°C~140°C, and the heating and pressing pressure is preferably 0.098MPa~1.77MPa, more preferably 0.29MPa~ In the range of 1.47MPa, the heating and pressing time is preferably in the range of 20 seconds to 400 seconds, more preferably in the range of 30 seconds to 300 seconds. Lamination can preferably be carried out under reduced pressure conditions with a pressure of 26.7 hPa or less.
層合,可藉由市售之真空貼合機來進行。作為市售之真空貼合機,可舉例例如名機製作所公司製之真空加壓式貼合機、Nikko Materials公司製之真空貼合機、批次式真空加壓貼合機等。Lamination can be carried out by a commercially available vacuum lamination machine. As a commercially available vacuum lamination machine, the vacuum pressure lamination machine manufactured by Meiki Co., Ltd., the vacuum lamination machine manufactured by Nikko Materials, and the batch type vacuum pressure lamination machine etc. are mentioned, for example.
層合之後,亦可在常壓下(大氣壓下),例如,將加熱壓接構件自支撐體側加壓,進行經層合之樹脂薄片的平滑化處理。平滑化處理之加壓條件,可定為與上述層合之加熱壓接條件相同的條件。平滑化處理,可藉由市售之貼合機進行。此外,層合與平滑化處理,亦可使用上述市售之真空貼合機連續地進行。After lamination, the laminated resin sheet may be smoothed under normal pressure (atmospheric pressure), for example, by pressing a thermocompression bonding member from the support side. The pressure conditions for the smoothing treatment can be set to the same conditions as the above-mentioned thermocompression bonding conditions for lamination. Smoothing treatment can be performed by a commercially available laminating machine. In addition, the lamination and smoothing treatment can also be performed continuously using the above-mentioned commercially available vacuum laminating machine.
支撐體,可在步驟(I)與步驟(II)之間去除,亦可在步驟(II)之後去除。The support body can be removed between step (I) and step (II), and can also be removed after step (II).
步驟(II)中,將樹脂組成物層硬化(例如熱硬化),形成由樹脂組成物之硬化物而成之絕緣層。樹脂組成物層之硬化條件無特別限定,可使用於形成印刷配線板之絕緣層時通常採用的條件。In step (II), the resin composition layer is cured (for example, thermally cured) to form an insulating layer made of a cured product of the resin composition. The curing conditions of the resin composition layer are not particularly limited, and conditions generally employed when forming an insulating layer of a printed wiring board can be used.
例如,樹脂組成物層之熱硬化條件,雖依據樹脂組成物之種類等有所不同,但在一實施形態中,硬化溫度較佳為120℃~240℃,更佳為150℃~220℃,進而佳為170℃~210℃。硬化時間較佳可定為5分鐘~120分鐘,更佳可定為10分鐘~100分鐘,進而佳可定為15分鐘~100分鐘。For example, although the thermosetting conditions of the resin composition layer vary depending on the type of the resin composition, in one embodiment, the curing temperature is preferably 120°C~240°C, more preferably 150°C~220°C, More preferably, it is 170°C to 210°C. The curing time is preferably 5 minutes to 120 minutes, more preferably 10 minutes to 100 minutes, and most preferably 15 minutes to 100 minutes.
使樹脂組成物層熱硬化之前,亦可將樹脂組成物層以低於硬化溫度之溫度進行預加熱。例如,可在使樹脂組成物層熱硬化之前,以50℃~120℃,較佳為60℃~115℃,更佳為70℃~110℃之溫度,將樹脂組成物層預加熱5分鐘以上,較佳為5分鐘~150分鐘,更佳為15分鐘~120分鐘,進而佳為15分鐘~100分鐘。Before thermally curing the resin composition layer, the resin composition layer may be preheated at a temperature lower than the curing temperature. For example, the resin composition layer can be preheated for more than 5 minutes at a temperature of 50°C to 120°C, preferably 60°C to 115°C, more preferably 70°C to 110°C, before the resin composition layer is thermally cured , preferably 5 minutes to 150 minutes, more preferably 15 minutes to 120 minutes, and further preferably 15 minutes to 100 minutes.
製造印刷配線板時,亦可進而實施(III)於絕緣層打洞的步驟、(IV)將絕緣層粗化處理的步驟、(V)形成導體層的步驟。此等之步驟(III)至步驟(V),亦可依循用於印刷配線板之製造的該業者公知的各種方法來實施。此外,在步驟(II)之後去除支撐體時,該支撐體之去除,可在步驟(II)與步驟(III)之間、步驟(III)與步驟(IV)之間,或步驟(IV)與步驟(V)之間實施。又,可視需要重複實施步驟(II)~步驟(V)之絕緣層及導體層的形成,形成多層配線板。When manufacturing a printed wiring board, (III) the step of punching holes in the insulating layer, (IV) the step of roughening the insulating layer, and (V) the step of forming a conductor layer may be further implemented. These steps (III) to (V) can also be implemented according to various methods known to those in the industry for the manufacture of printed wiring boards. In addition, when removing the support body after step (II), the removal of the support body can be between step (II) and step (III), between step (III) and step (IV), or step (IV) Implement between step (V). In addition, the formation of the insulating layer and the conductor layer of step (II) to step (V) may be repeated as needed to form a multilayer wiring board.
其他實施形態中,本發明之印刷配線板,可使用上述預浸體來製造。製造方法基本上與使用樹脂薄片之情形相同。In other embodiment, the printed wiring board of this invention can be manufactured using the said prepreg. The manufacturing method is basically the same as the case of using a resin sheet.
步驟(III)為於絕緣層打洞的步驟,可藉此於絕緣層形成通孔、貫穿孔等之孔。步驟(III),視於絕緣層之形成中使用的樹脂組成物之組成等,例如,可使用鑽頭、雷射、電漿等來實施。孔的尺寸或形狀,可視印刷配線板之設計來適當地決定。The step (III) is a step of punching holes in the insulating layer, thereby forming holes such as through holes and through holes in the insulating layer. Step (III) can be performed using, for example, a drill, laser, plasma, etc., depending on the composition of the resin composition used in the formation of the insulating layer. The size and shape of the hole can be appropriately determined depending on the design of the printed wiring board.
步驟(IV)為將絕緣層粗化處理的步驟。通常,此步驟(IV)中,亦可進行膠渣的去除。粗化處理之程序、條件無特別限定,可採用形成印刷配線板之絕緣層時通常使用之公知的程序、條件。例如,可依序實施利用膨潤液之膨潤處理、利用氧化劑之粗化處理、利用中和液之中和處理將絕緣層粗化處理。Step (IV) is a step of roughening the insulating layer. Usually, in this step (IV), the removal of smear can also be carried out. The procedure and conditions of the roughening treatment are not particularly limited, and known procedures and conditions generally used when forming an insulating layer of a printed wiring board can be employed. For example, swelling treatment with a swelling solution, roughening treatment with an oxidizing agent, and neutralization treatment with a neutralizing solution may be performed in order to roughen the insulating layer.
作為使用於粗化處理之膨潤液雖無特別限定,但可舉例鹼溶液、界面活性劑溶液等,較佳為鹼溶液,作為該鹼溶液,以氫氧化鈉溶液、氫氧化鉀溶液更佳。作為市售之膨潤液,可舉例例如Atotech Japan公司製之「膨潤‧浸漬‧溶脹P (Swelling Dip Securiganth P)」、「膨潤‧浸漬‧溶脹SBU (Swelling Dip Securiganth SBU)」等。利用膨潤液之膨潤處理雖無特別限定,但例如可藉由將絕緣層浸漬於30℃~90℃之膨潤液中1分鐘~20分鐘來進行。由將絕緣層之樹脂的膨潤控制在適度的程度之觀點來看,以將絕緣層浸漬於40℃~80℃之膨潤液中5分鐘~15分鐘較佳。The swelling solution used in roughening treatment is not particularly limited, but examples include alkali solution, surfactant solution, etc., preferably alkali solution, and sodium hydroxide solution and potassium hydroxide solution are more preferable as the alkali solution. Examples of commercially available swelling liquids include "Swelling Dip Securiganth P" and "Swelling Dip Securiganth SBU" manufactured by Atotech Japan Corporation. The swelling treatment using a swelling liquid is not particularly limited, but can be performed, for example, by immersing the insulating layer in a swelling liquid at 30° C. to 90° C. for 1 minute to 20 minutes. From the viewpoint of controlling the swelling of the resin of the insulating layer to an appropriate level, it is preferable to immerse the insulating layer in a swelling solution at 40° C. to 80° C. for 5 minutes to 15 minutes.
作為用於粗化處理之氧化劑雖無別限定,但可舉例例如將過錳酸鉀或過錳酸鈉溶解於氫氧化鈉水溶液中而成之鹼性過錳酸溶液。藉由鹼性過錳酸溶液等之氧化劑的粗化處理,以將絕緣層浸漬於加熱至60℃~100℃之氧化劑溶液中10分鐘~30分鐘來進行較佳。又,鹼性過錳酸溶液中之過錳酸鹽的濃度以5質量%~10質量%較佳。作為市售之氧化劑,可舉例例如Atotech Japan公司製之「Concentrates Compact CP」、「Dosing Solution Securiganth P」等之鹼性過錳酸溶液。The oxidizing agent used for the roughening treatment is not particularly limited, but for example, an alkaline permanganate solution obtained by dissolving potassium permanganate or sodium permanganate in an aqueous sodium hydroxide solution is exemplified. The roughening treatment by an oxidizing agent such as alkaline permanganic acid solution is preferably carried out by immersing the insulating layer in an oxidizing solution heated to 60°C to 100°C for 10 minutes to 30 minutes. Also, the concentration of permanganate in the alkaline permanganic acid solution is preferably 5% by mass to 10% by mass. As a commercially available oxidizing agent, the alkali permanganate solution, such as "Concentrates Compact CP" and "Dosing Solution Securiganth P" manufactured by Atotech Japan Co., Ltd., can be mentioned, for example.
又,作為用於粗化處理之中和液,以酸性之水溶液較佳,作為市售品,可舉例例如Atotech Japan公司製之「Reduction solution Securiganth P」。In addition, as the neutralizing solution used in the roughening treatment, an acidic aqueous solution is preferable, and as a commercial product, for example, "Reduction solution Securiganth P" manufactured by Atotech Japan Co., Ltd. can be cited.
利用中和液之處理,可藉由將經過利用氧化劑之粗化處理的處理面浸漬於30℃~80℃之中和液中5分鐘~30分鐘來進行。由作業性等之點來看,以將經過利用氧化劑之粗化處理的對象物,浸漬於40℃~70℃之中和液中5分鐘~20分鐘的方法較佳。The treatment with the neutralizing solution can be performed by immersing the treated surface roughened with an oxidizing agent in the neutralizing solution at 30° C. to 80° C. for 5 minutes to 30 minutes. From the point of view of workability, etc., the method of immersing the object subjected to roughening treatment with an oxidizing agent in a neutralizing solution at 40°C to 70°C for 5 minutes to 20 minutes is preferable.
一實施形態中,粗化處理後之絕緣層表面的算術平均粗度(Ra),較佳為400nm以下,更佳為350nm以下,進而佳為300nm以下。關於下限雖無特別限定,但較佳可定為0.5nm以上,更佳可定為1nm以上等。又,粗化處理後之絕緣層表面之均方根平均粗度(Rq),較佳為400nm以下,更佳為350nm以下,進而佳為300nm以下。關於下限雖無特別限定,但較佳可定為0.5nm以上,更佳可定為1nm以上等。絕緣層表面之算術平均粗度(Ra)及均方根平均粗度(Rq),可使用非接觸型表面粗度計來測定。In one embodiment, the arithmetic mean roughness (Ra) of the surface of the insulating layer after the roughening treatment is preferably 400 nm or less, more preferably 350 nm or less, and still more preferably 300 nm or less. Although the lower limit is not particularly limited, it is preferably at least 0.5 nm, and more preferably at least 1 nm. Also, the root mean square average roughness (Rq) of the surface of the insulating layer after the roughening treatment is preferably 400 nm or less, more preferably 350 nm or less, still more preferably 300 nm or less. Although the lower limit is not particularly limited, it is preferably at least 0.5 nm, and more preferably at least 1 nm. The arithmetic average roughness (Ra) and the root mean square average roughness (Rq) of the surface of the insulating layer can be measured with a non-contact surface roughness meter.
步驟(V)為形成導體層的步驟,於絕緣層上形成導體層。使用於導體層之導體材料無特別限定。較合適的實施形態中,導體層包含選自由金、鉑、鈀、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫及銦所成群組中之1種以上的金屬。導體層可為單金屬層,亦可為合金層,作為合金層,可舉例例如由選自上述之群中之2種以上的金屬之合金(例如,鎳・鉻合金、銅・鎳合金及銅・鈦合金)形成的層。其中,由導體層形成之通用性、成本、圖型化之容易性等之觀點來看,以鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅之單金屬層,或鎳・鉻合金、銅・鎳合金、銅・鈦合金之合金層較佳,鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅之單金屬層,或鎳・鉻合金之合金層更佳,銅之單金屬層進而佳。Step (V) is a step of forming a conductive layer, and the conductive layer is formed on the insulating layer. The conductor material used in the conductor layer is not particularly limited. In a more suitable embodiment, the conductor layer contains at least one selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin and indium Metal. The conductor layer may be a single metal layer or an alloy layer. As the alloy layer, for example, an alloy of two or more metals selected from the above group (for example, nickel-chromium alloy, copper-nickel alloy and copper ・Titanium alloy) layer. Among them, from the viewpoint of versatility, cost, and ease of patterning of conductor layer formation, a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver, or copper, or nickel・ The alloy layer of chromium alloy, copper-nickel alloy, copper-titanium alloy is better, the single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or the alloy layer of nickel-chromium alloy is better , a single metal layer of copper is even better.
導體層可為單層結構,亦可為層合2層以上之由不同種類之金屬或合金而成之單金屬層或合金層而得之複層結構。導體層為複層結構時,與絕緣層接觸之層,以鉻、鋅或鈦之單金屬層,或鎳・鉻合金之合金層較佳。The conductor layer may be a single-layer structure, or a multi-layer structure obtained by laminating two or more single metal layers or alloy layers made of different types of metals or alloys. When the conductor layer has a multi-layer structure, the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc or titanium, or an alloy layer of nickel-chromium alloy.
導體層之厚度,雖依據希望之印刷配線板的設計而不同,但一般而言為3μm~35μm,較佳為5μm~30μm。The thickness of the conductor layer is generally 3 μm to 35 μm, preferably 5 μm to 30 μm, although it varies depending on the desired design of the printed wiring board.
一實施形態中,導體層,可藉由鍍敷來形成。例如,可藉由半加成法、全加成法等之以往公知的技術於絕緣層之表面進行鍍敷,形成具有希望之配線圖型的導體層。由製造之簡便性的觀點來看,以藉由半加成法來形成較佳。以下,顯示藉由半加成法形成導體層的例。In one embodiment, the conductive layer can be formed by plating. For example, plating can be performed on the surface of the insulating layer by conventionally known techniques such as semi-additive method and full-additive method to form a conductor layer having a desired wiring pattern. Formation by a semi-additive method is preferable from the viewpoint of ease of production. Hereinafter, an example of forming a conductor layer by a semi-additive method will be shown.
首先,於絕緣層之表面,藉由無電解鍍敷形成鍍敷種子層。接著,在形成的鍍敷種子層上,對應希望的配線圖型形成使鍍敷種子層的一部分露出之遮罩圖型。在於露出之鍍敷種子層上藉由電解鍍敷形成金屬層後,去除遮罩圖型。之後,可藉由蝕刻等去除不要的鍍敷種子層,形成具有希望之配線圖型的導體層。First, a plating seed layer is formed on the surface of the insulating layer by electroless plating. Next, a mask pattern for exposing a part of the plating seed layer is formed corresponding to a desired wiring pattern on the formed plating seed layer. After forming a metal layer by electrolytic plating on the exposed plating seed layer, the mask pattern is removed. Thereafter, the unnecessary plating seed layer can be removed by etching or the like to form a conductor layer having a desired wiring pattern.
其他實施形態中,導體層,亦可使用金屬箔來形成。使用金屬箔形成導體層時,步驟(V)在步驟(I)與步驟(II)之間實施較適宜。例如,步驟(I)之後,去除支撐體,於露出之樹脂組成物層的表面層合金屬箔。樹脂組成物層與金屬箔之層合,可藉由真空層合法來實施。層合之條件,可與關於步驟(I)所說明之條件相同。接著,實施步驟(II)形成絕緣層。之後,可利用絕緣層上之金屬箔,藉由減成法、改良半加成法等之以往公知的技術,形成具有希望之配線圖型的導體層。In other embodiments, the conductor layer may also be formed using metal foil. When metal foil is used to form the conductor layer, step (V) is preferably implemented between step (I) and step (II). For example, after step (I), the support body is removed, and a metal foil is laminated on the surface of the exposed resin composition layer. The lamination of the resin composition layer and the metal foil can be implemented by vacuum lamination. The conditions for lamination can be the same as those described for step (I). Next, perform step (II) to form an insulating layer. After that, the metal foil on the insulating layer can be used to form a conductive layer with a desired wiring pattern by conventionally known techniques such as subtractive method and modified semi-additive method.
金屬箔,例如,可藉由電解法、壓延法等之公知的方法來製造。作為金屬箔之市售品,可舉例例如JX日礦日石金屬公司製之HLP箔、JXUT-III箔、三井金屬礦山公司製之3EC-III箔、TP-III箔等。Metal foil can be produced by known methods such as electrolysis and rolling, for example. Examples of commercially available metal foils include HLP foil, JXUT-III foil, and 3EC-III foil and TP-III foil manufactured by JX Nippon Oil & Metal Co., Ltd., respectively.
<半導體裝置> 本發明之半導體裝置包含本發明之印刷配線板。本發明之半導體裝置,可使用本發明之印刷配線板來製造。 <Semiconductor Devices> The semiconductor device of the present invention includes the printed wiring board of the present invention. The semiconductor device of the present invention can be manufactured using the printed wiring board of the present invention.
作為半導體裝置,可舉例提供給電氣製品(例如,電腦、手機、數位照相機及電視等)及交通工具(例如,機車、汽車、電車、船舶及航空機等)等之各種半導體裝置。 [實施例] Examples of semiconductor devices include various semiconductor devices provided for electrical products (such as computers, mobile phones, digital cameras, and televisions) and vehicles (such as locomotives, automobiles, trains, ships, and aircraft). [Example]
以下,藉由實施例更具體地說明本發明。本發明並不限定於此等之實施例。此外,以下之中,表示量的「份」及「%」,除非另有標示,否則為分別意指「質量份」及「質量%」。特別是未指定溫度及壓力時之溫度條件及壓力條件,分別為室溫(23℃)及大氣壓(1atm)。Hereinafter, the present invention will be described more specifically by way of examples. The present invention is not limited to these examples. In addition, in the following, "parts" and "%" indicating amounts mean "parts by mass" and "% by mass", respectively, unless otherwise indicated. In particular, when the temperature and pressure are not specified, the temperature and pressure conditions are room temperature (23°C) and atmospheric pressure (1atm), respectively.
<實施例1> 將雙酚型環氧樹脂(新日鐵住金化學公司製「ZX1059」、雙酚A型與雙酚F型之1:1混合品,環氧當量約169g/eq.)2份,及萘酚型環氧樹脂(新日鐵住金化學公司製「ESN475V」,環氧當量約330g/eq.)8份,於溶劑石油腦5份中一邊攪拌一邊使其加熱溶解。將其冷卻至室溫,調製環氧樹脂之溶解組成物。於此環氧樹脂之溶解組成物中,將具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」,重量平均分子量約10000,烯丙基當量約400g/eq.)之50%MEK溶液4份、丙烯酸酯(新中村化學公司製「A-DOG」,(甲基)丙烯醯基當量約156g/eq.)4份、活性酯化合物(DIC公司製「HPC-8000-65T」,活性酯基當量約223g/eq.,不揮發成分率65%之甲苯溶液)30份、經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g)90份、含有三骨架之苯酚系硬化劑(DIC公司製「LA-3018-50P」,活性基當量約151g/eq.,不揮發成分率50%之2-甲氧基丙醇溶液)2份、碳二亞胺系硬化劑(日清紡化學公司製「V-03」,活性基當量約216g/eq.,不揮發成分率50%之甲苯溶液)5份、咪唑系硬化促進劑(四國化成工業公司製「1B2PZ」,1-苄基-2-苯基咪唑)0.1份、苯氧基樹脂(三菱化學公司製「YX7553BH30」,不揮發分30質量%之MEK與環己酮之1:1溶液)2份混合,以高速旋轉混合器均勻地分散,調製樹脂組成物(樹脂清漆)。 <Example 1> Bisphenol-type epoxy resin ("ZX1059" manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd., a 1:1 mixture of bisphenol A and bisphenol F, epoxy equivalent about 169g/eq.) 2 8 parts, and 8 parts of naphthol-type epoxy resin ("ESN475V" produced by Nippon Steel Sumitomo Metal Chemical Co., Ltd., epoxy equivalent about 330g/eq.), heated and dissolved in 5 parts of solvent naphtha while stirring. It was cooled to room temperature to prepare a dissolved composition of epoxy resin. In this dissolved epoxy resin composition, an allyl compound having an alicyclic structure ("FATC-809" produced by Qunyei Chemical Industry Co., Ltd., with a weight average molecular weight of about 10,000 and an allyl equivalent of about 400g/eq. ) 4 parts of 50% MEK solution, 4 parts of acrylate ("A-DOG" manufactured by Shin-Nakamura Chemical Co. 8000-65T", active ester group equivalent about 223g/eq., toluene solution with a non-volatile content rate of 65%) 30 parts, spherical carbon dioxide surface-treated with silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) 90 parts of silicon ("SO-C2" manufactured by Admatechs Co., Ltd., average particle size 0.5 μm, specific surface area 5.8 m 2 /g) containing three Skeleton phenolic hardener ("LA-3018-50P" manufactured by DIC Corporation, active group equivalent of about 151g/eq., 2-methoxy propanol solution with 50% non-volatile content) 2 parts, carbodiimide 5 parts of hardening agent ("V-03" manufactured by Nisshinbo Chemical Co., Ltd., toluene solution with an active group equivalent of about 216 g/eq. and a non-volatile content rate of 50%), imidazole-based hardening accelerator ("1B2PZ" manufactured by Shikoku Chemical Industry Co., Ltd. ", 0.1 part of 1-benzyl-2-phenylimidazole), 2 parts of phenoxy resin ("YX7553BH30" manufactured by Mitsubishi Chemical Corporation, 1:1 solution of MEK with 30% by mass non-volatile matter and cyclohexanone) were mixed , and uniformly disperse with a high-speed rotary mixer to prepare a resin composition (resin varnish).
<實施例2> 除了使用丙烯酸酯(共榮社化學公司製「DCP-A」,(甲基)丙烯醯基當量約152g/eq.)4份代替丙烯酸酯(新中村化學公司製「A-DOG」)4份,使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份,不使用苯氧基樹脂(三菱化學公司製「YX7553BH30」)之外,與實施例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 2> Except using 4 parts of acrylate ("DCP-A" manufactured by Kyoeisha Chemical Co., Ltd., (meth)acryl equivalent weight about 152g/eq.) instead of 4 parts of acrylate ("A-DOG" manufactured by Shin-Nakamura Chemical Co., Ltd.) , Use 30 parts of active ester compound ("HPC-8150-62T" manufactured by DIC Corporation, toluene solution with active ester group equivalent of about 220g/eq., non-volatile content rate 62% by mass) instead of active ester compound ("HPC-8150-62T" manufactured by DIC Corporation) -8000-65T") 30 parts, except not using the phenoxy resin ("YX7553BH30" manufactured by Mitsubishi Chemical Corporation), it carried out similarly to Example 1, and prepared the resin composition (resin varnish).
<實施例3> 除了將具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)之50%MEK溶液的使用量由4份變更成8份,使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份,將丙烯酸酯(新中村化學公司製「A-DOG」)的使用量由4份變更成2份,不使用苯氧基樹脂(三菱化學公司製「YX7553BH30」)之外,與實施例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 3> In addition to changing the amount of 50% MEK solution of an allyl compound having an alicyclic structure ("FATC-809" manufactured by Qunei Chemical Industry Co., Ltd.) from 4 parts to 8 parts, using an active ester compound ("FATC-809" manufactured by DIC Corporation) HPC-8150-62T", active ester group equivalent of about 220g/eq., toluene solution with a non-volatile content rate of 62% by mass) 30 parts instead of active ester compound ("HPC-8000-65T" manufactured by DIC Corporation) 30 parts, the The amount of acrylate ("A-DOG" manufactured by Shin-Nakamura Chemical Co., Ltd.) was changed from 4 parts to 2 parts, and the same procedure as in Example 1 was carried out except that no phenoxy resin ("YX7553BH30" manufactured by Mitsubishi Chemical Corporation) was used. , to prepare a resin composition (resin varnish).
<實施例4> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成92份,使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FTC-809AE」,烯丙基當量約1000g/eq.)之50%MEK溶液4份代替具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)之50%MEK溶液4份,使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份之外,與實施例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 4> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 92 parts, an alicyclic 4 parts of 50% MEK solution of an allyl compound ("FTC-809AE" produced by Qunyei Chemical Industry Co., Ltd., about 1000 g/eq.) with the formula structure replaces the allyl compound with an alicyclic structure (group Sakae Chemical Industry Co., Ltd. "FATC-809") 50% MEK solution 4 parts, use active ester compound (DIC company "HPC-8150-62T", active ester group equivalent of about 220g/eq., non-volatile component rate 62 mass % toluene solution) in place of 30 parts of the active ester compound ("HPC-8000-65T" manufactured by DIC Corporation), a resin composition (resin varnish) was prepared in the same manner as in Example 1.
<實施例5> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成92份,不使用丙烯酸酯(新中村化學公司製「A-DOG」)4份,使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份之外,與實施例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 5> Except that the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) was changed from 90 parts to 92 parts, no acrylate was used. ("A-DOG" manufactured by Shin-Nakamura Chemical Co., Ltd.) 4 parts, using active ester compound ("HPC-8150-62T" manufactured by DIC Corporation, active ester group equivalent of about 220g/eq., non-volatile content of 62% by mass of toluene A resin composition (resin varnish) was prepared in the same manner as in Example 1, except that 30 parts of the active ester compound ("HPC-8000-65T" manufactured by DIC Corporation) was replaced with 30 parts.
<實施例6> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成93份,進而使用聯苯芳烷基酚醛清漆型馬來醯亞胺(日本化藥公司製「MIR-3000-70MT」,不揮發成分率70%之MEK/甲苯混合溶液)2部,使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份之外,與實施例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 6> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 93 parts, and using biphenyl Aralkyl novolak-type maleimide ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd., MEK/toluene mixed solution with 70% non-volatile content) 2 parts, using active ester compound ("MIR-3000-70MT" manufactured by DIC Corporation) HPC-8150-62T", active ester group equivalent of about 220g/eq., non-volatile content rate 62 mass% toluene solution) 30 parts instead of active ester compound (DIC company "HPC-8000-65T") 30 parts , It carried out similarly to Example 1, and prepared the resin composition (resin varnish).
<實施例7> 除了,使用甲基丙烯酸基改質聚苯醚(SABIC INNOVATIVE PLASTICS公司製「SA9000-111」)2份代替聯苯芳烷基酚醛清漆型馬來醯亞胺(日本化藥公司製「MIR-3000-70MT」)2份之外,與實施例6同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 7> In addition, 2 parts of methacrylic modified polyphenylene ether ("SA9000-111" manufactured by SABIC INNOVATIVE PLASTICS Co., Ltd.) -70MT") except 2 parts, it carried out similarly to Example 6, and prepared the resin composition (resin varnish).
<實施例8> 除了,使用乙烯基苄基改質聚苯醚(三菱瓦斯化學公司製「OPE-2St 2200」,不揮發成分率65%之甲苯溶液)2份代替聯苯芳烷基酚醛清漆型馬來醯亞胺(日本化藥公司製「MIR-3000-70MT」)2份,將咪唑系硬化促進劑(四國化成工業公司製「1B2PZ」)的使用量由0.1份變更成0.5份之外,與實施例6同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 8> In addition, 2 parts of vinylbenzyl-modified polyphenylene ether ("OPE-2St 2200" manufactured by Mitsubishi Gas Chemical Co., Ltd., toluene solution with a non-volatile content rate of 65%) was used instead of biphenyl aralkyl novolac type maleimide In addition to 2 parts of amine ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd.), the amount of imidazole-based hardening accelerator ("1B2PZ" manufactured by Shikoku Chemical Industry Co., Ltd.) was changed from 0.1 part to 0.5 parts, and the implementation In the same manner as in Example 6, a resin composition (resin varnish) was prepared.
<比較例1> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成85份,不使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)之50%MEK溶液4份,進而不使用丙烯酸酯(共榮社化學公司製「DCP-A」,(甲基)丙烯醯基當量約152g/eq.)4份,將咪唑系硬化促進劑(四國化成工業公司製「1B2PZ」)的使用量由0.1份變更成0.5份之外,與實施例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Comparative example 1> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 85 parts, no grease was used. 4 parts of a 50% MEK solution of an allyl compound with a ring structure ("FATC-809" manufactured by Qunyei Chemical Industry Co., Ltd.), without using acrylate ("DCP-A" manufactured by Kyoeisha Chemical Co., Ltd., (methyl ) acryl group equivalent of about 152g/eq.) 4 parts, the use amount of imidazole hardening accelerator ("1B2PZ" manufactured by Shikoku Chemical Industry Co., Ltd.) was changed from 0.1 part to 0.5 part, the same as in Example 1 Then, a resin composition (resin varnish) is prepared.
<比較例2> 除了使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份之外,與比較例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Comparative example 2> In addition to using 30 parts of an active ester compound ("HPC-8150-62T" manufactured by DIC Corporation, a toluene solution with an active ester group equivalent of about 220 g/eq. and a non-volatile content rate of 62% by mass) instead of the active ester compound ("HPC-8150-62T" manufactured by DIC Corporation) -8000-65T") except 30 parts, it carried out similarly to the comparative example 1, and prepared the resin composition (resin varnish).
<比較例3> 除了將丙烯酸酯(共榮社化學公司製「DCP-A」,(甲基)丙烯醯基當量約152g/eq.)由4份變更成10份,使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份之外,與比較例1同樣地進行,調製樹脂組成物(樹脂清漆)。 <Comparative example 3> In addition to changing the acrylate ("DCP-A" manufactured by Kyoeisha Chemical Co., Ltd., (meth)acryl equivalent weight about 152g/eq.) from 4 parts to 10 parts, using an active ester compound ("HPC-A" manufactured by DIC Corporation) 8150-62T", an active ester group equivalent of about 220g/eq., a toluene solution with a non-volatile content rate of 62% by mass) 30 parts instead of 30 parts of an active ester compound ("HPC-8000-65T" manufactured by DIC Corporation), and In the same manner as in Comparative Example 1, a resin composition (resin varnish) was prepared.
<試驗例1:膠渣去除性之評估> (1)樹脂薄片之製作 作為支撐體,準備具備離型層之聚對酞酸乙二酯膜(琳得科公司製「AL5」,厚度38μm)。於此支撐體之離型層上,將實施例及比較例所得之樹脂組成物,以乾燥後之樹脂組成物層的厚度成為40μm之方式均勻地塗佈。之後,將樹脂組成物以80℃~100℃(平均90℃)乾燥4分鐘,得到包含支撐體及樹脂組成物層之樹脂薄片。 <Test Example 1: Evaluation of Smudge Removal> (1) Production of resin sheet As a support, a polyethylene terephthalate film ("AL5" manufactured by Lintec Corporation, thickness 38 μm) provided with a release layer was prepared. On the release layer of this support body, the resin compositions obtained in Examples and Comparative Examples were uniformly applied so that the thickness of the resin composition layer after drying became 40 μm. Afterwards, the resin composition is dried at 80° C. to 100° C. (average 90° C.) for 4 minutes to obtain a resin sheet including a support body and a resin composition layer.
(2)內裝基板之基底處理 作為內層基板,準備表面具有銅箔之玻璃布基材環氧樹脂兩面敷銅層合板(銅箔之厚度18μm,基板之厚度0.8mm,Panasonic公司製「R1515A」)。將此內層基板表面之銅箔,使用微蝕刻劑(MEC公司製「CZ8101」)以銅蝕刻量1μm進行蝕刻,進行粗化處理。之後,以190℃進行乾燥30分鐘。 (2) Substrate treatment of built-in substrates As an inner layer substrate, a glass cloth substrate epoxy resin double-sided copper-clad laminate with copper foil on the surface was prepared (thickness of copper foil: 18 μm, thickness of substrate: 0.8 mm, “R1515A” manufactured by Panasonic Corporation). The copper foil on the surface of the inner layer substrate was etched with a copper etching amount of 1 μm using a microetchant ("CZ8101" manufactured by MEC Corporation) to perform roughening treatment. Thereafter, drying was performed at 190° C. for 30 minutes.
(3)樹脂薄片之層合・硬化 將上述(1)所得之樹脂薄片,使用批次式真空加壓貼合機(Nikko Materials公司製2階段堆積貼合機「CVP700」),以樹脂組成物層與前述內層基板接合之方式,層合於內層基板之兩面。此層合,藉由減壓30秒使氣壓成為13hPa以下後,以溫度100℃、壓力0.74MPa壓接30秒來實施。 (3) Lamination and hardening of resin sheets The resin sheet obtained in the above (1) was bonded to the inner substrate by bonding the resin composition layer using a batch type vacuum pressure laminating machine (two-stage build-up laminating machine "CVP700" manufactured by Nikko Materials Co., Ltd.), Laminated on both sides of the inner substrate. This lamination was carried out by pressure-bonding at a temperature of 100° C. and a pressure of 0.74 MPa for 30 seconds after the pressure was reduced to 13 hPa or less for 30 seconds.
接著,將經層合之樹脂薄片,以大氣壓下、100℃、壓力0.5MPa熱加壓60秒使其平滑化。進而將其投入130℃之烘箱加熱30分鐘,接著移換至170℃之烘箱加熱30分鐘。Next, the laminated resin sheets were heat-pressed for 60 seconds at 100° C. and a pressure of 0.5 MPa under atmospheric pressure to smooth them. Then put it into an oven at 130° C. and heat it for 30 minutes, then switch to an oven at 170° C. and heat it for 30 minutes.
(4)通孔之形成 使用維亞機械公司製之CO 2雷射加工機(LK-2K212/2C),在以頻率2000Hz脈衝寬度3μ秒、輸出0.95W、射擊數3之條件下加工絕緣層,形成絕緣層表面之頂徑(直徑)為50μm、絕緣層底面之直徑為40μm之通孔。進而之後將PET膜剝離。 (4) The formation of the through hole uses a CO 2 laser processing machine (LK-2K212/2C) manufactured by Via Machinery Co., Ltd. to process the insulating layer under the conditions of a frequency of 2000 Hz, a pulse width of 3 μ seconds, an output of 0.95 W, and a number of shots of 3. A via hole with a top diameter (diameter) of 50 μm on the surface of the insulating layer and a diameter of 40 μm on the bottom of the insulating layer is formed. Furthermore, the PET film was peeled off afterwards.
(5)粗化處理 將內層基板,以60℃浸漬於膨潤液之Atotech Japan公司製之Swelling Dip Securiganth P中10分鐘。接著,以80℃浸漬於粗化液之Atotech Japan公司製之Concentrates Compact P (KMnO 4:60g/L、NaOH:40g/L之水溶液)中20分鐘。最後,以40℃浸漬於中和液之Atotech Japan公司製之Reduction solution Securiganth P中5分鐘。將所得之基板作為評估基板A。 (5) Roughening treatment The inner layer substrate was immersed in Swelling Dip Securiganth P manufactured by Atotech Japan Co., Ltd. in a swelling liquid at 60° C. for 10 minutes. Next, it was immersed in Concentrates Compact P (aqueous solution of KMnO 4 : 60 g/L, NaOH: 40 g/L) manufactured by Atotech Japan Co., Ltd. of the roughening liquid at 80° C. for 20 minutes. Finally, it was immersed in Reduction solution Securiganth P manufactured by Atotech Japan Co., Ltd. of the neutralizing solution at 40° C. for 5 minutes. The obtained board|substrate was made into evaluation board|substrate A.
(6)膠渣去除性之評估 以掃描電子顯微鏡(SEM)觀察評估基板A之通孔底部的周圍,由所得之圖像測定距通孔底部壁面之最大膠渣長,以下述基準進行評估。 ○:最大膠渣長未達5μm。 ×:最大膠渣長為5μm以上。 (6) Evaluation of Smear Removal Observe and evaluate the periphery of the through-hole bottom of substrate A with a scanning electron microscope (SEM), and measure the maximum smear length from the bottom wall of the through-hole from the obtained image, and evaluate according to the following criteria. ◯: The maximum size of smear is less than 5 μm. ×: The maximum smear length is 5 μm or more.
<試驗例2:算術平均粗度(Ra)之測定> 由將試驗例1之(5)所得之評估基板A,使用非接觸型表面粗度計(Veeco Instruments公司製WYKO NT3300),以VSI模式、50倍透鏡將測定範圍定為121μm×92μm所得之數值求出算術平均粗度(Ra)值。分別藉由求出隨機選擇之10點的平均值來測定。 <Test Example 2: Determination of Arithmetic Mean Roughness (Ra)> The value obtained from the evaluation substrate A obtained in (5) of Test Example 1, using a non-contact surface roughness meter (WYKO NT3300 manufactured by Veeco Instruments Co., Ltd.), using VSI mode and a 50x lens to set the measurement range to 121μm×92μm. Calculate the arithmetic mean roughness (Ra) value. Each was determined by obtaining the average value of 10 randomly selected points.
<試驗例3:鍍銅剝離強度之測定> 將試驗例1之(5)所得之評估基板A,以40℃浸漬於包含PdCl 2之無電解鍍敷用溶液中5分鐘,接著以25℃浸漬於無電解鍍銅液中20分鐘。以150℃加熱30分鐘進行退火處理後,形成蝕刻阻劑,於藉由蝕刻之圖型形成之後進行硫酸銅電解鍍敷,形成30μm之厚度的導體層。接著,以200℃進行退火處理60分鐘,將所得基板作為評估基板B。 <Test Example 3: Measurement of Copper Plating Peel Strength> The evaluation substrate A obtained in (5) of Test Example 1 was immersed in an electroless plating solution containing PdCl 2 at 40°C for 5 minutes, and then immersed at 25°C In the electroless copper plating solution for 20 minutes. After annealing by heating at 150°C for 30 minutes, an etching resist was formed, and copper sulfate electrolytic plating was performed after patterning by etching to form a conductor layer with a thickness of 30 μm. Next, an annealing treatment was performed at 200° C. for 60 minutes, and the resulting substrate was used as an evaluation substrate B.
在評估基板B之導體層不含通孔之部分,切出寬度10mm、長度150mm之部分的切口,將其一端剝離並以抓持器(T.S.E公司製,AUTO COM型試驗機 AC-50C-SL)夾住,於室溫(25℃),測定以50mm/分鐘之速度於垂直方向剝離100mm時的荷重(kgf/cm)。In the portion of the conductor layer of the evaluation substrate B that does not contain through holes, cut a 10mm wide and 150mm long incision, peel off one end and use a gripper (manufactured by T.S.E., AUTO COM type testing machine AC-50C-SL ) at room temperature (25°C), measure the load (kgf/cm) when peeling 100mm vertically at a speed of 50mm/min.
<試驗例4:介電損耗角正切之測定> 使試驗例1之(1)所得之樹脂薄片以190℃加熱硬化90分鐘,剝離PET膜得到薄片狀之硬化物。將該硬化物切斷成寬度2mm、長度80mm之試驗片,使用關東應用電子開發公司製空腔共振器擾動法介電常數測定裝置CP521及安捷倫科技公司製Network analyzer E8362B,以空腔共振法藉由測定頻率5.8GHz、測定溫度23℃進行介電損耗角正切(tanδ)的測定。對於2根試驗片進行測定,算出平均值。 <Test Example 4: Measurement of Dielectric Loss Tangent> The resin sheet obtained in (1) of Test Example 1 was heated and cured at 190° C. for 90 minutes, and the PET film was peeled off to obtain a sheet-shaped cured product. Cut the cured product into test pieces with a width of 2 mm and a length of 80 mm, and use the cavity resonator perturbation method dielectric constant measuring device CP521 manufactured by Kanto Applied Electronics Development Co., Ltd. and the Network analyzer E8362B manufactured by Agilent Technologies, Inc. to borrow the cavity resonance method. The dielectric loss tangent (tan δ) was measured at a measurement frequency of 5.8 GHz and a measurement temperature of 23°C. It measured about 2 test pieces, and calculated the average value.
將實施例1~8及比較例1~3之樹脂組成物之原料的使用量及不揮發成分的含量、試驗例1~4的測定結果顯示於下述表1。The amount of raw materials used and the content of non-volatile components of the resin compositions of Examples 1 to 8 and Comparative Examples 1 to 3, and the measurement results of Test Examples 1 to 4 are shown in Table 1 below.
如表1所示,使用活性酯化合物之比較例1及2中,膠渣去除性低。又,與活性酯化合物一同使用低分子量之(甲基)丙烯酸酯化合物的比較例3中,雖為膠渣去除性優異者,但粗化處理後之絕緣層表面的算術平均粗度(Ra)高,鍍銅剝離強度低。相對於此,與活性酯化合物一同使用包含(A)具有脂環式結構之烯丙基化合物之本發明之樹脂組成物之情形中,得到可壓低粗化處理後之絕緣層表面的算術平均粗度(Ra),且可實現優異之鍍銅剝離強度及膠渣去除性的結果。As shown in Table 1, in Comparative Examples 1 and 2 using the active ester compound, the smear removability was low. In addition, in Comparative Example 3 in which a low-molecular-weight (meth)acrylate compound was used together with the active ester compound, although the smear removal property was excellent, the arithmetic mean roughness (Ra) of the surface of the insulating layer after the roughening treatment was High, copper plating low peel strength. On the other hand, when the resin composition of the present invention containing (A) an allyl compound having an alicyclic structure is used together with an active ester compound, the arithmetic mean roughness of the surface of the insulating layer after the roughening treatment can be reduced. Degree (Ra), and can achieve excellent copper peel strength and smear removal results.
<實施例1’> 將具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」,重量平均分子量約10000,烯丙基當量約400g/eq.)2份、萘型環氧樹脂(DIC公司製「HP-4032-SS」、1,6-雙(環氧丙氧基)萘,環氧當量約145g/eq.)10份於MEK20部中一邊攪拌一邊加熱溶解。將其冷卻至室溫,於此溶解組成物中,將活性酯化合物(DIC公司製「HPC-8000-65T」,活性酯基當量約223g/eq.,不揮發成分率65%之甲苯溶液)30份、經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g)90份、含有三骨架之苯酚系硬化劑(DIC公司製「LA-3018-50P」,活性基當量約151g/eq.,不揮發成分率50%之2-甲氧基丙醇溶液)2份、碳二亞胺系硬化劑(日清紡化學公司製「V-03」,活性基當量約216g/eq.,不揮發成分率50%之甲苯溶液)5份、咪唑系硬化促進劑(四國化成工業公司製「1B2PZ」,1-苄基-2-苯基咪唑)0.1份、苯氧基樹脂(三菱化學公司製「YX7553BH30」,不揮發分30質量%之MEK與環己酮之1:1溶液)2份混合,以高速旋轉混合器均勻地分散,調製樹脂組成物(樹脂清漆)。 <Example 1'> 2 parts of an allyl compound having an alicyclic structure ("FATC-809" manufactured by Qunei Chemical Industry Co., Ltd., weight average molecular weight about 10000, allyl equivalent weight about 400g/eq.), naphthalene Type epoxy resin ("HP-4032-SS" manufactured by DIC Corporation, 1,6-bis(glycidoxy)naphthalene, epoxy equivalent about 145g/eq.) Dissolve 10 parts in MEK20 while stirring . Cool it to room temperature, and in this dissolved composition, add an active ester compound ("HPC-8000-65T" manufactured by DIC Corporation, a toluene solution with an active ester equivalent of about 223 g/eq. and a non-volatile content rate of 65%) 30 parts of spherical silica ("SO-C2" manufactured by Admatechs, average particle size 0.5 μm, specific surface area 5.8 m 2 /g) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) 90 servings, containing three Skeleton phenolic hardener ("LA-3018-50P" manufactured by DIC Corporation, active group equivalent of about 151g/eq., 2-methoxy propanol solution with 50% non-volatile content) 2 parts, carbodiimide 5 parts of hardening agent ("V-03" manufactured by Nisshinbo Chemical Co., Ltd., toluene solution with an active group equivalent of about 216 g/eq. and a non-volatile content rate of 50%), imidazole-based hardening accelerator ("1B2PZ" manufactured by Shikoku Chemical Industry Co., Ltd. ", 0.1 part of 1-benzyl-2-phenylimidazole), 2 parts of phenoxy resin ("YX7553BH30" manufactured by Mitsubishi Chemical Corporation, 1:1 solution of MEK with 30% by mass non-volatile matter and cyclohexanone) were mixed , and uniformly disperse with a high-speed rotary mixer to prepare a resin composition (resin varnish).
<實施例2’> 除了使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FTC-809AE」,烯丙基當量約1000g/eq.)2份代替具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)2份、使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份之外,與實施例1’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 2'> In addition to using an allyl compound with an alicyclic structure ("FTC-809AE" manufactured by Qunei Chemical Industry Co., Ltd., the allyl equivalent is about 1000g/eq.) instead of an allyl compound with an alicyclic structure (group Sakae Chemical Industry Co., Ltd. "FATC-809") 2 parts, active ester compound (DIC Corporation "HPC-8150-62T", active ester group equivalent of about 220g/eq., non-volatile content of 62% by mass toluene solution ) 30 parts instead of 30 parts of the active ester compound ("HPC-8000-65T" manufactured by DIC Corporation), it carried out similarly to Example 1', and prepared the resin composition (resin varnish).
<實施例3’> 除了使用聯苯型環氧樹脂(日本化藥公司製「NC3000L」,環氧當量約269g/eq.)10份代替萘型環氧樹脂(DIC公司製「HP-4032-SS」)10份之外,與實施例1’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 3'> In addition to using 10 parts of biphenyl-type epoxy resin ("NC3000L" manufactured by Nippon Kayaku Co., Ltd., epoxy equivalent about 269g/eq.) instead of 10 parts of naphthalene-type epoxy resin ("HP-4032-SS" manufactured by DIC Corporation) Except that, it carried out similarly to Example 1', and prepared the resin composition (resin varnish).
<實施例4’> 除了將具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)的使用量由2份變更成0.5份之外,與實施例3’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 4'> The resin composition was prepared in the same manner as in Example 3', except that the amount of allyl compound having an alicyclic structure ("FATC-809" produced by Qunei Chemical Industry Co., Ltd.) was changed from 2 parts to 0.5 parts. material (resin varnish).
<實施例5’> 除了使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FTC-809AE」,重量平均分子量約(之後記載),烯丙基當量約1000g/eq.)4份代替具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)2份之外,與實施例3’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 5'> In addition to using an allyl compound with an alicyclic structure ("FTC-809AE" manufactured by Qunei Chemical Industry Co., Ltd., weight average molecular weight is about (described later), allyl equivalent is about 1000g/eq.) instead of having an alicyclic A resin composition (resin varnish) was prepared in the same manner as in Example 3' except for 2 parts of an allyl compound having the structure of the formula ("FATC-809" manufactured by Qunei Chemical Industry Co., Ltd.).
<實施例6’> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成93份,進而使用聯苯芳烷基酚醛清漆型馬來醯亞胺(日本化藥公司製「MIR-3000-70MT」,不揮發成分率70%之MEK/甲苯混合溶液)2部,使用活性酯化合物(DIC公司製「HPC-8150-62T」,活性酯基當量約220g/eq.,不揮發成分率62質量%之甲苯溶液)30份代替活性酯化合物(DIC公司製「HPC-8000-65T」)30份之外,與實施例1’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 6'> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 93 parts, and using biphenyl Aralkyl novolak-type maleimide ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd., MEK/toluene mixed solution with 70% non-volatile content) 2 parts, using active ester compound ("MIR-3000-70MT" manufactured by DIC Corporation) HPC-8150-62T", active ester group equivalent of about 220g/eq., non-volatile content rate 62 mass% toluene solution) 30 parts instead of active ester compound (DIC company "HPC-8000-65T") 30 parts , It carried out similarly to Example 1', and prepared the resin composition (resin varnish).
<實施例7’> 除了使用甲基丙烯酸基改質聚苯醚(SABIC INNOVATIVE PLASTICS公司製「SA9000-111」)2份代替聯苯芳烷基酚醛清漆型馬來醯亞胺(日本化藥公司製「MIR-3000-70MT」)2份之外,與實施例6’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 7'> In addition to using 2 parts of methacrylic modified polyphenylene ether ("SA9000-111" manufactured by SABIC INNOVATIVE PLASTICS Co., Ltd.) instead of biphenyl aralkyl novolak type maleimide ("MIR-3000- 70MT") except for 2 parts, it carried out similarly to Example 6', and prepared the resin composition (resin varnish).
<實施例8’> 除了使用乙烯基苄基改質聚苯醚(三菱瓦斯化學公司製「OPE-2St 2200」,不揮發成分率65%之甲苯溶液)2份代替聯苯芳烷基酚醛清漆型馬來醯亞胺(日本化藥公司製「MIR-3000-70MT」)2份、將咪唑系硬化促進劑(四國化成工業公司製「1B2PZ」)的使用量由0.1份變更成0.5份之外,與實施例6’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Example 8'> In addition to using 2 parts of vinylbenzyl-modified polyphenylene ether ("OPE-2St 2200" manufactured by Mitsubishi Gas Chemical Co., Ltd., a toluene solution with a non-volatile content rate of 65%) instead of biphenyl aralkyl novolac-type maleimide ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd.) 2 parts, and the amount of imidazole-based hardening accelerator ("1B2PZ" manufactured by Shikoku Chemical Industry Co., Ltd.) was changed from 0.1 part to 0.5 parts. 6' In the same manner, a resin composition (resin varnish) was prepared.
<比較例1’> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成85份、不使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)2份之外,與實施例3’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Comparative example 1'> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 85 parts, no grease A resin composition (resin varnish) was prepared in the same manner as in Example 3' except for 2 parts of an allyl compound having a ring structure ("FATC-809" manufactured by Qunei Chemical Industry Co., Ltd.).
<比較例2’> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成85份、不使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FTC-809AE」)2份之外,與實施例2’同樣地進行,調製樹脂組成物(樹脂清漆)。 <Comparative example 2'> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 85 parts, no grease A resin composition (resin varnish) was prepared in the same manner as in Example 2' except for 2 parts of an allyl compound having a ring structure ("FTC-809AE" manufactured by Qunei Chemical Industry Co., Ltd.).
<比較例3’> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成52份、將活性酯化合物(DIC公司製「HPC-8000-65T」)的使用量由30份變更成10份、不使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)2份之外,與實施例1’同樣地進行,調製樹脂組成物。 <Comparative example 3'> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 52 parts, the active ester compound ("HPC-8000-65T" manufactured by DIC Corporation) was changed from 30 parts to 10 parts, and 2 parts of an allyl compound with an alicyclic structure ("FATC-809" manufactured by Qunei Chemical Industry Co., Ltd.) was not used Other than that, it carried out similarly to Example 1', and prepared the resin composition.
<比較例4’> 除了將經矽烷耦合劑(信越化學工業公司製「KBM-573」)表面處理之球形二氧化矽(Admatechs公司製「SO-C2」)的使用量由90份變更成40份、不使用具有脂環式結構之烯丙基化合物(群榮化學工業公司製「FATC-809」)2份之外,與實施例1’同樣地進行,調製樹脂組成物。 <Comparative example 4'> In addition to changing the amount of spherical silica ("SO-C2" manufactured by Admatechs Co., Ltd.) surface-treated with a silane coupling agent ("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.) from 90 parts to 40 parts, no grease A resin composition was prepared in the same manner as in Example 1' except for 2 parts of an allyl compound having a ring structure ("FATC-809" manufactured by Qunei Chemical Industry Co., Ltd.).
<試驗例1’:基底銅密著強度(銅箔剝離強度)之測定> (1)樹脂薄片之製作 作為支撐體,準備具備離型層之聚對酞酸乙二酯膜(琳得科公司製「AL5」,厚度38μm)。於此支撐體之離型層上,將實施例及比較例所得之樹脂組成物,以乾燥後之樹脂組成物層的厚度成為40μm之方式均勻地塗佈。之後,將樹脂組成物以80℃~100℃(平均90℃)乾燥4分鐘,得到包含支撐體及樹脂組成物層之樹脂薄片。 <Test example 1': Measurement of substrate copper adhesion strength (copper foil peel strength)> (1) Production of resin sheet As a support, a polyethylene terephthalate film ("AL5" manufactured by Lintec Corporation, thickness 38 μm) provided with a release layer was prepared. On the release layer of this support, the resin compositions obtained in Examples and Comparative Examples were uniformly applied so that the thickness of the resin composition layer after drying became 40 μm. Afterwards, the resin composition is dried at 80° C. to 100° C. (average 90° C.) for 4 minutes to obtain a resin sheet including a support body and a resin composition layer.
(2)銅箔之基底處理 將三井金屬礦山公司製「3EC-III」(電解銅箔,35μm)之光澤面以MEC公司製「CZ8101」施行1μm蝕刻進行銅表面之粗化處理,接著施以防鏽處理(CL8300)。此銅箔稱為CZ銅箔。進而,以130℃之烘箱加熱處理30分鐘,得到具有處理面之CZ銅箔。 (2) Base treatment of copper foil The glossy surface of "3EC-III" (electrolytic copper foil, 35μm) manufactured by Mitsui Mining Co., Ltd. was etched 1 μm with "CZ8101" manufactured by MEC Co., Ltd. to roughen the copper surface, followed by antirust treatment (CL8300). This copper foil is called CZ copper foil. Furthermore, it heat-processed in the oven of 130 degreeC for 30 minutes, and obtained the CZ copper foil which has a process surface.
(3)內層基板之準備: 將形成有內層電路之玻璃布基材環氧樹脂兩面敷銅層合板(銅箔之厚度18μm,基板之厚度0.4mm,Panasonic公司製「R1515A」)之兩面以MEC公司製「CZ8101」施行1μm蝕刻進行銅表面之粗化處理,得到內層基板。 (3) Preparation of the inner substrate: The two sides of the glass cloth substrate epoxy resin double-sided copper-clad laminate (the thickness of the copper foil is 18 μm, the thickness of the substrate is 0.4 mm, “R1515A” manufactured by Panasonic Co., Ltd.) with the inner layer circuit formed are 1 μm with “CZ8101” manufactured by MEC Corporation. Etching is used to roughen the copper surface to obtain an inner substrate.
(4)樹脂組成物層之層合 自上述(1)所製作之樹脂薄片剝離保護膜,使樹脂組成物層露出。使用批次式真空加壓貼合機(Nikko Materials公司製,2階段堆積貼合機「CVP700」),以樹脂組成物層與前述內層基板接觸之方式,層合於內層基板之兩面。此層合,藉由減壓30秒調整氣壓成為13hPa以下後,以120℃、壓力0.74MPa壓接30秒來實施。接著,以100℃、壓力0.5MPa進行熱加壓60秒。之後,剝離支撐體,使樹脂組成物層露出。 (4) Lamination of resin composition layers The protective film was peeled off from the resin sheet prepared in (1) above to expose the resin composition layer. Using a batch type vacuum pressure laminating machine (manufactured by Nikko Materials, two-stage stacking laminating machine "CVP700"), the resin composition layer was laminated on both sides of the inner substrate so that the resin composition layer was in contact with the inner substrate. This lamination was carried out by pressure-bonding at 120° C. and a pressure of 0.74 MPa for 30 seconds after adjusting the air pressure to 13 hPa or less by reducing the pressure for 30 seconds. Next, hot pressing was performed at 100° C. and a pressure of 0.5 MPa for 60 seconds. Thereafter, the support was peeled off to expose the resin composition layer.
(5)銅箔之層合及樹脂組成物層之硬化 於露出之樹脂組成物層上,將CZ銅箔之處理面以與上述(4)相同的條件進行層合,於200℃、90分鐘之硬化條件下將樹脂組成物層硬化形成硬化物(絕緣層),製作於兩面層合有CZ銅箔之評估基板A。 (5) Lamination of copper foil and hardening of resin composition layer On the exposed resin composition layer, the treated surface of the CZ copper foil is laminated under the same conditions as in (4) above, and the resin composition layer is cured under the curing conditions of 200°C and 90 minutes to form a cured product (insulation Layer), the evaluation substrate A with CZ copper foil laminated on both sides was produced.
(6)HAST前之基底銅密著強度(銅箔剝離強度)之測定 上述(5)所製作之評估基板A切斷成150mm×30mm之小片。於小片之銅箔部分,使用切刀切出寬度10mm、長度100mm之部分的切口,將其一端剝離並以後述拉伸試驗機之抓持器夾住,於室溫(23℃)下,使用拉伸試驗機(T.S.E公司製AUTO COM萬能試驗機「AC-50C-SL」),依據日本工業規格JIS C6481測定以50mm/分鐘之速度於垂直方向剝離35mm時的荷重(kgf/cm)。 (6) Determination of substrate copper adhesion strength (copper foil peel strength) before HAST The evaluation substrate A produced in (5) above was cut into small pieces of 150mm×30mm. On the copper foil part of the small piece, use a cutter to cut out a part with a width of 10mm and a length of 100mm, peel off one end and clamp it with the gripper of the tensile testing machine described below, and use it at room temperature (23°C). Tensile testing machine (AUTO COM universal testing machine "AC-50C-SL" manufactured by T.S.E Co., Ltd.) measures the load (kgf/cm) when peeling 35 mm in the vertical direction at a speed of 50 mm/min according to JIS C6481.
(7)HAST後之基底銅密著強度(銅箔剝離強度)之測定 對上述(5)所製作之評估基板A,使用高度加速壽命試驗裝置(楠本化成公司製「PM422」),在130℃、85%RH之高溫高濕條件下實施100小時之加速環境試驗。之後,於HAST後之評估基板A切出與上述相同的切口,與上述(6)之測定同樣地剝離切口之一端,以上述拉伸試驗機之抓持器夾住,於室溫(常溫)下,依據日本工業規格JIS C6481測定以50mm/分鐘之速度於垂直方向剝離35mm時的荷重(kgf/cm)。 (7) Determination of substrate copper adhesion strength (copper foil peel strength) after HAST The evaluation substrate A prepared in (5) above was subjected to an accelerated environmental test for 100 hours under high-temperature and high-humidity conditions of 130°C and 85%RH using a highly accelerated life tester ("PM422" manufactured by Kusumoto Kasei Co., Ltd.). After that, cut out the same incision as above on the evaluation substrate A after HAST, peel off one end of the incision in the same way as the measurement of (6) above, clamp it with the gripper of the above-mentioned tensile testing machine, and set it at room temperature (ordinary temperature) Next, the load (kgf/cm) when peeling 35 mm in the vertical direction at a speed of 50 mm/min was measured according to Japanese Industrial Standard JIS C6481.
<試驗例2’:介電損耗角正切之測定> 自試驗例1’之(1)所製作之樹脂薄片剝離保護膜,以200℃加熱90分鐘使樹脂組成物層熱硬化後,藉由剝離支撐體,得到以樹脂組成物的硬化物所形成之硬化物膜。將硬化物膜,切出寬度2mm、長度80mm,得到評估用硬化物A。 <Test example 2': Measurement of dielectric loss tangent> Peel off the protective film from the resin sheet produced in (1) of Test Example 1', heat at 200°C for 90 minutes to thermally harden the resin composition layer, and then peel off the support to obtain a cured product of the resin composition. hardened film. The cured product film was cut out with a width of 2 mm and a length of 80 mm to obtain a cured product A for evaluation.
關於所得之評估用硬化物A,使用安捷倫科技公司製「HP8362B」,藉由空腔共振擾動法以測定頻率5.8GHz、測定溫度23℃測定介電損耗角正切之值(Df值)。對3條試驗片進行測定,算出平均值。With regard to the obtained cured product A for evaluation, the value of the dielectric loss tangent (Df value) was measured by the cavity resonance perturbation method at a measurement frequency of 5.8 GHz and a measurement temperature of 23° C. using “HP8362B” manufactured by Agilent Technologies. The measurement was performed on three test pieces, and the average value was calculated.
<試驗例3’:破斷點伸度之測定> 關於試驗例2’所得之評估用硬化物A,依據日本工業規格JIS K7127,藉由Tensilon萬能試驗機((股)ORIENTEC製「RTC-1250A」)進行拉伸試驗,於室溫(23℃),測定破斷點伸度(%)。 <Test Example 3': Determination of elongation at breaking point> Regarding the hardened product A for evaluation obtained in Test Example 2', a tensile test was performed on a Tensilon universal testing machine ("RTC-1250A" manufactured by ORIENTEC) in accordance with Japanese Industrial Standards JIS K7127 at room temperature (23°C) , Determination of elongation at breaking point (%).
將實施例1’~8’及比較例1’~4’之樹脂組成物之原料的使用量及不揮發成分的含量、試驗例1’~3’的測定結果顯示於下述表2。The amount of raw materials used and the content of non-volatile components of the resin compositions of Examples 1' to 8' and Comparative Examples 1' to 4', and the measurement results of Test Examples 1' to 3' are shown in Table 2 below.
如表2所示,(C)活性酯化合物之含量低的比較例3’及(E)無機填充材之含量低的比較例4’中,介電損耗角正切相對較高。(C)活性酯化合物及(E)無機填充材之含有率高的比較例1’及2’中,雖為壓低介電損耗角正切者,但破斷點伸度低,加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)亦低。相對於此,使用包含(A)具有脂環式結構之烯丙基化合物的本發明之樹脂組成物之情形中,成為介電損耗角正切(Df)低,破斷點伸度高,加速環境試驗(HAST)後之基底銅密著強度(銅箔剝離強度)亦高的結果。As shown in Table 2, the dielectric loss tangent is relatively high in Comparative Example 3' in which (C) the content of the active ester compound is low and in Comparative Example 4' in (E) the content of the inorganic filler is low. (C) Comparative examples 1' and 2' in which the contents of (C) active ester compound and (E) inorganic filler were high, although the dielectric loss tangent was low, the breaking point elongation was low, and the accelerated environmental test (HAST ) After the base copper adhesion strength (copper foil peel strength) is also low. On the other hand, in the case of using the resin composition of the present invention containing (A) an allyl compound having an alicyclic structure, the dielectric loss tangent (Df) is low, the breaking point elongation is high, and the accelerated environment The base copper adhesion strength (copper foil peel strength) after the test (HAST) is also high.
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