TW202239496A - Method for predicting temperature of molten steel - Google Patents
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本發明係關於一種預測溫度的方法，特別是關於一種用於預測鋼液溫度的方法。The present invention relates to a method for predicting temperature, in particular to a method for predicting molten steel temperature.
冶金生產過程中，常用的工藝三流程為：轉爐/電爐、精煉以及澆注，其中澆注過程為重要的環節。鋼液澆注分模鑄和連續鑄造兩種，隨著鋼鐵行業的發展，模鑄逐漸被連續鑄造取代， 但由於仍有較多重要特殊鋼種的連續鑄造產品質量達不到設計要求，或無法代替模鑄工藝，因此模鑄工藝至今仍是鋼鐵冶金生產中不可或缺的工藝。In the metallurgical production process, the three commonly used processes are: converter/electric furnace, refining and pouring, of which the pouring process is an important link. Molten steel pouring is divided into two types: die casting and continuous casting. With the development of the steel industry, die casting is gradually replaced by continuous casting. Die casting process, so die casting process is still an indispensable process in iron and steel metallurgical production.
另外，在鋼鐵及合金製造的過程中，金屬原料往往先通過配料、轉爐/電爐初煉、盛鋼桶精煉等工序的處理，最後再將溫度與成分到位，並達到一定純淨度水平的液態金屬由一個容器注入到另一個容器中。通常情況下，液態金屬是通過盛鋼桶注入至錠模或者其他容器。這一注入液態金屬的作業被稱為澆鑄，而過程中液態金屬流被稱為鑄流。In addition, in the process of steel and alloy manufacturing, metal raw materials are often processed through batching, converter/electric furnace primary smelting, steel drum refining and other processes, and finally the temperature and composition are in place, and the liquid metal reaches a certain level of purity. Injected from one container into another. Typically, liquid metal is poured from ladles into ingot molds or other containers. This operation of injecting liquid metal is called casting, and the flow of liquid metal in the process is called strand.
目前，在煉鋼之連續鑄造的生產過程中，鋼液係經由盛鋼桶流入分鋼槽，最後進入模內，然後引拔出模，逐漸完全凝固成鑄胚。連續鑄造在分鋼槽進行測溫，以作為製程操作的根據，傳統的測溫主要有二種類型，第一種為紙管測溫棒，在盛鋼桶鋼液不同剩餘噸數時，進行2至4次測溫；第二種為黑體空腔輻射鋼液連續測溫。這二種測溫皆需要透過人員加以操作檢測，因而需要較多的人力以及耗材成本。At present, in the continuous casting production process of steelmaking, the molten steel system flows into the steel distribution channel through the ladle, and finally enters the mold, and then is pulled out of the mold, and gradually solidifies into a casting embryo. Continuous casting carries out temperature measurement in the sub-steel tank as the basis for the process operation. There are mainly two types of traditional temperature measurement. The first one is a paper tube temperature measurement rod. 2 to 4 times of temperature measurement; the second is continuous temperature measurement of black body cavity radiation molten steel. Both of these two types of temperature measurement need to be operated and detected by personnel, thus requiring more manpower and consumable costs.
另外，在連續鑄造過程偶因異常狀況，例如：盛鋼桶在轉台等待時間過久，異常單道澆鑄、鋼液溫度過低、降速等，造成分鋼槽鋼液溫度偏低而凝固，無法達到連續鑄造的功能，並影響到下一爐鋼液的調度，再者，分鋼槽鋼液溫度也會影響產出鑄胚的內質以及外質，所以對於鋼液溫度的即時掌握非常重要。In addition, in the continuous casting process, occasionally due to abnormal conditions, such as: the ladle is waiting for too long on the turntable, abnormal single-pass casting, the temperature of the molten steel is too low, and the speed is reduced, etc., resulting in low temperature of the molten steel in the sub-steel channel and solidification. The function of continuous casting cannot be achieved, and it will affect the scheduling of the next batch of molten steel. Moreover, the temperature of the molten steel in the sub-channel will also affect the inner and outer quality of the produced billet, so it is very important to grasp the temperature of the molten steel in real time. important.
因此，為克服現有技術中的缺點和不足，本發明有必要提供改良的一種用於預測鋼液溫度的方法，以解決上述習用技術所存在的問題。Therefore, in order to overcome the shortcomings and deficiencies in the prior art, it is necessary for the present invention to provide an improved method for predicting the temperature of molten steel, so as to solve the problems in the above-mentioned conventional technology.
本發明之主要目的在於提供一種用於預測鋼液溫度的方法，利用線上的澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量等即時數據，以數值有限差分法進行計算來發展溫度預測模擬系統，進而能夠立即預測澆鑄過程中盛鋼桶及分鋼槽的鋼液溫度，以提高鋼液溫度即時掌握的準確性。The main purpose of the present invention is to provide a method for predicting the temperature of molten steel, using real-time data such as the casting speed on the line, the weight of molten steel in the ladle, the weight of molten steel in the sub-steel tank, etc., to calculate with the numerical finite difference method Develop a temperature prediction and simulation system, and then be able to immediately predict the molten steel temperature of the ladle and sub-steel tank during the casting process, so as to improve the accuracy of real-time control of the molten steel temperature.
為達上述之目的，本發明提供一種用於預測鋼液溫度的方法，該用於預測鋼液溫度的方法包括一備置步驟、一設定步驟、一偵測步驟、一第一運算步驟以及一第二運算步驟；在該備置步驟中，備置至少一盛鋼桶以及一分鋼槽，其中該盛鋼桶配置用以盛裝鋼液，並且將該鋼液澆鑄至該分鋼槽中；在該設定步驟中，設定該盛鋼桶的多個第一邊界條件以及該分鋼槽的多個第二邊界條件；在該偵測步驟，在澆鑄過程中，偵測各鑄道鑄胚的澆鑄速度，該盛鋼桶的鋼液重量以及該分鋼槽的鋼液重量；在該第一運算步驟中，以該盛鋼桶的鋼液重量、澆鑄時間以及該等多個第一邊界條件作為參數，利用一第一有限差分法進行運算而求出該盛鋼桶的鋼液溫度；在該第二運算步驟中，以該盛鋼桶的鋼液溫度、該分鋼槽的鋼液重量、澆鑄速度以及該等多個第二邊界條件作為參數，利用一第二有限差分法進行運算而求出該分鋼槽的鋼液溫度。To achieve the above purpose, the present invention provides a method for predicting the temperature of molten steel, the method for predicting the temperature of molten steel includes a preparation step, a setting step, a detection step, a first calculation step and a first Two calculation steps; in the preparation step, prepare at least one steel ladle and one sub-steel tank, wherein the ladle is configured to hold molten steel, and pour the molten steel into the sub-steel tank; in this setting In the step, a plurality of first boundary conditions of the ladle and a plurality of second boundary conditions of the sub-channel are set; in the detection step, during the casting process, the casting speed of each sprue slab is detected, The molten steel weight of the ladle and the molten steel weight of the sub-steel tank; in the first calculation step, the molten steel weight of the ladle, the casting time and the plurality of first boundary conditions are used as parameters, Utilize a first finite difference method to calculate and obtain the molten steel temperature of this ladle; And the plurality of second boundary conditions are used as parameters, and a second finite difference method is used to calculate the molten steel temperature of the sub-steel channel.
在本發明之一實施例中，該盛鋼桶以及該分鋼槽各為一獨立勻團系統。In one embodiment of the present invention, the steel ladle and the steel dividing tank are each an independent homogenization system.
在本發明之一實施例中，在該設定步驟中，該盛鋼桶的多個第一邊界條件具有盛鋼桶的底部熱通量、盛鋼桶的底部熱通面積、盛鋼桶的側壁熱通量、盛鋼桶的側壁熱通面積、盛鋼桶的鋼液面熱通量以及盛鋼桶的鋼液面熱通面積。In one embodiment of the present invention, in the setting step, the plurality of first boundary conditions of the ladle include the heat flux at the bottom of the ladle, the heat flux area at the bottom of the ladle, the side wall of the ladle Heat flux, heat flux area of the side wall of the ladle, heat flux of the liquid steel surface of the ladle, and heat flux area of the liquid steel surface of the ladle.
在本發明之一實施例中，在該設定步驟中，該分鋼槽的多個第二邊界條件具有分鋼槽的底部熱通量、分鋼槽的底部熱通面積、分鋼槽的側壁熱通量、分鋼槽的側壁熱通面積、分鋼槽的鋼液面熱通量以及分鋼槽的鋼液面熱通面積。In one embodiment of the present invention, in the setting step, the plurality of second boundary conditions of the sub-steel channels include the bottom heat flux of the sub-steel channels, the bottom heat flux area of the sub-steel channels, and the side walls of the sub-steel channels. Heat flux, heat flux area of the side wall of the sub-steel channel, heat flux of the liquid steel surface of the sub-steel channel, and heat flux area of the liquid steel surface of the sub-steel channel.
在本發明之一實施例中，在該第一運算步驟中，該第一有限差分法為：
在本發明之一實施例中，在該第二運算步驟中，該第二有限差分法為：
在本發明之一實施例中，在該偵測步驟中，另偵測該盛鋼桶的一開澆訊號以及一停澆訊號，當偵測到該盛鋼桶的開澆訊號時，依序進行該第一運算步驟及該第二運算步驟，當偵測到該盛鋼桶的停澆訊號時，僅進行該第二運算步驟。In one embodiment of the present invention, in the detecting step, a pouring start signal and a pouring stop signal of the steel ladle are detected, and when the pouring start signal of the steel ladle is detected, sequentially The first calculation step and the second calculation step are performed, and only the second calculation step is performed when the pouring stop signal of the ladle is detected.
在本發明之一實施例中，在該備置步驟中，依據該盛鋼桶的鋼液的降溫速率以及該盛鋼桶的開澆訊號來設定該盛鋼桶的鋼液的起始溫度。In one embodiment of the present invention, in the preparation step, the initial temperature of the molten steel in the ladle is set according to the cooling rate of the molten steel in the ladle and the pouring start signal of the ladle.
在本發明之一實施例中，在該偵測步驟中，以每秒接收一組即時資料，該組即時資料包含該澆鑄速度、該盛鋼桶的鋼液重量以及該分鋼槽的鋼液重量。In one embodiment of the present invention, in the detection step, a set of real-time data is received per second, and the set of real-time data includes the casting speed, the weight of molten steel in the ladle, and the molten steel in the sub-steel tank weight.
在本發明之一實施例中，在該第二運算步驟之後，該方法另包含一預警步驟，將該分鋼槽的鋼液溫度與一預設溫度進行比較，當該分鋼槽的鋼液溫度低於該預設溫度時，啟動一預警功能。In one embodiment of the present invention, after the second calculation step, the method further includes an early warning step, comparing the molten steel temperature of the sub-steel tank with a preset temperature, when the molten steel temperature of the sub-steel tank When the temperature is lower than the preset temperature, an early warning function is activated.
如上所述，本發明透過線上的澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量等即時數據、盛鋼桶的開澆及停澆訊號以及分鋼槽各鑄道的啟鑄及收尾訊號，以數值有限差分法進行計算，發展溫度預測模擬系統，進而能夠立即預測澆鑄過程中盛鋼桶及分鋼槽的鋼液溫度，以提高鋼液溫度即時掌握的準確性，並且可預測異常澆鑄分鋼槽的溫度履歷，提早因應製程異常而進行調整，避免連續鑄造過程因異常狀況而影響到下一爐鋼液的調度。As mentioned above, the present invention uses real-time data such as the casting speed on the line, the molten steel weight of the ladle, the molten steel weight of the sub-steel trough, the signal of starting and stopping pouring of the ladle, and the start and start of each sprue of the sub-steel trough. Casting and closing signals are calculated by the numerical finite difference method, and a temperature prediction simulation system is developed, which can immediately predict the molten steel temperature of the ladle and sub-steel tank during the casting process, so as to improve the accuracy of real-time control of the molten steel temperature, and It can predict the temperature history of abnormal casting sub-steel tanks, and make adjustments in response to abnormalities in the process in advance, so as to prevent the continuous casting process from affecting the scheduling of the next batch of molten steel due to abnormal conditions.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂，下文將特舉本發明較佳實施例，並配合所附圖式，作詳細說明如下。再者，本發明所提到的方向用語，例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等，僅是參考附加圖式的方向。因此，使用的方向用語是用以說明及理解本發明，而非用以限制本發明。In order to make the above and other objects, features, and advantages of the present invention more comprehensible, preferred embodiments of the present invention will be exemplified below in detail together with the attached drawings. Furthermore, the directional terms mentioned in the present invention are, for example, up, down, top, bottom, front, back, left, right, inside, outside, side, surrounding, central, horizontal, transverse, vertical, longitudinal, axial, The radial direction, the uppermost layer or the lowermost layer, etc. are only directions referring to the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, but not to limit the present invention.
請參照圖1並且配合圖2所示，為本發明用於預測鋼液溫度的方法的一較佳實施例，本發明用於預測鋼液溫度的方法包括一備置步驟S201、一設定步驟S202、一偵測步驟S203、一第一運算步驟S204、一第二運算步驟S205以及一預警步驟S206。本發明將於下文詳細說明各步驟的運作原理。Please refer to Fig. 1 and shown in Fig. 2, it is a preferred embodiment of the method for predicting the molten steel temperature of the present invention, the method for predicting the molten steel temperature of the present invention includes a preparation step S201, a setting step S202, A detection step S203, a first calculation step S204, a second calculation step S205, and an early warning step S206. The present invention will describe the operating principle of each step in detail below.
在該備置步驟S201中，備置至少一盛鋼桶101以及一分鋼槽102，其中該盛鋼桶101配置用以盛裝鋼液，並且將該鋼液澆鑄至該分鋼槽102中，用以連續鑄造出鑄胚103；在具體實施例中，該盛鋼桶101以及該分鋼槽102各為一獨立勻團系統，而且依據該盛鋼桶101的鋼液的降溫速率以及該盛鋼桶101的開澆訊號來設定該盛鋼桶101的鋼液的起始溫度。In the preparation step S201, prepare at least one
在該設定步驟S202中，設定該盛鋼桶101的多個第一邊界條件以及該分鋼槽102的多個第二邊界條件；在具體實施例中，該盛鋼桶101的多個第一邊界條件具有盛鋼桶101的底部熱通量、盛鋼桶101的底部熱通面積、盛鋼桶101的側壁熱通量、盛鋼桶101的側壁熱通面積、盛鋼桶101的鋼液面熱通量以及盛鋼桶101的鋼液面熱通面積。另外，該分鋼槽102的多個第二邊界條件具有分鋼槽102的底部熱通量、分鋼槽102的底部熱通面積、分鋼槽102的側壁熱通量、分鋼槽102的側壁熱通面積、分鋼槽102的鋼液面熱通量以及分鋼槽102的鋼液面熱通面積。In the setting step S202, a plurality of first boundary conditions of the
在該偵測步驟中S203，在澆鑄過程中，偵測各鑄道鑄胚103的澆鑄速度，該盛鋼桶101的鋼液重量以及該分鋼槽102的鋼液重量；在具體實施例中，以每秒接收一組即時資料，該組即時資料包含該澆鑄速度、該盛鋼桶101的鋼液重量以及該分鋼槽102的鋼液重量。另外，偵測該盛鋼桶101的一開澆訊號以及一停澆訊號，當偵測到該盛鋼桶101的開澆訊號時，依序進行該第一運算步驟S204及該第二運算步驟S205，當偵測到該盛鋼桶101的停澆訊號時，僅進行該第二運算步驟S205。In the detection step S203, during the casting process, detect the casting speed of each
在該第一運算步驟S204中，以該盛鋼桶101的鋼液重量、澆鑄時間以及該等多個第一邊界條件作為參數，利用一第一有限差分法進行運算而求出該盛鋼桶101的鋼液溫度；在具體實施例中，該第一有限差分法為：
在該第二運算步驟中S205，以該盛鋼桶101的鋼液溫度、該分鋼槽102的鋼液重量、澆鑄速度以及該等多個第二邊界條件作為參數，利用一第二有限差分法進行運算而求出該分鋼槽102的鋼液溫度。在具體實施例中，該該第二有限差分法為：
在該預警步驟S206中，將該分鋼槽102的鋼液溫度與一預設溫度進行比較，當該分鋼槽102的鋼液溫度低於該預設溫度時，啟動一預警功能。In the early warning step S206, the molten steel temperature of the
在一第一實例中，如圖3及圖4所示，第1爐的精煉測溫為1601攝氏度(°C)/06:51，盛鋼桶開澆為07:41；第2爐的精煉測溫為1593°C/07:48，盛鋼桶開澆為08:16；第3爐的精煉測溫為1579°C/08:44，盛鋼桶開澆為08:52；第4爐的精煉測溫為1590°C/09:07，盛鋼桶開澆為09:27；第5爐的精煉測溫為1576°C/09:46，盛鋼桶開澆為10:02。In a first example, as shown in Figure 3 and Figure 4, the refining temperature of the first furnace is 1601 degrees Celsius (°C)/06:51, and the ladle is poured at 07:41; the refining of the second furnace The temperature measurement is 1593°C/07:48, and the ladle is poured at 08:16; the refining temperature of the third furnace is 1579°C/08:44, and the ladle is poured at 08:52; the fourth furnace The refining temperature of the furnace was 1590°C/09:07, and the ladle was poured at 09:27; the refining temperature of the fifth furnace was 1576°C/09:46, and the ladle was poured at 10:02.
藉由各爐精煉最後測溫到盛鋼桶開澆的間隔時間，以盛鋼桶的鋼液溫度模擬推估各爐盛鋼桶的開澆溫度；當偵測到首爐盛鋼桶的開澆訊號，每1秒接收1組線上澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量的數據，同步計算當秒的盛鋼桶及分鋼槽的溫度；當偵測到當爐盛鋼桶的停澆訊號，暫停盛鋼桶的溫度計算，只進行分鋼槽的溫度計算；當偵測到次爐盛鋼桶的開澆訊號，則恢復盛鋼桶的溫度計算；當偵測到鑄道收尾訊號，忽略線上澆鑄速度的數值，將澆鑄速度歸零；依照以上程序進行模擬計算，直到每一鑄道皆偵測到鑄道收尾訊號為止。Based on the interval time from the final temperature measurement of each furnace to the opening of the ladle, the molten steel temperature of the ladle is used to simulate and estimate the pouring temperature of the ladle of each furnace; when the opening of the ladle of the first furnace is detected Pouring signal, receiving a set of data on the online casting speed, molten steel weight of the ladle, and molten steel weight of the sub-steel tank every 1 second, and synchronously calculate the temperature of the ladle and sub-steel tank at that second; when detected When the furnace ladle stops pouring signal, the temperature calculation of the ladle is suspended, and only the temperature calculation of the steel channel is performed; when the pouring signal of the secondary furnace ladle is detected, the temperature calculation of the ladle is resumed; When the sprue end signal is detected, the value of the online casting speed is ignored, and the casting speed is reset to zero; the simulation calculation is performed according to the above procedure until each sprue detects the sprue end signal.
在每一爐澆鑄的過程中，接收到1組線上澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量的數據，而且當分鋼槽鋼液重量已達到設定的操作噸數時，除了計算當秒的盛鋼桶及分鋼槽的鋼液溫度之外，並以當秒線上澆鑄速度為基準，預測此爐盛鋼桶及分鋼槽的鋼液後續溫度履歷，當預測此爐後續分鋼槽的溫度偏低時，啟動預警功能。During the casting process of each furnace, a set of data on the online casting speed, the weight of molten steel in the ladle, and the weight of molten steel in the sub-steel channel is received, and when the weight of the molten steel in the sub-steel channel has reached the set operating tonnage In addition to calculating the molten steel temperature of the steel ladle and sub-steel tank in that second, and based on the online casting speed in that second, the follow-up temperature history of the steel ladle and sub-steel tank in this furnace is predicted. When the temperature of the subsequent sub-steel tank of this furnace is low, the early warning function will be activated.
連續鑄造雙道澆鑄5爐，鑄胚厚度270mm/寬度1560mm，藉由各爐精煉最後測溫到盛鋼桶開澆的間隔時間，以盛鋼桶的鋼液溫度數學等式推估各爐盛鋼桶的開澆溫度1576°C/1579°C/1575°C/1580°C/1568°C。如圖3所示，為第一實例顯示連續5爐線上雙道澆鑄速度、盛鋼桶鋼液重以及分鋼槽鋼液重的即時數據，在澆鑄過程偵測各爐盛鋼桶的開澆及停澆訊號，依此分別計算各爐盛鋼桶的鋼液的溫度變化，其中連續鑄造5爐線上雙道澆鑄速度表示為Vc1及Vc2，盛鋼桶的鋼液重量表示為WLD，分鋼槽的鋼液重量表示為WTD。Continuous casting with 5 double-pass casting furnaces, the thickness of the billet is 270mm/width 1560mm, the interval time from the final temperature measurement of each furnace to the opening of the ladle, and the mathematical equation of the molten steel temperature of the ladle is used to estimate the temperature of each furnace. The pouring temperature of the steel drum is 1576°C/1579°C/1575°C/1580°C/1568°C. As shown in Figure 3, it is the first example showing the real-time data of the double-channel casting speed, molten steel weight of ladles and molten steel weights of sub-steel channels on 5 continuous furnace lines, and detects the opening of ladles in each furnace during the casting process And pouring stop signal, according to which the temperature change of molten steel ladle in each furnace is calculated respectively, among which the double-channel casting speed on the continuous casting 5 furnace line is expressed as Vc1 and Vc2, the weight of molten steel ladle is expressed as WLD, and the sub-steel The weight of molten steel in the tank is expressed as WTD.
如圖4所示，為第一實例顯示連續5爐分鋼槽鋼液全程的溫度變化，其中盛鋼桶的鋼液溫度表示為TLD，分鋼槽的鋼液溫度表示為TTD，原本預定澆鑄6爐，但第5爐的盛鋼桶開澆之後，原本預定第6爐精煉來不及接上連續鑄造，使得第1道先行收尾，由第2道單道澆鑄等待第6爐，經由當時線上單道0.6公尺/分澆鑄速度為計算基準，預測第5爐盛鋼桶及分鋼槽的鋼液後續的溫度履歷，預測此爐澆鑄末期分鋼槽的鋼液溫度偏低，則啟動預警功能，第2道單道提高澆鑄速度至0.65公尺/分，但由於第5爐盛鋼桶的鋼液溫度偏低，造成盛鋼桶開澆初期分鋼槽的鋼液溫度無法顯著上升，此爐澆鑄末期的溫度仍偏低，造成原本預定的第6爐銜接不上。As shown in Figure 4, it is the first example showing the temperature change of the molten steel in the sub-steel channel for 5 consecutive furnaces. 6 furnaces, but after the steel ladle of the 5th furnace was poured, the 6th furnace was originally scheduled to be refined and it was too late to connect to the continuous casting, so that the 1st pass was finished first, and the 2nd single-pass casting was waiting for the 6th furnace. The casting speed of 0.6 m/min is used as the calculation basis to predict the subsequent temperature history of the molten steel in the fifth furnace ladle and sub-steel channel. If the temperature of the molten steel in the sub-steel channel is predicted to be low at the end of casting in this furnace, the early warning function will be activated In the second single pass, the casting speed was increased to 0.65 m/min. However, due to the low temperature of the molten steel in the ladle of the fifth furnace, the temperature of the molten steel in the sub-channel of the ladle could not be significantly increased at the beginning of pouring. The temperature at the end of furnace casting was still low, which caused the originally scheduled sixth furnace to fail to connect.
在一第二實例中，配合圖5及圖6所示，第1爐的精煉測溫為1587攝氏度(°C)/07:27，盛鋼桶開澆為08:06；第2爐的精煉測溫為1578°C/08:20，盛鋼桶開澆為08:35；第3爐的精煉測溫為1586°C/08:53，盛鋼桶開澆為09:12；第4爐的精煉測溫為1586°C/09:57，盛鋼桶開澆為10:22。In a second example, as shown in Fig. 5 and Fig. 6, the refining temperature of the first furnace is 1587 degrees Celsius (°C)/07:27, and the ladle is poured at 08:06; the refining of the second furnace The temperature measurement is 1578°C/08:20, and the ladle is poured at 08:35; the refining temperature of the third furnace is 1586°C/08:53, and the ladle is poured at 09:12; the fourth furnace The temperature measurement for refining was 1586°C/09:57, and the opening of the ladle was 10:22.
藉由各爐精煉最後測溫到盛鋼桶開澆的間隔時間，以盛鋼桶的鋼液溫度模擬推估各爐盛鋼桶開澆的溫度；當偵測到首爐盛鋼桶的開澆訊號，每1秒接收1組線上澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量的數據，同步計算當秒的盛鋼桶及分鋼槽的溫度；當偵測到當爐盛鋼桶的停澆訊號，暫停盛鋼桶的溫度計算，只進行分鋼槽的溫度計算；當偵測到次爐盛鋼桶的開澆訊號，恢復盛鋼桶的溫度計算；當偵測到鑄道收尾訊號，忽略線上澆鑄速度的數值，將澆鑄速度歸零；依照以上程序進行模擬計算，直到每一鑄道皆偵測到鑄道收尾訊號為止。According to the interval time from the final temperature measurement of each furnace to the opening of the ladle, the molten steel temperature of the ladle is used to simulate and estimate the temperature of the ladle of each furnace; when the opening of the ladle of the first furnace is detected Pouring signal, receiving a set of data on the online casting speed, molten steel weight of the ladle, and molten steel weight of the sub-steel tank every 1 second, and synchronously calculate the temperature of the ladle and sub-steel tank at that second; when detected When the pouring stop signal of the steel ladle in the furnace is stopped, the calculation of the temperature of the ladle is suspended, and only the temperature calculation of the sub-steel tank is performed; when the pouring signal of the ladle of the secondary furnace is detected, the temperature calculation of the ladle is resumed; When the sprue end signal is detected, the value of the online casting speed is ignored, and the casting speed is reset to zero; the simulation calculation is performed according to the above procedure until each sprue detects the sprue end signal.
在每一爐澆鑄過程中，接收到1組線上澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量的數據，而且當分鋼槽的鋼液重量已達到設定的操作噸數時，除了計算當秒的盛鋼桶及分鋼槽的鋼液溫度之外，並且以當秒線上澆鑄速度為基準，預測此爐盛鋼桶及分鋼槽的鋼液後續溫度履歷，當預測此爐後續分鋼槽的鋼液溫度偏低時，則啟動預警功能。During the casting process of each furnace, a set of data on the online casting speed, the weight of molten steel in the ladle, and the weight of molten steel in the sub-steel tank is received, and when the weight of the molten steel in the sub-steel tank has reached the set operating tonnage In addition to calculating the molten steel temperature of the ladle and sub-steel tank in that second, and based on the online casting speed in that second, the follow-up temperature history of the molten steel in the ladle and sub-steel tank of this furnace is predicted. When the molten steel temperature of the subsequent sub-steel channels of this furnace is low, the early warning function will be activated.
連續鑄造雙道澆鑄4爐，鑄胚厚度270mm/寬度1880mm，藉由各爐精煉最後測溫到盛鋼桶開澆的間隔時間，以盛鋼桶的鋼液溫度的數學等式推估各爐盛鋼桶的開澆溫度1567.5°C/1570.5°C/1576.5°C/1573.5°C。如圖5所示，顯示連續鑄造4爐線上雙道澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量的即時數據，在澆鑄過程偵測各爐盛鋼桶的開澆及停澆訊號，依此分別計算各爐盛鋼桶的鋼液的溫度變化，，其中連續鑄造4爐線上雙道澆鑄速度表示為Vc1及Vc2，盛鋼桶的鋼液重量表示為WLD，分鋼槽的鋼液重量表示為WTD。Continuous casting with 4 double-pass casting furnaces, the thickness of the billet is 270mm/width 1880mm, the interval time from the final temperature measurement of each furnace to the opening of the ladle, and the mathematical equation of the molten steel temperature of the ladle is used to estimate each furnace The pouring temperature of the steel ladle is 1567.5°C/1570.5°C/1576.5°C/1573.5°C. As shown in Figure 5, it shows the real-time data of the double-pass casting speed on the 4 furnace line of continuous casting, the molten steel weight of the ladle, and the molten steel weight of the sub-steel tank, and detects the opening and closing of the ladle of each furnace during the casting process. According to the pouring stop signal, the temperature change of the molten steel ladle in each furnace is calculated respectively. Among them, the double-channel casting speed on the continuous casting 4 furnace line is expressed as Vc1 and Vc2, and the weight of the molten steel ladle is expressed as WLD. The weight of molten steel in the tank is expressed as WTD.
如圖6所示，顯示連續鑄造4爐分鋼槽鋼液全程的溫度變化，其中盛鋼桶的鋼液溫度表示為TLD，分鋼槽的鋼液溫度表示為TTD，澆鑄第2爐原本預定次爐精煉來不及接上連續鑄造，在第2爐澆鑄末期第1道先收尾等待第3爐，由第2道單道澆鑄；經由當時線上單道0.6公尺/分澆鑄速度為計算基準，預測第3爐盛鋼桶及分鋼槽鋼液後續的溫度履歷，由於第3爐盛鋼桶的鋼液開澆溫度高，足以維持分鋼槽的鋼液溫度。澆鑄第4爐，經由當時線上單道0.6公尺/分澆鑄速度為計算基準，預測第4爐盛鋼桶及分鋼槽後續的溫度履歷，預測此爐澆鑄末期分鋼槽的溫度偏低，進而啟動預警功能，第2道單道提高澆鑄速度至0.65公尺/分，因而順利澆鑄完4爐。As shown in Figure 6, it shows the temperature change of the molten steel in the sub-channels of the continuous casting 4 furnaces. The temperature of the molten steel in the ladle is expressed as TLD, and the temperature of the molten steel in the sub-channels is expressed as TTD. The second casting furnace was originally scheduled The refining of the second furnace is too late to be connected to the continuous casting. At the end of the casting of the second furnace, the first pass will be finished first and wait for the third furnace to be cast in a single pass in the second pass. The casting speed of the single pass on the line at that time is 0.6 m/min. The subsequent temperature history of the third furnace ladle and the molten steel in the sub-steel channel, because the temperature of the molten steel in the third furnace ladle is high enough to maintain the temperature of the molten steel in the sub-steel channel. Casting the 4th furnace, based on the calculation basis of the single channel casting speed of 0.6 m/min at that time, the subsequent temperature history of the ladle and sub-steel channel of the 4th furnace is predicted, and the temperature of the sub-steel channel at the end of the casting of this furnace is predicted to be low. Then the early warning function was activated, and the casting speed of the second single pass was increased to 0.65 m/min, thus successfully casting 4 furnaces.
如上所述，本發明透過線上的澆鑄速度、盛鋼桶的鋼液重量、分鋼槽的鋼液重量等即時數據、盛鋼桶的開澆及停澆訊號以及分鋼槽各鑄道的啟鑄及收尾訊號，以數值有限差分法進行計算，發展溫度預測模擬系統，進而能夠立即預測澆鑄過程中盛鋼桶及分鋼槽的鋼液溫度，以提高鋼液溫度即時掌握的準確性，並且可預測異常澆鑄分鋼槽的溫度履歷，提早因應製程異常而進行調整，避免連續鑄造過程因異常狀況而影響到下一爐鋼液的調度。As mentioned above, the present invention uses real-time data such as the casting speed on the line, the molten steel weight of the ladle, the molten steel weight of the sub-steel trough, the signal of starting and stopping pouring of the ladle, and the start and start of each sprue of the sub-steel trough. Casting and closing signals are calculated by the numerical finite difference method, and a temperature prediction simulation system is developed, which can immediately predict the molten steel temperature of the ladle and sub-steel tank during the casting process, so as to improve the accuracy of real-time control of the molten steel temperature, and It can predict the temperature history of abnormal casting sub-steel tanks, and make adjustments in response to abnormalities in the process in advance, so as to prevent the continuous casting process from affecting the scheduling of the next batch of molten steel due to abnormal conditions.
雖然本發明已以較佳實施例揭露，然其並非用以限制本發明，任何熟習此項技藝之人士，在不脫離本發明之精神和範圍內，當可作各種更動與修飾，因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed with preferred embodiments, it is not intended to limit the present invention. Anyone skilled in this art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be determined by the scope of the attached patent application.
101:盛鋼桶 102:分鋼槽 103:鑄胚 S201:備置步驟 S202:設定步驟 S203:偵測步驟 S204:第一運算步驟 S205:第二運算步驟 S206:預警步驟 101:Steel drum 102: sub-steel channel 103: Embryo S201: preparation step S202: Setting steps S203: detection step S204: the first operation step S205: the second operation step S206: Early warning step
圖1是依據本發明用於預測鋼液溫度的方法的一較佳實施例的一流程圖。 圖2是依據本發明用於預測鋼液溫度的方法的一較佳實施例的一示意圖。 圖3是依據本發明用於預測鋼液溫度的方法的一第一實例顯示連續5爐線上雙道澆鑄速度、盛鋼桶鋼液重以及分鋼槽鋼液重的即時數據。 圖4是依據本發明用於預測鋼液溫度的方法的第一實例顯示連續5爐分鋼槽鋼液全程的溫度變化。 圖5是依據本發明用於預測鋼液溫度的方法的一第二實例顯示連續4爐線上雙道澆鑄速度、盛鋼桶鋼液重以及分鋼槽鋼液重的即時數據。 圖6是依據本發明用於預測鋼液溫度的方法的第二實例顯示連續4爐分鋼槽鋼液全程的溫度變化。 Fig. 1 is a flowchart of a preferred embodiment of the method for predicting molten steel temperature according to the present invention. Fig. 2 is a schematic diagram of a preferred embodiment of the method for predicting the temperature of molten steel according to the present invention. Fig. 3 is a first example of the method for predicting molten steel temperature according to the present invention, showing the real-time data of double-pass casting speed, molten steel weight in ladle and channel steel in continuous 5 furnace lines. Fig. 4 is the first example of the method for predicting the temperature of molten steel according to the present invention, showing the temperature change of the whole process of molten steel in the continuous 5-furnace sub-steel channel. Fig. 5 is a second example of the method for predicting molten steel temperature according to the present invention, showing the real-time data of double-pass casting speed, molten steel weight in ladle and channel steel in continuous 4 furnace lines. Fig. 6 is a second example of the method for predicting the temperature of molten steel according to the present invention, showing the temperature change of the whole process of the molten steel in the continuous 4-furnace sub-steel channel.
S201:備置步驟 S201: preparation step
S202:設定步驟 S202: Setting steps
S203:偵測步驟 S203: detection step
S204:第一運算步驟 S204: the first operation step
S205:第二運算步驟 S205: the second operation step
S206:預警步驟 S206: Early warning step
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| WO2009107865A1 (en) * | 2008-02-28 | 2009-09-03 | Ｊｆｅスチール株式会社 | Method for detecting breakouts in continuous casting and an apparatus therefor, breakout prevention apparatus, method for estimating solidification shell thickness and an apparatus therefor, and a continuous casting method for steel |
| JP5262980B2 (en) * | 2009-05-18 | 2013-08-14 | 新日鐵住金株式会社 | Tundish delivery side molten steel temperature change prediction system and tundish delivery side molten steel temperature change prediction method |
| CN103388054B (en) * | 2013-07-19 | 2015-01-07 | 东北大学 | System and method for on-line control of molten steel temperature in LF refining |
| CN107765550B (en) * | 2017-10-17 | 2021-07-20 | 安徽工业大学 | Method for stabilizing tapping temperature based on automatic positioning of steel ladle |
| ES2949545T3 (en) * | 2018-02-28 | 2023-09-29 | Heraeus Electro Nite Int | Method and apparatus for monitoring a continuous steel casting process |
| JP7156023B2 (en) * | 2018-12-28 | 2022-10-19 | 日本製鉄株式会社 | Continuous casting operation support device, continuous casting operation support method, and program |
| CN112317713B (en) * | 2020-11-04 | 2022-10-18 | 中冶赛迪信息技术(重庆)有限公司 | Continuous casting control method and system |
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2021
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| TWI762264B (en) | 2022-04-21 |
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