TW202237676A - Copolymer and method for producing same - Google Patents

Copolymer and method for producing same Download PDF

Info

Publication number
TW202237676A
TW202237676A TW110147689A TW110147689A TW202237676A TW 202237676 A TW202237676 A TW 202237676A TW 110147689 A TW110147689 A TW 110147689A TW 110147689 A TW110147689 A TW 110147689A TW 202237676 A TW202237676 A TW 202237676A
Authority
TW
Taiwan
Prior art keywords
solvent
copolymer
resin composition
structural unit
monomer
Prior art date
Application number
TW110147689A
Other languages
Chinese (zh)
Inventor
永井英理
木下健宏
川口恭章
柳正義
Original Assignee
日商昭和電工股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商昭和電工股份有限公司 filed Critical 日商昭和電工股份有限公司
Publication of TW202237676A publication Critical patent/TW202237676A/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/36Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F265/00Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
    • C08F265/04Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/20Esters of polyhydric alcohols or phenols, e.g. 2-hydroxyethyl (meth)acrylate or glycerol mono-(meth)acrylate

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Materials For Photolithography (AREA)

Abstract

The purpose of the present invention is to provide: a resin composition which exhibits good developing performance when used as a photosensitive material, which has excellent storage stability, and which yields a cured product having excellent solvent resistance even if cured at a low temperature; a copolymer that is useful for preparing this resin composition; and a method for producing the copolymer. This copolymer contains a constituent unit (a) having a group represented by formula (1) or formula (2), a constituent unit (b) having a hydroxyl group and a constituent unit (c) having an acid group, and has a glass transition temperature of 30 DEG C or lower.

Description

共聚物及該共聚物之製造方法Copolymer and method for producing the same

本發明係關於共聚物、樹脂組成物、彩色濾光片、圖像顯示元件及共聚物之製造方法。The present invention relates to a copolymer, a resin composition, a color filter, an image display element and a method for producing the copolymer.

一般而言,有機電致發光(EL)顯示裝置(特別是,組合白色發光有機EL與彩色濾光片之WRGB方式)、液晶顯示元件等之圖像顯示元件、積體電路元件、固體成像元件等之圖像成像元件中,設置有彩色濾光片、黑色矩陣、彩色濾光片保護膜、光間隔物、液晶配向用突起,或是微透鏡、觸控面板用絕緣膜等之膜及細微圖型。In general, organic electroluminescent (EL) display devices (especially, WRGB method combining white light-emitting organic EL and color filters), image display elements such as liquid crystal display elements, integrated circuit elements, and solid-state imaging elements In the image imaging element such as, set color filter, black matrix, color filter protective film, photo spacer, protrusion for liquid crystal alignment, or film and fine graphics.

近年來,伴隨著顯示器之可撓性化、可穿戴化,基板材料中,由玻璃向樹脂等之有機系素材的轉換正在發展。有機系素材,與玻璃相比耐熱性差。因此,使樹脂組成物於基板上熱硬化所形成之構件中,視由有機系素材而成之基板的耐熱性,期望降低使樹脂組成物熱硬化的溫度。 例如,彩色濾光片,以往,係以210~230℃之溫度使樹脂組成物於基板上熱硬化而形成。然而,在由樹脂而成之可撓性基板上形成彩色濾光片時,由於基板之耐熱性差,故要求以80~150℃之溫度使樹脂組成物熱硬化而形成。 In recent years, along with the flexibility and wearability of displays, the conversion of substrate materials from glass to organic materials such as resins is progressing. An organic material with poor heat resistance compared to glass. Therefore, in a member formed by thermally curing a resin composition on a substrate, it is desirable to lower the temperature at which the resin composition is thermally cured, depending on the heat resistance of the substrate made of an organic material. For example, color filters are conventionally formed by thermosetting a resin composition on a substrate at a temperature of 210-230°C. However, when a color filter is formed on a flexible substrate made of resin, since the substrate has poor heat resistance, it is required to heat-cure the resin composition at a temperature of 80-150°C.

特別是,使用於有機EL顯示裝置之彩色濾光片中,為了提高色彩再現性,有增加樹脂組成物中所含之著色劑含量的傾向。一般而言,大量含有著色劑之樹脂組成物,難以使其光硬化。因此,使用於有機EL顯示裝置之彩色濾光片的樹脂組成物中,經由藉由熱之交聯使其硬化更為重要。因此,使用於有機EL顯示裝置之彩色濾光片的樹脂組成物中,特別是,提升低溫下之熱硬化性的必要性在提高。In particular, in color filters used in organic EL display devices, in order to improve color reproducibility, there is a tendency to increase the content of the colorant contained in the resin composition. In general, it is difficult to light-cure a resin composition containing a large amount of colorant. Therefore, in the resin composition used for the color filter of the organic EL display device, it is more important to harden it by thermal crosslinking. Therefore, in the resin composition used for the color filter of an organic electroluminescent display apparatus, especially, the necessity of improving the thermosetting property at low temperature is increasing.

以往,關於作為彩色濾光片材料使用的樹脂組成物,例如,有專利文獻1及專利文獻2記載者。 專利文獻1中,揭示含有以下(a)~(e)之感光性著色組成物。(a)甲醇中之365nm的吸光係數為1.0×10 3mL/gcm以上之聚合起始劑、(b)甲醇中之365nm的吸光係數為1.0×10 2mL/gcm以下且254nm之吸光係數為1.0×10 3mL/gcm以上之聚合起始劑、(c)具有不飽和雙鍵之化合物、(d)鹼可溶性樹脂、(e)色材。 專利文獻2中,揭示一種彩色濾光片用感光性組成物,其含有包含呋喃基之化合物、包含光聚合性官能基之化合物、光聚合起始劑及著色劑。 [先前技術文獻] [專利文獻] Conventionally, there are, for example, those described in Patent Document 1 and Patent Document 2 regarding resin compositions used as color filter materials. Patent Document 1 discloses a photosensitive coloring composition containing the following (a) to (e). (a) A polymerization initiator whose 365nm absorption coefficient in methanol is 1.0×10 3 mL/gcm or more, (b) 365nm absorption coefficient in methanol is 1.0×10 2 mL/gcm or less and 254nm absorption coefficient is 1.0×10 3 mL/gcm or more polymerization initiator, (c) compound with unsaturated double bond, (d) alkali-soluble resin, (e) coloring material. Patent Document 2 discloses a photosensitive composition for color filters containing a furyl group-containing compound, a photopolymerizable functional group-containing compound, a photopolymerization initiator, and a colorant. [Prior Art Document] [Patent Document]

[專利文獻1] 日本特開2015-041058號公報 [專利文獻2] 日本特開2017-194662號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2015-041058 [Patent Document 2] Japanese Patent Laid-Open No. 2017-194662

[發明所欲解決之課題][Problem to be Solved by the Invention]

然而,以往之樹脂組成物,未得到作為感光性材料使用時的顯影性及保存穩定性為良好,且以低溫使其硬化時耐溶劑性優異之硬化物者。 本發明係鑒於上述情事而成者,其目的在於提供一種樹脂組成物、對於調製此樹脂組成物為有用之共聚物,及共聚物之製造方法,該樹脂組成物作為感光性材料使用時的顯影性為良好,且保存穩定性優異,即使以低溫使其硬化時亦可獲得耐溶劑性優異之硬化物。 又,本發明之目的在於提供一種彩色濾光片及具備該彩色濾光片之圖像顯示元件,該彩色濾光片具有由顯影性為良好且即使以低溫使其硬化亦可獲得耐溶劑性優異之硬化物的樹脂組成物之硬化物而成之著色圖型。 [解決課題之手段] However, the conventional resin composition has not obtained a cured product that has good developability and storage stability when used as a photosensitive material, and is excellent in solvent resistance when cured at a low temperature. The present invention is made in view of the above circumstances, and its object is to provide a resin composition, a copolymer useful for preparing the resin composition, and a method for producing the copolymer, and the development of the resin composition when used as a photosensitive material It has good properties and excellent storage stability, and even when it is cured at low temperature, a cured product with excellent solvent resistance can be obtained. In addition, the object of the present invention is to provide a color filter and an image display device having the color filter. The color filter has excellent developability and can obtain solvent resistance even if it is hardened at a low temperature. A coloring pattern made of a cured product of an excellent cured resin composition. [Means to solve the problem]

本發明包含以下之態樣。 [1] 一種共聚物,其特徵為含有 具有下述式(1)或下述式(2)所示之基的結構單元(a)、 具有羥基的結構單元(b),及 具有酸基的結構單元(c), 其玻璃轉移溫度為30℃以下, The present invention includes the following aspects. [1] A copolymer characterized by containing A structural unit (a) having a group represented by the following formula (1) or the following formula (2), a structural unit (b) having a hydroxyl group, and a structural unit (c) having an acid group, Its glass transition temperature is below 30°C.

Figure 02_image001
(式(1)中,R 1及R 2各自獨立,表示碳數1~10之烷基。*表示連結部位)。
Figure 02_image001
(In formula (1), R 1 and R 2 are each independently representing an alkyl group having 1 to 10 carbon atoms. * represents a linking site).

Figure 02_image003
(式(2)中,R 3表示碳數1~10之烷基。*表示連結部位)。
Figure 02_image003
(In formula (2), R 3 represents an alkyl group having 1 to 10 carbon atoms. * represents a linking site).

[2] 如[1]中記載之共聚物,其中前述結構單元(b)為源自羥基烷基(甲基)丙烯酸酯的結構單元。 [3] 如[1]或[2]中記載之共聚物,其中前述結構單元(c)為源自不飽和羧酸的結構單元。 [4] 如[1]~[3]中任一項記載之共聚物,其中前述結構單元(a)為源自具有前述式(1)或前述式(2)所示之基與(甲基)丙烯醯氧基之化合物的結構單元。 [2] The copolymer described in [1], wherein the structural unit (b) is a structural unit derived from a hydroxyalkyl (meth)acrylate. [3] The copolymer as described in [1] or [2], wherein the structural unit (c) is a structural unit derived from an unsaturated carboxylic acid. [4] The copolymer as described in any one of [1] to [3], wherein the aforementioned structural unit (a) is derived from the group represented by the aforementioned formula (1) or the aforementioned formula (2) and (methyl ) is a structural unit of an acryloxy compound.

[5] 如[1]~[4]中任一項記載之共聚物,其含有前述結構單元(a) 1~40莫耳%、前述結構單元(b) 1~60莫耳%、前述結構單元(c) 1~60莫耳%。 [6] 如[1]~[5]中任一項記載之共聚物,其中前述式(1)或前述式(2)所示之基所含之酯基的總量與前述結構單元(b)所含之羥基的總量的莫耳比率,為10:90~90:10。 [7] 如[1]~[6]中任一項記載之共聚物,其中重量平均分子量為1000~50000。 [5] The copolymer as described in any one of [1] to [4], which contains 1 to 40 mol% of the aforementioned structural unit (a), 1 to 60 mol% of the aforementioned structural unit (b), and the aforementioned structure Unit (c) 1~60 mole%. [6] The copolymer as described in any one of [1] to [5], wherein the total amount of ester groups contained in the group represented by the aforementioned formula (1) or the aforementioned formula (2) is equal to the amount of the aforementioned structural unit (b The molar ratio of the total amount of hydroxyl groups contained in ) is 10:90~90:10. [7] The copolymer described in any one of [1] to [6], wherein the weight average molecular weight is 1,000 to 50,000.

[8] 一種樹脂組成物,其特徵為含有如[1]~[7]中任一項記載之共聚物(A)與溶劑(B),前述溶劑(B)包含含羥基之溶劑。 [9] 進一步含有反應性稀釋劑(C)及光聚合起始劑(D)、[8]中記載之樹脂組成物。 [10] 進一步含有著色劑(E)、[9]中記載之樹脂組成物。 [8] A resin composition characterized by comprising the copolymer (A) described in any one of [1] to [7] and a solvent (B), wherein the solvent (B) contains a hydroxyl group-containing solvent. [9] Further containing a reactive diluent (C), a photopolymerization initiator (D), and the resin composition described in [8]. [10] It further contains a colorant (E) and the resin composition described in [9].

[11] 如[10]中記載之樹脂組成物,其中相對於前述共聚物(A)與前述反應性稀釋劑(C)之合計量100質量份而言,含有: 前述共聚物(A) 10~90質量份、 前述溶劑(B) 30~1000質量份、 前述反應性稀釋劑(C) 10~90質量份、 前述光聚合起始劑(D) 0.1~30質量份、 前述著色劑(E) 3~80質量份。 [11] The resin composition as described in [10], which contains: 10-90 parts by mass of the aforementioned copolymer (A), Aforesaid solvent (B) 30~1000 mass parts, 10-90 parts by mass of the aforementioned reactive diluent (C), 0.1 to 30 parts by mass of the aforementioned photopolymerization initiator (D), 3-80 parts by mass of the aforementioned colorant (E).

[12] 一種彩色濾光片,其特徵為具有由如[10]或[11]中記載之樹脂組成物之硬化物而成之著色圖型。 [13] 一種圖像顯示元件,其特徵為具備如[12]中記載之彩色濾光片。 [12] A color filter characterized by having a colored pattern made of a hardened resin composition as described in [10] or [11]. [13] An image display device characterized by comprising the color filter described in [12].

[14] 一種共聚物之製造方法,其特徵為具有下述步驟(I)~(III): 將溶劑(B-1)升溫至60~90℃,調製經升溫之溶劑(B-1h)的溶劑加熱步驟(I); 將使具有下述式(1)或下述式(2)所示之基的單體(m-a)、含羥基的單體(m-b)及含酸基的單體(m-c)溶解於溶劑(B-2)而成之單體溶液,滴下至經升溫之前述溶劑(B-1h), 同時將使聚合起始劑溶解於前述溶劑(B-2)而成之聚合起始劑溶液,滴下至前述溶劑(B-1h)做成混合溶液的滴下聚合步驟(II);及 一邊攪拌前述混合溶液,一邊以60~90℃使其反應1~5小時的後聚合步驟(III); 前述溶劑(B-1)與前述溶劑(B-2)之任一者或兩者,含有含羥基之溶劑。 [14] A method for producing a copolymer, characterized by having the following steps (I) to (III): The solvent heating step (I) of heating the solvent (B-1) to 60~90° C. to prepare the heated solvent (B-1h); Dissolving the monomer (m-a), the hydroxyl-containing monomer (m-b) and the acid group-containing monomer (m-c) having the group represented by the following formula (1) or the following formula (2) in the solvent (B -2) The resulting monomer solution is dropped into the aforementioned solvent (B-1h) which has been heated, At the same time, the polymerization initiator solution formed by dissolving the polymerization initiator in the aforementioned solvent (B-2) is dropped to the aforementioned solvent (B-1h) to make a mixed solution in the dripping polymerization step (II); and The post-polymerization step (III) of reacting at 60-90° C. for 1-5 hours while stirring the aforementioned mixed solution; Either or both of the aforementioned solvent (B-1) and the aforementioned solvent (B-2) contain a hydroxyl group-containing solvent.

Figure 02_image005
(式(1)中,R 1及R 2各自獨立,表示碳數1~10之烷基。*表示連結部位)。
Figure 02_image005
(In formula (1), R 1 and R 2 are each independently representing an alkyl group having 1 to 10 carbon atoms. * represents a linking site).

Figure 02_image007
(式(2)中,R 3表示碳數1~10之烷基。*表示連結部位)。
Figure 02_image007
(In formula (2), R 3 represents an alkyl group having 1 to 10 carbon atoms. * represents a linking site).

[15] 如[14]中記載之共聚物之製造方法,其中前述溶劑加熱步驟(I)中,於前述溶劑(B-1)中加入鏈轉移劑後進行升溫。 [發明效果] [15] The method for producing a copolymer as described in [14], wherein in the solvent heating step (I), the temperature is raised after adding a chain transfer agent to the solvent (B-1). [Invention effect]

若依據本發明,可提供一種樹脂組成物、對於調製此樹脂組成物為有用之共聚物,及共聚物之製造方法,該樹脂組成物作為感光性材料使用時之鹼顯影性為良好,且保存穩定性優異,即使以低溫使其硬化時亦可獲得耐溶劑性優異之硬化物。 又,若依據本發明,可提供一種彩色濾光片及具備其之彩色濾光片, 該彩色濾光片具有由顯影性為良好且即使以低溫使其硬化亦可獲得耐溶劑性優異之硬化物的樹脂組成物之硬化物而成之著色圖型。 According to the present invention, it is possible to provide a resin composition, a copolymer useful for preparing the resin composition, and a method for producing the copolymer. The resin composition has good alkali developability when used as a photosensitive material, and can be stored It has excellent stability and can obtain a cured product with excellent solvent resistance even when it is cured at low temperature. Also, according to the present invention, a color filter and a color filter having the same can be provided, This color filter has a colored pattern formed of a cured product of a resin composition that has good developability and can be cured at a low temperature to obtain a cured product excellent in solvent resistance.

以下,詳細說明關於本發明之共聚物、共聚物之製造方法、樹脂組成物、彩色濾光片、圖像顯示元件。惟,本發明不限定於以下所示之實施形態。Hereinafter, the copolymer of the present invention, the method for producing the copolymer, the resin composition, the color filter, and the image display device will be described in detail. However, the present invention is not limited to the embodiments shown below.

此外,本說明書中標記(甲基)丙烯酸酯者,意指可為丙烯酸酯及甲基丙烯酸酯之任一者。又,標記(甲基)丙烯酸者,意指可為丙烯酸及甲基丙烯酸之任一者。In addition, in this specification, what shows (meth)acrylate means that either acrylate or methacrylate may be used. In addition, the sign of (meth)acrylic acid means that either acrylic acid or methacrylic acid may be used.

<共聚物(A)> 本實施形態之共聚物(A),含有具有下述式(1)或下述式(2)所示之基的結構單元(a) (以下,亦僅稱為「結構單元(a)」)、具有羥基的結構單元(b) (以下,亦僅稱為「結構單元(b)」),及具有酸基的結構單元(c) (以下,亦僅稱為「結構單元(c)」)。 <Copolymer (A)> The copolymer (A) of the present embodiment contains a structural unit (a) having a group represented by the following formula (1) or the following formula (2) (hereinafter also referred to simply as "structural unit (a)") , a structural unit (b) having a hydroxyl group (hereinafter also referred to only as "structural unit (b)"), and a structural unit (c) having an acidic group (hereinafter also referred to only as "structural unit (c)") .

Figure 02_image009
(式(1)中,R 1及R 2各自獨立,表示碳數1~10之烷基。*表示連結部位)。
Figure 02_image009
(In formula (1), R 1 and R 2 are each independently representing an alkyl group having 1 to 10 carbon atoms. * represents a linking site).

Figure 02_image011
(式(2)中,R 3表示碳數1~10之烷基。*表示連結部位)。
Figure 02_image011
(In formula (2), R 3 represents an alkyl group having 1 to 10 carbon atoms. * represents a linking site).

<結構單元(a)> 結構單元(a),為源自於具有上述式(1)或上述式(2)所示之基的單體(m-a) (以下,亦僅稱為「單體(m-a)」)之結構單元。共聚物(A)所含之結構單元(a)的上述式(1)或上述式(2)所示之基,藉由使含有共聚物(A)之樹脂組成物熱硬化,而與結構單元(b)具有的羥基進行酯交換,生成交聯結構。因此,含有共聚物(A)之樹脂組成物,即使以50℃~150℃之低溫使其硬化亦可獲得耐溶劑性優異之硬化膜。 <Structural unit (a)> The structural unit (a) is a structural unit derived from a monomer (m-a) having a group represented by the above formula (1) or the above formula (2) (hereinafter also simply referred to as "monomer (m-a)") . The group represented by the above formula (1) or the above formula (2) of the structural unit (a) contained in the copolymer (A) is combined with the structural unit by thermosetting the resin composition containing the copolymer (A). (b) The hydroxyl group which it has carries out transesterification, and produces|generates a crosslinked structure. Therefore, even if the resin composition containing a copolymer (A) is cured at a low temperature of 50° C. to 150° C., a cured film excellent in solvent resistance can be obtained.

上述式(1)中之R 1及R 2各自獨立,為碳數1~10之烷基。R 1及R 2各自獨立,為碳數2~6之烷基較佳,碳數2~3之烷基更佳,R 1及R 2兩者皆為碳數2之乙基最佳。 R 1及R 2為乙基時,若使含有共聚物(A)之樹脂組成物熱硬化,則R 1及R 2與結構單元(b)之羥基進行酯交換而生成乙醇。樹脂組成物之熱硬化時所生成之乙醇,藉由用以使樹脂組成物熱硬化的加熱,可輕易地蒸發而被去除,故較佳。 R 1 and R 2 in the above formula (1) are each independently an alkyl group having 1 to 10 carbon atoms. R 1 and R 2 are each independently, preferably an alkyl group with 2 to 6 carbons, more preferably an alkyl group with 2 to 3 carbons, and most preferably both R 1 and R 2 are ethyl with 2 carbons. When R 1 and R 2 are ethyl groups, when the resin composition containing the copolymer (A) is thermally cured, R 1 and R 2 undergo transesterification with the hydroxyl group of the structural unit (b) to generate ethanol. Ethanol produced during thermosetting of the resin composition is preferable because it can be easily evaporated and removed by heating for thermosetting the resin composition.

又,上述式(2)中之R 3為碳數1~10之烷基。R 3為碳數2~6之烷基較佳,碳數2~3之烷基更佳,碳數2之乙基進而佳。 R 3為乙基時,若使含有共聚物(A)之樹脂組成物熱硬化,則R 3與結構單元(b)之羥基進行酯交換而生成乙醇。樹脂組成物之熱硬化時所生成之乙醇,藉由用以使樹脂組成物熱硬化的加熱,可輕易地蒸發而被去除,故較佳。 Also, R in the above formula (2) is an alkyl group having 1 to 10 carbon atoms. R 3 is preferably an alkyl group with 2 to 6 carbons, more preferably an alkyl group with 2 to 3 carbons, and even more preferably an ethyl group with 2 carbons. When R 3 is an ethyl group, when the resin composition containing the copolymer (A) is thermally cured, R 3 and the hydroxyl group of the structural unit (b) undergo transesterification to generate ethanol. Ethanol produced during thermosetting of the resin composition is preferable because it can be easily evaporated and removed by heating for thermosetting the resin composition.

提供結構單元(a)之單體(m-a),只要是可與後述之含羥基的單體(m-b)及含酸基的單體(m-c)共聚合的化合物,便無特別限定。作為單體(m-a),例如,由合成共聚物(A)時之反應性的觀點來看,可使用具有上述式(1)或上述式(2)所示之基與乙烯性不飽和鍵之單體。作為具有乙烯性不飽和鍵之基,具體而言,可舉例乙烯基及(甲基)丙烯醯氧基。The monomer (m-a) providing the structural unit (a) is not particularly limited as long as it is a compound copolymerizable with the hydroxyl group-containing monomer (m-b) and the acid group-containing monomer (m-c) described later. As the monomer (m-a), for example, one having a group represented by the above formula (1) or the above formula (2) and an ethylenically unsaturated bond can be used from the viewpoint of reactivity when synthesizing the copolymer (A). monomer. As a group which has an ethylenically unsaturated bond, a vinyl group and a (meth)acryloxy group are mentioned specifically,.

作為具有上述式(1)或上述式(2)所示之基與乙烯性不飽和鍵之單體(m-a)的例,可舉例含乙烯性不飽和基之異氰酸酯化合物與丙二酸二酯或乙醯乙酸酯之反應物。 此等之單體(m-a),可單獨使用,亦可組合2種以上使用。 Examples of the monomer (m-a) having a group represented by the above formula (1) or the above formula (2) and an ethylenically unsaturated bond include an ethylenically unsaturated group-containing isocyanate compound and a malonate diester or Reactant of acetyl acetate. These monomers (m-a) may be used alone or in combination of two or more.

生成單體(m-a)之含乙烯性不飽和基之異氰酸酯化合物,以下述式(3)所示之化合物較佳。The ethylenically unsaturated group-containing isocyanate compound that forms the monomer (m-a) is preferably a compound represented by the following formula (3).

Figure 02_image013
(式(3)中,R 4表示氫原子或甲基。R 5表示-CO-、-COOR 6- (此處,R 6為碳原子數1~6之伸烷基)或-COO-R 7O-CONH-R 8- (此處,R 7為碳原子數2~6之伸烷基;R 8為可具有取代基之碳原子數2~12之伸烷基或碳原子數6~12之伸芳基))。
Figure 02_image013
(In formula (3), R 4 represents a hydrogen atom or a methyl group. R 5 represents -CO-, -COOR 6 - (here, R 6 is an alkylene group with 1 to 6 carbon atoms) or -COO-R 7 O-CONH-R 8 - (Here, R 7 is an alkylene group with 2 to 6 carbon atoms; R 8 is an alkylene group with 2 to 12 carbon atoms that may have a substituent or an alkylene group with 6 to 6 carbon atoms 12 of the aryl)).

式(3)中之R 4表示氫原子或甲基。 式(3)中之R 5表示-CO-、-COOR 6-或-COO-R 7O-CONH-R 8-。此處,R 6為碳原子數1~6之伸烷基。R 7為碳原子數2~6之伸烷基。又,R 8為可具有取代基之碳原子數2~12之伸烷基或碳原子數6~12之伸芳基。此等之中,式(3)中之R 5以   -COOR 6-較佳。R 5為-COOR 6-時,R 6較佳為碳原子數1~4之伸烷基。 R 4 in formula (3) represents a hydrogen atom or a methyl group. R 5 in formula (3) represents -CO-, -COOR 6 - or -COO-R 7 O-CONH-R 8 -. Here, R6 is an alkylene group having 1 to 6 carbon atoms. R7 is an alkylene group having 2 to 6 carbon atoms. In addition, R 8 is an alkylene group having 2 to 12 carbon atoms or an arylylene group having 6 to 12 carbon atoms which may have a substituent. Among them, R 5 in formula (3) is preferably -COOR 6 -. When R 5 is -COOR 6 -, R 6 is preferably an alkylene group having 1 to 4 carbon atoms.

作為上述式(3)所示之含乙烯性不飽和基之異氰酸酯化合物,具體而言,可舉利2-異氰酸基乙基(甲基)丙烯酸酯、2-異氰酸基丙基(甲基)丙烯酸酯、3-異氰酸基丙基(甲基)丙烯酸酯、2-異氰酸基-1-甲基乙基(甲基)丙烯酸酯、2-異氰酸基-1,1-二甲基乙基(甲基)丙烯酸酯、4-異氰酸基環己基(甲基)丙烯酸酯、(甲基)丙烯醯基異氰酸酯等。As the ethylenically unsaturated group-containing isocyanate compound represented by the above formula (3), specifically, 2-isocyanatoethyl (meth)acrylate, 2-isocyanatopropyl ( Meth)acrylate, 3-isocyanatopropyl (meth)acrylate, 2-isocyanato-1-methylethyl (meth)acrylate, 2-isocyanato-1, 1-Dimethylethyl (meth)acrylate, 4-isocyanatocyclohexyl (meth)acrylate, (meth)acryl isocyanate, and the like.

又,作為上述式(3)所示之含乙烯性不飽和基之異氰酸酯化合物,亦可使用2-羥基烷基(甲基)丙烯酸酯與二異氰酸酯化合物之等莫耳(1莫耳:1莫耳)反應生成物。作為上述之2-羥基烷基(甲基)丙烯酸酯所含之烷基,以乙基或n-丙基較佳,乙基更佳。作為上述之二異氰酸酯化合物,可舉例例如六亞甲基二異氰酸酯、2,4-(或2,6-)甲苯二異氰酸酯(TDI)、4,4’-二苯基甲烷二異氰酸酯(MDI)、3,5,5-三甲基-3-異氰酸基甲基環己基異氰酸酯(IPDI)、m-(或p-)二甲苯二異氰酸酯、1,3-(或1,4-)雙(異氰酸基甲基)環己烷、離胺酸二異氰酸酯等。Also, as the ethylenically unsaturated group-containing isocyanate compound represented by the above formula (3), an equimolar ratio of 2-hydroxyalkyl (meth)acrylate and diisocyanate compound (1 mole: 1 mole ear) reaction product. As the alkyl group contained in the above-mentioned 2-hydroxyalkyl (meth)acrylate, ethyl or n-propyl is preferred, and ethyl is more preferred. As the diisocyanate compound mentioned above, for example, hexamethylene diisocyanate, 2,4-(or 2,6-) toluene diisocyanate (TDI), 4,4'-diphenylmethane diisocyanate (MDI), 3,5,5-trimethyl-3-isocyanatomethylcyclohexyl isocyanate (IPDI), m-(or p-)xylene diisocyanate, 1,3-(or 1,4-)bis( Isocyanatomethyl)cyclohexane, lysine diisocyanate, and the like.

此等之含乙烯性不飽和基之異氰酸酯化合物之中,以2-異氰酸基乙基(甲基)丙烯酸酯、2-異氰酸基丙基(甲基)丙烯酸酯、3-異氰酸基丙基(甲基)丙烯酸酯、2-異氰酸基-1-甲基乙基(甲基)丙烯酸酯、2-異氰酸基-1,1-二甲基乙基(甲基)丙烯酸酯、4-異氰酸基環己基(甲基)丙烯酸酯及(甲基)丙烯醯基異氰酸酯較佳,2-異氰酸基乙基(甲基)丙烯酸酯及2-異氰酸基丙基(甲基)丙烯酸酯更佳。此等之含乙烯性不飽和基之異氰酸酯化合物,可單獨使用,亦可組合2種以上使用。Among these isocyanate compounds containing ethylenically unsaturated groups, 2-isocyanatoethyl (meth)acrylate, 2-isocyanatopropyl (meth)acrylate, 3-isocyanate Acidyl propyl (meth)acrylate, 2-isocyanato-1-methylethyl (meth)acrylate, 2-isocyanato-1,1-dimethylethyl (methyl) ) acrylate, 4-isocyanatocyclohexyl (meth)acrylate and (meth)acryl isocyanate are preferred, 2-isocyanatoethyl (meth)acrylate and 2-isocyanate More preferred is propyl (meth)acrylate. These ethylenically unsaturated group-containing isocyanate compounds may be used alone or in combination of two or more.

作為與含乙烯性不飽和基之異氰酸酯化合物反應的丙二酸二酯,可舉例例如丙二酸二甲酯、丙二酸二乙酯、丙二酸二(n-丙酯)、丙二酸二(i-丙酯)等,由取得之容易度、成本上及品質上來看,以丙二酸二乙酯或丙二酸二甲酯較佳。 作為與含乙烯性不飽和基之異氰酸酯化合物反應之乙醯乙酸酯,可舉例例如乙醯乙酸甲酯、乙醯乙酸乙酯等。 As the malonate diester reacted with the ethylenically unsaturated group-containing isocyanate compound, for example, dimethyl malonate, diethyl malonate, di(n-propyl malonate), malonate Diethyl malonate or dimethyl malonate is preferred in view of the ease of acquisition, cost, and quality of di(i-propyl ester). As the acetyl acetate reacted with the ethylenically unsaturated group-containing isocyanate compound, acetyl acetate methyl, acetyl acetate ethyl, etc. are mentioned, for example.

含乙烯性不飽和基之異氰酸酯化合物與丙二酸二酯或乙醯乙酸酯之反應,不論溶劑存在的有無皆可進行。使用溶劑進行上述反應時,使用對異氰酸基為惰性的溶劑。上述反應時,作為觸媒,亦可使用錫、鋅、鉛等之有機金屬鹽、3級胺等。 上述反應,一般而言,可以-20~150℃之溫度進行,以25~130℃之溫度進行較佳。上述反應之溫度若為-20℃以上,則可獲得充分的反應速度。又,上述反應之溫度若為150℃以下,則藉由具有C=C(雙鍵)之原料進行聚合,可防止於反應後生成之提供結構單元(a)之單體(m-a)進行凝膠化。 The reaction of the ethylenically unsaturated group-containing isocyanate compound with malonic acid diester or acetoacetate can be carried out regardless of the presence or absence of a solvent. When performing the above reaction using a solvent, a solvent inert to isocyanato groups is used. In the above reaction, organometallic salts of tin, zinc, lead, etc., tertiary amines, etc. can also be used as catalysts. Generally speaking, the above reaction can be carried out at a temperature of -20~150°C, preferably at a temperature of 25~130°C. If the temperature of the above reaction is -20°C or higher, a sufficient reaction rate can be obtained. In addition, if the temperature of the above reaction is below 150°C, the polymerization of the raw material having C=C (double bond) can prevent the monomer (m-a) that provides the structural unit (a) generated after the reaction from gelling. change.

<具有羥基的結構單元(b)> 共聚物(A)含有之具有羥基的結構單元(b),不具有上述式(1)或上述式(2)所示之基,具有羥基。結構單元(b),為源自具有羥基之單體(m-b) (以下,亦僅稱為「單體(m-b)」)的結構單元(惟,符合前述結構單元(a)者除外)。共聚物(A)所含之結構單元(b)之羥基,藉由使含有共聚物(A)之樹脂組成物熱硬化,與結構單元(a)具有之式(1)或式(2)所示之基進行酯交換,生成交聯結構。 <Structural unit (b) having a hydroxyl group> The structural unit (b) having a hydroxyl group contained in the copolymer (A) does not have the group represented by the above formula (1) or the above formula (2), but has a hydroxyl group. The structural unit (b) is a structural unit derived from a monomer (m-b) having a hydroxyl group (hereinafter also simply referred to as "monomer (m-b)") (except for those conforming to the aforementioned structural unit (a)). The hydroxyl group of the structural unit (b) contained in the copolymer (A) is expressed by the formula (1) or formula (2) possessed by the structural unit (a) by thermosetting the resin composition containing the copolymer (A). The indicated group is transesterified to generate a cross-linked structure.

提供結構單元(b)之單體(m-b),不具有上述式(1)或上述式(2)所示之基,只要是具有聚合性不飽和鍵與羥基之單體,便無特別限定。作為單體(m-b),可舉例例如具有羥基之(甲基)丙烯酸酯衍生物。作為如此之單體(m-b),具體而言,可舉例2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、2-羥基丁基(甲基)丙烯酸酯、2,3-二羥基丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯、2-羥基-3-苯氧基丙基(甲基)丙烯酸酯等。此等之單體(m-b),可單獨使用,亦可組合2種以上使用。The monomer (m-b) providing the structural unit (b) does not have the group represented by the above formula (1) or the above formula (2), and is not particularly limited as long as it is a monomer having a polymerizable unsaturated bond and a hydroxyl group. As a monomer (m-b), the (meth)acrylate derivative which has a hydroxyl group is mentioned, for example. Such a monomer (m-b) specifically includes 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate , 2,3-dihydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, etc. These monomers (m-b) may be used alone or in combination of two or more.

作為單體(m-b),上述單體之中,由合成共聚物(A)時之反應性、含有共聚物(A)之樹脂組成物之低溫硬化性,與取得之容易度之觀點來看,以羥基烷基(甲基)丙烯酸酯較佳。作為羥基烷基(甲基)丙烯酸酯,以2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯較佳,由減低共聚物(A)之玻璃轉移溫度之觀點來看,以4-羥基丁基(甲基)丙烯酸酯更佳。As the monomer (m-b), among the above-mentioned monomers, from the viewpoint of the reactivity when synthesizing the copolymer (A), the low-temperature curability of the resin composition containing the copolymer (A), and the ease of acquisition, Hydroxyalkyl (meth)acrylate is preferred. As the hydroxyalkyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate are preferred, From the viewpoint of lowering the glass transition temperature of the copolymer (A), 4-hydroxybutyl (meth)acrylate is more preferable.

<具有酸基的結構單元(c)> 共聚物(A)含有之具有酸基的結構單元(c),不具有上述式(1)或上述式(2)所示之基以及羥基,具有酸基。結構單元(c),為源自具有酸基之單體(m-c) (以下,亦僅稱為「單體(m-c)」)的結構單元(惟,符合結構單元(a)及結構單元(b)者除外)。藉由共聚物(A)含有結構單元(c),含有共聚物(A)之樹脂組成物作為感光性材料使用時之鹼顯影性成為良好。 <Structural unit (c) having an acid group> The structural unit (c) having an acid group contained in the copolymer (A) does not have a group represented by the above formula (1) or the above formula (2) and a hydroxyl group, but has an acid group. Structural unit (c) is a structural unit derived from a monomer (m-c) having an acid group (hereinafter, also simply referred to as "monomer (m-c)") (but, conforming to structural unit (a) and structural unit (b ) are excluded). When the copolymer (A) contains the structural unit (c), the alkali developability at the time of using the resin composition containing a copolymer (A) as a photosensitive material becomes favorable.

作為結構單元(c)具有之酸基,可舉例羧基、磺酸基、磷酸基等。此等之酸基之中,由取得容易度方面來看,作為結構單元(c)具有之酸基,以羧基較佳。 作為提供結構單元(c)之單體(m-c),不具有上述式(1)或上述式(2)所示之基以及羥基,只要是具有聚合性不飽和鍵與酸基之單體,便無特別限定。作為單體(m-c),可舉例例如不飽和羧酸或其酐、不飽和磺酸、不飽和膦酸等。 As the acid group which the structural unit (c) has, a carboxyl group, a sulfonic acid group, a phosphoric acid group etc. are mentioned. Among these acid groups, a carboxyl group is preferable as the acid group contained in the structural unit (c) from the viewpoint of ease of acquisition. As the monomer (m-c) providing the structural unit (c), it does not have the group and hydroxyl group represented by the above formula (1) or the above formula (2), as long as it is a monomer with a polymerizable unsaturated bond and an acid group, it can be No particular limitation. As a monomer (m-c), unsaturated carboxylic acid or its anhydride, unsaturated sulfonic acid, unsaturated phosphonic acid, etc. are mentioned, for example.

作為單體(m-c),具體而言,可舉例(甲基)丙烯酸、α-溴(甲基)丙烯酸、β-呋喃基(甲基)丙烯酸、巴豆酸、丙炔酸、桂皮酸、α-氰基桂皮酸、馬來酸、馬來酸酐、馬來酸單甲酯、馬來酸單乙酯、馬來酸單異丙酯、富馬酸、伊康酸、伊康酸酐、檸康酸、檸康酸酐等之不飽和羧酸或其酐;2-丙烯醯胺-2-甲基丙烷磺酸、三級丁基丙烯醯胺磺酸、p-苯乙烯磺酸等之不飽和磺酸;乙烯基膦酸等之不飽和膦酸;等。此等之單體(m-c),可單獨使用,亦可組合2種以上使用。As the monomer (m-c), specifically, (meth)acrylic acid, α-bromo(meth)acrylic acid, β-furyl (meth)acrylic acid, crotonic acid, propiolic acid, cinnamic acid, α- Cyanocinnamic acid, maleic acid, maleic anhydride, monomethyl maleate, monoethyl maleate, monoisopropyl maleate, fumaric acid, itaconic acid, itaconic anhydride, citraconic acid , citraconic anhydride and other unsaturated carboxylic acids or their anhydrides; 2-acrylamide-2-methylpropanesulfonic acid, tertiary butylacrylamidesulfonic acid, p-styrenesulfonic acid and other unsaturated sulfonic acids ; Unsaturated phosphonic acid such as vinylphosphonic acid; etc. These monomers (m-c) may be used alone or in combination of two or more.

作為單體(m-c),此等之單體之中,由於可輕易取得,且含有共聚物(A)之樹脂組成物成為具有優異之鹼顯影性者,以使用以不飽和羧酸較佳,使用(甲基)丙烯酸更佳。As the monomer (m-c), among these monomers, unsaturated carboxylic acid is preferably used because it can be easily obtained and the resin composition containing the copolymer (A) has excellent alkali developability. More preferably (meth)acrylic acid is used.

此處,針對共聚物(A)中所含之結構單元(a)、結構單元(b)、結構單元(c)之比例進行說明。 共聚物(A)中所含之結構單元(a)之比例雖無特別限制,但較佳為1~40莫耳%,更佳為5~30莫耳%,最佳為10~20莫耳%。 共聚物(A)中所含之結構單元(b)之比例雖無特別限制,但較佳為1~60莫耳%,更佳為10~50莫耳%,最佳為20~40莫耳%。 共聚物(A)中所含之結構單元(c)之比例雖無特別限制,但較佳為1~60莫耳%,更佳為10~50莫耳%,最佳為15~40莫耳%。 Here, the ratio of the structural unit (a), structural unit (b), and structural unit (c) contained in a copolymer (A) is demonstrated. Although the ratio of the structural unit (a) contained in the copolymer (A) is not particularly limited, it is preferably 1-40 mole%, more preferably 5-30 mole%, most preferably 10-20 mole% %. Although the proportion of the structural unit (b) contained in the copolymer (A) is not particularly limited, it is preferably 1-60 mole%, more preferably 10-50 mole%, most preferably 20-40 mole% %. Although the proportion of the structural unit (c) contained in the copolymer (A) is not particularly limited, it is preferably 1-60 mol%, more preferably 10-50 mol%, most preferably 15-40 mol% %.

因此,共聚物(A),以含有結構單元(a) 1~40莫耳%、結構單元(b) 1~60莫耳%、結構單元(c) 1~60莫耳%較佳。 本實施形態之共聚物(A)中,結構單元(a)及結構單元(b)之比例若為1莫耳%以上,則藉由使含有共聚物(A)之樹脂組成物熱硬化,結構單元(b)之羥基與結構單元(a)具有之式(1)或式(2)所示之基進行酯交換。因此,充分地生成交聯結構。因此,分別含有1莫耳%以上之結構單元(a)及結構單元(b)的含有共聚物(A)之樹脂組成物,即使以低溫使其熱硬化,亦可獲得耐溶劑性良好之硬化物。 Therefore, the copolymer (A) preferably contains 1-40 mol% of the structural unit (a), 1-60 mol% of the structural unit (b), and 1-60 mol% of the structural unit (c). In the copolymer (A) of this embodiment, if the ratio of the structural unit (a) to the structural unit (b) is 1 mol % or more, the structure will be improved by thermosetting the resin composition containing the copolymer (A). The hydroxyl group of the unit (b) is transesterified with the group represented by the formula (1) or formula (2) of the structural unit (a). Therefore, a crosslinked structure is sufficiently generated. Therefore, the resin composition containing the copolymer (A) containing 1 mol% or more of the structural unit (a) and the structural unit (b) can obtain a cured composition with good solvent resistance even if it is thermally cured at a low temperature. things.

共聚物(A)中之結構單元(a)之比例若為40莫耳%以下,則含有共聚物(A)之樹脂組成物的保存穩定性成為更良好。又,結構單元(a)之比例若為40莫耳%以下,則成為容易確保結構單元(b)及結構單元(c)之含量。因此,成為容易獲得含有結構單元(b)及結構單元(c)所致之效果。When the ratio of the structural unit (a) in a copolymer (A) is 40 mol% or less, the storage stability of the resin composition containing a copolymer (A) becomes more favorable. Moreover, if the ratio of a structural unit (a) is 40 mol% or less, it becomes easy to ensure content of a structural unit (b) and a structural unit (c). Therefore, it becomes easy to acquire the effect by containing a structural unit (b) and a structural unit (c).

又,共聚物(A)中之結構單元(b)之比例若為60莫耳%以下,則可防止用以製造共聚物(A)之聚合反應時的凝膠化。又,結構單元(a)與結構單元(b)之酯交換反應所致之交聯結構不會過剩地生成,含有共聚物(A)之樹脂組成物的保存穩定性成為更良好。又,結構單元(b)之比例若為60莫耳%以下,則成為容易確保結構單元(a)及結構單元(c)之含量。因此,成為容易獲得含有結構單元(a)及結構單元(c)所致之效果。Moreover, when the ratio of the structural unit (b) in a copolymer (A) is 60 mol% or less, gelation at the time of the polymerization reaction for manufacturing a copolymer (A) can be prevented. Moreover, the crosslinked structure by the transesterification reaction of a structural unit (a) and a structural unit (b) will not generate|occur|produce excessively, and the storage stability of the resin composition containing a copolymer (A) becomes more favorable. Moreover, if the ratio of a structural unit (b) is 60 mol% or less, it becomes easy to ensure content of a structural unit (a) and a structural unit (c). Therefore, it becomes easy to acquire the effect by containing a structural unit (a) and a structural unit (c).

共聚物(A)中之結構單元(c)之比例若為1莫耳%以上,則含有共聚物(A)之樹脂組成物成為具有充分快的鹼顯影速度者。共聚物(A)中之結構單元(c)之比例若為60莫耳%以下,則由於含有共聚物(A)之樹脂組成物之鹼顯影速度適度地被抑制,故變得容易形成精緻的圖型。又,共聚物(A)中之結構單元(c)之比例若為60莫耳%以下,則成為容易確保結構單元(a)及結構單元(b)之含量。因此,含有共聚物(A)之樹脂組成物,即使以低溫使其硬化時,亦成為更容易獲得耐溶劑性優異之硬化物。When the ratio of the structural unit (c) in a copolymer (A) is 1 mol% or more, the resin composition containing a copolymer (A) will have sufficiently high alkali developing speed. If the proportion of the structural unit (c) in the copolymer (A) is 60 mol% or less, since the alkali developing speed of the resin composition containing the copolymer (A) is moderately suppressed, it becomes easy to form a delicate graphics. Moreover, if the ratio of the structural unit (c) in a copolymer (A) is 60 mol% or less, it becomes easy to ensure content of a structural unit (a) and a structural unit (b). Therefore, even when the resin composition containing the copolymer (A) is cured at a low temperature, it becomes easier to obtain a cured product excellent in solvent resistance.

共聚物(A)中,酯基與羥基之莫耳比率((a):(b)),以10:90~90:10較佳,30:70~70:30更佳,40:60~60:40進而佳。酯基與羥基之莫耳比率((a):(b)),為結構單元(a)具有之上述式(1)或上述式(2)所示之酯基的總量與結構單元(b)所含之羥基的總量的莫耳比率。酯基與羥基之莫耳比率((a):(b))若為上述範圍,則藉由使含有共聚物(A)之樹脂組成物熱硬化,而成為容易生成結構單元(b)之羥基與結構單元(a)具有之式(1)或式(2)所示之基的酯交換所致之交聯結構。因此,可獲得耐溶劑性更加良好之硬化物。In copolymer (A), the molar ratio of ester group to hydroxyl group ((a):(b)) is preferably 10:90~90:10, more preferably 30:70~70:30, 40:60~ 60:40 is better. The molar ratio ((a):(b)) of the ester group to the hydroxyl group is the total amount of the ester group shown in the above formula (1) or the above formula (2) that the structural unit (a) has and the structural unit (b) ) is the molar ratio of the total amount of hydroxyl groups contained. When the molar ratio ((a):(b)) of the ester group to the hydroxyl group is within the above range, the resin composition containing the copolymer (A) is thermally cured to easily form a hydroxyl group of the structural unit (b) A crosslinked structure resulting from transesterification with the group represented by the formula (1) or formula (2) that the structural unit (a) has. Therefore, a cured product having better solvent resistance can be obtained.

共聚物(A)中所含之結構單元(a)的含量與結構單元(b)的含量之合計量,以20~80莫耳%較佳,20~60莫耳%更佳,25~40莫耳%進而佳。結構單元(a)的含量與結構單元(b)的含量之合計量,若為20~80莫耳%,則含有共聚物(A)之樹脂組成物,成為保存穩定性更優異,即使以低溫使其硬化時亦可獲得耐溶劑性優異之硬化物者。又,由於成為容易確保結構單元(c)的含量,成為容易獲得作為感光性材料使用時之鹼顯影性更良好的樹脂組成物。The total amount of the content of the structural unit (a) and the content of the structural unit (b) contained in the copolymer (A) is preferably 20-80 mol%, more preferably 20-60 mol%, and 25-40 Mole% is better. If the total amount of the content of the structural unit (a) and the content of the structural unit (b) is 20 to 80 mol%, the resin composition containing the copolymer (A) will have better storage stability, even at low temperature. A hardened product with excellent solvent resistance can also be obtained when it is cured. Moreover, since it becomes easy to ensure content of a structural unit (c), it becomes easy to obtain the resin composition with more favorable alkali developability when used as a photosensitive material.

含有共聚物(A)之樹脂組成物,共聚物(A)之外,包含具有羥基之化合物作為反應性稀釋劑(C)時,共聚物(A)中所含之結構單元(b)所具有之羥基的總量,對應反應性稀釋劑(C)所含之羥基的量減少其量較佳。 具體而言,結構單元(a)具有之上述式(1)或上述式(2)中之酯基的總量與樹脂組成物中所含之羥基的總量之莫耳比率,以10:90~90:10較佳,30:70~70:30更佳,40:60~60:40進而佳。樹脂組成物中所含之羥基的總量,為結構單元(b)所具有之羥基與反應性稀釋劑(C)所含之羥基的合計。上述莫耳比率若為上述範圍,則藉由使含有共聚物(A)之樹脂組成物熱硬化,而成為容易生成樹脂組成物中所含之羥基與結構單元(a)具有之式(1)或式(2)所示之基的酯交換所致之交聯結構。因此,可獲得耐溶劑性更加良好之硬化物。 When the resin composition containing the copolymer (A) contains, in addition to the copolymer (A), a compound having a hydroxyl group as a reactive diluent (C), the structural unit (b) contained in the copolymer (A) has The total amount of hydroxyl groups in the reactive diluent (C) is preferably reduced by the amount corresponding to the amount of hydroxyl groups contained in the reactive diluent (C). Specifically, the molar ratio of the total amount of ester groups in the above formula (1) or the above formula (2) contained in the structural unit (a) to the total amount of hydroxyl groups contained in the resin composition is 10:90 ~90:10 is better, 30:70~70:30 is better, 40:60~60:40 is even better. The total amount of hydroxyl groups contained in the resin composition is the sum of the hydroxyl groups contained in the structural unit (b) and the hydroxyl groups contained in the reactive diluent (C). If the above-mentioned molar ratio is within the above-mentioned range, by thermosetting the resin composition containing the copolymer (A), it becomes easy to produce the formula (1) that the hydroxyl group and the structural unit (a) contained in the resin composition have Or the cross-linked structure caused by the transesterification of the group represented by the formula (2). Therefore, a cured product having better solvent resistance can be obtained.

<其他結構單元(d)> 本實施形態之共聚物(A),視需要亦可與結構單元(a)~(c)一起,含有可與此等共聚合的其他結構單元(d) (惟,符合結構單元(a)~(c)者除外)。 <Other structural units (d)> The copolymer (A) of this embodiment can also contain other structural units (d) that can be copolymerized with these structural units (a)~(c) if necessary (but, in accordance with the structural units (a)~(c) (c) except).

提供其他結構單元(d)之單體(m-d) (以下,亦僅稱為「單體(m-d)」),以不包含具有嵌段異氰酸基之化合物等之嵌段化劑較佳。共聚物(A)若為含有源自嵌段化劑之結構單元者,則在將含有此的樹脂組成物塗佈、曝光、顯影後進行加熱使其硬化而成的硬化物中,有時有殘存嵌段化劑之情形。硬化物中殘存之嵌段化劑,有或是對硬化物之絕緣性有壞影響,或是使硬化物之耐溶劑性劣化之虞。又,硬化物中殘存之嵌段化劑,在具備具有由硬化物而成之著色圖型的彩色濾光片之圖像顯示元件中,有產生起因於脫氣之暗點之虞。The monomer (m-d) (hereinafter, simply referred to as "monomer (m-d)") providing another structural unit (d) preferably does not contain a blocking agent such as a compound having a blocked isocyanate group. If the copolymer (A) contains a structural unit derived from a blocking agent, in the cured product obtained by applying, exposing, and developing a resin composition containing this, heating and curing it, there may be The case of remaining blocking agent. The blocking agent remaining in the cured product may have a bad influence on the insulation of the cured product, or may deteriorate the solvent resistance of the cured product. Also, the blocking agent remaining in the cured product may cause dark spots due to outgassing in an image display device having a color filter having a colored pattern made of the cured product.

作為提供其他結構單元(d)之單體(m-d)的具體例,可舉例芳香族乙烯基化合物、具有降莰烯結構之環狀烯烴、二烯、(甲基)丙烯酸酯、(甲基)丙烯酸酯、(甲基)丙烯酸醯胺、乙烯基化合物、不飽和二羧酸二酯、單馬來醯亞胺、環氧丙基(甲基)丙烯酸酯、(甲基)丙烯酸醯胺苯、(甲基)丙烯腈、丙烯醛等。 作為芳香族乙烯基化合物,可舉例苯乙烯、α-甲基苯乙烯、o-乙烯基甲苯、p-乙烯基甲苯、o-氯苯乙烯、m-氯苯乙烯、甲氧基苯乙烯、p-硝基苯乙烯、p-氰基苯乙烯、p-乙醯基胺基苯乙烯等。 作為具有降莰烯結構之環狀烯烴,可舉例降莰烯(雙環[2.2.1]庚-2-烯)、5-甲基雙環[2.2.1]庚-2-烯、四環[4.4.0.1 2,5.1 7,10]十二-3-烯、8-乙基四環[4.4.0.1 2,5.1 7,10]十二-3-烯、二環戊二烯、三環[5.2.1.0 2,6]癸-8-烯、三環[4.4.0.1 2,5]十一-3-烯、三環[6.2.1.0 1,8]十一-9-烯、四環[4.4.0.1 2,5.1 7,10.0 1,6]十二-3-烯、8-亞乙基四環[4.4.0.1 2,5.1 7,12]十二-3-烯、五環[6.5.1.1 3,6.0 2,7.0 9,13]十五-4-烯等。 作為二烯,可舉例丁二烯、異戊二烯、氯丁二烯等。 作為(甲基)丙烯酸酯,可舉例甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、異-丙基(甲基)丙烯酸酯、三級丁基(甲基)丙烯酸酯、戊基(甲基)丙烯酸酯、苄基(甲基)丙烯酸酯、異戊基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、月桂基(甲基)丙烯酸酯、十二烷基(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、甲基環己基(甲基)丙烯酸酯、松香(甲基)丙烯酸酯、降莰基(甲基)丙烯酸酯、5-乙基降莰基(甲基)丙烯酸酯、二環戊烯基(甲基)丙烯酸酯、二環戊基(甲基)丙烯酸酯、二環戊烯基氧基丙烯酸乙酯、異莰基(甲基)丙烯酸酯、金剛烷基(甲基)丙烯酸酯、四氫糠基(甲基)丙烯酸酯、1,1,1-三氟乙基(甲基)丙烯酸酯、全氟乙基(甲基)丙烯酸酯、全氟-n-丙基(甲基)丙烯酸酯、3-(N,N-二甲胺基)丙基(甲基)丙烯酸酯、三苯基甲基(甲基)丙烯酸酯、苯基(甲基)丙烯酸酯、異丙苯基(甲基)丙烯酸酯、4-苯氧基苯基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、苯氧基聚乙二醇(甲基)丙烯酸酯、壬基苯氧基聚乙二醇單(甲基)丙烯酸酯、聯苯氧基乙基(甲基)丙烯酸酯、萘(甲基)丙烯酸酯、蒽(甲基)丙烯酸酯、乙氧基化苯基(甲基)丙烯酸酯等。 作為(甲基)丙烯酸醯胺,可舉例(甲基)丙烯酸醯胺、(甲基)丙烯酸N,N-二甲基醯胺、(甲基)丙烯酸N,N-二-異丙基醯胺、(甲基)丙烯酸蒽基醯胺等。 作為乙烯基化合物,可舉例氯乙烯、二氯亞乙烯、氟化乙烯、二氟亞乙烯、N-乙烯基吡咯啶酮、乙烯基吡啶、乙酸乙烯酯、乙烯基甲苯等。 作為不飽和二羧酸二酯,可舉例檸康酸二乙酯、馬來酸二乙酯、富馬酸二乙酯、伊康酸二乙酯等。 作為單馬來醯亞胺,可舉例N-苯基馬來醯亞胺、N-環己基馬來醯亞胺、N-月桂基馬來醯亞胺、N-(4-羥基苯基)馬來醯亞胺等。 Specific examples of monomers (md) providing other structural units (d) include aromatic vinyl compounds, cyclic olefins having a norbornene structure, dienes, (meth)acrylates, (meth) Acrylate, (meth)acrylamide, vinyl compound, unsaturated dicarboxylic acid diester, monomaleimide, glycidyl (meth)acrylate, (meth)acrylamide benzene, (Meth)acrylonitrile, acrolein, etc. Examples of aromatic vinyl compounds include styrene, α-methylstyrene, o-vinyltoluene, p-vinyltoluene, o-chlorostyrene, m-chlorostyrene, methoxystyrene, p - nitrostyrene, p-cyanostyrene, p-acetylaminostyrene and the like. Examples of cyclic olefins having a norbornene structure include norbornene (bicyclo[2.2.1]hept-2-ene), 5-methylbicyclo[2.2.1]hept-2-ene, tetracyclo[4.4 .0.1 2,5 .1 7,10 ]dode-3-ene, 8-ethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene, dicyclopentadiene, Tricyclo[5.2.1.0 2,6 ]dec-8-ene, Tricyclo[4.4.0.1 2,5 ]Undec-3-ene, Tricyclo[6.2.1.0 1,8 ]Undec-9-ene, Tetracyclo[4.4.0.1 2,5 .1 7,10 .0 1,6 ]dodeca-3-ene, 8-ethylenetetracyclo[4.4.0.1 2,5 .1 7,12 ] dodeca- 3-ene, Pentacyclo[6.5.1.1 3,6 .0 2,7 .0 9,13 ] Penta-4-ene, etc. As diene, butadiene, isoprene, chloroprene, etc. are mentioned. Examples of (meth)acrylate include meth (meth)acrylate, ethyl (meth)acrylate, iso-propyl (meth)acrylate, tertiary butyl (meth)acrylate, Amyl (meth)acrylate, benzyl (meth)acrylate, isopentyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, Dialkyl (meth)acrylate, cyclohexyl (meth)acrylate, methylcyclohexyl (meth)acrylate, rosin (meth)acrylate, norbornyl (meth)acrylate, 5- Ethyl norbornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentyl (meth)acrylate, dicyclopentenyloxy ethyl acrylate, isobornyl ( Meth)acrylate, adamantyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, 1,1,1-trifluoroethyl (meth)acrylate, perfluoroethyl (meth)acrylate base) acrylate, perfluoro-n-propyl (meth)acrylate, 3-(N,N-dimethylamino)propyl (meth)acrylate, triphenylmethyl (meth)acrylate ester, phenyl (meth)acrylate, cumyl (meth)acrylate, 4-phenoxyphenyl (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxy Polyethylene glycol (meth)acrylate, nonylphenoxy polyethylene glycol mono(meth)acrylate, biphenoxyethyl (meth)acrylate, naphthalene (meth)acrylate, Anthracene (meth)acrylate, ethoxylated phenyl (meth)acrylate, etc. Examples of (meth)acrylamide include (meth)acrylamide, (meth)acrylic acid N,N-dimethylamide, (meth)acrylic acid N,N-di-isopropylamide , (meth)acrylic acid anthracenamide, etc. Examples of the vinyl compound include vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride, N-vinylpyrrolidone, vinylpyridine, vinyl acetate, vinyltoluene, and the like. As unsaturated dicarboxylic acid diester, diethyl citraconic acid, diethyl maleate, diethyl fumarate, diethyl itaconate, etc. are mentioned. Examples of monomaleimide include N-phenylmaleimide, N-cyclohexylmaleimide, N-laurylmaleimide, N-(4-hydroxyphenyl)maleimide, and N-(4-hydroxyphenyl)maleimide. imide, etc.

此等之中,作為單體(m-d),以使用(甲基)丙烯酸酯較佳,由共聚物(A)之玻璃轉移溫度調整成30℃以下之觀點來看,以均聚物之玻璃轉移溫度為-20℃以下者較佳,以使用2-乙基己基(甲基)丙烯酸酯或4-羥基丁基丙烯酸酯特佳。此等之單體(m-d),可單獨使用,亦可組合2種以上使用。Among them, it is preferable to use (meth)acrylate as the monomer (m-d). From the viewpoint of adjusting the glass transition temperature of the copolymer (A) to 30°C or less, the glass transition temperature of the homopolymer The temperature is preferably below -20°C, especially preferably 2-ethylhexyl (meth)acrylate or 4-hydroxybutyl acrylate. These monomers (m-d) may be used alone or in combination of two or more.

共聚物(A)含有其他結構單元(d)時,其比例雖無特別限制,但較佳為超過0莫耳%~80莫耳%以下,更佳為10~60莫耳%,最佳為15~50莫耳%。共聚物(A)藉由含有其他結構單元(d),可適當提升包含共聚物(A)之樹脂組成物的硬化物中之耐溶劑性等之特性。其他結構單元(d)的含量若為80莫耳%以下,則成為容易確保結構單元(a)~結構單元(c)的含量,包含結構單元(a)~結構單元(c)所致之效果成為顯著。When the copolymer (A) contains other structural units (d), the ratio is not particularly limited, but it is preferably more than 0 mole % to less than 80 mole %, more preferably 10 to 60 mole %, most preferably 15~50 mole%. By containing the other structural unit (d), the copolymer (A) can suitably improve properties such as solvent resistance in a cured product of a resin composition containing the copolymer (A). If the content of other structural units (d) is 80 mol% or less, it becomes easy to ensure the content of structural units (a) to structural units (c), including the effects of structural units (a) to structural units (c) become significant.

(重量平均分子量(Mw)) 共聚物(A)之聚苯乙烯換算的重量平均分子量雖無特別限制,但較佳為1,000~50,000,更佳為3,000~40,000。共聚物(A)之重量平均分子量若為1,000以上,則包含共聚物(A)之樹脂組成物作為感光性材料使用時之鹼顯影性成為良好,成為難以在鹼顯影後發生圖型之缺陷。另一方面,共聚物(A)之重量平均分子量若為50,000以下,則包含共聚物(A)之樹脂組成物作為感光性材料使用時的顯影時間成為適當,確保實用性。 (weight average molecular weight (Mw)) The polystyrene-equivalent weight average molecular weight of the copolymer (A) is not particularly limited, but is preferably 1,000 to 50,000, more preferably 3,000 to 40,000. When the weight average molecular weight of the copolymer (A) is 1,000 or more, the alkali developability of the resin composition containing the copolymer (A) when used as a photosensitive material becomes good, and pattern defects are less likely to occur after alkali development. On the other hand, when the weight average molecular weight of a copolymer (A) is 50,000 or less, the developing time when using the resin composition containing a copolymer (A) as a photosensitive material becomes appropriate, and practicality is ensured.

(玻璃轉移溫度(Tg)) 共聚物(A)之玻璃轉移溫度(Tg)為30℃以下,以20℃以下較佳,0℃以下更佳。共聚物(A)之玻璃轉移溫度若超過30℃,則對低溫下之硬化性有壞影響。因此,將共聚物(A)之玻璃轉移溫度定為30℃以下。共聚物(A)之玻璃轉移溫度,以-50℃以上較佳,-40℃以上更佳,-30℃以上進而佳。共聚物(A)之玻璃轉移溫度若為-50℃以上,則包含共聚物(A)之樹脂組成物,成為可獲得耐熱性優異之硬化膜者。 (Glass transition temperature (Tg)) The glass transition temperature (Tg) of the copolymer (A) is 30°C or lower, preferably 20°C or lower, more preferably 0°C or lower. If the glass transition temperature of the copolymer (A) exceeds 30°C, it will adversely affect the curability at low temperatures. Therefore, the glass transition temperature of the copolymer (A) is set to be 30° C. or lower. The glass transition temperature of the copolymer (A) is preferably -50°C or higher, more preferably -40°C or higher, and even more preferably -30°C or higher. When the glass transition temperature of a copolymer (A) is -50 degreeC or more, the resin composition containing a copolymer (A) becomes what can obtain the cured film excellent in heat resistance.

(酸價) 共聚物(A)之酸價(JIS K6901 5.3)可適當地選擇。共聚物(A)之酸價,在包含共聚物(A)之樹脂組成物作為感光性材料使用時,較佳為20~300KOHmg/g,更佳為30~200 KOHmg/g。共聚物(A)之酸價若為20KOHmg/g以上,則包含共聚物(A)之樹脂組成物作為感光性材料使用時之鹼顯影性成為良好。另一方面,共聚物(A)之酸價若為300 KOHmg/g以下,則在包含共聚物(A)之樹脂組成物作為感光性材料使用時,由於成為曝光部分(光硬化部分)對鹼顯影液難以溶解者,故圖型形狀成為良好。 (acid value) The acid value (JIS K6901 5.3) of a copolymer (A) can be selected suitably. The acid value of the copolymer (A) is preferably 20-300 KOHmg/g, more preferably 30-200 KOHmg/g when the resin composition containing the copolymer (A) is used as a photosensitive material. When the acid value of a copolymer (A) is 20KOHmg/g or more, the alkali developability at the time of using the resin composition containing a copolymer (A) as a photosensitive material becomes favorable. On the other hand, if the acid value of the copolymer (A) is 300 KOHmg/g or less, when the resin composition containing the copolymer (A) is used as a photosensitive material, since it becomes an exposed part (photohardened part) The developer is difficult to dissolve, so the pattern shape becomes good.

(上述式(1)或上述式(2)所示之基的當量數) 共聚物(A),於分子中包含上述式(1)或上述式(2)所示之基。上述式(1)或上述式(2)所示之基的當量數,雖適當地選擇即可,但以300~6000較佳,1000~3000更佳。上述式(1)或上述式(2)所示之基的當量數,若為300以上,則含有共聚物(A)之樹脂組成物中羥基充分地存在時,藉由使其熱硬化,而成為樹脂組成物中之羥基與結構單元(a)具有之式(1)或式(2)所示之基的酯交換所致之交聯結構充分生成者。因此,可獲得耐溶劑性更加良好之硬化物。 (the equivalent number of the base represented by the above formula (1) or the above formula (2)) The copolymer (A) contains a group represented by the above formula (1) or the above formula (2) in the molecule. The number of equivalents of the base represented by the above formula (1) or the above formula (2) may be appropriately selected, but is preferably 300~6000, more preferably 1000~3000. If the number of equivalents of the group represented by the above formula (1) or the above formula (2) is 300 or more, when the hydroxyl group is sufficiently present in the resin composition containing the copolymer (A), by making it thermally hardened, the A cross-linked structure resulting from transesterification between the hydroxyl group in the resin composition and the group represented by the formula (1) or formula (2) of the structural unit (a) is sufficiently formed. Therefore, a cured product having better solvent resistance can be obtained.

共聚物(A)中之上述式(1)或上述式(2)所示之基的當量數,為共聚物(A)所含之上述式(1)或上述式(2)所示之基每1莫耳之共聚物(A)的質量。上述式(1)或上述式(2)所示之基的當量數,藉由將共聚物(A)的質量除以共聚物(A)所含之上述式(1)或上述式(2)所示之基之莫耳數求得(g/mol)。上述式(1)或上述式(2)所示之基的當量數,為由單體(m-a)之進料量計算之理論值。實際上,如後述之共聚物(A)之製造方法所記載,共聚物(A)中之上述式(1)或上述式(2)所示之基,係在其一部分與源自單體(m-b)之羥基,或是可作為溶劑(B-1)及/或溶劑(B-2)使用之含羥基之溶劑之羥基進行酯交換的狀態下存在於共聚物(A)中。The equivalent number of the group represented by the above formula (1) or the above formula (2) in the copolymer (A) is the group represented by the above formula (1) or the above formula (2) contained in the copolymer (A). The mass of the copolymer (A) per 1 mole. The equivalent number of the base represented by the above formula (1) or the above formula (2) is obtained by dividing the mass of the copolymer (A) by the above formula (1) or the above formula (2) contained in the copolymer (A) The molar number of the indicated base is obtained (g/mol). The equivalent number of the groups represented by the above formula (1) or the above formula (2) is a theoretical value calculated from the feed amount of the monomer (m-a). In fact, as described in the production method of the copolymer (A) described later, the group represented by the above formula (1) or the above formula (2) in the copolymer (A) is partly derived from the monomer ( The hydroxyl group in m-b) or the hydroxyl group-containing solvent that can be used as the solvent (B-1) and/or the solvent (B-2) is present in the copolymer (A) in a transesterified state.

<共聚物(A)之製造方法> 本實施形態之共聚物(A),例如,可使用依序進行以下所示之溶劑加熱步驟(I)與滴下聚合步驟(II)與後聚合步驟(III)的方法來製造。 (溶劑加熱步驟(I)) 將溶劑(B-1)升溫至60~90℃,調製經升溫之溶劑(B-1h)。溶劑加熱步驟(I)中,可於溶劑(B-1)中加入後述之鏈轉移劑後升溫。藉由於溶劑(B-1)中加入鏈轉移劑後升溫,可控制滴下聚合步驟(II)及後聚合步驟(III)中合成之共聚物(A)的聚合度。 溶劑(B-1)中之鏈轉移劑之濃度,例如,可定為0.1~10質量%,無特別限定。 <Method for producing copolymer (A)> The copolymer (A) of the present embodiment can be produced, for example, by a method of sequentially performing the solvent heating step (I), the dropping polymerization step (II) and the post-polymerization step (III) shown below. (solvent heating step (I)) The temperature of the solvent (B-1) was raised to 60~90°C, and the heated solvent (B-1h) was prepared. In the solvent heating step (I), a chain transfer agent described later may be added to the solvent (B-1), and then the temperature may be raised. By adding the chain transfer agent to the solvent (B-1) and then raising the temperature, the degree of polymerization of the copolymer (A) synthesized in the dropwise polymerization step (II) and the post-polymerization step (III) can be controlled. The concentration of the chain transfer agent in the solvent (B-1) may be, for example, 0.1 to 10% by mass, and is not particularly limited.

(滴下聚合步驟(II)) 一邊攪拌經升溫之溶劑(B-1h),一邊於經升溫之溶劑(B-1h)中,與單體溶液一起,滴下聚合起始劑溶液做成混合溶液進行滴下聚合。 單體溶液,為使具有上述式(1)或上述式(2)所示之基的單體(m-a)、含羥基的單體(m-b)、含酸基的單體(m-c),與視需要使用之單體(m-d)溶解於溶劑(B-2)中而成者。 聚合起始劑溶液,為使聚合起始劑溶解於溶劑(B-2)中而成者。 本實施形態之共聚物(A)之製造方法中,溶劑(B-1)與溶劑(B-2)之任一者或兩者,含有含羥基之溶劑。 (drop polymerization step (II)) While stirring the heated solvent (B-1h), drop the polymerization initiator solution together with the monomer solution into the heated solvent (B-1h) to form a mixed solution for dropwise polymerization. Monomer solution, in order to make the monomer (m-a), hydroxyl-containing monomer (m-b) and acid group-containing monomer (m-c) having the group represented by above-mentioned formula (1) or above-mentioned formula (2), and The monomer (m-d) to be used is dissolved in the solvent (B-2). The polymerization initiator solution is obtained by dissolving the polymerization initiator in the solvent (B-2). In the manufacturing method of the copolymer (A) of this embodiment, either or both of solvent (B-1) and solvent (B-2) contain a hydroxyl group containing solvent.

液下聚合步驟(II)中,亦可同時滴下加入後述之鏈轉移劑溶液代替溶劑加熱步驟(I)中可加入之鏈轉移劑。鏈轉移劑溶液,為使鏈轉移劑溶解於溶劑(B-2)中而成者。又,亦可於溶劑加熱步驟(I)中,將共聚物(A)之製造中使用之鏈轉移劑的一部分加入溶劑(B-1)後升溫,於液下聚合步驟(II)中,將使自使用之鏈轉移劑去除一部分而得之剩餘部分溶解於溶劑(B-2)而成之鏈轉移劑溶液,滴下至經升溫之溶劑(B-1h)中。In the liquid polymerization step (II), the chain transfer agent solution described later can also be added dropwise instead of the chain transfer agent that can be added in the solvent heating step (I). The chain transfer agent solution is obtained by dissolving the chain transfer agent in the solvent (B-2). In addition, in the solvent heating step (I), a part of the chain transfer agent used in the production of the copolymer (A) can be added to the solvent (B-1) and the temperature can be raised, and in the submerged polymerization step (II), the The chain transfer agent solution obtained by dissolving the remainder obtained by removing a part of the chain transfer agent used in the solvent (B-2) is dropped into the heated solvent (B-1h).

(後聚合步驟(III)) 單體溶液及聚合起始劑溶液之滴下結束後,一邊攪拌前述混合溶液,進而一邊以60~90℃使其反應1~5小時。 (post-polymerization step (III)) After completion of the dropping of the monomer solution and the polymerization initiator solution, the mixed solution was further stirred at 60 to 90° C. for 1 to 5 hours.

「溶劑(B-1)」 溶劑加熱步驟(I)中使用之溶劑(B-1),可僅為含羥基之溶劑,亦可僅為不含羥基之溶劑,亦可為含有含羥基之溶劑及不含羥基之溶劑兩方者。溶劑(B-1),以包含含有羥基之含羥基之溶劑較佳,僅為含羥基之溶劑更佳。 "Solvent (B-1)" The solvent (B-1) used in the solvent heating step (I) may be only a hydroxyl-containing solvent, or only a hydroxyl-free solvent, or both a hydroxyl-containing solvent and a hydroxyl-free solvent. By. The solvent (B-1) is preferably a solvent containing a hydroxyl group containing a hydroxyl group, more preferably a solvent containing only a hydroxyl group.

作為含羥基之溶劑,可舉例例如乙二醇單甲基醚、乙二醇單乙基醚、二乙二醇單甲基醚、二乙二醇單-n-丁基醚、三乙二醇單甲基醚、丙二醇單乙基醚、二丙二醇單甲基醚、三丙二醇單乙基醚等之(聚)烷二醇單烷基醚類;2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基酪酸甲酯等之含羥基之羧酸酯;3-甲氧基-1-丁醇;二乙二醇等。Examples of hydroxyl-containing solvents include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol mono-n-butyl ether, triethylene glycol Monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, tripropylene glycol monoethyl ether, etc. (poly) alkylene glycol monoalkyl ethers; 2-hydroxypropionate methyl ester, 2-hydroxypropyl Ethyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl hydroxyacetate, methyl 2-hydroxy-3-methylbutanoate, etc. The carboxylate; 3-methoxy-1-butanol; diethylene glycol, etc.

此等之含羥基之溶劑之中,在滴下聚合步驟(II)及/或後聚合步驟(III)中,由於阻礙源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換反應之效果高,故以使用1級及/或2級醇溶劑、醚系溶劑較佳。其中,以使用丙二醇單甲基醚、乙二醇單甲基醚及3-甲氧基-1-丁醇更佳。此等之含羥基之溶劑,可單獨使用,亦可組合2種以上使用。Among these hydroxyl group-containing solvents, in the drop polymerization step (II) and/or the post-polymerization step (III), the ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) are hindered The effect of the transesterification reaction is high, so it is better to use a grade 1 and/or grade 2 alcohol solvent and an ether solvent. Among them, it is more preferable to use propylene glycol monomethyl ether, ethylene glycol monomethyl ether and 3-methoxyl-1-butanol. These hydroxyl group-containing solvents may be used alone or in combination of two or more.

作為不含羥基之溶劑,可舉例例如乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯等之(聚)烷二醇單烷基醚乙酸酯類;二乙二醇二甲基醚、二乙二醇甲基乙基醚、二乙二醇二乙醚、四氫呋喃等之醚類;甲基乙基酮、環己酮、2-庚酮、3-庚酮等之酮類;3-甲氧基丙酸甲酯、3-乙氧基丙酸甲酯、乙氧基乙酸乙酯、3-甲基-3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基丙酸酯、乙酸乙酯、乙酸n-丁酯、乙酸i-丙酯、乙酸i-丁酯、乙酸n-戊酯、乙酸i-戊酯、丙酸n-丁酯、酪酸乙酯、酪酸n-丙酯、酪酸i-丙酯、丙酮酸乙酯、丙酮酸n-丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-側氧基酪酸乙基等之酯類;甲苯、二甲苯等之芳香族烴類;N-甲基吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等之羧酸醯胺類等。Examples of solvents that do not contain a hydroxyl group include ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate. (poly) alkylene glycol monoalkyl ether acetates; ethers of diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, tetrahydrofuran, etc.; methyl ethyl ether Ketones such as base ketone, cyclohexanone, 2-heptanone, 3-heptanone, etc.; methyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl ethoxyacetate, 3- Methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl propionate, ethyl acetate, n-butyl acetate, i-propyl acetate, i-butyl acetate ester, n-pentyl acetate, i-pentyl acetate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, i-propyl butyrate, ethyl pyruvate, n-propyl pyruvate, ethyl Esters of methyl acetylacetate, ethyl acetylacetate, and ethyl 2-oxobutyrate; aromatic hydrocarbons such as toluene and xylene; N-methylpyrrolidone, N,N-dimethyl Carboxylic acid amides such as formamide and N,N-dimethylacetamide, etc.

不含羥基之溶劑之中,由取得之容易度、成本上及品質上之觀點來看,以使用醚系溶劑較佳,使用丙二醇單甲基醚乙酸酯、二乙二醇甲基乙基醚更佳。此等之不含羥基之溶劑,可單獨使用,亦可組合2種以上使用。Among solvents that do not contain hydroxyl groups, from the viewpoints of ease of acquisition, cost, and quality, it is better to use ether-based solvents, such as propylene glycol monomethyl ether acetate, diethylene glycol methyl ethyl Ether is better. These hydroxyl group-free solvents may be used alone or in combination of two or more.

溶劑加熱步驟(I)中使用之溶劑(B-1)包含含羥基之溶劑時,溶劑(B-1)中之含羥基之溶劑的含有比例,以10~100質量%較佳,20~90質量%更佳,40~80質量%進而佳。含羥基之溶劑的含有比例若為10質量%以上,則在滴下聚合步驟(II)及/或後聚合步驟(III)中,可充分獲得阻礙源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換反應之效果。溶劑(B-1)包含不含羥基之溶劑時,可獲得提升共聚物(A)中之源自單體(m-a)之酯基的殘存量,提升作為樹脂組成物硬化時之源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換反應所致之交聯反應量的效果。When the solvent (B-1) used in the solvent heating step (I) contains a hydroxyl group-containing solvent, the content ratio of the hydroxyl group-containing solvent in the solvent (B-1) is preferably 10 to 100% by mass, and 20 to 90% by mass. The mass % is more preferable, and 40-80 mass % is more preferable. If the content ratio of the hydroxyl group-containing solvent is 10% by mass or more, in the dropping polymerization step (II) and/or the post-polymerization step (III), the ester group derived from the monomer (m-a) and the ester group derived from the monomer (m-a) can be sufficiently obtained. The effect of the transesterification reaction of the hydroxyl group of the monomer (m-b). When the solvent (B-1) contains a solvent that does not contain a hydroxyl group, the remaining amount of the ester group derived from the monomer (m-a) in the copolymer (A) can be increased, and the ester group derived from the monomer (m-a) can be increased as the resin composition when hardened The effect of the amount of crosslinking reaction caused by the transesterification reaction between the ester group of (m-a) and the hydroxyl group derived from monomer (m-b).

「溶劑及混合溶液之溫度」 本實施形態之製造方法中,在溶劑加熱步驟(I)中,於反應容器中加入溶劑(B-1),升溫至60~90℃。又,在滴下聚合步驟(II)及後聚合步驟(III)中,一邊攪拌混合溶液,一邊以60~90℃使其反應1~5小時。 溶劑加熱步驟(I)中之溶劑(B-1h)之溫度,與滴下聚合步驟(II)及後聚合步驟(III)中之混合溶液之溫度,可為相同,亦可為不同。 "The temperature of the solvent and the mixed solution" In the production method of this embodiment, in the solvent heating step (I), the solvent (B-1) is added to the reaction vessel, and the temperature is raised to 60-90°C. Moreover, in the dripping polymerization process (II) and post-polymerization process (III), it was made to react at 60-90 degreeC for 1-5 hours, stirring a mixed solution. The temperature of the solvent (B-1h) in the solvent heating step (I) and the temperature of the mixed solution in the dropping polymerization step (II) and the post-polymerization step (III) may be the same or different.

本實施形態中,由於溶劑加熱步驟(I)中之溶劑(B-1h)之溫度為60℃以上,且滴下聚合步驟(II)及後聚合步驟(III)中之混合溶液之溫度為60℃以上,故滴下聚合步驟(II)及後聚合步驟(III)中,單體(m-a)~(m-c)及視需要使用之單體(m-d)的聚合反應充分地進行。In this embodiment, since the temperature of the solvent (B-1h) in the solvent heating step (I) is above 60°C, and the temperature of the mixed solution in the dropwise polymerization step (II) and the post-polymerization step (III) is 60°C As above, in the dropping polymerization step (II) and the post-polymerization step (III), the polymerization reaction of the monomers (m-a) to (m-c) and the optionally used monomer (m-d) proceeds sufficiently.

由於溶劑加熱步驟(I)中之溶劑(B-1h)之溫度為90℃以下,且滴下聚合步驟(II)及後聚合步驟(III)中之混合溶液之溫度為90℃以下,故滴下聚合步驟(II)及後聚合步驟(III)中,可抑制源自單體(m-a)之酯基與源自單體(m-b)之羥基進行酯交換反應。又,上述溫度若為90℃以下,作為單體(m-a),使用含乙烯性不飽和基之異氰酸酯化合物與丙二酸二酯或乙醯乙酸酯之反應物時,可獲得以下所示之效果。即,可防止在滴下聚合步驟(II)及後聚合步驟(III)中,自上述式(1)或上述式(2)所示之基,丙二酸二酯或乙醯乙酸酯解離,生成異氰酸基。因此,可防止藉由上述式(1)或上述式(2)所示之基之解離而生成之異氰酸基與源自單體(m-b)之羥基或源自單體(m-c)之酸基進行反應,製造途中之共聚物(A)進行凝膠化。Since the temperature of the solvent (B-1h) in the solvent heating step (I) is below 90°C, and the temperature of the mixed solution in the dropwise polymerization step (II) and the post-polymerization step (III) is below 90°C, the dropwise polymerization In the step (II) and the post-polymerization step (III), the ester exchange reaction between the ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) can be suppressed. In addition, when the above temperature is 90°C or lower, when a reaction product of an isocyanate compound having an ethylenically unsaturated group and a malonate diester or acetoacetate is used as the monomer (m-a), the following can be obtained: Effect. That is, in the dropping polymerization step (II) and the post-polymerization step (III), dissociation of the malonate diester or acetoacetate from the group represented by the above formula (1) or the above formula (2) can be prevented, Generates isocyanate groups. Therefore, the isocyanate group generated by the dissociation of the group represented by the above formula (1) or the above formula (2) can be prevented from being separated from the hydroxyl group derived from the monomer (m-b) or the acid derived from the monomer (m-c). radical reaction, and the copolymer (A) in the process of production is gelled.

滴下聚合步驟(II)中,將聚合起始劑溶液與單體溶液,滴下至溶劑加熱步驟(I)中經升溫至60~90℃之溶劑(B-1h),做成混合溶液同時進行聚合。亦可在滴下聚合步驟(II)中,進而將鏈轉移劑溶液滴下至經升溫之溶劑(B-1h),做成包含鏈轉移劑之混合溶液。In the dropwise polymerization step (II), drop the polymerization initiator solution and the monomer solution into the solvent (B-1h) heated to 60~90°C in the solvent heating step (I) to make a mixed solution and carry out polymerization at the same time . In the dropwise polymerization step (II), the chain transfer agent solution may be further dropped into the heated solvent (B-1h) to prepare a mixed solution containing the chain transfer agent.

滴下聚合步驟(II)中,以將聚合起始劑溶液與單體溶液,同時滴下至經升溫之溶劑(B-1h)較佳。此時,可準確控制共聚物(A)之分子量,同時可防止製造途中之共聚物(A)進行凝膠化。 滴下聚合步驟(II)中,將鏈轉移劑溶液滴下至經升溫之溶劑(B-1h)時,亦可與聚合起始劑溶液及單體溶液同時,滴下鏈轉移劑溶液。又,亦可在滴下聚合起始劑溶液及單體溶液之前或之後,滴下鏈轉移劑溶液。 In the dropwise polymerization step (II), it is preferable to simultaneously drop the polymerization initiator solution and the monomer solution into the heated solvent (B-1h). In this case, the molecular weight of the copolymer (A) can be accurately controlled, and gelation of the copolymer (A) during production can be prevented. In the dropwise polymerization step (II), when dropping the chain transfer agent solution into the heated solvent (B-1h), the chain transfer agent solution may also be dropped simultaneously with the polymerization initiator solution and the monomer solution. Moreover, before or after dropping a polymerization initiator solution and a monomer solution, you may drop a chain transfer agent solution.

聚合起始劑溶液、單體溶液、鏈轉移劑溶液之滴下速度,可視反應容器之容量、經升溫之溶劑(B-1h)與聚合起始劑溶液、單體溶液、鏈轉移劑溶液之體積等反應規模適當地決定。聚合起始劑溶液、單體溶液、鏈轉移劑溶液之滴下速度,例如,使用1L之反應容器時,定為0.1~5mL/min之速度較佳。 聚合起始劑溶液、單體溶液、鏈轉移劑溶液之滴下時間,例如,可定為30分鐘~1小時。 聚合起始劑溶液、單體溶液、鏈轉移劑溶液之滴下速度及滴下時間,可分別不同,亦可一部分或全部相同。 The dropping speed of the polymerization initiator solution, monomer solution, and chain transfer agent solution depends on the capacity of the reaction vessel, the volume of the heated solvent (B-1h) and the polymerization initiator solution, monomer solution, and chain transfer agent solution etc. The scale of the reaction is appropriately determined. The dropping speed of polymerization initiator solution, monomer solution, and chain transfer agent solution, for example, when using a 1L reaction vessel, is preferably set at a speed of 0.1~5mL/min. The dropping time of the polymerization initiator solution, the monomer solution, and the chain transfer agent solution can be set at, for example, 30 minutes to 1 hour. The dropping speed and dropping time of the polymerization initiator solution, the monomer solution, and the chain transfer agent solution may be different from each other, or partly or all of them may be the same.

本實施形態中,聚合起始劑溶液、單體溶液及視需要使用之鏈轉移劑溶液,為分別個別地調製。 (聚合起始劑溶液) 聚合起始劑溶液,為使聚合起始劑溶解於溶劑(B-2)而成者。 作為聚合起始劑雖無特別限定,但可舉例例如2,2’-偶氮雙(2,4-二甲基戊腈)、偶氮雙異丁腈、偶氮雙異戊腈、過氧化苯甲醯、t-丁基過氧基-2-乙基己酸酯等。此等之聚合起始劑,可單獨使用,亦可組合2種以上使用。 In this embodiment, the polymerization initiator solution, the monomer solution, and the chain transfer agent solution used as needed are individually prepared. (polymerization initiator solution) A polymerization initiator solution is what melt|dissolved a polymerization initiator in a solvent (B-2). The polymerization initiator is not particularly limited, but examples include 2,2'-azobis(2,4-dimethylvaleronitrile), azobisisobutyronitrile, azobisisobutyronitrile, peroxide Benzoyl, t-butylperoxy-2-ethylhexanoate, etc. These polymerization initiators may be used alone or in combination of two or more.

聚合起始劑溶液中之聚合起始劑的濃度,以可容易獲得均勻濃度之混合溶液的濃度較佳,例如,可定為16~50質量%,並無特別限定。 聚合起始劑溶液之使用量,聚合起始劑溶液中所含之聚合起始劑,相對於單體之總進料量100質量份而言,以成為0.5~20質量份之量較佳,更佳為成為1.0~10質量份之量。上述單體之總進料量,為單體溶液中之單體(m-a)~單體(m-d)的質量。 The concentration of the polymerization initiator in the polymerization initiator solution is preferably such that a mixed solution having a uniform concentration can be easily obtained, for example, 16 to 50% by mass, and is not particularly limited. The usage amount of the polymerization initiator solution, the polymerization initiator contained in the polymerization initiator solution is preferably 0.5 to 20 mass parts with respect to 100 mass parts of the total feed amount of the monomers, More preferably, it is the quantity of 1.0-10 mass parts. The total feed amount of the above monomers is the mass of the monomer (m-a)~monomer (m-d) in the monomer solution.

(單體溶液) 單體溶液,為使具有上述式(1)或上述式(2)所示之基的單體(m-a)、含羥基的單體(m-b)、含酸基的單體(m-c)及視需要使用的單體(m-d),溶解於溶劑(B-2)而成者。作為單體(m-a)~單體(m-d),可使用共聚物(A)之項目中所例示者。 (monomer solution) Monomer solution, for making the monomer (m-a) having the group represented by above-mentioned formula (1) or above-mentioned formula (2), the monomer (m-b) containing hydroxyl group, the monomer (m-c) containing acid group and optionally The monomer (m-d) used was dissolved in the solvent (B-2). As the monomer (m-a) to the monomer (m-d), those exemplified in the item of the copolymer (A) can be used.

單體溶液,可藉由使單體(m-a)~(m-d)分別個別地溶解於溶劑(B-2)後進行混合的方法來製造,亦可藉由混合單體(m-a)~(m-d)後溶解於溶劑(B-2)的方法來製造。 單體溶液中之單體(m-a)~(m-d)的合計濃度,以可容易獲得均勻濃度之混合溶液的濃度較佳,例如,可定為50~95質量%,並無特別限定。 The monomer solution can be produced by dissolving the monomers (m-a)~(m-d) individually in the solvent (B-2) and then mixing them, or by mixing the monomers (m-a)~(m-d) It is produced by dissolving in solvent (B-2). The total concentration of the monomers (m-a)~(m-d) in the monomer solution is preferably a concentration that can easily obtain a mixed solution of uniform concentration, for example, it can be set at 50~95% by mass, and it is not particularly limited.

共聚物(A)之製造時使用的各單體(m-a)~(m-c)之比例雖無特別限制,但以單體(m-a) 1~40莫耳%、單體(m-b) 1~60莫耳%、單體(m-c) 1~60莫耳%較佳,單體(m-a) 5~30莫耳%、單體(m-b) 10~50莫耳%、單體(m-c) 10~50莫耳%更佳,單體(m-a) 10~20莫耳%、單體(m-b) 20~40莫耳%、單體(m-c) 15~40莫耳%進而佳。Although the ratio of each monomer (m-a)~(m-c) used in the manufacture of the copolymer (A) is not particularly limited, the monomer (m-a) is 1~40 mol%, and the monomer (m-b) is 1~60 mol%. %, monomer (m-c) 1~60 mol% is better, monomer (m-a) 5~30 mol%, monomer (m-b) 10~50 mol%, monomer (m-c) 10~50 mol% Mole% is more preferable, monomer (m-a) is 10~20 mole%, monomer (m-b) is 20~40 mole%, monomer (m-c) is 15~40 mole%.

共聚物(A)含有結構單元(d)時,共聚物(A)之製造時使用的各單體(m-a)~(m-d)之比例雖無特別限制,但以單體(m-a) 1~40莫耳%、單體(m-b) 1~60莫耳%、單體(m-c) 1~60莫耳%、單體(m-d)超過0~80莫耳%較佳,單體(m-a) 5~30莫耳%、單體(m-b) 10~50莫耳%、單體(m-c) 10~50莫耳%、單體(m-d) 10~60莫耳%更佳,單體(m-a) 10~20莫耳%、單體(m-b) 20~40莫耳%、單體(m-c) 15~40莫耳%、單體(m-d) 15~50莫耳%進而佳。When the copolymer (A) contains a structural unit (d), the ratio of each monomer (m-a) to (m-d) used in the manufacture of the copolymer (A) is not particularly limited, but the monomer (m-a) is 1 to 40 Mole %, monomer (m-b) 1~60 mole%, monomer (m-c) 1~60 mole%, monomer (m-d) more than 0~80 mole% is better, monomer (m-a) 5~ 30 mol%, monomer (m-b) 10~50 mol%, monomer (m-c) 10~50 mol%, monomer (m-d) 10~60 mol%, monomer (m-a) 10~ 20 mol%, monomer (m-b) 20~40 mol%, monomer (m-c) 15~40 mol%, monomer (m-d) 15~50 mol%, and more preferably.

(鏈轉移劑溶液) 鏈轉移劑溶液,為使鏈轉移劑溶解於溶劑(B-2)而成者。 滴下聚合步驟(II)中,藉由滴下鏈轉移劑溶液,可控制後聚合步驟(III)中合成之共聚物(A)的聚合度。因此,可輕易地製造希望之分子量範圍之共聚物(A)。 作為鏈轉移劑雖無特別限定,但例如,可較佳使用多官能硫醇。多官能硫醇,為分子內具有2個以上巰基之化合物。 (chain transfer agent solution) The chain transfer agent solution is obtained by dissolving the chain transfer agent in the solvent (B-2). In the dropwise polymerization step (II), the degree of polymerization of the copolymer (A) synthesized in the post-polymerization step (III) can be controlled by dropping the chain transfer agent solution. Therefore, the copolymer (A) of a desired molecular weight range can be produced easily. Although it does not specifically limit as a chain transfer agent, For example, polyfunctional mercaptan can be used preferably. Multifunctional thiols are compounds with two or more mercapto groups in the molecule.

作為多官能硫醇雖無特別限定,但可舉例例如巰乙酸、1,2-乙烷二硫醇、1,4-雙(3-巰基丁醯氧基)丁烷、四乙二醇雙(3-巰基丙酸酯)、三羥甲基乙烷參(3-巰基丁酸酯)、三羥甲基丙烷參(3-巰基丁酸酯)、三羥甲基丙烷參(3-巰基丙酸酯)、季戊四醇肆(3-巰基丁酸酯)、季戊四醇肆(3-巰基丙酸酯)、1,3,5-參(3-巰基丁基氧基乙基)-1,3,5-三

Figure 110147689-A0304-1
-2,4,6(1H,3H,5H)-三酮、參-[(3-巰基丙醯氧基)-乙基]-異三聚氰酸酯、二季戊四醇陸(3-巰基丙酸酯)等。The multifunctional thiol is not particularly limited, but examples thereof include mercaptoacetic acid, 1,2-ethanedithiol, 1,4-bis(3-mercaptobutyryloxy)butane, tetraethylene glycol bis( 3-mercaptopropionate), trimethylolethane ginseng (3-mercaptobutyrate), trimethylolpropane ginseng (3-mercaptobutyrate), trimethylolpropane ginseng (3-mercaptopropane ester), pentaerythritol four (3-mercaptobutyrate), pentaerythritol four (3-mercaptopropionate), 1,3,5-ginseng (3-mercaptobutyloxyethyl)-1,3,5 -three
Figure 110147689-A0304-1
-2,4,6(1H,3H,5H)-trione, ginseng-[(3-mercaptopropionyloxy)-ethyl]-isocyanurate, dipentaerythritol tertiary (3-mercaptopropionic acid esters), etc.

作為鏈轉移劑,上述之中,由取得之容易度、成本上及品質上之觀點來看,以使用季戊四醇肆(3-巰基丁酸酯)及/或巰乙酸、季戊四醇肆(3-巰基丙酸酯)較佳。 聚合起始劑溶液中之鏈轉移劑的濃度,以可容易獲得均勻濃度之混合溶液的濃度較佳,例如,可定為0.1~10質量%,並無特別限定。 As the chain transfer agent, among the above, from the viewpoints of ease of acquisition, cost and quality, pentaerythritol tetra(3-mercaptobutyrate) and/or mercaptoacetic acid, pentaerythritol tetra(3-mercaptopropane) acid esters) are preferred. The concentration of the chain transfer agent in the polymerization initiator solution is preferably such that a mixed solution having a uniform concentration can be easily obtained. For example, it can be set at 0.1 to 10% by mass, and is not particularly limited.

鏈轉移劑溶液之使用量,混合溶液中所含之鏈轉移劑,相對於單體之總進料量100質量份而言,例如,以成為0.5~20質量份之量較佳,更佳為成為1.0~10質量份之量。上述單體之總進料量,即,為單體溶液中之單體(m-a)~單體(m-d)的質量。藉由將鏈轉移劑溶液之使用量定為上述範圍內,在後聚合步驟(III)中,可輕易地製造希望之分子量範圍之共聚物(A)。The amount of the chain transfer agent solution used, the chain transfer agent contained in the mixed solution is preferably 0.5 to 20 parts by mass, for example, with respect to 100 parts by mass of the total feed amount of monomers, more preferably It becomes the quantity of 1.0-10 mass parts. The total feed amount of the above-mentioned monomers is the mass of the monomer (m-a)~monomer (m-d) in the monomer solution. By setting the amount of the chain transfer agent solution used within the above range, the copolymer (A) in the desired molecular weight range can be easily produced in the post-polymerization step (III).

「溶劑(B-2)」 作為滴下聚合步驟(II)中使用之溶劑(B-2),可使用與溶劑加熱步驟(I)中使用之溶劑(B-1)相同者。溶劑(B-2),與溶劑(B-1)同樣地,可僅為含羥基之溶劑,亦可僅為不含羥基之溶劑,亦可為包含含羥基之溶劑與不含羥基之溶劑兩方者。溶劑(B-2),以包含含有羥基之含羥基之溶劑較佳,僅為含羥基之溶劑更佳。 "Solvent (B-2)" As the solvent (B-2) used in the dropping polymerization step (II), the same one as the solvent (B-1) used in the solvent heating step (I) can be used. Solvent (B-2), like solvent (B-1), may be only a hydroxyl-containing solvent, may only be a hydroxyl-free solvent, or may contain both a hydroxyl-containing solvent and a hydroxyl-free solvent. Party. The solvent (B-2) is preferably a solvent containing a hydroxyl group containing a hydroxyl group, more preferably a solvent containing only a hydroxyl group.

本實施形態之共聚物(A)之製造方法中,溶劑(B-1)與溶劑(B-2)之任一者或兩者,含有含羥基之溶劑。因此,溶劑加熱步驟(I)中使用之溶劑(B-1)不含含羥基之溶劑時,滴下聚合步驟(II)中使用之溶劑(B-2),包含含羥基之溶劑。In the manufacturing method of the copolymer (A) of this embodiment, either or both of solvent (B-1) and solvent (B-2) contain a hydroxyl group containing solvent. Therefore, when the solvent (B-1) used in the solvent heating step (I) does not contain a hydroxyl group-containing solvent, the solvent (B-2) used in the polymerization step (II) contains a hydroxyl group-containing solvent dropwise.

溶劑加熱步驟(I)中使用之溶劑(B-1)與滴下聚合步驟(II)中使用之溶劑(B-2)之合計量所含之含羥基之溶劑的含有比例,以10~100質量%較佳,20~90質量%更佳,40~80質量%進而佳。含羥基之溶劑的含有比例若為10質量%以上,則在滴下聚合步驟(II)及/或後聚合步驟(III)中,可充分獲得阻礙源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換反應的效果。溶劑(B-1)與溶劑(B-2)中之一者或兩者包含不含羥基之溶劑時,含羥基之溶劑的含有比例若為90質量%以下,則可獲得提升共聚物(A)中之源自單體(m-a)之酯基的殘存量,提升作為樹脂組成物硬化時之源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換反應所致之交聯反應量的效果。The content ratio of the hydroxyl group-containing solvent contained in the total amount of the solvent (B-1) used in the solvent heating step (I) and the solvent (B-2) used in the dropping polymerization step (II) is 10 to 100% by mass % is better, 20-90 mass % is more preferable, and 40-80 mass % is more preferable. If the content ratio of the hydroxyl group-containing solvent is 10% by mass or more, in the dropping polymerization step (II) and/or the post-polymerization step (III), the ester group derived from the monomer (m-a) and the ester group derived from the monomer (m-a) can be sufficiently obtained. Effect of the transesterification reaction of the hydroxyl group of the monomer (m-b). When one or both of the solvent (B-1) and the solvent (B-2) contains a solvent not containing a hydroxyl group, if the content ratio of the solvent containing a hydroxyl group is 90% by mass or less, the improved copolymer (A ) in the remaining amount of the ester group derived from the monomer (m-a) increases as a result of the transesterification reaction between the ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) when the resin composition is hardened The effect of the amount of cross-linking reaction.

本實施形態之製造方法中,由於溶劑加熱步驟(I)中使用之溶劑(B-1)及/或滴下聚合步驟(II)中使用之溶劑(B-2)包含含羥基之溶劑,故可獲得以下所示之效果。 包含含羥基之溶劑之混合溶液中,若使單體(m-a) (m-b) (m-c)、視需要使用的單體(m-d)以60~90℃聚合,則源自單體(m-a)之酯基,容易與含羥基之溶劑所具有之羥基進行酯交換反應。因此,在滴下聚合步驟(II)及/或後聚合步驟(III)中,單體(m-a)具有之上述式(1)或上述式(2)所示之基的酯基之一部分與含羥基之溶劑所具有之羥基進行酯交換反應。 In the production method of this embodiment, since the solvent (B-1) used in the solvent heating step (I) and/or the solvent (B-2) used in the drop polymerization step (II) contains a hydroxyl group-containing solvent, it can The effect shown below is obtained. In a mixed solution containing a hydroxyl group-containing solvent, if the monomer (m-a) (m-b) (m-c) and optionally the monomer (m-d) are polymerized at 60~90°C, the ester derived from the monomer (m-a) group, it is easy to carry out transesterification reaction with the hydroxyl group of the solvent containing hydroxyl group. Therefore, in the dropping polymerization step (II) and/or the post-polymerization step (III), part of the ester group of the group represented by the above-mentioned formula (1) or the above-mentioned formula (2) that the monomer (m-a) has and the hydroxyl group-containing The hydroxyl group possessed by the solvent undergoes transesterification reaction.

若源自單體(m-a)之酯基與含羥基之溶劑所具有之羥基進行酯交換反應,則於混合溶液中,生成具有來自單體(m-a)之酯基之基(式(1)中之R 1及R 2,或式(2)中之R 3)的醇。由於此反應為可逆反應,故生成之醇的一部分,藉由酯交換反應與生成之化合物進行酯交換反應(逆反應),生成單體(m-a)與含羥基之溶劑。因此,推測即使源自單體(m-a)之酯基與含羥基之溶劑所具有之羥基進行酯交換反應,源自單體(m-a)之酯基適度地殘存於混合溶液中。 If the ester group derived from the monomer (ma) is transesterified with the hydroxyl group contained in the solvent containing the hydroxyl group, then in the mixed solution, a base having the ester group derived from the monomer (ma) is generated (in formula (1) R 1 and R 2 , or R 3 in formula (2)) alcohol. Since this reaction is a reversible reaction, a part of the generated alcohol undergoes a transesterification reaction (reverse reaction) with the generated compound through a transesterification reaction to generate a monomer (ma) and a hydroxyl group-containing solvent. Therefore, even if the ester group derived from the monomer (ma) undergoes a transesterification reaction with the hydroxyl group contained in the hydroxyl group-containing solvent, the ester group derived from the monomer (ma) remains moderately in the mixed solution.

單體(m-a)具有式(1)所示之基時,例如,若式(1)中之R 1與含羥基之溶劑所具有之羥基進行酯交換反應,則生成之化合物中之與式(1)中之R 1反應而成之基成為立體障礙,式(1)中之R 2與羥基之酯交換反應難以發生。因此,推測單體(m-a)具有式(1)所示之基時,僅源自單體(m-a)之酯基中之一部分,與含羥基之溶劑所具有之羥基進行酯交換反應,源自單體(m-a)之酯基適度地殘存。 When the monomer (ma) has a group shown in formula (1), for example, if R in the formula ( 1 ) carries out transesterification with the hydroxyl group contained in the solvent containing the hydroxyl group, then the compound with the formula ( 1) The base formed by the reaction of R1 in formula ( 1 ) becomes a steric hindrance, and the transesterification reaction between R2 and the hydroxyl group in formula (1) is difficult to occur. Therefore, it is speculated that when the monomer (ma) has a group shown in formula (1), it is only derived from a part of the ester group of the monomer (ma), and carries out a transesterification reaction with the hydroxyl group of the solvent containing the hydroxyl group. The ester group of the monomer (ma) remained moderately.

如此,本實施形態中,在滴下聚合步驟(II)及/或後聚合步驟(III)中,由於源自單體(m-a)之酯基與含羥基之溶劑所具有之羥基進行酯交換反應,故適度地阻礙了源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換反應。因此,在後聚合步驟(III)中,可防止製造途中之共聚物(A)進行凝膠化。又,包含共聚物(A)之樹脂組成物的保存穩定性成為良好。Thus, in this embodiment, in the dropping polymerization step (II) and/or the post-polymerization step (III), since the ester group derived from the monomer (m-a) undergoes transesterification with the hydroxyl group contained in the hydroxyl group-containing solvent, Therefore, the transesterification reaction of the ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) is moderately hindered. Therefore, in the post-polymerization step (III), gelation of the copolymer (A) during production can be prevented. Moreover, the storage stability of the resin composition containing a copolymer (A) becomes favorable.

又,本實施形態中,藉由適度地阻礙滴下聚合步驟(II)及/或後聚合步驟(III)中之上述酯交換反應,使含有共聚物(A)之樹脂組成物熱硬化前,可防止源自單體(m-a)之酯基及源自單體(m-b)之羥基減少。因此,可獲得源自單體(m-a)之酯基及源自單體(m-b)之羥基適度地殘存之共聚物(A)。又,源自單體(m-a)之酯基與含羥基之溶劑所具有之羥基進行酯交換反應而生成之化合物,藉由與單體(m-b)進行酯交換而生成交聯結構。因此,藉由使含有共聚物(A)之樹脂組成物熱硬化,充分地生成源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換所致之交聯結構,可獲得耐溶劑性良好的硬化物。Also, in this embodiment, by moderately inhibiting the above-mentioned transesterification reaction in the dropping polymerization step (II) and/or post-polymerization step (III), before thermosetting the resin composition containing the copolymer (A), it can be The ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) are prevented from decreasing. Accordingly, a copolymer (A) in which the ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) remain moderately can be obtained. Moreover, the compound produced by the transesterification reaction of the ester group derived from the monomer (m-a) and the hydroxyl group which the hydroxyl-containing solvent has has a crosslinked structure by transesterification with the monomer (m-b). Therefore, by thermosetting the resin composition containing the copolymer (A), a crosslinked structure due to transesterification of the ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) is sufficiently formed , A hardened product with good solvent resistance can be obtained.

溶劑加熱步驟(I)中使用之溶劑(B-1)及滴下聚合步驟(II)中使用之溶劑(B-2)的量雖無特別限定,但相對於單體之總進料量(即,單體溶液中之單體(m-a)~單體(m-d)的質量)100質量份而言,例如,溶劑(B-1)與溶劑(B-2)之合計量以30~1,000質量份較佳,更佳為50~800質量份。相對於單體之總進料量100質量份而言,溶劑(B-1)與溶劑(B-2)之合計量若為1,000質量份以下,則在後聚合步驟(III)中所得之包含共聚物(A)之反應液的黏度成為適當者。又,藉由將溶劑(B-1)與溶劑(B-2)之合計量定為1,000質量份以下,於滴下聚合步驟(II)中滴下鏈轉移劑溶液時,可抑制鏈轉移作用所得之共聚物(A)之分子量的降低。又,相對於單體之總進料量100質量份而言,藉由將溶劑(B-1)與溶劑(B-2)之合計量定為30質量份以上,防止後聚合步驟(III)中之異常的聚合反應,可穩定進行聚合反應。其結果,可防止製造途中之共聚物(A)進行凝膠化,同時可獲得無著色之共聚物(A)。Though the amount of the solvent (B-1) used in the solvent heating step (I) and the solvent (B-2) used in the dropping polymerization step (II) is not particularly limited, relative to the total feed amount of the monomer (i.e. , the mass of monomer (m-a)~monomer (m-d) in monomer solution) 100 parts by mass, for example, the total amount of solvent (B-1) and solvent (B-2) is 30~1,000 parts by mass Preferably, it is more preferably 50 to 800 parts by mass. If the total amount of solvent (B-1) and solvent (B-2) is 1,000 parts by mass or less with respect to 100 parts by mass of the total feed amount of monomers, the content of The viscosity of the reaction liquid of a copolymer (A) becomes appropriate. In addition, by setting the total amount of the solvent (B-1) and the solvent (B-2) at 1,000 parts by mass or less, when the chain transfer agent solution is dropped in the drop polymerization step (II), the chain transfer effect can be suppressed. Reduction of the molecular weight of the copolymer (A). Also, by setting the total amount of the solvent (B-1) and the solvent (B-2) to be 30 parts by mass or more with respect to 100 parts by mass of the total feed amount of monomers, the post-polymerization step (III) is prevented In the abnormal polymerization reaction, the polymerization reaction can be carried out stably. As a result, gelation of the copolymer (A) during production can be prevented, and a colorless copolymer (A) can be obtained.

本實施形態之製造方法中,在後聚合步驟(III)中,一邊攪拌滴下聚合步驟(II)中所得之混合溶液,一邊以60~90℃使其反應1~5小時。後聚合步驟(III)中之反應時間,可定為1~5小時,較佳為1~4小時,更佳為2~3小時。反應時間若為1~5小時,可收率良好地製造具有適當分子量之共聚物(A)。In the production method of this embodiment, in the post-polymerization step (III), the mixed solution obtained in the polymerization step (II) is dripped with stirring, and reacted at 60 to 90° C. for 1 to 5 hours. The reaction time in the post-polymerization step (III) may be 1 to 5 hours, preferably 1 to 4 hours, more preferably 2 to 3 hours. When the reaction time is 1 to 5 hours, the copolymer (A) having an appropriate molecular weight can be produced in good yield.

本實施形態之共聚物(A),含有具有上述式(1)或上述式(2)所示之基的結構單元(a)、具有羥基的結構單元(b)及具有酸基的結構單元(c),玻璃轉移溫度為30℃以下。因此,本實施形態之包含共聚物(A)之樹脂組成物,作為感光性材料使用時之鹼顯影性為良好,且保存穩定性優異,即使以低溫使其硬化時亦可獲得耐溶劑性優異之硬化物。The copolymer (A) of the present embodiment contains a structural unit (a) having a group represented by the above-mentioned formula (1) or the above-mentioned formula (2), a structural unit (b) having a hydroxyl group, and a structural unit ( c), the glass transition temperature is below 30°C. Therefore, the resin composition containing the copolymer (A) according to this embodiment has good alkali developability when used as a photosensitive material, has excellent storage stability, and can obtain excellent solvent resistance even when it is cured at a low temperature. of hardening.

本實施形態之共聚物(A)之製造方法中,溶劑加熱步驟(I)中使用之溶劑(B-1)及/或滴下聚合步驟(II)中使用之溶劑(B-2),為包含含羥基之溶劑的溶劑。溶劑加熱步驟(I)中將溶劑(B-1)升溫至60~90℃,後聚合步驟(III)中使混合溶液以60~90℃進行反應。因此,滴下聚合步驟(II)及/或後聚合步驟(III)中,適度地阻礙源自單體(m-a)之酯基與源自單體(m-b)之羥基的酯交換反應。其結果,可獲得充分含有具有上述式(1)或上述式(2)所示之基的結構單元(a)及具有羥基的結構單元(b)之本實施形態之共聚物(A)。In the production method of the copolymer (A) of the present embodiment, the solvent (B-1) used in the solvent heating step (I) and/or the solvent (B-2) used in the dropwise polymerization step (II) is composed of Solvent for hydroxyl-containing solvents. In the solvent heating step (I), the temperature of the solvent (B-1) is raised to 60-90°C, and in the post-polymerization step (III), the mixed solution is reacted at 60-90°C. Therefore, in the dropping polymerization step (II) and/or the post-polymerization step (III), the transesterification reaction of the ester group derived from the monomer (m-a) and the hydroxyl group derived from the monomer (m-b) is moderately inhibited. As a result, the copolymer (A) of this embodiment which fully contains the structural unit (a) which has the group represented by said formula (1) or the said formula (2) and the structural unit (b) which has a hydroxyl group can be obtained.

相對於此,以往,進行共聚物之聚合時使用溶劑之情形中,選擇使用與單體不反應之溶劑。因此,以往之技術中,使用溶劑進行共聚物之聚合時,單體與溶劑未進行反應。因此,以往之技術中,未假設利用單體與溶劑之反應之事,沒有利用單體與溶劑之反應控制共聚物之特性的方法。On the other hand, conventionally, when a solvent is used for polymerization of a copolymer, a solvent which does not react with a monomer is selected and used. Therefore, in the prior art, when the copolymer is polymerized using a solvent, the monomer and the solvent do not react. Therefore, in the prior art, it is not assumed that the reaction of the monomer and the solvent is used, and there is no method of controlling the properties of the copolymer by the reaction of the monomer and the solvent.

<樹脂組成物> 接著,針對本實施形態之樹脂組成物進行說明。 本實施形態之樹脂組成物,含有本實施形態之共聚物(A)與溶劑(B)。 本實施形態之樹脂組成物,不僅含有共聚物(A)與溶劑(B),亦可為進一步含有反應性稀釋劑(C)與光聚合起始劑(D)者。如此之樹脂組成物,較佳使用作為感光性之樹脂組成物。 本實施形態之樹脂組成物,上述共聚物(A)~光聚合起始劑(D)之外,亦可為進一步含有著色劑(E)者。如此之樹脂組成物,較佳使用作為用以形成彩色濾光片、黑色矩陣、黑管柱隔板等之著色圖型的材料。 <Resin composition> Next, the resin composition of this embodiment is demonstrated. The resin composition of this embodiment contains the copolymer (A) and solvent (B) of this embodiment. The resin composition of this embodiment may contain not only a copolymer (A) and a solvent (B), but also a reactive diluent (C) and a photopolymerization initiator (D). Such a resin composition is preferably used as a photosensitive resin composition. The resin composition of the present embodiment may further contain a coloring agent (E) in addition to the above-mentioned copolymer (A) to the photopolymerization initiator (D). Such a resin composition is preferably used as a material for coloring patterns for forming color filters, black matrices, black column spacers, and the like.

(溶劑(B)) 本實施形態之樹脂組成物中,溶劑(B)包含含羥基之溶劑。溶劑(B),可僅為含羥基之溶劑。本實施形態之樹脂組成物中,由於溶劑(B)包含含羥基之溶劑,故共聚物(A)之結構單元(a)所具有之酯基與溶劑(B)所含之含羥基之溶劑所具有之羥基進行酯交換反應,適度地阻礙結構單元(a)所具有之酯基與結構單元(b)所具有之羥基的酯交換反應,提升保存穩定性。 (Solvent (B)) In the resin composition of the present embodiment, the solvent (B) contains a hydroxyl group-containing solvent. The solvent (B) may only be a hydroxyl group-containing solvent. In the resin composition of this embodiment, since the solvent (B) contains a solvent containing a hydroxyl group, the ester group contained in the structural unit (a) of the copolymer (A) and the solvent containing a hydroxyl group contained in the solvent (B) The hydroxy group carried out the transesterification reaction moderately hinders the transesterification reaction between the ester group of the structural unit (a) and the hydroxyl group of the structural unit (b), and improves the storage stability.

關於作為溶劑(B)使用之含羥基之溶劑,只要是含有羥基之溶劑便無特別限定,可使用與製造共聚物(A)之步驟中可作為溶劑(B-1)及溶劑(B-2)使用者相同的溶劑。可作為溶劑(B)使用之不含羥基之溶劑,可舉例與製造共聚物(A)之步驟中可作為溶劑(B-1)及溶劑(B-2)使用者相同的溶劑。As for the hydroxyl group-containing solvent used as solvent (B), there is no particular limitation as long as it is a solvent containing hydroxyl group, and it can be used as solvent (B-1) and solvent (B-2) in the step of producing copolymer (A). ) use the same solvent. Examples of the hydroxyl group-free solvent usable as the solvent (B) are the same solvents that can be used as the solvent (B-1) and solvent (B-2) in the step of producing the copolymer (A).

溶劑(B)中之含羥基之溶劑的含有比例,可與製造共聚物(A)之步驟中使用之溶劑(B-1)中之含羥基之溶劑的含有比例同樣地設定。 溶劑(B),可與製造共聚物(A)之步驟中使用之溶劑(B-1)及/或溶劑(B-2)相同,亦可不同。 The content ratio of the hydroxyl group-containing solvent in the solvent (B) can be set in the same manner as the content ratio of the hydroxyl group-containing solvent in the solvent (B-1) used in the step of producing the copolymer (A). The solvent (B) may be the same as or different from the solvent (B-1) and/or solvent (B-2) used in the step of producing the copolymer (A).

本實施形態之樹脂組成物,可藉由適當混合自包含用以製造共聚物(A)之後聚合步驟(III)中而得之共聚物(A)的反應液所單離之共聚物(A)與溶劑(B)的方法來製造。 作為本實施形態之樹脂組成物,亦可直接使用包含製造共聚物(A)時所得之共聚物(A)之反應液。此時,不需自反應液單離共聚物(A)。又,於反應液中包含使用於共聚物(A)之製造的溶劑(B-1)及/或溶劑(B-2)時,可直接使用反應液中之溶劑(B-1)及/或溶劑(B-2)作為溶劑(B)。視需要亦可追加溶劑(B)於反應液中。 The resin composition of the present embodiment can be obtained by appropriately mixing the copolymer (A) isolated from the reaction solution containing the copolymer (A) obtained in the polymerization step (III) after producing the copolymer (A) with solvent (B) method to manufacture. As the resin composition of this embodiment, the reaction liquid containing the copolymer (A) obtained at the time of manufacture of a copolymer (A) can also be used as it is. At this time, it is not necessary to isolate the copolymer (A) from the reaction solution. Also, when the solvent (B-1) and/or solvent (B-2) used in the manufacture of the copolymer (A) are contained in the reaction liquid, the solvent (B-1) and/or solvent (B-1) in the reaction liquid can be directly used The solvent (B-2) was used as the solvent (B). A solvent (B) may also be added to the reaction solution if necessary.

本實施形態之樹脂組成物中,共聚物(A)及溶劑(B)的摻合量,視樹脂組成物之使用目的適當調整即可。本實施形態之樹脂組成物中,例如,相對於共聚物(A)100質量份而言,以包含溶劑(B) 30~1,000質量份較佳,包含50~800質量份更佳。溶劑(B)的含量若為30質量份以上,則樹脂組成物的黏度適當。又,藉由將溶劑(B)的摻合量定為30質量份以上,可防止異常之聚合反應,可穩定進行作為樹脂組成物之硬化,同時可防止樹脂組成物之著色及凝膠化。溶劑(B)的含量若為1,000質量份以下,則可將樹脂組成物的黏度控制在適當的範圍。In the resin composition of this embodiment, the compounding quantity of a copolymer (A) and a solvent (B) may be suitably adjusted depending on the purpose of use of a resin composition. In the resin composition of this embodiment, for example, with respect to 100 mass parts of copolymers (A), it is preferable to contain 30-1,000 mass parts of solvent (B), and it is more preferable to contain 50-800 mass parts. When the content of the solvent (B) is 30 parts by mass or more, the viscosity of the resin composition will be appropriate. Also, by setting the blending amount of the solvent (B) to 30 parts by mass or more, abnormal polymerization reaction can be prevented, hardening as a resin composition can be performed stably, and coloring and gelation of the resin composition can be prevented. When the content of the solvent (B) is 1,000 parts by mass or less, the viscosity of the resin composition can be controlled within an appropriate range.

(反應性稀釋劑(C)) 反應性稀釋劑(C),係視需要與光聚合起始劑(D)一起含有。反應性稀釋劑(C),為於分子內具有至少一個可聚合之乙烯性不飽和基作為聚合性官能基的化合物。反應性稀釋劑(C),可為單官能單體,亦可為多官能單體,以具有複數之聚合性官能基的多官能單體較佳。藉由做成含有反應性稀釋劑(C)之樹脂組成物,黏度之調整成為容易。又,藉由做成含有反應性稀釋劑(C)之樹脂組成物,或可使樹脂組成物之硬化物對基材之密著性提升,或可調整樹脂組成物之硬化物的強度。 (Reactive diluent (C)) The reactive diluent (C) is optionally contained together with the photopolymerization initiator (D). The reactive diluent (C) is a compound having at least one polymerizable ethylenically unsaturated group as a polymerizable functional group in the molecule. The reactive diluent (C) may be a monofunctional monomer or a polyfunctional monomer, preferably a polyfunctional monomer having a plurality of polymerizable functional groups. Viscosity adjustment becomes easy by setting it as a resin composition containing a reactive diluent (C). Also, by making the resin composition containing the reactive diluent (C), the adhesion of the cured product of the resin composition to the substrate can be improved, or the strength of the cured product of the resin composition can be adjusted.

關於作為反應性稀釋劑(C)使用之單官能單體,可舉例(甲基)丙烯醯胺、羥甲基(甲基)丙烯醯胺、甲氧基甲基(甲基)丙烯醯胺、乙氧基甲基(甲基)丙烯醯胺、丙氧基甲基(甲基)丙烯醯胺、丁氧基甲氧基甲基(甲基)丙烯醯胺、甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯、2-苯氧基-2-羥基丙基(甲基)丙烯酸酯、2-(甲基)丙烯醯氧基-2-羥基丙基酞酸酯、甘油單(甲基)丙烯酸酯、四氫糠基(甲基)丙烯酸酯、環氧丙基(甲基)丙烯酸酯、2,2,2-三氟乙基(甲基)丙烯酸酯、2,2,3,3-四氟丙基(甲基)丙烯酸酯、酞酸衍生物之半(甲基)丙烯酸酯等之(甲基)丙烯酸酯類;苯乙烯、α-甲基苯乙烯、α-氯甲基苯乙烯、乙烯基甲苯等之芳香族乙烯基化合物類;乙酸乙烯酯、丙酸乙烯基等之羧酸酯類等。此等之單官能單體,可單獨使用,亦可組合2種以上使用。Regarding the monofunctional monomer used as the reactive diluent (C), examples include (meth)acrylamide, methylol(meth)acrylamide, methoxymethyl(meth)acrylamide, Ethoxymethyl(meth)acrylamide, Propoxymethyl(meth)acrylamide, Butoxymethoxymethyl(meth)acrylamide, Methyl(meth)acrylate , ethyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate base) acrylate, 4-hydroxybutyl (meth)acrylate, 2-phenoxy-2-hydroxypropyl (meth)acrylate, 2-(meth)acryloxy-2-hydroxypropyl phthalate, glycerol mono(meth)acrylate, tetrahydrofurfuryl(meth)acrylate, glycidyl(meth)acrylate, 2,2,2-trifluoroethyl(meth)acrylate Acrylates, (meth)acrylates such as 2,2,3,3-tetrafluoropropyl (meth)acrylates, half (meth)acrylates of phthalic acid derivatives; styrene, α-methacrylate Aromatic vinyl compounds such as methyl styrene, α-chloromethyl styrene, vinyl toluene, etc.; carboxylic acid esters such as vinyl acetate, vinyl propionate, etc. These monofunctional monomers may be used alone or in combination of two or more.

關於作為反應性稀釋劑(C)使用之多官能單體,可舉例乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、2,2-雙(4-(甲基)丙烯醯氧基二乙氧基苯基)丙烷、2,2-雙(4-(甲基)丙烯醯氧基聚乙氧基苯基)丙烷、2-羥基-3-(甲基)丙烯醯氧基丙基(甲基)丙烯酸酯、乙二醇二環氧丙基醚二(甲基)丙烯酸酯、二乙二醇二環氧丙基醚二(甲基)丙烯酸酯、酞酸二環氧丙基酯二(甲基)丙烯酸酯、甘油三丙烯酸酯、甘油聚環氧丙基醚聚(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯(即,甲苯二異氰酸酯)、三甲基六亞甲基二異氰酸酯與六亞甲基二異氰酸酯等與2-羥基乙基(甲基)丙烯酸酯之反應物、參(羥基乙基)異三聚氰酸酯之三(甲基)丙烯酸酯等之(甲基)丙烯酸酯類;二乙烯基苯、二烯丙基酞酸酯、二烯丙基苯膦酸酯等之芳香族乙烯基化合物類;己二酸二乙烯基等之二羧酸酯類;三聚氰酸三烯丙酯、亞甲基雙(甲基)丙烯醯胺、(甲基)丙烯醯胺亞甲基醚、多元醇與N-羥甲基(甲基)丙烯醯胺之縮合物等。此等之多官能單體,可單獨使用,亦可組合2種以上使用。Regarding the polyfunctional monomer used as the reactive diluent (C), ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, Acrylates, Propylene Glycol Di(meth)acrylate, Polypropylene Glycol Di(meth)acrylate, Butylene Glycol Di(meth)acrylate, Neopentyl Glycol Di(meth)acrylate, 1,6-Hexyl Glycol Di(meth)acrylate, Trimethylolpropane Tri(meth)acrylate, Glycerin Di(meth)acrylate, Pentaerythritol Di(meth)acrylate, Pentaerythritol Tri(meth)acrylate, Dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, 2,2-bis(4-(meth)acryloxydiethoxyphenyl)propane, 2,2-bis (4-(Meth)acryloxypolyethoxyphenyl)propane, 2-Hydroxy-3-(meth)acryloxypropyl (meth)acrylate, Ethylene Glycol Diglycidyl Ethyl ether di(meth)acrylate, Diethylene glycol dielycidyl ether di(meth)acrylate, Diglycidyl phthalate di(meth)acrylate, Glycerin triacrylate, Glycerin Polyglycidyl ether poly(meth)acrylate, urethane (meth)acrylate (ie, toluene diisocyanate), trimethylhexamethylene diisocyanate and hexamethylene diisocyanate, etc. Reactant with 2-hydroxyethyl (meth)acrylate, (meth)acrylates such as tri(meth)acrylate of ginseng (hydroxyethyl)isocyanurate; divinylbenzene , diallyl phthalate, diallyl phenyl phosphonate and other aromatic vinyl compounds; dicarboxylic acid esters such as divinyl adipate; triallyl cyanurate, sub- Methylbis(meth)acrylamide, (meth)acrylamide methylene ether, condensation products of polyols and N-methylol(meth)acrylamide, etc. These polyfunctional monomers may be used alone or in combination of two or more.

此等之單體之中,由樹脂組成物之顯影形態或硬化性提升之觀點來看,作為反應性稀釋劑(C),以使用多官能(甲基)丙烯酸酯較佳,使用選自三羥甲基丙烷三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯,及二季戊四醇六(甲基)丙烯酸酯中之1種或2種以上更佳。Among these monomers, it is preferable to use a multifunctional (meth)acrylate as the reactive diluent (C) from the viewpoint of improving the development form of the resin composition or improving the curability. One or more of hydroxymethylpropane tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, and dipentaerythritol hexa(meth)acrylate are more preferable.

樹脂組成物含有反應性稀釋劑(C)時,各成分的摻合量,相對於共聚物(A)與反應性稀釋劑(C)之合計量100質量份而言,以共聚物(A)為10~90質量份、溶劑(B)為30~1,000質量份、反應性稀釋劑(C)為10~90質量份較佳,共聚物(A)為20~80質量份、溶劑(B)為50~800質量份、反應性稀釋劑(C)為20~80質量份更佳,共聚物(A)為30~75質量份、溶劑(B)為100~700質量份、反應性稀釋劑(C)為25~70質量份進而佳。各成分的摻合量若為上述範圍內,則成為具有適當黏度之樹脂組成物,可適合使用於各種塗佈、接著劑、印刷墨用黏結劑等。When the resin composition contains a reactive diluent (C), the blending amount of each component is based on the copolymer (A) 10-90 parts by mass, solvent (B) 30-1,000 parts by mass, reactive diluent (C) 10-90 parts by mass, copolymer (A) 20-80 parts by mass, solvent (B) 50-800 parts by mass, more preferably 20-80 parts by mass of reactive diluent (C), 30-75 parts by mass of copolymer (A), 100-700 parts by mass of solvent (B), reactive diluent (C) is more preferably 25 to 70 parts by mass. If the compounding quantity of each component falls within the said range, it will become a resin composition with suitable viscosity, and can be suitably used for various coatings, adhesives, adhesives for printing inks, etc.

(光聚合起始劑(D)) 作為光聚合起始劑(D)雖無特別限定,但可舉例例如安息香、安息香甲基醚、安息香乙基醚、安息香丁基醚等之安息香類;苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、1,1-二氯苯乙酮、4-(1-t-丁基二氧基-1-甲基乙基)苯乙酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙烷-1-酮、2-苄基-2-二甲胺基-1-(4-嗎啉基苯基)丁酮-1等之苯乙酮類;2-甲基蒽醌、2-戊基蒽醌、2-t-丁基蒽醌、1-氯蒽醌等之蒽醌類;氧雜蒽酮、噻吨酮、2,4-二甲基噻吨酮、2,4-二異丙基噻吨酮、2-氯噻吨酮等之噻吨酮類;苯乙酮二甲基縮酮、苄基二甲基縮酮等之縮酮類;二苯甲酮、4-(1-t-丁基二氧基-1-甲基乙基)二苯甲酮、3,3’,4,4’-肆(t-丁基二氧基羰基)二苯甲酮等之二苯甲酮類;醯基膦氧化物類;乙酮1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-1-(O-乙醯肟)等。此等之光聚合起始劑(D)可單獨使用,亦可組合2種以上使用。 (Photopolymerization initiator (D)) The photopolymerization initiator (D) is not particularly limited, but examples include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin butyl ether, etc.; acetophenone, 2,2-dimethoxy Base-2-phenylacetophenone, 1,1-dichloroacetophenone, 4-(1-t-butyldioxy-1-methylethyl)acetophenone, 2-methyl-1 -[4-(methylthio)phenyl]-2-morpholinyl-propan-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)butanone -Acetophenones such as 1; anthraquinones such as 2-methylanthraquinone, 2-amylanthraquinone, 2-t-butylanthraquinone, 1-chloroanthraquinone, etc.; xanthone, thioxanthone Ketones, 2,4-dimethylthioxanthone, 2,4-diisopropylthioxanthone, 2-chlorothioxanthone and other thioxanthones; acetophenone dimethyl ketal, benzyl di Ketals such as methyl ketal; benzophenone, 4-(1-t-butyldioxy-1-methylethyl) benzophenone, 3,3',4,4'- Four (t-butyldioxycarbonyl) benzophenone and other benzophenones; acyl phosphine oxides; ethyl ketone 1-[9-ethyl-6-(2-methylbenzoyl) Base)-9H-carbazol-3-yl]-1-(O-acetyloxime) and the like. These photopolymerization initiators (D) may be used alone or in combination of two or more.

樹脂組成物含有光聚合起始劑(D)時,其含量,相對於共聚物(A)與反應性稀釋劑(C)之合計量100質量份而言,以0.1~30質量份較佳,0.5~20質量份更佳,1~15質量份進而佳。When the resin composition contains the photopolymerization initiator (D), its content is preferably 0.1 to 30 parts by mass relative to 100 parts by mass of the total amount of the copolymer (A) and the reactive diluent (C), 0.5-20 parts by mass is more preferable, and 1-15 parts by mass is still more preferable.

(著色劑(E)) 著色劑(E),係視需要含有。作為著色劑(E),只要是溶解或分散於溶劑(B)者便無特別限定,可舉例例如染料或顏料等。著色劑(E),視目標樹脂組成物之硬化物的顏色,可僅單獨使用1種,亦可組合2種以上使用。作為著色劑(E),可僅使用染料,亦可僅使用顏料,亦可組合染料與顏料使用。 (colorant (E)) The coloring agent (E) is optionally contained. The coloring agent (E) is not particularly limited as long as it is dissolved or dispersed in the solvent (B), and examples thereof include dyes, pigments, and the like. The coloring agent (E) may be used alone or in combination of two or more depending on the color of the cured product of the target resin composition. As the colorant (E), only a dye may be used, only a pigment may be used, or a dye and a pigment may be used in combination.

作為染料,由對溶劑(B)及鹼顯影液之溶解性、與樹脂組成物中之其他成分之相互作用、耐熱性等之觀點來看,使用具有羧酸、磺酸等之酸性基的酸性染料、酸性染料之與氮化合物之鹽、酸性染料之磺醯胺物等較佳。As the dye, from the viewpoints of solubility in the solvent (B) and alkaline developer, interaction with other components in the resin composition, heat resistance, etc., acidic dyes having acidic groups such as carboxylic acid and sulfonic acid are used. Preferred are dyes, salts of acid dyes and nitrogen compounds, and sulfonamides of acid dyes.

作為如此之染料之例,可舉例酸性茜素紫N;酸性黑1、2、24、48;酸性藍1、7、9、25、29、40、45、62、70、74、80、83、90、92、112、113、120、129、147;酸性鉻紫K;酸性品紅;酸性綠1、3、5、25、27、50;acid橙6、7、8、10、12、50、51、52、56、63、74、95;酸性紅1、4、8、14、17、18、26、27、29、31、34、35、37、42、44、50、51、52、57、69、73、80、87、88、91、92、94、97、103、111、114、129、133、134、138、143、145、150、151、158、176、183、198、211、215、216、217、249、252、257、260、266、274;酸性紫6B、7、9、17、19;酸性黃1、3、9、11、17、23、25、29、34、36、42、54、72、73、76、79、98、99、111、112、114、116;食物黃3及此等之衍生物等。此等染料之中,以使用偶氮系、二苯并哌喃系、蒽醌系或酞青素系之酸性染料較佳。此等之染料,視目標樹脂組成物之硬化物的顏色,可單獨使用,亦可組合2種以上使用。Examples of such dyes include Acid Alizarin Violet N; Acid Black 1, 2, 24, 48; Acid Blue 1, 7, 9, 25, 29, 40, 45, 62, 70, 74, 80, 83 , 90, 92, 112, 113, 120, 129, 147; acid chrome violet K; acid magenta; acid green 1, 3, 5, 25, 27, 50; acid orange 6, 7, 8, 10, 12, 50, 51, 52, 56, 63, 74, 95; Acid Red 1, 4, 8, 14, 17, 18, 26, 27, 29, 31, 34, 35, 37, 42, 44, 50, 51, 52, 57, 69, 73, 80, 87, 88, 91, 92, 94, 97, 103, 111, 114, 129, 133, 134, 138, 143, 145, 150, 151, 158, 176, 183, 198, 211, 215, 216, 217, 249, 252, 257, 260, 266, 274; Acid Violet 6B, 7, 9, 17, 19; Acid Yellow 1, 3, 9, 11, 17, 23, 25, 29, 34, 36, 42, 54, 72, 73, 76, 79, 98, 99, 111, 112, 114, 116; food yellow 3 and its derivatives, etc. Among these dyes, it is preferable to use azo-based, dibenzopyran-based, anthraquinone-based or phthalocyanine-based acid dyes. These dyes may be used alone or in combination of two or more depending on the color of the cured product of the target resin composition.

作為顏料之例,可舉例C.I.色素黃1、3、12、13、14、15、16、17、20、24、31、53、83、86、93、94、109、110、117、125、128、137、138、139、147、148、150、153、154、166、173、194、214等之黃色顏料;C.I.色素橙13、31、36、38、40、42、43、51、55、59、61、64、65、71、73等之橙色顏料;C.I.色素紅9、97、105、122、123、144、149、166、168、176、177、180、192、209、215、216、224、242、254、255、264、265等之紅色顏料;C.I.色素藍15、15:3、15:4、15:6、60等之藍色顏料;C.I.色素紫1、19、23、29、32、36、38等之紫色顏料;C.I.色素綠7、36、58、59等之綠色顏料;C.I.色素棕23、25等之茶色顏料;C.I.色素黑1、7、碳黑、鈦黑、氧化鐵等之黑色顏料等。此等之顏料,視目標樹脂組成物之硬化物的顏色,可單獨使用,亦可組合2種以上使用。Examples of pigments include C.I. Pigment Yellow 1, 3, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 83, 86, 93, 94, 109, 110, 117, 125, 128, 137, 138, 139, 147, 148, 150, 153, 154, 166, 173, 194, 214, etc. yellow pigments; C.I. pigment orange 13, 31, 36, 38, 40, 42, 43, 51, 55 , 59, 61, 64, 65, 71, 73, etc. orange pigments; C.I. Red pigments of 216, 224, 242, 254, 255, 264, 265, etc.; blue pigments of C.I. pigment blue 15, 15:3, 15:4, 15:6, 60, etc.; C.I. pigment violet 1, 19, 23 , 29, 32, 36, 38, etc. purple pigments; C.I. pigment green 7, 36, 58, 59, etc. green pigments; C.I. pigment brown 23, 25, etc. brown pigments; C.I. Pigment black 1, 7, carbon black, titanium Black, black pigments such as iron oxide, etc. These pigments may be used alone or in combination of two or more depending on the color of the cured product of the target resin composition.

作為著色劑(E)使用顏料時,由提升顏料之分散性的觀點來看,亦可使樹脂組成物中含有公知的分散劑。作為分散劑,以使用經時分散穩定性優異之高分子分散劑較佳。 作為高分子分散劑之例,可舉例胺基甲酸酯系分散劑、聚乙烯亞胺系分散劑、聚氧乙烯烷基醚系分散劑、聚氧乙烯二醇二酯系分散劑、去水山梨醇脂肪族酯系分散劑、脂肪族變性酯系分散劑等。 When a pigment is used as the colorant (E), a known dispersant may be contained in the resin composition from the viewpoint of improving the dispersibility of the pigment. As the dispersant, it is preferable to use a polymer dispersant excellent in dispersion stability over time. Examples of polymer dispersants include urethane-based dispersants, polyethyleneimine-based dispersants, polyoxyethylene alkyl ether-based dispersants, polyoxyethylene glycol diester-based dispersants, dehydrated Sorbitol fatty ester dispersant, aliphatic denatured ester dispersant, etc.

作為高分子分散劑,亦可使用以EFKA (EFKA Chemicals BV(EFKA)公司製)、Disperbyk-161 (BYK公司製)、DISPARLON(楠本化成股份有限公司製)、SOLSPERSE (Zeneca公司製)等之商品名市售者。 分散劑之種類及摻合量,視使用之顏料的種類等適當地設定即可。 Products such as EFKA (manufactured by EFKA Chemicals BV (EFKA)), Disperbyk-161 (manufactured by BYK), DISPARLON (manufactured by Kusumoto Chemicals Co., Ltd.), and SOLSPERSE (manufactured by Zeneca) can also be used as polymer dispersants. name marketer. The type and blending amount of the dispersant may be appropriately set depending on the type of pigment to be used.

樹脂組成物含有著色劑(E)時,作為其含量,相對於共聚物(A)與反應性稀釋劑(C)之合計量100質量份而言,以3~80質量份較佳,5~70質量份更佳,10~60質量份進而佳。本實施形態之包含共聚物(A)之樹脂組成物,為保存穩定性優異,即使以低溫使其硬化時亦可獲得耐溶劑性優異之硬化物者。因此,例如,相對於共聚物(A)與反應性稀釋劑(C)之合計量100質量份而言,可將著色劑(E)的含量定為20質量份以上。包含20質量份以上之著色劑(E)的樹脂組成物,藉由作為彩色濾光片之材料使用,可提高具備彩色濾光片之圖像顯示元件中之色彩再現性。When the resin composition contains the colorant (E), its content is preferably 3 to 80 parts by mass, 5 to 80 parts by mass relative to 100 parts by mass of the total amount of the copolymer (A) and the reactive diluent (C). More preferably 70 parts by mass, more preferably 10 to 60 parts by mass. The resin composition containing the copolymer (A) of the present embodiment is excellent in storage stability, and can obtain a cured product excellent in solvent resistance even when it is cured at a low temperature. Therefore, for example, content of a coloring agent (E) can be made into 20 mass parts or more with respect to 100 mass parts of total amounts of a copolymer (A) and a reactive diluent (C). When the resin composition containing 20 parts by mass or more of the colorant (E) is used as a material of a color filter, the color reproducibility in an image display device including a color filter can be improved.

本實施形態之樹脂組成物,上述成分之外,為了賦予指定之特性,亦可摻合耦合劑、流平劑、熱聚合抑制劑等之公知的添加劑。此等之添加劑的摻合量,在不阻礙本發明效果之範圍內無特別限定。In the resin composition of this embodiment, in addition to the above-mentioned components, well-known additives such as a coupling agent, a leveling agent, and a thermal polymerization inhibitor may be blended in order to impart predetermined characteristics. The compounding quantity of these additives is not specifically limited in the range which does not inhibit the effect of this invention.

本實施形態之樹脂組成物,由於包含本實施形態之共聚物(A),故即使低溫交聯反應亦充分地進行。因此,本實施形態之樹脂組成物,可以低溫使其硬化。 具體而言,本實施形態之樹脂組成物,以150℃以下之溫度使其硬化較佳,更佳為100℃以下,最佳為80℃以下。使樹脂組成物硬化之溫度若為150℃以下,則使樹脂組成物硬化所需之能量的量少即可。又,樹脂組成物包含耐熱性差之著色劑(E)時,可抑制伴隨熱硬化之著色劑(E)的劣化,易獲得發揮著色劑(E)本來特性之硬化物。因此,作為著色劑(E),可使用由各式各樣材料而成者。又,藉由將樹脂組成物塗佈於基板上使其熱硬化的方法形成硬化物時,即使基板為由耐熱性差的材料而成者亦可形成硬化物。因此,作為基板,可使用例如由可撓性顯示器用之樹脂等各式各樣的材料而成者。 Since the resin composition of this embodiment contains the copolymer (A) of this embodiment, crosslinking reaction fully progresses even at low temperature. Therefore, the resin composition of this embodiment can be cured at a low temperature. Specifically, the resin composition of this embodiment is preferably cured at a temperature of 150°C or lower, more preferably 100°C or lower, most preferably 80°C or lower. If the temperature for curing the resin composition is 150° C. or lower, the amount of energy required for curing the resin composition may be small. Also, when the resin composition contains the colorant (E) having poor heat resistance, deterioration of the colorant (E) accompanying thermal hardening can be suppressed, and a cured product exhibiting the original properties of the colorant (E) can be easily obtained. Therefore, as a coloring agent (E), what consists of various materials can be used. Also, when a cured product is formed by applying a resin composition on a substrate and thermally curing it, the cured product can be formed even if the substrate is made of a material with poor heat resistance. Therefore, as the substrate, for example, those made of various materials such as resin for flexible displays can be used.

本實施形態之樹脂組成物,以50℃以上之溫度使其硬化較佳,更佳為60℃以上,進而佳為70℃以上。使樹脂組成物硬化之溫度若為50℃以上,則短時間內充分生成酯交換所致之交聯結構,可效率佳地形成耐溶劑性良好之硬化物。 本實施形態之用以使樹脂組成物硬化的加熱時間(硬化時間),可視硬化物之大小、厚度、使其硬化之溫度等適當地決定,例如,可定為10分鐘~4小時,以定為20分鐘~2小時較佳。 The resin composition of this embodiment is preferably cured at a temperature of 50°C or higher, more preferably 60°C or higher, and still more preferably 70°C or higher. If the temperature for curing the resin composition is 50°C or higher, a cross-linked structure due to transesterification can be fully formed in a short time, and a cured product with good solvent resistance can be efficiently formed. The heating time (curing time) for curing the resin composition in this embodiment can be appropriately determined depending on the size and thickness of the cured product, the temperature for making it harden, etc. For example, it can be set at 10 minutes to 4 hours to determine 20 minutes to 2 hours is better.

本實施形態之樹脂組成物,可使用公知的混合裝置,藉由混合上述成分之方法來製造。製造本實施形態之樹脂組成物時作為原料使用之各成分中所含之溶劑,可作為溶劑(B)使用。 本實施形態之樹脂組成物,包含共聚物(A)及溶劑(B)以外之成分時,例如,亦可藉由於包含預先製造之共聚物(A)與溶劑(B)的樹脂組成物中,添加混合反應性稀釋劑(C)、光聚合起始劑(D)及著色劑(E)的方法來製造。 The resin composition of this embodiment can be manufactured by the method of mixing the above-mentioned components using a well-known mixing apparatus. The solvent contained in each component used as a raw material when manufacturing the resin composition of this embodiment can be used as a solvent (B). When the resin composition of the present embodiment contains components other than the copolymer (A) and the solvent (B), for example, it can also be used in a resin composition containing the previously produced copolymer (A) and solvent (B), Manufactured by adding and mixing reactive diluent (C), photopolymerization initiator (D) and colorant (E).

本實施形態之樹脂組成物,由於包含本實施形態之共聚物(A),故保存穩定性優異,即使以低溫使其硬化時亦可獲得耐溶劑性優異之硬化物。因此,本實施形態之樹脂組成物,可較佳使用作為例如彩色濾光片、黑色矩陣、彩色濾光片保護膜、光間隔物、液晶配向用突起、微透鏡、觸控面板用絕緣膜、可撓性印刷配線板周邊之電子材料用接著劑、接著片材等之材料。Since the resin composition of the present embodiment contains the copolymer (A) of the present embodiment, it has excellent storage stability, and can obtain a cured product excellent in solvent resistance even when it is cured at low temperature. Therefore, the resin composition of this embodiment can be preferably used as, for example, color filters, black matrices, color filter protective films, photo spacers, protrusions for liquid crystal alignment, microlenses, insulating films for touch panels, Materials such as adhesives and adhesive sheets for electronic materials around flexible printed wiring boards.

本實施形態之樹脂組成物含有本實施形態之共聚物(A)、溶劑(B)、反應性稀釋劑(C)及光聚合起始劑(D)時,可較佳使用作為鹼顯影性良好之感光性材料。特別是,適合作為使用於組合至有機電致發光(EL)顯示器(黑色像素定義層(PDL)用)、液晶顯示裝置、使用電荷耦合元件(CCD)/互補式金屬氧化物半導體(CMOS)元件之固體成像裝置等之彩色濾光片的阻劑。When the resin composition of this embodiment contains the copolymer (A), solvent (B), reactive diluent (C) and photopolymerization initiator (D) of this embodiment, it can be preferably used as alkali developability photosensitive material. In particular, it is suitable for use in combination with organic electroluminescent (EL) displays (for black pixel definition layers (PDL)), liquid crystal display devices, and devices using charge-coupled devices (CCD)/complementary metal-oxide semiconductor (CMOS) Resist for color filters of solid-state imaging devices, etc.

又,本實施形態之樹脂組成物含有本實施形態之共聚物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合起始劑(D)及著色劑(E)時,可形成由低溫下耐溶劑性優異之硬化物而成之著色圖型。因此,可抑制伴隨熱硬化之著色劑(E)的劣化,可形成發揮著色劑(E)本來特性之著色圖型。因此,上述樹脂組成物,可較佳使用作為彩色濾光片用之感光性材料。Also, when the resin composition of the present embodiment contains the copolymer (A) of the present embodiment, the solvent (B), the reactive diluent (C), the photopolymerization initiator (D) and the coloring agent (E), it can Forms a colored pattern made of a hardened product with excellent solvent resistance at low temperature. Therefore, deterioration of the colorant (E) accompanying thermal hardening can be suppressed, and a colored pattern exhibiting the original characteristics of the colorant (E) can be formed. Therefore, the above-mentioned resin composition can be preferably used as a photosensitive material for color filters.

<彩色濾光片> 接著,針對本實施形態之彩色濾光片進行說明。 本實施形態之彩色濾光片,具有基板、由於基板上形成之紅色(R)圖型與綠色(G)圖型與藍色(B)圖型之3種著色圖型而成之複數的像素、形成於各著色圖型之邊界的黑色矩陣,及形成於像素及黑色矩陣之上的保護膜。 <Color Filter> Next, the color filter of the present embodiment will be described. The color filter of this embodiment has a substrate and a plurality of pixels formed by three colored patterns of a red (R) pattern, a green (G) pattern, and a blue (B) pattern formed on the substrate. , a black matrix formed on the border of each coloring pattern, and a protective film formed on the pixels and the black matrix.

作為基板,可採用公知者,可使用例如玻璃基板、矽基板、聚碳酸酯基板、聚酯基板、聚醯胺基板、聚醯胺醯亞胺基板、聚醯亞胺基板、鋁基板、印刷配線基板、陣列基板等。本實施形態之彩色濾光片中,聚碳酸酯基板、聚酯基板、聚醯胺基板、聚醯胺醯亞胺基板、聚醯亞胺基板等之耐熱溫度相對較低的有機系基板,可使用作為適合可撓性基板之基板。As the substrate, well-known ones can be used, such as glass substrates, silicon substrates, polycarbonate substrates, polyester substrates, polyamide substrates, polyamide imide substrates, polyimide substrates, aluminum substrates, printed wiring substrates, etc. substrates, array substrates, etc. In the color filter of this embodiment, organic substrates such as polycarbonate substrates, polyester substrates, polyamide substrates, polyamideimide substrates, and polyimide substrates with relatively low heat resistance temperatures can be used. Use as a substrate suitable for flexible substrates.

本實施形態之彩色濾光片中,形成黑色矩陣及各像素之3種著色圖型,為由含有本實施形態之共聚物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合起始劑(D)及著色劑(E)之本實施形態之樹脂組成物的硬化物而成之著色圖型。 作為保護膜無特別限定,可使用公知者。 In the color filter of this embodiment, the black matrix and the three colored patterns of each pixel are formed by containing the copolymer (A) of this embodiment, solvent (B), reactive diluent (C), light A colored pattern formed by hardening the resin composition of the present embodiment of the polymerization initiator (D) and the coloring agent (E). It does not specifically limit as a protective film, A well-known thing can be used.

接著,針對本實施形態之彩色濾光片之製造方法舉例進行說明。 於製造本實施形態之彩色濾光片中,首先,於基板上,分別形成成為黑色矩陣之著色圖型及形成各像素的3種著色圖型。首先,於基板上形成成為黑色矩陣之著色圖型,之後,於藉由黑色矩陣劃分的範圍內,分別形成形成各像素之紅色圖型與綠色圖型與藍色圖型。形成紅色圖型與綠色圖型與藍色圖型之順序無特別限定。 Next, an example of the manufacturing method of the color filter of this embodiment will be described. In manufacturing the color filter of this embodiment, first, on the substrate, a coloring pattern to be a black matrix and three kinds of coloring patterns to form each pixel are respectively formed. Firstly, a colored pattern to become a black matrix is formed on the substrate, and then, within the range divided by the black matrix, a red pattern, a green pattern, and a blue pattern are respectively formed to form each pixel. The sequence of forming the red pattern, the green pattern and the blue pattern is not particularly limited.

各著色圖型,可使用本實施形態之樹脂組成物,藉由光微影術法來形成。 具體而言,於基板上,塗佈本實施形態之樹脂組成物,形成塗佈膜。接著,透過具有指定圖型形狀之光罩,將塗佈膜曝光,使曝光部分光硬化。然後,將塗佈膜之未曝光部分,使用鹼水溶液進行鹼顯影並去除。之後,藉由進行烘烤,加熱塗佈膜之曝光部分使其硬化。藉由以上之步驟,可獲得具有指定形狀,由本實施形態之樹脂組成物之硬化物而成之著色圖型。 Each colored pattern can be formed by photolithography using the resin composition of this embodiment. Specifically, the resin composition of the present embodiment is coated on a substrate to form a coating film. Then, the coated film is exposed through a photomask having a specified pattern shape, and the exposed part is photohardened. Then, the unexposed part of the coating film was subjected to alkali development and removed using an aqueous alkali solution. Thereafter, by performing baking, the exposed portion of the coating film is heated to be hardened. Through the above steps, a colored pattern having a specified shape and formed from the cured product of the resin composition of this embodiment can be obtained.

作為為了形成著色圖型而塗佈樹脂組成物的方法,並無特別限定者,可使用例如網版印刷法、輥塗佈法、簾塗佈法、噴霧塗佈法、旋轉塗佈法等。 塗佈樹脂組成物後,亦可視需要使用循環式烘箱、紅外線加熱器、加熱板等之加熱手段加熱塗佈膜,藉此使塗佈膜中所含之溶劑(B)揮發而去除。 用以去除塗佈膜中之溶劑(B)的加熱,例如,可以50℃~120℃之溫度進行。又,用以去除塗佈膜中之溶劑(B)的加熱,例如,可進行30秒~30分鐘。用以去除塗佈膜中之溶劑(B)的加熱溫度及加熱時間,可視樹脂組成物之組成、塗佈膜之厚度等適當地設定。 The method of applying the resin composition to form a colored pattern is not particularly limited, and for example, screen printing, roll coating, curtain coating, spray coating, spin coating and the like can be used. After coating the resin composition, the coating film may be heated by heating means such as a circulating oven, an infrared heater, a heating plate, etc., to volatilize and remove the solvent (B) contained in the coating film. The heating for removing the solvent (B) in the coating film can be performed at a temperature of 50°C to 120°C, for example. Moreover, heating for removing the solvent (B) in a coating film can be performed for 30 seconds - 30 minutes, for example. The heating temperature and heating time for removing the solvent (B) in the coating film can be appropriately set depending on the composition of the resin composition, the thickness of the coating film, and the like.

將塗佈膜曝光時,作為光罩,可使用例如公知的負型之遮罩。 將塗佈膜曝光時,以使用例如紫外線、準分子雷射光等之活性能量線較佳。作為用於曝光之光源,無特別限定者,可使用例如低壓水銀燈、中壓水銀燈、高壓水銀燈、氙燈、金屬鹵化物燈等。對塗佈膜照射之能量線量,可視塗佈膜之厚度、樹脂組成物之組成等適當地選擇,例如,可定為30~2000mJ/cm 2When exposing the coating film, a known negative-type mask can be used as a photomask, for example. When exposing the coating film, it is preferable to use active energy rays such as ultraviolet rays and excimer laser light. The light source used for exposure is not particularly limited, and for example, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, a xenon lamp, a metal halide lamp, or the like can be used. The amount of energy ray irradiated to the coating film can be appropriately selected depending on the thickness of the coating film and the composition of the resin composition, for example, it can be set at 30~2000mJ/cm 2 .

使用於鹼顯影之鹼水溶液,無特別限定者,可使用例如碳酸鈉、碳酸鉀、碳酸鈣、氫氧化鈉、氫氧化鉀等之水溶液;乙胺、二乙胺、二甲基乙醇胺等之胺系化合物之水溶液;四甲基銨、3-甲基-4-胺基-N,N-二乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-羥基乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲烷磺醯胺乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲氧基乙基苯胺及此等之硫酸鹽、鹽酸鹽或p-甲苯磺酸鹽等之p-苯二胺系化合物之水溶液等,可視樹脂組成物之組成等適當地選擇。 此等之鹼水溶液中,亦可視需要添加消泡劑、界面活性劑之添加劑。 又,本實施形態中,於鹼水溶液所致之鹼顯影之後,進行烘烤前,以將基板上水洗去除鹼水溶液,使其乾燥較佳。 The alkali aqueous solution used for alkali development is not particularly limited. For example, aqueous solutions of sodium carbonate, potassium carbonate, calcium carbonate, sodium hydroxide, potassium hydroxide, etc.; amines such as ethylamine, diethylamine, and dimethylethanolamine can be used It is an aqueous solution of compounds; tetramethylammonium, 3-methyl-4-amino-N,N-diethylaniline, 3-methyl-4-amino-N-ethyl-N-β-hydroxyethyl Aniline, 3-methyl-4-amino-N-ethyl-N-β-methanesulfonamide ethylaniline, 3-methyl-4-amino-N-ethyl-N-β-methyl Aqueous solutions of p-phenylenediamine compounds such as oxyethylaniline and their sulfates, hydrochlorides, or p-toluenesulfonates can be appropriately selected depending on the composition of the resin composition. Additives such as defoamers and surfactants may also be added to these alkaline aqueous solutions as needed. Also, in this embodiment, it is preferable to wash the substrate with water to remove the aqueous alkali solution and to dry it after the alkali development by the aqueous alkali solution and before baking.

本實施形態中,藉由進行烘烤,加熱塗佈膜之曝光部分使其硬化的溫度,可視塗佈膜之厚度、樹脂組成物之組成等適當地選擇。本實施形態中,由於使用本實施形態之包含共聚物(A)之樹脂組成物形成塗佈膜,故即使以低溫亦可使塗佈膜之曝光部分硬化。In this embodiment, the temperature at which the exposed portion of the coating film is heated to be cured by baking is appropriately selected depending on the thickness of the coating film, the composition of the resin composition, and the like. In this embodiment, since the coating film is formed using the resin composition containing the copolymer (A) of this embodiment, the exposed part of a coating film can be cured even at low temperature.

加熱塗佈膜之曝光部分的溫度,例如,可定為210℃以下,視需要亦可定為150℃以下,定為100℃以下,進而亦可定為80℃以下。加熱塗佈膜之曝光部分的溫度若為210℃以下,則作為彩色濾光片之材料,可使用耐熱性低的基板等之耐熱性低的材料。加熱塗佈膜之曝光部分的溫度定為150℃以下時,成為使塗佈膜硬化所需之能量的量少者,故較佳。又,加熱塗佈膜之曝光部分的溫度若成為150℃以下,可在抑制著色劑(E)劣化的同時,形成包含難以作為以往著色圖型之材料使用的耐熱性差的著色劑(E)之著色圖型。又,加熱塗佈膜之曝光部分的溫度定為150℃以下時,可在以往難以作為彩色濾光片之基板使用之耐熱性差的基板上,形成著色圖型。The temperature for heating the exposed portion of the coating film may be, for example, 210°C or lower, or 150°C or lower, 100°C or lower, or 80°C or lower if necessary. If the temperature of the exposed portion of the heated coating film is 210° C. or lower, a material with low heat resistance such as a substrate with low heat resistance can be used as a material of the color filter. When the temperature of the exposed portion of the coating film is heated to 150° C. or lower, the amount of energy required to harden the coating film is small, which is preferable. In addition, if the temperature of the exposed part of the heated coating film is 150°C or lower, the degradation of the colorant (E) can be suppressed, and a colorant (E) containing poor heat resistance, which is difficult to use as a material for conventional colored patterns, can be formed. Coloring graphics. In addition, when the temperature of the exposed portion of the coated film is heated to 150°C or lower, colored patterns can be formed on substrates with poor heat resistance that have been difficult to use as substrates of color filters in the past.

加熱塗佈膜之曝光部分的溫度,以50℃以上較佳,更佳為60℃以上,進而佳為70℃以上。加熱塗佈膜之曝光部分的溫度若為50℃以上,則由於共聚物(A)及反應性稀釋劑(C)充分地交聯,故著色圖型之耐溶劑性成為良好,可獲得良好之圖型形狀。又,加熱塗佈膜之曝光部分的溫度若為50℃以上,可以短時間加熱塗佈膜之曝光部分,效率佳地製造著色圖型。 加熱塗佈膜之曝光部分的時間,可視加熱塗佈膜之曝光部分的溫度、塗佈膜之厚度、樹脂組成物之組成等適當地選擇,例如,可定為10分鐘~4小時,較佳為20分鐘~2小時。 The temperature at which the exposed portion of the coating film is heated is preferably 50°C or higher, more preferably 60°C or higher, and still more preferably 70°C or higher. If the temperature of the exposed part of the heating coating film is 50°C or higher, the copolymer (A) and the reactive diluent (C) are fully cross-linked, so the solvent resistance of the colored pattern becomes good, and a good color can be obtained. graphic shape. Also, if the temperature of the exposed portion of the coating film is heated to 50° C. or higher, the exposed portion of the coating film can be heated for a short time to efficiently produce colored patterns. The time for heating the exposed portion of the coating film can be appropriately selected depending on the temperature of the exposed portion of the heating coating film, the thickness of the coating film, and the composition of the resin composition. For example, it can be set at 10 minutes to 4 hours, preferably 20 minutes to 2 hours.

接著,於成為黑色矩陣之著色圖型及形成各像素之3種著色圖型之上,藉由公知的方法形成保護膜。 藉由以上的步驟,可獲得本實施形態之彩色濾光片。 Next, a protective film is formed by a known method on the colored pattern to become the black matrix and the three colored patterns that form each pixel. Through the above steps, the color filter of this embodiment can be obtained.

本實施形態之彩色濾光片,形成各像素之3種著色圖型及黑色矩陣為由含有本實施形態之共聚物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合起始劑(D)及著色劑(E)之本實施形態之樹脂組成物的硬化物而成之著色圖型。本實施形態之樹脂組成物,鹼顯影性為良好,且即使以低溫使其硬化亦可獲得耐溶劑性優異之硬化物。因此,本實施形態之彩色濾光片中,可使用使樹脂組成物以低溫硬化的方法形成像素及黑色矩陣,可以有很多可使用於彩色濾光片之材料的選項。In the color filter of this embodiment, the three kinds of colored patterns and black matrix forming each pixel are formed by containing the copolymer (A), solvent (B), reactive diluent (C) and photopolymerization of the present embodiment. A colored pattern formed by hardening the resin composition of the present embodiment of the initiator (D) and the colorant (E). The resin composition of the present embodiment has good alkali developability, and can obtain a cured product excellent in solvent resistance even if it is cured at a low temperature. Therefore, in the color filter of this embodiment, pixels and black matrices can be formed by curing the resin composition at a low temperature, and there are many options for materials that can be used for the color filter.

因此,本實施形態之彩色濾光片中,例如,可做成包含耐熱性差的著色劑(E),且具有具良好圖型形狀之像素及/或黑色矩陣者。又,藉由使用使樹脂組成物以低溫硬化的方法形成像素及黑色矩陣,可做成具備由耐熱性差的材料而成之基板的彩色濾光片。Therefore, in the color filter of this embodiment, for example, it can contain the coloring agent (E) which is poor in heat resistance, and can have the pixel and/or black matrix which have a favorable pattern shape. In addition, by forming pixels and a black matrix using a method of curing a resin composition at a low temperature, it is possible to obtain a color filter including a substrate made of a material having poor heat resistance.

相對於此,使用以往之樹脂組成物形成著色圖型代替本實施形態之樹脂組成物時,加熱塗佈膜之曝光部分使其硬化的溫度若未達210℃,則硬化物之著色圖型的耐溶劑性不足。因此,使用以往之樹脂組成物形成著色圖型時,不能將加熱塗佈膜之曝光部分的溫度定為210℃以下。因此,以往之技術中,作為著色圖型之材料,難以使用耐熱性差的著色劑(E)。又,作為彩色濾光片之基板,亦難以使用耐熱性差的基板。On the other hand, when a conventional resin composition is used to form a colored pattern instead of the resin composition of this embodiment, if the temperature at which the exposed portion of the coating film is heated to make it harden does not reach 210°C, the coloring pattern of the cured product will be reduced. Insufficient solvent resistance. Therefore, when forming a colored pattern using a conventional resin composition, the temperature of the exposed portion of the heated coating film cannot be set to 210° C. or lower. Therefore, in the prior art, it was difficult to use a colorant (E) having poor heat resistance as a material for colored patterns. In addition, it is also difficult to use a substrate having poor heat resistance as a substrate of a color filter.

本實施形態之彩色濾光片中,舉例說明具有由著色圖型為含有本實施形態之共聚物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合起始劑(D)及著色劑(E)之樹脂組成物的硬化物而成之像素及黑色矩陣之情形。然而,代替光聚合起始劑(D),亦可使用摻合有硬化促進劑及公知環氧樹脂之樹脂組成物。In the color filter of this embodiment, it is illustrated that the coloring pattern is composed of the copolymer (A), solvent (B), reactive diluent (C) and photopolymerization initiator (D) of this embodiment. And the case of the pixel and the black matrix made of the hardened resin composition of the colorant (E). However, instead of the photopolymerization initiator (D), a resin composition blended with a curing accelerator and a known epoxy resin can also be used.

此情形中,例如,藉由以下所示之方法,可形成著色圖型。首先,於基板上,藉由噴墨法塗佈樹脂組成物,形成具有指定圖型形狀之塗佈膜。接著,加熱塗佈膜使其硬化。藉由以上之方法,可形成具有希望之形狀,由樹脂組成物之硬化物而成之著色圖型。代替光聚合起始劑(D),摻合有硬化促進劑及公知環氧樹脂之樹脂組成物,亦為即使以低溫使其硬化亦可獲得耐溶劑性優異的硬化物者。因此,此情形中,亦可使用使樹脂組成物以低溫硬化的方法形成像素及黑色矩陣,可以有很多可使用於彩色濾光片之材料的選項。In this case, for example, a colored pattern can be formed by the method shown below. First, on the substrate, the resin composition is coated by the inkjet method to form a coating film with a specified pattern shape. Next, the coating film is heated to be hardened. By the above method, it is possible to form a colored pattern made of a hardened resin composition having a desired shape. A resin composition in which a curing accelerator and a known epoxy resin is blended instead of the photopolymerization initiator (D) can obtain a cured product excellent in solvent resistance even if it is cured at a low temperature. Therefore, in this case, the pixel and the black matrix can also be formed by curing the resin composition at a low temperature, and there are many options for the material that can be used for the color filter.

<圖像顯示元件> 接著,針對本實施形態之圖像顯示元件進行說明。 關於作為本實施形態之圖像顯示元件之液晶顯示元件,可舉例例如將於表面形成有彩色濾光片及第1電極之第1基板與於表面形成有第2電極之第2基板,透過隔板使第1電極與第2電極對向來配置,且在第1基板與第2基板之間夾持液晶組成物而成者。 本實施形態之液晶顯示元件中,作為彩色濾光片,具備本實施形態之彩色濾光片。本實施形態之液晶顯示元件中,關於彩色濾光片以外之構件,可使用公知者。 <Image display components> Next, the image display element of this embodiment will be described. Regarding the liquid crystal display element as the image display element of this embodiment, for example, a first substrate with a color filter and a first electrode formed on its surface and a second substrate with a second electrode formed on its surface are separated by a spacer. The plate is arranged so that the first electrode and the second electrode face each other, and the liquid crystal composition is sandwiched between the first substrate and the second substrate. In the liquid crystal display element of this embodiment, the color filter of this embodiment is provided as a color filter. In the liquid crystal display element of the present embodiment, known members can be used for members other than the color filter.

本實施形態之液晶顯示元件,例如,可使用以下所示之製造方法來製造。 首先,於第1基板上,依序形成彩色濾光片與第1電極。彩色濾光片,可使用上述製造方法來形成。第1電極可使用公知的方法來形成。 接著,於第2基板上藉由公知的方法,形成第2電極與隔板。 之後,使第1電極與第2電極對向將第1基板與第2基板配置接合,於第1基板與第2基板之間注入液晶組成物,進行封裝。 藉由以上的步驟,可獲得本實施形態之液晶顯示元件。 The liquid crystal display element of this embodiment can be manufactured using the manufacturing method shown below, for example. First, a color filter and a first electrode are sequentially formed on the first substrate. A color filter can be formed using the above-mentioned manufacturing method. The first electrode can be formed using a known method. Next, a second electrode and a spacer are formed on the second substrate by a known method. Thereafter, the first substrate and the second substrate are arranged and bonded so that the first electrode and the second electrode face each other, and a liquid crystal composition is injected between the first substrate and the second substrate to perform packaging. Through the above steps, the liquid crystal display element of this embodiment can be obtained.

本實施形態之液晶顯示元件,由於具備本實施形態之彩色濾光片,故可使用使樹脂組成物以低溫硬化的方法形成彩色濾光片之像素及黑色矩陣。因此,作為可使用於液晶顯示元件之材料,能夠使用耐熱性差的材料,可以有很多可使用之材料的選項。Since the liquid crystal display element of this embodiment includes the color filter of this embodiment, it is possible to use a method of curing the resin composition at a low temperature to form pixels and black matrices of the color filter. Therefore, as a material usable for a liquid crystal display element, a material having poor heat resistance can be used, and there are many options for usable materials.

上述實施形態中,作為本實施形態之圖像顯示元件的一例,雖舉例液晶顯示元件來說明,但本實施形態之圖像顯示元件,只要是具備本實施形態之彩色濾光片者,不限定於液晶顯示元件。本實施形態之圖像顯示元件,亦可為例如有機EL顯示元件、使用CCD元件/CMOS元件之固體成像裝置。 [實施例] In the above-mentioned embodiment, although the liquid crystal display element was used as an example of the image display element of the present embodiment, the image display element of the present embodiment is not limited as long as it is equipped with the color filter of the present embodiment. in liquid crystal display elements. The image display device of this embodiment may be, for example, an organic EL display device or a solid-state imaging device using a CCD device/CMOS device. [Example]

以下,藉由實施例及比較例進一步具體說明本發明。此外,本發明不限定於僅以下之實施例。Hereinafter, the present invention will be further specifically described by way of examples and comparative examples. In addition, this invention is not limited only to the following Examples.

[合成例1] 於具備攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管之燒瓶中,加入作為溶劑(B-1)之212.5g之丙二醇單甲基醚(三協化學股份有限公司製),一邊進行氮氣取代一邊攪拌,升溫至78℃(溶劑加熱步驟(I))。 [Synthesis Example 1] In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 212.5 g of propylene glycol monomethyl ether (manufactured by Sankyo Chemical Co., Ltd.) was added as a solvent (B-1), and the While stirring under nitrogen substitution, the temperature was raised to 78°C (solvent heating step (I)).

接著,使26.9g之2,2’-偶氮雙(2,4-二甲基戊腈) (聚合起始劑)溶解於作為溶劑(B-2)之77.3g的丙二醇單甲基醚做成聚合起始劑溶液。 又,使41.0g (13莫耳%)之MOI-DEM、37.4g (26莫耳%)之4-羥基丁基丙烯酸酯、19.8g (23莫耳%)之甲基丙烯酸及69.9g (38莫耳%)之2-乙基己基丙烯酸酯(2EHA),溶解於作為溶劑(B-2)之60.5g之丙二醇單甲基醚後混合,做成單體溶液。 之後,進行於放有經升溫至78℃之溶劑(B-1h)之前述燒瓶中,一邊攪拌燒瓶中之溶劑(B-1h),一邊分別使用滴液漏斗同時滴下聚合起始劑溶液及單體溶液做成混合溶液之滴下聚合(滴下聚合步驟(II))。滴下速度,聚合起始劑溶液及單體溶液一同定為1.7ml/分鐘。 Next, 26.9 g of 2,2'-azobis(2,4-dimethylvaleronitrile) (polymerization initiator) was dissolved in 77.3 g of propylene glycol monomethyl ether as a solvent (B-2). into a polymerization initiator solution. Also, make the MOI-DEM of 41.0g (13 mol%), the 4-hydroxybutyl acrylate of 37.4g (26 mol%), the methacrylic acid of 19.8g (23 mol%) and 69.9g (38 mol %) of 2-ethylhexyl acrylate (2EHA), dissolved in 60.5 g of propylene glycol monomethyl ether as a solvent (B-2) and mixed to make a monomer solution. Afterwards, in the aforementioned flask containing the solvent (B-1h) heated to 78°C, while stirring the solvent (B-1h) in the flask, drop the polymerization initiator solution and the single The bulk solution is made into a dropwise polymerization of a mixed solution (dropwise polymerization step (II)). The dropping rate was set at 1.7 ml/min for both the polymerization initiator solution and the monomer solution.

滴下結束後,一邊攪拌混合溶液,一邊以78℃使其反應3小時生成共聚物(A) (後聚合步驟(III))。 於包含如此所得之共聚物(A)的反應液中,以溶劑以外之成分成為35質量%之方式,加入作為溶劑(B)之丙二醇單甲基醚,得到合成例1之聚合物組成物。 After completion of the dropping, the mixed solution was reacted at 78° C. for 3 hours to produce a copolymer (A) while stirring the mixed solution (post-polymerization step (III)). To the reaction liquid containing the copolymer (A) thus obtained, propylene glycol monomethyl ether as a solvent (B) was added so that components other than the solvent became 35% by mass, and the polymer composition of Synthesis Example 1 was obtained.

[合成例2~11、比較合成例1~3] 除了將表1~表3記載之材料以表1~表3記載之比例使用之外,與合成例1同樣地進行,得到合成例2~11、比較合成例1~3之聚合物組成物。 [Synthesis Examples 2~11, Comparative Synthesis Examples 1~3] Except for using the materials described in Tables 1 to 3 at the ratios described in Tables 1 to 3, the same procedure as in Synthesis Example 1 was carried out to obtain polymer compositions in Synthesis Examples 2 to 11 and Comparative Synthesis Examples 1 to 3.

[合成例12] 於具備攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管之燒瓶中,加入作為溶劑(B-1)之212.5g之丙二醇單甲基醚(三協化學股份有限公司製)及作為鏈轉移劑之巰乙酸1.75g,一邊進行氮氣取代一邊攪拌,升溫至78℃(溶劑加熱步驟(I))。 [Synthesis Example 12] In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 212.5 g of propylene glycol monomethyl ether (manufactured by Sankyo Chemical Co., Ltd.) as a solvent (B-1) and as a chain 1.75 g of thioglycolic acid as a transfer agent was stirred while nitrogen substitution was carried out, and the temperature was raised to 78° C. (solvent heating step (I)).

接著,使26.9g之2,2’-偶氮雙(2,4-二甲基戊腈) (聚合起始劑)溶解於作為溶劑(B-2)之77.3g之丙二醇單甲基醚做成聚合起始劑溶液。 又,使63.0g (20莫耳%)之MOI-DEM、57.6g (40莫耳%)之4-羥基丁基丙烯酸酯、17.2g (20莫耳%)之甲基丙烯酸及36.8g (20莫耳%)之2-乙基己基丙烯酸酯(2EHA),溶解於作為溶劑(B-2)之60.5g之丙二醇單甲基醚,做成單體溶液。 之後,進行於放有經升溫至78℃之溶劑(B-1h)之前述燒瓶中,一邊攪拌燒瓶中之溶劑(B-1h),一邊分別使用滴液漏斗同時滴下聚合起始劑溶液及單體溶液做成混合溶液之滴下聚合(滴下聚合步驟(II))。滴下速度,聚合起始劑溶液及單體溶液一同定為1.7ml/分鐘。 Next, 26.9 g of 2,2'-azobis(2,4-dimethylvaleronitrile) (polymerization initiator) was dissolved in 77.3 g of propylene glycol monomethyl ether as a solvent (B-2). into a polymerization initiator solution. Also, make MOI-DEM of 63.0g (20 mol%), 4-hydroxybutyl acrylate of 57.6g (40 mol%), methacrylic acid of 17.2g (20 mol%) and 36.8g (20 mol%) mol%) of 2-ethylhexyl acrylate (2EHA) was dissolved in 60.5 g of propylene glycol monomethyl ether as a solvent (B-2) to prepare a monomer solution. Afterwards, in the aforementioned flask containing the solvent (B-1h) heated to 78°C, while stirring the solvent (B-1h) in the flask, drop the polymerization initiator solution and the single The bulk solution is made into a dropwise polymerization of a mixed solution (dropwise polymerization step (II)). The dropping rate was set at 1.7 ml/min for both the polymerization initiator solution and the monomer solution.

滴下結束後,一邊攪拌混合溶液,一邊以78℃使其反應3小時生成共聚物(A) (後聚合步驟(III))。 於包含如此所得之共聚物(A)的反應液中,以溶劑以外之成分成為35質量%之方式,加入作為溶劑(B)之丙二醇單甲基醚,得到合成例12之聚合物組成物。 After completion of the dropping, the mixed solution was reacted at 78° C. for 3 hours to produce a copolymer (A) while stirring the mixed solution (post-polymerization step (III)). To the reaction liquid containing the copolymer (A) thus obtained, propylene glycol monomethyl ether as a solvent (B) was added so that components other than the solvent became 35% by mass, and the polymer composition of Synthesis Example 12 was obtained.

Figure 02_image015
Figure 02_image015

Figure 02_image017
Figure 02_image017

Figure 02_image019
Figure 02_image019

表1~表3中,(m-a),顯示具有上述式(1)或上述式(2)所示之基的單體。(m-b)表示含羥基的單體。(m-c)表示含酸基的單體。(d)表示不符合(m-a) (m-b) (m-c)之其他單體。 又,表1~表3中,(式(1) (2)之當量數),表示共聚物(A)之分子中所含之上述式(1)或上述式(2)所示之基的當量數。 In Tables 1 to 3, (m-a) represents a monomer having a group represented by the above formula (1) or the above formula (2). (m-b) represents a hydroxyl group-containing monomer. (m-c) represents an acid group-containing monomer. (d) represents other monomers that do not meet (m-a) (m-b) (m-c). Also, in Tables 1 to 3, (the number of equivalents of formula (1) (2)) represents the group represented by the above formula (1) or the above formula (2) contained in the molecule of the copolymer (A) equivalent number.

表1~表3中使用之材料如下。 ・MOI-DEM:Karenz(註冊商標)MOI-DEM (2-異氰酸基乙基甲基丙烯酸酯與丙二酸二乙酯之反應生成,昭和電工股份有限公司製) ・AOI-DEM:Karenz(註冊商標) AOI-DEM (2-異氰酸基丙烯酸乙酯與丙二酸二乙酯之反應生成物,昭和電工股份有限公司製) ・4-羥基丁基丙烯酸酯(三菱化學股份有限公司製) ・2-羥基乙基甲基丙烯酸酯(共榮社化學股份有限公司製) ・2-羥基乙基丙烯酸酯(共榮社化學股份有限公司製) ・2-羥基丙基丙烯酸酯(HOP-A(N)) (共榮社化學股份有限公司製) ・甲基丙烯酸(Kuraray會公司製) ・丙烯酸(東亞合成股份有限公司製) Materials used in Table 1 to Table 3 are as follows. ・MOI-DEM: Karenz (registered trademark) MOI-DEM (reaction product of 2-isocyanatoethyl methacrylate and diethyl malonate, manufactured by Showa Denko Co., Ltd.) ・AOI-DEM: Karenz (registered trademark) AOI-DEM (reaction product of ethyl 2-isocyanatoacrylate and diethyl malonate, manufactured by Showa Denko Co., Ltd.) ・4-Hydroxybutyl acrylate (manufactured by Mitsubishi Chemical Corporation) ・2-Hydroxyethyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd.) ・2-Hydroxyethyl acrylate (manufactured by Kyoeisha Chemical Co., Ltd.) ・2-Hydroxypropyl acrylate (HOP-A(N)) (manufactured by Kyoeisha Chemical Co., Ltd.) ・Methacrylic acid (manufactured by Kuraray society Co., Ltd.) ・Acrylic acid (manufactured by Toagosei Co., Ltd.)

・2EHA:2-乙基己基丙烯酸酯(東亞合成股份有限公司製) ・TCDMA:三環[5.2.1.0 2,6]癸基-8-甲基丙烯酸酯(日立化成株會公司製) ・GMA:環氧丙基甲基丙烯酸酯(日油股份有限公司製) ・MOI-BP:Karenz(註冊商標)MOI-BP (2-[(3,5-二甲基吡唑基)羰基胺基]乙基甲基丙烯酸酯,昭和電工股份有限公司製) ・MOI-BM:Karenz(註冊商標)MOI-BM (2-[0-(1‘-甲基亞丙胺基)羧基胺基]乙基甲基丙烯酸酯,昭和電工股份有限公司製) ・2EHA: 2-ethylhexyl acrylate (manufactured by Toagosei Co., Ltd.) ・TCDMA: Tricyclo[5.2.1.0 2,6 ]decyl-8-methacrylate (manufactured by Hitachi Chemical Co., Ltd.) ・GMA : Epoxypropyl methacrylate (manufactured by NOF Corporation) ・MOI-BP: Karenz (registered trademark) MOI-BP (2-[(3,5-dimethylpyrazolyl)carbonylamino] Ethyl methacrylate, manufactured by Showa Denko Co., Ltd.) ・MOI-BM: Karenz (registered trademark) MOI-BM (2-[0-(1'-methylpropyleneamino)carboxyamino]ethylmethyl base acrylate, Showa Denko Co., Ltd.)

關於表1~表3所示之合成例1~12、比較合成例1~3之聚合物組成物,藉由以下所示之方法,測定重量平均分子量(Mw)、玻璃轉移溫度(Tg)、保存穩定性、酸價之各物性進行評估。其結果分別表示於表1~表3。Regarding the polymer compositions of Synthesis Examples 1 to 12 and Comparative Synthesis Examples 1 to 3 shown in Tables 1 to 3, the weight average molecular weight (Mw), glass transition temperature (Tg), and The physical properties of storage stability and acid value were evaluated. The results are shown in Tables 1 to 3, respectively.

<重量平均分子量(Mw)> 關於合成例1~12、比較合成例1~3之聚合物組成物所含之共聚物(A),分別測定重量平均分子量(Mw)。 重量平均分子量,為使用凝膠滲透色層分析(GPC),以下述條件測定之標準聚苯乙烯換算的重量平均分子量。 管柱:Shodex(註冊商標) LF-804+LF-804 (昭和電工股份有限公司製) 管柱溫度:40℃ 試料:共聚物之0.2質量%四氫呋喃溶液 展開溶劑:四氫呋喃 檢測器:示差折射計(Shodex(註冊商標) RI-71S) (昭和電工股份有限公司製) 流速:1mL/min <Weight average molecular weight (Mw)> About the copolymer (A) contained in the polymer composition of Synthesis Examples 1-12 and Comparative Synthesis Examples 1-3, the weight average molecular weight (Mw) was measured, respectively. The weight average molecular weight is the weight average molecular weight in terms of standard polystyrene measured under the following conditions using gel permeation chromatography (GPC). String: Shodex (registered trademark) LF-804+LF-804 (manufactured by Showa Denko Co., Ltd.) Column temperature: 40°C Sample: 0.2% by mass tetrahydrofuran solution of copolymer Developing solvent: tetrahydrofuran Detector: Differential refractometer (Shodex (registered trademark) RI-71S) (manufactured by Showa Denko Co., Ltd.) Flow rate: 1mL/min

<玻璃轉移溫度(Tg)> 將合成例1~12、比較合成例1~3之聚合物組成物塗佈於玻璃基板,於50℃、減壓下使其乾燥24小時。之後,再溶解於丙酮,再度於50℃、減壓下使其乾燥24小時。關於如此進行去除揮發成分之共聚物溶液的固體成分,使用DSC (示差掃描熱量計法,測定機器:SEIKO DSC6200),在氮氣流下,以升溫速度10℃/min依據JIS-K7121進行測定(中間點玻璃轉移點)。將所得之結果定為共聚物(A)之玻璃轉移溫度(Tg)。 <Glass transition temperature (Tg)> The polymer compositions of Synthesis Examples 1-12 and Comparative Synthesis Examples 1-3 were coated on a glass substrate, and dried at 50° C. under reduced pressure for 24 hours. Thereafter, it was redissolved in acetone, and dried again at 50° C. under reduced pressure for 24 hours. The solid content of the copolymer solution from which volatile components have been removed in this way is measured according to JIS-K7121 at a heating rate of 10°C/min under a nitrogen stream using DSC (differential scanning calorimeter method, measuring machine: SEIKO DSC6200 (intermediate point) glass transfer point). The obtained result was defined as the glass transition temperature (Tg) of the copolymer (A).

<保存穩定性> 調整後,等量量取溶劑以外之成分為35質量%之合成例1~12、比較合成例1~3的聚合物組成物至玻璃容器中,加上蓋以防止灰塵等進入,做成樣本。測定各樣本之黏度後,分別於保持12℃之恆溫器中靜置3個月。然後,測定靜置3個月之各樣本的黏度。此外黏度之測定係使用E型黏度計(RE-80L,東機產業製,錐No.3)以25℃、旋轉數10rpm進行。 <Storage stability> After adjustment, equal amounts of the polymer compositions of Synthesis Examples 1 to 12 and Comparative Synthesis Examples 1 to 3 whose components other than solvents were 35% by mass were put into glass containers, and capped to prevent the entry of dust, etc., to make samples. After measuring the viscosity of each sample, they were left to stand in a thermostat kept at 12°C for 3 months. Then, the viscosity of each sample left standing for 3 months was measured. In addition, the measurement of the viscosity was carried out at 25° C. and a rotation speed of 10 rpm using an E-type viscometer (RE-80L, produced by Toki Sangyo Co., Ltd., cone No. 3).

關於各樣本,算出靜置3個月後之黏度相對於靜置於恆溫器中之前之黏度的增黏率{(1-(靜置3個月後之黏度/靜置前之黏度))×100(%)},藉由以下所示之基準進行評估。 ◎:增黏率10%以下 ○:增黏率10.1%~20% △:增黏率20.1%以上 For each sample, calculate the viscosity increase ratio {(1-(viscosity after standing for 3 months/viscosity before standing))× 100(%)}, evaluated by the criteria shown below. ◎: Viscosity increase rate below 10% ○: Viscosity increase rate 10.1%~20% △: The viscosity increase rate is above 20.1%

如表1~表3所示,可確認合成例1~12、比較合成例1~3之聚合物組成物,保存穩定性之評估皆為◎或○,具有優異之保存穩定性。As shown in Tables 1 to 3, it can be confirmed that the polymer compositions of Synthesis Examples 1 to 12 and Comparative Synthesis Examples 1 to 3 all have excellent storage stability as ◎ or ○ in the evaluation of storage stability.

<酸價> 分別測定合成例1~12、比較合成例1~3之聚合物組成物之酸價,定為共聚物(A)之酸價。 為依循JIS K6901 5.3測定之硬化性聚合物之酸價。即,酸價意指中和共聚物1g中所含之酸性成分所需之氫氧化鉀的mg數。 <Acid value> The acid values of the polymer compositions of Synthesis Examples 1-12 and Comparative Synthesis Examples 1-3 were measured respectively, and determined as the acid value of the copolymer (A). It is the acid value of curable polymer measured in accordance with JIS K6901 5.3. That is, the acid value means the number of mg of potassium hydroxide required to neutralize the acidic components contained in 1 g of the copolymer.

[實施例1~12、比較例1~3] 分別以表4所示之比例混合表1~表3所示之合成例1~12、比較合成例1~3之聚合物組成物、作為(B)溶劑之丙二醇單甲基醚乙酸酯、作為(C)反應性稀釋劑之二季戊四醇五丙烯酸酯與二季戊四醇六丙烯酸酯之混合物(KAYARAD DPHA,日本化藥公司製)、作為(D)光聚合起始劑之乙酮, 1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-, 1-(o-乙醯肟) (BASF Japan股份有限公司製)、作為(E)著色劑之染料(VALIFAST藍2620),調製實施例1~12、比較例1~3之樹脂組成物。 [Examples 1-12, Comparative Examples 1-3] Mix the polymer compositions of Synthesis Examples 1 to 12 and Comparative Synthesis Examples 1 to 3 shown in Table 1 to Table 3, propylene glycol monomethyl ether acetate as (B) solvent, and (C) A mixture of dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate (KAYARAD DPHA, manufactured by Nippon Kayaku Co., Ltd.) as a reactive diluent, (D) ethyl ketone as a photopolymerization initiator, 1-[9 -Ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(o-acetyloxime) (manufactured by BASF Japan Co., Ltd.), as (E) The dye of the colorant (VALIFAST blue 2620) was used to prepare the resin compositions of Examples 1-12 and Comparative Examples 1-3.

Figure 02_image021
Figure 02_image021

表4所示之共聚物(A)中,不含製造共聚物(A)時使用之反應液中所含之溶劑的量。 表4所示之溶劑(B)的量,為將聚合物組成物中所含之溶劑(丙二醇單甲基醚)與樹脂組成物製造時添加之溶劑(丙二醇單甲基醚乙酸酯)共同計算的量。表4所示之溶劑(B)中之含羥基之溶劑的含有比例,為79.1質量%。 In the copolymer (A) shown in Table 4, the amount of the solvent contained in the reaction liquid used at the time of manufacture of copolymer (A) was not contained. The amount of solvent (B) shown in Table 4 is obtained by combining the solvent (propylene glycol monomethyl ether) contained in the polymer composition with the solvent (propylene glycol monomethyl ether acetate) added during the production of the resin composition. Calculated amount. The content ratio of the hydroxyl group-containing solvent in the solvent (B) shown in Table 4 was 79.1% by mass.

關於實施例1~12、比較例1~3之樹脂組成物,藉由以下所示之方法評估鹼顯影性與耐溶劑性。 (1)鹼顯影性 以曝光後之厚度成為2.5μm之方式,分別將實施例及比較例之樹脂組成物旋塗於縱5cm、橫5cm之平面視正方形之玻璃基板(無鹼玻璃基板)上,形成塗佈膜。接著,藉由以100℃加熱3分鐘使塗佈膜中之溶劑揮發去除。 About the resin composition of Examples 1-12 and Comparative Examples 1-3, alkali developability and solvent resistance were evaluated by the method shown below. (1) Alkali developability The resin compositions of Examples and Comparative Examples were spin-coated on a square glass substrate (alkali-free glass substrate) with a length of 5 cm and a width of 5 cm in plan view so that the thickness after exposure was 2.5 μm to form coating films. Next, the solvent in the coating film was volatilized and removed by heating at 100° C. for 3 minutes.

接著,於距塗佈膜100μm之距離配置指定圖型之光罩,透過此光罩對塗佈膜以能量線量40mJ/cm 2照射波長365nm之紫外線進行曝光,使曝光部分光硬化。 接著,以23℃之溫度及0.3MPa之壓力將包含0.1質量%之碳酸鈉的水溶液噴霧,溶解未曝光部分進行顯影。之後,藉由以100℃烘烤20分鐘形成指定的圖型。 Next, place a photomask with a specified pattern at a distance of 100 μm from the coating film, and expose the coating film to ultraviolet rays with a wavelength of 365 nm at an energy ray amount of 40 mJ/cm 2 through the photomask to photocure the exposed part. Next, an aqueous solution containing 0.1% by mass of sodium carbonate was sprayed at a temperature of 23° C. and a pressure of 0.3 MPa to dissolve unexposed portions and develop. After that, a prescribed pattern is formed by baking at 100° C. for 20 minutes.

然後,藉由使用(股)日立先端科技製電子顯微鏡S-3400觀察鹼顯影後之圖型,確認鹼顯影後之殘渣,藉由以下所示之標準進行評估。其結果表示於表5。 ○:無未曝光部分之殘渣 ×:有未曝光部分之殘渣 Then, the pattern after the alkali development was observed by using an electron microscope S-3400 manufactured by Hitachi Advanced Technology Co., Ltd., and the residue after the alkali development was confirmed, and the evaluation was performed according to the criteria shown below. The results are shown in Table 5. ○: No residue of unexposed parts ×: There are residues of unexposed parts

(2)耐溶劑性 以曝光後之厚度成為2.5μm之方式,分別將實施例及比較例之樹脂組成物旋塗於縱5cm、橫5cm之平面視正方形之玻璃基板(無鹼玻璃基板)上,形成塗佈膜。接著,藉由以100℃加熱3分鐘使塗佈膜中之溶劑揮發去除。 (2) Solvent resistance The resin compositions of Examples and Comparative Examples were spin-coated on a square glass substrate (alkali-free glass substrate) with a length of 5 cm and a width of 5 cm in plan view so that the thickness after exposure was 2.5 μm to form coating films. Next, the solvent in the coating film was volatilized and removed by heating at 100° C. for 3 minutes.

接著,以能量線量40mJ/cm 2照射波長365nm之紫外線進行曝光,使曝光部分光硬化。之後,藉由以80℃烘烤30分鐘,或以100℃烘烤20分鐘,使塗佈膜硬化做成硬化膜。 將製作之硬化膜,以23℃浸漬於20g之丙二醇單甲基醚中15分鐘,以分光光度計UV-1650PC (股份有限公司島津製作所製)測定浸漬前後之色變化(ΔEab),基於其結果進行耐溶劑性之評估。其結果表示於表5。 Next, exposure was performed by irradiating ultraviolet light with a wavelength of 365 nm at an energy ray amount of 40 mJ/cm 2 to photocure the exposed portion. Thereafter, by baking at 80° C. for 30 minutes, or at 100° C. for 20 minutes, the coating film is hardened to form a cured film. The prepared cured film was immersed in 20g of propylene glycol monomethyl ether at 23°C for 15 minutes, and the color change (ΔEab) before and after immersion was measured with a spectrophotometer UV-1650PC (manufactured by Shimadzu Corporation). Based on the results Carry out the evaluation of solvent resistance. The results are shown in Table 5.

Figure 02_image023
Figure 02_image023

如表5所示,使實施例1~12之樹脂組成物硬化而得之硬化膜,鹼顯影性之評估為良好。 又,使實施例1~12之樹脂組成物硬化而得之硬化膜,在使塗佈膜硬化的溫度定為80℃,時間定為30分鐘之情形,及在溫度定為100℃,時間定為20分鐘之情形的任一者中,皆△Eab未達3,耐溶劑性良好。 As shown in Table 5, the evaluation of alkali developability of the cured films obtained by curing the resin compositions of Examples 1 to 12 was good. Also, for the cured films obtained by curing the resin compositions of Examples 1 to 12, the coating film was cured at a temperature of 80°C for 30 minutes, and when the temperature was set at 100°C for a fixed time. In either case of 20 minutes, ΔEab was less than 3, and the solvent resistance was good.

另一方面,使比較例1~3之樹脂組成物硬化而得之硬化膜,雖鹼顯影性之評估為良好,但使塗佈膜硬化的溫度定為80℃,時間定為30分鐘之情形中的△Eab為3以上,耐溶劑性不充分。 [產業上之可利用性] On the other hand, the cured films obtained by curing the resin compositions of Comparative Examples 1 to 3 were evaluated as good in alkali developability, but the temperature for curing the coating film was set at 80°C and the time was set at 30 minutes In ΔEab, it is 3 or more, and the solvent resistance is insufficient. [Industrial availability]

若依據本發明,提供一種作為感光性材料使用時之鹼顯影性為良好,且保存穩定性優異,即使以低溫使其硬化時亦可獲得耐溶劑性優異之硬化物的樹脂組成物、對於調製此樹脂組成物為有用之共聚物,及共聚物之製造方法。 又,若依據本發明,提供一種由顯影性為良好且即使以低溫使其硬化亦可獲得耐溶劑性優異之硬化物的樹脂組成物之硬化物而成之著色圖型、具有其之彩色濾光片,及具備該彩色濾光片之圖像顯示元件。 本發明之樹脂組成物,可較佳使用於作為透明膜、保護膜、絕緣膜、外塗層、光間隔物、黑色矩陣、黑管柱隔板、彩色濾光片用之阻劑等之材料的廣泛用途中。 According to the present invention, there is provided a resin composition that has good alkali developability when used as a photosensitive material, has excellent storage stability, and can obtain a cured product having excellent solvent resistance even when it is cured at a low temperature. The resin composition is a useful copolymer, and a method for producing the copolymer. Also, according to the present invention, there are provided a colored pattern made of a cured product of a resin composition having good developability and a cured product having excellent solvent resistance even when cured at a low temperature, and a color filter having the same. A light sheet, and an image display element provided with the color filter. The resin composition of the present invention can be preferably used as materials for transparent films, protective films, insulating films, outer coatings, photo spacers, black matrixes, black column spacers, color filter resists, etc. in a wide range of uses.

Claims (15)

一種共聚物,其特徵為含有 具有下述式(1)或下述式(2)所示之基的結構單元(a)、 具有羥基的結構單元(b),及 具有酸基的結構單元(c), 其玻璃轉移溫度為30℃以下,
Figure 03_image001
(式(1)中,R 1及R 2各自獨立,表示碳數1~10之烷基;*表示連結部位),
Figure 03_image003
(式(2)中,R 3表示碳數1~10之烷基;*表示連結部位)。
A kind of copolymer, it is characterized in that containing the structural unit (a) that has the base shown in following formula (1) or following formula (2), has the structural unit (b) of hydroxyl group, and has the structural unit ( c), the glass transition temperature of which is below 30°C,
Figure 03_image001
(In formula (1), R 1 and R 2 are independently independent and represent an alkyl group with 1 to 10 carbons; * represents a linking site),
Figure 03_image003
(In formula (2), R 3 represents an alkyl group with 1 to 10 carbon atoms; * represents a linking site).
如請求項1之共聚物,其中前述結構單元(b)為源自羥基烷基(甲基)丙烯酸酯的結構單元。The copolymer according to claim 1, wherein the aforementioned structural unit (b) is a structural unit derived from hydroxyalkyl (meth)acrylate. 如請求項1或請求項2之共聚物,其中前述結構單元(c)為源自不飽和羧酸的結構單元。The copolymer according to claim 1 or claim 2, wherein the aforementioned structural unit (c) is a structural unit derived from an unsaturated carboxylic acid. 如請求項1或請求項2之共聚物,其中前述結構單元(a)為源自具有前述式(1)或前述式(2)所示之基與(甲基)丙烯醯氧基之化合物的結構單元。The copolymer of claim 1 or claim 2, wherein the aforementioned structural unit (a) is derived from a compound having a group represented by the aforementioned formula (1) or the aforementioned formula (2) and a (meth)acryloxy group Structural units. 如請求項1或請求項2之共聚物,其含有前述結構單元(a) 1~40莫耳%、前述結構單元(b) 1~60莫耳%、前述結構單元(c) 1~60莫耳%。Such as the copolymer of claim 1 or claim 2, which contains the aforementioned structural unit (a) 1~40 mol%, the aforementioned structural unit (b) 1~60 mol%, the aforementioned structural unit (c) 1~60 mol% Ear%. 如請求項1或請求項2之共聚物,其中前述式(1)或前述式(2)所示之基所含之酯基的總量與前述結構單元(b)所含之羥基的總量的莫耳比率,為10:90~90:10。The copolymer of claim 1 or claim 2, wherein the total amount of the ester groups contained in the groups shown in the aforementioned formula (1) or the aforementioned formula (2) and the total amount of the hydroxyl groups contained in the aforementioned structural unit (b) The molar ratio is 10:90~90:10. 如請求項1或請求項2之共聚物,其中重量平均分子量為1000~50000。Such as the copolymer of claim 1 or claim 2, wherein the weight average molecular weight is 1,000~50,000. 一種樹脂組成物,其特徵為含有如請求項1~請求項7中任一項之共聚物(A)及溶劑(B), 前述溶劑(B)包含含羥基之溶劑。 A resin composition, characterized in that it contains the copolymer (A) and solvent (B) as any one of claim 1 to claim 7, The aforementioned solvent (B) includes a hydroxyl group-containing solvent. 如請求項8之樹脂組成物,其進一步含有反應性稀釋劑(C)及光聚合起始劑(D)。The resin composition according to claim 8, which further contains a reactive diluent (C) and a photopolymerization initiator (D). 如請求項9之樹脂組成物,其進一步含有著色劑(E)。The resin composition according to claim 9, which further contains a colorant (E). 如請求項10之樹脂組成物,其中相對於前述共聚物(A)與前述反應性稀釋劑(C)之合計量100質量份而言,含有: 前述共聚物(A) 10~90質量份、 前述溶劑(B) 30~1000質量份、 前述反應性稀釋劑(C) 10~90質量份、 前述光聚合起始劑(D) 0.1~30質量份、 前述著色劑(E) 3~80質量份。 The resin composition according to claim 10, which contains: 10-90 parts by mass of the aforementioned copolymer (A), Aforesaid solvent (B) 30~1000 mass parts, 10-90 parts by mass of the aforementioned reactive diluent (C), 0.1 to 30 parts by mass of the aforementioned photopolymerization initiator (D), 3-80 parts by mass of the aforementioned colorant (E). 一種彩色濾光片,其特徵為具有由如請求項10或請求項11之樹脂組成物的硬化物而成之著色圖型。A color filter characterized by having a colored pattern made of a hardened resin composition as claimed in Claim 10 or Claim 11. 一種圖像顯示元件,其特徵為具備如請求項12之彩色濾光片。An image display element, characterized by having a color filter as claimed in claim 12. 一種共聚物之製造方法,其特徵為具有下述步驟(I)~(III): 將溶劑(B-1)升溫至60~90℃,調製經升溫之溶劑(B-1h)的溶劑加熱步驟(I); 將使具有下述式(1)或下述式(2)所示之基的單體(m-a)、含羥基的單體(m-b)及含酸基的單體(m-c)溶解於溶劑(B-2)而成之單體溶液,滴下至經升溫之前述溶劑(B-1h), 同時將使聚合起始劑溶解於前述溶劑(B-2)而成之聚合起始劑溶液,滴下至前述溶劑(B-1h)做成混合溶液的滴下聚合步驟(II);及 一邊攪拌前述混合溶液,一邊以60~90℃使其反應1~5小時的後聚合步驟(III); 前述溶劑(B-1)與前述溶劑(B-2)之任一者或兩者,含有含羥基之溶劑,
Figure 03_image005
(式(1)中,R 1及R 2各自獨立,表示碳數1~10之烷基;*表示連結部位),
Figure 03_image007
(式(2)中,R 3表示碳數1~10之烷基;*表示連結部位)。
A method for producing a copolymer, characterized by comprising the following steps (I) to (III): a solvent heating step of raising the temperature of the solvent (B-1) to 60~90°C and preparing the heated solvent (B-1h) (I); Dissolving the monomer (ma), hydroxyl-containing monomer (mb) and acid group-containing monomer (mc) having the group shown in the following formula (1) or following formula (2) The monomer solution formed in the solvent (B-2) is dropped into the above-mentioned solvent (B-1h) which has been heated up, and at the same time, the polymerization initiator obtained by dissolving the polymerization initiator in the above-mentioned solvent (B-2) The solution is dripped into the aforementioned solvent (B-1h) to make the dropwise polymerization step (II) of the mixed solution; and the post-polymerization step (III) is made to react at 60~90°C for 1~5 hours while stirring the aforementioned mixed solution ; Either or both of the aforementioned solvent (B-1) and the aforementioned solvent (B-2) contain a hydroxyl group-containing solvent,
Figure 03_image005
(In formula (1), R 1 and R 2 are independently independent and represent an alkyl group with 1 to 10 carbons; * represents a linking site),
Figure 03_image007
(In formula (2), R 3 represents an alkyl group with 1 to 10 carbon atoms; * represents a linking site).
如請求項14之共聚物之製造方法,其中前述溶劑加熱步驟(I)中,於前述溶劑(B-1)中加入鏈轉移劑後進行升溫。The method for producing a copolymer according to claim 14, wherein in the solvent heating step (I), the temperature is raised after adding a chain transfer agent to the solvent (B-1).
TW110147689A 2020-12-24 2021-12-20 Copolymer and method for producing same TW202237676A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2020-215472 2020-12-24
JP2020215472 2020-12-24

Publications (1)

Publication Number Publication Date
TW202237676A true TW202237676A (en) 2022-10-01

Family

ID=82157696

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110147689A TW202237676A (en) 2020-12-24 2021-12-20 Copolymer and method for producing same

Country Status (5)

Country Link
JP (1) JPWO2022138159A1 (en)
KR (1) KR20230107324A (en)
CN (1) CN116745327A (en)
TW (1) TW202237676A (en)
WO (1) WO2022138159A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023120364A1 (en) * 2021-12-21 2023-06-29 株式会社レゾナック Polymer emulsion, storage method therefor, two-pack type heat-curable resin composition using said polymer emulsion, cured resin film, and coating film

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3980120B2 (en) * 1997-05-19 2007-09-26 昭和電工株式会社 Polymerizable malonic acid derivative and curable composition
JP6178164B2 (en) 2013-08-23 2017-08-09 富士フイルム株式会社 Photosensitive coloring composition, color filter, method for producing color filter, organic EL liquid crystal display device
WO2016204148A1 (en) 2015-06-15 2016-12-22 東洋インキScホールディングス株式会社 Photosensitive composition, photosensitive composition for color filter, and color filter
WO2019026547A1 (en) * 2017-08-03 2019-02-07 昭和電工株式会社 Photosensitive resin composition and method for manufacturing same
CN116859670A (en) * 2019-12-20 2023-10-10 Jsr株式会社 Colored composition, colored cured film, method for producing same, color filter, display element, light-receiving element, and curable composition

Also Published As

Publication number Publication date
JPWO2022138159A1 (en) 2022-06-30
WO2022138159A1 (en) 2022-06-30
CN116745327A (en) 2023-09-12
KR20230107324A (en) 2023-07-14

Similar Documents

Publication Publication Date Title
CN110998443B (en) Photosensitive resin composition and method for producing same
TWI511986B (en) Blocked isocyanate group-containing polymer, composition comprising same and use thereof
KR101758690B1 (en) Thermosetting resin composition, color filter, image display element and production method of color filter
JP7364020B2 (en) Photosensitive resin composition
JPWO2017204079A1 (en) Photosensitive resin composition for forming black column spacer, black column spacer and image display device
TW202237676A (en) Copolymer and method for producing same
WO2016203905A1 (en) Coloring composition for color filter, color filter, and image display element
TW202231674A (en) Photosensitive resin composition, and method for producing photosensitive resin composition
WO2023119900A1 (en) Photosensitive resin composition and color filter
WO2022138173A1 (en) Copolymer, and method for producing said copolymer
WO2023063022A1 (en) Resin precursor, resin, resin composition, and cured resin film
TWI836851B (en) Photosensitive resin composition, color filter, image display element, and method for producing a color filter
TWI836850B (en) Photosensitive resin composition, color filter, image display element, and method for producing a color filter
JP2023060757A (en) Resin composition, photosensitive resin composition, resin cured film, color filter, and image display element
KR20240074876A (en) Photosensitive resin composition and color filter
TW202406946A (en) Photosensitive resin composition, resin cured film and image display element
CN114539468A (en) Method for producing copolymer