TWI511986B - Blocked isocyanate group-containing polymer, composition comprising same and use thereof - Google Patents
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- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
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Description
本發明關於含封端異氰酸根基之新穎硬化性聚合物及其用途,更詳細地,關於適合作為濾色器用感光性材料之硬化性聚合物、含該硬化性聚合物之聚合物組成物、在該聚合物組成物中摻合有光聚合引發劑之感光性聚合物組成物、由該感光性聚合物組成物所形成之濾色器、該濾色器之製造方法、及具備該濾色器而成之影像顯示元件。The present invention relates to a novel curable polymer containing a blocked isocyanate group and use thereof, and more particularly to a curable polymer suitable as a photosensitive material for a color filter, and a polymer composition containing the curable polymer a photosensitive polymer composition containing a photopolymerization initiator in the polymer composition, a color filter formed of the photosensitive polymer composition, a method for producing the color filter, and the filter Image display component made of color.
近年來,從省資源或節能之觀點來看,於各種塗覆、印刷、塗料、接著劑等之領域中,廣泛使用因紫外線或電子線等之活性能量線可硬化之感光性聚合物組成物。又,於印刷配線基板等之電子材料之領域中,因活性能量線可硬化之感光性聚合物組成物係亦使用於阻焊劑或濾色器用阻劑等。In recent years, from the viewpoint of resource saving or energy saving, photosensitive polymer compositions which are hardenable by active energy rays such as ultraviolet rays or electron wires are widely used in various fields of coating, printing, coating, and adhesives. . Further, in the field of electronic materials such as printed wiring boards, a photosensitive polymer composition which is hardenable by an active energy ray is also used for a solder resist or a color filter resist.
濾色器一般係由玻璃基板等之透明基板、形成在透明 基板上之紅(R)、綠(G)及藍(B)之畫素、形成在畫素的邊界之黑色矩陣、與形成在畫素及黑色矩陣上之保護膜所構成。具有如此構成之濾色器,通常係藉由在透明基板上依順序形成黑色矩陣、畫素及保護膜而製造。作為畫素及黑色矩陣(以下將畫素及黑色矩陣者稱為「著色圖型」)之形成方法,有提案各式各樣之製造方法。其中,使用感光性聚合物組成物作為阻劑,以重複塗佈、曝光、顯像及烘烤之微影法來作成之顏料/染料分散法,係耐光性或耐熱性等之耐久性優異,由於可給予針孔等缺陷少之著色圖型,故成為現在的主流。The color filter is generally formed of a transparent substrate such as a glass substrate and formed in a transparent The red (R), green (G), and blue (B) pixels on the substrate, the black matrix formed on the boundary of the pixel, and the protective film formed on the pixel and the black matrix. The color filter having such a configuration is usually manufactured by sequentially forming a black matrix, a pixel, and a protective film on a transparent substrate. As a method of forming a pixel and a black matrix (hereinafter referred to as a "coloring pattern" for a pixel and a black matrix), various manufacturing methods are proposed. Among them, a pigment/dye dispersion method which is formed by a lithography method in which coating, exposure, development, and baking are repeated using a photosensitive polymer composition as a resist, is excellent in durability such as light resistance and heat resistance. Since it is possible to give a color pattern with few defects such as pinholes, it has become the mainstream now.
一般地,用於微影法之感光性聚合物組成物係含有鹼可溶性樹脂、反應性稀釋劑、光聚合引發劑、著色劑及溶劑。於顏料/染料分散法中,具有上述之優點,但另一方面由於重複形成黑色矩陣、R、G、B之圖型,對於塗膜的黏結劑之鹼可溶性樹脂,要求高耐熱分解性與耐熱黃變性。作為符合此要求的新材料,本發明者們先前提案使用一種脂環式單體與以乙氧基化鄰苯基酚(甲基)丙烯酸酯(即(甲基)丙烯酸2-苯基苯氧基乙酯)為代表之具有來自環氧烷的構造與芳基殘基之(甲基)丙烯酸酯之共聚物(專利文獻1)。Generally, the photosensitive polymer composition used in the lithography method contains an alkali-soluble resin, a reactive diluent, a photopolymerization initiator, a colorant, and a solvent. In the pigment/dye dispersion method, the above advantages are obtained, but on the other hand, since the pattern of the black matrix, R, G, and B is repeatedly formed, the alkali-soluble resin of the binder of the coating film is required to have high heat decomposition resistance and heat resistance. Yellow degeneration. As a new material meeting this requirement, the inventors previously proposed to use an alicyclic monomer with ethoxylated o-phenylphenol (meth) acrylate (i.e., 2-phenylphenoxy (meth) acrylate). A copolymer having a structure derived from an alkylene oxide and a (meth) acrylate of an aryl residue represented by a base ethyl ester) (Patent Document 1).
若使用此共聚物,則與以往周知的以含馬來醯亞胺的單體作為共聚合成分之樹脂比較下,可得到具備優異的耐熱分解性與耐熱黃變性之感光性聚合物組成物。又,此共聚物較佳為在分子中含有羧基,且酸價為20~300 KOHmg/g(參照專利文獻1之請求項2),更佳為在分子中具有不飽和基(參照專利文獻1之請求項3)。然而,使用此共聚物所調製之感光性聚合物組成物,雖然將鹼顯像後的塗膜在如230℃之高溫烘烤時可得到顯示優異性能的圖型,但烘烤溫度若低於200℃,則所形成的圖型之耐溶劑性變不充分,結果所得之濾色器的可靠性不能說是充分。又,一般使用染料作為著色材時,與使用顏料之情況比較下,可期待得到亮度高的著色圖型,但若在染料分散法中使用上述共聚物,則常常無法得到本來在染料系濾色器用材料所期待之性能。When this copolymer is used, a photosensitive polymer composition having excellent thermal decomposition resistance and heat yellowing resistance can be obtained as compared with a conventionally known resin containing a maleimide-containing monomer as a copolymerization component. Further, the copolymer preferably has a carboxyl group in the molecule and has an acid value of 20 to 300. KOHmg/g (refer to claim 2 of Patent Document 1) is more preferably an unsaturated group in the molecule (refer to claim 3 of Patent Document 1). However, the photosensitive polymer composition prepared by using the copolymer has a pattern showing excellent performance when the coating film after alkali development is baked at a high temperature of, for example, 230 ° C, but the baking temperature is lower than that. At 200 ° C, the solvent resistance of the formed pattern becomes insufficient, and as a result, the reliability of the obtained color filter cannot be said to be sufficient. Further, when a dye is generally used as a coloring material, a coloring pattern having a high luminance can be expected as compared with a case where a pigment is used. However, when the above copolymer is used in a dye dispersion method, it is often impossible to obtain a dye-based color filter. The performance expected of the materials used in the device.
另外,亦已知若使用對異丙苯基酚之環氧乙烷(EO)改性或環氧丙烷(PO)改性(甲基)丙烯酸酯與(甲基)丙烯酸及/或(甲基)丙烯酸酯之共聚物,則可得到顏料的分散安定性優異之感光性著色組成物,若在該共聚物之側鏈導入乙烯性雙鍵,則可提高感光性著色組成物之感度(專利文獻2)。然而,如專利文獻1中記載,此材料係耐熱性不充分,且於鹼顯像後,當在如低於200℃的比較低溫之烘烤溫度下硬化時,所得之圖型的耐溶劑性未必能說是充分。In addition, it is also known to use ethylene oxide (EO) modified with p-cumylphenol or propylene oxide (PO) modified (meth) acrylate with (meth)acrylic acid and/or (methyl) When a copolymer of acrylate is used, a photosensitive coloring composition excellent in dispersion stability of a pigment can be obtained, and when an ethylenic double bond is introduced into a side chain of the copolymer, the sensitivity of the photosensitive coloring composition can be improved (Patent Document) 2). However, as described in Patent Document 1, the material is insufficient in heat resistance, and after alkali development, when cured at a relatively low-temperature baking temperature of, for example, less than 200 ° C, the solvent resistance of the resulting pattern is obtained. It may not be sufficient.
另一方面,有報告說含有具由封端異氰酸酯化合物所衍生的構成單位之聚合物(a)、光聚合性單體(b)與光聚合引發劑(c)之感光性聚合物組成物,係樹脂圖型對於基板的密接性優異(專利文獻3)。記載聚合物(a)較佳為在分子中含有酸基,藉此可具有良好的顯像性(參 照段落0024)。然而,此材料雖然在樹脂圖型對於基板的密接性之點為優異,但當曝光量少時,有在顯像性有發生困難之問題。On the other hand, there has been reported a photosensitive polymer composition containing a polymer (a) having a constituent unit derived from a blocked isocyanate compound, a photopolymerizable monomer (b), and a photopolymerization initiator (c). The resin pattern is excellent in adhesion to a substrate (Patent Document 3). It is preferred that the polymer (a) contains an acid group in the molecule, whereby it can have good developability (see According to paragraph 0024). However, this material is excellent in the point of the adhesion of the resin pattern to the substrate, but when the amount of exposure is small, there is a problem that development is difficult.
[專利文獻1]WO2012/141000號公報[Patent Document 1] WO2012/141000
[專利文獻2]特開2004-101728號公報[Patent Document 2] JP-A-2004-101728
[專利文獻3]特開2010-197567號公報[Patent Document 3] JP-A-2010-197567
本發明係為了解決如上述之問題而完成者,主要目的在於提供一種新穎的硬化性聚合物,其在使用作為感光性聚合物組成物用之材料時,感度或顯像性良好,同時即使降低圖型形成時的烘烤溫度,也具有充分的耐溶劑性。又,另一目的在於提供一種聚合物組成物,其能形成耐溶劑性優異的塗膜。再者,其它目的在於提供一種感光性聚合物組成物,其係感度或顯像性良好,且即使降低烘烤溫度,也能形成耐溶劑性優異的圖型,適合作為濾色器用之材料;提供一種可靠性高之濾色器及其製造方法;以及,提供一種具備該濾色器之影像顯示元件。The present invention has been made to solve the problems as described above, and a main object thereof is to provide a novel curable polymer which is excellent in sensitivity or developability even when used as a material for a photosensitive polymer composition. The baking temperature at the time of pattern formation also has sufficient solvent resistance. Still another object is to provide a polymer composition capable of forming a coating film excellent in solvent resistance. Further, another object of the invention is to provide a photosensitive polymer composition which is excellent in sensitivity or developability, and which can form a pattern excellent in solvent resistance even when the baking temperature is lowered, and is suitable as a material for a color filter; Provided is a highly reliable color filter and a method of manufacturing the same; and an image display element including the color filter.
本發明者們為了解決如上述之問題而專心致力地檢 討,結果發現若使用含有專利文獻1及2中記載的酸基及聚合性不飽和基、與專利文獻3中記載的封端異氰酸根基之硬化性聚合物作為感光性聚合物組成物用之材料,則出乎預料地,不僅鹼顯像時的顯像性及感度優異,而且即使降低圖型形成時的烘烤溫度,所得之圖型的耐溶劑性也優異,終於完成本發明。The inventors have focused on the problem in order to solve the problems as described above. As a result, it has been found that a curable polymer containing the acid group and the polymerizable unsaturated group described in Patent Documents 1 and 2 and the blocked isocyanato group described in Patent Document 3 is used as the photosensitive polymer composition. The material was unexpectedly excellent in not only the developing property and the sensitivity at the time of alkali development, but also the solvent resistance of the obtained pattern was excellent even when the baking temperature at the time of pattern formation was lowered, and the present invention was finally completed.
如此地依照本發明,第一發明為提供一種硬化性聚合物,其特徵為在分子中含有酸基、聚合性不飽和基及封端異氰酸根基,且聚苯乙烯換算之重量平均分子量為1,000~50,000。又,第二發明為提供一種聚合物組成物,其含有該硬化性聚合物(A)、溶劑(B)及任意添加之反應性稀釋劑(C);再者,第三發明為提供一種感光性聚合物組成物,其含有前述硬化性聚合物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合引發劑(D)及任意之著色材(E)。再者,第四發明為提供一種濾色器,其係使用該感光性聚合物組成物所形成;第五發明為提供一種濾色器之製造方法,其係將含著色材的前述感光性材料塗佈於基板上,通過遮罩進行曝光,鹼顯像而形成圖型後,在210℃以下之溫度下烘烤;第六發明為提供一種具備該濾色器之影像顯示元件。According to the present invention, the first invention provides a curable polymer characterized by containing an acid group, a polymerizable unsaturated group, and a blocked isocyanate group in a molecule, and the weight average molecular weight in terms of polystyrene is 1,000~50,000. Further, the second invention provides a polymer composition comprising the curable polymer (A), a solvent (B), and optionally a reactive diluent (C); further, the third invention provides a photosensitive The polymer composition contains the curable polymer (A), the solvent (B), the reactive diluent (C), the photopolymerization initiator (D), and any coloring material (E). Furthermore, the fourth invention provides a color filter formed using the photosensitive polymer composition, and a fifth invention provides a method of manufacturing a color filter, which is the photosensitive material containing a coloring material. It is applied to a substrate, exposed by a mask, and patterned by alkali to form a pattern, and then baked at a temperature of 210 ° C or lower. The sixth invention provides an image display element including the color filter.
依照本發明,可得到感度或顯像性良好,同時即使降低圖型形成時的烘烤溫度,也具有充分的耐溶劑性之硬化 塗膜之硬化性聚合物、及含該硬化性聚合物之感光性聚合物組成物。又,由本發明之感光性聚合物組成物所形成的硬化塗膜,係感度及顯像性優異,而且耐溶劑性亦優異,故在各種阻劑領域的利用價值極高,其中若作為濾色器用的感光性材料使用,則可得到具有耐溶劑性優異的著色圖型之濾色器。再者,由於即使降低烘烤溫度,交聯反應也充分進行,故即使為在耐熱性有困難的著色材也可使用,且亦可減低能量消耗。According to the present invention, it is possible to obtain good sensitivity or developability, and at the same time, it has sufficient solvent resistance hardening even if the baking temperature at the time of pattern formation is lowered. A curable polymer of a coating film, and a photosensitive polymer composition containing the curable polymer. Moreover, since the cured coating film formed from the photosensitive polymer composition of the present invention is excellent in sensitivity and developability, and excellent in solvent resistance, it is highly valuable in various resisting fields, and is used as a color filter. When a photosensitive material for a device is used, a color filter having a coloring pattern excellent in solvent resistance can be obtained. Further, since the crosslinking reaction proceeds sufficiently even if the baking temperature is lowered, it can be used even in a coloring material which is difficult in heat resistance, and energy consumption can be reduced.
本發明之硬化性聚合物係在分子中含有酸基、聚合性不飽和基及封端異氰酸根基者,聚苯乙烯換算之重量平均分子量為1,000~50,000。附帶一提,於本說明書中,由於存在於聚合物分子中的聚合性不飽和基係有助於聚合物間的交聯反應,將此聚合物稱為「硬化性聚合物」。The curable polymer of the present invention contains an acid group, a polymerizable unsaturated group, and a blocked isocyanate group in the molecule, and has a weight average molecular weight of 1,000 to 50,000 in terms of polystyrene. Incidentally, in the present specification, since the polymerizable unsaturated group present in the polymer molecule contributes to the crosslinking reaction between the polymers, the polymer is referred to as a "curable polymer".
硬化性聚合物之構造只要是在分子中含有酸基、聚合性不飽和基及封端異氰酸根基,則沒有特別的限定,但通常具有下述的(a)含封端異氰酸根基之單體之聚合單位,較佳為下述(I)或(II)所示者。The structure of the curable polymer is not particularly limited as long as it contains an acid group, a polymerizable unsaturated group, and a blocked isocyanate group in the molecule, but generally has the following (a) blocked isocyanate group The polymerization unit of the monomer is preferably one represented by the following (I) or (II).
(I)對於(a)含封端異氰酸根基之單體、(b)不飽和酸單體、及依所欲使用之(d)其它單體之共聚物,使(c)含有酸基與反應性官能基之不飽和單體反應,而在側鏈導入聚合性不飽和鍵之改性聚合物; (II)對於(a)含封端異氰酸根基之單體、(c)具有酸基與反應性官能基之不飽和單體、及依所欲使用之(d)其它單體之共聚物,使(e)不飽和一元酸及(f)二元酸或其酐反應,而在側鏈導入聚合性不飽和鍵及酸基之改性聚合物。(I) for (a) a copolymer containing a blocked isocyanato group-containing monomer, (b) an unsaturated acid monomer, and (d) another monomer as intended, such that (c) contains an acid group a modified polymer which reacts with an unsaturated monomer of a reactive functional group and introduces a polymerizable unsaturated bond in a side chain; (II) a copolymer of (a) a monomer having a blocked isocyanato group, (c) an unsaturated monomer having an acid group and a reactive functional group, and (d) another monomer as intended A modified polymer obtained by reacting (e) an unsaturated monobasic acid and (f) a dibasic acid or an anhydride thereof, and introducing a polymerizable unsaturated bond and an acid group in a side chain.
上述(I)所示之硬化性聚合物,係可藉由依照常用方法將(a)含封端異氰酸根基之單體、(b)不飽和酸單體、及依所欲使用之(d)其它單體予以共聚合而製造硬化性聚合物之前驅物後,對於來自(b)不飽和酸單體之酸基,使該具有酸基與反應性官能基之不飽和單體反應,在側鏈導入聚合性不飽和鍵而得。The curable polymer represented by the above (I) can be used by (a) a monomer having a blocked isocyanato group, (b) an unsaturated acid monomer, and a desired one according to a usual method ( d) after the other monomer is copolymerized to produce a curable polymer precursor, the acid group derived from the (b) unsaturated acid monomer is reacted with the unsaturated monomer having an acid group and a reactive functional group, It is obtained by introducing a polymerizable unsaturated bond into a side chain.
用於共聚物之製造的含封端異氰酸根基之單體,係以封端劑將在分子中具有乙烯基、(甲基)丙烯醯氧基等之反應性乙烯性不飽和基的異氰酸酯化合物中之異氰酸根基予以封端化之化合物。作為較佳的異氰酸酯化合物,可舉出下述式(1)所示之化合物。The blocked isocyanato group-containing monomer used for the production of the copolymer is a terminally blocked isocyanate having a reactive ethylenically unsaturated group such as a vinyl group or a (meth) acryloxy group in the molecule. A compound in which the isocyanato group is blocked in the compound. Preferred examples of the isocyanate compound include compounds represented by the following formula (1).
上述式(1)中,R1 表示氫原子或甲基,R2 表示-CO-、-COOR3 -(R3 係碳數2~6的伸烷基)、或-COO-R4 O- CONH-R5 -(R4 係碳數2~6個的伸烷基,R5 係可具有取代基之碳數2~12的伸烷基或伸芳基)。R2 較佳為-COOR3 -,特佳係R3 為碳數1~4的伸烷基。In the above formula (1), R 1 represents a hydrogen atom or a methyl group, and R 2 represents -CO-, -COOR 3 - (R 3 is an alkylene group having 2 to 6 carbon atoms), or -COO-R 4 O- CONH-R 5 - (R 4 is an alkylene group having 2 to 6 carbon atoms, and R 5 is an alkylene group or an extended aryl group having 2 to 12 carbon atoms which may have a substituent). R 2 is preferably -COOR 3 -, and particularly preferably R 3 is an alkylene group having 1 to 4 carbon atoms.
作為上述式(1)所示的異氰酸酯化合物,具體地可舉出2-異氰酸根基乙基(甲基)丙烯酸酯、2-異氰酸根基丙基(甲基)丙烯酸酯、3-異氰酸根基丙基(甲基)丙烯酸酯、2-異氰酸根基-1-甲基乙基(甲基)丙烯酸酯、2-異氰酸根基-1,1-二甲基乙基(甲基)丙烯酸酯、4-異氰酸根基環己基(甲基)丙烯酸酯、甲基丙烯醯基異氰酸酯等。又,亦可使用(甲基)丙烯酸2-羥基烷酯(烷基較佳為乙基或正丙基,特佳為乙基)與二異氰酸酯化合物之1:1反應生成物。作為二異氰酸酯化合物,例如可舉出六亞甲基二異氰酸酯、2,4-(或2,6-)甲苯二異氰酸酯(TDI)、4,4’-二苯基甲烷二異氰酸酯(MDI)、3,5,5-三甲基-3-異氰酸根基甲基環己基異氰酸酯(IPDI)、m-(或p-)二甲苯二異氰酸酯、1,3-(或1,4-)雙(異氰酸根基甲基)環己烷、離胺酸二異氰酸酯等。於此等之中,從鹼顯像性優異及取得容易性來看,較佳係上述式(1)的R3 為碳數1~4的伸烷基之(甲基)丙烯酸酯,尤其2-異氰酸根基乙基(甲基)丙烯酸酯及2-異氰酸根基丙基(甲基)丙烯酸酯。Specific examples of the isocyanate compound represented by the above formula (1) include 2-isocyanatoethyl (meth) acrylate, 2-isocyanatopropyl (meth) acrylate, and 3-iso Cyanate propyl (meth) acrylate, 2-isocyanato-1-methylethyl (meth) acrylate, 2-isocyanato-1,1-dimethylethyl (A) Acrylate, 4-isocyanatocyclohexyl (meth) acrylate, methacryl oxime isocyanate, and the like. Further, a 1:1 reaction product of a 2-hydroxyalkyl (meth)acrylate (the alkyl group is preferably an ethyl group or a n-propyl group, particularly preferably an ethyl group) and a diisocyanate compound may be used. Examples of the diisocyanate compound include hexamethylene diisocyanate, 2,4-(or 2,6-)toluene diisocyanate (TDI), 4,4'-diphenylmethane diisocyanate (MDI), and 3 ,5,5-trimethyl-3-isocyanatomethylcyclohexyl isocyanate (IPDI), m-(or p-) xylene diisocyanate, 1,3-(or 1,4-) double (iso) Cyanate methyl) cyclohexane, diazonic acid diisocyanate, and the like. Among these, from the viewpoint of excellent alkali developability and ease of availability, R 3 of the above formula (1) is preferably an alkylene group (meth) acrylate having a carbon number of 1 to 4, particularly 2 - Isocyanatoethyl (meth) acrylate and 2-isocyanatopropyl (meth) acrylate.
再者,本說明書中記載為(甲基)丙烯酸酯者,係意味可為丙烯酸酯及甲基丙烯酸酯之任一者,而且(甲基)丙烯酸之記載係意味可為丙烯酸及甲基丙烯酸之任一者。Further, the term "(meth)acrylate" as used herein means that it may be either acrylate or methacrylate, and the description of (meth)acrylic acid means that it may be acrylic acid or methacrylic acid. Either.
作為封端劑,例如可舉出ε-己內醯胺、δ-戊內醯胺、γ-丁內醯胺、β-丙內醯胺等之內醯胺系;甲醇、乙醇、丙醇、丁醇、乙二醇、甲基溶纖劑、丁基溶纖劑、甲基卡必醇、苯甲醇、苯基溶纖劑、糠醇、環己醇等之醇系;苯酚、甲酚、二甲苯酚、乙基苯酚、鄰異丙基苯酚、對第三丁基苯酚等之丁基苯酚、對第三辛基苯酚、壬基苯酚、二壬基苯酚、苯乙烯化苯酚、氧基苯甲酸酯、百里酚、對萘酚、對硝基苯酚、對氯苯酚等之苯酚系;丙二酸二甲酯、丙二酸二乙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、乙醯丙酮等之活性亞甲基系;丁基硫醇、硫酚、三級十二基硫醇等之硫醇系;二苯基胺、苯基萘基胺、苯胺、咔唑等之胺系;乙醯替苯胺、乙醯替對甲氧基苯胺、醋酸醯胺、苯甲醯胺等之酸醯胺系;琥珀酸醯亞胺、馬來酸醯亞胺等之酸醯亞胺系;咪唑、2-甲基咪唑、2-乙基咪唑等之咪唑系;尿素、硫脲、伸乙基尿素等之尿素系;N-苯基胺基甲酸苯酯、2-唑啶酮等之胺基甲酸鹽系:伸乙亞胺、聚伸乙亞胺等之亞胺系;甲醛肟、乙醛肟、丙酮肟、甲基乙基酮肟、甲基異丁基酮肟、環己酮肟等之肟系;亞硫酸氫鈉、亞硫酸氫鉀等之亞硫酸氫鹽系等。Examples of the terminal blocking agent include decylamine such as ε-caprolactam, δ-valeroguanamine, γ-butylimamine, and β-propionamide; methanol, ethanol, and propanol; Alcohols such as butanol, ethylene glycol, methyl cellosolve, butyl cellosolve, methyl carbitol, benzyl alcohol, phenyl cellosolve, decyl alcohol, cyclohexanol, etc.; phenol, cresol, xylenol Ethylphenol, o-isopropylphenol, butyl phenol such as p-tert-butylphenol, p-t-octylphenol, nonylphenol, dinonylphenol, styrenated phenol, oxybenzoate , thymol, p-naphthol, p-nitrophenol, p-chlorophenol, etc.; dimethyl malonate, diethyl malonate, methyl acetate, ethyl acetate, ethyl acetate An active methylene group such as acetone; a thiol group such as butyl thiol, thiophenol or tridecyl thiol; an amine system such as diphenylamine, phenylnaphthylamine, aniline or carbazole; Anthranilate such as acetanilide, acetamidine, p-methoxyaniline, decylamine or benzamide; ruthenium imide such as succinimide succinate or succinimide; imidazole 2-methyl microphone , 2-ethyl-imidazole The imidazole; urea, thiourea, urea and the like of the stretch-ethyl urea; N-phenyl-carbamic acid phenyl ester, 2- Amino formates such as oxazolidinone: imines such as ethyleneimine and polyethylenimine; formaldehyde oxime, acetaldoxime, acetone oxime, methyl ethyl ketone oxime, methyl isobutyl An oxime system such as ketone oxime or cyclohexanone oxime; a hydrogensulfite system such as sodium hydrogen sulfite or potassium hydrogen sulfite.
此等之封端劑係可單獨使用,也可組合2種以上。於此等之中,較佳為內醯胺系及醇系之封端劑,特佳為ε-己內醯胺及1-甲氧基-2-丙醇(即,丙二醇單甲基醚)。These blocking agents may be used singly or in combination of two or more. Among these, a capping agent and an alcohol-based capping agent are preferred, and ε-caprolactam and 1-methoxy-2-propanol (i.e., propylene glycol monomethyl ether) are particularly preferred. .
封端基係保護反應性高的異氰酸根基,但藉由加熱而封端基脫離,出現異氰酸根基。於本發明中,該異氰酸根 基係與硬化性聚合物或反應性稀釋劑中所含有的反應性官能基(即酸基或依所欲含有之羥基、胺基等)反應,形成交聯密度高之硬化物。The blocked group protects the isocyanate group having high reactivity, but the terminal group is detached by heating, and an isocyanate group appears. In the present invention, the isocyanate The base reacts with a reactive functional group (i.e., an acid group or a hydroxyl group or an amine group to be contained) contained in the curable polymer or the reactive diluent to form a cured product having a high crosslinking density.
較佳的封端異氰酸酯化合物係解離溫度為100℃~200℃,更佳為140℃~190℃,尤其150℃~180℃,作為如此的化合物之具體例,可例示下述式(2)所示之甲基丙烯醯氧基乙基異氰酸酯,即2-異氰酸根基乙基甲基丙烯酸酯與ε-己內醯胺之反應生成物(解離溫度160℃)、下述式(3)所示之甲基丙烯醯氧基乙基異氰酸酯與丙二醇單甲基醚之反應生成物(解離溫度160℃)、Karenz MOI-BM(甲基丙烯醯氧基乙基異氰酸酯與甲基乙基酮肟之反應生成物,昭和電工公司製,解離溫度130℃)、如Karenz MOI-BP(甲基丙烯醯氧基乙基異氰酸酯與3,5-二甲基吡唑之反應生成物,昭和電工公司製,解離溫度110℃)之甲基丙烯酸酯、對應於此等之丙烯酸酯等。The preferred blocked isocyanate compound has a dissociation temperature of from 100 ° C to 200 ° C, more preferably from 140 ° C to 190 ° C, especially from 150 ° C to 180 ° C. As a specific example of such a compound, the following formula (2) can be exemplified. a reaction product of methacryloxyethyl isocyanate, that is, 2-isocyanatoethyl methacrylate and ε-caprolactam (dissociation temperature: 160 ° C), and the following formula (3) The reaction product of methacryloxyethyl isocyanate and propylene glycol monomethyl ether (dissociation temperature 160 ° C), Karenz MOI-BM (methacryloxyethyl isocyanate and methyl ethyl ketone oxime) Reaction product, manufactured by Showa Denko Co., Ltd., dissociation temperature: 130 ° C), such as Karenz MOI-BP (a reaction product of methacryloxyethyl isocyanate and 3,5-dimethylpyrazole, manufactured by Showa Denko Co., Ltd. A methacrylate having a dissociation temperature of 110 ° C), an acrylate corresponding to the above, and the like.
再者,封端異氰酸酯化合物之解離溫度,係調整該化合物濃度為20質量%之正辛醇溶液,於其中添加1質量%相當之月桂酸二丁錫及3質量%相當之啡噻(聚合防止劑)後,在指定之溫度加熱,藉由HPLC分析來測定30分鐘後的該化合物之減少比例,將其減少比例成為80%以 上之溫度當作解離溫度。Further, the dissociation temperature of the blocked isocyanate compound is adjusted to have a concentration of 20% by mass of the n-octanol solution, and 1% by mass of dibutyltin laurate and 3% by mass of equivalent thiophene are added thereto. After the polymerization inhibitor was heated at a predetermined temperature, the ratio of reduction of the compound after 30 minutes was measured by HPLC analysis, and the temperature at which the reduction ratio was 80% or more was regarded as the dissociation temperature.
封端異氰酸酯化合物之解離溫度若過度變低,則所生成的聚合物之保存安定性降低,且於後述的改性反應之際容易發生非企圖的交聯反應,相反地若過度變高,則當烘烤溫度不成為解離溫度以上時,難以改善硬化塗膜之耐溶劑性。When the dissociation temperature of the blocked isocyanate compound is excessively low, the storage stability of the produced polymer is lowered, and an unintended crosslinking reaction is likely to occur in the modification reaction described later, and if excessively high, When the baking temperature does not become above the dissociation temperature, it is difficult to improve the solvent resistance of the cured coating film.
異氰酸酯化合物與封端劑之反應,係與溶劑之有無存在無關而可進行。使用溶劑時,必須使用對於異氰酸根基呈惰性之溶劑。於封端化反應之際,可使用錫、鋅、鉛等之有機金屬鹽、三級胺等作為觸媒,反應一般可在-20~150℃進行,但較佳為在0~100℃進行。The reaction of the isocyanate compound with the blocking agent can be carried out regardless of the presence or absence of the solvent. When using a solvent, it is necessary to use a solvent which is inert to the isocyanate group. When the blocking reaction is carried out, an organic metal salt such as tin, zinc or lead, a tertiary amine or the like may be used as a catalyst, and the reaction is generally carried out at -20 to 150 ° C, but preferably at 0 to 100 ° C. .
用於共聚物之製造的(b)不飽和酸單體,只要是具有聚合性的不飽和鍵與酸基者即可,例如可例示不飽和羧酸或其酐、不飽和磺酸、不飽和膦酸等。作為較佳的不飽和酸單體之具體例,可舉出(甲基)丙烯酸、α-溴(甲基)丙烯酸、β-呋喃基(甲基)丙烯酸、巴豆酸、丙炔酸、桂皮酸、α-氰基桂皮酸、馬來酸、馬來酸酐、馬來酸單甲酯、馬來酸單乙酯、馬來酸單異丙酯、富馬酸、伊康酸、伊康酸酐、檸康酸、檸康酸酐等之不飽和羧酸或其酐;2-丙烯醯胺-2-甲基丙磺酸、第三丁基丙烯醯胺磺酸、對苯乙烯磺酸等之不飽和磺酸;乙烯基膦酸等之不飽和膦酸等。於此等之中,較佳為(甲基)丙烯酸。此等之單體係可單獨使用,也可組合2種以上。藉由使用(b)不飽和酸單體作為共聚合成分,而大幅改善將所得之硬化性聚 合物作為感光性材料使用時的鹼顯像性。(b) the unsaturated acid monomer used for the production of the copolymer, as long as it is a polymerizable unsaturated bond and an acid group, and examples thereof include an unsaturated carboxylic acid or an anhydride thereof, an unsaturated sulfonic acid, and an unsaturated group. Phosphonic acid, etc. Specific examples of preferred unsaturated acid monomers include (meth)acrylic acid, α-bromo (meth)acrylic acid, β-furyl (meth)acrylic acid, crotonic acid, propiolic acid, and cinnamic acid. , α-cyano cinnamic acid, maleic acid, maleic anhydride, monomethyl maleate, monoethyl maleate, monoisopropyl maleate, fumaric acid, itaconic acid, itaconic anhydride, An unsaturated carboxylic acid such as citraconic acid or citraconic anhydride or an anhydride thereof; unsaturated of 2-propenylamine-2-methylpropanesulfonic acid, tert-butylacrylamidesulfonic acid, p-styrenesulfonic acid, etc. Sulfonic acid; unsaturated phosphonic acid such as vinylphosphonic acid. Among these, (meth)acrylic acid is preferred. These single systems may be used singly or in combination of two or more. By using (b) an unsaturated acid monomer as a copolymerization component, the resulting hardenable polymerization is greatly improved The alkali developability when the compound is used as a photosensitive material.
於本發明中,與(a)含封端異氰酸根基之單體及(b)不飽和酸單體一起,可併用與此等可共聚合的(d)其它單體。作為(d)其它單體之具體例,可舉出苯乙烯、α-甲基苯乙烯、鄰乙烯基甲苯、間乙烯基甲苯、對乙烯基甲苯、鄰氯苯乙烯、間氯苯乙烯、對氯苯乙烯、鄰甲氧基苯乙烯、間甲氧基苯乙烯、對甲氧基苯乙烯、對硝基苯乙烯、對氰基苯乙烯、對乙醯基胺基苯乙烯等之芳香族乙烯基化合物;降冰片烯(雙環[2.2.1]庚-2-烯)、5-甲基雙環[2.2.1]庚-2-烯、5-乙基雙環[2.2.1]庚-2-烯、四環[4.4.0.12,5 .17,10 ]十二-3-烯、8-甲基四環[4.4.0.12,5 .17,10 ]十二-3-烯、8-乙基四環[4.4.0.12,5 .17,10 ]十二-3-烯、二環戊二烯、三環[5.2.1.02,6 ]癸-8-烯、三環[5.2.1.02,6 ]癸-3-烯、三環[4.4.0.12,5 ]十一-3-烯、三環[6.2.1.01,8 ]十一-9-烯、三環[6.2.1.01,8 ]十一-4-烯、四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、8-甲基四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、8-亞乙基四環[4.4.0.12,5 .17,12 ]十二-3-烯、8-亞乙基四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、五環[6.5.1.13,6 .02,7 .09,13 ]十五-4-烯、五環[7.4.0.12,5 .19,12 .08,13 ]十五-3-烯等之具有降冰片烯構造環狀烯烴;丁二烯、異戊二烯、氯丁二烯等之二烯;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙 烯酸正丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸新戊酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十二酯、(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸甲基環己酯、(甲基)丙烯酸乙基環己酯、1,4-環己烷二甲醇單(甲基)丙烯酸酯、(甲基)丙烯酸松香酯、(甲基)丙烯酸降冰片酯、(甲基)丙烯酸5-甲基降冰片酯、(甲基)丙烯酸5-乙基降冰片酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊酯、丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸1,1,1-三氟乙酯、(甲基)丙烯酸全氟乙酯、(甲基)丙烯酸全氟正丙酯、(甲基)丙烯酸全氟異丙酯、(甲基)丙烯酸3-(N,N-二甲基胺基)丙酯、(甲基)丙烯酸三苯基甲酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸異丙苯酯、(甲基)丙烯酸4-苯氧基苯酯、(甲基)丙烯酸苯氧基乙酯、苯氧基聚乙二醇(甲基)丙烯酸酯、壬基苯氧基聚乙二醇單(甲基)丙烯酸酯、(甲基)丙烯酸聯苯基氧基乙酯、萘(甲基)丙烯酸酯、蒽(甲基)丙烯酸酯等之(甲基)丙烯酸酯;(甲基)丙烯酸醯胺、(甲基)丙烯酸N,N-二甲基醯胺、(甲基)丙烯酸N,N-二乙基醯胺、(甲基)丙烯 酸N,N-二丙基醯胺、(甲基)丙烯酸N,N-二異丙基醯胺、(甲基)丙烯酸蒽基醯胺等之(甲基)丙烯酸醯胺;(甲基)丙烯酸替苯胺、(甲基)丙烯腈、丙烯醛、氯乙烯、偏二氯乙烯、氟乙烯、偏二氟乙烯、N-乙烯基二吡咯啶酮、乙烯基吡啶、醋酸乙烯酯、乙烯基甲苯等之乙烯基化合物;檸康酸二乙酯、馬來酸二乙酯、富馬酸二乙酯、伊康酸二乙酯等之不飽和二羧酸二酯;N-苯基馬來醯亞胺、N-環己基馬來醯亞胺、N-月桂基馬來醯亞胺、N-(4-羥基苯基)馬來醯亞胺等之單馬來醯亞胺等。此等係可為單獨或組合2種以上使用。In the present invention, (d) other monomers which are copolymerizable with these may be used in combination with (a) a monomer having a blocked isocyanato group and (b) an unsaturated acid monomer. Specific examples of the (d) other monomer include styrene, α-methylstyrene, o-vinyltoluene, m-vinyltoluene, p-vinyltoluene, o-chlorostyrene, and m-chlorostyrene, and Aromatic vinyl of chlorostyrene, o-methoxystyrene, m-methoxystyrene, p-methoxystyrene, p-nitrostyrene, p-cyanostyrene, p-acetamidostyrene Base compound; norbornene (bicyclo[2.2.1]hept-2-ene), 5-methylbicyclo[2.2.1]hept-2-ene, 5-ethylbicyclo[2.2.1]hept-2- Alkene, tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodec-3-ene, 8-methyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodec-3-ene, 8-ethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodec-3-ene, dicyclopentadiene, tricyclo[5.2.1.0 2,6 ]non-8-ene, tricyclic [5.2.1.0 2,6 ]Indol-3-ene, tricyclo[4.4.0.1 2,5 ]undec-3-ene, tricyclo[6.2.1.0 1,8 ]und-9-ene, tricyclic [6.2.1.0 1,8 ] eleven-4-ene, tetracyclo[4.4.0.1 2,5 .1 7,10 .0 1,6 ]dodec-3-ene, 8-methyltetracycline [4.4 .0.1 2,5 .1 7,10 .0 1,6 ]dodec-3-ene, 8-ethylenetetracyclo[4.4.0.1 2,5 .1 7,12 ]dodec-3-ene, 8-ethylene tetracyclo[4.4.0.1 2,5 .1 7,10 .0 1,6 ]dodec-3-ene, pentacyclic [6.5.1.1 3,6 .0 2,7 .0 9,13 ] fifteen-4-ene, pentacyclic [7.4. 0.1 2,5 .1 9,12 .0 8,13 ] a cyclic olefin having a norbornene structure such as fifteen-3-ene; a diene of butadiene, isoprene, chloroprene or the like; Methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, second (meth)acrylate Butyl ester, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, amyl (meth)acrylate, neopentyl (meth)acrylate, benzyl (meth)acrylate, (methyl) ) isoamyl acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, dodecyl (meth) acrylate, cyclopentane (meth) acrylate Ester, cyclohexyl (meth)acrylate, methylcyclohexyl (meth)acrylate, ethylcyclohexyl (meth)acrylate, 1,4-cyclohexanedimethanol mono(meth)acrylate, (meth)acrylic acid rosin ester, (meth)acrylic acid norbornyl ester, (meth)acrylic acid 5-methylnorbornyl ester, (meth)acrylic acid 5-ethyl norbornene Ester, dicyclopentenyl (meth)acrylate, dicyclopentanyl (meth)acrylate, dicyclopentenyloxyethyl acrylate, isobornyl (meth)acrylate, adamantyl (meth)acrylate , (meth)acrylic acid tetrahydrofurfuryl ester, (meth)acrylic acid 1,1,1-trifluoroethyl ester, (meth)acrylic acid perfluoroethyl ester, (meth)acrylic acid perfluoro-n-propyl ester, (a) Perfluoroisopropyl acrylate, 3-(N,N-dimethylamino)propyl (meth)acrylate, triphenylmethyl (meth)acrylate, phenyl (meth)acrylate, ( Methyl phenyl acrylate, 4-phenoxy phenyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxy polyethylene glycol (meth) acrylate, nonyl benzene (meth) acrylate such as oxypolyethylene glycol mono(meth)acrylate, biphenyloxyethyl (meth)acrylate, naphthalene (meth) acrylate or decyl (meth) acrylate ; (meth)acrylic acid decylamine, (meth)acrylic acid N,N-dimethyl decylamine, (meth)acrylic acid N,N-diethyl decylamine, (meth)acrylic acid N,N-dipropyl Alkylamine, N,N-diisopropyldecylamine (meth)acrylate, decylamine (meth)acrylate, etc.醯Acetylamine; (meth)acrylic acid aniline, (meth)acrylonitrile, acrolein, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride, N-vinyldipyrrolidone, vinyl a vinyl compound such as pyridine, vinyl acetate or vinyl toluene; an unsaturated dicarboxylic acid such as diethyl citrate, diethyl maleate, diethyl fumarate or diethyl itaconate Ester; N-phenylmaleimide, N-cyclohexylmaleimide, N-lauryl maleimide, N-(4-hydroxyphenyl)maleimide, etc. Come to imine and so on. These may be used alone or in combination of two or more.
於此等之中,較宜使用芳香族乙烯基化合物及環狀烯烴。若共聚合芳香族乙烯基化合物,則耐熱性或顏料分散性變良好,而且若共聚合環狀烯烴,則改善耐熱性、耐黃變性及顏料分散性。Among these, an aromatic vinyl compound and a cyclic olefin are preferably used. When the aromatic vinyl compound is copolymerized, heat resistance and pigment dispersibility are improved, and when a cyclic olefin is copolymerized, heat resistance, yellowing resistance, and pigment dispersibility are improved.
於前驅物之製造時所使用的(a)含封端異氰酸根基之單體、(b)不飽和酸單體及(d)其它單體之比例,通常(a)含封端異氰酸根基之單體為1~50莫耳%,較佳為3~40莫耳%,更佳為5~20莫耳%,(b)不飽和酸單體為20~90莫耳%,較佳為30~70莫耳%,更佳為40~60莫耳%,(d)其它單體為0~79莫耳%,較佳為5~67莫耳%,更佳為20~55莫耳%。The ratio of (a) monomer containing blocked isocyanato group, (b) unsaturated acid monomer, and (d) other monomer used in the manufacture of the precursor, usually (a) containing blocked isocyanide The acid group monomer is 1 to 50 mol%, preferably 3 to 40 mol%, more preferably 5 to 20 mol%, and (b) the unsaturated acid monomer is 20 to 90 mol%. Preferably, the amount is 30 to 70 mol%, more preferably 40 to 60 mol%, and (d) the other monomer is 0 to 79 mol%, preferably 5 to 67 mol%, more preferably 20 to 55 mol. ear%.
(a)含封端異氰酸根基之單體若過度地少,則不充分地改良硬化塗膜之耐溶劑性,相反地若過度變多,則前 驅物聚合物之保存安定性變差,且在塗膜之物性容易發生困難。另一方面,(b)不飽和酸單體與(a)若過度地少,則在作為感光性聚合物使用時,鹼顯像之速度變慢,相反地若過度變多,則變難以形成精緻的圖型。於前驅物的製造之際,(d)其它單體雖然未必是必須者,但藉由併用(d)之單體,可適宜提高耐熱性、顏料分散性、塗膜之特性。特別地,若使用芳香族乙烯基化合物類或環狀烯烴類作為(d)之單體,則由於如前述地改善耐熱性、耐黃變性及顏料分散性,故較佳為適量使用此等之單體。(a) If the monomer containing a blocked isocyanate group is excessively small, the solvent resistance of the cured coating film is not sufficiently improved, and if it is excessively excessive, the former The storage stability of the flood polymer is deteriorated, and the physical properties of the coating film are likely to be difficult. On the other hand, when (b) the unsaturated acid monomer and (a) are excessively small, the speed of alkali development becomes slow when used as a photosensitive polymer, and conversely, if it is excessively excessive, it becomes difficult to form. Exquisite graphics. In the production of the precursor, (d) the other monomer is not necessarily required, but the heat resistance, the pigment dispersibility, and the properties of the coating film can be suitably improved by using the monomer of (d) in combination. In particular, when an aromatic vinyl compound or a cyclic olefin is used as the monomer (d), since heat resistance, yellowing resistance, and pigment dispersibility are improved as described above, it is preferred to use such an appropriate amount. monomer.
(a)含封端異氰酸根基之單體、(b)不飽和酸單體及依所欲使用的(d)其它單體之共聚合反應,係可依照該技術領域中眾所周知的自由聚合方法,在聚合溶劑之存在下或不存在下進行。例如,可使此等單體依所欲地溶解在溶劑中後,在其溶液中添加聚合引發劑,於50~130℃費1~20小時進行聚合反應。此時,若在封端異氰酸根基解離之溫度進行聚合反應,則解離所發生的異氰酸根基與酸基反應而生成凝膠,故宜在低於封端異氰酸根基之解離溫度的溫度,較佳在低於解離溫度20~50℃左右之溫度進行聚合。The copolymerization of (a) a monomer having a blocked isocyanato group, (b) an unsaturated acid monomer, and (d) another monomer as desired may be freely polymerized according to the well-known art in the art. The method is carried out in the presence or absence of a polymerization solvent. For example, after these monomers are dissolved in a solvent as desired, a polymerization initiator is added to the solution, and polymerization is carried out at 50 to 130 ° C for 1 to 20 hours. At this time, if the polymerization reaction is carried out at the temperature at which the blocked isocyanate group dissociates, the isocyanate group generated by the dissociation reacts with the acid group to form a gel, so it is preferably at a dissociation temperature lower than the blocked isocyanate group. The temperature is preferably at a temperature of about 20 to 50 ° C below the dissociation temperature.
作為可用於此共聚合反應的之溶劑,並沒有特別的限定,例如可舉出乙二醇單甲基醚、乙二醇單乙基醚、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單正丙基醚、二乙二醇單正丁基醚、三乙二醇單甲基醚、三乙二醇單乙基醚、丙二醇單甲基醚、丙二醇單乙基醚、二丙二醇 單甲基醚、二丙二醇單乙基醚、二丙二醇單正丙基醚、二丙二醇單正丁基醚、三丙二醇單甲基醚、三丙二醇單乙基醚等之(聚)烷二醇單烷基醚類;乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯等之(聚)烷二醇單烷基醚乙酸酯類;二乙二醇二甲基醚、二乙二醇甲基乙基醚、二乙二醇二乙基醚、四氫呋喃等之其它醚類;甲基乙基酮、環己酮、2-庚酮、3-庚酮等之酮類;2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基乙酸乙酯、羥基乙酸乙基、2-羥基-3-甲基丁酸甲基、3-甲基-3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基丙酸酯、乙酸乙酯、乙酸正丁酯、乙酸正丙酯、乙酸異丙酯、乙酸正丁酯、乙酸異丁酯、乙酸正戊酯、乙酸異戊酯、丙酸正丁酯、丁酸乙酯、丁酸正丙酯、丁酸異丙酯、丁酸正丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸正丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸乙酯等之酯類;甲苯、二甲苯等之芳香族烴類;N-甲基二吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等之羧酸醯胺類等。此等之溶劑係可為單獨或組合2種以上使用。The solvent which can be used in the copolymerization reaction is not particularly limited, and examples thereof include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, and diethylene glycol. Monoethyl ether, diethylene glycol mono-n-propyl ether, diethylene glycol mono-n-butyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol Monoethyl ether, dipropylene glycol (poly)alkylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether, dipropylene glycol mono-n-butyl ether, tripropylene glycol monomethyl ether, tripropylene glycol monoethyl ether Alkyl ethers; (poly)alkanes such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate Glycol monoalkyl ether acetate; diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, tetrahydrofuran and other ethers; methyl ethyl ketone a ketone such as cyclohexanone, 2-heptanone or 3-heptanone; methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, 2- Ethyl hydroxy-2-methylpropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate Ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-3-methylbutyrate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methyl Oxybutyl butyl propionate, ethyl acetate, n-butyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate Isobutyl acetate, n-amyl acetate, isoamyl acetate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, isopropyl butyrate, n-butyl butyrate, methyl pyruvate, acetone An ester of ethyl acetate, n-propyl pyruvate, methyl acetoacetate, ethyl acetate, ethyl 2-oxobutanoate or the like; aromatic hydrocarbons such as toluene and xylene; N-methyl A carboxylic acid amide such as dipyrrolidone, N,N-dimethylformamide or N,N-dimethylacetamide. These solvents may be used alone or in combination of two or more.
於此等之中,較佳為丙二醇單甲基醚等之(聚)烷二醇單烷基醚系溶劑及丙二醇單甲基醚乙酸酯等之(聚)烷二醇單烷基醚乙酸酯系溶劑,即二醇醚系溶劑。Among these, a (poly)alkane monoalkyl ether solvent such as propylene glycol monomethyl ether or a (poly)alkane monoalkyl ether B such as propylene glycol monomethyl ether acetate is preferable. An acid ester solvent, that is, a glycol ether solvent.
聚合溶劑之使用量係沒有特別的限定,於單體之加入量的合計為100質量份時,一般為30~1,000質量份,較佳為50~800質量份。特別地,藉由溶劑之使用量成為1,000質量份以下,可抑制因鏈轉移作用所造成的共聚物之分子量降低,且可將共聚物的黏度控制在適當的範圍。又,藉由使溶劑的配合量成為30質量份以上,可防止異常的聚合反應,安定地進行聚合反應,同時亦可防止共聚物的著色或凝膠化。The amount of the polymerization solvent to be used is not particularly limited. When the total amount of the monomers added is 100 parts by mass, it is usually 30 to 1,000 parts by mass, preferably 50 to 800 parts by mass. In particular, when the amount of the solvent used is 1,000 parts by mass or less, the decrease in the molecular weight of the copolymer due to chain transfer can be suppressed, and the viscosity of the copolymer can be controlled to an appropriate range. In addition, when the amount of the solvent is 30 parts by mass or more, an abnormal polymerization reaction can be prevented, the polymerization reaction can be carried out stably, and coloring or gelation of the copolymer can be prevented.
又,作為可用於共聚合反應之聚合引發劑,並沒有特別的限定,例如可舉出偶氮雙異丁腈、偶氮雙異戊腈、過氧化苯甲醯、第三丁基過氧-2-乙基已酸酯等。此等係可為單獨或組合2種以上使用。以單體的全部加入量為100質量份時,聚合引發劑之使用量一般為0.5~20質量份,更佳為1.0~10質量份。Further, the polymerization initiator which can be used in the copolymerization reaction is not particularly limited, and examples thereof include azobisisobutyronitrile, azobisisovaleronitrile, benzammonium peroxide, and t-butylperoxy- 2-ethylhexanoate and the like. These may be used alone or in combination of two or more. When the total amount of the monomers is 100 parts by mass, the polymerization initiator is used in an amount of usually 0.5 to 20 parts by mass, more preferably 1.0 to 10 parts by mass.
於本發明中,如此所製造的加成共聚物係使用作為硬化性聚合物(I)的前驅物。於此前驅物中,含有來自(b)不飽和酸單體的酸基,藉由使此酸基與(c)具有酸基與反應性官能基之不飽和單體進行反應,而在側鏈導入聚合性不飽和鍵,可得到在分子中含有目的之酸基、聚合 性不飽和基及封端異氰酸根基,且聚苯乙烯換算的重量平均分子量為1,000~50,000之硬化性聚合物(I)。由於聚合性不飽和鍵存在於分子中,而大幅提高使用此硬化性聚合物作為濾色器用的感光性材料時之感度或顯像性。In the present invention, the addition copolymer thus produced is used as a precursor of the curable polymer (I). In the precursor, the acid group derived from the (b) unsaturated acid monomer is reacted with the (c) unsaturated monomer having an acid group and a reactive functional group in the side chain. Introducing a polymerizable unsaturated bond to obtain an acid group containing a target in a molecule, and polymerizing A sclerosing polymer (I) having a weight average molecular weight of 1,000 to 50,000 in terms of polyunsaturated groups and blocked isocyanato groups. Since the polymerizable unsaturated bond is present in the molecule, the sensitivity or developability when the curable polymer is used as the photosensitive material for the color filter is greatly improved.
供此反應的(c)具有酸基與反應性官能基之不飽和單體的較佳例,係具有環氧基、羥基、胺基、乙烯基醚基等官能基之不飽和化合物,作為其具體例,可舉出(甲基)丙烯酸環氧丙酯、具有脂環式環氧基的3,4-環氧基環己基甲基(甲基)丙烯酸酯及其內酯加成物(例如DAICEL化學工業(股)製Cyclomer A200、M100)、3,4-環氧基環己基甲基-3’,4’-環氧基環己烷羧酸酯之單(甲基)丙烯酸酯、(甲基)丙烯酸二環戊烯酯之環氧化物、(甲基)丙烯酸二環戊烯氧基乙酯之環氧化物等之具有環氧基的自由聚合性單體;(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸2-苯氧基-2-羥基丙酯、2-(甲基)丙烯醯氧基-2-羥基丙基苯二甲酸酯、烯丙醇等之具有羥基的自由聚合性單體;4-胺基苯乙烯等之具有胺基的自由聚合性單體;2-乙烯氧基乙氧基乙基(甲基)(甲基)丙烯酸酯等之具有乙烯基醚基的自由聚合性單體等。其中,若使用具有環氧基的自由聚合性單體單體,則藉由與酸基之反應而導入不飽和鍵時,羥基係同時生成,可利用此羥基而容易地導入酸基。Preferred examples of the (c) unsaturated monomer having an acid group and a reactive functional group for the reaction are unsaturated compounds having a functional group such as an epoxy group, a hydroxyl group, an amine group or a vinyl ether group. Specific examples thereof include glycidyl (meth)acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate having an alicyclic epoxy group, and a lactone adduct thereof (for example). Cyclomer A200, M100) manufactured by DAICEL Chemical Industry Co., Ltd., mono (meth) acrylate of 3,4-epoxycyclohexylmethyl-3',4'-epoxycyclohexanecarboxylate, a freely polymerizable monomer having an epoxy group such as an epoxide of dicyclopentenyl methacrylate or an epoxide of dicyclopentenyloxyethyl (meth)acrylate; (meth)acrylic acid 2 -hydroxyethyl ester, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 2-phenoxy-2(meth)acrylate - a freely polymerizable monomer having a hydroxyl group such as hydroxypropyl ester, 2-(meth)acryloxy-2-hydroxypropyl phthalate or allyl alcohol; and 4-aminostyrene or the like Amine-based free polymerizable monomer; 2-B Ethoxy ethyl (meth) (meth) acrylate of the monomer having a radical polymerizable vinyl ether group and the like. When a freely polymerizable monomer monomer having an epoxy group is used, when an unsaturated bond is introduced by a reaction with an acid group, a hydroxyl group is simultaneously formed, and an acid group can be easily introduced by using the hydroxyl group.
上述之前驅物與(c)具有酸基與反應性官能基之不 飽和單體之反應,係可依照常用方法來實施。例如,可於反應溶劑中添加兩成分,更添加聚合抑制劑及觸媒,在前驅物中的封端異氰酸根基不解離的溫度下,例如在50~150℃、較佳在80~130℃進行反應。再者,於此改性反應中,由於即使含有共聚合反應所使用的溶劑,也沒有特別的問題,故在共聚合反應結束後,可不去除溶劑而進行改性反應。The above precursors and (c) have an acid group and a reactive functional group. The reaction of the saturated monomer can be carried out in accordance with a usual method. For example, two components may be added to the reaction solvent, and a polymerization inhibitor and a catalyst may be further added, and at a temperature at which the blocked isocyanate group in the precursor does not dissociate, for example, at 50 to 150 ° C, preferably 80 to 130 The reaction was carried out at °C. Further, in the modification reaction, since there is no particular problem even if the solvent used in the copolymerization reaction is contained, the modification reaction can be carried out without removing the solvent after completion of the copolymerization reaction.
進行此改性反應時,視需要為了凝膠化防止,可添加聚合抑制劑。作為聚合抑制劑,並沒有特別的限定,例如可舉出氫醌,甲基氫醌、氫醌單甲基醚等。又,作為觸媒,並沒有特別的限定,例如可舉出如三乙胺之三級胺、如氯化三乙基苄基銨之四級銨鹽、如三苯基膦之磷化合物、鉻的螯合化合物等。When this modification reaction is carried out, a polymerization inhibitor may be added for the prevention of gelation as needed. The polymerization inhibitor is not particularly limited, and examples thereof include hydroquinone, methylhydroquinone, and hydroquinone monomethyl ether. Further, the catalyst is not particularly limited, and examples thereof include a tertiary amine such as triethylamine, a quaternary ammonium salt such as triethylbenzylammonium chloride, a phosphorus compound such as triphenylphosphine, and chromium. Chelating compounds and the like.
如此可得到聚苯乙烯換算的重量平均分子量為1,000~50,000、較佳3,000~40,000之硬化性聚合物(I)。此分子量若未達1,000,則於作為感光性聚合物組成物使用時的鹼顯像後,容易發生著色圖型的欠缺,相反地分子量若超過50,000,則顯像時間會變過長,欠缺實用性。Thus, a polystyrene-equivalent curable polymer (I) having a weight average molecular weight of 1,000 to 50,000, preferably 3,000 to 40,000 can be obtained. When the molecular weight is less than 1,000, the coloring pattern is liable to occur after alkali development when used as a photosensitive polymer composition. Conversely, if the molecular weight exceeds 50,000, the development time is too long, and the practical time is insufficient. Sex.
又,硬化性聚合物之酸價(JIS K6901 5.3)係可適宜選擇,但於作為感光性聚合物使用時,通常為20~300KOHmg/g,較佳為30~200KOHmg/g之範圍。此酸價若未達20KOHmg/g,則作為感光性聚合物的鹼顯像性會降低。另一方面,此酸價若超過300KOHmg/g,則曝光部分(光硬化部分)變容易溶解在鹼顯像液中,圖型形狀會變 不充分。Further, the acid value (JIS K6901 5.3) of the curable polymer can be appropriately selected, but when used as a photosensitive polymer, it is usually in the range of 20 to 300 KOH mg/g, preferably 30 to 200 KOH mg/g. When the acid value is less than 20 KOHmg/g, the alkali developability as a photosensitive polymer is lowered. On the other hand, if the acid value exceeds 300 KOHmg/g, the exposed portion (photohardened portion) becomes easily dissolved in the alkali developing solution, and the shape of the pattern changes. insufficient.
再者,硬化性聚合物(I)之不飽和基當量係沒有特別的限制,通常為100~4,000g/mol,較佳為300~2,000g/mol之範圍。此不飽和基當量為100g/mol以上者,係在提高塗膜物性及鹼顯像性方面有效果,相反地不飽和基當量未達4,000g/mol者係在進一步提高感度上有效果。再者,所謂的不飽和鍵當量,就是聚合物之不飽和鍵每1mol的聚合物之質量,可藉由將聚合物的質量除以聚合物的不飽和鍵量而求得(g/mol)。本發明中不飽和鍵當量係由為了導入不飽和鍵而使用之原料的加入量所計算之理論值。Further, the unsaturated group equivalent of the curable polymer (I) is not particularly limited, and is usually in the range of 100 to 4,000 g/mol, preferably 300 to 2,000 g/mol. When the unsaturated group equivalent is 100 g/mol or more, it is effective in improving the physical properties of the coating film and the alkali developing property. Conversely, the amount of the unsaturated group equivalent of less than 4,000 g/mol is effective in further improving the sensitivity. Furthermore, the so-called unsaturated bond equivalent is the mass of the polymer of the unsaturated bond of the polymer per 1 mol of the polymer, which can be obtained by dividing the mass of the polymer by the amount of unsaturated bonds of the polymer (g/mol). . The unsaturated bond equivalent in the present invention is a theoretical value calculated from the amount of the raw material used for introducing the unsaturated bond.
本發明之硬化性聚合物(I)係在分子中含有封端異氰酸根基。封端異氰酸根基之含量係可適宜選擇,通常在封端異氰酸根基當量成為400~6,000、較佳1,000~5,000之範圍中選擇。封端異氰酸根基當量係聚合物中所含有的封端異氰酸根基每1mol之聚合物的質量,可藉由將聚合物的質量除以聚合物中所含有的封端異氰酸根基之莫耳數而求得(g/mol)。本發明中封端異氰酸根基當量係由含封端異氰酸根基之單體的加入量所計算之理論值。The curable polymer (I) of the present invention contains a blocked isocyanate group in the molecule. The content of the blocked isocyanato group may be appropriately selected, and is usually selected from the range in which the blocked isocyanate group equivalent is from 400 to 6,000, preferably from 1,000 to 5,000. The mass of the blocked isocyanato group contained in the blocked isocyanato group equivalent polymer per 1 mol of the polymer can be obtained by dividing the mass of the polymer by the blocked isocyanato group contained in the polymer. It is obtained by the number of moles (g/mol). In the present invention, the blocked isocyanate group equivalent is a theoretical value calculated from the amount of the monomer having a blocked isocyanate group.
上述(II)所示之硬化性聚合物,係藉由依照常用方法將(a)含封端異氰酸根基的單體、(c)具有酸基與反應性官能基之不飽和單體、及依所欲使用之(d)其它單 體予以共聚合而製造硬化性聚合物(II)之前驅物後,使該前驅物與(e)不飽和一元酸及(f)多元酸或其酐反應,在側鏈導入酸基及聚合性不飽和鍵而得。The curable polymer represented by the above (II) is obtained by (a) a monomer having a blocked isocyanato group, (c) an unsaturated monomer having an acid group and a reactive functional group, according to a usual method. And use (d) other orders as desired After the precursor is produced by copolymerization to produce a curable polymer (II) precursor, the precursor is reacted with (e) an unsaturated monobasic acid and (f) a polybasic acid or an anhydride thereof to introduce an acid group and a polymerizable property in a side chain. Derived from unsaturated bonds.
用於製造此前驅物的(a)含封端異氰酸根基之單體及(d)其它單體,係與上述硬化性聚合物(I)之製造時所使用者同樣。於硬化性聚合物(I)之情況中,使用(b)不飽和酸單體作為必要成分,但於硬化性聚合物(II)之情況中,代替(b)不飽和酸單體,使用(c)具有酸基與反應性官能基之不飽和單體。再者,此(c)成分之具體例係與硬化性聚合物(I)之製造時使用者同樣,其中較宜使用具有環氧基的不飽和單體,尤其(甲基)丙烯酸環氧丙酯。(a) a monomer having a blocked isocyanato group and (d) another monomer used for the production of the precursor are the same as those used in the production of the above-mentioned curable polymer (I). In the case of the curable polymer (I), (b) an unsaturated acid monomer is used as an essential component, but in the case of the curable polymer (II), instead of (b) an unsaturated acid monomer, c) an unsaturated monomer having an acid group and a reactive functional group. Further, a specific example of the component (c) is the same as that of the user of the curable polymer (I), and an unsaturated monomer having an epoxy group, particularly (meth)acrylic acid propylene, is preferably used. ester.
前驅物之製造方法係與硬化性聚合物(I)之情況同樣。藉由使所得之前驅物與(e)不飽和一元酸及(f)多元酸或其酐反應,而形成酸基與聚合性不飽和鍵。此處所用的不飽和一元酸係可為硬化性聚合物(I)之製造時使用的作為(b)不飽和酸單體所例示者,而且(f)多元酸或其酐不僅可為作為(b)不飽和酸單體所例示的不飽和多元酸及其酐,而且也可為不具有聚合性的不飽和多元酸或其酐、飽和多元酸或其酐。作為如此的化合物之具體例,可例示丙二酸、琥珀酸、戊二酸、己二酸、四氫苯二甲酸、甲基四氫苯二甲酸、六氫苯二甲酸、5-降冰片烯- 2,3-二羧酸、甲基-5-降冰片烯-2,3-二羧酸、苯二甲酸等之二元酸、偏苯三酸等之三元酸、苯均四酸等之四元酸、此等之酐等。於此等之中,較宜使用二羧酸酐。The method for producing the precursor is the same as in the case of the curable polymer (I). An acid group and a polymerizable unsaturated bond are formed by reacting the obtained precursor with (e) an unsaturated monobasic acid and (f) a polybasic acid or an anhydride thereof. The unsaturated monobasic acid used herein may be exemplified as (b) an unsaturated acid monomer used in the production of the curable polymer (I), and (f) a polybasic acid or an anhydride thereof may be used as ( b) an unsaturated polybasic acid and an anhydride thereof exemplified as the unsaturated acid monomer, and may also be an unsaturated polybasic acid having no polymerizability or an anhydride thereof, a saturated polybasic acid or an anhydride thereof. Specific examples of such a compound include malonic acid, succinic acid, glutaric acid, adipic acid, tetrahydrophthalic acid, methyltetrahydrophthalic acid, hexahydrophthalic acid, and 5-norbornene. - a dibasic acid such as 2,3-dicarboxylic acid, methyl-5-norbornene-2,3-dicarboxylic acid or phthalic acid, a tribasic acid such as trimellitic acid, or pyromellitic acid. Tetraacid, such anhydrides, etc. Among these, it is preferred to use a dicarboxylic anhydride.
於前驅物為具有環氧基的不飽和單體之共聚物之情況,藉由使(e)不飽和一元酸反應,分子內的環氧基開裂而在側鏈導入不飽和鍵,同時生成羥基。藉由利用此羥基,使與(f)多元酸或其酐反應,而導入酸基。又,於前驅物為具有羥基的不飽和單體之共聚物之情況,藉由使羥基與(e)不飽和一元酸及(f)多元酸或其酐反應,可在側鏈導入不飽和鍵,同時導入酸基。In the case where the precursor is a copolymer of an epoxy group-containing unsaturated monomer, by reacting (e) an unsaturated monobasic acid, the epoxy group in the molecule is cleaved to introduce an unsaturated bond in the side chain, and a hydroxyl group is simultaneously formed. . By using this hydroxyl group, an acid group is introduced by reacting with (f) a polybasic acid or an anhydride thereof. Further, in the case where the precursor is a copolymer of a hydroxyl group-containing unsaturated monomer, an unsaturated bond can be introduced into the side chain by reacting a hydroxyl group with (e) an unsaturated monobasic acid and (f) a polybasic acid or an anhydride thereof. At the same time, the acid group is introduced.
此等之改性反應係可依照常用方法進行,例如可於反應溶劑中添加兩成分,更添加聚合抑制劑及觸媒,在前驅物中的封端異氰酸根基不解離的溫度下,例如在50~150℃、較佳在80~130℃進行反應。如此地,可得到在分子中含有目的之酸基、聚合性不飽和基及封端異氰酸根基,且聚苯乙烯換算之重量平均分子量為1,000~50,000之硬化性聚合物(II)。此硬化性聚合物(II)之重量平均分子量、酸價、不飽和鍵當量之範圍係與硬化性聚合物(I)之情況同樣。These modification reactions can be carried out according to a usual method, for example, two components can be added to the reaction solvent, and a polymerization inhibitor and a catalyst are further added, for example, at a temperature at which the blocked isocyanato group in the precursor does not dissociate, for example. The reaction is carried out at 50 to 150 ° C, preferably at 80 to 130 ° C. In this manner, a curable polymer (II) having a desired acid group, a polymerizable unsaturated group, and a blocked isocyanate group in a molecule and having a weight average molecular weight of 1,000 to 50,000 in terms of polystyrene can be obtained. The range of the weight average molecular weight, the acid value, and the unsaturated bond equivalent of the curable polymer (II) is the same as in the case of the curable polymer (I).
本發明中的硬化性聚合物係由上述(I)及(II)之改性聚合物所代表,但只要是含有酸基、聚合性不飽和基及封端異氰酸根基者,則不受其製造方法所限定。例如,亦可藉由如以下之方法,得到目的之硬化性聚合物。The curable polymer in the present invention is represented by the modified polymers of the above (I) and (II), but is not affected as long as it contains an acid group, a polymerizable unsaturated group, and a blocked isocyanate group. It is defined by its manufacturing method. For example, the desired curable polymer can also be obtained by the following method.
(1)使用具封端異氰酸根基的單體與含環氧基的不 飽和單體來合成前驅物後,使多元酸酐反應而導入酸基後,使2-(甲基)丙烯醯氧基乙基異氰酸酯、2-(甲基)丙烯醯基乙基異氰酸酯等之含不飽和鍵的異氰酸酯化合物、與因環氧基之裂開而生成的羥基反應之方法。(1) Use of a monomer having a blocked isocyanato group and an epoxy group-containing After the precursor is synthesized by a saturated monomer, the polybasic acid anhydride is reacted to introduce an acid group, and then 2-(meth)acrylomethoxyethyl isocyanate or 2-(meth)acryloylethyl isocyanate is not contained. A method of reacting a saturated bond isocyanate compound with a hydroxyl group formed by cleavage of an epoxy group.
(2)使用具封端異氰酸根基的單體與含羥基的不飽和單體來合成前驅物後,使分子內的羥基與多元酸酐及含不飽和鍵的異氰酸酯化合物各自反應,而導入酸基及不飽和鍵之方法。(2) using a blocked isocyanate group-containing monomer and a hydroxyl group-containing unsaturated monomer to synthesize a precursor, and reacting a hydroxyl group in the molecule with a polybasic acid anhydride and an unsaturated bond-containing isocyanate compound, respectively, and introducing an acid Base and unsaturated bond methods.
(3)於不使用含封端異氰酸根基之單體下,製造含有酸基及異氰酸根基的反應性官能基(例如羥基或胺基)之前驅物後,用上述說明的任一方法,導入不飽和鍵,然後藉由使分子內的異氰酸根基和反應性官能基、與一末端經封端的二異氰酸酯化合物反應,而在聚合物中導入封端異氰酸根基之方法。(3) After using a monomer containing a blocked isocyanate group to produce a reactive functional group (for example, a hydroxyl group or an amine group) containing an acid group and an isocyanato group, using any of the above-described instructions A method of introducing an unsaturated bond and then introducing a blocked isocyanate group into the polymer by reacting an isocyanato group and a reactive functional group in the molecule with a terminally blocked diisocyanate compound.
於本發明中,提供除了該硬化性聚合物(A),還含有溶劑(B)及任意的反應性稀釋劑(C)之聚合物組成物。溶劑(B)只要是與硬化性聚合物(A)不反應之惰性溶劑,則沒有特別的限定,可使用與硬化性聚合物(A)之製造時所用的溶劑相同之範疇者。其具體例係如前述,較佳為使用丙二醇單甲基醚等之(聚)烷二醇單烷基醚系溶劑及丙二醇單甲基醚乙酸酯等之(聚)烷二醇單烷基醚乙酸酯系溶劑,即二醇醚系溶劑。In the present invention, a polymer composition containing a solvent (B) and an optional reactive diluent (C) in addition to the curable polymer (A) is provided. The solvent (B) is not particularly limited as long as it is an inert solvent which does not react with the curable polymer (A), and the same range as the solvent used in the production of the curable polymer (A) can be used. Specific examples thereof are as described above, and a (poly)alkane monoalkyl ether solvent such as propylene glycol monomethyl ether or a (poly)alkane monoalkyl group such as propylene glycol monomethyl ether acetate is preferably used. An ether acetate solvent, that is, a glycol ether solvent.
本發明之聚合物組成物亦可於自聚合系所單離的硬化性聚合物(A)中,適宜混合所欲的溶劑(B)而調製,但未必需要自聚合系中單離硬化性聚合物(A),可直接使用共聚合反應結束時所含有的溶劑,當時按照需要亦可進一步追加所欲的溶劑。又,亦可將在調製聚合物組成物時所使用的其它成分中所含有的溶劑用作為溶劑(B)之成分。The polymer composition of the present invention may be prepared by suitably mixing the desired solvent (B) with the curable polymer (A) which is isolated from the polymerization system, but it is not necessarily required to separate the hardening polymerization from the polymerization system. As the substance (A), the solvent contained at the end of the copolymerization reaction can be used as it is, and the desired solvent can be further added as needed. Further, a solvent contained in other components used in preparing the polymer composition may be used as a component of the solvent (B).
反應性稀釋劑(C)係在分子內具有作為聚合性官能基的至少一個可聚合的乙烯性不飽和基之化合物,其中較佳為具有複數的聚合性官能基。如此的反應性稀釋劑未必是聚合性組成物的必要成分,但藉由併用其與硬化性聚合物(A),可提高所形成的硬化物之強度或對基材之密接性。The reactive diluent (C) is a compound having at least one polymerizable ethylenically unsaturated group as a polymerizable functional group in the molecule, and preferably has a plurality of polymerizable functional groups. Such a reactive diluent is not necessarily an essential component of the polymerizable composition, but by using the same together with the curable polymer (A), the strength of the formed cured product or the adhesion to the substrate can be improved.
作為反應性稀釋劑使用的單官能單體,可舉出(甲基)丙烯醯胺、羥甲基(甲基)丙烯醯胺、甲氧基甲基(甲基)丙烯醯胺、乙氧基甲基(甲基)丙烯醯胺、丙氧基甲基(甲基)丙烯醯胺、丁氧基甲氧基甲基(甲基)丙烯醯胺、(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2-苯氧基-2-羥基丙酯、苯二甲酸2-(甲基)丙烯醯氧基-2-羥基丙酯、甘油單(甲基)丙烯酸酯、(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸2,2,2-三 氟乙酯、(甲基)丙烯酸2,2,3,3-四氟丙酯、苯二甲酸衍生物之半(甲基)丙烯酸酯等之(甲基)丙烯酸酯類;苯乙烯、α-甲基苯乙烯、α-氯甲基苯乙烯、乙烯基甲苯等之芳香族乙烯基化合物類;乙酸乙烯酯、丙酸乙烯酯等之羧酸酯類等。又,此等係可為單獨或組合2種以上使用。The monofunctional monomer used as the reactive diluent may, for example, be (meth) acrylamide, hydroxymethyl (meth) acrylamide, methoxymethyl (meth) acrylamide, ethoxylate. Methyl (meth) acrylamide, propoxymethyl (meth) acrylamide, butoxy methoxy methyl (meth) acrylamide, methyl (meth) acrylate, (methyl Ethyl acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, (methyl) ) 4-hydroxybutyl acrylate, 2-phenoxy-2-hydroxypropyl (meth) acrylate, 2-(methyl) propylene oxy-2-hydroxypropyl phthalate, glycerol mono (methyl) Acrylate, tetrahydrofurfuryl (meth)acrylate, glycidyl (meth)acrylate, 2,2,2-tri(meth)acrylate (meth) acrylates such as fluoroethyl ester, 2,2,3,3-tetrafluoropropyl (meth)acrylate, and a half (meth) acrylate of phthalic acid derivatives; styrene, α- An aromatic vinyl compound such as methyl styrene, α-chloromethyl styrene or vinyl toluene; a carboxylic acid ester such as vinyl acetate or vinyl propionate; and the like. Further, these may be used alone or in combination of two or more.
另一方面,作為多官能單體,可舉出乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、2,2-雙(4-(甲基)丙烯醯氧基二乙氧基苯基)丙烷、2,2-雙(4-(甲基)丙烯醯氧基聚乙氧基苯基)丙烷、2-羥基-3-(甲基)丙烯醯氧基丙基(甲基)丙烯酸酯、乙二醇二環氧丙基醚二(甲基)丙烯酸酯、二乙二醇二環氧丙基醚二(甲基)丙烯酸酯、苯二甲酸二環氧丙基酯二(甲基)丙烯酸酯、甘油三丙烯酸酯、甘油聚環氧丙基醚聚(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯(即甲苯二異氰酸酯)、三甲基六亞甲基二異氰酸酯和六亞甲基二異氰酸酯等與(甲基)丙烯酸2-羥基乙酯之反應物、三(羥基乙基)異三聚氰酸酯之三(甲基)丙烯酸酯等之(甲基)丙烯酸酯類;二乙 烯基苯、苯二甲酸二烯丙酯、二烯丙基苯膦酸酯等之芳香族乙烯基化合物類;己二酸二乙烯酯等之二羧酸酯類;三聚氰酸三烯丙基酯、亞甲基雙(甲基)丙烯醯胺、(甲基)丙烯醯胺亞甲基醚、多元醇與N-羥甲基(甲基)丙烯醯胺之縮合物等。又,此等係可為單獨或組合2種以上使用。On the other hand, examples of the polyfunctional monomer include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, and propylene glycol II. (Meth)acrylate, polypropylene glycol di(meth)acrylate, butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,6-hexanediol di(a) Acrylate, trimethylolpropane tri(meth)acrylate, glycerol di(meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol five (a) Acrylate, dipentaerythritol hexa(meth) acrylate, 2,2-bis(4-(methyl)propenyloxydiethoxyphenyl)propane, 2,2-bis(4-(A) Acryloxypolyethoxyphenyl)propane, 2-hydroxy-3-(methyl)propenyloxypropyl (meth) acrylate, ethylene glycol diepoxypropyl ether Acrylate, diethylene glycol diepoxypropyl ether di(meth)acrylate, diepoxypropyl phthalate di(meth)acrylate, glycerol triacrylate, glycerol polyglycol Polyether (meth) acrylate a reaction product of a urethane (meth) acrylate (ie, toluene diisocyanate), trimethyl hexamethylene diisocyanate, and hexamethylene diisocyanate with 2-hydroxyethyl (meth) acrylate, a (meth) acrylate such as tris(meth) acrylate of tris(hydroxyethyl)isocyanate; An aromatic vinyl compound such as alkenylbenzene, diallyl phthalate or diallyl phenylphosphonate; a dicarboxylic acid ester such as divinyl adipate; or a cyanuric acid triene cyanide a condensate of a base ester, methylene bis(meth) acrylamide, (meth) acrylamide amine methyl ether, a polyol, and N- hydroxymethyl (meth) acrylamide. Further, these may be used alone or in combination of two or more.
聚合物組成物中的硬化性聚合物(A)、溶劑(B)及反應性稀釋劑(C)之配合量係可按照使用目的來適宜選擇,但通常相對於(A)成分與(C)成分之合計量100質量份,硬化性聚合物(A)為10~100質量份,溶劑(B)為30~1,000質量份,反應性稀釋劑(C)為0~90質量份,較佳係硬化性聚合物(A)為20~80質量份,溶劑(B)為50~800質量份,反應性稀釋劑(C)為20~80質量份,更佳係硬化性聚合物(A)為30~75質量份,溶劑(B)為100~700質量份,反應性稀釋劑(C)為25~70質量份。若為此範圍之配合量,則成為具有適當黏度的聚合物組成物,可用於調製後述之感光性聚合物組成物,而且亦可使用作為各種塗覆、接著劑、印刷油墨用黏結劑等。The amount of the curable polymer (A), the solvent (B) and the reactive diluent (C) in the polymer composition can be appropriately selected depending on the purpose of use, but usually relative to the component (A) and (C) 100 parts by mass of the total amount of the components, 10 to 100 parts by mass of the curable polymer (A), 30 to 1,000 parts by mass of the solvent (B), and 0 to 90 parts by mass of the reactive diluent (C), preferably The curable polymer (A) is 20 to 80 parts by mass, the solvent (B) is 50 to 800 parts by mass, and the reactive diluent (C) is 20 to 80 parts by mass. More preferably, the curable polymer (A) is 30 to 75 parts by mass, the solvent (B) is 100 to 700 parts by mass, and the reactive diluent (C) is 25 to 70 parts by mass. When it is blended in this range, it becomes a polymer composition having an appropriate viscosity, and can be used for preparing a photosensitive polymer composition described later, and can also be used as various coatings, adhesives, and binders for printing inks.
又,於本發明中,提供一種感光性聚合物組成物,其包含硬化性聚合物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合引發劑(D)及任意的著色劑(E)。作為 光聚合引發劑(D),並沒有特別的限定,例如可舉出苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻丁基醚等之苯偶姻類;苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、1,1-二氯苯乙酮、4-(1-第三丁基二氧基-1-甲基乙基)苯乙酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙-1-酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)丁酮-1等之苯乙酮類;2-甲基蒽醌、2-戊基蒽醌、2-第三丁基蒽醌、1-氯蒽醌等之蒽醌類;呫噸酮、噻噸酮、2,4-二甲硫基呫噸酮、2,4-二異丙基噻噸酮、2-氯噻噸酮等之呫噸酮類;苯乙酮二甲基縮酮、苄基二甲基縮酮等之縮酮類;二苯基酮、4-(1-第三丁基二氧基-1-甲基乙基)二苯基酮、3,3’,4,4’-肆(第三丁基二氧基羰基)二苯基酮等之二苯基酮類;醯基膦氧化物類等。此等係可為單獨或組合2種以上使用。Further, in the present invention, there is provided a photosensitive polymer composition comprising a curable polymer (A), a solvent (B), a reactive diluent (C), a photopolymerization initiator (D), and any coloring. Agent (E). As The photopolymerization initiator (D) is not particularly limited, and examples thereof include benzoin such as benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin butyl ether; and benzene; Ethyl ketone, 2,2-dimethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, 4-(1-tert-butyldioxy-1-methylethyl) Acetophenone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-propan-1-one, 2-benzyl-2-dimethylamino-1- Acetophenones such as (4-morpholinylphenyl)butanone-1; 2-methylindole, 2-pentylindole, 2-tert-butylindole, 1-chloroindole, etc. Anthraquinone; xanthone, thioxanthone, 2,4-dimethylthioxanthone, 2,4-diisopropylthioxanthone, 2-chlorothioxanthone, etc.; a ketal such as ketone dimethyl ketal or benzyl dimethyl ketal; diphenyl ketone, 4-(1-tert-butyldioxy-1-methylethyl)diphenyl ketone And diphenyl ketones such as 3,3', 4,4'-fluorene (t-butyldioxycarbonyl)diphenyl ketone; fluorenylphosphine oxides. These may be used alone or in combination of two or more.
相對於感光性聚合物組成物中的(A)成分與(C)成分之合計量100質量份,感光性聚合物組成物中的光聚合引發劑(D)之配合量一般為0.1~30質量份,較佳為0.5~20質量份,更佳為1~15質量份。若為此範圍之配合量,則成為具有適當的光硬化性之感光性聚合物組成物。The amount of the photopolymerization initiator (D) in the photosensitive polymer composition is generally 0.1 to 30 by mass based on 100 parts by mass of the total of the component (A) and the component (C) in the photosensitive polymer composition. The portion is preferably 0.5 to 20 parts by mass, more preferably 1 to 15 parts by mass. When it is blended in this range, it becomes a photosensitive polymer composition which has suitable photocurability.
著色劑(E)只要是可溶解或分散於溶劑(B)中,則沒有特別的限定,例如可舉出染料或顏料等。作為染料,從在溶劑(B)或鹼顯像液中的溶解性、與感光性聚合物組成物中的其它成分之互作用、耐熱性等之觀點來看,較佳為使用具有羧酸或磺酸等的酸性基之酸性染料、 酸性染料與氮化合物之鹽、酸性染料的磺醯胺體等。The coloring agent (E) is not particularly limited as long as it is soluble or dispersible in the solvent (B), and examples thereof include a dye and a pigment. As the dye, it is preferred to use a carboxylic acid or the like from the viewpoint of solubility in a solvent (B) or an alkali developing solution, interaction with other components in the photosensitive polymer composition, heat resistance and the like. Acidic acid dyes such as sulfonic acid, A salt of an acid dye and a nitrogen compound, a sulfonamide of an acid dye, or the like.
作為如此的染料之例,可舉出acid alizarin violet N;acid black 1、2、24、48;acid blue 1、7、9、25、29、40、45、62、70、74、80、83、90、92、112、113、120、129、147;acid chrome violet K;acid Fuchsin;acid green 1、3、5、25、27、50;acid orange 6、7、8、10、12、50、51、52、56、63、74、95;acid red 1、4、8、14、17、18、26、27、29、31、34、35、37、42、44、50、51、52、57、69、73、80、87、88、91、92、94、97、103、111、114、129、133、134、138、143、145、150、151、158、176、183、198、211、215、216、217、249、252、257、260、266、274;acid violet 6B、7、9、17、19;acid yellow 1、3、9、11、17、23、25、29、34、36、42、54、72、73、76、79、98、99、111、112、114、116;food yellow 3及此等之衍生物等。於此等之中,較佳為偶氮系、呫噸系、蒽醌系或酞花青系的酸性染料。此等係可按照目的之畫素顏色,單獨或組合2種以上使用。As an example of such a dye, acid alizarin violet N; acid black 1, 2, 24, 48; acid blue 1, 7, 9, 25, 29, 40, 45, 62, 70, 74, 80, 83 , 90, 92, 112, 113, 120, 129, 147; acid chrome violet K; acid Fuchsin; acid green 1, 3, 5, 25, 27, 50; acid orange 6, 7, 8, 10, 12, 50 , 51, 52, 56, 63, 74, 95; acid red 1, 4, 8, 14, 17, 18, 26, 27, 29, 31, 34, 35, 37, 42, 44, 50, 51, 52 , 57, 69, 73, 80, 87, 88, 91, 92, 94, 97, 103, 111, 114, 129, 133, 134, 138, 143, 145, 150, 151, 158, 176, 183, 198 , 211, 215, 216, 217, 249, 252, 257, 260, 266, 274; acid violet 6B, 7, 9, 17, 19; acid yellow 1, 3, 9, 11, 17, 23, 25, 29 , 34, 36, 42, 54, 72, 73, 76, 79, 98, 99, 111, 112, 114, 116; food yellow 3 and derivatives thereof. Among these, an acid dye of an azo type, a xanthene type, an anthraquinone type or a phthalocyanine type is preferable. These may be used singly or in combination of two or more kinds depending on the color of the pixel of interest.
作為顏料之例,可舉出C.I.顏料黃1、3、12、13、14、15、16、17、20、24、31、53、83、86、93、94、109、110、117、125、128、137、138、139、147、148、150、153、154、166、173、194、214等之黃色顏料;C.I.顏料橙13、31、36、38、40、42、43、51、55、59、61、64、65、71、73等之橙色顏料;C.I.顏料紅9、97、105、122、123、144、149、166、168、176、177、180、 192、209、215、216、224、242、254、255、264、265等之紅色顏料;C.I.顏料藍15、15:3、15:4、15:6、60等之藍色顏料;C.I.顏料紫1、19、23、29、32、36、38等之紫色顏料;C.I.顏料綠7、36、58等之綠色顏料;C.I.顏料褐23、25等之茶色顏料;C.I.顏料黑1、7、碳黑、鈦黑色、氧化鐵等之黑色顏料等。As examples of the pigment, CI Pigment Yellow 1, 3, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 83, 86, 93, 94, 109, 110, 117, 125 Yellow pigments of 128, 137, 138, 139, 147, 148, 150, 153, 154, 166, 173, 194, 214, etc.; CI Pigment Orange 13, 31, 36, 38, 40, 42, 43, 51, Orange pigments of 55, 59, 61, 64, 65, 71, 73; CI Pigment Red 9, 97, 105, 122, 123, 144, 149, 166, 168, 176, 177, 180, Red pigments of 192, 209, 215, 216, 224, 242, 254, 255, 264, 265, etc.; blue pigments of CI Pigment Blue 15, 15:3, 15:4, 15:6, 60, etc.; CI pigment Purple pigments of purple 1, 19, 23, 29, 32, 36, 38; green pigments of CI pigment green 7, 36, 58; tin pigments of CI pigment brown 23, 25; CI pigment black 1, 7, Black pigment such as carbon black, titanium black, or iron oxide.
此等係可按照目的之畫素顏色,單獨或組合2種以上使用。再者,亦可按照目的之畫素顏色,組合上述之染料及顏料使用。相對於感光性聚合物組成物中的(A)成分與(C)成分之合計量100質量份,著色劑(E)之配合量一般為5~80質量份,較佳為5~70質量份,更佳為10~60質量份。These may be used singly or in combination of two or more kinds depending on the color of the pixel of interest. Furthermore, the above dyes and pigments may be used in combination according to the color of the target. The amount of the colorant (E) is usually 5 to 80 parts by mass, preferably 5 to 70 parts by mass, based on 100 parts by mass of the total of the component (A) and the component (C) in the photosensitive polymer composition. More preferably, it is 10 to 60 parts by mass.
使用顏料作為著色劑(E)時,從提高顏料的分散性之觀點來看,亦可在感光性聚合物組成物中摻合眾所周知的分散劑。作為分散劑,較佳為使用經時的分散安定性優異之高分子分散劑。作為高分子分散劑之例,可舉出胺基甲酸酯系分散劑、聚伸乙亞胺系分散劑、聚氧乙烯烷基醚系分散劑、聚氧乙二醇二酯系分散劑、山梨糖醇酐脂肪族酯系分散劑、脂肪族改性酯系分散劑等。作為如此的高分子分散劑,亦可使用以EFKA(EFKA CHEMICALS BV(EFKA)公司製)、Disperbyk(BYK化學公司製)、Disparlon(楠本化成股份有限公司製)、SOLSPERSE(Zeneca公司製)等之商品名所市售者。分散劑之配合量係可按照所使用的顏料等之種類來適宜設定。When a pigment is used as the coloring agent (E), a well-known dispersing agent may be blended in the photosensitive polymer composition from the viewpoint of improving the dispersibility of the pigment. As the dispersing agent, a polymer dispersing agent excellent in dispersion stability over time is preferably used. Examples of the polymer dispersant include a urethane dispersant, a polyethylenimine dispersant, a polyoxyethylene alkyl ether dispersant, and a polyoxyethylene glycol diester dispersant. A sorbitan fatty ester dispersant, an aliphatic modified ester dispersant, or the like. As such a polymer dispersing agent, EFKA (EFKA CHEMICALS BV (EFKA)), Disperbyk (manufactured by BYK Chemical Co., Ltd.), Disparlon (manufactured by Nanben Chemical Co., Ltd.), SOLSPERS (manufactured by Zeneca Co., Ltd.), or the like can be used. The product name is marketed. The blending amount of the dispersing agent can be appropriately set depending on the type of the pigment or the like to be used.
當感光性聚合物組成物含有著色劑(E)時,硬化性聚合物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合引發劑(D)、著色劑(E)之配合量,一般係相對於感光性聚合物組成物中的(A)成分與(C)成分之合計量100質量份,硬化性聚合物(A)為10~90質量份,溶劑(B)為30~1,000質量份,反應性稀釋劑(C)為10~90質量份,光聚合引發劑(D)為0.1~30質量份,著色劑(E)為5~80質量份,較佳係硬化性聚合物(A)為20~80質量份,溶劑(B)為50~800質量份,反應性稀釋劑(C)為20~80質量份,光聚合引發劑(D)為0.5~20質量份,著色劑(E)為5~70質量份,更佳係硬化性聚合物(A)為30~75質量份,溶劑(B)為100~700質量份,反應性稀釋劑(C)為25~70質量份,光聚合引發劑(D)為1~15質量份,著色劑(E)為10~60質量份。又,當感光性聚合物組成物不含著色劑(E)時,硬化性聚合物(A)、溶劑(B)、反應性稀釋劑(C)、光聚合引發劑(D)之配合量亦可採用上述之數值範圍。When the photosensitive polymer composition contains the colorant (E), the curable polymer (A), the solvent (B), the reactive diluent (C), the photopolymerization initiator (D), and the colorant (E) The compounding amount is generally 100 parts by mass based on the total amount of the component (A) and the component (C) in the photosensitive polymer composition, and the curable polymer (A) is 10 to 90 parts by mass, and the solvent (B) is 30 to 1,000 parts by mass, the reactive diluent (C) is 10 to 90 parts by mass, the photopolymerization initiator (D) is 0.1 to 30 parts by mass, and the colorant (E) is 5 to 80 parts by mass, preferably hardened. The polymer (A) is 20 to 80 parts by mass, the solvent (B) is 50 to 800 parts by mass, the reactive diluent (C) is 20 to 80 parts by mass, and the photopolymerization initiator (D) is 0.5 to 20 parts by mass. The coloring agent (E) is 5 to 70 parts by mass, more preferably the curing polymer (A) is 30 to 75 parts by mass, the solvent (B) is 100 to 700 parts by mass, and the reactive diluent (C) is 25 to 70 parts by mass, the photopolymerization initiator (D) is 1 to 15 parts by mass, and the colorant (E) is 10 to 60 parts by mass. Further, when the photosensitive polymer composition does not contain the colorant (E), the amount of the curable polymer (A), the solvent (B), the reactive diluent (C), and the photopolymerization initiator (D) is also The above numerical range can be employed.
本發明之聚合物組成物及感光性聚合物組成物,係除了上述成分,為了賦予指定的特性,還可摻合眾所周知的偶合劑、均平劑、熱聚合抑制劑等之眾所周知的添加劑。此等添加劑之配合量只要在不妨礙本發明之效果的範圍,則沒有特別的限定。The polymer composition and the photosensitive polymer composition of the present invention may be blended with a well-known additive such as a well-known coupling agent, a leveling agent, or a thermal polymerization inhibitor in addition to the above components in order to impart specified characteristics. The compounding amount of such additives is not particularly limited as long as it does not impair the effects of the present invention.
本發明之感光性聚合物組成物係可藉由使用眾所周知的混合裝置,混合上述成分而製造。又,依所欲,亦可首 先調製含有硬化性聚合物(A)及溶劑(B)之聚合物組成物後,將反應性稀釋劑(C)、光聚合引發劑(D)及任意成分之著色劑(E)予以混合而製造。The photosensitive polymer composition of the present invention can be produced by mixing the above components using a well-known mixing device. Also, as desired, can also be the first After preparing the polymer composition containing the curable polymer (A) and the solvent (B), the reactive diluent (C), the photopolymerization initiator (D), and the coloring agent (E) of any component are mixed. Manufacturing.
如上述所得之感光性聚合物組成物,由於具有鹼顯像性,故適合作為阻劑。於感光性聚合物組成物之硬化時,可在250℃以下之範圍中適宜選擇烘烤溫度,但由於本發明之硬化性聚合物係低溫下的硬化性優異,故與以往的材料比較下,可降低烘烤溫度。例如,以顏料/染料分散法使用感光性聚合物組成物時,可將烘烤溫度壓低在210℃以下。烘烤溫度愈低則在能量消耗之方面愈有利,且於染料分散法之情況中,容易得到染料本來之特性。基於如此的觀點,烘烤溫度宜為210℃以下,較佳為200℃以下,更佳為190℃以下。烘烤溫度之下限係取決於硬化性聚合物中所含有的封端異氰酸根基之種類而未必一樣,但必須為該封端異氰酸根基之解離溫度以上,通常為100℃以上,較佳為150℃以上,更佳為160℃以上。若此烘烤溫度過度地低,則難以充分改善塗膜之耐溶劑性。又,烘烤所需要的時間係可適宜選擇,通常為10分鐘~4小時,較佳為20分鐘~2小時。The photosensitive polymer composition obtained as described above is suitable as a resist because it has alkali developability. When the photosensitive polymer composition is cured, the baking temperature can be appropriately selected in the range of 250 ° C or less. However, since the curable polymer of the present invention is excellent in curability at low temperatures, compared with conventional materials, Can reduce the baking temperature. For example, when the photosensitive polymer composition is used in the pigment/dye dispersion method, the baking temperature can be lowered to 210 ° C or lower. The lower the baking temperature, the more advantageous it is in terms of energy consumption, and in the case of the dye dispersion method, the original characteristics of the dye are easily obtained. From such a viewpoint, the baking temperature is preferably 210 ° C or lower, preferably 200 ° C or lower, more preferably 190 ° C or lower. The lower limit of the baking temperature is not necessarily the same depending on the type of blocked isocyanato group contained in the curable polymer, but it must be at least the dissociation temperature of the blocked isocyanate group, and is usually 100 ° C or more. Preferably, it is 150 ° C or more, more preferably 160 ° C or more. If the baking temperature is excessively low, it is difficult to sufficiently improve the solvent resistance of the coating film. Further, the time required for baking can be suitably selected, and it is usually from 10 minutes to 4 hours, preferably from 20 minutes to 2 hours.
本發明之感光性聚合物組成物係適合作為各種阻劑,尤其為了製造裝在有機EL顯示器、液晶顯示裝置、CCD或CMOS等之固體攝像元件等的濾色器而使用之阻劑。又,本發明之感光性聚合物組成物,由於給予耐溶劑性、低溫下的硬化特性等優異之硬化膜,亦可使用於各種塗 覆、接著劑、印刷油墨用黏結劑等。The photosensitive polymer composition of the present invention is suitable as a resist, and is particularly preferably used as a resist for use in a color filter such as an organic EL display, a liquid crystal display device, a solid-state image sensor such as a CCD or a CMOS. In addition, the photosensitive polymer composition of the present invention can be used for various coatings by imparting a cured film excellent in solvent resistance and curing properties at low temperatures. Coating, adhesive, adhesive for printing ink, etc.
其次,說明使用本發明之感光性聚合物組成物所調製之濾色器。本發明之濾色器係具有使用上述感光性聚合物組成物所形成之著色圖型。濾色器通常係由基板、形成在其上的RGB之畫素、形成在各自之畫素的邊界之黑色矩陣及畫素及形成在黑色矩陣之上的保護膜所構成。於此構成中,除了畫素及黑色矩陣(著色圖型)係使用上述的感光性聚合物組成物來形成,其它的構成係採用眾所周知者。Next, a color filter prepared by using the photosensitive polymer composition of the present invention will be described. The color filter of the present invention has a color pattern formed using the above-described photosensitive polymer composition. The color filter is generally composed of a substrate, RGB pixels formed thereon, a black matrix and a pixel formed at boundaries of respective pixels, and a protective film formed on the black matrix. In this configuration, the pixels and the black matrix (colored pattern) are formed using the above-described photosensitive polymer composition, and other configurations are known.
接著,說明濾色器之製造方法的一實施形態。首先,在基材上形成著色圖型。具體地,在基材上依順序形成黑色矩陣及RGB之畫素。基材之材質係沒有特別的限定,可適宜使用玻璃基板、矽基板、聚碳酸酯基板、聚酯基板、聚醯胺基板、聚醯胺醯亞胺基板、聚醯亞胺基板、鋁基板、印刷配線基板、陣列基板等。Next, an embodiment of a method of manufacturing a color filter will be described. First, a color pattern is formed on the substrate. Specifically, a black matrix and RGB pixels are sequentially formed on the substrate. The material of the substrate is not particularly limited, and a glass substrate, a ruthenium substrate, a polycarbonate substrate, a polyester substrate, a polyamide substrate, a polyimide substrate, a polyimide substrate, an aluminum substrate, or the like can be suitably used. Printed wiring board, array board, etc.
著色圖型係可藉由微影法來形成。具體地,將上述感光性聚合物組成物塗佈於基板上而形成塗佈膜後,通過指定圖型的光罩將塗佈膜予以曝光,而使曝光部分光硬化。然後,以鹼水溶液使未曝光部分顯像後,藉由烘烤可形成指定的圖型。The coloring pattern can be formed by lithography. Specifically, after the photosensitive polymer composition is applied onto a substrate to form a coating film, the coating film is exposed by a mask of a predetermined pattern, and the exposed portion is photocured. Then, after the unexposed portion is developed with an aqueous alkali solution, a specified pattern can be formed by baking.
作為感光性聚合物組成物之塗佈方法,並沒有特別的限定,可使用網版印刷法、輥塗法、簾幕塗佈法、噴塗 法、旋塗法等。又,於感光性聚合物組成物之塗佈後,視需要亦可使用循環式烘箱、紅外線加熱器、熱板等的加熱手段進行加熱以使溶劑(B)揮發。加熱條件係沒有特別的限定,可按照所使用的感光性聚合物組成物之種類來適宜設定。一般可在50℃~120℃之溫度加熱30秒~30分鐘。The coating method of the photosensitive polymer composition is not particularly limited, and a screen printing method, a roll coating method, a curtain coating method, and a spray coating method can be used. Method, spin coating method, etc. Further, after the application of the photosensitive polymer composition, if necessary, heating may be performed by a heating means such as a circulating oven, an infrared heater or a hot plate to volatilize the solvent (B). The heating conditions are not particularly limited, and can be appropriately set depending on the type of the photosensitive polymer composition to be used. Generally, it can be heated at a temperature of 50 ° C to 120 ° C for 30 seconds to 30 minutes.
其次,對所形成的塗膜,通過負型遮罩照射紫外線、準分子雷射光等之活性能量線,而部分地曝光。所照射的能量線量係可按照感光性聚合物組成物之組成來適宜選擇,例如較佳為30~2000mJ/cm2 。作為用於曝光的光源,並沒有特別的限定,可使用低壓水銀燈、中壓水銀燈、高壓水銀燈、氙燈、金屬鹵化物燈等。Next, the formed coating film is partially exposed by irradiating an active energy ray such as ultraviolet rays or excimer laser light through a negative mask. The amount of the energy ray to be irradiated can be appropriately selected in accordance with the composition of the photosensitive polymer composition, and is, for example, preferably 30 to 2000 mJ/cm 2 . The light source for exposure is not particularly limited, and a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, a xenon lamp, a metal halide lamp, or the like can be used.
作為用於顯像之鹼水溶液,並沒有特別的限定,可使用碳酸鈉、碳酸鉀、碳酸鈣、氫氧化鈉、氫氧化鉀等之水溶液;乙胺、二乙胺、二甲基乙醇胺等之胺系化合物之水溶液;四甲基銨、3-甲基-4-胺基-N,N-二乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-羥乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲烷磺醯胺乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲氧基乙基苯胺及此等之硫酸鹽、鹽酸鹽或對甲苯磺酸鹽等的對苯二胺系化合物之水溶液等。再者,於此等之水溶液中,視需要亦可添加消泡劑或界面活性劑。又,較佳為在藉由上述鹼水溶液的顯像之後,水洗及使其乾燥。The aqueous alkali solution for development is not particularly limited, and an aqueous solution of sodium carbonate, potassium carbonate, calcium carbonate, sodium hydroxide or potassium hydroxide; ethylamine, diethylamine, dimethylethanolamine or the like can be used. An aqueous solution of an amine compound; tetramethylammonium, 3-methyl-4-amino-N,N-diethylaniline, 3-methyl-4-amino-N-ethyl-N-β-hydroxyl Ethylaniline, 3-methyl-4-amino-N-ethyl-N-β-methanesulfonamide ethylaniline, 3-methyl-4-amino-N-ethyl-N-β- An aqueous solution of methoxyethyl aniline and a p-phenylenediamine compound such as a sulfate, a hydrochloride or a p-toluenesulfonate. Further, in such an aqueous solution, an antifoaming agent or a surfactant may be added as needed. Further, it is preferably washed with water and dried after development by the aqueous alkali solution.
烘烤之條件係沒有特別的限定,可按照所使用的感光性聚合物組成物之種類來進行加熱處理。以往已知的感光 性聚合物組成物若烘烤溫度為200℃以下,則耐溶劑性變成不足,但本發明之感光性聚合物組成物係即使在200℃以下之溫度烘烤時,也可得到顯示充分的耐溶劑性之塗膜(參照實施例6及實施例8)。因此,可降低烘烤溫度,且於高溫下烘烤時可縮短處理時間,成為製造上的大有利點。基於如此的觀點,通常在210℃以下,較佳在200℃以下,尤佳在190℃以下之溫度,進行10分鐘~4小時、較佳20分鐘~2小時之加熱。The baking conditions are not particularly limited, and the heat treatment can be carried out in accordance with the type of the photosensitive polymer composition to be used. Previously known sensitometry When the baking temperature is 200 ° C or less, the solvent resistance becomes insufficient. However, the photosensitive polymer composition of the present invention can exhibit sufficient resistance even when baked at a temperature of 200 ° C or lower. Solvent coating film (see Example 6 and Example 8). Therefore, the baking temperature can be lowered, and the processing time can be shortened when baking at a high temperature, which is a great advantage in manufacturing. From such a viewpoint, heating is usually carried out at a temperature of 210 ° C or lower, preferably 200 ° C or lower, and particularly preferably at a temperature of 190 ° C or lower for 10 minutes to 4 hours, preferably 20 minutes to 2 hours.
藉由使用黑色矩陣用的感光性聚合物組成物及紅色、綠色、藍色之畫素用感光性聚合物組成物,依順序重複如上述之塗佈、曝光、顯像及烘烤,可形成所欲的著色圖型。再者,於上述中,說明藉由光硬化的著色圖型之形成方法,但亦可代替光聚合引發劑(D),使用摻合有硬化促進劑及眾所周知的環氧基樹脂之感光性聚合物組成物,藉由噴墨法塗佈後,藉由加熱,而形成所欲的著色圖型。其次,於著色圖型(RGB之各畫素及黑色矩陣)上形成保護膜。作為保護膜,並沒有特別的限定,可使用眾所周知者。By using a photosensitive polymer composition for a black matrix and a photosensitive polymer composition for red, green, and blue pixels, the coating, exposure, development, and baking as described above are repeated in this order to form The desired color pattern. Further, in the above, a method of forming a color pattern by photohardening is described, but instead of a photopolymerization initiator (D), a photosensitive polymerization in which a curing accelerator and a well-known epoxy resin are blended may be used. The composition of the object is coated by an inkjet method and heated to form a desired color pattern. Next, a protective film is formed on the coloring pattern (each pixel of RGB and the black matrix). The protective film is not particularly limited, and those skilled in the art can be used.
如此所製造的濾色器,由於使用感度或顯像性優異,同時給予耐溶劑性優異的著色圖型之感光性聚合物組成物來製造,故具有色變化少之優異著色圖型。The color filter produced in this manner is excellent in sensitivity and developability, and is produced by applying a photosensitive polymer composition of a color pattern having excellent solvent resistance. Therefore, it has an excellent coloring pattern with little color change.
本發明之影像顯示元件係具有上述濾色器之顯示元 件,作為其具體例,可舉出液晶顯示元件、有機EL顯示元件、CCD元件或CMOS元件等之固體攝像元件等。於製造該影像顯示元件時,除了使用上述的濾色器以外,可依照常用方法進行。例如,於製造液晶顯示元件時,在基板上形成上述濾色器,其次依順序形成電極、間隔物等。然後,可在另一片基板上形成電極等,貼合兩者,注入指定量的液晶,進行密封。The image display element of the present invention has the display element of the above color filter As a specific example, a solid-state imaging element such as a liquid crystal display element, an organic EL display element, a CCD element, or a CMOS element can be given. When the image display element is manufactured, it can be carried out in accordance with a usual method in addition to the above-described color filter. For example, when manufacturing a liquid crystal display element, the color filter is formed on a substrate, and an electrode, a spacer, or the like is formed in order. Then, an electrode or the like can be formed on the other substrate, and both of them can be bonded together, and a predetermined amount of liquid crystal can be injected and sealed.
以下,參照實施例來詳細說明本發明,惟本發明不受此等實施例所限定。再者,於此實施例中,份及百分率只要沒有特別預先指明,則皆以質量基準。又,酸價、不飽和基當量及重量平均分子量之測定法係如以下。Hereinafter, the present invention will be described in detail with reference to the embodiments, but the present invention is not limited by these examples. Moreover, in this embodiment, the parts and percentages are based on mass unless otherwise specified. Further, the measurement methods of the acid value, the unsaturated group equivalent weight and the weight average molecular weight are as follows.
(1)酸價:依照JIS K6901 5.3測定之硬化性聚合物(A)之酸價,意味為了中和該硬化性聚合物(A)1g中所含有的酸性成分而需要的氫氧化鉀之mg數。(1) Acid value: The acid value of the curable polymer (A) measured in accordance with JIS K6901 5.3, which means the amount of potassium hydroxide required to neutralize the acidic component contained in 1 g of the curable polymer (A). number.
(2)不飽和基當量係聚合性不飽和鍵的每莫耳數之分子量,以單體的使用量為基礎而算出之計算值。(2) Unsaturated Group Equivalent The molecular weight per mole of the polymerizable unsaturated bond is calculated based on the amount of the monomer used.
(3)封端異氰酸根基當量係封端異氰酸根基的每莫耳數之分子量,以單體的使用量為基礎而算出之計算值。(3) The molecular weight per mole of the blocked isocyanate group-terminated isocyanate group, and the calculated value based on the amount of the monomer used.
(4)所謂的重量平均分子量(Mw),就是意味使用凝膠滲透層析術(GPC),於下述條件下所測定之標準聚苯乙烯換算重量平均分子量。(4) The so-called weight average molecular weight (Mw) means a standard polystyrene-equivalent weight average molecular weight measured by gel permeation chromatography (GPC) under the following conditions.
管柱:Shodex(註冊商標)LF-804+LF-804(昭和電 工股份有限公司製)Pipe column: Shodex (registered trademark) LF-804+LF-804 (Showa Electric Co., Ltd.)
管柱溫度:40℃Column temperature: 40 ° C
試料:共聚物的0.2%四氫呋喃溶液Sample: 0.2% tetrahydrofuran solution of copolymer
展開溶劑:四氫呋喃Developing solvent: tetrahydrofuran
檢測器:差示折射計(Shodex RI-71S)(昭和電工股份有限公司製)Detector: Differential Refractometer (Shodex RI-71S) (made by Showa Denko Co., Ltd.)
流速:1mL/minFlow rate: 1mL/min
於具備攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管的燒瓶中,加入丙二醇單甲基醚乙酸酯162.2g,邊氮氣置換邊攪拌,升溫至120℃。To a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 162.2 g of propylene glycol monomethyl ether acetate was added, and the mixture was stirred while being replaced with nitrogen, and the temperature was raised to 120 °C.
其次,於由降冰片烯4.7g(0.05莫耳)、乙烯基甲苯53.0g(0.45莫耳)、丙烯酸32.4g(0.45莫耳)及前述式(3)所示之甲基丙烯醯氧基乙基異氰酸酯與丙二醇單甲基醚之反應生成物(解離溫度160℃)12.25g(0.05莫耳)所構成之單體混合物中,添加10.3g的第三丁基過氧-2-乙基己酸酯(聚合引發劑,日油公司製,Perbutyl O),將所得者自滴液漏斗經歷2小時滴下至前述燒瓶中。於滴下結束後,在120℃更攪拌2小時以進行共聚合反應,生成加成共聚物(硬化性聚合物之前驅物)。然後,將燒瓶內置換成空氣,將甲基丙烯酸環氧丙酯22.5g(0.16莫耳)、三苯基膦(觸媒)0.4g及甲基氫醌0.4g投入上述加成共聚物溶液中,在110℃經歷10小時繼續 反應,藉由來自丙烯酸的羧基與甲基丙烯酸環氧丙酯之環氧基之反應而在聚合物的側鏈導入聚合性不飽和鍵,得到硬化性聚合物(A)。此聚合物之酸價為131.5mgKOH/g,不飽和基當量為851g/mol,封端異氰酸根基當量為2,700g/mol,重量平均分子量為10,500。Next, 4.7 g (0.05 mol) of norbornene, 53.0 g (0.45 mTorr) of vinyl toluene, 32.4 g (0.45 mTorr) of acrylic acid, and methacryloxyloxy group B represented by the above formula (3) 10.3 g of tert-butylperoxy-2-ethylhexanoic acid was added to the monomer mixture of the reaction product of the isocyanate and propylene glycol monomethyl ether (dissociation temperature 160 ° C) 12.25 g (0.05 mol) The ester (polymerization initiator, manufactured by Nippon Oil Co., Ltd., Perbutyl O) was dropped from the dropping funnel over 2 hours into the flask. After completion of the dropwise addition, the mixture was further stirred at 120 ° C for 2 hours to carry out a copolymerization reaction to form an addition copolymer (curable polymer precursor). Then, the inside of the flask was replaced with air, and 22.5 g (0.16 mol) of glycidyl methacrylate, 0.4 g of triphenylphosphine (catalyst), and 0.4 g of methylhydroquinone were placed in the above-mentioned addition copolymer solution. , continue at 110 ° C for 10 hours In the reaction, a polymerizable unsaturated bond is introduced into the side chain of the polymer by a reaction between a carboxyl group derived from acrylic acid and an epoxy group of glycidyl methacrylate to obtain a curable polymer (A). The polymer had an acid value of 131.5 mgKOH/g, an unsaturated group equivalent of 851 g/mol, a blocked isocyanate equivalent of 2,700 g/mol, and a weight average molecular weight of 10,500.
接著,於反應溶液中加入82.0g的丙二醇單甲基醚,調製硬化性聚合物(A)的聚合物份濃度34%之聚合物溶液。將此當作試料1。Next, 82.0 g of propylene glycol monomethyl ether was added to the reaction solution to prepare a polymer solution having a polymer component concentration of 34% of the curable polymer (A). This was taken as sample 1.
於具備攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管的燒瓶中,加入丙二醇單甲基醚乙酸酯232.8g,邊氮氣置換邊攪拌,升溫至120℃。其次,於由降冰片烯6.09g(0.06莫耳)、乙烯基甲苯68.33g(0.58莫耳)、甲基丙烯酸環氧丙酯82.0g(0.58莫耳)及前述式(3)所示之甲基丙烯醯氧基乙基異氰酸酯與丙二醇單甲基醚之反應生成物(解離溫度160℃)15.88g(0.06莫耳)所構成之單體混合物中,添加13.3g的第三丁基過氧-2-乙基己酸酯(聚合引發劑,日油公司製,Perbutyl O),將所得者自滴液漏斗經歷2小時滴下至前述燒瓶中。於滴下結束後,在120℃更攪拌2小時以進行共聚合反應,生成加成共聚物。然後,將燒瓶內置換成空氣,將丙烯酸42.0g(0.58莫耳)、三苯基膦(觸媒)0.5g及甲基氫醌0.5g投入上述加成共聚物溶液中,在110℃經歷10小時繼續 反應,藉由來自甲基丙烯酸環氧丙酯的環氧基與丙烯酸之羧基之反應而在聚合物的側鏈導入聚合性不飽和鍵,更添加四氫苯二甲酸酐48.0g(0.29莫耳),在110℃經歷3小時繼續反應,使因環氧基之裂開所生成之羥基與四氫苯二甲酸酐之酐基反應。如此所得之聚合性聚合物(B)之酸價為92.5mgKOH/g,不飽和基當量為392g/mol,封端異氰酸根基當量為4,100g/mol,重量平均分子量為12,000。In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 232.8 g of propylene glycol monomethyl ether acetate was added, and the mixture was stirred while being replaced with nitrogen, and the temperature was raised to 120 °C. Next, it is composed of 6.09 g (0.06 mol) of norbornene, 68.33 g (0.58 mol) of vinyl toluene, 82.0 g (0.58 mol) of glycidyl methacrylate, and the formula (3). A monomer mixture composed of a reaction product of a propylene oxyethyl isocyanate and a propylene glycol monomethyl ether (dissociation temperature: 160 ° C) of 15.88 g (0.06 mol) was added with 13.3 g of a third butyl peroxy group. 2-ethylhexanoate (polymerization initiator, manufactured by Nippon Oil Co., Ltd., Perbutyl O), and the resultant was dropped from the dropping funnel over 2 hours into the flask. After completion of the dropwise addition, the mixture was further stirred at 120 ° C for 2 hours to carry out a copolymerization reaction to form an addition copolymer. Then, the inside of the flask was replaced with air, and 42.0 g (0.58 mol) of acrylic acid, 0.5 g of triphenylphosphine (catalyst), and 0.5 g of methylhydroquinone were placed in the above-mentioned addition copolymer solution, and subjected to 10 at 110 ° C. Hour continues The reaction introduces a polymerizable unsaturated bond into the side chain of the polymer by the reaction of an epoxy group derived from glycidyl methacrylate with a carboxyl group of acrylic acid, and further adds 48.0 g of tetrahydrophthalic anhydride (0.29 mol). The reaction was continued at 110 ° C for 3 hours to react a hydroxyl group formed by the cleavage of the epoxy group with an anhydride group of tetrahydrophthalic anhydride. The polymerizable polymer (B) thus obtained had an acid value of 92.5 mgKOH/g, an unsaturated group equivalent of 392 g/mol, a blocked isocyanate equivalent of 4,100 g/mol, and a weight average molecular weight of 12,000.
接著,於反應溶液中加入106.53g的丙二醇單甲基醚,調製聚合性聚合物(B)的聚合物份濃度44.5%之聚合物溶液。將此當作試料2。Next, 106.53 g of propylene glycol monomethyl ether was added to the reaction solution to prepare a polymer solution having a polymer concentration of 44.5% of the polymerizable polymer (B). This was taken as sample 2.
除了代替前述式(3)所示之甲基丙烯醯氧基乙基異氰酸酯與丙二醇單甲基醚之反應生成物12.25g(0.05莫耳),使用前述式(2)所示之2-異氰酸根基乙基甲基丙烯酸酯與ε-己內醯胺之反應生成物,解離溫度160℃)13.4g(0.05莫耳)以外,與實施例1同樣地,得到聚合性聚合物(C)。此聚合物之酸價為130.2mgKOH/g,不飽和基當量為859g/mol,封端異氰酸根基當量為2,700g/mol,重量平均分子量為15,900。In place of the reaction product of methacryloxyethyl isocyanate and propylene glycol monomethyl ether represented by the above formula (3), 12.25 g (0.05 mol), 2-isocyanide represented by the above formula (2) is used. A polymerizable polymer (C) was obtained in the same manner as in Example 1 except that the reaction product of the acid group ethyl methacrylate and ε-caprolactam was obtained at a dissociation temperature of 160 ° C., 13.4 g (0.05 mol). The polymer had an acid value of 130.2 mgKOH/g, an unsaturated group equivalent of 859 g/mol, a blocked isocyanate equivalent of 2,700 g/mol, and a weight average molecular weight of 15,900.
其次,於反應溶液中加入106.53g的丙二醇單甲基醚,調製聚合性聚合物(C)的聚合物份濃度34%之聚合物溶液。將此當作試料3。Next, 106.53 g of propylene glycol monomethyl ether was added to the reaction solution to prepare a polymer solution having a polymer component concentration of 34% of the polymerizable polymer (C). This was taken as sample 3.
除了代替前述式(3)所示之甲基丙烯醯氧基乙基異氰酸酯與丙二醇單甲基醚之反應生成物15.88g(0.06莫耳),使用前述式(2)所示之2-異氰酸根基乙基甲基丙烯酸酯與ε-己內醯胺之反應生成物17.37g(0.06莫耳)以外,與實施例2同樣地,得到聚合性聚合物(D)。此聚合物之酸價為92.5mgKOH/g,不飽和基當量為392g/mol,封端異氰酸根基當量為4,100g/mol,重量平均分子量為18,000。In place of the reaction product of methacryloxyethyl isocyanate and propylene glycol monomethyl ether represented by the above formula (3), 15.88 g (0.06 mol), 2-isocyanide represented by the above formula (2) is used. A polymerizable polymer (D) was obtained in the same manner as in Example 2 except that the reaction product of the acid group ethyl methacrylate and ε-caprolide was 17.37 g (0.06 mol). The polymer had an acid value of 92.5 mgKOH/g, an unsaturated group equivalent of 392 g/mol, a blocked isocyanate equivalent of 4,100 g/mol, and a weight average molecular weight of 18,000.
其次,於反應溶液中加入106.53g的丙二醇單甲基醚,調製聚合性聚合物(D)的聚合物份濃度44.5%之聚合物溶液。將此當作試料4。Next, 106.53 g of propylene glycol monomethyl ether was added to the reaction solution to prepare a polymer solution having a polymer concentration of 44.5% of the polymerizable polymer (D). This was taken as sample 4.
除了不使用前述式(3)所示之甲基丙烯醯氧基乙基異氰酸酯與丙二醇單甲基醚之反應生成物15.88g(0.06莫耳),及使乙烯基甲苯的使用量成為76.48g(0.65莫耳)以外,與實施例2同樣地,得到聚合性聚合物(E)。此聚合物之酸價為138.5mgKOH/g,不飽和基當量為800g/mol,重量平均分子量為9,000。Except that the reaction product of methacryloxyethyl isocyanate and propylene glycol monomethyl ether represented by the above formula (3) was not used, 15.88 g (0.06 mol), and the amount of vinyl toluene used was 76.48 g ( A polymerizable polymer (E) was obtained in the same manner as in Example 2 except for 0.65 mol. The polymer had an acid value of 138.5 mgKOH/g, an unsaturated group equivalent of 800 g/mol, and a weight average molecular weight of 9,000.
其次,於反應溶液中加入103.3g的丙二醇單甲基醚,調製聚合性聚合物(E)的聚合物份濃度35%之聚合物溶液。將此當作試料5。Next, 103.3 g of propylene glycol monomethyl ether was added to the reaction solution to prepare a polymer solution having a polymer concentration of 35% of the polymerizable polymer (E). This was taken as sample 5.
除了不使用前述式(2)所示之2-異氰酸根基乙基甲基丙烯酸酯與ε-己內醯胺之反應生成物13.4g(0.05莫耳),及使乙烯基甲苯的使用量成為59.0g(0.5莫耳)以外,與實施例3同樣地,得到聚合性聚合物(F)。此聚合物的聚合物份酸價為142.2mgKOH/g,不飽和基當量為800g/mol,重量平均分子量為10,000。In addition to the use of the reaction product of the reaction of 2-isocyanatoethyl methacrylate and ε-caprolactam represented by the above formula (2), 13.4 g (0.05 mol), and the amount of vinyl toluene used. A polymerizable polymer (F) was obtained in the same manner as in Example 3 except that it was 59.0 g (0.5 mol). The polymer had a polymer acid value of 142.2 mgKOH/g, an unsaturated group equivalent of 800 g/mol, and a weight average molecular weight of 10,000.
其次,於反應溶液中加入106.53g的丙二醇單甲基醚,調製聚合性聚合物(F)的聚合物份濃度44.5%之聚合物溶液。將此當作試料6。Next, 106.53 g of propylene glycol monomethyl ether was added to the reaction solution to prepare a polymer solution having a polymer concentration of 44.5% of the polymerizable polymer (F). This was taken as sample 6.
於填充有直徑0.5mm的氧化鋯珠180份之不銹鋼容器中,投入C.I顏料綠3610份、丙二醇單甲基醚乙酸酯33.75份、分散劑(BYK化學.日本股份有限公司製Disperbyk-161)6.25份,藉由用油漆搖晃機混合3小時以使分散,調製綠色顏料分散液。In a stainless steel container filled with 180 parts of zirconia beads having a diameter of 0.5 mm, 3610 parts of CI pigment green, 33.75 parts of propylene glycol monomethyl ether acetate, and a dispersing agent (Disperbyk-161 manufactured by BYK Chemical Co., Ltd.) were charged. 6.25 parts were prepared by mixing with a paint shaker for 3 hours to prepare a green pigment dispersion.
使用此綠色顏料分散液,與表1中所示的其它配合成分(即硬化性聚合物、反應性稀釋劑、光聚合引發劑及溶劑)混合,調製表2中所示的感光性聚合物組成物(組成物No.1~6)。各自的成分之配合比例係如表1中所示。再者,表1中的硬化性聚合物之量不包含溶劑,用於聚合 物溶液之調製的溶劑之量係合計於作為配合成分的溶劑之中。Using this green pigment dispersion, it was mixed with other compounding ingredients shown in Table 1 (i.e., a curable polymer, a reactive diluent, a photopolymerization initiator, and a solvent) to prepare a photosensitive polymer composition shown in Table 2. (Composition No. 1 to 6). The mixing ratio of the respective components is shown in Table 1. Furthermore, the amount of the hardenable polymer in Table 1 does not contain a solvent for polymerization. The amount of the solvent prepared by the solution is added to the solvent as a compounding component.
如以下地評價將實施例5所得之感光性聚合物組成物使用作為彩色阻劑(顏料型)時的性能。The performance when the photosensitive polymer composition obtained in Example 5 was used as a color resist (pigment type) was evaluated as follows.
(1)藉由彩色阻劑的圖型形成(1) Formation by pattern of color resist
將所調製的彩色阻劑(顏料型)旋塗於5cm見方的玻璃基板(無鹼玻璃基板)上,使曝光後的厚度成為2.5μm後,藉由在90℃加熱3分鐘而使溶劑揮發。其次,在自 塗佈膜起100μm之距離,配置指定圖型的光罩,隔著此光罩,將塗佈膜曝光(曝光量150mJ/cm2 ),而使曝光部分進行光硬化。接著,藉由將含有0.1質量%的碳酸鈉之水溶液在23℃的溫度下以0.3MPa的壓力進行噴霧,使未曝光部分溶解而顯像後,藉由在230℃烘烤30分鐘而形成指定之圖型。The prepared color resist (pigment type) was spin-coated on a 5 cm square glass substrate (alkali-free glass substrate) to have a thickness of 2.5 μm after exposure, and then the solvent was volatilized by heating at 90 ° C for 3 minutes. Next, a mask of a predetermined pattern was placed at a distance of 100 μm from the coating film, and the coating film was exposed (the exposure amount was 150 mJ/cm 2 ) through the mask, and the exposed portion was photocured. Next, an aqueous solution containing 0.1% by mass of sodium carbonate was sprayed at a temperature of 23 ° C at a pressure of 0.3 MPa, and the unexposed portion was dissolved and developed, and then baked at 230 ° C for 30 minutes to form a designation. The pattern.
(2)由彩色阻劑所形成的圖型之評價(2) Evaluation of patterns formed by color resists
對於如上述所形成之圖型,如以下地評價鹼顯像性及感度。With respect to the pattern formed as described above, alkali developability and sensitivity were evaluated as follows.
(2-1)鹼顯像性(2-1) Alkali imaging
鹼顯像性係藉由鹼顯像後的殘渣及顯像形態來確認。鹼顯像後的殘渣係藉由使用(股)日立高科技製電子顯微鏡S-3400觀察鹼顯像後的圖型而確認。其評價基準係如以下。The alkali imaging property was confirmed by the residue and development morphology after alkali development. The residue after alkali development was confirmed by observing the pattern after alkali development using a Hitachi high-tech electron microscope S-3400. The evaluation criteria are as follows.
○:無殘渣○: no residue
×:有殘渣×: There is residue
(2-2)感度(2-2) Sensitivity
進行上述使用噴霧的鹼顯像30秒,藉由測定鹼顯像前後的圖型厚度之減少量,判斷感度之良否。由於此圖型厚度係減少量愈少,可說感度愈良好,故此之評價基準係如以下。The above-described alkali development using a spray was carried out for 30 seconds, and the amount of reduction in the thickness of the pattern before and after the alkali development was measured to determine whether the sensitivity was good or not. Since the thickness reduction of this pattern is less, it can be said that the better the sensitivity, so the evaluation criteria are as follows.
○:未達0.20μm○: less than 0.20 μm
×:0.20μm以上×: 0.20 μm or more
(3)耐溶劑性之評價(3) Evaluation of solvent resistance
於5cm見方的玻璃基板(無鹼玻璃基板)上,旋塗自上述的彩色阻劑中去掉顏料後之類型的聚合物組成物,使曝光後的厚度成為2.5μm後,藉由在90℃加熱3分鐘而使溶劑揮發。其次。使塗佈膜曝光在波長365nm之光,而使曝光部進行分光硬化,在烘烤溫度180℃、200℃及230℃之乾燥器中放置1小時而作成硬化塗膜。於容量500mL的附蓋玻璃瓶中加入200mL的正甲基-2-吡咯啶酮,於其中浸漬上述附硬化塗膜的試驗片後,用分光光度計UV-1650PC(股份有限公司島津製作所製)測定在23℃經過1小時後的色變化,根據其結果進行耐溶劑性之評價。此評價之基準係如以下。On a 5 cm square glass substrate (alkali-free glass substrate), a polymer composition of the type after removing the pigment from the above color resist was spin-coated, and the thickness after exposure was 2.5 μm, followed by heating at 90 ° C. The solvent was volatilized for 3 minutes. Second. The coating film was exposed to light having a wavelength of 365 nm, and the exposed portion was subjected to spectral hardening, and placed in a drier having a baking temperature of 180 ° C, 200 ° C, and 230 ° C for 1 hour to form a cured coating film. 200 mL of n-methyl-2-pyrrolidone was placed in a 500 mL-capped glass vial, and the test piece with the hardened coating film was immersed therein, and then a spectrophotometer UV-1650PC (manufactured by Shimadzu Corporation) was used. The color change after one hour of passing at 23 ° C was measured, and the solvent resistance was evaluated based on the results. The basis for this evaluation is as follows.
○:△E* ab未達0.3○: △E* ab is less than 0.3
×:△E* ab為0.3以上×: ΔE* ab is 0.3 or more
表2中顯示上述之鹼顯像性、感度及耐溶劑性之評價結果。Table 2 shows the results of evaluation of the above-mentioned alkali developability, sensitivity, and solvent resistance.
如由表2之結果可知,使用實施例1~4之感光性聚合物組成物的彩色阻劑(實驗號碼5-1~5-4),係鹼顯像性及感度良好,給予耐溶劑性優異的圖型,相對於其,使用比較例1~2之感光性聚合物組成物的彩色阻劑(實驗號碼5-5~5-6),係鹼顯像性或感度不良,烘烤溫度為如180℃及200℃之低時,耐溶劑性不足。As can be seen from the results of Table 2, the color resists (experiment numbers 5-1 to 5-4) of the photosensitive polymer compositions of Examples 1 to 4 were used, and the alkali developability and sensitivity were good, and solvent resistance was given. Excellent pattern, with respect to the color resist of the photosensitive polymer composition of Comparative Examples 1 to 2 (experiment number 5-5 to 5-6), alkali imaging or poor sensitivity, baking temperature When the temperature is as low as 180 ° C and 200 ° C, the solvent resistance is insufficient.
依照表3中所示之配合成分及配合比例,調製含有染料(acid green 3)的感光性聚合物組成物(染料型)。再 者,表3中的硬化性聚合物之量不包含溶劑,用於聚合物溶液之調製的溶劑之量係合計於作為配合成分的溶劑之中。According to the compounding component and the mixing ratio shown in Table 3, a photosensitive polymer composition (dye type) containing a dye (acid green 3) was prepared. again The amount of the curable polymer in Table 3 does not include a solvent, and the amount of the solvent used for the preparation of the polymer solution is added to the solvent as a compounding component.
藉由與實施例8同樣之手法,評價將實施例7所得之感光性聚合物組成物使用作為彩色阻劑(染料型)時之性能。表4中顯示結果。The performance when the photosensitive polymer composition obtained in Example 7 was used as a color resist (dye type) was evaluated by the same method as in Example 8. The results are shown in Table 4.
如由表4之結果可知,使用實施例1~4之感光性聚合物組成物的彩色阻劑(實驗號碼7-1~7-4),係鹼顯像性及感度良好,耐溶劑性亦優異,相對於其,使用比較例1~2之感光性聚合物組成物的彩色阻劑(實驗號碼7-5~7-6),係鹼顯像性或感度不良,烘烤溫度為如180℃及200℃之低時,耐溶劑性亦差。As is clear from the results of Table 4, the color resists (experiment numbers 7-1 to 7-4) using the photosensitive polymer compositions of Examples 1 to 4 were excellent in alkali developability and sensitivity, and solvent resistance. Excellent, with respect to the color resist of the photosensitive polymer composition of Comparative Examples 1 and 2 (experiment number 7-5 to 7-6), the alkali developability or sensitivity is poor, and the baking temperature is as 180. When the temperature is low at °C and 200 °C, the solvent resistance is also poor.
除了不進行甲基丙烯酸環氧丙酯所致的改性反應以外,與實施例1同樣地,得到聚合性聚合物(G)。此聚合物之酸價為324.0mgKOH/g,封端異氰酸根基當量為2,300g/mol,重量平均分子量為9,000。其次,於反應溶 液中加入52.2g的丙二醇單甲基醚,調製聚合性聚合物(G)的聚合物份濃度35.0%之聚合物溶液。除了使用此聚合物溶液以外,與實施例7同樣地調製感光性聚合物組成物(染料型),評價作為彩色阻劑之性能,結果與本發明例比較下,感度及耐溶劑性係不充分。A polymerizable polymer (G) was obtained in the same manner as in Example 1 except that the modification reaction without glycidyl methacrylate was carried out. The polymer had an acid value of 324.0 mg KOH/g, a blocked isocyanate equivalent of 2,300 g/mol, and a weight average molecular weight of 9,000. Second, dissolve in the reaction 52.2 g of propylene glycol monomethyl ether was added to the solution to prepare a polymer solution having a polymer component concentration of 35.0% of the polymerizable polymer (G). The photosensitive polymer composition (dye type) was prepared in the same manner as in Example 7 except that the polymer solution was used, and the performance as a color resist was evaluated. As a result, the sensitivity and the solvent resistance were insufficient as compared with the examples of the present invention. .
如由以上的結果可知,依照本發明,可提供一種硬化性聚合物,其係在作為感光性材料使用時,感度或顯像性良好,同時即使降低圖型形成時的烘烤溫度,也可形成具有充分的耐溶劑性之硬化塗膜。又,藉由使用該硬化性聚合物,可得到感度、顯像性及耐溶劑性優異,適合作為濾色器用阻劑之感光性聚合物組成物。再者,藉由使用該感光性聚合物組成物,可得到耐溶劑性優異,可靠性高之濾色器。As apparent from the above results, according to the present invention, it is possible to provide a curable polymer which is excellent in sensitivity or developability when used as a photosensitive material, and at the same time, even if the baking temperature at the time of pattern formation is lowered, A hard coat film having sufficient solvent resistance is formed. In addition, by using the curable polymer, it is excellent in sensitivity, developability, and solvent resistance, and is suitable as a photosensitive polymer composition for a color filter resist. Further, by using the photosensitive polymer composition, a color filter excellent in solvent resistance and high in reliability can be obtained.
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