TW202233778A - adhesive sheet - Google Patents
adhesive sheet Download PDFInfo
- Publication number
- TW202233778A TW202233778A TW110144816A TW110144816A TW202233778A TW 202233778 A TW202233778 A TW 202233778A TW 110144816 A TW110144816 A TW 110144816A TW 110144816 A TW110144816 A TW 110144816A TW 202233778 A TW202233778 A TW 202233778A
- Authority
- TW
- Taiwan
- Prior art keywords
- adhesive
- adhesive layer
- adhesive sheet
- weight
- acrylate
- Prior art date
Links
- 239000000853 adhesive Substances 0.000 title claims abstract description 187
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 186
- 239000012790 adhesive layer Substances 0.000 claims abstract description 186
- 229920005989 resin Polymers 0.000 claims abstract description 148
- 239000011347 resin Substances 0.000 claims abstract description 148
- 238000007789 sealing Methods 0.000 claims abstract description 103
- 239000004065 semiconductor Substances 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000003522 acrylic cement Substances 0.000 claims abstract description 26
- 239000003431 cross linking reagent Substances 0.000 claims description 43
- 239000000758 substrate Substances 0.000 claims description 29
- 229920000058 polyacrylate Polymers 0.000 claims description 24
- 239000004593 Epoxy Substances 0.000 claims description 19
- 229920005601 base polymer Polymers 0.000 claims description 19
- 230000008859 change Effects 0.000 claims description 18
- HHRACYLRBOUBKM-UHFFFAOYSA-N 2-[(4-tert-butylphenoxy)methyl]oxirane Chemical compound C1=CC(C(C)(C)C)=CC=C1OCC1OC1 HHRACYLRBOUBKM-UHFFFAOYSA-N 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 8
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 70
- 235000012431 wafers Nutrition 0.000 description 62
- -1 polyethylene terephthalate Polymers 0.000 description 52
- 229920000103 Expandable microsphere Polymers 0.000 description 34
- 239000000178 monomer Substances 0.000 description 33
- 239000000203 mixture Substances 0.000 description 28
- 239000003795 chemical substances by application Substances 0.000 description 25
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 24
- 238000005259 measurement Methods 0.000 description 23
- 238000010438 heat treatment Methods 0.000 description 21
- 238000000034 method Methods 0.000 description 20
- 229920000139 polyethylene terephthalate Polymers 0.000 description 20
- 239000005020 polyethylene terephthalate Substances 0.000 description 20
- 239000000523 sample Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 16
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 15
- 229920001577 copolymer Polymers 0.000 description 15
- 238000004132 cross linking Methods 0.000 description 14
- 238000012546 transfer Methods 0.000 description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 13
- 238000005481 NMR spectroscopy Methods 0.000 description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 12
- 239000012948 isocyanate Substances 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 11
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 11
- 239000010410 layer Substances 0.000 description 11
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- 150000002513 isocyanates Chemical class 0.000 description 10
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 9
- 239000004745 nonwoven fabric Substances 0.000 description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 7
- 229920006243 acrylic copolymer Polymers 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 238000009864 tensile test Methods 0.000 description 7
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 6
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 6
- 238000013329 compounding Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 150000003505 terpenes Chemical class 0.000 description 6
- 235000007586 terpenes Nutrition 0.000 description 6
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 6
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000004005 microsphere Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical group OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 239000013032 Hydrocarbon resin Substances 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 125000004429 atom Chemical group 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 239000004088 foaming agent Substances 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 229920006270 hydrocarbon resin Polymers 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Chemical group OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- 239000004642 Polyimide Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 230000005281 excited state Effects 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000003566 sealing material Substances 0.000 description 3
- 230000000930 thermomechanical effect Effects 0.000 description 3
- PBGPBHYPCGDFEZ-UHFFFAOYSA-N 1-ethenylpiperidin-2-one Chemical compound C=CN1CCCCC1=O PBGPBHYPCGDFEZ-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 2
- CYUZOYPRAQASLN-UHFFFAOYSA-N 3-prop-2-enoyloxypropanoic acid Chemical group OC(=O)CCOC(=O)C=C CYUZOYPRAQASLN-UHFFFAOYSA-N 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical group CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Chemical group OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229920006271 aliphatic hydrocarbon resin Polymers 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 230000003712 anti-aging effect Effects 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 229920006272 aromatic hydrocarbon resin Polymers 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000001530 fumaric acid Chemical group 0.000 description 2
- 230000005283 ground state Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical group OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Chemical group 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical class CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- CRSOQBOWXPBRES-UHFFFAOYSA-N neopentane Chemical compound CC(C)(C)C CRSOQBOWXPBRES-UHFFFAOYSA-N 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- 239000013638 trimer Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- KYPOHTVBFVELTG-OWOJBTEDSA-N (e)-but-2-enedinitrile Chemical compound N#C\C=C\C#N KYPOHTVBFVELTG-OWOJBTEDSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- IAUGBVWVWDTCJV-UHFFFAOYSA-N 1-(prop-2-enoylamino)propane-1-sulfonic acid Chemical compound CCC(S(O)(=O)=O)NC(=O)C=C IAUGBVWVWDTCJV-UHFFFAOYSA-N 0.000 description 1
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 1
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 1
- SJLLJZNSZJHXQN-UHFFFAOYSA-N 1-dodecylpyrrole-2,5-dione Chemical compound CCCCCCCCCCCCN1C(=O)C=CC1=O SJLLJZNSZJHXQN-UHFFFAOYSA-N 0.000 description 1
- OSSNTDFYBPYIEC-UHFFFAOYSA-N 1-ethenylimidazole Chemical compound C=CN1C=CN=C1 OSSNTDFYBPYIEC-UHFFFAOYSA-N 0.000 description 1
- CSCSROFYRUZJJH-UHFFFAOYSA-N 1-methoxyethane-1,2-diol Chemical compound COC(O)CO CSCSROFYRUZJJH-UHFFFAOYSA-N 0.000 description 1
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 1
- BFYSJBXFEVRVII-UHFFFAOYSA-N 1-prop-1-enylpyrrolidin-2-one Chemical compound CC=CN1CCCC1=O BFYSJBXFEVRVII-UHFFFAOYSA-N 0.000 description 1
- NQDOCLXQTQYUDH-UHFFFAOYSA-N 1-propan-2-ylpyrrole-2,5-dione Chemical compound CC(C)N1C(=O)C=CC1=O NQDOCLXQTQYUDH-UHFFFAOYSA-N 0.000 description 1
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- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- YOSXAXYCARLZTR-UHFFFAOYSA-N prop-2-enoyl isocyanate Chemical compound C=CC(=O)N=C=O YOSXAXYCARLZTR-UHFFFAOYSA-N 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellityc acid Natural products OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920003987 resole Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Chemical group CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 1
- 229940029284 trichlorofluoromethane Drugs 0.000 description 1
- XOALFFJGWSCQEO-UHFFFAOYSA-N tridecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C=C XOALFFJGWSCQEO-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/568—Temporary substrate used as encapsulation process aid
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1802—C2-(meth)acrylate, e.g. ethyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1808—C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
Abstract
Description
本發明關於一種黏著片材。The present invention relates to an adhesive sheet.
近年來,於製造含半導體晶片之半導體零件時,為了防止損傷半導體晶片、擴展金屬佈線等,有時進行用樹脂密封該半導體晶片之操作。於樹脂密封步驟中,就作業性等觀點而言,有時於黏著片材上進行用樹脂密封半導體晶片之操作。例如,將複數個半導體晶片配置於特定之作為暫時固定材之黏著片材上,於該黏著片材上將半導體晶片一次密封,以防止半導體晶片移動。其後,於特定之後續步驟中,將上述黏著片材自密封有半導體晶片之樹脂剝離。In recent years, in order to prevent damage to the semiconductor wafer, spread metal wiring, and the like when manufacturing a semiconductor component including a semiconductor wafer, an operation of sealing the semiconductor wafer with a resin is sometimes performed. In the resin sealing step, from the viewpoint of workability and the like, an operation of sealing a semiconductor wafer with a resin may be performed on an adhesive sheet. For example, a plurality of semiconductor chips are arranged on a specific adhesive sheet as a temporary fixing material, and the semiconductor chips are once sealed on the adhesive sheet to prevent the semiconductor chips from moving. Thereafter, in a specific subsequent step, the above-mentioned adhesive sheet is peeled off from the resin in which the semiconductor chip is sealed.
於如上所述之步驟中,若使用先前之黏著片材,則存在於自包含密封樹脂與半導體晶片之構造體剝離該黏著片材時,構造體上有糊劑殘留之問題。又,密封時半導體晶片被壓入黏著片材內,結果於將黏著片材剝離後,存在半導體晶片與密封樹脂之間出現階差之問題。此種階差會導致半導體晶片得不到充分保護、無法形成金屬佈線等不良情況。又,亦容易因該階差而產生糊劑殘留。 [先前技術文獻] [專利文獻] In the above-mentioned steps, if the conventional adhesive sheet is used, there is a problem that the adhesive remains on the structure when the adhesive sheet is peeled off from the structure including the sealing resin and the semiconductor wafer. In addition, the semiconductor wafer is pressed into the adhesive sheet during sealing, and as a result, after the adhesive sheet is peeled off, there is a problem that a level difference occurs between the semiconductor wafer and the sealing resin. Such a level difference may lead to defects such as insufficient protection of the semiconductor wafer and inability to form metal wirings. In addition, paste residues are also likely to occur due to this level difference. [Prior Art Literature] [Patent Literature]
專利文獻1:日本專利特開2001-308116號公報 專利文獻2:日本專利特開2001-313350號公報 Patent Document 1: Japanese Patent Laid-Open No. 2001-308116 Patent Document 2: Japanese Patent Laid-Open No. 2001-313350
[發明所欲解決之問題][Problems to be Solved by Invention]
本發明旨在解決上述先前之課題,其目的在於提供一種黏著片材,其對密封半導體晶片之密封樹脂及半導體晶片具有適度之黏著性,可容易地自該密封樹脂剝離,剝離時不易產生糊劑殘留,且於將黏著片材剝離後半導體晶片與密封樹脂之間不易出現階差。 [解決問題之技術手段] The present invention is intended to solve the above-mentioned problems, and its object is to provide an adhesive sheet which has moderate adhesiveness to a sealing resin for sealing a semiconductor chip and a semiconductor chip, can be easily peeled off from the sealing resin, and is less likely to produce paste during peeling The agent remains, and the level difference between the semiconductor wafer and the sealing resin is less likely to occur after the adhesive sheet is peeled off. [Technical means to solve problems]
本發明之黏著片材具備基材與配置於該基材之至少一側之黏著劑層,該黏著劑層含有丙烯酸系黏著劑,該黏著片材之使用TMA(Thermomechanical Analyzer,熱機械分析儀)測定之於23℃環境中之沈入量為5 μm以下,該黏著劑層之利用脈衝NMR所得之S成分之T 2弛豫時間(T 2s)為45 μsec以下。 於一實施方式中,於上述黏著劑層表面滴加4-第三丁基苯基縮水甘油醚,靜置1分鐘後該黏著劑層之厚度變化率為160%以下。 於一實施方式中,於上述黏著劑層表面滴加4-第三丁基苯基縮水甘油醚,靜置1分鐘後該黏著劑層之厚度變化量為20 μm以下。 於一實施方式中,上述黏著劑層含有黏著劑,該黏著劑包含sp(Solubility Parameter,溶解度參數)值為18(cal/cm 3) 1/2~20(cal/cm 3) 1/2之基礎聚合物。 於一實施方式中,上述丙烯酸系黏著劑包含丙烯酸系聚合物之交聯體作為基礎聚合物。 於一實施方式中,上述丙烯酸系黏著劑包含環氧系交聯劑。 於一實施方式中,上述環氧系交聯劑之調配量相對於丙烯酸系聚合物100重量份為0.6重量份~15重量份。 於一實施方式中,上述基材為由玻璃轉移溫度(Tg)為25℃以上之樹脂構成之樹脂片材。 於一實施方式中,上述基材之厚度相對於黏著片材之總厚度為20%~90%。 於一實施方式中,上述黏著片材之使用TMA所得之於145℃環境中之沈入量為1 μm~35 μm。 於一實施方式中,上述黏著劑層在受到加熱處理時之氮氣之產生量為0.06重量%~1重量%。 於一實施方式中,上述黏著片材具備:上述基材、配置於該基材之一側之上述黏著劑層、及配置於該基材之與該黏著劑層相反一側之第2黏著劑層。 於一實施方式中,上述黏著片材為半導體晶片之樹脂密封步驟中使用之暫時固定材。 於一實施方式中,上述黏著片材係於上述黏著片材上使密封樹脂硬化時使用。 [發明之效果] The adhesive sheet of the present invention includes a base material and an adhesive layer disposed on at least one side of the base material, the adhesive layer contains an acrylic adhesive, and the adhesive sheet uses TMA (Thermomechanical Analyzer, thermomechanical analyzer) The measured amount of sinking in a 23°C environment was 5 μm or less, and the T 2 relaxation time (T 2s ) of the S component of the adhesive layer obtained by pulse NMR was 45 μsec or less. In one embodiment, 4-tert-butylphenyl glycidyl ether is dropped on the surface of the adhesive layer, and the thickness change rate of the adhesive layer is less than 160% after standing for 1 minute. In one embodiment, 4-tert-butylphenyl glycidyl ether is dropped on the surface of the adhesive layer, and after standing for 1 minute, the thickness change of the adhesive layer is less than 20 μm. In one embodiment, the adhesive layer contains an adhesive, and the adhesive includes a sp (Solubility Parameter) value of 18 (cal/cm 3 ) 1/2 to 20 (cal/cm 3 ) 1/2 base polymer. In one embodiment, the above-mentioned acrylic adhesive includes a cross-linked body of an acrylic polymer as a base polymer. In one embodiment, the above-mentioned acrylic adhesive includes an epoxy-based crosslinking agent. In one embodiment, the mixing amount of the epoxy-based crosslinking agent is 0.6 parts by weight to 15 parts by weight with respect to 100 parts by weight of the acrylic polymer. In one Embodiment, the said base material is a resin sheet which consists of resin whose glass transition temperature (Tg) is 25 degreeC or more. In one embodiment, the thickness of the substrate is 20% to 90% relative to the total thickness of the adhesive sheet. In one embodiment, the sinking amount of the above-mentioned adhesive sheet obtained by using TMA in a 145° C. environment is 1 μm˜35 μm. In one embodiment, the amount of nitrogen gas generated when the adhesive layer is heat-treated is 0.06% by weight to 1% by weight. In one embodiment, the above-mentioned adhesive sheet includes: the above-mentioned substrate, the above-mentioned adhesive layer arranged on one side of the substrate, and a second adhesive arranged on the opposite side of the substrate and the adhesive layer Floor. In one embodiment, the above-mentioned adhesive sheet is a temporary fixing material used in the resin sealing step of the semiconductor chip. In one Embodiment, the said adhesive sheet is used when hardening a sealing resin on the said adhesive sheet. [Effect of invention]
根據本發明,可提供一種黏著片材,其對密封半導體晶片之密封樹脂及半導體晶片具有適度之黏著性,可容易地自該密封樹脂剝離,剝離時不易產生糊劑殘留,且於將黏著片材剝離後半導體晶片與密封樹脂之間不易出現階差。According to the present invention, it is possible to provide an adhesive sheet which has moderate adhesiveness to the sealing resin for sealing the semiconductor chip and the semiconductor chip, can be easily peeled off from the sealing resin, is less likely to produce paste residue during peeling, and can be used when the adhesive sheet is peeled off. After the material is peeled off, the level difference between the semiconductor wafer and the sealing resin is less likely to occur.
A. 黏著片材之概要圖1係本發明之一實施方式之黏著片材之概略剖視圖。黏著片材100具備基材10與配置於基材10之至少一側之黏著劑層(第1黏著劑層)20。黏著劑層含有丙烯酸系黏著劑。
A. Outline of Adhesive Sheet FIG. 1 is a schematic cross-sectional view of an adhesive sheet according to an embodiment of the present invention. The
本發明之黏著片材能夠較佳地用作用樹脂密封半導體晶片時之暫時固定材。更詳細而言,本發明之黏著片材係於該黏著片材之黏著劑層上排列半導體晶片,利用樹脂(通常為環氧系樹脂)包覆該半導體晶片,藉由使該密封樹脂硬化而用樹脂密封半導體晶片,此時能夠用作該半導體晶片之暫時固定材。用樹脂密封半導體晶片後,於特定之後續步驟(例如密封樹脂之背面研削、形成圖案、形成凸塊、切晶(切割成晶片))時,能夠將上述黏著片材從由密封樹脂與半導體晶片構成之構造體剝離。密封樹脂之環氧當量例如為50 g/eq~500 g/eq。The adhesive sheet of the present invention can be preferably used as a temporary fixing material when resin-sealing a semiconductor wafer. More specifically, in the adhesive sheet of the present invention, semiconductor chips are arranged on the adhesive layer of the adhesive sheet, the semiconductor chips are covered with resin (usually epoxy resin), and the sealing resin is cured by curing the sealing resin. The semiconductor wafer is sealed with resin, and can be used as a temporary fixing material for the semiconductor wafer at this time. After sealing the semiconductor wafer with resin, in specific subsequent steps (such as backside grinding of the sealing resin, patterning, bump formation, and dicing (dicing into wafers)), the above-mentioned adhesive sheet can be separated from the sealing resin and the semiconductor wafer. The constituent structures are peeled off. The epoxy equivalent of the sealing resin is, for example, 50 g/eq to 500 g/eq.
上述黏著片材之使用TMA所得之於23℃環境中之沈入量為5 μm以下。又,黏著劑層之利用脈衝NMR所得之S成分之T 2弛豫時間(T 2s)為45 μsec以下。藉由具有該等特徵之黏著片材,防止於黏著片材上用樹脂密封半導體晶片後,將黏著片材剝離時半導體晶片與密封樹脂之間出現階差。 The sinking amount of the above-mentioned adhesive sheet obtained by using TMA in a 23°C environment is 5 μm or less. In addition, the T 2 relaxation time (T 2s ) of the S component of the adhesive layer obtained by pulse NMR was 45 μsec or less. With the adhesive sheet having these characteristics, after the semiconductor wafer is sealed with resin on the adhesive sheet, the level difference between the semiconductor wafer and the sealing resin is prevented when the adhesive sheet is peeled off.
認為上述半導體晶片與密封樹脂之間出現階差之重要原因在於,黏著劑層成分向密封樹脂中轉移;樹脂密封時對半導體晶片負載之力導致半導體晶片埋入至黏著劑層內等。使用圖2(a)進行更詳細之說明。圖2(a)表示於半導體晶片之樹脂密封時使用先前之黏著片材100'之情形之一例。黏著片材100'具有黏著劑層,將該黏著劑層外面作為貼附面。先前於用樹脂密封半導體晶片時,首先於黏著片材100'上貼附半導體晶片1(a-i)。其後,以密封半導體晶片1之方式塗佈包含作為密封樹脂2之前驅物之單體的組合物2'(a-ii);其後,使該組合物2'硬化(a-iii)。再者,作為上述組合物,例如使用包含萘型二官能環氧樹脂(環氧當量:144)之組合物。繼而,於特定之後續步驟時,自包含半導體晶片1與密封樹脂2之構造體A剝離黏著片材100'(a-iv)。於此種操作過程中,(a-ii)表示之步驟及(a-iii)表示之步驟時黏著劑層與密封樹脂之間發生成分轉移,密封樹脂中形成黏著劑成分與密封樹脂成分之混合相。若形成該混合相,則於將黏著片材剝離時,混合相受到破壞,密封樹脂之一部分與黏著片材一起被剝離,其結果於半導體晶片與密封樹脂之間出現階差。又,於(a-ii)表示之步驟及(a-iii)表示之步驟中,對半導體晶片負載之力導致半導體晶片之一部分埋入至黏著劑層內。半導體晶片向黏著劑層內之埋入亦為引起半導體晶片與密封樹脂間之階差之重要原因。It is considered that the important reasons for the level difference between the semiconductor wafer and the sealing resin are that the components of the adhesive layer are transferred to the sealing resin, and the semiconductor wafer is buried in the adhesive layer due to the force applied to the semiconductor wafer during resin sealing. A more detailed description is given using FIG. 2(a). FIG. 2( a ) shows an example of the case where the conventional
於本發明中,藉由將使用TMA所得之於23℃環境中之沈入量設為5 μm以下,能夠防止黏著劑層成分向密封樹脂中之轉移及半導體晶片向黏著劑層內之埋入(尤其是半導體晶片向黏著劑層內之埋入)(圖2(b))。又,藉由將黏著劑層之利用脈衝NMR所得之S成分之T 2弛豫時間(T 2s)設為45 μsec以下,能夠防止黏著劑層成分向密封樹脂中之轉移及半導體晶片向黏著劑層內之埋入(尤其是黏著劑層成分向密封樹脂中之轉移)(圖2(b))。 In the present invention, by setting the amount of sinking in a 23° C. environment obtained by using TMA to 5 μm or less, it is possible to prevent the transfer of the components of the adhesive layer into the sealing resin and the embedding of the semiconductor wafer into the adhesive layer. (especially the embedding of the semiconductor wafer into the adhesive layer) (FIG. 2(b)). In addition, by setting the T 2 relaxation time (T 2s ) of the S component of the adhesive layer obtained by pulsed NMR to 45 μsec or less, the transfer of the adhesive layer component to the sealing resin and the transfer of the semiconductor wafer to the adhesive can be prevented Embedding within the layer (especially the transfer of the adhesive layer components into the sealing resin) (Fig. 2(b)).
黏著片材之使用TMA所得之於23℃環境中之沈入量較佳為4 μm以下,更佳為3.5 μm,進而較佳為3 μm以下。若處於此種範圍,則本發明之效果顯著。黏著片材之使用TMA所得之於23℃環境中之沈入量越小越佳,其下限較佳為0.1 μm(較佳為0.01 μm)。例如,藉由適當調整構成黏著劑層之黏著劑之組成、該黏著劑所含之基礎聚合物之結構(尤其是交聯密度),可實現上述範圍之沈入量。The sinking amount of the adhesive sheet obtained by using TMA in a 23° C. environment is preferably 4 μm or less, more preferably 3.5 μm, and still more preferably 3 μm or less. Within such a range, the effect of the present invention is remarkable. The amount of sinking in the 23°C environment obtained by using TMA of the adhesive sheet is preferably as small as possible, and the lower limit is preferably 0.1 μm (preferably 0.01 μm). For example, by appropriately adjusting the composition of the adhesive constituting the adhesive layer and the structure (especially the crosslinking density) of the base polymer contained in the adhesive, the sinking amount in the above-mentioned range can be achieved.
「黏著片材之使用TMA所得之於23℃環境中之沈入量」意指使用熱機械分析機,使探針與黏著劑層(第1黏著劑層)接觸,經過60分鐘後之沈入量。測定條件設為探針:針入、氮氣流量:50.0 ml/min、壓入負載:0.01 N。又,於黏著片材僅在基材之一側具有黏著劑層之情形(即,無後述第2黏著劑層之情形)時,於基材之與黏著劑層(第1黏著劑層)相反一側之面形成標準黏著劑層後,進行上述測定。標準黏著劑層為塗佈黏著劑層形成用組合物所形成之厚度45 μm之黏著劑層,上述黏著劑層形成用組合物係將丙烯酸系共聚物(丙烯酸2-乙基己酯(2EHA)、丙烯酸乙酯(EA)、甲基丙烯酸甲酯(MMA)及丙烯酸2-羥基乙酯(HEA)之共聚物,2EHA結構單元:EA結構單元:MMA結構單元:HEA結構單元=30:70:5:5(重量比)(分子量(Mw=45萬)))100重量份、黏著賦予劑(YASUHARA Chemicals公司製造,商品名「Mighty Ace G125」)10重量份、異氰酸酯系交聯劑(Tosoh公司製造,商品名「Coronate L」)2重量份、熱膨脹性微小球(松本油脂製藥公司製造,商品名「Matsumoto Microsphere F-190D」)30重量份、及甲苯進行混合而獲得。"The amount of sinking in the 23°C environment obtained by using TMA of the adhesive sheet" means that the probe was brought into contact with the adhesive layer (the first adhesive layer) using a thermomechanical analyzer, and the sinking occurred after 60 minutes. quantity. The measurement conditions were set as probe: needle penetration, nitrogen flow rate: 50.0 ml/min, and pressure load: 0.01 N. In addition, in the case where the adhesive sheet has an adhesive layer only on one side of the base material (that is, when there is no second adhesive layer described later), the base material is opposite to the adhesive layer (first adhesive layer) After the standard adhesive layer was formed on one side, the above-mentioned measurement was carried out. The standard adhesive layer is an adhesive layer with a thickness of 45 μm formed by coating the composition for forming an adhesive layer. The composition for forming an adhesive layer is an acrylic copolymer (2-ethylhexyl acrylate (2EHA) , copolymer of ethyl acrylate (EA), methyl methacrylate (MMA) and 2-hydroxyethyl acrylate (HEA), 2EHA structural unit: EA structural unit: MMA structural unit: HEA structural unit=30:70: 5:5 (weight ratio) (molecular weight (Mw=450,000))) 100 parts by weight, adhesion imparting agent (manufactured by YASUHARA Chemicals, trade name "Mighty Ace G125") 10 parts by weight, isocyanate-based crosslinking agent (Tosoh Corporation) It was obtained by mixing 2 parts by weight of heat-expandable microspheres (manufactured by Matsumoto Oil Pharmaceutical Co., Ltd., trade name "Matsumoto Microsphere F-190D"), and toluene.
黏著片材之使用TMA所得之於145℃環境中之沈入量較佳為1 μm~35 μm,更佳為1 μm~34 μm,進而較佳為2 μm~34 μm。若處於此種範圍,則本發明之效果顯著。又,即便經歷高溫環境(例如樹脂密封時之加熱處理環境),亦防止出現半導體晶片向黏著劑層內埋入之情況。The sinking amount of the adhesive sheet obtained by using TMA in an environment of 145° C. is preferably 1 μm to 35 μm, more preferably 1 μm to 34 μm, and more preferably 2 μm to 34 μm. Within such a range, the effect of the present invention is remarkable. Moreover, even if it experiences a high temperature environment (for example, the heat processing environment at the time of resin sealing), a semiconductor chip is prevented from being buried in the adhesive layer.
圖3係本發明之另一實施方式之黏著片材之概略剖視圖。黏著片材200於基材10之與黏著劑層20相反一側進而具備第2黏著劑層30。即,黏著片材200依序具備黏著劑層20、基材10、及第2黏著劑層30。藉由具備第2黏著劑層30,於載台上進行樹脂密封時,將第2黏著劑層30側貼附於該載台,而能夠固定性良好地配置黏著片材200。3 is a schematic cross-sectional view of an adhesive sheet according to another embodiment of the present invention. The
於一實施方式中,第2黏著劑層包含熱膨脹性微小球。該熱膨脹性微小球能夠於特定溫度下膨脹。藉由將包含此種熱膨脹性微小球之黏著劑層加熱至特定溫度以上,熱膨脹性微小球膨脹,黏著面(即第2黏著劑層表面)產生凹凸,黏著力降低或消失。若形成包含熱膨脹性微小球之第2黏著劑層,則於固定黏著片材(例如固定於載台)時表現出所需之黏著性,於剝離黏著片材(例如自載台剝離)時藉由加熱黏著力降低或消失而表現出良好之剝離性。In one embodiment, the second adhesive layer includes thermally expandable microspheres. The heat-expandable microspheres can expand at a specific temperature. By heating the adhesive layer containing such heat-expandable microspheres to a predetermined temperature or higher, the heat-expandable microspheres expand, resulting in unevenness on the adhesive surface (ie, the surface of the second adhesive layer), and the adhesive force decreases or disappears. When the second adhesive layer containing the thermally expandable microspheres is formed, the adhesiveness required when the adhesive sheet is fixed (for example, to a stage) can be exhibited, and when the adhesive sheet is peeled off (for example, peeled off from the stage) It exhibits good peelability due to the decrease or disappearance of the heating adhesive force.
本發明之黏著片材於將黏著劑層貼附於聚對苯二甲酸乙二酯時在23℃下之黏著力A較佳為0.05 N/20 mm~1 N/20 mm,更佳為0.1 N/20 mm~10 N/20 mm,進而較佳為0.1 N/20 mm~5 N/20 mm,尤佳為0.2 N/20 mm~2 N/20 mm,最佳為0.2 N/20 mm~1 N/20 mm。若處於此種範圍,則可獲得能夠良好地固定被黏著體(例如半導體晶片)、且剝離時糊劑殘留較少之黏著片材。再者,於本說明書中,所謂「將黏著劑層貼附於聚對苯二甲酸乙二酯時在23℃下之黏著力」係指如下黏著力:於聚對苯二甲酸乙二酯膜(厚度25 μm)貼合黏著片材(寬度20 mm×長度140 mm)之黏著劑層(貼合條件:用2 kg壓輥來回滾壓1次),於23℃之環境溫度下放置30分鐘後,將該試樣供於拉伸試驗(剝離速度:300 mm/min、剝離角度180°)進行測定。The adhesive force A of the adhesive sheet of the present invention at 23° C. when the adhesive layer is attached to polyethylene terephthalate is preferably 0.05 N/20 mm to 1 N/20 mm, more preferably 0.1 N/20 mm to 10 N/20 mm, more preferably 0.1 N/20 mm to 5 N/20 mm, more preferably 0.2 N/20 mm to 2 N/20 mm, most preferably 0.2 N/20 mm ~1N/20mm. Within such a range, an adherend (eg, a semiconductor wafer) can be favorably fixed, and an adhesive sheet can be obtained that has less paste residue when peeled off. Furthermore, in this specification, the so-called "adhesive force at 23°C when the adhesive layer is attached to polyethylene terephthalate" refers to the following adhesive force: on the polyethylene terephthalate film (Thickness 25 μm) Laminate the adhesive layer of the adhesive sheet (
本發明之黏著片材於黏著劑層貼附矽晶片時在150℃下之剪切接著力B較佳為500 g以上,更佳為700 g~1500 g,進而較佳為800 g~1200 g。若處於此種範圍,則黏著劑之凝集力較高,即便於高溫下(例如用於使密封樹脂硬化之加熱步驟)亦具有較佳之黏著力,且可防止配置於黏著片材上之被黏著體(例如半導體晶片)發生位置偏移。剪切接著力可藉由如下方式測定:於黏著劑層上以不接觸晶片角之方式垂直地貼附矽晶片(尺寸:5 mm×5 mm)之鏡面後,於130℃下加熱30分鐘使矽晶片密接於黏著劑表面,其後,於測定溫度(剪切接著力B測定之情形時為150℃)下,以剪切速度500 μm/sec、沿與晶片水平之方向施加外力,藉此獲得荷重-位移曲線,自該曲線讀取最大破壞荷重。作為測定裝置,例如使用Nordson公司製造之dage4000。又,上述測定時,可使測定端子位於距黏著劑層表面高250 μm之位置。The shear adhesion force B at 150° C. of the adhesive sheet of the present invention when the adhesive layer is attached to the silicon wafer is preferably 500 g or more, more preferably 700 g to 1500 g, and more preferably 800 g to 1200 g . Within this range, the cohesive force of the adhesive is high, and even at a high temperature (for example, a heating step for hardening the sealing resin), it has a good adhesive force, and can prevent the adhesive sheet disposed on the adhesive sheet from being stuck. A body, such as a semiconductor wafer, is displaced. The shear adhesion force can be measured by the following method: after vertically attaching a mirror surface of a silicon wafer (size: 5 mm × 5 mm) on the adhesive layer without touching the corner of the wafer, heating at 130°C for 30 minutes The silicon wafer is adhered to the surface of the adhesive, and then, at the measurement temperature (150°C in the case of the shear adhesion force B measurement), an external force is applied in a direction horizontal to the wafer at a shear rate of 500 μm/sec. A load-displacement curve is obtained from which the maximum failure load is read. As a measuring apparatus, for example, dage4000 manufactured by Nordson Corporation is used. In addition, in the above measurement, the measurement terminal can be located at a position 250 μm higher than the surface of the adhesive layer.
本發明之黏著片材於黏著劑層貼附矽晶片時在190℃下之剪切接著力較佳為300 g~1000 g,更佳為350 g~750 g,進而較佳為400 g~600 g。若處於此種範圍,則於上述黏著片材具備包含熱膨脹性微小球之第2黏著劑層之情形時,於使該第2黏著劑層側表現出剝離性時,即,進行加熱以使該熱膨脹性微小球膨脹時,能夠良好地固定黏著劑層上之被黏著體。The shear adhesion force of the adhesive sheet of the present invention at 190° C. when the adhesive layer is attached to the silicon wafer is preferably 300 g-1000 g, more preferably 350 g-750 g, and more preferably 400 g-600 g g. Within such a range, when the above-mentioned pressure-sensitive adhesive sheet includes a second pressure-sensitive adhesive layer containing heat-expandable microspheres, when the second pressure-sensitive adhesive layer side is made to express releasability, that is, heating is performed so that the When the heat-expandable microspheres expand, the adherend on the adhesive layer can be well fixed.
本發明之黏著片材之厚度較佳為3 μm~300 μm,更佳為5 μm~150 μm,進而較佳為10 μm~100 μm。The thickness of the adhesive sheet of the present invention is preferably 3 μm to 300 μm, more preferably 5 μm to 150 μm, and still more preferably 10 μm to 100 μm.
B. 黏著劑層上述黏著劑層係由包含基礎聚合物之黏著劑構成。如上所述,黏著劑層之利用脈衝NMR所得之S成分之T 2弛豫時間(T 2s)為45 μsec以下。所謂弛豫時間,意指於脈衝NMR測定中,照射使作為測定對象之原子激發的適宜之能量後,激發態之原子(團)恢復至基態所經過之時間。使原子(團)成為何種激發態可藉由照射能量值或照射時間來控制。又,激發態之原子(團)向基態恢復時,已知存在各種能量弛豫機制,根據該弛豫機制而決定弛豫時間(例如《面向化學工作者之最新NMR概論》, 化學同人(1997))。本發明者等人於下述條件下使丙烯酸系黏著劑(實質上為黏著劑所含之丙烯酸系聚合物)之 1H原子激發,計測其後之弛豫行為,進而對計測值進行解析,結果發現,其中,T 2弛豫時間之S成分(T 2s)可用作瞭解與構成黏著劑層之黏著劑所含之基礎聚合物(代表性為丙烯酸系聚合物)之交聯程度有關的分子運動之資訊,並發現藉由特定該T 2弛豫時間之S成分(T 2s),可獲得上述效果。T 2s較短,則表示與基礎聚合物之交聯程度有關的分子運動處於受限制狀態,即,表示進一步交聯而聚合物整體亦處於運動自由度低下狀態。於此種狀態之丙烯酸系黏著劑中,基礎聚合物間之間隙較小,抑制黏著劑層成分向密封樹脂中之轉移、及密封樹脂所含之低分子量成分向黏著劑層中之轉移。其結果,防止於黏著片材上用樹脂密封半導體晶片後,將黏著片材剝離時半導體晶片與密封樹脂之間出現階差。 B. Adhesive layer The above-mentioned adhesive layer is composed of an adhesive including a base polymer. As described above, the T 2 relaxation time (T 2s ) of the S component of the adhesive layer obtained by pulse NMR is 45 μsec or less. The relaxation time refers to the time elapsed for the atoms (groups) in the excited state to return to the ground state after irradiating a suitable energy to excite the atoms to be measured in pulsed NMR measurement. Which excited state an atom (cluster) becomes can be controlled by the irradiation energy value or irradiation time. In addition, when the atoms (groups) in the excited state return to the ground state, it is known that there are various energy relaxation mechanisms, and the relaxation time is determined according to the relaxation mechanism (for example, "The latest NMR introduction for chemists", Chemist (1997) )). The inventors of the present invention excited the 1 H atom of the acrylic adhesive (substantially the acrylic polymer contained in the adhesive) under the following conditions, measured the relaxation behavior thereafter, and analyzed the measured values. As a result, it was found that the S component (T 2s ) of the T 2 relaxation time can be used to understand the degree of cross-linking of the base polymer (representatively acrylic polymer) contained in the adhesive constituting the adhesive layer. information on molecular motion, and found that the above effect can be obtained by specifying the S component (T 2s ) of the T 2 relaxation time. If T 2s is short, it means that the molecular motion related to the degree of cross-linking of the base polymer is restricted, that is, it means that the degree of freedom of movement of the polymer as a whole is also reduced due to further cross-linking. In the acrylic adhesive in this state, the gap between the base polymers is small, and the transfer of the components of the adhesive layer to the sealing resin and the transfer of the low molecular weight components contained in the sealing resin to the adhesive layer are suppressed. As a result, after sealing the semiconductor wafer with resin on the adhesive sheet, it is possible to prevent the occurrence of a level difference between the semiconductor wafer and the sealing resin when the adhesive sheet is peeled off.
黏著劑層之利用脈衝NMR所得之S成分之T 2弛豫時間(T 2s)較佳為10 μsec~50 μsec,更佳為10 μsec~45 μsec,進而較佳為10 μsec~40 μsec。若處於此種範圍,則上述效果顯著。 The T 2 relaxation time (T 2s ) of the S component of the adhesive layer obtained by pulsed NMR is preferably 10 μsec to 50 μsec, more preferably 10 μsec to 45 μsec, and more preferably 10 μsec to 40 μsec. Within such a range, the above-mentioned effects are remarkable.
利用脈衝NMR所得之S成分之T
2弛豫時間(T
2s)可以如下方式求出:取100 mg黏著劑層作為測定樣品,藉由固體回波法測定獲得T
2弛豫曲線,將該T
2弛豫曲線代入下式(1)。
M(t)=α・exp(-(1/Wa)(t/T
2s)
Wa)
+β・exp(-(1/Wa)(t/T
2L)
Wa)・・・(1)
M(t):自由誘導衰減
α:弛豫時間較短之成分(S成分)之質子比率(%)
T
2s:S成分之T
2弛豫時間(msec)
β:弛豫時間較長之成分(L成分)之質子比率(%)
T
2L:L成分之T
2弛豫時間(msec)
t:觀測時間(msec)
Wa:形狀係數(=1)
上述測定中之測定條件如下所示。
・90°脈衝寬度:2.1 μsec
・重複時間:1 sec
・累計次數:32次
・測定溫度:30℃
The T 2 relaxation time (T 2s ) of the S component obtained by pulsed NMR can be obtained as follows: 100 mg of the adhesive layer is taken as a measurement sample, and a
於上述黏著劑層表面滴加4-第三丁基苯基縮水甘油醚,靜置1分鐘後該黏著劑層之厚度變化率較佳為160%以下,更佳為150%以下,進而較佳為120%以下,尤佳為100%以下。該厚度變化率為此種範圍之黏著劑層之交聯密度較高,防止黏著劑層/密封樹脂間發生成分轉移,其結果防止於黏著片材上用樹脂密封半導體晶片後,將黏著片材剝離時半導體晶片與密封樹脂之間出現階差。上述厚度變化率越小越佳,其下限例如20%(較佳為10%)。上述厚度變化率(及後述厚度變化量)例如可藉由較佳地選擇丙烯酸系黏著劑所含之基礎聚合物(代表性為丙烯酸系聚合物)而成為上述範圍。例如,藉由使用碳數較多(例如4以上、較佳為8以上)之丙烯酸系聚合物,可形成厚度變化率(及後述厚度變化量)較小之黏著劑層。上述厚度變化率係以如下方式求出:於黏著劑層之表面滴加特定量(使用口徑22 mm之注射器,0.02 g)之4-第三丁基苯基縮水甘油醚,於23℃、50%RH之環境下放置1分鐘,拭去4-第三丁基苯基縮水甘油醚後,由該滴加位置之厚度(Dt)與上述滴加操作前之該位置之厚度(It),根據算式:(Dt-It)/It求出。4-tert-butylphenyl glycidyl ether is dripped on the surface of the above-mentioned adhesive layer, and after standing for 1 minute, the thickness change rate of the adhesive layer is preferably 160% or less, more preferably 150% or less, and more preferably It is 120% or less, and it is especially preferable that it is 100% or less. The cross-linking density of the adhesive layer within this range of the thickness change rate is high, which prevents the transfer of components between the adhesive layer and the sealing resin. A level difference occurs between the semiconductor wafer and the sealing resin during peeling. The thickness change rate is preferably as small as possible, and the lower limit thereof is, for example, 20% (preferably 10%). The said thickness change rate (and the thickness change amount mentioned later) can be set to the said range by suitably selecting the base polymer (representatively an acrylic polymer) contained in an acrylic adhesive, for example. For example, by using an acrylic polymer having a large number of carbon atoms (for example, 4 or more, preferably 8 or more), an adhesive layer with a small thickness change rate (and thickness change amount described later) can be formed. The above-mentioned thickness change rate is obtained by the following method: drop a specific amount (using a syringe with a diameter of 22 mm, 0.02 g) of 4-tert-butylphenyl glycidyl ether on the surface of the adhesive layer, and at 23 ° C, 50 Place for 1 minute under the environment of %RH, after wiping off 4-tert-butylphenyl glycidyl ether, from the thickness (Dt) of the drop-dropping position and the thickness (It) of the position before the above-mentioned drop-dropping operation, according to Formula: (Dt-It)/It is calculated.
於上述黏著劑層表面滴加4-第三丁基苯基縮水甘油醚,靜置1分鐘後該黏著劑層之厚度變化量較佳為20 μm以下,更佳為15 μm以下,進而較佳為10 μm以下,尤佳為6 μm以下。該厚度變化量為此種範圍之黏著劑層之交聯密度較高,防止黏著劑層/密封樹脂間發生成分轉移,其結果防止於黏著片材上用樹脂密封半導體晶片後,將黏著片材剝離時半導體晶片與密封樹脂之間出現階差。上述厚度變化量越小越佳,其下限例如3 μm(較佳為1 μm)。上述厚度變化量係由上述Dt與It,根據算式:Dt-It求出。4-tert-butylphenyl glycidyl ether is added dropwise on the surface of the above-mentioned adhesive layer, and after standing for 1 minute, the thickness change of the adhesive layer is preferably 20 μm or less, more preferably 15 μm or less, and more preferably It is 10 micrometers or less, More preferably, it is 6 micrometers or less. The cross-linking density of the adhesive layer with the thickness variation in this range is high, which prevents the transfer of components between the adhesive layer and the sealing resin. As a result, after sealing the semiconductor wafer with the resin on the adhesive sheet, A level difference occurs between the semiconductor wafer and the sealing resin during peeling. The thickness variation is preferably as small as possible, and the lower limit thereof is, for example, 3 μm (preferably 1 μm). The said thickness change amount is calculated|required from the said Dt and It based on an arithmetic formula: Dt-It.
上述黏著劑層之凝膠分率較佳為75%以上,更佳為85%以上,進而較佳為90%以上。若處於此種範圍,則藉由交聯使基礎聚合物之分子運動得到良好限制,可獲得防止黏著劑層/密封樹脂間發生成分轉移之黏著劑層。黏著劑層之凝膠分率越高越佳,其上限例如99.5%。再者,凝膠分率係將已交聯之黏著劑於乙酸乙酯中浸漬7天後加以乾燥,根據(浸漬後之乾燥重量/浸漬前之乾燥重量)×100求出。The gel fraction of the adhesive layer is preferably 75% or more, more preferably 85% or more, and still more preferably 90% or more. Within such a range, the molecular motion of the base polymer is well restrained by crosslinking, and an adhesive layer that prevents component transfer between the adhesive layer and the sealing resin can be obtained. The higher the gel fraction of the adhesive layer, the better, and the upper limit is, for example, 99.5%. In addition, the gel fraction was calculated|required by (dry weight after immersion/dry weight before immersion)*100 after immersing the crosslinked adhesive in ethyl acetate for 7 days and drying.
上述黏著劑層在受到加熱處理時之氮氣之產生量較佳為0.06重量%~1.0重量%,更佳為0.06重量%~0.9重量%。對黏著劑層進行加熱處理時之氮氣之產生量為此種範圍之情形時,丙烯酸系黏著劑充分發揮凝集力,抑制密封樹脂之低分子量成分向黏著劑層中轉移,藉此不會形成黏著劑層成分與密封樹脂成分之混合層,而於半導體晶片與密封樹脂之界面不易出現階差。黏著劑層在受到加熱處理時之氮氣量係以如下方式求出:採集2 mg黏著劑層,放在瓷板上,利用微天平稱重後,對該樣品於熱分解爐800℃/氧化爐900℃之條件下進行加熱,使用TN(微量總氮分析)裝置求出所產生之氮氣量。測定時之各條件可設為如下。 ・載氣:O 2(300 mL/min)、Ar(300 mL/min) ・標準試樣:吡啶/甲苯溶液 ・檢測器:減壓化學發光檢測器 ・範圍:高濃度 The amount of nitrogen gas generated when the adhesive layer is heat-treated is preferably 0.06 to 1.0% by weight, more preferably 0.06 to 0.9% by weight. When the amount of nitrogen gas generated during the heat treatment of the adhesive layer is within this range, the acrylic adhesive fully exerts its cohesive force and suppresses the transfer of low molecular weight components of the sealing resin into the adhesive layer, thereby preventing the formation of sticking. The mixed layer of the agent layer component and the sealing resin component is less likely to have a step difference at the interface between the semiconductor chip and the sealing resin. The amount of nitrogen gas in the adhesive layer when it is heated is obtained by the following method: collect 2 mg of the adhesive layer, put it on a ceramic plate, and weigh it with a microbalance. Heating was performed under the condition of 900°C, and the amount of generated nitrogen gas was determined using a TN (total trace nitrogen analyzer) apparatus. Each condition in the measurement can be set as follows.・Carrier gas: O 2 (300 mL/min), Ar (300 mL/min) ・Standard sample: Pyridine/toluene solution ・Detector: Decompression chemiluminescence detector ・Range: High concentration
上述黏著劑層之厚度較佳為1 μm~50 μm,更佳為3 μm~30 μm,進而較佳為5 μm~20 μm。若處於此種範圍,則可獲得即便密封步驟時之加壓亦不易使半導體晶片埋入樹脂內之黏著片材。The thickness of the above-mentioned adhesive layer is preferably 1 μm to 50 μm, more preferably 3 μm to 30 μm, and still more preferably 5 μm to 20 μm. Within such a range, an adhesive sheet that does not easily embed the semiconductor wafer in the resin can be obtained even under pressure during the sealing step.
上述黏著劑層於25℃下藉由奈米壓痕法測定之彈性模數較佳為未達100 MPa,更佳為0.1 MPa~50 MPa,進而較佳為0.1 MPa~10 MPa。若處於此種範圍,則可獲得具有適度之黏著力之黏著片材。所謂藉由奈米壓痕法測定之彈性模數,係指在包括負載時、卸載時在內之整個過程中連續地測定將壓頭壓入至試樣時對壓頭施加之負載荷重及壓入深度,自所獲得之負載荷重-壓入深度曲線求出之彈性模數。於本說明書中,所謂藉由奈米壓痕法測定之彈性模數係指於荷重:1 mN、負載/卸載速度:0.1 mN/s、保持時間:1s之測定條件下,藉由如上方式測定所得之彈性模數。The elastic modulus of the adhesive layer measured by the nanoindentation method at 25°C is preferably less than 100 MPa, more preferably 0.1 MPa to 50 MPa, and still more preferably 0.1 MPa to 10 MPa. Within such a range, an adhesive sheet having moderate adhesive force can be obtained. The so-called elastic modulus measured by the nanoindentation method refers to the continuous measurement of the load applied to the indenter when the indenter is pressed into the sample and the indentation during the entire process including loading and unloading. Depth, modulus of elasticity obtained from the obtained load-load-indentation depth curve. In this specification, the so-called elastic modulus measured by nanoindentation method refers to the measurement obtained by the above method under the measurement conditions of load: 1 mN, load/unload speed: 0.1 mN/s, holding time: 1s modulus of elasticity.
上述黏著劑層於25℃下之拉伸彈性模數較佳為未達100 MPa,更佳為0.1 MPa~50 MPa,進而較佳為0.1 MPa~10 MPa。若處於此種範圍,則可獲得具有適度之黏著力之黏著片材。再者,拉伸彈性模數可依據JIS K 7161:2008進行測定。The tensile modulus of elasticity of the adhesive layer at 25°C is preferably less than 100 MPa, more preferably 0.1 MPa to 50 MPa, and still more preferably 0.1 MPa to 10 MPa. Within such a range, an adhesive sheet having moderate adhesive force can be obtained. In addition, the tensile modulus of elasticity can be measured according to JIS K 7161:2008.
上述黏著劑層之探針黏性(probe tack)值較佳為50 N/5 mmϕ以上,更佳為75 N/5 mmϕ以上,進而較佳為100 N/5 mmϕ以上。若處於此種範圍,則可防止配置於黏著片材上之被黏著體(例如半導體晶片)發生位置偏移。探針黏性值之測定條件設為如下:探針加工速度:30 mm/min、測試速度:30 mm/min、密接荷重:100 gf、密接保持時間:1秒、探針面積:5 mmϕSUS。The probe tack value of the adhesive layer is preferably 50 N/5 mmϕ or higher, more preferably 75 N/5 mmϕ or higher, and more preferably 100 N/5 mmϕ or higher. Within such a range, positional displacement of the adherend (eg, semiconductor wafer) arranged on the adhesive sheet can be prevented. The measurement conditions of the probe viscosity value were set as follows: probe processing speed: 30 mm/min, test speed: 30 mm/min, contact load: 100 gf, contact retention time: 1 second, and probe area: 5 mmϕSUS.
上述基礎聚合物之sp值較佳為10(cal/cm 3) 1/2~30(cal/cm 3) 1/2,更佳為15(cal/cm 3) 1/2~25(cal/cm 3) 1/2,進而較佳為18(cal/cm 3) 1/2~20(cal/cm 3) 1/2。若處於此種範圍,則較佳地防止黏著劑層/密封樹脂間發生成分轉移。 The sp value of the above-mentioned base polymer is preferably 10(cal/cm 3 ) 1/2 to 30(cal/cm 3 ) 1/2 , more preferably 15(cal/cm 3 ) 1/2 to 25(cal/cm 3 ) 1/2 cm 3 ) 1/2 , more preferably 18(cal/cm 3 ) 1/2 to 20(cal/cm 3 ) 1/2 . Within such a range, the transfer of components between the adhesive layer and the sealing resin is preferably prevented.
(丙烯酸系黏著劑) 作為上述丙烯酸系黏著劑,例如可例舉:以使用1種或2種以上之(甲基)丙烯酸烷基酯作為單體成分所得之丙烯酸系聚合物(均聚物或共聚物)為預聚物,將該預聚物之交聯體作為基礎聚合物之丙烯酸系黏著劑等。再者,於本說明書中,黏著劑層中之丙烯酸系黏著劑所含之所謂「基礎聚合物」,意指使預聚物(未交聯聚合物)交聯而形成之聚合物。於一實施方式中,上述基礎聚合物具有基於丙烯酸系聚合物及環氧交聯劑之交聯體結構。 (acrylic adhesive) As the above-mentioned acrylic adhesive, for example, an acrylic polymer (homopolymer or copolymer) obtained by using one or more (meth)acrylic acid alkyl esters as a monomer component can be mentioned as a prepolymer The cross-linked body of the prepolymer is used as the acrylic adhesive of the base polymer, etc. In addition, in this specification, the so-called "base polymer" contained in the acrylic adhesive in the adhesive layer means a polymer formed by crosslinking a prepolymer (uncrosslinked polymer). In one embodiment, the above-mentioned base polymer has a cross-linked structure based on an acrylic polymer and an epoxy cross-linking agent.
作為上述(甲基)丙烯酸烷基酯之具體例,可例舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸十四烷基酯、(甲基)丙烯酸十五烷基酯、(甲基)丙烯酸十六烷基酯、(甲基)丙烯酸十七烷基酯、(甲基)丙烯酸十八烷基酯、(甲基)丙烯酸十九烷基酯、(甲基)丙烯酸二十烷基酯等(甲基)丙烯酸C1-20烷基酯。其中,較佳為具有碳數4~20(更佳為6~20、尤佳為8~18)之直鏈狀或支鏈狀烷基之(甲基)丙烯酸烷基酯,更佳為(甲基)丙烯酸2-乙基己酯。Specific examples of the above-mentioned alkyl (meth)acrylate include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, and isopropyl (meth)acrylate. , butyl (meth)acrylate, isobutyl (meth)acrylate, 2-butyl (meth)acrylate, 3-butyl (meth)acrylate, amyl (meth)acrylate, (meth)acrylate Hexyl acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, nonyl (meth)acrylate, ( isononyl meth)acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, undecyl (meth)acrylate, dodecyl (meth)acrylate, (meth)acrylate ) Tridecyl acrylate, tetradecyl (meth)acrylate, pentadecyl (meth)acrylate, hexadecyl (meth)acrylate, heptadecyl (meth)acrylate C1-20 alkyl esters of (meth)acrylates such as octadecyl (meth)acrylate, nonadecyl (meth)acrylate, and eicosyl (meth)acrylate. Among them, alkyl (meth)acrylates having a linear or branched alkyl group having a carbon number of 4 to 20 (more preferably 6 to 20, particularly preferably 8 to 18) are preferred, and (meth)acrylates are more preferred. 2-ethylhexyl meth)acrylate.
於一實施方式中,使用具有碳數為4以上(較佳為8以上)之直鏈狀或支鏈狀烷基之(甲基)丙烯酸烷基酯。若使用(甲基)丙烯酸烷基酯,則較佳地防止黏著劑層/密封樹脂間發生成分轉移。In one embodiment, an alkyl (meth)acrylate having a linear or branched alkyl group having 4 or more carbon atoms (preferably 8 or more) is used. When an alkyl (meth)acrylate is used, it is preferable to prevent the transfer of components between the adhesive layer and the sealing resin.
為了凝集力、耐熱性、交聯性等之改質,上述丙烯酸系聚合物(預聚物)視需要亦可含有能夠與上述(甲基)丙烯酸烷基酯進行共聚之其他單體成分所對應之單元。作為此種單體成分,例如可例舉:丙烯酸、甲基丙烯酸、丙烯酸羧基乙酯、丙烯酸羧基戊酯、伊康酸、順丁烯二酸、反丁烯二酸、丁烯酸等含羧基之單體;順丁烯二酸酐、伊康酸酐等酸酐單體;(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸羥基丙酯、(甲基)丙烯酸羥基丁酯、(甲基)丙烯酸羥基己酯、(甲基)丙烯酸羥基辛酯、(甲基)丙烯酸羥基癸酯、(甲基)丙烯酸羥基月桂酯、甲基丙烯酸(4-羥基甲基環己基)甲酯等含羥基之單體;苯乙烯磺酸、烯丙基磺酸、2-(甲基)丙烯醯胺-2-甲基丙磺酸、(甲基)丙烯醯胺丙磺酸、(甲基)丙烯酸磺丙酯、(甲基)丙烯醯氧基萘磺酸等含磺酸基之單體;(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-羥甲基丙烷(甲基)丙烯醯胺等(N-取代)醯胺系單體;(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸N,N-二甲基胺基乙酯、(甲基)丙烯酸第三丁基胺基乙酯等(甲基)丙烯酸胺基烷基酯系單體;(甲基)丙烯酸甲氧基乙酯、(甲基)丙烯酸乙氧基乙酯等(甲基)丙烯酸烷氧基烷基酯系單體;N-環己基順丁烯二醯亞胺、N-異丙基順丁烯二醯亞胺、N-月桂基順丁烯二醯亞胺、N-苯基順丁烯二醯亞胺等順丁烯二醯亞胺系單體;N-甲基伊康醯亞胺、N-乙基伊康醯亞胺、N-丁基伊康醯亞胺、N-辛基伊康醯亞胺、N-2-乙基己基伊康醯亞胺、N-環己基伊康醯亞胺、N-月桂基伊康醯亞胺等伊康醯亞胺系單體;N-(甲基)丙烯醯氧基亞甲基丁二醯亞胺、N-(甲基)丙烯醯基-6-氧基六亞甲基丁二醯亞胺、N-(甲基)丙烯醯基-8-氧基八亞甲基丁二醯亞胺等丁二醯亞胺系單體;乙酸乙烯酯、丙酸乙烯酯、N-乙烯基吡咯啶酮、甲基乙烯基吡咯啶酮、乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌𠯤、乙烯基吡𠯤、乙烯基吡咯、乙烯基咪唑、乙烯基㗁唑、乙烯基嗎啉、N-乙烯基羧醯胺類、苯乙烯、α-甲基苯乙烯、N-乙烯基己內醯胺等乙烯系單體;丙烯腈、甲基丙烯腈等氰基丙烯酸酯單體;(甲基)丙烯酸縮水甘油酯等含環氧基之丙烯酸系單體;(甲基)丙烯酸聚乙二醇酯、(甲基)丙烯酸聚丙二醇酯、(甲基)丙烯酸甲氧基乙二醇酯、(甲基)丙烯酸甲氧基聚丙二醇酯等二醇系丙烯酸酯單體;(甲基)丙烯酸四氫糠酯、氟化(甲基)丙烯酸酯、(甲基)丙烯酸矽酮酯等含有雜環、鹵素原子、矽原子等之丙烯酸酯系單體;己二醇二(甲基)丙烯酸酯、(聚)乙二醇二(甲基)丙烯酸酯、(聚)丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、環氧丙烯酸酯、聚酯丙烯酸酯、胺基甲酸酯丙烯酸酯等多官能單體;異戊二烯、丁二烯、異丁烯等烯烴系單體;乙烯醚等乙烯醚系單體等。該等單體成分可單獨使用或將2種以上組合使用。In order to improve cohesion, heat resistance, crosslinking properties, etc., the above-mentioned acrylic polymer (prepolymer) may contain other monomer components which can be copolymerized with the above-mentioned alkyl (meth)acrylate, if necessary. the unit. Examples of such monomer components include carboxyl-containing groups such as acrylic acid, methacrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, and crotonic acid. Monomers; anhydride monomers such as maleic anhydride and itaconic anhydride; hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, hydroxybutyl (meth)acrylate, (meth)acrylic acid Hydroxyhexyl, hydroxyoctyl (meth)acrylate, hydroxydecyl (meth)acrylate, hydroxylauryl (meth)acrylate, (4-hydroxymethylcyclohexyl)methyl methacrylate, etc. body; styrene sulfonic acid, allyl sulfonic acid, 2-(meth)acrylamido-2-methylpropanesulfonic acid, (meth)acrylamidopropanesulfonic acid, sulfopropyl (meth)acrylate , (meth)acryloyloxynaphthalenesulfonic acid and other monomers containing sulfonic acid groups; (meth)acrylamide, N,N-dimethyl (meth)acrylamide, N-butyl (methyl) (N-substituted) amide monomers such as acrylamide, N-methylol (meth) acrylamide, N-methylolpropane (meth) acrylamide, etc.; (meth)acrylate amine Aminoalkyl (meth)acrylate monomers such as ethyl ethyl ester, N,N-dimethylaminoethyl (meth)acrylate, tert-butylaminoethyl (meth)acrylate, etc.; ( (meth)acrylic acid alkoxyalkyl ester monomers such as methoxyethyl meth)acrylate and ethoxyethyl (meth)acrylate; N-cyclohexylmaleimide, N- Isopropyl maleimide, N-lauryl maleimide, N-phenylmaleimide and other maleimide monomers; N-methyl Iconimide, N-Ethyl Iconimide, N-Butyl Iconimide, N-Octyl Iconimide, N-2-Ethylhexyl Iconimide, N -Iconimide monomers such as Cyclohexyl Iconimide, N-Lauryl Iconimide, etc.; Butadiimide such as meth)acryloyl-6-oxyhexamethylene butadiimide, N-(meth)acryloyl-8-oxyoctamethylene butadiimide, etc. Monomers; vinyl acetate, vinyl propionate, N-vinylpyrrolidone, methylvinylpyrrolidone, vinylpyridine, vinylpiperidone, vinylpyrimidine, vinylpiperidone, vinyl Ethylene such as pyridine, vinylpyrrole, vinylimidazole, vinyloxazole, vinylmorpholine, N-vinylcarboxyamide, styrene, α-methylstyrene, N-vinylcaprolactam cyanoacrylate monomers such as acrylonitrile and methacrylonitrile; epoxy-containing acrylic monomers such as glycidyl (meth)acrylate; polyethylene glycol (meth)acrylate, ( Glycol acrylate monomers such as polypropylene glycol meth)acrylate, methoxyethylene glycol (meth)acrylate, and methoxypolypropylene glycol (meth)acrylate; tetrahydrofurfuryl (meth)acrylate , fluorinated (meth)acrylate, (meth)acrylate silicone ester and other acrylate monomers containing heterocycles, halogen atoms, silicon atoms, etc.; hexanediol di(meth)acrylate, (poly) Ethylene glycol bis(methyl) Acrylates, (poly)propylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, pentaerythritol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol Multifunctional monomers such as tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, epoxy acrylate, polyester acrylate, urethane acrylate; isoprene, butadiene, Olefin-based monomers such as isobutylene; vinyl ether-based monomers such as vinyl ether, etc. These monomer components may be used alone or in combination of two or more.
於一實施方式中,上述丙烯酸系聚合物(預聚物)進而包含源自形成均聚物時之玻璃轉移溫度(Tg)為-5℃~150℃(較佳為50℃~150℃、更佳為80℃~120℃)之單體之結構單元a。若包含此種結構單元a,則限制丙烯酸系聚合物之分子運動,可獲得利用脈衝NMR所得之S成分之T 2弛豫時間(T 2s)得到較佳調整之丙烯酸系聚合物。又,可獲得低溫黏著性優異之黏著片材。上述結構單元a之含量相對於構成丙烯酸系聚合物之全部結構單元,較佳為0.1重量%~20重量%,更佳為1重量%~10重量%,尤佳為1.5重量%~8重量%,最佳為3重量%~6重量%。 In one embodiment, the above-mentioned acrylic polymer (prepolymer) further includes a glass transition temperature (Tg) derived from the formation of a homopolymer of -5°C to 150°C (preferably 50°C to 150°C, more It is preferably the structural unit a of the monomer of 80°C to 120°C). If such a structural unit a is included, the molecular motion of the acrylic polymer is restricted, and an acrylic polymer whose T 2 relaxation time (T 2s ) of the S component obtained by pulse NMR can be better adjusted can be obtained. Moreover, an adhesive sheet excellent in low-temperature adhesiveness can be obtained. The content of the above-mentioned structural unit a is preferably 0.1% by weight to 20% by weight, more preferably 1% by weight to 10% by weight, and particularly preferably 1.5% by weight to 8% by weight relative to all the structural units constituting the acrylic polymer. , the best is 3% by weight to 6% by weight.
作為玻璃轉移溫度(Tg)為-5℃~150℃之單體,例如可例舉:丙烯酸2‐羥基乙酯(Tg:-3℃)、甲基丙烯酸2-羥基乙酯(Tg:77℃)、丙烯酸(Tg:102℃)、甲基丙烯酸環己酯(Tg:83℃)、丙烯酸二環戊酯(Tg:120℃)、甲基丙烯酸二環戊酯(Tg:175℃)、丙烯酸異𦯉酯(Tg:94℃)、甲基丙烯酸異𦯉酯(Tg:150℃)、甲基丙烯酸第三丁酯(Tg:118℃)、甲基丙烯酸甲酯(Tg:105℃)、苯乙烯(Tg:80℃)、丙烯腈(Tg:97℃)、N-丙烯醯嗎啉(Tg:145℃)等。其中,甲基丙烯酸甲酯提高黏著劑層之透明性,因此於提高加工時之被黏著體視認性之情形時較佳,又,丙烯酸藉由分子間相互作用強力地黏著於被黏著體,因此於需要強黏著時較佳,丙烯酸羥基乙酯與多種交聯劑表現出較高之反應性,因此於控制弛豫時間之方面更佳。As a monomer whose glass transition temperature (Tg) is -5°C to 150°C, for example, 2-hydroxyethyl acrylate (Tg: -3°C), 2-hydroxyethyl methacrylate (Tg: 77°C) can be mentioned. ), acrylic acid (Tg: 102°C), cyclohexyl methacrylate (Tg: 83°C), dicyclopentyl acrylate (Tg: 120°C), dicyclopentyl methacrylate (Tg: 175°C), acrylic acid Isocyanate (Tg: 94°C), isocyanate methacrylate (Tg: 150°C), tert-butyl methacrylate (Tg: 118°C), methyl methacrylate (Tg: 105°C), benzene Ethylene (Tg: 80°C), acrylonitrile (Tg: 97°C), N-acrylomorpholine (Tg: 145°C), and the like. Among them, methyl methacrylate improves the transparency of the adhesive layer, so it is preferable to improve the visibility of the adherend during processing, and acrylic acid strongly adheres to the adherend by intermolecular interaction, so When strong adhesion is required, hydroxyethyl acrylate and various cross-linking agents show higher reactivity, so it is better in controlling the relaxation time.
於一實施方式中,上述丙烯酸系聚合物(預聚物)進而包含源自含羥基之單體之結構單元。源自含羥基之單體之結構單元之含量相對於構成丙烯酸系聚合物之全部結構單元,較佳為0.1重量%~20重量%,更佳為0.5重量%~10重量%,尤佳為1重量%~7重量%。In one embodiment, the above-mentioned acrylic polymer (prepolymer) further includes a structural unit derived from a hydroxyl group-containing monomer. The content of the structural unit derived from the hydroxyl group-containing monomer is preferably 0.1% by weight to 20% by weight, more preferably 0.5% by weight to 10% by weight, particularly preferably 1 % by weight to 7% by weight.
上述丙烯酸系黏著劑視需要可含有任意適宜之添加劑。作為該添加劑,例如可例舉:交聯劑、黏著賦予劑、塑化劑(例如偏苯三甲酸酯系塑化劑、均苯四甲酸酯系塑化劑等)、顏料、染料、填充劑、抗老化劑、導電材、抗靜電劑、紫外線吸收劑、光穩定劑、剝離調整劑、軟化劑、界面活性劑、阻燃劑、抗氧化劑等。The said acrylic adhesive may contain arbitrary appropriate additives as needed. As the additive, for example, a crosslinking agent, an adhesion imparting agent, a plasticizer (for example, a trimellitic acid ester-based plasticizer, a pyromellitic acid ester-based plasticizer, etc.), pigments, dyes, fillers, etc. may be mentioned. agent, anti-aging agent, conductive material, antistatic agent, ultraviolet absorber, light stabilizer, peeling regulator, softener, surfactant, flame retardant, antioxidant, etc.
作為上述丙烯酸系黏著劑所含之交聯劑,例如可例舉:異氰酸酯系交聯劑、環氧系交聯劑、三聚氰胺系交聯劑、過氧化物系交聯劑,以及脲系交聯劑、金屬烷氧化物系交聯劑、金屬螯合物系交聯劑、金屬鹽系交聯劑、碳二醯亞胺系交聯劑、㗁唑啉系交聯劑、氮丙啶系交聯劑、胺系交聯劑等。Examples of the crosslinking agent contained in the acrylic adhesive include isocyanate-based crosslinking agents, epoxy-based crosslinking agents, melamine-based crosslinking agents, peroxide-based crosslinking agents, and urea-based crosslinking agents. agent, metal alkoxide-based cross-linking agent, metal chelate-based cross-linking agent, metal salt-based cross-linking agent, carbodiimide-based cross-linking agent, oxazoline-based cross-linking agent, aziridine-based cross-linking agent Linking agent, amine crosslinking agent, etc.
於一實施方式中,相對於丙烯酸系聚合物(預聚物)之羧基的交聯劑之調配量較佳為0.08莫耳當量~2莫耳當量,更佳為0.1莫耳當量~1莫耳當量。若處於此種範圍,則可形成交聯密度較高之丙烯酸系黏著劑,較佳地防止黏著劑層/密封樹脂間發生成分轉移。此處,所謂交聯劑之調配量,意指丙烯酸系聚合物交聯前之交聯劑之含量。In one embodiment, the compounding amount of the crosslinking agent relative to the carboxyl group of the acrylic polymer (prepolymer) is preferably 0.08 mol equivalent to 2 mol equivalent, more preferably 0.1 mol equivalent to 1 mol equivalent equivalent. Within this range, an acrylic adhesive with a high crosslinking density can be formed, and the transfer of components between the adhesive layer and the sealing resin can be preferably prevented. Here, the compounding amount of the crosslinking agent means the content of the crosslinking agent before the crosslinking of the acrylic polymer.
作為上述丙烯酸系黏著劑所含之上述異氰酸酯系交聯劑之具體例,可例舉:伸丁基二異氰酸酯、六亞甲基二異氰酸酯等低級脂肪族聚異氰酸酯類;伸環戊基二異氰酸酯、伸環己基二異氰酸酯、異佛爾酮二異氰酸酯等脂環族異氰酸酯類;2,4-甲苯二異氰酸酯、4,4'-二苯基甲烷二異氰酸酯、苯二甲基二異氰酸酯等芳香族異氰酸酯類;三羥甲基丙烷/甲苯二異氰酸酯三聚物加成物(Nippon Polyurethane Industry公司製造,商品名「Coronate L」)、三羥甲基丙烷/六亞甲基二異氰酸酯三聚物加成物(Nippon Polyurethane Industry公司製造,商品名「Coronate HL」)、六亞甲基二異氰酸酯之異氰尿酸酯體(Nippon Polyurethane Industry公司製造,商品名「Coronate HX」)等異氰酸酯加成物等。異氰酸酯系交聯劑之調配量可根據所需之黏著力而設定為任意適宜之量,相對於丙烯酸系聚合物100重量份,代表性為0.1重量份~20重量份,更佳為1重量份~10重量份。若處於此種範圍,則可獲得黏著劑層中之成分之殘存羧基較少之黏著片材。此處,所謂交聯劑之調配量,意指丙烯酸系聚合物交聯前之交聯劑之含量。Specific examples of the above-mentioned isocyanate-based crosslinking agent contained in the above-mentioned acrylic adhesive include lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate; cyclopentylene diisocyanate, Cyclohexylene diisocyanate, isophorone diisocyanate and other alicyclic isocyanates; 2,4-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate and other aromatic isocyanates ; Trimethylolpropane/toluene diisocyanate trimer adduct (manufactured by Nippon Polyurethane Industry, trade name "Coronate L"), trimethylolpropane/hexamethylene diisocyanate trimer adduct ( Isocyanate adducts such as Nippon Polyurethane Industry Co., Ltd., trade name "Coronate HL"), isocyanurate of hexamethylene diisocyanate (Nippon Polyurethane Industry, trade name "Coronate HX") and the like. The compounding amount of the isocyanate-based crosslinking agent can be set to any suitable amount according to the required adhesive force, with respect to 100 parts by weight of the acrylic polymer, typically 0.1 part by weight to 20 parts by weight, more preferably 1 part by weight ~10 parts by weight. Within such a range, an adhesive sheet with less residual carboxyl groups of components in the adhesive layer can be obtained. Here, the compounding amount of the crosslinking agent means the content of the crosslinking agent before the crosslinking of the acrylic polymer.
於一實施方式中,作為上述交聯劑,較佳地使用環氧系交聯劑。若使用環氧系交聯劑,則可獲得能夠較佳地減少半導體晶片與密封樹脂間之階差之黏著片材。又,可形成凝集力較高之黏著劑層,能夠更有效地防止被黏著體發生位置偏移。In one embodiment, as the above-mentioned cross-linking agent, an epoxy-based cross-linking agent is preferably used. When an epoxy-based crosslinking agent is used, an adhesive sheet which can preferably reduce the level difference between the semiconductor wafer and the sealing resin can be obtained. In addition, an adhesive layer with high cohesive force can be formed, and positional displacement of the adherend can be prevented more effectively.
作為上述丙烯酸系黏著劑所含之上述環氧系交聯劑,例如可例舉:N,N,N',N'-四縮水甘油基間苯二甲胺、二縮水甘油基苯胺、1,3-雙(N,N-縮水甘油基胺基甲基)環己烷(三菱瓦斯化學公司製造,商品名「Tetrad C」)、1,6-己二醇二縮水甘油醚(共榮社化學公司製造,商品名「Epolight 1600」)、新戊二醇二縮水甘油醚(共榮社化學公司製造,商品名「Epolight 1500NP」)、乙二醇二縮水甘油醚(共榮社化學公司製造,商品名「Epolight 40E」)、丙二醇二縮水甘油醚(共榮社化學公司製造,商品名「Epolight 70P」)、聚乙二醇二縮水甘油醚(日本油脂公司製造,商品名「EPIOL E-400」)、聚丙二醇二縮水甘油醚(日本油脂公司製造,商品名「EPIOL P-200」)、山梨醇聚縮水甘油醚(Nagase chemteX公司製造,商品名「DENACOL EX-611」)、甘油聚縮水甘油醚(Nagase chemteX公司製造,商品名「DENACOL EX-314」)、季戊四醇聚縮水甘油醚、聚甘油聚縮水甘油醚(Nagase chemteX公司製造,商品名「DENACOL EX-512」)、山梨醇酐聚縮水甘油醚、三羥甲基丙烷聚縮水甘油醚、己二酸二縮水甘油酯、鄰苯二甲酸二縮水甘油酯、三(2-羥基乙基)異氰尿酸三縮水甘油酯、間苯二酚二縮水甘油醚、雙酚-S-二縮水甘油醚、分子內具有2個以上之環氧基之環氧系樹脂等。環氧系交聯劑之調配量可根據所需之黏著力而設定為任意適宜之量,相對於丙烯酸系聚合物100重量份,代表性為0.01重量份~50重量份,更佳為0.6重量份~15重量份,進而較佳為2重量份~13重量份,尤佳為3重量份~10重量份。若處於此種範圍,則可獲得黏著劑層中之成分之殘存羧基較少之黏著片材。此處,所謂交聯劑之調配量,意指丙烯酸系聚合物交聯前之交聯劑之含量。As the epoxy-based crosslinking agent contained in the acrylic adhesive, for example, N,N,N',N'-tetraglycidyl-m-xylylenediamine, diglycidylaniline, 1, 3-bis(N,N-glycidylaminomethyl)cyclohexane (manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name "Tetrad C"), 1,6-hexanediol diglycidyl ether (Kyoeisha Chemical Co., Ltd. manufactured by the company, trade name "Epolight 1600"), neopentyl glycol diglycidyl ether (manufactured by Kyeisha Chemical Co., Ltd., trade name "Epolight 1500NP"), ethylene glycol diglycidyl ether (manufactured by Kyeisha Chemical Co., Ltd., Trade name "Epolight 40E"), propylene glycol diglycidyl ether (manufactured by Kyeisha Chemical Co., Ltd., trade name "Epolight 70P"), polyethylene glycol diglycidyl ether (manufactured by NOF Corporation, trade name "EPIOL E-400" ”), polypropylene glycol diglycidyl ether (manufactured by NOF Corporation, trade name “EPIOL P-200”), sorbitol polyglycidyl ether (manufactured by Nagase chemteX, trade name “DENACOL EX-611”), glycerin polyglycidyl Glyceryl ether (manufactured by Nagase chemteX, trade name "DENACOL EX-314"), pentaerythritol polyglycidyl ether, polyglycerol polyglycidyl ether (manufactured by Nagase chemteX, trade name "DENACOL EX-512"), sorbitan polyglycidyl ether Glycidyl ether, trimethylolpropane polyglycidyl ether, diglycidyl adipate, diglycidyl phthalate, triglycidyl tris(2-hydroxyethyl) isocyanurate, isophthalic acid Phenol diglycidyl ether, bisphenol-S-diglycidyl ether, epoxy resins having two or more epoxy groups in the molecule, and the like. The compounding amount of the epoxy-based crosslinking agent can be set to any suitable amount according to the required adhesive force, with respect to 100 parts by weight of the acrylic polymer, typically 0.01 parts by weight to 50 parts by weight, more preferably 0.6 parts by weight parts by weight to 15 parts by weight, more preferably 2 parts by weight to 13 parts by weight, particularly preferably 3 parts by weight to 10 parts by weight. Within such a range, an adhesive sheet with less residual carboxyl groups of components in the adhesive layer can be obtained. Here, the compounding amount of the crosslinking agent means the content of the crosslinking agent before the crosslinking of the acrylic polymer.
於一實施方式中,作為環氧系交聯劑,使用含N原子之交聯劑。若使用含N原子之交聯劑,則於如下方面有利:藉由觸媒作用促進交聯反應,易使黏著劑高凝膠化。In one embodiment, an N atom-containing crosslinking agent is used as the epoxy-based crosslinking agent. If a crosslinking agent containing N atoms is used, it is advantageous in that the crosslinking reaction is accelerated by the action of a catalyst, and the adhesive is easily gelled.
作為上述丙烯酸系黏著劑所含之上述黏著賦予劑,可使用任意適宜之黏著賦予劑。作為黏著賦予劑,例如可使用黏著賦予樹脂。作為該黏著賦予樹脂之具體例,可例舉:松香系黏著賦予樹脂(例如未改性松香、改性松香、松香酚系樹脂、松香酯系樹脂等)、萜烯系黏著賦予樹脂(例如萜烯系樹脂、萜烯酚系樹脂、苯乙烯改性萜烯系樹脂、芳香族改性萜烯系樹脂、氫化萜烯系樹脂)、烴系黏著賦予樹脂(例如脂肪族系烴樹脂、脂肪族系環狀烴樹脂、芳香族系烴樹脂(例如苯乙烯系樹脂、二甲苯系樹脂等)、脂肪族-芳香族系石油樹脂、脂肪族-脂環族系石油樹脂、氫化烴樹脂、苯并呋喃系樹脂、苯并呋喃-茚系樹脂等)、酚系黏著賦予樹脂(例如烷基酚系樹脂、二甲苯甲醛系樹脂、可溶酚醛、酚醛清漆等)、酮系黏著賦予樹脂、聚醯胺系黏著賦予樹脂、環氧系黏著賦予樹脂、彈性體系黏著賦予樹脂等。其中,較佳為松香系黏著賦予樹脂、萜烯系黏著賦予樹脂或烴系黏著賦予樹脂(苯乙烯系樹脂等)。黏著賦予劑可單獨使用或將2種以上組合使用。上述黏著賦予劑之添加量相對於基礎聚合物100重量份,較佳為5重量份~100重量份,更佳為8重量份~50重量份。Any suitable adhesion-imparting agent can be used as the above-mentioned adhesion-imparting agent contained in the above-mentioned acrylic adhesive. As the adhesion imparting agent, for example, an adhesion imparting resin can be used. Specific examples of the adhesion-imparting resins include rosin-based adhesion-imparting resins (for example, unmodified rosin, modified rosin, rosin phenol-based resins, rosin ester-based resins, etc.), terpene-based adhesion-imparting resins (for example, terpenes). olefin-based resin, terpene-phenol-based resin, styrene-modified terpene-based resin, aromatic-modified terpene-based resin, hydrogenated terpene-based resin), hydrocarbon-based adhesion-imparting resin (such as aliphatic hydrocarbon resin, aliphatic Cyclic hydrocarbon resins, aromatic hydrocarbon resins (such as styrene resins, xylene resins, etc.), aliphatic-aromatic petroleum resins, aliphatic-alicyclic petroleum resins, hydrogenated hydrocarbon resins, benzos Furan-based resins, benzofuran-indene-based resins, etc.), phenol-based adhesion-imparting resins (such as alkylphenol-based resins, xylaldehyde-based resins, resole, novolak, etc.), ketone-based adhesion-imparting resins, polyphenolic Amine based adhesion imparting resin, epoxy based adhesion imparting resin, elastic system adhesion imparting resin, etc. Among them, rosin-based tackifying resins, terpene-based tackifying resins, or hydrocarbon-based tackifying resins (styrene-based resins, etc.) are preferred. The adhesion imparting agent may be used alone or in combination of two or more. The addition amount of the adhesion imparting agent is preferably 5 parts by weight to 100 parts by weight, more preferably 8 parts by weight to 50 parts by weight, relative to 100 parts by weight of the base polymer.
較佳為使用軟化點或玻璃轉移溫度(Tg)較高之樹脂作為上述黏著賦予樹脂。若使用軟化點或玻璃轉移溫度(Tg)較高之樹脂,則可形成即便於高溫環境下(例如半導體晶片密封時之加工等高溫環境下)亦能夠表現出較高黏著性之黏著劑層。黏著賦予劑之軟化點較佳為100℃~180℃,更佳為110℃~180℃,進而較佳為120℃~180℃。黏著賦予劑之玻璃轉移溫度(Tg)較佳為100℃~180℃,更佳為110℃~180℃,進而較佳為120℃~180℃。It is preferable to use a resin with a relatively high softening point or glass transition temperature (Tg) as the above-mentioned adhesion imparting resin. If a resin with a high softening point or glass transition temperature (Tg) is used, an adhesive layer that can exhibit high adhesion even in a high temperature environment (eg, in a high temperature environment such as processing during sealing of semiconductor wafers) can be formed. The softening point of the adhesion imparting agent is preferably 100°C to 180°C, more preferably 110°C to 180°C, and still more preferably 120°C to 180°C. The glass transition temperature (Tg) of the adhesion imparting agent is preferably 100°C to 180°C, more preferably 110°C to 180°C, and still more preferably 120°C to 180°C.
較佳為使用低極性之黏著賦予樹脂作為上述黏著賦予樹脂。若使用低極性之黏著賦予樹脂,則可形成與密封材料之親和性較低之黏著劑層。作為低極性之黏著賦予樹脂,例如可例舉:脂肪族系烴樹脂、脂肪族系環狀烴樹脂、芳香族系烴樹脂(例如苯乙烯系樹脂、二甲苯系樹脂等)、脂肪族・芳香族系石油樹脂、脂肪族・脂環族系石油樹脂、氫化烴樹脂等烴系黏著賦予樹脂。其中,較佳為碳數5~9之黏著賦予劑。其原因在於,此種黏著賦予劑不僅為低極性,且與丙烯酸系聚合物之相溶性優異,於廣泛之溫度範圍內不會發生相分離,可形成穩定性優異之黏著劑層。It is preferable to use a low-polarity adhesion-imparting resin as the above-mentioned adhesion-imparting resin. If a low-polarity adhesion-imparting resin is used, an adhesive layer with low affinity with the sealing material can be formed. Examples of low-polarity adhesion-imparting resins include aliphatic hydrocarbon resins, aliphatic cyclic hydrocarbon resins, aromatic hydrocarbon resins (eg, styrene-based resins, xylene-based resins, etc.), aliphatic/aromatic Hydrocarbon-based adhesion imparting resins such as family-based petroleum resins, aliphatic/alicyclic petroleum resins, and hydrogenated hydrocarbon resins. Among them, an adhesion imparting agent having 5 to 9 carbon atoms is preferable. The reason for this is that such an adhesion-imparting agent is not only low in polarity, but also has excellent compatibility with acrylic polymers, does not undergo phase separation in a wide temperature range, and can form an adhesive layer with excellent stability.
上述黏著賦予樹脂之酸值較佳為40以下,更佳為20以下,進而較佳為10以下。若處於此種範圍,則可形成與密封材料之親和性較低之黏著劑層。上述黏著賦予樹脂之羥值較佳為60以下,更佳為40以下,進而較佳為20以下。若處於此種範圍,則可形成與密封材料之親和性較低之黏著劑層。The acid value of the adhesion-imparting resin is preferably 40 or less, more preferably 20 or less, and still more preferably 10 or less. Within such a range, an adhesive layer having a low affinity with the sealing material can be formed. The hydroxyl value of the adhesion-imparting resin is preferably 60 or less, more preferably 40 or less, and still more preferably 20 or less. Within such a range, an adhesive layer having a low affinity with the sealing material can be formed.
C. 基材作為上述基材,例如可例舉:樹脂片材、不織布、紙、金屬箔、織布、橡膠片材、發泡片材、該等之積層體(尤其是包含樹脂片材之積層體)等。作為構成樹脂片材之樹脂,例如可例舉:聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)、聚對苯二甲酸丁二酯(PBT)、聚乙烯(PE)、聚丙烯(PP)、乙烯-丙烯共聚物、乙烯-乙酸乙烯酯共聚物(EVA)、聚醯胺(尼龍)、全芳香族聚醯胺(aramid)、聚醯亞胺(PI)、聚氯乙烯(PVC)、聚苯硫醚(PPS)、氟系樹脂、聚醚醚酮(PEEK)等。作為不織布,可例舉:包含馬尼拉麻之不織布等由具有耐熱性之天然纖維製成之不織布;聚丙烯樹脂不織布、聚乙烯樹脂不織布、酯系樹脂不織布等合成樹脂不織布等。作為金屬箔,可例舉:銅箔、不鏽鋼箔、鋁箔等。作為紙,可例舉:日本紙、牛皮紙等。 C. Substrates As the above-mentioned substrates, for example, resin sheets, non-woven fabrics, paper, metal foils, woven fabrics, rubber sheets, foamed sheets, and laminates thereof (especially those containing resin sheets can be exemplified) laminate), etc. As resin constituting the resin sheet, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polyethylene (PE), polypropylene (PP), ethylene-propylene copolymer, ethylene-vinyl acetate copolymer (EVA), polyamide (nylon), wholly aromatic polyamide (aramid), polyimide (PI) ), polyvinyl chloride (PVC), polyphenylene sulfide (PPS), fluorine-based resin, polyether ether ketone (PEEK), etc. Examples of non-woven fabrics include non-woven fabrics made of natural fibers having heat resistance, such as non-woven fabrics including Manila hemp, and synthetic resin non-woven fabrics such as polypropylene resin non-woven fabrics, polyethylene resin non-woven fabrics, and ester-based resin non-woven fabrics. As metal foil, copper foil, stainless steel foil, aluminum foil, etc. are mentioned. As paper, Japanese paper, kraft paper, etc. are mentioned.
於一實施方式中,作為基材,較佳地使用由玻璃轉移溫度(Tg)為25℃以上(較佳為40℃以上、更佳為50℃以上)之樹脂構成之樹脂片材。若使用此種樹脂片材,則即便於密封步驟時之加熱下亦維持基材之形狀,防止半導體晶片埋入樹脂內。作為構成此種樹脂片材之樹脂,例如可例舉:聚對苯二甲酸乙二酯、聚醯亞胺、聚萘二甲酸乙二酯等。In one embodiment, as the base material, a resin sheet composed of a resin having a glass transition temperature (Tg) of 25°C or higher (preferably 40°C or higher, more preferably 50°C or higher) is preferably used. If such a resin sheet is used, the shape of the base material is maintained even under heating during the sealing step, and the semiconductor wafer is prevented from being embedded in the resin. As resin which comprises such a resin sheet, a polyethylene terephthalate, a polyimide, polyethylene naphthalate, etc. are mentioned, for example.
上述基材之厚度可根據所需之強度或柔軟性、以及使用目的等設定為任意適宜之厚度。基材之厚度較佳為1000 μm以下,更佳為25 μm~1000 μm,進而較佳為40 μm~500 μm,尤佳為60 μm~300 μm,最佳為80 μm~250 μm。於一實施方式中,使用厚度為25 μm以上之基材。若使用此種基材,則即便於密封步驟時之加壓下亦維持基材之形狀,防止半導體晶片埋入黏著劑層內。The thickness of the above-mentioned base material can be set to any suitable thickness according to the required strength, flexibility, and purpose of use. The thickness of the substrate is preferably 1000 μm or less, more preferably 25 μm to 1000 μm, further preferably 40 μm to 500 μm, particularly preferably 60 μm to 300 μm, and most preferably 80 μm to 250 μm. In one embodiment, a substrate with a thickness of 25 μm or more is used. If such a base material is used, the shape of the base material is maintained even under pressure during the sealing step, and the semiconductor chip is prevented from being buried in the adhesive layer.
於一實施方式中,基材之厚度相對於黏著片材之總厚度為20%~90%(較佳為20%~89%、更佳為20%~88%)。若處於此種範圍,則防止半導體晶片埋入黏著劑層內。In one embodiment, the thickness of the base material is 20%-90% (preferably 20%-89%, more preferably 20%-88%) relative to the total thickness of the adhesive sheet. Within such a range, the semiconductor wafer is prevented from being buried in the adhesive layer.
亦可對上述基材實施表面處理。作為表面處理,例如可例舉:電暈處理、鉻酸處理、臭氧暴露、火焰暴露、高壓電擊暴露、離子化輻射處理、塗佈底塗劑層之處理等。The above-mentioned base material may also be subjected to surface treatment. As the surface treatment, for example, corona treatment, chromic acid treatment, ozone exposure, flame exposure, high voltage electric shock exposure, ionizing radiation treatment, treatment of coating a primer layer, etc. may be mentioned.
作為上述有機塗層材料,例如可例舉塑膠硬塗材料II(CMC出版,(2004))中記載之材料。較佳地使用胺基甲酸酯系聚合物,更佳地使用聚丙烯酸胺基甲酸酯、聚酯胺基甲酸酯或該等之前驅物。其原因在於,於基材上之塗覆、塗佈簡便,且有多種工業製品可供選擇、獲取成本低廉。該胺基甲酸酯系聚合物例如為包含異氰酸酯單體與含醇性羥基之單體(例如含羥基之丙烯酸系化合物或含羥基之酯化合物)之反應混合物之聚合物。有機塗層材料亦可包含聚胺等擴鏈劑、抗老化劑、氧化穩定劑等作為任意之添加劑。有機塗層之厚度並無特別限定,例如宜為0.1 μm~10 μm左右,較佳為0.1 μm~5 μm左右,更佳為0.5 μm~5 μm左右。As the above-mentioned organic coating material, for example, the material described in Plastic Hard Coating Material II (CMC Publishing, (2004)) can be exemplified. Preferably, urethane-based polymers are used, and more preferably, polyacrylate urethane, polyester urethane, or these precursors are used. The reason is that the coating and coating on the substrate are simple, and there are many kinds of industrial products to choose from, and the acquisition cost is low. The urethane-based polymer is, for example, a polymer comprising a reaction mixture of an isocyanate monomer and an alcoholic hydroxyl group-containing monomer (eg, a hydroxyl group-containing acrylic compound or a hydroxyl group-containing ester compound). The organic coating material may also contain chain extenders such as polyamines, anti-aging agents, oxidation stabilizers, etc. as optional additives. The thickness of the organic coating is not particularly limited, for example, it is preferably about 0.1 μm to 10 μm, preferably about 0.1 μm to 5 μm, and more preferably about 0.5 μm to 5 μm.
D. 第 2 黏著劑層上述第2黏著劑層可為由任意適宜之黏著劑構成之黏著劑層。於一實施方式中,如上所述,第2黏著劑層進而包含熱膨脹性微小球。 D. 2nd adhesive layer The said 2nd adhesive layer can be an adhesive layer which consists of any suitable adhesive. In one embodiment, as described above, the second adhesive layer further includes thermally expandable microspheres.
上述第2黏著劑層所含之黏著劑可為硬化型黏著劑(例如活性能量線硬化型黏著劑),亦可為感壓型黏著劑。作為感壓型黏著劑,例如可例舉:丙烯酸系黏著劑、橡膠系黏著劑等。第2黏著劑層所含之黏著劑之詳情例如可參考日本專利特開2018-009050號公報之記載。於本說明書中以參考之形式援用該公報全文。The adhesive contained in the second adhesive layer may be a curable adhesive (eg, an active energy ray curable adhesive) or a pressure-sensitive adhesive. As a pressure-sensitive adhesive, an acrylic adhesive, a rubber-type adhesive, etc. are mentioned, for example. Details of the adhesive contained in the second adhesive layer can be referred to, for example, the description of Japanese Patent Laid-Open No. 2018-009050. The full text of the publication is incorporated by reference in this specification.
作為上述熱膨脹性微小球,只要為藉由加熱能夠膨脹或發泡之微小球,則可使用任意適宜之熱膨脹性微小球。作為上述熱膨脹性微小球,例如可使用將藉由加熱容易膨脹之物質內包於具有彈性之殼內而成之微小球。此種熱膨脹性微小球可藉由任意適宜之方法例如凝聚法、界面聚合法等製造。As the thermally expandable microspheres, any suitable thermally expandable microspheres can be used as long as the microspheres can be expanded or foamed by heating. As the above-mentioned thermally expandable microspheres, for example, microspheres formed by enclosing a substance that is easily expandable by heating in an elastic shell can be used. Such heat-expandable microspheres can be produced by any appropriate method, for example, a coacervation method, an interfacial polymerization method, or the like.
作為藉由加熱容易膨脹之物質,例如可例舉:丙烷、丙烯、丁烯、正丁烷、異丁烷、異戊烷、新戊烷、正戊烷、正己烷、異己烷、庚烷、辛烷、石油醚、甲烷之鹵化物、四烷基矽烷等低沸點液體;經熱分解後氣化之偶氮二甲醯胺等。Examples of substances that can be easily expanded by heating include propane, propylene, butene, n-butane, isobutane, isopentane, neopentane, n-pentane, n-hexane, isohexane, heptane, Octane, petroleum ether, halides of methane, tetraalkylsilanes and other low-boiling liquids; azodimethylamides which are vaporized after thermal decomposition, etc.
作為構成上述殼之物質,例如可例舉由丙烯腈、甲基丙烯腈、α-氯丙烯腈、α-乙氧基丙烯腈、反丁烯二腈等腈單體;丙烯酸、甲基丙烯酸、伊康酸、順丁烯二酸、反丁烯二酸、檸康酸等羧酸單體;偏二氯乙烯;乙酸乙烯酯;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異𦯉酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸苄酯、丙烯酸β-羧基乙酯等(甲基)丙烯酸酯;苯乙烯、α-甲基苯乙烯、氯苯乙烯等苯乙烯單體;丙烯醯胺、取代丙烯醯胺、甲基丙烯醯胺、取代甲基丙烯醯胺等醯胺單體等構成之聚合物。由該等單體構成之聚合物可為均聚物,亦可為共聚物。作為該共聚物,例如可例舉:偏二氯乙烯‐甲基丙烯酸甲酯-丙烯腈共聚物、甲基丙烯酸甲酯-丙烯腈-甲基丙烯腈共聚物、甲基丙烯酸甲酯-丙烯腈共聚物、丙烯腈-甲基丙烯腈-伊康酸共聚物等。Examples of the material constituting the above-mentioned shell include nitrile monomers such as acrylonitrile, methacrylonitrile, α-chloroacrylonitrile, α-ethoxyacrylonitrile, and fumaric nitrile; acrylic acid, methacrylic acid, Iconic acid, maleic acid, fumaric acid, citraconic acid and other carboxylic acid monomers; vinylidene chloride; vinyl acetate; methyl (meth)acrylate, ethyl (meth)acrylate, n-Butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, isobutyl (meth)acrylate, cyclohexyl (meth)acrylate, (meth)acrylate (Meth)acrylates such as benzyl acrylate, β-carboxyethyl acrylate; styrene monomers such as styrene, α-methylstyrene, chlorostyrene; acrylamide, substituted acrylamide, methacrylamide A polymer composed of amide monomers such as amines and substituted methacrylamides. The polymer composed of these monomers may be a homopolymer or a copolymer. Examples of the copolymer include vinylidene chloride-methyl methacrylate-acrylonitrile copolymer, methyl methacrylate-acrylonitrile-methacrylonitrile copolymer, methyl methacrylate-acrylonitrile Copolymer, Acrylonitrile-Methacrylonitrile-Iconic Acid Copolymer, etc.
作為上述熱膨脹性微小球,可使用無機系發泡劑或有機系發泡劑。作為無機系發泡劑,例如可例舉:碳酸銨、碳酸氫銨、碳酸氫鈉、亞硝酸銨、硼氫化鈉、各種疊氮類等。又,作為有機系發泡劑,例如可例舉:三氯單氟甲烷、二氯單氟甲烷等氟氯化烷烴系化合物;偶氮二異丁腈、偶氮二甲醯胺、偶氮二甲酸鋇等偶氮系化合物;對甲苯磺醯肼、二苯碸-3,3'-二磺醯肼、4,4'-氧基雙(苯磺醯肼)、烯丙基雙(磺醯肼)等肼系化合物;對甲苯磺醯胺基脲、4,4'-氧基雙(苯磺醯胺基脲)等胺基脲系化合物;5-嗎啉基-1,2,3,4-噻三唑等三唑系化合物;N,N'-二亞硝基五亞甲基四胺、N,N'-二甲基-N,N'-二亞硝基對苯二甲醯胺等N-亞硝基系化合物等。As the thermally expandable microspheres, an inorganic foaming agent or an organic foaming agent can be used. As an inorganic foaming agent, ammonium carbonate, ammonium hydrogencarbonate, sodium hydrogencarbonate, ammonium nitrite, sodium borohydride, various azides, etc. are mentioned, for example. In addition, as the organic foaming agent, for example, chlorofluoroalkane-based compounds such as trichloromonofluoromethane and dichloromonofluoromethane; azobisisobutyronitrile, azodimethylamide, azobis Azo compounds such as barium formate; p-toluenesulfohydrazine, diphenyl-3,3'-disulfohydrazine, 4,4'-oxybis(benzenesulfohydrazine), allylbis(sulfohydrazine) hydrazine) and other hydrazine compounds; p-toluenesulfonamidourea, 4,4'-oxybis (benzenesulfonamidourea) and other aminourea compounds; 5-morpholino-1,2,3, Triazole compounds such as 4-thitriazole; N,N'-dinitrosopentamethylenetetramine, N,N'-dimethyl-N,N'-dinitrosoterephthalide N-nitroso compounds such as amines, etc.
上述熱膨脹性微小球亦可使用市售品。作為市售品之熱膨脹性微小球之具體例,可例舉:松本油脂製藥公司製造之商品名「Matsumoto Microsphere」(等級:F-30、F-30D、F-36D、F-36LV、F-50、F-50D、F-65、F-65D、FN-100SS、FN-100SSD、FN-180SS、FN-180SSD、F-190D、F-260D、F-2800D),日本Fillite公司製造之商品名「Expancel」(等級:053-40、031-40、920-40、909-80、930-120),吳羽化學工業公司製造「DAIFOAM」(等級:H750、H850、H1100、S2320D、S2640D、M330、M430、M520),積水化學工業公司製造「ADVANCELL」(等級:EML101、EMH204、EHM301、EHM302、EHM303、EM304、EHM401、EM403、EM501)等。A commercial item can also be used for the said heat-expandable microsphere. Specific examples of commercially available heat-expandable microspheres include trade name "Matsumoto Microsphere" (grades: F-30, F-30D, F-36D, F-36LV, F- 50, F-50D, F-65, F-65D, FN-100SS, FN-100SSD, FN-180SS, FN-180SSD, F-190D, F-260D, F-2800D), the trade name manufactured by Japan's Fillite company "Expancel" (Grades: 053-40, 031-40, 920-40, 909-80, 930-120), "DAIFOAM" manufactured by Kureha Chemical Industry Co., Ltd. (Grades: H750, H850, H1100, S2320D, S2640D, M330 , M430, M520), "ADVANCELL" manufactured by Sekisui Chemical Industry Co., Ltd. (grades: EML101, EMH204, EHM301, EHM302, EHM303, EM304, EHM401, EM403, EM501), etc.
上述熱膨脹性微小球於加熱前之粒徑較佳為0.5 μm~80 μm,更佳為5 μm~45 μm,進而較佳為10 μm~20 μm,尤佳為10 μm~15 μm。因此,關於上述熱膨脹性微小球於加熱前之粒子尺寸,以平均粒徑來計,較佳為6 μm~45 μm,更佳為15 μm~35 μm。上述粒徑與平均粒徑係可藉由雷射散射法中之粒度分佈測定法求出之值。The particle size of the heat-expandable microspheres before heating is preferably 0.5 μm to 80 μm, more preferably 5 μm to 45 μm, further preferably 10 μm to 20 μm, particularly preferably 10 μm to 15 μm. Therefore, the particle size of the thermally expandable microspheres before heating is preferably 6 μm to 45 μm, more preferably 15 μm to 35 μm, in terms of the average particle diameter. The above-mentioned particle diameter and average particle diameter are values that can be determined by a particle size distribution measurement method in a laser scattering method.
上述熱膨脹性微小球較佳為具有適宜之強度以在體積膨脹率達到較佳為5倍以上、更佳為7倍以上、進而較佳為10倍以上之前不會破裂。於使用此種熱膨脹性微小球之情形時,可藉由加熱處理效率良好地降低黏著力。It is preferable that the said heat-expandable microspheres have suitable intensity|strength so that they do not break until the volume expansion rate becomes preferably 5 times or more, more preferably 7 times or more, and still more preferably 10 times or more. In the case of using such heat-expandable microspheres, the adhesive force can be efficiently reduced by heat treatment.
上述黏著劑層中之熱膨脹性微小球之含有比率可根據所需之黏著力之降低性等適當設定。相對於形成第2黏著劑層之基礎聚合物100重量份,熱膨脹性微小球之含有比率例如1重量份~150重量份,較佳為10重量份~130重量份,進而較佳為25重量份~100重量份。The content ratio of the heat-expandable microspheres in the above-mentioned adhesive layer can be appropriately set according to the desired reduction of the adhesive force and the like. With respect to 100 parts by weight of the base polymer forming the second adhesive layer, the content ratio of the heat-expandable microspheres is, for example, 1 part by weight to 150 parts by weight, preferably 10 parts by weight to 130 parts by weight, and more preferably 25 parts by weight ~100 parts by weight.
於上述黏著劑層包含熱膨脹性微小球之情形時,熱膨脹性微小球膨脹前(即加熱前)之黏著劑層之算術表面粗糙度Ra較佳為500 nm以下,更佳為400 nm以下,進而較佳為300 nm以下。若處於此種範圍,則可獲得對被黏著體之密接性優異之黏著片材。如此表面平滑性優異之黏著劑層例如可藉由以下方式獲得:使黏著劑層之厚度為上述範圍;具備其他黏著劑層之情形時於剝離襯墊塗佈黏著劑層後進行轉印等。再者,如上述A項中之說明,於本發明之黏著片材進而具備其他黏著劑層之情形時,該其他黏著劑層可包含熱膨脹性微小球。於其他黏著劑層包含熱膨脹性微小球之情形時,該黏著劑層之算術表面粗糙度Ra亦較佳為上述範圍。When the above-mentioned adhesive layer contains heat-expandable microspheres, the arithmetic surface roughness Ra of the adhesive layer before the expansion of the heat-expandable microspheres (that is, before heating) is preferably 500 nm or less, more preferably 400 nm or less, and further Preferably it is 300 nm or less. Within such a range, an adhesive sheet excellent in adhesion to an adherend can be obtained. Such an adhesive layer with excellent surface smoothness can be obtained, for example, by making the thickness of the adhesive layer within the above range, or by applying another adhesive layer to a release liner and then transferring the adhesive layer. Furthermore, as explained in the above-mentioned item A, when the adhesive sheet of the present invention is further provided with another adhesive layer, the other adhesive layer may include thermally expandable microspheres. In the case where the other adhesive layer includes thermally expandable microspheres, the arithmetic surface roughness Ra of the adhesive layer is also preferably within the above range.
於上述黏著劑層包含熱膨脹性微小球之情形時,上述黏著劑層較佳為含有由在80℃下之動態儲存模數處於5 kPa~1 MPa(更佳為10 kPa~0.8 MPa)之範圍之基礎聚合物構成的黏著劑。若為此種黏著劑層,則可形成於加熱前具有適度之黏著性、而藉由加熱黏著力易降低之黏著片材。再者,可使用動態黏彈性測定裝置(例如Rheometrics公司製造之商品名「ARES」),於頻率1 Hz、升溫速度10℃/min之測定條件下測定動態儲存模數。When the above-mentioned adhesive layer contains thermally expandable microspheres, the above-mentioned adhesive layer preferably contains a dynamic storage modulus at 80°C in the range of 5 kPa to 1 MPa (more preferably 10 kPa to 0.8 MPa). Adhesive made from the base polymer. If it is such an adhesive layer, it can form the adhesive sheet which has moderate adhesiveness before heating, and the adhesive force is easily reduced by heating. Furthermore, the dynamic storage modulus can be measured under the measurement conditions of a frequency of 1 Hz and a heating rate of 10° C./min using a dynamic viscoelasticity measuring device (eg, trade name “ARES” manufactured by Rheometrics).
E. 黏著片材之製造方法本發明之黏著片材可藉由任意適宜之方法製造。本發明之黏著片材例如可例舉:於基材上直接塗佈包含丙烯酸系黏著劑之組合物之方法、或者將於任意適宜之基體上塗佈包含丙烯酸系黏著劑之組合物所形成之塗佈層轉印至基材之方法等。包含丙烯酸系黏著劑之組合物可包含任意適宜之溶劑。 E. Manufacturing method of an adhesive sheet The adhesive sheet of this invention can be manufactured by any suitable method. For example, the adhesive sheet of the present invention can be exemplified by the method of directly coating the composition containing the acrylic adhesive on the substrate, or the method of coating the composition containing the acrylic adhesive on any suitable substrate. The method of transferring the coating layer to the substrate, etc. The composition containing the acrylic adhesive may contain any suitable solvent.
於形成包含熱膨脹性微小球之黏著劑層之情形時,可於基材塗佈包含熱膨脹性微小球、黏著劑及任意適宜之溶劑之組合物而形成該黏著劑層。或可於黏著劑塗佈層撒上熱膨脹性微小球後,使用貼合機等將該熱膨脹性微小球埋入黏著劑中,而形成包含熱膨脹性微小球之黏著劑層。In the case of forming the adhesive layer containing the heat-expandable microspheres, the adhesive layer can be formed by coating a composition containing the heat-expandable microspheres, the adhesive and any suitable solvent on the substrate. Alternatively, the heat-expandable microspheres may be sprinkled on the adhesive coating layer, and the heat-expandable microspheres may be embedded in the adhesive using a laminating machine or the like to form an adhesive layer containing the heat-expandable microspheres.
作為上述黏著劑及各組合物之塗佈方法,可採用任意適宜之塗佈方法。例如可於塗佈後進行乾燥而形成各層。作為塗佈方法,例如可例舉使用多功能塗佈機(Multi Coater)、模嘴塗佈機、凹版塗佈機、敷料器等之塗佈方法。作為乾燥方法,例如可例舉自然乾燥、加熱乾燥等。加熱乾燥之情形時,加熱溫度可根據作為乾燥對象之物質之特性來設定任意適宜之溫度。 [實施例] As a coating method of the above-mentioned adhesive agent and each composition, any suitable coating method can be adopted. For example, each layer can be formed by drying after coating. As a coating method, the coating method using a multi-coater (Multi Coater), a die coater, a gravure coater, an applicator, etc. is mentioned, for example. As a drying method, natural drying, heat drying, etc. are mentioned, for example. In the case of heating and drying, the heating temperature can be set to any suitable temperature according to the properties of the material to be dried. [Example]
以下,藉由實施例具體地說明本發明,但本發明並不該等限定於實施例。實施例中之評價方法如下所述。又,於實施例中,只要無特別說明,「份」及「%」為重量基準。Hereinafter, the present invention will be specifically described by way of examples, but the present invention should not be limited to the examples. The evaluation methods in the examples are as follows. In addition, in the Example, unless otherwise specified, "part" and "%" are based on weight.
(1)黏著劑層之利用脈衝NMR所得之S成分之T
2弛豫時間(T
2s)
使用Bruker公司製造之商品名「TD-NMR the minispecmq20」,取100 mg黏著劑層作為測定樣品,藉由固體回波法測定獲得T
2弛豫曲線,將該T
2弛豫曲線代入下式(1),求出黏著劑層之利用脈衝NMR所得之S成分之T
2弛豫時間(T
2s)。
M(t)=α・exp(-(1/Wa)(t/T
2s)
Wa)
+β・exp(-(1/Wa)(t/T
2L)
Wa)・・・(1)
M(t):自由誘導衰減
α:弛豫時間較短之成分(S成分)之質子比率(%)
T
2s:S成分之T
2弛豫時間(msec)
β:弛豫時間較長之成分(L成分)之質子比率(%)
T
2L:L成分之T
2弛豫時間(msec)
t:觀測時間(msec)
Wa:形狀係數(=1)
上述測定中之測定條件如下所示。
・90°脈衝寬度:2.1 μsec
・重複時間:1 sec
・累計次數:32次
・測定溫度:30℃
(2)使用TMA所得之於23℃環境中之沈入量
使用TMA Q400(TA-instrument公司製造),於探針:針入、氮氣流量:50.0 ml/min、壓入負載:0.01 N、測定環境溫度:23.0℃、壓入負載時間:60 min之條件下,計測第1黏著劑層之沈入量。N=5即實施5次測定,排除該等測定值中之最大值與最小值,將N=3之平均值作為樣品之沈入量。
(3)滴加4-第三丁基苯基縮水甘油醚引起之厚度變化
於黏著劑層之表面滴加特定量(使用口徑22 mm之注射器,0.02 g)之4-第三丁基苯基縮水甘油醚,於23℃、50%RH之環境下放置1分鐘,拭去4-第三丁基苯基縮水甘油醚後,由該滴加位置之厚度(Dt)與上述滴加操作前之該位置之厚度(It),求出厚度變化率((Dt-It)/It)及厚度變化量(Dt-It)。
(4)黏著力(對於PET)
使用2 kg手壓輥,於黏著片材(寬度20 mm×長度140 mm)之與黏著劑層相反一側之整個面經由雙面膠帶(日東電工公司製造,商品名「No.531」)貼附SUS304板。
繼而,於黏著劑層之整個表面貼附(溫度:23℃、濕度:65%,用2 kg壓輥來回滾壓1次)聚對苯二甲酸乙二酯膜(Toray公司製造,商品名「Lumirror S-10」,厚度:25 μm、寬度:30 mm)。
將以如上方式獲得之評價用試樣供於拉伸試驗。作為拉伸試驗機,使用島津製作所公司製造之商品名「Shimadzu Autograph AG-120kN」。將評價用試樣安裝於拉伸試驗機後,於23℃之環境溫度下放置30分鐘後,開始拉伸試驗。拉伸試驗之條件設為剝離角度:180°、剝離速度(拉伸速度):300 mm/min。測定自上述PET膜剝離黏著片材時之荷重,將此時之最大荷重作為黏著片材之黏著力。
(5)黏著力(對於密封樹脂)
於黏著片材(寬度50 mm×長度140 mm)之第1黏著劑層上貼合模框(模尺寸:35 mm×90 mm之長方形、厚度:564 μm),於模框內以硬化後之樹脂厚度為0.3 mm之方式撒上顆粒狀之環氧樹脂系密封材(住友電木公司製造,G730)後,覆蓋經矽酮處理之剝離襯墊,使用Meisho Press公司製造之「油壓成形機NS-VPF-50」,於溫度145℃、成形時間600秒、加壓條件0.3 MPa(300 mm□之載台尺寸)、真空時間600秒、真空度-0.1 MPa之條件下,使密封樹脂於黏著層上加熱成形。
其後,於150℃×7小時之加熱環境下之烘箱內使密封樹脂固化。待密封樹脂完成固化後,於23℃、50%RH下將樣品靜置2小時後,將密封樹脂與第1黏著劑層接觸之部分切割成寬度20 mm×長度88 mm之大小。
將以如上方式獲得之評價用試樣供於拉伸試驗。作為拉伸試驗機,使用島津製作所公司製造之商品名「Shimadzu Autograph AG-120kN」。將評價用試樣安裝於拉伸試驗機後,於23℃之環境溫度下放置30分鐘後,開始拉伸試驗。拉伸試驗之條件設為剝離角度:180°、剝離速度(拉伸速度):300 mm/min。測定自上述密封樹脂剝離黏著片材時之荷重,將此時之平均荷重作為黏著片材之黏著力。
(6)半導體晶片與密封樹脂間之階差
於以下記載之條件下,於黏著帶之該黏著劑表面上實施密封步驟,計測半導體晶片(Si晶片)與密封樹脂之界面之階差高度(偏量(standoff))。
載具:SUS製載具220 mmϕ
晶片:Si鏡面晶片7 mm×7 mm×400 μm厚度
接合裝置:FC3000W(Toray Engineering公司製造)
接合條件:如下所示
壓接時間:6秒
壓接壓力:10 N
壓接溫度:23℃
密封設備:MS-150HP(APIC YAMADA CORPORATION製造)
密封樹脂:G730(住友電木製造)
預熱條件:130℃×30秒
預熱至開始密封前之時間:1小時
密封溫度:145℃
真空時間:5秒
密封時間:600秒
夾緊力(clamping force):3.6 MPa
密封厚度:600 μm
按照以下程序實施密封作業。
1)於SUS載具貼附黏著片材。
貼附條件:23℃環境下
貼附滾筒壓力:0.1 MPa
貼附速度:0.5 m/min
SUS貼附面為第2黏著劑層外面。
於黏著片材為單面膠帶(不具備第2黏著劑層)之情形時,使用PET膜厚度38 μm之矽酮剝離襯墊(MRF38,三菱化學製造)與PET膜厚度75 μm之矽酮剝離襯墊(PET-75-SCA0,FUJICO製造)製作無基材之含熱膨脹微小球之黏著劑層(48 μm),利用該黏著劑層固定SUS載具與單面膠帶,實施評價。
2)在貼附於SUS載具之黏著片材之該黏著劑層上,使用接合裝置配置1個Si鏡面晶片。
3)對貼附有Si鏡面晶片之狀態之SUS載具實施特定時間之預熱。
4)預熱後於23℃、50%RH環境下靜置1小時後,使用特定之密封設備、樹脂,於特定之條件下實施密封。於SUS載具上撒滿密封樹脂,實施密封作業。
5)對於經過密封作業獲得之積層體,使用烘箱進行150℃×4小時之加熱硬化。
6)將經過加熱硬化之積層體於23℃、50%RH環境下放置5天後,於加熱板上加熱該積層體,使與SUS載具貼合之黏著劑發泡剝離,而分離SUS載具。
7)自與SUS載具分離後之積層體剝離黏著帶,獲得密封樹脂與Si晶片之密封體。
8)使用雷射共焦顯微鏡(OLS-4000 OLYMPUS製造),計測該密封樹脂與Si晶片之密封體之與黏著劑接觸之表面的Si晶片與密封樹脂之界面之階差,測定密封樹脂與Si晶片之界面之階差高度。
(1) T 2 relaxation time (T 2s ) of the S component of the adhesive layer obtained by pulse NMR Using Bruker's trade name "TD-NMR the minispecmq20", 100 mg of the adhesive layer was taken as a measurement sample, and the The T 2 relaxation curve was obtained by measurement by the solid-state echo method, and the T 2 relaxation curve was substituted into the following formula (1) to obtain the T 2 relaxation time (T 2s ) of the S component of the adhesive layer obtained by pulse NMR. . M(t)=α・exp(-(1/Wa)(t/T 2s ) Wa ) +β・exp(-(1/Wa)(t/T 2L ) Wa )・・・(1) M(t ): Free induced decay α: Proton ratio (%) of the component with a shorter relaxation time (S component) T 2s : T 2 relaxation time of the S component (msec) β: Component with a longer relaxation time (L component) ) proton ratio (%) T 2L : T 2 relaxation time of the L component (msec) t: Observation time (msec) Wa: shape factor (=1) The measurement conditions in the above measurement are as follows.・90° pulse width: 2.1 μsec ・Repeat time: 1 sec ・Accumulation times: 32 ・Measurement temperature: 30℃ manufacturing), under the conditions of probe: needle penetration, nitrogen flow rate: 50.0 ml/min, press load: 0.01 N, measurement ambient temperature: 23.0°C, press load time: 60 min, the first adhesive layer was measured. sink amount. When N=5, five measurements are performed, the maximum value and the minimum value among the measured values are excluded, and the average value of N=3 is taken as the sinking amount of the sample. (3) Thickness change caused by dropwise addition of 4-tert-butylphenyl glycidyl ether A specific amount of 4-tert-butylphenyl (0.02 g using a syringe with a diameter of 22 mm) was added dropwise to the surface of the adhesive layer. Glycidyl ether was placed in an environment of 23°C and 50% RH for 1 minute. After 4-tert-butylphenyl glycidyl ether was wiped off, the thickness (Dt) at the dropwise position was determined from the thickness before the dropwise addition operation. For the thickness (It) at this position, the thickness change rate ((Dt−It)/It) and the thickness change amount (Dt−It) were obtained. (4) Adhesion (for PET) Using a 2 kg hand roller, the entire surface of the adhesive sheet (
[實施例1]
將丙烯酸系共聚物A(丙烯酸2-乙基己酯與丙烯酸之共聚物,丙烯酸2-乙基己酯結構單元:丙烯酸結構單元=95:5(重量比))100重量份、環氧系交聯劑(三菱瓦斯化學公司製造,商品名「Tetrad C」)5重量份、及甲苯100重量份進行混合,製備黏著劑層形成用組合物。
於作為基材之聚對苯二甲酸乙二酯膜(Toray公司製造,商品名「Lumirror S10」,厚度38 μm)之一面塗佈該黏著劑層形成用組合物,獲得由基材與第1黏著劑層(厚度10 μm)構成之黏著片材(1)。
將丙烯酸系共聚物C(丙烯酸2-乙基己酯、丙烯酸乙酯、甲基丙烯酸甲酯及丙烯酸2-羥基乙酯之共聚物,丙烯酸2-乙基己酯結構單元:丙烯酸乙酯結構單元:甲基丙烯酸甲酯結構單元:丙烯酸結構單元=30:70:5:4(重量比))100重量份、熱膨脹性微小球(松本油脂製藥公司製造,商品名「Matsumoto Microsphere F-190D」)30重量份、異氰酸酯系交聯劑(Tosoh公司製造,商品名「Coronate L」)1.4重量份、黏著賦予劑(YASUHARA Chemicals公司製造,商品名「Mighty Ace G125」)10重量份、及甲苯100重量份進行混合而製備黏著劑層形成用組合物,於該黏著片材(1)之聚對苯二甲酸乙二酯膜之與第1黏著劑層相反一側之面塗佈該黏著劑層形成用組合物而形成第2黏著劑層(厚度45 μm),獲得雙面黏著片材。
[Example 1]
100 parts by weight of acrylic copolymer A (copolymer of 2-ethylhexyl acrylate and acrylic acid, 2-ethylhexyl acrylate structural unit: acrylic structural unit=95:5 (weight ratio)), epoxy-based cross-linked 5 parts by weight of a joint agent (manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name "Tetrad C") and 100 parts by weight of toluene were mixed to prepare a composition for forming an adhesive layer.
The composition for forming an adhesive layer was coated on one surface of a polyethylene terephthalate film (manufactured by Toray Corporation, trade name "Lumirror S10", thickness 38 μm) as a substrate to obtain a substrate and a first An adhesive sheet (1) composed of an adhesive layer (
[實施例2]
將丙烯酸系共聚物A(丙烯酸2-乙基己酯與丙烯酸之共聚物,丙烯酸2-乙基己酯結構單元:丙烯酸結構單元=95:5(重量比))100重量份、環氧系交聯劑(三菱瓦斯化學公司製造,商品名「Tetrad C」)5重量份、黏著賦予劑(YASUHARA Chemicals公司製造,商品名「Mighty Ace G125」)10重量份、及甲苯100重量份進行混合,製備黏著劑層形成用組合物。
於作為基材之聚對苯二甲酸乙二酯膜(Toray公司製造,商品名「Lumirror S10」,厚度38 μm)之一面塗佈該黏著劑層形成用組合物,獲得由基材與第1黏著劑層(厚度10 μm)構成之黏著片材(2)。
藉由與實施例1相同之方式於該黏著片材(2)之聚對苯二甲酸乙二酯膜之與第1黏著劑層相反一側之面形成第2黏著劑層,獲得雙面黏著片材。
[Example 2]
100 parts by weight of acrylic copolymer A (copolymer of 2-ethylhexyl acrylate and acrylic acid, 2-ethylhexyl acrylate structural unit: acrylic structural unit=95:5 (weight ratio)), epoxy-based cross-linked 5 parts by weight of a joint agent (manufactured by Mitsubishi Gas Chemicals, trade name "Tetrad C"), 10 parts by weight of an adhesion imparting agent (manufactured by YASUHARA Chemicals, trade name "Mighty Ace G125"), and 100 parts by weight of toluene were mixed to prepare A composition for forming an adhesive layer.
The composition for forming an adhesive layer was coated on one surface of a polyethylene terephthalate film (manufactured by Toray Corporation, trade name "Lumirror S10", thickness 38 μm) as a substrate to obtain a substrate and a first An adhesive sheet (2) composed of an adhesive layer (
[實施例3]
將丙烯酸系共聚物B(丙烯酸乙酯、丙烯酸丁酯、丙烯酸及丙烯酸2-羥基乙酯之共聚物,丙烯酸乙酯結構單元:丙烯酸丁酯結構單元:丙烯酸:丙烯酸2-羥基乙酯結構單元結構單元=50:50:5:0.1(重量比))100重量份、環氧系交聯劑(三菱瓦斯化學公司製造,商品名「Tetrad C」)5重量份、黏著賦予劑(YASUHARA Chemicals公司製造,商品名「Mighty Ace G125」)10重量份、及甲苯100重量份進行混合,製備黏著劑層形成用組合物。
於作為基材之聚對苯二甲酸乙二酯膜(Toray公司製造,商品名「Lumirror S10」,厚度38 μm)之一面塗佈該黏著劑層形成用組合物,獲得由基材與第1黏著劑層(厚度10 μm)構成之黏著片材(3)。
藉由與實施例1相同之方式於該黏著片材(3)之聚對苯二甲酸乙二酯膜之與第1黏著劑層相反一側之面形成第2黏著劑層,獲得雙面黏著片材。
[Example 3]
The acrylic copolymer B (copolymer of ethyl acrylate, butyl acrylate, acrylic acid and 2-hydroxyethyl acrylate, ethyl acrylate structural unit: butyl acrylate structural unit: acrylic acid: 2-hydroxyethyl acrylate structural unit structure Unit = 50:50:5:0.1 (weight ratio)) 100 parts by weight, epoxy-based crosslinking agent (manufactured by Mitsubishi Gas Chemicals, trade name "Tetrad C") 5 parts by weight, adhesion imparting agent (manufactured by YASUHARA Chemicals) , trade name "Mighty Ace G125") 10 parts by weight and 100 parts by weight of toluene were mixed to prepare a composition for forming an adhesive layer.
The composition for forming an adhesive layer was coated on one surface of a polyethylene terephthalate film (manufactured by Toray Corporation, trade name "Lumirror S10", thickness 38 μm) as a substrate to obtain a substrate and a first An adhesive sheet (3) composed of an adhesive layer (
[實施例4]
使用聚對苯二甲酸乙二酯膜(Toray公司製造,商品名「Lumirror S10」,厚度100 μm)作為基材,除此以外,藉由與實施例2相同之方式獲得雙面黏著片材。
[Example 4]
A double-sided adhesive sheet was obtained in the same manner as in Example 2, except that a polyethylene terephthalate film (manufactured by Toray Corporation, trade name "Lumirror S10",
[比較例1]
將丙烯酸系共聚物C(丙烯酸2-乙基己酯、丙烯酸乙酯、甲基丙烯酸甲酯及丙烯酸2-羥基乙酯之共聚物,丙烯酸2-乙基己酯結構單元:丙烯酸乙酯結構單元:甲基丙烯酸甲酯結構單元:丙烯酸2-羥基乙酯結構單元=30:70:5:4(重量比))100重量份、異氰酸酯系交聯劑(Tosoh公司製造,商品名「Coronate L」)1.5重量份、黏著賦予劑(YASUHARA Chemicals公司製造,商品名「Mighty Ace G125」)5重量份、及甲苯100重量份進行混合,製備黏著劑層形成用組合物。
於作為基材之聚對苯二甲酸乙二酯膜(Toray公司製造,商品名「Lumirror S10」,厚度38 μm)之一面塗佈該黏著劑層形成用組合物,獲得由基材與黏著劑層(厚度10 μm)構成之黏著片材(4)。
藉由與實施例1相同之方式於該黏著片材(4)之聚對苯二甲酸乙二酯膜之與第1黏著劑層相反一側之面形成第2黏著劑層,獲得雙面黏著片材。
[Comparative Example 1]
Acrylic copolymer C (copolymer of 2-ethylhexyl acrylate, ethyl acrylate, methyl methacrylate and 2-hydroxyethyl acrylate, 2-ethylhexyl acrylate structural unit: ethyl acrylate structural unit : methyl methacrylate structural unit: 2-hydroxyethyl acrylate structural unit = 30:70:5:4 (weight ratio)) 100 parts by weight, isocyanate-based crosslinking agent (manufactured by Tosoh Corporation, trade name "Coronate L" ) 1.5 parts by weight, 5 parts by weight of an adhesion imparting agent (manufactured by YASUHARA Chemicals, trade name "Mighty Ace G125"), and 100 parts by weight of toluene were mixed to prepare a composition for forming an adhesive layer.
The composition for forming an adhesive layer was coated on one surface of a polyethylene terephthalate film (manufactured by Toray Corporation, trade name "Lumirror S10", thickness 38 μm) as a substrate to obtain a substrate and an adhesive. Adhesive sheet (4) composed of layers (
[比較例2]
將丙烯酸系共聚物D(丙烯酸2-乙基己酯與丙烯酸2-羥基乙酯之共聚物,丙烯酸2-乙基己酯結構單元:丙烯酸2-羥基乙酯結構單元=100:4(重量比))100重量份、異氰酸酯系交聯劑(Tosoh公司製造,商品名「Coronate L」)1.5重量份、及甲苯100重量份進行混合,製備黏著劑層形成用組合物。
於作為基材之聚對苯二甲酸乙二酯膜(Toray公司製造,商品名「Lumirror S10」,厚度38 μm)之一面塗佈該黏著劑層形成用組合物,獲得由基材與黏著劑層(厚度10 μm)構成之黏著片材(5)。
藉由與實施例1相同之方式於該黏著片材(5)之聚對苯二甲酸乙二酯膜之與第1黏著劑層相反一側之面形成第2黏著劑層,獲得雙面黏著片材。
[Comparative Example 2]
Acrylic copolymer D (copolymer of 2-ethylhexyl acrylate and 2-hydroxyethyl acrylate, 2-ethylhexyl acrylate structural unit: 2-hydroxyethyl acrylate structural unit=100:4 (weight ratio) )) 100 parts by weight, 1.5 parts by weight of an isocyanate-based crosslinking agent (manufactured by Tosoh Corporation, trade name "Coronate L"), and 100 parts by weight of toluene were mixed to prepare a composition for forming an adhesive layer.
The composition for forming an adhesive layer was coated on one surface of a polyethylene terephthalate film (manufactured by Toray Corporation, trade name "Lumirror S10", thickness 38 μm) as a substrate to obtain a substrate and an adhesive. Adhesive sheet (5) composed of layers (
[表1]
1:半導體晶片 2:密封樹脂 2':包含作為密封樹脂之前驅物之單體的組合物 10:基材 20:黏著劑層 30:第2黏著劑層 100,100',200:黏著片材 A:包含半導體晶片與密封樹脂之構造體 1: Semiconductor wafer 2: Sealing resin 2': A composition comprising a monomer as a precursor of a sealing resin 10: Substrate 20: Adhesive layer 30: Second adhesive layer 100,100',200: Adhesive sheet A: Structure including semiconductor chip and sealing resin
圖1係本發明之一實施方式之黏著片材之概略剖視圖。 圖2(a)係對於半導體晶片樹脂密封步驟中使用先前之黏著片材之情形之一例進行說明之圖。(b)係對於半導體晶片樹脂密封步驟中使用本發明之黏著片材之情形之一例進行說明之圖。 圖3係本發明之另一實施方式之黏著片材之概略剖視圖。 FIG. 1 is a schematic cross-sectional view of an adhesive sheet according to an embodiment of the present invention. FIG. 2( a ) is a diagram for explaining an example of the case where the previous adhesive sheet is used in the resin sealing step of the semiconductor wafer. (b) is a figure explaining an example of the case where the adhesive sheet of this invention is used in the resin sealing process of a semiconductor wafer. 3 is a schematic cross-sectional view of an adhesive sheet according to another embodiment of the present invention.
10:基材 10: Substrate
20:黏著劑層 20: Adhesive layer
100:黏著片材 100: Adhesive sheet
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JP2001313350A (en) | 2000-04-28 | 2001-11-09 | Sony Corp | Chip-shaped electronic component and its manufacturing method, and pseudo-wafer used for manufacture of chip- shaped electronic component and its manufacturing method |
JP5366781B2 (en) * | 2009-12-14 | 2013-12-11 | 日東電工株式会社 | Resin-sealing heat-resistant adhesive tape and method for producing resin-sealed semiconductor device using the same |
JP5548077B2 (en) * | 2010-09-15 | 2014-07-16 | 日東電工株式会社 | Resin-sealing adhesive tape and method for manufacturing resin-sealed semiconductor device |
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