TW202229855A - Apparatus and method for processing a structure - Google Patents
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本揭露有關於對一結構加工之機台及方法,尤其有關於加工製造三維原子探針之樣品之機台及方法。The present disclosure relates to a machine and method for processing a structure, and more particularly, to a machine and method for processing a sample of a three-dimensional atom probe.
三維原子探針(3D-AP or APT:Atom Probe Tomography)被視為是唯一能夠同時提供原子等級解析度的3D影像以及化學成分之技術。Three-dimensional Atom Probe (3D-AP or APT: Atom Probe Tomography) is regarded as the only technology that can simultaneously provide 3D images with atomic-level resolution and chemical composition.
三維原子探針針尖的品質決定了實驗數據品質,一般而言,三維原子探針針尖試樣必須符合以下需求:(1)針尖半徑為奈米等級尺寸;(2)針尖形狀必須對稱,避免形成橢圓;(3)針尖之椎角 (shape angle) 不能太大;(4)柱身須避免微裂縫出現;及(5)針尖附近一定距離內不得出現其他針尖或微針尖。近年來,三維原子探針的大量應用與試片製作技術息息相關,其中最重要的就是聚焦離子束(focused ion beam,FIB)的運用。The quality of the 3D atom probe tip determines the quality of the experimental data. Generally speaking, the 3D atom probe tip sample must meet the following requirements: (1) the tip radius is nanoscale; (2) the shape of the tip must be symmetrical to avoid forming (3) The shape angle of the needle tip should not be too large; (4) The cylinder body must avoid micro-cracks; and (5) No other needle points or micro-needle points should appear within a certain distance near the needle tip. In recent years, a large number of applications of three-dimensional atom probes are closely related to the test piece fabrication technology, the most important of which is the application of focused ion beam (FIB).
在一些實施例當中,本揭露提供一種對一結構加工之機台,其包括:一電子束鏡筒、一離子束鏡筒、一離子束遮罩、一處理器及一控制器。該電子束鏡筒可對一工件照射電子束,以可獲得該工件之一電子束影像,而該離子束鏡筒可對該工件照射離子束,以可獲得該工件之一離子束影像,並可對該工件進行加工。該離子束遮罩設置於該離子束鏡筒與該工件之間,其可用於阻擋部分離子束。該處理器包括一影像辨識模組及一運算模組,該影像辨識模組可用於辨識該電子束影像及該離子束影像,該運算模組可用於處理該電子束影像以獲得該工件之一位置資訊。該控制器可依據該位置資訊調整該離子束鏡筒、該離子束遮罩及該工件三者之間的相對位置關係。In some embodiments, the present disclosure provides a machine tool for processing a structure, which includes: an electron beam column, an ion beam column, an ion beam mask, a processor, and a controller. The electron beam column can irradiate an electron beam to a workpiece to obtain an electron beam image of the workpiece, and the ion beam column can irradiate an ion beam to the workpiece to obtain an ion beam image of the workpiece, and The workpiece can be machined. The ion beam shield is arranged between the ion beam column and the workpiece, and can be used to block part of the ion beam. The processor includes an image recognition module and an operation module, the image recognition module can be used to recognize the electron beam image and the ion beam image, and the operation module can be used to process the electron beam image to obtain one of the workpieces location information. The controller can adjust the relative positional relationship among the ion beam barrel, the ion beam shield and the workpiece according to the position information.
在一些實施例當中,本揭露提供一種對一結構加工之方法,其包括:對一工件照射一電子束,以獲得該工件之一電子束影像;利用一處理器辨識該電子束影像以藉由該電子束影像獲得該工件之一位置資訊;及利用一控制器根據該位置資訊以調整一離子束、一離子束遮罩與該工件三者之間的相對位置關係,並利用該離子束對該工件進行加工。In some embodiments, the present disclosure provides a method of processing a structure, comprising: irradiating an electron beam on a workpiece to obtain an electron beam image of the workpiece; identifying the electron beam image by a processor A position information of the workpiece is obtained from the electron beam image; and a controller is used to adjust the relative positional relationship between an ion beam, an ion beam mask and the workpiece according to the position information, and use the ion beam to pair The workpiece is processed.
在一些實施例當中,本揭露提供一種對一結構加工之機台,其包括:一電子束鏡筒、一離子束鏡筒、一處理器及一控制器。該電子束鏡筒可對一工件照射電子束,而該離子束鏡筒可對該工件照射離子束。該處理器經配置執行如下之操作:自該電子束鏡筒獲得一電子束影像及/或自該離子束鏡筒獲得一離子束影像、辨識該電子束影像及/或該離子束影像及依據該等影像進行運算以獲得該工件之一位置資訊。另,該控制器係依據該位置資訊控制整該離子束鏡筒、一離子束遮罩與該工件三者之間的相對位置關係。In some embodiments, the present disclosure provides a machine tool for processing a structure, which includes: an electron beam column, an ion beam column, a processor, and a controller. The electron beam column can irradiate an electron beam to a workpiece, and the ion beam column can irradiate an ion beam to the workpiece. The processor is configured to perform the following operations: obtaining an electron beam image from the electron beam column and/or obtaining an ion beam image from the ion beam column, identifying the electron beam image and/or the ion beam image and relying on The images are computed to obtain a positional information of the workpiece. In addition, the controller controls the relative positional relationship among the ion beam barrel, an ion beam mask and the workpiece according to the position information.
上文已相當廣泛地概述本揭露之技術特徵,俾使下文之本揭露詳細描述得以獲得較佳瞭解。構成本揭露之申請專利範圍標的之其他技術特徵將描述於下文。本揭露所屬技術領域中具有通常知識者應瞭解,可相當容易地利用下文揭示之概念與特定實施例作為修改或設計其他結構或製程而實現與本揭露相同之目的。本揭露所屬技術領域中具有通常知識者亦應瞭解,這類等效建構無法脫離後附之申請專利範圍所界定之本揭露的精神和範圍。The foregoing has outlined rather broadly the technical features of the present disclosure in order to provide a better understanding of the detailed description of the present disclosure that follows. Other technical features constituting the subject matter of the scope of the present disclosure will be described below. It should be understood by those skilled in the art to which the present disclosure pertains that the concepts and specific embodiments disclosed below can be readily utilized as modifications or designs of other structures or processes to achieve the same purposes of the present disclosure. Those skilled in the art to which the present disclosure pertains should also understand that such equivalent constructions cannot depart from the spirit and scope of the present disclosure as defined by the appended claims.
以下揭露提供用於實施所提供標的之不同特徵的諸多不同實施例或實例。下文將描述元件及配置之具體實例以簡化本揭露。當然,此等僅為實例且不意在限制。例如,在以下描述中,「使一第一構件形成於一第二構件上方或一第二構件上」可包含其中形成直接接觸之該第一構件及該第二構件的實施例,且亦可包含其中額外構件可形成於該第一構件與該第二構件之間使得該第一構件及該第二構件可不直接接觸的實施例。另外,本揭露可在各種實例中重複元件符號及/或字母。此重複旨在簡化及清楚且其本身不指示所討論之各種實施例及/或組態之間的一關係。The following disclosure provides many different embodiments or examples for implementing different features of the provided subject matter. Specific examples of components and configurations are described below to simplify the present disclosure. Of course, these are only examples and are not intended to be limiting. For example, in the following description, "forming a first member over a second member or on a second member" may include embodiments in which the first member and the second member are formed in direct contact, and may also Embodiments are included in which additional members may be formed between the first member and the second member such that the first member and the second member may not be in direct contact. Additionally, the present disclosure may repeat reference numerals and/or letters in various instances. This repetition is intended for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or configurations discussed.
此外,為了方便描述,可在本文中使用空間相對術語(諸如「下面」、「下方」、「下」、「上方」、「上」、「上面」及其類似者)來描述一元件或構件與另一(些)元件或構件之關係,如圖中所繪示。除圖中所描繪之定向之外,空間相對術語亦意欲涵蓋機台在使用或操作中之不同定向。設備可依其他方式定向(旋轉90度或依其他定向),且亦可據此解譯本文中所使用之空間相對描述詞。Furthermore, for convenience of description, spatially relative terms (such as "below," "below," "under," "over," "on," "above," and the like may be used herein to describe an element or component relationship to another element(s) or components as depicted in the figures. In addition to the orientation depicted in the figures, spatially relative terms are also intended to encompass different orientations of the machine in use or operation. The device may be otherwise oriented (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may also be interpreted accordingly.
如本文中所使用,諸如「第一」、「第二」及「第三」之術語描述各種元件、組件、區域、層及/或區段,此等元件、組件、區域、層及/或區段不應受限於此等術語。此等術語可僅用於使元件、組件、區域、層或區段彼此區分。除非內文清楚指示,否則本文中所使用之諸如「第一」、「第二」及「第三」之術語不隱含一序列或順序。As used herein, terms such as "first", "second", and "third" describe various elements, components, regions, layers and/or sections, such elements, components, regions, layers and/or Sections should not be limited by these terms. These terms may only be used to distinguish an element, component, region, layer or section from one another. Terms such as "first," "second," and "third," when used herein do not imply a sequence or order unless the context clearly dictates otherwise.
如本文中所使用,術語「大致」、「實質上」、「實質」及「約」用於描述及解釋小變動。當結合一事件或狀況使用時,術語可涉及其中精確發生該事件或狀況之例項以及其中非常近似發生該事件或狀況之例項。例如,當結合一數值使用時,術語可涉及小於或等於該數值之±10%之一變動範圍,諸如小於或等於±5%,小於或等於±4%,小於或等於±3%,小於或等於±2%,小於或等於±1%,小於或等於±0.5%,小於或等於±0.1%,或小於或等於±0.05%。例如,若兩個數值之間的一差小於或等於該等值之一平均值之±10% (諸如小於或等於±5%,小於或等於±4%,小於或等於±3%,小於或等於±2%,小於或等於±1%,小於或等於±0.5%,小於或等於±0.1%,或小於或等於±0.05%),則該等值可被視為「實質上」相同或相等。例如,「實質上」平行可涉及小於或等於±10°之相對於0°之一角變動範圍,諸如小於或等於±5°,小於或等於±4°,小於或等於±3°,小於或等於±2°,小於或等於±1°,小於或等於±0.5°,小於或等於±0.1°,或小於或等於±0.05°。例如,「實質上」垂直可涉及小於或等於±10°之相對於90°之一角變動範圍,諸如小於或等於±5°,小於或等於±4°,小於或等於±3°,小於或等於±2°,小於或等於±1°,小於或等於±0.5°,小於或等於±0.1°,或小於或等於±0.05°。As used herein, the terms "substantially," "substantially," "substantially," and "about" are used to describe and explain small variations. When used in conjunction with an event or circumstance, terms can refer to both the exact instance in which the event or circumstance occurs and the instance in which the event or circumstance occurs very closely. For example, when used in conjunction with a numerical value, the term can relate to a range of variation less than or equal to ±10% of the numerical value, such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±3% Equal to ±2%, less than or equal to ±1%, less than or equal to ±0.5%, less than or equal to ±0.1%, or less than or equal to ±0.05%. For example, if a difference between two values is less than or equal to ±10% of the mean of one of the values (such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±3%, less than or equal to equal to ±2%, less than or equal to ±1%, less than or equal to ±0.5%, less than or equal to ±0.1%, or less than or equal to ±0.05%), then such values may be considered "substantially" the same or equal . For example, "substantially" parallel may refer to an angular variation of less than or equal to ±10° relative to 0°, such as less than or equal to ±5°, less than or equal to ±4°, less than or equal to ±3°, less than or equal to ±3° ±2°, less than or equal to ±1°, less than or equal to ±0.5°, less than or equal to ±0.1°, or less than or equal to ±0.05°. For example, "substantially" vertical may refer to an angular variation of less than or equal to ±10° relative to 90°, such as less than or equal to ±5°, less than or equal to ±4°, less than or equal to ±3°, less than or equal to ±3° ±2°, less than or equal to ±1°, less than or equal to ±0.5°, less than or equal to ±0.1°, or less than or equal to ±0.05°.
原子探針斷層分析術(Atom Probe Tomography或三維原子探針)是唯一能夠在原子尺度上進行三維映射和化學組分測量(深度解析度約0.1-0.3納米,橫向0.3-0.5納米)的材料分析技術,目前被廣泛應用於半導體產業中。就目前之技術,常利用聚焦離子束製備三維原子探針之樣品。FIB(聚焦離子束)儀器使用聚焦良好的離子束對樣品作加工與取得圖像。FIB主要是在通過電子束例如SEM(Scanning Electron Microscopy)、STEM(Scanning Transmission Electron Microscope)和TEM(Transmission Electron Microscopy)成像後,取得非常精確的樣品橫截面或是執行電路修改。此外,FIB本身也可以偵測離子束影像。FIB的對比度機制與SEM和S/TEM有所不同,因此在某些情況下就可以獲得獨特的結構資訊。Dual Beam是將FIB/SEM兩種技術結合成一個工具,利用FIB準備樣品並且使用SEM、TEM或STEM儀器得到電子影像, 而Single Beam的FIB是只有一個離子束源。Atom Probe Tomography (Atom Probe Tomography or 3D Atom Probe) is the only material analysis capable of 3D mapping and chemical composition measurements at the atomic scale (depth resolution about 0.1-0.3 nm, lateral 0.3-0.5 nm) technology is currently widely used in the semiconductor industry. With current technology, a focused ion beam is often used to prepare samples for three-dimensional atom probes. FIB (Focused Ion Beam) instruments use a well-focused ion beam to process and image the sample. FIB is mainly used to obtain very accurate sample cross-sections or perform circuit modification after imaging by electron beams such as SEM (Scanning Electron Microscopy), STEM (Scanning Transmission Electron Microscope) and TEM (Transmission Electron Microscopy). In addition, the FIB itself can also detect ion beam images. The contrast mechanism of FIB is different from that of SEM and S/TEM, so that in some cases unique structural information can be obtained. Dual Beam is a combination of FIB/SEM technology into one tool, using FIB to prepare samples and obtain electron images using SEM, TEM or STEM instruments, while Single Beam's FIB is only one ion beam source.
圖1為依據本揭露實施例之用於對一結構加工之機台1之構成示意圖。在某些實施例中,機台1係有關於雙束型聚焦離子束顯微鏡(Dual-Beam Focused Ion Beam, DB-FIB)。「雙束型」是指機台包含「離子束」及「電子束」。電子束即為掃描式電子顯微鏡,而離子束即利用電場加速與靜電透鏡(electrostatic)聚焦,將高能量(高速)的Ga+利用物理碰撞來進行特定圖案的加工。雙束型聚焦離子束顯微鏡可以用電子束來尋找目標區及觀察影像,而離子束做精密切割目標區,不會破壞其他樣品結構,因此可以做奈米級精確的位置定位與切割,及奈米級的TEM試樣薄片製作。尤其,原子探針要求樣品為針尖狀,且尖端尺寸例如約為10-100nm,其通常通過使用離子束進行處理加工,最終加工成約100nm以下尺寸的針尖樣品。FIG. 1 is a schematic diagram of a structure of a machine 1 for processing a structure according to an embodiment of the present disclosure. In some embodiments, Machine 1 is related to a Dual-Beam Focused Ion Beam (DB-FIB) microscope. "Dual beam type" means that the machine includes "ion beam" and "electron beam". The electron beam is a scanning electron microscope, and the ion beam is accelerated by an electric field and focused by an electrostatic lens, and the high-energy (high-speed) Ga+ is physically collided to process a specific pattern. The dual-beam focused ion beam microscope can use the electron beam to find the target area and observe the image, and the ion beam can precisely cut the target area without destroying other sample structures. The meter-scale TEM specimen thin slices are produced. In particular, the atom probe requires the sample to be in the shape of a tip, and the tip size is, for example, about 10-100 nm, which is usually processed by using an ion beam, and finally processed into a tip sample with a size of about 100 nm or less.
在某些實施例中,機台1具備有離子束鏡筒10、電子束鏡筒20及離子束遮罩15。當欲被製作成樣品之工件5被放置於機台1中,離子束鏡筒10係大致設置在工件5之頂部,電子束鏡筒係大致設置在工件5之側邊,而離子束遮罩15係大致設置在離子束鏡筒10與工件5之間。離子束鏡筒10可對工件5照射離子束11以獲得工件5之一離子束影像,該離子束影像係大致呈現工件5之上視圖(參圖3)。此外,離子束鏡筒10亦可對工件5照射離子束11以對工件5進行加工,如對工件5進行蝕刻或沉積;當離子束鏡筒10對工件5照射離子束11以對工件5進行加工,可提供一離子束遮罩15於離子束鏡筒10與工件5之間,如此,離子束11自該離子束鏡筒10射出,經過離子束遮罩15再照射到工件5上;離子束遮罩15可遮檔部分離子束11,使得工件5某些部分不會受到離子束11的照射;利用離子束遮罩15,可選擇地對工件5的某些部分進行照射;如,工件5的某一部分在離子束照射加工時不需要被離子束11照射,使用者可利用離子束遮罩15遮擋即將會照射到工件5之該部分的離子束11。再者,電子束鏡筒20可對工件5照射電子束21以獲得工件5之一電子束影像,該電子束影像係大致呈現工件5之側斷面視圖(參圖4)。在某些實施例中,機台1可即時(in-situ)利用離子束鏡筒10及/獲電子束鏡筒20觀測工件,並使用離子束鏡筒10對工件5加工。In some embodiments, the machine 1 is provided with an
然,在某些情況下,當工件5放置於機台中1,離子束遮罩15可能並未與工件5對準,若在離子束遮罩15與工件5未彼此對準的狀況下即使用離子束鏡筒10對工件5照射離子束11進行加工,離子束11就無法準確的照射在工件5之欲被加工之部分,如此則無法將工件5製作成可供進行一原子探針技術分析之樣品,尤其,離子束11可能會照射到且傷害工件5中之待測目標物。However, in some cases, when the
當離子束遮罩15未與工件5對準時,可使用人工之方式將該二者校正。使用者藉由人工觀察該電子束影像推測離子束遮罩15與工件5之間的偏差距離,再使用人工操作的方式改變離子束遮罩15與工件5之間的相對位置,使離子束遮罩15與工件5達成彼此對準。然,以人工方式校準離子束遮罩15與工件5不但耗時,且不容易達到良好的校準。When the
在某些實施例中,本揭露提供一種自動化加工機台及方法。機台1進一步具備有一處理器30及一控制器40,處理器30係與離子束鏡筒10及電子束鏡筒20電連接,而控制器40係與處理30及離子束遮罩15電連接。在某些實施例中,處理器30具有一影像辨識模組31及一運算模組33。當離子束鏡筒10對工件5照射離子束11得到工件5之離子束影像及電子束鏡筒20對工件5照射電子束21得到工件5之電子束影像,處理器30可同時接收該離子束影像及該電子束影像。進一步,處理器30之影像辨識模組31可加工處理該離子束影像及該電子束影像,在某些實施例中,影像辨識模組31可進一步調整該離子束影像的灰階值,使工件5可更為清晰地呈現於離子束影像中。In some embodiments, the present disclosure provides an automated processing machine and method. The machine 1 is further provided with a
運算模組33可即時(in-situ)對該電子束影像進行量測(monitoring)並利用其他參數與該量測值進一步運算得出工件5與離子束遮罩15目前之位置離彼此對準之偏差距離,即運算模組33可經由對電子束影像進行量測及運算而得到工件5之一位置資訊,而由該位置資訊可了解如何進行離子束遮罩15與工件5之校正對準工作。如上所述,自離子束鏡筒10射出之離子束11經過離子束遮罩15照射至工件5上,以對工件5進行蝕刻或沉積加工;若工件5未與離子束遮罩15對準,則離子束11可能會照射到工件5上不需被照射到的部分,如此可能會傷害到工件5中之待測目標物。因此,本揭露之運算模組33可自電子束影像辨識及運算得到工件5與離子束遮罩15之間的實際偏差的距離,如此可進一步提供進行校正工件5與離子束遮罩15之間位置關係的資訊。The
再者,運算模組33可透過樣本訓練機器辨識出運作模式。如從電子束影像資料中得到複雜的函數(或樣本)來學習以創造演算法(或一組規則),並利用它來得到工件5與離子束遮罩15之間的實際偏差的距離。Furthermore, the
又,在某些實施例中,處理器30可具有一儲存資料庫,該儲存資料庫可儲存加工處理樣品之數據資料,其可提供使用者在使用離子束11對樣品加工之參考。Also, in some embodiments, the
控制器40可自處理器30之運算模組33得到工件5之位置資訊,即控制器40可自處理器30之運算模組33得到工件5與離子束遮罩15之間的實際偏差的距離,並基於該工件5之位置資訊進一步調整離子束遮罩15與工件5之彼此相對位置關係,以校正離子束遮罩15與工件5,使離子束遮罩15與工件5可彼此對準。離子束遮罩15與工件5之間的位置關係經校正後,離子束鏡筒10對工件5進行蝕刻或沉積加工時才可將離子束11準確地照射至工件5之欲被照射之部分。經由離子束11對工件5照射加工,才可使工件5中之待測目標物經加工後而達到可被測試的狀態,而使加工後之工件5成為可進行三維原子探針分析之樣品。The
圖2為使用圖1之機台1製備半導體樣品之方法6的流程圖。在方法流程圖之操作步驟61中,將一包含有一待測目標物的工件5放置於機台1中。FIG. 2 is a flowchart of a method 6 for preparing semiconductor samples using the machine 1 of FIG. 1 . In
在方法流程圖之操作步驟62中,以離子束鏡筒10對工件5照射離子束11以獲得一離子束影像,該離子束影像可大致顯現工件5之上視圖;以電子束鏡筒20對工件5照射電子束21以獲得一電子束影像,該電子束影像可大致顯現工件5之側斷面視圖,因工件5之斷面可呈現於電子束影像,故包含於工件5中之待測目標物亦可見於該電子束影像中。In
在方法流程圖之操作步驟63中,自離子束鏡筒10取得之工件5之離子束影像及自電子束鏡筒20取得之工件5之電子束影像可自離子束鏡筒10及電子束鏡筒20傳送至處理器30。In
在方法流程圖之操作步驟64中,處理器30自離子束鏡筒10取得之工件5之離子束影像後,處理器30之影像辨識模組31可進一步處理及辨識該離子束影像,以使得離子束影像可清晰呈現其所獲得之工件5之上視圖影像。如先前所述,該離子束影像可大致顯現工件5之上視圖。進一步參考圖3,直接自離子束鏡筒10所接收的離子束影像並無法將工件5之上視圖清楚呈現(參圖3之(A));而處理器30之影像辨識模組31可進一步加工處理離子束影像,如調整離子束影像之灰階值以加強離子束影像中之工件5與周遭環境之對比,經加工後之離子束影像可使得工件5之上視圖清楚呈現(參圖3之(B))。In
在方法流程圖之操作步驟65中,處理器30之運算模組33藉由該電子束影像運算獲得工件5之一位置資訊。進一步參考圖4,如上所述,該電子束影像可顯現該工件5之側斷面視圖,且包含於工件5中之待測目標物51可見於該電子束影像中。在一些實施例中,如圖4所示,運算模組33可對該電子束影像提供一比例尺331,藉由比例尺331可量測得到工件5中之待測目標物51偏移離子束遮罩15之一中心線L之尺度(若工件5中之待測目標物51可對準離子束遮罩15之中心線L,即代表工件5與離子束遮罩15達到一準確的定位)。運算模組33進一步利用該電子束的畫素資訊作為一參數,將該量測得到的尺度資訊與電子束畫素資訊使用一演算法運算而得出待測目標物51實際上偏移離子束遮罩15之中心線L之距離z,亦即可得知校正離子束遮罩15與工件5之彼此相對位置的資訊。在某些實施例中,運算模組33具有模擬器及編譯器,可將電子束畫素資訊與使用比例尺所測得的尺度做一轉換,以使運算模組33自動地獲得校正離子束遮罩15與工件5之彼此相對位置的資訊。In the
此外,如圖4所示,電子束影像可顯現該工件5之側斷面視圖,故亦可由電子束影像觀察到工件5之前驅材料層(precursor capping)之高寬比(aspect ratio);當工件5之前驅材料層之高寬比保持在大於2之數值時,才可在加工處理工件5時減少簾幕效應(curtaining effect)的產生,增加製造出之樣品之良率。In addition, as shown in FIG. 4, the electron beam image can show the side cross-sectional view of the
在方法流程圖之操作步驟66中,處理器30得知待測目標物51實際上偏差之距離z後,控制器40可依據該偏移距離之資訊進一步控制調整離子束遮罩15與工件5之相對位置,以校正離子束遮罩15與工件5,使其達到可準確加工的位置。進一步參考圖5,其利用離子束影像說明控制器40控制調整工件5與離子束遮罩15彼此之位置關係,圖5中之元件符號15即代表離子束遮罩的虛擬圖像。參圖5之(A),離子束遮罩15與工件5彼此對準之偏差距離為z。控制器40可依據運算模組33所獲得之工件5之待測目標物51與離子束遮罩15之中心線L的偏離距離z的資訊,進一步調整離子束遮罩15與工件5之彼此位置關係,以消除偏移距離z。在某些實施例中,控制器40可依據該資訊移動離子束遮罩15,以校正離子束遮罩15與工件5彼此之相對位置,以使得工件5可位於可被準確加工之位置(如(B)所示)。In the
在方法流程圖之操作步驟67中,控制器40校正離子束遮罩15及工件5彼此之位置關係後,離子束鏡筒10可對工件5照射離子束11以進行蝕刻或沉積加工。進一步參考圖6,離子束遮罩15與工件5之待測目標物51之彼此位置關係經控制器40調整校正後,離子束鏡筒10則可將離子束11照設置工件5上進行加工。參圖6,離子束11自離子束鏡筒10射出,通過離子束遮罩15照射至工件5上,離子束遮罩15可遮擋將會照射到待測目標物51上之離子束11,使離子束11僅照射到工件5上之待測目標物51之其他部分,如此離子束11僅可將該其他部分去除,而不會照射到待測目標物51上,且不會傷害到待測目標物51,如此最終可使得待測目標物51露出以達到可供測試的狀態,最終可使工件5被加工成為可供三維原子探針分析之樣品,而該被加工完成之工件5可繼續進行三維原子探針分析。In
另,如先前所述,電子束影像可觀察到工件5之前驅材料層之高寬比,且當工件5之前驅材料層之高寬比保持在大於約2之數值時,才可在加工處理工件5時減少簾幕效應的產生,增加製造出之樣品之良率;故,在使用離子束11處理加工工件5時,可依電子束影像調整離子束11之照射加工,以保持工件5之前驅材料層之高寬比大於約2之數值;在某些實施例中,處理器30可自動調整離子束11之照射加工。In addition, as previously mentioned, the aspect ratio of the precursor material layer of the
利用本揭露之機台1處理加工製作原子探針樣品可自動且即時地對包含欲待測工件樣品51之工件5加工,機台1之處理器30及控制器40可即時確認工件5與離子束遮罩15彼此之間的相對位置,並同時校正兩者之間的相對位置及自動地以離子束11對工件5加工;如此可節省製作原子探針樣品之時間,且提高製作原子探針樣品之良率。Using the machine 1 of the present disclosure to process and produce atom probe samples can automatically and instantly process the
上文已概述若干實施例之特徵,使得熟習技術者可較佳理解本揭露之態樣。熟習技術者應瞭解,其可易於將本揭露用作用於設計或修改其他程序及結構的一基礎以實施相同目的及/或達成本文中所引入之實施例之相同優點。熟習技術者亦應意識到,此等等效構造不應背離本揭露之精神及範疇,且其可對本文作出各種改變、置換及變更。The foregoing has outlined features of several embodiments so that those skilled in the art may better understand aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other procedures and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that these equivalent constructions should not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein.
1:機台 5:工件 10:離子束鏡筒 11:離子束 15:離子束遮罩 20:電子束鏡筒 21:電子束 30:處理器 31:影像辨識模組 33:運算模組 40:控制器 51:待測目標物 61:方法 62:方法 63:方法 64:方法 65:方法 66:方法 67:方法 331:比例尺 1: Machine 5: Workpiece 10: Ion beam tube 11: Ion Beam 15: Ion Beam Mask 20: Electron beam tube 21: Electron Beam 30: Processor 31: Image recognition module 33: Operation module 40: Controller 51: target to be measured 61: Method 62: Method 63: Method 64: Method 65: Method 66: Method 67: Method 331: Scale bar
從下列實施方式、連同附圖將更瞭解本揭露的態樣。應注意,根據業界的標準實務,各種特徵件並未按實際比例繪製。事實上,為了清楚說明,各種特徵件的尺寸可任意放大或縮小。Aspects of the present disclosure will be better understood from the following description, together with the accompanying drawings. It should be noted that in accordance with standard industry practice, the various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily expanded or reduced for clarity.
圖1為依據本揭露實施例之機台之構成示意圖。FIG. 1 is a schematic diagram of the structure of a machine according to an embodiment of the present disclosure.
圖2為使用如圖1之機台製備半導體樣品的方法流程圖。FIG. 2 is a flow chart of a method for preparing semiconductor samples using the machine of FIG. 1 .
圖3為使用如圖1之機台所得到的離子束影像。FIG. 3 is an ion beam image obtained using the machine of FIG. 1 .
圖4為使用如圖1之機台所得到的電子束影像。FIG. 4 is an electron beam image obtained using the machine of FIG. 1 .
圖5為本揭露實施例之控制器之操作的示意圖。FIG. 5 is a schematic diagram of the operation of the controller according to the disclosed embodiment.
圖6為使用如圖1之機台進行蝕刻加工之示意圖。FIG. 6 is a schematic diagram of etching processing using the machine as shown in FIG. 1 .
1:機台 1: Machine
5:工件 5: Workpiece
10:離子束鏡筒 10: Ion beam tube
11:離子束 11: Ion Beam
15:離子束遮罩 15: Ion Beam Mask
20:電子束鏡筒 20: Electron beam tube
21:電子束 21: Electron Beam
30:處理器 30: Processor
31:影像辨識模組 31: Image recognition module
33:運算模組 33: Operation module
40:控制器 40: Controller
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