TW202228129A - Disc valve and method of manufacturing the same - Google Patents

Disc valve and method of manufacturing the same Download PDF

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TW202228129A
TW202228129A TW110101127A TW110101127A TW202228129A TW 202228129 A TW202228129 A TW 202228129A TW 110101127 A TW110101127 A TW 110101127A TW 110101127 A TW110101127 A TW 110101127A TW 202228129 A TW202228129 A TW 202228129A
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disc
wall surface
butterfly valve
blocking
groove
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TW110101127A
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Chinese (zh)
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TWI789677B (en
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陳遠來
劉大潭
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陳遠來
劉大潭
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Abstract

A disc valve is provided, including: a main body, including a channel and an inner wall defining the channel, the inner wall having at least one slot extending circumferentially; a disc, rotatably connected with the main body about a rotational axis transverse to the channel; and at least two blocking members, disposed within the at least one slot and protruding beyond the inner wall, the at least two blocking members being disposed at two opposite sides of the disc and blockable with the disc on a rotation path of the disc. A method of manufacturing the disc valve as described above is further provided, including following steps of: preparing the main body having the at least one slot; assembling the disc on the main body and disposing the at least two blocking members within the at least one slot.

Description

碟閥及其製造方法Butterfly valve and manufacturing method thereof

本發明係與閥有關,特別是有關於一種碟閥及其製造方法。The present invention is related to valves, in particular to a butterfly valve and its manufacturing method.

一般在控制管路之連通時,會使用碟閥來控制流體之流量。習知之碟閥包括一閥本體及一碟片,該閥本體設有一管道,該碟片沿該管道之直徑方向可轉動地設於該管道,藉由控制該碟片相對該管道偏轉之角度來控制該管道之連通程度。Generally, butterfly valves are used to control the flow of fluids when controlling the connection of pipelines. The conventional butterfly valve includes a valve body and a disc, the valve body is provided with a pipe, the disc is rotatably installed in the pipe along the diameter direction of the pipe, and the deflection angle of the disc relative to the pipe is controlled to achieve Controls the degree of connectivity of this pipe.

該碟閥的種類一般依其使用環境之溫度不同,大致可區分為低溫用(低於250度)及高溫用(高於250度)之兩種形態。其中高溫用的碟閥係於該管道周壁設置擋片以限制該碟片之轉動。然,現有之該擋片於加工時易因該管道之空間較小而導致加工不易、結構強度不足等問題,存在亟待改善之缺弊。The type of butterfly valve is generally divided into two types: low temperature (below 250 degrees) and high temperature (higher than 250 degrees) according to the temperature of its operating environment. The butterfly valve for high temperature is provided with a baffle plate on the peripheral wall of the pipeline to limit the rotation of the plate. However, the existing baffle plate is prone to problems such as difficult processing and insufficient structural strength due to the small space of the pipe during processing, and there are shortcomings that need to be improved urgently.

因此,有必要提供一種新穎且具有進步性之碟閥及其製造方法,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive butterfly valve and its manufacturing method to solve the above problems.

本發明之主要目的在於提供一種碟閥及其製造方法,結構強度佳且易於加工、製造。The main purpose of the present invention is to provide a butterfly valve and a manufacturing method thereof, which have good structural strength and are easy to process and manufacture.

為達成上述目的,本發明提供一種碟閥,包括:一本體,包括一通道及一圍構該通道之內壁面,該內壁面設有至少一周向延伸之凹槽;一碟片,以一橫向於該通道之轉動軸向為軸可轉動地連接於該本體;及至少二擋件,設於該至少一凹槽且突出於該內壁面,該至少二擋件位於該碟片之相對二側且可於該碟片之一轉動路徑上干涉擋止該碟片。In order to achieve the above object, the present invention provides a butterfly valve, comprising: a body, including a channel and an inner wall surface surrounding the channel, the inner wall surface is provided with a groove extending in at least a circumferential direction; a disc, with a transverse direction A shaft is rotatably connected to the main body in the rotation axis of the channel; and at least two stoppers are arranged in the at least one groove and protrude from the inner wall surface, and the at least two stoppers are located on opposite sides of the disc And the disc can be interfered and blocked on a rotating path of the disc.

為達成上述目的,本發明另提供一種如上所述的碟閥之製造方法,包括以下步驟:備一設有該至少一凹槽之該本體;組裝該碟片於該本體並將該至少二擋件設於該至少一凹槽。In order to achieve the above object, the present invention further provides a manufacturing method of the above-mentioned butterfly valve, comprising the following steps: preparing the body with the at least one groove; assembling the disc on the body and blocking the at least two The piece is arranged in the at least one groove.

以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。The following examples only illustrate possible implementations of the present invention, but are not intended to limit the scope of protection of the present invention, and are described together first.

請參考圖1至7,其顯示本發明之一較佳實施例,本發明之碟閥1包括一本體10、一碟片20及至少二擋件30。Please refer to FIGS. 1 to 7 , which show a preferred embodiment of the present invention. The butterfly valve 1 of the present invention includes a body 10 , a disc 20 and at least two stoppers 30 .

該本體10包括一通道11及一圍構該通道11之內壁面12,該內壁面12設有至少一周向延伸之凹槽121;該碟片20以一橫向於該通道11之轉動軸向R為軸可轉動地連接於該本體10;該至少二擋件30設於該至少一凹槽121且突出於該內壁面12,該至少二擋件30位於該碟片20之相對二側且可於該碟片20之一轉動路徑上干涉擋止該碟片20,結構簡單且強度佳。The body 10 includes a channel 11 and an inner wall surface 12 surrounding the channel 11 , the inner wall surface 12 is provided with at least a circumferentially extending groove 121 ; The shaft is rotatably connected to the main body 10; the at least two stoppers 30 are disposed in the at least one groove 121 and protrude from the inner wall surface 12, the at least two stoppers 30 are located on opposite sides of the disc 20 and can be Interfering and blocking the disc 20 on a rotating path of the disc 20 has a simple structure and good strength.

該至少一凹槽121包括位於該轉動軸向R相對二側之二側部122,該二側部122至少其中一者設有複數相鄰接之該擋件30,便於組裝。該內壁面12設有複數該凹槽121,至少二該凹槽121於該通道11之一延伸方向E上相錯位且分別設有至少一該擋件30,藉此,各該擋件30可於該延伸方向E上穩定地抵接於該碟片20之相對二側。配合參考圖2及圖3,於本實施例中,該內壁面12設有呈環形延伸之二該凹槽121,易於加工;各該凹槽121包括二該側部122,周向錯位之二該側部122分別設有複數該擋件30(於本實施例中該複數擋件之數量為二),易於加工且擋接效果佳。各該擋件30為一弧形延伸之板片體,結構簡單且易於製造。舉例而言,該複數擋件30之材質可例如為金屬、塑膠或複合材料等,當各該擋件30之硬度較大時,藉由多段式的組接可較輕易地將該複數擋件30嵌設於一該凹槽121,利於加工且可穩定連接。然,該內壁面亦可僅設有一呈環形延伸之該凹槽;該內壁面亦可設有二周向錯位且呈弧形延伸之凹槽;各該側部亦可僅設有一該擋件,該擋件可略變形以便於安裝。The at least one groove 121 includes two side portions 122 located on two opposite sides of the rotational axis R, and at least one of the two side portions 122 is provided with a plurality of adjacent blocks 30 for easy assembly. The inner wall surface 12 is provided with a plurality of the grooves 121 , at least two of the grooves 121 are offset in an extending direction E of the channel 11 and are respectively provided with at least one blocking member 30 , whereby each blocking member 30 can In the extending direction E, it is stably abutted against two opposite sides of the disc 20 . Referring to FIG. 2 and FIG. 3 , in this embodiment, the inner wall surface 12 is provided with two grooves 121 extending in an annular shape, which is easy to process; The side portions 122 are respectively provided with a plurality of the blocking members 30 (in this embodiment, the number of the plurality of blocking members is two), which is easy to process and has a good blocking effect. Each of the blocking members 30 is a plate body extending in an arc shape, and the structure is simple and easy to manufacture. For example, the material of the plurality of stoppers 30 can be, for example, metal, plastic or composite material. When the hardness of each of the stoppers 30 is relatively high, the plurality of stoppers can be easily assembled by multi-stage assembly. 30 is embedded in one of the grooves 121, which is convenient for processing and can be connected stably. Of course, the inner wall surface can also be provided with only one annularly extending groove; the inner wall surface can also be provided with two circumferentially displaced and arcuately extending grooves; each side portion can also be provided with only one blocking member , the stopper can be slightly deformed to facilitate installation.

詳細說,該碟閥1另包括一不可相對轉動地連接該碟片20之轉動軸40,該本體10另設有二沿該轉動軸向R延伸之組接孔13,該轉動軸40設於該二組接孔13,該至少一凹槽121連通於該二組接孔13,便於對位加工。然,各該凹槽相對於該二組接孔之位置亦可依據該碟片之厚度、結構、形狀等設置於適當位置;各該凹槽亦可與該二組接孔不連通。In detail, the butterfly valve 1 further includes a rotating shaft 40 which is non-rotatably connected to the disc 20 , and the body 10 is further provided with two assembling holes 13 extending along the rotating axis R. The rotating shaft 40 is located in the The two sets of connecting holes 13 and the at least one groove 121 are communicated with the two sets of connecting holes 13 to facilitate alignment processing. Of course, the positions of each of the grooves relative to the two sets of connecting holes can also be set at appropriate positions according to the thickness, structure, and shape of the disc; and each of the grooves can also be disconnected from the two sets of connecting holes.

配合參考圖4,該至少二擋件30至少其中一者之一端部31相對突出於一該凹槽121之距離朝該轉動軸向R漸減,可避免於該碟片20轉動時與該碟閥1之其他構件相干涉。較佳地,各該擋件30包括至少一擋止段32及至少一與該至少一擋止段32相接之卡接段33,該至少一擋止段32突出於該內壁面12之距離大於該至少一卡接段33突出於該內壁面12之距離。於本實施例中,各該擋件30之該端部31設有一該卡接段33,藉此各該卡接段33受該碟片20之推力較小而可防止各該擋件30脫離該至少一凹槽121,該至少一擋止段32則可提供較大的接觸面積以與該碟片20相抵接,穩定性及強度佳。各該擋止段32之一徑向尺寸大於一該卡接段33之一徑向尺寸,擋止效果及組接穩定性佳;各該凹槽121之一深度不小於一該卡接段33之一徑向厚度的1/2,藉以穩定卡接並避免各該卡接段33不當受力而變形、斷裂。於其他實施例中,各該卡接段亦可設於相鄰之二該擋止段之間。Referring to FIG. 4 , the distance from one end portion 31 of at least one of the at least two stoppers 30 protruding from a groove 121 gradually decreases toward the rotational axis R, which can avoid contact with the butterfly valve when the disc 20 rotates. 1 other components interfere with each other. Preferably, each of the blocking members 30 includes at least one blocking section 32 and at least one engaging section 33 connected to the at least one blocking section 32 , and the at least one blocking section 32 protrudes from the inner wall surface 12 by a distance. It is greater than the distance at which the at least one engaging segment 33 protrudes from the inner wall surface 12 . In this embodiment, the end portion 31 of each blocking member 30 is provided with a latching segment 33 , so that each latching segment 33 receives less thrust from the disc 20 and can prevent each blocking member 30 from disengaging The at least one groove 121 and the at least one blocking section 32 can provide a larger contact area for abutting with the disc 20, and have good stability and strength. A radial dimension of each of the blocking segments 32 is larger than a radial dimension of one of the engaging segments 33 , and the blocking effect and assembly stability are good; a depth of each of the grooves 121 is not less than one of the engaging segments 33 One half of the radial thickness is used to stabilize the clamping and prevent the clamping segments 33 from deforming and breaking due to improper force. In other embodiments, each of the engaging segments can also be disposed between two adjacent blocking segments.

本發明另提供一種如上所述的碟閥1之製造方法,包括以下步驟:備一設有該至少一凹槽121之該本體10,如圖5所示;組裝該碟片20於該本體10並將該至少二擋件30設於該至少一凹槽121,如圖6及圖7所示。於本實施例中,係先將二該擋件30嵌設於一該凹槽121中,接著將該碟片20組裝於該本體10,最後將另二該擋件30設於另一該凹槽121中,易於加工。然,亦可先將該碟片20組裝於該本體10,再將該複數擋件30設於該二凹槽121中。較佳地,該製造方法另包括一將該至少二擋件30固接於該內壁面12之步驟,例如藉由一接合材料50相焊接、或直接焊接、熔接之方式相固接,接合強度佳。The present invention further provides a method for manufacturing the butterfly valve 1 as described above, which includes the following steps: preparing the body 10 provided with the at least one groove 121 , as shown in FIG. 5 ; assembling the disc 20 on the body 10 The at least two blocking members 30 are disposed in the at least one groove 121 , as shown in FIG. 6 and FIG. 7 . In this embodiment, the two blocking members 30 are first embedded in one of the grooves 121, then the disc 20 is assembled to the main body 10, and finally the other two blocking members 30 are set in the other groove. In the groove 121, processing is easy. Of course, the disc 20 can also be assembled to the main body 10 first, and then the plurality of blocking members 30 can be arranged in the two grooves 121 . Preferably, the manufacturing method further includes a step of fixing the at least two stoppers 30 to the inner wall surface 12, for example, by welding a bonding material 50, or by direct welding or welding. good.

1:碟閥 10:本體 11:通道 12:內壁面 121:凹槽 122:側部 13:組接孔 20:碟片 30:擋件 31:端部 32:擋止段 33:卡接段 40:轉動軸 50:接合材料 E:延伸方向 R:轉動軸向 1: Butterfly valve 10: Ontology 11: Channel 12: inner wall surface 121: Groove 122: Side 13: Assembly hole 20: Disc 30: Stopper 31: End 32: stop segment 33: Snap section 40: Rotation shaft 50: Bonding material E: extension direction R: Rotation axis

圖1為本發明一較佳實施例之立體圖。 圖2為本發明一較佳實施例之分解圖。 圖3為本發明一較佳實施例之剖面圖。 圖4為本發明一較佳實施例之局部放大圖。 圖5為本發明一較佳實施例之一本體之立體圖。 圖6及圖7為本發明一較佳實施例之組裝示意圖。 FIG. 1 is a perspective view of a preferred embodiment of the present invention. FIG. 2 is an exploded view of a preferred embodiment of the present invention. 3 is a cross-sectional view of a preferred embodiment of the present invention. FIG. 4 is a partial enlarged view of a preferred embodiment of the present invention. 5 is a perspective view of a body of a preferred embodiment of the present invention. 6 and 7 are schematic diagrams of assembly of a preferred embodiment of the present invention.

1:碟閥 1: Butterfly valve

10:本體 10: Ontology

20:碟片 20: Disc

30:擋件 30: Stopper

Claims (10)

一種碟閥,包括: 一本體,包括一通道及一圍構該通道之內壁面,該內壁面設有至少一周向延伸之凹槽; 一碟片,以一橫向於該通道之轉動軸向為軸可轉動地連接於該本體;及 至少二擋件,設於該至少一凹槽且突出於該內壁面,該至少二擋件位於該碟片之相對二側且可於該碟片之一轉動路徑上干涉擋止該碟片。 A butterfly valve, comprising: a body, comprising a channel and an inner wall surface surrounding the channel, the inner wall surface is provided with at least a circumferentially extending groove; a disc, rotatably connected to the main body with an axis transverse to the axis of rotation of the channel; and At least two stoppers are disposed in the at least one groove and protrude from the inner wall surface, the at least two stoppers are located on opposite sides of the disc and can interfere and block the disc on a rotating path of the disc. 如請求項1所述的碟閥,其中該內壁面設有複數該凹槽,至少二該凹槽於該通道之一延伸方向上相錯位且分別設有至少一該擋件。The butterfly valve as claimed in claim 1, wherein the inner wall surface is provided with a plurality of the grooves, at least two of the grooves are displaced in an extending direction of the channel and are respectively provided with at least one of the blocking pieces. 如請求項1所述的碟閥,另包括一不可相對轉動地連接該碟片之轉動軸,其中該本體另設有二沿該轉動軸向延伸之組接孔,該轉動軸設於該二組接孔,該至少一凹槽連通於該二組接孔。The butterfly valve as claimed in claim 1, further comprising a rotating shaft that is non-rotatably connected to the disc, wherein the body is further provided with two assembly holes extending along the rotating axis, and the rotating shaft is disposed in the two an assembly hole, the at least one groove is communicated with the two assembly holes. 如請求項3所述的碟閥,其中該至少二擋件至少其中一者之一端部相對突出於一該凹槽之距離朝該轉動軸向漸減。The butterfly valve as claimed in claim 3, wherein the distance at which one end of at least one of the at least two stoppers protrudes from the groove gradually decreases toward the rotational axis. 如請求項1所述的碟閥,其中該內壁面設有呈環形延伸之二該凹槽。The butterfly valve of claim 1, wherein the inner wall is provided with two annularly extending grooves. 如請求項1所述的碟閥,其中該至少一凹槽包括位於該轉動軸向相對二側之二側部,該二側部至少其中一者設有複數相鄰接之該擋件。The butterfly valve of claim 1, wherein the at least one groove includes two side portions located on two opposite sides of the rotational axis, and at least one of the two side portions is provided with a plurality of adjacent blocking members. 如請求項1所述的碟閥,其中各該擋件包括至少一擋止段及至少一與該至少一擋止段相接之卡接段,該至少一擋止段突出於該內壁面之距離大於該至少一卡接段突出於該內壁面之距離。The butterfly valve as claimed in claim 1, wherein each stopper includes at least one stopper segment and at least one snap-fit segment connected to the at least one stopper segment, and the at least one stopper segment protrudes from the inner wall surface The distance is greater than the distance at which the at least one clamping segment protrudes from the inner wall surface. 如請求項4所述的碟閥,其中該內壁面設有呈環形延伸之二該凹槽,該二凹槽於該通道之一延伸方向上相錯位且分別設有至少一該擋件;各該凹槽包括位於該轉動軸向相對二側之二側部,周向錯位之二該側部分別設有複數相鄰接之該擋件;各該擋件包括至少一擋止段及至少一與該至少一擋止段相接之卡接段,該至少一擋止段突出於該內壁面之距離大於該至少一卡接段突出於該內壁面之距離;各該擋止段之一徑向尺寸大於一該卡接段之一徑向尺寸;各該凹槽之一深度不小於一該卡接段之一徑向厚度的1/2;及各該擋件為一弧形延伸之板片體。The butterfly valve as claimed in claim 4, wherein the inner wall surface is provided with two annularly extending grooves, the two grooves are offset in an extending direction of the passage and are respectively provided with at least one blocking member; The groove includes two side portions located on two opposite sides of the rotational axis, and the two side portions that are displaced in the circumferential direction are respectively provided with a plurality of adjacent blocking members; each of the blocking members includes at least one blocking section and at least one blocking member. The clamping section connected with the at least one blocking section, the distance at which the at least one blocking section protrudes from the inner wall surface is greater than the distance at which the at least one clamping section protrudes from the inner wall surface; a diameter of each blocking section The radial dimension is greater than a radial dimension of the clipping section; a depth of each of the grooves is not less than 1/2 of a radial thickness of the clipping section; and each of the blocking pieces is an arc-shaped extending plate flakes. 一種如請求項1至8任一項所述的碟閥之製造方法,包括以下步驟: 備一設有該至少一凹槽之該本體;及 組裝該碟片於該本體並將該至少二擋件設於該至少一凹槽。 A manufacturing method of a butterfly valve as described in any one of claims 1 to 8, comprising the following steps: prepare the body provided with the at least one groove; and The disc is assembled on the body and the at least two blocking pieces are arranged in the at least one groove. 如請求項9所述的製造方法,其中另包括一將該至少二擋件固接於該內壁面之步驟。The manufacturing method according to claim 9, further comprising a step of fixing the at least two stoppers to the inner wall surface.
TW110101127A 2021-01-12 2021-01-12 Disc valve and method of manufacturing the same TWI789677B (en)

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US7424907B2 (en) * 2002-10-01 2008-09-16 Enertron, Inc. Methods and apparatus for an integrated fan pump cooling module
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