TW202221097A - Display element sealing material, organic EL element sealing material, and display element sealing sheet - Google Patents
Display element sealing material, organic EL element sealing material, and display element sealing sheet Download PDFInfo
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- TW202221097A TW202221097A TW110137926A TW110137926A TW202221097A TW 202221097 A TW202221097 A TW 202221097A TW 110137926 A TW110137926 A TW 110137926A TW 110137926 A TW110137926 A TW 110137926A TW 202221097 A TW202221097 A TW 202221097A
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- resin
- mass
- sealing material
- display element
- sealing
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/16—Cyclic ethers having four or more ring atoms
- C08G65/18—Oxetanes
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/04—Sealing arrangements, e.g. against humidity
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
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- H—ELECTRICITY
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/873—Encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/873—Encapsulations
- H10K59/8731—Encapsulations multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
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- Electroluminescent Light Sources (AREA)
- Epoxy Resins (AREA)
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Abstract
Description
本發明係關於顯示元件密封材、有機EL元件密封材及顯示元件密封片。The present invention relates to a display element sealing material, an organic EL element sealing material, and a display element sealing sheet.
已知具備顯示元件的影像顯示裝置,係有如:液晶顯示器、及有機電致發光(以下稱「有機EL」)顯示器。此種影像顯示裝置係利用密封構件將顯示元件密封。藉此,可抑制顯示元件因大氣中的水分等而遭劣化。Known image display devices including display elements include liquid crystal displays and organic electroluminescence (hereinafter referred to as "organic EL") displays. In such an image display device, the display element is sealed with a sealing member. Thereby, deterioration of the display element due to moisture or the like in the atmosphere can be suppressed.
密封構件係例如在將顯示元件埋藏於密封樹脂組成物中之後,使密封樹脂組成物硬化而形成。此處,密封構件為能賦予配合各種用途所要求之性能,便有針對密封樹脂組成物的組成進行各種檢討。The sealing member is formed by, for example, burying the display element in the sealing resin composition and then curing the sealing resin composition. Here, in order to provide the sealing member with the performance required in accordance with various applications, various examinations have been carried out on the composition of the sealing resin composition.
例如有提案含有:苯氧基樹脂、氧化環烯烴型脂環式環氧化合物、及硬化劑的有機EL顯示元件密封用硬化性樹脂組成物(例如參照專利文獻1)。For example, a curable resin composition for sealing an organic EL display element containing a phenoxy resin, an oxidized cycloolefin type alicyclic epoxy compound, and a curing agent is proposed (for example, refer to Patent Document 1).
再者,有提案含有:分子量200~2,000之低分子量環氧樹脂、分子量20,000~100,000之高分子量環氧樹脂、及潛伏性硬化劑的環氧樹脂組成物(例如參照專利文獻2)。Furthermore, an epoxy resin composition containing a low molecular weight epoxy resin having a molecular weight of 200 to 2,000, a high molecular weight epoxy resin having a molecular weight of 20,000 to 100,000, and a latent curing agent has been proposed (for example, refer to Patent Document 2).
該等密封樹脂組成物係在埋藏顯示元件後,利用加熱硬化而將顯示元件予以密封。 [先前技術文獻] [專利文獻] These sealing resin compositions seal the display element by heating and curing after burying the display element. [Prior Art Literature] [Patent Literature]
[專利文獻1]國際公開第2015/129670號 [專利文獻2]國際公開第2006/104078號 [Patent Document 1] International Publication No. 2015/129670 [Patent Document 2] International Publication No. 2006/104078
(發明所欲解決之問題)(The problem that the invention intends to solve)
但是,專利文獻1所記載之有機EL顯示元件密封用硬化性樹脂組成物的硬化物之密封構件,因為介電常數較高,例如使用於有機EL顯示器的觸控面板,會有因密封構件造成的雜訊,導致觸控面板出現錯誤動作的情況。However, since the sealing member of the cured product of the curable resin composition for sealing an organic EL display element described in
再者,在密封顯示元件時,若將專利文獻2所記載之環氧樹脂組成物施行加熱,環氧樹脂組成物在硬化前會流動而有偏移所需位置處進而硬化的可能性。Furthermore, when the epoxy resin composition described in
本發明為提升初期硬化性,且能在抑制相對顯示元件產生位置偏移之情況下,形成介電常數較低之密封構件的顯示元件密封材、有機EL元件密封材及顯示元件密封片。 (解決問題之技術手段) The present invention is a display element sealing material, an organic EL element sealing material, and a display element sealing sheet which can form a sealing member with a low dielectric constant while improving initial sclerosis and suppressing positional displacement with respect to the display element. (Technical means to solve problems)
本發明[1]係一種顯示元件密封材,其含有:樹脂成分、氧雜環丁烷化合物、及硬化劑;而,上述樹脂成分含有:環氧化聚丁二烯樹脂、含聯苯骨架環氧樹脂、及賦黏樹脂。The present invention [1] is a display element sealing material comprising: a resin component, an oxetane compound, and a curing agent; and the resin component contains: an epoxidized polybutadiene resin, a biphenyl skeleton-containing epoxy resin resin, and tackifying resin.
本發明[2]係如上述[1]所記載的顯示元件密封材,其中,上述環氧化聚丁二烯樹脂的含有比例,相對於上述樹脂成分與上述氧雜環丁烷化合物之總和100質量份,係超過20質量份、且未滿35質量份。The present invention [2] is the display element sealing material according to the above [1], wherein the content ratio of the epoxidized polybutadiene resin is based on 100 mass of the sum of the resin component and the oxetane compound parts, more than 20 parts by mass and less than 35 parts by mass.
本發明[3]係如上述[1]或[2]所記載的顯示元件密封材,其中,上述含聯苯骨架環氧樹脂的含有比例,相對於上述樹脂成分與上述氧雜環丁烷化合物之總和100質量份,係超過20質量份。The present invention [3] is the display element sealing material according to the above [1] or [2], wherein the content ratio of the biphenyl skeleton-containing epoxy resin is based on the resin component and the oxetane compound. A total of 100 parts by mass is more than 20 parts by mass.
本發明[4]係如上述[1]至[3]中任一項所記載的顯示元件密封材,其中,上述氧雜環丁烷化合物的含有比例,相對於上述樹脂成分與上述氧雜環丁烷化合物之總和100質量份,係超過5質量份、且未滿20質量份。The present invention [4] is the display element sealing material according to any one of the above [1] to [3], wherein the content ratio of the above-mentioned oxetane compound is relative to the above-mentioned resin component and the above-mentioned oxetane The total of 100 parts by mass of butane compounds is more than 5 parts by mass and less than 20 parts by mass.
本發明[5]係如上述[1]至[4]中任一項所記載的顯示元件密封材,其中,上述賦黏樹脂含有脂環族烴樹脂及/或萜烯酚樹脂。The present invention [5] is the display element sealing material according to any one of the above [1] to [4], wherein the tackifying resin contains an alicyclic hydrocarbon resin and/or a terpene phenol resin.
本發明[6] 係一種有機EL元件密封材,其係由上述[1]至[5]中任一項所記載的顯示元件密封材形成。The present invention [6] is an organic EL element sealing material formed from the display element sealing material according to any one of the above [1] to [5].
本發明[7] 係一種顯示元件密封片,其具有由上述[1]至[5]中任一項所記載的顯示元件密封材形成之密封層。 (對照先前技術之功效) The present invention [7] is a display element sealing sheet having a sealing layer formed of the display element sealing material according to any one of the above [1] to [5]. (Compared to the efficacy of the prior art)
本發明的顯示元件密封材、有機EL元件密封材及顯示元件密封片,其含有:環氧化聚丁二烯樹脂、含聯苯骨架環氧樹脂、賦黏樹脂、以及氧雜環丁烷化合物。故,能提升初期硬化性,且能在抑制相對顯示元件產生位置偏移之情況下,形成介電常數較低的密封構件。The display element sealing material, the organic EL element sealing material, and the display element sealing sheet of the present invention contain an epoxidized polybutadiene resin, a biphenyl skeleton-containing epoxy resin, a tackifying resin, and an oxetane compound. Therefore, the initial sclerosis can be improved, and the sealing member with a low dielectric constant can be formed while suppressing the positional displacement with respect to the display element.
<顯示元件密封材> 本發明的顯示元件密封材(以下稱「密封材」),係將後述影像顯示裝置所具備之顯示元件予以密封用的密封樹脂組成物(顯示元件密封樹脂組成物),藉由硬化而形成後述密封構件的硬化性樹脂組成物。密封材含有:樹脂成分、氧雜環丁烷化合物、及硬化劑。 <Display element sealing material> The display element sealing material (hereinafter referred to as "sealing material") of the present invention is a sealing resin composition (display element sealing resin composition) for sealing a display element included in an image display device to be described later, and is formed by curing to be described later. Curable resin composition of sealing member. The sealing material contains a resin component, an oxetane compound, and a curing agent.
(1)樹脂成分 樹脂成分含有必須成分之環氧化聚丁二烯樹脂、含聯苯骨架環氧樹脂、及賦黏樹脂。 (1) Resin component The resin component contains the necessary components of epoxidized polybutadiene resin, epoxy resin containing biphenyl skeleton, and tackifying resin.
(1-1)環氧化聚丁二烯樹脂 環氧化聚丁二烯樹脂係具有:聚丁二烯骨架與複數個環氧基的多官能基型環氧樹脂。另外,多官能基型環氧樹脂亦包括雙官能基環氧樹脂(以下亦同)。 (1-1) Epoxidized polybutadiene resin The epoxidized polybutadiene resin is a polyfunctional epoxy resin having a polybutadiene skeleton and a plurality of epoxy groups. In addition, the polyfunctional epoxy resin also includes a bifunctional epoxy resin (the same applies hereinafter).
聚丁二烯骨架係由1,3-丁二烯的聚合體所構成分子鏈(主鏈)。聚丁二烯骨架含有1,2-聚丁二烯的分子結構,且具有由上述分子鏈分支的側鏈。The polybutadiene skeleton is a molecular chain (main chain) composed of a polymer of 1,3-butadiene. The polybutadiene skeleton contains the molecular structure of 1,2-polybutadiene, and has a side chain branched from the above-mentioned molecular chain.
環氧基係位於聚丁二烯骨架的側鏈。環氧基係藉由將聚丁二烯骨架所含1,2-聚丁二烯的乙烯基予以氧化而導入。The epoxy groups are located on the side chains of the polybutadiene backbone. The epoxy group is introduced by oxidizing the vinyl group of 1,2-polybutadiene contained in the polybutadiene skeleton.
環氧化聚丁二烯樹脂係能與賦黏樹脂相溶。環氧化聚丁二烯樹脂的溶解度參數(以下稱為「SP值」),係例如9.0(cal/cm 3) 1/2以上且10.0(cal/cm 3) 1/2以下。SP值係利用Million Zillion Software公司的計算軟體CHEOPS(version4.0)便可計算出(以下亦同)。另外,該計算軟體所採用的計算手法有記載於Computational Materials Science of Polymers(A.A.Askadskii、 Cambridge Intl Science Pub (2005/12/30))Chapter XII中。 Epoxidized polybutadiene resin is compatible with tackifying resin. The solubility parameter (hereinafter referred to as "SP value") of the epoxidized polybutadiene resin is, for example, 9.0 (cal/cm 3 ) 1/2 or more and 10.0 (cal/cm 3 ) 1/2 or less. The SP value can be calculated using the calculation software CHEOPS (version 4.0) of Million Zillion Software (the same applies hereinafter). In addition, the calculation method used by the calculation software is described in Chapter XII of Computational Materials Science of Polymers (AAAskadskii, Cambridge Intl Science Pub (2005/12/30)).
環氧化聚丁二烯樹脂的數量平均分子量(Mn)係例如3,000以上、較佳係5,000以上,又,例如10,000以下、較佳係8,000以下。數量平均分子量(Mn)係利用以聚苯乙烯為標準物質的凝膠滲透色層分析儀(GPC)便可求得(以下亦同)。The number average molecular weight (Mn) of the epoxidized polybutadiene resin is, for example, 3,000 or more, preferably 5,000 or more, and, for example, 10,000 or less, preferably 8,000 or less. The number average molecular weight (Mn) can be obtained by a gel permeation chromatography (GPC) using polystyrene as a standard substance (the same applies hereinafter).
環氧化聚丁二烯樹脂的環氧當量係例如100g/eq.以上、較佳係150g/eq.以上,又,例如300g/eq.以下、較佳係250g/eq.以下。環氧當量係根據JIS K7236:2001便可測定(以下亦同)。The epoxy equivalent of the epoxidized polybutadiene resin is, for example, 100 g/eq. or more, preferably 150 g/eq. or more, and, for example, 300 g/eq. or less, preferably 250 g/eq. or less. The epoxy equivalent can be measured according to JIS K7236:2001 (the same applies hereinafter).
此種環氧化聚丁二烯樹脂係可單獨使用或併用2種以上。Such epoxidized polybutadiene resins can be used alone or in combination of two or more.
環氧化聚丁二烯樹脂的含有比例,相對於樹脂成分與氧雜環丁烷化合物總和100質量份,係例如5質量份以上、較佳係10質量份以上、更佳係超過20質量份、特佳係22質量份以上,又,例如60質量份以下、較佳係50質量份以下、更佳係40質量份以下、特佳係未滿35質量份、進而更佳係未滿30質量份、進而特佳係28質量份以下。The content ratio of the epoxidized polybutadiene resin is, for example, 5 parts by mass or more, preferably 10 parts by mass or more, more preferably more than 20 parts by mass, relative to 100 parts by mass of the total of the resin component and the oxetane compound, Especially preferred is 22 parts by mass or more, and, for example, 60 parts by mass or less, preferably 50 parts by mass or less, more preferably 40 parts by mass or less, particularly preferred less than 35 parts by mass, and still more preferably less than 30 parts by mass , and more preferably 28 parts by mass or less.
若環氧化聚丁二烯樹脂的含有比例在上述範圍內,便可在確實地達到密封材的初期硬化性之提升的情況下,確實達到後述密封構件的介電常數之降低。When the content ratio of the epoxidized polybutadiene resin is within the above-mentioned range, the lowering of the dielectric constant of the sealing member described later can be reliably achieved while the improvement of the initial curability of the sealing material is reliably achieved.
(1-2)含聯苯骨架環氧樹脂 含聯苯骨架環氧樹脂係例如具有複數個聯苯骨架、與複數個環氧基的多官能基型環氧樹脂。含聯苯骨架環氧樹脂較佳係具有:含複數個聯苯骨架的分子鏈、與鍵結於分子鏈二末端的環氧基之雙官能基型環氧樹脂。 (1-2) Epoxy resin containing biphenyl skeleton The biphenyl skeleton-containing epoxy resin is, for example, a polyfunctional epoxy resin having a plurality of biphenyl skeletons and a plurality of epoxy groups. The biphenyl skeleton-containing epoxy resin is preferably a bifunctional epoxy resin having a molecular chain containing a plurality of biphenyl skeletons and epoxy groups bonded to both ends of the molecular chain.
含聯苯骨架環氧樹脂更佳係下述式(1)所示:The epoxy resin containing biphenyl skeleton is more preferably represented by the following formula (1):
式(1) [化1] [式(1)中,I、II及III係構成單元,I及III分別係表示末端單元,II係表示重複單元。R 1係表示氫原子或碳數1~6烷基。] Formula (1) [Chemical 1] [In formula (1), I, II and III are structural units, I and III are terminal units, respectively, and II is a repeating unit. R 1 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. ]
上述式(1)所示之含聯苯骨架環氧樹脂係二羥聯苯衍生物與表氯醇的共聚合體,具有:含複數個聯苯骨架的分子鏈、與鍵結於分子鏈二末端的環氧丙醚單元。The copolymer of biphenyl skeleton-containing epoxy resin-based dihydroxybiphenyl derivative and epichlorohydrin represented by the above formula (1) has a molecular chain containing a plurality of biphenyl skeletons, and a molecular chain bonded to both ends of the molecular chain glycidyl ether units.
上述式(1)的R 1所示之烷基係可舉例如:碳數1~6之直鏈烷基、及碳數3~6之分支烷基。碳數1~6之直鏈烷基係可舉例如:甲基、乙基、丙基、丁基、戊基、及己基。碳數3~6之分支烷基係可舉例如:異丙基、異丁基、及第三丁基。 Examples of the alkyl group represented by R 1 in the above formula (1) include straight-chain alkyl groups having 1 to 6 carbon atoms and branched alkyl groups having 3 to 6 carbon atoms. Examples of linear alkyl groups having 1 to 6 carbon atoms include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, and a hexyl group. Examples of branched alkyl groups having 3 to 6 carbon atoms include isopropyl group, isobutyl group, and tertiary butyl group.
上述式(1)的R 1中,較佳係氫原子及甲基。 再者,式(1)的複數個R 1係相互可為相同、亦可為不同。 Among R 1 in the above formula (1), a hydrogen atom and a methyl group are preferable. In addition, a plurality of R 1 series in the formula (1) may be the same or different from each other.
上述式(1)中,複數個R 1中,鍵結於苯環之3位與5位的R 1較佳係甲基。另外,複數個R 1中,鍵結於苯環之2位與6位的R 1較佳係氫原子。 In the above formula (1), among the plurality of R 1 , R 1 bonded to the 3-position and the 5-position of the benzene ring is preferably a methyl group. In addition, among the plurality of R 1s , R 1 bonded to the 2-position and the 6-position of the benzene ring is preferably a hydrogen atom.
再者,上述式(1)所示之含聯苯骨架環氧樹脂係除構成單元I~III之外,尚亦可含有其他的構成單元。其他的構成單元係可舉例如:源自二元以上多元醇的多元醇單元、源自雙酚的雙酚單元等。Furthermore, the biphenyl skeleton-containing epoxy resin represented by the above formula (1) may contain other structural units in addition to the structural units I to III. As other structural unit systems, a polyol unit derived from a dihydric or higher polyol, a bisphenol unit derived from a bisphenol, etc. are mentioned, for example.
含聯苯骨架環氧樹脂的重量平均分子量(Mw)係例如200以上、較佳係250以上,又,例如100,000以下、較佳係90,000以下。重量平均分子量(Mw)係利用以聚苯乙烯為標準物質的凝膠滲透色層分析儀(GPC)便可求得(以下亦同)。The weight average molecular weight (Mw) of the biphenyl skeleton-containing epoxy resin is, for example, 200 or more, preferably 250 or more, and, for example, 100,000 or less, preferably 90,000 or less. The weight average molecular weight (Mw) can be obtained by a gel permeation chromatography (GPC) using polystyrene as a standard substance (the same applies hereinafter).
含聯苯骨架環氧樹脂的環氧當量係例如500g/eq.以上、較佳係1,000g/eq.以上,又,例如20,000g/eq.以下、較佳係16,000g/eq.以下。The epoxy equivalent of the biphenyl skeleton-containing epoxy resin is, for example, 500 g/eq. or more, preferably 1,000 g/eq. or more, and, for example, 20,000 g/eq. or less, preferably 16,000 g/eq. or less.
此種含聯苯骨架環氧樹脂係可單獨使用或併用2種以上。Such biphenyl skeleton-containing epoxy resins can be used alone or in combination of two or more.
含聯苯骨架環氧樹脂的含有比例,相對於樹脂成分與氧雜環丁烷化合物總和100質量份,係例如5質量份以上、較佳係15質量份以上、更佳係超過20質量份、特佳係22質量份以上,又,例如50質量份以下、較佳係40質量份以下、更佳係30質量份以下。The content ratio of the biphenyl skeleton-containing epoxy resin is, for example, 5 parts by mass or more, preferably 15 parts by mass or more, more preferably more than 20 parts by mass, relative to the total of 100 parts by mass of the resin component and the oxetane compound, Particularly preferred is 22 parts by mass or more, and, for example, is 50 parts by mass or less, preferably 40 parts by mass or less, and more preferably 30 parts by mass or less.
若含聯苯骨架環氧樹脂的含有比例係在上述範圍內,便可在確實地達到密封材的初期硬化性之提升的情況下,確實達到後述密封構件的介電常數之降低。When the content ratio of the biphenyl skeleton-containing epoxy resin is within the above-mentioned range, the lowering of the dielectric constant of the sealing member described later can be surely achieved while the improvement of the initial curability of the sealing material is surely achieved.
(1-3)賦黏樹脂 藉由使賦黏樹脂含於密封材中,便可在維持後述密封構件的介電常數情況下,對密封材賦予黏性。賦黏樹脂含有環骨架(脂肪族環及/或芳香族環),但未含有環氧基。 (1-3) Tackifying resin By including the tackifying resin in the sealing material, it is possible to impart tackiness to the sealing material while maintaining the dielectric constant of the sealing member described later. The tackifying resin contains a ring skeleton (aliphatic ring and/or aromatic ring), but does not contain an epoxy group.
賦黏樹脂係可舉例如:石油系樹脂、萜烯樹脂、酚樹脂、及松脂樹脂。Examples of tackifying resins include petroleum-based resins, terpene resins, phenol resins, and rosin resins.
石油系樹脂係可例如國際公開第2020/031941號的[0056]與[0057]段落所記載之石油樹脂。The petroleum-based resin may be, for example, the petroleum resins described in paragraphs [0056] and [0057] of International Publication No. 2020/031941.
萜烯樹脂係可例如國際公開第2020/031941號的[0058]段落所記載之萜烯系樹脂。The terpene-based resin may be, for example, the terpene-based resin described in the paragraph [0058] of International Publication No. 2020/031941.
酚樹脂係可例如國際公開第2020/031941號的[0059]段落所記載之酚樹脂。The phenol resin may be, for example, the phenol resin described in the paragraph [0059] of International Publication No. 2020/031941.
松脂樹脂係可例如國際公開第2020/031941號的[0060]段落所記載之松脂樹脂。The rosin resin may be, for example, the rosin resin described in the paragraph [0060] of International Publication No. 2020/031941.
賦黏樹脂中,較佳係可舉例如:石油系樹脂、與萜烯樹脂。Among the tackifying resins, preferable ones include, for example, petroleum-based resins and terpene resins.
石油系樹脂係可舉例如脂環族烴樹脂、更佳係酯改質烴樹脂。Examples of petroleum-based resins include alicyclic hydrocarbon resins and more preferably ester-modified hydrocarbon resins.
酯改質烴樹脂係在石油系烴樹脂中導入酯基。石油系烴樹脂係以從輕油裂解所獲得之C5餾分萃取之二環戊二烯為主原料。石油系烴樹脂較佳係可例如:二環戊二烯的單聚體。In the ester-modified hydrocarbon resin, an ester group is introduced into a petroleum-based hydrocarbon resin. The petroleum-based hydrocarbon resin is based on dicyclopentadiene extracted from the C5 fraction obtained by cracking light oil as the main raw material. The petroleum-based hydrocarbon resin is preferably a monomer of dicyclopentadiene, for example.
酯改質烴樹脂係具有:源自二環戊二烯的脂肪族環、與含酯基之原子團。含酯基的原子團係可例如:源自醋酸乙烯酯的醋酸乙烯酯單元。The ester-modified hydrocarbon resin has an aliphatic ring derived from dicyclopentadiene and an ester group-containing atomic group. The ester group-containing atomic group can be, for example, a vinyl acetate unit derived from vinyl acetate.
酯改質烴樹脂的重量平均分子量(Mw)係例如500以上,又,例如未滿10,000、較佳係4,000以下。The weight average molecular weight (Mw) of the ester-modified hydrocarbon resin is, for example, 500 or more, and, for example, less than 10,000, preferably 4,000 or less.
酯改質烴樹脂的皂化值係例如100mgKOH/g以上且200mgKOH/g以下。另外,皂化值係可根據JIS K0070所記載之方法進行測定。The saponification value of the ester-modified hydrocarbon resin is, for example, 100 mgKOH/g or more and 200 mgKOH/g or less. In addition, the saponification value can be measured according to the method described in JIS K0070.
萜烯樹脂較佳係可例如萜烯酚樹脂。Preferred terpene resins may be, for example, terpene phenol resins.
萜烯酚樹脂係萜烯化合物、與酚化合物的共聚合體(反應物)。萜烯酚樹脂係使萜烯化合物與酚化合物在酸性觸媒存在下,於20℃~150℃下進行1~20小時反應而製備得。酸性觸媒係可例如:鹽酸、硫酸及陽離子交換樹脂。Terpene phenol resin-based terpene compound and a copolymer (reactant) of a phenol compound. The terpene phenol resin is prepared by reacting a terpene compound and a phenol compound at 20°C to 150°C for 1 to 20 hours in the presence of an acidic catalyst. The acidic catalyst system can be, for example, hydrochloric acid, sulfuric acid and cation exchange resin.
萜烯化合物所具有的主骨架係以異戊二烯(C 5H 8)為構成單元的烴。萜烯化合物係可舉例如:α-蒎烯、β-蒎烯、二戊烯、檸檬烯、α-菲、β-菲、α-萜品烯、β-萜品烯、γ-萜品烯、萜品二烯、香葉烯(myrcene)、別羅勒烯(alloocimene)、1,8-桉醚、1,4-桉醚、α-松油醇、β-松油醇、γ-松油醇、4-松油醇檜烯、莰烯、三環烯(tricyclene)、對烯-1、對烯-2、對烯-3、對烯-8、對二烯類、Δ2-烯(carene)、Δ3-烯、石竹烯(caryophyllene)、及長葉烯(longifolene)萜烯化合物係可單獨使用或併用2種以上。 The main skeleton of the terpene compound is a hydrocarbon having isoprene (C 5 H 8 ) as a structural unit. Examples of terpene compounds include α-pinene, β-pinene, dipentene, limonene, α-phenanthrene, β-phenanthrene, α-terpinene, β-terpinene, γ-terpinene, Terpinene, myrcene, alloocimene, 1,8-eucalyptol, 1,4-eucalyptol, alpha-terpineol, beta-terpineol, gamma-terpineol , 4-terpineol sabinene, camphene, tricyclene, para ene-1, right ene-2, right ene-3, right ene-8, right Dienes, Δ2-ene (carene), Δ3-ene, caryophyllene (caryophyllene), and longifolene (longifolene) terpene compounds can be used alone or in combination of two or more.
酚化合物係可舉例如:酚、甲酚、二甲酚、丙基酚、壬基酚、氫醌、間苯二酚、甲氧基酚、溴酚、雙酚A、及雙酚F。酚化合物係可單獨使用或併用2種以上。酚化合物中較佳係酚。Examples of the phenolic compound include phenol, cresol, xylenol, propylphenol, nonylphenol, hydroquinone, resorcinol, methoxyphenol, bromophenol, bisphenol A, and bisphenol F. The phenolic compounds can be used alone or in combination of two or more. Among the phenolic compounds, phenols are preferred.
萜烯酚樹脂的重量平均分子量(Mw)範圍,係同上述酯改質烴樹脂的重量平均分子量(Mw)範圍。The range of the weight average molecular weight (Mw) of the terpene phenol resin is the same as the range of the weight average molecular weight (Mw) of the above-mentioned ester-modified hydrocarbon resin.
此種賦黏樹脂係可單獨使用或併用2種以上。Such tackifying resins may be used alone or in combination of two or more.
賦黏樹脂較佳係含有脂環族烴樹脂及/或萜烯酚樹脂,更佳係由脂環族烴樹脂及/或萜烯酚樹脂形成。The tackifying resin preferably contains an alicyclic hydrocarbon resin and/or a terpene phenol resin, and more preferably consists of an alicyclic hydrocarbon resin and/or a terpene phenol resin.
更詳言之,賦黏樹脂從降低後述密封構件之介電常數的觀點,較佳係含有脂環族烴樹脂與萜烯酚樹脂。又,賦黏樹脂從提升密封材之初期硬化性的觀點,較佳係由脂環族烴樹脂形成。More specifically, the tackifying resin preferably contains an alicyclic hydrocarbon resin and a terpene phenol resin from the viewpoint of reducing the dielectric constant of the sealing member described later. In addition, it is preferable that the tackifying resin is formed of an alicyclic hydrocarbon resin from the viewpoint of improving the initial curability of the sealing material.
賦黏樹脂的SP值係例如8.8(cal/cm 3) 1/2以上、較佳係9.0(cal/cm 3) 1/2以上,又,例如11.5(cal/cm 3) 1/2以下、較佳係10.0(cal/cm 3) 1/2以下、更佳係9.5(cal/cm 3) 1/2以下、特佳係9.2(cal/cm 3) 1/2以下。 The SP value of the tackifying resin is, for example, 8.8 (cal/cm 3 ) 1/2 or more, preferably 9.0 (cal/cm 3 ) 1/2 or more, and, for example, 11.5 (cal/cm 3 ) 1/2 or less, It is preferably 10.0 (cal/cm 3 ) 1/2 or less, more preferably 9.5 (cal/cm 3 ) 1/2 or less, and particularly preferably 9.2 (cal/cm 3 ) 1/2 or less.
若賦黏樹脂的SP值在上述範圍內,便可提升後述密封材的透明性。When the SP value of the tackifying resin is within the above range, the transparency of the sealing material to be described later can be improved.
賦黏樹脂的含有比例,相對於樹脂成分與氧雜環丁烷化合物總和100質量份,係例如5質量份以上、較佳係10質量份以上、更佳係20質量份以上,又,例如50質量份以下、較佳係40質量份以下、更佳係30質量份以下。The content ratio of the tackifying resin is, for example, 5 parts by mass or more, preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and, for example, 50 parts by mass relative to the total of 100 parts by mass of the resin component and the oxetane compound Parts by mass or less, preferably 40 parts by mass or less, more preferably 30 parts by mass or less.
(1-4)任意樹脂成分 再者,樹脂成分係可更進一步含有任意成分之含雙酚骨架環氧樹脂。 (1-4) Optional resin components In addition, the resin component is a bisphenol skeleton-containing epoxy resin which may further contain an arbitrary component.
含雙酚骨架環氧樹脂係具有:複數個雙酚骨架、與複數個環氧基的多官能基型環氧樹脂。含雙酚骨架環氧樹脂較佳係具有:含複數個雙酚骨架的分子鏈、與鍵結於分子鏈二末端的環氧丙醚單元之雙官能基型環氧樹脂。The bisphenol skeleton-containing epoxy resin is a polyfunctional epoxy resin having a plurality of bisphenol skeletons and a plurality of epoxy groups. The epoxy resin containing a bisphenol skeleton is preferably a bifunctional epoxy resin having a molecular chain containing a plurality of bisphenol skeletons and glycidyl ether units bonded to both ends of the molecular chain.
含雙酚骨架環氧樹脂係例如雙酚與表氯醇的共聚合體。The epoxy resin containing a bisphenol skeleton is, for example, a copolymer of bisphenol and epichlorohydrin.
雙酚係可例如:雙酚A、及雙酚F,較佳係雙酚F。Examples of bisphenols include bisphenol A and bisphenol F, preferably bisphenol F.
含雙酚骨架環氧樹脂的重量平均分子量(Mw)係例如800以上、較佳係900以上且未滿10,000、較佳係8,000以下。The weight average molecular weight (Mw) of the bisphenol skeleton-containing epoxy resin is, for example, 800 or more, preferably 900 or more and less than 10,000, preferably 8,000 or less.
含雙酚骨架環氧樹脂的環氧當量係例如100g/eq.以上、較佳係150g/eq.以上,又,例如2,000g/eq.以下、較佳係1500g/eq.以下。The epoxy equivalent of the bisphenol skeleton-containing epoxy resin is, for example, 100 g/eq. or more, preferably 150 g/eq. or more, and, for example, 2,000 g/eq. or less, preferably 1500 g/eq. or less.
含雙酚骨架環氧樹脂的SP值係例如11.5(cal/cm 3) 1/2以上且13.0(cal/cm 3) 1/2以下。 The SP value of the bisphenol skeleton-containing epoxy resin is, for example, 11.5 (cal/cm 3 ) 1/2 or more and 13.0 (cal/cm 3 ) 1/2 or less.
含雙酚骨架環氧樹脂的含有比例,相對於樹脂成分與氧雜環丁烷化合物總和100質量份,係例如5質量份以上、較佳係10質量份以上,又,例如40質量份以下、較佳係30質量份以下。The content ratio of the bisphenol skeleton-containing epoxy resin is, for example, 5 parts by mass or more, preferably 10 parts by mass or more, and, for example, 40 parts by mass or less, relative to 100 parts by mass of the total of the resin component and the oxetane compound. It is preferably 30 parts by mass or less.
另外,樹脂成分係在不致阻礙本發明效果之範圍內,尚亦可含有上述特定樹脂成分(環氧化聚丁二烯樹脂、含聯苯骨架環氧樹脂、賦黏樹脂、及含雙酚骨架環氧樹脂)以外的其他樹脂成分。In addition, the resin component may also contain the above-mentioned specific resin components (epoxidized polybutadiene resin, biphenyl skeleton-containing epoxy resin, tackifying resin, and bisphenol skeleton-containing ring within the range that does not hinder the effect of the present invention). resin components other than oxygen resin).
其他樹脂成分係可舉例如:含脂環骨架之環氧樹脂、苯乙烯系寡聚物、聚烯烴、聚氯丁二烯、聚醯胺、聚醯胺醯亞胺、聚胺甲酸乙酯、聚醚、聚酯、及聚矽氧樹脂。該等其他樹脂成分係可單獨使用或併用2種以上。樹脂成分中,其他樹脂成分的含有比例係例如10質量%以下、較佳係5質量%以下。Examples of other resin components include epoxy resins containing alicyclic skeletons, styrene-based oligomers, polyolefins, polychloroprene, polyamides, polyamideimides, polyurethanes, Polyether, polyester, and polysiloxane. These other resin components may be used alone or in combination of two or more. Among the resin components, the content ratio of other resin components is, for example, 10% by mass or less, or preferably 5% by mass or less.
再者,樹脂成分特佳係未含有其他樹脂成分,由:環氧化聚丁二烯樹脂、含聯苯骨架環氧樹脂、賦黏樹脂、以及視需要的含雙酚骨架環氧樹脂形成。Furthermore, the resin component is particularly preferably one that does not contain other resin components, and is composed of epoxidized polybutadiene resin, biphenyl skeleton-containing epoxy resin, tackifying resin, and optionally bisphenol skeleton-containing epoxy resin.
(2)氧雜環丁烷化合物 氧雜環丁烷化合物所含有的陽離子聚合性基係氧雜環丁烷基。 (2) Oxetane compounds The cationically polymerizable group contained in the oxetane compound is an oxetanyl group.
氧雜環丁烷化合物係可例如國際公開第2020/031941號的[0037]段落至[0053]段落所記載之氧雜環丁烷化合物。The oxetane compound can be, for example, the oxetane compound described in the paragraphs [0037] to [0053] of International Publication No. 2020/031941.
氧雜環丁烷化合物中,較佳係可例如下述式(2)所示之氧雜環丁烷化合物。 [化2] [式(2)中,Y係表示氧原子、硫原子或單鍵。R 2係表示氫原子、氟原子、碳數1~6之烷基、碳數1~6之氟烷基、烯丙基、碳數6~18之芳基、呋喃基(furyl group)或乙炔基。R 3係表示氫原子、碳數1~10之烷基、碳數2~6之烯基、碳數7~18之芳烷基、碳數2~6之烷羰基、碳數2~6之烷氧羰基、碳數2~6之N-烷胺甲醯基、(甲基)丙烯醯基、或下述式(3)所示之含氧雜環丁烷基之原子團。m係表示1以上且5以下的整數。] 另外,(甲基)丙烯醯基係可例如:丙烯醯基及甲基丙烯醯基。 Among the oxetane compounds, the oxetane compounds represented by the following formula (2) are preferably used. [hua 2] [In formula (2), Y represents an oxygen atom, a sulfur atom or a single bond. R 2 represents a hydrogen atom, a fluorine atom, an alkyl group having 1 to 6 carbon atoms, a fluoroalkyl group having 1 to 6 carbon atoms, an allyl group, an aryl group having 6 to 18 carbon atoms, a furyl group or acetylene base. R 3 represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an aralkyl group having 7 to 18 carbon atoms, an alkanecarbonyl group having 2 to 6 carbon atoms, and an alkenyl group having 2 to 6 carbon atoms. An alkoxycarbonyl group, an N-alkylaminocarbamoyl group having 2 to 6 carbon atoms, a (meth)acryloyl group, or an oxetanyl-containing atomic group represented by the following formula (3). m represents an integer of 1 or more and 5 or less. ] In addition, the (meth)acryloyl group may be, for example, an acryl group and a methacryloyl group.
上述式(2)的Y中,較佳係可例如氧原子及硫原子,更佳係氧原子。Among Y in the above formula (2), preferable ones are, for example, oxygen atoms and sulfur atoms, and more preferable ones are oxygen atoms.
上述式(2)的R 2中,較佳係可例如:氫原子、氟原子、碳數1~6之烷基、碳數1~6之氟烷基、碳數6~18之芳基、呋喃基及乙炔基,更佳係碳數1~6之烷基。 In the R 2 of the above-mentioned formula (2), the preferred system can be, for example, a hydrogen atom, a fluorine atom, an alkyl group having 1 to 6 carbon atoms, a fluoroalkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 18 carbon atoms, Furanyl and ethynyl are preferably alkyl groups having 1 to 6 carbon atoms.
上述式(2)的R 3中,較佳係可例如:下述式(3)所示之含氧雜環丁烷基之原子團。 In the above-mentioned formula (2), R 3 is preferably an oxetanyl-containing atomic group represented by the following formula (3).
[化3] [hua 3]
[式(3)中,R 2係表示與上述式(2)的R 2同樣之官能基。m係表示1以上且5以下的整數。] [In the formula (3), R 2 represents the same functional group as R 2 in the above-mentioned formula (2). m represents an integer of 1 or more and 5 or less. ]
上述式(2)及式(3)中的m較佳係表示1。Preferably, m in the above formula (2) and formula (3) represents 1.
此種氧雜環丁烷化合物係可舉例如:3-乙基-3-羥甲基氧雜環丁烷、3-(甲基)烯丙氧基甲基-3-乙基氧雜環丁烷、(3-乙基-3-氧雜環丁烷基甲氧基)甲基苯、4-氟-[1-(3-乙基-3-氧雜環丁烷基甲氧基)甲基]苯、4-甲氧基-[1-(3-乙基-3-氧雜環丁烷基甲氧基)甲基]苯、[1-(3-乙基-3-氧雜環丁烷基甲氧基)乙基]苯醚、異丁氧基甲基(3-乙基-3-氧雜環丁烷基甲基)醚、異𦯉氧乙基(3-乙基-3-氧雜環丁烷基甲基)醚、異𦯉基(3-乙基-3-氧雜環丁烷基甲基)醚、2-乙基己基(3-乙基-3-氧雜環丁烷基甲基)醚、乙基二乙二醇(3-乙基-3-氧雜環丁烷基甲基)醚、二環戊二烯(3-乙基-3-氧雜環丁烷基甲基)醚、3-甲基丙烯醯氧基甲基-3-乙基氧雜環丁烷、及3-乙基-3-[(2-乙基己氧基)甲基]氧雜環丁烷。Examples of such oxetane compounds include 3-ethyl-3-hydroxymethyloxetane, 3-(methyl)allyloxymethyl-3-ethyloxetane Alkane, (3-ethyl-3-oxetanylmethoxy)methylbenzene, 4-fluoro-[1-(3-ethyl-3-oxetanylmethoxy)methyl yl]benzene, 4-methoxy-[1-(3-ethyl-3-oxetanylmethoxy)methyl]benzene, [1-(3-ethyl-3-oxetane Butyl methoxy) ethyl] phenyl ether, isobutoxy methyl (3-ethyl-3-oxetanyl methyl) ether, iso(3-ethyl-3-ethyl) - oxetanyl methyl) ether, isoxetanyl (3-ethyl-3-oxetanyl methyl) ether, 2-ethylhexyl (3-ethyl-3-oxane Butyl methyl) ether, ethyl diethylene glycol (3-ethyl-3-oxetanyl methyl) ether, dicyclopentadiene (3-ethyl-3-oxetane) Alkylmethyl)ether, 3-methacryloyloxymethyl-3-ethyloxetane, and 3-ethyl-3-[(2-ethylhexyloxy)methyl]oxy Heterobutane.
此種氧雜環丁烷化合物係可單獨使用或併用2種以上。Such an oxetane compound can be used individually or in combination of 2 or more types.
氧雜環丁烷化合物的分子量係例如180以上、較佳係190以上、更佳係200以上,又,例如400以下。The molecular weight of the oxetane compound is, for example, 180 or more, preferably 190 or more, more preferably 200 or more, and, for example, 400 or less.
氧雜環丁烷化合物的氧原子含有率係例如15質量%以上,又,例如30質量%以下、較佳係25質量%以下、更佳係20質量%以下。另外,氧原子含有率係可由下述式(4)計算出。The oxygen atom content of the oxetane compound is, for example, 15% by mass or more, and also, for example, 30% by mass or less, preferably 25% by mass or less, and more preferably 20% by mass or less. In addition, the oxygen atom content rate can be calculated from the following formula (4).
氧原子含有率(質量%)=1分子中的氧原子合計質量/分子量×100・・・(4)Oxygen atom content (mass %) = total mass of oxygen atoms in 1 molecule/molecular weight × 100・・・(4)
若氧雜環丁烷化合物的氧原子含有率在上述範圍內,便可安定地達到後述密封構件的介電常數之降低。When the oxygen atom content of the oxetane compound is within the above-mentioned range, the lowering of the dielectric constant of the sealing member described later can be stably achieved.
氧雜環丁烷化合物的含有比例,相對於樹脂成分與氧雜環丁烷化合物總和100質量份,係例如1質量份以上、較佳係3質量份以上、更佳係超過5質量份、特佳係8質量份以上,又,例如30質量份以下、較佳係未滿20質量份、更佳係未滿15質量份、特佳係12質量份以下。The content ratio of the oxetane compound is, for example, 1 part by mass or more, preferably 3 parts by mass or more, more preferably more than 5 parts by mass, more preferably more than 5 parts by mass, relative to 100 parts by mass of the total of the resin component and the oxetane compound. It is preferably 8 parts by mass or more, and, for example, is 30 parts by mass or less, more preferably less than 20 parts by mass, more preferably less than 15 parts by mass, and particularly preferably 12 parts by mass or less.
若氧雜環丁烷化合物的含有比例在上述範圍內,便可更確實地達到後述密封構件的初期硬化性之提升,且更確實地達到後述密封構件的介電常數之降低。When the content ratio of the oxetane compound is within the above-mentioned range, the improvement of the initial sclerosis of the sealing member described later can be achieved more reliably, and the reduction of the dielectric constant of the sealing member described later can be achieved more reliably.
(3)硬化劑 硬化劑係使樹脂成分進行聚合而使密封材硬化。硬化劑係在能使密封材硬化之前提下,其餘並無特別的限制。硬化劑係可舉例如:胺系硬化劑、咪唑系硬化劑、酸酐系硬化劑、熱陽離子系硬化劑、及光陽離子系硬化劑。 (3) Hardener The hardener is to polymerize the resin component to harden the sealing material. The hardener is not particularly limited as long as the sealing material can be hardened. Examples of the curing agent include amine-based curing agents, imidazole-based curing agents, acid anhydride-based curing agents, thermal cationic curing agents, and photocationic curing agents.
硬化劑中,較佳係可例如:熱陽離子系硬化劑及光陽離子系硬化劑。Among the hardeners, preferable ones include, for example, thermal cationic hardeners and photocationic hardeners.
熱陽離子系硬化劑及光陽離子系硬化劑分別係在能使上述環氧化聚丁二烯樹脂、上述含聯苯骨架環氧樹脂、以及視需要的上述含雙酚骨架環氧樹脂開始聚合之化合物的前提下,其餘並無特別的限制。A thermal cationic hardener and a photocationic hardener are compounds that can initiate polymerization of the above-mentioned epoxidized polybutadiene resin, the above-mentioned biphenyl skeleton-containing epoxy resin, and optionally the above-mentioned bisphenol skeleton-containing epoxy resin, respectively. Under the premise of the other, there are no special restrictions.
熱陽離子系硬化劑係利用加熱會生成酸(陽離子)的熱酸產生劑。熱陽離子系硬化劑較佳係能使在顯示元件耐熱溫度120℃以下開始進行聚合的化合物。The thermal cationic curing agent is a thermal acid generator that generates an acid (cation) by heating. The thermal cationic curing agent is preferably a compound capable of starting polymerization at a heat resistance temperature of 120° C. or lower for the display element.
熱陽離子系硬化劑係可使用公知之熱陽離子聚合起始劑。熱陽離子聚合起始劑係可舉例如:會與下述形成共軛陰離子的鋶鹽、鏻鹽、四級銨鹽、重氮鎓鹽、及碘鎓鹽。 共軛陰離子係可舉例如:AsF 6 -、SbF 6 -、PF 6 -、BF 4 -、B(C 6F 5) 4 -、及CF 3SO 3 -。 As the thermal cationic hardener, a known thermal cationic polymerization initiator can be used. Examples of the thermal cationic polymerization initiators include perium salts, phosphonium salts, quaternary ammonium salts, diazonium salts, and iodonium salts that form conjugated anions with the following. Examples of the conjugated anion system include AsF 6 − , SbF 6 − , PF 6 − , BF 4 − , B(C 6 F 5 ) 4 − , and CF 3 SO 3 − .
光陽離子系硬化劑係利用光照射便會生成酸(陽離子)的光酸產生劑。光陽離子系硬化劑係可使用公知之光陽離子聚合起始劑。光陽離子系硬化劑係可例如:CPI-210S(SAN-APRO公司製)、及IK-1(SAN-APRO公司製)。A photocationic curing agent is a photoacid generator that generates an acid (cation) by light irradiation. As the photocationic curing agent, a known photocationic polymerization initiator can be used. As the photocationic curing agent, for example, CPI-210S (manufactured by SAN-APRO) and IK-1 (manufactured by SAN-APRO) can be used.
此種硬化劑係可單獨使用或併用2種以上。Such a curing agent can be used alone or in combination of two or more.
硬化劑中,特佳係可例如熱陽離子系硬化劑、進而更佳係四級銨鹽。即,硬化劑特佳係至少含有熱陽離子系硬化劑,亦可更進一步含有光陽離子系硬化劑,亦可未含有光陽離子系硬化劑。Among the hardeners, particularly preferable ones are thermal cationic hardeners, and more preferable ones are quaternary ammonium salts. That is, a hardening|curing agent is especially preferable to contain a thermal cationic hardener at least, and may contain a photocationic hardener further, and may not contain a photocationic hardener.
硬化劑的含有比例,相對於樹脂成分與氧雜環丁烷化合物總和100質量份,係例如0.3質量份以上、較佳係0.5質量份以上,又,例如10質量份以下、較佳係5質量份以下。The content ratio of the hardener is, for example, 0.3 parts by mass or more, preferably 0.5 parts by mass or more, and, for example, 10 parts by mass or less, preferably 5 parts by mass, relative to 100 parts by mass of the total of the resin component and the oxetane compound copies or less.
(4)其他添加劑 密封材係視需要亦可含有其他添加劑之矽烷偶合劑。 (4) Other additives The sealing material is a silane coupling agent containing other additives as needed.
矽烷偶合劑係可舉例如:含環氧基之矽烷偶合劑、含胺基之矽烷偶合劑、及含甲基之丙烯醯基矽烷偶合劑。矽烷偶合劑係可單獨使用或併用2種以上。As a silane coupling agent, an epoxy group containing silane coupling agent, an amine group containing silane coupling agent, and a methyl group containing acryl silane coupling agent are mentioned, for example. The silane coupling agents may be used alone or in combination of two or more.
矽烷偶合劑中,較佳係可例如含環氧基之矽烷偶合劑。Among the silane coupling agents, for example, epoxy group-containing silane coupling agents are preferable.
含環氧基之矽烷偶合劑係可舉例如:γ-環氧丙氧基丙基三甲氧基矽烷、γ-環氧丙氧基丙基三乙氧基矽烷、及β-(3,4-環氧環己基)乙基三甲氧基矽烷,更佳係γ-環氧丙氧基丙基三甲氧基矽烷。Examples of epoxy-containing silane coupling agents include γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, and β-(3,4- Epoxycyclohexyl)ethyltrimethoxysilane, more preferably γ-glycidoxypropyltrimethoxysilane.
矽烷偶合劑的含有比例,相對於樹脂成分與氧雜環丁烷化合物總和100質量份,係例如0.05質量份以上、較佳係0.1質量份以上,又,例如30質量份以下、較佳係5質量份以下。The content ratio of the silane coupling agent is, for example, 0.05 parts by mass or more, preferably 0.1 parts by mass or more, and, for example, 30 parts by mass or less, preferably 5 parts by mass, relative to 100 parts by mass of the total of the resin component and the oxetane compound parts by mass or less.
再者,密封材係更進一步視需要尚亦可依適當比例含有其他添加劑,例如:均染劑、填充劑、聚合起始助劑、抗老化劑、潤濕性改良劑、界面活性劑、可塑劑、紫外線吸收劑、防腐劑、抗菌劑、著色劑(染料、顏料)等。Furthermore, the sealing material can further contain other additives in appropriate proportions as needed, such as leveling agents, fillers, polymerization initiation aids, anti-aging agents, wettability improvers, surfactants, plasticizers Agents, UV absorbers, preservatives, antibacterial agents, colorants (dyes, pigments), etc.
<作用效果> 上述密封材含有:環氧化聚丁二烯樹脂、含聯苯骨架環氧樹脂、賦黏樹脂、及氧雜環丁烷化合物。故,能提升初期硬化性,且能在抑制相對顯示元件產生位置偏移之情況下,形成較低介電常數的密封構件。 <Action effect> The said sealing material contains an epoxidized polybutadiene resin, a biphenyl skeleton-containing epoxy resin, a tackifying resin, and an oxetane compound. Therefore, the initial sclerosis can be improved, and the sealing member with a low dielectric constant can be formed while suppressing the positional displacement with respect to the display element.
<顯示元件密封片> 上述密封材係可直接單獨流通,產業上能利用的製品,從處置性的觀點,較佳係形成顯示元件密封片流通。 <Display element sealing sheet> The above-mentioned sealing material can be distributed as it is, and an industrially usable product is preferably distributed as a display element sealing sheet from the viewpoint of disposability.
參照圖1,針對本發明之顯示元件密封片一實施形態的密封片1進行說明。1, the sealing
如圖1所示,密封片1具備:由上述密封材構成的密封層2、底膜3、以及離型膜4。另外,密封片1係製作影像顯示裝置用的零件。密封片1並未含有顯示元件及搭載顯示元件的基板,具體係由密封層2、底膜3、及離型膜4構成。密封片1係依零件單獨流通,產業上可利用的裝置。As shown in FIG. 1 , the sealing
為防止密封層2附著異物等,在密封片1保管時,較佳為利用底膜3與離型膜4保護密封層2。另外,在密封片1使用時才將底膜3與離型膜4剝離。In order to prevent foreign matter and the like from adhering to the
密封層2係上述密封材的乾燥物,具有薄膜形狀(平板形狀)。具體而言,密封層2係具有既定厚度,且具有朝與上述厚度方向正交的既定方向延伸的平坦表面與平坦背面。The
密封層2係不會與上述樹脂成分(環氧化聚丁二烯樹脂、含聯苯骨架環氧樹脂、含雙酚骨架環氧樹脂)產生反應,密封層2係依未硬化狀態含有該等環氧成分。The
密封層2的厚度係例如1μm以上、較佳係5μm以上,又,例如100μm以下、較佳係30μm以下。The thickness of the
底膜3係在直到密封片1被使用於後述密封構件形成為止的期間中,為支撐與保護密封層2,而可剝離地黏貼於密封層2的背面。
即,底膜3係在密封片1之出貨・搬送・保管時,依被覆著密封層2背面的方式,積層於密封層2的背面。底膜3係在剛要使用密封片1前,能彎曲呈略U字狀從密封層2背面剝離的可撓性薄膜。
The
底膜3係具有平板形狀,具體係具有既定厚度,且具有朝上述厚度方向正交的既定方向延伸的平坦表面與平坦背面。底膜3的黏貼面(表面)視需要亦可施行剝離處理。The
底膜3的材料係可例如樹脂材料。樹脂材料係可例如:聚酯、及聚烯烴。聚酯係可例如:聚對苯二甲酸乙二酯(PET)。聚烯烴係可例如:聚乙烯、及聚丙烯。樹脂成分中,較佳係例如聚對苯二甲酸乙二酯。The material of the
底膜3中,較佳係可例如具防水性或阻氣性的薄膜,更佳係由聚對苯二甲酸乙二酯構成的薄膜。底膜3的厚度係依照薄膜材質進行適當選擇,從對顯示元件等被密封材具有追蹤性等觀點,例如可設為25μm~150μm程度。Among the
離型膜4係在直到密封片1被使用於密封構件之形成為止的期間中,為保護密封層2,而可剝離地黏貼於密封層2的表面。即,離型膜4係在密封片1之出貨・搬送・保管時,依被覆著密封層2表面的方式,積層於密封層2的表面。離型膜4係在剛要使用密封片1前,能彎曲呈略U字狀從密封層2表面剝離的可撓性薄膜。The
離型膜4係具有平板形狀,具體係具有既定厚度,且具有朝上述厚度方向正交的既定方向延伸的平坦表面與平坦背面。又。離型膜4的黏貼面(背面)視需要亦可施行剝離處理。離型膜4的材料係可例如底膜3的同樣樹脂材料。離型膜4的厚度係依照薄膜材質進行適當選擇,從對顯示元件等被密封材具有追蹤性等觀點,例如可設為25μm~150μm程度。The
<顯示元件密封片之製造方法>
其次,針對密封片1的製造方法進行說明。
<Manufacturing method of display element sealing sheet>
Next, the manufacturing method of the sealing
在製造密封片1時,例如準備上述密封材,將密封材利用公知方法塗佈於底膜3的表面上。When producing the sealing
密封材係藉由將上述樹脂成分、氧雜環丁烷化合物、硬化劑及添加劑,依上述比例混合而準備。又,密封片1之製造時,密封材較佳係利用有機溶劑稀釋調製成密封材的清漆。A sealing material is prepared by mixing the said resin component, an oxetane compound, a hardening|curing agent, and an additive in the said ratio. Moreover, when manufacturing the
有機溶劑係在能均勻分散或溶解樹脂成分及硬化劑之前提下,其餘並無特別的限制。有機溶劑係可舉例如:芳香族烴類、酮類、醚類、酯類、及含氮化合物類。The organic solvent is not particularly limited as long as it can uniformly disperse or dissolve the resin component and the hardener. Examples of the organic solvent system include aromatic hydrocarbons, ketones, ethers, esters, and nitrogen-containing compounds.
有機溶劑係可單獨使用或併用2種以上。An organic solvent system can be used individually or in combination of 2 or more types.
有機溶劑中,較佳係可例如酮類。酮類係可舉例如:丙酮、甲乙酮、及甲基異丁酮,較佳係甲乙酮。於有機溶劑含有酮類時,可均勻地溶解樹脂成分。Among the organic solvents, preferred ones may be, for example, ketones. Examples of the ketones include acetone, methyl ethyl ketone, and methyl isobutyl ketone, and methyl ethyl ketone is preferred. When the organic solvent contains ketones, the resin component can be uniformly dissolved.
密封材清漆的固形份濃度係例如30質量%以上、較佳係40質量%以上,又,例如70質量%以下、較佳係60質量%以下。The solid content concentration of the sealing material varnish is, for example, 30 mass % or more, preferably 40 mass % or more, and, for example, 70 mass % or less, preferably 60 mass % or less.
各成分係藉由例如利用球磨機施行分散、若裝入燒瓶中進行攪拌、或利用三輥施行混練,便可進行混合。Each component can be mixed by, for example, dispersing with a ball mill, stirring by placing in a flask, or kneading with three rolls.
再者,密封材的塗佈方法係可例如:網版印刷、分配器、及塗佈輥。In addition, the coating method of a sealing material can be, for example, screen printing, a dispenser, and a coating roll.
接著,將密封材施行乾燥,視需要使有機溶劑揮發,而形成塗膜。Next, the sealing material is dried, and if necessary, the organic solvent is volatilized to form a coating film.
加熱溫度係在密封材不會硬化之狀態下進行乾燥的溫度。加熱溫度係例如20℃以上、較佳係90℃以上,又,例如120℃以下、較佳係未滿100℃。加熱時間係例如1分鐘以上、較佳係2分鐘以上,又,例如30分鐘以下、較佳係15分鐘以下。The heating temperature is the temperature at which the sealing material is dried without being hardened. The heating temperature is, for example, 20°C or higher, preferably 90°C or higher, and, for example, 120°C or lower, preferably less than 100°C. The heating time is, for example, 1 minute or more, preferably 2 minutes or more, and, for example, 30 minutes or less, preferably 15 minutes or less.
藉此,將塗膜施行乾燥,而調製由密封材形成的密封層2。接著,在密封層2的表面上貼附離型膜4。Thereby, the coating film is dried, and the
依上述內容製得密封片1。The sealing
<影像顯示裝置之製造>
此種密封片1頗適用於影像顯示裝置的顯示元件之密封。顯示元件係可例如有機EL元件。參照圖2,針對影像顯示裝置之一實施形態的具觸控感測器之有機EL顯示器(以下稱為「有機EL顯示器10」)進行說明。於本實施形態中,密封材係有機EL元件密封材,密封片1係有機EL元件密封片。換言之,有機EL元件密封材係由上述密封材構成,有機EL元件密封片係由密封片1構成。
<Manufacture of video display devices>
Such a
另外,於本實施形態中,影像顯示裝置係舉例具觸控感測器之有機EL顯示器,惟影像顯示裝置並無特別的限制。影像顯示裝置係可例如:液晶顯示器(包含具觸控感測器之液晶顯示器)、及有機EL顯示器(包含具觸控感測器之有機EL顯示器)。In addition, in this embodiment, the image display device is an organic EL display with a touch sensor, but the image display device is not particularly limited. The image display device can be, for example, a liquid crystal display (including a liquid crystal display with a touch sensor), and an organic EL display (including an organic EL display with a touch sensor).
有機EL顯示器10具備:元件搭載單元11、密封構件14、及蓋玻片或障壁膜15。The
元件搭載單元11具備:基板13、顯示元件一例之有機EL元件12、障壁層16、以及未圖示的電極。The
基板13係支撐著有機EL元件12。基板13較佳係具有可撓性。The
有機EL元件12係公知有機EL元件,搭載於基板13上。雖未圖示,有機EL元件12係具備:陰極反射電極、有機EL層、及陽極透明電極。The
障壁層16係被覆著有機EL元件12,抑制大氣中的水分接觸到有機EL元件12。障壁層16具備:第1無機障壁層17、平坦化層19、及第2無機障壁層18。The
第1無機障壁層17係依包圍有機EL元件12之方式,配置於有機EL元件12的上面與側面。第1無機障壁層17的材料係可例如:金屬氧化物、及金屬氮化物。金屬氧化物係可例如:氧化鋁、氧化矽、及氧化銅。金屬氮化物係可例如:氮化鋁、及氮化矽。The first
第1無機障壁層17的材料係可單獨使用或併用2種以上。第1無機障壁層17的材料中,較佳係可例如金屬氮化物、更佳係氮化矽。The material of the first
平坦化層19係配置於第1無機障壁層17的上面。平坦化層19的材料係可例如公知的樹脂材料。The
第2無機障壁層18係依包圍平坦化層19的方式,配置於平坦化層19的上面與側面。第2無機障壁層18的材料係可例如與第1無機障壁層17同樣的材料。The second
未圖示之電極係構成具觸控感測器之有機EL顯示器的感測器。未圖示之電極係位於基板13至密封構件14之間。例如未圖示之電極係可位於基板13內、亦可位於有機EL元件12上。The electrodes not shown constitute the sensor of the organic EL display with touch sensor. Electrodes not shown are located between the
密封構件14係密封層2(密封材)的硬化物,將被障壁層16所被覆之有機EL元件12進行密封。密封構件14係由已剝離底膜3與離型膜4後的密封層2形成。The sealing
具體而言,經剝離底膜3與離型膜4後的密封層2係依埋藏由障壁層16所被覆之有機EL元件12的方式貼附於基板13上之後,再於密封層2的上面貼附蓋玻片或障壁膜15。Specifically, the
然後,對密封層2施行加熱而使其硬化。密封層2的加熱溫度係例如為90℃以上、較佳為100℃以上,又,例如為130℃以下、較佳係120℃以下。此時,密封層2迅速硬化,密封構件14便不會相對有機EL元件12與基板13而產生位置偏移,會形成於所需位置。Then, the
所以,對密封層2例如在未利用UV照射施行初步固定之情況下,僅施行熱硬化,便可在所需位置形成密封構件14。結果,可達到影像顯示裝置之製造效率之提升。Therefore, the sealing
密封構件14的介電常數係例如3.00以上、較佳係3.10以上,又,例如3.50以下、較佳係3.40以下、更佳係3.20以下。
另外,介電常數係根據後述實施例所記載之方法便可測定。
The dielectric constant of the sealing
若密封構件14的介電常數為上述下限以上,便可達到材料選擇自由度之提升。若密封構件14的介電常數在上述上限以下,則針對具觸控感測器之有機EL顯示器等可抑制錯誤動作產生。If the dielectric constant of the sealing
密封構件14的霧度係例如0.1%以上,且例如15.0%以下、較佳係10.0%以下、更佳係5.0%以下、特佳係1.0%以下、進而更佳係0.5%以下。霧度係根據後述實施例所記載之方法便可測定。The haze of the sealing
若密封構件14的霧度在上述上限以下,便可達顯示器(包含具觸控感測器之顯示器)的檢視性提升。If the haze of the sealing
蓋玻片或障壁膜15係配置於密封構件14的上面。雖未圖示,蓋玻片或障壁膜15具備:玻璃板與電極,上述電極係設置於玻璃板的下面,構成具觸控感測器之有機EL顯示器的感測器。The cover glass or
此種有機EL顯示器10係有:有機EL元件12配置於構成感測器的2個電極間之In-cell內嵌式構造,或者構成感測器的2個電極中之一者配置於有機EL元件12上的On-cell內嵌式構造。
<變化例>
Such an
變化例中,針對與上述第1實施形態同樣的構件與步驟,賦予相同的元件參照符號,並省略詳細說明。In the modified example, the same components and steps as those of the above-described first embodiment are given the same reference numerals and detailed descriptions are omitted.
如圖1所示,密封片1具備:密封層2、底膜3及離型膜4,惟,顯示元件密封片並不僅侷限此。顯示元件密封片係在具備密封層2之前提下,亦可不具備底膜3及/或離型膜4。即,顯示元件密封片亦可僅由密封層2構成,又亦可具備:密封層2、與底膜3或離型膜4中之任一者。As shown in FIG. 1 , the sealing
如圖2所示,有機EL顯示器10具備障壁層16,惟不僅侷限於此。有機EL顯示器10亦可不具備障壁層16。As shown in FIG. 2, the
再者,有機EL顯示器10含有:有機EL元件12配置於構成感測器的2個電極間之In-cell內嵌式構造,或者構成感測器的2個電極中之一者配置於有機EL元件12上的On-cell內嵌式構造,惟並不僅侷限此。Furthermore, the
例如圖3所示,有機EL顯示器20亦可具有:構成感測器的2個電極配置於較密封構件14更靠上側的外掛構造。有機EL顯示器20具備:上述元件搭載單元11、上述密封構件14、及感測器單元25。For example, as shown in FIG. 3 , the
感測器單元25係配置於密封構件14上。感測器單元25具備:構成具觸控感測器有機EL顯示器之感測器的電極。另外,有機EL顯示器20的基板13不具備電極。The
上述各變化例亦可達到與上述實施形態同樣的作用效果。上述實施形態與變化例可適當組合。 [實施例] Each of the above-mentioned modifications can also achieve the same functions and effects as those of the above-mentioned embodiment. The above-described embodiments and modifications can be appropriately combined. [Example]
以下例示實施例,針對本發明進一步具體說明,惟本發明並不僅侷限於該等。以下記載所使用的調配比例(含有比例)、物性值、參數等具體數值,亦可替代為上述「實施方式」所記載之對應該等調配比例(含有比例)、物性值、參數等的上限值(定義為「以下」、「未滿」的數值)、或下限值(定義為「以上」、「超過」的數值)。另外,「份」及「%」在無特別說明之情況下係指「質量基準」。The following exemplary embodiments are used to further illustrate the present invention, but the present invention is not limited to these. The specific numerical values such as the blending ratio (content ratio), physical property value, parameter, etc. used are described below, and may be replaced by the upper limit of the corresponding blending ratio (content ratio), physical property value, parameter, etc. described in the above-mentioned "Embodiment". Value (defined as "below", "less than" value), or lower limit (defined as "above", "over" value). In addition, "part" and "%" refer to "quality standard" unless otherwise specified.
[實施例1] 將環氧化聚丁二烯樹脂(商品名:EPOLEAD PB3600、Daicel公司製、數量平均分子量:5,900、SP值9.3、環氧當量:200g/eq.)、含聯苯骨架環氧樹脂的甲乙酮溶液(商品名:jER-YX6954B35、固形份濃度35質量%、環氧當量:3,000~16,000g/eq.、三菱化學公司製)、脂環族系烴樹脂(賦黏樹脂、SP值9.0、商品名:Quintone1500、日本ZEON公司製)、萜烯酚樹脂(賦黏樹脂、SP值9.3、商品名:YS POLYSTAR K125、YASUHARA CHEMICAL公司製)、含雙酚骨架環氧樹脂(商品名:jER-4005P、三菱化學公司製、環氧當量:1070g/eq.)、氧雜環丁烷化合物(商品名:OXT-221、東亞合成公司製)、熱陽離子系起始劑(商品名:CXC-1612、King Industries公司製)、矽烷偶合劑(商品名:KBM-403、信越矽利光公司製)、以及甲乙酮(有機溶劑),依表1所示之處方混合,而製備得密封材的清漆。 [Example 1] Epoxidized polybutadiene resin (trade name: EPOLEAD PB3600, manufactured by Daicel, number average molecular weight: 5,900, SP value 9.3, epoxy equivalent: 200 g/eq.), a biphenyl skeleton-containing epoxy resin in methyl ethyl ketone solution ( Trade name: jER-YX6954B35, solid content concentration 35% by mass, epoxy equivalent: 3,000 to 16,000 g/eq., manufactured by Mitsubishi Chemical Corporation), alicyclic hydrocarbon resin (tackifying resin, SP value 9.0, trade name: Quintone1500, manufactured by ZEON Corporation of Japan), terpene phenol resin (tackifying resin, SP value 9.3, trade name: YS POLYSTAR K125, manufactured by YASUHARA CHEMICAL Corporation), epoxy resin containing bisphenol skeleton (trade name: jER-4005P, Mitsubishi Chemical Co., Ltd. product, epoxy equivalent: 1070 g/eq.), oxetane compound (trade name: OXT-221, manufactured by Toagosei Co., Ltd.), thermal cationic initiator (trade name: CXC-1612, King Industries Co., Ltd.), a silane coupling agent (trade name: KBM-403, manufactured by Shin-Etsu Siliko Co., Ltd.), and methyl ethyl ketone (organic solvent) were mixed according to the recipe shown in Table 1 to prepare a varnish for sealing materials.
[實施例2] 與實施例1同樣地製備密封材的清漆。實施例2係未添加萜烯酚樹脂(商品名:YS POLYSTAR K125),且將脂環族系烴樹脂(商品名:Quintone1500)的添加量變更為表1所示之值。 [Example 2] In the same manner as in Example 1, the varnish of the sealing material was prepared. In Example 2, the terpene phenol resin (trade name: YS POLYSTAR K125) was not added, and the addition amount of the alicyclic hydrocarbon resin (trade name: Quintone 1500) was changed to the value shown in Table 1.
[實施例3~5] 與實施例2同樣地製備密封材的清漆。實施例3~5係將含聯苯骨架環氧樹脂的甲乙酮溶液(商品名:jER-YX6954B35)添加量變更為表1所示之值,且將氧雜環丁烷化合物(商品名:OXT-221)的添加量變更為表1所示之值。 [Examples 3 to 5] In the same manner as in Example 2, the varnish of the sealing material was prepared. In Examples 3 to 5, the addition amount of the methyl ethyl ketone solution (trade name: jER-YX6954B35) containing a biphenyl skeleton epoxy resin was changed to the value shown in Table 1, and the oxetane compound (trade name: OXT- The addition amount of 221) was changed to the value shown in Table 1.
[實施例6] 與實施例2同樣地製備密封材的清漆。實施例6係將脂環族系烴樹脂(商品名:Quintone1500),變更為萜烯酚樹脂(商品名:YS POLYSTAR G125)。 [Example 6] In the same manner as in Example 2, the varnish of the sealing material was prepared. In Example 6, an alicyclic hydrocarbon resin (trade name: Quintone 1500) was changed to a terpene phenol resin (trade name: YS POLYSTAR G125).
[實施例7] 與實施例1同樣地製備密封材的清漆。實施例7係將萜烯酚樹脂(商品名:YS POLYSTAR K125),變更為萜烯酚樹脂(商品名:YS POLYSTAR G125、SP值9.1、YASUHARA CHEMICAL公司製)。 [Example 7] In the same manner as in Example 1, the varnish of the sealing material was prepared. In Example 7, a terpene phenol resin (trade name: YS POLYSTAR K125) was changed to a terpene phenol resin (trade name: YS POLYSTAR G125, SP value 9.1, manufactured by YASUHARA CHEMICAL).
[實施例8] 與實施例1同樣地製備密封材的清漆。實施例8係將萜烯酚樹脂(商品名:YS POLYSTAR K125),變更為萜烯酚樹脂(賦黏樹脂、商品名:YS POLYSTAR T130、SP值8.8、YASUHARA CHEMICAL公司製)。 [Example 8] In the same manner as in Example 1, the varnish of the sealing material was prepared. In Example 8, a terpene phenol resin (trade name: YS POLYSTAR K125) was changed to a terpene phenol resin (tackifier resin, trade name: YS POLYSTAR T130, SP value 8.8, manufactured by YASUHARA CHEMICAL).
[比較例1] 與實施例2同樣地製備密封材的清漆。比較例1係將含聯苯骨架環氧樹脂的甲乙酮溶液(商品名:jER-YX6954B35),變更為含雙酚骨架環氧樹脂(商品名:jER-4275、三菱化學公司製、含有雙酚A骨架與雙酚F骨架、環氧當量:8,400~9,200g/eq.)。 [Comparative Example 1] In the same manner as in Example 2, the varnish of the sealing material was prepared. In Comparative Example 1, a methyl ethyl ketone solution (trade name: jER-YX6954B35) of a biphenyl skeleton-containing epoxy resin was changed to a bisphenol skeleton-containing epoxy resin (trade name: jER-4275, manufactured by Mitsubishi Chemical Corporation, containing bisphenol A) Skeleton and bisphenol F skeleton, epoxy equivalent: 8,400~9,200g/eq.).
[比較例2] 與實施例2同樣地製備密封材的清漆。比較例2係未添加脂環族系烴樹脂(商品名:Quintone1500),且將含雙酚骨架環氧樹脂(商品名:jER-4005P)的添加量變更為表1所示之值。 [Comparative Example 2] In the same manner as in Example 2, the varnish of the sealing material was prepared. In Comparative Example 2, the alicyclic hydrocarbon resin (trade name: Quintone 1500) was not added, and the addition amount of the bisphenol skeleton-containing epoxy resin (trade name: jER-4005P) was changed to the value shown in Table 1.
[比較例3] 與實施例2同樣地製備密封材的清漆。比較例3係未添加氧雜環丁烷化合物(商品名:OXT-221),且將含雙酚骨架之環氧樹脂(商品名:jER-4005P)的添加量變更為表1所示之值。 [Comparative Example 3] In the same manner as in Example 2, the varnish of the sealing material was prepared. In Comparative Example 3, the oxetane compound (trade name: OXT-221) was not added, and the addition amount of the bisphenol skeleton-containing epoxy resin (trade name: jER-4005P) was changed to the value shown in Table 1 .
[比較例4] 與實施例2同樣地製備密封材的清漆。比較例4係未添加環氧化聚丁二烯樹脂(商品名:EPOLEAD PB3600),且將含雙酚骨架環氧樹脂(商品名:jER-4005P)的添加量變更為表1所示之值,並將氧雜環丁烷化合物(商品名:OXT-221)的添加量變更為表1所示之值。 [Comparative Example 4] In the same manner as in Example 2, the varnish of the sealing material was prepared. In Comparative Example 4, the epoxidized polybutadiene resin (trade name: EPOLEAD PB3600) was not added, and the addition amount of the bisphenol skeleton-containing epoxy resin (trade name: jER-4005P) was changed to the value shown in Table 1, The addition amount of the oxetane compound (trade name: OXT-221) was changed to the value shown in Table 1.
[比較例5]
與比較例4同樣地製備密封材的清漆。比較例5係將氧雜環丁烷化合物(商品名:OXT-221),變更為含脂環骨架之環氧樹脂(氧化環烯烴型環氧樹脂、商品名:CELLOXIDE 2021P、3,4-環氧環己基甲基(3,4-環氧)環己烷羧酸酯、分子量:252.3、環氧當量:128~145g/eq.、Daicel公司製)。
[Comparative Example 5]
In the same manner as in Comparative Example 4, a varnish of a sealing material was prepared. In Comparative Example 5, an oxetane compound (trade name: OXT-221) was changed to an epoxy resin containing an alicyclic skeleton (cycloolefin oxide type epoxy resin, trade name:
[比較例6] 與比較例4同樣地製備密封材的清漆。比較例6係將氧雜環丁烷化合物(商品名:OXT-221),變更為含脂環骨架之環氧樹脂(商品名:jER-YX8000、含氫化雙酚A骨架之環氧樹脂、三菱化學公司製、環氧當量:205g/eq.)。 [Comparative Example 6] In the same manner as in Comparative Example 4, a varnish of a sealing material was prepared. In Comparative Example 6, the oxetane compound (trade name: OXT-221) was changed to an epoxy resin containing an alicyclic skeleton (trade name: jER-YX8000, an epoxy resin containing a hydrogenated bisphenol A skeleton, Mitsubishi The chemical company make, epoxy equivalent: 205g/eq.).
[比較例7] 與比較例5同樣地製備密封材的清漆。比較例7係未添加脂環族系烴樹脂(商品名:Quintone1500),且將含雙酚骨架環氧樹脂(商品名:jER-4005P)的添加量變更為表1所示之值。 [Comparative Example 7] In the same manner as in Comparative Example 5, a varnish of a sealing material was prepared. In Comparative Example 7, the alicyclic hydrocarbon resin (trade name: Quintone 1500) was not added, and the addition amount of the bisphenol skeleton-containing epoxy resin (trade name: jER-4005P) was changed to the value shown in Table 1.
<評價> ・介電常數 將各實施例及各比較例的密封材清漆,利用塗佈機塗佈於PET薄膜[經離型處理過的PET薄膜(商品名:PUREX A53、帝人杜邦薄膜公司製、厚度:38μm、底膜)]上之後,利用氮迫淨烤箱依90℃施行3分鐘乾燥,形成厚度15μm的密封層。 <Evaluation> ・Dielectric constant The sealing material varnishes of each example and each comparative example were coated on a PET film [release-treated PET film (trade name: PUREX A53, manufactured by Teijin DuPont Film Co., Ltd., thickness: 38 μm, base film) using a coater. )], and dried in a nitrogen forced clean oven at 90° C. for 3 minutes to form a sealing layer with a thickness of 15 μm.
接著,在密封層上利用熱層壓,依80℃貼合PET薄膜[經離型處理過的PET薄膜(商品名:PUREX A31、帝人杜邦薄膜公司製、厚度:38μm、離型膜)]。Next, a PET film [release-treated PET film (trade name: PUREX A31, manufactured by Teijin DuPont Film Co., Ltd., thickness: 38 μm, release film)] was attached to the sealing layer by thermal lamination at 80°C.
依上述製備得到具備底膜、密封層及離型膜的密封片。重複此操作,依每個實施例及比較例分別各製備2片密封片。然後,針對同實施例或比較例的2個密封片從密封層上剝離離型膜後,將2個密封層依厚度方向相互貼合,該等之厚度設為30μm。According to the above preparation, a sealing sheet having a base film, a sealing layer and a release film is obtained. This operation was repeated, and two sealing sheets were prepared according to each Example and Comparative Example. Then, after peeling off the release film from the sealing layer with respect to the two sealing sheets of the same Example or Comparative Example, the two sealing layers were bonded to each other in the thickness direction, and the thickness of these was set to 30 μm.
接著,將相互貼合的2個密封層撕開單面底膜,依100℃進行1小時硬化後,再將另一單面之底膜從硬化後的密封層上撕開,便獲得測定用樣品。所獲得之樣品的100kHz介電常數係使用LCR電表HP4284A(Agilent Technologies公司製),利用自動平衡電橋法進行測定。結果如表1所示。Next, tear off the single-sided base film from the two mutually adhered sealing layers, and after curing at 100° C. for 1 hour, tear off the other single-sided base film from the cured sealing layer to obtain a measurement sample. The 100 kHz dielectric constant of the obtained sample was measured by an automatic balance bridge method using an LCR meter HP4284A (manufactured by Agilent Technologies). The results are shown in Table 1.
・霧度 依照與上述介電常數評價時同樣地製備各實施例與各比較例的密封片。然後,從密封層上撕開離型膜後,使密封層依100℃進行1小時硬化。 接著,從經硬化後的密封層上撕開底膜而獲得測定用樣品。所獲得之樣品的霧度係使用日本電色工業公司製的測霾計NDH2000進行測定。結果如表1所示。 ・Haze The sealing sheets of each Example and each Comparative Example were prepared in the same manner as in the evaluation of the above-mentioned dielectric constant. Then, after peeling the release film from the sealing layer, the sealing layer was cured at 100° C. for 1 hour. Next, the base film was torn from the hardened sealing layer to obtain a sample for measurement. The haze of the obtained sample was measured using a haze meter NDH2000 manufactured by Nippon Denshoku Kogyo Co., Ltd. The results are shown in Table 1.
・初期硬化性(位置偏移評價) 1)未硬化狀態密封層的發熱量測定及發熱起始溫度測定 依照與上述介電常數評價時同樣地製備各實施例與各比較例的密封片。然後,將密封用片材切取為約50mm方塊而獲得測試片。測試片係從密封層上撕開離型膜後,再利用鑷子從底膜上撕離密封層。接著,採集密封層10mg,填塞於DSC測定用鋁槽中,而準備測定試驗樣品。 ・Initial sclerosis (evaluation of positional displacement) 1) Measurement of calorific value of the sealing layer in the unhardened state and measurement of the starting temperature of the calorific value The sealing sheets of each Example and each Comparative Example were prepared in the same manner as in the evaluation of the above-mentioned dielectric constant. Then, the sheet for sealing was cut out into a square of about 50 mm to obtain a test piece. After the test piece is torn off the release film from the sealing layer, the sealing layer is then peeled off from the base film with tweezers. Next, 10 mg of the sealing layer was collected and packed in an aluminum tank for DSC measurement to prepare a measurement test sample.
然後,依升溫速度5℃/分、測定溫度範圍:20℃~300℃,利用DSC特定未硬化狀態之密封層的放熱起始溫度(exothermic onset temperature)及發熱量。Then, the exothermic onset temperature (exothermic onset temperature) and the calorific value of the sealing layer in the uncured state were specified by DSC according to the temperature increase rate of 5°C/min and the measurement temperature range: 20°C to 300°C.
2)硬化溫度110℃下經3分鐘後的環氧反應率(%) 依照與上述同樣地準備DSC的測定試驗樣品。在預設110℃的烤箱中投入測定試驗樣品,經3分鐘後取出。 2) Epoxy reaction rate (%) after 3 minutes at a curing temperature of 110°C A test sample for DSC measurement was prepared in the same manner as described above. The test sample was put into the oven preset at 110°C, and taken out after 3 minutes.
然後,依升溫速度5℃/分、測定溫度範圍:20℃~300℃,利用DSC特定硬化狀態密封層的發熱量。然後,從所測定的發熱量,由下述所示之式求取硬化溫度110℃下的環氧反應率(%)。Then, the calorific value of the sealing layer in the hardened state was specified by DSC according to the temperature increase rate of 5°C/min and the measurement temperature range: 20°C to 300°C. Then, from the measured calorific value, the epoxy reaction rate (%) at a curing temperature of 110° C. was obtained from the formula shown below.
環氧反應率(%)=(未硬化狀態之密封層的發熱量–硬化狀態之密封層的發熱量)/未硬化狀態之密封層的發熱量)×100Epoxy reaction rate (%)=(heat value of the sealing layer in the unhardened state – heat generation value of the sealing layer in the hardened state)/heat value of the sealing layer in the unhardened state)×100
結果如表1所示。另外,若環氧反應率較高,則初期硬化狀態的密封層之黏度較高,故可抑制相對顯示元件產生位置偏移之情況。The results are shown in Table 1. In addition, when the epoxy reaction rate is high, the viscosity of the sealing layer in the initial hardening state is high, so that the occurrence of positional displacement with respect to the display element can be suppressed.
[表1]
另外,各表中代號的詳細內容係如下述。 PB3600:環氧化聚丁二烯樹脂,商品名EPOLEAD PB3600,Daicel公司製; jER-YX6954B35:含聯苯骨架環氧樹脂的甲乙酮溶液,三菱化學公司製; Quintone1500:賦黏樹脂、脂環族系烴樹脂,SP值9.0,日本ZEON公司製; K125:賦黏樹脂、萜烯酚樹脂,SP值9.3,商品名YS POLYSTAR K125,YASUHARA CHEMICAL公司製; G125:賦黏樹脂、萜烯酚樹脂,SP值9.1,商品名YS POLYSTAR G125,YASUHARA CHEMICAL公司製; T130:賦黏樹脂、萜烯酚樹脂,SP值8.8,商品名YS POLYSTAR T130,YASUHARA CHEMICAL公司製; OXT-221:氧雜環丁烷化合物,東亞合成公司製; CXC-1612:熱陽離子系起始劑,King Industries公司製; KBM-403:矽烷偶合劑,信越矽利光公司製; jER-4275:含雙酚骨架之環氧樹脂,三菱化學公司製; CELLOXIDE 2021P:含脂環骨架之環氧樹脂、氧化環烯烴型環氧樹脂,Daicel公司製; jER-YX8000:含脂環骨架之環氧樹脂、含氫化雙酚A骨架之環氧樹脂,三菱化學公司製。 In addition, the details of the codes in each table are as follows. PB3600: epoxidized polybutadiene resin, trade name EPOLEAD PB3600, manufactured by Daicel; jER-YX6954B35: methyl ethyl ketone solution containing biphenyl skeleton epoxy resin, manufactured by Mitsubishi Chemical Corporation; Quintone1500: Tackifying resin, alicyclic hydrocarbon resin, SP value 9.0, made by ZEON Corporation of Japan; K125: tackifying resin, terpene phenol resin, SP value 9.3, trade name YS POLYSTAR K125, manufactured by YASUHARA CHEMICAL; G125: tackifying resin, terpene phenol resin, SP value 9.1, trade name YS POLYSTAR G125, manufactured by YASUHARA CHEMICAL; T130: Tackifying resin, terpene phenol resin, SP value 8.8, trade name YS POLYSTAR T130, manufactured by YASUHARA CHEMICAL; OXT-221: Oxetane compound, manufactured by Toagosei Corporation; CXC-1612: Thermal cationic initiator, manufactured by King Industries; KBM-403: Silane coupling agent, manufactured by Shin-Etsu Silico Co., Ltd.; jER-4275: epoxy resin containing bisphenol skeleton, manufactured by Mitsubishi Chemical Corporation; CELLOXIDE 2021P: epoxy resin containing alicyclic skeleton, cycloolefin oxide epoxy resin, manufactured by Daicel; jER-YX8000: epoxy resin containing alicyclic skeleton, epoxy resin containing hydrogenated bisphenol A skeleton, manufactured by Mitsubishi Chemical Corporation.
另外,上述發明僅提供本發明例示的實施形態,僅止於例示而已,並非限定解釋。舉凡熟習此技術者輕易思及的本發明之變化例均涵蓋於後述申請專利範圍中。 (產業上之可利用性) In addition, the above-mentioned invention provides only the embodiment exemplified in the present invention, and it is only exemplification, and is not intended to limit interpretation. Variations of the present invention that can be easily conceived by those skilled in the art are included in the scope of the patent application described later. (Industrial Availability)
本發明的顯示元件密封材、有機EL元件密封材及顯示元件密封片,係頗適用於例如顯示元件(有機EL元件)的密封。The display element sealing material, the organic EL element sealing material, and the display element sealing sheet of this invention are suitable for the sealing of a display element (organic EL element), for example.
1:密封片 2:密封層 3:底膜 4:離型膜 10:有機EL顯示器 11:元件搭載單元 12:有機EL元件 13:基板 14:密封構件 15:蓋玻片或障壁膜 16:障壁層 17:第1無機障壁層 18:第2無機障壁層 19:平坦化層 1: sealing sheet 2: sealing layer 3: Bottom film 4: release film 10: Organic EL Display 11: Component mounting unit 12: Organic EL elements 13: Substrate 14: Sealing member 15: Cover glass or barrier film 16: Barrier layer 17: The first inorganic barrier layer 18: Second inorganic barrier layer 19: Flattening layer
圖1係本發明之顯示元件密封片一實施形態的密封片側剖面圖; 圖2係具有由圖1所示之密封層形成之密封構件的影像顯示裝置之一實施形態(具有In-cell內嵌式構造或On-cell內嵌式構造的態樣),具觸控感測器之有機EL顯示器的側剖面圖;以及 圖3係影像顯示裝置之另一實施形態(具外掛式構造的態樣),具觸控感測器之有機EL顯示器的側剖面圖。 1 is a side sectional view of a sealing sheet of an embodiment of a sealing sheet for a display element of the present invention; FIG. 2 is an embodiment of an image display device having a sealing member formed by the sealing layer shown in FIG. 1 (a form with an in-cell embedded structure or an on-cell embedded structure), which has a touch sense. A side sectional view of the organic EL display of the detector; and FIG. 3 is a side sectional view of an organic EL display with a touch sensor according to another embodiment of the image display device (a form with an on-board structure).
1:密封片 1: sealing sheet
2:密封層 2: sealing layer
3:底膜 3: Bottom film
4:離型膜 4: release film
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TW202221097A true TW202221097A (en) | 2022-06-01 |
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TW110137926A TW202221097A (en) | 2020-10-13 | 2021-10-13 | Display element sealing material, organic EL element sealing material, and display element sealing sheet |
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JP (1) | JP7357807B2 (en) |
KR (1) | KR20230027195A (en) |
CN (1) | CN116114383A (en) |
TW (1) | TW202221097A (en) |
WO (1) | WO2022080372A1 (en) |
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WO2006104078A1 (en) | 2005-03-29 | 2006-10-05 | Three Bond Co., Ltd. | Organic el element sealing film and organic el element sealing structure |
JP6200203B2 (en) * | 2013-05-16 | 2017-09-20 | 積水化学工業株式会社 | Sealant for organic electroluminescence display element and method for producing organic electroluminescence display element |
JP6549984B2 (en) | 2014-02-27 | 2019-07-24 | 積水化学工業株式会社 | Curable resin composition for sealing an organic electroluminescence display device, curable resin sheet for sealing an organic electroluminescence display device, and an organic electroluminescence display device |
JP6247125B2 (en) | 2014-03-20 | 2017-12-13 | 積水化学工業株式会社 | Manufacturing method of organic optical device |
JP2017031383A (en) * | 2015-08-06 | 2017-02-09 | Jsr株式会社 | Resin composition for sealing organic electronic device element |
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2021
- 2021-10-12 WO PCT/JP2021/037751 patent/WO2022080372A1/en active Application Filing
- 2021-10-12 JP JP2022557008A patent/JP7357807B2/en active Active
- 2021-10-12 CN CN202180058171.8A patent/CN116114383A/en active Pending
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JPWO2022080372A1 (en) | 2022-04-21 |
KR20230027195A (en) | 2023-02-27 |
WO2022080372A1 (en) | 2022-04-21 |
JP7357807B2 (en) | 2023-10-06 |
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