TW202220076A - Substrate processing method and substrate processing apparatus - Google Patents
Substrate processing method and substrate processing apparatus Download PDFInfo
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Abstract
Description
本揭示係關於基板處理方法及基板處理裝置。The present disclosure relates to a substrate processing method and a substrate processing apparatus.
以往,已知藉由一面使半導體晶圓等之基板旋轉,一面對旋轉的基板供給處理液,對基板進行處理的基板處理裝置。 [先前技術文獻] [專利文獻] Conventionally, there has been known a substrate processing apparatus that processes a substrate by supplying a processing liquid to the rotating substrate while rotating a substrate such as a semiconductor wafer. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特開2017-92387號公報[Patent Document 1] Japanese Patent Laid-Open No. 2017-92387
[發明所欲解決之課題][The problem to be solved by the invention]
本揭示係提供可以對每製品基板適當地掌握相對於製品基板的液處理之結果的好壞的技術。 [用以解決課題之手段] The present disclosure provides a technique that can appropriately grasp the quality of the result of the liquid processing with respect to the product substrate for each product substrate. [means to solve the problem]
本揭示之一態樣所致的基板處理方法包含進行液處理的工程,和進行檢測的工程,和進行生成的工程,和進行判定的工程。進行液處理的工程係使用具備朝向將基板保持水平的基板保持機構及保持於基板保持機構之基板吐出處理液的處理液供給部的處理單元而對基板進行液處理。進行檢測的工程係使用被設置在處理單元的複數感測器,分別檢測在液處理中之基板之中心部的溫度及基板之端部的溫度。進行生成的工程係根據規定液處理之處理條件的1個或複數的參數值,和藉由進行檢測的工程而被檢測到的基板之中心部的溫度及基板之端部的溫度,生成表示在液處理中之基板之面內溫度分布的溫度分布資訊。進行判定的工程係根據溫度分布資訊判定液處理之結果的好壞。 [發明之效果] The substrate processing method according to one aspect of the present disclosure includes a process of performing liquid processing, a process of performing detection, a process of performing generation, and a process of performing determination. The process for performing the liquid processing uses a processing unit including a substrate holding mechanism for holding the substrate horizontally and a processing liquid supply portion for discharging the processing liquid toward the substrate held by the substrate holding mechanism to perform liquid processing on the substrate. The detection process uses a plurality of sensors provided in the processing unit, and detects the temperature of the center portion of the substrate and the temperature of the end portion of the substrate under liquid processing, respectively. The generation process is based on one or more parameter values that specify the processing conditions of the liquid treatment, and the temperature of the center portion of the substrate and the temperature of the end portion of the substrate detected by the detection process. Temperature distribution information for in-plane temperature distribution of substrates in liquid processing. The judgment process is to judge the quality of the liquid treatment results based on the temperature distribution information. [Effect of invention]
若藉由本揭示,可以對每製品基板適當地掌握相對於製品基板的液處理之結果的好壞。According to the present disclosure, it is possible to appropriately grasp the quality of the result of the liquid processing with respect to the product substrate for each product substrate.
以下,參照附件圖面,詳細說明本案揭示的基板處理方法及基板處理裝置之實施型態。另外,以下所示之實施型態所揭示的基板處理方法及基板處理裝置並非被限定者。Hereinafter, the embodiments of the substrate processing method and the substrate processing apparatus disclosed in the present application will be described in detail with reference to the attached drawings. In addition, the substrate processing method and the substrate processing apparatus disclosed in the embodiments shown below are not limited.
在對半導體晶圓等之基板(以下,記載為「晶圓」)供給處理液而對晶圓進行處理的液處理製程中,在液處理中之晶圓溫度係對製程結果造成影響的重要因素之一。因此,為了更正確地掌握製程結果的好壞,以適當地掌握在液處理中之晶圓溫度為佳。In a liquid processing process in which a processing liquid is supplied to substrates such as semiconductor wafers (hereinafter, referred to as "wafers") and the wafers are processed, the wafer temperature during liquid processing is an important factor affecting the process results. one. Therefore, in order to more accurately grasp the quality of the process results, it is better to properly grasp the wafer temperature in the liquid processing.
以往,作為測量晶圓溫度之方法,已知以與製品晶圓相同的製程對內置感測器的測試晶圓進行液處理,從藉此所取得的溫度資料推測在液處理中之製品晶圓的溫度的方法。但是,在該方法中,無法對每製品晶圓個別地掌握在液處理中之製品晶圓的溫度。Conventionally, as a method of measuring the wafer temperature, it is known that a test wafer with a built-in sensor is subjected to liquid processing in the same process as that of the product wafer, and the product wafer under liquid processing is estimated from the temperature data obtained by the liquid processing. temperature method. However, in this method, the temperature of the product wafer under liquid processing cannot be grasped individually for each product wafer.
因此,期待提供藉由對每製品晶圓掌握在液處理中之製品晶圓的溫度,適當地掌握相對於製品晶圓之液處理之結果的好壞的技術。Therefore, it is desired to provide a technique for appropriately grasping the quality of the result of the liquid processing with respect to the product wafer by grasping the temperature of the product wafer under liquid processing for each product wafer.
實施型態所涉及的基板處理系統係使用被設置在處理單元的1個或複數的溫度感測器,檢測在液處理中的製品晶圓之局部性的溫度(例如,中心部的溫度、端部的溫度等)。再者,實施型態所涉及的基板處理系統係根據檢測到的溫度,和規定液處理之處理條件的1個或複數的參數值,生成表示在液處理中之製品晶圓之面內溫度分布的溫度分布資訊。The substrate processing system according to the embodiment uses one or a plurality of temperature sensors provided in the processing unit to detect the local temperature (for example, the temperature of the center part, the temperature, etc.). Furthermore, the substrate processing system according to the embodiment generates an in-plane temperature distribution representing a product wafer under liquid processing based on the detected temperature and one or a plurality of parameter values specifying processing conditions for liquid processing. temperature distribution information.
而且,實施型態所涉及的基板處理系統係根據所生成的溫度分布資訊,判定液處理之結果的好壞。Furthermore, the substrate processing system according to the embodiment determines whether the result of the liquid processing is good or bad based on the generated temperature distribution information.
具體而言,實施型態所涉及的基板處理系統係根據生成的溫度分布資訊,對每製品晶圓,判定一連串的液處理所含的各處理(例如,蝕刻處理、乾燥處理等)之結果的好壞。並且,實施型態所涉及的基板處理系統也可以判定有無液處理之結果之晶圓間差、處理單元間差及批量間差。Specifically, the substrate processing system according to the embodiment determines the result of each process (eg, etching process, drying process, etc.) included in a series of liquid processes for each product wafer based on the generated temperature distribution information. good or bad. In addition, the substrate processing system according to the embodiment can also determine the difference between wafers, the difference between processing units, and the difference between batches of the results of liquid processing.
如此一來,在實施型態所涉及的基板處理系統中,藉由對每製品晶圓,掌握在液處理中之製品晶圓的面內溫度分布,可以對每製品晶圓掌握液處理之結果的好壞。因此,若藉由實施型態所涉及之基板處理系統時,可以早期地發現液處理之結果的異常及各種間差之產生等,可以減少不良晶圓的產生。In this way, in the substrate processing system according to the embodiment, by grasping the in-plane temperature distribution of the product wafer under liquid processing for each product wafer, the result of the liquid processing can be grasped for each product wafer. good or bad. Therefore, when the substrate processing system according to the embodiment is implemented, abnormalities in the results of liquid processing and the occurrence of various differences can be detected early, and the occurrence of defective wafers can be reduced.
<基板處理系統之概要>
針對實施型態所涉及之基板處理系統1(基板處理裝置之一例)之概略構成,參照圖1予以說明。圖1係表示實施型態所涉及的基板處理系統1之概略構成的圖。在以下中,為了使位置關係明確,規定彼此正交之X軸、Y軸及Z軸,將Z軸正方向設為垂直向上方向。
<Outline of substrate processing system>
A schematic configuration of a substrate processing system 1 (an example of a substrate processing apparatus) according to the embodiment will be described with reference to FIG. 1 . FIG. 1 is a diagram showing a schematic configuration of a
如圖1所示般,基板處理系統1具備搬入搬出站2和處理站3。搬入搬出站2和處理站3被鄰接設置。As shown in FIG. 1 , the
搬入搬出站2具備載體載置部11和搬運部12。在載體載置部11被載置以水平狀態收容複數片之基板,在實施型態中為半導體晶圓W(以下,稱為晶圓W)的複數載體C。The carry-in and carry-
搬運部12係與載體載置部11鄰接而被設置,在內部具備基板搬運裝置13和收授部14。基板搬運裝置13具備保持晶圓W之晶圓保持機構。再者,基板搬運裝置13可朝水平方向及垂直方向移動以及以垂直軸為中心進行旋轉,使用晶圓保持機構而在載體C和收授部14之間進行晶圓W之搬運。The
處理站3係與搬運部12鄰接而被設置。處理站3具備搬運部15和複數處理單元16。複數處理單元16被並列設置在搬運部15之兩側。The
搬運部15在內部具備基板搬運裝置17。基板搬運裝置17具備保持晶圓W之晶圓保持機構。再者,基板搬運裝置17可朝水平方向及垂直方向移動以及以垂直軸為中心進行旋轉,使用晶圓保持機構而在收授部14和處理單元16之間進行晶圓W之搬運。The
處理單元16係對藉由基板搬運裝置17被搬運之晶圓W進行基板處理。處理單元16係保持被搬運的晶圓,對保持的晶圓進行基板處理。處理單元16係對被保持的晶圓供給處理液,進行基板處理。The
處理液為例如蝕刻液。雖然蝕刻液不特別限定,但是能使用例如HF(氫氟酸)、HCl(鹽酸)和TMAH(四甲基氫氧化銨)等。再者,處理液即使為SC1(氨、雙氧水和水的混合液)及DHF(稀氫氟酸)等之洗淨液亦可。再者,處理液即使為DIW(去離子水)等之沖洗液亦可,即使IPA(異丙醇)等之置換液亦可。The treatment liquid is, for example, an etching liquid. Although the etching liquid is not particularly limited, for example, HF (hydrofluoric acid), HCl (hydrochloric acid), TMAH (tetramethylammonium hydroxide), and the like can be used. Furthermore, the treatment liquid may be a cleaning liquid such as SC1 (a mixture of ammonia, hydrogen peroxide, and water) and DHF (diluted hydrofluoric acid). In addition, the treatment liquid may be a rinsing liquid such as DIW (deionized water), or a replacement liquid such as IPA (isopropyl alcohol).
再者,基板處理系統1具備控制裝置4。控制裝置4為例如電腦,具備控制部18和記憶部19。在記憶部19儲存控制在基板處理系統1中被實行之各種處理的程式。控制部18係藉由讀出並實行被記憶於記憶部19之程式,控制基板處理系統1之動作。Furthermore, the
另外,如此之程式係被記錄於藉由電腦可讀取之記憶媒體者,即使為從其記憶媒體被安裝於控制裝置4之記憶部19者亦可。作為藉由電腦可讀取之記憶媒體,有例如硬碟(HD)、軟碟(FD)、光碟(CD)、磁光碟(MO)、記憶卡等。In addition, if such a program is recorded in the memory medium readable by a computer, it may be installed in the
在構成上述般之基板處理系統1中,首先搬入搬出站2之基板搬運裝置13從被載置在載體載置部11之載體C取出製品晶圓W(以下,僅記載為「晶圓W」)而載置於收授部14。被載置於收授部14之晶圓W藉由處理站3之基板搬運裝置17從收授部14被取出,而被搬入至處理單元16。In the above-described
被搬入至處理單元16之晶圓W藉由處理單元16被基板處理之後,藉由基板搬運裝置17從處理單元16被搬出,被載置在收授部14。而且,被載置在收授部14之處理完的晶圓W藉由基板搬運裝置13返回至載體載置部11之載體C。After the wafer W carried into the
<處理單元之概要>
接著,針對處理單元16之構成,參照圖2予以說明。圖2為表示實施型態所涉及之處理單元16之構成的圖。
<Outline of Processing Unit>
Next, the configuration of the
如圖2所示般,處理單元16具備腔室20、基板保持機構30、處理液供給部40和回收杯50、背面供給部60。As shown in FIG. 2 , the
腔室20收容基板保持機構30、處理液供給部40、回收杯50及背面供給部60。在腔室20之頂棚部設置有FFU(Fan Filter Unit)21。FFU21係經由供給管線21a而被連接於潔淨氣體供給源21b,藉由從腔室20之頂棚部朝向下方吐出從潔淨氣體供給源21b被供給的潔淨氣體,在腔室20內形成向下流。作為潔淨氣體,能使用例如乾氣體。再者,作為潔淨氣體,能使用N
2(氮)氣體及氬氣等的惰性氣體。另外,從潔淨氣體供給源21b被供給的潔淨氣體設為事先被調整成特定溫度及濕度者。
The
在供給管線21a設置閥體21c、溫度調整部21d、濕度調整部21e。閥體21c係對供給管線21a進行開關。溫度調整部21d係調整在供給管線21a流動的潔淨氣體的溫度。濕度調整部21e係調整在供給管線21a流動的潔淨氣體的濕度。該些閥體21c、溫度調整部21d及濕度調整部21e係被設置在每處理單元16。因此,實施型態所涉及的基板處理系統1可以對每處理單元16個別地調整從FFU被供給至腔室20內的潔淨氣體之溫度及濕度。The
基板保持機構30具備保持部31、支柱部32和驅動部33。保持部31係將晶圓W保持水平。具體而言,保持部31具備複數把持部31a,使用複數把持部31a而把持晶圓W之端部。支柱部32係在垂直方向延伸,基端部藉由驅動部33被支撐成能夠旋轉,在前端部水平地支持保持部31。驅動部33係使支柱部32繞垂直軸旋轉。如此之基板保持機構30藉由使用驅動部33使支柱部32旋轉而使被支撐於支柱部32之保持部31旋轉,依此使被保持於保持部31之晶圓W旋轉。The
處理液供給部40對晶圓W供給各種處理液。處理液供給部40具備被配置在晶圓W之上方的噴嘴41,和支持噴嘴41的臂部42,和使臂部42移動的移動機構43。The processing
噴嘴41係經由供給管線44a而被連接於後述藥液供給單元70,對晶圓W之表面吐出從藥液供給單元70被供給的藥液。在實施型態中,藥液為蝕刻液。The
再者,噴嘴41係經由供給管線44b而被連接於後述沖洗液供給源80,對晶圓W之表面吐出從沖洗液供給源80被供給的沖洗液。在實施型態中,沖洗液為DIW。In addition, the
再者,噴嘴41係經由供給管線44c而被連接於後述置換液供給單元90,對晶圓W之表面(上面)吐出從置換液供給單元90被供給的置換液。在實施型態中,置換液為IPA。In addition, the
在供給管線44a設置閥體45a及溫度調整部46a。閥體45a係對供給管線44a進行開關。溫度調整部46a係使用例如帕耳帖元件或調溫水等,調整在供給管線44a流動的蝕刻液的溫度。同樣,在供給管線44c設置閥體45c及溫度調整部46c。閥體45c係對供給管線44c進行開關。溫度調整部46c係調整在供給管線44c流動的IPA的溫度。The
閥體45a及溫度調整部46a被設置在每處理單元16。因此,實施型態所涉及之基板處理系統1可以對每處理單元16調整從藥液供給單元70被供給的蝕刻液之溫度。同樣,閥體45c及溫度調整部46c被設置在每處理單元16。因此,實施型態所涉及之基板處理系統1可以對每處理單元16調整從置換液供給單元90被供給的IPA之溫度。另外,在供給管線44b設置對供給管線44b進行開關的閥體45b。The
回收杯50被配置成包圍保持部31,補集藉由保持部31之旋轉而從晶圓W飛散之處理液。在回收杯50之底部形成排液口51,藉由回收杯50捕集到的處理液,從如此之排液口51被排出至處理單元16之外部。再者,在回收杯50之底部形成將從FFU21被供給之氣體排出至處理單元16之外部的排氣口52。The
背面供給部60例如被配置在上下貫通保持部31及支柱部32的中空部。在背面供給部60之內部形成在上下方向延伸的流路61。流路61之上端成為朝向晶圓W之背面而開口的吐出口62。The back
背面供給部60之流路61係經由供給管線61a而被連接於調溫液供給源61b。背面供給部60係從吐出口62朝向晶圓W之背面吐出從調溫液供給源61b被供給的調溫液。在實施型態中,調溫液為HDIW(Hot DIW),即是加熱至特定溫度的DIW。The
在供給管線61a設置閥體61c及溫度調整部61d。閥體61c係對供給管線61a進行開關。溫度調整部61d係調整在供給管線61a流動的調溫液的溫度。該些閥體61c及溫度調整部61d被設置在每處理單元16。因此,實施型態所涉及的基板處理系統1可以對每處理單元16個別地調整從背面供給部60被供給至晶圓W之背面的調溫液的溫度。The
<溫度感測器之配置例> 針對檢測液處理中之晶圓W之局部性的溫度的溫度感測器之配置例,參照圖3予以說明。圖3為表示實施型態所涉及的溫度感測器之配置例的圖。 <Example of temperature sensor arrangement> An example of the arrangement of the temperature sensor for detecting the local temperature of the wafer W in the liquid processing will be described with reference to FIG. 3 . FIG. 3 is a diagram showing an arrangement example of the temperature sensor according to the embodiment.
如圖3所示般,處理單元16具備第1溫度感測器110,和複數第2溫度感測器120。第1溫度感測器110係被設置在噴嘴41,檢測噴嘴41內之處理液的溫度。從噴嘴41被吐出的處理液被吐出至晶圓W之中央部。因此,藉由第1溫度感測器110被檢測出的處理液之溫度可以視為在液處理中之晶圓W之中央部的溫度。另外,若第1溫度感測器110在處理液供給部40被設置在較溫度調整部46a、46c更下游即可,不一定要被設置在噴嘴41。As shown in FIG. 3 , the
第2溫度感測器120被設置在基板保持機構30(參照圖2)所具備的把持部31a,檢測把持部31a之前端部(與晶圓W的接觸部)之溫度。在圖3中,表示基板保持機構30具備3個把持部31a,在各把持部31a各設置一個第2溫度感測器120的例。把持部31a與晶圓W之端部接觸。因此,藉由第2溫度感測器120被檢測的把持部31a之溫度可以視為在液處理中之晶圓W之端部的溫度。The
另外,處理單元16若具備至少1個的第2溫度感測器120即可。即是,第2溫度感測器120若設置在複數把持部31a之至少一個即可。再者,若第2溫度感測器120被設置在與晶圓W之端部接觸的構件即可,不一定要被設置在把持部31a。In addition, the
<置換液供給單元之概要>
接著,針對置換液供給單元90參照圖4並予以說明。圖4為表示實施型態所涉及之置換液供給單元90之構成的圖。在圖4中,雖然表示在置換液供給單元90連接2個處理單元16之情況的例,但是被連接於1個置換液供給單元90的處理單元16的數量不限定於本例。另外,即使對處理單元16供給蝕刻液的藥液供給單元70之構成也與置換液供給單元90相同亦可。
<Outline of Substitution Fluid Supply Unit>
Next, the replacement
置換液供給單元90具備液槽91、補充部92、排液管線93、循環管線94、供給管線95和返回管線96。The replacement
液槽91貯留IPA。補充部92係對液槽91供給新的IPA。例如,補充部92係在替換液槽91之IPA之情況,或液槽91之IPA少於給定的量之情況,對液槽91供給新的IPA。排液管線93係在替換液槽91之IPA之情況,將IPA從液槽91排出至外部。The
循環管線94係兩端被連接於液槽91,使從液槽91被送出的IPA返回至液槽91。循環管線94係被設置成使IPA流出液槽91之外部,再次返回至液槽91。Both ends of the
在循環管線94設置泵浦81、加熱器82、過濾器83、流量計84、溫度感測器85和背壓閥86。該些係在以液槽91為基準的IPA之流動方向中,從上游側依序設置泵浦81、加熱器82、過濾器83、流量計84、溫度感測器85及背壓閥86。A
泵浦81係在循環管線94壓送IPA。被壓送的IPA在循環管線94循環,被返回至液槽91。
加熱器82係被設置在循環管線94,調整IPA之溫度。具體而言,加熱器82加熱IPA。加熱器82係根據來自控制裝置4之訊號,控制IPA之加熱量,調整IPA之溫度。例如,加熱器82所致之IPA之加熱量係根據藉由溫度感測器85被檢測的IPA之溫度被調整。A
例如,控制裝置4係控制加熱器82,將IPA之溫度調整至給定的溫度。給定的溫度係供給時從處理液供給部40之噴嘴被吐出至晶圓W之IPA之溫度,成為事先被設定的處理溫度的溫度。給定的溫度係根據被設置在每供給管線95等的過濾器73之熱容量等而被設定的溫度。For example, the
過濾器83係除去在循環管線94流動的IPA所含的微粒等之污染物質的異物。流量計84係測量在循環管線94流動的IPA之流量。溫度感測器85係檢測在循環管線94流動的IPA之溫度。溫度感測器85係被設置在較連接供給管線95之處更上游側的循環管線94。The
背壓閥86係在背壓閥86之上游側中的IPA之壓力大於給予的壓力之情況,增大閥開度。背壓閥86係在背壓閥86之上游側中的IPA之壓力小於給定的壓力之情況,縮小閥開度。背壓閥86具有將在上游側之處理液之壓力保持在給定的壓力之功能。給定的壓力為事先被設定的壓力。背壓閥86之閥開度係藉由控制裝置4被控制。The
背壓閥86係藉由控制閥開度,能夠調整在循環管線94中IPA的流量。即是,背壓閥86係被設置在循環管線94,調整藉由循環管線94而返回至液槽91的IPA之流量。另外,即使在循環管線94中之IPA之流量藉由控制泵浦81之吐出壓力而被調整亦可。在循環管線94中之IPA之流量係根據藉由流量計84被檢測的IPA之流量而被控制。The
供給管線95係被連接於循環管線94。供給管線95係被連接於較溫度感測器85更下游側,並且較背壓閥86更上游側之循環管線94。供給管線95係對應於複數處理液供給部40而設置複數。供給管線95係被設置從循環管線94分歧,能夠對處理液供給部40供給IPA。另外,在此,雖然分開說明置換液供給單元90之供給管線95,和處理單元16之供給管線44c,但是即使該些為單一的供給管線亦可。The
在供給管線95設置流量計71、定壓閥72和過濾器73。該些係在從循環管線94流至處理液供給部40的IPA之流動方向,從上游側依序設置流量計71、定壓閥72及過濾器73。The
流量計71係測量在循環管線95流動的IPA之流量。定壓閥72係調整較定壓閥72更下游側的IPA之壓力。例如,定壓閥72係以從處理液供給部40之噴嘴被吐出之IPA之吐出量成為給定的吐出量之方式,調整IPA之壓力。即是,定壓閥72係調整從處理液供給部40之噴嘴被吐出之IPA之流量。給定的吐出量為事先設定的量,因應晶圓W之處理條件而被設定。定壓閥72係根據來自控制裝置4之訊號而調整IPA之壓力。
過濾器73係被設置在較返回管線96和供給管線95之連接處更上游側的供給管線95。過濾器73係被設置在較定壓閥72更下游側之供給管線95。過濾器73係除去在供給管線95流動的IPA所含的微粒等之污染物質的異物。The
返回管線96係被連接於供給管線95,使IPA從供給管線95返回至液槽91。返回管線96係在被設置在過濾器73和閥體45c之間的連接處被連接於供給管線95。返回管線96係對應於複數處理液供給部40而設置複數。在返回管線96設置閥體74。The
閥體74係切換在返回管線96中有無IPA之流動。藉由開啟閥體74,IPA從供給管線95流至返回管線96。在返回管線96流動的IPA返回至液槽91。藉由關閉液槽74,在返回管線96不流動IPA。閥體74係根據來自控制裝置4之訊號而被開關。The
複數返回管線96係在返回管線96流動的IPA之流動方向中,於較閥體74更下游側合流,被連接於液槽91。在較複數返回管線96合流之處更下游側之返回管線96,設置溫度感測器75。溫度感測器75係檢測從返回管線96返回至液槽91之IPA的溫度。另外,即使返回管線96被連接於較背壓閥86更下游側之循環管線94亦可。The plurality of
控制裝置4係於從處理液供給部40對晶圓W供給IPA之供給時,關閉被設置在返回管線96之閥體74,開啟被設置在處理單元16的閥體45c。依此,IPA不流入至返回管線96,而從處理液供給部40之噴嘴被吐出。另一方面,在不從處理液供給部40對晶圓W供給IPA之待機時,控制裝置4係關閉被設置在處理單元16之閥體45c,開啟被設置在返回管線96的閥體74。依此,IPA不從處理液供給部40之噴嘴被吐出而經由返回管線96被返回至液槽91。The
如此一來,在實施型態所涉及之基板處理系統1中,可以使用置換液供給單元90將被調整成給定的溫度的IPA供給至複數處理單元16。並且,在實施型態所涉及之基板處理系統1中,可以使用被設置在各處理單元16之溫度調整部46c而在各處理單元16個別地調整IPA之溫度。In this way, in the
<控制裝置之構成>
接著,針對實施型態所涉及之控制裝置4的構成,參照圖5予以說明。圖5為表示實施型態所涉及之控制裝置4之構成的方塊圖。
<Configuration of control device>
Next, the configuration of the
如圖5所示般,實施型態所涉及之控制裝置4具備控制部18和記憶部19。As shown in FIG. 5 , the
記憶部19藉由例如,RAM(Random Access Memory)、快閃記憶體(Flash Memory)等之半導體記憶體元件或硬碟、光碟等之記憶裝置而被實現。記憶部19係記憶配方資訊191、收集資訊192、模型式193、溫度分布資訊194和指定資訊195。The
控制部18係藉由依據例如CPU(Central Processing Unit)或MPU(Micro Processing Unit)等,使被記憶於控制裝置4內部之記憶部(例如記憶部19等)的各種程式以RAM為作業區域而被實行來實現。再者,即使控制部18藉由例如ASIC(Application Specific Integrated Circuit)或FPGA(Field Programmable Gate Array)等之積體電路而被實現亦可。The
控制部18具備動作控制部181、收集部182、監視部183、判定部184和異常對應處理部185,實現或實行以下說明的處理之功能或作用。另外,控制部18之內部構成不限定於圖5所示的構成,若為後述能夠實行基板處理等的構成時即使為其他構成亦可。再者,控制部18具有的各處理部之連接關係不限定於圖5所示的連接關係,即使為其他連接關係亦可。The
動作控制部181係藉由根據被記憶於記憶部19之配方資訊191而控制處理單元16,使處理單元16實行對晶圓W的一連串的液處理。The
配方資訊191係表示對處理單元16實行的液處理之內容及順序的資訊,包含規定液處理之處理條件的複數參數值。例如,配方資訊191包含處理時間、晶圓W之旋轉數、處理液之種類、處理液之吐出流量、處理液之吐出溫度等的參數值。該些參數值被限定於一連串的液處理所含的每處理。The
在此,針對依照動作控制部181所致的控制而被實行的液處理之例,參照圖6予以說明。圖6為表示實施型態所涉及的處理單元16實行的液處理之順序的流程圖。圖6所示的一連串的液處理係依照配方資訊191而被實行。Here, an example of liquid processing performed in accordance with the control by the
首先,處理單元16係使用基板保持機構30之保持部31保持藉由基板搬運裝置17(參照圖1)而被搬入至腔室20內的晶圓W。具體而言,處理單元16係使用複數把持部31a而把持晶圓W之端部。之後,處理單元16係藉由使用驅動部33而使保持部31繞垂直軸旋轉,使晶圓W旋轉。First, the
接著,處理單元16係進行蝕刻處理(步驟S01)。在蝕刻處理中,首先,使用處理液供給部40之移動機構43而使噴嘴41位於晶圓W之中央上方。之後,處理單元16係藉由開啟閥體45a,從噴嘴41對旋轉的晶圓W之表面供給蝕刻液。被供給至晶圓W之中央的蝕刻液係隨著晶圓W之旋轉而在晶圓W之全面擴散。依此,晶圓W之表面被蝕刻處理。之後,處理單元16係藉由關閉閥體45a,停止對晶圓W供給蝕刻液。Next, the
接著,處理單元16係進行沖洗處理(步驟S02)。在沖洗處理中,藉由開啟閥體45b,從噴嘴41對旋轉的晶圓W之表面供給DIW。被供給至晶圓W之中央的DIW係隨著晶圓W之旋轉而在晶圓W之全面擴散。依此,殘存在晶圓W之表面的蝕刻液藉由DIW被沖洗。之後,處理單元16係藉由關閉閥體45b,停止對晶圓W供給DIW。Next, the
接著,處理單元16係進行置換處理(步驟S03)。在置換處理中,藉由開啟閥體45c,從噴嘴41對旋轉的晶圓W之表面供給IPA。被供給至晶圓W之中央的IPA係隨著晶圓W之旋轉而在晶圓W之全面擴散。依此,殘存在晶圓W之表面的DIW被置換成IPA。之後,處理單元16係藉由關閉閥體45c,停止對晶圓W供給IPA。Next, the
接著,處理單元16係進行乾燥處理(步驟S04)。在乾燥處理中,藉由使用驅動部33以較在步驟S01~S03中之旋轉數更高速使晶圓W旋轉,使晶圓W乾燥。之後,晶圓W藉由基板搬運裝置17從腔室20被搬出。依此,結束藉由對一片晶圓W進行的一連串的液處理。Next, the
返回至圖5。收集部182係在液處理中,從處理單元16之第1溫度感測器110取得溫度資料,將取得的溫度資料作為在收集資訊192中之「中心溫度」項目而記憶於記憶部19。例如,收集部182係對一連串的液處理所含的各個處理(蝕刻處理、沖洗處理、置換處理及乾燥處理),算出在各處理中藉由第1溫度感測器110被檢測的溫度之平均值,將算出的平均值作為在各處理中的晶圓W之「中心溫度」而記憶於記憶部19。Return to Figure 5. The
再者,收集部182係在液處理中,從處理單元16之複數第2溫度感測器120取得溫度資料,將取得的溫度資料作為在收集資訊192中之「邊緣溫度」項目而記憶於記憶部19。例如,收集部182係對一連串的液處理所含的各個處理,算出在各處理中藉由第2溫度感測器120被檢測的溫度之平均值,將算出的平均值作為在各處理中的晶圓W之「邊緣溫度」而記憶於記憶部19。Furthermore, the collecting
收集部182也收集上述中心溫度及邊緣溫度以外的資訊。例如,收集部182係收集腔室20內之溫度,而作為在收集資訊192中之「空間溫度」項目而記憶於記憶部19。腔室20內之溫度即使藉由例如被設置在腔室20之內部的無圖示的溫度感測器而取得亦可,即使從潔淨氣體供給源21b中之潔淨氣體之設定溫度取得亦可。The collecting
再者,收集部182係收集腔室20內之濕度,而作為在收集資訊192中之「空間濕度」項目而記憶於記憶部19。腔室20內之濕度即使藉由例如被設置在腔室20之內部的無圖示的濕度感測器而取得亦可,即使從潔淨氣體供給源21b中之潔淨氣體之設定濕度取得亦可。Furthermore, the collecting
再者,收集部182係從配方資訊191收集吐出流量及旋轉數之資訊,分別作為在收集資訊192中之「吐出流量」項目及「旋轉數」項目而記憶於記憶部19。另外,即使收集部182係從被設置在例如供給管線44a~44c之無圖示的流量計收集流量之檢測結果,作為「吐出流量」項目而記憶於記憶部19亦可。再者,收集部182即使係從檢測例如支柱部32之旋轉數的旋轉編碼器等的無圖示的旋轉數感測器收集旋轉數之檢測結果,作為「旋轉數」項目而記憶於記憶部19亦可。Furthermore, the collecting
其他,收集部182即使係收集例如腔室20之排氣流量、處理液之密度及處理液之熱容量等之資訊而作為收集資訊192而記憶於記憶部19亦可。Otherwise, the collecting
圖7為表示實施型態所涉及的收集資訊192之例的圖。如圖7所示般,收集資訊192係「晶圓ID」、「批量ID」、「單元ID」、「處理內容」、「中心溫度」、「邊緣溫度」、「空間溫度」、「空間濕度」、「吐出流量」及「旋轉數」之各項目等互相建立關聯性的資訊。FIG. 7 is a diagram showing an example of the
在「晶圓ID」項目儲存晶圓W之識別資訊。在「批量ID」項目儲存晶圓W所屬的批量之識別資訊。批量為製品晶圓之製造單位。例如,有將25片單位的晶圓W稱為1批量的情況。在「單元ID」項目儲存對晶圓W進行處理後的處理單元16之識別資訊。在「處理內容」項目儲存識別一連串的液處理所含的各處理之內容的資訊。另外,在圖7中,「S101」為蝕刻處理之識別資訊,「S102」為沖洗處理之識別資訊,「S103」為置換處理之識別資訊,「S104」為乾燥處理之識別資訊的一例。The identification information of the wafer W is stored in the "Wafer ID" item. The identification information of the lot to which the wafer W belongs is stored in the item "lot ID". Lot is the manufacturing unit of finished wafers. For example, 25 wafers W may be referred to as one lot. The identification information of the
「中心溫度」係指在液處理中之晶圓W之中心部的溫度。在「中心溫度」項目儲存基於藉由第1溫度感測器110被檢測到的溫度資料的資訊(例如,在處理中被檢測到的溫度資料之平均值)。「邊緣溫度」係指在液處理中之晶圓W之端部的溫度。在該「邊緣溫度」項目儲存基於藉由複數第2溫度感測器120被檢測到的溫度資料的資訊(例如,在處理中被檢測到的溫度資料之平均值)。The "center temperature" refers to the temperature of the center portion of the wafer W under liquid processing. Information based on the temperature data detected by the first temperature sensor 110 (for example, the average value of the temperature data detected during processing) is stored in the "core temperature" item. "Edge temperature" refers to the temperature of the end of the wafer W under liquid processing. Information based on the temperature data detected by the plurality of second temperature sensors 120 (eg, the average value of the temperature data detected during processing) is stored in the "edge temperature" item.
「空間溫度」係指腔室20內的溫度,「空間濕度」係指腔室20內之濕度。在「空間溫度」項目及「空間濕度」項目,儲存藉由例如被設置在腔室20之內部的無圖示之溫度感測器及濕度感測器而被檢測到的溫度及濕度。“Space temperature” refers to the temperature in the
「吐出流量」係指處理液之吐出流量,「旋轉數」係指晶圓W之旋轉數。在「吐出流量」項目及「旋轉數」項目,儲存從例如配方資訊191被收集的吐出流量及旋轉數的資訊。The “discharge flow rate” refers to the discharge flow rate of the processing liquid, and the “number of revolutions” refers to the number of revolutions of the wafer W. In the item "discharge flow rate" and the item "number of revolutions", the information of the discharge flow rate and the number of revolutions collected from, for example, the
監視部183係監視在液處理中的晶圓W之面內溫度分布。具體而言,監視部183係使用被記憶於記憶部19之收集資訊192,和模型式193,生成表示在如此的晶圓W之液處理中之面內溫度分布的溫度分布資訊194,將所生成的溫度分布資訊194儲存於記憶部19。The
在此,模型式193係用以推定在液處理中之晶圓W之面內溫度分布的模型式。具體而言,模型式193係從藉由第1溫度感測器110及第2溫度感測器120被檢測的晶圓W之局部性的溫度,使用已知的參數值而推定晶圓W之面內全體之溫度分布的模型式。再者,當從另外觀點來看時,模型式193係根據實測值(感測值)補正從已知的處理條件(參數值)被導出的晶圓W之面內溫度分布的理論值的模型式。Here, the
監視部183係當完成對晶圓W的一連串的液處理時,從記憶部19取得針對液處理完成的晶圓W的收集資訊192。而且,監視部183係藉由將所取得的收集資訊192所含的參數值及感測值代入至模型式193,生成表示在液處理中之晶圓W之面內溫度分布的溫度分布資訊194。The
具體而言,藉由模型式193,能取得從晶圓W之中心部至端部之間的複數點中的溫度。監視部183係藉由使用例如回歸分析(曲線擬合)等之方法而推定在上述複數點中之鄰接點間的溫度,生成溫度分布資訊194,將生成的溫度分布資訊194儲存於記憶部19。監視部183係對一連串的液處理所含的處理,生成溫度分布資訊194。Specifically, the temperature at a plurality of points from the center portion to the end portion of the wafer W can be obtained by the
圖8為表示實施型態所涉及的溫度分部資訊194之例的圖。在圖8中,表示直徑300mm之晶圓W之溫度分布資訊194的例。圖8所示的曲線圖之橫軸的晶圓位置,係表示以晶圓W之中心部為基準(0mm)之時的離中心部的距離。FIG. 8 is a diagram showing an example of the
如圖8所示般,溫度分布資訊194係表示沿著晶圓W之徑向的各位置(晶圓位置)中之處理中的溫度(晶圓溫度)的資訊。例如,圖8中,黑圓圈係從模型式193取得的資料,連結黑圓圈的線係藉由回歸分析等而被插補的資料。另外,在圖8中,為了容易理解,雖然例示曲線圖形式的溫度分布資訊194,但是溫度分布資訊194不一定需要曲線圖形式。As shown in FIG. 8 , the
判定部184係根據被記憶於記憶部19之溫度分布資訊194,而判定對晶圓W進行的液處理之結果的好壞。判定部184係對一連串的液處理所含的各個處理(蝕刻處理、沖洗處理、置換處理及乾燥處理)判定處理結果之好壞。The
在此,針對蝕刻處理之良品判定的例,參照圖9~圖12予以說明。圖9為表示蝕刻率換算處理之例的圖。圖10為表示判定有無晶圓W間差之例的圖。圖11為表示判定有無處理單元16間差之例的圖。圖12為表示判定有無批量間差之例的圖。Here, an example of the good product determination of the etching process will be described with reference to FIGS. 9 to 12 . FIG. 9 is a diagram showing an example of an etching rate conversion process. FIG. 10 is a diagram showing an example of determining the presence or absence of a difference between wafers W. FIG. FIG. 11 is a diagram showing an example of determining the presence or absence of a difference between the
如圖9所示般,判定部184係表示溫度和蝕刻率之關係的靈敏度資料,將溫度分布資訊194轉換成蝕刻率分布資訊。蝕刻率分布資訊係表示沿著晶圓W之徑向的各位置(晶圓位置)中之蝕刻率(Å/min)的資訊。蝕刻率分布資訊係與例如晶圓ID、批量ID及單元ID等建立關聯性而儲存於記憶部19。As shown in FIG. 9, the
接著,判定部184係依照蝕刻率分布資訊而判定蝕刻處理之好壞。例如,判定部184係使用蝕刻率分布資訊而算出晶圓W之面內全體的蝕刻率之平均值。而且,判定部184係判定所算出的平均值是否超過事先設定的臨界值。若所算出的平均值超過臨界值時,判定部184將蝕刻處理之結果判定為正常,若為臨界值以下時,將蝕刻處理之結果判定為異常。Next, the
再者,判定部184係參照蝕刻率分布資訊,算出蝕刻率之最大值及最小值的偏差率。例如,判定部184係算出相對於最大值的最大值和最小值的差之比例(%),作為偏差率。判定部184係判定所算出的偏差率是否低於事先設定的臨界值。而且,若所算出的偏差率低於臨界值時,判定部184將蝕刻處理之面內均勻性判定為正常。另一方面,若所算出的偏差率為臨界值以上之情況,判定部184將蝕刻處理之面內均勻性判定為異常。In addition, the
如此一來,判定部184可以根據其晶圓W之溫度分布資訊194,對每晶圓W判定相對於晶圓W的蝕刻處理的好壞。In this way, the
再者,即使判定部184判定有無蝕刻處理之晶圓W間差亦可。例如,在圖10中,表示針對晶圓ID「W1」、「W2」、「W3」及「W4」之4個晶圓W的蝕刻平均值及蝕刻均勻性之結果的例。在圖10中之蝕刻平均值係指上述蝕刻率之平均值,蝕刻均勻性係指上述蝕刻率之偏差率。圖10所示的4個晶圓W之蝕刻平均值及蝕刻均勻性皆設為被判定正常的值。Furthermore, the
如圖10所示般,晶圓ID「W4」之晶圓W之蝕刻平均值及蝕刻均勻性,設為與剩下的3個晶圓W之蝕刻平均值及蝕刻均勻性存在偏差者。在如此之情況,判定部184判定在晶圓ID「W4」之晶圓W產生蝕刻處理(蝕刻平均值及蝕刻均勻性)之晶圓W間差。As shown in FIG. 10 , the average etching value and the etching uniformity of the wafer W of the wafer ID “W4” are set as those with deviations from the etching average value and the etching uniformity of the remaining three wafers W. In such a case, the
就以一例而言,判定部184係蓄積過去進行液處理後的晶圓W之蝕刻平均值及蝕刻均勻性之資訊,從蓄積的該些資訊,算出蝕刻平均值及蝕刻均勻性的基準值(例如平均值)。而且,判定部184係對每晶圓W,算出從蝕刻平均值及蝕刻均勻性之基準值的偏差,在所算出的偏差超過事先設定的臨界值之情況,判定為產生晶圓W間差。As an example, the
再者,即使判定部184判定有無蝕刻處理之處理單元16間差亦可。例如,在圖11中,針對單元ID「U1」、「U2」、「U3」及「U4」之4個處理單元16,表示在各處理單元16被處理後的複數晶圓W之蝕刻平均值及蝕刻均勻性的平均值。以下,將在某處理單元16被處理後的複數晶圓W之蝕刻平均值及蝕刻均勻性之平均值,記載為其處理單元16之蝕刻平均值及蝕刻均勻性。Furthermore, the
如圖11所示般,單元ID「U4」之處理單元16之蝕刻平均值及蝕刻均勻性,設為與剩下的3個處理單元16之蝕刻平均值及蝕刻均勻性存在偏差者。在如此之情況,判定部184判定為在單元ID「U4」之處理單元16產生蝕刻平均值及蝕刻均勻性之處理單元16間差。As shown in FIG. 11 , the etching average value and the etching uniformity of the
就以一例而言,判定部184係在每處理單元16蓄積過去進行液處理後的晶圓W之蝕刻平均值及蝕刻均勻性之資訊,從蓄積的資訊,算出蝕刻平均值及蝕刻均勻性的每處理單元16之平均值。再者,判定部184係藉由算出對每處理單元16所算出的上述平均值之平均值,取得蝕刻平均值及蝕刻均勻性的基準值。而且,判定部184係對每處理單元16,算出從蝕刻平均值及蝕刻均勻性之基準值的偏差,在所算出的偏差超過事先設定的臨界值之情況,判定為產生處理單元16間差。As an example, the
再者,即使判定部184判定有無蝕刻處理之批量間差亦可。例如,在圖12中,針對批量ID「L1」、「L2」、「L3」及「L4」之4個批量,表示各批量所含的複數晶圓W之蝕刻平均值及蝕刻均勻性的平均值。以下,將在某批量所含的複數晶圓W之蝕刻平均值及蝕刻均勻性之平均值,記載為其批量之蝕刻平均值及蝕刻均勻性。Furthermore, the
如圖12所示般,批量ID「L4」之批量之蝕刻平均值及蝕刻均勻性,設為與剩下的3個批量之蝕刻平均值及蝕刻均勻性存在偏差。在如此之情況,判定部184係判定在批量ID「L4」之批量,產生蝕刻平均值及蝕刻均勻性之批量間差。As shown in FIG. 12 , the etching average value and the etching uniformity of the lot with the lot ID “L4” are set to have deviations from the etching average value and the etching uniformity of the remaining three batches. In such a case, the
就以一例而言,判定部184係對每批量蓄積其批量所含的複數晶圓W之蝕刻平均值及蝕刻均勻性之資訊。再者,判定部184係從蓄積的蝕刻平均值及蝕刻均勻性之資訊,對每批量,算出蝕刻平均值及蝕刻均勻性之平均值。再者,判定部184係藉由算出對每批量算出的上述平均值之平均值,取得蝕刻平均值及蝕刻均勻性的基準值。而且,判定部184係對每批量算出從蝕刻平均值及蝕刻均勻性之基準值的偏差,在算出的偏差超過事先設定的臨界值之情況,判定為產生批量間差。As an example, the
再者,判定部184也針對乾燥處理之結果的良品予以判定。具體而言,判定部184係根據溫度分布資訊194,判定在乾燥處理中有無晶圓W之結露。針對此點於後述。In addition, the
異常對應處理部185係在藉由判定部184判定液處理之異常之情況,實行特定的異常對應處理。The abnormality corresponding
例如,即使異常對應處理部185進行變更液處理之處理條件的處理,作為異常對應處理亦可。For example, even if the abnormality corresponding
在此,在記憶部19中記憶表示能夠變更之處理條件的指定資訊195。指定資訊195係藉由例如基板處理系統1之使用者而能適當變更。異常對應處理部185即使係以下一次以後的液處理之結果成為正常範圍內之方式,變更藉由指定資訊195而被指定的處理條件亦可。Here,
例如,設為判定成在某處理單元16產生處理單元16間差。在此情況,即使異常對應處理部185個別地變更在產生處理單元16間差的處理單元16中之蝕刻液的吐出溫度亦可。此能藉由變更例如規定溫度調整部46a所致的加熱溫度的參數值而被實現。具體而言,異常對應處理部185係以使從其處理單元16之蝕刻平均值及蝕刻均勻性之基準值的偏差控制在正常範圍之方式,個別地調整溫度調整部46a所致的蝕刻液的吐出溫度。另外,異常對應處理部185可以藉由使用例如模型式193進行逆運算,決定規定溫度調整部46a所致之加熱溫度的參數值之變更後的值。For example, it is assumed that it is determined that a difference between
再者,異常對應處理部185即使藉由變更規定藥液供給單元70之加熱器82所致的蝕刻液之加熱溫度的參數值,變更蝕刻液之吐出溫度亦可。例如,設為對某晶圓W判定為蝕刻平均值或蝕刻均勻性之異常。在此情況,異常對應處理部185即使控制藥液供給單元70,變更對下一次之後被液處理的晶圓W的蝕刻液之吐出溫度亦可。Furthermore, the abnormality
再者,異常對應處理部185即使藉由以從背面供給部60供給調溫液之方式變更處理條件,使液處理中之晶圓W之面內溫度分布變化亦可。此能藉由變更例如規定溫度調整部61d所致的調溫液之加熱溫度的參數值、規定閥體61c之開關的參數值、規定調溫液供給源61b所致的調溫液之加熱溫度的參數值等來實現。In addition, the abnormality
再者,異常對應處理部185即使藉由變更腔室20內之溫度,使在液處理中之晶圓W之面內溫度分布變化亦可。此能藉由變更例如規定溫度調整部21d所致的加熱溫度的參數值而被實現。Furthermore, the abnormality
其他,即使異常對應處理部185在例如蝕刻平均值被判定異常之情況,以蝕刻平均值成為正常範圍之方式,變更規定蝕刻液之吐出時間的參數值亦可。In addition, even if the abnormality
再者,即使異常對應處理部185在上述判定部184所致的判定處理中,被判定為在乾燥處理中有產生結露之虞的情況,藉由控制溫度調整部21d而使腔室20內之溫度變化,使露點溫度變化亦可。再者,即使異常對應處理部185藉由控制濕度調整部21e而使腔室20內之濕度變化,使露點溫度變化亦可。再者,即使異常對應處理部185控制溫度調整部46c、置換液供給單元90及背面供給部60之至少一個,而使置換處理中之晶圓W之溫度變化亦可。Furthermore, even if the abnormality
再者,即使異常對應處理部185,將表示異常內容的資訊與晶圓ID等建立關聯性的異常資訊,輸出至經由網路等之網絡而被連接於控制裝置4的外部裝置5的處理作為異常對應處理來實行亦可。Furthermore, even if the abnormality
<針對監視處理之順序>
接著,針對藉由控制部18而被實行的監視處理之順序參照圖13予以說明。圖13為表示實施型態所涉及的監視處理之順序的流程圖。
<Sequence for monitoring processing>
Next, the procedure of the monitoring process executed by the
如圖13所示般,控制部18之收集部182係收集規定液處理之處理條件的複數參數值,和包含第1溫度感測器110及第2溫度感測器120的各種感測器之感測值(步驟S101)。接著,控制部18之監視部183係使用收集資訊192和模型式193而生成溫度分布資訊194(步驟S102)。As shown in FIG. 13 , the collecting
接著,控制部18之判定部184係根據所生成的溫度分部資訊194,判定液處理之結果是否為正常(步驟S103)。另外,針對具體的判定例,於後述。Next, the
在步驟S103中,判定為液處理之結果不正常,即是液處理之結果具有異常之情況(步驟S103,No),控制部18之異常對應處理部185進行異常對應處理(步驟S104)。在結束步驟S104之處理之情況,或是在步驟S103中判定為液處理之結果為正常之情況(步驟S103,Yes),控制部18結束監視處理。In step S103, it is determined that the result of liquid processing is abnormal, that is, the result of liquid processing is abnormal (step S103, No), and the abnormality corresponding
<判定處理之第1例:溫度分布資訊和臨界值的比較> 圖14為表示圖13所示的步驟S103之判定處理之第1例的流程圖。 <Example 1 of Judgment Processing: Comparison of Temperature Distribution Information and Critical Values> FIG. 14 is a flowchart showing a first example of the determination process of step S103 shown in FIG. 13 .
如圖14所示般,控制部18之判定部184係藉由比較溫度分布資訊194和事先被設定的臨界值,判定是否存在低於臨界值的溫度區域(步驟S201)。而且,若不存在低於臨界值之溫度區域時(步驟S201,No),判定部184係判定為液處理(例如,蝕刻處理)之處理結果為正常(步驟S202)。另一方面,若存在低於臨界值之溫度區域時(步驟S201,Yes),判定部184係判定為液處理之處理結果為異常(步驟S203)。As shown in FIG. 14 , the
例如,在事先設定的臨界值為50℃之情況,在晶圓W之面內,根據溫度分布資訊194判定在晶圓W之面內是否存在低於50℃之區域來判定。而且,在存在低於50℃之情況,判定部184判定為液處理(例如,蝕刻處理)之處理結果為異常。For example, when the preset threshold value is 50° C., in the surface of the wafer W, it is determined whether there is a region lower than 50° C. in the surface of the wafer W according to the
另外,在此,雖然表示使用下限之臨界值進行判定處理之情況的例,但是判定部184即使使用上限之臨界值而進行判定處理亦可。再者,判定部184即使使用具有上限及下限的臨界值範圍而進行判定處理亦可。In addition, although the case where the judgment process is performed using the threshold value of a lower limit is shown here, the
<判定處理之第2例:蝕刻率分布資訊和臨界值的比較> 圖15為表示圖13所示的步驟S103之判定處理之第2例的流程圖。 <Example 2 of judgment processing: Comparison of etching rate distribution information and threshold value> FIG. 15 is a flowchart showing a second example of the determination process of step S103 shown in FIG. 13 .
如圖15所示般,判定部184係將溫度分布資訊194轉換為蝕刻率分布資訊(步驟S301),根據蝕刻率分部資訊,算出蝕刻率平均值及蝕刻率均勻性(步驟S302)。As shown in FIG. 15 , the
接著,判定部184係判定蝕刻平均值是否超過臨界值(步驟S303),在不超過臨界值之情況(步驟S303,No),判定為蝕刻處理之結果為異常(步驟S306)。Next, the
另一方面,在步驟S303中,在蝕刻平均值超過臨界值之情況(步驟S303,Yes),判定部184係判定蝕刻均勻性是否低於臨界值(步驟S304)。在該處理中,在蝕刻均勻性不低於臨界值之情況(步驟S304,No),判定部184係判定為蝕刻處理之結果為異常(步驟S306)。另一方面,在蝕刻均勻性低於臨界值之情況(步驟S303,Yes),判定部184係判定為蝕刻處理之結果為正常(步驟S305)。On the other hand, in step S303, when the etching average value exceeds the threshold value (step S303, Yes), the
<判定處理之第3例:針對乾燥處理之好壞> 圖16為表示圖13所示的步驟S103之判定處理之第3例的流程圖。 <Example 3 of Judgment Processing: Regarding the Quality of Drying Processing> FIG. 16 is a flowchart showing a third example of the determination process of step S103 shown in FIG. 13 .
如圖16所示般,判定部184係首先算出露點溫度(步驟S401)。例如,判定部184係使用收集資訊192所含的空間溫度及空間濕度而算出在液處理時之腔室20內的露點溫度。As shown in FIG. 16 , the
接著,判定部184係藉由比較溫度分布資訊194和露點溫度,判定低於露點溫度的溫度區域是否存在(步驟S402)。而且,若不存在低於露點之溫度區域時(步驟S401,No),判定部184係判定為乾燥處理之結果為正常,即是無在乾燥處理中之晶圓W產生結露之虞(步驟S403)。另一方面,若存在低於露點溫度之溫度區域時(步驟S402,Yes),判定部184係判定為乾燥處理之結果為異常,即是有在乾燥處理中之晶圓W產生結露之虞(步驟S404)。Next, the
另外,判定部184不一定要進行步驟S401之處理。例如,即使判定部184使用事先設定的露點溫度而進行步驟S402之判定亦可。再者,露點溫度之算出使用的溫度及濕度不一定要為腔室20內之溫度及濕度,例如即使為設置基板處理系統1之工場內的溫度及濕度亦可。In addition, the
如上述般,實施型態所涉及之基板處理方法包含進行液處理的工程、進行檢測的工程,和進行生成的工程,和進行判定的工程。進行液處理的工程係使用具備將基板(以晶圓W為一例)保持水平的基板保持機構(以基板保持機構30為一例)及朝被保持於基板保持機構的基板吐出處理液(以蝕刻液、沖洗液、置換液為一例)的處理液供給部(以處理液供給部40為一例)的處理單元(以處理單元16為一例)對基板進行液處理。進行檢測的工程係使用被設置在處理單元的複數感測器(以第1溫度感測器110及第2溫度感測器120等為一例),分別檢測在液處理中之基板之中心部的溫度及基板之端部的溫度。進行生成的工程係根據規定液處理之處理條件的1個或複數參數值,和進行檢測的工程而被檢測的基板之中心部的溫度及基板之端部的溫度,生成表示在液處理中之基板之面內溫度分部的溫度分布資訊(以溫度分布資訊194為一例)。進行判定的工程係根據溫度分布資訊,判定液處理之結果的好壞。As described above, the substrate processing method according to the embodiment includes the process of liquid processing, the process of detection, the process of generation, and the process of determination. The process for performing the liquid processing uses a substrate holding mechanism (for example, the substrate holding mechanism 30 ) that holds the substrate (for example, the wafer W) horizontally, and discharges a processing liquid (for example, an etching liquid) toward the substrate held by the substrate holding mechanism. The processing unit (taking the
因此,若藉由實施型態所涉及之基板處理方法時,可以對每製品基板適當地掌握相對於製品基板的液處理之結果的好壞。Therefore, by implementing the substrate processing method according to the embodiment, it is possible to appropriately grasp the quality of the result of the liquid processing with respect to the product substrate for each product substrate.
處理液供給部具備吐出處理液之噴嘴(以噴嘴41為一例),和被連接於噴嘴而對噴嘴供給處理液的供給管線(以供給管線44a~44c為一例)。再者,進行液處理的工程係從噴嘴朝向基板之中心部吐出處理液。再者,進行檢測的工程係檢測藉由被設置在噴嘴或供給管線的溫度感測器(以第1溫度感測器110為一例)被檢測的溫度,作為基板之中心部的溫度。依此,可以容易掌握基板之中心部的溫度。The processing liquid supply unit includes a nozzle (for example, nozzle 41 ) that discharges the processing liquid, and a supply line (for example,
基板保持機構具備把持基板之端部的複數把持部(以把持部31a為一例)。再者,進行檢測的工程係檢測藉由被設置在複數把持部之至少一個的溫度感測器(以第2溫度感測器120為一例)被檢測的溫度,作為基板之端部的溫度。依此,可以容易掌握基板之端部的溫度。The board|substrate holding|maintenance mechanism is provided with the some grip part (Grip
複數參數值包含處理單元內之空間溫度及空間濕度、處理液之吐出流量及基板之旋轉數之至少一個。依此,可以提升溫度分布資訊的精度。The complex parameter value includes at least one of the space temperature and space humidity in the processing unit, the discharge flow rate of the processing liquid, and the rotation number of the substrate. Accordingly, the accuracy of the temperature distribution information can be improved.
進行判定的工程係根據藉由進行生成的工程而被生成的複數溫度分布資訊,對每基板,判定在與其他複數基板之間有無液處理之結果的偏差(以晶圓W間差為一例)。依此,可以容易監視有無晶圓間差。The process to be judged is based on the plural temperature distribution information generated by the generated process, and for each substrate, it is determined whether there is a deviation in the result of liquid processing with other plural substrates (for example, the difference between wafers W) . In this way, the presence or absence of a wafer-to-wafer difference can be easily monitored.
進行液處理的工程係使用複數處理單元進行相對於複數基板的液處理。再者,進行判定的工程係根據藉由進行生成的工程而被生成的複數溫度分布資訊,對每處理單元,判定在與其他複數處理單元之間有無液處理之結果的偏差(以處理單元16間差為一例)。依此,可以容易監視有無處理單元間差。The engineering system that performs liquid processing uses a plurality of processing units to perform liquid processing with respect to a plurality of substrates. Furthermore, the process for determination is based on the complex temperature distribution information generated by the process to be generated, and for each processing unit, it is determined whether there is a deviation in the result of liquid treatment with other complex processing units (with the processing unit 16 ). difference is an example). In this way, it is possible to easily monitor the presence or absence of a difference between processing units.
進行判定的工程係根據藉由進行生成的工程而被生成的複數溫度分布資訊,對作為基板之製造單位的每批量,判定在與其他複數批量之間有無液處理之結果的偏差(以批量間差為一例)。依此,可以容易監視有無批量間差。The process to be judged is based on the plural temperature distribution information generated by the process to be generated, for each lot that is the manufacturing unit of the substrate, it is judged whether there is a deviation in the result of the liquid treatment with other plural lots (in terms of lot-to-lot variation). difference is an example). In this way, the presence or absence of a lot difference can be easily monitored.
實施型態所涉及之基板處理方法包含取得處理單元內之露點溫度的工程。再者,進行判定的工程係根據溫度分布資訊及露點溫度,判定在液處理(以乾燥處理為一例)中有無基板的結露。依此,可以容易特定例如有產生水印之虞的基板。The substrate processing method according to the embodiment includes the process of obtaining the dew point temperature in the processing unit. In addition, the process for determining is to determine whether or not there is dew condensation on the substrate during liquid processing (for example, drying processing) based on the temperature distribution information and the dew point temperature. In this way, it is possible to easily specify, for example, a substrate that may cause a watermark.
實施型態所涉及之基板處理方法包含根據溫度分布資訊,控制被設置在供給管線之溫度調整部(以溫度調整部46a、46c為一例),而補正從處理液供給部被吐出的處理液之溫度的工程。依此,可以減少被判定為液處理之結果為異常的基板之數量。The substrate processing method according to the embodiment includes controlling a temperature adjustment part (with the
實施型態所涉及之基板處理方法包含根據溫度分布資訊,補正複數參數值之中的至少一個的工程。依此,可以減少被判定為液處理之結果為異常的基板之數量。The substrate processing method according to the embodiment includes a process of correcting at least one of the complex parameter values according to the temperature distribution information. Accordingly, the number of substrates determined to be abnormal as a result of the liquid processing can be reduced.
另外,應該認為此次揭示的實施型態在任何方面都是例示並非用以限制者。實際上,上述實施型態能以各種型態呈現。再者,上述實施型態在不脫離申請專利範圍和其主旨的情況下,即使以各種型態進行省略、替換和變更亦可。In addition, it should be thought that the embodiment disclosed this time is an illustration and not restrictive in every respect. In fact, the above-mentioned implementation forms can be presented in various forms. In addition, the above-mentioned embodiment may be omitted, replaced, and changed in various forms without departing from the scope of the patent application and the gist thereof.
1:基板處理系統
4:控制裝置
16:處理單元
18:控制部
19:記憶部
20:腔室
21d:溫度調整部
21e:濕度調整部
30:基板保持機構
40:處理液供給部
46a:溫度調整部
46c:溫度調整部
50:回收杯
60:背面供給部
70:藥液供給單元
80:沖洗液供給源
90:置換液供給單元
110:第1溫度感測器
120:第2溫度感測器
181:動作控制部
182:收集部
183:監視部
184:判定部
185:異常對應處理部
191:配方資訊
192:收集資訊
193:模型式
194:溫度分布資訊
195:指定資訊
W:製品晶圓
1: Substrate processing system
4: Control device
16: Processing unit
18: Control Department
19: Memory Department
20:
[圖1]係表示實施型態所涉及之基板處理系統之概略構成的圖。 [圖2]為表示實施型態所涉及的處理單元之構成的圖。 [圖3]為表示實施型態所涉及的溫度感測器之配置例的圖。 [圖4]為表示實施型態所涉及的置換液供給單元之構成的圖。 [圖5]為表示實施型態所涉及的控制裝置之構成的方塊圖。 [圖6]為表示實施型態所涉及的處理單元實行的液處理之順序的流程圖。 [圖7]為表示實施型態所涉及的收集資訊之例的圖。 [圖8]為表示實施型態所涉及的溫度分布資訊之例的圖。 [圖9]為表示蝕刻率換算處理之例的圖。 [圖10]為表示判定有無晶圓間差之例的圖。 [圖11]為表示判定有無處理單元間差之例的圖。 [圖12]為表示判定有無批量間差之例的圖。 [圖13]為表示實施型態所涉及的監視處理之順序的流程圖。 [圖14]為表示圖13所示之步驟S103之判定處理之第1例的流程圖。 [圖15]為表示圖13所示之步驟S103之判定處理之第2例的流程圖。 [圖16]為表示圖13所示之步驟S103之判定處理之第3例的流程圖。 1 is a diagram showing a schematic configuration of a substrate processing system according to an embodiment. FIG. 2 is a diagram showing a configuration of a processing unit according to an embodiment. [ Fig. 3] Fig. 3 is a diagram showing an arrangement example of a temperature sensor according to an embodiment. [ Fig. 4] Fig. 4 is a diagram showing a configuration of a replacement fluid supply unit according to an embodiment. [ Fig. 5] Fig. 5 is a block diagram showing the configuration of the control device according to the embodiment. 6 is a flowchart showing the procedure of liquid processing performed by the processing unit according to the embodiment. [ Fig. 7] Fig. 7 is a diagram showing an example of collected information according to an embodiment. [ Fig. 8] Fig. 8 is a diagram showing an example of temperature distribution information according to an embodiment. [ Fig. 9] Fig. 9 is a diagram showing an example of etching rate conversion processing. 10 is a diagram showing an example of determining the presence or absence of a difference between wafers. 11 is a diagram showing an example of determining the presence or absence of a difference between processing units. FIG. 12 is a diagram showing an example of determining the presence or absence of a difference between batches. 13 is a flowchart showing the procedure of monitoring processing according to the embodiment. 14 is a flowchart showing a first example of the determination process of step S103 shown in FIG. 13 . [ Fig. 15] Fig. 15 is a flowchart showing a second example of the determination process of step S103 shown in Fig. 13 . Fig. 16 is a flowchart showing a third example of the determination process of step S103 shown in Fig. 13 .
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