TW202218995A - Wastewater decolorization reaction automatic tracking operation method and system - Google Patents

Wastewater decolorization reaction automatic tracking operation method and system Download PDF

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TW202218995A
TW202218995A TW110132069A TW110132069A TW202218995A TW 202218995 A TW202218995 A TW 202218995A TW 110132069 A TW110132069 A TW 110132069A TW 110132069 A TW110132069 A TW 110132069A TW 202218995 A TW202218995 A TW 202218995A
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Abstract

The invention relates to a wastewater decolorization reaction automatic tracking operation method, which comprises the following steps of: obtaining the color and property of wastewater before the wastewater treatment decoloration reaction, further searching operation records in an automatic operation database of the wastewater decoloration reaction by using an AI intelligent color recognition host, obtaining a treatment process formula loaded by a similar operation process, further automatically operating a wastewater decolorization reaction program to obtain reacted wastewater color information and operation data information, intelligently comparing color changes before and after reaction, analyzing a decolorization reaction effect, and further adjusting an operation process or directlystoring the operation process into a wastewater decolorization reaction operation database, and the method is used as a process formula for automatically operating decolorization reaction of wastewater with the same color and property in future. By analyzing the change information of the effective decoloration reaction color, the wastewater treatment decoloration reaction is more accurate, historical data and artificial intelligence color analysis are used to master and correct the operation of the automatic decoloration reaction, and the automatic tracking operation target of the wastewater treatment decoloration reaction is realized.

Description

一種廢水脫色反應自動追蹤運行操作方法與系統A method and system for automatic tracking operation of wastewater decolorization reaction

本發明涉及廢水處理脫色反應過程追蹤廢水顏色技術及脫色反應工藝配方調整追蹤,分析運用技術領域,尤其涉及一種廢水處理運用AI智慧顏色識別系統確定廢水色樣及濃度,並通過測量資訊比對脫色反應自動運行資料庫取得最相近廢水處理脫色反應配方,自動運行追蹤脫色反應結果,通過AI人工智慧顏色演進模型,比對分析脫色成果,實現脫色反應自動追蹤運行操作目標。 The invention relates to the technology of tracking wastewater color in the decolorization reaction process of wastewater treatment, and the technical field of adjustment and tracking of the decolorization reaction process formula, analysis and application, and in particular to a wastewater treatment method that uses an AI smart color recognition system to determine the color sample and concentration of wastewater, and compares the decolorization through measurement information. The reaction automatic operation database obtains the most similar wastewater treatment decolorization reaction formula, automatically runs and tracks the decolorization reaction results, and compares and analyzes the decolorization results through the AI artificial intelligence color evolution model to achieve the decolorization reaction automatic tracking operation target.

廢水處理脫色反應的重點是將廢水顏色去除,運用脫色反應機制將廢水中的顏色捕捉及分解進一步的去除廢水顏色。由於廢水的顏色與工廠工藝使用的原料息息相關,如漂染工廠會因訂單的需求加工,讓廢水顏色產生大幅度的變化,而廢水脫色處理條件,會因為不同染料產生變化,並不是采相同模式運行,即可達到一致處理效果,因而常常造成漂染工廠排出污染廢水,帶有不同顏色,其中重要的因素是脫色反應,對不同顏色染料需要不同方案來處理,通過顏色分析才能清楚廢水脫色反應的用料需求,進一步通過追蹤確定完成脫色目標。 The focus of the decolorization reaction of wastewater treatment is to remove the color of the wastewater, and the decolorization reaction mechanism is used to capture and decompose the color in the wastewater to further remove the color of the wastewater. Since the color of wastewater is closely related to the raw materials used in the factory process, for example, bleaching and dyeing factories will process the color of wastewater according to the needs of the order, which will greatly change the color of wastewater, and the decolorization treatment conditions of wastewater will change due to different dyes. It does not operate in the same mode. In order to achieve consistent treatment effect, bleaching and dyeing factories often discharge polluted wastewater with different colors. The important factor is the decolorization reaction. Different color dyes need different solutions for treatment. Only through color analysis can the use of wastewater decolorization reaction be clear. Material requirements, and further determine the completion of the decolorization target through tracking.

現有的色度檢查一般是倍率模式檢查,是以透光率來判斷脫色效果,如中國專利申請號200610034389.7,一種測試廢水色度的方法,其摘要:“本發明公開了一種測試廢水色度的方法,先描 述水樣的顏色,若是渾濁水樣需先離心,然後取清液作測試水樣,若不渾濁,直接取水樣;將水樣置於分光亮度計的1cm比色杯中進行紫外可見光範圍的全波長掃描,確定最大吸收波長,然後在此波長下測定水樣的吸亮度;經不少於20人60次的目測,使用1cm比色杯時,各色系水樣在與蒸餾水顏色不能分辨時的吸亮度在0.003以下,將實測結果除以0.003,所得結果四捨五入取5倍或10倍的整數即為該水樣的色度;如果水樣的顏色太深,致使吸亮度超過分光亮度計的量程範圍,則需進行預稀釋再測量。本發明測試速度快,重複性好、可比性強,可減少水質分析人員的工作量,結果準確。” The existing chromaticity inspection is generally a magnification mode inspection, which judges the decolorization effect by light transmittance. For example, Chinese Patent Application No. 200610034389.7, a method for testing the chromaticity of wastewater, its abstract: "The present invention discloses a method for testing the chromaticity of wastewater. method, first The color of the water sample mentioned above, if the water sample is turbid, it needs to be centrifuged first, and then the clear liquid is taken as the test water sample. If it is not turbid, the water sample is taken directly; Scan the full wavelength to determine the maximum absorption wavelength, and then measure the absorbance of the water sample at this wavelength; after visual inspection by no less than 20 people 60 times, when using a 1cm cuvette, when the color of each color water sample cannot be distinguished from the color of distilled water If the absorbance is below 0.003, divide the measured result by 0.003, and the result will be rounded to an integer of 5 times or 10 times, which is the chromaticity of the water sample; if the color of the water sample is too dark, the absorbance will exceed the spectrophotometer. range, pre-dilution is required before measurement. The invention has the advantages of fast test speed, good repeatability and strong comparability, which can reduce the workload of water quality analysts and has accurate results. "

上述的方案是目前常用檢測方案,通過紫外可見光全波長分光亮度計對廢水與蒸餾水顏色比較,在其吸收亮度在0.003下不能分辨資料。讓廢水通過不斷稀釋倍數取得該廢水,吸收亮度在0.003時作為色度判斷,如圖1所示,這是個相當麻煩的操作,在廢水處理前分析是可行的,但在脫色反應過程中是有難度,在處理過程線上檢測是無法實現測量追蹤,需求進一步改善,另有顏色的差異,脫色反應量是有差異的處理方案,不是相同工藝能解決的。 The above scheme is a commonly used detection scheme at present. The color of wastewater and distilled water can be compared by a UV-Vis full-wavelength spectrophotometer, and the data cannot be distinguished when the absorption brightness is 0.003. Let the wastewater be obtained by diluting the wastewater continuously, and the absorption brightness is 0.003 as the chromaticity judgment. As shown in Figure 1, this is a rather troublesome operation. It is feasible to analyze before the wastewater treatment, but there are some problems in the decolorization reaction. Difficulty, measurement and tracking cannot be achieved in the on-line detection of the processing process, the demand is further improved, and there is a difference in color, the amount of decolorization reaction is different, and it cannot be solved by the same process.

另一個文件中國專利申請號201210310133.X,一種基於透射式光纖傳感器的水質色度檢測裝置,該摘要:“本發明公開了一種基於透射式光纖傳感器的水質色度檢測裝置,包括三個LED單色光源,透射式光纖傳感器,USB光纖光譜儀和計算器,LED單色光源通過光纖與透射式光纖傳感器連接,透射式光纖傳感器通過光纖與USB光纖光譜儀連接,USB光纖光譜儀通過USB資料傳輸線與計算器連接。該裝置採用三波長法計算獲得任意水樣色度,適用 於工業污水、地表水和飲用水等水溶液的色度檢測,具有結構簡單、操作方便、反應靈敏、體積小、成本低等優點。 Another document, Chinese Patent Application No. 201210310133.X, a water quality chromaticity detection device based on a transmissive optical fiber sensor, the abstract: "The present invention discloses a transmissive optical fiber sensor-based water quality chromaticity detection device, including three LED single Color light source, transmissive optical fiber sensor, USB optical fiber spectrometer and calculator, LED monochromatic light source is connected to the transmissive optical fiber sensor through optical fiber, transmission optical fiber sensor is connected to the USB optical fiber spectrometer through optical fiber, and the USB optical fiber spectrometer is connected to the calculator through USB data transmission line Connection. The device uses the three-wavelength method to calculate the chromaticity of any water sample, suitable for It is used for the chromaticity detection of aqueous solutions such as industrial sewage, surface water and drinking water, and has the advantages of simple structure, convenient operation, sensitive response, small size and low cost.

利用三色光源,透射式光纖傳感器,USB光纖光譜儀連接計算器來檢測水質的色度,提升了檢測的方便性,能免除稀釋倍數分析,但其所仍需通過已知標準液進行對於純水色差分析△E,利用回歸法建立色度與色差關係進一步進行待測水樣色差分析,相對于純水比較分析出待測水樣之色度。一樣需進行比較分析得到色度,其對於廢水處理操作分析色度的意義,只有資料存在要結合處理運用是有困難的,更何況需要有多重步驟及設備組合運用。但無法提供有效廢水處理自動運行運用。” Using tricolor light source, transmission optical fiber sensor, USB optical fiber spectrometer to connect the calculator to detect the chromaticity of water quality, which improves the convenience of detection and avoids the dilution factor analysis, but it still needs to be carried out with known standard solution. Color difference analysis △E, use the regression method to establish the relationship between chromaticity and color difference to further analyze the color difference of the water sample to be tested, and compare and analyze the chromaticity of the water sample to be tested relative to pure water. It is also necessary to carry out comparative analysis to obtain chromaticity. Its significance for the analysis of chromaticity in wastewater treatment operations is difficult to combine with treatment and use only if the data exists, not to mention the need for multiple steps and equipment to be used in combination. However, it cannot provide automatic operation of effective wastewater treatment. "

由上述可知,廢水的色度檢測多半停留在測量分析色度為主,與廢水處理脫色反應操作運行操作管控脫離,色度的分析是以透光率為主,另存在著顏色差異的問題,而不同顏色需要的脫色反應量是不相同的,雖然顏色不相同,取得色度分析是有可能相同,其廢水處理反應條件相同,無法有相同的處理效果,相對只能求得處理最後結果為手段,應用較高反應用料的投入卻取得了相同的效果,無形中增加了操作成本,更有造成環境破壞問題,無法實現精准高效率處理運行方案。 From the above, it can be seen that the chromaticity detection of wastewater mostly stays in the measurement and analysis of chromaticity, which is separated from the operation and control of the decolorization reaction operation of wastewater treatment. The analysis of chromaticity is mainly based on light transmittance, and there is also the problem of color difference. The amount of decolorization reaction required for different colors is different. Although the colors are different, it is possible to obtain the same chromaticity analysis. The reaction conditions of the wastewater treatment are the same, and the same treatment effect cannot be obtained. Relatively, the final result of the treatment can only be obtained as The same effect is achieved by applying higher input of reaction materials, which invisibly increases the operating cost, and also causes environmental damage.

因而本申請人進一步開發出廢水處理脫色反應自動追蹤運行操作方法,提供AI智慧顏色辨別分析追蹤廢水處理方案,更有效率地實現廢水處理自動運行的目標。 Therefore, the applicant further developed an operation method for automatic tracking operation of wastewater treatment decolorization reaction, provided AI intelligent color discrimination analysis and tracking wastewater treatment plan, and more efficiently achieved the goal of automatic operation of wastewater treatment.

本發明主要目的,在解決工廠排出的不同顏色廢水能通過廢 水脫色反應自動運行資料庫中,自動尋找該顏色廢水處理工藝配方,實現優化處理方案;不同的顏色廢水需不同方案處理才能實現脫色效果,每種顏色脫色反應量的工藝配方需求不一致,不同顏色相同色度運用相同工藝會產生不相同結果,廢水的顏色決定脫色反應條件,才能實現有效脫色反應,實現優化自動追蹤運行。 The main purpose of the present invention is to solve the problem that the wastewater of different colors discharged from the factory can pass through the waste water. In the automatic operation database of water decolorization reaction, the process formula of the color wastewater treatment process is automatically searched to realize the optimized treatment plan; different color wastewater needs different treatment plans to achieve the decolorization effect, and the process formula requirements of the decolorization reaction volume of each color are inconsistent. Using the same process with the same chromaticity will produce different results. The color of the wastewater determines the conditions of the decolorization reaction, in order to achieve an effective decolorization reaction and optimize the automatic tracking operation.

本發明另一主要目的,利用廢水顏色連接處理運行工藝資訊,通過實際廢水脫色反應運行資訊記錄及利用大資料運行資訊將脫色反應前後AI人工智慧顏色分析判斷脫色反應效果,能清楚調整工藝配方及修正方向,可將修正後及運行記錄儲存於廢水脫色反應自動運行資料庫中,提供未來相同廢水處理操作工藝方案,實現廢水脫色反應自動追蹤運行操作目的。 Another main purpose of the present invention is to use the wastewater color to connect the processing operation process information, record the actual wastewater decolorization reaction operation information and use the big data operation information to analyze the color analysis of AI artificial intelligence before and after the decolorization reaction to determine the decolorization reaction effect, so as to clearly adjust the process formula and To correct the direction, the corrected and operation records can be stored in the automatic operation database of wastewater decolorization reaction, providing the same wastewater treatment operation process plan in the future, and realizing the purpose of automatic tracking operation operation of wastewater decolorization reaction.

本發明另一主要目的利用廢水脫色反應顏色變化狀況,通過大資料歷史資訊及AI人工智慧脫色反應顏色變化軌跡,判斷廢水脫色反應效果,追蹤修正廢水處理工藝條件,通過處理前後顏色變化,實現廢水脫色反應自動工藝、自動追蹤、自動修正、自動運行的目標。 Another main purpose of the present invention is to use the color change status of wastewater decolorization reaction, through the historical information of big data and AI artificial intelligence decolorization reaction color change trajectory, to judge the effect of wastewater decolorization reaction, track and correct the process conditions of wastewater treatment, and realize wastewater through color change before and after treatment. Decolorization reaction automatic process, automatic tracking, automatic correction, automatic operation of the target.

為實現上述發明目的,本申請提供一種廢水脫色反應自動追蹤運行操作方法,其特徵在於,包括以下步驟: In order to achieve the above purpose of the invention, the present application provides a method for automatic tracking operation of wastewater decolorization reaction, which is characterized in that it includes the following steps:

(1)利用顏色獲取裝置結合AI人工智慧顏色辨識主機作為廢水顏色獲取輸入工具; (1) Using the color acquisition device combined with the AI artificial intelligence color recognition host as an input tool for wastewater color acquisition;

廢水的顏色可以通過顏色獲取裝置進行顏色獲取,進一步引入AI智慧顏色辨識主機,利用RBG顏色分析圖像獲取廢水圖像顏色色階,進一步確認廢水色彩模型作為脫色處理分析依據,該 顏色獲取裝置可為數位攝影機、數位相機或分光儀,用來獲取廢水顏色; The color of wastewater can be acquired through the color acquisition device. The AI smart color recognition host is further introduced, and the RBG color analysis image is used to obtain the color level of the wastewater image, and the wastewater color model is further confirmed as the basis for decolorization treatment analysis. The color acquisition device can be a digital camera, a digital camera or a spectrometer, used to acquire the color of the wastewater;

(2)利用廢水測量資料及顏色作為脫色反應工藝配方搜尋載入的工具; (2) Utilize wastewater measurement data and color as a tool for searching and loading the decolorization reaction process formula;

運用廢水測量資料及顏色資訊作為廢水處理搜尋配方依據,其測量資料會影響脫色反應效率因素如廢水含鹽濃度、PH值、BOD值、COD值、導電度、水溫、色度等相關資訊,對於顏色可為紅、黃、綠、黑、白等色及混合衍生顏色,其對氧化反應量的需求不相同; Use wastewater measurement data and color information as the basis for wastewater treatment to search for formulations. The measurement data will affect the decolorization reaction efficiency factors such as wastewater salt concentration, PH value, BOD value, COD value, conductivity, water temperature, chromaticity and other related information. For the color can be red, yellow, green, black, white and other colors and mixed derived colors, the requirements for the amount of oxidation reaction are different;

(3)利用廢水脫色反應運行記錄作為建立廢水脫色反應自動運行資料庫的資訊來源; (3) Utilize the waste water decolorization reaction operation record as the information source for establishing the automatic operation database of waste water decolorization reaction;

(4)利用反應前後顏色比對廢水脫色反應自動運行資料庫顏色變化記錄差異作為脫色配方修正工具; (4) Utilize the color comparison before and after the reaction to compare the color change record difference of the automatic operation database of the wastewater decolorization reaction as a decolorization formula correction tool;

廢水脫色反應條件需要依據廢水來源變動進行修正並導入正確運行配方,當廢水來源變動時,需要通過配方變動加以修正,而在處理後顏色變動時,也需依據處理效果進行反應量修正;通過每個段落修正或批次作多回修正,才能實現廢水處理最佳運行操作模式,通過反應顏色工具修正才能確認脫色反應操作落實;廢水脫色反應可為單一批次操作及多段多設備串聯操作方案,單一批次操作需多程序多顏色修正工藝配方,多段多設備串聯時,在每個設備前後進行配方修正; The reaction conditions of wastewater decolorization need to be corrected according to the change of wastewater source and imported into the correct operation formula. When the source of wastewater changes, it needs to be corrected by the change of the formula, and when the color changes after treatment, it is also necessary to correct the reaction amount according to the treatment effect; The best operation mode of wastewater treatment can be realized by correcting one paragraph or making multiple batches of corrections. Only by correcting the reaction color tool can confirm the implementation of the decolorization reaction operation; A single batch operation requires multiple programs and multiple colors to correct the process formula. When multiple stages and multiple equipment are connected in series, the formula correction is performed before and after each equipment;

(5)利用引入廢水資訊及顏色變化追蹤,調整運行工藝配方,建立優化廢水脫色反應追蹤調整運行工具; (5) Utilize the introduction of wastewater information and color change tracking, adjust the operation process formula, and establish a tracking and adjustment operation tool for optimizing the wastewater decolorization reaction;

廢水脫色反應運行因廢水來源受到工廠工藝影響無法統一性質、顏色及濃度,廢水脫色反應工藝配方需相對調整; The operation of wastewater decolorization reaction cannot be unified in nature, color and concentration because the source of wastewater is affected by the factory process, and the process formula of wastewater decolorization reaction needs to be adjusted relatively;

(6)利用廢水脫色反應自動運行顏色變化資訊記錄,建立廢水脫色反應顏色演進圖像,作為脫色反應導引識別操作工具; (6) Utilize waste water decolorization reaction to automatically run color change information records, establish a color evolution image of waste water decolorization reaction, and use it as a decolorization reaction guidance and identification operation tool;

(7)利用追蹤脫色反應量與執行時間差異資料,作為輔助反應能效驗證依據。 (7) Utilize the difference data of tracking decolorization reaction volume and execution time as the basis for the verification of auxiliary reaction energy efficiency.

本申請方法涉及的廢水脫色反應自動運行資料庫,其結構內容有: The automatic operation database of the wastewater decolorization reaction involved in the method of the present application has the following structural contents:

(1)廢水測量資料; (1) Wastewater measurement data;

其資料為廢水的特性,對脫色反應有影響的因素,包括含鹽濃度、導電度、PH值、BOD值、COD值、水溫等信息; The information is the characteristics of wastewater, factors that affect the decolorization reaction, including salt concentration, conductivity, PH value, BOD value, COD value, water temperature and other information;

(2)反應前的顏色; (2) The color before the reaction;

通過顏色獲取裝置獲取反應前顏色,由顏色記錄作為反應配方的導引資訊,依AI智慧顏色辨識系統進行顏色比對分析取得最接近顏色廢水脫色反應的自動運行資料庫記錄資訊,作為自動運行配方的依據; The color before the reaction is obtained through the color acquisition device, and the color record is used as the guide information for the reaction formula, and the color comparison analysis is carried out according to the AI smart color recognition system to obtain the automatic operation database record information closest to the color wastewater decolorization reaction, as the automatic operation formula basis;

(3)脫色反應量; (3) decolorization reaction amount;

該脫色反應量系指脫色反應材料的用量需求,可為氧化劑量用量、混凝捕捉劑用量、電極反應電量等,氧化劑用量可為二氧化氯、漂白水、雙氧水、臭氧量、保險粉等用量,混凝劑用量可為絮凝劑、助凝劑等用量,電極反應用量可為電解脫色電量、電凝用電參數、電透析用電量等; The amount of decolorization reaction refers to the amount of decolorization reaction material, which can be the amount of oxidant, the amount of coagulation scavenger, the amount of electrode reaction electricity, etc. The amount of oxidant can be chlorine dioxide, bleaching water, hydrogen peroxide, ozone, hydrosulfite, etc. , the amount of coagulant can be the amount of flocculant, coagulation aid, etc., and the amount of electrode reaction can be electrolytic decolorization power, electrocoagulation power parameters, electrodialysis power consumption, etc.;

(4)脫色反應執行時間; (4) the execution time of decolorization reaction;

係指脫色反應可通過反應藥劑殘餘測量追蹤是否完成反應,更可利用計時追蹤方案進行測量反應前後顏色落差應用AI智慧顏色辨識系統色彩變化追蹤反應進行效果觀察; It means that the decolorization reaction can be tracked whether the reaction is completed through the residual measurement of the reaction agent, and the timing tracking scheme can be used to measure the color difference before and after the reaction, and the color change tracking reaction of the AI smart color recognition system can be used to observe the effect;

(5)反應檢核時間; (5) The time of response check;

係指脫色反應最終檢核時間,在檢核時間內能實現脫色目標其反應系統為正常,當檢核時間內無法實現脫色目標時,則反應系統發生盲點,提醒更換觸煤、電極等脫色反應用料; Refers to the final inspection time of the decolorization reaction. The reaction system is normal if the decolorization target can be achieved within the inspection time. material;

(6)預估顏色; (6) Estimated color;

係為脫色反應自動運行結果記錄顏色資訊,提供再次運用相同配方反應的結果預估,提供處理效果分析比對運用; It records the color information for the automatic operation result of the decolorization reaction, provides the result estimation of the reaction using the same formula again, and provides the analysis and comparison application of the treatment effect;

(7)反應結果顏色; (7) The color of the reaction result;

係為脫色反應目標檢核顏色最終處理顏色,獲取的廢水顏色,作為處理效果分析及執行脫色反應目標並記錄於廢水脫色反應自動運行資料庫中,作為日後廢水顏色自動運行比對最終運行目標顏色,其可提供AI智慧色彩模型演進技術分析比對目標,進行檢驗廢水程序是否完成,或進一步進行修正補充操作程序。 It is the final treatment color for the decolorization reaction target inspection color, and the obtained wastewater color is used as the treatment effect analysis and the decolorization reaction target and recorded in the wastewater decolorization reaction automatic operation database, as the wastewater color automatic operation in the future to compare the final operation target color , which can provide AI intelligent color model evolution technology analysis and comparison targets, check whether the wastewater program is completed, or further correct and supplement the operation program.

本申請所述的一種廢水脫色反應自動追蹤運行操作方法,其 實施程序為: The automatic tracking operation method for wastewater decolorization reaction described in the present application, wherein The implementation procedure is:

(1)廢水引入程序; (1) Wastewater introduction procedures;

係將廢水引入廢水脫色反應自動追蹤運行管控作業系統中,依據脫色反應方案將廢水引入系統中,其可為固定量的批次 處理方案或流量控制的連續操作方案來引入廢水; The wastewater is introduced into the automatic tracking operation management and control operation system of the wastewater decolorization reaction, and the wastewater is introduced into the system according to the decolorization reaction plan, which can be a fixed amount of batches. Treatment schemes or flow-controlled continuous operation schemes to introduce wastewater;

(2)廢水資訊測量程序; (2) Wastewater information measurement procedures;

在脫色反應執行前,將影響廢水脫色反應的資料獲取出來,作為脫色反應執行導引操作的資料,在批次反應方案下是擷取脫色反應前測量資訊,而在連續反應時則截取反應前端的廢水測量資訊,脫色反應自動搜尋工藝配方導引資料資訊,其資訊可為PH值、溫度值、導電度、BOD、COD、含鹽濃度等影響脫色反應的因素,可作為工藝配方優先選擇操作導引資訊; Before the decolorization reaction is performed, the data affecting the decolorization reaction of the wastewater is obtained as the data for the guiding operation of the decolorization reaction. In the batch reaction scheme, the measurement information before the decolorization reaction is captured, and in the continuous reaction, the front end of the reaction is intercepted. The waste water measurement information, the decolorization reaction automatically searches the process formula guide data information, and the information can be PH value, temperature value, conductivity, BOD, COD, salt concentration and other factors that affect the decolorization reaction, which can be used as the process formula. guidance information;

(3)廢水脫色反應顏色截取程序; (3) Color interception procedure of wastewater decolorization reaction;

脫色反應前進行廢水顏色獲取,作為脫色反應工藝配方自動選擇導引資訊,在批次反應操作以脫色反應前廢水顏色獲取資訊來作為工藝配方自動選擇操作導引資訊,而在連續反應時則是反應前端引入的廢水顏色資訊作為工藝配方自動選擇操作導引資訊,可以通過顏色獲取進行廢水脫色反應自動追蹤運行管控操作,進行脫色反應記錄,進一步將運行記錄轉化建立脫色反應自動運行資料庫,以廢水顏色及測量資訊作為搜尋操作導引資訊,通過廢水顏色及測量資料搜尋最相近處理工藝配方;通過處理成果記錄分析,建立人工智慧自動運行之脫色反應自動運行資料庫,讓廢水進行脫色反應能自動取得配方工藝追蹤處理效果,實現AI智慧化廢水脫色反應自動追蹤運行管控操作方法; Before the decolorization reaction, the color of the wastewater is obtained, and the guide information is automatically selected as the process formula of the decolorization reaction. In the batch reaction operation, the color of the wastewater before the decolorization reaction is obtained as the process formula. The wastewater color information introduced in the front end of the reaction is used as the guide information for the automatic selection of the process formula, and the wastewater decolorization reaction can be automatically tracked and controlled through color acquisition, and the decolorization reaction records can be recorded. Wastewater color and measurement information are used as search operation guide information, and the most similar treatment process formula is searched through wastewater color and measurement data; through the record and analysis of treatment results, a decolorization reaction automatic operation database for automatic operation of artificial intelligence is established, so that the wastewater can be decolorized. Automatically obtain the effect of formula process tracking and treatment, and realize the automatic tracking, operation and control operation method of AI intelligent wastewater decolorization reaction;

(4)建立與搜尋脫色反應工藝配方程序; (4) Establish and search for the decolorization reaction process formula program;

取得廢水測量資訊及顏色資訊即能通過測量資料及顏色對脫色反應自動運行資料庫搜尋比對,尋找相近工藝配方載入脫色 反應系統自動進行脫色反應處理操作,亦可通過測量資料及廢水顏色重新輸入運行工藝配方進行脫色反應操作,在其反應操作結束時,可以通過運行結果記錄直接建立脫色反應自動運行資料庫之工藝配方,能清楚脫色反應前後效果,作為日後相同條件運行操作之配方依據; After obtaining wastewater measurement information and color information, you can automatically run database search and comparison through the measurement data and color-to-decolorization reaction, and find similar process formulas and load them into decolorization. The reaction system automatically performs the decolorization reaction treatment operation, and can also re-enter the operation process formula through the measurement data and the color of the waste water to perform the decolorization reaction operation. , the effect before and after the decolorization reaction can be clearly seen, which can be used as the formula basis for the operation under the same conditions in the future;

(5)脫色反應執行程序; (5) decolorization reaction execution program;

取得工藝配方後就依據工藝配方條件運行脫色反應,進行相關反應環境建立,如開始攪拌裝置調整水溫、PH調整、投入反應觸媒等,讓脫色環境實現優化操作,再來進行脫色反應量運行控制,依脫色方法控制適當反應量參數進行脫色反應操作,通過處理量的需求進行同比例脫色反應量供應,可依反應時間安排投入,讓反應量可為控制電壓、控制電流、臭氧量、空氣量、氧化劑量、捕捉劑量、混凝劑量等依脫色反應需求供應,依反應需求進行時間批量、比例需求量、總量等投入; After the process formula is obtained, the decolorization reaction is run according to the conditions of the process formula, and the relevant reaction environment is established, such as starting the stirring device to adjust the water temperature, pH adjustment, inputting the reaction catalyst, etc., so that the decolorization environment can be optimized, and then the decolorization reaction volume operation is performed. Control, control the appropriate reaction volume parameters according to the decolorization method to carry out the decolorization reaction operation, and supply the decolorization reaction volume in the same proportion according to the demand of the processing volume, and the input can be arranged according to the reaction time, so that the reaction volume can be controlled voltage, control current, ozone amount, air The amount, oxidant amount, capture dose, coagulation dose, etc. are supplied according to the decolorization reaction demand, and the time batch, proportional demand, and total amount are input according to the reaction demand;

(6)脫色反應追蹤程序; (6) Decolorization reaction tracking program;

通過反應程序操作,進行脫色反應量追蹤,驗證脫色反應效果,確認脫色反應執行時間、脫色反應量、反應物殘量,確保反應程序落實,如脫色氧化反應氧化劑是否百分百反應完成作為程序結束依據; Through the operation of the reaction program, track the amount of decolorization reaction, verify the effect of the decolorization reaction, confirm the execution time of the decolorization reaction, the amount of the decolorization reaction, and the residual amount of the reactants, and ensure the implementation of the reaction program. in accordance with;

(7)脫色反應後顏色採樣比對程序; (7) color sampling comparison program after decolorization reaction;

脫色反應後顏色可通過顏色獲取裝置讀取反應後脫色水顏色,通過AI顏色識別單元比對最終處理顏色,進一步瞭解顏色差異是否符合配方預期,作為判斷效果依據,將本次運行工藝配方 資訊結合廢水處理前後顏色及廢水測量資訊,建立廢水脫色反應自動運行資料庫,當未能符合最終處脫色標準時,則需回到搜尋脫色反應工藝配方程序再次進行脫色反應運行操作,直到達到脫色反應要求才完成,上述是對於批次反應操作方案,對於連續操作方案,則是利用引出之廢水顏色作為處理效果,該顏色是下個處理常式的入口顏色,當入口顏色改變時可以通過入口顏色變化搜尋調整處理工藝配方,實現全自動化脫色反應運行目標; After the decolorization reaction, the color of the decolorized water after the reaction can be read by the color acquisition device, and the final processed color can be compared through the AI color recognition unit to further understand whether the color difference meets the formula expectations. The information is combined with the color and wastewater measurement information before and after wastewater treatment to establish an automatic operation database of wastewater decolorization reaction. If it fails to meet the final decolorization standard, it is necessary to return to the search for the decolorization reaction process formula program and perform the decolorization reaction operation again until the decolorization reaction is reached. The above is the operation scheme for batch reaction. For the continuous operation scheme, the color of the wastewater is used as the treatment effect. This color is the inlet color of the next treatment routine. When the inlet color changes, the color of the inlet can be changed. Change search and adjust the treatment process formula to achieve the goal of fully automatic decolorization reaction operation;

(8)脫色反應完成程序; (8) decolorization reaction completion procedure;

通過上述反應後顏色符合脫色反應最終顏色目標,即可將脫色反應後廢水進一步回用或進行無害排放。 The color after the above reaction meets the final color target of the decolorization reaction, and the wastewater after the decolorization reaction can be further reused or discharged harmlessly.

本申請還提供一種廢水脫色反應自動追蹤運行作業系統,其內容包括: The application also provides an automatic tracking operation system for wastewater decolorization reaction, the content of which includes:

(1)廢水輸入控制系統; (1) Wastewater input control system;

主要捕捉廢水引入操作的控制方案,依據反應需求引入適當水量進行脫色反應,其為引入水泵、控制閥及液位元建構的輸入系統; It mainly captures the control scheme of wastewater introduction operation, and introduces appropriate amount of water for decolorization reaction according to the reaction demand, which is an input system constructed by introducing water pump, control valve and liquid level element;

(2)廢水脫色反應功能執行系統; (2) Wastewater decolorization reaction function execution system;

係依據脫色反應功能需求來設置廢水脫色反應功能執行系統; The waste water decolorization reaction function execution system is set up according to the decolorization reaction function requirements;

(3)廢水資訊測量系統; (3) Wastewater information measurement system;

其作為廢水性質測量工具,提供廢水處理脫色操作重要反應條件資料,依據測量資訊自動尋求最佳處理工藝配方,測量資訊 其內容包括廢水PH值、COD值、BOD值、水溫、導電度、鹽水濃度等,作為廢水脫色反應操作追蹤資訊,可為單一測量資訊或複數測量資訊,依據脫色反應要求追蹤條件進行測量; As a measurement tool for wastewater properties, it provides important reaction conditions data for wastewater treatment decolorization operations, and automatically seeks the best treatment process formula based on the measurement information. Its content includes wastewater PH value, COD value, BOD value, water temperature, conductivity, brine concentration, etc. As the tracking information of wastewater decolorization reaction operation, it can be single measurement information or multiple measurement information, and the measurement is performed according to the tracking conditions required by the decolorization reaction;

(4)脫色反應追蹤測量系統; (4) Decolorization reaction tracking measurement system;

針對脫色反應需求用量依據反應需求進行管控,通過廢水反應量、流量,進行等比例藥劑量電力需求能量管控、反應時間追蹤管控,實現優化節能高效率運行; The amount of decolorization reaction demand is managed and controlled according to the reaction demand, and through the wastewater reaction volume and flow, the power demand energy control and response time tracking control are carried out in equal proportions, so as to achieve optimized energy-saving and high-efficiency operation;

(5)AI廢水顏色人工智慧自動追蹤運行管控系統; (5) AI wastewater color artificial intelligence automatic tracking operation control system;

係指標對廢水處理前顏色獲取及測量資訊進行收集,進一步通過脫色反應自動運行資料庫取得相近運行操作工藝配方,用於廢水脫色反應自動追蹤運行管控操作執行,通過有效運行記錄資訊及人工智慧顏色演進模型分析脫色反應結果,是否符合執行目標需求?更進一步針對處理效果記錄作為脫色反應自動運行資料庫的資料,提供未來脫色反應執行工藝,更可利用分析效果進行部份工藝配方的調整,讓脫色反應執行更順暢更有效率,通過廢水顏色及測量資訊能自行調整脫色反應運行工藝配方,實現廢水脫色反應自動追蹤運行管控的操作目標; The system index collects the color acquisition and measurement information before wastewater treatment, and further obtains the similar operation operation process formula through the automatic operation database of the decolorization reaction, which is used for the automatic tracking of the operation management and control operation execution of the wastewater decolorization reaction. The evolution model analyzes the results of the decolorization reaction, does it meet the requirements of the implementation target? Further, the treatment effect record is used as the data of the automatic operation database of the decolorization reaction, and the future decolorization reaction execution process can be provided, and the analysis effect can be used to adjust some process formulas, so that the decolorization reaction can be executed more smoothly and efficiently. The measurement information can adjust the process formula of the decolorization reaction operation by itself, and realize the operation goal of automatic tracking and operation control of the wastewater decolorization reaction;

(6)廢水輸出控制系統; (6) Wastewater output control system;

係針對脫色反應完成的脫色水移出反應系統外,可依反應操作需求將脫色水移出系統。 It is designed to remove the decolorized water from the reaction system after the decolorization reaction is completed, and the decolorized water can be removed from the system according to the requirements of the reaction operation.

根據本申請所述的廢水脫色反應執行功能系統,其主要可應用範圍包括: According to the waste water decolorization reaction execution function system described in this application, its main applicable scope includes:

(1)捕捉劑混凝脫色反應系統; (1) Capture agent coagulation decolorization reaction system;

需投入混凝劑、絮凝劑、助凝劑等通過攪拌混合作用進行捕捉色料,達到凝絮及靜置沉降,由加藥控制計量單元、混合攪拌單元、及沉降過濾單元組成; It is necessary to put in coagulant, flocculant, coagulant, etc. to capture the color material through stirring and mixing to achieve flocculation and static sedimentation. It is composed of a dosing control metering unit, a mixing and stirring unit, and a sedimentation filter unit;

(2)氧化劑分解脫色反應系統; (2) Oxidant decomposition decolorization reaction system;

採投入氧化劑反應分解色料,由氧化劑加藥單元、混合攪拌單元,溫控單元及過濾單元組成; The oxidant is used to react and decompose the pigment, which is composed of an oxidant dosing unit, a mixing and stirring unit, a temperature control unit and a filtering unit;

(3)電解脫色反應系統; (3) Electrolytic decolorization reaction system;

利用電極進行廢水電解破壞色料達到脫色目的,由電解反應單元、PH反應調整單元及混合氣浮單元組成; The electrode is used to electrolyze the wastewater to destroy the pigment to achieve the purpose of decolorization, which is composed of an electrolysis reaction unit, a pH reaction adjustment unit and a mixed air flotation unit;

(4)電凝脫色反應系統; (4) Electrocoagulation decolorization reaction system;

利用電極釋放金屬離子,進行氧化反應與凝結,捕捉廢水中色料,由電解反應單元、曝氣單元、中和及凝絮混合單元、靜置沉降單元、過濾分離單元組成; The electrode is used to release metal ions, carry out oxidation reaction and coagulation, and capture the color material in the wastewater.

(5)臭氧脫色反應系統; (5) ozone decolorization reaction system;

利用臭氧氧化能力進行廢水氧化脫色功能,由脫色反應曝氣單元、臭氧產生單元及排氣處理單元組成。 The oxidative decolorization function of wastewater is carried out by utilizing the ozone oxidation ability, and it is composed of a decolorization reaction aeration unit, an ozone generation unit and an exhaust gas treatment unit.

本申請所述的AI廢水顏色人工智慧自動追蹤運行管控系統,其內容包括: The AI wastewater color artificial intelligence automatic tracking operation management and control system described in this application includes:

(1)操作顯示單元; (1) Operation display unit;

係為系統人機操作介面,提供運行資料存取、設定操作介 面、脫色反應系統機械參數調整設定介面、運行參數指引介面、廢水顏色讀取顯示介面、脫色反應運行資訊指引介面、脫色反應自動運行資料庫修正介面、脫色反應運行資料庫存取操作介面、廢水測量資訊顯示介面及顏色分析智慧顯示指引介面,其與脫色反應自動追蹤運行管理單元通過內部介面直接連接,可將脫色反應運行資訊顯示,提供操作人員作為操作指引操作的依據; It is the system man-machine interface, providing operation data access, setting operation interface interface, decolorization reaction system mechanical parameter adjustment and setting interface, operation parameter guide interface, wastewater color reading display interface, decolorization reaction operation information guide interface, decolorization reaction automatic operation database correction interface, decolorization reaction operation database access interface, wastewater measurement Information display interface and color analysis smart display guide interface, which are directly connected with the decolorization reaction automatic tracking operation management unit through the internal interface, which can display the decolorization reaction operation information and provide operators as a basis for operation guidance;

(2)脫色反應自動追蹤運行管理單元; (2) Decolorization reaction automatic tracking operation management unit;

係為脫色反應AI人工智慧顏色處理核心,其接收AI顏色追蹤單元之廢水顏色獲取資訊、進行廢水脫色反應顏色演進智慧模型分析、脫色反應智慧學習廢水顏色演進路徑,分析脫色反應效果演進資訊記錄,可將AI顏色追蹤單元資訊傳送於操作顯示單元顯示,讓操作人員查看脫色反應效果;另一連接於AI脫色反應設備運行單元,通過其脫色反應設備輸入/輸出介面獲取脫色反應廢水測量資訊、脫色反應量管控追蹤資料資訊、廢水測量資訊及廢水顏色反應資訊與廢水脫色反應運行工藝配方等資訊記錄,轉化成廢水脫色反應自動運行資料庫,提供未來廢水脫色反應運行自動搜尋配方依據;其脫色反應工藝配方取得,可利用廢水處理前測量資訊及顏色資訊作為脫色反應資料庫搜尋條件,取得最相近運行工藝配方,確保廢水脫色反應自動運行業效果,更可通過運行工藝配方之反應預估顏色差異,分析出設備運行條件輔助設施修正,如使用觸媒、活性碳、電極材料更新操作依據,能清楚運行操作狀況;脫色反應自動追蹤運行管理單元與操作顯示單元可通過介面連接AI顏色追蹤單元及AI脫色反應設備運行單元, 均為採用網路連接提供資料傳送接收通道的脫色反應裝置,更可通過對外網路介面與其他工廠管理資訊站或其他相同系統相連; It is the core of decolorization reaction AI artificial intelligence color processing. It receives wastewater color acquisition information from the AI color tracking unit, conducts intelligent model analysis of wastewater decolorization reaction color evolution, decolorization reaction intelligently learns wastewater color evolution path, and analyzes decolorization reaction effect evolution information records. The AI color tracking unit information can be displayed on the operation display unit, allowing the operator to check the decolorization reaction effect; the other is connected to the AI decolorization reaction equipment running unit, and the decolorization reaction wastewater measurement information and decolorization can be obtained through the input/output interface of the decolorization reaction equipment. Reaction volume control tracking data information, wastewater measurement information, wastewater color reaction information and wastewater decolorization reaction operation process formula and other information records are converted into wastewater decolorization reaction automatic operation database, which provides the basis for automatic search formula for future wastewater decolorization reaction operation; its decolorization reaction Obtaining the process formula, you can use the measurement information and color information before wastewater treatment as the search conditions for the decolorization reaction database to obtain the most similar operating process formula to ensure the automatic operation of the wastewater decolorization reaction. , analyze the auxiliary facilities correction of equipment operating conditions, such as the use of catalysts, activated carbon, and electrode materials to update the operating basis, to clear the operating conditions; the decolorization reaction automatically tracks the operation management unit and the operation display unit. The AI color tracking unit and the operation display unit can be connected through the interface. AI decolorization reaction equipment running unit, All are decolorization reaction devices that use network connection to provide data transmission and reception channels, and can also be connected to other factory management information stations or other similar systems through external network interfaces;

(3)AI脫色反應運行單元; (3) AI decolorization reaction operation unit;

係指標對脫色反應的運行控制及測量資料管控操作中心提供系統操作管控的脫色反應設備及測量輸入輸出介面,與系統中的各項檢核資訊測量儀器及運行管控系統相連,進行脫色反應系統運行控制及資訊收集,將運行資訊與測量資訊通過網路介面與脫色反應自動追蹤運行管理單元連接; Operation control and measurement data management and control of decolorization reaction by indicators. The operation center provides decolorization reaction equipment and measurement input and output interface for system operation and control. Control and information collection, connect the operation information and measurement information to the decolorization reaction automatic tracking operation management unit through the network interface;

(4)AI顏色追蹤單元; (4) AI color tracking unit;

AI顏色追蹤單元係針對廢水脫色反應過程對廢水顏色變化進行獲取分析,通過內部RGB顏色資料庫瞭解廢水顏色資訊,識別廢水顏色及色度變化,進一步將脫色反應過程中顏色變化之演進方案記錄分析,通過智慧學習分析能判斷預估廢水脫色反應顏色變化路徑,可通過反應時間及顏色的演進分析脫色反應效果,更進一步通過與脫色反應自動追蹤運行管理單元結合,讓廢水顏色與測量資訊及脫色反應工藝配方結合,建立脫色反應自動追蹤運行資料庫,根據歷史記錄運行資料分析實現AI人工智慧自動運行目標,通過本單元處理前顏色讀取結合廢水測量資訊,即可在脫色反應自動追蹤運行資料庫中找到優化處理工藝配方,能自動導引脫色反應運行,實現自動運行目標;AI顏色追蹤單元有網路連接介面與脫色反應自動追蹤管理單元相連,另顏色獲取介面可連接顏色獲取裝置讀取廢水之顏色資訊,其可通過網路與顏色獲取裝置連接取得廢水顏色資訊,取得廢水顏色資訊通過網路傳送 至脫色反應自動追蹤運行管理單元,進行顏色資訊整合及顯示與記錄進行脫色反應之廢水顏色追蹤; The AI color tracking unit acquires and analyzes the color change of wastewater in the process of wastewater decolorization reaction, understands wastewater color information through the internal RGB color database, identifies the color and chromaticity changes of wastewater, and further records and analyzes the evolution plan of color changes during the decolorization reaction process. , Through intelligent learning and analysis, the color change path of wastewater decolorization reaction can be judged and estimated, and the effect of decolorization reaction can be analyzed through the evolution of reaction time and color. Further, by combining with the automatic tracking operation management unit of decolorization reaction, the color of wastewater can be correlated with measurement information and decolorization. Combined with the reaction process formula, a database of automatic tracking operation of decolorization reaction is established, and the automatic operation goal of AI artificial intelligence can be realized according to the analysis of operation data of historical records. The optimized processing formula is found in the library, which can automatically guide the decolorization reaction operation and achieve the automatic operation goal; the AI color tracking unit has a network connection interface to connect with the decolorization reaction automatic tracking management unit, and the color acquisition interface can be connected to a color acquisition device to read The color information of wastewater can be connected to the color acquisition device through the network to obtain the color information of the wastewater, and the obtained color information of the wastewater can be transmitted through the network To the decolorization reaction automatic tracking operation management unit, to integrate color information and display and record the wastewater color tracking of decolorization reaction;

本申請所述的AI脫色反應運行單元,該單元之脫色反應設備及測量輸入/輸出介面包括: The AI decolorization reaction operation unit described in this application, the decolorization reaction equipment and the measurement input/output interface of the unit include:

(1)廢水輸入控制連接介面; (1) Wastewater input control connection interface;

提供廢水輸入運行測量管控,其可依需求進行廢水引入流量、液位元、反應容量等輸送資料資訊; Provide the measurement and control of wastewater input operation, which can carry out information such as wastewater introduction flow, liquid level, reaction capacity, etc. as required;

(2)廢水脫色反應執行連接介面; (2) Wastewater decolorization reaction execution connection interface;

提供反應系統需求運行控制操作介面,可以按脫色反應系統要求進行設備管控資訊及測量資訊讀取傳送及記錄的操作通道,讓脫色反應系統功能能正確運行; Provide the operation control interface of the reaction system requirements, which can read, transmit and record the equipment control information and measurement information according to the requirements of the decolorization reaction system, so that the function of the decolorization reaction system can operate correctly;

(3)廢水資訊測量連接介面; (3) Wastewater information measurement connection interface;

提供廢水脫色反應特徵影響資料,依脫色反應方法需求來設置,能截取多種影響脫色反應功能資料資訊,更可通過資料資訊導引搜尋脫色反應自動追蹤運行資料庫,取得優化工藝配方,執行脫色反應; Provides information on the characteristics of wastewater decolorization reaction. It can be set according to the needs of the decolorization reaction method. It can intercept various data and information affecting the decolorization reaction function. It can also search the decolorization reaction automatic tracking operation database through the data information guide, obtain the optimized process formula, and execute the decolorization reaction. ;

(4)脫色反應量追蹤測量連接介面; (4) Decolorization reaction quantity tracking measurement connection interface;

脫色反應量追蹤測量系統,係針對脫色反應工藝配方要求進行追蹤管控操作,通過測量資料能清楚投入脫色反應工藝配方投入時機及用量管控,更可通過反應時間與反應殘量測量追蹤反應過程脫色反應效果,是否符合脫色反應預期?通過測量資料資訊追蹤脫色反應效果,實現優化自動化運行操作的目標,當脫色反 應偏離預期效果時,即是反應操作需要調整,如反應觸媒鈍化需更新、反應電極需要調整更新、篩檢程序需清洗等,確保脫色反應運行正常化,從脫色反應量測量資料得到調整更換操作的信號; The decolorization reaction volume tracking measurement system is used to track and control the requirements of the decolorization reaction process formula. Through the measurement data, the input timing and dosage control of the decolorization reaction process formula can be clearly determined, and the decolorization reaction during the reaction process can be tracked through the measurement of reaction time and reaction residual amount. Does the effect meet the expectations of the decolorization reaction? Track the effect of decolorization reaction by measuring data information to achieve the goal of optimizing automatic operation. When it should deviate from the expected effect, that is, the reaction operation needs to be adjusted, such as the passivation of the reaction catalyst needs to be updated, the reaction electrode needs to be adjusted and updated, the screening process needs to be cleaned, etc. signal to operate;

(5)廢水輸出控制連接系統介面; (5) Interface of waste water output control connection system;

廢水輸出控制系統系針對脫色反應後的廢水,進一步移出脫色反應系統操作,讓脫色反應後的廢水能回用或進行安全排放,管控處理後的廢水運行操作。 The wastewater output control system is for the wastewater after the decolorization reaction, and further removes the decolorization reaction system to operate, so that the wastewater after the decolorization reaction can be reused or safely discharged, and controls the operation of the treated wastewater.

綜上,本申請的技術方案具有以下突出的技術效果: To sum up, the technical solution of the present application has the following outstanding technical effects:

(1)通過廢水測量資料及顏色作為工具搜尋廢水脫色反應自動運行資料庫的精准資料,能實現更有效率的廢水脫色反應自動運行操作;廢水脫色反應自動運行資料庫系將廢水測量資料及顏色資訊內容併入運行記錄,將運行記錄轉化至廢水脫色反應自動運行資料庫,提供未來廢水處理前,運用測量資料與顏色資訊進行比對,在廢水脫色反應自動運行資料庫中,尋求相同測量資料及顏色資訊或相似工藝配方,作為廢水脫色反應執行運作工藝配方,實現廢水脫色反應自動運行操作目標; (1) Using wastewater measurement data and color as a tool to search for accurate information in the automatic operation database of wastewater decolorization reaction, more efficient automatic operation of wastewater decolorization reaction can be realized; The information content is incorporated into the operation record, and the operation record is converted into the automatic operation database of wastewater decolorization reaction. Before providing future wastewater treatment, use the measurement data to compare with the color information, and search for the same measurement data in the automatic operation database of wastewater decolorization reaction. and color information or similar process formula, as the process formula for the execution of the wastewater decolorization reaction, to achieve the goal of automatic operation of the wastewater decolorization reaction;

(2)通過引入廢水顏色變化進行工藝配方修正,實現有效廢水脫色反應自動修正方案,由於廢水是多變彈性組合,顏色及濃度隨時有變化,需要適時測量追蹤廢水性質及顏色,依據廢水條件進行工藝配方修正,才能落實廢水脫色反應目標; (2) Correcting the process formula by introducing the color change of the wastewater to realize the automatic correction scheme of the effective wastewater decolorization reaction. Since the wastewater is a variable elastic combination, the color and concentration change at any time. It is necessary to measure and track the nature and color of the wastewater in a timely manner, according to the wastewater conditions. Only by correcting the process formula can the target of the wastewater decolorization reaction be realized;

(3)利用廢水測量資料及顏色資訊搜尋廢水脫色反應自動運行資料庫配方時,即能清楚對應廢水脫色反應前顏色,處理段落時間及反應後顏色預估,通過多段或多程序執行成果,即能清 楚每個段落程序顏色圖像變化及處理時間分佈狀態,可作為脫色反應導引操作工具,通過AI人工智慧色彩模型演進分析,進一步瞭解每個段落處理前後顏色變化資訊。通過AI人工智慧色彩模型識別能清楚預估處理顏色變化自動修正工藝配方。作為導引廢水脫色反應段落及程序操作的工具; (3) When using the wastewater measurement data and color information to search for the formula of the automatic operation database of wastewater decolorization reaction, the color before the corresponding wastewater decolorization reaction, the processing time and the color estimation after the reaction can be clearly determined, and the results can be executed through multiple stages or multiple programs, namely Can clear The color image change and processing time distribution status of each paragraph program can be used as a guide operation tool for decolorization reaction. Through the evolution analysis of AI artificial intelligence color model, we can further understand the color change information of each paragraph before and after processing. Through AI artificial intelligence color model recognition, it can clearly predict and process color changes and automatically correct the process formula. As a tool to guide the operation of the wastewater decolorization reaction sections and procedures;

(4)脫色反應過程中,往往需要通過輔助判定來實現強化脫色反應,如電解脫色造成脫色效率不足,可能電極有所損壞造成脫色效率下降,反應時間變長,需更新電極;或活性碳觸媒反應下降,可能影響脫色反應氧化反應量及時間較長,需更新活性碳;通過反應量及反應時間變化,就脫色反應系統操作上有盲點發生時需要輔助機制操作作為判定依據。 (4) In the process of decolorization reaction, it is often necessary to strengthen the decolorization reaction through auxiliary judgment. For example, if the decolorization efficiency is insufficient due to electrolytic decolorization, the decolorization efficiency may decrease due to the damage of the electrode, and the reaction time becomes longer, and the electrode needs to be renewed; or activated carbon The decrease of the catalytic reaction may affect the decolorization reaction and the oxidation reaction time is longer, and activated carbon needs to be renewed; through the change of the reaction amount and reaction time, auxiliary mechanism operation is needed as the judgment basis when there is a blind spot in the operation of the decolorization reaction system.

1:脫色反應槽 1: Decolorization reaction tank

2:AI廢水顏色識別自動追蹤系統 2: AI wastewater color recognition automatic tracking system

3:雙氧水濃度感知器 3: Hydrogen peroxide concentration sensor

5:顏色獲取裝置 5: Color acquisition device

10:活性碳過濾器 10: Activated carbon filter

20:脫色水過濾器 20: Decolorized water filter

30:採樣過濾器 30: Sampling filter

40:活性碳投入口 40: Activated carbon input port

50:酸中和加藥裝置 50: Acid neutralization dosing device

60:雙氧水加藥裝置 60: Hydrogen peroxide dosing device

100:廢水 100: Wastewater

101:脫色水 101: Decolorized water

P1:廢水泵 P1: Wastewater Pump

P2:出水泵 P2: Outlet pump

P3:活性碳濾水泵 P3: Activated carbon filter water pump

P4:採樣泵 P4: Sampling Pump

H:保溫加熱器 H: Insulation heater

M:反應攪拌機 M: Reaction Mixer

L:液位計 L: level gauge

T:溫度感測器 T: temperature sensor

Q:鹽水濃度計 Q: Salt water concentration meter

V1:活性碳出口閥 V1: Activated carbon outlet valve

V2:過濾排放閥 V2: Filter Drain Valve

圖1、一種廢水脫色反應自動追蹤運行操作方法 Fig. 1, a kind of automatic tracking operation method of wastewater decolorization reaction

圖2、一種廢水脫色反應自動追蹤運行作業系統 Figure 2. An automatic tracking operation system for wastewater decolorization reaction

圖3、廢水脫色反應自動運行資料庫內容 Figure 3. Contents of automatic operation database of wastewater decolorization reaction

圖4、AI廢水顏色人工智慧自動追蹤運行管控系統 Figure 4. AI wastewater color artificial intelligence automatic tracking operation control system

圖5、脫色反應自動運行實施程序 Figure 5. Implementation program for automatic operation of decolorization reaction

圖6、一種棉絮廢染液脫色反應回用系統圖 Figure 6, a system diagram of the decolorization reaction and reuse of cotton wool waste dye solution

如圖1所示,其內容包括: As shown in Figure 1, its contents include:

(1)利用顏色獲取裝置結合AI人工智慧顏色辨識主機作為 廢水顏色獲取輸入工具; (1) Using the color acquisition device combined with the AI artificial intelligence color recognition host as the Wastewater color acquisition input tool;

廢水的顏色可以通過顏色獲取裝置進行顏色獲取,進一步引入AI智慧顏色辨識主機,利用RBG顏色分析圖像獲取廢水圖像顏色色階,進一步確認廢水色彩模型作為脫色處理分析依據,該顏色獲取裝置可為數位攝影機、數位相機、分光儀,用來獲取廢水顏色; The color of wastewater can be obtained through the color acquisition device, and the AI smart color recognition host is further introduced to obtain the color level of the wastewater image by using the RBG color analysis image, and further confirm the wastewater color model as the basis for decolorization treatment analysis. The color acquisition device can For digital cameras, digital cameras, spectrometers, used to obtain the color of wastewater;

(2)利用廢水測量資料及顏色作為脫色反應工藝配方搜尋載入工具; (2) Utilize the waste water measurement data and color as a search and loading tool for the decolorization reaction process formula;

運用廢水測量資料及顏色資訊作為廢水處理搜尋配方依據,其測量資料會影響脫色反應效率因素如廢水含鹽濃度、PH值、BOD值、COD值、導電度、水溫、色度等相關資訊,對於顏色可為紅、黃、綠、黑、白等色及混合衍生顏色,其對氧化反應量需求不相同,通過廢水測量資料及顏色作為工具搜尋廢水脫色反應自動運行資料庫的精准資料,能實現更有效率的廢水脫色反應自動運行操作; Use wastewater measurement data and color information as the basis for wastewater treatment to search for formulations. The measurement data will affect the decolorization reaction efficiency factors such as wastewater salt concentration, PH value, BOD value, COD value, conductivity, water temperature, chromaticity and other related information. For colors such as red, yellow, green, black, white, and mixed derived colors, which have different requirements for the amount of oxidation reaction, using wastewater measurement data and color as tools to search for accurate information on the automatic operation database of wastewater decolorization reaction, it is possible to Realize more efficient automatic operation of wastewater decolorization reaction;

(3)利用廢水脫色反應運行記錄作為建立廢水脫色反應自動運行資料庫資訊來源; (3) Utilize the operation record of wastewater decolorization reaction as the information source for establishing the automatic operation database of wastewater decolorization reaction;

廢水脫色反應自動運行資料庫系將廢水測量資料及顏色資訊內容併入運行記錄,將運行記錄轉化至廢水脫色反應自動運行資料庫,提供未來廢水處理前,運用測量資料與顏色資訊進行比對,在廢水脫色反應自動運行資料庫中,尋求相同測量資料及顏色資訊或相似工藝配方,作為廢水脫色反應執行運作工藝配方,實現廢水脫色反應自動運行操作目標; The automatic operation database of wastewater decolorization reaction incorporates the content of wastewater measurement data and color information into the operation record, and converts the operation record into the automatic operation database of wastewater decolorization reaction. In the automatic operation database of wastewater decolorization reaction, seek the same measurement data and color information or similar process formula as the operation process formula of wastewater decolorization reaction, so as to realize the operation target of automatic operation of wastewater decolorization reaction;

(4)利用反應前後顏色比對廢水脫色反應自動運行資料庫顏色變化記錄差異作為脫色配方修正工具; (4) Utilize the color comparison before and after the reaction to compare the color change record difference of the automatic operation database of the wastewater decolorization reaction as a decolorization formula correction tool;

廢水脫色反應條件需要依據廢水來源變動進行修正導入正確運行配方,當廢水來源變動時,需要通過配方變動加以修正,而在處理後顏色變動時,也需依據處理效果進行反應量修正;通過每個段落修正或批次作多回修正,才能實現廢水處理最佳運行操作模式,通過反應顏色工具修正才能確認脫色反應操作落實;廢水脫色反應可為單一批次操作及多段多設備串聯操作方案,單一批次操作需多程序多顏色修正工藝配方,多段多設備串聯時,在每個設備前後進行配方修正;通過引入廢水顏色變化進行工藝配方修正,實現有效廢水脫色反應自動修正方案,相對廢水是多變彈性組合,顏色及濃度隨時有變化,需要適時測量追蹤廢水性質及顏色,依據廢水條件進行工藝配方修正,才能落實廢水脫色反應目標; The reaction conditions of wastewater decolorization need to be corrected according to the change of wastewater source and imported into the correct operation formula. When the source of wastewater changes, it needs to be corrected by the change of the formula, and when the color changes after treatment, it is also necessary to correct the reaction amount according to the treatment effect; Paragraph correction or batch correction for multiple times can realize the best operation mode of wastewater treatment. Only by correcting the reaction color tool can confirm the implementation of the decolorization reaction operation. Batch operation requires multi-program and multi-color correction process formula. When multi-stage and multi-equipment are connected in series, formula correction is carried out before and after each equipment; process formula correction is carried out by introducing the color change of wastewater, so as to realize the automatic correction scheme of effective wastewater decolorization reaction. Variable elastic combination, the color and concentration change at any time, it is necessary to measure and track the nature and color of the wastewater in a timely manner, and modify the process formula according to the wastewater conditions, in order to achieve the goal of wastewater decolorization reaction;

(5)利用引入廢水資訊及顏色變化追蹤,調整運行工藝配方,建立優化廢水脫色反應追蹤調整運行工具; (5) Utilize the introduction of wastewater information and color change tracking, adjust the operation process formula, and establish a tracking and adjustment operation tool for optimizing the wastewater decolorization reaction;

廢水脫色反應運行因廢水來源受到工廠工藝影響無法統一性質、顏色及濃度的廢水,廢水資訊及顏色因生產工藝而改變,廢水脫色反應工藝配方需相對調整; Wastewater decolorization reaction operation is due to the influence of the factory process on the source of wastewater, and the nature, color and concentration of wastewater cannot be unified. The information and color of wastewater change due to the production process, and the process formula of wastewater decolorization reaction needs to be adjusted relatively;

(6)利用廢水脫色反應自動運行顏色變化資訊記錄,建立廢水脫色反應顏色演進圖像,作為脫色反應導引識別操作工具; (6) Utilize waste water decolorization reaction to automatically run color change information records, establish a color evolution image of waste water decolorization reaction, and use it as a decolorization reaction guidance and identification operation tool;

利用廢水測量資料及顏色資訊搜尋廢水脫色反應自動運行資料庫配方時,即能清楚對應廢水脫色反應前顏色,處理段落時間及反應後顏色預估,通過多段或多程序執行成果,即能清楚每個段落程序顏色圖像變化及處理時間分佈狀態,可作為脫色反應導引操作工具,通過AI人工智慧色彩模型演進分析,進一步瞭解每個段落處理前後顏色變化資訊。通過AI人工智慧色彩模型識別能清楚 預估處理顏色變化自動修正工藝配方。具有導引廢水脫色反應段落及程序操作工具; When using the wastewater measurement data and color information to search for the recipe of the automatic operation database of wastewater decolorization reaction, the color before the corresponding wastewater decolorization reaction, the processing time and the color estimation after the reaction can be clearly understood. The color image change and processing time distribution status of each paragraph program can be used as a guide operation tool for decolorization reaction. Through the evolution analysis of AI artificial intelligence color model, we can further understand the color change information of each paragraph before and after processing. Recognition through AI artificial intelligence color model can be clear Estimated processing color changes automatically corrects the process recipe. It has a guide for wastewater decolorization reaction section and program operation tools;

(7)利用追蹤脫色反應量與執行時間差異資料,作為輔助反應能效驗證依據; (7) Utilize the tracking decolorization reaction volume and execution time difference data as the auxiliary reaction energy efficiency verification basis;

脫色反應過程中,往往需要通過輔助判定來實現強化脫色反應,如電解脫色造成脫色效率不足,可能電極有所損壞造成脫色效率下降,反應時間變長,需更新電極;或活性碳觸媒反應下降,可能影響脫色反應氧化反應量及時間較長,需更新活性碳;通過反應量及反應時間變化,就脫色反應系統操作上有盲點發生時需要輔助機制操作作為判定依據。 In the process of decolorization reaction, it is often necessary to strengthen the decolorization reaction through auxiliary judgment. For example, if the decolorization efficiency is insufficient due to electrolytic decolorization, the decolorization efficiency may be reduced due to the damage of the electrode, and the reaction time will be longer, and the electrode needs to be renewed; or activated carbon catalyst reaction Decrease, it may affect the decolorization reaction oxidation reaction amount and time is longer, and activated carbon needs to be updated; through the change of reaction amount and reaction time, auxiliary mechanism operation is needed as a judgment basis when there is a blind spot in the operation of the decolorization reaction system.

通過上述方法,即能建立廢水脫色反應自動追蹤運行操作方法,為實施上述操作方法的廢水脫色反應自行運行資料庫所建立的結構內容有: Through the above method, the automatic tracking operation method of wastewater decolorization reaction can be established, and the structure contents established for the automatic operation database of wastewater decolorization reaction for implementing the above operation method are as follows:

(1)廢水測量資料; (1) Wastewater measurement data;

其資料為廢水的特性,對脫色反應有影響因素,包括含鹽濃度、導電度、PH值、BOD值、COD值、水溫等信息; The information is the characteristics of wastewater, which have influence on the decolorization reaction, including salt concentration, conductivity, PH value, BOD value, COD value, water temperature and other information;

(2)反應前的顏色; (2) The color before the reaction;

通過顏色獲取裝置獲取反應前顏色,由顏色記錄作為反應配方的導引資訊,依AI智慧顏色辨識系統進行顏色比對分析取得最接近顏色廢水脫色反應自動運行資料庫記錄資訊,作為自動運行配方依據; The color before the reaction is obtained through the color acquisition device, and the color record is used as the guide information of the reaction formula. The color comparison analysis is carried out according to the AI smart color recognition system to obtain the closest color to the automatic operation database record information of the wastewater decolorization reaction, which is used as the basis for the automatic operation formula. ;

(3)脫色反應量; (3) decolorization reaction amount;

該脫色反應量系指脫色反應用量需求,可為氧化劑量用量、混凝捕捉劑用量、電極反應電量等,氧化劑用量可為二氧化氯、漂 白水、雙氧水、臭氧量、保險粉等用量,混凝劑用量可為絮凝劑、助凝劑等用量,電極反應用量可為電解脫色電量、電凝用電參數、電透析用電量等; The amount of decolorization reaction refers to the demand for the amount of decolorization reaction, which can be the amount of oxidant, the amount of coagulation scavenger, the amount of electrode reaction, etc. The amount of oxidant can be chlorine dioxide, bleach, etc. The amount of white water, hydrogen peroxide, ozone, hydrosulfite, etc., the amount of coagulant can be the amount of flocculant, coagulation aid, etc., and the amount of electrode reaction can be electrolytic decolorization power, electrocoagulation power parameters, electrodialysis power consumption, etc.;

(4)脫色反應執行時間; (4) the execution time of decolorization reaction;

係指脫色反應可通過反應藥劑殘餘測量追蹤是否完成反應,更可利用計時追蹤方案進行測量反應前後顏色落差應用AI智慧顏色辨識系統色彩變化追蹤反應效果觀察; It means that the decolorization reaction can be tracked whether the reaction is completed through the residual measurement of the reaction agent, and the timing tracking scheme can be used to measure the color difference before and after the reaction, and the AI smart color recognition system can be used to track the color change and observe the effect of the reaction;

(5)反應檢核時間; (5) The time of response check;

係指脫色反應最終檢核時間,在檢核時間內能實現脫色目標其反應系統為正常,當檢核時間內無法實現脫色目標時,則反應系統發生盲點,提醒更換觸煤、電極等脫色反應用料; Refers to the final inspection time of the decolorization reaction. The reaction system is normal if the decolorization target can be achieved within the inspection time. material;

(6)預估顏色; (6) Estimated color;

係為脫色反應自動運行結果記錄顏色資訊,提供再次運用相同配方反應的結果預估,提供處理效果分析比對運用; It records the color information for the automatic operation result of the decolorization reaction, provides the result estimation of the reaction using the same formula again, and provides the analysis and comparison application of the treatment effect;

(7)反應結果顏色; (7) The color of the reaction result;

係為脫色反應目標檢核顏色最終處理顏色,獲取的廢水顏色,作為處理效果分析及執行脫色反應目標記錄於廢水脫色反應自動運行資料庫中,作為日後廢水顏色自動運行比對最終運行目標顏色,其可提供AI智慧色彩模型演進技術分析比對目標,進行檢核廢水程序是否完成,或進一步進行修正補充操作程序。 It is the final treatment color of the decolorization reaction target inspection color, and the obtained wastewater color is recorded in the wastewater decolorization reaction automatic operation database as the treatment effect analysis and the decolorization reaction target. It can provide AI intelligent color model evolution technology to analyze and compare the target, check whether the wastewater program is completed, or further correct and supplement the operation program.

在運行過程中通過入口顏色的變化能即時依據廢水脫色反應自動運行資料庫記錄運行配方進行調整改變配方工藝,確認脫色完成性,可運用單槽批次多程序及多槽連接連續進行脫色反應運行操作進行動態運行調整完成脫色反應目標。 During the operation, through the change of the inlet color, the operation formula can be adjusted and changed according to the automatic operation database of the wastewater decolorization reaction, and the formula process can be adjusted to confirm the decolorization completion. The operation performs dynamic run adjustments to complete the destaining reaction target.

為實踐上述方法特別建立了一種廢水脫色反應自動追蹤運行控制系統,如圖2所示,其內容有: In order to practice the above method, an automatic tracking operation control system for wastewater decolorization reaction is specially established, as shown in Figure 2, and its contents are as follows:

(1)廢水輸入控制系統; (1) Wastewater input control system;

主要捕捉廢水引入操作控制方案,依據反應需求引入適當水量進行脫色反應,其為引入水泵、控制閥及液位元建構的輸入系統; It mainly captures wastewater and introduces it into the operation control scheme, and introduces appropriate water amount for decolorization reaction according to the reaction demand, which is an input system constructed by introducing water pump, control valve and liquid level element;

(2)廢水脫色反應功能執行系統; (2) Wastewater decolorization reaction function execution system;

係依據脫色反應功能需求來建置廢水脫色反應功能執行系統;考慮脫色反應操作程序建立,其主要可應用範圍有: The wastewater decolorization reaction function execution system is built according to the decolorization reaction function requirements; considering the establishment of the decolorization reaction operation procedure, its main applicable scopes are:

a.捕捉劑混凝脫色反應系統; a. Capture agent coagulation decolorization reaction system;

需投入混凝劑、絮凝劑、助凝劑等通過攪拌混合作用進行捕捉色料,達到凝絮及靜置沉降,由加藥控制計量單元、混合攪拌單元、及沉降過濾單元等組成; It is necessary to put in coagulant, flocculant, coagulant, etc. to capture the color material through stirring and mixing to achieve flocculation and static sedimentation. It is composed of a dosing control metering unit, a mixing and stirring unit, and a sedimentation filter unit;

b.氧化劑分解脫色反應系統; b. Oxidant decomposition decolorization reaction system;

採投入氧化劑反應分解色料,由氧化劑加藥單元、混合攪拌單元,溫控單元及過濾單元等組成,提供有效氧化反應操作; The oxidant is used to react and decompose the colorant, which is composed of an oxidant dosing unit, a mixing and stirring unit, a temperature control unit and a filtering unit, etc., to provide an effective oxidation reaction operation;

c.電解脫色反應系統; c. Electrolytic decolorization reaction system;

利用電極進行廢水電解破壞色料達到脫色目的,由電解反應單元、PH反應調整單元及混合氣浮單元等組成,有效混合提供最佳環境電解氧化脫色反應功能; The electrode is used for wastewater electrolysis to destroy the colorant to achieve the purpose of decolorization. It is composed of an electrolysis reaction unit, a pH reaction adjustment unit and a mixed air flotation unit, which are effectively mixed to provide the best environmental electrolytic oxidation decolorization reaction function;

d.電凝脫色反應系統; d. Electrocoagulation decolorization reaction system;

利用電極釋放金屬離子,進行氧化反應與凝結,捕捉廢水中色料,由電解反應單元、曝氣單元、中和及凝絮混合單元、靜置沉降單元、過濾分離單元等組成,提供有效脫色反應; The electrode is used to release metal ions, carry out oxidation reaction and coagulation, and capture color materials in wastewater. It consists of electrolysis reaction unit, aeration unit, neutralization and flocculation mixing unit, static sedimentation unit, filtration and separation unit, etc., providing effective decolorization reaction. ;

e.臭氧脫色反應系統; e. Ozone decolorization reaction system;

利用臭氧氧化能力進行廢水氧化脫色功能,由脫色反應曝氣單元、臭氧產生單元及排氣處理單元等組成,讓廢水與臭氧能均勻混合,進一步氧化反應,廢水脫色反應能有效實現。 The oxidative decolorization function of wastewater is carried out by utilizing the ozone oxidation ability. It consists of a decolorization reaction aeration unit, an ozone generation unit and an exhaust gas treatment unit, etc., so that the wastewater and ozone can be mixed evenly, and further oxidation reaction can be achieved. The wastewater decolorization reaction can be effectively realized.

(3)廢水資訊測量系統; (3) Wastewater information measurement system;

其作為廢水性質測量工具,提供廢水處理脫色操作重要反應條件資料,依據測量資訊自動尋求最佳處理工藝配方,測量資訊其內容包括廢水PH值、COD值、BOD值、水溫、導電度、鹽水濃度等,作為廢水脫色反應操作追蹤資訊,可為單一測量資訊或複數測量資訊,依據脫色反應要求追蹤條件進行測量; As a measuring tool for wastewater properties, it provides important reaction conditions for wastewater treatment and decolorization operations, and automatically seeks the best treatment process formula based on the measurement information. The content of the measurement information includes wastewater PH value, COD value, BOD value, water temperature, conductivity, brine Concentration, etc., as the tracking information of wastewater decolorization reaction operation, can be single measurement information or multiple measurement information, and the measurement is performed according to the tracking conditions required by the decolorization reaction;

(4)脫色反應追蹤測量系統; (4) Decolorization reaction tracking measurement system;

針對脫色應用需求用量依據反應需求進行管控,通過廢水反應量、流量,進行等比例藥劑量電力需求能量管控、反應時間追蹤管控,提供優化節能高效率運行; For decolorization applications, the amount of demand is controlled according to the reaction demand, and through the reaction volume and flow of wastewater, the power demand energy control and response time tracking control are carried out in equal proportions, so as to provide optimized energy-saving and high-efficiency operation;

(5)AI廢水顏色人工智慧自動追蹤運行管控系統; (5) AI wastewater color artificial intelligence automatic tracking operation control system;

係指標對廢水處理前顏色獲取及測量資訊進行收集,進一步通過脫色反應自動運行資料庫取得相近運行操作工藝配方,做為廢水脫色反應自動追蹤運行管控操作執行,通過有效運行記錄資訊及人工智慧顏色演進模型分析脫色反應結果,是否符合執行目標需求?更進一步針對處理效果記錄作為脫色反應自動運行資料庫的資料,提供未來脫色反應執行工藝,更可利用分析效果進行部份工藝配方的調整,讓脫色反應執行更順暢更有效率,通過廢水顏色及測量資訊能自行調整脫色反應運行工藝配方,實現廢水脫色反應自動追蹤運行管控操作目標; The system index collects the color acquisition and measurement information before wastewater treatment, and further obtains the similar operating operation process formula through the automatic operation database of the decolorization reaction, which is used as the automatic tracking operation control operation execution for the wastewater decolorization reaction, and records the information and artificial intelligence color through effective operation. The evolution model analyzes the results of the decolorization reaction, does it meet the requirements of the implementation target? Further, the treatment effect record is used as the data of the automatic operation database of the decolorization reaction, and the future decolorization reaction execution process can be provided, and the analysis effect can be used to adjust some process formulas, so that the decolorization reaction can be executed more smoothly and efficiently. The measurement information can adjust the process formula of the decolorization reaction operation by itself, and realize the automatic tracking operation management and control operation goals of the wastewater decolorization reaction;

解決原有廢水處理單一利用透光率色度作為脫色反應管控 資訊,忽略不同色料有不同條件運行配方,讓脫色反應可自動運行追蹤更有效率完成脫色反應;該AI廢水顏色人工智慧自動追蹤運行管控系統如圖4所示內容有: Solve the problem of using light transmittance and chromaticity as the control of decolorization reaction in the original wastewater treatment Information, ignoring that different colorants have different conditions for running formulas, so that the decolorization reaction can be automatically run and tracked to complete the decolorization reaction more efficiently; the AI wastewater color artificial intelligence automatic tracking operation control system is shown in Figure 4. Contents include:

a.操作顯示單元; a. Operation display unit;

係為系統人機操作介面,提供運行資料存取、設定操作介面、脫色反應系統機械參數調整設定介面、運行參數指引介面、廢水顏色讀取顯示介面、脫色反應運行資訊指引介面、脫色反應自動運行資料庫修正介面、脫色反應運行資料庫存取操作介面、廢水測量資訊顯示介面及顏色分析智慧顯示指引介面,其與脫色反應自動追蹤運行管理單元通過內部介面直接連接,可將脫色反應運行資訊顯示,提供操作人員操作指引操作依據; It is the system man-machine operation interface, providing operation data access, setting operation interface, decolorization reaction system mechanical parameter adjustment and setting interface, operation parameter guide interface, waste water color reading and display interface, decolorization reaction operation information guide interface, and automatic operation of decolorization reaction. The database correction interface, the decolorization reaction operation database access interface, the wastewater measurement information display interface and the color analysis smart display guide interface are directly connected with the decolorization reaction automatic tracking operation management unit through the internal interface, which can display the decolorization reaction operation information. Provide the operator with the operation guide and operation basis;

b.脫色反應自動追蹤運行管理單元; b. Decolorization reaction automatic tracking operation management unit;

係為脫色反應AI人工智慧顏色處理核心,其接收AI顏色追蹤單元之廢水顏色獲取資訊、廢水脫色反應顏色演進智慧模型分析、脫色反應智慧學習廢水顏色演進路徑,分析脫色反應效果演進資訊記錄,可將AI顏色追蹤單元資訊傳送於操作顯示單元顯示,讓操作人員查看脫色反應效果;另一連接於AI脫色反應設備運行單元,通過其脫色反應設備輸入/輸出介面獲取脫色反應廢水測量資訊、脫色反應量管控追蹤資料資訊、廢水測量資訊及廢水顏色反應資訊與廢水脫色反應運行工藝配方等資訊記錄,轉化成廢水脫色反應自動運行資料庫,提供未來廢水脫色反應運行自動搜尋配方依據;其脫色反應工藝配方取得,可利用廢水處理前測量資訊及顏色資訊作為脫色反應資料庫搜尋條件,取得最相近運行工藝配方,確保廢水脫色反應自動運行業效果,更可通過運行工藝配方之反應預 估顏色差異,分析出設備運行條件輔助設施修正,如使用觸媒、活性碳、電極材料更新操作依據,能清楚運行操作狀況;脫色反應自動追蹤運行管理單元與操作顯示單元可通過介面連接AI顏色追蹤單元及AI脫色反應設備運行單元,均採網路連接提供資料傳送接收通道脫色反應裝置,更可通過對外網路介面與其他工廠管理資訊站或其他相同系統相連; It is the core of decolorization reaction AI artificial intelligence color processing. It receives wastewater color acquisition information from AI color tracking unit, intelligent model analysis of wastewater decolorization reaction color evolution, decolorization reaction intelligent learning wastewater color evolution path, and analyzes decolorization reaction effect evolution information records. The AI color tracking unit information is transmitted to the operation display unit for display, allowing the operator to view the decolorization reaction effect; the other is connected to the AI decolorization reaction equipment operation unit, and the decolorization reaction wastewater measurement information and decolorization reaction are obtained through the input/output interface of the decolorization reaction equipment. Quantity control tracking data information, wastewater measurement information, wastewater color reaction information and wastewater decolorization reaction operation process formula and other information records are converted into the automatic operation database of wastewater decolorization reaction, which provides the basis for automatic search formula for future wastewater decolorization reaction operation; its decolorization reaction process For formula acquisition, the measurement information and color information before wastewater treatment can be used as the search conditions for the decolorization reaction database to obtain the most similar operating process formula to ensure the automatic operation effect of the wastewater decolorization reaction. Estimate the color difference, analyze the equipment operating conditions and auxiliary facilities correction, such as the use of catalysts, activated carbon, electrode materials to update the operating basis, can clearly understand the operating conditions; the decolorization reaction is automatically tracked. The operation management unit and the operation display unit can be connected to the AI color through the interface Both the tracking unit and the AI decolorization reaction equipment operation unit use network connections to provide data transmission and reception channels for decolorization reaction devices, and can also be connected to other factory management information stations or other similar systems through external network interfaces;

c. AI脫色反應運行單元; c. AI decolorization reaction operation unit;

係指標對脫色反應的運行控制及測量資料管控操作中心提供系統操作管控的脫色反應設備及測量輸入輸出介面,與系統中的各項檢核資訊測量儀器及運行管控系統相連,進行脫色反應系統運行控制及資訊收集,將運行資訊與測量資訊通過網路介面與脫色反應自動追蹤運行管理單元連接; Operation control and measurement data management and control of decolorization reaction by indicators. The operation center provides decolorization reaction equipment and measurement input and output interface for system operation and control. Control and information collection, connect the operation information and measurement information to the decolorization reaction automatic tracking operation management unit through the network interface;

該脫色反應設備及測量輸入/輸出介面主要連接管控內容有: The main connection and control contents of the decolorization reaction equipment and the measurement input/output interface are:

(1)廢水輸入控制連接介面; (1) Wastewater input control connection interface;

提供廢水輸入運行測量管控,其可依需求進行廢水引入流量、液位元、反應容量等輸送資料資訊; Provide the measurement and control of wastewater input operation, which can carry out information such as wastewater introduction flow, liquid level, reaction capacity, etc. as required;

(2)廢水脫色反應執行連接介面; (2) Wastewater decolorization reaction execution connection interface;

提供反應系統需求運行控制操作介面,可以脫色反應系統要求進行設備管控資訊及測量資訊讀取傳送及記錄操作通道,讓脫色反應系統功能能正確運行操作; Provide the operation control interface of reaction system requirements, which can read, transmit and record operation channel of equipment control information and measurement information required by decolorization reaction system, so that the function of decolorization reaction system can operate correctly;

(3)廢水資訊測量連接介面; (3) Wastewater information measurement connection interface;

提供廢水脫色反應特徵影響資料,依脫色反應方法需求來建置,能截取多種影響脫色反應功能資料資訊,更可通過資料資訊 導引搜尋脫色反應自動追蹤運行資料庫,取得優化工藝配方,執行脫色反應; Provides information on the characteristics of wastewater decolorization reaction. It can be built according to the needs of the decolorization reaction method. It can intercept various data and information that affect the decolorization reaction function. Guided search for the decolorization reaction to automatically track the operation database, obtain the optimized process formula, and execute the decolorization reaction;

(4)脫色反應量追蹤測量連接介面; (4) Decolorization reaction quantity tracking measurement connection interface;

脫色反應量追蹤測量系統,系針對脫色反應工藝配方要求進行追蹤管控操作,通過測量資料能清楚投入脫色反應工藝配方投入時機及用量管控,更可通過反應時間與反應殘量測量追蹤反應過程脫色反應效果,是否符合脫色反應預期?通過測量資料資訊追蹤脫色反應效果,實現優化自動化運行操作目標,當脫色反應偏離預期效果時,即是反應操作需要調整,如反應觸媒鈍化需更新、反應電極需要調整更新、過濾器需清洗等,確保脫色反應運行正常化,從脫色反應量測量資料得到調整更換操作信號; The decolorization reaction volume tracking measurement system is used to track and control the requirements of the decolorization reaction process formula. Through the measurement data, the input timing and dosage control of the decolorization reaction process formula can be clearly determined, and the decolorization reaction during the reaction process can be tracked through the measurement of reaction time and reaction residual amount. Does the effect meet the expectations of the decolorization reaction? The decolorization reaction effect is tracked by measuring data information to achieve the goal of optimizing the automatic operation operation. When the decolorization reaction deviates from the expected effect, the reaction operation needs to be adjusted, such as the passivation of the reaction catalyst needs to be updated, the reaction electrode needs to be adjusted and updated, and the filter needs to be cleaned, etc. , to ensure the normalization of the decolorization reaction, and obtain the adjustment and replacement operation signal from the measurement data of the decolorization reaction;

(5)廢水輸出控制連接介面; (5) Wastewater output control connection interface;

廢水輸出控制系統系針對脫色反應後的廢水,進一步移出脫色反應系統操作,讓脫色反應後的廢水能回收利用或進行安全排放,管控處理後的廢水運行操作。 The wastewater output control system is for the wastewater after the decolorization reaction, and further removes the decolorization reaction system to operate, so that the wastewater after the decolorization reaction can be recycled or safely discharged, and the operation of the treated wastewater can be controlled.

通過上述輸入/輸出介面連接即可完成脫色反應系統控制,能實現廢水脫色反應追蹤運行目的。 The control of the decolorization reaction system can be completed through the above-mentioned input/output interface connection, and the tracking operation purpose of the wastewater decolorization reaction can be realized.

d. AI顏色追蹤單元; d. AI color tracking unit;

AI顏色追蹤單元系針對廢水脫色反應過程對廢水顏色變化進行獲取分析,通過內部RGB顏色資料庫瞭解廢水顏色資訊,識別廢水顏色及色度變化,進一步將脫色反應過程中顏色變化之演進方案記錄分析,通過智慧學習分析能判斷預估廢水脫色反應顏色變化路徑,可通過反應時間及顏色的演進分析脫色反應效果,更進一步通過與脫色反應自動追蹤運行管理單元結合,讓廢水顏色與測量資 訊及脫色反應工藝配方結合,建立脫色反應自動追蹤運行資料庫,根據歷史記錄運行資料分析實現AI人工智慧自動運行目標,通過本單元處理前顏色讀取結合廢水測量資訊,即可在脫色反應自動追蹤運行資料庫中找到優化處理工藝配方,能自動導引脫色反應運行,實現自動運行目標;AI顏色追蹤單元有網路連接介面與脫色反應自動追蹤管理單元相連,另顏色獲取介面可連接顏色獲取裝置讀取廢水之顏色資訊,其可通過網路與顏色獲取裝置連接取得廢水顏色資訊,取得廢水顏色資訊通過網路傳送至脫色反應自動追蹤運行管理單元,進行顏色資訊整合及顯示與記錄進行脫色反應之廢水顏色追蹤操作工具; The AI color tracking unit acquires and analyzes the color change of wastewater in the process of wastewater decolorization reaction, understands wastewater color information through the internal RGB color database, identifies the color and chromaticity changes of wastewater, and further records and analyzes the evolution plan of color changes during the decolorization reaction process. Through intelligent learning and analysis, the color change path of wastewater decolorization reaction can be judged and estimated, and the effect of decolorization reaction can be analyzed through the evolution of reaction time and color. Furthermore, by combining with the automatic tracking operation management unit of decolorization reaction, the color of wastewater can be correlated with measurement information. Combining the information with the decolorization reaction process formula, establishes an automatic tracking operation database of the decolorization reaction, and realizes the automatic operation goal of AI artificial intelligence according to the analysis of the historical record operation data. The optimized processing formula is found in the tracking operation database, which can automatically guide the decolorization reaction operation and achieve the automatic operation goal; the AI color tracking unit has a network connection interface to connect with the decolorization reaction automatic tracking management unit, and the color acquisition interface can be connected to the color acquisition interface. The device reads the color information of the wastewater, which can be connected to the color acquisition device through the network to obtain the color information of the wastewater, and the obtained color information of the wastewater is transmitted to the decolorization reaction automatic tracking operation management unit through the network, and the color information is integrated, displayed and recorded for decolorization. Reaction wastewater color tracking operation tool;

通過上述單元組合即能完成AI廢水顏色人工智慧追蹤管控系統,提供廢水脫色反應操作運用。 Through the combination of the above units, the AI wastewater color artificial intelligence tracking and control system can be completed, and the operation and application of wastewater decolorization reaction can be provided.

(6)廢水輸出控制系統; (6) Wastewater output control system;

係針對脫色反應完成的脫色水移出反應系統外,可依反應操作需求將脫色水移出系統。 It is designed to remove the decolorized water from the reaction system after the decolorization reaction is completed, and the decolorized water can be removed from the system according to the requirements of the reaction operation.

通過上述系統組合即可建立廢水脫色反應自動追蹤運行管控系統實現廢水脫色反應自動化運行目標,其可以由單一反應系統批次運行,更可多組反應系統串聯組合,通過廢水引入流量控制,進行多組管控作運行模式。 Through the above system combination, an automatic tracking operation management and control system for wastewater decolorization reaction can be established to achieve the goal of automatic operation of wastewater decolorization reaction. Group control is the operating mode.

一種廢水脫色反應自動追蹤運行管控操作方法與系統之實施程序如圖5所示其內容有: An implementation procedure of an automatic tracking operation management and control operation method and system for wastewater decolorization reaction is shown in Figure 5. The contents are as follows:

(1)廢水引入程序; (1) Wastewater introduction procedures;

係將廢水引入廢水脫色反應自動追蹤運行管控作業系統中,依據脫色反應方案將廢水引入系統中,其可為固定量的批次處 理方案或流量控制的連續操作方案來引入廢水; The wastewater is introduced into the automatic tracking operation management and control operation system of the wastewater decolorization reaction, and the wastewater is introduced into the system according to the decolorization reaction plan, which can be a fixed amount of batch processing wastewater management scheme or continuous operation scheme with flow control;

(2)廢水資訊測量程序; (2) Wastewater information measurement procedures;

在脫色反應執行前,將影響廢水脫色反應資料擷取出來,作為脫色反應執行導引運算元據,在批次反應方案下是擷取脫色反應前測量資訊,而在連續反應時則截取反應前端的廢水測量資訊,脫色反應自動搜尋工藝配方導引資料資訊,其資訊可為PH值、溫度值、導電度、BOD、COD、含鹽濃度等影響脫色反應因素,可作為工藝配方優先選擇操作導引資訊; Before the decolorization reaction is performed, the data that affects the decolorization reaction of the wastewater are extracted and used as the guiding calculation data for the decolorization reaction. In the batch reaction scheme, the measurement information before the decolorization reaction is captured, and in the continuous reaction, the front end of the reaction is intercepted. The waste water measurement information, the decolorization reaction automatically searches the process formula guide information, and the information can be PH value, temperature value, conductivity, BOD, COD, salt concentration and other factors that affect the decolorization reaction, which can be used as the process formula. citing information;

(3)廢水脫色反應顏色截取程序; (3) Color interception procedure of wastewater decolorization reaction;

脫色反應前進行廢水顏色獲取,作為脫色反應工藝配方自動選擇導引資訊,在批次反應操作系以脫色反應前廢水顏色獲取資訊來作為工藝配方自動選擇操作導引資訊,而在連續反應時則是反應前端引入的廢水顏色資訊作為工藝配方自動選擇操作導引資訊,可以通過顏色獲取進行廢水脫色反應自動追蹤運行管控操作,進行脫色反應記錄,進一步將運行記錄轉化建立脫色反應自動運行資料庫,以廢水顏色及測量資訊作為搜尋操作導引資訊,通過廢水顏色及測量資料搜尋最相近處理工藝配方;通過處理成果記錄分析,建立人工智慧自動運行之脫色反應自動運行資料庫,讓廢水進行脫色反應能自動取得配方工藝追蹤處理效果,實現AI智慧化廢水脫色反應自動追蹤運行管控操作方法; Before the decolorization reaction, the color of the wastewater is obtained, and it is automatically selected as the guide information for the process formula of the decolorization reaction. In the batch reaction operation, the color of the wastewater before the decolorization reaction is used as the process formula to automatically select the operation guide information. The wastewater color information introduced in the front-end of the reaction is used as the process recipe automatic selection operation guide information. It can automatically track the operation control operation of the wastewater decolorization reaction through color acquisition, record the decolorization reaction, and further convert the operation record to establish the decolorization reaction automatic operation database. Using wastewater color and measurement information as the search operation guide information, search for the most similar treatment process formula through wastewater color and measurement data; through the record analysis of treatment results, establish an automatic operation database of decolorization reaction automatically operated by artificial intelligence, so that wastewater can undergo decolorization reaction It can automatically obtain the effect of formula process tracking and treatment, and realize the automatic tracking operation control operation method of AI intelligent wastewater decolorization reaction;

(4)建立與搜尋脫色反應工藝配方程序; (4) Establish and search for the decolorization reaction process formula program;

取得廢水測量資訊及顏色資訊即能通過測量資料及顏色對脫色反應自動運行資料庫搜尋比對,尋找相近工藝配方載入脫色反應系統自動進行脫色反應處理操作,亦可通過測量資料及廢水顏色 重新輸入運行工藝配方進行脫色反應操作,在其反應操作結果,可以通過運行結果記錄直接建立脫色反應自動運行資料庫之工藝配方,能清楚脫色反應前後效果,作為日後相同條件運行操作之配方依據; After obtaining wastewater measurement information and color information, you can automatically run the database search and comparison through the measurement data and color to decolorization reaction, find similar process formulas and load them into the decolorization reaction system to automatically perform decolorization reaction treatment operations. Re-input the running process formula for decolorization reaction operation. In the reaction operation result, the process formula of the decolorization reaction automatic operation database can be directly established through the operation result record, and the effect before and after the decolorization reaction can be clearly understood, which can be used as the formula basis for the operation under the same conditions in the future;

(5)脫色反應執行程序; (5) decolorization reaction execution program;

取得工藝配方後就依據工藝配方條件運行脫色反應,進行相關反應環境建立,如開始攪拌裝置調整水溫、PH調整、投入反應觸媒等,讓脫色方法環境實現優化操作,再來進行脫色反應量運行控制,依脫色方法控制適當反應量參數進行脫色反應操作,通過處理量的需求進行同比例脫色反應量供應,可依反應時間安排投入,讓反應量可為控制電壓、控制電流、臭氧量、空氣量、氧化劑量、捕捉劑量、混凝劑量等依脫色反應需求供應,依反應需求進行時間批量、比例需求量、總量等投入; After the process formula is obtained, the decolorization reaction is run according to the process formula conditions, and the relevant reaction environment is established, such as starting the stirring device to adjust the water temperature, pH adjustment, inputting the reaction catalyst, etc., so that the decolorization method environment can realize optimal operation, and then carry out the decolorization reaction volume Operation control, control the appropriate reaction volume parameters according to the decolorization method to carry out the decolorization reaction operation, and supply the decolorization reaction volume in the same proportion according to the demand of the processing volume. Air volume, oxidant volume, capture dose, coagulation dose, etc. are supplied according to the decolorization reaction demand, and the time batch, proportional demand, and total amount are input according to the reaction demand;

(6)脫色反應追蹤程序; (6) Decolorization reaction tracking program;

通過反應程序操作,進行脫色反應量追蹤,驗證脫色反應效果,確認脫色反應執行時間、脫色反應量、反應物殘量,確保反應程序落實,如脫色氧化反應氧化劑是否百分百反應完成作為程序結束依據; Through the operation of the reaction program, track the amount of decolorization reaction, verify the effect of the decolorization reaction, confirm the execution time of the decolorization reaction, the amount of the decolorization reaction, and the residual amount of the reactants, and ensure the implementation of the reaction program. in accordance with;

(7)脫色反應後顏色採樣比對程序; (7) color sampling comparison program after decolorization reaction;

脫色反應後顏色可通過顏色獲取裝置讀取反應後脫色水顏色,通過AI顏色識別單元比對最終處理顏色,進一步瞭解顏色差異是否符合配方預期,作為判斷效果依據,將本次運行工藝配方資訊結合廢水處理前後顏色及廢水測量資訊,建立廢水脫色反應自動運行資料庫,當未能符合最終處脫色標準時,則需回到搜尋脫色反 應工藝配方程序再次進行脫色反應運行操作,直到達到脫色反應要求才完成,上述是批次反應操作方案,如採用連續操作方案,則是利用引出之廢水顏色作為處理效果,該顏色是下個處理常式的入口顏色,當入口顏色改變時可以通過入口顏色變化搜尋調整處理工藝配方,實現全自動化脫色反應運行目標; After the decolorization reaction, the color of the decolorized water after the reaction can be read by the color acquisition device, and the final processed color can be compared through the AI color recognition unit to further understand whether the color difference meets the formula expectations. Color and wastewater measurement information before and after wastewater treatment, and establish a database for automatic operation of wastewater decolorization reaction. The decolorization reaction operation operation should be carried out again according to the process formula program, and the decolorization reaction operation will not be completed until the decolorization reaction requirements are met. The above is the batch reaction operation plan. If the continuous operation plan is adopted, the color of the extracted wastewater is used as the treatment effect, and this color is the next treatment. Regular inlet color, when the inlet color changes, you can search and adjust the processing formula through the inlet color change to achieve the goal of fully automated decolorization reaction operation;

(8)脫色反應完成程序; (8) decolorization reaction completion procedure;

通過上述符合脫色反應最終顏色目標,即可將脫色反應後廢水進一步回收利用或進行無害排放。 By meeting the final color target of the decolorization reaction above, the wastewater after the decolorization reaction can be further recycled or discharged harmlessly.

一種廢水脫色反應自動追蹤運行操作方法及系統之實施例為棉染廢染液脫色反應回用系統,棉染廢水含有大量元明粉及純鹼屬於鹼性廢水,其脫色反應采雙氧水活性碳催化反應系統,如圖6所示,其內容有: An embodiment of an operation method and system for automatic tracking operation of wastewater decolorization reaction is a system for decolorization reaction and reuse of cotton dyeing waste dye liquor. Cotton dyeing wastewater contains a large amount of sodium cyanate and soda ash, which belong to alkaline wastewater, and its decolorization reaction adopts hydrogen peroxide activated carbon catalytic reaction. The system, as shown in Figure 6, contains:

(1)廢水引入控制系統由P1廢水泵及L液位計組成,將100廢水通過P1廢水泵引入1脫色反應槽,通過L液位計可以依批次需求引入固定水量進行批次脫色反應,當達到L液位計要求時,即停止引入廢水。 (1) The waste water introduction control system is composed of P1 waste water pump and L level gauge. 100 waste water is introduced into 1 decolorization reaction tank through P1 waste water pump. Through the L level gauge, a fixed amount of water can be introduced according to batch requirements for batch decolorization reaction. When the requirement of the L level gauge is reached, the introduction of waste water is stopped.

(2)廢水脫色反應混合系統由1脫色反應槽、M反應攪拌機及H保溫加熱器、60雙氧水加藥裝置、50酸加藥裝置等組成;提供棉染廢水進行脫色反應混合操作,通過M反應攪拌機運行讓廢水攪拌,將活性碳從40活性碳投入口引入廢水中,廢水即能與活性碳充份混合反應,為要求廢水脫色反應條件符合最佳操作,通過H保溫加熱器,讓廢水可以維持固定反應溫度,通過PH控制可將廢水中和將純鹼轉化元明粉作為助染劑,讓處理後脫色鹽水能回工藝利用。 (2) The waste water decolorization reaction mixing system is composed of 1 decolorization reaction tank, M reaction mixer and H insulation heater, 60% hydrogen peroxide dosing device, 50% acid dosing device, etc.; cotton dyeing wastewater is provided for decolorization reaction mixing operation, through M reaction The mixer runs to stir the wastewater, and the activated carbon is introduced into the wastewater from the 40 activated carbon input port, and the wastewater can be fully mixed and reacted with the activated carbon. Maintaining a fixed reaction temperature, the waste water can be neutralized by PH control, and the soda ash can be converted into Yuan Ming powder as a dyeing aid, so that the decolorized brine after treatment can be returned to the process for utilization.

(3)廢水資訊測量系統,係由Q鹽水濃度計、PH計、T溫度感測器、3雙氧水濃度感知器及5顏色獲取裝置組成;其中5顏色獲取裝置、PH計、3雙氧水濃度感知器等須通過P4採樣泵抽取反應廢水追蹤測量,通過溫度計可清楚引入廢水濃度及控制反應時操作溫度,通過與H保溫加熱器作用保持反應過程溫度可依工作要求操作較佳範圍30~65℃間進行反應;Q鹽水濃度計是可測量廢水中的含鹽量,其會影響脫色反應功能,可作為搜尋配方指引參數;PH計可作為酸中和反應控制,提供元明粉轉化控制操作工具,其轉化機制為 (3) Wastewater information measurement system, which is composed of Q brine concentration meter, PH meter, T temperature sensor, 3 hydrogen peroxide concentration sensors and 5 color acquisition devices; among which 5 color acquisition devices, PH meter, 3 hydrogen peroxide concentration sensors It is necessary to use the P4 sampling pump to extract the reaction wastewater for tracking measurement. The temperature of the wastewater can be clearly introduced through the thermometer and the operating temperature during the reaction can be controlled. The temperature of the reaction process can be maintained by interacting with the H insulation heater. Carry out the reaction; Q brine concentration meter can measure the salt content in wastewater, which will affect the decolorization reaction function, and can be used as a guide parameter for searching formula; Its transformation mechanism is

Na2CO3+H2SO4 → Na2SO4+CO2+H2O Na 2 CO 3+ H 2 SO 4 → Na 2 SO 4+ CO 2 +H2O

5顏色獲取裝置為數位攝影機,可輕易獲取廢染液脫色反應前之顏色圖像,瞭解顏色深淺及色相,可以通過攝影RGB圖像分析出廢水顏色資訊,作為處理前搜尋處理配方依據,這是與一般色度計不同的操作方案,色度計所進行是水的透光率,通過稀釋來取得色度可忽略了有色相問題,不同的色相需求的反應工藝是不相同的,要實現最有效率反應需要從最優條件來進行,並非統一模式,通過5顏色獲取裝置能追蹤脫色反應過程顏色變化及過程需要時間,通過大量運行資料顏色AI自動識別訓練,可以自動分析出最佳工藝配方,實現自動運行操作目標。3雙氧水濃度感知器提供雙氧水反應控制工具,利用3雙氧水濃度感知器追蹤投入雙氧水反應狀況及檢測雙氧水殘餘量分析反應操作濃度控制及反應時間的追蹤,雙氧水作用是否達到預期目標,提供反應追蹤操作工具。 5 The color acquisition device is a digital camera, which can easily acquire the color image of the waste dye solution before the decolorization reaction, understand the color depth and hue, and analyze the color information of the wastewater through the photographic RGB image, which can be used as the basis for searching for the treatment formula before treatment. Different from the general colorimeter, the colorimeter is based on the light transmittance of water, and the chromaticity obtained by dilution can ignore the problem of hue. The reaction process required for different hues is different. Efficient reaction needs to be carried out from the optimal conditions, not a unified mode. The 5-color acquisition device can track the color change of the decolorization reaction process and the time required for the process. Through the automatic color recognition training of a large number of operating data, the optimal process formula can be automatically analyzed. , to achieve the goal of automatic operation. 3 Hydrogen peroxide concentration sensor Provides a hydrogen peroxide reaction control tool, uses the 3 hydrogen peroxide concentration sensor to track the reaction status of the input hydrogen peroxide and detect the residual amount of hydrogen peroxide Analysis reaction operation Concentration control and reaction time tracking, whether the effect of hydrogen peroxide achieves the expected target, provides reaction tracking operation tools .

(4)AI廢水識別自動追蹤運行系統,是作為脫色反應控制核 心,連接脫色反應設備系統,進行運行控制,其內容存有大量運行追蹤資料與廢水圖像及測量資訊結合建立脫色反應自動運行資料庫有存在系統內,作為日後分析執行操作依據;在廢水引入後能通過廢水資訊測量系統取得廢水顏色、鹽量濃度、廢水溫度、PH值等資訊,可以通過自動搜尋方式,直接取得運行通過記錄工藝配方,來進行廢水脫色反應任務,取得工藝配方後,即可依據配方操作進行脫色反應輔助操作,先將純鹼中和形成元明粉,通過PH計及50酸加藥裝置與M反應攪拌機混合來進行,進一步將廢水溫度調整到反應需求溫度,通過M反應攪動機及H保溫加熱器運行,把廢水提升到反應溫度再進一步通過60雙氧水加藥裝置引入雙氧水進行脫色氧化反應,該雙氧水在活性碳催化下形成OH自由基,能快速破壞染料結構,進一步達到脫色目標,通過投入雙氧水濃度控制,經時間過程反應追蹤雙氧水殘餘,判斷雙氧水反應程序是否完成,進一步結合顏色獲取通過運行追蹤記錄雙氧水投入量、反應時間及顏色變化追蹤脫色反應效果,到符合脫色要求顏色,進一步運用排水系統將2脫色水引出系統回用,可以得到迴圈利用目標;該脫色反應運行資訊能記錄分析進一步存入脫色反應自動運行資料庫,作為日後脫色反應工藝配方,更可利用大資料的顏色分析演算,修正新工藝配方,提升脫色反應效益。 (4) AI wastewater identification automatic tracking operation system is used as the decolorization reaction control core It is connected to the decolorization reaction equipment system for operation control. The content contains a large amount of operation tracking data combined with wastewater images and measurement information to establish a decolorization reaction automatic operation database. It is stored in the system as a basis for future analysis and execution; Afterwards, the wastewater color, salt concentration, wastewater temperature, PH value and other information can be obtained through the wastewater information measurement system, and the operation can be directly obtained through the automatic search method. By recording the process formula, the wastewater decolorization reaction task can be performed. The auxiliary operation of decolorization reaction can be carried out according to the formula operation. First, the soda ash is neutralized to form Yuanming powder, which is mixed with the M reaction mixer through the pH meter and 50 acid dosing device, and the waste water temperature is further adjusted to the reaction demand temperature. The agitator and the H insulation heater are operated, the wastewater is raised to the reaction temperature, and then hydrogen peroxide is introduced into the hydrogen peroxide dosing device for decolorization and oxidation reaction. The hydrogen peroxide forms OH radicals under the catalysis of activated carbon, which can quickly destroy the dye structure. The decolorization target is controlled by the concentration of hydrogen peroxide input, and the residual hydrogen peroxide is tracked through the time course reaction to judge whether the hydrogen peroxide reaction procedure is completed. Further, combined with the color acquisition, the input amount of hydrogen peroxide, the reaction time and the color change are tracked and tracked to track the decolorization reaction effect to meet the decolorization requirements. Further use the drainage system to lead the 2 decolorization water out of the system for reuse, and the loop utilization target can be obtained; the decolorization reaction operation information can be recorded and analyzed and further stored in the decolorization reaction automatic operation database, which can be used as the decolorization reaction process formula in the future. Color analysis and calculation of big data, revise the new process formula, and improve the efficiency of decolorization reaction.

(5)脫色鹽水引出系統係由1脫色反應槽下方之出口連接P2出水泵及20脫色水過濾器組成,可將脫色反應後脫色水引出通過20脫色水過濾器將廢水中殘渣與活性碳濾出可經V2過濾排放閥引出系統,在脫色水引出後可以再引入廢水進行下一回脫色反應。 (5) The decolorization brine extraction system is composed of 1 decolorization reaction tank connected to the outlet of P2 outlet pump and 20 decolorization water filters, which can lead out the decolorized water after the decolorization reaction through the 20 decolorization water filter to filter the residue in the wastewater and activated carbon filter. The effluent can be led out of the system through the V2 filter discharge valve, and after the decolorized water is led out, the wastewater can be introduced for the next decolorization reaction.

(6)活性碳觸媒引出系統系1脫色反應槽底部連接V1活性碳出口閥、10活性碳過濾器及P3活性碳濾水泵組成;運用AI脫色廢水識別自動追蹤運行系統進行脫色反應運行追蹤,當運行測量雙氧水使用量與反應時間變化,當用量與時間與配方相同時脫色反應顏色仍無法脫除時,則是活性碳的活性減弱,需增加雙氧水用量及反應時間,通過管控偏離即能清楚更新活性碳時機,原有活性碳必須移出反應系統可通過V1活性碳出口閥開啟,讓脫色反應槽底部水及活性碳引入10活性碳過濾器,將活性碳濾出再生而回用,濾出的脫色水可結合P3活性碳濾水泵引出系統回用。 (6) The activated carbon catalyst extraction system is composed of 1 decolorization reaction tank connected to the bottom of the V1 activated carbon outlet valve, 10 activated carbon filters and P3 activated carbon filter water pump; the AI decolorization wastewater identification automatic tracking operation system is used to track the operation of the decolorization reaction, When the amount of hydrogen peroxide used and the reaction time change during operation, when the decolorization reaction color cannot be removed when the amount and time are the same as the formula, the activity of the activated carbon is weakened, and the amount and reaction time of hydrogen peroxide need to be increased, which can be clear by controlling the deviation. When the activated carbon is updated, the original activated carbon must be removed from the reaction system. It can be opened through the V1 activated carbon outlet valve, so that the water and activated carbon at the bottom of the decolorization reaction tank are introduced into the 10 activated carbon filter, and the activated carbon is filtered out and regenerated and reused. The decolorized water can be combined with the P3 activated carbon filter water pump to lead out the system for reuse.

Claims (7)

一種廢水脫色反應自動追蹤運行操作方法,其特徵在於,包括以下步驟: An automatic tracking operation method for wastewater decolorization reaction, characterized in that it comprises the following steps: (1)利用顏色獲取裝置結合AI人工智慧顏色辨識主機作為廢水顏色獲取輸入工具; (1) Using the color acquisition device combined with the AI artificial intelligence color recognition host as an input tool for wastewater color acquisition; 廢水的顏色可以通過顏色獲取裝置進行顏色獲取,進一步引入AI智慧顏色辨識主機,利用RBG顏色分析圖像獲取廢水圖像顏色色階,進一步確認廢水色彩模型作為脫色處理分析依據,該顏色獲取裝置可為數位攝影機、數位相機或分光儀,用來獲取廢水顏色; The color of wastewater can be obtained through the color acquisition device, and the AI smart color recognition host is further introduced to obtain the color level of the wastewater image by using the RBG color analysis image, and further confirm the wastewater color model as the basis for decolorization treatment analysis. The color acquisition device can is a digital camera, digital camera or spectrometer used to obtain the color of wastewater; (2)利用廢水測量資料及顏色作為脫色反應工藝配方搜尋載入的工具; (2) Utilize wastewater measurement data and color as a tool for searching and loading the decolorization reaction process formula; 運用廢水測量資料及顏色資訊作為廢水處理搜尋配方依據,其測量資料會影響脫色反應效率因素如廢水含鹽濃度、PH值、BOD值、COD值、導電度、水溫、色度等相關資訊,對於顏色可為紅、黃、綠、黑、白等色及混合衍生顏色,其對氧化反應量的需求不相同,通過廢水測量資料及顏色作為工具搜尋廢水脫色反應自動運行資料庫的精准資料,能實現更有效率的廢水脫色反應自動運行操作; Use wastewater measurement data and color information as the basis for wastewater treatment to search for formulations. The measurement data will affect the decolorization reaction efficiency factors such as wastewater salt concentration, PH value, BOD value, COD value, conductivity, water temperature, chromaticity and other related information. For colors such as red, yellow, green, black, white, and mixed derived colors, which have different requirements for the amount of oxidation reaction, the wastewater measurement data and color are used as tools to search for accurate information on the automatic operation database of wastewater decolorization reaction. It can realize more efficient automatic operation of wastewater decolorization reaction; (3)利用廢水脫色反應運行記錄作為建立廢水脫色反應自動運行資料庫的資訊來源; (3) Utilize the operation record of wastewater decolorization reaction as the information source for establishing the automatic operation database of wastewater decolorization reaction; 廢水脫色反應自動運行資料庫系將廢水測量資料及顏色資訊內容併入運行記錄,將運行記錄轉化至廢水脫色反應自動運行資料庫,提供未來廢水處理前,運用測量資料與顏色資訊進行比對,在廢水脫色反應自動運行資料庫中,尋求相同測量資料及顏色資訊或相似工藝配方,作為廢水脫色反應執行運作工藝配方,實現廢水脫色反應自動運行操作目標; The automatic operation database of wastewater decolorization reaction incorporates the content of wastewater measurement data and color information into the operation record, and converts the operation record into the automatic operation database of wastewater decolorization reaction. In the automatic operation database of wastewater decolorization reaction, seek the same measurement data and color information or similar process formula as the operation process formula of wastewater decolorization reaction, so as to realize the operation target of automatic operation of wastewater decolorization reaction; (4)利用反應前後顏色比對廢水脫色反應自動運行資料庫顏色變化記 錄差異作為脫色配方修正工具; (4) Using the color comparison before and after the reaction to compare the color change records of the automatic operation database of the wastewater decolorization reaction Record the difference as a decolorization formula correction tool; 廢水脫色反應條件需要依據廢水來源變動進行修正並導入正確運行配方,當廢水來源變動時,需要通過配方變動加以修正,而在處理後顏色變動時,也需依據處理效果進行反應量修正;通過每個段落修正或批次作多回修正,才能實現廢水處理最佳運行操作模式,通過反應顏色工具修正才能確認脫色反應操作落實;廢水脫色反應可為單一批次操作及多段多設備串聯操作方案,單一批次操作需多程序多顏色修正工藝配方,多段多設備串聯時,在每個設備前後進行配方修正;通過引入廢水顏色變化進行工藝配方修正,實現有效廢水脫色反應自動修正方案,由於廢水是多變彈性組合,顏色及濃度隨時有變化,需要適時測量追蹤廢水性質及顏色,依據廢水條件進行工藝配方修正,才能落實廢水脫色反應目標; The reaction conditions of wastewater decolorization need to be corrected according to the change of wastewater source and imported into the correct operation formula. When the source of wastewater changes, it needs to be corrected by the change of the formula, and when the color changes after treatment, it is also necessary to correct the reaction amount according to the treatment effect; The best operation mode of wastewater treatment can be realized by correcting one paragraph or making multiple batches of corrections. Only by correcting the reaction color tool can confirm the implementation of the decolorization reaction operation; A single batch operation requires multiple programs and multiple colors to correct the process formula. When multiple stages and multiple equipment are connected in series, the formula correction is performed before and after each equipment; the process formula correction is carried out by introducing the color change of the wastewater, and the automatic correction scheme of the effective wastewater decolorization reaction is realized. Variable and elastic combination, color and concentration change at any time, it is necessary to measure and track the nature and color of wastewater, and correct the process formula according to wastewater conditions, in order to achieve the goal of wastewater decolorization reaction; (5)利用引入廢水資訊及顏色變化追蹤,調整運行工藝配方,建立優化廢水脫色反應追蹤調整運行工具; (5) Utilize the introduction of wastewater information and color change tracking, adjust the operation process formula, and establish a tracking and adjustment operation tool for optimizing the wastewater decolorization reaction; 廢水脫色反應運行因廢水來源受到工廠工藝影響無法統一性質、顏色及濃度,廢水脫色反應工藝配方需相對調整; The operation of wastewater decolorization reaction cannot be unified in nature, color and concentration because the source of wastewater is affected by the factory process, and the process formula of wastewater decolorization reaction needs to be adjusted relatively; (6)利用廢水脫色反應自動運行顏色變化資訊記錄,建立廢水脫色反應顏色演進圖像,作為脫色反應導引識別操作工具; (6) Utilize the waste water decolorization reaction to automatically run the color change information record, establish the color evolution image of the waste water decolorization reaction, and use it as a decolorization reaction guidance and identification operation tool; 利用廢水測量資料及顏色資訊搜尋廢水脫色反應自動運行資料庫配方時,即能清楚對應廢水脫色反應前顏色,處理段落時間及反應後顏色預估,通過多段或多程序執行成果,即能清楚每個段落程序顏色圖像變化及處理時間分佈狀態,可作為脫色反應導引操作工具,通過AI人工智慧色彩模型演進分析,進一步瞭解每個段落處理前後顏色變化資訊,通過AI人工智慧色彩模型識別能清楚預估處理顏色變化自動修正工藝配 方,作為導引廢水脫色反應段落及程序操作的工具; When using the wastewater measurement data and color information to search for the recipe of the automatic operation database of wastewater decolorization reaction, the color before the corresponding wastewater decolorization reaction, the processing time and the color estimation after the reaction can be clearly understood. The color image change and processing time distribution status of each paragraph program can be used as a guide operation tool for decolorization reaction. Through the evolution analysis of AI artificial intelligence color model, we can further understand the color change information of each paragraph before and after processing. Clearly predict and process color changes and automatically correct the process configuration It is used as a tool to guide the operation of the wastewater decolorization reaction section and procedure; (7)利用追蹤脫色反應量與執行時間差異資料,作為輔助反應能效驗證依據; (7) Utilize the tracking decolorization reaction volume and execution time difference data as the auxiliary reaction energy efficiency verification basis; 脫色反應過程中,往往需要通過輔助判定來實現強化脫色反應,如電解脫色造成脫色效率不足,可能電極有所損壞造成脫色效率下降,反應時間變長,需更新電極;或活性碳觸媒反應下降,可能影響脫色反應氧化反應量及時間較長,需更新活性碳;通過反應量及反應時間變化,就脫色反應系統操作上有盲點發生時需要輔助機制操作作為判定依據。 In the process of decolorization reaction, it is often necessary to strengthen the decolorization reaction through auxiliary judgment. For example, if the decolorization efficiency is insufficient due to electrolytic decolorization, the decolorization efficiency may be reduced due to the damage of the electrode, and the reaction time will be longer, and the electrode needs to be renewed; or activated carbon catalyst reaction Decrease, it may affect the decolorization reaction oxidation reaction amount and time is longer, and activated carbon needs to be updated; through the change of reaction amount and reaction time, auxiliary mechanism operation is needed as a judgment basis when there is a blind spot in the operation of the decolorization reaction system. 如請求項1所述的方法涉及的廢水脫色反應自動運行資料庫,其結構內容有: The automatic operation database of the wastewater decolorization reaction involved in the method according to claim 1, its structural content includes: (1)廢水測量資料; (1) Wastewater measurement data; 其資料為廢水的特性,對脫色反應有影響的因素,包括含鹽濃度、導電度、PH值、BOD值、COD值、水溫等信息; The information is the characteristics of wastewater, factors that affect the decolorization reaction, including salt concentration, conductivity, PH value, BOD value, COD value, water temperature and other information; (2)反應前的顏色; (2) The color before the reaction; 通過顏色獲取裝置獲取反應前顏色,由顏色記錄作為反應配方的導引資訊,依AI智慧顏色辨識系統進行顏色比對分析取得最接近顏色廢水脫色反應的自動運行資料庫記錄資訊,作為自動運行配方的依據; The color before the reaction is obtained through the color acquisition device, and the color record is used as the guide information for the reaction formula, and the color comparison analysis is carried out according to the AI smart color recognition system to obtain the automatic operation database record information closest to the color wastewater decolorization reaction, as the automatic operation formula basis; (3)脫色反應量; (3) decolorization reaction amount; 該脫色反應量系指脫色反應材料的用量需求,可為氧化劑量用量、混凝捕捉劑用量、電極反應電量等,氧化劑用量可為二氧化氯、漂白水、雙氧水、臭氧量、保險粉等用量,混凝劑用量可為絮凝劑、助凝劑等用量,電極反應電量可為電解脫色電量、電凝用電參數、電透析用電量等; The amount of decolorization reaction refers to the amount of decolorization reaction material, which can be the amount of oxidant, the amount of coagulation scavenger, the amount of electrode reaction electricity, etc. The amount of oxidant can be chlorine dioxide, bleaching water, hydrogen peroxide, ozone, hydrosulfite, etc. , the amount of coagulant can be the amount of flocculant, coagulant aid, etc., and the electrode reaction electricity can be the electricity of electrolysis decolorization, electricity parameters of electrocoagulation, electricity consumption of electrodialysis, etc.; (4)脫色反應執行時間; (4) the execution time of decolorization reaction; 係指脫色反應可通過反應藥劑殘餘測量追蹤是否完成反應,更可利用計 時追蹤方案進行測量反應前後顏色落差應用AI智慧顏色辨識系統色彩變化追蹤反應進行效果觀察; It means that the decolorization reaction can track whether the reaction is completed by measuring the residual of the reaction agent, and it can also be used to measure the completion of the reaction. The time tracking solution measures the color gap before and after the reaction, and uses the AI smart color recognition system to track the color change to observe the effect; (5)反應檢核時間; (5) The time of response check; 係指脫色反應最終檢核時間,在檢核時間內能實現脫色目標其反應系統為正常,當檢核時間內無法實現脫色目標時,則反應系統發生盲點,提醒更換觸煤、電極等脫色反應用料; Refers to the final inspection time of the decolorization reaction. The reaction system is normal if the decolorization target can be achieved within the inspection time. material; (6)預估顏色; (6) Estimated color; 係為脫色反應自動運行結果記錄顏色資訊,提供再次運用相同配方反應的結果預估,提供處理效果分析比對運用; It records the color information for the automatic operation result of the decolorization reaction, provides the result estimation of the reaction using the same formula again, and provides the analysis and comparison application of the treatment effect; (7)反應結果顏色; (7) The color of the reaction result; 係為脫色反應目標檢核顏色最終處理顏色,獲取的廢水顏色,作為處理效果分析及執行脫色反應目標並記錄於廢水脫色反應自動運行資料庫中,作為日後廢水顏色自動運行比對最終運行目標顏色,其可提供AI智慧色彩模型演進技術分析比對目標,進行檢驗廢水程序是否完成,或進一步進行修正補充操作程序。 It is the final treatment color for the decolorization reaction target inspection color, and the obtained wastewater color is used as the treatment effect analysis and the decolorization reaction target and recorded in the wastewater decolorization reaction automatic operation database, as the wastewater color automatic operation in the future to compare the final operation target color , which can provide AI intelligent color model evolution technology analysis and comparison targets, check whether the wastewater program is completed, or further correct and supplement the operation program. 如請求項1所述的一種廢水脫色反應自動追蹤運行操作方法,其實施程序為: A kind of automatic tracking operation method of wastewater decolorization reaction as described in claim 1, its implementation procedure is: (1)廢水引入程序; (1) Wastewater introduction procedures; 係將廢水引入廢水脫色反應自動追蹤運行管控作業系統中,依據脫色反應方案將廢水引入系統中,其可為固定量的批次處理方案或流量控制的連續操作方案來引入廢水; The wastewater is introduced into the wastewater decolorization reaction automatic tracking operation management and control operation system, and the wastewater is introduced into the system according to the decolorization reaction plan, which can be a fixed-amount batch treatment plan or a flow-controlled continuous operation plan to introduce wastewater; (2)廢水資訊測量程序; (2) Wastewater information measurement procedures; 在脫色反應執行前,將影響廢水脫色反應的資料獲取出來,作為脫色反應執行導引操作的資料,在批次反應方案下是擷取脫色反應前測量資 訊,而在連續反應時則截取反應前端的廢水測量資訊,脫色反應自動搜尋工藝配方導引資料資訊,其資訊可為PH值、溫度值、導電度、BOD、COD、含鹽濃度等影響脫色反應的因素,可作為工藝配方優先選擇操作導引資訊; Before the decolorization reaction is carried out, the data affecting the decolorization reaction of the wastewater are obtained as the data for the guiding operation of the decolorization reaction. During the continuous reaction, the waste water measurement information at the front end of the reaction is intercepted, and the decolorization reaction automatically searches for the information of the process recipe guide data. The information can be PH value, temperature value, conductivity, BOD, COD, salt concentration, etc. The factors of the reaction can be used as the process formula to choose the operation guidance information; (3)廢水脫色反應顏色截取程序; (3) Color interception procedure of wastewater decolorization reaction; 脫色反應前進行廢水顏色獲取,作為脫色反應工藝配方自動選擇導引資訊,在批次反應操作以脫色反應前廢水顏色獲取資訊來作為工藝配方自動選擇操作導引資訊,而在連續反應時則是反應前端引入的廢水顏色資訊作為工藝配方自動選擇操作導引資訊,可以通過顏色獲取進行廢水脫色反應自動追蹤運行管控操作,進行脫色反應記錄,進一步將運行記錄轉化建立脫色反應自動運行資料庫,以廢水顏色及測量資訊作為搜尋操作導引資訊,通過廢水顏色及測量資料搜尋最相近處理工藝配方;通過處理成果記錄分析,建立人工智慧自動運行之脫色反應自動運行資料庫,讓廢水進行脫色反應能自動取得配方工藝追蹤處理效果,實現AI智慧化廢水脫色反應自動追蹤運行管控操作方法; Before the decolorization reaction, the color of the wastewater is obtained, and it is automatically selected as the guide information for the process formula of the decolorization reaction. In the batch reaction operation, the color of the wastewater before the decolorization reaction is obtained as the process formula. The wastewater color information introduced in the front-end of the reaction is used as the guide information for the automatic selection of the process formula, and the wastewater decolorization reaction can be automatically tracked and controlled through color acquisition, and the decolorization reaction records can be recorded. Wastewater color and measurement information are used as search operation guide information, and the most similar treatment process formula is searched through waste water color and measurement data; through the record and analysis of treatment results, a decolorization reaction automatic operation database for automatic operation of artificial intelligence is established, so that the wastewater can be decolorized. Automatically obtain the effect of formula process tracking and treatment, and realize the automatic tracking and operation control operation method of AI intelligent wastewater decolorization reaction; (4)建立與搜尋脫色反應工藝配方程序; (4) Establish and search for the decolorization reaction process formula program; 取得廢水測量資訊及顏色資訊即能通過測量資料及顏色對脫色反應自動運行資料庫搜尋比對,尋找相近工藝配方載入脫色反應系統自動進行脫色反應處理操作,亦可通過測量資料及廢水顏色重新輸入運行工藝配方進行脫色反應操作,在其反應操作結束時,可以通過運行結果記錄直接建立脫色反應自動運行資料庫之工藝配方,能清楚脫色反應前後效果,作為日後相同條件運行操作之配方依據; After obtaining the wastewater measurement information and color information, you can automatically run the database search and comparison through the measurement data and color to the decolorization reaction, find a similar process formula, and load it into the decolorization reaction system to automatically perform the decolorization reaction treatment operation. Input the running process formula for decolorization reaction operation. When the reaction operation is over, the process formula of the decolorization reaction automatic operation database can be directly established through the operation result record, and the effect before and after the decolorization reaction can be clearly understood, which can be used as the formula basis for the operation under the same conditions in the future; (5)脫色反應執行程序; (5) decolorization reaction execution program; 取得工藝配方後就依據工藝配方條件運行脫色反應,進行相關反應環境 建立,如開始攪拌裝置調整水溫、PH調整、投入反應觸媒等,讓脫色環境實現優化操作,再來進行脫色反應量運行控制,依脫色方法控制適當反應量參數進行脫色反應操作,通過處理量的需求進行同比例脫色反應量供應,可依反應時間安排投入,讓反應量可為控制電壓、控制電流、臭氧量、空氣量、氧化劑量、捕捉劑量、混凝劑量等依脫色反應需求供應,依反應需求進行時間批量、比例需求量、總量等投入; After obtaining the process formula, the decolorization reaction is run according to the process formula conditions, and the relevant reaction environment is carried out. Established, such as starting the stirring device to adjust the water temperature, pH adjustment, inputting the reaction catalyst, etc., so that the decolorization environment can realize the optimal operation, and then carry out the operation control of the decolorization reaction amount, and control the appropriate reaction amount parameters according to the decolorization method to carry out the decolorization reaction operation. The amount of decolorization reaction can be supplied in the same proportion, and the input can be arranged according to the reaction time, so that the reaction amount can be controlled voltage, control current, ozone amount, air amount, oxidant amount, capture dose, coagulation amount, etc. according to the decolorization reaction demand supply. , according to the response demand, make time batch, proportional demand, total amount and other inputs; (6)脫色反應追蹤程序; (6) Decolorization reaction tracking program; 通過反應程序操作,進行脫色反應量追蹤,驗證脫色反應效果,確認脫色反應執行時間、脫色反應量、反應物殘量,確保反應程序落實,如脫色氧化反應氧化劑是否百分百反應完成作為程序結束依據; Through the operation of the reaction program, track the amount of decolorization reaction, verify the effect of the decolorization reaction, confirm the execution time of the decolorization reaction, the amount of the decolorization reaction, and the residual amount of the reactants, and ensure the implementation of the reaction program. in accordance with; (7)脫色反應後顏色採樣比對程序; (7) color sampling comparison program after decolorization reaction; 脫色反應後顏色可通過顏色獲取裝置讀取反應後脫色水顏色,通過AI顏色識別單元比對最終處理顏色,進一步瞭解顏色差異是否符合配方預期,作為判斷效果依據,將本次運行工藝配方資訊結合廢水處理前後顏色及廢水測量資訊,建立廢水脫色反應自動運行資料庫,當未能符合最終處脫色標準時,則需回到搜尋脫色反應工藝配方程序再次進行脫色反應運行操作,直到達到脫色反應要求才完成,上述是對於批次反應操作方案,對於連續操作方案,則是利用引出之廢水顏色作為處理效果,該顏色是下個處理常式的入口顏色,當入口顏色改變時可以通過入口顏色變化搜尋調整處理工藝配方,實現全自動化脫色反應運行目標; After the decolorization reaction, the color of the decolorized water after the reaction can be read by the color acquisition device, and the final processed color can be compared through the AI color recognition unit to further understand whether the color difference meets the formula expectations. Color and wastewater measurement information before and after wastewater treatment, establish an automatic operation database of wastewater decolorization reaction, if it fails to meet the final decolorization standard, you need to return to the search for the decolorization reaction process formula program to perform the decolorization reaction operation again until the decolorization reaction requirements are met. Complete, the above is the operation scheme for batch reaction. For continuous operation scheme, the color of the wastewater is used as the treatment effect. This color is the inlet color of the next treatment routine. When the inlet color changes, you can search by the inlet color change. Adjust the treatment process formula to achieve the goal of fully automated decolorization reaction operation; (8)脫色反應完成程序; (8) decolorization reaction completion procedure; 通過上述反應後顏色符合脫色反應最終顏色目標,即可將脫色反應後廢水進一步回收利用或進行無害排放。 The color after the above reaction meets the final color target of the decolorization reaction, and the wastewater after the decolorization reaction can be further recycled or discharged harmlessly. 一種廢水脫色反應自動追蹤運行作業系統,其內容包括: An automatic tracking and running operation system for wastewater decolorization reaction, the contents of which include: (1)廢水輸入控制系統; (1) Wastewater input control system; 主要捕捉廢水引入操作的控制方案,依據反應需求引入適當水量進行脫色反應,其為引入水泵、控制閥及液位元建構的輸入系統; It mainly captures the control scheme of wastewater introduction operation, and introduces appropriate amount of water for decolorization reaction according to the reaction demand, which is an input system constructed by introducing water pump, control valve and liquid level element; (2)廢水脫色反應功能執行系統; (2) Wastewater decolorization reaction function execution system; 係依據脫色反應功能需求來設置廢水脫色反應功能執行系統; The waste water decolorization reaction function execution system is set up according to the decolorization reaction function requirements; (3)廢水資訊測量系統; (3) Wastewater information measurement system; 其作為廢水性質測量工具,提供廢水處理脫色操作重要反應條件資料,依據測量資訊自動尋求最佳處理工藝配方,測量資訊其內容包括廢水PH值、COD值、BOD值、水溫、導電度、鹽水濃度等,作為廢水脫色反應操作追蹤資訊,可為單一測量資訊或複數測量資訊,依據脫色反應要求追蹤條件進行測量; As a measuring tool for wastewater properties, it provides important reaction conditions for wastewater treatment and decolorization operations, and automatically seeks the best treatment process formula based on the measurement information. The content of the measurement information includes wastewater PH value, COD value, BOD value, water temperature, conductivity, brine Concentration, etc., as the operation tracking information of wastewater decolorization reaction, can be single measurement information or multiple measurement information, and the measurement is performed according to the tracking conditions required by the decolorization reaction; (4)脫色反應追蹤測量系統; (4) Decolorization reaction tracking measurement system; 針對脫色反應需求用量依據反應需求進行管控,通過廢水反應量、流量,進行等比例藥劑量電力需求能量管控、反應時間追蹤管控,實現優化節能高效率運行; The amount of decolorization reaction demand is managed and controlled according to the reaction demand, and through the wastewater reaction volume and flow, the power demand energy control and response time tracking control are carried out in equal proportions, so as to achieve optimized energy-saving and high-efficiency operation; (5)AI廢水顏色人工智慧自動追蹤運行管控系統; (5) AI wastewater color artificial intelligence automatic tracking operation control system; 係指標對廢水處理前顏色獲取及測量資訊進行收集,進一步通過脫色反應自動運行資料庫取得相近運行操作工藝配方,用於廢水脫色反應自動追蹤運行管控操作執行,通過有效運行記錄資訊及人工智慧顏色演進模型分析脫色反應結果,是否符合執行目標需求?更進一步針對處理效果記錄作為脫色反應自動運行資料庫的資料,提供未來脫色反應執行工藝,更可利用分析效果進行部份工藝配方的調整,讓脫色反應執行更順暢更有效率,通過廢水顏色及測量資訊能自行調整脫色反應運行工藝配方,實現廢水脫色反應自動追蹤運行管控的操作目標; The system index collects the color acquisition and measurement information before wastewater treatment, and further obtains the similar operation operation process formula through the automatic operation database of the decolorization reaction, which is used for the automatic tracking of the operation management and control operation execution of the wastewater decolorization reaction. The evolution model analyzes the results of the decolorization reaction, does it meet the requirements of the implementation target? Further, the treatment effect record is used as the data of the automatic operation database of the decolorization reaction, and the future decolorization reaction execution process can be provided, and the analysis effect can be used to adjust some process formulas, so that the decolorization reaction can be executed more smoothly and efficiently. The measurement information can adjust the process formula of the decolorization reaction operation by itself, and realize the operation goal of automatic tracking and operation control of the wastewater decolorization reaction; (6)廢水輸出控制系統; (6) Wastewater output control system; 係針對脫色反應完成的脫色水移出反應系統外,可依反應操作需求將脫色水移出系統。 It is designed to remove the decolorized water from the reaction system after the decolorization reaction is completed, and the decolorized water can be removed from the system according to the requirements of the reaction operation. 如請求項4所述的廢水脫色反應執行功能系統,其主要可應用範圍包括: As described in claim 4, the waste water decolorization reaction execution function system, its main applicable scope includes: (1)捕捉劑混凝脫色反應系統; (1) Capture agent coagulation decolorization reaction system; 需投入混凝劑、絮凝劑、助凝劑等通過攪拌混合作用進行捕捉色料,達到凝絮及靜置沉降,由加藥控制計量單元、混合攪拌單元、及沉降過濾單元組成; It is necessary to put in coagulant, flocculant, coagulant, etc. to capture the color material through stirring and mixing to achieve flocculation and static sedimentation. It is composed of a dosing control metering unit, a mixing and stirring unit, and a sedimentation filter unit; (2)氧化劑分解脫色反應系統; (2) Oxidant decomposition decolorization reaction system; 採投入氧化劑反應分解色料,由氧化劑加藥單元、混合攪拌單元,溫控單元及過濾單元組成; The oxidant is used to react and decompose the pigment, which is composed of an oxidant dosing unit, a mixing and stirring unit, a temperature control unit and a filtering unit; (3)電解脫色反應系統; (3) Electrolytic decolorization reaction system; 利用電極進行廢水電解破壞色料達到脫色目的,由電解反應單元、PH反應調整單元及混合氣浮單元組成; The electrode is used to electrolyze the wastewater to destroy the pigment to achieve the purpose of decolorization, which is composed of an electrolysis reaction unit, a pH reaction adjustment unit and a mixed air flotation unit; (4)電凝脫色反應系統; (4) Electrocoagulation decolorization reaction system; 利用電極釋放金屬離子,進行氧化反應與凝結,捕捉廢水中色料,由電解反應單元、曝氣單元、中和及凝絮混合單元、靜置沉降單元、過濾分離單元組成; The electrode is used to release metal ions, carry out oxidation reaction and coagulation, and capture the color material in the wastewater. (5)臭氧脫色反應系統; (5) ozone decolorization reaction system; 利用臭氧氧化能力進行廢水氧化脫色功能,由脫色反應曝氣單元、臭氧產生單元及排氣處理單元組成。 The oxidative decolorization function of wastewater is carried out by utilizing the ozone oxidation ability, and it is composed of a decolorization reaction aeration unit, an ozone generation unit and an exhaust gas treatment unit. 如請求項4所述的AI廢水顏色人工智慧自動追蹤運行管控系統,其內容包括: The AI wastewater color artificial intelligence automatic tracking operation management and control system as described in claim 4 includes: (1)操作顯示單元; (1) Operation display unit; 係為系統人機操作介面,提供運行資料存取、設定操作介面、脫色反應系統機械參數調整設定介面、運行參數指引介面、廢水顏色讀取顯示介面、脫色反應運行資訊指引介面、脫色反應自動運行資料庫修正介面、脫色反應運行資料庫存取操作介面、廢水測量資訊顯示介面及顏色分析智慧顯示指引介面,其與脫色反應自動追蹤運行管理單元通過內部介面直接連接,可將脫色反應運行資訊顯示,提供操作人員作為操作指引操作的依據; It is the system man-machine operation interface, providing operation data access, setting operation interface, decolorization reaction system mechanical parameter adjustment and setting interface, operation parameter guide interface, waste water color reading and display interface, decolorization reaction operation information guide interface, and automatic operation of decolorization reaction. The database correction interface, the decolorization reaction operation database access interface, the wastewater measurement information display interface and the color analysis smart display guide interface are directly connected with the decolorization reaction automatic tracking operation management unit through the internal interface, which can display the decolorization reaction operation information. Provide operators as a basis for operating instructions; (2)脫色反應自動追蹤運行管理單元; (2) Decolorization reaction automatic tracking operation management unit; 係為脫色反應AI人工智慧顏色處理核心,其接收AI顏色追蹤單元之廢水顏色獲取資訊、進行廢水脫色反應顏色演進智慧模型分析、脫色反應智慧學習廢水顏色演進路徑,分析脫色反應效果演進資訊記錄,可將AI顏色追蹤單元資訊傳送於操作顯示單元顯示,讓操作人員查看脫色反應效果;另一連接於AI脫色反應設備運行單元,通過其脫色反應設備輸入/輸出介面獲取脫色反應廢水測量資訊、脫色反應量管控追蹤資料資訊、廢水測量資訊及廢水顏色反應資訊與廢水脫色反應運行工藝配方等資訊記錄,轉化成廢水脫色反應自動運行資料庫,提供未來廢水脫色反應運行自動搜尋配方依據;其脫色反應工藝配方取得,可利用廢水處理前測量資訊及顏色資訊作為脫色反應資料庫搜尋條件,取得最相近運行工藝配方,確保廢水脫色反應自動運行業效果,更可通過運行工藝配方之反應預估顏色差異,分析出設備運行條件輔助設施修正,如使用觸媒、活性碳、電極材料更新操作依據,能清楚運行操作狀況;脫色反應自動追蹤運行管理單元與操作顯示單元可通過介面連接AI顏色追蹤單元及AI脫色反應設備運行單元,均為採用網路連接提供資料傳送接收通道的脫色反應裝置,更可通過對外網路介面與其他工廠管理資訊站 或其他相同系統相連; It is the core of decolorization reaction AI artificial intelligence color processing. It receives wastewater color acquisition information from the AI color tracking unit, conducts intelligent model analysis of wastewater decolorization reaction color evolution, decolorization reaction intelligently learns wastewater color evolution path, and analyzes decolorization reaction effect evolution information records. The AI color tracking unit information can be displayed on the operation display unit, allowing the operator to check the decolorization reaction effect; the other is connected to the AI decolorization reaction equipment running unit, and the decolorization reaction wastewater measurement information and decolorization can be obtained through the input/output interface of the decolorization reaction equipment. Reaction volume control tracking data information, wastewater measurement information, wastewater color reaction information and wastewater decolorization reaction operation process formula and other information records are converted into wastewater decolorization reaction automatic operation database, which provides the basis for automatic search formula for future wastewater decolorization reaction operation; its decolorization reaction Obtaining the process formula, you can use the measurement information and color information before wastewater treatment as the search conditions for the decolorization reaction database to obtain the most similar operating process formula to ensure the automatic operation of the wastewater decolorization reaction. , analyze the auxiliary facilities correction of equipment operating conditions, such as the use of catalysts, activated carbon, and electrode materials to update the operating basis, to clear the operating conditions; the decolorization reaction automatically tracks the operation management unit and the operation display unit. The AI color tracking unit and the operation display unit can be connected through the interface. The running units of AI decolorization reaction equipment are all decolorization reaction devices that use network connections to provide data transmission and reception channels, and can also communicate with other factory management information stations through external network interfaces. or other similar systems; (3)AI脫色反應運行單元; (3) AI decolorization reaction operation unit; 係指標對脫色反應的運行控制及測量資料管控操作中心提供系統操作管控的脫色反應設備及測量輸入輸出介面,與系統中的各項檢核資訊測量儀器及運行管控系統相連,進行脫色反應系統運行控制及資訊收集,將運行資訊與測量資訊通過網路介面與脫色反應自動追蹤運行管理單元連接; Operation control and measurement data management and control of decolorization reaction by indicators. The operation center provides decolorization reaction equipment and measurement input and output interface for system operation and control. Control and information collection, connect the operation information and measurement information to the decolorization reaction automatic tracking operation management unit through the network interface; (4)AI顏色追蹤單元; (4) AI color tracking unit; AI顏色追蹤單元系針對廢水脫色反應過程對廢水顏色變化進行獲取分析,通過內部RGB顏色資料庫瞭解廢水顏色資訊,識別廢水顏色及色度變化,進一步將脫色反應過程中顏色變化之演進方案記錄分析,通過智慧學習分析能判斷預估廢水脫色反應顏色變化路徑,可通過反應時間及顏色的演進分析脫色反應效果,更進一步通過與脫色反應自動追蹤運行管理單元結合,讓廢水顏色與測量資訊及脫色反應工藝配方結合,建立脫色反應自動追蹤運行資料庫,根據歷史記錄運行資料分析實現AI人工智慧自動運行目標,通過本單元處理前顏色讀取結合廢水測量資訊,即可在脫色反應自動追蹤運行資料庫中找到優化處理工藝配方,能自動導引脫色反應運行,實現自動運行目標;AI顏色追蹤單元有網路連接介面與脫色反應自動追蹤管理單元相連,另顏色獲取介面可連接顏色獲取裝置讀取廢水之顏色資訊,其可通過網路與顏色獲取裝置連接取得廢水顏色資訊,取得廢水顏色資訊通過網路傳送至脫色反應自動追蹤運行管理單元,進行顏色資訊整合及顯示與記錄進行脫色反應之廢水顏色追蹤。 The AI color tracking unit acquires and analyzes the color change of wastewater in the process of wastewater decolorization reaction, understands wastewater color information through the internal RGB color database, identifies the color and chromaticity changes of wastewater, and further records and analyzes the evolution plan of color changes during the decolorization reaction process. , Through intelligent learning and analysis, the color change path of wastewater decolorization reaction can be judged and estimated, and the effect of decolorization reaction can be analyzed through the evolution of reaction time and color. Further, by combining with the automatic tracking operation management unit of decolorization reaction, the color of wastewater can be correlated with measurement information and decolorization. Combined with the reaction process formula, a database of automatic tracking operation of decolorization reaction is established, and the automatic operation goal of AI artificial intelligence can be realized according to the analysis of operation data of historical records. The optimized processing formula is found in the library, which can automatically guide the decolorization reaction operation and achieve the goal of automatic operation; the AI color tracking unit has a network connection interface to connect with the decolorization reaction automatic tracking management unit, and the color acquisition interface can be connected to a color acquisition device to read The color information of wastewater can be connected to the color acquisition device through the network to obtain the color information of the wastewater, and the obtained color information of the wastewater can be sent to the automatic tracking operation management unit of the decolorization reaction through the network, and the color information can be integrated, displayed and recorded. Color tracking. 如請求項6所述的AI脫色反應運行單元,該單元之脫色反應設備及測量輸入/輸出介面包括: The AI decolorization reaction operation unit according to claim 6, the decolorization reaction equipment and the measurement input/output interface of the unit include: (1)廢水輸入控制連接介面; (1) Wastewater input control connection interface; 提供廢水輸入運行測量管控,其可依需求進行廢水引入流量、液位元、反應容量等輸送資料資訊; Provide the measurement and control of wastewater input operation, which can carry out information such as wastewater introduction flow, liquid level, reaction capacity, etc. as required; (2)廢水脫色反應執行連接介面; (2) Wastewater decolorization reaction execution connection interface; 提供反應系統需求運行控制操作介面,可以按脫色反應系統要求進行設備管控資訊及測量資訊讀取傳送及記錄的操作通道,讓脫色反應系統功能能正確運行; Provide the operation control interface of the reaction system requirements, which can read, transmit and record the equipment control information and measurement information according to the requirements of the decolorization reaction system, so that the function of the decolorization reaction system can operate correctly; (3)廢水資訊測量連接介面; (3) Wastewater information measurement connection interface; 提供廢水脫色反應特徵影響資料,依脫色反應方法需求來設置,能截取多種影響脫色反應功能資料資訊,更可通過資料資訊導引搜尋脫色反應自動追蹤運行資料庫,取得優化工藝配方,執行脫色反應; Provides information on the characteristics of wastewater decolorization reaction. It can be set according to the needs of the decolorization reaction method. It can intercept various data and information affecting the decolorization reaction function. It can also search the decolorization reaction automatic tracking operation database through the data information guide, obtain the optimized process formula, and execute the decolorization reaction. ; (4)脫色反應量追蹤測量連接介面; (4) Decolorization reaction quantity tracking measurement connection interface; 脫色反應量追蹤測量系統,系針對脫色反應工藝配方要求進行追蹤管控操作,通過測量資料能清楚投入脫色反應工藝配方投入時機及用量管控,更可通過反應時間與反應殘量測量追蹤反應過程脫色反應效果,是否符合脫色反應預期?通過測量資料資訊追蹤脫色反應效果,實現優化自動化運行操作的目標,當脫色反應偏離預期效果時,即是反應操作需要調整,如反應觸媒鈍化需更新、反應電極需要調整更新、篩檢程式需清洗等,確保脫色反應運行正常化,從脫色反應量測量資料得到調整更換操作的信號; The decolorization reaction volume tracking measurement system is used to track and control the requirements of the decolorization reaction process formula. Through the measurement data, the input timing and dosage control of the decolorization reaction process formula can be clearly determined, and the decolorization reaction during the reaction process can be tracked through the measurement of reaction time and reaction residual amount. Does the effect meet the expectations of the decolorization reaction? The decolorization reaction effect is tracked by measuring data information to achieve the goal of optimizing the automatic operation operation. When the decolorization reaction deviates from the expected effect, the reaction operation needs to be adjusted. For example, the passivation of the reaction catalyst needs to be updated, the reaction electrode needs to be adjusted and updated, the screening program needs to be updated Cleaning, etc., to ensure the normalization of the decolorization reaction, and get the signal to adjust the replacement operation from the measurement data of the decolorization reaction; (5)廢水輸出控制連接系統介面; (5) Interface of waste water output control connection system; 廢水輸出控制系統系針對脫色反應後的廢水,進一步移出脫色反應系統操作,讓脫色反應後的廢水能回用或進行安全排放,管控處理後的廢水運行操作。 The wastewater output control system is for the wastewater after the decolorization reaction, and further removes the decolorization reaction system to operate, so that the wastewater after the decolorization reaction can be reused or safely discharged, and controls the operation of the treated wastewater.
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