TW202214124A - Production method of bean thread method - Google Patents

Abstract

The present invention relates to the production method of bean thread, comprising: a semi-finished product manufacture step, a plurality of materials are mixed and stirred to form a mixed slurry, the mixed slurry is heated and squeezed to form a plurality of bean thread bands; a cut step, a plurality of bean thread bands are cut to form a plurality of bean thread beams; a collection step, the bean thread beams are delivered to an empty collection box; a dispensing step, every collection room of the empty collection box is filled by the bean thread beams to become a filled collection box for forming a plurality of bean thread masses; a storage step, the filled collection box are assembled in a frozen carte; a cooling step, the bean thread masses in the frozen cart are cooled in the freezer separately for forming the frozen bean thread masses; and a package step, the frozen bean thread mass is taken from the filled collection box and being packaged to form a frozen bean thread mass package. Therefore, the traditional drying process is unnecessary for the production of the bean thread, and the required time for producing the glass noodles is reduced.

Description

How to make fans

The present invention relates to a method for manufacturing vermicelli, in particular to a method for manufacturing vermicelli made into frozen packaged vermicelli.

Fans are one of the common foods in China. They are called vermicelli and vermicelli bars in China, winter noodles in Taiwan, spring rain in Japan, sugar noodles in South Korea, and noodles in Vietnam.

In the process of traditional vermicelli making, including stirring, cooking, molding, freezing, thawing, drying and other processing methods, it is very cumbersome, and there are many steps that need to be operated by manpower. Among them, molding and freezing are the most wasteful of manpower and energy.

However, in the forming and freezing process of fans, due to the slippery nature of fans, it is still difficult for machines to replace manpower to complete the action of hanging fans. It presents an upright and parallel arrangement, because the fans cannot be placed on top of each other, resulting in a huge space occupied, so that during the freezing process, each batch of fans entering the freezing equipment will take up a lot of space, which cannot be used efficiently. The cost of consumption is extremely high, and more energy will be wasted.

The main purpose of the present invention is to provide a method for directly processing the finished vermicelli in a low temperature state, so that the finished vermicelli does not need to be processed by a traditional drying procedure, shortening the time required for making the vermicelli, and in a frozen state or refrigerated The finished vermicelli in the state of the product has a good appearance of gloss and can save the cooking time of consumers.

The secondary purpose of the present invention is to use a collection box that can centrally place fans and a freezer cart that can improve space utilization in the cooling process, so that the collection box can be inserted into the freezer cart for stacking extending up and down, which can greatly reduce the original There is manpower required to hang fans, and the space that cannot be used when using hanging rods in the freezer is effectively used.

Another object of the present invention is to customize the design of the storage contour in the collection box, so that the appearance of the finished fan product can be shaped according to the specified contour, thereby greatly increasing the aesthetics of the finished fan product.

In order to achieve the foregoing object, the method for manufacturing vermicelli of the present invention comprises: a semi-finished product production step: mixing and stirring a plurality of raw materials to form a mixed slurry, and the mixed slurry is continuously discharged by a heating extrusion device and formed into a plurality of vermicelli strips; A cutting step: these vermicelli strips are continuously transported through a cooling conveying device to extend the length, and when these vermicelli strips are extended to a set length, they are cut off by a cutting tool to form a plurality of vermicelli bundles; a collecting step: the Etc. vermicelli bundles are transferred to a collection empty box with a plurality of adjacently arranged collection chambers by the cooling conveying device, so that the vermicelli bundles are concentrated in a single collection chamber to form a vermicelli ball; a subpackaging step: the collection empty box is collected by a The mobile device drives the displacement, so that each collection room is packed and stored with the fan group, and a filled box is formed by both the fan group and the collection empty box; a stacking step: repeat the collection and the sub-packing To obtain a plurality of filled boxes, and these filled boxes are sequentially assembled on a freezer cart; a cooling step: move the freezer cart to a freezer, and let these fan groups in the freezer Cooling respectively to form a frozen vermicelli; and a packaging step: this refrigerated cart is removed from this freezer, and by a packaging machine these frozen vermicelli taken out from the filled box are packaged into a refrigerated packaged vermicelli respectively.

Wherein, the temperature of the mixed slurry being heated and extruded is controlled at 80-100°C, and the vermicelli bundle is cooled to 35°C-40°C by the cooling conveying device to enter the collection empty box; in the packaging step, the freezing The vermicelli is packed in a refrigerator at 0°C to 4°C.

In the above cooling step, there are a first temperature layer, a second temperature layer, a third temperature layer and a fourth temperature layer to cool down at different temperatures, the first temperature layer is between 40°C and 1°C, the second temperature layer is The temperature layer is between 1°C and -4°C, the third temperature layer is between -4°C and -18°C, and the fourth temperature layer is between -18°C and -5°C.

However, the manufacturing method further includes a refrigeration step between the cooling step and the packaging step: the frozen vermicelli is thawed into a refrigerated vermicelli in a refrigeration temperature layer in the freezer, and the refrigeration temperature layer is between -5°C ~ 4°C; and the packaging step is to package the refrigerated vermicelli into a package of refrigerated vermicelli respectively.

Furthermore, the collecting chamber has a shaped wall surface forming a target contour, and the contour of the dough is the same as the target contour, and the bottom of the collecting chamber further has a mesh plate forming a plurality of holes.

In addition, the refrigerating cart has a rack and a plurality of wheels, the rack is provided with a plurality of insertion spaces capable of accommodating the filled box, the insertion spaces are stacked along a vertical direction, and the The insertion spaces respectively form an insertion opening along a horizontal direction; and the plurality of wheels are respectively arranged at four corners of the bottom of the placing frame.

Furthermore, the placing frame includes an outer frame body and a plurality of platforms installed in the frame body, and the outer frame body is formed by a plurality of vertical supports, a plurality of warp supports and a plurality of weft supports arranged at intervals from each other. The insertion space is formed between two platforms spaced apart from each other, and the platforms are provided with two rails arranged in parallel, and the rails are respectively connected to a plurality of vertical supports on opposite sides of the frame body.

The feature of the present invention is that the production method of vermicelli does not need to go through the traditional drying process, and the vermicelli groups are cooled in the freezer to form a frozen vermicelli, or the frozen vermicelli is thawed into a refrigerated vermicelli through a refrigerating temperature layer. Fans are packaged into one product separately. The product has good gloss and can save consumers' cooking time. Among them, the refrigerated cart solves the problem that when fans enter the freezer, due to different placement methods, waste and occupy extra use. Space and excessive consumption of resources, the collection box on the cart has a customizable design of the storage contour, so that the appearance of the finished fan product can be shaped according to the specified contour, which greatly increases the aesthetics of the finished fan product.

For the convenience of further understanding and understanding of the structure, use and characteristics of the present invention, a preferred embodiment is given, and the detailed description is as follows in conjunction with the drawings:

Please refer to FIG. 1 and FIG. 2 , the manufacturing method of the vermicelli of the present invention includes a semi-finished product production step 2, a cutting step 3, a collection step 4, a sub-packing step 5, a stacking step 6, and a cooling step 7 and a packaging step 8, the vermicelli 1 is mixed from a plurality of raw materials through a series of processing to form a plurality of vermicelli 1, and the use of a freezer trolley 61 reduces the time and space for the vermicelli 1 to be transported to the freezer 62.

Wherein, a plurality of raw materials are placed in a mixing tank, and the mixing tank is provided with a stirrer,

After adding a small amount of hot water in the mixing tank, it is fully stirred and mixed to form a vermicelli ball 12, the vermicelli group 12 is pushed by a gravity, and the vermicelli group 12 is passed through a pressing device 21. The vermicelli 1 in the form of a block is formed into a plurality of strip-shaped vermicelli 1, and the temperature thereof is heated, and the temperature is controlled at 80° C. to 100° C. to ripen the vermicelli 1.

Referring to FIG. 2 , the operator arranges the high-temperature-cured vermicelli strips 13 in sequence and places them in a cooling and conveying device 31 to form a plurality of continuous long strips of vermicelli 1. The cooling and conveying device 31 includes a The cooling conveyor belt 311 moving in the longitudinal axis direction D1, the reciprocating moving device 32 moving along the longitudinal axis direction D1 and a lateral axis direction D2, and a cutter 312 with a lateral width larger than the size of the cooling conveyor belt 311, the cooling conveyor belt The belt 311 has a worktable 313 to place the fan 1, so that the fan 1 can be cooled from a high temperature to 35-40° C. The cooling conveyor belt 311 is set at a position with a fixed height to drive the fan 1 to move to the vertical direction. The axial direction D1 moves, and is set in every equidistant time, so that the cutter 312 has a downward movement (not shown), and the long vermicelli 1 is cut into a plurality of vermicelli bundles 11 of equal length, A collection empty box 41 falling on the reciprocating moving device 32, wherein the reciprocating moving device 32 has a long conveyor belt 321 to place the space for the collecting empty box 41 and align the cooling conveyor The position of the belt 311, the reciprocating mobile device 32 has a first distance L1 moving in the vertical axis direction D1, a second distance L2 moving in the horizontal axis direction D2, and a third distance moving in the horizontal axis direction D2 L3, through the continuous movement of the first distance L1 and the second distance L2 in two different directions, the collection empty box 41 is filled, so that each collection empty box 41 can be filled. Then, the conveyor belt 321 has the third distance L3 toward the horizontal axis direction D2 to move the entire collection empty box 41, wherein the second distance L2 is greater than the third distance L3, and the movement form of the reciprocating moving device 32 The distance and number of times to move in the direction have not been limited.

Please refer to FIGS. 2 to 4 , the collection chamber 42 formed by the mold or frame with a plurality of containers in the collection empty box 41 can generate the same contour and shape as the container through the restriction of the container. , the collection empty box 41 can store a plurality of vermicelli bundles 11 of equal length in the adjacent single collection chamber 42 to form a vermicelli group 12, and the single vermicelli group 12 can fill the single collection chamber 42 to form Has a high fan base 12.

Wherein, the collection chamber 42 in the collection empty box 41 is filled with the fan group 12 moved from the cooling conveyor belt 311, and the fan group 12 and the collection empty box 41 together constitute a filled box 43. The reciprocating moving device 32 will move according to the combination of commands in different directions, and move the empty collecting box 41 that has not been filled with the fans 1 into the relative position aligned with the cooling conveyor belt 311. Repeat this step to produce a plurality of filling boxes. The boxes 43 are filled and placed on the freezer trolley 61 in a stacked arrangement using the vertical orientation.

Referring to FIG. 5 , the refrigerating cart 61 is moved to the freezer 62 having a function of controlling temperature setting. The freezer 62 has functions such as adjusting the ambient temperature and timing, and performing a cooling step 7 for the fan 1 , including A first temperature layer 71 , a second temperature layer 72 , a third temperature layer 73 and a fourth temperature layer 74 have different temperature cooling processes, wherein the temperature of the first temperature layer 71 is set to a temperature of 40°C to 1°C 2. The time is 6 hours, and a first freezing operation 711 is performed in a first space 621 in the freezer 62; A second space 622 in the freezer 62 is subjected to a second freezing operation 721; the temperature of the third temperature layer 73 is set at a temperature of -4°C to -18°C and the time is 8 hours. A third freezing operation 731 is performed in the space 623 ; the temperature of the fourth temperature layer 74 is set at a temperature of -18°C to -5°C and the time is 4 hours, and a first time is performed in a fourth space 624 in the freezer 62 Unfreeze job 741.

Among them, the freezer 62 is provided with an external safety door lock and a plurality of gates to separate a plurality of spaces, and each space has a temperature control setter and a timer, which can set the temperature and temperature required by different temperatures of each temperature layer. The gate has a control key, which can set the opening and closing time of the gate, so as to prevent forgetting to close the gate and affecting the temperature of the thermosphere.

Regarding the cooling step 7 above, the operator unlocks the safety door lock of the freezer 62, moves the freezer cart 61 to the first space 621 in the freezer 62, and performs the first freezing operation 711, and the first space 621 is set to the temperature of 40°C to 1°C required by the first temperature layer 71 and the time is 6 hours. When the first freezing operation 711 ends, the timer setting of the freezer 62 is provided with a warning sound to remind the operator when The refrigerating cart 61 needs to be moved to the second space 622 in the freezer 62; and so on, each independent space in the freezer 62 has a fixed temperature and time.

Wherein, in the cooling step 7, the temperature of the fans 1 has been continuously decreasing in stages since entering the freezer 62, and there is no step of increasing the temperature until the first thawing operation 741 is performed.

The fan 1 completes a continuous cooling step 7, and the operator moves the refrigerating cart 61 from the fourth space 624 in the freezer 62 to a refrigerating room with a temperature of 0°C to 4°C, and removes the refrigerating cart 61 from the refrigerating cart 61 . Take out the frozen vermicelli 1 from the full box 43 on the top, place the frozen vermicelli 1 on the conveyor belt 321, and transport the frozen vermicelli 1 into the refrigerated packaging machine in sequence through the conveyance of the conveyor belt 321. The finished product of the frozen vermicelli 1 is produced by individual packaging.

Please refer to FIG. 4 , the refrigerating cart 61 has a rack 611 and a plurality of wheels 612 . The rack 611 includes a plurality of insertion spaces for accommodating the filled box 43 , and the insertion spaces are along the They are stacked and arranged in a vertical direction, and the insertion spaces are respectively formed along a horizontal direction D3 to form insertion openings in the shape of ㄇ.

The placing rack 611 includes an outer frame 611a and a plurality of platforms 611b installed inside the outer frame 611a. The outer frame 611a is a plurality of vertical brackets 611c arranged at intervals around the refrigerating cart 61 The insertion space formed by the structure, and the platform 611b inside the frame is formed by a plurality of warp supports 611d and a plurality of weft supports 611e, the insertion space is filled with the plurality of platforms 611b, and the platforms 611b are stacked vertically and spaced apart from each other. The platform 611b is provided with two rails 611f arranged in parallel, and the rails 611f are respectively connected to a plurality of vertical supports 611c on opposite sides of the outer frame 611a.

Wherein, the track 611f includes a groove and the collection empty box 41 with a convex groove is mutually engaged, wherein the collection empty box 41 has a plane area smaller than the platform 611b, so that the platform 611b can place the collection empty box 41, And then put into the refrigerating cart 61; further, the bottom of the collection chamber 42 has a screen plate 422 formed by a plurality of holes 421, which can allow the fan 1 to pass through the hole 421 in the process of manufacturing the fan 1 to achieve ventilation. The design enables Fan 1 to evenly dissipate excess water, improving the success rate of Fan 1 manufacturing.

The refrigerating cart 61 is provided with a plurality of wheels 612. The wheels 612 are respectively arranged at the four corner positions of the bottom of the placing frame 611 and are connected to the outer frame 611a. The wheels 612 are provided with a button 612a, pull up the button 612a, the user can push the freezer trolley 61 to move, press the button 612a of the wheel 612, can make the freezer trolley 61 generate a brake to fix it, providing the freezer trolley When the 61 is loaded with articles, it can be easily moved or fixed in the freezer 62 .

Please refer to FIG. 6 and FIG. 7 , in a preferred embodiment, after the cooling step 7 , the frozen vermicelli 1 has a refrigeration step 9 , and the refrigeration step 9 includes a fifth temperature layer 75 , in the freezer 62 A fifth space 625 in the refrigerating operation is performed for the first time 751. The refrigerating step 9 is performed after the cooling step 7 and before the packaging step 8. In order to thaw the frozen vermicelli 1 in the fourth temperature layer 74 into a refrigerated vermicelli 1, the refrigerated vermicelli 1 is taken out from the filling box 43 on the freezing cart 61, and the refrigerated vermicelli 1 is placed on the conveyor belt On 321, the refrigerated vermicelli 1 is sequentially brought into the freezer packaging machine through the conveyance of the conveyor belt 321 to be individually packaged, and the product of the refrigerated vermicelli 1 is made.

Wherein, the required preservation temperature of the produced frozen vermicelli 1 is -4～-18 ℃, and the preservation time is 1 year, and the required preservation temperature of the produced refrigerated vermicelli 1 is 0～4 ℃, and the preservation time is 0 to 4 ℃. The time is 1 month.

The above-mentioned embodiments are only for the convenience of illustrating the present invention and are not intended to limit it. Various simple deformations and modifications without departing from the invention should still be included in the scope of the following patent application.

1: fans 11: Fan Bundle 12: Fan Club 13: Fan strips 2: Production steps of semi-finished products 21: Squeeze Apparatus 3: Cutting step 31: Cooling conveying device 311: Cooling conveyor belt 312: Cutter 313: Workbench 32: Reciprocating mobile devices 321: Conveyor Belt 4: Collection steps 41: Collect Empty Boxes 42: Collection Room 421: Hole 422: Screen version 43: Fill the box 5: Sub-packaging steps 6: Folding step 61: Freezer Cart 611: Shelf 611a: Outer frame 611b: Platform 611c: Vertical Bracket 611d: Meridian bracket 611e: Weft Bracket 611f: Orbit 612: Wheels 612a: button 62: Freezer 621: First Space 622: Second space 623: Third space 624: Fourth space 625: Fifth space 7: Cooling step 71: First Thermosphere 711: The first freezing operation 72: Second Thermosphere 721: The second freezing operation 73: Tertiary thermosphere 731: The third freezing operation 74: Fourth Thermosphere 741: First Thaw Job 75: Fifth Thermosphere 751: First cold storage operation 8: Packaging step 9: Refrigeration step D1: Vertical axis direction D2: Horizontal axis direction D3: horizontal direction L1: first distance L2: Second distance L3: third distance

Fig. 1 is the step flow chart of the manufacture method of vermicelli of the present invention; Fig. 2 is the schematic diagram that vermicelli is put into collection empty box in the manufacture method of vermicelli of the present invention; Fig. 3 is another schematic diagram of collecting empty boxes in Fig. 2; Fig. 4 is the schematic diagram of freezing cart in the manufacturing method of vermicelli of the present invention; Fig. 5 is the schematic diagram of different temperature in the cooling step flow process of Fig. 1; FIG. 6 is a flow chart of the steps of the manufacturing method of the vermicelli according to the present invention in the first preferred embodiment; and FIG. 7 is a schematic diagram of different temperatures in the flow chart of the steps of FIG. 6 .

2: Production steps of semi-finished products

3: Cutting step

4: Collection steps

5: Sub-packaging steps

6: Folding step

7: Cooling step

8: Packaging step

Claims (9)

A method of making fans, comprising: Half-finished product production steps: mixing and stirring a plurality of raw materials to form a mixed slurry, which is continuously discharged by a heating and extruding device and formed into a plurality of vermicelli strips; A cutting step: these vermicelli strips are continuously transported by a cooling conveying device to extend their length, and when these vermicelli strips are extended to a set length, they are cut by a cutting tool to form a plurality of vermicelli bundles; A collection step: the vermicelli bundles are transported by the cooling conveying device to a collection empty box with a plurality of adjacent collection chambers, so that the vermicelli bundles are concentrated in a single collection chamber to form a vermicelli mass; A sub-packing step: the collection empty box is driven and displaced by a moving device, so that each collection room is divided into the fan group, and the fan group and the collection empty box together form a filled box ; A stacking step: repeat the collection and sub-packing to obtain multiple filled boxes, and stack the filled boxes in sequence on a freezer trolley; A cooling step: move the refrigerated cart to a freezer, and let the vermicelli groups cool down in the freezer to form a refrigerated vermicelli; and A packaging step: the refrigerated cart is removed from the freezer, and the frozen vermicelli taken out from the filled box is packaged into a refrigerated packaged vermicelli by a packaging machine. The manufacturing method of vermicelli according to claim 1, wherein the temperature of the mixed slurry is controlled at 80-100°C when the mixed slurry is heated and extruded, and the vermicelli bundle is cooled to 35°C-40°C by the cooling conveying device to enter the collection empty box. The method for manufacturing vermicelli as claimed in claim 1, wherein, in the cooling step, the vermicelli groups are sequentially subjected to a first temperature layer, a second temperature layer, a third temperature layer and a fourth temperature layer. Cooling at different temperatures, the first temperature layer is between 40°C and 1°C, the second temperature layer is between 1°C and -4°C, the third temperature layer is between -4°C and -18°C, and the fourth temperature layer is between -4°C and -18°C. The layer is between -18°C and -5°C. The manufacturing method of vermicelli as claimed in claim 1, wherein the manufacturing method further comprises a refrigeration step between the cooling step and the packaging step: thawing the frozen vermicelli into a refrigerated vermicelli in a refrigerated temperature layer in the freezer , the refrigerated temperature layer is between -5°C and 4°C; and the packaging step is to package the refrigerated vermicelli into a package of refrigerated vermicelli respectively. The manufacturing method of vermicelli according to claim 1, wherein, in the packaging step, the frozen vermicelli is packaged in a refrigerator room at 0°C to 4°C. The method for manufacturing vermicelli as claimed in claim 1, wherein the collecting chamber has a shaped wall surface forming a target contour, and the contour of the vermicelli mass is the same as the target contour. The method for manufacturing vermicelli as claimed in claim 1, wherein the bottom of the collection chamber further has a mesh plate forming a plurality of holes. The manufacturing method of vermicelli according to claim 1, wherein the refrigerating cart has a rack and a plurality of wheels, the rack is configured with a plurality of insertion spaces capable of accommodating the filled box, and the insertion spaces They are stacked and arranged along a vertical direction, and the insertion spaces respectively form an insertion opening along a horizontal direction; and the plurality of wheels are respectively arranged at the four corners of the bottom of the placing rack. The manufacturing method of vermicelli according to claim 8, wherein the placing frame comprises an outer frame body and a plurality of platforms installed inside the frame body, and the outer frame body is composed of a plurality of vertical supports, a plurality of The vertical support and a plurality of weft supports are assembled together, the insertion space is formed between two platforms arranged at intervals, and the platform is provided with two parallel rails, and the rails are respectively connected to the frame body Plural vertical supports on opposite sides.

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