TWI765372B - Production method of bean thread method - Google Patents

Abstract

The present invention relates to the production method of bean thread, comprising: a semi-finished product manufacture step, a plurality of materials are mixed and stirred to form a mixed slurry, the mixed slurry is heated and squeezed to form a plurality of bean thread bands; a cut step, a plurality of bean thread bands are cut to form a plurality of bean thread beams; a collection step, the bean thread beams are delivered to an empty collection box; a dispensing step, every collection room of the empty collection box is filled by the bean thread beams to become a filled collection box for forming a plurality of bean thread masses; a storage step, the filled collection box are assembled in a frozen carte; a cooling step, the bean thread masses in the frozen cart are cooled in the freezer separately for forming the frozen bean thread masses; and a package step, the frozen bean thread mass is taken from the filled collection box and being packaged to form a frozen bean thread mass package. Therefore, the traditional drying process is unnecessary for the production of the bean thread, and the required time for producing the glass noodles is reduced.

Description

How to make fans

The present invention relates to a method for manufacturing vermicelli, in particular to a method for manufacturing vermicelli made into frozen packaged vermicelli.

Fans are one of the common foods in China. They are called vermicelli and vermicelli bars in China, winter noodles in Taiwan, spring rain in Japan, sugar noodles in South Korea, and noodles in Vietnam.

In the process of traditional vermicelli making, including stirring, cooking, molding, freezing, thawing, drying and other processing methods, it is very cumbersome, and there are many steps that need to be operated by manpower. Among them, molding and freezing are the most wasteful of manpower and energy.

However, in the forming and freezing process of fans, due to the slippery nature of fans, it is still difficult for machines to replace manpower to complete the action of hanging fans. It presents an upright and parallel arrangement, because the fans cannot be placed on top of each other, which results in a huge space occupied, so that during the freezing process, each batch of fans entering the freezing equipment will take up a lot of space, which cannot be used efficiently. The cost of consumption is extremely high, and more energy will be wasted.

The main purpose of the present invention is to provide a method for directly processing the finished vermicelli in a low temperature state, so that the finished vermicelli does not need to be processed by a traditional drying procedure, shortening the processing time of the vermicelli. The finished product of the vermicelli in a frozen state or a refrigerated state has good glossiness in appearance and can save the cooking time of consumers.

The secondary purpose of the present invention is to use a collection box that can centrally place fans and a freezer cart that can improve space utilization in the cooling process, so that the collection box can be inserted into the freezer cart for stacking extending up and down, which can greatly reduce the original It has the manpower required to hang fans, and effectively utilizes the space that cannot be used when using hanging rods in the freezer.

Another object of the present invention is to customize the design of the storage contour in the collection box, so that the appearance of the finished fan product can be shaped according to the specified contour, thereby greatly increasing the aesthetics of the finished fan product.

In order to achieve the foregoing object, the method for manufacturing vermicelli of the present invention comprises: a semi-finished product production step: mixing and stirring a plurality of raw materials to form a mixed slurry, and the mixed slurry is continuously discharged by a heating extrusion device and formed into a plurality of vermicelli strips; A cutting step: the vermicelli strips are continuously transported by a cooling conveying device to extend the length, and when the vermicelli strips are extended to a set length, they are cut by a cutting tool to form a plurality of vermicelli bundles; a collecting step: the The vermicelli bundles are transferred to a collection empty box with a plurality of adjacent collection chambers by the cooling conveying device, so that the vermicelli bundles are concentrated in a single collection chamber to form a vermicelli ball; a subpackaging step: the collection empty box is collected by a The moving device drives the displacement, so that each collection room is packed and stored with the fan group, and the fan group and the collection empty box together form a filled box; a stacking step: repeat the collection and sub-packing To obtain a plurality of filled boxes, and sequentially assemble the filled boxes on a freezer cart; a cooling step: move the freezer cart to a freezer, and let the fan groups in the freezer The temperature is respectively lowered to form a frozen vermicelli; and a packaging step: the refrigerated cart is removed from the freezer, and the frozen vermicelli taken out from the filled box is packaged into a refrigerated packaged vermicelli by a packaging machine.

Wherein, the temperature of the mixed slurry being heated and extruded is controlled at 80-100°C, and the vermicelli bundle is cooled to 35°C-40°C by the cooling conveying device to enter the collection empty box; in the packaging step, the freezing The vermicelli is packed in a refrigerated room at 0℃~4℃.

In the above cooling step, there are a first temperature layer, a second temperature layer, a third temperature layer and a fourth temperature layer to cool down at different temperatures, the first temperature layer is between 40°C and 1°C, the second temperature layer is The temperature layer is between 1°C and -4°C, the third temperature layer is between -4°C and -18°C, and the fourth temperature layer is between -18°C and -5°C.

However, the manufacturing method further comprises a refrigerating step between the cooling step and the packaging step: the frozen vermicelli is thawed into a refrigerated vermicelli in a refrigerating temperature layer in the freezer, and the refrigerating temperature layer is between -5 ℃ ~ 4°C; and the packaging step is to package the refrigerated vermicelli into a package of refrigerated vermicelli respectively.

Furthermore, the collecting chamber has a shaped wall surface forming a target contour, and the contour of the dough is the same as the target contour, and the bottom of the collecting chamber further has a mesh plate forming a plurality of holes.

In addition, the refrigerating cart has a rack and a plurality of wheels, the rack is provided with a plurality of insertion spaces capable of accommodating the filled box, the insertion spaces are stacked along a vertical direction, and the The insertion spaces respectively form an insertion opening along a horizontal direction; and the plurality of wheels are respectively arranged at four corners of the bottom of the placing frame.

Furthermore, the placing frame includes an outer frame body and a plurality of platforms installed in the frame body, and the outer frame body is formed by a plurality of vertical supports, a plurality of warp supports and a plurality of weft supports arranged at intervals from each other. The insertion space is formed between two platforms spaced apart from each other, and the platforms are provided with two rails arranged in parallel, and the rails are respectively connected to a plurality of vertical supports on opposite sides of the frame body.

The feature of the present invention is that the production method of vermicelli does not need to go through the traditional drying process, so that the vermicelli groups are respectively cooled in the freezer to form a frozen vermicelli, or the frozen vermicelli is thawed into a refrigerated vermicelli through a refrigerating temperature layer. Fans are packaged into one product separately. The product has good gloss and can save consumers' cooking time. Among them, the refrigerated cart solves the problem that when fans enter the freezer, due to different placement methods, waste and occupy extra use. Space and excessive consumption of resources, the collection box on the cart has a customizable design of the storage contour, so that the appearance of the finished fan product can be shaped according to the specified contour, which greatly increases the aesthetics of the finished fan product.

1: fans

11: Fan strips

12: Fan Bundle

13: Fan Club

2: Production steps of semi-finished products

21: Squeeze Apparatus

3: Cutting step

31: Cooling conveying device

311: Cooling conveyor belt

312: Cutter

313: Workbench

32: Reciprocating mobile devices

321: Conveyor Belt

4: Collection steps

41: Collect Empty Boxes

42: Collection Room

421: Hole

422: Screen version

43: Fill the box

5: Sub-packaging steps

6: Folding step

61: Freezer Cart

611: Shelf

611a: Outer frame

611b: Platform

611c: Vertical Bracket

611d: Meridian bracket

611e: Weft Bracket

611f: Orbit

612: Wheels

612a: button

62: Freezer

621: First Space

622: Second space

623: Third space

624: Fourth space

625: Fifth space

7: Cooling step

71: First Thermosphere

711: The first freezing operation

72: Second Thermosphere

721: The second freezing operation

73: Tertiary thermosphere

731: The third freezing operation

74: Fourth Thermosphere

741: First Thaw Job

75: Fifth Thermosphere

751: First cold storage operation

8: Packaging step

9: Refrigeration step

D1: Vertical axis direction

D2: Horizontal axis direction

D3: horizontal direction

L1: first distance

L2: Second distance

L3: third distance

Fig. 1 is the step flow chart of the manufacturing method of vermicelli of the present invention; Fig. 2 is the schematic diagram that vermicelli is put into collecting empty box in the manufacture method of vermicelli of the present invention; Fig. 3 is another schematic diagram of collecting empty box in Fig. 2; Fig. 4 is Fig. 5 is the schematic diagram of different temperature in the process flow of cooling step of Fig. 1; Fig. 6 is the step flow chart of the manufacturing method of the vermicelli of the present invention in the first preferred embodiment; And FIG. 7 is a schematic diagram of different temperatures in the flow chart of the steps of FIG. 6 .

For the convenience of further understanding and understanding of the structure, use and features of the present invention, a preferred embodiment is given, and the detailed description is as follows: please refer to Figure 1 and Figure 2, The manufacturing method of the vermicelli of the present invention comprises the semi-finished product production step 2, a cutting step 3, a collection step 4, a sub-packing step 5, a stacking step 6, and a cooling step In step 7 and a packaging step 8, the vermicelli 1 is mixed from a plurality of raw materials through a series of processing to form a plurality of vermicelli 1, and the use of a freezer trolley 61 reduces the time and space for transporting the vermicelli 1 to the freezer 62. Wherein, a plurality of raw materials are placed in a mixing tank, the mixing tank is provided with a stirrer, after adding a small amount of hot water in the mixing tank, it is fully stirred and mixed to form a mixed slurry, the mixed slurry is passed through a heavy Forced to push through an extrusion device 21, and then heat the temperature of the plurality of vermicelli strips 11 formed by the mixed slurry, and control the temperature at 80°C to 100°C, so that the vermicelli strips 11 are cooked.

Referring to FIG. 2 , the operator arranges the high-temperature-cured vermicelli strips 11 in sequence and places them in a cooling conveying device 31 . The cooling conveying device 31 includes a cooling conveying belt 311 moving along a longitudinal axis direction D1 and a A reciprocating moving device 32 moving in the longitudinal direction D1 and a transverse axis direction D2 and a cutter 312 with a transverse width larger than the size of the cooling conveyor belt 311, the cooling conveyor belt 311 has a table 313 for placing the vermicelli strips 11. Allow the vermicelli strip 11 to be cooled down to 35-40° C. from a high temperature. The cooling conveyor belt 311 is set at a position with a fixed height to drive the vermicelli strip 11 to move in the direction D1 of the longitudinal axis. In the equidistant time, the cutter 312 has a downward movement (not shown), and the vermicelli strip 11 is cut into a plurality of vermicelli bundles 12 of equal length, which fall into the reciprocating moving device 32. A collection empty box 41 , wherein the reciprocating moving device 32 has a long conveyor belt 321 for placing the empty collecting box 41 and aligning the position of the cooling conveyor belt 311 , the reciprocating moving device 32 There is a first distance L1 moving in the vertical axis direction D1, a second distance L2 moving in the horizontal axis direction D2, and a third distance L3 moving in the horizontal axis direction D2, by the first distance L1 and the The second distance L2 moves continuously in two different directions to fill the empty collection boxes 41, so that each empty collection box 41 can be filled. The third distance L3 is used to move the entire collection box 41 , wherein the second distance L2 is greater than the third distance L3 , and the moving form of the reciprocating moving device 32 is not limited by the distance and number of times in the moving direction.

Please refer to FIGS. 2 to 4 , the collection chamber 42 formed by a mold or a frame with a plurality of containers in the collection empty box 41 can generate the same contour and shape as the container through the restriction of the container. , the collection empty box 41 can store a plurality of fan bundles 12 of equal length in the adjacent single collection chamber 42 to form a fan group 13, so that a single fan group 13 can fill a single collection chamber 42 When it is full, a high fan group 13 is formed.

Wherein, the collection chamber 42 in the collection empty box 41 is filled with the fan group 13 moved in from the cooling conveyor belt 311, and the fan group 13 and the collection empty box 41 together constitute a filled box 43. The reciprocating moving device 32 will move according to the combination of instructions in different directions, and move the empty collecting box 41 that has not been filled with the vermicelli ball 13 into the relative position aligned with the cooling conveyor belt 311, repeating this step, can produce a plurality of The boxes 43 are filled and placed on the freezer trolley 61 in a stacked arrangement using the vertical orientation.

Referring to FIG. 5 , the refrigerating cart 61 is moved to the freezer 62 having a function of controlling temperature setting, and the freezer 62 has functions such as adjusting the ambient temperature and timing, and performing a cooling step 7 for the fan group 13, in order The cooling process of different temperatures including a first temperature layer 71 , a second temperature layer 72 , a third temperature layer 73 and a fourth temperature layer 74 , wherein the temperature setting temperature of the first temperature layer 71 is 40° C.~1 ℃, the time is 6 hours, a first freezing operation 711 is performed in a first space 621 in the freezer 62; the temperature of the second temperature layer 72 is set to a temperature of 1 ℃ ~ -4 ℃, and the time is 6 hours, A second space 622 in the freezer 62 performs a second freezing operation 721; the temperature of the third temperature layer 73 is set at -4°C to -18°C for 8 hours. A third freezing operation 731 is performed in the three spaces 623 ; the temperature of the fourth temperature layer 74 is set at -18°C to -5°C and the time is 4 hours, and a first freezing operation is performed in a fourth space 624 in the freezer 62 Sub-unfreeze job 741.

Among them, the freezer 62 is provided with an external safety door lock and a plurality of gates to separate a plurality of spaces, and each space has a temperature control setter and a timer, which can set each temperature. The temperature and time required for different temperatures of the layer, the gate has a control button, which can set the opening and closing time of the gate, so as to prevent forgetting to close the gate and affecting the temperature of the temperature layer.

Regarding the cooling step 7 above, the operator unlocks the safety door lock of the freezer 62, moves the freezer cart 61 to the first space 621 in the freezer 62, and performs the first freezing operation 711, and the first space 621 is set to the temperature of 40°C to 1°C required by the first temperature layer 71 and the time is 6 hours. When the first freezing operation 711 ends, the timer setting of the freezer 62 is provided with a warning sound to remind the operator when The refrigerating cart 61 needs to be moved to the second space 622 in the freezer 62; and so on, each independent space in the freezer 62 has a fixed temperature and time.

Wherein, in the cooling step 7, the temperature of the fan group 13 has been continuously decreasing in stages since entering the freezer 62, and there is no step of increasing the temperature until the first thawing operation 741 is performed.

The fan group 13 completes a continuous cooling step 7, the operator moves the refrigerating cart 61 from the fourth space 624 in the freezer 62 to a refrigerating room with a temperature of 0° C. to 4° C. Take out a frozen vermicelli from the filled box 43 on 61, place the frozen vermicelli on the conveyor belt 321, and transport the frozen vermicelli into the refrigerated packaging machine in sequence through the conveyance of the conveyor belt 321 for individualization. packaging, and the finished product of the frozen vermicelli is made.

Please refer to FIG. 4 , the refrigerating cart 61 has a rack 611 and a plurality of wheels 612 . The rack 611 includes a plurality of insertion spaces for accommodating the filled box 43 , and the insertion spaces are along the They are stacked and arranged in a vertical direction, and the insertion spaces are respectively formed along a horizontal direction D3 to form insertion openings in the shape of ㄇ.

The placing rack 611 includes an outer frame body 611a and a plurality of platforms 611b installed inside the outer frame body 611a. The outer frame body 611a is composed of multiple layers arranged at intervals around the freezing cart 61. The insertion space is formed by several vertical brackets 611c, and the platform 611b inside the frame is composed of a plurality of warp brackets 611d and a plurality of weft brackets 611e. The insertion space is filled with a plurality of platforms 611b and stacked vertically. The platform 611b is provided with two parallel rails 611f, and the rails 611f are respectively connected to a plurality of vertical supports 611c on opposite sides of the outer frame 611a.

Wherein, the track 611f includes a groove and the collection empty box 41 with a convex groove is mutually engaged, wherein the collection empty box 41 has a plane area smaller than the platform 611b, so that the platform 611b can place the collection empty box 41, And then put into the refrigerating cart 61; further, the bottom of the collection chamber 42 has a screen plate 422 formed by a plurality of holes 421, which can allow the fan 1 to pass through the hole 421 in the process of manufacturing the fan 1 to achieve ventilation. The design enables Fan 1 to evenly dissipate excess water and improve the success rate of Fan 1 manufacturing.

The refrigerating cart 61 is provided with a plurality of wheels 612. The wheels 612 are respectively arranged at the four corner positions of the bottom of the placing frame 611 and are connected to the outer frame 611a. The wheels 612 are provided with a button 612a, pull up the button 612a, the user can push the freezer trolley 61 to move, press the button 612a of the wheel 612, can make the freezer trolley 61 generate a brake to fix it, providing the freezer trolley When the 61 is loaded with articles, it can be easily moved or fixed in the freezer 62 .

Please refer to FIG. 6 and FIG. 7 , in a preferred embodiment, after the cooling step 7 , the frozen vermicelli has a refrigerating step 9 , and the refrigerating step 9 includes a fifth temperature layer 75 in the freezer 62 A fifth space 625 of the first refrigerating operation 751 is performed for the first time. The refrigerating step 9 is after the cooling step 7 and before the packaging step 8. The temperature setting temperature is -5 ℃ ~ 4 ℃, and the time is 4 hours. The frozen vermicelli 1 in the fourth temperature layer 74 is thawed into a refrigerated vermicelli, the refrigerated vermicelli is taken out from the filling box 43 on the freezing cart 61, and the refrigerated vermicelli 1 is placed on the conveyor belt 321, through the conveyor belt 321 The refrigerated vermicelli is brought into the freezer packaging machine in sequence for individual packaging, and the refrigerated vermicelli product is made.

Wherein, the storage temperature required for the produced frozen vermicelli is -4~-18°C, and the storage time is 1 year, and the required storage temperature for the produced refrigerated vermicelli is 0~4°C, and the storage time is 1 month.

The above-mentioned embodiments are only for the convenience of illustrating the present invention and are not intended to limit it. Various simple deformations and modifications without departing from the invention should still be included in the scope of the following patent application.

2...Semi-finished product production steps 3...cutting step 4…collection steps 5...Dispensing steps 6...folding step 7...cooling step 8…packaging steps

Claims (8)

A method for manufacturing vermicelli, comprising: a half-finished product production step: mixing and stirring a plurality of raw materials to form a mixed slurry, and the mixed slurry is continuously discharged by a heating and extruding device to form a plurality of vermicelli strips; a cutting step: the The vermicelli strips are continuously transported through a cooling conveying device to extend the length, and when the vermicelli strips are extended to a set length, they are cut by a cutting tool to form a plurality of vermicelli bundles; a collection step: the vermicelli bundles are cooled by the cooling The conveying device is transported to a collection empty box with a plurality of adjacent collection chambers, so that the vermicelli bundles are concentrated in a single collection chamber to form a vermicelli mass, wherein the bottom of the collection chamber further has a mesh plate forming a plurality of holes. A sub-packing step: the collection empty box is driven and displaced by a moving device, so that each collection room is divided and stored with the fan group, and the fan group and the collection empty box together form a filled box ; A stacking step: repeat collection and sub-packing to obtain multiple filled boxes, and stack these filled boxes sequentially on a freezer cart; a cooling step: move the freezer cart to a freezer , let these vermicelli groups cool down respectively in this freezer to form a frozen vermicelli; and a packing step: this freezer cart is removed from this freezer, and these freezers taken out from this filled box are taken out by a packaging machine The vermicelli is individually packaged into a refrigerated package of vermicelli. The manufacturing method of vermicelli according to claim 1, wherein the temperature of the mixed slurry is controlled at 80-100°C when the mixed slurry is heated and extruded, and the vermicelli bundle is cooled to 35°C-40°C by the cooling conveying device to enter the collection empty box. The method for manufacturing vermicelli as claimed in claim 1, wherein, in the cooling step, the vermicelli groups are sequentially subjected to a first temperature layer, a second temperature layer, a third temperature layer and a fourth temperature layer. Do not Cooling at the same temperature, the first temperature layer is between 40°C and 1°C, the second temperature layer is between 1°C and -4°C, the third temperature layer is between -4°C and -18°C, and the fourth temperature layer is between -4°C and -18°C. The layer is between -18℃~-5℃. The manufacturing method of vermicelli as claimed in claim 1, wherein the manufacturing method further comprises a refrigeration step between the cooling step and the packaging step: thawing the frozen vermicelli into a refrigerated vermicelli in a refrigerated temperature layer in the freezer , the refrigerated temperature layer is between -5°C and 4°C; and the packaging step is to package the refrigerated vermicelli into a package of refrigerated vermicelli respectively. The manufacturing method of vermicelli according to claim 1, wherein, in the packaging step, the frozen vermicelli is packaged in a refrigerator room at 0°C to 4°C. The method for manufacturing vermicelli as claimed in claim 1, wherein the collecting chamber has a shaped wall surface forming a target contour, and the contour of the vermicelli mass is the same as the target contour. The manufacturing method of vermicelli according to claim 1, wherein the refrigerating cart has a rack and a plurality of wheels, the rack is configured with a plurality of insertion spaces capable of accommodating the filled box, and the insertion spaces They are stacked and arranged along a vertical direction, and the insertion spaces respectively form an insertion opening along a horizontal direction; and the plurality of wheels are respectively arranged at the four corners of the bottom of the placing rack. The method for manufacturing vermicelli as claimed in claim 7, wherein the placing frame comprises an outer frame body and a plurality of platforms installed inside the frame body, and the outer frame body is composed of a plurality of vertical supports, a plurality of The vertical support and a plurality of weft supports are assembled together, the insertion space is formed between two platforms arranged at intervals, and the platform is provided with two parallel rails, and the rails are respectively connected to the frame body Plural vertical supports on opposite sides.

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