TW202212022A - Horizontal leveling maintaining device for carriage of vertical looper - Google Patents
Horizontal leveling maintaining device for carriage of vertical looper Download PDFInfo
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- TW202212022A TW202212022A TW110128482A TW110128482A TW202212022A TW 202212022 A TW202212022 A TW 202212022A TW 110128482 A TW110128482 A TW 110128482A TW 110128482 A TW110128482 A TW 110128482A TW 202212022 A TW202212022 A TW 202212022A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/30—Arrangements for accumulating surplus web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
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Description
本發明係有關一種縱型環路器之載運台水平維持裝置,其無論是於停止狀態或在升降動作中,皆可進行控制而可以高精度且精密、連續地維持載運台之姿勢呈水平狀態。The present invention relates to a carrier platform level maintaining device for a vertical circulator, which can be controlled to maintain the posture of the carrier platform in a horizontal state with high precision, precision and continuous regardless of whether it is in a stopped state or in a lifting action. .
已知專利文獻1〜4係一種有關縱型環路器之技術,該縱型環路器係以在固定輥輪與移動輥輪交互地繞掛帶狀材料之方式所構成,其中,該固定輥輪係被配列在固定床,該移動輥輪係被配列在利用吊掛材料吊掛而進行升降動作的載運台。專利文獻1之「金屬條帶之蛇行修正方法及其裝置」係構成為在縱型環路器設備之入口側、出口側中之至少一側設置鋼帶之蛇行量檢測裝置(邊緣位置檢測器),並且將吊掛環路器載運台的4根鋼絲繩連接至各捲筒及馬達而可分別調整長度。Patent Documents 1 to 4 are known technologies relating to a vertical circulator constructed by alternately wrapping a strip-shaped material between a fixed roller and a moving roller, wherein the fixed roller The set of rollers is arranged on the fixed bed, and the set of moving rollers is arranged on a stage which is suspended by a suspending material and performs an ascending and descending operation. The "method and device for correcting the meandering of a metal strip" of Patent Document 1 is constituted by installing a meandering amount detection device (edge position detector) of a steel strip on at least one of the inlet side and the outlet side of a vertical circulator device. ), and the four wire ropes hanging on the circulator platform are connected to each reel and motor to adjust the length respectively.
專利文獻2之「縱型環路器設備中之載運台水平度測定方法及鋼帶之蛇行修正方法」係使用光學式測距儀測定環路器載運台之水平度(水平度異常量),並且測定鋼帶之偏移量(蛇行量),在該蛇行量超過容許範圍之情形下,變更環路器載運台之水平度在容許範圍內,將鋼帶之蛇行量控制在容許範圍內。
"Measurement method for levelness of platform in vertical circulator equipment and method for correcting meandering of steel belt" of
光學式測距儀被設置在固定台,且自固定台測定至升降之環路器載運台為止的高度方向距離。The optical rangefinder is installed on the fixed table, and measures the distance in the height direction from the fixed table to the circulator carrying table that is raised and lowered.
專利文獻3之「縱型環路器之傾斜測定裝置」,其包含:反射鏡,其設置於載運台;發光器,其將角度檢測用之光線鉛垂地照射於反射鏡;受光器,其接收在反射鏡所被反射之角度檢測用之光線;及運算部,其根據上述光線之發光位置與受光位置之間之檢測距離、及發光器與反射鏡之間之距離,運算載運台之傾斜;從而可以高精度來檢測載運台之傾斜,且可事前防止起因於載運台之傾斜的條帶之蛇行。The "Inclination Measuring Device of a Vertical Circulator" of
發光器及受光器係被設置在地面上,且利用自地面上至設置於升降之環路器載運台的反射鏡為止之高度方向距離,來測定載運台之傾斜狀態。The light-emitting device and the light-receiving device are installed on the ground, and the inclination state of the carrier is measured by the distance in the height direction from the ground to the reflector installed on the circulator carrier which is raised and lowered.
專利文獻4之「直立式環路器之傾斜檢測方法」係測定被設在條帶之生產線的直立式環路器之載運台之傾斜的方法,其中,在升降運動之載運台的左右兩端部及位於與該兩端部對向位置的固定部,配置為了於上述載運台位於水平姿勢之情形下可左右同時感應的感測器,而對測定時之上述載運台之升降運動速度與上述左右兩感測器之感應時間差進行累計,以檢測上述載運台之傾斜狀態,或者,藉由自對測定時之上述載運台之升降運動速度與上述左右兩感測器之感應時間差進行累計而得之值中減去水平時之上述載運台之升降運動速度與上述左右兩感測器之感應時間差而進行累計所得之值,如此而檢測上述載運台之傾斜狀態。"Inclination detection method of vertical circulator" of
但是,此為用以對升降運動中之任意高度位置(感測器設置位置)下之載運台之傾斜狀態進行檢測者。 [先前技術文獻] [專利文獻] However, this is for detecting the inclination state of the carrier at an arbitrary height position (sensor installation position) during the lifting motion. [Prior Art Literature] [Patent Literature]
專利文獻1:日本專利特開平8-267139號公報 專利文獻2:日本專利特開2012-223771號公報 專利文獻3:日本專利特開平10-156435號公報 專利文獻4:日本專利特開平4-59122號公報 Patent Document 1: Japanese Patent Laid-Open No. 8-267139 Patent Document 2: Japanese Patent Laid-Open No. 2012-223771 Patent Document 3: Japanese Patent Laid-Open No. 10-156435 Patent Document 4: Japanese Patent Laid-Open No. 4-59122
(發明所欲解決之問題)(The problem that the invention intends to solve)
專利文獻1係用以測定鋼帶邊緣之位置者,而非直接檢測環路器載運台之水平度,其藉由反饋控制而進行蛇行修正,因此其動作不確實。Patent Document 1 is used to measure the position of the edge of the steel strip, instead of directly detecting the levelness of the circulator carrier, and the meandering correction is performed by feedback control, so the operation is uncertain.
專利文獻2係藉由光學式測距儀進行之測定距離非常長,因此無法確保可滿足之測定精度,而難以因應高精度且精密之控制。In
專利文獻3亦為藉由發光器、受光器及反射鏡進行之測定距離非常長,無法確保可滿足之測定精度,因此難以因應高精度且精密之控制。In
專利文獻4則僅可在感測器之設置位置來測定載運台之傾斜,而無法連續地修正升降中之載運台的傾斜狀態。In
本發明係鑑於上述先前技術之課題所完成者,其目的在於提供一種縱型環路器之載運台水平維持裝置,其無論於停止狀態或在升降動作中,皆可進行控制而以高精度且精密、連續地維持載運台之姿勢呈水平狀態。 (解決問題之技術手段) The present invention has been accomplished in view of the above-mentioned problems of the prior art, and an object of the present invention is to provide a platform level maintaining device for a vertical circulator, which can be controlled with high precision and high accuracy regardless of whether it is in a stopped state or during an ascending and descending operation. Precisely and continuously maintain the posture of the carrier platform in a horizontal state. (Technical means to solve problems)
本發明之縱型環路器之載運台水平維持裝置,其特徵在於:該縱型環路器係將帶狀材料交互地繞掛在第一輥輪與第二輥輪之方式所構成,該第一輥輪係被配列在固定床,該第二輥輪係被配列在利用吊掛材料吊掛而進行升降動作的載運台,該縱型環路器之載運台水平維持裝置具備有:調整手段,其被設在上述載運台與上述吊掛材料之間,且沿吊掛方向進行行程動作,以調整被吊掛之該載運台之吊掛高度位置;被測定體,其沿上述載運台之升降動作方向鉛垂地被設置;上部位移測定感測器,其被搭載在升降之上述載運台之上部側,測定至上述被測定體為止的第一水平距離;下部位移測定感測器,其被搭載在升降之上述載運台之下部側,測定至上述被測定體為止的第二水平距離;及控制器,其自此等之上部位移測定感測器及下部位移測定感測器輸入上述第一水平距離及上述第二水平距離,且控制此等水平距離成為等距離之方式使上述調整手段動作。 The vertical circulator of the present invention is characterized in that: the vertical circulator is formed by alternately winding the strip-shaped material on the first roller and the second roller. The first roller train is arranged on the fixed bed, the second roller train is arranged on a platform that is suspended by a suspending material and moves up and down, and the platform level maintaining device of the vertical looper is provided with: adjustment A means is provided between the above-mentioned carrying platform and the above-mentioned hanging material, and performs a stroke action along the hanging direction to adjust the hanging height position of the hanging platform; the object to be measured is along the above-mentioned carrying platform. The up-and-down movement direction is vertically installed; the upper displacement measurement sensor is mounted on the upper side of the raised and lowered platform, and measures the first horizontal distance to the object to be measured; the lower displacement measurement sensor, It is mounted on the lower part side of the above-mentioned platform that is raised and lowered, and measures the second horizontal distance to the above-mentioned object to be measured; The first horizontal distance and the above-mentioned second horizontal distance are controlled to be equal distances, and the above-mentioned adjusting means is actuated.
本發明之特徵在於:上述第二輥輪係使輥輪軸朝向該載運台之寬度方向而被設置在上述載運台,且於上述載運台之寬度方向測定上述第一水平距離及上述第二水平距離。The present invention is characterized in that the second roller train is installed on the carrier with the roller axis facing the width direction of the carrier, and the first horizontal distance and the second horizontal distance are measured in the width direction of the carrier. .
本發明之特徵在於:上述被測定體係由上端連結至支撐上述吊掛材料的框架的線材、及連結至該線材之下端且因為沿鉛垂方向筆直地拉緊該線材的配重所形成。The present invention is characterized in that the system to be measured is formed by a wire whose upper end is connected to a frame supporting the hanging material, and a weight that is connected to the lower end of the wire and tensions the wire straight in the vertical direction.
本發明之特徵在於:上述被測定體係沿鉛垂方向筆直地被設置在支撐上述吊掛材料的框架的板材。The present invention is characterized in that the above-mentioned system to be measured is vertically installed on a plate of a frame supporting the above-mentioned hanging material.
本發明之特徵在於:為了停止振動,上述被測定體之下方部分被浸漬在油槽。The present invention is characterized in that the lower part of the object to be measured is immersed in an oil tank in order to stop the vibration.
本發明之特徵在於:上述被測定體係沿鉛垂方向筆直地被設置在支撐上述吊掛材料的框架的柱材。The present invention is characterized in that the above-mentioned system to be measured is vertically installed on a column member of a frame supporting the above-mentioned hanging material.
本發明之特徵在於:在升降之上述載運台之上部側,搭載追加之上部位移測定感測器,該追加之上部位移測定感測器係在該載運台沿上述第二輥輪之配列方向的長度方向,測定至上述被測定體為止的第三水平距離,在升降之上述載運台之下部側,搭載追加之下部位移測定感測器,該追加之下部位移測定感測器係在該載運台之長度方向,測定至上述被測定體為止的第四水平距離,上述控制器係除了使上述第一及第二水平距離成為等距離之方式之外,並且亦以自此等追加之上部位移測定感測器及追加之下部位移測定感測器所輸入之上述第三水平距離及上述第四水平距離成為等距離之方式,使上述調整手段動作。 (對照先前技術之功效) The present invention is characterized in that an additional upper displacement measuring sensor is mounted on the upper side of the ascending and descending platform, and the additional upper displacement measuring sensor is located at the position of the platform along the arrangement direction of the second rollers. In the longitudinal direction, the third horizontal distance to the object to be measured is measured, and an additional lower displacement measuring sensor is mounted on the lower side of the lifting platform, and the additional lower displacement measuring sensor is attached to the platform In the longitudinal direction, the fourth horizontal distance to the object to be measured is measured. In addition to making the first and second horizontal distances equidistant, the controller also measures the displacement from these additional parts. The adjustment means is actuated in such a way that the third horizontal distance and the fourth horizontal distance input by the sensor and the additional lower part displacement measuring sensor are equal distances. (Compared to the efficacy of the prior art)
在本發明之縱型環路器的載運台水平維持裝置中,無論是於停止狀態或在升降動作中,皆可以高精度且精密、連續地維持載運台之姿勢呈水平狀態。In the carrier level maintaining device of the vertical circulator of the present invention, the attitude of the carrier table can be maintained in a horizontal state with high precision, precision, and continuous regardless of whether it is in a stopped state or during a lifting operation.
以下參照附圖,對與本發明相關之縱型環路器之載運台水平維持裝置之較佳實施形態詳細進行說明。縱型環路器係分別被設置在金屬條帶等帶狀材料之生產線之入口側及出口側。Hereinafter, a preferred embodiment of the device for maintaining the level of the platform of the vertical circulator according to the present invention will be described in detail with reference to the accompanying drawings. The vertical circulators are installed on the inlet side and the outlet side of the production line for strip-shaped materials such as metal strips, respectively.
如圖1及圖2所示,縱型環路器1如習知者具備有:複數個作為第一輥輪之下輥輪4,其等可旋轉自如地被軸支,且並排地被配列在固定床3;及複數個作為第二輥輪之上輥輪6,該等可旋轉自如地被軸支,且並列地被配列在固定床3上方之載運台5,且藉由將帶狀材料2交互地朝該等輥輪4、6之配列方向依序繞掛在下輥輪4與上輥輪6,使載運台5相對於固定床3升降動作,以調整上輥輪6與下輥輪4之間隔,藉此,則無需使生產線停止,而可進行入口側及出口側的速度之加減速或停止。As shown in FIGS. 1 and 2 , the vertical circulator 1 includes, as known in the art, a plurality of
在本實施形態中,以下,雖然對下輥輪4為固定輥輪,上輥輪6為升降動作之移動輥輪的情形以例示方式進行說明,但是當然其亦可下輥輪4為移動輥輪,上輥輪6為固定輥輪。In the present embodiment, the case where the
在俯視下,載運台5及固定床3皆被形成為細長之長方形狀。載運台5係以可取得水平姿勢之方式藉由後述之鏈條7、8或鋼絲繩等之吊掛材料在4個點被支撐。Both the
吊掛材料7、8係根據構成縱型環路器1的立體框架9之頂部10被支撐。立體框架9係以圍繞載運台5及固定床3之方式利用4根支柱11支撐頂部10之四個角而所構成,且被組裝設置在設置固定床3的機台12上。The hanging
複數個上輥輪6及下輥輪4係被配列在沿載運台5及固定床3之長邊的該等長度方向。The plurality of
參照圖3,對吊掛材料7、8為鏈條時的載運台5之升降機構進行概述。圖3(A)為頂部10之俯視圖,圖3(B)為在圖3(A)中之B-B線之箭頭的剖面圖,圖3(C)為在圖3(A)中之C-C線之箭頭的剖面圖。
Referring to FIG. 3 , the elevating mechanism of the
載運台5之升降機構,其具備有:驅動馬達13,其被設在頂部10之中央位置;齒輪箱15,其被設在頂部10且與驅動馬達13連結,將驅動馬達13之旋轉驅動力減速並傳遞至經由聯軸器41一連串地被連續設置在載運台5之長度方向的旋轉軸系統14;一組同一尺寸之第一鏈輪17及第二鏈輪18,該等被設在頂部10,且在支撐旋轉軸系統14之兩端部的各軸承構件16附近,以相互鄰接之配置連結在該旋轉軸系統14之兩端部,且藉由旋轉軸系統14以等速度朝相同方向被旋轉驅動,藉此以等速驅動分別被繞掛的第一鏈條7及第二鏈條8;2個第三鏈輪20,其分別在與各第一鏈輪17對向的配置且經由軸承構件19而可旋轉自如地被支撐在頂部10,並導引自第一鏈輪17所被繞掛的第一鏈條7;及重錘21,其在載運台5之長度方向之兩側各者,連結第一鏈條7及第二鏈條8之各一端部。The elevating mechanism of the
重錘21用以降低載運台5之升降動作所需之必要動力,並且防止鏈條7、8浮起。The
在載運台5,於寬度方向一側之側,且在長度方向以隔開間隔之方式地連結2根第一鏈條7之另一端部,並且在寬度方向之另一側,且在長度方向以隔開間隔之方式連結2根第二鏈條8之另一端部,藉此,載運台5在4個點藉由4根鏈條7、8被支撐。On the
作為吊掛點之4個點,較佳為將載運台5之寬度方向作為短邊方向的長方形狀之4個角。The four points of the hanging points are preferably four corners of a rectangular shape having the width direction of the
在吊掛材料7、8為鋼絲繩之情形下,使用滑輪以取代鏈輪17、18、20。In the case where the hanging
例如,當驅動馬達13正旋轉驅動時,一對第一及第二鏈輪17、18朝相同方向被正旋轉驅動,並且,各第三鏈輪20經由第一鏈條7亦朝相同方向進行正旋轉,於是第一及第二鏈條7、8一面在該等之一端向上拉引重錘21一面在另一端使載運台5進行下降動作,另一方面,當驅動馬達13逆旋轉驅動時,第一〜第三鏈輪17、18、20皆朝相同方向被逆旋轉驅動,第一及第二鏈條7、8一面在該等之一端使重錘21吊下,一面在另一端使載運台5吊上而進行上升動作。For example, when the
此外,亦可取代該機構,使用捲揚機(未圖示)將取代鏈條7、8的鋼絲等之吊掛材料捲上或捲下。In addition, instead of this mechanism, a hoist (not shown) may be used to wind up or wind down the hanging material such as steel wire in place of the
在載運台5搭載有調整手段22,該調整手段22係在藉由鏈條7、8所產生的吊掛方向進行行程操作,用以調整被吊掛的載運台5之吊掛高度位置。An adjustment means 22 is mounted on the
在本實施形態中,例示調整手段22為使用起重器的情形,且調整手段22被設在第一鏈條7之另一端與載運台5之間。但調整手段22並未被限定為起重器,只要在吊掛方向可被行程操作,亦可為任意之手段。In this embodiment, the case where the adjustment means 22 uses a jack is exemplified, and the adjustment means 22 is provided between the other end of the
圖示例之起重器22為周知之螺旋起重器,其利用馬達驅動式螺桿機構23而在桿24產生出沒(露出沒入)的行程,螺桿機構23之部分被安裝在載運台5,桿24與第一鏈條7連結。The
在藉由第一鏈條7及第二鏈條8而載運台5之吊掛狀態為一定時,若桿24產生露出行程,則相對於第二鏈條8側,在第一鏈條7側被吊掛的載運台5之吊掛高度位置變低,相反地,若桿24產生沒入行程,則載運台5之吊掛高度位置變高,藉此,即使在利用第一及第二鏈條7、8載運台5未水平地被吊掛的情形下,仍可利用起重器22之行程調整,藉由鏈條7、8以水平姿勢吊掛載運台5。When the hanging state of the
起重器等之調整手段22,亦可被設在第二鏈條8與載運台5之間,以取代第一鏈條7。Adjustment means 22 such as jacks can also be provided between the
在縱型環路器1中,由於複數個被配列在載運台5之長度方向且輥輪軸6a以朝向載運台5之寬度方向方式所設置的上輥輪6之該輥輪軸6a,因在載運台5之寬度方向傾斜而產生帶狀材料2之蛇行,因此則需要在載運台5之寬度方向維持該載運台5之水平姿勢(參照圖1及圖2)。換言之,要求載運台5在寬度方向不會產生傾斜。In the vertical circulator 1, since a plurality of the
在載運台5之寬度方向中,作為檢測載運台5之吊掛姿勢並維持在水平姿勢的構成,其具備有:測距用標的25,其作為被測定體;位移測定感測器26、27,其被搭載在載運台5之上部側及下部側;及控制器28,其根據來自此等位移測定感測器26、27之檢測信號,對起重器22進行動作控制。In the width direction of the
如圖1及圖2所示,測距用標的25係自立體框架9之頂部10側朝向固定床3側,沿載運台5之升降動作方向鉛垂地被設置。測距用標的25係以不與載運台5之升降動作或帶狀材料2產生干擾之方式,以與位移測定感測器26、27鄰接之配置,設在載運台5之周圍。
As shown in FIGS. 1 and 2 , the distance-measuring
當在4個點載運台5被吊掛的情形下,為了控制姿勢而設置2個測距用標的25。在本實施形態中,於載運台5之長度方向之兩端部側各者設置有位移測定感測器26、27,且分別與該等2組之位移測定感測器26、27相對應,在載運台5之長度方向兩端部側,被設置2個測距用標的25。
When the four-
在位移測定感測器26、27被設置在載運台5之寬度方向兩側的情形下,只要在載運台5之寬度方向兩側設置2個測距用標的25即可。In the case where the
圖示例之測距用標的25,其具備有:鋼絲等之線材30,其上端經由吊掛基座29連結至支撐鏈條7、8的立體框架9之頂部10;及配重31,其與線材30之下端連結,為了將該線材30朝下方拉引而沿鉛垂方向筆直地拉緊該線材30。
The
為了防止線材30之振動,測距用標的25之下方部分即配重31係被浸漬在油槽,該油槽係對被設置在固定床3側的容器32內充滿油。配重31即使受到外力等而要移動,則因油槽內之阻尼作用而仍被復歸並保持在一定之位置,且穩定地維持線材30之鉛垂設置狀態。In order to prevent the
如圖1〜圖5所示,上部位移測定感測器26及下部位移測定感測器27係成對地被設置在載運台5,該上部位移測定感測器26係被安裝在該載運台5之上面5a,該下部位移測定感測器27係被安裝在該載運台5之下面5b。As shown in FIGS. 1 to 5 , the upper
此等位移測定感測器26、27係在載運台5之寬度方向自投光部33朝鄰接之測距用標的25發出雷射光L,且利用受光部34接收利用測距用標的25所反射之來自載運台5之寬度方向的雷射光L,而測定至測距用標的25為止之水平距離D1、D2。These
具體而言,較佳為,此等上部及下部位移測定感測器26、27之朝載運台5的安裝,係在載運台5為不傾斜的水平狀態,位移測定感測器26、27之受光部34之位置在鉛垂方向位於相同位置,且在水平方向位於與測距用標的25之線材30等距離之位置。Specifically, it is preferable that these upper and lower
然而,此等位移測定感測器26、27在量測與測距用標的25之相對位置的變化(距離之變化)、即在兩者間所產生之位移的情形下,只要量測相對於位移即基準距離之增減即可,其並不一定需要進行如上述之安裝。However, when these
本發明人對利用雷射光之感測器進行了實驗及檢討後發現此種感測器若受到溫度、外部干擾光、灰塵等之周圍環境擾動之影響,則容易產生測定誤差,且測定距離越長則誤差越大。例如,在將感測器固定於固定床3側,對自該感測器至沿上下方向升降之載運台5為止的高度距離進行測定的情形下,隨著測定距離變長,則誤差會變大。The inventors have conducted experiments and reviews on sensors using laser light and found that if such sensors are affected by ambient disturbances such as temperature, external disturbance light, dust, etc., measurement errors are likely to occur, and the longer the measurement distance The longer the error, the greater the error. For example, when a sensor is fixed on the side of the fixed
在本實施形態中,無論進行升降動作之載運台5位在何種之高度位置,當利用此等位移測定感測器26、27所測定之距離使其變短之方式,將位移測定感測器26、27設置在載運台5,並且將利用位移測定感測器26、27測定距離的對象,設為沿載運台5之升降方向鉛垂地所設置的測距用標的25。In the present embodiment, regardless of the height position of the
藉此,若將測距用標的25設在載運台5之附近、即位移測定感測器26、27之近旁,則無論載運台5之高度位置如何,皆可在短距離且大致相同之距離關係測定至測距用標的25為止之水平距離D1、D2。
Therefore, if the
上部位移測定感測器26係在載運台5之上部,且在載運台5之寬度方向測定至測距用標的25為止的第一水平距離D1。下部位移測定感測器27係在載運台5之下部,且在載運台5之寬度方向測定至測距用標的25為止的第二水平距離D2。The upper
在載運台5位於水平姿勢時,此等第一及第二水平距離D1、D2成為相等,但是若載運台5並非在水平姿勢,則此等第一及第二水平距離D1、D2為不同。The first and second horizontal distances D1 and D2 are equal when the
在第一水平距離D1大於第二水平距離D2時,在圖示之例中,以載運台5之起重器22安裝側變高之方式傾斜,相反地,在第一水平距離D1小於第二水平距離D2時,以起重器22安裝側變低之方式傾斜。此等水平距離D1、D2亦可作為上述之位移進行量測,在該情形下,作為在測距用標的25與位移測定感測器26、27各者之間所產生的位移之增減進行測定。When the first horizontal distance D1 is greater than the second horizontal distance D2, in the example shown in the figure, the
將第一水平距離D1及第二水平距離D2作為檢測信號自上部位移測定感測器26及下部位移測定感測器27輸入至控制器28。控制器28朝起重器22輸出控制信號。The first horizontal distance D1 and the second horizontal distance D2 are input to the
上部位移測定感測器26及下部位移測定感測器27,在載運台5之升降動作中經常連續地在不斷地測定第1及第2水平距離D1、D2,且輸入至控制器28。The upper
當然,在縱型環路器1之運轉中,不僅可在載運台5之升降動作中,即使在停止中亦可經常將此等上部及下部位移測定感測器26、27所測定的第一及第二水平距離D1、D2輸入至控制器28。Of course, during the operation of the vertical circulator 1, not only during the lifting and lowering operation of the
在此等之水平距離D1、D2為不同時 (不處於水平姿勢時),控制器28,則以其差值成為「零」而成為等距離之方式,換言之以抵消位移之增減之方式,對起重器22輸出露出行程或沒入行程之控制信號,以使起重器22進行動作。When these horizontal distances D1 and D2 are different (when not in a horizontal posture), the
有關起重器22之行程控制,控制器28係以如下方式執行:為考慮維持與測距用標的25的水平姿勢所控制的起重器22之位置有不同的情形,如圖6所示,自測定水平距離D1、D2的上部及下部位移測定感測器26、27(受光部34)之間的鉛垂距離V、及吊掛載運台5的第一及第二鏈條7、8之間的水平距離H,而將對第一及第二水平距離D1、D2之差的值乘以H/V之倍率的控制信號輸出至起重器22。此等鉛垂距離V及水平距離H係在載運台5處於水平姿勢時所被量測的尺寸。With regard to the stroke control of the
圖7係顯示將上部及下部位移測定感測器安裝於載運台之安裝狀態之例子。在圖1〜圖6中,位移測定感測器係單純地被安裝在載運台之上面上及下面下的構成。FIG. 7 shows an example of the installation state in which the upper and lower displacement measuring sensors are installed on the stage. In FIGS. 1 to 6 , the displacement measuring sensors are simply attached to the upper surface and the lower surface of the stage.
圖7(A)為此等位移測定感測器26、27安裝於載運台5之安裝狀態的主要部分之俯視圖;圖7(B)為在圖7(A)中之E-E線之箭視圖;圖7(C) 為在圖7(A)中之F-F線之箭視圖;圖7(D)為與圖7(B)對應之圖,其顯示此等位移測定感測器26、27之安裝於載運台5的其他之安裝狀態。FIG. 7(A) is a plan view of the main part of the installation state where the
圖7(A)〜(C)所示之例子,為使用2個上下朝相反方向之彎曲支架35,該彎曲支架35係將L字狀之橫向部35a相對於縱向部35b朝直角方向彎曲所形成者,各彎曲支架35之橫向部35a係分別被接合在載運台5之周側面5c的上部及下部,且在自載運台5朝上方延伸的縱向部35b之上端部,設置上部位移測定感測器26,而在朝下方延伸的縱向部35b之下端部,設置下部位移測定感測器27。
In the example shown in FIGS. 7(A) to (C), two
從藉由位移測定感測器26、27所測定的第一及第二水平距離D1、D2所取得的載運台5之傾斜,如上述,將位移測定感測器26、27安裝至各彎曲支架35之上端部及下端部,若使兩位移測定感測器26、27之鉛垂距離V越長則越可提高測定精度。From the inclination of the
另一方面,當因隨著載運台5之升降動作等彎曲支架35之振動動作等而擔心位移測定感測器26、27所測定的水平距離D1、D2本身之精度時,則如圖7(D)所示,為盡量確保垂直距離V的意義上,當然亦可沿著載運台5之上緣5d及下緣5e接合2個L字型支架36,且將位移測定感測器26、27分別安裝固定至此等L字型支架36。
On the other hand, when there is concern about the accuracy of the horizontal distances D1 and D2 themselves measured by the
設置有位移測定感測器26、27的載運台5之上部側及下部側,並不限於如彎曲支架35之情形般載運台5之上方及下方或上述載運台5之上面5a及下面5b,亦意味著包含如L字型支架36之情形般在上面5a與下面5b之間之周側面5c的上緣5d及下緣5e。The upper and lower sides of the
以下對本實施形態之縱型環路器的載運台水平維持裝置之作用進行說明,在縱型環路器1之運轉中經常於載運台5之長度方向兩端部側各別測定,上部及下部位移測定感測器26、27至測距用標的25為止的第一及第二水平距離D1、D2。The function of the platform level maintaining device of the vertical circulator according to the present embodiment will be described below. During the operation of the vertical circulator 1, measurement is always performed on both ends of the
所被測定的第一及第二水平距離D1、D2不斷地被輸入至控制器28,控制器28以第一及第二水平距離D1、D2相等之方式,對在載運台5之長度方向隔開間隔的2個起重器22各別輸出露出沒入行程之控制信號。The measured first and second horizontal distances D1, D2 are continuously input to the
各起重器22則即時地沿各第一鏈條7之吊掛方向進行行程動作,來調整在4個點被吊掛的載運台5之吊掛高度位置,藉此則可維持載運台5之水平姿勢。Each
本實施形態之縱型環路器的載運台水平姿勢維持裝置,其具備有:起重器22,其被設在載運台5與第一鏈條7之間,且沿吊掛方向進行行程動作,用以調整被吊掛的載運台5之吊掛高度位置;測距用標的25,其沿載運台5之升降動作方向鉛垂地被設置;上部位移測定感測器26,其被搭載在升降之載運台5之上部側,用以測定至測距用標的25為止的第一水平距離D1;下部位移測定感測器27,其被搭載在載運台5之下部側,用以測定至測距用標的25為止的第二水平距離D2;及控制器28,其在縱型環路器1之運轉中,經常地自此等上部位移測定感測器26及下部位移測定感測器27不斷地輸入第一水平距離D1及第二水平距離D2,且以此等水平距離D1、D2成為等距離之方式使起重器22動作而控制露出沒入行程;因此,其可直接測定載運台5之姿勢來控制其姿勢,可以穩定之方式水平地維持載運台5。The device for maintaining the horizontal posture of the platform of the vertical looper of the present embodiment includes a
無論載運台5位於哪一高度位置,其皆可使測距用標的25與位移測定感測器26、27鄰接,而使測定距離變短,並可確保在高精度且精密之控制。Regardless of the height position of the
又,其不限於載運台5之停止狀態,即使載運台5在升降動作中,亦可利用設置於載運台5的位移測定感測器26、27而測定至測距用標的25為止的水平距離D1、D2,其可不斷地連續高精度且精密地實行載運台5之姿勢控制。In addition, it is not limited to the stopped state of the
上輥輪6係以使輥輪軸6a朝向載運台5之寬度方向的方式設在載運台5,且於載運台5之寬度方向測定第一水平距離D1及第二水平距離D2,因此其可準確地維持使帶狀材料2產生蛇行的載運台5之寬度方向之水平姿勢,且可防止帶狀材料2之蛇行。The
測距用標的25係由:上端被連結至支撐鏈條7、8之立體框架9的線材30、及與線材30之下端連結且為了沿鉛垂方向將該線材30筆直地拉緊的配重31;所構成,其不僅構成非常簡單且可確保準確之鉛垂度,而可藉由位移測定感測器26、27以高精度測定水平距離D1、D2。The
為了停止振動,測距用標的25係將配重31浸漬於容器32內之油槽,因此即使配重31具有受到外力等而移動的情形,亦可利用油槽內之阻尼作用而恢復並保持在一定之位置,而穩定地維持線材30之鉛垂的設置狀態。In order to stop the vibration, the
圖8顯示測距用標的25之變形例。圖8(A)為自載運台5之上方俯視的俯視圖,圖8(B)為在圖8(A)中之G-G線之箭視圖。FIG. 8 shows a modification of the
在上述實施形態中,雖然對使用線材30作為測距用標的25之情形進行了說明,但是測距用標的25亦可為板材37,該板材37係自支撐鏈條7、8的立體框架9之頂部10沿鉛垂方向筆直地被設置,且以板面37a面向位移測定感測器26、27之方式配置。In the above-mentioned embodiment, the case where the
為了停止振動,板材37之下方部分被浸漬於上述油槽。藉此,即使具有板材37受到外力等而移動的情形,亦可將該板材37穩定地維持於鉛垂之設置狀態。In order to stop the vibration, the lower part of the
並且,其亦可為與線材30之情形同樣,在板材37之下端部設置配重31,且將該配重31浸漬於油槽的構成。In addition, as in the case of the
圖9顯示測距用標的之其他的變形例。圖9(A)為自載運台5之上方俯視的俯視圖,圖9 (B)為在圖9(A)中之J-J線之箭視圖。
FIG. 9 shows another modification of the distance measuring target. FIG. 9(A) is a plan view from above the
作為測距用標的25,亦可使用沿鉛垂方向筆直地固定設置在立體框架9與固定床3側之間的柱材38,以取代上述線材30或板材37。柱材38亦可兼用為立體框架9之支柱11。As the
於柱材38之設置時,藉由將上述線材30作為臨時材料,且以該臨時線材30作為基準進行安裝,則可適當地鉛垂設置柱材38。When installing the
即使為使用圖8及圖9所示之板材37、柱材38的測距用標的25之情形下,當然其亦可達成和有關線材30之情形所說明的上述實施形態同樣之作用效果。Even in the case of using the
此外,在圖4中使用一點鏈線顯示上述實施形態之變形例。在上述實施形態中,於載運台5之前後左右(長度方向及寬度方向)之4個點所被吊掛的載運台5之寬度方向測定水平距離D1、D2,以控制載運台5之水平姿勢,雖然通常利用該控制已足夠,但是,載運台5亦具有在長度方向傾斜的情形。In addition, in FIG. 4, the modification of the said embodiment is shown using the one-dot chain line. In the above-described embodiment, the horizontal distances D1 and D2 are measured in the width direction of the
在本變形例中,於載運台5之上部側,搭載追加之上部位移測定感測器39,該上部位移測定感測器39係在沿配列複數個上輥輪6的方向的載運台5之長度方向,對至測距用標的25為止的第三水平距離D3進行測定,並且於載運台5之下部側搭載追加之下部位移測定感測器40,該下部位移測定感測器40係在載運台5之長度方向對至測距用標的25為止的第四水平距離D4進行測定。In this modification, an additional upper displacement measuring sensor 39 is mounted on the upper side of the
此外,雖然未圖示,但是與第一鏈條7側同樣,於第二鏈條8側亦設置起重器22,其藉由合計4個起重器22三維地移動載運台5,而進行水平姿勢之控制。In addition, although not shown, similarly to the side of the
控制器28在縱型環路器1之運轉中,除了上述第一及第二水平距離D1、D2成為等距離之方式之外,並且根據此等追加之上部位移測定感測器39及追加之下部位移測定感測器40不斷地所輸入第三水平距離D3及第四水平距離D4成為等距離之方式使起重器22動作。During the operation of the vertical circulator 1, the
如圖所示,為了利用追加之位移測定感測器39、40測定第三及第四距離D3、D4的測距用標的25,亦可共用為了測定第一及第二距離D1、D2的構件,或者亦可另外地設置專用之構件。As shown in the figure, in order to use the additional displacement measuring sensors 39 and 40 to measure the
在該變形例中,亦可在載運台5之長度方向之兩端部側各者之載運台5的上面5a及下面5b設置追加之位移測定感測器39、40,且分別與此等2組追加之位移測定感測器39、40相對應,而於載運台5之長度方向兩端部側設置2個測距用標的25。In this modification example, additional displacement measuring sensors 39 and 40 may be provided on the
如上所述,作為測距用標的25,亦可為線材30(例如,參照圖1及圖2)、或者亦可為板材37(參照圖8)或柱材38(參照圖9)。As described above, the
追加之位移測定感測器39、40,係與上述位移測定感測器26、27同樣,沿載運台5之長度方向自投光部33朝鄰接之測距用標的25發出雷射光L,且利用受光部34接收藉由測距用標的25所反射之來自載運台5之長度方向的雷射光L,而測定至測距用標的25為止之水平距離D3、D4。
The additional displacement measuring sensors 39 and 40, like the above-mentioned
在縱型環路器1之運轉中,追加之上部位移測定感測器39經常並連續地在載運台5之上部沿載運台5之長度方向對至測距用標的25為止的第三水平距離D3進行測定,追加之下部位移測定感測器40,於載運台5之下部沿載運台5的長度方向對至測距用標的25為止的第四水平距離D4進行測定,且不斷地將第三及第四水平距離D3、D4輸入至控制器28。During the operation of the vertical circulator 1 , the upper displacement measuring sensor 39 is added to the upper part of the
在此等水平距離D3、D4為不同時(非水平姿勢時),控制器28以其差之值成為「零」而成為等距離之方式對起重器22輸出露出行程或沒入行程之控制信號,以使起重器22動作。When the horizontal distances D3 and D4 are different (in a non-horizontal posture), the
藉由控制器28進行對起重器22之控制,與其相較於對載運台5之長度方向的起重器作控制,不如優先進行對帶狀材料2之蛇行影響大且調整頻率高之載運台5的寬度方向作控制為佳。換言之,較佳為,在載運台5之寬度方向取得水平姿勢(第一及第二水平距離D1、D2相等)時,在載運台5之長度方向進行水平姿勢之控制。The control of the
當然,有關追加之位移測定感測器39、40朝載運台5之安裝,亦可採用圖7所示之安裝狀態之例子。Of course, as for the installation of the additional displacement measuring sensors 39 and 40 on the
雖然在上述說明中已對使用具備有投光部33及受光部34的位移測定感測器26、27、39、40之情形進行了說明,但是只要可測定距離者,其亦可使用其他形式之感測器。In the above description, the case where the
於上述說明中,雖已例示了一種縱型環路器1,其將設有第一輥輪(下輥輪4)的固定床3設置在地面,且使在其上方設有第二輥輪(上輥輪6)的載運台5進行升降動作,但是當然其亦可適用於一種縱型環路器1,將第一輥輪之固定床3設置在頂部10,且在其下方使第二輥輪之載運台5進行升降動作。In the above description, although the vertical circulator 1 has been exemplified, the fixed
上述實施形態僅係為容易對本發明之理解所作成,而非為了限制解釋本發明者。當然本發明只要於不超出其實質內容之情形下可進行變更及改良,並且該等效之構成亦被包含在本發明之範圍內。The above-described embodiments are only made to facilitate the understanding of the present invention, and are not intended to limit the interpreter of the present invention. Of course, the present invention can be changed and improved as long as it does not exceed its essential content, and the equivalent structure is also included in the scope of the present invention.
1:縱型環路器 2:帶狀材料 3:固定床 4:下輥輪 5:載運台 5a:載運台之上面 5b:載運台之下面 5c:載運台之周側面 5d:載運台之上緣 5e:載運台之下緣 6:上輥輪 6a:上輥輪之輥輪軸 7:第一鏈條(吊掛材料) 8:第二鏈條(吊掛材料) 9:立體框架 10:頂部 11:支柱 12:機台 13:驅動馬達 14:旋轉軸系統 15:齒輪箱 16:軸承構件 17:第一鏈輪 18:第二鏈輪 19:軸承構件 20:第三鏈輪 21:重錘 22:起重器(調整手段) 23:馬達驅動式螺桿機構 24:桿 25:測距用標的 26:上部位移測定感測器 27:下部位移測定感測器 28:控制器 29:吊掛基座 30:線材 31:配重 32:容器 33:投光部 34:受光部 35:彎曲支架 35a:橫向部 35b:縱向部 36:L字型支架 37:板材 37a:板面 38:柱材 39:追加之上部位移測定感測器 40:追加之下部位移測定感測器 41:聯軸器 D1:第一水平距離 D2:第二水平距離 D3:第三水平距離 D4:第四水平距離 H:第一及第二鏈條間之水平距離 L:雷射光 V:上部及下部位移測定感測器間之鉛垂距離 1: Vertical Circulator 2: Ribbon material 3: Fixed bed 4: Lower roller 5: carrying platform 5a: Above the carrier 5b: Below the carrier 5c: Circumferential side of the carrier 5d: The upper edge of the carrier platform 5e: Lower edge of the platform 6: Upper roller 6a: Roller shaft of upper roller 7: The first chain (hanging material) 8: Second chain (hanging material) 9: Three-dimensional frame 10: Top 11: Pillars 12: Machine 13: drive motor 14: Rotary axis system 15: Gearbox 16: Bearing components 17: First sprocket 18: Second sprocket 19: Bearing components 20: Third sprocket 21: Hammer 22: Jack (adjustment means) 23: Motor-driven screw mechanism 24: Rod 25: Target for ranging 26: Upper displacement measuring sensor 27: Lower displacement measuring sensor 28: Controller 29: Hanging base 30: Wire 31: Counterweight 32: Container 33: Projection part 34: Light receiving part 35: Bend Bracket 35a: Transverse section 35b: Longitudinal part 36: L-shaped bracket 37: Plate 37a: Board surface 38: Column 39: Added upper part displacement measurement sensor 40: Added lower displacement measurement sensor 41: Coupling D1: The first horizontal distance D2: Second horizontal distance D3: The third horizontal distance D4: Fourth horizontal distance H: Horizontal distance between the first and second chains L: laser light V: The vertical distance between the upper and lower displacement measuring sensors
圖1係為了說明本發明之縱型環路器之載運台水平維持裝置之一較佳實施形態的縱型環路器之前視圖。 圖2係圖1所示之縱型環路器的側視圖。 圖3(A)至(C)係說明在圖1所示之縱型環路器所具備之載運台的升降機構之一例的說明圖。 圖4係說明圖1及圖2所示之實施形態中的測距用標的與上部及下部位移測定感測器之位置關係的俯視圖。 圖5係說明藉由圖4所示之上部及下部位移測定感測器所進行的水平距離之測定狀態的立體圖。 圖6係說明圖1及圖2所示之實施形態中朝起重器之輸出信號的說明圖。 圖7(A)至(D)係說明圖1及圖2所示之實施形態中上部及下部位移測定感測器安裝於載運台之安裝狀態之例子的說明圖。 圖8(A)及(B)係說明圖1及圖2所示之實施形態中測距用標的之變形例的說明圖。 圖9(A)及(B)係說明圖1及圖2所示之實施形態中測距用標的之其他變形例的說明圖。 FIG. 1 is a front view of a vertical circulator for explaining a preferred embodiment of the platform level maintaining device of the vertical circulator of the present invention. FIG. 2 is a side view of the vertical circulator shown in FIG. 1 . FIGS. 3(A) to (C) are explanatory diagrams for explaining an example of the elevating mechanism of the stage provided in the vertical circulator shown in FIG. 1 . 4 is a plan view illustrating the positional relationship between the distance measuring target and the upper and lower displacement measuring sensors in the embodiment shown in FIGS. 1 and 2 . FIG. 5 is a perspective view illustrating a measurement state of the horizontal distance by the upper and lower displacement measurement sensors shown in FIG. 4 . FIG. 6 is an explanatory diagram for explaining the output signal to the jack in the embodiment shown in FIGS. 1 and 2 . FIGS. 7(A) to (D) are explanatory diagrams illustrating an example of an installation state in which the upper and lower displacement measuring sensors are attached to the stage in the embodiment shown in FIGS. 1 and 2 . FIGS. 8(A) and (B) are explanatory diagrams for explaining a modification of the distance-measuring target in the embodiment shown in FIGS. 1 and 2 . FIGS. 9(A) and (B) are explanatory diagrams for explaining other modifications of the distance measuring target in the embodiment shown in FIGS. 1 and 2 .
1:縱型環路器 1: Vertical Circulator
2:帶狀材料 2: Ribbon material
3:固定床 3: Fixed bed
4:下輥輪 4: Lower roller
5:載運台 5: carrying platform
5a:載運台之上面 5a: Above the carrier
5b:載運台之下面 5b: Below the carrier
6:上輥輪 6: Upper roller
6a:上輥輪之輥輪軸 6a: Roller shaft of upper roller
7:第一鏈條(吊掛材料) 7: The first chain (hanging material)
8:第二鏈條(吊掛材料) 8: Second chain (hanging material)
9:立體框架 9: Three-dimensional frame
10:頂部 10: Top
11:支柱 11: Pillars
12:機台 12: Machine
22:起重器(調整手段) 22: Jack (adjustment means)
23:馬達驅動式螺桿機構 23: Motor-driven screw mechanism
24:桿 24: Rod
25:測距用標的 25: Target for ranging
26:上部位移測定感測器 26: Upper displacement measuring sensor
27:下部位移測定感測器 27: Lower displacement measuring sensor
28:控制器 28: Controller
29:吊掛基座 29: Hanging base
30:線材 30: Wire
31:配重 31: Counterweight
32:容器 32: Container
L:雷射光 L: laser light
Claims (7)
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JP2020151283A JP6814323B1 (en) | 2020-09-09 | 2020-09-09 | Vertical looper carriage horizontal maintenance device |
JP2020-151283 | 2020-09-09 |
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Publication Number | Publication Date |
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TW202212022A true TW202212022A (en) | 2022-04-01 |
Family
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TW110128482A TW202212022A (en) | 2020-09-09 | 2021-08-03 | Horizontal leveling maintaining device for carriage of vertical looper |
Country Status (3)
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JP (1) | JP6814323B1 (en) |
CN (1) | CN114229562A (en) |
TW (1) | TW202212022A (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0459122A (en) * | 1990-06-27 | 1992-02-26 | Kawasaki Steel Corp | Method for detecting inclination of vertical looper |
JPH0459123A (en) * | 1990-06-27 | 1992-02-26 | Kawasaki Steel Corp | Method for detecting inclination of vertical looper |
JPH05329523A (en) * | 1992-05-27 | 1993-12-14 | Kawasaki Steel Corp | Method for measuring inclination of vertical looper carriage |
JP3308757B2 (en) * | 1995-03-29 | 2002-07-29 | 川崎製鉄株式会社 | Meandering correction method and device for metal strip |
JPH10156435A (en) * | 1996-11-26 | 1998-06-16 | Sumitomo Metal Ind Ltd | Inclination measuring device for vertical type looper |
JP3682950B2 (en) * | 2000-05-19 | 2005-08-17 | Jfe電制株式会社 | Inclination measuring device for vertical looper carriage |
JP5760629B2 (en) * | 2011-04-15 | 2015-08-12 | Jfeスチール株式会社 | How to correct meandering of steel strip |
JP5494875B1 (en) * | 2013-08-22 | 2014-05-21 | Jfeスチール株式会社 | Steel plate meandering prevention device for vertical looper and method for preventing meandering of steel plate |
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2020
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