TW202210135A - High torque magnetic resistance brake device having advantages of easily controlling resistance and lowering maintenance costs - Google Patents

High torque magnetic resistance brake device having advantages of easily controlling resistance and lowering maintenance costs Download PDF

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TW202210135A
TW202210135A TW109129755A TW109129755A TW202210135A TW 202210135 A TW202210135 A TW 202210135A TW 109129755 A TW109129755 A TW 109129755A TW 109129755 A TW109129755 A TW 109129755A TW 202210135 A TW202210135 A TW 202210135A
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magnetic
resistance
torque
electromagnetic coil
magnetoresistive
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TW109129755A
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TWI731780B (en
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李佳蓉
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逸東企業股份有限公司
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Abstract

A high torque magnetic resistance brake device is applied to a fitness equipment and comprises an external rotor disposed with a flywheel and an external ring body; at least two magnetic resistance mechanisms respectively disposed with a brake iron core, and an electromagnetic coil; a support rack for assembling the magnetic resistance mechanisms to allow it to form an included angle larger than 30 degrees and to provide an interval between the external edge of the brake iron core and the external ring body. While inputting a required torque and a trajectory of resistance curve, the control circuit unit inputs a proper current to the electromagnetic coil so that the brake iron core and the coupled rotating external ring body generate a vortex magnetic resistance to further form a reverse resistance for the external rotor. Since the magnetic ring has a high magnetic flux intensity and the included angle formed by the magnetic resistance mechanisms will enable its vortex magnetic resistance to reach the maximum torque. At the same time, the control circuit unit changes magnitude of the current according to the required resistance so as to improve the smoothness of the movement resistance. Therefore, the invention can achieve highly efficient movement loading and improve variability and comfort of movement.

Description

高扭力磁阻煞車裝置High Torque Magnetic Reluctance Brake Device

本發明係有關一種健身運動器材裝置,尤指控制電路依據所設定之扭力以輸入適度之電流,使具特定夾角之磁阻機構與其耦合旋轉之飛輪產生反向阻力之一種高扭力磁阻煞車裝置。The present invention relates to a fitness equipment device, especially a high-torque magnetoresistive braking device in which a control circuit inputs a moderate current according to a set torque, so that a magnetoresistive mechanism with a specific angle and a flywheel coupled to rotate generate reverse resistance .

按,許多健身運動器材都會裝設飛輪,用以增加旋轉之慣性力並可作為負載使用,進而可達到調整負載功能;圖1A所示為美國第5,711,404號「渦流磁控負載裝置」(MAGNETIC ADJUSTABLE LOADING DEVICE WITH EDDY CURRENT),其裝置包含有:一飛輪710以及一金屬導體720所構成之轉子;其內緣裝設由導磁鐵片751以及永久磁鐵752所構成之定子750,藉由調整裝置771牽引導磁鐵片751自由端位移,進而改變轉子710,720與定子750之間隙d1,致使磁通量密度改變,以達到無段連續調整負載阻力的功效;不過該調整裝置771係經由人為操作來調整負載阻力,無法達到自動調整負載的功能,因此該專利具有自動化不足的缺失。Press, many fitness sports equipment will be equipped with flywheels to increase the inertial force of rotation and can be used as a load to achieve the function of adjusting the load; Figure 1A shows the US No. 5,711,404 "Magnetic Magnetic Control Load Device" (MAGNETIC ADJUSTABLE LOADING DEVICE WITH EDDY CURRENT), its device includes: a flywheel 710 and a rotor composed of a metal conductor 720; its inner edge is provided with a stator 750 composed of a conductive magnet piece 751 and a permanent magnet 752, through the adjustment device 771 The free end of the magnet piece 751 is pulled to displace, thereby changing the gap d1 between the rotors 710, 720 and the stator 750, so that the magnetic flux density changes, so as to achieve the effect of continuously adjusting the load resistance; however, the adjusting device 771 adjusts the load resistance through manual operation. The function of automatically adjusting the load cannot be achieved, so the patent has the lack of insufficient automation.

又按,近年來健身運動器材多運用飛輪裝設永久磁石,再以電樞作為定子使定子線圈產生電流,作為控制及煞車負載所需之電力;圖1B所示為美國第6,084,325號「發電與渦流磁阻混合之剎車裝置」(BRAKE DEVICE WITH A COMBINATION OF POWER-GENERATING AND EDDY-CURRENT MAGNETIC ESISTANCE),其裝置包含有:運動器材之轉動輪帶動飛輪820旋轉,飛輪820黏貼永久磁鐵821與定子鐵心830構成磁路,使線圈831產生電流;該電流經整流、濾波轉變成直流,供應控制儀表及煞車鐵心850,使該剎車鐵心850形成一渦電流(EDDY CURR-ENT),進而對飛輪820造成一磁阻效果;按,此種架構可達到極佳的運動效果,惟,發電機的輸出功率與轉速有密切的關係,由於發電機的轉速受到磁阻的限制,並未發揮應有的效率;再者,該機構較為複雜且製造成本較高,因而不適合裝設在小型或控制功能較少的運動器材上。In addition, in recent years, fitness equipments often use flywheels to install permanent magnets, and then use the armature as the stator to generate current in the stator coil, which is used as the power required for control and braking loads; "BRAKE DEVICE WITH A COMBINATION OF POWER-GENERATING AND EDDY-CURRENT MAGNETIC ESISTANCE", the device includes: the rotating wheel of sports equipment drives the flywheel 820 to rotate, and the flywheel 820 is pasted with the permanent magnet 821 and the stator core 830 forms a magnetic circuit, which makes the coil 831 generate current; the current is rectified and filtered to convert it into direct current, which is supplied to the control instrument and the brake core 850, so that the brake core 850 forms an eddy current (EDDY CURR-ENT), which in turn causes the flywheel 820. A reluctance effect; press, this kind of structure can achieve excellent motion effect, however, the output power of the generator is closely related to the rotation speed, because the rotation speed of the generator is limited by the reluctance, it does not play its due efficiency Furthermore, the mechanism is relatively complicated and the manufacturing cost is high, so it is not suitable to be installed on sports equipment with small or less control functions.

再按,圖1A中之調整負載欠缺自動化,而圖1B中之機構並不適合小型低價位運動器材需求;因此,如何整合兩者的優勢,既能簡化機構縮小體積、及降低製造成本,又能減少動能負載以供應小型運動器材,乃成為創作者本創作研發的目標。Press again, the adjustment load in Fig. 1A lacks automation, and the mechanism in Fig. 1B is not suitable for the needs of small and low-priced sports equipment; therefore, how to integrate the advantages of the two can not only simplify the mechanism, reduce the size, and reduce the manufacturing cost, but also The ability to reduce the kinetic energy load to supply small sports equipment has become the goal of the creator's creative research and development.

緣是,本發明之主要目的,係在提供可應用於小型健身運動器材,且使其具有自動調整磁阻負載之一種渦流磁阻煞車裝置。Therefore, the main purpose of the present invention is to provide an eddy current reluctance braking device which can be applied to small fitness sports equipment, and which can automatically adjust the reluctance load.

本發明之次要目的,係在提供可簡化機構據以降低製造成本,又能提升負載效率之高扭力磁阻煞車裝置。The secondary objective of the present invention is to provide a high torque reluctance braking device which can simplify the mechanism, thereby reduce the manufacturing cost and improve the load efficiency.

本發明之再一目的,係在提供可藉由傳輸埠以載入所欲之阻力曲線圖,進而可提升運動變化性與舒適感之磁阻煞車裝置。Another object of the present invention is to provide a magnetoresistive braking device that can load a desired resistance curve through a transmission port, thereby improving the motion variability and comfort.

為達上述目的,本發明所採取的技術手段,包含:一支撐架、一轉動軸、一傳動輪、一外轉子、至少二磁阻機構、以及一控制電路單元;其中,該支撐架,具有一前、後板體,係以複數支定位桿將其組合成一體,且該支撐架設有腳座,用以固定在健身運動器材之架體上;該轉動軸,樞設在該支撐架之軸孔內;該傳動輪,樞接在該轉動軸上且位於該支撐架之外側端,用以承接健身運動器材所傳送之動力;該外轉子,包括一飛輪及一導磁環,該飛輪為一中央設有輪轂之盤體,且該輪轂具有軸孔以套設在該轉動軸上,該導磁環具有高磁通密度,其係緊密套設於該飛輪其外環體之周緣上,並令該外轉子受該傳動輪帶動而迴轉;該磁阻機構,係個別包括一煞車鐵心、一電磁線圈、一連接該電磁線圈之輸入線、以及一前、後托架,該煞車鐵心設有一容置部,用以套設該電磁線圈,該前、後托架係將該煞車鐵心鎖固在該內、外板體之定位孔處,令該磁阻機構設於該導磁環之外周緣處,而相互之間並形成大於30度之夾角,且該煞車鐵心之外緣與該導磁環具有一磁場間隙;該控制電路單元,係以內建形態組設於該支撐架側邊,其至少包括一微處理器、一DC控制電路、一供輸入所欲之扭力設定值之輸入裝置、以及一供載入阻力曲線圖之傳輸埠,該控制電路單元係連接一直流電源並電性連接該電磁線圈之輸入線。In order to achieve the above purpose, the technical means adopted by the present invention include: a support frame, a rotating shaft, a transmission wheel, an outer rotor, at least two reluctance mechanisms, and a control circuit unit; wherein, the support frame has A front and a rear plate body are combined with a plurality of positioning rods, and the support frame is provided with a foot seat to be fixed on the frame body of the fitness equipment; the rotating shaft is pivoted on the support frame inside the shaft hole; the transmission wheel is pivotally connected to the rotating shaft and is located at the outer end of the support frame to receive the power transmitted by the fitness equipment; the outer rotor includes a flywheel and a magnetic conducting ring, the flywheel It is a disk body with a hub in the center, and the hub has a shaft hole to be sleeved on the rotating shaft. The magnetic conductive ring has a high magnetic flux density and is tightly sleeved on the periphery of the outer ring body of the flywheel. , and make the outer rotor be driven by the drive wheel to rotate; the reluctance mechanism individually includes a braking iron core, an electromagnetic coil, an input wire connecting the electromagnetic coil, and a front and rear bracket, the braking iron core There is an accommodating part for setting the electromagnetic coil, the front and rear brackets lock the brake core at the positioning holes of the inner and outer plates, so that the magnetic resistance mechanism is arranged on the magnetic conductive ring At the outer peripheral edge, an included angle greater than 30 degrees is formed with each other, and there is a magnetic field gap between the outer edge of the brake core and the magnetic conductive ring; the control circuit unit is built-in and assembled on the support frame The side, which at least includes a microprocessor, a DC control circuit, an input device for inputting a desired torque setting value, and a transmission port for loading the resistance curve, the control circuit unit is connected to a DC power supply and electrically connected to the input line of the electromagnetic coil.

藉此,該微處理器將計算其扭力之設定值後,產生一控制信號給該DC控制電路,繼而形成一大小適度之電流,並同步輸入該磁阻機構之電磁線圈,則電磁線圈的電流會在煞車鐵心上經由磁電轉換的原理產生一個磁場,此一磁場與該耦合旋轉之導磁環之間形成一個封閉的磁路;由於該外轉子處於旋轉狀態,此一封閉磁路會遭到破壞,而依據楞次定律,當一穩定的磁路遭到外力破壞時,會產生一個大小相同的反向阻力來抵抗,進而達到所欲運動負載的效果,且藉由選擇所欲之阻力曲線圖,將可增加運動的變化性並據以提升運動的舒適感。In this way, the microprocessor will calculate the set value of its torque, generate a control signal to the DC control circuit, and then form a moderate current, and synchronously input it to the electromagnetic coil of the magnetoresistive mechanism, the current of the electromagnetic coil will be A magnetic field will be generated on the brake core through the principle of magnetoelectric conversion, and a closed magnetic circuit will be formed between this magnetic field and the coupled rotating magnetic permeable ring; since the outer rotor is in a rotating state, this closed magnetic circuit will be affected by According to Lenz's law, when a stable magnetic circuit is damaged by an external force, a reverse resistance of the same size will be generated to resist, thereby achieving the effect of the desired motion load, and by selecting the desired resistance curve Figure, will increase the variability of the movement and improve the comfort of the movement accordingly.

依據前揭特徵,本發明中該二磁阻機構之夾角係大於30且小於90度;再者,該二磁阻機構之夾角係大於90且小於180度。According to the aforementioned features, in the present invention, the included angle of the two magnetoresistive mechanisms is greater than 30 and less than 90 degrees; moreover, the included angle of the two magnetoresistive mechanisms is greater than 90 and less than 180 degrees.

依據前揭特徵,本發明中該傳動輪為一皮帶輪。According to the aforementioned features, the transmission wheel in the present invention is a pulley.

藉助前揭特徵,本發明「高扭力磁阻煞車裝置」具有之效益為: (1)本發明中該外轉子係受傳動輪帶動而迴轉,其具有一提供慣性轉動之飛輪及一具有高磁通密度之導磁環;該磁阻機構,係設於導磁環之外周緣處,其具有一煞車鐵心、與一電磁線圈,且其煞車鐵心之外緣與導磁環具有一磁場間隙,據以產生一磁阻效果;本發明設有一輸入裝置,可供輸入所欲之扭力值,則DC控制電路將據以產生一大小適度之電流,輸入給電磁線圈,以形成所需之運動阻力;由於本發明中未設置發電所需之定子線圈與交直流轉換之構件,因此得以簡化機構縮小體積、及降低製造成本,並使其可應用於小型健身運動器材;同時,本發明係藉由施加於電磁線圈上的電流大小來控制磁阻負載,由於該機構屬於非接觸式的阻力裝置,因此本發明亦具有具有阻力容易控制、構件不會磨損及維修成本較低的優點。 (2) 本發明之外轉子,包括一提供慣性轉動之飛輪及一具有高磁通密度之導磁環,該導磁環係緊密套設於該飛輪之周緣上,且外轉子將受傳動輪帶動而迴轉;二磁阻機構,係設於導磁環之外周緣處,且其煞車鐵心之外緣與導磁環具有一磁場間隙;由於一大小適度之電流被輸入該磁阻機構之電磁線圈,則該電流會在煞車鐵心上產生一個磁場,而依據楞次定律此一磁場將與該耦合旋轉之導磁環之間形成一個反向阻力;由於該導磁環具有高磁通密度,且該磁阻機構其相互之間形成大於30且小於180度之夾角,煞車鐵心的磁力線不會相互干涉,其渦流磁阻將達到最高扭力,因此本發明的可達到高效率之運動負載的效果。 (3) 本發明中設有輸入裝置與傳輸埠,可供輸入所欲之扭力設定值,及載入阻力曲線圖之軟體;當使用者輸入扭力條件後,控制電路單元之微處理器即參照阻力曲線圖之軌跡與扭力設定值後,隨即產生一大小適度之電流給該磁阻機構之電磁線圈,則煞車鐵心將與該耦合旋轉之導磁環之間產生一渦流磁阻,進而對外轉子形成一反向阻力。由於阻力曲線的圖形在讓使用者獲得不同難度時其阻力平穩性的感覺,既可提升舒適感也可避免因急遽阻力變化而造成運動的傷害;因此本發明可藉由傳輸埠讓使用者選擇所欲之阻力曲線圖,進而增加運動的變化性與舒適感。With the help of the aforementioned features, the advantages of the "high torque reluctance braking device" of the present invention are: (1) In the present invention, the outer rotor is driven by the drive wheel to rotate, and it has a flywheel that provides inertial rotation and a magnetic ring with high magnetic flux density; the magnetic resistance mechanism is arranged on the outer periphery of the magnetic ring. At the edge, it has a braking iron core and an electromagnetic coil, and the outer edge of the braking iron core and the magnetic conducting ring have a magnetic field gap, so as to generate a magnetoresistive effect; the present invention is provided with an input device, which can be used for inputting desired The torque value of the DC control circuit will accordingly generate a moderate current, which is input to the electromagnetic coil to form the required motion resistance; because the stator coil and AC/DC conversion components required for power generation are not provided in the present invention, Therefore, it is possible to simplify the mechanism, reduce the volume, reduce the manufacturing cost, and make it applicable to small fitness sports equipment; at the same time, the present invention controls the magnetoresistive load by the magnitude of the current applied to the electromagnetic coil, because the mechanism is non-contact Therefore, the present invention also has the advantages of easy control of resistance, no wear of components and low maintenance cost. (2) The outer rotor of the present invention includes a flywheel that provides inertial rotation and a magnetically permeable ring with high magnetic flux density, the magnetically permeable ring is tightly sleeved on the periphery of the flywheel, and the outer rotor will be driven by the transmission wheel. Drive and rotate; two magnetoresistance mechanisms are arranged at the outer periphery of the magnetic conducting ring, and there is a magnetic field gap between the outer edge of the brake core and the magnetizing conducting ring; because a moderate current is input into the electromagnetic field of the magnetoresistive mechanism coil, the current will generate a magnetic field on the brake core, and according to Lenz's law, this magnetic field will form an opposite resistance between the magnetic conductive ring and the coupled rotating magnetic conductive ring; due to the high magnetic flux density of the magnetic conductive ring, Moreover, the reluctance mechanisms form an included angle greater than 30 and less than 180 degrees with each other, the magnetic lines of force of the brake core will not interfere with each other, and the eddy current reluctance will reach the highest torque, so the present invention can achieve the effect of high-efficiency motion load . (3) The present invention is provided with an input device and a transmission port, which can input the desired torque setting value and load the software of the resistance curve graph; when the user inputs the torque condition, the microprocessor of the control circuit unit will refer to the After the trajectory of the resistance curve and the torque setting value, a moderate current is generated to the electromagnetic coil of the reluctance mechanism, and an eddy current reluctance will be generated between the brake iron core and the coupled rotating magnetic ring, and then the outer rotor will be form an opposite resistance. Because the graph of the resistance curve allows the user to obtain a sense of the smoothness of the resistance at different levels of difficulty, it can not only improve the comfort but also avoid the injury caused by the movement caused by the sudden resistance change; therefore, the present invention can allow the user to choose the transmission port through the transmission port The desired resistance curve, thereby increasing the variability and comfort of the movement.

以下說明將配合圖式作為實施例,但不限定於此,本發明尚可施行於其它的實施例中,而公知的步驟或元件並未描述於細節中,以避免對本發明形成不必要之限制。特別注意的是,圖式僅為示意之用,並非代表元件實際之尺寸或數量,有些細節可能未完全繪出,以求圖式之簡潔。The following description takes the drawings as examples, but is not limited thereto. The present invention can be implemented in other embodiments, and well-known steps or elements are not described in detail to avoid unnecessary limitations on the present invention. . It should be noted that the drawings are for illustrative purposes only, and do not represent the actual size or number of components, and some details may not be fully drawn for the sake of simplicity in the drawings.

首先,請參閱圖2所示,為本發明「高扭力磁阻煞車裝置」100之結構,其包含有:一支撐架10,係由內、外板體11、12組裝而成,其上端各設有一軸孔13,該軸孔13四周設有等距之複數個定位孔14,內、外板體11、12下端各設有一腳座15,以螺栓鎖合槽孔16的方式使該支撐架10固定於健身運動器材之架體上;複數支定位桿17,各以螺帽將該定位桿17鎖固在該定位孔14內,使該內、外板體11、12結合成一體;一外轉子20,係包括一飛輪21及一導磁環22;該飛輪21,係提供一慣性轉動之盤體,具備一外環體211及一內側壁212,且該內側壁212之中心處形成一具有軸孔213之輪轂214;一轉動軸30,穿入該軸孔213,並以一鍵塊215嵌入其中段部位使該轉動軸30與該飛輪21同步轉動;一傳動輪40,係以一單向軸承31套設在該轉動軸30之一端,用以單向承接健身運動器材所傳送之動力,本發明中該傳動輪40係為一皮帶輪;該轉動軸30位於該飛輪21輪轂214兩側部位,各套設一滾珠軸承32,滾珠軸承32之外周再套設一軸承座33,而前後兩側之軸承座33則分別鎖固於該內、外板體11、12之軸孔13內。First, please refer to FIG. 2 , which is the structure of the “high torque magnetic resistance braking device” 100 of the present invention, which includes: a support frame 10 , which is assembled from inner and outer plate bodies 11 and 12 . A shaft hole 13 is provided. The shaft hole 13 is surrounded by a plurality of equidistant positioning holes 14. The lower ends of the inner and outer plates 11 and 12 are respectively provided with a foot seat 15. The frame 10 is fixed on the frame body of the fitness sports equipment; a plurality of positioning rods 17, each of which is locked in the positioning hole 14 with a nut, so that the inner and outer plate bodies 11, 12 are integrated into one; An outer rotor 20 includes a flywheel 21 and a magnetically permeable ring 22; the flywheel 21 provides an inertial rotating disk body, has an outer ring body 211 and an inner side wall 212, and the center of the inner side wall 212 is A hub 214 with a shaft hole 213 is formed; a rotating shaft 30 is inserted into the shaft hole 213, and a key block 215 is embedded in the middle part to make the rotating shaft 30 rotate synchronously with the flywheel 21; a transmission wheel 40 is connected to the A one-way bearing 31 is sleeved on one end of the rotating shaft 30 for unidirectionally receiving the power transmitted by the fitness equipment. In the present invention, the transmission wheel 40 is a pulley; the rotating shaft 30 is located at the hub of the flywheel 21 On both sides of 214, a ball bearing 32 is sleeved on each, and a bearing seat 33 is sleeved on the outer periphery of the ball bearing 32, and the bearing seats 33 on the front and rear sides are respectively locked on the shafts of the inner and outer plates 11 and 12. inside hole 13.

承上,至少二磁阻機構50,係個別包括一煞車鐵心51、一電磁線圈52、一連接該電磁線圈之輸入線53、以及一前、後托架54、55,該煞車鐵心51設有一呈山型凹陷之容置部,用以套設該電磁線圈52;該前、後托架54、55係置於該煞車鐵心51之前後兩側,並以螺栓穿入該煞車鐵心51之穿透孔,再將該前、後托架54、55鎖固在該內、外板體11、12之定位孔14處;本發明中為了避免二磁阻機構50之煞車鐵心51其磁力線相互干涉,且使其渦流磁阻達到最高扭力,在將二磁阻機構50組設於該導磁環22之外周緣處時,其相互之夾角θ需設定為大於30且小於180度;同時,為產生磁阻效果,裝設在該前、後托架54、55中之煞車鐵心51,其外緣需與該導磁環之外周緣面形成一磁場間隙G;本發明中第一實施例係將二磁阻機構50之夾角θ設定為大於30且小於90度,如圖3~6所示;第二實施例係將二磁阻機構50之夾角θ設定為大於90且小於180度,如圖10~11所示;該夾角θ設定為大於30度的限定,不僅在避免二磁阻機構50之煞車鐵心51其磁力線發生相互干涉的現象,且同時在產出相同扭力的前題下,二磁阻機構50可讓磁阻效果分散在導磁環22外周之二處部位,將相較於一磁阻機構50讓磁阻效果集中在導磁環22外周之一處部位,而使外轉子20的旋轉產生較小的偏擺進而增加其使用的壽命。On top of that, at least two reluctance mechanisms 50 individually include a braking iron core 51, an electromagnetic coil 52, an input wire 53 connected to the electromagnetic coil, and front and rear brackets 54, 55. The braking iron core 51 is provided with a The accommodating portion in the shape of a mountain-shaped depression is used to set the electromagnetic coil 52; the front and rear brackets 54 and 55 are placed on the front and rear sides of the brake iron core 51, and bolts are inserted through the brake iron core 51. Through holes, the front and rear brackets 54, 55 are then locked at the positioning holes 14 of the inner and outer plates 11, 12; in the present invention, in order to prevent the magnetic lines of force of the brake cores 51 of the two reluctance mechanisms 50 from interfering with each other , and to make the eddy current reluctance reach the highest torque, when the two reluctance mechanisms 50 are arranged at the outer periphery of the magnetic permeable ring 22, the angle θ between them should be set to be greater than 30 and less than 180 degrees; at the same time, it is To produce a magnetoresistive effect, the outer edge of the brake core 51 installed in the front and rear brackets 54 and 55 needs to form a magnetic field gap G with the outer peripheral surface of the magnetic conducting ring; the first embodiment of the present invention is a The angle θ between the two magnetoresistive mechanisms 50 is set to be greater than 30 and less than 90 degrees, as shown in FIGS. 3-6 ; in the second embodiment, the angle θ between the two magnetoresistive mechanisms 50 is set greater than 90 and less than 180 degrees, such as As shown in FIGS. 10-11 , the included angle θ is set to be greater than the limit of 30 degrees, which not only avoids the phenomenon that the magnetic lines of force of the brake cores 51 of the two reluctance mechanisms 50 interfere with each other, but also produces the same torque under the premise of producing the same torque. The two magnetoresistive mechanisms 50 can distribute the magnetoresistive effect at two parts of the outer periphery of the magnetic permeable ring 22 . Compared with the one magnetoresistive mechanism 50 , the magnetoresistive effect can be concentrated at one part of the outer periphery of the magnetically permeable ring 22 , so that the outer Rotation of the rotor 20 produces less yaw thereby increasing its useful life.

圖7所示,為本發明中其外轉子20之結構;該外轉子20,係包括一飛輪21及一導磁環22;該飛輪21,具備一外環體211及一內側壁212,且該內側壁212之中心處形成一具有軸孔213之輪轂214;該軸孔213設有鍵槽216,當軸孔213套設在該轉動軸30上,係以一鍵塊215嵌入鍵槽216中,使該轉動軸30與該飛輪21同步轉動;該導磁環22係具有高磁通密度的材料所製成,本發明中該導磁環22為含碳量0.15~0.25﹪之碳鋼所製;再者,該導磁環22係以緊密配合的方式套設在以鑄鐵為材料所製之飛輪21其外環體211之外周緣,或者將該導磁環22直接成型在該外環體211之周緣而成,其係藉由本身材料的導磁性,達到與電磁線圈52產生一個封閉磁路的功能;本發明中採取將導磁環22套設在飛輪21之外環體211周緣的主要目的,係在提高外轉子20的磁通密度,並使其與磁阻機構50之煞車鐵心51產生較大的渦流磁阻,但又不會增加太多的材料成本;惟,有關導磁環22材料的選用,以及導磁環22套設飛輪21周緣的方式並不以此為限。7 shows the structure of the outer rotor 20 in the present invention; the outer rotor 20 includes a flywheel 21 and a magnetic permeable ring 22; the flywheel 21 has an outer ring body 211 and an inner side wall 212, and A hub 214 with a shaft hole 213 is formed at the center of the inner side wall 212; the shaft hole 213 is provided with a key groove 216, when the shaft hole 213 is sleeved on the rotating shaft 30, a key block 215 is embedded in the key groove 216, The rotating shaft 30 and the flywheel 21 are rotated synchronously; the magnetic permeable ring 22 is made of a material with high magnetic flux density. In the present invention, the magnetic permeable ring 22 is made of carbon steel with a carbon content of 0.15-0.25% Furthermore, the magnetic conductive ring 22 is sleeved on the outer periphery of the outer ring body 211 of the flywheel 21 made of cast iron in a tight fit, or the magnetic conductive ring 22 is directly formed on the outer ring body It is formed from the periphery of 211, and it achieves the function of generating a closed magnetic circuit with the electromagnetic coil 52 through the magnetic permeability of its own material; The main purpose is to increase the magnetic flux density of the outer rotor 20 and to generate a larger eddy current reluctance with the brake core 51 of the reluctance mechanism 50 without increasing the material cost too much; The selection of the material of the ring 22 and the manner in which the magnetic conducting ring 22 is sleeved on the periphery of the flywheel 21 are not limited to this.

請進一步參閱圖8所示,為本發明中其第一實施例之結構配置狀態,包括一控制電路單元60,係以內建形態組設於該支撐架10側邊,其至少包括一微處理器61、一DC控制電路62、一供輸入所欲之扭力設定值之輸入裝置63、以及一供載入阻力曲線圖之傳輸埠64;本發明係經由使用者的運動施力,帶動器材上的傳動機構A以連結該傳動輪40(皮帶輪)使該外轉子20轉動。當使用者自輸入裝置63輸入所欲之運動扭力值,及自傳輸埠64選擇所欲之阻力曲線圖後,該微處理器61即參照阻力曲線圖之軌跡與扭力設定值後,隨即送出正確的控制信號給DC控制電路62,使其產生一大小適度之電流同步輸入該二磁阻機構50之輸入線53,則電磁線圈52的電流會在煞車鐵心51上經由磁電轉換的原理產生一個磁場,此一磁場與該耦合旋轉之導磁環22之間形成一個封閉的磁路;由於該外轉子20處於旋轉狀態,此一封閉磁路會遭到破壞,而依據楞次定律,當一穩定的磁路遭到外力破壞時,會產生一個大小相同、方向相反的力量來抵抗,該力量即形成健身運動器材上所需的阻力,而微處理器61將持續參照其扭力設定條件,經由該DC控制電路62調整於電磁線圈52的電流大小,使該阻力值等同於使用者所輸入之設定值,進而達到所欲運動負載的效果。Please further refer to FIG. 8 , which is the structural configuration state of the first embodiment of the present invention, including a control circuit unit 60 , which is assembled on the side of the support frame 10 in a built-in form, and at least includes a microprocessor A controller 61, a DC control circuit 62, an input device 63 for inputting a desired torque setting value, and a transmission port 64 for loading a resistance curve; the present invention applies force through the user's movement to drive the equipment on the The transmission mechanism A is connected to the transmission wheel 40 (pulley) to make the outer rotor 20 rotate. When the user inputs the desired motion torque value from the input device 63 and selects the desired resistance curve from the transmission port 64, the microprocessor 61 refers to the trajectory of the resistance curve and the torque setting value, and then sends out the correct torque value. The control signal is sent to the DC control circuit 62, so that it generates a moderate current and is input to the input line 53 of the two magnetoresistive mechanisms 50 synchronously, then the current of the electromagnetic coil 52 will generate a magnetic field on the brake core 51 through the principle of magnetoelectric conversion. , a closed magnetic circuit is formed between this magnetic field and the coupled rotating magnetic permeable ring 22; since the outer rotor 20 is in a rotating state, this closed magnetic circuit will be destroyed, and according to Lenz's law, when a stable When the magnetic circuit is damaged by an external force, a force of the same size and opposite direction will be generated to resist, and this force will form the resistance required on the fitness equipment, and the microprocessor 61 will continue to refer to its torque setting conditions, through this force The DC control circuit 62 adjusts the current of the electromagnetic coil 52 so that the resistance value is equal to the set value input by the user, thereby achieving the desired effect of the moving load.

圖9所示,為運動的阻力曲線之示意圖,該阻力曲線設有許多不同難度之圖形,惟,基本上其阻力都設定為初始階段、逐步增加階段、與控制扭力階段;當初始階段其輸入電流不變,逐步增加階段其輸入電流將呈線性提高其阻力,而控制扭力階段則輸入電流將隨扭力設定條件而自動調整;按,該阻力曲線的圖形在讓使用者獲得不同難度時其阻力平穩性的感覺,既可提升舒適感也可避免因急遽阻力變化而造成運動的傷害;因此本發明可藉由傳輸埠讓使用者選擇所欲之阻力曲線圖,進而增加運動的變化性。Figure 9 is a schematic diagram of the resistance curve of the exercise. The resistance curve has many graphs of different difficulty, but basically, the resistance is set to the initial stage, the gradual increase stage, and the control torque stage; when the initial stage, its input The current remains unchanged, the input current will linearly increase its resistance in the step-by-step increase stage, while in the control torque stage, the input current will be automatically adjusted according to the torque setting conditions; press, the graph of the resistance curve allows the user to obtain the resistance of different difficulties. The feeling of stability can not only improve the comfort but also avoid the injury caused by the rapid resistance change. Therefore, the present invention allows the user to select the desired resistance curve through the transmission port, thereby increasing the variability of the movement.

按,本發明中該外轉子20係受傳動輪40帶動而迴轉,其具有一提供慣性轉動之飛輪21及一具有高磁通密度之導磁環22;該磁阻機構50,係設於導磁環22之外周緣處,其具有一煞車鐵心51、與一電磁線圈52,且其煞車鐵心51之外緣與導磁環22具有一磁場間隙G,據以產生一磁阻效果;本發明設有一輸入裝置63,可供輸入所欲之扭力值,則DC控制電路62將據以產生一大小適度之電流,輸入給電磁線圈52以形成所需之運動阻力;由於本發明中未設置發電所需之定子線圈與交直流轉換之構件,因此得以簡化機構縮小體積、及降低製造成本,並使其可應用於小型健身運動器材;同時,本發明係藉由施加於電磁線圈52上的電流大小來控制磁阻負載,由於該機構屬於非接觸式的阻力裝置,因此本發明亦具有具有阻力容易控制、構件不會磨損及維修成本較低的優點。According to the present invention, the outer rotor 20 is driven by the transmission wheel 40 to rotate, and it has a flywheel 21 for providing inertial rotation and a magnetic conducting ring 22 with high magnetic flux density; the magnetic resistance mechanism 50 is arranged on the guiding At the outer peripheral edge of the magnetic ring 22, it has a braking iron core 51 and an electromagnetic coil 52, and the outer edge of the braking iron core 51 and the magnetic conducting ring 22 have a magnetic field gap G, so as to generate a magnetic resistance effect; the present invention An input device 63 is provided, which can input the desired torque value, and the DC control circuit 62 will generate a moderate current according to it, which is input to the electromagnetic coil 52 to form the required motion resistance; since no power generation is provided in the present invention The required stator coils and AC/DC conversion components can simplify the mechanism, reduce the volume, reduce the manufacturing cost, and make it applicable to small fitness equipment; at the same time, the present invention uses the current applied to the electromagnetic coil 52 The magnetoresistive load is controlled by the size of the device. Since the mechanism is a non-contact resistance device, the present invention also has the advantages of easy resistance control, no wear on components and low maintenance cost.

次按,本發明之外轉子20,包括一提供慣性轉動之飛輪21及一具有高磁通密度之導磁環22,該導磁環22係緊密套設於該飛輪21之周緣上,且外轉子20將受傳動輪40帶動而迴轉;二磁阻機構50,係設於導磁環22之外周緣處,且其煞車鐵心51之外緣與導磁環22具有一磁場間隙G;由於一大小適度之電流被輸入該磁阻機構50之電磁線圈52,則該電流會在煞車鐵心51上產生一個磁場,而依據楞次定律此一磁場將與該耦合旋轉之導磁環22之間形成一個反向阻力;由於該導磁環22具有高磁通密度,且二磁阻機構50其相互之間形成大於30且小於180度之夾角θ,煞車鐵心51的磁力線不會相互干涉,其渦流磁阻將達到最高扭力,因此本發明的可達到高效率之運動負載的效果。Next, the outer rotor 20 of the present invention includes a flywheel 21 for providing inertial rotation and a magnetic permeable ring 22 with high magnetic flux density. The magnetic permeable ring 22 is tightly sleeved on the periphery of the flywheel 21, and the outer The rotor 20 will be driven by the transmission wheel 40 to rotate; the two reluctance mechanisms 50 are arranged at the outer periphery of the magnetically permeable ring 22, and the outer edge of the brake iron core 51 and the magnetically permeable ring 22 have a magnetic field gap G; due to a A moderate current is input into the electromagnetic coil 52 of the magnetoresistive mechanism 50, and the current will generate a magnetic field on the brake core 51, and according to Lenz's law, this magnetic field will be formed between the coupled rotating magnetic conducting ring 22 A reverse resistance; due to the high magnetic flux density of the magnetic conductive ring 22, and the two reluctance mechanisms 50 form an included angle θ greater than 30 and less than 180 degrees with each other, the magnetic lines of force of the brake core 51 will not interfere with each other, and the eddy current The reluctance will reach the highest torque, so the present invention can achieve the effect of high-efficiency motion load.

再按,本發明中設有輸入裝置63與傳輸埠64,可供輸入所欲之扭力設定值,及載入阻力曲線圖之軟體;當使用者輸入扭力條件後,控制電路單元60之微處理器61即參照阻力曲線圖之軌跡與扭力設定值後,隨即產生一大小適度之電流給該磁阻機構50之電磁線圈52,則煞車鐵心51將與該耦合旋轉之導磁環22之間產生一渦流磁阻,進而對外轉子20形成一反向阻力。由於阻力曲線的圖形在讓使用者獲得不同難度時其阻力平穩性的感覺,既可提升舒適感也可避免因急遽阻力變化而造成運動的傷害;因此本發明可藉由傳輸埠64讓使用者選擇所欲之阻力曲線圖,進而增加運動的變化性與舒適感。Next, the present invention is provided with an input device 63 and a transmission port 64, which can be used to input the desired torque setting value and load the software of the resistance curve graph; after the user inputs the torque condition, the microprocessor of the control circuit unit 60 is controlled. The device 61 refers to the trajectory of the resistance curve and the torque setting value, and then generates a moderate current to the electromagnetic coil 52 of the reluctance mechanism 50, and the brake iron core 51 will generate a coupling between the magnetic conductive ring 22 and the rotating magnetic ring 22. An eddy current reluctance, thereby forming a reverse resistance to the outer rotor 20 . Since the graph of the resistance curve allows the user to obtain a sense of the smoothness of the resistance at different levels of difficulty, it can not only improve the comfort but also avoid the injury caused by the movement caused by the sudden resistance change; therefore, the present invention can use the transmission port 64 to allow the user to Select the desired resistance profile to increase exercise variability and comfort.

綜上所述,本發明所揭示之技術手段,確具「新穎性」、「進步 性」及「可供產業利用」等發明專利要件,祈請  鈞局惠賜專利,以勵發明,無任德感。To sum up, the technical means disclosed in the present invention are indeed "novel" and "progressive". The requirements for invention patents such as "industrial nature" and "available for industrial use", please pray to the Jun Bureau to grant patents to encourage inventions without any sense of morality.

惟,上述所揭露之圖式、說明,僅為本發明之較佳實施例,大凡 熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention. Modifications or equivalent changes made in accordance with the spirit and scope of this case by those familiar with the art should still be included in the scope of the patent application in this case.

10:支撐架 11:內板體 12:外板體 13:軸孔 14:定位孔 15:腳座 16:槽孔 17:定位桿 20:外轉子 21:飛輪 211:外環體 212:內側壁 213:軸孔 214:輪轂 215:鍵塊 22:導磁環 30:轉動軸 31:單向軸承 32:滾珠軸承 33:軸承座 40:傳動輪 50:磁阻機構 51:煞車鐵心 52:電磁線圈 53:輸入線 54:前托架 55:後托架 60:控制電路單元 61:微處理器 62:DC控制電路 63:輸入裝置 64:傳輸埠 100:高扭力磁阻煞車裝置 A:傳動機構 G:磁場間隙 θ:夾角10: Support frame 11: Inner board body 12: Outer body 13: Shaft hole 14: Positioning hole 15: Foot seat 16: Slotted hole 17: Positioning rod 20: Outer rotor 21: Flywheel 211: outer ring body 212: Inner Wall 213: Shaft hole 214: Wheels 215:Keyblock 22: Magnetic ring 30: Rotation shaft 31: One-way bearing 32: Ball bearing 33: Bearing seat 40: Transmission wheel 50: Magnetoresistive mechanism 51: Brake Core 52: Solenoid coil 53: Input line 54: Front bracket 55: Rear bracket 60: Control circuit unit 61: Microprocessor 62: DC control circuit 63: Input device 64: Transmission port 100: High torque reluctance braking device A: Transmission mechanism G: Magnetic Field Gap θ: included angle

圖1A 係習用一種渦流磁控負載裝置之機構示意圖。 圖1B 係習用一種發電與渦流磁阻混合剎車裝置之機構示意圖。 圖2 係本發明之結構分解立體圖。 圖3 係本發明第一實施例前視角度之組合立體圖。 圖4 係本發明第一實施例後視角度之組合立體圖。 圖5 係本發明第一實施例前視角度之組合正視圖。 圖6 係本發明之組合剖視圖。 圖7 係本發明中外轉子之結構立體圖。 圖8 係本發明中第一實施例之結構示意圖。 圖9 係本發明中可載入阻力曲線軌跡之示意圖。 圖10係本發明第二實施例之組合立體圖。 圖11係本發明第二實施例之組合正視圖。FIG. 1A is a schematic diagram of the mechanism of a conventional eddy current magnetron load device. FIG. 1B is a schematic diagram of the mechanism of a conventional hybrid braking device of power generation and eddy current reluctance. FIG. 2 is an exploded perspective view of the structure of the present invention. FIG. 3 is a combined perspective view of the first embodiment of the present invention from a front view angle. FIG. 4 is a combined perspective view of the first embodiment of the present invention from a rear view angle. FIG. 5 is a combined front view of the first embodiment of the present invention from a front view angle. Figure 6 is a cross-sectional view of the assembly of the present invention. FIG. 7 is a perspective view of the structure of the outer rotor in the present invention. FIG. 8 is a schematic structural diagram of the first embodiment of the present invention. FIG. 9 is a schematic diagram of the loadable resistance curve trajectory in the present invention. FIG. 10 is a combined perspective view of the second embodiment of the present invention. FIG. 11 is an assembled front view of the second embodiment of the present invention.

10:支撐架10: Support frame

11:內板體11: Inner board body

16:槽孔16: Slotted hole

17:定位桿17: Positioning rod

20:外轉子20: Outer rotor

21:飛輪21: Flywheel

22:導磁環22: Magnetic ring

30:轉動軸30: Rotation shaft

40:傳動輪40: Transmission wheel

50:磁阻機構50: Magnetoresistive mechanism

51:煞車鐵心51: Brake Core

52:電磁線圈52: Solenoid coil

53:輸入線53: Input line

54:前托架54: Front bracket

60:控制電路單元60: Control circuit unit

61:微處理器61: Microprocessor

62:DC控制電路62: DC control circuit

63:輸入裝置63: Input device

64:傳輸埠64: Transmission port

100:高扭力磁阻煞車裝置100: High torque reluctance braking device

A:傳動機構A: Transmission mechanism

G:磁場間隙G: Magnetic Field Gap

θ:夾角θ: included angle

Claims (4)

一種高扭力磁阻煞車裝置,係應用於健身運動器材,包含有: 一支撐架,具有一前、後板體,係以複數支定位桿將其組合成一體,且該支撐架設有腳座,用以固定在健身運動器材之架體上; 一轉動軸,樞設在該支撐架之軸孔內; 一傳動輪,樞接在該轉動軸上且位於該支撐架之外側端,用以承接健身運動器材所傳送之動力; 一外轉子,包括一飛輪及一導磁環,該飛輪為一中央設有輪轂之盤體,且該輪轂具有軸孔以套設在該轉動軸上,該導磁環具有高磁通密度,其係緊密套設於該飛輪其外環體之周緣上,並令該外轉子受該傳動輪帶動而迴轉; 至少二磁阻機構,係個別包括一煞車鐵心、一電磁線圈、一連接該電磁線圈之輸入線、以及一前、後托架,該煞車鐵心設有一容置部,用以套設該電磁線圈,該前、後托架係將該煞車鐵心鎖固在該內、外板體之定位孔處,令該磁阻機構設於該導磁環之外周緣處,而相互之間並形成大於30度且小於180度之夾角,且該煞車鐵心之外緣與該導磁環具有一磁場間隙; 一控制電路單元,係以內建形態組設於該支撐架側邊,其至少包括一微處理器、一DC控制電路、一供輸入所欲之扭力設定值之輸入裝置、以及一供載入阻力曲線圖之傳輸埠,該控制電路單元係連接一直流電源並電性連接該電磁線圈之輸入線; 藉此,該微處理器將計算其扭力之設定值後,產生一控制信號給該DC控制電路,繼而形成一大小適度之電流,並同步輸入該磁阻機構之電磁線圈,則電磁線圈的電流會在煞車鐵心上經由磁電轉換的原理產生一個磁場,此一磁場與該耦合旋轉之導磁環之間形成一個封閉的磁路;由於該外轉子處於旋轉狀態,此一封閉磁路會遭到破壞,而依據楞次定律,當一穩定的磁路遭到外力破壞時,會產生一個大小相同的反向阻力來抵抗,進而達到所欲運動負載的效果,且藉由選擇所欲之阻力曲線圖,將可增加運動的變化性並據以提升運動的舒適感。A high-torque magnetic resistance braking device, which is applied to fitness sports equipment, includes: a support frame, which has a front and a rear plate body, which are combined into one body by a plurality of positioning rods, and the support frame is provided with a foot seat to be fixed on the frame body of the fitness equipment; a rotating shaft pivoted in the shaft hole of the support frame; a transmission wheel, pivotally connected to the rotating shaft and located at the outer end of the support frame, for receiving the power transmitted by the fitness equipment; An outer rotor includes a flywheel and a magnetic permeable ring, the flywheel is a disk body with a hub in the center, and the hub has a shaft hole to be sleeved on the rotating shaft, the magnetic permeable ring has a high magnetic flux density, It is tightly sleeved on the periphery of the outer ring body of the flywheel, and enables the outer rotor to be driven by the transmission wheel to rotate; At least two magnetoresistive mechanisms, each including a braking iron core, an electromagnetic coil, an input wire connected to the electromagnetic coil, and a front and rear brackets, the braking iron core is provided with an accommodating portion for sleeved with the electromagnetic coil , the front and rear brackets lock the brake core at the positioning holes of the inner and outer plates, so that the magnetoresistive mechanism is arranged at the outer periphery of the magnetic conducting ring, and is formed more than 30 degrees and an included angle less than 180 degrees, and there is a magnetic field gap between the outer edge of the brake core and the magnetic permeable ring; A control circuit unit is assembled on the side of the support frame in a built-in form, which at least includes a microprocessor, a DC control circuit, an input device for inputting a desired torque setting value, and a load The transmission port of the resistance curve diagram, the control circuit unit is connected to the DC power supply and is electrically connected to the input line of the electromagnetic coil; In this way, the microprocessor will calculate the set value of its torque, generate a control signal to the DC control circuit, and then form a moderate current, and synchronously input it to the electromagnetic coil of the magnetoresistive mechanism, the current of the electromagnetic coil will be A magnetic field will be generated on the brake core through the principle of magnetoelectric conversion, and a closed magnetic circuit will be formed between this magnetic field and the coupled rotating magnetic permeable ring; since the outer rotor is in a rotating state, this closed magnetic circuit will be affected by According to Lenz's law, when a stable magnetic circuit is damaged by an external force, a reverse resistance of the same size will be generated to resist, thereby achieving the effect of the desired motion load, and by selecting the desired resistance curve Figure, will increase the variability of the movement and improve the comfort of the movement accordingly. 如申請專利範圍第1項所述之高扭力磁阻煞車裝置,其中,該二磁阻機構之夾角係大於30且小於90度。The high-torque magnetoresistive braking device as described in claim 1, wherein the included angle between the two magnetoresistive mechanisms is greater than 30 and less than 90 degrees. 如申請專利範圍第1項所述之高扭力磁阻煞車裝置,其中,該二磁阻機構之夾角係大於90且小於180度。The high-torque magnetoresistive braking device as described in claim 1, wherein the included angle between the two magnetoresistive mechanisms is greater than 90 and less than 180 degrees. 如申請專利範圍第1項所述之高扭力磁阻煞車裝置,其中,該傳動輪為一皮帶輪。The high-torque reluctance braking device as described in claim 1, wherein the transmission pulley is a pulley.
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