TW202204728A - Method and equipment of making paper plastic product - Google Patents
Method and equipment of making paper plastic product Download PDFInfo
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本發明係為一種轉轂型紙塑產品生產製程及設備,尤指一種利用整體設備的空間自由配置從而連貫接續成型的加工流程,可大幅減少配置上佔用空間、提升產品品質及大幅提升生產率的轉轂型紙塑產品生產製程及設備。The invention relates to a production process and equipment for a hub-type paper-plastic product, especially a processing flow that utilizes the space of the overall equipment to freely configure to form continuous continuous molding, which can greatly reduce the space occupied by the configuration, improve product quality and greatly increase productivity. Production process and equipment of hub-type paper-plastic products.
按,目前已有發展以紙漿纖維材質及或含括植物纖維材質混合打漿為漿質材料,藉由吸漿模吸漿附著漿料,再經過熱壓定型技術製造而成之產品,為與「塑膠產品」區分,一般稱之為「紙塑產品」為多,或亦有稱之為「模塑產品」或「紙漿模塑產品」者,今在本說明書中皆稱之為「紙塑產品」。紙塑產品有容易回收再製造再利用之優勢,符合環保再利用及節能減碳之潮流,因此快速受到工商業界及普羅大眾所接受並樂於採用,紙塑產品經常可見的例如:碗、盤、杯蓋、包裝材、避震材、墊材等產品都漸有採用,甚至各種產品都有嘗試以紙塑產品型態製造。紙塑產品之製造方法及工藝技巧近年來屢有改進及變化,但使用纖維材質為起始材料是其基本原則。According to the press, at present, there have been developed products made of pulp fiber material and or including plant fiber material mixed and beating as pulp material, and the pulp is adhered to the pulp by suction mold, and then produced by hot pressing and setting technology. Generally speaking, it is called "paper-plastic products", or it is also called "molded products" or "pulp-molded products", which are now referred to as "paper-plastic products" in this manual. ". Paper-plastic products have the advantage of being easy to recycle, re-manufacture and reuse, which is in line with the trend of environmental protection, recycling and energy saving and carbon reduction. Therefore, they are quickly accepted and used by the business community and the general public. Paper-plastic products are often seen such as: bowls, plates, Cup lids, packaging materials, shock-absorbing materials, cushion materials and other products are gradually being used, and even various products have been tried to be manufactured in the form of paper-plastic products. The manufacturing methods and process skills of paper-plastic products have been improved and changed frequently in recent years, but the use of fiber materials as the starting material is the basic principle.
關於製造紙塑產品的乾壓製程經過,概略區分必須經過「吸漿塑型」、「烘乾降濕」及「熱壓定型」三道作業,其中,「吸漿塑型」簡單來講,係由一吸漿模下降浸入一充滿漿料之漿箱內,再由一抽吸裝置經由該吸漿模對漿箱內之漿料進行真空吸引,使該吸漿模之模面上型成一"胚料層",當該吸漿模吸附該胚料層上昇離開漿箱時,因持續抽吸作用使該胚料層逐漸降濕,接著該吸漿模連同胚料層移位去與一冷壓模合模擠壓該胚料層,使該漿料層降低濕度並同時塑型成為一初胚品,然後被移出,完成「吸漿塑型」作業。因為此時初胚品尚處於相對中高濕度狀態,因此被移出之初胚品隨即送經一烘乾區進行烘乾作業,一般係採熱風烘乾方式,使初胚品得以快速降濕,待含水率降至相對低濕度狀態時,即移出該烘乾區,完成「烘乾降濕」作業。移出烘乾區的初胚品隨即送進一"熱壓定型機構"內,以對相對低濕狀態之初胚品進行熱壓定型作業,使完全乾燥並定型成為紙塑產品之成品。當然,經過熱壓定型作業產生之紙塑產品之成品尚須經過切邊(去除溢料)、檢查(檢查品質是否合格)及包裝(以利出品)諸項作業,惟此等後續作業不必多加贅述。Regarding the dry pressing process of manufacturing paper-plastic products, it can be roughly divided into three operations: "suction molding", "drying and dehumidification" and "hot pressing". Among them, "suction molding" is simply, It is lowered and immersed into a pulp box filled with pulp by a suction mold, and then a suction device is used to vacuum the slurry in the pulp box through the suction mold, so that the mold surface of the suction mold is formed into a "Blank layer", when the suction mold absorbs the blank layer and rises out of the pulp box, the blank layer is gradually dehumidified due to continuous suction, and then the suction mold and the blank layer are displaced together with a The cold pressing die closes the mold to extrude the blank layer, so that the slurry layer reduces the humidity and is simultaneously molded into a preliminary embryo product, which is then removed to complete the "suction molding" operation. Because the initial embryos are still in a relatively medium-high humidity state at this time, the initial embryos are immediately sent to a drying area for drying. When the moisture content drops to a relatively low humidity state, it will be removed from the drying area to complete the "drying and dehumidifying" operation. The initial embryos removed from the drying area are immediately sent into a "hot-pressing setting mechanism" to perform hot-pressing and setting operations on the relatively low-humidity initial embryos, so that they are completely dried and shaped into finished paper-plastic products. Of course, the finished product of the paper-plastic product produced by the hot-pressing setting operation still needs to go through the operations of trimming (removing the flash), inspection (checking whether the quality is qualified) and packaging (to facilitate the production), but these follow-up operations do not need to be added. Repeat.
紙塑產品之生產製程有多種,其中一種轉轂型生產製程漸受重視,其主要係由多個吸漿模位置共同組成一可轉動之轉轂成型機,藉由動力驅動該轉轂成型機做圓周轉動,使多個吸漿模分時進行吸漿作業及擠壓作業,使成為初胚品,然後再將初胚品轉移出去進行後續「烘乾降濕」及「熱壓定型」之作業,如此經由該轉轂成型機分度分時之持續間歇轉動,可以讓紙塑產品製程持續進行。There are many production processes for paper-plastic products, one of which is the hub-type production process, which is mainly composed of multiple suction mold positions to form a rotatable hub-forming machine, which is driven by power. Make a circular rotation to make multiple suction dies perform suction and extrusion operations at different times, so as to become a preliminary embryo, and then transfer the preliminary embryo for subsequent "drying and dehumidification" and "hot pressing". In this way, through the continuous and intermittent rotation of the rotary hub forming machine indexing and dividing the time, the paper-plastic product manufacturing process can be continued.
習知傳統產線如圖1所示的轉轂型紙塑產品生產製程及設備,由一轉轂成型機10持續進行「吸漿塑型」作業,持續完成初胚品,然後由站立於該轉轂成型機10前方之人力,將初胚品移入一熱風烘乾機11內部,進行烘乾降濕作業,因為利用熱風對初胚品進行烘乾降濕之作業,過程需要相對應的時間,且後方之初胚品持續進入,因此係採輸送機運送方式讓初胚品在該熱風烘乾機11內部緩速移動,也因此需要長條形大空間來設置該熱風烘乾機11,而目前使用轉轂成型機1之生產都必須配合熱風烘乾機11;完成烘乾降濕作業後之初胚品,再由站立於該熱風烘乾機11出口端之人力移到一分流輸送機12,因為需要分流處理後續作業,故自該熱風烘乾機11通出後之初胚品係被分別移入二道彎弧型之分流輸送機12,以利後續進入不同流線處理;經過該分流輸送機12分流後,初胚品隨即被移入一異常整理輸送機13上進行異常整理,使初胚品符合規範;接著就使該初胚品進入一熱壓定型機構14之區域,將初胚品經過熱壓定型作業成為紙塑產品之成品;最後將紙塑產品之成品移到一堆疊機15上,經過適當數量堆疊後,再轉移到一產品包裝區進行紙塑產品之包裝。The conventional production line as shown in Figure 1 shows the production process and equipment of rotary hub-type paper-plastic products. A rotary
本發明人專業從事各種紙塑產品之製造設備、製造過程及成品開發之研發及製造工作,經由長時間接觸模紙產品各種設備之經驗,體認到上述習知轉轂型紙塑產品生產製程及設備在使用上,實際存在著以下缺失:首先,習知轉轂型紙塑產品生產製程必需搭配熱風烘乾機2才能降低含水率,其所組成之整體佔用空間大,尤其該熱風烘乾機2佔據長條形很大空間,因此廠房空間凡設置習知轉轂型生產設備後,其餘空間即難以再利用,造成廠房空間利用率低之缺失;再者,紙塑產品生產過程中若用熱風烘乾機11來烘乾初胚品,其時間過於冗長,甚至必需減緩吸漿時間或延長初胚品烘乾時間,大大減少生產效率並增加製造成本;傳統轉轂機為乾壓製程,其生產的產品多為較粗糙或不需要光滑品質的紙塑產品,在生產專案中受限;最後,習知轉轂型紙塑產品生產製程及設備人力需求大,能源耗費高,智能化層次低,凡此皆相對提高生產製造成本。The inventor of the present invention is specialized in the research and development and manufacturing of manufacturing equipment, manufacturing process and finished product development of various paper-plastic products. Through the experience of contacting various equipments for moulded paper products for a long time, the inventor realizes that the above-mentioned conventional hub-type paper-plastic product production process and In the use of the equipment, there are actually the following deficiencies: First of all, the conventional production process of hub-type paper-plastic products must be equipped with a
針對以上缺失,本發明人乃深入構思研究改良,期提供一種思維全新之轉轂型紙塑產品生產製程及設備,以解決上述缺失,經長時間研發,遂有本發明產生。In view of the above deficiencies, the inventor of the present invention has deeply conceived, researched and improved, and hopes to provide a new thinking in the production process and equipment of a hub-type paper-plastic product to solve the above deficiencies. After a long period of research and development, the present invention came into being.
緣是,本發明的主要目的即在提供利用移載機構與其他單元整體空間可任意配置成各種連續移載的製程,並利用轉轂成型單元做為濕壓製程工藝,可以生產高品質及表面光滑的紙塑產品,並可大幅減少配置上佔用空間及提升空間利用率的轉轂型紙塑產品生產製程及設備。The reason is that the main purpose of the present invention is to provide a process that can be arbitrarily configured into various continuous transfer processes by using the overall space of the transfer mechanism and other units, and to use the hub forming unit as a wet pressing process technology, which can produce high-quality and surface Smooth paper-plastic products, and the production process and equipment of hub-type paper-plastic products that can greatly reduce the space occupied by the configuration and improve the space utilization rate.
本發明另一主要目的則在提供一種可提升製程智慧化,並降低能源消耗、人力需求與減少機器成本,以提升生產效益、降低生產成本的轉轂型紙塑產品生產製程及設備。Another main purpose of the present invention is to provide a manufacturing process and equipment for hub-type paper-plastic products that can improve process intelligence, reduce energy consumption, manpower requirements, and reduce machine costs, so as to improve production efficiency and reduce production costs.
為達成上述目的,本發明訴求一種轉轂型紙塑產品生產設備,包括:一轉轂成型單元,為整體設備的起始端,可接續產生出初胚品;一整列單元為可循環往復移動空間的載體,以供多個仿形治具板於其間往復移動;一左成型區單元與一右成型區單元分別設置於整列單元的兩側,其內設有多個熱壓定型機構與一切邊機構的加工區域,供初胚品完成熱壓定型與切邊用;二出料單元,係承接於切邊機構之後,分別設有取料機構以篩檢良品與不良品,再分別被輸送機輸送至成品區與不良品區;二移載機構分別置於整列單元的兩側,並於前端設有一傳送模具以供移載初胚品,利用傳送模具將初胚品送至左成型區單元與右成型區單元的熱壓機構,該二移載機構的傳送模具原點在整列單元可承接仿形治具板位置的上方,並且該二移載機構可為多軸機器人結構或多軸滑台結構;傳送模具為一設有連結端之板狀模具本體,連結端係與移載機構相連接,模具本體下方為與仿形治具板相反槽向與形狀之吸胚模,而模具本體上方設有數量和位置與吸胚模相對之真空吸盤,吸胚模與真空吸盤係用來承載或吸取初胚品;二出料單元分別設於左成型區單元與右成型區單元內的切邊機構一側邊,該出料單元設有取料機構、輸送機、不良品區與成品區,成品區和不良品區與取料機構之間分別設有輸出機相連結,供篩檢後分別送至不良品區與成品區。In order to achieve the above-mentioned purpose, the present invention seeks a rotating hub type paper-plastic product production equipment, comprising: a rotating hub forming unit, which is the starting end of the overall equipment, and can continuously produce the initial embryo; an entire row of units is a carrier that can reciprocate and move space. , for a plurality of profiling jig plates to move back and forth between them; a left forming area unit and a right forming area unit are respectively arranged on both sides of the entire column unit, and there are a plurality of hot-pressing setting mechanisms and trimming mechanisms. The processing area is used for the hot-pressing and trimming of the initial embryos; the second discharging unit is connected to the trimming mechanism, and is equipped with a reclaiming mechanism to screen the good and defective products, and then are transported by the conveyor to the Finished product area and defective product area; two transfer mechanisms are placed on both sides of the entire row of units, and a transfer mold is set at the front end for transferring the initial embryos. The transfer mold is used to send the initial embryos to the left forming area unit and the right. The hot-pressing mechanism of the unit in the forming area, the origin of the transfer mold of the two transfer mechanisms is above the position where the entire row unit can accept the copying fixture plate, and the two transfer mechanisms can be a multi-axis robot structure or a multi-axis sliding table structure The transfer mold is a plate-shaped mold body with a connecting end, and the connecting end is connected with the transfer mechanism. Below the mold body is a suction mold with the opposite groove direction and shape to the copying fixture plate, and the upper part of the mold body is provided with There are vacuum suction cups whose number and position are opposite to the suction mold. The suction mold and the vacuum suction cup are used to carry or absorb the initial embryo; the two discharge units are respectively set in the left forming area unit and the right forming area unit. The edge trimming mechanism On one side, the discharging unit is provided with a reclaiming mechanism, a conveyor, a defective product area and a finished product area, and an output machine is connected between the finished product area and the defective product area and the reclaiming mechanism, which are sent separately after screening. to the defective product area and the finished product area.
一種轉轂型紙塑產品生產製程,包含有下列步驟:A production process of a hub-type paper-plastic product includes the following steps:
(1)該轉轂成型單元經由動力帶動而呈連續迴圈圓周轉動,可同時吸漿與擠壓接續產生出初胚品;(1) The rotary hub forming unit is driven by power to rotate in a continuous loop circle, and can simultaneously absorb and squeeze to produce the initial embryo;
(2)擠壓完成的初胚品落入整列單元上的仿形治具板上,令仿形治具板承載初胚品順著整列單元承載前進至移載機構可以移載取料的位置;(2) The extruded preforms fall into the profiling jig plate on the entire row of units, so that the profiling jig plate carries the initial embryos along the entire row of units and advances to the position where the transfer mechanism can transfer and reclaim the material ;
(3)第一、第二移載機構的傳送模具將仿形治具板上的初胚品移載,並分別同時向左右移載至左成型區單元與右成型區單元;(3) The transfer molds of the first and second transfer mechanisms transfer the initial product on the profiling jig plate, and simultaneously transfer to the left and right molding area units at the same time;
(4)第一、第二移載機構的傳送模具同時將初胚品移載至左成型區單元與右成型區單元內的第一熱壓機構或第二熱壓機構後再回到整列單元之原點上等待;(4) The transfer molds of the first and second transfer mechanisms simultaneously transfer the preforms to the first hot-pressing mechanism or the second hot-pressing mechanism in the left forming area unit and the right forming area unit, and then return to the entire column unit wait at the origin;
(5) 當前述初胚品被移載的同時,轉轂成型單元持續吸漿與擠壓,在初胚品完成時移載至遞補的仿形治具板,並順沿整列單元向前進;(5) When the aforementioned preliminary embryos are transferred, the rotating hub forming unit continues to suck and squeeze, and when the preliminary embryos are completed, they are transferred to the supplementary profiling jig plate, and move forward along the entire row of units;
(6) 當第一熱壓機構已在加工時,第一、第二移載機構的傳送模具會同時將下一個初胚品移至左、右成型區單元內的第二熱壓機構;(6) When the first hot-pressing mechanism is already being processed, the transfer molds of the first and second transfer mechanisms will simultaneously move the next preliminary product to the second hot-pressing mechanism in the left and right forming area units;
(7)當第一、第二移載機構完成移載初胚品至第二熱壓機構後會將傳送模具移動至第一熱壓機構,將第一熱壓機構內已完成熱壓成型的半成品移載至切邊機構後再回到原點;(7) When the first and second transfer mechanisms complete the transfer of the initial embryos to the second hot-pressing mechanism, the transfer mold will be moved to the first hot-pressing mechanism, and the hot-pressing molding has been completed in the first hot-pressing mechanism. The semi-finished product is transferred to the trimming mechanism and then returned to the origin;
(8)回到原點的傳送模具再將整列單元的仿形治具板上的初胚品再次移載至第一熱壓機構,之後第一、第二移載機構再將傳送模具退回原點;(8) The transfer mold that returns to the origin will transfer the initial product on the profiling jig plate of the entire row unit to the first hot pressing mechanism again, and then the first and second transfer mechanisms will return the transfer mold to the original point;
(9)切邊機構完成切邊動作後接續出料單元利用取料機構將產品取出並篩檢,若為不合格產品則利用不良品輸送機送至不良品區,而合格的產品則利用出料輸送機送至成品區;(9) After the trimming mechanism completes the trimming action, the discharging unit uses the reclaiming mechanism to take out and screen the product. If it is a substandard product, it will be sent to the defective product area by the defective product conveyor, and the qualified product will be sent to the defective product area by using the unqualified product. The material conveyor is sent to the finished product area;
(10)當初胚品被傳送模具移載至左成型區單元與右成型區單元後,回到原點的傳送模會依照當前初胚品的加工位置來判斷往下一個工位去,即初胚品所經路徑為:吸漿-擠壓-整列單元移載-第一、第二移載機構的傳送-左、右成型區單元內的成型機構、切邊機構、出料單元。(10) After the initial blank product is transferred to the left forming area unit and the right forming area unit by the transfer mold, the transfer mold that returns to the origin will judge to go to the next station according to the current processing position of the initial blank product, that is, the initial blank product. The path of the blank product is: suction - extrusion - transfer of the entire row unit - transmission of the first and second transfer mechanism - forming mechanism, trimming mechanism and discharging unit in the left and right forming area units.
利用第一、第二移載機構承載傳送模具將初胚品由整列單元移至左成型區單元和成型區單元,當第一熱壓機構有初胚品在熱壓成型時,移載機構會將傳送模具移至第二熱壓機構後再回到原點;若第一、第二熱壓機構都有初胚品在加工時,第一、第二移載機構會將先完成熱壓成型的產品利用傳送模具移至切邊機構後再回到原點承載下一個初胚品。The first and second transfer mechanisms are used to carry the transfer mold to move the initial embryos from the entire column unit to the left forming area unit and the forming area unit. When the first hot pressing mechanism has a preliminary embryo in hot pressing, the transfer mechanism will Move the transfer mold to the second hot-pressing mechanism and then return to the origin; if both the first and second hot-pressing mechanisms have initial embryos being processed, the first and second transfer mechanisms will complete the hot-pressing first The finished product is moved to the trimming mechanism by the transfer die and then returned to the origin to carry the next initial product.
本發明主要特點在生產需求或場地限制情況下,可增加或減少左、右成型區單元內的加工設備或數量,任意改變第一、第二移載機構與左、右成型區單元的位置,利用移載機構的多角度萬向移動動作來移載初胚品,可以增設移載機構以配合所需工序,以達到更加快速生產的高效率為其目的。The main feature of the present invention is that the processing equipment or quantity in the left and right forming area units can be increased or decreased, and the positions of the first and second transfer mechanisms and the left and right forming area units can be changed arbitrarily under the circumstances of production requirements or site constraints. The multi-angle universal movement of the transfer mechanism is used to transfer the initial embryo, and the transfer mechanism can be added to match the required process, so as to achieve faster production and high efficiency.
採用上述技術方案,本發明利用持續生產的初胚品經移載從而達成不間斷且減少生產時間並可大幅減少空間佔有率的紙塑產品生產流程。By adopting the above technical solution, the present invention utilizes the continuous production of initial embryos to be transferred to achieve an uninterrupted production process of paper-plastic products that reduces production time and greatly reduces space occupancy.
請參考圖2所示,本發明提供一種轉轂型紙塑產品生產製程及設備,亦即要求上區分有「轉轂型紙塑產品生產製程」及「轉轂型紙塑產品生產設備」二部份。Please refer to FIG. 2 , the present invention provides a manufacturing process and equipment for a hub-type paper-plastic product, that is to say, it is required to distinguish two parts: "the manufacturing process of the hub-type paper-plastic product" and "the equipment for producing the hub-type paper-plastic product".
本發明的生產設備包括有一轉轂成型單元2、一整列單元21、左成型區單元22、右成型區單元23、一第一移載機構24、一第二移載機構25、二出料單元26;其中該轉轂成型單元2為本發明轉轂型紙塑產品生產製程的起始端,主要為吸漿與擠壓以產出初胚品,轉轂成型單元2可設計成內含有多數個成型模,唯轉轂成型單元2屬已知技術,於此不對其內部機構予以贅述,以此合先陳明;該整列單元21連接上述轉轂成型單元2並呈縱向放置,該整列單元21為上下兩層可迴圈承載仿形治具板211之結構,由靠近轉轂成型單元2之端面承接初胚品,另一端則為回收仿形治具板211再迴圈回到起始端,使仿形治具板211在整列單元21經上下迴圈移動;一左成型區單元22,是由多個熱壓機構與一切邊機構組成一加工區域,且該多個熱壓機構與切邊機構彼此沒有任何連結或關聯,可以任意移到所需位置並排列於整列單元21的一側,供初胚品熱壓定型與切邊用;一右成型區單元23,且該多個熱壓機構與切邊機構彼此沒有任何連結或關聯,可以任意移到所需位置並排列於整列單元21的一側,供初胚品熱壓定型與切邊用;第一移轉機構24及第二移轉機構25分別裝設於整列單元21與左、右成型區單元22、23之間的適當位置,恰可為第一、第二移轉機構24、25可以移載的尺寸範圍內,該第一、第二移載機構24、25可為多軸機器人結構或多軸滑台結構;數傳送模具241為一端設有連結端之板狀模具本體2411,連結端2412係與移載機構24、25相連接,模具本體2411下方為與仿形治具板211相反槽向與形狀之吸胚模2413,而模具本體2411上方設有數量和位置與吸胚模相對之真空吸盤2414,吸胚模2413與真空吸盤2414係用來承載或吸取初胚品;二出料單元26,係由取料機構261、不良品輸送機262、不良品區263、出料輸送機264與成品區265所組成,並利用取料機構261分別設於左、右成型區單元22、23的切邊機構一側並連結。The production equipment of the present invention includes a
運用如上所述的轉轂型紙塑產品生產設備,本發明的製程進行如下步驟:Using the above-mentioned rotating hub type paper-plastic product production equipment, the manufacturing process of the present invention carries out the following steps:
(1)該轉轂成型單元2經由動力帶動而呈連續迴圈圓周轉動,可同時吸漿與擠壓接續產生出初胚品;(1) The rotating
(2)擠壓完成的初胚品落入整列單元21上的仿形治具板211上,令仿形治具板211承載初胚品順著整列單元21前進至第一、第二移載機構24、25可以移載取料的原點位置;(2) The extruded preforms fall onto the profiling
(3)第一、第二移載機構24、25的傳送模具241將仿形治具板211上的初胚品移載,並同時分別向左右移載至左成型區單元22與右成型區單元23;(3) The
(4)第一、第二移載機構24、25的傳送模具241同時將初胚品移載至左成型區單元22與右成型區單元23內的第一熱壓機構221、231或第二熱壓機構222、232後再回到整列單元21之原點上等待;(4) The
(5) 當前述初胚品被移載的同時,轉轂成型單元2持續吸漿與擠壓,在初胚品完成時移載至遞補的仿形治具板211,並順沿整列單元21向前進;(5) At the same time as the aforementioned preliminary embryos are transferred, the rotary
(6) 當第一熱壓機構221、231已在加工時,第一、第二移載機構24、25的傳送模具241會同時將下一個初胚品移至左、右成型區單元22、23內的第二熱壓機構222、232;(6) When the first hot-pressing
(7)當第一、第二移載機構24、25完成移載初胚品至第二熱壓機構222、232後會將傳送模具241移動至第一熱壓機構221、231,將第一熱壓機構221、231內已完成熱壓成型的半成品移載至切邊機構223、233後再回到原點;(7) When the first and
(8)回到原點的傳送模具241再將整列單元21的仿形治具板211上的初胚品再次移載至第一熱壓機構221、231,之後第一、第二移載機構24、25再將傳送模具241退回原點;(8) The
(9)切邊機構223、233完成切邊動作後接續出料單元26利用取料機構261將產品取出並篩檢,若為不合格產品則利用不良品輸送機262送至不良品區263,而合格的產品則利用出料輸送機264送至成品區265;(9) After the trimming
(10)當初胚品被傳送模具241移載至左成型區單元22與右成型區單元23後,回到原點的傳送模具241會依照當前初胚品的加工位置來判斷往下一個工位去;即初胚品所經路徑為:吸漿-擠壓-整列單元21移載-第一、第二移載機構24、25的傳送-左、右成型區單元22、23內的熱壓機構221、222、231、232、切邊機構223、233、出料單元26。(10) After the initial blanks are transferred to the left forming
請參照圖4及圖5所示,當欲生產之紙塑產品吸漿時間不同時,可以增加或減少成型區單元,也能任意排列第一、第二移載機構24、25與左、右成型區單元的相關位置,如圖3所示,當轉轂成型單元2的吸漿速度較快時,可以延長整列單元21,並在離轉轂成型單元2較遠處增設左、右成型區單元22”、23”,並令其切邊機構223、233與原有的出料單元26相連接,利用第一、第二移載機構24、25可為多軸機器人結構或多軸滑台結構的多角度萬向位移特性來移載初胚品,可達到更為快速生產紙塑產品的製程。Please refer to Fig. 4 and Fig. 5. When the suction time of the paper-plastic products to be produced is different, the unit of the forming area can be increased or decreased, and the first and
請參照圖6所示,當轉轂成型單元2為較小尺寸設備或產品的尺寸較小時,可以令第一、第二移載機構24、25為不同步且間歇移載仿形治具板211之初胚品,可以配合生產所需及場地限制來規劃不同的排列組合;而此方法也能應用在較大尺寸的轉轂成型單元2或較大尺寸的產品使用,只是依照生產所需將第一、第二移載機構24、25設為同步或不同步動作。Referring to FIG. 6 , when the
請參照圖7所示,也可利用第一、第二移載機構24、25利用傳送模具241直接移載轉轂成型單元2所成型的初胚品,而不需要利用整列單元21來承載分配初胚品,並且可根據實際生產所需及轉轂成型單元2尺寸或模具尺寸來分配第一、第二移載機構24、25是否同步動作或是分段間歇動作。Referring to FIG. 7 , the first and
綜上所述,本發明提供一種轉轂型紙塑產品生產製程及設備,該轉轂成型單元2利用連續迴圈圓周轉動而能連續吸漿並同時於另一工位擠壓成型,達到快速成形初胚品目的,利用整列單元21仿形治具板213呈縱向往復移動,同時利用第一、第二移載機構24、25來移載轉轂成型單元2的初胚品與橫向移載至左、右成型區單元22、23內,利用第一、第二移載機構24、25的快速及萬向移動功能達到移載初胚品至左、右成型區單元22、23的第一、第二熱壓機構221、231或切邊機構223、233,可以輕易的移載初胚品到加工工位;本發明的左、右成型區單元22、23可依據實際需求任意增加不同加工設備或增加數量及排列數,只需配合增加相對應的移載機構(如24、25)即可輕易增加生產效率與空間利用率;本發明的整體排列為緊湊且利用移載裝置的快速多角度萬向位移結構來實現初胚品的移載加工,大幅減少整體設備生產佔用空間比,大幅減少佔用空間且更增加空間使用率的目的。To sum up, the present invention provides a manufacturing process and equipment for a hub-type paper-plastic product. The hub-forming
10:轉轂成型機 11:熱風烘乾機 12:分流輸送機 13:異常整理輸送機 14:熱壓定型機構 15:堆疊機 2:轉轂成型單元 21:整列單元 211:仿形治具板 22:左成型區單元 221:第一熱壓機構 222:第二熱壓機構 223:切邊機構 23:右成型區單元 231:第一熱壓機構 232:第二熱壓機構 233:切邊機構 24:第一移載機構 241:傳送模具 2411:模具本體 2412:連結端 2413:吸胚模 2414:真空吸盤 25:第二移載機構 26:出料單元 261:取料機構 262:不良品輸送機 263:不良品區 264:出料輸送機 265:成品區10: Rotary hub forming machine 11: Hot air dryer 12: Diverter conveyor 13: Abnormal finishing conveyor 14: Hot press setting mechanism 15: Stacker 2: Rotary hub forming unit 21: Whole column unit 211: Copying jig board 22: Left forming area unit 221: The first hot pressing mechanism 222: The second hot pressing mechanism 223: Trimming mechanism 23: Right forming area unit 231: The first hot pressing mechanism 232: The second hot pressing mechanism 233: Trimming mechanism 24: The first transfer mechanism 241: Transfer Die 2411: Mold body 2412: Connection end 2413: Suction mold 2414: Vacuum Suction Cup 25: Second transfer mechanism 26: Discharge unit 261: Reclaiming mechanism 262: defective product conveyor 263: Defective product area 264: Outlet conveyor 265: Finished product area
圖1係習知轉轂型紙塑產品生產製程及設備的使用示意圖。 圖2係本發明實施例轉轂型紙塑產品生產製程及設備的使用示意圖。 圖3為本發明之傳送模具外形示意圖 圖4為本發明實施例轉轂型紙塑產品生產製程及設備的一種排列示意圖; 圖5為本發明實施例轉轂型紙塑產品生產製程及設備的一種排列示意圖; 圖6為本發明實施例轉轂型紙塑產品生產製程及設備的一種排列示意圖; 圖7為本發明實施例轉轂型紙塑產品生產製程及設備的一種排列示意圖FIG. 1 is a schematic diagram of the production process and equipment of a conventional hub-type paper-plastic product. FIG. 2 is a schematic diagram of the use of the manufacturing process and equipment of the hub-type paper-plastic product according to the embodiment of the present invention. FIG. 3 is a schematic diagram of the outline of the transfer mold of the present invention. 4 is a schematic diagram of an arrangement of the production process and equipment of the hub-type paper-plastic product according to the embodiment of the present invention; 5 is a schematic diagram of an arrangement of the production process and equipment of the hub-type paper-plastic product according to the embodiment of the present invention; 6 is a schematic diagram of an arrangement of the production process and equipment of the hub-type paper-plastic product according to the embodiment of the present invention; FIG. 7 is a schematic diagram of an arrangement of the production process and equipment of the hub-type paper-plastic product according to the embodiment of the present invention.
2:轉轂成型單元2: Rotary hub forming unit
21:整列單元21: Whole column unit
211:仿形治具板211: Copying jig board
22:左成型區單元22: Left forming area unit
221:第一熱壓機構221: The first hot pressing mechanism
222:第二熱壓機構222: The second hot pressing mechanism
223:切邊機構223: Trimming mechanism
23:右成型區單元23: Right forming area unit
231:第一熱壓機構231: The first hot pressing mechanism
232:第二熱壓機構232: The second hot pressing mechanism
233:切邊機構233: Trimming mechanism
24:第一移載機構24: The first transfer mechanism
241:傳送模具241: Transfer Die
25:第二移載機構25: Second transfer mechanism
26:出料單元26: Discharge unit
261:取料機構261: Reclaiming mechanism
262:不良品輸送機262: defective product conveyor
263:不良品區263: Defective product area
264:出料輸送機264: Outlet conveyor
265:成品區265: Finished product area
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