TW202202842A - Production system and manufacturing method of a biological test chip - Google Patents
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本發明涉及一種生物檢測試片的生產系統及製造方法,特別是涉及一種利用生產線大量生產生物檢測試片的生產系統及製造方法。The invention relates to a production system and a manufacturing method of a biological detection test piece, in particular to a production system and a manufacturing method for mass-producing biological detection test pieces using a production line.
目前在市面上已經有許多適用於居家或醫院使用的生物檢測試片,例如血糖檢測試片、血脂檢測試片及病毒檢測試片等等。現行的生物檢測試片主要是以單片生產的方式經過塗佈、網版印刷、烘烤、遮罩、點酵素之後再進行最後的沖模以形成特定形態的檢測試片。At present, there are many biological test strips suitable for home or hospital use on the market, such as blood glucose test strips, blood lipid test strips, virus test strips, and so on. The current biological detection test piece is mainly produced in a single piece after coating, screen printing, baking, masking, and dotting the enzyme, and then the final die is carried out to form a specific shape of the detection test piece.
然而,這樣由一個生產單位從上游到下游完整完成一個產品的方式生產效率不佳,所能製造出的試片數量有限,一旦遇到用戶端具有大量需求的時候,常會來不及生產且導致生產出的試片質量良莠不齊。However, this method of completing a product from upstream to downstream by a production unit has poor production efficiency, and the number of test pieces that can be manufactured is limited. The quality of the test pieces varies.
故,如何通過生產系統的改良,兼顧生物檢測試片的生產量及品質,來克服上述的缺陷,已成為該項事業所欲解決的重要課題之一。Therefore, how to overcome the above-mentioned defects through the improvement of the production system, taking into account the production volume and quality of biological detection test pieces, has become one of the important issues to be solved by this business.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種生物檢測試片的生產系統,其包括:輸送裝置,其用於輸送連續基材,連續基材包括多個基板;真空鍍膜裝置,其用於形成連續金屬膜於基材的表面上;雷射雕刻裝置,其用於將多個金屬膜雕刻成多個預定圖案,每一預定圖案包括彼此分離的正極導線及負極導線,正極導線的兩端分別為正極接觸電極及一第一工作電極,負極導線的兩端分別為負極接觸電極及第二工作電極;膜封裝置,其用於提供絕緣膜覆蓋在多個預定圖案上,每一預定圖案的正極接觸電極、第一工作電極、負極接觸電極以及第二工作電極從絕緣膜露出;以及切割裝置,其用於切割連續基材與連續金屬膜,以分離多個基板,且每一基板的表面上具有所述金屬膜;其中,真空鍍膜裝置、雷射雕刻裝置、膜封裝置以及切割裝置依序設置在同一生產線上。The technical problem to be solved by the present invention is to provide a production system for biological detection test pieces in view of the deficiencies of the prior art, which includes: a conveying device for conveying a continuous base material, and the continuous base material includes a plurality of substrates; a vacuum coating device, It is used to form a continuous metal film on the surface of the substrate; a laser engraving device is used to engrave a plurality of metal films into a plurality of predetermined patterns, each predetermined pattern includes a positive lead and a negative lead separated from each other, and the positive lead The two ends of the lead are respectively the positive contact electrode and a first working electrode, and the two ends of the negative lead are respectively the negative contact electrode and the second working electrode; the membrane sealing device is used to provide an insulating film to cover a plurality of predetermined patterns, and each A positive contact electrode, a first working electrode, a negative contact electrode and a second working electrode of a predetermined pattern are exposed from the insulating film; and a cutting device is used for cutting the continuous base material and the continuous metal film to separate a plurality of substrates, and each The surface of a substrate has the metal film; wherein, the vacuum coating device, the laser engraving device, the film sealing device and the cutting device are sequentially arranged on the same production line.
為了解決上述的技術問題,本發明所採用的另外一技術方案是提供一種生物檢測試片的生產系統,其包括:輸送裝置,其用於輸送連續基材,連續基材包括多個基板;真空鍍膜裝置,其用於形成連續金屬膜於基材的表面上;雷射雕刻裝置,其用於將連續金屬膜雕刻成多個預定圖案,每一預定圖案包括彼此分離的正極導線及負極導線,正極導線的兩端分別為正極接觸電極及第一工作電極,負極導線的兩端分別為負極接觸電極及第二工作電極,其中,第一工作電極與第二工作電極之間設有生物活性物質以電性連接第一工作電極與第二工作電極;氣體除屑裝置,其用於輸出或吸入氣體,以清除經過雷射雕刻裝置雕刻後所留下的殘留金屬屑;圖案檢測裝置,其用於檢測預定圖案的輪廓及深度;電性測試裝置,用於檢測正極接觸電極與負極接觸電極的阻抗值;膜封裝置,其用於將絕緣膜覆蓋在多個預定圖案上,每一預定圖案的正極接觸電極、第一工作電極、負極接觸電極以及第二工作電極從絕緣膜露出;生物活性物質供給裝置,用於將多個生物活性物質分別注入到多個預定圖案上,以使得每一生物活性物質電性連接於第一工作電極與第二工作電極之間;以及切割裝置,其用於切割基材,以分離多個基板,每一基板的表面上具有預定圖案、絕緣膜及生物活性物質;其中,真空鍍膜裝置、雷射雕刻裝置、氣體除屑裝置、圖案檢測裝置、電性測試裝置、膜封裝置、生物活性物質供給裝置以及切割裝置依序設置在同一生產線上。In order to solve the above-mentioned technical problems, another technical solution adopted by the present invention is to provide a production system for biological detection test pieces, which includes: a conveying device for conveying a continuous substrate, and the continuous substrate includes a plurality of substrates; a vacuum A coating device for forming a continuous metal film on the surface of a substrate; a laser engraving device for engraving the continuous metal film into a plurality of predetermined patterns, each predetermined pattern comprising a positive lead and a negative lead separated from each other, The two ends of the positive electrode lead are respectively the positive electrode contact electrode and the first working electrode, and the two ends of the negative electrode lead are respectively the negative electrode contact electrode and the second working electrode, wherein a biologically active substance is arranged between the first working electrode and the second working electrode To electrically connect the first working electrode and the second working electrode; a gas chip removal device, which is used to output or inhale gas to remove the residual metal chips left after engraving by the laser engraving device; a pattern detection device, which uses It is used to detect the contour and depth of the predetermined pattern; an electrical test device is used to detect the impedance value of the positive electrode contact electrode and the negative electrode contact electrode; the film sealing device is used to cover the insulating film on a plurality of predetermined patterns, each predetermined pattern The positive electrode contact electrode, the first working electrode, the negative electrode contact electrode and the second working electrode are exposed from the insulating film; a biologically active substance supply device is used to inject a plurality of biologically active substances onto a plurality of predetermined patterns respectively, so that each The biologically active substance is electrically connected between the first working electrode and the second working electrode; and a cutting device is used for cutting the substrate to separate a plurality of substrates, each substrate has a predetermined pattern, an insulating film and a biological Active material; wherein, vacuum coating device, laser engraving device, gas removal device, pattern detection device, electrical testing device, membrane sealing device, biological active material supply device and cutting device are sequentially arranged on the same production line.
為了解決上述的技術問題,本發明所採用的一技術方案是提供一種生物檢測試片的製造方法,其包括: 提供連續基材;形成連續金屬膜於基材的表面上;將連續金屬膜雕刻成多個預定圖案,每一預定圖案包括彼此分離的一正極導線及一負極導線,正極導線的兩端分別為正極接觸電極及第一工作電極,負極導線的兩端分別為負極接觸電極及第二工作電極;對多個預定圖案進行外觀檢測;對多個預定圖案中的至少一個進行電性測試;提供絕緣膜覆蓋多個預定圖案並且露出正極接觸電極、第一工作電極、負極接觸電極以及第二工作電極;以及切割連續基材,以分離多個預定圖案。In order to solve the above technical problems, a technical solution adopted by the present invention is to provide a method for manufacturing a biological detection test piece, which includes: providing a continuous substrate; forming a continuous metal film on the surface of the substrate; engraving the continuous metal film into a plurality of predetermined patterns, each predetermined pattern includes a positive lead and a negative lead separated from each other, the two ends of the positive lead are respectively the positive contact electrode and the first working electrode, and the two ends of the negative lead are the negative contact electrode and the first working electrode respectively. two working electrodes; perform appearance inspection on a plurality of predetermined patterns; perform electrical tests on at least one of the plurality of predetermined patterns; provide an insulating film to cover the plurality of predetermined patterns and expose the positive contact electrode, the first working electrode, the negative electrode contact electrode and the a second working electrode; and cutting the continuous substrate to separate a plurality of predetermined patterns.
本發明的其中一有益效果在於,本發明所提供的生物檢測試片的生產系統,其能通過“輸送裝置用以輸送連續基材”、“真空鍍膜裝置形成連續金屬膜於連續基材的表面上”、“雷射雕刻裝置將多個金屬膜雕刻成多個預定圖案”、“膜封裝置用於提供絕緣膜覆蓋在多個預定圖案上”、“切割裝置用於切割連續基材與連續金屬膜,以分離多個預定圖案”以及“真空鍍膜裝置、雷射雕刻裝置、膜封裝置以及切割裝置依序設置在同一生產線上”的技術方案,以使得生物檢測試片的生產系統能大量生產出生物檢測試片。One of the beneficial effects of the present invention is that the production system of the biological detection test piece provided by the present invention can form a continuous metal film on the surface of the continuous substrate through "a conveying device for conveying a continuous substrate" and "a vacuum coating device" "On", "The laser engraving device engraves a plurality of metal films into a plurality of predetermined patterns", "The film sealing device is used to provide an insulating film to cover a plurality of predetermined patterns", "The cutting device is used to cut continuous substrates and continuous metal film to separate a plurality of predetermined patterns” and the technical solutions of “vacuum coating device, laser engraving device, film sealing device and cutting device are sequentially arranged on the same production line”, so that the production system of biological detection test strips can be produced in large quantities Production of biological test strips.
本發明的另外一有益效果在於,本發明所提供的生物檢測試片的製造方法,其能通過“提供連續基材”、“形成連續金屬膜於連續基材的表面上”、“將連續金屬膜雕刻成多個預定圖案,每一預定圖案包括彼此分離的正極導線及負極導線,正極導線的兩端分別為正極接觸電極及第一工作電極,負極導線的兩端分別為負極接觸電極及第二工作電極”、“對多個預定圖案進行外觀檢測”、“對多個預定圖案中的至少一個進行電性測試”、“提供絕緣膜覆蓋多個預定圖案並且露出正極接觸電極、第一工作電極、負極接觸電極以及第二工作電極”以及“切割連續基材,以分離多個預定圖案”的技術方案,以使得生物檢測試片的生產系統能大量生產出生物檢測試片。Another beneficial effect of the present invention is that the method for manufacturing a biological detection test piece provided by the present invention can achieve the following steps: "providing a continuous substrate", "forming a continuous metal film on the surface of the continuous substrate", "forming continuous The film is engraved into a plurality of predetermined patterns, each predetermined pattern includes a positive lead and a negative lead separated from each other, the two ends of the positive lead are the positive contact electrode and the first working electrode respectively, and the two ends of the negative lead are the negative contact electrode and the first working electrode respectively. Two working electrodes", "Appearance inspection of a plurality of predetermined patterns", "Electrical testing of at least one of the plurality of predetermined patterns", "Providing an insulating film to cover the plurality of predetermined patterns and exposing the positive contact electrode, the first working Electrode, negative contact electrode and second working electrode” and the technical solutions of “cutting a continuous substrate to separate a plurality of predetermined patterns”, so that the production system of biological detection test strips can mass-produce biological detection test strips.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關“生物檢測試片的生產系統及製造方法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用於限制本發明的保護範圍。另外,應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件,但這些元件不應受這些術語的限制。這些術語主要是用於區分一元件與另一元件。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific specific examples to illustrate the embodiments of the “production system and manufacturing method for biological detection test strips” disclosed in the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention. Additionally, it should be understood that, although the terms "first," "second," "third," etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are primarily used to distinguish one element from another. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.
[實施例][Example]
參閱圖1至圖2所示,本發明第一實施例提供一種生物檢測試片的生產系統,其包括輸送裝置1、真空鍍膜裝置2及雷射雕刻裝置3。輸送裝置1用於沿著輸送方向A輸送連續基材M1,在本發明中,連續基材M1為絕緣基材,其可由PET板、PP板、玻璃纖維板或陶瓷板等其中任一種材料製成,然而本發明不以上述所舉的例子為限。真空鍍膜裝置2用於形成連續金屬膜M2於連續基材M1的表面上。Referring to FIGS. 1 to 2 , a first embodiment of the present invention provides a production system for biological detection test pieces, which includes a conveying device 1 , a vacuum coating device 2 and a laser engraving device 3 . The conveying device 1 is used for conveying the continuous base material M1 along the conveying direction A. In the present invention, the continuous base material M1 is an insulating base material, which can be made of any material such as a PET board, a PP board, a glass fiber board or a ceramic board. , however, the present invention is not limited to the above-mentioned examples. The vacuum coating device 2 is used to form the continuous metal film M2 on the surface of the continuous substrate M1.
具體來說,真空鍍膜裝置2具有一真空腔體(圖未示出)。連續基材M1在輸送過程中會進入所述真空腔體中,使真空鍍膜裝置2利用真空濺鍍的方式在連續基材M1表面上鍍上一層連續金屬膜M2。接著,雷射雕刻裝置3發出雷射線對連續金屬膜M2進行雷射雕刻,將連續金屬膜M2雕刻出多個預定圖案P。Specifically, the vacuum coating device 2 has a vacuum chamber (not shown). The continuous base material M1 will enter the vacuum chamber during the conveying process, so that the vacuum coating device 2 coats a continuous metal film M2 on the surface of the continuous base material M1 by means of vacuum sputtering. Next, the laser engraving device 3 emits a laser beam to carry out laser engraving on the continuous metal film M2, and a plurality of predetermined patterns P are engraved on the continuous metal film M2.
參閱圖3所示,每一預定圖案P包括彼此分離的正極導線P1及負極導線P2,正極導線P1的兩端分別為正極接觸電極P11及第一工作電極P12,負極導線P2的兩端分別為負極接觸電極P21及第二工作電極P22。正極接觸電極P11與負極接觸電極P21用來連接外部的電流感測裝置(圖未示出),第一工作電極P12與第二工作電極P22則用來做生物檢測。在本發明中,預定圖案P的圖形樣式(或者說負極導線P1及負極導線P2的樣式)可由使用者自行設計,只要是至少包含二條分離且互不相接觸的陽極部分和陰極部分即可。本實施例中所示出的預定圖案P的圖形樣式僅作為示例,並不以此為限。Referring to FIG. 3 , each predetermined pattern P includes a positive electrode lead P1 and a negative electrode lead P2 separated from each other, the two ends of the positive electrode lead P1 are respectively the positive electrode contact electrode P11 and the first working electrode P12, and the two ends of the negative electrode lead P2 are respectively The negative electrode contacts the electrode P21 and the second working electrode P22. The positive contact electrode P11 and the negative contact electrode P21 are used to connect an external current sensing device (not shown), and the first working electrode P12 and the second working electrode P22 are used for biological detection. In the present invention, the graphic pattern of the predetermined pattern P (or the pattern of the negative electrode lead P1 and the negative electrode lead P2) can be designed by the user, as long as it includes at least two separate and non-contact anode parts and cathode parts. The graphic style of the predetermined pattern P shown in this embodiment is only an example, and is not limited thereto.
繼續參閱圖1至圖2所示,在本實施例中,生物檢測試片的生產系統還包括:氣體除屑裝置4、圖案檢測裝置5、電性測試裝置6以及膜封裝置7、生物活性物質供給裝置8及切割裝置9。需說明的是,真空鍍膜裝置2、雷射雕刻裝置3、氣體除屑裝置4、圖案檢測裝置5、電性測試裝置6、膜封裝置7、生物活性物質供給裝置8以及切割裝置9依序設置在同一生產線上。Continuing to refer to FIGS. 1 to 2 , in this embodiment, the production system for the biological detection test piece further includes: a
由於雷射雕刻裝置3將連續金屬膜M2雕刻成多個預定圖案P時會產生多餘的金屬屑,因此,氣體除屑裝置4用於輸出或吸入氣體,以清除經過雷射雕刻裝置3雕刻後所留下的殘留金屬屑。需說明的是,氣體除屑裝置4可在雷射雕刻裝置3雕刻連續金屬膜M2形成多個預定圖案P之後使用,也可以在雷射雕刻裝置3雕刻連續金屬膜M2形成多個預定圖案P的同時一併使用(即一邊雷射雕刻一邊去除多餘的金屬屑)。Since the laser engraving device 3 engraves the continuous metal film M2 into a plurality of predetermined patterns P, excess metal chips will be generated. Therefore, the gas
當基板M11上的金屬膜M2已被雷射雕刻裝置3雷射雕刻成預定圖案P時,這表示生物檢測試片已大致完成。此時,為了保證最後出產的生物檢測試片的品質,會對其做各種性能測試。在本發明中,生物檢測試片會通過圖案檢測裝置5對預定圖案P進行外觀測試,以及通過電性測試裝置6對預定圖案P進行電性測試。When the metal film M2 on the substrate M11 has been laser engraved into the predetermined pattern P by the laser engraving device 3, it means that the biological detection test piece has been substantially completed. At this time, in order to ensure the quality of the final produced biological test strips, various performance tests will be performed on them. In the present invention, the biological detection test piece is subjected to an appearance test on the predetermined pattern P by the pattern detection device 5 , and an electrical test of the predetermined pattern P is performed by the electrical test device 6 .
外觀測試是指檢測預定圖案P的輪廓及深度。具體來說,圖案檢測裝置5包括CCD攝像組件以及原子力顯微鏡或雷射測厚組件(圖中未示出)。CCD攝像組件用來檢測預定圖案P的輪廓(如圖3所示的X方向及Y方向),原子力顯微鏡或雷射測厚組件用來檢測預定圖案P的深度(即Z方向,圖未示出)。電性測試則是指利用電性測試裝置6檢測正極接觸電極P11與負極接觸電極P21的阻抗。The appearance test refers to detecting the outline and depth of the predetermined pattern P. Specifically, the pattern detection device 5 includes a CCD camera assembly and an atomic force microscope or a laser thickness measurement assembly (not shown in the figure). The CCD camera assembly is used to detect the outline of the predetermined pattern P (X direction and Y direction as shown in Figure 3), and the atomic force microscope or laser thickness measuring assembly is used to detect the depth of the predetermined pattern P (ie the Z direction, not shown in the figure). ). The electrical test refers to using the electrical testing device 6 to detect the impedance of the positive electrode contact electrode P11 and the negative electrode contact electrode P21 .
待做完外觀測試與電性測試之後,再以膜封裝置7提供絕緣膜M3覆蓋在多個預定圖案P上,每一預定圖案P的正極接觸電極P11、第一工作電極P12、負極接觸電極P21以及第二工作電極P22從絕緣膜M3露出。更具體來說,如圖3所示,絕緣膜M3覆蓋在預定圖案P上方,覆蓋了正極導線P1與負極導線P2的絕大部分區域,只露出正極導線P1兩端的正極接觸電極P11與第一工作電極P12,以及露出負極導線P2兩端的負極接觸電極P21以及第二工作電極P22。After the appearance test and electrical test are completed, the insulating film M3 is provided by the film sealing device 7 to cover the plurality of predetermined patterns P, and the positive electrode contact electrode P11, the first working electrode P12, and the negative electrode contact electrode of each predetermined pattern P are The P21 and the second working electrode P22 are exposed from the insulating film M3. More specifically, as shown in FIG. 3 , the insulating film M3 covers the predetermined pattern P, covers most of the areas of the positive electrode lead P1 and the negative electrode lead P2, and only exposes the positive electrode contact electrodes P11 at both ends of the positive electrode lead P1 and the first The working electrode P12, the negative electrode contact electrode P21 and the second working electrode P22 exposing both ends of the negative electrode lead P2.
需說明的是,露出第一工作電極P12與第二工作電極P22包含露出第一工作電極P12與第二工作電極P22之間的區域,亦即在第一工作電極P12與第二工作電極P22之間具有一不會有絕緣膜M3覆蓋的限位區域。這個區域即是供進行生物檢測的區域。It should be noted that exposing the first working electrode P12 and the second working electrode P22 includes exposing the region between the first working electrode P12 and the second working electrode P22, that is, between the first working electrode P12 and the second working electrode P22. There is a limiting region in between which is not covered by the insulating film M3. This area is the area for biometric testing.
當絕緣膜M3完成覆蓋之後,會通過生物活性物質供給裝置8在至少一個預定圖案P的第一工作電極P12與第二工作電極P22之間注入生物活性物質B以電性連接第一工作電極P12與第二工作電極P22(如圖3所示)。此時,生物檢測試片已基本完成。生物活性物質B可例如為酵素、抗體、抗原以及摻雜一些導電介質,用於配合第一工作電極P12與第二工作電極P22對各種待測物樣品做電化學反應的檢測。After the insulating film M3 is covered, the bioactive substance B is injected between the first working electrode P12 and the second working electrode P22 of at least one predetermined pattern P through the bioactive substance supply device 8 to electrically connect the first working electrode P12 and the second working electrode P22 (as shown in Figure 3). At this point, the biological detection test piece has been basically completed. The biologically active substance B can be, for example, an enzyme, an antibody, an antigen, or some conductive media doped, and is used for the electrochemical reaction detection of various samples of the test substance in cooperation with the first working electrode P12 and the second working electrode P22.
需說明的是,前述提到的電性測試裝置6在生產線上的次序是放在圖案檢測裝置5後。然而,本發明不限於此。電性測試裝置6除了放在圖案檢測裝置5後,也可以放在生物活性物質供給裝置8後,或同時存在圖案檢測裝置5和生物活性物質供給裝置8後。It should be noted that, the aforementioned electrical testing device 6 is placed after the pattern testing device 5 in the production line. However, the present invention is not limited to this. In addition to being placed behind the pattern detection device 5 , the electrical testing device 6 may also be placed behind the biologically active substance supply device 8 , or behind the pattern detection device 5 and the biologically active substance supply device 8 at the same time.
之後,以隨機抽樣的方式選取至少一生物活性物質B,進行品質控制(Quality Control, QC)檢測。品質控制是指對產品的質量檢驗,例如對來料的質量控制(IQC)生產線的品質控制(IPQC)或是成品的質量檢驗(FQC)。然而,本創作不以上述所舉的例子為限。Afterwards, at least one biologically active substance B is selected by random sampling for quality control (Quality Control, QC) testing. Quality control refers to the quality inspection of products, such as quality control of incoming materials (IQC), quality control of production lines (IPQC) or quality inspection of finished products (FQC). However, the present creation is not limited to the above-mentioned examples.
QC檢測完成後,再通過切割裝置9切割連續基材M1與連續金屬膜M2,將一連續基材M1切割為多綑的成捲基材(圖中未示出),接著再繼續對所述成捲基材繼續切割,分離多個基板M11,且每一基板M11的表面上具有預定圖案P與生物活性物質B。連續基材M1所切割出的基板M11數量可由使用者自行設定,在本實施例中,連續基材M1至少能夠切割出200片的基板M11,然而本發明不以上述所舉的例子為限。最後,切割完成後,即可包裝出貨。After the QC inspection is completed, the continuous base material M1 and the continuous metal film M2 are cut by the cutting device 9, and a continuous base material M1 is cut into multiple bundles of rolled base materials (not shown in the figure), and then the The rolled substrate continues to be cut to separate a plurality of substrates M11 , and each substrate M11 has a predetermined pattern P and a biologically active substance B on the surface. The number of substrates M11 cut from the continuous substrate M1 can be set by the user. In this embodiment, the continuous substrate M1 can cut at least 200 substrates M11 , but the invention is not limited to the above examples. Finally, after the cutting is completed, it can be packaged and shipped.
參閱圖4所示,本發明第一實施例提供一種生物檢測試片的製作方法,其至少包括下列幾個步驟:Referring to FIG. 4 , the first embodiment of the present invention provides a method for making a biological detection test strip, which at least includes the following steps:
步驟S10:提供連續基材M1,並且形成連續金屬膜M2於連續基材M1的表面上;Step S10: providing a continuous substrate M1, and forming a continuous metal film M2 on the surface of the continuous substrate M1;
步驟S11:將連續金屬膜M2雷射雕刻成多個預定圖案P,每一預定圖案P包括彼此分離的正極導線P1及負極導線P2,正極導線P1的兩端分別為正極接觸電極P11及第一工作電極P12,負極導線P2的兩端分別為負極接觸電極P21及第二工作電極P22;Step S11 : laser engraving the continuous metal film M2 into a plurality of predetermined patterns P, each predetermined pattern P includes a positive lead P1 and a negative lead P2 separated from each other, and the two ends of the positive lead P1 are the positive contact electrode P11 and the first The working electrode P12, the two ends of the negative electrode lead P2 are respectively the negative electrode contact electrode P21 and the second working electrode P22;
步驟S12:通過輸出氣體或吸入氣體以清除經過雷射雕刻後所留下的殘留金屬屑;Step S12: removing residual metal chips left after laser engraving by outputting gas or inhaling gas;
步驟S13:對多個預定圖案P進行外觀檢測,檢測預定圖案P的輪廓和深度;Step S13: performing appearance detection on a plurality of predetermined patterns P, and detecting the contour and depth of the predetermined patterns P;
步驟S14:對至少一個預定圖案P進行電性測試,檢測正極接觸電極P11與負極接觸電極P21的阻抗值;Step S14: conduct an electrical test on at least one predetermined pattern P, and detect the impedance values of the positive electrode contact electrode P11 and the negative electrode contact electrode P21;
步驟S15:提供絕緣膜M3覆蓋多個預定圖案P並且露出正極接觸電極P11、第一工作電極P12、負極接觸電極P21以及第二工作電極P22;Step S15: providing an insulating film M3 to cover the plurality of predetermined patterns P and exposing the positive electrode contact electrode P11, the first working electrode P12, the negative electrode contact electrode P21 and the second working electrode P22;
步驟S16:在預定圖案P的第一工作電極P12與第二工作電極P22之間注入一生物活性物質B,以使得生物活性物質B電性連接第一工作電極P12與第二工作電極P22;Step S16: injecting a bioactive substance B between the first working electrode P12 and the second working electrode P22 of the predetermined pattern P, so that the bioactive substance B is electrically connected to the first working electrode P12 and the second working electrode P22;
步驟S17:隨機抽樣至少一生物活性物質B,進行品質控制(Quality Control, QC)檢測;以及Step S17: randomly sampling at least one biologically active substance B for quality control (QC) testing; and
步驟S18:切割連續基材M1,以分離多個基板M11,且每一基板M11的表面上具有一預定圖案P與生物活性物質B。Step S18 : cutting the continuous substrate M1 to separate a plurality of substrates M11 , and each substrate M11 has a predetermined pattern P and a biologically active substance B on the surface.
需說明的是,步驟S12雖是在步驟S11之後進行,然而,本發明不限於此,步驟S12也可以與步驟S11同時進行,亦即: 在將多個金屬膜M2雷射雕刻成多個預定圖案P的同時,通過輸出氣體或吸入氣體以清除經過雷射雕刻後所留下的殘留金屬屑。It should be noted that although step S12 is performed after step S11, the present invention is not limited to this, and step S12 can also be performed simultaneously with step S11, that is, when the plurality of metal films M2 are laser engraved into a plurality of predetermined At the same time of pattern P, the residual metal chips left after laser engraving are removed by outputting gas or inhaling gas.
[實施例的有益效果][Advantageous effects of the embodiment]
本發明的其中一有益效果在於,本發明所提供的生物檢測試片的生產系統,其能通過“輸送裝置1輸送連續基材M1”、“真空鍍膜裝置2形成連續金屬膜M2於連續基材M1的表面上”、“雷射雕刻裝置3用於將連續金屬膜M2雕刻成多個預定圖案P”、“氣體除屑裝置4用於輸出或吸入氣體,以清除經過雷射雕刻裝置3雕刻後所留下的殘留金屬屑”、 “圖案檢測裝置5用於檢測預定圖案P的輪廓以及深度”、“電性測試裝置6用於檢測正極接觸電極P11與負極接觸電極P21的阻抗值”、“膜封裝置7用於提供絕緣膜M3覆蓋在多個預定圖案P上,每一預定圖案P的正極接觸電極P11、第一工作電極P12、負極接觸電極P21以及第二工作電極P22從絕緣膜M3露出”、“生物活性物質供給裝置8用於將多個生物活性物質分別注入到第一工作電極P12與第二工作電極P22之間”、“切割裝置9切割連續基材M1與連續金屬膜M2,以分離多個基板M11,且每一基板M11的表面上具有預定圖案P”以及“真空鍍膜裝置2、雷射雕刻裝置3、氣體除屑裝置4、圖案檢測裝置5、電性測試裝置6、膜封裝置7、生物活性物質供給裝置8以及切割裝置9依序設置在同一生產線上”的技術方案,以使得生物檢測試片的生產系統能大量生產出生物檢測試片。One of the beneficial effects of the present invention is that the production system of the biological detection test piece provided by the present invention can form a continuous metal film M2 on the continuous substrate through the "conveying device 1 conveying the continuous substrate M1" and the "vacuum coating device 2" "On the surface of M1", "the laser engraving device 3 is used to engrave the continuous metal film M2 into a plurality of predetermined patterns P", "the gas chip removal device 4 is used to output or inhale gas to remove the engraving by the laser engraving device 3 "The pattern detection device 5 is used to detect the contour and depth of the predetermined pattern P", "The electrical test device 6 is used to detect the impedance value of the positive electrode contact electrode P11 and the negative electrode contact electrode P21", "The membrane sealing device 7 is used to provide an insulating film M3 covering a plurality of predetermined patterns P, and the positive electrode contact electrode P11, the first working electrode P12, the negative electrode contact electrode P21 and the second working electrode P22 of each predetermined pattern P are removed from the insulating film M3 is exposed”, “The biologically active substance supply device 8 is used to inject a plurality of biologically active substances between the first working electrode P12 and the second working electrode P22, respectively”, “The cutting device 9 cuts the continuous substrate M1 and the continuous metal film M2, to separate a plurality of substrates M11, and the surface of each substrate M11 has a predetermined pattern P" and "vacuum coating device 2, laser engraving device 3, gas removal device 4, pattern detection device 5, electrical testing device 6. The membrane sealing device 7, the biologically active substance supplying device 8 and the cutting device 9 are sequentially arranged on the same production line", so that the production system of biological detection test strips can produce a large number of biological detection test strips.
本發明的另外一有益效果在於,本發明所提供的生物檢測試片的製造方法,其能通過“提供連續基材M1,連續基材M1包括多個基板M11”、“形成連續金屬膜M2於連續基材M1的表面上”、“將連續金屬膜M2雕刻成多個預定圖案P,每一預定圖案P包括彼此分離的正極導線P1及負極導線P2,正極導線P1的兩端分別為正極接觸電極P11及第一工作電極P12,負極導線P2的兩端分別為負極接觸電極P21及第二工作電極P22”、“對多個預定圖案P進行外觀檢測”、“對多個預定圖案P中的至少一個進行電性測試”、“提供絕緣膜M3覆蓋多個預定圖案P並且露出正極接觸電極P11、第一工作電極P12、負極接觸電極P21以及第二工作電極P22”以及“切割連續基材M1,以分離多個基板M11,且每一基板M11的表面上具有一預定圖案P”的技術方案,以使得生物檢測試片的生產系統能大量生產出生物檢測試片。Another beneficial effect of the present invention is that the manufacturing method of the biological detection test piece provided by the present invention can be achieved by "providing a continuous base material M1, and the continuous base material M1 includes a plurality of substrates M11", "forming a continuous metal film M2 on the The continuous metal film M2 is engraved into a plurality of predetermined patterns P on the surface of the continuous substrate M1, and each predetermined pattern P includes a positive electrode lead P1 and a negative electrode lead P2 separated from each other, and the two ends of the positive electrode lead P1 are respectively connected to the positive electrode. The two ends of the electrode P11 and the first working electrode P12, and the negative electrode lead P2 are respectively the negative electrode contact electrode P21 and the second working electrode P22", "Appearance inspection of a plurality of predetermined patterns P", "A plurality of predetermined patterns P. Conduct at least one electrical test", "Provide an insulating film M3 to cover a plurality of predetermined patterns P and expose the positive electrode contact electrode P11, the first working electrode P12, the negative electrode contact electrode P21 and the second working electrode P22" and "Cut the continuous substrate M1" , in order to separate a plurality of substrates M11, and each substrate M11 has a predetermined pattern P" on the surface, so that the production system of biological detection test pieces can mass produce biological detection test pieces.
更進一步來說,本發明所提供的生物檢測試片的生產系統及製造方法是為了解決現有生產技術遇上大量生產時無法兼顧品質的問題,通過在一連續基材M1通過生產線製造出大量的生物檢測試片,再通過性能測試及抽樣測試以確認其質量是否符合標準最後再膜封製成完成品。相較於現有技術的單片生產的方式,本案所採用的生物檢測試片的生產系統及製造方法能夠兼顧生產效率及製造品質。Further, the production system and manufacturing method of the biological detection test piece provided by the present invention are to solve the problem that the existing production technology cannot take into account the quality when mass production is encountered. The biological detection test piece is then passed through the performance test and sampling test to confirm whether its quality meets the standard. Finally, the film is sealed to make the finished product. Compared with the single-chip production method in the prior art, the production system and manufacturing method of the biological detection test piece adopted in this case can take into account both the production efficiency and the manufacturing quality.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.
1:輸送裝置 2:真空鍍膜裝置 3:雷射雕刻裝置 4:氣體除屑裝置 5:圖案檢測裝置 6:電性測試裝置 7:膜封裝置 8:生物活性物質供給裝置 9:切割裝置 A:輸送方向 B:生物活性物質 M1:連續基材 M11:基板 M2:金屬膜 M3:絕緣膜 P:預定圖案 P1:正極導線 P11:正極接觸電極 P12:第一工作電極 P2:負極導線 P21:負極接觸電極 P22:第二工作電極 S10~S18:步驟1: Conveying device 2: Vacuum coating device 3: Laser engraving device 4: Gas chip removal device 5: Pattern detection device 6: Electrical test device 7: Membrane sealing device 8: Bioactive Substance Supply Device 9: Cutting device A: Conveying direction B: biologically active substances M1: Continuous substrate M11: Substrate M2: Metal film M3: insulating film P: Predetermined pattern P1: positive lead P11: Positive Contact Electrode P12: The first working electrode P2: negative lead P21: Negative contact electrode P22: Second working electrode S10~S18: Steps
圖1為本發明實施例的生物檢測試片生產系統的第一示意圖。FIG. 1 is a first schematic diagram of a biological detection test strip production system according to an embodiment of the present invention.
圖2為本發明實施例的生物檢測試片生產系統的第二示意圖。FIG. 2 is a second schematic diagram of a biological detection test strip production system according to an embodiment of the present invention.
圖3為本發明的生物檢測試片的俯視示意圖。FIG. 3 is a schematic top view of the biological detection test piece of the present invention.
圖4為本發明實施例的生物檢測試片的製作方法的示意圖。FIG. 4 is a schematic diagram of a manufacturing method of a biological detection test piece according to an embodiment of the present invention.
1:輸送裝置1: Conveying device
7:膜封裝置7: Membrane sealing device
8:生物活性物質供給裝置8: Bioactive Substance Supply Device
9:切割裝置9: Cutting device
A:輸送方向A: Conveying direction
M1:連續基材M1: Continuous substrate
M11:基板M11: Substrate
M3:絕緣膜M3: insulating film
P:預定圖案P: Predetermined pattern
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TW (1) | TW202202842A (en) |
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2020
- 2020-07-08 TW TW109123102A patent/TW202202842A/en unknown
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