TW202201527A - Plasma processing device and substrate processing method including an impedance regulation device for regulating the impedance of a first radio frequency current path in order to distribute a radio frequency current to flow through the first radio frequency current path and a second radio frequency current path - Google Patents

Plasma processing device and substrate processing method including an impedance regulation device for regulating the impedance of a first radio frequency current path in order to distribute a radio frequency current to flow through the first radio frequency current path and a second radio frequency current path Download PDF

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TW202201527A
TW202201527A TW110110007A TW110110007A TW202201527A TW 202201527 A TW202201527 A TW 202201527A TW 110110007 A TW110110007 A TW 110110007A TW 110110007 A TW110110007 A TW 110110007A TW 202201527 A TW202201527 A TW 202201527A
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radio frequency
reaction chamber
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TWI768779B (en
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涂樂義
如彬 葉
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大陸商中微半導體設備(上海)股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32174Circuits specially adapted for controlling the RF discharge
    • H01J37/32183Matching circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67063Apparatus for fluid treatment for etching
    • H01L21/67069Apparatus for fluid treatment for etching for drying etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/32Processing objects by plasma generation
    • H01J2237/33Processing objects by plasma generation characterised by the type of processing
    • H01J2237/334Etching
    • H01J2237/3343Problems associated with etching

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Abstract

The present invention discloses a plasma processing device and a substrate processing method. The plasma processing device comprises: a reaction chamber, an upper electrode that is arranged on a top wall of the reaction chamber; a lower electrode that is located in the reaction chamber; a radio frequency power source that forms a radio frequency current between the lower electrode and the upper electrode; a plasma confinement ring that is arranged around the lower electrode; a neutral grounding ring that is arranged under the plasma confinement ring, a predetermined gap being present between one end of the neutral grounding ring that is close to a sidewall of the reaction chamber and the sidewall of the reaction chamber; and an impedance regulation device, which has one end of the impedance regulation device being connected with the sidewall of the reaction chamber, and another end being grounded. The impedance regulation device makes the impedance of a first radio frequency current path being regulated in order to realize a distribution of the radio frequency current flowing through the first radio frequency current path and a second radio frequency current path. The present invention can regulate uniformity of an etching rate and collimation.

Description

電漿處理裝置及基片處理方法Plasma processing device and substrate processing method

本發明涉及半導體處理設備技術領域,特別涉及一種電漿處理裝置及基片處理方法。The present invention relates to the technical field of semiconductor processing equipment, in particular to a plasma processing device and a substrate processing method.

在電漿蝕刻過程中,晶圓全域蝕刻準直性高度依賴於以下兩個因素: 1)     晶圓(Wafer)表面鞘層電場分佈準直性; 2)     電漿濃度分佈均勻性。During plasma etching, wafer-wide etch alignment is highly dependent on the following two factors: 1) The collimation of the electric field distribution of the sheath on the surface of the wafer; 2) The uniformity of plasma concentration distribution.

對於晶圓全域蝕刻均勻性而言,特別是晶圓中心和中間位置,因素1也與電漿濃度分佈有關。通常電漿濃度以晶圓中心點呈現由內向外逐漸下降的趨勢,導致整個晶圓表面鞘層電場準直性由中心點向外由垂直變得逐漸傾斜,表現出的電漿濺射速度呈現帽子型,具體如圖1所示。Factor 1 is also related to the plasma concentration distribution for the wafer-wide etch uniformity, especially the wafer center and middle positions. Usually, the plasma concentration shows a downward trend from the inside to the outside at the center of the wafer, resulting in the collimation of the sheath electric field on the entire wafer surface from the center point to the outside from vertical to gradually inclined, and the displayed plasma sputtering speed is Hat type, as shown in Figure 1.

上述效應會隨著電漿射頻功率源頻率的增加而變得更加嚴重,射頻功率源頻率越高,腔內諧波效應越明顯。研究顯示,對於高頻電漿而言,高次諧波是由電漿非線性駐波效應產生。The above effects will become more serious with the increase of the frequency of the plasma RF power source. The higher the frequency of the RF power source, the more obvious the intracavity harmonic effect. Studies have shown that for high-frequency plasma, the higher harmonics are generated by the nonlinear standing wave effect of the plasma.

典型地,越靠近晶圓中心點,駐波效應越明顯,高次諧波疊加越嚴重,電漿濃度越高。頻率越高,腔內高次諧波的產生量越多,電漿濃度分佈在中心位置越集中。Typically, the closer to the center of the wafer, the more obvious the standing wave effect, the more serious the superposition of high-order harmonics, and the higher the plasma concentration. The higher the frequency, the more high-order harmonics are generated in the cavity, and the more concentrated the plasma concentration distribution is at the center.

上述效應在高深寬比蝕刻製程中更為明顯,蝕刻越深,非準直效應(Global tilting)越明顯。並且對於特定的腔體,射頻電流分配是固定的,無法進行靈活調控。The above effect is more obvious in the high aspect ratio etching process, and the deeper the etching, the more obvious the non-collimation effect (Global tilting). And for a specific cavity, the RF current distribution is fixed and cannot be flexibly adjusted.

本發明目的在於提供一種電漿處理裝置及基片處理方法,以實現對高頻或者低頻射頻電流在腔內兩個分佈路徑的大小進行靈活調控,從而實現對蝕刻速率和準直性的均勻性進行實時調節的目的。The purpose of the present invention is to provide a plasma processing device and a substrate processing method, so as to realize flexible regulation of the size of the two distribution paths of high-frequency or low-frequency radio frequency current in the cavity, so as to realize the uniformity of etching rate and collimation. The purpose of real-time adjustment.

為了實現以上目的,本發明透過以下技術方案實現:In order to achieve the above object, the present invention realizes through the following technical solutions:

一種電漿處理裝置,包含:反應腔;上電極,設置在反應腔的頂壁;下電極,位於反應腔內,並設置為與上電極相對;射頻功率源,施加於下電極及/或上電極,以在下電極和上電極間形成射頻電流;電漿約束環,設置為環繞下電極;中位接地環,設置在電漿約束環下方,中位接地環靠近反應腔的側壁的一端與反應腔的側壁之間具有一間隙;阻抗調節裝置,阻抗調節裝置的一端連接反應腔的側壁,另一端接地。上電極透過反應腔的側壁以及阻抗調節裝置接地,形成使射頻電流通過上電極的第一射頻電流路徑。電漿約束環和中位接地環形成使射頻電流通過電漿約束環的第二射頻電流路徑。透過阻抗調節裝置使第一射頻電流路徑的阻抗可調節,以對流經第一射頻電流路徑和第二射頻電流路徑的射頻電流進行分配。A plasma processing device, comprising: a reaction chamber; an upper electrode, arranged on the top wall of the reaction chamber; a lower electrode, located in the reaction chamber and arranged to be opposite to the upper electrode; a radio frequency power source, applied to the lower electrode and/or the upper electrode electrode to form a radio frequency current between the lower electrode and the upper electrode; a plasma confinement ring, arranged to surround the lower electrode; a neutral grounding ring, arranged under the plasma confinement ring, and one end of the neutral grounding ring close to the side wall of the reaction chamber and the reaction chamber There is a gap between the side walls of the chamber; an impedance adjusting device, one end of the impedance adjusting device is connected to the side wall of the reaction chamber, and the other end is grounded. The upper electrode is grounded through the side wall of the reaction chamber and the impedance adjusting device, forming a first RF current path for the RF current to pass through the upper electrode. The plasma confinement ring and the neutral ground ring form a second radio frequency current path for the radio frequency current to pass through the plasma confinement ring. The impedance of the first radio frequency current path is adjustable through the impedance adjusting device, so as to distribute the radio frequency current flowing through the first radio frequency current path and the second radio frequency current path.

較佳地,中位接地環下方設置有下位接地環,下位接地環與中位接地環電連接。Preferably, a lower grounding ring is disposed below the neutral grounding ring, and the lower grounding ring is electrically connected to the neutral grounding ring.

較佳地,阻抗調節裝置包含接地電感,接地電感的一端與中位接地環連接,其另一端與反應腔的側壁連接。Preferably, the impedance adjusting device includes a grounding inductor, one end of the grounding inductor is connected to the neutral grounding ring, and the other end of the grounding inductor is connected to the side wall of the reaction chamber.

較佳地,阻抗調節裝置進一步包含可調電容,可調電容的一端與下位接地環或中位接地環連接,其另一端與反應腔的側壁連接。Preferably, the impedance adjustment device further comprises an adjustable capacitor, one end of the adjustable capacitor is connected to the lower grounding ring or the neutral grounding ring, and the other end of the adjustable capacitor is connected to the side wall of the reaction chamber.

較佳地,可調電容為電控馬達電容。Preferably, the adjustable capacitor is an electronically controlled motor capacitor.

較佳地,接地電感的數量至少為2個,各個接地電感之間進行串聯。Preferably, the number of ground inductors is at least two, and each ground inductor is connected in series.

較佳地,中位接地環與反應腔的側壁之間形成第四電容,透過改變中位接地環靠近反應腔的側壁的一端的形狀或尺寸以及調整中位接地環與反應腔的側壁之間的間隙大小以實現第四電容的調節。Preferably, a fourth capacitor is formed between the neutral grounding ring and the side wall of the reaction chamber, by changing the shape or size of one end of the neutral grounding ring close to the side wall of the reaction chamber and adjusting the gap between the neutral grounding ring and the side wall of the reaction chamber. The size of the gap to realize the adjustment of the fourth capacitor.

較佳地,射頻功率源的頻率大於等於27MHz。Preferably, the frequency of the radio frequency power source is greater than or equal to 27MHz.

較佳地,進一步包含射頻偏置功率源,射頻偏置功率源用於施加頻率小於等於20MHz的偏置射頻訊號至下電極。Preferably, a radio frequency bias power source is further included, and the radio frequency bias power source is used for applying a bias radio frequency signal with a frequency of less than or equal to 20 MHz to the lower electrode.

另一方面,本發明進一步提供一種電漿處理裝置,包含反應腔,反應腔內包含:下電極,用於承載待處理基片;電漿約束環,環繞設置於下電極的外圍;中位接地環,位於電漿約束環下方,中位接地環與反應腔的側壁之間形成第四電容;接地電感,一端與反應腔的側壁電連接,另一端接地;以及可調電容,一端與反應腔的側壁電連接,另一端接地;其中,第四電容、接地電感以及可調電容並行聯接。On the other hand, the present invention further provides a plasma processing device, which includes a reaction chamber, and the reaction chamber includes: a lower electrode for carrying a substrate to be processed; a plasma confinement ring, arranged around the periphery of the lower electrode; The ring is located under the plasma confinement ring, and a fourth capacitor is formed between the neutral grounding ring and the side wall of the reaction chamber; a grounding inductor is electrically connected to the side wall of the reaction chamber at one end, and the other end is grounded; and an adjustable capacitor, one end is connected to the reaction chamber The side wall is electrically connected, and the other end is grounded; wherein, the fourth capacitor, the ground inductance and the adjustable capacitor are connected in parallel.

較佳地,可調電容為馬達電容。Preferably, the adjustable capacitor is a motor capacitor.

再另一方面,本發明進一步提供一種基片處理方法,所述方法在上文所述的電漿處理裝置內進行,所述方法包含如下步驟:將基片移入反應腔。向反應腔內輸送製程氣體,並將製程氣體解離為電漿。調節阻抗調節裝置的阻抗,使得經過阻抗調節裝置的射頻電流發生改變。In yet another aspect, the present invention further provides a method for processing a substrate, the method being performed in the plasma processing apparatus described above, the method comprising the steps of: moving the substrate into a reaction chamber. Process gas is delivered into the reaction chamber and dissociated into plasma. The impedance of the impedance adjusting device is adjusted so that the radio frequency current passing through the impedance adjusting device is changed.

本發明與先前技術相比至少具有以下優點:本發明設置有阻抗調節裝置,透過阻抗調節裝置使第一射頻電流路徑的阻抗可調節,以對流經第一射頻電流路徑和第二射頻電流路徑的射頻電流進行分配。由此實現了高頻的射頻電流在基片中間和邊緣方向的分配比例,且對於低頻的射頻電流在基片中間和邊緣方向的分配比例保持不變,從而實現對蝕刻速率和準直性的均勻性進行實時調節。Compared with the prior art, the present invention has at least the following advantages: the present invention is provided with an impedance adjusting device, through which the impedance of the first radio frequency current path can be adjusted to adjust the impedance of the first radio frequency current path and the second radio frequency current path. RF current is distributed. In this way, the distribution ratio of the high-frequency RF current in the middle and edge directions of the substrate is realized, and the distribution ratio of the low-frequency RF current in the middle and edge directions of the substrate remains unchanged, thereby realizing the etching rate and alignment. Uniformity is adjusted in real time.

以下結合圖1至圖6和具體實施方式對本發明提出的一種電漿處理裝置及基片處理方法作進一步詳細說明。根據下面說明,本發明的優點和特徵將更清楚。需要說明的是,附圖採用非常簡化的形式且均使用非精準的比例,僅用於方便、明晰地輔助說明本發明實施方式的目的。為了使本發明的目的、特徵和優點能夠更加明顯易懂,請參閱附圖。須知,本說明書所附圖式所繪示的結構、比例、大小等,均僅用以配合說明書所揭露的內容,以供熟悉此技術的人士瞭解與閱讀,並非用以限定本發明實施的限定條件,故不具技術上的實質意義。並且,任何結構的修飾或比例關係的改變或大小的調整在不影響本發明所能產生的功效及所能達成的目的前提下,均應仍落在本發明所揭露的技術內容所涵蓋的範圍內。A plasma processing apparatus and a substrate processing method proposed by the present invention will be further described in detail below with reference to FIGS. 1 to 6 and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the accompanying drawings are in a very simplified form and all use inaccurate scales, and are only used for the purpose of assisting in explaining the embodiments of the present invention conveniently and clearly. For the purpose, features and advantages of the present invention to be more clearly understood, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the implementation of the present invention. conditions, so it has no technical significance. Moreover, any modification of the structure or the change of the proportional relationship or the adjustment of the size should still fall within the scope covered by the technical content disclosed in the present invention under the premise of not affecting the effect that the present invention can produce and the purpose that can be achieved. Inside.

需要說明的是,在本文中,諸如第一和第二等之類的關係術語僅僅用來將一個實體或者操作與另一個實體或操作區分開來,而不一定要求或者暗示這些實體或操作之間存在任何實際的關係或者順序。而且,術語「包含」、「包含」或者其任何其他變體意在涵蓋非排他性的包含,從而使得包含一系列要素的過程、方法、物品或者設備不僅包含所列要素,而且進一步包含沒有明確列出的其他要素,或者是進一步包含為這種過程、方法、物品或者設備所固有的要素。在沒有更多限制的情況下,由語句「包含一個……」限定的要素,並不排除在包含要素的過程、方法、物品或者設備中進一步存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. There is no actual relationship or order between them. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article, or device comprising a list of elements not only includes the listed elements, but further includes not explicitly listed other elements, or further include elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the statement "comprises a..." does not preclude the further presence of additional identical elements in the process, method, article or apparatus that contains the element.

結合圖1至圖6所示,本實施例提供一種電漿處理裝置,包含:反應腔;上電極7,設置在反應腔的頂壁9;下電極1,位於反應腔內,並設置為與上電極7相對;射頻功率源,施加於下電極1及/或上電極7,以在下電極1和上電極7間形成射頻電流;電漿約束環5,環繞下電極1設置;中位接地環,設置在電漿約束環5下方,中位接地環靠近反應腔的側壁10一端與反應腔的側壁10之間具有一定間隙;阻抗調節裝置,包含並聯的接地電感12和可調電容13,阻抗調節裝置的一端連接反應腔的側壁10,另一端接地。上電極7透過反應腔的側壁10以及阻抗調節裝置接地,形成使射頻電流通過上電極7的第一射頻電流路徑Loop1。電漿約束環5和中位接地環形成使射頻電流通過電漿約束環5的第二射頻電流路徑Loop2。透過阻抗調節裝置使第一射頻電流路徑Loop1的阻抗可調節,以對流經第一射頻電流路徑Loop1和第二射頻電流路徑Loop2的射頻電流進行分配。1 to 6 , the present embodiment provides a plasma processing device, including: a reaction chamber; an upper electrode 7 , which is arranged on the top wall 9 of the reaction chamber; The upper electrode 7 is opposite; the radio frequency power source is applied to the lower electrode 1 and/or the upper electrode 7 to form a radio frequency current between the lower electrode 1 and the upper electrode 7; the plasma confinement ring 5 is arranged around the lower electrode 1; the neutral grounding ring , is arranged under the plasma confinement ring 5, and there is a certain gap between one end of the neutral grounding ring close to the side wall 10 of the reaction chamber and the side wall 10 of the reaction chamber; the impedance adjustment device includes a parallel ground inductance 12 and an adjustable capacitor 13. The impedance One end of the adjusting device is connected to the side wall 10 of the reaction chamber, and the other end is grounded. The upper electrode 7 is grounded through the side wall 10 of the reaction chamber and the impedance adjusting device, forming a first RF current path Loop1 for the RF current to pass through the upper electrode 7 . The plasma confinement ring 5 and the neutral ground ring form a second radio frequency current path Loop2 that allows the radio frequency current to pass through the plasma confinement ring 5 . The impedance of the first radio frequency current path Loop1 is adjustable through the impedance adjusting device, so as to distribute the radio frequency current flowing through the first radio frequency current path Loop1 and the second radio frequency current path Loop2.

上述中位接地環靠近反應腔的側壁10一端與反應腔的側壁10之間所具有間隙,由此可知此間隙的存在使得中位接地環和反應腔側壁之間形成第四電容C4。第四電容C4、接地電感12和可調電容13並聯設置,對於高頻射頻電流,接地電感12產生的阻抗較大,高頻射頻電流難以通過,因此大部分射頻電流透過第四電容C4和可調電容13進入地線,此時,透過調節可調電容C0的大小,可以實現對第一射頻電流路徑Loop1上的阻抗進行調節,進而調節流經第一射頻電流路徑Loop1上的射頻電流大小,以對流經第一射頻電流路徑Loop1和第二射頻電流路徑Loop2的射頻電流進行分配。There is a gap between one end of the neutral grounding ring near the side wall 10 of the reaction chamber and the side wall 10 of the reaction chamber. It can be seen that the existence of the gap makes a fourth capacitor C4 formed between the neutral grounding ring and the side wall of the reaction chamber. The fourth capacitor C4, the grounding inductor 12 and the adjustable capacitor 13 are arranged in parallel. For high-frequency radio frequency current, the impedance generated by the grounding inductor 12 is relatively large, and it is difficult for the high-frequency radio frequency current to pass through. Therefore, most of the radio frequency current passes through the fourth capacitor C4 and the adjustable capacitor C4. The adjustable capacitor 13 enters the ground wire. At this time, by adjusting the size of the adjustable capacitor C0, the impedance on the first radio frequency current path Loop1 can be adjusted, and then the size of the radio frequency current flowing through the first radio frequency current path Loop1 can be adjusted, The radio frequency current flowing through the first radio frequency current path Loop1 and the second radio frequency current path Loop2 is distributed.

對於低頻射頻電流,由於電容對低頻電流有阻擋作用,大部分低頻射頻電流透過接地電感12進入地線,因此,調節可調電容13不會對低頻電流造成影響。For the low frequency radio frequency current, since the capacitor has a blocking effect on the low frequency current, most of the low frequency radio frequency current enters the ground wire through the grounding inductor 12. Therefore, adjusting the adjustable capacitor 13 will not affect the low frequency current.

在本實施例中,可調電容13為電控馬達電容,可以從反應腔外部控制可調電容13的大小,因此可以對第一射頻電流路徑Loop1上的阻抗實現在線的調節,以滿足同一片晶圓在不同製程時反應腔內高頻射頻電流的分佈調節。In this embodiment, the adjustable capacitor 13 is an electronically controlled motor capacitor, and the size of the adjustable capacitor 13 can be controlled from outside the reaction chamber. Therefore, the impedance on the first RF current path Loop1 can be adjusted online to meet the requirements of the same chip. The distribution of high-frequency RF current in the reaction chamber is adjusted during different wafer processes.

本實施例中透過改變中位接地環靠近反應腔的側壁10一端的形狀或尺寸以及調整中位接地環與反應腔的側壁10之間的間隙大小,以實現第四電容C4的調節。In this embodiment, the fourth capacitor C4 can be adjusted by changing the shape or size of one end of the neutral grounding ring close to the side wall 10 of the reaction chamber and adjusting the size of the gap between the neutral ground ring and the side wall 10 of the reaction chamber.

在本實施例中,中位接地環下方設置有下位接地環6,下位接地環6與中位接地環電連接。接地電感12的一端與中位接地環連接,其另一端與反應腔的側壁10連接。可調電容13的一端與下位接地環6或中位接地環連接,其另一端與反應腔的側壁10連接。In this embodiment, a lower grounding ring 6 is disposed below the neutral grounding ring, and the lower grounding ring 6 is electrically connected to the neutral grounding ring. One end of the grounding inductor 12 is connected to the neutral grounding ring, and the other end is connected to the side wall 10 of the reaction chamber. One end of the adjustable capacitor 13 is connected to the lower grounding ring 6 or the neutral grounding ring, and the other end is connected to the side wall 10 of the reaction chamber.

在一些實施例中,接地電感12的數量至少為2個,各個接地電感12之間進行串聯。可調電容13可以為1個或多個(2個以上),多個可調電容13可以並聯。In some embodiments, the number of ground inductors 12 is at least two, and each ground inductor 12 is connected in series. The number of adjustable capacitors 13 may be one or more (more than two), and multiple adjustable capacitors 13 may be connected in parallel.

射頻功率源的頻率大於等於27MHz。在本實施例中,進一步包含射頻偏置功率源,射頻偏置功率源用於施加頻率小於等於20MHz的偏置射頻訊號至下電極1。The frequency of the RF power source is greater than or equal to 27MHz. In this embodiment, a radio frequency bias power source is further included, and the radio frequency bias power source is used for applying a bias radio frequency signal with a frequency of less than or equal to 20 MHz to the lower electrode 1 .

請繼續參考圖1至圖3所示,第一射頻電流路徑Loop1(中間路徑)至少包含:上電極7與下電極1之間的電漿、上部接地環11、安裝基板8、腔體內壁(包含頂壁9和側壁10)、阻抗調節裝置以及中位接地環及/或下位接地環6。Please continue to refer to FIG. 1 to FIG. 3 , the first RF current path Loop1 (intermediate path) at least includes: the plasma between the upper electrode 7 and the lower electrode 1 , the upper ground ring 11 , the mounting substrate 8 , the inner wall of the cavity ( Including top wall 9 and side wall 10), impedance adjustment device and neutral grounding ring and/or lower grounding ring 6.

第二射頻電流路徑Loop2(邊緣路徑)至少包含:上電極7與下電極1之間的電漿、電漿約束環5、中位接地環以及下位接地環6。The second RF current path Loop2 (edge path) at least includes: plasma between the upper electrode 7 and the lower electrode 1 , a plasma confinement ring 5 , a neutral ground ring and a lower ground ring 6 .

其中,結合圖3和圖6所示,第一射頻電流路徑Loop1包含第一電容C1、第一電阻R1和阻抗調節裝置。第一電容C1與第一電阻R1並聯,並且之後與阻抗調節裝置的一端連接,阻抗調節裝置的另一端接地。在本實施例中,阻抗調節裝置中的可調電容C0、接地電感L1和第四電容C4彼此之間進行並聯連接。Wherein, as shown in FIG. 3 and FIG. 6 , the first radio frequency current path Loop1 includes a first capacitor C1 , a first resistor R1 and an impedance adjusting device. The first capacitor C1 is connected in parallel with the first resistor R1, and is then connected to one end of the impedance adjusting device, and the other end of the impedance adjusting device is grounded. In this embodiment, the adjustable capacitor C0, the ground inductance L1 and the fourth capacitor C4 in the impedance adjustment device are connected in parallel with each other.

上電極7和下電極1之間形成第一電容C1,反應腔的側壁10和中位接地環之間形成第四電容C4。其中第一電阻R1為反應腔內電漿產生的電阻與第一射頻電流路徑Loop1上傳輸射頻電流的零部件(上部接地環11、安裝基板8、腔體內壁、阻抗調節裝置以及中位接地環及/或下位接地環6)產生的電阻之和。接地電感L1是採用具有銅皮等導電結構構成。A first capacitor C1 is formed between the upper electrode 7 and the lower electrode 1, and a fourth capacitor C4 is formed between the side wall 10 of the reaction chamber and the neutral grounding ring. The first resistor R1 is the resistance generated by the plasma in the reaction chamber and the components that transmit RF current on the first RF current path Loop1 (the upper grounding ring 11 , the mounting substrate 8 , the inner wall of the chamber, the impedance adjustment device and the neutral grounding ring). and/or the sum of the resistances produced by the lower ground ring 6). The grounding inductor L1 is constituted by a conductive structure such as copper skin.

具體來說,第四電容C4耦合至中位接地環和下位接地環6構成第一子射頻電流路徑Loop1-1。接地電感L1、中位接地環和下位接地環6構成第二子射頻電流路徑Loop1-2。可調電容C0耦合至下位接地環6構成第三子射頻電流路徑Loop1-3。Specifically, the fourth capacitor C4 is coupled to the neutral grounding ring and the lower grounding ring 6 to form the first sub-radio frequency current path Loop1-1. The grounding inductor L1, the neutral grounding ring and the lower grounding ring 6 constitute the second sub-radio frequency current path Loop1-2. The adjustable capacitor C0 is coupled to the lower ground ring 6 to form a third sub-radio frequency current path Loop1-3.

第二射頻電流路徑Loop2包含第二電容C2、第二電阻R2和第三電容C3。第二電容C2與第二電阻R2並聯,並且之後第二電容C2與第二電阻R2的一端均接入射頻電流,而另一端均與第三電容C3的一端連接,並且第三電容C3的另一端接地。The second radio frequency current path Loop2 includes a second capacitor C2, a second resistor R2 and a third capacitor C3. The second capacitor C2 is connected in parallel with the second resistor R2, and then one end of the second capacitor C2 and the second resistor R2 is connected to the radio frequency current, and the other end is connected to one end of the third capacitor C3, and the other end of the third capacitor C3 is connected to the radio frequency current. One end is grounded.

下電極和電漿約束環5之間形成第二電容C2。電漿約束環5和中位接地環之間形成第三電容C3,第三電容C3的電容值由電漿約束環5與中位接地環之間的接觸面的面積及間隙確定。其中,第二電阻R2為反應腔內電漿產生的電阻與電漿約束環5產生的電阻之和。A second capacitor C2 is formed between the lower electrode and the plasma confinement ring 5 . A third capacitor C3 is formed between the plasma confinement ring 5 and the neutral grounding ring, and the capacitance value of the third capacitor C3 is determined by the area and gap of the contact surface between the plasma confinement ring 5 and the neutral grounding ring. The second resistance R2 is the sum of the resistance generated by the plasma in the reaction chamber and the resistance generated by the plasma confinement ring 5 .

具體來說,結合圖3至圖6所示,以具體說明實現對第一射頻電流路徑Loop1的阻抗可調節,以對流經第一射頻電流路徑Loop1和第二射頻電流路徑Loop2的射頻電流進行分配的目的的過程。Specifically, with reference to FIG. 3 to FIG. 6 , the impedance of the first RF current path Loop1 can be adjusted to distribute the RF current flowing through the first RF current path Loop1 and the second RF current path Loop2. the purpose of the process.

透過調節第三子射頻電流路徑Loop1-3中的可調電容C0大小以調節第一射頻電流路徑Loop1整體的射頻阻抗,從而實現射頻電流在第一射頻電流路徑Loop1和第二射頻電流路徑Loop2之間的分配和調控。圖6提供了第一射頻電流路徑Loop1對不同頻率的阻抗調節情況。顯而易見的是,對於高頻的射頻電流而言,例如60MHz,控制可調電容C0大小可以實現第一射頻電流路徑Loop1的阻抗調控。此外,以第四電容C4的電容值為50pF為例,則可調電容C0的電容值的調節範圍為10pF~60pF時,對應的第一射頻電流路徑Loop1的阻抗為33.0Ohm~262.7Ohm,且呈單調連續變化。對於低頻的射頻電流而言,例如2MHz和400kHz,第一射頻電流路徑Loop1的阻抗對可調電容C0沒有任何響應,即絕大部分低頻射頻電流從第二子射頻電流路徑Loop1-2通過,由於電容對低頻是阻斷的,此時阻抗調節裝置對於低頻射頻電流分佈路徑等效,如圖5和圖4所示。By adjusting the size of the adjustable capacitor C0 in the third sub-RF current path Loop1-3 to adjust the overall RF impedance of the first RF current path Loop1, the RF current is realized between the first RF current path Loop1 and the second RF current path Loop2. distribution and regulation. FIG. 6 provides the impedance adjustment of the first radio frequency current path Loop1 for different frequencies. Obviously, for a high-frequency radio frequency current, such as 60 MHz, controlling the size of the adjustable capacitor C0 can realize the impedance control of the first radio frequency current path Loop1. In addition, taking the capacitance value of the fourth capacitor C4 as 50pF as an example, when the adjustment range of the capacitance value of the adjustable capacitor C0 is 10pF~60pF, the corresponding impedance of the first RF current path Loop1 is 33.0Ohm~262.7Ohm, and Monotonic continuous change. For low-frequency RF currents, such as 2MHz and 400kHz, the impedance of the first RF current path Loop1 has no response to the adjustable capacitor C0, that is, most of the low-frequency RF currents pass through the second sub-RF current paths Loop1-2, because The capacitor blocks the low frequency, and the impedance adjustment device is equivalent to the low frequency radio frequency current distribution path, as shown in Figure 5 and Figure 4.

透過上述分析可知,透過可調電容C0的控制可以實現高頻的射頻電流在基片2的中間和邊緣方向的射頻電流的分佈比例,而低頻的射頻電流在基片2的中間和邊緣方向的射頻電流的分佈比例保持不變,從而能夠實現對反應腔內的蝕刻速率和準直性的均勻性進行實時調節。Through the above analysis, it can be seen that the distribution ratio of the high frequency radio frequency current in the middle and edge directions of the substrate 2 can be realized through the control of the adjustable capacitor C0, while the low frequency radio frequency current in the middle and edge directions of the substrate 2. The distribution ratio of the RF current remains unchanged, enabling real-time adjustment of the uniformity of the etching rate and collimation within the reaction chamber.

另一方面,基於同一發明思想,請繼續參考圖1,本發明進一步提供一種電漿處理裝置,包含反應腔,反應腔內包含:下電極1,用於承載待處理基片2;電漿約束環5,環繞設置於下電極1外圍;中位接地環,位於電漿約束環5下方,中位接地環與反應腔的側壁10之間形成第四電容C4;接地電感L1,一端與反應腔的側壁10電連接,另一端接地;以及可調電容13,一端與反應腔的側壁10電連接,另一端接地。其中,第四電容C4、接地電感12以及可調電容13並行聯接。較佳地,可調電容13為馬達電容。由此可知,透過可調電容13的控制可以實現高頻的射頻電流在基片2的中間和邊緣方向的射頻電流的分佈比例,而低頻的射頻電流在基片2的中間和邊緣方向的射頻電流的分佈比例保持不變,從而能夠實現對反應腔內的蝕刻速率和準直性的均勻性進行實時調節。On the other hand, based on the same inventive idea, please continue to refer to FIG. 1 , the present invention further provides a plasma processing device, which includes a reaction chamber, and the reaction chamber includes: a lower electrode 1 for carrying a substrate 2 to be processed; plasma confinement The ring 5 is arranged around the periphery of the lower electrode 1; the middle ground ring is located under the plasma confinement ring 5, and a fourth capacitor C4 is formed between the middle ground ring and the side wall 10 of the reaction chamber; the ground inductance L1, one end is connected to the reaction chamber The side wall 10 of the reaction chamber is electrically connected, and the other end is grounded; and the adjustable capacitor 13, one end is electrically connected to the side wall 10 of the reaction chamber, and the other end is grounded. The fourth capacitor C4, the grounding inductor 12 and the adjustable capacitor 13 are connected in parallel. Preferably, the adjustable capacitor 13 is a motor capacitor. It can be seen from this that the distribution ratio of the high frequency radio frequency current in the middle and edge directions of the substrate 2 can be realized through the control of the adjustable capacitor 13 , while the low frequency radio frequency current in the middle and edge directions of the substrate 2 The radio frequency distribution ratio can be realized. The distribution ratio of the current remains unchanged, enabling real-time adjustment of the uniformity of the etch rate and collimation within the reaction chamber.

電漿處理裝置進一步包含邊緣環4和製程套件3(process kit),邊緣環4環繞設置在下電極1(靜電吸盤)外側,製程套件3設置在邊緣環4上,且環繞基片2設置。製程套件3為例如聚焦環和隔離環。The plasma processing apparatus further includes an edge ring 4 and a process kit 3 . The edge ring 4 is arranged around the outer side of the lower electrode 1 (electrostatic chuck), and the process kit 3 is arranged on the edge ring 4 and around the substrate 2 . The process kit 3 is, for example, a focus ring and an isolation ring.

圖1和圖2是本發明一個實施例的電漿處理裝置的結構示意圖,主要用來顯示上電極7、下電極1與側壁10的位置關係以及高頻的射頻電流在反應腔內的傳遞路徑,因此,圖1和圖2並未顯示不相關的具體結構(例如,聚焦環和隔離環等)。1 and 2 are schematic diagrams of the structure of a plasma processing apparatus according to an embodiment of the present invention, which are mainly used to show the positional relationship between the upper electrode 7, the lower electrode 1 and the side wall 10 and the transmission path of the high-frequency radio frequency current in the reaction chamber 1 and 2 do not show unrelated specific structures (eg, focus ring and spacer ring, etc.).

再另一方面,基於同一發明思想,本發明進一步提供一種基片處理方法,所述方法在上文所述的電漿處理裝置內進行,所述方法包含如下步驟:將基片移入反應腔。向反應腔內輸送製程氣體,並將製程氣體解離為電漿。調節阻抗調節裝置的阻抗,使得經過阻抗調節裝置的射頻電流發生改變。On the other hand, based on the same inventive idea, the present invention further provides a method for processing a substrate. The method is performed in the above-mentioned plasma processing apparatus, and the method includes the following steps: moving the substrate into a reaction chamber. Process gas is delivered into the reaction chamber and dissociated into plasma. The impedance of the impedance adjusting device is adjusted so that the radio frequency current passing through the impedance adjusting device is changed.

綜上所述,本發明設置有阻抗調節裝置,透過阻抗調節裝置使第一射頻電流路徑的阻抗可調節,以對流經第一射頻電流路徑和第二射頻電流路徑的射頻電流進行分配。由此實現了高頻的射頻電流在基片中間和邊緣方向的分配比例,對於低頻的射頻電流在基片中間和邊緣方向的分配比例保持不變,從而實現對蝕刻速率和準直性的均勻性進行實時調節。To sum up, the present invention is provided with an impedance adjustment device through which the impedance of the first RF current path can be adjusted to distribute the RF current flowing through the first RF current path and the second RF current path. In this way, the distribution ratio of high-frequency RF current in the middle and edge directions of the substrate is realized, and the distribution ratio of low-frequency RF current in the middle and edge directions of the substrate remains unchanged, so as to achieve uniform etching rate and alignment. real-time adjustment.

儘管本發明的內容已經透過上述較佳實施例作了詳細說明,但應當認識到上述的說明不應被認為是對本發明的限制。在本領域具有通常知識者閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的申請專利範圍來限定。Although the content of the present invention has been described in detail with reference to the above preferred embodiments, it should be recognized that the above description should not be construed as limiting the present invention. Various modifications and alternatives to the present invention will be apparent to those of ordinary skill in the art upon reading the foregoing disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.

1:下電極 2:基片 3:製程套件 4:邊緣環 5:電漿約束環 6:下位接地環 7:上電極 8:安裝基板 9:頂壁 10:側壁 11:上部接地環 12:接地電感 13:可調電容 Loop1:第一射頻電流路徑 Loop2:第二射頻電流路徑 Loop1-1:第一子射頻電流路徑 Loop1-2:第二子射頻電流路徑 Loop1-3:第三子射頻電流路徑 C0:可調電容 C1:第一電容 C2:第二電容 C3:第三電容 C4:第四電容 R1:第一電阻 R2:第二電阻 L1:接地電感1: Lower electrode 2: Substrate 3: Process kit 4: Edge Ring 5: Plasma Confinement Ring 6: Lower ground ring 7: Upper electrode 8: Install the substrate 9: Top Wall 10: Sidewall 11: Upper ground ring 12: Ground Inductance 13: Adjustable Capacitor Loop1: The first RF current path Loop2: The second RF current path Loop1-1: The first sub-RF current path Loop1-2: Second sub-RF current path Loop1-3: The third sub-RF current path C0: Adjustable capacitor C1: first capacitor C2: second capacitor C3: the third capacitor C4: Fourth capacitor R1: first resistor R2: Second resistor L1: Ground Inductance

圖1為本發明一實施例提供的電漿處理裝置的結構示意圖; 圖2為本發明一實施例提供的電漿處理裝置中的射頻電流分佈的示意圖; 圖3為本發明一實施例提供的電漿處理裝置的射頻電流分佈的等效電路圖; 圖4為本發明一實施例提供的電漿處理裝置的低頻射頻電流分佈的示意圖; 圖5為本發明一實施例提供的電漿處理裝置的低頻射頻電流分佈的等效電路圖; 圖6為本發明一實施例提供的電漿處理裝置的第一射頻電流路徑對不同頻率源的阻抗調節情況。FIG. 1 is a schematic structural diagram of a plasma processing apparatus according to an embodiment of the present invention; 2 is a schematic diagram of a radio frequency current distribution in a plasma processing apparatus according to an embodiment of the present invention; 3 is an equivalent circuit diagram of a radio frequency current distribution of a plasma processing apparatus according to an embodiment of the present invention; 4 is a schematic diagram of a low frequency radio frequency current distribution of a plasma processing apparatus according to an embodiment of the present invention; FIG. 5 is an equivalent circuit diagram of a low-frequency radio frequency current distribution of a plasma processing apparatus according to an embodiment of the present invention; FIG. 6 shows the impedance adjustment of the first radio frequency current path of the plasma processing apparatus to different frequency sources according to an embodiment of the present invention.

1:下電極1: Lower electrode

2:基片2: Substrate

3:製程套件3: Process kit

4:邊緣環4: Edge Ring

5:電漿約束環5: Plasma Confinement Ring

6:下位接地環6: Lower ground ring

7:上電極7: Upper electrode

8:安裝基板8: Install the substrate

9:頂壁9: Top Wall

10:側壁10: Sidewall

11:上部接地環11: Upper ground ring

12:接地電感12: Ground Inductance

13:可調電容13: Adjustable Capacitor

Loop1:第一射頻電流路徑Loop1: The first RF current path

Loop2:第二射頻電流路徑Loop2: The second RF current path

Claims (12)

一種電漿處理裝置,其中包含: 一反應腔; 一上電極,設置在該反應腔的頂壁; 一下電極,位於該反應腔內,並設置為與該上電極相對; 一射頻功率源,施加於該下電極及/或該上電極,以在該下電極和該上電極間形成射頻電流; 一電漿約束環,設置為環繞該下電極; 一中位接地環,設置在該電漿約束環下方,該中位接地環靠近該反應腔的側壁的一端與該反應腔的側壁之間具有一間隙;以及 一阻抗調節裝置,該阻抗調節裝置的一端連接該反應腔的側壁,且另一端接地,該上電極透過該反應腔的側壁以及該阻抗調節裝置接地,形成使射頻電流通過該上電極的一第一射頻電流路徑;其中 該電漿約束環和該中位接地環形成使射頻電流通過該電漿約束環的一第二射頻電流路徑; 透過該阻抗調節裝置使該第一射頻電流路徑的阻抗可調節,以對流經該第一射頻電流路徑和該第二射頻電流路徑的射頻電流進行分配。A plasma processing device comprising: a reaction chamber; an upper electrode, arranged on the top wall of the reaction chamber; a lower electrode, located in the reaction chamber and arranged to be opposite to the upper electrode; a radio frequency power source applied to the lower electrode and/or the upper electrode to form a radio frequency current between the lower electrode and the upper electrode; a plasma confinement ring arranged to surround the lower electrode; a neutral grounding ring disposed under the plasma confinement ring, and a gap is formed between one end of the neutral grounding ring close to the side wall of the reaction chamber and the side wall of the reaction chamber; and An impedance adjustment device, one end of the impedance adjustment device is connected to the side wall of the reaction chamber, and the other end is grounded, the upper electrode is grounded through the side wall of the reaction chamber and the impedance adjustment device, forming a first RF current to pass through the upper electrode. a radio frequency current path; wherein the plasma confinement ring and the neutral ground ring form a second radio frequency current path for the radio frequency current to pass through the plasma confinement ring; The impedance of the first radio frequency current path is adjustable through the impedance adjustment device, so as to distribute the radio frequency current flowing through the first radio frequency current path and the second radio frequency current path. 如請求項1所述之電漿處理裝置,其中該中位接地環下方設置一下位接地環,該下位接地環與該中位接地環電連接。The plasma processing apparatus of claim 1, wherein a lower ground ring is disposed below the neutral ground ring, and the lower ground ring is electrically connected to the neutral ground ring. 如請求項1所述之電漿處理裝置,其中該阻抗調節裝置包含: 一接地電感,該接地電感的一端與該中位接地環連接,其另一端與該反應腔的側壁連接。The plasma processing device of claim 1, wherein the impedance adjusting device comprises: a grounding inductor, one end of the grounding inductor is connected to the neutral grounding ring, and the other end of the grounding inductor is connected to the side wall of the reaction chamber. 如請求項2所述之電漿處理裝置,其中該阻抗調節裝置進一步包含:一可調電容,該可調電容的一端與該下位接地環或該中位接地環連接,其另一端與該反應腔的側壁連接。The plasma processing device of claim 2, wherein the impedance adjustment device further comprises: an adjustable capacitor, one end of the adjustable capacitor is connected to the lower ground ring or the neutral ground ring, and the other end of the adjustable capacitor is connected to the reaction The side walls of the cavity are connected. 如請求項4所述之電漿處理裝置,其中該可調電容為電控馬達電容。The plasma processing device of claim 4, wherein the adjustable capacitor is an electronically controlled motor capacitor. 如請求項3所述之電漿處理裝置,其中該接地電感的數量至少為2個,各該接地電感之間進行串聯。The plasma processing device of claim 3, wherein the number of the ground inductors is at least two, and the ground inductors are connected in series. 如請求項1所述之電漿處理裝置,其中該中位接地環與該反應腔的側壁之間形成一第四電容,透過改變該中位接地環靠近該反應腔的側壁的一端的形狀或尺寸以及調整該中位接地環與該反應腔的側壁之間的間隙大小以實現該第四電容的調節。The plasma processing apparatus of claim 1, wherein a fourth capacitor is formed between the neutral ground ring and the side wall of the reaction chamber, by changing the shape of an end of the neutral ground ring close to the side wall of the reaction chamber or size and adjusting the size of the gap between the neutral grounding ring and the side wall of the reaction chamber to realize the adjustment of the fourth capacitance. 如請求項1所述之電漿處理裝置,其中該射頻功率源的頻率大於等於27MHz。The plasma processing apparatus of claim 1, wherein the frequency of the radio frequency power source is greater than or equal to 27MHz. 如請求項1所述之電漿處理裝置,其中進一步包含一射頻偏置功率源,該射頻偏置功率源用於施加頻率小於等於20MHz的一偏置射頻訊號至該下電極。The plasma processing apparatus of claim 1, further comprising a radio frequency bias power source for applying a bias radio frequency signal with a frequency less than or equal to 20 MHz to the lower electrode. 一種電漿處理裝置,其包含一反應腔,該反應腔內包含: 一下電極,用於承載待處理的一基片; 一電漿約束環,環繞設置於該下電極的外圍; 一中位接地環,位於該電漿約束環下方,該中位接地環與該反應腔的側壁之間形成一第四電容; 一接地電感,一端與該反應腔的側壁電連接,另一端接地; 一可調電容,一端與該反應腔的側壁電連接,另一端接地; 一該第四電容、該接地電感以及該可調電容並行聯接。A plasma processing device includes a reaction chamber, the reaction chamber includes: a lower electrode for carrying a substrate to be processed; A plasma confinement ring is arranged around the periphery of the lower electrode; a neutral grounding ring located under the plasma confinement ring, a fourth capacitor is formed between the neutral grounding ring and the side wall of the reaction chamber; a grounding inductor, one end is electrically connected to the side wall of the reaction chamber, and the other end is grounded; an adjustable capacitor, one end is electrically connected to the side wall of the reaction chamber, and the other end is grounded; The fourth capacitor, the ground inductance and the adjustable capacitor are connected in parallel. 如請求項10所述之電漿處理裝置,其中該可調電容為馬達電容。The plasma processing device of claim 10, wherein the adjustable capacitor is a motor capacitor. 一種基片處理方法,該方法在如請求項1至請求項9中的任意一項所述之電漿處理裝置內進行,其中該方法包含如下步驟: 將一基片移入該反應腔; 向該反應腔內輸送一製程氣體,並將該製程氣體解離為電漿; 調節該阻抗調節裝置的阻抗,使得經過該阻抗調節裝置的射頻電流發生改變。A substrate processing method, the method is carried out in the plasma processing apparatus as described in any one of claim 1 to claim 9, wherein the method comprises the steps of: moving a substrate into the reaction chamber; delivering a process gas into the reaction chamber and dissociating the process gas into plasma; The impedance of the impedance adjusting device is adjusted so that the radio frequency current passing through the impedance adjusting device is changed.
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