TW202200377A - Optical multilayer body - Google Patents
Optical multilayer body Download PDFInfo
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- TW202200377A TW202200377A TW110107452A TW110107452A TW202200377A TW 202200377 A TW202200377 A TW 202200377A TW 110107452 A TW110107452 A TW 110107452A TW 110107452 A TW110107452 A TW 110107452A TW 202200377 A TW202200377 A TW 202200377A
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Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3016—Polarising elements involving passive liquid crystal elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Polarising Elements (AREA)
Abstract
Description
本發明是有關於一種光學積層體。The present invention relates to an optical laminate.
以往,已知一種依次包括前表面板、第一黏著劑層、圓偏光板、第二黏著劑層的光學積層體。此種光學積層體藉由刀或雷射自坯料切斷成所起望的大小。 [現有技術文獻] [專利文獻]Conventionally, there has been known an optical laminate including a front plate, a first adhesive layer, a circularly polarizing plate, and a second adhesive layer in this order. Such an optical laminate is cut from a blank to a desired size by a knife or a laser. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開2019-218513號公報[Patent Document 1] Japanese Patent Laid-Open No. 2019-218513
[發明所欲解決之課題] 發明者等人進行了研究,判明若將以往的光學積層體用於撓性顯示器,則在彎折時有時在光學積層體的端部產生裂紋。 [解決課題之手段][The problem to be solved by the invention] The inventors have studied and found that when a conventional optical layered body is used for a flexible display, cracks sometimes occur at the end of the optical layered body when it is bent. [Means of Solving Problems]
本發明是鑒於所述課題而成者,其目的在於提供一種即使在彎曲的情況下亦可抑制裂紋的產生的光學積層體。The present invention has been made in view of the above-mentioned problems, and an object thereof is to provide an optical layered body capable of suppressing the occurrence of cracks even when bent.
本發明的一個方面的光學積層體是一種包括圓偏光板、及第二黏著劑層的光學積層體,在所述光學積層體的沿著積層方向的剖面中,當將所述圓偏光板與所述第二黏著劑層的界面和所述圓偏光板的端面的所述界面處的切線所呈的角度設為θ時,滿足θ≧80°。An optical layered product according to one aspect of the present invention is an optical layered product including a circularly polarizing plate and a second adhesive layer, in a cross section of the optical layered product along the layering direction, when the circularly polarizing plate and the When the angle formed by the tangent at the interface between the interface of the second adhesive layer and the end face of the circularly polarizing plate is set to θ, θ≧80° is satisfied.
本發明的另一個方面的光學積層體是一種依序包括前表面板、第一黏著劑層、圓偏光板、第二黏著劑層的光學積層體,在所述光學積層體的沿著積層方向的剖面中,當將所述圓偏光板與所述第二黏著劑層的界面和所述圓偏光板的端面的所述界面處的切線所呈的角度設為θ時,滿足θ≧80°。An optical layered product according to another aspect of the present invention is an optical layered product including a front surface plate, a first adhesive layer, a circularly polarizing plate, and a second adhesive layer in this order in a direction along the layering direction of the optical layered product. In the cross section of , when the angle between the interface between the circular polarizer and the second adhesive layer and the tangent at the interface of the end face of the circular polarizer is set as θ, θ≧80° is satisfied .
此處,在所述光學積層體的沿著積層方向的剖面中,當將所述圓偏光板的中央部的厚度設為T1,將以所述T1為基準的所述圓偏光板的端部的厚度的增加量設為T2時,T2/T1為10%以上。Here, in the cross section of the optical layered product along the lamination direction, when the thickness of the central portion of the circularly polarizing plate is T1, the end portions of the circularly polarizing plate with the T1 as a reference T2/T1 is 10% or more when the increase in the thickness of the T2 is assumed to be T2.
另外,所述圓偏光板可包括直線偏光板及相位差板。In addition, the circular polarizing plate may include a linear polarizing plate and a retardation plate.
另外,所述相位差板可包括λ/4板。 [發明的效果]In addition, the retardation plate may include a λ/4 plate. [Effect of invention]
根據本發明,提供一種即使在彎曲的情況下亦可抑制裂紋的產生的光學積層體。ADVANTAGE OF THE INVENTION According to this invention, the optical laminated body which can suppress generation|occurence|production of a crack even when it bends is provided.
(第一實施方式)
如圖1所示,本發明的第一實施方式的光學積層體100依序主要包括:前表面板10、第一黏著劑層20、圓偏光板60、第二黏著劑層70。再者,Z方向是積層方向,+Z是視覺辨認側,人捕捉向+Z方向射出的光。另外,X方向是彎曲軸,Y方向是與彎曲軸垂直的方向。(first embodiment)
As shown in FIG. 1 , the
(前表面板)
前表面板10只要為能夠透過光且能夠彎曲的板狀體,則材料及厚度並無限定,可僅包含一層,亦可包含兩層以上。作為其例子,可列舉樹脂製的板狀體(例如樹脂板、樹脂片、樹脂膜等)、玻璃製的板狀體(例如玻璃板、玻璃膜等)、樹脂製的板狀體與玻璃製的板狀體的積層體。前表面板可以是構成顯示裝置的最表面的層。(front panel)
The material and thickness of the
前表面板10的厚度例如可為30 μm以上且1,000 μm以下,較佳為50 μm以上且1,000 μm以下,更佳為50 μm以上且500 μm以下。The thickness of the
於前表面板10為樹脂製的板狀體的情況下,樹脂製的板狀體只要為能夠透過光者則並無限定。作為樹脂,例如可列舉包含如下高分子的膜:三乙醯纖維素、乙醯纖維素丁酸酯、乙烯-乙酸乙烯酯共聚物、丙醯纖維素、丁醯纖維素、乙醯丙醯纖維素、聚酯、聚苯乙烯、聚醯胺、聚醚醯亞胺、聚(甲基)丙烯酸、聚醯亞胺、聚醚碸、聚碸、聚乙烯、聚丙烯、聚甲基戊烯、聚氯乙烯、聚偏二氯乙烯、聚乙烯醇、聚乙烯縮醛、聚醚酮、聚醚醚酮、聚醚碸、聚甲基丙烯酸甲酯、聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、聚萘二甲酸乙二醇酯、聚碳酸酯、聚醯胺醯亞胺等。所述高分子可單獨使用或混合兩種以上使用。就提高強度及透明性的觀點而言,較佳為由聚醯亞胺、聚醯胺、聚醯胺醯亞胺等高分子形成的樹脂膜。樹脂製的板狀體的厚度例如可為30 μm以上且2,000 μm以下,較佳為50 μm以上且1,000 μm以下,更佳為50 μm以上且500 μm以下,亦可為100 μm以下。When the
如圖2所示,前表面板10可具有在基材膜14的至少一面設置硬塗層12而進一步提高了硬度的結構。作為基材膜14,可使用所述樹脂製的板狀體。硬塗層12可形成在基材膜14的其中一面(例如,視覺辨認側即與第一黏著劑層相反的一側)上,亦可形成在兩面上。藉由設置硬塗層12,可製成提高了硬度及耐劃痕性的前表面板10。硬塗層12例如是紫外線硬化型樹脂的硬化層。作為紫外線硬化型樹脂,例如可列舉:丙烯酸系樹脂、矽酮系樹脂、聚酯系樹脂、胺基甲酸酯系樹脂、醯胺系樹脂、環氧系樹脂等。為了提高硬度,硬塗層12可含有添加劑。添加劑並無限定,可列舉無機系微粒、有機系微粒、或者該些的混合物。As shown in FIG. 2 , the
亦較佳為在硬塗層12的視覺辨認側形成有耐磨耗層,以提高耐磨耗性、或防止由皮脂等帶來的污染。前表面板可具有耐磨耗層,耐磨耗層可為構成前表面板的視覺辨認側表面的層。耐磨耗層包含源自氟化合物的結構。作為氟化合物,較佳為具有矽原子並且在矽原子中具有烷氧基或鹵素般的水解性基的化合物。藉由水解性基進行脫水縮合反應可形成塗膜,並且藉由與基材表面的活性氫反應可提高耐磨耗層的密接性。此外,氟化合物具有全氟烷基或全氟聚醚結構時,可賦予撥水性,因此較佳。特佳為具有全氟聚醚結構及碳數4以上的長鏈烷基的含氟聚有機矽氧烷化合物。作為氟化合物亦較佳使用兩種以上的化合物。作為進而較佳含有的氟化合物,為含有碳數2以上的伸烷基、及全氟伸烷基的含氟有機矽氧烷化合物。It is also preferable to form an abrasion-resistant layer on the visible side of the
耐磨耗層的厚度例如為1 nm~20 nm。另外,耐磨耗層具有防水性,水接觸角例如為110°~125°左右。利用滑落法測定的接觸角滯後及滑落角分別為3°~20°左右、2°~55°左右。進而,於不阻礙本發明的效果的範圍內,耐磨耗層亦可含有矽烷醇縮合觸媒、抗氧化劑、防鏽劑、紫外線吸收劑、光穩定劑、防黴劑、抗菌劑、生物附著防止劑、消臭劑、顏料、阻燃劑、抗靜電劑等各種添加劑。The thickness of the wear-resistant layer is, for example, 1 nm to 20 nm. In addition, the wear-resistant layer has water resistance, and the water contact angle is, for example, about 110° to 125°. The contact angle hysteresis and the slip angle measured by the slip-off method are about 3° to 20° and about 2° to 55°, respectively. Furthermore, the wear-resistant layer may contain a silanol condensation catalyst, an antioxidant, a rust inhibitor, an ultraviolet absorber, a light stabilizer, an antifungal agent, an antibacterial agent, or a biofouling agent within a range that does not inhibit the effects of the present invention. Various additives such as inhibitors, deodorants, pigments, flame retardants, antistatic agents, etc.
亦可於耐磨耗層與硬塗層12之間設置底塗層。作為底塗劑,例如有紫外線硬化型、熱硬化型、濕氣硬化劑、或二液硬化型的環氧系化合物等底塗劑。另外,作為底塗劑,可使用聚醯胺酸,亦較佳使用矽烷偶合劑。底塗層的厚度例如為0.001 μm~2 μm。A primer layer may also be provided between the wear-resistant layer and the
作為獲得包括耐磨耗層與硬塗層12的積層體的方法,可藉由以下方式來形成,即,於硬塗層12上視需要塗佈底塗劑,進行乾燥硬化而形成底塗層後,塗佈包含氟化合物的組成物(耐磨耗層塗佈用組成物),並進行乾燥。作為塗佈的方法,例如可列舉:浸漬塗佈法、輥塗法、棒塗法、旋轉塗佈法、噴霧塗佈法、模具塗佈法、凹版印刷塗佈機法等。另外,亦較佳為於塗佈底塗劑、或耐磨耗層塗佈用組成物前,對塗佈面實施電漿處理、電暈處理或紫外線處理等親水化處理。該積層體亦可直接積層在前表面板上,亦可使用接著劑或黏著劑將積層在另一透明基材上而得者貼合在前表面板上。As a method of obtaining a laminate including the wear-resistant layer and the
當前表面板10是玻璃板時,玻璃板較佳地使用顯示用強化玻璃。玻璃板的厚度例如可為10 μm以上且1,000 μm以下。藉由使用玻璃板,可構成具有優異的機械強度及表面硬度的前表面板10。When the
在將光學積層體100用於顯示裝置的情況下,前表面板10可具有作為顯示裝置中的視窗膜的功能。前表面板10亦可具有作為觸控感測器的功能、藍光隔斷功能、視角調整功能等。When the
(第一黏著劑層)
如圖1所示,第一黏著劑層20配置在前表面板10與圓偏光板60之間,而將它們固定。(first adhesive layer)
As shown in FIG. 1 , the first
所謂黏著劑是指為感壓性接著劑、且在室溫附近(例如25℃)的溫度區域呈現柔軟的固體(黏彈性體)的狀態,而具有藉由壓力簡單地接著於被黏接體的性質的材料。The so-called adhesive is a pressure-sensitive adhesive, which is in the state of a soft solid (viscoelastic body) in a temperature range around room temperature (for example, 25°C), and has the ability to easily adhere to the adherend by pressure. the nature of the material.
第一黏著劑層20的主要成分並無特別限定,例如可為(甲基)丙烯酸系聚合物,胺基甲酸酯系聚合物、聚酯系聚合物、矽酮系聚合物、聚乙烯醚系聚合物、橡膠系聚合物等聚合物。於本說明書中,主成分是指層的總固體成分中包含50質量%以上的成分。再者,本說明書中的「(甲基)丙烯酸系樹脂」是表示選自由丙烯酸系樹脂及甲基丙烯酸系樹脂所組成的群組中的至少一種。The main component of the first
作為(甲基)丙烯酸系聚合物,例如較佳地使用將(甲基)丙烯酸丁酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異冰片酯之類的(甲基)丙烯酸酯的一種或兩種以上作為單體的聚合物或共聚物。原料聚合物較佳為使極性單體共聚。作為極性單體,例如可列舉:(甲基)丙烯酸、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸羥基乙酯、(甲基)丙烯醯胺、N,N-二甲基胺基(甲基)丙烯酸乙酯、(甲基)丙烯酸縮水甘油酯之類的具有羧基、羥基、醯胺基、胺基、環氧基等的單體。As the (meth)acrylic polymer, for example, butyl (meth)acrylate, ethyl (meth)acrylate, hexyl (meth)acrylate, octyl (meth)acrylate, and (meth)acrylate are preferably used. (methyl) lauryl acrylate, isooctyl (meth)acrylate, isodecyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isobornyl (meth)acrylate, etc. ) A polymer or copolymer of one or more of acrylates as monomers. The base polymer is preferably a polar monomer copolymerized. Examples of polar monomers include (meth)acrylic acid, 4-hydroxybutyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, hydroxyethyl (meth)acrylate, (meth)acrylate Monomers having a carboxyl group, a hydroxyl group, an amide group, an amino group, an epoxy group, etc., such as acrylamide, N,N-dimethylaminoethyl (meth)acrylate, and glycidyl (meth)acrylate body.
黏著劑可僅含有所述原料聚合物,但通常更含有交聯劑。作為交聯劑,可例示:為2價以上的金屬離子,且與羧基之間形成羧酸金屬鹽者;為多胺化合物,且與羧基之間形成醯胺鍵者;為聚環氧化合物或多元醇,且與羧基之間形成酯鍵者;為聚異氰酸酯化合物,且與羧基之間形成醯胺鍵者。其中,較佳為聚異氰酸酯化合物。Adhesives may contain only the base polymer, but typically more contain a crosslinking agent. Examples of the crosslinking agent include: a metal ion having a valence of two or more, and a metal carboxylate salt is formed with a carboxyl group; a polyamine compound, and an amide bond is formed with a carboxyl group; a polyepoxy compound or A polyhydric alcohol that forms an ester bond with a carboxyl group; a polyisocyanate compound that forms an amide bond with a carboxyl group. Among them, polyisocyanate compounds are preferred.
第一黏著劑層20可為藉由紫外線或電子線等活性能量線硬化的活性能量線硬化型、或藉由加熱硬化的熱硬化型。在此種情況下,在活性能量線照射前仍具有黏著性而可與膜等被黏物密著,藉由活性能量線的照射而硬化,而可調整密著力。活性能量線硬化型黏著劑除了含有原料聚合物、交聯劑以外,更含有活性能量線聚合性化合物。此外,根據需要,亦含有光聚合引發劑或光敏劑等。The first
除了聚合物以外,第一黏著劑層20亦可含有溶劑;黏著賦予劑、軟化劑、填充劑(金屬粉或其他無機粉末等)、抗氧化劑、紫外線吸收劑、染料、顏料、著色劑、消泡劑、防腐劑、光聚合引發劑等添加劑。In addition to polymers, the first
第一黏著劑層20的厚度並無特別限定,較佳為2 μm以上,可為15 μm以上,亦可為20 μm以上,亦可為25 μm以上,且通常為200 μm以下,可為100 μm以下,亦可為50 μm以下。The thickness of the first
第一黏著劑層20在25℃下的儲存彈性係數較佳為1×106
Pa(1 MPa)以下,更佳為5×105
Pa(0.5 MPa)以下,進而佳為3×105
Pa(0.3 MPa)以下。若儲存彈性係數為1×106
Pa(1 MPa)以下,則由於彎折而不易產生氣泡,或者不易產生顯示不均,因此較佳。另外,儲存彈性係數較佳為1×104
Pa(0.01 MPa)以上,更佳為2×104
Pa(0.02 MPa)以上,進而佳為3×104
Pa(0.03 Mpa)以上。若儲存彈性係數為1×104
Pa(0.01 MPa)以上,則存在製造作業時黏著劑不易附著於其他零件的傾向,因此較佳。另外,黏著劑在80℃下的儲存彈性係數較佳為5×105
Pa(0.5 MPa)以下,更佳為3×105
Pa(0.3 MPa)以下,進而佳為1×105
Pa(0.1 MPa)以下,特佳為5×104
Pa(0.05 MPa)以下,尤佳為3×104
Pa(0.03 MPa)以下。80℃下的儲存彈性係數為5×105
Pa(0.5 MPa)以下時,由於加熱作業中的流動性良好,因此存在抑制氣泡的產生等的傾向,而較佳。The storage elastic modulus of the first
儲存彈性係數可使用黏彈性測定裝置(MCR-301,安東帕(Anton Paar)公司)進行測定。可以厚度為150 μm的方式積層多張黏著劑層並接合於玻璃板後,在與測定晶片接著的狀態下,在-20℃至100℃的溫度區域,在頻率1.0 Hz、變形量1%、升溫速度5℃/分鐘的條件下進行測定。The storage elastic coefficient can be measured using a viscoelasticity measuring device (MCR-301, Anton Paar). After laminating a plurality of adhesive layers with a thickness of 150 μm and bonding to a glass plate, in the state of being attached to the measurement wafer, in the temperature range of -20°C to 100°C, at a frequency of 1.0 Hz, a deformation amount of 1%, The measurement was performed under the condition of a temperature increase rate of 5°C/min.
第一黏著劑層20的損耗正切例如可為0.7以下,較佳為小於0.5,更佳為0.3以下。The loss tangent of the first
(圓偏光板)
圓偏光板60包括直線偏光板30、相位差板50及配置在該些之間而將該些固定的貼合層40。直線偏光板30配置成較相位差板50更靠近前表面板10。即,自前表面板10側(視覺辨認側)起依次配置直線偏光板30、貼合層40、及相位差板50。圓偏光板亦可不具有貼合層40。(circular polarizer)
The
(直線偏光板)
直線偏光板30具有從自然光等非偏光的光線選擇性地透射一個方向上的直線偏光的功能。如圖3所示,直線偏光板30具有偏光片層34,且可更具有設置在偏光片層34的單面或兩面的保護層32、保護層36。(Linear polarizer)
The
偏光片層34可為吸附有二色性色素的拉伸膜,亦可為含有聚合性液晶化合物的硬化物及二色性色素、且該二色性色素分散於聚合性液晶化合物的硬化物中進行配向的液晶層。二色性色素是指具有分子的長軸方向的吸光度與短軸方向的吸光度不同的性質的色素。The
(偏光片層為拉伸膜的情況) 吸附有二色性色素的拉伸膜通常經由如下步驟而製造:將聚乙烯醇系樹脂膜單軸拉伸的步驟;藉由利用碘等二色性色素對聚乙烯醇系樹脂膜進行染色來吸附該二色性色素的步驟;利用硼酸水溶液對吸附了二色性色素的聚乙烯醇系樹脂膜進行處理的步驟;以及在利用硼酸水溶液進行處理後進行水洗的步驟。可將所獲得的拉伸膜的偏光片層直接用作直線偏光板,亦可用作在其單面或兩面形成有保護層的直線偏光板。如此獲得的偏光片層的厚度較佳為2 μm~40 μm。(When the polarizer layer is a stretched film) A stretched film to which a dichroic dye is adsorbed is usually produced through the following steps: a step of uniaxially stretching a polyvinyl alcohol-based resin film; and by dyeing the polyvinyl alcohol-based resin film with a dichroic dye such as iodine A step of adsorbing the dichroic dye; a step of treating the dichroic dye-adsorbed polyvinyl alcohol-based resin film with an aqueous boric acid solution; and a step of washing with water after the treatment with an aqueous boric acid solution. The polarizer layer of the obtained stretched film can be used directly as a linear polarizing plate, or can also be used as a linear polarizing plate in which a protective layer is formed on one side or both sides. The thickness of the polarizer layer thus obtained is preferably 2 μm to 40 μm.
聚乙烯醇系樹脂藉由將聚乙酸乙烯酯系樹脂皂化而得到。作為聚乙酸乙烯酯系樹脂,除了作為乙酸乙烯酯的均聚物的聚乙酸乙烯酯以外,還使用乙酸乙烯酯和能夠與其共聚的其他單體的共聚物。作為能夠與乙酸乙烯酯共聚的其他單體,例如可列舉:不飽和羧酸類、烯烴類、乙烯基醚類、不飽和磺酸類、具有銨基的(甲基)丙烯醯胺類等。The polyvinyl alcohol-based resin is obtained by saponifying a polyvinyl acetate-based resin. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate, which is a homopolymer of vinyl acetate, copolymers of vinyl acetate and other monomers copolymerizable therewith are used. Examples of other monomers that can be copolymerized with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, (meth)acrylamides having an ammonium group, and the like.
聚乙烯醇系樹脂的皂化度通常為85莫耳%~100莫耳%左右,較佳為98莫耳%以上。聚乙烯醇系樹脂可被改質,例如亦可使用經醛類改質的聚乙烯醇縮甲醛或聚乙烯縮醛。聚乙烯醇系樹脂的聚合度通常為1,000~10,000左右,較佳為1,500~5,000的範圍。The degree of saponification of the polyvinyl alcohol-based resin is usually about 85 mol % to 100 mol %, preferably 98 mol % or more. The polyvinyl alcohol-based resin may be modified, and for example, aldehyde-modified polyvinyl formal or polyvinyl acetal may be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually about 1,000 to 10,000, preferably 1,500 to 5,000.
拉伸前的聚乙烯醇系樹脂膜的膜厚例如可設為10 μm~150 μm左右。The film thickness of the polyvinyl alcohol-based resin film before stretching can be, for example, about 10 μm to 150 μm.
聚乙烯醇系樹脂膜的單軸拉伸可在利用二色性色素的染色之前、染色的同時或染色之後進行。在染色之後進行單軸拉伸的情況下,該單軸拉伸既可在硼酸處理之前進行,亦可在硼酸處理中進行。另外,亦可在所述的多個階段進行單軸拉伸。在單軸拉伸時,可在圓周速度不同的輥間進行單軸拉伸、亦可使用熱輥進行單軸拉伸。另外,單軸拉伸既可為乾式拉伸,亦可為濕式拉伸,其中,乾式拉伸在大氣中進行拉伸,濕式拉伸在使用溶劑使聚乙烯醇系樹脂膜溶脹的狀態下進行拉伸。拉伸倍率通常為3~8倍左右。The uniaxial stretching of the polyvinyl alcohol-based resin film can be performed before, simultaneously with, or after dyeing with a dichroic dye. When performing uniaxial stretching after dyeing, the uniaxial stretching may be performed before the boric acid treatment or during the boric acid treatment. In addition, uniaxial stretching may be performed in the above-mentioned plural stages. In the case of uniaxial stretching, uniaxial stretching may be performed between rolls having different circumferential speeds, or uniaxial stretching may be performed using hot rolls. In addition, the uniaxial stretching may be either dry stretching or wet stretching, in which dry stretching is performed in the atmosphere, and wet stretching is performed in a state where a polyvinyl alcohol-based resin film is swelled with a solvent stretch down. The draw ratio is usually about 3 to 8 times.
將拉伸膜作為偏光片層且在其單面或兩面包括保護層的直線偏光板的厚度例如可為1 μm以上且100 μm以下,亦可為5 μm以上,亦可為7 μm以上,另外,亦可為70 μm以下,亦可為50 μm以下。The thickness of a linear polarizer having a stretched film as a polarizer layer and including a protective layer on one side or both sides thereof may be, for example, 1 μm or more and 100 μm or less, 5 μm or more, or 7 μm or more. , may be 70 μm or less, or 50 μm or less.
作為在偏光片層34的一面或兩面設置的保護層32、保護層36的材料,並無特別限定,例如可列舉環狀聚烯烴系樹脂;包含三乙醯纖維素、二乙醯纖維素之類的樹脂的乙酸纖維素系樹脂;包含聚對苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯之類的樹脂的聚酯系樹脂;聚碳酸酯系樹脂;(甲基)丙烯酸系樹脂;聚丙烯系樹脂等本領域公知的樹脂。就薄型化的觀點而言,保護層的厚度通常為100 μm以下,較佳為50 μm以下,更佳為30 μm以下,另外,通常為5 μm以上,較佳為10 μm以上。保護層可為膜,膜狀的保護層可具有相位差。在保護層為膜的情況下,偏光片層與保護層可經由黏著劑層或接著劑層進行積層。黏著劑層或接著劑層可使用所述的黏著劑組成物或接著劑組成物來形成。The material of the
(偏光片層為液晶層的情況) 用於形成液晶層的聚合性液晶化合物是具有聚合性反應基且顯示液晶性的化合物。聚合性反應基是參與聚合反應的基,較佳為光聚合性反應基。光聚合性反應基是指藉由自光聚合引發劑產生的活性自由基或酸等而能夠參與聚合反應的基。作為光聚合性官能基,可列舉乙烯基、乙烯基氧基、1-氯乙烯基、異丙烯基、4-乙烯基苯基、丙烯醯氧基、甲基丙烯醯氧基、氧雜環丙基、氧雜環丁基等。其中,較佳為丙烯醯氧基、甲基丙烯醯氧基、乙烯基氧基、氧雜環丙基及氧雜環丁基,更佳為丙烯醯氧基。聚合性液晶化合物的種類並無特別限定,可使用棒狀液晶化合物、圓盤狀液晶化合物、及該些的混合物。聚合性液晶化合物的液晶性可為熱致(thermotropic)性液晶亦可為溶致(lyotropic)性液晶,作為相序結構可為向列型液晶亦可為層列型液晶。(When the polarizer layer is a liquid crystal layer) The polymerizable liquid crystal compound used for forming the liquid crystal layer is a compound that has a polymerizable reactive group and exhibits liquid crystallinity. The polymerizable reactive group is a group that participates in a polymerization reaction, and is preferably a photopolymerizable reactive group. The photopolymerizable reactive group refers to a group capable of participating in a polymerization reaction by an active radical generated from a photopolymerization initiator, an acid, or the like. Examples of the photopolymerizable functional group include vinyl, vinyloxy, 1-chlorovinyl, isopropenyl, 4-vinylphenyl, acryloxy, methacryloyloxy, and oxirane. base, oxetanyl, etc. Among them, acryloxy, methacryloyloxy, vinyloxy, oxetanyl, and oxetanyl are preferred, and acryloxy is more preferred. The type of the polymerizable liquid crystal compound is not particularly limited, and rod-like liquid crystal compounds, discotic liquid crystal compounds, and mixtures thereof can be used. The liquid crystallinity of the polymerizable liquid crystal compound may be a thermotropic liquid crystal or a lyotropic liquid crystal, and the phase sequence structure may be a nematic liquid crystal or a smectic liquid crystal.
作為用於利用液晶層的偏光片層的二色性色素,較佳為在300 nm~700 nm的範圍具有吸收極大波長(λMAX)者。作為此種二色性色素,例如可列舉吖啶色素、噁嗪色素、花青色素、萘色素、偶氮色素、及蒽醌色素等,其中較佳為偶氮色素。作為偶氮色素,可列舉單偶氮色素、雙偶氮色素、三偶氮色素、四偶氮色素及二苯乙烯偶氮色素等,較佳為雙偶氮色素及三偶氮色素。二色性色素可為單獨,亦可組合兩種以上,較佳為組合三種以上。尤其更佳為組合三種以上的偶氮化合物。二色性色素的一部分可具有反應性基,另外亦可具有液晶性。As a dichroic dye used for the polarizer layer using a liquid crystal layer, what has an absorption maximum wavelength (λMAX) in the range of 300 nm - 700 nm is preferable. Examples of such dichroic dyes include acridine dyes, oxazine dyes, cyanine dyes, naphthalene dyes, azo dyes, and anthraquinone dyes, among which azo dyes are preferred. The azo dyes include monoazo dyes, disazo dyes, trisazo dyes, tetrazo dyes, and stilbene azo dyes, and preferred are disazo dyes and trisazo dyes. The dichroic dyes may be alone or in combination of two or more, preferably three or more. In particular, it is more preferable to combine three or more azo compounds. A part of the dichroic dye may have a reactive group, and may have liquid crystallinity.
使用液晶層的偏光片層例如可藉由在形成於基材上的配向層上塗佈含有聚合性液晶化合物及二色性色素的偏光層形成用組成物,並將聚合性液晶化合物聚合使其硬化而形成。或者,亦可在基材上塗佈偏光片層形成用組成物而形成塗膜,並將該塗膜與基材層一起拉伸,藉此形成偏光片層。用於形成偏光片層的基材亦可作為偏光片層的保護層使用。作為基材,可列舉樹脂膜,例如可列舉使用形成所述保護層的材料而成形的膜。The polarizer layer using the liquid crystal layer can be obtained by, for example, applying a composition for forming a polarizing layer containing a polymerizable liquid crystal compound and a dichroic dye on an alignment layer formed on a substrate, and polymerizing the polymerizable liquid crystal compound. formed by hardening. Alternatively, a polarizer layer may be formed by applying the composition for forming a polarizer layer on a base material to form a coating film, and stretching the coating film together with the base material layer. The base material for forming the polarizer layer can also be used as a protective layer for the polarizer layer. As a base material, a resin film is mentioned, for example, the film shape|molded using the material which forms the said protective layer is mentioned.
作為含有聚合性液晶化合物及二色性色素的偏光片層形成用組成物、及使用該組成物的偏光片層的製造方法,可例示日本專利特開2013-37353號公報、日本專利特開2013-33249號公報、日本專利特開2017-83843號公報等中記載者。除了聚合性液晶化合物及二色性色素以外,偏光片層形成用組成物可更含有溶媒、聚合引發劑、交聯劑、調平劑、抗氧化劑、塑化劑、增感劑等添加劑。該些成分分別可僅使用一種,亦可組合使用兩種以上。As a composition for forming a polarizer layer containing a polymerizable liquid crystal compound and a dichroic dye, and a method for producing a polarizer layer using the composition, Japanese Patent Laid-Open No. 2013-37353 and Japanese Patent Laid-Open No. 2013 can be exemplified - Those described in Gazette No. 33249, Japanese Patent Laid-Open No. 2017-83843, etc. In addition to the polymerizable liquid crystal compound and the dichroic dye, the polarizer layer-forming composition may further contain additives such as a solvent, a polymerization initiator, a crosslinking agent, a leveling agent, an antioxidant, a plasticizer, and a sensitizer. Only one of these components may be used, respectively, or two or more of them may be used in combination.
偏光片層形成用組成物可含有的聚合引發劑是可引發聚合性液晶化合物的聚合反應的化合物,就可在更低溫條件下引發聚合反應的方面而言,較佳為光聚合性引發劑。具體而言,可列舉藉由光的作用而可產生活性自由基或酸的光聚合引發劑,其中,較佳為藉由光的作用而產生自由基的光聚合引發劑。 相對於聚合性液晶化合物的總量100質量份,聚合引發劑的含量較佳為1質量份~10質量份,更佳為3質量份~8質量份。若為該範圍內,則聚合性基的反應充分進行,且容易使液晶化合物的配向狀態穩定化。The polymerization initiator which may be contained in the composition for forming a polarizer layer is a compound which can initiate the polymerization reaction of the polymerizable liquid crystal compound, and is preferably a photopolymerizable initiator in terms of initiating the polymerization reaction under lower temperature conditions. Specifically, a photopolymerization initiator that can generate an active radical or an acid by the action of light is mentioned, and among them, a photopolymerization initiator that generates a radical by the action of light is preferable. The content of the polymerization initiator is preferably 1 to 10 parts by mass, more preferably 3 to 8 parts by mass, with respect to 100 parts by mass of the total amount of the polymerizable liquid crystal compound. Within this range, the reaction of the polymerizable group proceeds sufficiently, and the alignment state of the liquid crystal compound is easily stabilized.
使用液晶層的偏光片層的厚度並無特別限定,較佳為20 μm以下,更佳為10 μm以下,進而佳為5 μm以下,亦可為3 μm以下。雖然並無厚度的下限,但可為0.5 μm以上。The thickness of the polarizer layer using the liquid crystal layer is not particularly limited, but is preferably 20 μm or less, more preferably 10 μm or less, still more preferably 5 μm or less, and may be 3 μm or less. Although there is no lower limit of the thickness, it may be 0.5 μm or more.
如圖3所示,使用液晶層的偏光片層34可在偏光片層34的一面或兩面具有被稱為外塗層的保護層32、保護層36。外塗層可以保護直線偏光層等為目的而設置。保護層例如可藉由在直線偏光層上塗佈保護層形成用材料(組成物)來形成。作為保護層形成用材料,例如可列舉光硬化性樹脂或水溶性聚合物等,可使用(甲基)丙烯酸系樹脂或聚乙烯醇系樹脂。保護層的厚度可設為0.5 μm~5 μm。使用液晶層的偏光片層34及在其單面或兩面包括保護層的直線偏光板的厚度可設為10 μm~40 μm。As shown in FIG. 3 , the
(貼合層40)
對貼合層40並無特別限定,可為與第一黏著劑層相同的黏著劑層,亦可為接著劑層。厚度可設為2 μm~50 μm。
在貼合層為接著劑層的情況下,作為用於形成接著劑層的接著劑組成物,並無特別限定,例如可列舉水系接著劑、或活性能量線硬化型接著劑等。(adhering layer 40)
The
作為水系接著劑,例如可列舉聚乙烯醇系樹脂水溶液、水系二液型胺基甲酸酯系乳液接著劑等。作為活性能量線硬化型接著劑,是藉由照射紫外線等活性能量線而硬化的接著劑,例如可列舉含有聚合性化合物及光聚合性引發劑的接著劑、含有光反應性樹脂的接著劑、含有黏合劑樹脂及光反應性交聯劑的接著劑等。作為所述聚合性化合物,可列舉光硬化性環氧系單體、光硬化性(甲基)丙烯酸系單體、光硬化性胺基甲酸酯系單體等光聚合性單體、或源自該些單體的寡聚物等。作為所述光聚合引發劑,可列舉含有照射紫外線等活性能量線而產生中性自由基、陰離子自由基、陽離子自由基等活性種的物質者。As an aqueous adhesive, a polyvinyl alcohol-type resin aqueous solution, an aqueous two-component urethane emulsion adhesive, etc. are mentioned, for example. The active energy ray-curable adhesive is one that is cured by irradiation with active energy rays such as ultraviolet rays, and examples thereof include adhesives containing a polymerizable compound and a photopolymerizable initiator, adhesives containing a photoreactive resin, Adhesives containing binder resins and photoreactive crosslinking agents, etc. Examples of the polymerizable compound include photopolymerizable monomers such as photocurable epoxy-based monomers, photocurable (meth)acrylic monomers, and photocurable urethane-based monomers, or sources. Oligomers and the like from these monomers. Examples of the photopolymerization initiator include those containing active species such as neutral radicals, anionic radicals, and cationic radicals by irradiation with active energy rays such as ultraviolet rays.
(相位差板)
相位差板50至少包括λ/4板。λ/4板是在與入射光的行進方向正交的方向(膜的面內方向)上賦予λ/4的相位差的膜。λ/4板的遲相軸與直線偏光板30的吸收軸所成的角度可為45˚±10˚。λ/4板亦可為逆波長分散性。(Phase plate)
The
λ/4板亦可為藉由拉伸纖維素系膜、烯烴系膜、聚碳酸酯系膜等高分子膜而製造的拉伸型相位差板。根據需要,亦可含有相位差調整劑、增塑劑、紫外線吸收劑、紅外線吸收劑、如顏料或染料般的著色劑、螢光增白劑、分散劑、熱穩定劑、光穩定劑、抗靜電劑、抗氧化劑、潤滑劑、溶劑等。拉伸型λ/4位板的厚度可為100 μm以下,較佳為1 μm~50 μm。厚度超過100 μm時,柔軟性有時會下降。The λ/4 plate may be a stretched retardation plate produced by stretching a polymer film such as a cellulose-based film, an olefin-based film, and a polycarbonate-based film. As required, retardation adjusters, plasticizers, ultraviolet absorbers, infrared absorbers, colorants such as pigments or dyes, optical brighteners, dispersants, heat stabilizers, light stabilizers, anti- Static agents, antioxidants, lubricants, solvents, etc. The thickness of the stretched λ/4 bit plate may be 100 μm or less, preferably 1 μm to 50 μm. When the thickness exceeds 100 μm, the flexibility may decrease.
此外,作為λ/4板的另一例,亦可為塗佈液晶組成物形成的液晶塗佈型λ/4板。液晶組成物含有具有顯示向列型、膽固醇型、層列型等液晶狀態的性質的液晶性化合物。液晶組成物中的包含液晶性化合物的任意一種化合物具有聚合性官能基。液晶塗佈型λ/4板可更包含引發劑、溶劑、分散劑、調平劑、穩定劑、界面活性劑、交聯劑、矽烷偶合劑等。液晶塗佈型λ/4板可藉由在設置於基材上的配向膜上塗佈液晶組成物並硬化形成液晶相位差層來製造。液晶塗佈型λ/4板與拉伸型λ/4板相比,可將厚度形成得薄。液晶塗佈型λ/4板的厚度為0.5 μm~10 μm,亦較佳為1 μm~5 μm。所述液晶塗佈型λ/4板亦可自基材剝離並轉印積層,亦可直接積層所述基材。所述基材亦較佳為承擔作為保護膜或相位差板、前表面板的透明基材的作用。Moreover, as another example of a λ/4 plate, a liquid crystal coating type λ/4 plate formed by applying a liquid crystal composition may be used. The liquid crystal composition contains a liquid crystal compound having a property of exhibiting a liquid crystal state such as nematic, cholesteric, and smectic. Any compound including a liquid crystal compound in the liquid crystal composition has a polymerizable functional group. The liquid crystal coating type λ/4 plate may further include initiator, solvent, dispersant, leveling agent, stabilizer, surfactant, cross-linking agent, silane coupling agent and the like. The liquid crystal coating type λ/4 plate can be produced by coating a liquid crystal composition on an alignment film provided on a substrate and curing to form a liquid crystal retardation layer. The liquid crystal coating type λ/4 plate can be thinner than the stretched type λ/4 plate. The thickness of the liquid crystal coating type λ/4 plate is 0.5 μm to 10 μm, preferably 1 μm to 5 μm. The liquid crystal coating type λ/4 plate can also be peeled off from the base material and transferred to the laminate, or the base material can be directly laminated. The base material is also preferably used as a transparent base material for a protective film, a retardation plate, and a front surface plate.
一般而言,波長越短顯示越大的雙折射、波長越長顯示越小的雙折射的材料較多。在此種情況下,無法在全部可見光區域內達成λ/4的相位差,因此大多設計成在視感度高的560 nm附近相位差值為λ/4的面內相位差為100 nm~180 nm,較佳為130 nm~150 nm。使用利用具有與通常相反的雙折射率波長分散特性的材料的逆分散λ/4板可使視認性變得更良好,因此較佳。作為此種材料,在拉伸型板的情況下較佳使用日本專利特開2007‐232873號公報等,在液晶塗佈型板的情況下亦較佳使用日本專利特開2010‐30979號公報記載的材料。In general, there are many materials that exhibit larger birefringence as the wavelength is shorter, and smaller birefringence as the wavelength increases. In this case, the retardation of λ/4 cannot be achieved in the entire visible light region. Therefore, in many cases, the in-plane retardation is designed to be 100 nm to 180 nm with a retardation value of λ/4 in the vicinity of 560 nm with high visual sensitivity. , preferably 130 nm to 150 nm. It is preferable to use an inverse dispersion λ/4 plate using a material having birefringence wavelength dispersion characteristics opposite to those of usual because visibility can be improved. As such a material, in the case of a stretched stencil, Japanese Patent Laid-Open No. 2007-232873 or the like is preferably used, and in the case of a liquid crystal coating stencil, the description in Japanese Patent Laid-Open No. 2010-30979 is preferably used s material.
如圖4的(a)所示,相位差板50可僅包括λ/4板52。As shown in (a) of FIG. 4 , the
如圖4的(b)~圖4的(d)所示,除了λ/4板52以外,相位差板50亦可具有一個或多個賦予其他相位差的板。賦予其他相位差的板的例子為λ/2板、及正C板。As shown in FIGS. 4( b ) to 4 ( d ), in addition to the λ/4
λ/2板是在與入射光的行進方向正交的方向(膜的面內方向)上賦予λ/2的相位差的膜。λ/2板亦可藉由與λ/4板相同的材料方法來製造。已知藉由在λ/4板上組合λ/2板而獲得廣帶域λ/4相位差板的技術(日本專利特開平10-90521號公報)。λ/2板的厚度為0.5 μm~10 μm,亦較佳為1 μm~5μm。The λ/2 plate is a film that imparts a retardation of λ/2 in the direction orthogonal to the advancing direction of the incident light (the in-plane direction of the film). The λ/2 plate can also be manufactured by the same material method as the λ/4 plate. A technique of obtaining a wide-band λ/4 retardation plate by combining a λ/2 plate with a λ/4 plate is known (Japanese Patent Laid-Open No. 10-90521). The thickness of the λ/2 plate is 0.5 μm to 10 μm, preferably 1 μm to 5 μm.
正C板為滿足nx≒ny<nz的膜。「≒」不僅包括兩者完全相同的情況,亦包括兩者實質上相同的情況。所謂「實質上相同」,例如(nx-ny)×d(其中d是膜的厚度)為0 nm~10 nm、較佳為0 nm~5 nm的情況亦包括在「nx≒ny」中。The positive C plate is a film satisfying nx≒ny<nz. "≒" includes not only the exact same situation, but also the substantially same situation. The term "substantially the same", for example, (nx-ny)×d (where d is the thickness of the film) is 0 nm to 10 nm, preferably 0 nm to 5 nm, is also included in "nx≒ny".
在λ/4板上追加正C板時,可提高傾斜方向的視覺辨認性(參照日本專利特開2014-224837號公報)。正C板可以是液晶塗佈型相位差板,亦可以是拉伸型相位差板。厚度方向上的相位差為-200 nm~20 nm,較佳為-140 nm~-40 nm。正C板的厚度為0.5 μm~10 μm,較佳可為1 μm~5 μm。When a positive C plate is added to the λ/4 plate, the visibility in the oblique direction can be improved (see Japanese Patent Laid-Open No. 2014-224837). The positive C plate can be a liquid crystal coating type retardation plate or a stretched type retardation plate. The retardation in the thickness direction is -200 nm to 20 nm, preferably -140 nm to -40 nm. The thickness of the positive C plate is 0.5 μm to 10 μm, preferably 1 μm to 5 μm.
相位差板50在具有兩張以上賦予相位差的板的情況下,可具有用於貼合賦予相位差的板(例如,λ/4板與正C板)彼此的貼合層54。作為貼合層,可為所述的黏著劑,亦可為接著劑。貼合層的厚度可設為0.5 μm~10 μm。When the
在相位差板50包括正C板的情況下,如圖4的(b)所示,可自直線偏光板30側起依次包括λ/4板52、貼合層54、及正C板56,亦可如圖4的(c)所示,自直線偏光板30側起依次包括正C板56、貼合層54、及λ/4板52。When the
在相位差板50包括λ/4板、及λ/2板的情況下,如圖4的(d)所示,可自直線偏光板30側起依次包括λ/2板58、貼合層54、及λ/4板52。λ/4板52的遲相軸與λ/2板58的遲相軸所成的角度可為60˚±10˚。When the
如上所述,賦予各相位差的板可包括拉伸膜,亦可包括聚合性液晶化合物硬化而成的層。賦予相位差的板可更包括配向膜或基材膜。As described above, the plate for imparting each retardation may include a stretched film or a layer in which the polymerizable liquid crystal compound is cured. The retardation-imparting plate may further include an alignment film or a base film.
另外,相位差板50可具有保護賦予各相位差的板的表面的外塗層。In addition, the
相位差板50的厚度並無特別限定,例如可設為1 μm以上且50 μm以下。The thickness of the
圓偏光板60可抑制自前表面板10入射的外部光的反射光的出射,因此,可對光學積層體100賦予作為防反射膜的功能。The circularly
(第二黏著劑層)
第二黏著劑層70在圓偏光板60中設置在與第一黏著劑層20相反一側的面上,即,相位差板50的表面上。第二黏著劑層70可為用於將光學積層體貼合在觸控感測器面板或有機EL顯示元件上的黏著劑層。(Second Adhesive Layer)
The second
對第二黏著劑層70的材料並無特別限定,可使用與第一黏著劑層20相同的材料,厚度亦可在相同的範圍內適當設定。The material of the second
(分隔板)
較佳為在第二黏著劑層70之下具有分隔板80。對分隔板80的材料並無特別限定,只要能夠自第二黏著劑層70剝離即可。間隔件的厚度並無特別限定,例如可設為10 μm以上且50 μm以下。(Partition plate)
Preferably, there is a
(保護膜)
可在前表面板10上具有保護膜90。另外,亦可在分隔板80之下具有保護膜。對保護膜的材料並無特別限定,只要能夠自前表面板10等剝離即可,亦可具有黏著劑層。在保護膜具有黏著劑層的情況下,保護膜可連同黏著劑層一起能夠自前表面板等剝離。保護膜的厚度並無特別限定,例如可設為20 μm以上且200 μm以下。(protective film)
A
(第二實施方式)
繼而,對本發明的第二實施方式的光學積層體100的積層結構進行說明。對與第一實施方式相同的事項省略記載。如圖5所示,本實施方式的光學積層體100主要包括:圓偏光板60及第二黏著劑層70。即,本實施方式的光學積層體100不包括前表面板10及第一黏著劑層20。可在圓偏光板60上設置保護膜90。可在第二黏著劑層70下設置有分隔板80。關於圓偏光板60、第二黏著劑層70、保護膜90、及分隔板80,與第一實施方式相同。(Second Embodiment)
Next, the layered structure of the optical
(光學積層體的端面的圓偏光板的角度)
繼而,對第一實施方式及第二實施方式的光學積層體100的端面的圓偏光板的角度進行說明。
如圖6所示,在光學積層體100的沿著積層方向(Z方向)的剖面中,當將圓偏光板60與第二黏著劑層70的界面L和圓偏光板60的端面EF的界面L處的切線P所成的角度設為θ時,滿足θ≧80˚。θ較佳為82˚以上,更佳為84˚以上,進而佳為85˚以上。θ的上限可為120˚。上限亦可為110˚。界面L可為未產生後述的突起EP的部位的界面。(Angle of the circular polarizer at the end face of the optical laminate)
Next, the angle of the circularly polarizing plate of the end surface of the optical
當θ為80˚以上時,可抑制進行彎曲試驗時的光學積層體100中的裂紋的產生。雖然其理由並不明確,但推測為以下的作用機理。裂紋大多在相位差板上產生。在光學積層體具有所述角度θ的情況下,在相位差板50的正下方存在第二黏著劑層70。此種方式可減少相位差板50的端部露出至外部的面積,增加第二黏著劑層70支撐相位差板50的面積。因此,認為在彎曲時不易在相位差板50上產生裂紋。When θ is 80° or more, the occurrence of cracks in the optical
既可為光學積層體100的端面的整周滿足所述的關係式,亦可以僅端面的一部分滿足所述的關係。若端面的承受彎曲的部分滿足所述的關係式,則可解決課題。例如,在光學積層體的平面形狀為矩形,且以短邊彼此相向的方式彎曲的情況下,較佳為與一對長邊對應的兩端面滿足所述關係式。The above-mentioned relational expression may be satisfied over the entire circumference of the end face of the optical
如圖6所示,在光學積層體100的沿著積層方向(Z方向)的剖面中,將圓偏光板60的中央部的厚度設為T1、將以T1為基準的圓偏光板60的端部的厚度的增加量設為T2時,T2可為T1的10%以上,換言之,T2/T1×100可為10%以上。T2/T1×100可為11%以上、可為12%以上、可為13%以上、可為15%以上、可為17%以上、可為18%以上。雖然T2/T1×100並無上限,但例如可為20%以下。As shown in FIG. 6 , in the cross section of the optical
若藉由雷射等切斷,則存在在圓偏光板60的端部形成突起EP的傾向,而存在圓偏光板60的端部的厚度較中央部變大的傾向。突起EP亦可形成在圓偏光板的第一黏著劑層20側(在光學積層體100不具有第一黏著劑層20的情況下,為圓偏光板60的與設置有第二黏著劑層70的面相反的面側)、第二黏著劑層70側、或者兩側。若圓偏光板60的端部的厚度增加,則藉由施加於相位差板50的應力的分散效果,存在可進一步抑制裂紋的產生的傾向。When cut by a laser or the like, protrusions EP tend to be formed at the ends of the
光學積層體100能夠彎曲。能夠彎曲是指在以前表面板10側(在光學積層體100不具有第一黏著劑層20的情況下,為圓偏光板60側)成為內側的方式進行彎曲的情況下,能夠進行彎曲半徑為1 mm時的彎曲。光學積層體100較佳為即便光學積層體100的內表面的彎曲半徑為1 mm時的彎曲次數為1萬次,亦能夠不產生裂紋。The
光學積層體100的厚度根據光學積層體所要求的功能以及光學積層體的用途等而不同,因此沒有特別限定,但是例如為50 μm以上且1,000 μm以下,較佳為100 μm以上且500 μm以下。The thickness of the optical
光學積層體100的俯視形狀例如可以是四方形,較佳為具有長邊及短邊的四方形,更佳為矩形。在光學積層體100的面方向的形狀為矩形的情況下,長邊的長度例如可為10 mm以上且1400 mm以下,較佳為50 mm以上且600 mm以下。短邊的長度例如為5 mm以上且800 mm以下,較佳為30 mm以上且500 mm以下,更佳為50 mm以上且300 mm以下。The planar shape of the optical
光學積層體100例如能夠用於顯示裝置等。顯示裝置並無特別限定,例如可列舉:有機電致發光(有機(electroluminescence,EL))顯示裝置、無機電致發光(無機EL)顯示裝置、液晶顯示裝置、電場發光顯示裝置等。顯示裝置可具有觸控面板功能。光學積層體100適於撓性顯示器等具有可撓性的顯示裝置。The optical
再者,本說明書中,關於測定波長並無特別記載的情況下,測定波長為550 nm。In addition, in this specification, when there is no particular description about the measurement wavelength, the measurement wavelength is 550 nm.
其次,對所述的光學積層體的製造方法進行說明。Next, the manufacturing method of the said optical laminated body is demonstrated.
首先,準備光學積層體的坯料。坯料可藉由先前公知的方法來製造。例如,可藉由依次積層各層、或者在第一實施方式的情況下,利用第一黏著劑層20貼合前表面板10、及帶第二黏著劑層70的圓偏光板60等來製造。First, a blank of the optical layered body is prepared. The blanks can be produced by previously known methods. For example, it can be manufactured by laminating layers sequentially, or in the case of the first embodiment, laminating the
接著,將所述坯料切斷成所需的平面形狀。具體而言,藉由雷射將坯料切割成所需的形狀。此時,如圖7所示,藉由調節光學積層體100的厚度方向上的雷射的焦點FP的位置,可控制端面中的圓偏光板60的θ的角度。
此處,自光學積層體100的前表面板10側(在光學積層體100不具有前表面板10的情況下,自光學積層體100的圓偏光板60側、即,自光學積層體100的視覺辨認側)朝向第二黏著劑層70側垂直地照射雷射LB,以圓偏光板60與第二黏著劑層70的界面L為基準,只要使雷射的焦點FP的位置不在前表面板10側(圓偏光板60側)的方向上過於遠離即可。在本說明書中,將雷射LB的焦點FP的位置表示為界面L與焦點FP的距離,將雷射的焦點FP位於較界面L更靠近圓偏光板60側的情況(圖7的(d))設為正(+)符號,將雷射的焦點FP與界面L一致的情況(圖7的(c))設為零,將雷射的焦點FP位於較界面L的第二黏著劑層70側的情況(圖7的(a)及(b))設為負(-)的符號。若雷射的焦點FP的位置在前表面板10(圓偏光板60側)的方向(正方向)上過於遠離圓偏光板60與第二黏著劑層70的界面L,則存在角度θ低於80˚的傾向。例如,若以雷射的焦點FP的位置在前表面板10(圓偏光板60側)的方向上距圓偏光板60與第二黏著劑層70的界面L為320 μm以內的方式,即,以界面L與焦點FP的距離為+320 μm以下的方式切斷,則存在角度θ超過80˚的傾向。Next, the blank is cut into the desired planar shape. Specifically, the blank is cut into a desired shape by a laser. At this time, as shown in FIG. 7 , by adjusting the position of the focal point FP of the laser beam in the thickness direction of the optical
較佳的雷射是CO2
雷射,例如可在切割速度為320 mm/sec的條件下以可切割光學積層體的最小輸出進行裁斷。即,雷射的焦點位置越接近圓偏光板60與第二黏著劑層70的界面,越可減小雷射的輸出。在將圓偏光板60與第二黏著劑層70的界面L設為基準位置(距離為0),將前表面板10側的方向設為+時,在雷射的焦點位置為-500 μm以上且+1000 μm以下的情況下,雷射的輸出可設為5 W以上且20 W以下,在雷射的焦點位置為小於-500 μm或超過+1000 μm的情況下,雷射的輸出可設為超過20 W且50 W以下。
雷射的移動速度(切割(cutting)速度)可設為10 mm/s以上且1000 mm/s以下,可設為100 mm/s以上且500 mm/s以下。A preferable laser is a CO 2 laser, which can be cut with a minimum output capable of cutting the optical laminate at a cutting speed of 320 mm/sec, for example. That is, the closer the focal position of the laser is to the interface between the
以單位長度的掃描照射的雷射光的能量(以下,有時稱為照射能量。)較佳為1 mJ/mm以上,更佳為10 mJ/mm以上,進而佳為25 mJ/mm以上。照射能量的上限值並無特別限定,例如為1000 mJ/mm以下,可為500 mJ/mm以下,亦可為100 mJ/mm以下。The energy of the laser beam irradiated by the scan per unit length (hereinafter, sometimes referred to as irradiation energy.) is preferably 1 mJ/mm or more, more preferably 10 mJ/mm or more, and still more preferably 25 mJ/mm or more. The upper limit of the irradiation energy is not particularly limited, but may be, for example, 1000 mJ/mm or less, 500 mJ/mm or less, or 100 mJ/mm or less.
光學積層體可藉由全切割來切斷。亦可暫時藉由半切割切入到不裁斷光學積層體的深度,再次照射一次或多次雷射光,而完全切斷光學積層體。全切割是指藉由一次雷射光照射切斷積層方向上的所有層。較佳為藉由全切割進行切斷步驟。 [實施例]The optical laminate can be cut by full cutting. It is also possible to temporarily cut the optical layered body by half cutting to a depth where the optical layered body is not cut, and then irradiate the laser light one or more times again to completely cut the optical layered body. Full cutting means that all layers in the lamination direction are cut off by one laser irradiation. Preferably, the cutting step is performed by full cutting. [Example]
製作圖8所示結構的光學積層體100。
保護膜90/硬塗層12/基材膜14/第一黏著劑層20/保護層(TAC)32/偏光片層34/保護層36/貼合層40/λ/4板52/貼合層54/正C板56/第二黏著劑層70/分隔板80The optical
(帶有黏著劑層的前表面板A的製作)
準備在厚度50 μm的基材膜14的其中一面形成有厚度10 μm的硬塗層12的厚度60 μm的前表面板(視窗膜)10、及作為第一黏著劑層20的丙烯酸系黏著劑層(厚度25 μm)。前表面板的基材膜14是聚醯亞胺系樹脂膜,硬塗層12是由包含末端具有多官能丙烯酸基的樹枝狀聚合物化合物的組成物形成的層。其後,對前表面板10的基材膜14的表面及第一黏著劑層20的表面進行電暈處理後,貼合基材膜14與第一黏著劑層20,獲得帶有黏著劑層的前表面板A。電暈處理在頻率:20 kHz/電壓:8.6 kV/功率:2.5 kW/速度:6 m/分鐘的條件下進行。(Production of Front Panel A with Adhesive Layer)
A front surface plate (window film) 10 having a thickness of 60 μm and a
(帶有黏著劑層的圓偏光板B的製作)
在作為保護層32的厚度25 μm的三乙醯纖維素(TAC)膜上形成了光配向膜。將含有二色性色素及聚合性液晶化合物的組成物塗佈在光配向膜上,使其配向、硬化,得到厚度2.5 μm的偏光片層34。在該偏光片層34上塗佈丙烯酸系樹脂組成物,並照射紫外線使其硬化而獲得作為保護層36的厚度1 μm的外塗層,從而獲得直線偏光板30。(Production of Circular Polarizing Plate B with Adhesive Layer)
A photo-alignment film was formed on a triacetyl cellulose (TAC) film having a thickness of 25 μm as the
在該保護層36(外塗層)上,經由厚度為5 μm的貼合層(黏著劑層)40貼合包括液晶化合物聚合而硬化的層的相位差板50。相位差板50的層構成自直線偏光板30側起依次為:包括液晶化合物硬化而成的層及配向膜的λ/4板52(厚度3 μm)、貼合層(黏著劑層)54(厚度5 μm)、包括液晶化合物硬化而成的層及配向膜的正C板56(厚度3 μm)。如此獲得圓偏光板60(厚度44.5 μm)。On this protective layer 36 (overcoat layer), a
然後,準備帶有分隔板80的第二黏著劑層70(丙烯酸系黏著劑層:厚度25 μm)。對相位差板50的正C板56的表面及第二黏著劑層70的表面實施電暈處理,在相位差板50上積層帶分隔板80的第二黏著劑層70。再者,分隔板80能夠自第二黏著劑層70剝離。Then, the second
(光學積層體的製作)
對帶有黏著劑層的前表面板A的第一黏著劑層20的表面及帶有黏著劑層的圓偏光板B的保護層32(TAC)的表面實施電暈處理,將使用輥貼合機實施了電暈處理的面彼此貼合。在前表面板10的表面上積層厚度為135 μm的保護膜90。保護膜90包括PET膜及丙烯酸系黏著劑層,且能夠自前表面板10剝離。進而,在所獲得的光學積層體100的兩表面積層製程用保護膜。製程用保護膜亦能夠自保護膜90及分隔板80剝離。(Production of Optical Laminate)
The surface of the first
如此,獲得圖8的光學積層體100。In this way, the optical
繼而,製作圖9所示結構的光學積層體100。
保護膜90/保護層(TAC)32/偏光片層34/保護層36/貼合層40/λ/4板52/貼合層54/正C板56/第二黏著劑層70/分隔板80
具體而言,除了在如上所述製作的帶有黏著劑層的圓偏光板B的保護層32上不貼附帶有黏著劑層的前表面板A而積層所述的保護膜90以外,與圖8的光學積層體100同樣地製作。Next, the optical
使用雷射切割(Laser Cutting)機(LPTSLC-M,LPTech公司製造),自光學積層體100的前表面板10側或圓偏光板60側朝向第二黏著劑層70側垂直地照射雷射,將獲得的圖8或圖9的光學積層體切成20 mm×110 mm大小的矩形形狀。切斷以全切割進行。在各實施例、比較例中,將圓偏光板60與第二黏著劑層70的界面L設為基準位置(距離為零),將前表面板10側(圓偏光板60側)的方向設為+時,雷射的焦點位置如表所示般設定。另外,雷射的輸出、移動速度以及照射能量亦如表所示般設定。此外,各實施例及各比較例中使用的光學積層體亦示於表1。Using a laser cutting machine (LPTSLC-M, manufactured by LPTech), a laser is irradiated vertically from the
(光學積層體的評價)
[角度和隆起的測定]
角度θ:將用雷射切割為矩形形狀的光學積層體在沿著厚度方向的方向上用金剛石刀具切斷而得到剖面,並使用電子顯微鏡:日立高科技(Hitachi High-Technologies)(股)製造的SU8010拍攝端部的剖面照片。在剖面照片中,如圖6所示,測定圓偏光板60與第二黏著劑層70的界面L和圓偏光板60的端面EF的界面L處的切線P所成的角度。(Evaluation of Optical Laminates)
[Determination of angle and bulge]
Angle θ: The optical layered body cut into a rectangular shape by laser is cut with a diamond cutter in the thickness direction to obtain a cross section, and electron microscope is used: manufactured by Hitachi High-Technologies Co., Ltd. The SU8010 takes a cross-sectional photo of the tip. In the cross-sectional photograph, as shown in FIG. 6 , the angle formed by the interface L between the
圓偏光板的端部的膨脹:在所述剖面照片中,測定圓偏光板60的端部EP的最大厚度,自該最大厚度減去中央部的厚度T1(40 μm),求出端部相對於中央部的厚度增加量T2,並除以T1,求出端部的厚度增加率(T2/T1×100)。Expansion of the edge portion of the circularly polarizing plate: In the cross-sectional photograph, the maximum thickness of the end portion EP of the
(彎曲試驗) (有機EL面板代用膜的準備) 獲得具有兩片聚醯亞胺系樹脂膜、及配置在它們之間的黏著劑層,整體具有95 μm厚度的有機EL面板代用積層體。使用雷射切割(Laser Cutting)機(LPTSLC-M、LPTech公司製),將獲得的代用積層體切成22 mm×112 mm的大小。雷射切割(Laser Cutting)在速度:240 mm/sec、輸出:24 W的條件下切斷。(Bending test) (Preparation of Substitute Film for Organic EL Panel) An organic EL panel substitute laminate having two sheets of polyimide-based resin films and an adhesive layer disposed between them and having a thickness of 95 μm as a whole was obtained. The obtained substitute laminate was cut into a size of 22 mm×112 mm using a laser cutting machine (LPTSLC-M, manufactured by LPTech). Laser cutting was cut at speed: 240 mm/sec, output: 24 W.
(彎曲試驗片的準備)
自光學積層體100剝離一對製程用保護膜,進而剝離分隔板80。使用輥式貼合機貼合露出的第二黏著劑層70及代用積層體。再者,在貼合前對第二黏著劑層70及代用積層體的表面實施電暈處理。如此獲得彎曲試驗片。(Preparation of bending test pieces)
A pair of process protective films are peeled off from the optical
(彎曲試驗) 彎曲試驗在溫度25℃下進行。在彎曲試驗機(F1-2SV、佛滬(Forehu)公司製)中,以平坦的狀態(不彎曲的狀態)設置各實施例以及比較例中得到的彎曲試驗片,以前表面板側(圓偏光板側)為內側、且相向的前表面板間或圓偏光板間的距離為2.0 mm的方式(彎曲半徑1.0 mm),使彎曲試驗片彎曲180˚。其後,恢復到原本平坦的狀態。將進行1次一系列的操作時計算為彎曲次數1次,反覆進行該彎曲操作。彎曲速度設為1次/1 sec。將在彎曲操作中彎曲的區域發生裂紋或黏著劑層浮起時的彎曲次數記錄為極限彎曲次數。 將條件及結果示於表1中。表1中,1 k是指1000次。(Bending test) The bend test was carried out at a temperature of 25°C. In a bending tester (F1-2SV, manufactured by Forehu Co., Ltd.), the bending test pieces obtained in the respective Examples and Comparative Examples were set in a flat state (unbent state), and the front panel side (circularly polarized light) was placed. The bending test piece was bent 180° so that the distance between the opposing front surface plates or between the circular polarizers was 2.0 mm (bending radius 1.0 mm). After that, it returned to the original flat state. When a series of operations were performed once, the number of times of bending was calculated as one, and the bending operation was repeated. The bending speed was set to 1 time/1 sec. The number of bends at which cracks occurred in the area that was bent during the bending operation or the adhesive layer was lifted was recorded as the limit number of bends. The conditions and results are shown in Table 1. In Table 1, 1 k means 1000 times.
[表1]
10:前表面板 12:硬塗層 14:基材膜 20:第一黏著劑層 30:直線偏光板 32:保護層 34:偏光片層 36:保護層 40:貼合層 50:相位差板 52:λ/4板 54:貼合層 56:正C板 58:λ/2板 60:圓偏光板 70:第二黏著劑層 80:分隔板 90:保護膜 100:光學積層體 EP:突起 EF:端面 FP:焦點 L:界面 LB:雷射 T1:中央部的厚度 T2:厚度增加量 P:切線 θ:角度10: Front panel 12: Hard coating 14: substrate film 20: The first adhesive layer 30: Linear polarizer 32: protective layer 34: polarizer layer 36: Protective layer 40: Lamination layer 50: Phase difference plate 52: λ/4 board 54: Lamination layer 56: Positive C board 58: λ/2 board 60: Circular polarizer 70: Second Adhesive Layer 80: Divider 90: Protective film 100: Optical Laminate EP: Protrusion EF: end face FP: Focus L: interface LB: Laser T1: Thickness of the central part T2: Thickness increase P: Tangent θ: angle
圖1是表示本發明的第一實施方式的光學積層體100的積層結構的概略剖面圖。
圖2是本發明的一實施方式的前表面板10的概略端面圖。
圖3是本發明的一實施方式的直線偏光板30的概略端面圖。
圖4是本發明的一實施方式的相位差板50的概略端面圖。
圖5是表示本發明的第二實施方式的光學積層體100的積層結構的概略剖面圖。
圖6是圖1及圖5的光學積層體100的圓偏光板60及第二黏著劑層70的端面的放大圖。
圖7是說明本發明的光學積層體的製造步驟中的雷射的焦點位置的概略圖。
圖8是表示實施例及比較例的光學積層體的積層結構的概略端面圖。
圖9是表示實施例及比較例的另一光學積層體的積層結構的概略端面圖。FIG. 1 is a schematic cross-sectional view showing a laminated structure of an optical
10:前表面板 10: Front panel
20:第一黏著劑層 20: The first adhesive layer
30:直線偏光板 30: Linear polarizer
40:貼合層 40: Lamination layer
50:相位差板 50: Phase difference plate
60:圓偏光板 60: Circular polarizer
70:第二黏著劑層 70: Second Adhesive Layer
80:分隔板 80: Divider
90:保護膜 90: Protective film
100:光學積層體 100: Optical Laminate
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JP2020203486A JP2021144209A (en) | 2020-03-12 | 2020-12-08 | Optical laminate |
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JP7268967B2 (en) * | 2018-06-22 | 2023-05-08 | 日東電工株式会社 | Adhesive layer for flexible image display device, laminate for flexible image display device, and flexible image display device |
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