TW202143301A - Substrate processing method and substrate processing device - Google Patents
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- 238000012545 processing Methods 0.000 title claims abstract description 201
- 239000000758 substrate Substances 0.000 title claims abstract description 133
- 238000003672 processing method Methods 0.000 title claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 60
- 239000007788 liquid Substances 0.000 claims abstract description 44
- 239000012530 fluid Substances 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 32
- 230000008569 process Effects 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000009832 plasma treatment Methods 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 239000005416 organic matter Substances 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000000126 substance Substances 0.000 abstract description 10
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 108
- 239000002245 particle Substances 0.000 description 29
- 239000007789 gas Substances 0.000 description 20
- 238000010586 diagram Methods 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 239000008367 deionised water Substances 0.000 description 12
- 229910021641 deionized water Inorganic materials 0.000 description 12
- 239000012495 reaction gas Substances 0.000 description 12
- 230000032258 transport Effects 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 8
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 6
- 238000011084 recovery Methods 0.000 description 6
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- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- XEMZLVDIUVCKGL-UHFFFAOYSA-N hydrogen peroxide;sulfuric acid Chemical compound OO.OS(O)(=O)=O XEMZLVDIUVCKGL-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
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- 230000002940 repellent Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
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- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Cleaning Or Drying Semiconductors (AREA)
Abstract
Description
本揭示係關於基板處理方法及基板處理裝置。This disclosure relates to a substrate processing method and a substrate processing device.
在專利文献1,揭示於對基板之表面供給疏水化劑而予以疏水化之後,藉由將疏水化劑置換成溶劑,並且從基板除去溶劑,使基板乾燥。 [先前技術文獻] [專利文獻]Patent Document 1 discloses that after a hydrophobizing agent is supplied to the surface of a substrate to be hydrophobized, the hydrophobizing agent is replaced with a solvent, and the solvent is removed from the substrate to dry the substrate. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開2012-44065號公報[Patent Document 1] JP 2012-44065 A
[發明所欲解決之課題][The problem to be solved by the invention]
本揭示係提供除去附著於基板的微粒之技術。 [用以解決課題之手段]The present disclosure provides a technique for removing particles attached to the substrate. [Means to solve the problem]
本揭示之一態樣所致的基板處理方法包含形成工程、乾燥工程和電漿工程。形成工程係在基板形成包含有機物的液膜。乾燥工程係使形成有液膜的基板乾燥。電漿工程係對被乾燥的基板進行電漿處理。 [發明之效果]The substrate processing method according to one aspect of the present disclosure includes a formation process, a drying process, and a plasma process. The formation process is to form a liquid film containing organic substances on the substrate. The drying process dries the substrate on which the liquid film is formed. The plasma engineering department performs plasma treatment on the dried substrate. [Effects of the invention]
若藉由本揭示時,可以除去附著於基板的微粒。According to the present disclosure, the particles attached to the substrate can be removed.
以下,參照附件圖面,詳細說明本案揭示的基板處理方法及基板理裝置之實施型態。另外,以下所示之實施型態所揭示的基板處理方法及基板處理裝置並非被限定者。Hereinafter, with reference to the attached drawings, the implementation of the substrate processing method and substrate processing device disclosed in this case will be described in detail. In addition, the substrate processing method and substrate processing apparatus disclosed in the embodiments shown below are not limited.
(第1實施型態) <基板處理系統之概要> 首先,一面參照圖1,一面針對與第1實施型態有關之基板處理系統1之概略構成進行說明。圖1係表示與第1實施型態所涉及之基板處理系統1之概略構成的圖。在以下中,為了使位置關係明確,規定彼此正交之X軸、Y軸及Z軸,將Z軸正方向設為垂直向上方向。(First implementation type) <Overview of substrate processing system> First, referring to FIG. 1, the schematic configuration of the substrate processing system 1 related to the first embodiment will be described. FIG. 1 is a diagram showing a schematic configuration of a substrate processing system 1 according to the first embodiment. In the following, in order to clarify the positional relationship, the X-axis, Y-axis, and Z-axis that are orthogonal to each other are defined, and the positive direction of the Z-axis is defined as the vertical upward direction.
如圖1所示般,基板處理系統1(基板處理裝置之一例)具備搬入搬出站2和處理站3。搬入搬出站2和處理站3被鄰接設置。As shown in FIG. 1, the substrate processing system 1 (an example of a substrate processing apparatus) includes a carry-in and carry-
搬入搬出站2具備載體載置部11和搬運部12。在載體載置部11被載置以水平狀態收容複數片之基板,在實施型態中為半導體晶圓W(以下,稱為晶圓W)的複數載體C。The carry-in and carry-
搬運部12係與載體載置部11鄰接而被設置,在內部具備基板搬運裝置13和收授部14。基板搬運裝置13具備保持晶圓W之晶圓保持機構。再者,基板搬運裝置13可朝水平方向及垂直方向移動以及以垂直軸為中心進行旋轉,使用晶圓保持機構而在載體C和收授部14之間進行晶圓W之搬運。The
處理站3係與搬運部12鄰接而被設置。處理站3具備搬運部15、複數第1處理單元16(乾燥部之一例),和複數第2處理單元18(電漿處理部之一例)。另外,即使設置一個第1處理單元16或是第2處理單元18之至少一方亦可。The
搬運部15在內部具備基板搬運裝置17。基板搬運裝置17具備保持晶圓W之晶圓保持機構。再者,基板搬運裝置17可朝水平方向及垂直方向移動以及以垂直軸為中心進行旋轉,使用晶圓保持機構而在收授部14和第1處理單元16之間進行晶圓W之搬運。再者,基板搬運裝置17進行在第1處理單元16和第2處理單元18之間進行晶圓W的搬運。並且,基板搬運裝置17進行在第2處理單元18和收授部14之間進行晶圓W的搬運。The
第1處理單元16係對藉由基板搬運裝置17被搬運之晶圓W進行特定之基板處理。針對第1處理單元16之構成例於後述。The
第2處理單元18係對藉由第1處理單元16進行特定基板處理的晶圓W進行電漿處理。針對第2處理單元18之構成例於後述。The
再者,基板處理系統1具備控制裝置4。控制裝置4為例如電腦,具備控制部4A和記憶部4B。Furthermore, the substrate processing system 1 includes a
在記憶部4B儲存控制在基板處理系統1中被實行之各種處理的程式。記憶部4B藉由例如RAM(Random Access Memory)、快閃記憶體(Flash Memory)等之半導體記憶體元件或硬碟、光碟等之記憶裝置而被實現。The
控制部4A係藉由讀出並實行被記憶於記憶部4B之程式,控制基板處理系統1之動作。另外,程式被記錄於藉由電腦可讀取之記憶媒體,即使為從其記憶媒體被安裝於控制裝置4之記憶部4B者亦可。作為藉由電腦可讀取之記憶媒體,例如有硬碟(HD)、軟碟(FD)、光碟(CD)、磁光碟(MO)、記憶卡等。The
如上述般構成的基板處理系統1中,首先,搬入搬出站2之基板搬運裝置13從被載置在載體載置部11之載體C取出晶圓W,將取出的晶圓W載置在收授部14。被載置在收授部14之晶圓W藉由處理站3之基板搬運裝置17從收授部14被取出,而被搬入至第1處理單元16。In the substrate processing system 1 configured as described above, first, the
被搬入至第1處理單元16的晶圓W藉由第1處理單元16被處理之後,藉由基板搬運裝置17從第1處理單元16被搬出,朝第2處理單元18被搬入。After the wafer W carried into the
朝第2處理單元18被搬入的晶圓W係藉由第2處理單元18被處理之後,藉由基板搬運裝置17被載置於收授部14。而且,被載置在收授部14之處理完的晶圓W藉由基板搬運裝置13返回至載體載置部11之載體C。The wafer W carried into the
<第1處理單元>
接著,針對第1處理單元16參照圖2予以說明。圖2為表示第1實施型態所涉及之第1處理單元16之構成的示意圖。如圖2所示般,第1處理單元16具備腔室20、基板保持機構30、處理流體供給部40和回收杯50。<The first processing unit>
Next, the
腔室20收容基板保持機構30和處理流體供給部40和回收杯50。在腔室20之頂棚部設置有FFU(Fan Filter Unit)21。FFU21在腔室20內形成向下流。The
基板保持機構30具備保持部31、支柱部32和驅動部33。保持部31係將晶圓W保持水平。支柱部32係在垂直方向延伸之構件,基端部藉由驅動部33被支撐成能夠旋轉,在前端部水平支撐旋轉保持部31。驅動部33係使支柱部32繞垂直軸旋轉。The substrate holding mechanism 30 includes a holding portion 31, a
基板保持機構30係藉由使用驅動部33而使支柱部32旋轉而使被支持於支柱部32之保持部31旋轉。依此,被保持於保持部31之晶圓W旋轉。The substrate holding mechanism 30 rotates the
處理流體供給部40對晶圓W供給處理流體。具體而言,處理流體供給部40係從噴嘴41a對晶圓W供給藥液,例如DHF(Diluted HydroFluoric acid:稀氫氟酸水溶液)。DHF被使用於氧化膜除去處理。噴嘴41a經由閥體(無圖示)或流量調整器(無圖示)而被連接於DHF供給源42a。另外,藥液不限定於DHF,即使為SC1(氨、過氧化氫及水的混合液)、SC2(鹽酸和過氧化氫之混合液)亦可。再者,藥液即使為SPM(Sulfuric Acid Hydrogen Peroxide Mixture)、BHF(氫氟酸和氟化銨溶液之混合液)、塗佈顯像液、鍍敷液亦可。The processing
再者,處理流體供給部40係從噴嘴41b對晶圓W供給DIW(DeIonized Water:去離子水)。DIW被使用於沖洗處理。噴嘴41b經由閥體(無圖示)或流量調整器(無圖示)而被連接於DIW供給源42b。In addition, the processing
再者,處理流體供給部40係從噴嘴41c對晶圓W供給IPA(IsoPropyl Alcohol)。IPA被使用於乾燥處理。噴嘴41c經由閥體(無圖示)或流量調整器(無圖示)而被連接於IPA供給源42c。In addition, the processing
回收杯50被配置成包圍保持部31,補集藉由保持部31之旋轉而從晶圓W飛散之處理液。在回收杯50之底部形成排液口51,藉由回收杯50捕集到的處理液,從排液口51朝第1處理單元16之外部被排出。再者,在回收杯50之底部形成將從FFU21被供給之氣體排出至第1處理單元16之外部的排氣口52。The
第1處理單元16係對晶圓W供給藥液,進行氧化膜除去處理。接著,第1處理單元16係對被進行氧化膜除去處理的晶圓W供給DIW,進行沖洗處理。而且,第1處理單元16係對被進行沖洗處理的晶圓W,供給IPA而使晶圓W旋轉,進行乾燥處理。The
<第2處理單元>
接著,針對第2處理單元18參照圖3予以說明。圖3為表示第1實施型態所涉及之第2處理單元18之構成的概略圖。第2處理單元18具備腔室60、一對電極70和氣體供給部80。<Second processing unit>
Next, the
在腔室60被搬運藉由第1處理單元16進行乾燥處理後的晶圓W。在腔室60之底部設置排氣管61,經由排氣管61而連接有排氣裝置62。排氣裝置62具有真空泵(無圖示)。藉由真空泵作動,腔室60被減壓至事先設定的特定真空度。The wafer W dried by the
一對電極70係藉由下部電極71和上部電極72被構成。在下部電極71載置晶圓W。即是,下部電極71係當作載置台而發揮功能。The pair of
在下部電極71經由第1匹配器73a而連接第1RF電源74a。再者,在下部電極71經由第2匹配器73b而連接第2RF電源74b。The
第1RF電源74a係電漿產生用的電源,對下部電極71供給事先被設定的特定頻率的高頻電力。第2RF電源74b係離子吸引用(偏壓用)的電源,對下部電極71供給低於第1RF電源74a的頻率之高頻電力。The first
上部電極72被配置在下部電極71之上方。上部電極72被配置成與下部電極71相向。上部電極72係經由低通濾波器75而電性連接可變直流電源76。可變直流電源76係藉由開關77能夠進行供電的接通、斷開。開關77係於高頻從第1RF電源74a、第2RF電源74b被施加於下部電極71而產生電漿之時,被接通。依此,上部電極72被施加事先設定的特定直流電壓。The
氣體供給部80係在上部電極72被設置複數,被連接於氣體供給源81。氣體供給部80係下端與腔室60之處理室60a連通,對腔室60之處理室60a供給反應氣體。反應氣體係例如O2
氣體。另外,反應氣體不限定於O2
氣體,即使為CO氣體、CO2
氣體、O3
氣體等的含氧氣體亦可。The
第2處理單元18係在晶圓W被載置於下部電極71之狀態,藉由排氣裝置62將腔室60減壓至特定的真空度。接著,第2處理單元18係藉由氣體供給部80對腔室60供給反應氣體。而且,第2處理單元18係對下部電極71供給高頻電力,對上部電極72供給直流電力。依此,在腔室60生成O2
電漿,殘留在晶圓W之有機物等被分解,被除去。即是,第2處理單元18係產生O2
電漿(氧電漿),對晶圓W(基板之一例)供給O2
電漿。The
藉由第1處理單元16進行乾燥處理後的晶圓W,有IPA所含的有機物等作為微粒而殘存的情形。第2處理單元18係藉由進行電漿處理,除去殘存在晶圓W的微粒。In the wafer W after the drying process by the
另外,第1RF電源74a及第2RF電源74b產生的高頻電源的頻率不特別被限定。再者,在此,雖然舉出一例說明具備第2RF電源74b的第2處理單元18,但是不限定於此,即使第2處理單元18不具備第2RF電源74b亦可。In addition, the frequency of the high-frequency power generated by the first
[基板處理] 接著,針對第1實施型態所涉及的基板處理,參照圖4予以說明。圖4為第1實施型態所涉及之基板處理的流程圖。[Substrate Treatment] Next, the substrate processing according to the first embodiment will be described with reference to FIG. 4. Fig. 4 is a flowchart of substrate processing according to the first embodiment.
控制裝置4進行第1搬入處理(S100)。具體而言,控制裝置4係藉由基板搬運裝置17而將晶圓W搬入至第1處理單元16之腔室20。控制裝置4係於藉由保持部31保持晶圓W之後,使保持部31旋轉。即是,控制裝置4係使晶圓W旋轉。The
控制裝置4進行氧化膜除去處理(S101)。具體而言,控制裝置4係從噴嘴41a對於晶圓W之表面供給DHF。被供給至晶圓W之DHF係藉由隨著晶圓W之旋轉的離心力,而在晶圓W之表面全體擴散。依此,被形成在晶圓W的自然氧化膜藉由DHF被除去。The
控制裝置4進行沖洗處理(S102)。具體而言,控制裝置4係從噴嘴41b對晶圓W之表面供給DIW。藉由DIW被供給至晶圓W之表面,殘存在晶圓W之表面的DHF被置換成DIW。The
控制裝置4進行乾燥處理(S103)。具體而言,控制裝置4係從噴嘴41c對晶圓W之表面供給IPA。藉由IPA被供給至晶圓W之表面,殘存在晶圓W之表面的DIW被置換成IPA,形成IPA之液膜。即是,在晶圓W(基板之一例)形成IPA之液膜(包含有機物之液膜的一例)。再者,控制裝置4係DIW被置換成IPA之後,停止IPA之供給,使晶圓W旋轉乾燥。即是,控制裝置4係使形成IPA之液膜的晶圓W(基板之一例)乾燥。The
控制裝置4進行第2搬入處理(S104)。具體而言,控制裝置4係藉由基板搬運裝置17從第1處理單元16之腔室20搬出晶圓W,將晶圓W搬入至第2處理單元18之腔室60。晶圓W被載置於下部電極71。The
控制裝置4進行電漿處理(S105)。即是,對被乾燥的晶圓W(基板之一例)進行電漿處理。具體而言,控制裝置4係於減壓腔室60之後,對腔室60供給反應氣體。而且,控制裝置4係對下部電極71供給高頻電力,對上部電極72供給直流電力,使產生O2
電漿。藉由O2
電漿,除去殘存在晶圓W之表面的有機物等的微粒。The
控制裝置4進行搬出處理(S106)。具體而言,控制裝置4係控制基板搬運裝置17,從第2處理單元18搬出晶圓W。The
在此,在圖5表示根據第1實施型態所涉及的基板處理之微粒除去評估。圖5為表示第1實施型態所涉及之基板處理裝置所致的微粒除去評估的圖。在圖5中,表示旋轉乾燥後及電漿處理後之微粒數。另外,圖5為相對於旋轉乾燥後之微粒數,相對性地評估電漿處理後的微粒的圖。Here, FIG. 5 shows the particle removal evaluation of the substrate processing according to the first embodiment. FIG. 5 is a diagram showing the evaluation of particle removal by the substrate processing apparatus according to the first embodiment. Figure 5 shows the number of particles after spin drying and plasma treatment. In addition, FIG. 5 is a graph showing the relative evaluation of particles after plasma treatment with respect to the number of particles after spin drying.
可知若藉由第1實施型態所涉及的基板處理時,藉由實行電漿處理,比起旋轉乾燥後大幅度地減少微粒數。即是,可知在第1實施型態所涉及的基板處理中,微粒藉由O2 電漿被除去。It can be seen that in the case of the substrate processing according to the first embodiment, by performing plasma processing, the number of particles can be significantly reduced compared to after spin drying. That is, it can be seen that in the substrate processing according to the first embodiment, particles are removed by O 2 plasma.
<效果> 基板處理方法包含形成工程、乾燥工程和電漿工程。形成工程係在晶圓W(基板之一例)形成IPA之液膜(包含有機物之液膜的一例)。乾燥工程係使形成有液膜的晶圓W乾燥。具體而言,乾燥工程係使形成有IPA之液膜的晶圓W旋轉而使晶圓W乾燥。電漿工程係對被乾燥的晶圓W進行電漿處理。<Effect> The substrate processing method includes forming process, drying process and plasma process. The formation process is to form a liquid film of IPA (an example of a liquid film containing organic substances) on the wafer W (an example of a substrate). The drying process dries the wafer W on which the liquid film is formed. Specifically, the drying process rotates the wafer W on which the liquid film of IPA is formed to dry the wafer W. The plasma engineering department performs plasma processing on the dried wafer W.
依此,基板處理系統1係在IPA等引起的微粒附著於晶圓W的情況,可以除去附著於晶圓W之微粒。According to this, the substrate processing system 1 can remove the particles attached to the wafer W when the particles are attached to the wafer W due to IPA or the like.
電漿工程係藉由與進行乾燥工程之腔室20不同的腔室60被進行。依此,基板處理系統1可以使進行乾燥處理等的第1處理單元16,及進行電漿處理的第2處理單元18之構成分別成為簡易。The plasma process is performed in a
電漿工程係產生O2 電漿(氧電漿),對晶圓W(基板之一例)供給O2 電漿。The plasma engineering system generates O 2 plasma (oxygen plasma), and supplies the O 2 plasma to the wafer W (an example of the substrate).
依此,基板處理系統1可以除去附著於晶圓W之微粒。Accordingly, the substrate processing system 1 can remove particles attached to the wafer W.
(第2實施型態) <基板處理系統> 接著,針對與第2實施型態有關之基板處理系統1,參照圖6予以說明。圖6係表示與第2實施型態所涉及之基板處理系統1之概略構成的圖。在此,針對與第1實施型態所涉及的基板處理系統1不同之處,予以說明。針對與第1實施型態所涉及之基板處理系統1相同的構成,標示與第1實施型態所涉及之基板處理系統1相同的符號,省略詳細說明。(Second implementation type) <Substrate Processing System> Next, the substrate processing system 1 related to the second embodiment will be described with reference to FIG. 6. FIG. 6 is a diagram showing a schematic configuration of the substrate processing system 1 according to the second embodiment. Here, a description will be given of differences from the substrate processing system 1 according to the first embodiment. Regarding the same configuration as that of the substrate processing system 1 according to the first embodiment, the same reference numerals as those of the substrate processing system 1 according to the first embodiment are assigned, and detailed descriptions are omitted.
基板處理系統1之處理站3具備搬運部12、複數洗淨處理單元100和複數乾燥處理單元101(乾燥部及電漿處理部之一例)。另外,即使洗淨處理單元100或乾燥處理單元101之至少一方設置一個亦可。The
洗淨處理單元100之構成與第1實施型態之第1處理單元16之構成相同,省略詳細說明。The configuration of the
洗淨處理單元100係對晶圓W進行氧化膜除去處理及沖洗處理之後,進行在晶圓W之表面形成IPA之液膜的液膜形成處理。具體而言,洗淨處理單元100係一面使晶圓W旋轉,一面供給IPA而將DIW置換成IPA之後,緩緩地使晶圓W之旋轉停止。依此,在晶圓W之表面形成IPA之液膜。The
<乾燥處理單元>
接著,針對第2實施型態所涉及的乾燥處理單元101,參照圖7予以說明。圖7為表示第2實施型態所涉及之乾燥處理單元101之構成的概略圖。乾燥處理單元101係對藉由洗淨處理單元100形成有IPA之液膜的晶圓W,使用超臨界流體進行乾燥處理。再者,乾燥處理單元101係對進行乾燥處理的晶圓W進行電漿處理。<Drying treatment unit>
Next, the drying
超臨界流體為超臨界狀態的處理流體。處理流體為例如CO2 。另外,處理流體不限定於CO2 。Supercritical fluid is a treatment fluid in a supercritical state. The treatment fluid is, for example, CO 2 . In addition, the treatment fluid is not limited to CO 2 .
乾燥處理單元101具備腔室110、保持板120、蓋構件130、流體供給部140、排氣部150和電漿產生裝置160。The drying
在腔室110,形成有用以搬入搬出晶圓W之開口部111。保持板120係將處理對象之晶圓W保持在水平方向。蓋構件130係支持如此的保持板120,當晶圓W被搬入至腔室110內之時,密閉開口部111。In the
流體供給部140係從流體供給源141對腔室110供給超臨界流體。排氣部150被連接於排氣裝置151,將處理流體排出至腔室110之外部。被排出的處理流體包含溶解於處理流體的IPA。The
電漿產生裝置160具備電漿產生部161和噴淋頭部162。電漿產生裝置160為遠端電漿方式,電漿產生部161被設置在腔室110之外部。電漿產生部161係藉由利用電漿源(無圖示)產生的電漿,使從氣體供給源163被供給的反應氣體產予以活性化。電漿源使用例如感應耦合電漿、電容耦合電漿。The
噴淋頭部162係對腔室110供給藉由電漿產生部161被活性化的反應氣體的自由基。在噴淋頭部162形成複數吐出孔(無圖示),被活性化的反應氣體之自由基從複數吐出孔被供給至腔室110。The
另外,電漿產生裝置160不限定於具有噴淋頭部162的構成,即使使用噴嘴對腔室110供給被活性化的反應氣體的自由基亦可。In addition, the
乾燥處理單元101係在腔室110收容形成有IPA之液膜的晶圓W之狀態,對腔室110供給超臨界流體。另外,在乾燥處理單元101中,以腔室110成為預先設定的特定壓力之方式,控制排氣裝置151等。藉由超臨界流體接觸形成在晶圓W之IPA之液膜,液體之IPA緩緩地溶解於超臨界流體,最終置換成超臨界流體。The drying
而且,乾燥處理單元101係存在於晶圓W之圖案形成面的IPA被置換成超臨界流體之後,減壓腔室110,使腔室110成為大氣壓。依此,存在於晶圓W之圖案間的處理流體從超臨界狀態變化成通常的氣體狀態。如此一來,乾燥處理單元101係存在於圖案形成面的IPA之液體被置換成超臨界流體之後,藉由減壓腔室110,使晶圓W乾燥。In addition, the drying
超臨界流體比起液體(例如IPA之液體),除了黏度小,再者溶解液體之能力也高之外,在處於超臨界流體和平衡狀態之液體或氣體之間不存在界面。因此,藉由使用超臨界流體進行乾燥處理,可以不受表面張力之影響,使液體乾燥。即是,可以抑制乾燥處理時圖案崩塌之情形。Compared with liquids (such as IPA liquids), supercritical fluids have lower viscosity and higher liquid dissolving ability. There is no interface between the supercritical fluid and the liquid or gas in equilibrium. Therefore, by using supercritical fluid for drying treatment, the liquid can be dried without being affected by surface tension. That is, it is possible to suppress the pattern collapse during the drying process.
乾燥處理單元101係於使晶圓W乾燥之後,藉由電漿產生裝置160使反應氣體予以活性化,對腔室110供給反應氣體的自由基,除去殘存在晶圓W之有機物等的微粒。乾燥處理單元101係對返回至大氣壓後的腔室110供給反應氣體之自由基至腔室。另外,即使乾燥處理單元101一面藉由排氣裝置151進行排氣,一面對腔室110供給反應氣體的自由基亦可。The drying
<基板處理> 接著,針對第2實施型態所涉及的基板處理,參照圖8予以說明。圖8為第2實施型態所涉及之基板處理的流程圖。<Substrate Treatment> Next, the substrate processing according to the second embodiment will be described with reference to FIG. 8. FIG. 8 is a flowchart of substrate processing according to the second embodiment.
控制裝置4進行第1搬入處理(S200)。具體而言,控制裝置4係藉由基板搬運裝置17而將晶圓W搬入至洗淨處理單元100之腔室20(參照圖2)。The
控制裝置4係進行氧化膜除去處理(S201)及沖洗處理(S202)。The
控制裝置4進行液膜形成處理(S203)。具體而言,控制裝置4係從噴嘴41c(參照圖2)對晶圓W之表面供給IPA。而且,控制裝置4係殘存在晶圓W之表面的DIW被置換成IPA之後,停止晶圓W之旋轉,而在晶圓W形成IPA之液膜。The
控制裝置4進行第2搬入處理(S204)。具體而言,控制裝置4係藉由基板搬運裝置17將形成有IPA之液膜的晶圓W從洗淨處理單元100之腔室20搬出晶圓W,將晶圓W搬入至乾燥處理單元101之腔室110。The
控制裝置4進行乾燥處理(S205)。具體而言,控制裝置4係對腔室110供給超臨界流體,使晶圓W乾燥。即是,控制裝置4係使用超臨界狀態之處理流體,使形成IPA之液膜的晶圓W(基板之一例)乾燥。The
控制裝置4進行電漿處理(S206)。即是,藉由進行晶圓W之乾燥的腔室110進行電漿處理。具體而言,控制裝置4係對腔室110供給反應氣體的自由基,除去殘存在晶圓W之表面的有機物等的微粒。The
控制裝置4進行搬出處理(S207)。具體而言,控制裝置4係控制基板搬運裝置17,從乾燥處理單元101搬出晶圓W。The
在此,在圖9表示根據第2實施型態所涉及的基板處理之微粒除去評估。圖9為表示第2實施型態所涉及之基板處理所致的微粒除去評估的圖。在圖9中,表示超臨界流體所致的乾燥後及電漿處理後之微粒數。另外,圖9為相對於超臨界流體所致的乾燥後之微粒數,相對性地評估電漿處理後的微粒的圖。Here, FIG. 9 shows the particle removal evaluation of the substrate processing according to the second embodiment. FIG. 9 is a diagram showing the evaluation of particle removal by substrate processing according to the second embodiment. Figure 9 shows the number of particles after drying and plasma treatment caused by supercritical fluid. In addition, FIG. 9 is a graph showing the relative evaluation of particles after plasma treatment with respect to the number of particles after drying caused by the supercritical fluid.
可知若藉由第2實施型態所涉及的基板處理時,藉由實行電漿處理,比起超臨界流體所致的乾燥後大幅度地減少微粒數。即是,可知在第2實施型態所涉及的基板處理中,微粒藉由O2 電漿被除去。It can be seen that if the substrate processing according to the second embodiment is used, the plasma processing can greatly reduce the number of particles compared to the drying caused by the supercritical fluid. That is, it can be seen that in the substrate processing according to the second embodiment, particles are removed by O 2 plasma.
<效果> 基板處理方法包含形成工程、乾燥工程和電漿工程。形成工程係在晶圓W(基板之一例)形成IPA之液膜(包含有機物之液膜的一例)。乾燥工程係使形成有液膜的晶圓W乾燥。具體而言,乾燥工程係使用超臨界狀態之處理流體使形成有IPA之液膜的晶圓W乾燥。電漿工程係對被乾燥的晶圓W進行電漿處理。<Effect> The substrate processing method includes forming process, drying process and plasma process. The formation process is to form a liquid film of IPA (an example of a liquid film containing organic substances) on the wafer W (an example of a substrate). The drying process dries the wafer W on which the liquid film is formed. Specifically, the drying process uses a processing fluid in a supercritical state to dry the wafer W on which the liquid film of IPA is formed. The plasma engineering department performs plasma processing on the dried wafer W.
依此,基板處理系統1可以使用超臨界狀態之處理流體除去附著於乾燥的晶圓W之微粒。Accordingly, the substrate processing system 1 can use a processing fluid in a supercritical state to remove particles attached to the dried wafer W.
電漿工程係藉由進行乾燥工程的腔室110被進行。依此,基板處理系統1可以除去附著於晶圓W之微粒,並且可以使系統全體小型化。The plasma engineering is performed by the
(變形例)
在第1實施型態所涉及之基板處理系統1中,雖然在第2處理單元18中進行電漿處理,但是即使在第1處理單元16中進行電漿處理亦可。具體而言,即使第1實施型態所涉及的基板處理系統1適用第2實施型態所涉及之基板處理系統1之電漿產生裝置160,實行電漿處理亦可。即是,在使旋轉乾燥的基板處理系統1中,即使使用遠端電漿式之電漿產生裝置160而除去殘存在晶圓W之有機物等的微粒亦可。(Modification)
In the substrate processing system 1 according to the first embodiment, although the plasma processing is performed in the
再者,在第2實施型態所涉及的基板處理系統1中,雖然在乾燥處理單元101中進行電漿處理,但是即使設置第1實施型態所涉及的基板處理系統1之第2處理單元18,進行電漿處理亦可。即是,即使在使用超臨界流體而使晶圓W乾燥的基板處理系統1中,與乾燥處理單元101不同另外設置進行電漿處理的處理單元亦可。在如此的基板處理系統1中,藉由乾燥處理單元101被乾燥後的晶圓W被搬運至處理單元,進行電漿處理。Furthermore, in the substrate processing system 1 according to the second embodiment, although the plasma processing is performed in the drying
再者,即使變形例所涉及的基板處理系統1進行撥水化處理亦可。撥水化處理在沖洗處理之後被實行。變形例所涉及的基板處理系統1在晶圓W殘存在撥水化處理被使用之撥水化劑之情況,可以藉由電漿處理除去殘存的撥水化劑。In addition, even if the substrate processing system 1 according to the modified example performs the water repellent treatment. The water-repellent treatment is carried out after the flushing treatment. In the substrate processing system 1 according to the modification example, when the water-repellent agent used for the water-repellent treatment remains on the wafer W, the remaining water-repellent agent can be removed by plasma treatment.
再者,在變形例所涉及的基板處理系統1中,即使使用不含氧的反應氣體而進行電漿處理亦可。不含氧的反應氣體為例如H2 /N2 氣體。In addition, in the substrate processing system 1 according to the modified example, plasma processing may be performed even if a reaction gas containing no oxygen is used. The reaction gas that does not contain oxygen is, for example, H 2 /N 2 gas.
依此,變形例所涉及的基板處理系統1可以防止晶圓W之表面之Si等被氧化的情形。即是,即使在表面不宜被氧化的晶圓W中,藉由進行電漿處理,可以除去殘存在晶圓W之有機物等的微粒。According to this, the substrate processing system 1 according to the modification can prevent Si and the like on the surface of the wafer W from being oxidized. That is, even in the wafer W whose surface is not suitable to be oxidized, by performing the plasma treatment, particles such as organic matter remaining on the wafer W can be removed.
再者,即使變形例所涉及的基板處理系統1在晶圓W不被搬入至腔室60、110之狀態下,進行電漿處理亦可。即是,在腔室60、110無晶圓W(基板之一例)之狀態,進行洗淨亦可,該洗淨係執行電漿處理。In addition, even if the substrate processing system 1 according to the modification example performs plasma processing in a state where the wafer W is not carried into the
依此,變形例所涉及的基板處理系統1可以藉由電漿處理除去附著於腔室60、110的雜質。According to this, the substrate processing system 1 according to the modification can remove impurities adhering to the
另外,應理解成此次揭示的實施型態所有的點皆為例示,並非用以限制者。實際上,上述實施型態能夠以各種型態呈現。再者,上述實施型態在不脫離附件的申請專利範圍及其主旨的情況下,即使以各種型態進行省略、替換、變更亦可。In addition, it should be understood that all points of the implementation type disclosed this time are examples and not intended to limit. In fact, the above-mentioned implementation types can be presented in various types. Furthermore, the above-mentioned implementation forms may be omitted, replaced, or changed in various forms without departing from the scope of the appended patent application and the spirit thereof.
1:基板處理系統(基板處理裝置) 3:處理站 16:第1處理單元(乾燥部) 18:第2處理單元(電漿處理部) 60:腔室 70:電極 100:洗淨處理單元 101:乾燥處理單元(乾燥部、電漿處理部) 110:腔室 160:電漿產生裝置 161:電漿產生部 162:噴淋頭部1: Substrate processing system (substrate processing device) 3: Processing station 16: The first processing unit (drying part) 18: The second processing unit (plasma processing department) 60: Chamber 70: Electrode 100: Washing processing unit 101: Drying processing unit (drying section, plasma processing section) 110: Chamber 160: Plasma generator 161: Plasma Generation Department 162: Spray head
[圖1]係表示第1實施型態所涉及之基板處理系統之概略構成的圖。 [圖2]為表示第1實施型態所涉及之第1處理單元之構成的示意圖。 [圖3]為表示第1實施型態所涉及之第2處理單元之構成的概略圖。 [圖4]為說明在第1實施型態所涉及之基板處理的流程圖。 [圖5]為表示第1實施型態所涉及之基板處理裝置所致的微粒除去評估的圖。 [圖6]係表示第2實施型態所涉及之基板處理系統之概略構成的圖。 [圖7]為表示第2實施型態所涉及之乾燥處理單元之構成的概略圖。 [圖8]為說明在第2實施型態所涉及之基板處理的流程圖。 [圖9]為表示第2實施型態所涉及之基板處理所致的微粒除去評估的圖。[FIG. 1] A diagram showing a schematic configuration of a substrate processing system according to the first embodiment. [Fig. 2] is a schematic diagram showing the structure of the first processing unit involved in the first embodiment. [Fig. 3] is a schematic diagram showing the configuration of the second processing unit according to the first embodiment. [Fig. 4] is a flowchart explaining the substrate processing involved in the first embodiment. Fig. 5 is a diagram showing the evaluation of particle removal by the substrate processing apparatus according to the first embodiment. [Fig. 6] is a diagram showing a schematic configuration of a substrate processing system according to a second embodiment. [Fig. 7] A schematic diagram showing the structure of a drying treatment unit according to the second embodiment. [Fig. 8] is a flowchart explaining the substrate processing involved in the second embodiment. [FIG. 9] A diagram showing the evaluation of particle removal by substrate processing according to the second embodiment.
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