TW202142838A - Earthquake monitoring system for boiler, and earthquake monitoring device for boiler - Google Patents

Earthquake monitoring system for boiler, and earthquake monitoring device for boiler Download PDF

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TW202142838A
TW202142838A TW109142982A TW109142982A TW202142838A TW 202142838 A TW202142838 A TW 202142838A TW 109142982 A TW109142982 A TW 109142982A TW 109142982 A TW109142982 A TW 109142982A TW 202142838 A TW202142838 A TW 202142838A
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aforementioned
cage
furnace
stove
back support
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TWI750936B (en
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相田清
東川謙示
河村幸太郎
樋吉佑一
木称佑樹
橋本昌光
野峯翔
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日商三菱動力股份有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H1/00Measuring characteristics of vibrations in solids by using direct conduction to the detector
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H17/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves, not provided for in the preceding groups
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/02Vibration-testing by means of a shake table
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01VGEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
    • G01V1/00Seismology; Seismic or acoustic prospecting or detecting

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
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Abstract

The present invention is an earthquake monitoring system for a boiler, the boiler comprising a furnace and a cage part that is disposed at the back of the furnace. The boiler has vibration detection sensors for detecting: the vibration of a furnace rear wall opposing the cage part of the boiler; and the vibration of a cage front wall opposing the furnace rear wall. The sensors are disposed on the furnace rear wall and on the cage front wall. The earthquake monitoring device analyzes the relative displacement amount in the three-dimensional direction between the furnace and the cage part on the basis of sensor data, and outputs the analysis results.

Description

鍋爐的地震監測系統以及鍋爐的地震監測裝置Boiler seismic monitoring system and boiler seismic monitoring device

本發明,係關於鍋爐的地震監測系統及裝置,特別是關於監測具備火爐及於前述火爐的後部具有籠部的鍋爐因地震的搖晃所產生的影響的技術。The present invention relates to an earthquake monitoring system and device for a boiler, and particularly relates to a technology for monitoring the influence of the shaking of a boiler equipped with a furnace and a cage at the rear of the furnace.

作為用以監測發生地震時之工業用廠房所受到的影響之技術,於非專利文獻1已揭示有將包含感測器之智慧技術應用於工業用廠房之技術。As a technology for monitoring the impact of an industrial plant when an earthquake occurs, Non-Patent Document 1 has disclosed a technology for applying a smart technology including a sensor to an industrial plant.

並且,於專利文獻1中,係揭示有一種振動監測系統,其係於構造物具備3軸加速度感測器,並經由無線通訊網收集該3軸加速度感測器的測量值而監測構造物的振動。 [先前技術文獻] [非專利文獻]In addition, Patent Document 1 discloses a vibration monitoring system in which a structure is equipped with a three-axis acceleration sensor, and the measurement value of the three-axis acceleration sensor is collected through a wireless communication network to monitor the vibration of the structure. . [Prior Technical Literature] [Non-Patent Literature]

[非專利文獻1]“INTEGRATED SMART SEISMIC RISKS MANAGEMENT”Proceedings of the ASME 2019 Pressure Vessels & Piping Conference PVP2019 July 14-19, 2019, San Antonio, Texas, USA [專利文獻][Non-Patent Document 1] "INTEGRATED SMART SEISMIC RISKS MANAGEMENT" Proceedings of the ASME 2019 Pressure Vessels & Piping Conference PVP2019 July 14-19, 2019, San Antonio, Texas, USA [Patent Literature]

[專利文獻1]日本特開2019-100914號公報[Patent Document 1] Japanese Patent Application Publication No. 2019-100914

[發明所欲解決之問題][The problem to be solved by the invention]

用於發電廠之燃料焚燒鍋爐,係具備火爐及籠部,且將該等透過懸吊桿懸吊支承於鋼樑。並且,為了防止在地震發生時火爐及籠部擺動,係透過抗震帶將鋼柱與火爐及鋼柱與籠部連結。Fuel incineration boilers used in power plants are equipped with furnaces and cages, which are suspended and supported on steel beams through suspension rods. In addition, in order to prevent the stove and the cage from swinging when an earthquake occurs, the steel column and the stove and the steel column and the cage are connected through an anti-seismic belt.

火爐係藉由將於內部有鍋爐水的傳熱管彼此透過膜棒連接而構成的水壁包圍之中空的箱型構造物,而籠部係設置於該箱型構造物中設置用以進行對流傳熱之傳熱管群。因此,火爐之每單位容積的質量(質量密度)與籠部的質量密度之間會有極大差異。具體而言,相較於籠部的質量密度,火爐的質量密度非常小。The furnace is a box-shaped structure surrounded by a water wall formed by connecting the heat transfer tubes with boiler water to each other through a membrane rod, and the cage is installed in the box-shaped structure for alignment. Heat transfer tube group for flow heat transfer. Therefore, there will be a great difference between the mass per unit volume of the furnace (mass density) and the mass density of the cage. Specifically, the mass density of the stove is very small compared to the mass density of the cage.

因此,在地震發生時,火爐及籠部會以對應於各自之剛性及質量的固有週期進行振動,故例如會有對於設在火爐與籠部之間的副側壁部或管口施加局部性的應力而造成損傷之虞。特別是,於來自火爐的燃燒氣體的流路方向中,在副側壁部之上游端部側之排煙的流路方向從垂直上方向變化為水平方向的部位,或是副側壁部之下游端部側之從水平方向變化為垂直下方向的部位(流路方向變更部位)會產生應力集中,而會有產生從副側壁部至火爐或從副側壁部至籠部撕裂般之「鍋爐特有的損傷」即所謂“股裂”現象之虞。Therefore, when an earthquake occurs, the furnace and the cage will vibrate with a natural period corresponding to their respective rigidity and mass. For example, there may be localization of the secondary side wall or nozzle provided between the furnace and the cage. Risk of damage due to stress. In particular, in the flow path direction of the combustion gas from the furnace, the position where the flow path direction of the exhaust smoke on the upstream end side of the secondary side wall changes from the vertical direction to the horizontal direction, or the downstream end of the secondary side wall The part on the side that changes from the horizontal direction to the vertical downward direction (the part where the flow path direction is changed) will cause stress concentration, and there will be tearing from the auxiliary side wall to the furnace or from the auxiliary side wall to the cage. "Boiler-specific "Injury" is the so-called "strand split" phenomenon.

若鍋爐發生損傷,則會導致發電廠停止運作以致於停止對於電力系統送電,故為了避免發電廠的運轉在無法預期的時機停止,以及在萬一停止運轉的情形儘快進行復原,而有欲預測鍋爐特有的損傷之「股裂」發生之需求。為進行該發生預測,必須考慮到鍋爐固有的構造而進行地震的監測。If the boiler is damaged, it will cause the power plant to stop operating and thus stop the power supply to the power system. Therefore, in order to prevent the power plant from stopping at an unexpected timing, and to recover as soon as possible in the event of a shutdown, it is desirable to predict The demand for the occurrence of "strand crack", which is unique to boiler damage. In order to predict this occurrence, it is necessary to monitor the earthquake in consideration of the inherent structure of the boiler.

然而,於非專利文獻1及專利文獻1中所揭示者,僅是進行工業用廠房及發電廠之振動監測之一般性的技術。因此,即便將非專利文獻1及專利文獻1之技術運用於鍋爐,亦會有無法充分預測起因於具有火爐及籠部之特有構造之「股裂」發生之情事。However, what is disclosed in Non-Patent Document 1 and Patent Document 1 is only a general technique for vibration monitoring of industrial plants and power plants. Therefore, even if the techniques of Non-Patent Document 1 and Patent Document 1 are applied to boilers, the occurrence of "strand cracks" due to the unique structure of the furnace and cage may not be fully predicted.

本發明係有鑑於如此情事而完成者,目的在於提供一種能夠以更高的精度檢測出地震發生時之具有火爐及籠部的鍋爐之行為,而能夠達成「股裂」之發生預測之技術。 [解決問題之技術手段]The present invention was completed in view of such circumstances, and its purpose is to provide a technology that can detect with higher accuracy the behavior of a boiler with a furnace and a cage when an earthquake occurs, so as to achieve the occurrence of "strand crack" prediction. [Technical means to solve the problem]

為達成前述目的,本發明,係具有申請專利範圍所記載之構成。作為其一例,本發明係一種鍋爐的地震監測系統,該鍋爐係具備火爐並於前述火爐的後部具備籠部;其特徵為:具備:振動檢測感測器,係為了評估前述火爐之對向於前述籠部的火爐後壁與前述籠部之對向於前述火爐後壁的籠前壁的相對位移,而輸出感測器資料;地震監測裝置,係根據前述感測器的資料,分析前述火爐與前述籠部之三維方向的相對位移;以及輸出裝置,係輸出前述地震監測裝置之分析結果;前述振動檢測感測器,係配置於前述火爐後壁及前述籠前壁之至少其中一方。 [發明之效果]In order to achieve the foregoing objective, the present invention has the composition described in the scope of the patent application. As an example, the present invention is an earthquake monitoring system for a boiler. The boiler is equipped with a stove and a cage at the rear of the aforementioned stove; it is characterized by: equipped with: a vibration detection sensor, in order to evaluate the facing of the aforementioned stove The relative displacement of the rear wall of the furnace of the cage part and the front wall of the cage facing the rear wall of the furnace to output sensor data; the seismic monitoring device analyzes the furnace based on the data of the sensor The relative displacement with the three-dimensional direction of the cage; and an output device that outputs the analysis result of the earthquake monitoring device; the vibration detection sensor is arranged on at least one of the rear wall of the furnace and the front wall of the cage. [Effects of the invention]

依據本發明,可提供一種能夠以更高的精度檢測出地震發生時之具有火爐及籠部的鍋爐之行為,而能夠達成「股裂」之發生預測之技術。又,前述以外之課題、構成及效果,係藉由以下之實施形態之說明所闡明。According to the present invention, it is possible to provide a technology capable of detecting the behavior of a boiler with a furnace and a cage at the time of an earthquake with higher accuracy, and achieving prediction of the occurrence of "strand cracks". In addition, the problems, constitution, and effects other than the foregoing are clarified by the following description of the embodiment.

以下,針對本發明之實施形態之鍋爐的地震監測系統及裝置,參照圖式進行說明。對於所有的圖,相同的構成係賦予相同的符號,並省略重複說明。Hereinafter, the boiler earthquake monitoring system and device according to the embodiment of the present invention will be described with reference to the drawings. For all the drawings, the same components are assigned the same symbols, and repeated descriptions are omitted.

<第1實施形態> 圖1,係鍋爐的地震監測系統100的概略構成圖。地震監測系統100,係將設置於火力發電廠的焚燒燃料的鍋爐1與監測鍋爐1的行為的中心110經由網路105通訊連接而構成。<The first embodiment> Fig. 1 is a schematic configuration diagram of an earthquake monitoring system 100 for a boiler. The earthquake monitoring system 100 is constituted by a communication connection between a fuel-burning boiler 1 installed in a thermal power plant and a center 110 that monitors the behavior of the boiler 1 via a network 105.

鍋爐1,係具備:至少1個以上之振動檢測感測器(SHM感測器:Structural Health  Monitoring)101A1、101A2、101A3、...、101An;資料收集裝置102,係收集從振動檢測感測器101A1、101A2、101A3、...、101An所輸出之感測器資料;以及第1通訊裝置106,係經由網路105將感測器資料傳送至中心110。SHM感測器,係觀測表示該感測器所設置之構造物的振動等運動的物理量,並輸出包含了表示該觀測結果的振動資料之感測器資料。作為SHM感測器之具體例,例如能夠使用3軸加速度感測器、計感測器(gauge sensor)、歪曲感測器等。Boiler 1, is equipped with: at least one vibration detection sensor (SHM sensor: Structural Health Monitoring) 101A1, 101A2, 101A3,..., 101An; data collection device 102, which collects and senses from vibration detection The sensor data output by the sensors 101A1, 101A2, 101A3, ..., 101An; and the first communication device 106, which transmits the sensor data to the center 110 via the network 105. The SHM sensor observes the physical quantities that represent the vibration of the structure on which the sensor is installed, and outputs sensor data that includes the vibration data representing the observation result. As specific examples of the SHM sensor, for example, a three-axis acceleration sensor, a gauge sensor, a distortion sensor, etc. can be used.

中心110,係構成為包含:第2通訊裝置107,係經由網路105接收感測器資料;地震監測裝置103,係根據感測器資料監測鍋爐1的行為;以及輸出裝置104,係輸出地震監測裝置103的分析結果。輸出裝置104,係可為於畫面顯示分析結果的顯示裝置、終端裝置、或是將分析結果以將報告輸出為紙媒體或檔案形式之報告生成裝置亦可,無論輸出形態。The center 110 is configured to include: a second communication device 107 that receives sensor data via a network 105; an earthquake monitoring device 103 that monitors the behavior of the boiler 1 based on the sensor data; and an output device 104 that outputs earthquakes The analysis result of the monitoring device 103. The output device 104 may be a display device that displays the analysis result on the screen, a terminal device, or a report generation device that outputs the analysis result in the form of a paper medium or a file, regardless of the output form.

地震監測裝置103,係例如構成為包含使用了CPU之處理器、RAM、ROM、HDD等、儲存於ROM或HDD之地震監測程式。CPU係讀取地震監測程式並載入至RAM,並執行地震監測程式,藉此實現地震監測程式的功能。ROM、HDD係儲存體之一例,亦可為EPROM等,無論儲存體的種類。The earthquake monitoring device 103 is configured to include, for example, a processor using a CPU, RAM, ROM, HDD, etc., and an earthquake monitoring program stored in a ROM or HDD. The CPU reads the earthquake monitoring program and loads it into RAM, and executes the earthquake monitoring program, thereby realizing the function of the earthquake monitoring program. ROM and HDD are an example of storage, and may also be EPROM, etc., regardless of the type of storage.

<鍋爐1的整體構成> 針對鍋爐1的整體構成,參照圖2、圖3、圖4進行說明。圖2,係表示鍋爐1的構成之一例的立體圖。圖3,係表示鍋爐1的構成之一例的側視圖。圖4,係表示鍋爐1的構成之一例的俯視圖。<Integral structure of boiler 1> The overall structure of the boiler 1 will be described with reference to Figs. 2, 3, and 4. FIG. 2 is a perspective view showing an example of the structure of the boiler 1. FIG. 3 is a side view showing an example of the structure of the boiler 1. FIG. 4 is a plan view showing an example of the structure of the boiler 1.

鍋爐1,係構成為主要分為3個空間:火爐2,係在內部形成有燃燒空間;副側壁部3,係形成在火爐2所產生的燃燒氣體的流路;以及籠部4,係於內部裝載有過熱器、再加熱器、省煤器等之熱交換器。該等3個空間,係從燃燒氣體的流動方向的上游側往下游側以火爐2、副側壁部3、籠部4的順序排列配置。The boiler 1 is mainly divided into three spaces: the furnace 2 is formed with a combustion space inside; the auxiliary side wall part 3 is formed in the flow path of the combustion gas generated in the furnace 2; and the cage part 4 is connected to Heat exchangers such as superheater, reheater, economizer, etc. are installed inside. The three spaces are arranged in the order of the furnace 2, the sub-side wall portion 3, and the cage portion 4 from the upstream side to the downstream side in the flow direction of the combustion gas.

又,於以下之說明中,係將火爐2、副側壁部3、及籠部4的排列方向作為「深度方向」(或是前後方向),將深度方向之火爐2側作為「前側」或「上游側」,將其相反側之籠部4側作為「後側」或「下游側」。並且,將對於鍋爐1所設置之地板面正交的方向作為「上下方向」。並且,將正交於深度方向及上下方向的方向稱為「左右方向」。Also, in the following description, the arrangement direction of the furnace 2, the sub-side wall portion 3, and the cage portion 4 is referred to as the "depth direction" (or the front-rear direction), and the furnace 2 side in the depth direction is referred to as the "front side" or " The "upstream side" is referred to as the "rear side" or "downstream side" on the side of the cage 4 on the opposite side. In addition, the direction orthogonal to the floor surface where the boiler 1 is installed is referred to as the "up and down direction". In addition, the direction orthogonal to the depth direction and the up-down direction is referred to as the "left-right direction".

火爐2,係具備:火爐前壁21,係配置於前側而成為火爐2的前表面;火爐後壁22,係對向於火爐前壁21配置而成為火爐2的後面;一對火爐側壁23,配置於火爐前壁21及火爐後壁22之間而成為火爐2的側面;以及火爐頂板壁24,係配置於一對火爐側壁23的上部而成為火爐2的頂板。The stove 2 is equipped with: a stove front wall 21, which is arranged on the front side and becomes the front surface of the stove 2; a stove rear wall 22, which is arranged opposite to the stove front wall 21 and becomes the back of the stove 2; and a pair of stove side walls 23, It is arranged between the front wall 21 of the stove and the back wall 22 of the stove to become the side of the stove 2;

火爐前壁21及火爐後壁22,係分別於下部設置有將作為燃料的粉煤及空氣供給至火爐2內的複數個燃燒器20。於本實施形態中,在火爐前壁21及火爐後壁22,係分別將8的燃燒器20分為上下方向之兩層而各配置有4個。The front wall 21 of the furnace and the rear wall 22 of the furnace are respectively provided with a plurality of burners 20 in the lower part that supply pulverized coal and air as fuel into the furnace 2. In the present embodiment, in the front wall 21 of the furnace and the rear wall 22 of the furnace, the burners 20 of 8 are respectively divided into two layers in the vertical direction, and 4 of them are arranged in each.

從各燃燒器20所供給的粉煤係於火爐2內的燃燒空間燃燒,而藉此產生燃燒氣體。所產生之燃燒氣體,會從火爐2的下側往上側沿著上升方向流動,之後通過副側壁部3而往籠部4流下。The pulverized coal supplied from each burner 20 is burned in the combustion space in the furnace 2, thereby generating combustion gas. The generated combustion gas flows from the lower side to the upper side of the furnace 2 in the ascending direction, and then flows down the cage 4 through the secondary side wall 3.

副側壁部3,係將火爐2與籠部4在上部於深度方向連結的流路。副側壁部3,係具備:一對側壁33,係連接至一對火爐側壁23而成為副側壁部3的側面;頂板壁34,係連接至火爐頂板壁24而成為副側壁部3的頂板;以及底壁35,係配置於一對側壁33的下部而成為副側壁部3的底面。The sub-side wall part 3 is a flow path that connects the furnace 2 and the cage part 4 in the upper part in the depth direction. The secondary side wall part 3 is provided with: a pair of side walls 33 connected to a pair of furnace side walls 23 to become the side surfaces of the secondary side wall part 3; a top plate wall 34 connected to the furnace top wall 24 to become the top plate of the secondary side wall part 3; And the bottom wall 35 is arranged at the lower part of the pair of side walls 33 to become the bottom surface of the sub-side wall part 3.

火爐後壁22的上端之與底壁35的連接部,係形成有:鼻部22a,係使火爐後壁22往火爐2的燃燒空間側突出而形成之凹部所成。The connecting portion between the upper end of the stove back wall 22 and the bottom wall 35 is formed with a nose portion 22a, which is formed by a recess formed by protruding the stove back wall 22 toward the combustion space side of the stove 2.

籠部4,係具備:籠前壁41,係對向於火爐2的火爐後壁22配置而成為籠部4的前面;籠後壁42,係對向於籠前壁41配置而成為籠部4的後面;一對籠側壁43,係配置於籠前壁41與籠後壁42之間而成為籠部4的側面;以及籠頂板壁44,係連接至副側壁部3的頂板壁34而成為籠部4的頂板。The cage 4 is provided with: a cage front wall 41, which is arranged opposite to the furnace rear wall 22 of the furnace 2 and becomes the front of the cage 4; the cage rear wall 42, which is arranged opposite to the cage front wall 41 and becomes a cage 4; a pair of cage side walls 43, which are arranged between the cage front wall 41 and the cage rear wall 42 to become the sides of the cage 4; and the cage top wall 44, which is connected to the top wall 34 of the auxiliary side wall 3 and It becomes the top plate of the cage 4.

如圖3所示,火爐2,係透過複數個抗震帶13f連結至設於火爐2的前方之複數個鋼柱12f。更詳細而言,設於火爐前壁21的背支架25f(以下稱為「前側背支架」)與鋼柱12f,係藉由抗震帶13f連結。As shown in FIG. 3, the furnace 2 is connected to a plurality of steel columns 12f arranged in front of the furnace 2 through a plurality of seismic belts 13f. In more detail, the back bracket 25f (hereinafter referred to as the "front back bracket") provided on the front wall 21 of the furnace and the steel column 12f are connected by the seismic belt 13f.

並且,籠部4,係透過複數個抗震帶13b連結至設於籠部4的後方之複數個鋼柱12b。更詳細而言,設於籠後壁42的背支架25b(以下稱為「後側背支架」)與鋼柱12b,係藉由抗震帶13b連結。In addition, the cage 4 is connected to a plurality of steel columns 12b provided at the rear of the cage 4 through a plurality of seismic belts 13b. In more detail, the back bracket 25b (hereinafter referred to as the "rear side back bracket") provided on the cage rear wall 42 and the steel column 12b are connected by an earthquake-resistant belt 13b.

於鍋爐1,構成火爐2、副側壁部3、及籠部4的各壁,係以於內部有流體流動的傳熱管與於傳熱管所延伸的方向延伸之板狀的膜棒交互接合而成之板狀的薄膜壁形成。In the boiler 1, the walls constituting the furnace 2, the auxiliary side wall portion 3, and the cage portion 4 are alternately joined by a heat transfer tube in which a fluid flows and a plate-shaped membrane rod extending in the direction in which the heat transfer tube extends The resulting plate-shaped film wall is formed.

如圖3之放大圖所示,於火爐後壁22,係安裝有H型鋼所成之前側背支架25f。並且,於籠前壁41,亦安裝有H型鋼所成之後側背支架25b。As shown in the enlarged view of Fig. 3, the front side back bracket 25f made of H-shaped steel is installed on the rear wall 22 of the furnace. In addition, a rear side support 25b made of H-shaped steel is also installed on the front wall 41 of the cage.

地震發生時,應力會集中在從火爐2至副側壁部3及籠部4之燃燒氣體的流動方向發生變化的部位(於圖2、圖3以“X”表示)及鼻部22a,而容易導致破損。When an earthquake occurs, the stress will be concentrated on the part where the flow direction of the combustion gas from the furnace 2 to the auxiliary side wall 3 and the cage 4 changes (indicated by "X" in Figures 2 and 3) and the nose 22a, which is easy Cause breakage.

因此,於本實施形態,係根據以振動檢測感測器檢測出火爐後壁22與籠前壁41之相對位移的感測器資料進行評估。於本實施形態中,係使用3軸加速度感測器作為振動檢測感測器。並且,將藉由設置於火爐後壁22側及籠前壁41側之3軸加速度感測器所檢測出之XYZ各方向的加速度波形的振幅,換算為相對位移波形的振幅,並監測該振幅是否位在下限容許值至上限容許值之間的安全區域,又或是位在低於下限容許值或高於上限容許值的損傷區域。更有甚者,根據使用來自火爐後壁22的3軸加速度感測器的感測器資料、來自籠前壁41的3軸加速度感測器的感測器資料換算之相對位移,推測火爐2及籠部4的扭曲變形的狀況。該推測係有助於股裂的發生預測。又,3軸加速度感測器本身,係無法僅藉由檢測火爐後壁22及籠前壁41之各自的運動便檢測出相對位移量,然而藉由於火爐後壁22及籠前壁41分別配置3軸加速度感測器並將加速度波形換算為相對位移波形,而能夠檢測出相對位移量。Therefore, in this embodiment, the evaluation is performed based on the sensor data that detects the relative displacement between the rear wall 22 of the furnace and the front wall 41 of the cage with the vibration detection sensor. In this embodiment, a 3-axis acceleration sensor is used as the vibration detection sensor. In addition, the amplitudes of the acceleration waveforms in each of the XYZ directions detected by the 3-axis acceleration sensors installed on the side of the furnace rear wall 22 and the cage front wall 41 are converted into the amplitudes of the relative displacement waveforms, and the amplitudes are monitored. Whether it is in the safe area between the lower limit and the upper limit, or is it in the damage area lower than the lower limit or higher than the upper limit. What's more, based on the relative displacement converted using the sensor data from the 3-axis acceleration sensor on the back wall 22 of the stove and the sensor data from the 3-axis acceleration sensor on the front wall 41 of the cage, the stove 2 is estimated And the distortion of the cage 4. This speculation is helpful to predict the occurrence of strand cracks. In addition, the 3-axis acceleration sensor itself cannot detect the relative displacement only by detecting the respective motions of the rear wall 22 of the furnace and the front wall 41 of the cage. However, because the rear wall 22 and the front wall 41 of the cage are respectively arranged The 3-axis acceleration sensor converts the acceleration waveform into a relative displacement waveform and can detect the relative displacement.

因此,於本實施形態中,係在位於高度位置L1(鼻部22a所在的高度)之前側背支架25f的左右方向設置3個3軸加速度感測器101A1、101A2、101A3。同樣地,沿著位於高度位置L1之後側背支架25b的左右方向對向於3軸加速度感測器101A1、101A2、101A3設置3個3軸加速度感測器101A4、101A5、101A6。於高度位置L1係配置有對向配置之3對3軸加速度感測器群之101A1與101A4、101A2與101A5、101A3與101A6。Therefore, in this embodiment, three 3-axis acceleration sensors 101A1, 101A2, 101A3 are installed in the left-right direction of the side back bracket 25f before the height position L1 (the height where the nose 22a is located). Similarly, three 3-axis acceleration sensors 101A4, 101A5, 101A6 are provided facing the 3-axis acceleration sensors 101A1, 101A2, and 101A3 along the left-right direction of the side back support 25b located behind the height position L1. At the height position L1, there are three pairs of three-axis acceleration sensor groups 101A1 and 101A4, 101A2 and 101A5, 101A3 and 101A6 arranged in opposite directions.

並且,在位於比高度位置L1更下方之高度位置L2之前側背支架25f、後側背支架25b亦分別配置有3對3軸加速度感測器群。藉由以上,於鍋爐1係配置有左右方向3列、上下方向2層之合計6對之12個3軸加速度感測器。In addition, three pairs of three-axis acceleration sensor groups are also respectively arranged at the front side back bracket 25f and the rear side back bracket 25b at a height position L2 located below the height position L1. Based on the above, a total of 12 3-axis acceleration sensors of 6 pairs in 3 rows in the left-right direction and 2 layers in the up-down direction are arranged in the boiler 1 system.

並且,進一步在位於比高度位置L2更下方之高度位置L3之前側背支架25f、後側背支架25b亦分別配置有3對3軸加速度感測器群亦可。在此情形,於鍋爐1係配置有左右方向3列、上下方向3層之合計9對之18個3軸加速度感測器。Furthermore, the front side back bracket 25f and the rear side back bracket 25b may also be respectively arranged with three pairs of three-axis acceleration sensor groups at a height position L3 located below the height position L2. In this case, 18 triaxial acceleration sensors in total of 9 pairs in 3 rows in the left-right direction and 3 layers in the up-down direction are arranged in the boiler 1 system.

圖5,係表示第1實施形態之地震監測處理的流程之流程圖。當鍋爐1進行運作,地震監測系統100係啟動。當地震監測系統100啟動,則各3軸加速度感測器係輸出感測器資料。地震監測裝置103係透過網路105取得感測器資料(S101)。Fig. 5 is a flowchart showing the flow of seismic monitoring processing in the first embodiment. When the boiler 1 is in operation, the earthquake monitoring system 100 is activated. When the earthquake monitoring system 100 is activated, each 3-axis acceleration sensor system outputs sensor data. The earthquake monitoring device 103 obtains sensor data through the network 105 (S101).

接著,地震監測裝置103,係進行火爐後壁22及籠前壁41之相對位移的監測處理。Next, the seismic monitoring device 103 monitors the relative displacement of the rear wall 22 of the furnace and the front wall 41 of the cage.

具體而言,地震監測裝置103,係運算從對向配置之各3軸加速度感測器所輸出之感測器資料的X方向、Y方向、Z方向的各成分波形的差分(S102)。Specifically, the earthquake monitoring device 103 calculates the difference of each component waveform in the X direction, the Y direction, and the Z direction of the sensor data output from each of the three-axis acceleration sensors arranged in the opposite direction (S102).

地震監測裝置103,係自各成分波形的差分分析火爐2與籠部4的相對位移(S103)。相對位移例係後述。The seismic monitoring device 103 analyzes the relative displacement of the furnace 2 and the cage 4 from the difference of the waveforms of each component (S103). Examples of relative displacement are described later.

地震監測裝置103,係監測藉由前述所分析之相對位移的振幅是否位於下限容許值至上限容許值之間(容許範圍內)(S104)。在此,於超過容許範圍的情形,係輸出警報亦可。The earthquake monitoring device 103 monitors whether the amplitude of the relative displacement analyzed by the foregoing is between the lower limit allowable value and the upper limit allowable value (within the allowable range) (S104). Here, in the case of exceeding the allowable range, an alarm may be output.

地震監測裝置103,係將火爐與籠部之相對位移的分析結果輸出至輸出裝置104(S105)。在欲結束地震監測處理的情形係(S106:YES),而結束處理。在欲繼續進行地震監測處理的情形係(S106:NO),而回到步驟S101。The earthquake monitoring device 103 outputs the analysis result of the relative displacement between the furnace and the cage to the output device 104 (S105). When the earthquake monitoring process is about to end (S106: YES), the process ends. In the case where the seismic monitoring process is to be continued (S106: NO), the process returns to step S101.

參照圖6至圖8,針對相對位移例進行說明。With reference to FIGS. 6 to 8, an example of relative displacement will be described.

圖6,係表示火爐2及籠部4往左右方向扭曲變形了的狀態(扭曲變形A)的圖。在此情形,火爐2與籠部4幾乎不會有在X方向及Z方向的相對位移。然而,係測量火爐2與籠部4之Y方向的相對位移。亦即,在步驟S103所求取之各方向的成分波形的差分當中,Y方向的成分波形的振幅受到測定,而X方向、Z方向的成分波形係振幅幾乎未受到測定。Fig. 6 is a diagram showing a state where the furnace 2 and the cage 4 are twisted and deformed in the left-right direction (twisted and deformed A). In this case, the stove 2 and the cage portion 4 hardly have relative displacement in the X direction and the Z direction. However, the relative displacement of the furnace 2 and the cage 4 in the Y direction is measured. That is, among the difference of the component waveforms in each direction obtained in step S103, the amplitude of the component waveform in the Y direction is measured, and the amplitude of the component waveform in the X direction and the Z direction is hardly measured.

圖7,係表示火爐2及籠部4發生了左右方向的間隔從右往左擴展之扭曲變形(扭曲變形B)的狀態。在此情形,火爐2與籠部4不會有在Y方向、Z方向的相對位移。然而,X方向雖在右側未測定相對位移,然而越往左方向,X方向的相對位移越大。亦即,測定為X方向的成分波形的差分之振幅從右往左擴展。FIG. 7 shows a state in which the space between the left and right directions of the furnace 2 and the cage 4 has been twisted and deformed (twisted deformation B) that expands from right to left. In this case, the stove 2 and the cage 4 will not have relative displacement in the Y direction and the Z direction. However, although the relative displacement in the X direction is not measured on the right side, the more to the left, the greater the relative displacement in the X direction. That is, the amplitude measured as the difference of the component waveforms in the X direction spreads from right to left.

圖8,係表示火爐2及籠部4發生了左右方向的間隔從左往右擴展之扭曲變形(扭曲變形C)的狀態。在此情形,火爐2與籠部4不會有在Y方向、Z方向的相對位移。然而,X方向雖在左側未測定相對位移,然而越往右方向,X方向的相對位移越大。亦即,測定為X方向的成分波形的差分之振幅從左往右擴展。FIG. 8 shows a state in which the space between the left and right directions of the furnace 2 and the cage 4 has been twisted and deformed (twisted deformation C). In this case, the stove 2 and the cage 4 will not have relative displacement in the Y direction and the Z direction. However, although the relative displacement in the X direction is not measured on the left side, the more to the right, the greater the relative displacement in the X direction. That is, the amplitude measured as the difference of the component waveforms in the X direction spreads from left to right.

依據本實施形態,係於火爐2與籠部4的對向面安裝振動檢測感測器,並將所檢測出的感測器資料轉換為相對位移量而輸出至地震監測裝置103。地震監測裝置103,係判定相對位移量是否超過損傷的容許值。According to this embodiment, a vibration detection sensor is installed on the opposite surface of the furnace 2 and the cage 4, and the detected sensor data is converted into a relative displacement amount and output to the earthquake monitoring device 103. The seismic monitoring device 103 determines whether the relative displacement exceeds the allowable value of damage.

並且,振動檢測感測器,因安裝有上下方向之複數層及左右方向之複數列,故對於火爐2及籠部4的相對位移量,能夠測定對向面的相對位移。藉此,能夠測定火爐2及籠部4以何種週期、方向如何運動,而容易推測火爐2及籠部4是否會產生破損。In addition, since the vibration detection sensor is equipped with multiple layers in the up and down direction and multiple rows in the left and right direction, the relative displacement of the furnace 2 and the cage 4 can be measured for the relative displacement of the facing surface. By this, it is possible to determine how the furnace 2 and the cage 4 move in what cycle and direction, and it is easy to estimate whether the furnace 2 and the cage 4 are damaged.

特別是,藉由測定鼻部22a附近、燃燒氣體的流路方向變更部位X附近的高度位置L1與L2的相對位移,能夠考慮到火爐2及籠部4的高度方向的彈性變形而測定火爐2及籠部4的相對位移。In particular, by measuring the relative displacement of the height positions L1 and L2 near the nose portion 22a and the combustion gas flow path direction change location X, the stove 2 can be measured in consideration of the elastic deformation in the height direction of the stove 2 and the cage 4 And the relative displacement of the cage 4.

並且,於前側背支架25f及後側背支架25b,係分別沿著左右方向安裝有3個相對位移檢測感測器,故容易測定火爐2及籠部4各自之左右方向的扭曲,亦即在左右端部與中央部3處之任一處發生變形時亦容易測定。In addition, three relative displacement detection sensors are installed along the left and right directions on the front back bracket 25f and the rear back bracket 25b, so that it is easy to measure the left and right twists of the furnace 2 and the cage 4, that is, It is easy to measure when any one of the left and right end parts and the center part is deformed.

特別是,使用3軸加速度感測器作為振動檢測感測器,檢測出火爐2及籠部4的對向面的各點之X方向、Y方向、Z方向的振動而進行分析,藉此能夠測定火爐2及籠部4之X方向、Y方向、Z方向之各方向的運動量,而能夠推測發生何種扭曲變形。根據該推測結果,若係發生了容易產生破損的扭曲變形的情形,能夠盡速著手準備修理,而預期能夠獲得縮短鍋爐1的破損所導致之停止運作時間,甚至縮短對於系統之停止送電時間之效果。In particular, a three-axis acceleration sensor is used as a vibration detection sensor to detect the vibrations in the X, Y, and Z directions at each point on the facing surface of the furnace 2 and the cage 4 to analyze it, thereby enabling The amount of movement in each of the X direction, Y direction, and Z direction of the furnace 2 and the cage 4 is measured, and it is possible to estimate what kind of distortion occurs. According to the results of this estimation, if the distortion and deformation that are prone to damage occur, it is possible to prepare for repair as soon as possible, and it is expected that the shutdown time caused by the damage of the boiler 1 can be shortened, and even the time for the system to stop power transmission can be shortened. Effect.

作為振動檢測感測器,使用接觸型距離感測器或非接觸型距離感測器以取代3軸加速度感測器亦可。作為接觸型距離感測器,係例如使用將不鏽鋼的金屬線伸縮的長度電性輸出的金屬線式位移計亦可。並且,使用利用了線圈之變壓式位移計。並且,使用於內部具備尺規的尺規式位移計亦可。並且,使用藉由CMOS感測器高速拍攝絕對值玻璃尺規的尺規拍攝系統亦可。As the vibration detection sensor, a contact type distance sensor or a non-contact type distance sensor may be used instead of the 3-axis acceleration sensor. As the contact-type distance sensor, for example, a wire-type displacement meter that electrically outputs the length of the expansion and contraction of a stainless steel wire may be used. In addition, a transformer displacement meter using a coil is used. In addition, it can also be used in a ruler type displacement meter with a ruler inside. In addition, it is also possible to use a ruler shooting system that uses a CMOS sensor to shoot absolute value glass rulers at high speed.

並且,作為非接觸型距離感測器之例,使用超音波距離計、光達、紅外線感測器亦可。在使用距離感測器的情形,亦能夠藉由將複數個距離感測器配置於火爐2與籠部4的對向面,並藉由測定對向面的相對位移來進行火爐2及籠部4的運動推測甚至是破損預測。In addition, as examples of non-contact distance sensors, ultrasonic distance meters, LiDAR, and infrared sensors may also be used. In the case of using a distance sensor, it is also possible to arrange the stove 2 and the cage by arranging a plurality of distance sensors on the opposite surface of the furnace 2 and the cage 4, and measuring the relative displacement of the opposite surfaces. 4's motion speculation is even damage prediction.

因於第1實施形態僅須能夠分析相對位移即可,故即便為火爐後壁22或籠前壁41之其中任一方具備振動檢測感測器之形態亦能夠實現。向對於此,於後述之第2實施形態,分別件監測火爐2的運動量的瞬間值以及籠部4的運動量的瞬間值的形態,係能夠藉由於火爐後壁22或籠前壁41各自具備至少1個以上的振動檢測感測器來實現。又,組合第1實施形態與第2實施形態,並監測第1實施形態所使用之振動檢測感測器的感測器資料表示之運動量的瞬間值的情形,係比較火爐後壁22或籠前壁41之任一方所具備之振動檢測感測器的感測器資料表示之運動量與後述之警告閾值即可。Since the first embodiment only needs to be able to analyze the relative displacement, it can be realized even if one of the furnace rear wall 22 or the cage front wall 41 is equipped with a vibration detection sensor. In response to this, in the second embodiment described later, the form of monitoring the instantaneous value of the movement of the stove 2 and the instantaneous value of the movement of the cage 4 can be achieved by each of the stove back wall 22 or the cage front wall 41 having at least More than one vibration detection sensor to achieve. In addition, when combining the first embodiment and the second embodiment, and monitoring the instantaneous value of the amount of movement indicated by the sensor data of the vibration detection sensor used in the first embodiment, compare the furnace back wall 22 or the front of the cage The amount of movement indicated by the sensor data of the vibration detection sensor provided on any one of the walls 41 and the warning threshold described later may be sufficient.

<第2實施形態> 第2實施形態,係對於振動檢測感測器101A1~101An的感測器資料表示之運動量(於本實施形態係加速度及位移)的瞬間值事先設定警告閾值,而若成為警告閾值以上則發出警告的實施形態。第1實施形態係著眼於火爐2與籠部4的相對位移而進行地震監測的實施形態,相對於此,本實施形態係在著眼於感測器資料表示的運動量的瞬間值而非相對位移之處有所不同。警告閾值,係分別相當於容許感測器資料表示的運動量的瞬間值的變動的範圍(容許範圍)的上限值及下限值。若在容許範圍內,即感測器資料的瞬間值比容許範圍得下限值更大且未達上限值,則不發出警告。<The second embodiment> In the second embodiment, a warning threshold is set in advance for the instantaneous value of the amount of movement (acceleration and displacement in this embodiment) indicated by the sensor data of the vibration detection sensors 101A1 to 101An, and a warning is issued if the value is greater than or equal to the warning threshold.的 IMPLEMENTATION FORM. The first embodiment is an embodiment that focuses on the relative displacement of the furnace 2 and the cage 4 to perform seismic monitoring. In contrast, this embodiment focuses on the instantaneous value of the amount of movement indicated by the sensor data rather than the relative displacement. It's different. The warning thresholds are respectively equivalent to the upper limit and the lower limit of the range (allowable range) that allows the instantaneous value of the exercise amount indicated by the sensor data to change. If it is within the allowable range, that is, the instantaneous value of the sensor data is greater than the lower limit of the allowable range and does not reach the upper limit, no warning will be issued.

於以下說明中,係使用3軸加速度感測器作為振動檢測感測器,將感測器資料表示的加速度的瞬間值及根據加速度所算出的位移的瞬間值作為監測對象。In the following description, a three-axis acceleration sensor is used as the vibration detection sensor, and the instantaneous value of acceleration indicated by the sensor data and the instantaneous value of displacement calculated from the acceleration are the monitoring objects.

或者,並用計感測器或距離感測器作為振動檢測感測器,並根據該等之感測器資料將位移的瞬間值作為監測對象亦可。或者,使用計感測器或距離感測器,並根據該等之感測器資料算出加速度而作為監測對象亦可。Alternatively, a meter sensor or a distance sensor can be used as the vibration detection sensor, and the instantaneous value of the displacement can be used as the monitoring object based on the sensor data. Alternatively, it is also possible to use a meter sensor or a distance sensor and calculate the acceleration based on the sensor data as the monitoring object.

並且,僅將加速度或僅將位移作為監測對象亦可。In addition, only acceleration or only displacement may be the monitoring object.

圖9,係第2實施形態之鍋爐1的地震監測系統100a的概略構成圖。又,於第2實施形態中,網路105係用以構築雲端環境的網路。並且,設置於鍋爐1的振動檢測感測器101A1、101A2、101A3、...、101An與中心110係透過網路105通訊連接。Fig. 9 is a schematic configuration diagram of an earthquake monitoring system 100a of the boiler 1 according to the second embodiment. In addition, in the second embodiment, the network 105 is used to construct a cloud environment network. In addition, the vibration detection sensors 101A1, 101A2, 101A3,..., 101An provided in the boiler 1 and the center 110 are communicatively connected via a network 105.

於網路105,亦可通訊連接有鍋爐1的運轉作業人員所攜帶的行動終端裝置104a,以及設於鍋爐1所設置的火力發電廠的控制室之控制台104b。並且,來自地震監測裝置103的警告,除了中心110的輸出裝置104之外,亦可輸出至行動終端裝置104a、控制台104b。The network 105 can also be communicatively connected with a mobile terminal device 104a carried by an operating operator of the boiler 1 and a console 104b installed in the control room of the thermal power plant installed in the boiler 1. In addition, the warning from the earthquake monitoring device 103 may be output to the mobile terminal device 104a and the console 104b in addition to the output device 104 of the center 110.

以下,參照圖10說明第2實施形態之地震監測處理的流程。圖10,係表示第2實施形態之地震監測處理的流程之流程圖。Hereinafter, the flow of the seismic monitoring processing of the second embodiment will be described with reference to FIG. 10. Fig. 10 is a flowchart showing the flow of seismic monitoring processing in the second embodiment.

地震監測裝置103,係取得用以與振動檢測感測器101A1~101An所輸出的感測器資料表示的運動量的瞬間值比較之警告閾值(S201)。如圖9所示,以加速度作為監測對象的情形的警告閾值,係包含正方向的加速度警告閾值(容許範圍的上限值)、負方向的加速度警告閾值(容許範圍的下限值)。並且,以位移作為監測對象的情形的警告閾值,係包含正方向的位移警告閾值(容許範圍的上限值)、負方向的位移警告閾值(容許範圍的下限值)。該等警告閾值,係根據事前對於鍋爐1進行構造分析而獲得的值來訂定亦可,根據設計值訂定亦可。The earthquake monitoring device 103 obtains a warning threshold for comparison with the instantaneous value of the amount of exercise indicated by the sensor data output by the vibration detection sensors 101A1 to 101An (S201). As shown in FIG. 9, the warning threshold for the case where acceleration is the monitoring target includes the acceleration warning threshold in the positive direction (the upper limit of the allowable range) and the acceleration warning threshold in the negative direction (the lower limit of the allowable range). In addition, the warning threshold for the case where displacement is the monitoring object includes a positive displacement warning threshold (upper limit of the allowable range) and a negative displacement warning threshold (lower limit of the allowable range). These warning thresholds may be set based on values obtained by structural analysis of the boiler 1 in advance, or may be set based on design values.

地震監測裝置103係透過網路105取得所有的振動檢測感測器101A1~101An的感測器資料(S202)。The earthquake monitoring device 103 obtains the sensor data of all the vibration detection sensors 101A1 to 101An through the network 105 (S202).

地震監測裝置103,係若在來自所有的振動檢測感測器101A1~101An的感測器資料表示的加速度為容許範圍所包含,亦即若比負方向的加速度警告閾值更大且未達正方向的加速度警告閾值,則判斷加速度落在容許範圍(S203:YES)。The seismic monitoring device 103, if the acceleration indicated by the sensor data from all the vibration detection sensors 101A1 to 101An is included in the allowable range, that is, if the acceleration warning threshold in the negative direction is greater than the positive direction If the acceleration warning threshold is exceeded, it is determined that the acceleration falls within the allowable range (S203: YES).

並且,地震監測裝置103,係若在來自所有的振動檢測感測器101A1~101An的感測器資料表示的位移為容許範圍所包含,亦即若比負方向的位移警告閾值更大且未達正方向的位移警告閾值,則判斷位移落在容許範圍(S204:YES)。In addition, the seismic monitoring device 103, if the displacement indicated by the sensor data from all the vibration detection sensors 101A1 to 101An is included in the allowable range, that is, if the displacement warning threshold in the negative direction is greater than and does not reach If the displacement warning threshold is in the positive direction, it is judged that the displacement falls within the allowable range (S204: YES).

另一方面,在來自其中一個以上之振動檢測感測器101A1~101An的感測器資料表示的加速度成為正方向的加速度警告閾值以上或負方向的加速度警告閾值以下的情形(S203:NO),又或是在來自一個以上的振動檢測感測器101A1~101An的感測器資料表示的位移成為正方向的位移警告閾值以上或負方向的位移警告閾值以下的情形(S204:NO),係對於輸出裝置104輸出警告資訊(S205)。On the other hand, when the acceleration indicated by the sensor data from one or more of the vibration detection sensors 101A1 to 101An is greater than or equal to the acceleration warning threshold in the positive direction or less than the acceleration warning threshold in the negative direction (S203: NO), Or, when the displacement indicated by the sensor data from one or more vibration detection sensors 101A1 to 101An is greater than or equal to the displacement warning threshold in the positive direction or less than the displacement warning threshold in the negative direction (S204: NO), it is for The output device 104 outputs warning information (S205).

警告資訊的輸出形態,係顯示於輸出裝置104的畫面亦可。並且,從地震監測裝置103透過網路105將警告資訊傳送至行動終端裝置104a、控制台104b亦可。此時,作為警告資訊,傳送上傳了記載有感測器資料(原始資料)等的報告之URL亦可。The output form of the warning information may be displayed on the screen of the output device 104. In addition, the warning information from the earthquake monitoring device 103 may be sent to the mobile terminal device 104a and the console 104b via the network 105. At this time, as the warning information, the URL of the report in which the sensor data (original data), etc. are recorded may be sent and uploaded.

步驟S203與步驟S204為相反順序亦可。並且,僅將加速度作為監測對象的情形係跳過步驟S204,僅將位移作為監測對象的情形係跳過步驟S203。Step S203 and step S204 may be in reverse order. In addition, the step S204 is skipped when only the acceleration is the monitoring target, and the step S203 is skipped when only the displacement is the monitoring target.

地震監測裝置103,在所取得的所有感測器資料的瞬間值落在容許範圍(S204:YES),且未結束地震監測處理的情形(S206:NO),係回到步驟S201。在欲結束地震監測處理的情形係(S206:YES),係結束本處理。In the case where the seismic monitoring device 103 has acquired instantaneous values of all the sensor data within the allowable range (S204: YES) and the seismic monitoring process has not ended (S206: NO), the process returns to step S201. In the case where the earthquake monitoring process is about to end (S206: YES), the process ends.

依據本實施形態,藉由將感測器資料的瞬間值作為監測對象,係能夠監測火爐2、籠部4的各部位的運動狀態而預測或監測鍋爐1的損傷。According to this embodiment, by using the instantaneous value of the sensor data as the monitoring object, it is possible to monitor the motion state of each part of the furnace 2 and the cage 4 to predict or monitor the damage of the boiler 1.

例如,若火爐2及籠部4往相同方向以幾乎相同的加速度或是伴隨位移進行運動,則僅藉由相對位移的變化量係難以測定火爐2及籠部4如何運動。然而,若為本實施形態,因係比較各感測器資料的瞬間值與警告閾值,故亦能夠測定不易表現於相對位移的移動並進行警告。For example, if the stove 2 and the cage 4 move in the same direction with almost the same acceleration or accompanied by displacement, it is difficult to determine how the stove 2 and the cage 4 move only by the amount of change in the relative displacement. However, in this embodiment, since the instantaneous value of each sensor data is compared with the warning threshold value, it is also possible to measure movement that is not easily expressed in relative displacement and issue a warning.

又,本發明不限於前述實施形態,在不脫離本發明的主旨的範圍可進行各種變形,於申請專利範圍所記載之技術思想所包含之技術性事項皆係本發明之對象。前述實施形態,雖係表示合適之例,然而發明所屬技術領域具有通常知識者係能夠自本說明書所揭示之內容實現各種代替例、修正例、變形例又或是改良例,該等亦為所附之申請專利範圍記載之技術性範圍。In addition, the present invention is not limited to the foregoing embodiments, and various modifications can be made without departing from the spirit of the present invention. Technical matters included in the technical ideas described in the scope of the patent application are all objects of the present invention. Although the foregoing embodiments represent suitable examples, those with ordinary knowledge in the technical field to which the invention pertains can implement various alternatives, modifications, modifications, or improvements from the content disclosed in this specification. Attached is the technical scope recorded in the scope of patent application.

並且,將第1實施形態及第2實施形態對於一個鍋爐1並用亦可。In addition, the first embodiment and the second embodiment may be used in combination with one boiler 1.

1:鍋爐 2:火爐 3:副側壁部 4:籠部 12b,12f:鋼柱 13b,13f:抗震帶 20:燃燒器 21:火爐前壁 22:火爐後壁 22a:鼻部 23:火爐側壁 24:火爐頂板壁 25b:後側背支架 25f:前側背支架 33:側壁 34:頂板壁 35:底壁 41:籠前壁 42:籠後壁 43:籠側壁 44:籠頂板壁 100,100a:地震監測系統 101A1~101A6,101An:3軸加速度感測器(振動檢測感測器) 102:資料收集裝置 103:地震監測裝置 104:輸出裝置 104a:行動終端裝置 104b:控制台 105:網路 106:第1通訊裝置 107:第2通訊裝置 110:中心1: boiler 2: stove 3: Sub-side wall part 4: Cage 12b, 12f: steel column 13b, 13f: seismic belt 20: Burner 21: The front wall of the stove 22: The back wall of the stove 22a: Nose 23: Stove sidewall 24: stove top wall 25b: Rear side support 25f: Front side back bracket 33: side wall 34: roof wall 35: bottom wall 41: The front wall of the cage 42: Cage Back Wall 43: Cage side wall 44: Cage ceiling wall 100, 100a: Earthquake monitoring system 101A1~101A6, 101An: 3-axis acceleration sensor (vibration detection sensor) 102: data collection device 103: Earthquake monitoring device 104: output device 104a: Mobile terminal device 104b: console 105: Network 106: The first communication device 107: 2nd communication device 110: Center

[圖1]第1實施形態之鍋爐的地震監測系統的概略構成圖。 [圖2]係表示鍋爐的構成之一例的立體圖。 [圖3]係表示鍋爐的構成之一例的側視圖。 [圖4]係表示鍋爐的構成之一例的俯視圖。 [圖5]表示第1實施形態之地震監測處理的流程之流程圖。 [圖6]表示火爐及籠部往左右方向扭曲變形了的狀態(扭曲變形A)的圖。 [圖7]表示火爐及籠部發生了左右方向的間隔從右往左擴展之扭曲變形(扭曲變形B)的狀態的圖。 [圖8]表示火爐及籠部4發生了左右方向的間隔從左往右擴展之扭曲變形(扭曲變形C)的狀態的圖。 [圖9]第2實施形態之鍋爐的地震監測系統的概略構成圖。 [圖10]表示第2實施形態之地震監測處理的流程之流程圖。[Figure 1] A schematic configuration diagram of the boiler seismic monitoring system of the first embodiment. [Fig. 2] A perspective view showing an example of the structure of a boiler. Fig. 3 is a side view showing an example of the structure of the boiler. [Fig. 4] A plan view showing an example of the structure of a boiler. [Fig. 5] A flowchart showing the flow of seismic monitoring processing in the first embodiment. [Fig. 6] A diagram showing a state where the furnace and the cage are twisted and deformed in the left-right direction (twisted deformation A). [Fig. 7] A diagram showing a state in which the space between the left and right directions of the furnace and the cage portion has been twisted and deformed (twisted deformation B) extending from right to left. [Fig. 8] A diagram showing a state in which the space between the left and right directions of the furnace and the cage portion 4 has been twisted and deformed (twisted deformation C) that spreads from left to right. [Figure 9] A schematic configuration diagram of the boiler seismic monitoring system of the second embodiment. [Fig. 10] A flowchart showing the flow of seismic monitoring processing in the second embodiment.

1:鍋爐 1: boiler

100:地震監測系統 100: Earthquake Monitoring System

101A1~101A6,101An:3軸加速度感測器(振動檢測感測器) 101A1~101A6, 101An: 3-axis acceleration sensor (vibration detection sensor)

102:資料收集裝置 102: data collection device

103:地震監測裝置 103: Earthquake monitoring device

104:輸出裝置 104: output device

105:網路 105: Network

106:第1通訊裝置 106: The first communication device

107:第2通訊裝置 107: 2nd communication device

110:中心 110: Center

Claims (12)

一種鍋爐的地震監測系統,該鍋爐係具備火爐並於前述火爐的後部具備籠部;其特徵為:具備: 振動檢測感測器,係檢測前述火爐之對向於前述籠部的火爐後壁及前述籠部之對向於前述火爐後壁的籠前壁的振動,並輸出感測器資料; 地震監測裝置,係根據前述感測器的資料,分析前述火爐與前述籠部之三維方向的相對位移;以及 輸出裝置,係輸出前述地震監測裝置之分析結果; 前述振動檢測感測器,係配置於前述火爐後壁及前述籠前壁之至少其中一方。An earthquake monitoring system for a boiler, the boiler is equipped with a stove and a cage at the rear of the aforementioned stove; and is characterized by: having: The vibration detection sensor detects the vibration of the back wall of the stove facing the cage and the front wall of the cage facing the back wall of the stove, and outputs sensor data; The seismic monitoring device analyzes the relative displacement of the furnace and the cage in the three-dimensional direction based on the data of the sensor; and The output device is to output the analysis results of the aforementioned seismic monitoring device; The vibration detection sensor is arranged on at least one of the rear wall of the furnace and the front wall of the cage. 如請求項1所述之鍋爐的地震監測系統,其中, 前述火爐後壁,係將配置為軸方向與上下方向平行的複數個傳熱管於左右方向排列而構成,並具備連接該等複數個傳熱管且往左右方向延伸的前側背支架, 前述籠前壁,係將配置為軸方向與上下方向平行的複數個傳熱管於左右方向排列而構成,並具備連接該等複數個傳熱管且往左右方向延伸的後側背支架, 於前述前側背支架,係沿著該前側背支架的延伸方向配置有複數個振動檢測感測器, 於前述後側背支架,係沿著該後側背支架的延伸方向配置有複數個振動檢測感測器。The seismic monitoring system for boilers as described in claim 1, wherein: The back wall of the aforementioned furnace is constructed by arranging a plurality of heat transfer tubes arranged in an axial direction parallel to the vertical direction in the left-right direction, and is provided with a front back bracket that connects the plurality of heat transfer tubes and extends in the left-right direction. The front wall of the cage is constituted by arranging a plurality of heat transfer tubes arranged in an axial direction parallel to the vertical direction in the left-right direction, and is provided with a rear back bracket that connects the plurality of heat transfer tubes and extends in the left-right direction. In the aforementioned front back support, a plurality of vibration detection sensors are arranged along the extension direction of the front back support, In the aforementioned back support, a plurality of vibration detection sensors are arranged along the extension direction of the back support. 如請求項2所述之鍋爐的地震監測系統,其中, 前述火爐後壁,係具備了位在不同高度位置之複數層前述前側背支架, 前述籠前壁,係具備了位在不同高度位置之複數層前述後側背支架, 於前述前側背支架的各層,係沿著該前側背支架的延伸方向配置有複數個振動檢測感測器, 於前述後側背支架的各層,係沿著該後側背支架的延伸方向配置有複數個振動檢測感測器。The seismic monitoring system for boilers as described in claim 2, wherein: The back wall of the aforementioned stove is equipped with a plurality of layers of the aforementioned front back support at different height positions, The front wall of the aforementioned cage is equipped with multiple layers of the aforementioned rear back support at different height positions, On each layer of the front back support, a plurality of vibration detection sensors are arranged along the extending direction of the front back support, A plurality of vibration detection sensors are arranged along the extending direction of the rear back support on each layer of the aforementioned rear back support. 如請求項3所述之鍋爐的地震監測系統,其中, 複數個前述前側背支架的至少一層,係在前述火爐的上部,位於前述火爐內所產生之燃燒氣體從上升方向往前後方向變化的高度位置附近。The seismic monitoring system for boilers as described in claim 3, wherein: At least one layer of the plurality of front-side back brackets is attached to the upper part of the furnace, and is located near the height position where the combustion gas generated in the furnace changes from the ascending direction to the front-rear direction. 如請求項2所述之鍋爐的地震監測系統,其中, 於前述前側背支架,係沿著該前側背支架的延伸方向配置有至少3個振動檢測感測器, 於前述後側背支架,係沿著該後側背支架的延伸方向配置有至少3個振動檢測感測器。The seismic monitoring system for boilers as described in claim 2, wherein: In the aforementioned front back support, at least three vibration detection sensors are arranged along the extension direction of the front back support, At least three vibration detection sensors are arranged along the extension direction of the rear back support in the aforementioned rear back support. 如請求項1所述之鍋爐的地震監測系統,其中, 前述振動檢測感測器,係分別設置於前述火爐後壁及前述籠前壁之一對3軸加速度感測器,又或是設置於前述火爐後壁及前述籠前壁之至少其中一方的距離感測器。The seismic monitoring system for boilers as described in claim 1, wherein: The vibration detection sensor is respectively arranged on the rear wall of the furnace and the front wall of the cage. One pair of three-axis acceleration sensors, or is arranged at the distance of at least one of the rear wall of the furnace and the front wall of the cage. Sensor. 如請求項3所述之鍋爐的地震監測系統,其中, 前述地震監測裝置,係使用分別設置在位於相同高度位置的前側背支架及後側背支架的前述振動檢測感測器的感測器資料,演算X方向、Y方向、Z方向的位移,並演算作為前側背支架側的X方向位移與前述後側背支架側的X方向位移的差分之X方向差分、作為前側背支架側的Y方向位移與前述後側背支架側的Y方向位移的差分之Y方向差分、作為前側背支架側的Z方向位移與前述後側背支架側的Z方向位移的差分之Z方向差分,並根據前述X方向差分、前述Y方向差分以及前述Z方向差分,評估前述火爐與前述籠部的相對位移。The seismic monitoring system for boilers as described in claim 3, wherein: The aforementioned earthquake monitoring device uses the sensor data of the aforementioned vibration detection sensors respectively installed on the front back support and the rear back support at the same height position to calculate the displacements in the X, Y, and Z directions, and calculate The difference in the X direction, which is the difference between the X-direction displacement on the front back support side and the X-direction displacement on the rear back support side, is the difference between the Y-direction displacement on the front back support side and the Y-direction displacement on the rear back support side. The difference in the Y-direction, the Z-direction difference as the difference between the Z-direction displacement on the front back support side and the Z-direction displacement on the rear back support side, is evaluated based on the aforementioned X-direction difference, the aforementioned Y-direction difference, and the aforementioned Z-direction difference The relative displacement of the stove and the aforementioned cage. 如請求項7所述之鍋爐的地震監測系統,其中, 前述地震監測裝置,係分析是否發生前述火爐與前述籠部的相對位置往左右方向位移的扭曲變形、前述火爐及前述籠部的相對位置以從右往左擴展的方式扭曲變形、前述火爐及前述籠部的相對位置以從左往右擴展的方式扭曲變形之其中任一種扭曲變形。The seismic monitoring system for boilers as described in claim 7, wherein: The aforementioned earthquake monitoring device analyzes whether the relative position of the stove and the cage is distorted in the left-right direction, the relative position of the stove and the cage is twisted and deformed in a way that expands from right to left, the stove and the aforementioned The relative position of the cage is twisted and deformed in a manner that expands from left to right. 如請求項1所述之鍋爐的地震監測系統,其中, 前述地震監測裝置,係比較前述感測器資料表示的前述火爐及前述籠部之各自的運動量的瞬間值,與容許前述瞬間值的變動的容許範圍的界限值所成之警告閾值, 若前述瞬間值與前述警告閾值相同或脫離前述容許範圍,則對於前述輸出裝置輸出警告資訊。The seismic monitoring system for boilers as described in claim 1, wherein: The aforementioned earthquake monitoring device compares the instantaneous value of the respective movement amounts of the furnace and the aforementioned cage indicated by the aforementioned sensor data with the warning threshold value formed by the limit value of the allowable range that allows the fluctuation of the aforementioned instantaneous value, If the aforementioned instantaneous value is the same as the aforementioned warning threshold value or out of the aforementioned allowable range, a warning message is output to the aforementioned output device. 如請求項9所述之鍋爐的地震監測系統,其中, 前述地震監測裝置,係使用加速度或位移作為前述瞬間值。The seismic monitoring system for boilers as described in claim 9, wherein: The aforementioned seismic monitoring device uses acceleration or displacement as the aforementioned instantaneous value. 一種鍋爐的地震監測系統,該鍋爐係具備火爐並於前述火爐的後部具備籠部;其特徵為:具備: 振動檢測感測器,係檢測前述火爐之對向於前述籠部的火爐後壁及前述籠部之對向於前述火爐後壁的籠前壁的振動,並輸出感測器資料; 地震監測裝置,係根據前述感測器的資料,分析前述火爐與前述籠部之運動;以及 輸出裝置,係輸出前述地震監測裝置之分析結果; 前述振動檢測感測器,係於前述火爐後壁配置至少一個,以及於前述籠前壁至少配置一個, 前述地震監測裝置,係比較前述感測器資料表示的前述火爐及前述籠部之各自的運動量的瞬間值,與容許前述瞬間值的變動的容許範圍的界限值所成之警告閾值, 若前述瞬間值與前述警告閾值相同或脫離前述容許範圍,則對於前述輸出裝置輸出警告資訊。An earthquake monitoring system for a boiler, the boiler is equipped with a stove and a cage at the rear of the aforementioned stove; and is characterized by: having: The vibration detection sensor detects the vibration of the back wall of the stove facing the cage and the front wall of the cage facing the back wall of the stove, and outputs sensor data; The earthquake monitoring device analyzes the movement of the stove and the cage based on the data of the aforementioned sensor; and The output device is to output the analysis results of the aforementioned seismic monitoring device; The aforementioned vibration detection sensor is arranged at least one on the back wall of the furnace, and at least one is arranged on the front wall of the cage, The aforementioned earthquake monitoring device compares the instantaneous value of the respective movement amounts of the furnace and the aforementioned cage indicated by the aforementioned sensor data with the warning threshold value formed by the limit value of the allowable range that allows the fluctuation of the aforementioned instantaneous value, If the aforementioned instantaneous value is the same as the aforementioned warning threshold value or out of the aforementioned allowable range, a warning message is output to the aforementioned output device. 一種鍋爐的地震監測裝置,該鍋爐係具備火爐並於前述火爐的後部具備籠部;其特徵為: 對於前述火爐之對向於前述籠部的火爐後壁及前述籠部之對向於前述火爐後壁的籠前壁之至少其中一方,檢測前述火爐後壁及前述籠前壁的振動,根據該振動資料分析前述火爐與前述籠部之三維方向的相對位移,並輸出該分析結果。An earthquake monitoring device for a boiler, the boiler system is equipped with a furnace and a cage is provided at the rear of the aforementioned furnace; and is characterized by: For at least one of the rear wall of the furnace facing the cage and the front wall of the cage facing the cage, the vibration of the rear wall of the furnace and the front wall of the cage is detected according to the The vibration data analyzes the relative displacement of the above-mentioned stove and the above-mentioned cage in the three-dimensional direction, and outputs the analysis result.
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